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BY1K Screw Clamp Terminal Blocks

Compact European Style Terminal Blocks!


• Mounting space reduced by 50% compared to
conventional products.
• Wide variety to choose from. Standard and ground
terminal blocks available.
• Various wire sizes can be connected.
• Simple wire connection. Easy expansion of terminal blocks.
• Easy ground connection to DIN rail (ground terminal block).
• Mounts on a 35-mm-wide DIN rail.
• UL/c-UL recognized and EN compliant.
Applicable Standards Mark Certification Organization/File No.
UL1059 UL/c-UL Recognition
CSA C22.2 No.158 File No. E78117
IEC/EN60947-7-1
(Standard terminal block)
EU Low Voltage Directive
IEC/EN60947-7-2
(Ground terminal block)

General Ratings Material


Dielectric Strength (Note) 2500V AC, 1 minute Parts Name Material (Coating)
2000MΩ minimum Housing Polyamide (UL94V-0)
Insulation Resistance (Note)
(500V DC megger) Bus bar Copper alloy (Tin coated)
Frequency: 5 to 55 Hz
Vibration Resistance Screw Steel (Zinc plated trivalent chromate)
Amplitude: 0.5 mm
Cage clamp Steel (Zinc plated trivalent chromate)
Shock Resistance 1000m/s 2

Ground contact bracket


Operating Temperature –25 to +55°C (no freezing) Copper alloy (Tin coated)
(Ground terminal blocks only)
Storage Temperature –25 to +70°C (no freezing)
Ground support bracket
Steel (Zinc plated trivalent chromate)
Operating Humidity 45 to 85% RH (no condensation) (Ground terminal blocks only)
Note: Except ground terminal blocks.

Ratings / Applicable Wires


IEC/EN UL/c-UL Terminal
Part No. Insulation Voltage Wire Size (mm2) Tightening Torque Insulation Voltage Wire Size (AWG) Tightening Torque Screw
Rated Current Solid /Stranded (N·m) Rated Current Solid/Stranded (N·m) Size
BY1K-2.5N 800V 24A 0.5 to 2.5 0.4 to 0.6 600V 20A 28 to 12 0.56 M2.6
Ground terminal block Standard terminal block

BY1K-4N 800V 32A 0.5 to 4.0 0.5 to 1.0 600V 30A 22 to 10 1.13 M3
BY1K-6N 800V 57A 0.5 to 6.0 0.8 to 1.6 600V 50A 26 to 8 1.58 M4
BY1K-10N 800V 76A 0.5 to 10 1.2 to 2.4 600V 65A 24 to 6 2.15 M4
BY1K-16 1,000V 76A 2.5 to 16 2.0 to 4.0 600V 78A 14 to 4 3.5 M5
BY1K-35 1,000V 125A 4.0 to 35 2.5 to 5.86 1,000V 114A 10 to 2 5.8 M6
BY1K-50 1,000V 150A 16 to 50 4.6 to 6.09 1,000V 150A 6 to 1/0 (Note) 6.0 M6
BY1K-95 1,000V 232A 35 to 95 8.0 to 17.25 1,000V 230A 2 to 4/0 (Note) 16.8 M8
BY1K-2.5NPE 0.2 to 2.5 0.46 to 0.6 600V 28 to 12 0.46 to 0.6 M2.6
BY1K-4NPE 0.2 to 4.0 0.6 to 0.7 600V 26 to 10 0.6 to 0.7 M3
BY1K-6NPE 0.2 to 6.0 1.15 to 1.6 600V 26 to 8 1.15 to 1.6 M3.5
BY1K-10NPE 0.2 to 10 1.5 to 1.8 600V 24 to 6 1.5 to 1.8 M4
BY1K-16PE 2.5 to 16 2.07 to 4.02 14 to 6 4.0 M5
BY1K-35PE 4.0 to 35 2.5 to 5.86 10 to 2 6.2 M6
BY1K-50PE 16 to 50 6.09 to 8.05 6 to 1/0 (Note) 6.1 M6
BY1K-95PE 35 to 95 6.9 to 10.35 2 to 4/0 (Note) 12.0 M8
Note: Stranded wire only

Internal Connection
Standard terminal block Ground terminal block
Part No. Internal Connection Part No. Internal Connection
BY1K-2.5N BY1K-2.5NPE
BY1K-4N BY1K-4NPE
BY1K-6N BY1K-6NPE
BY1K-10N BY1K-10NPE Terminal
BY1K-16 BY1K-16PE PE
Jumper terminal (screw)
BY1K-35 BY1K-35PE
BY1K-50 BY1K-50PE PE function ground terminal
PE
BY1K-95 BY1K-95PE

1
BY1K Screw Clamp Terminal Blocks

Screw Clamp Terminal Blocks All dimensions in mm.


Part No. BY1K-2.5N BY1K-4N BY1K-6N
Standard terminal block

Appearance / Width: 5.1mm Width: 6.1mm Width: 8mm


Dimensions Weight: Approx. 6.2g Weight: Approx. 7.2g Weight: Approx. 13.4g
M2.6 terminal M3 terminal M4 terminal
screw (slotted) 15.7 15.7 18.8
screw (slotted) screw (slotted)
 ee page 1 for
S
internal 5.1 42.8 6.1 8.0
42.8 42.8
connection 2.7 4.8
35.9 3.7 35.9 35.9
When using DIN Rail: 47.0

diagram

When using DIN Rail: 47.0


When using DIN Rail: 47.0
45.8

45.8
45.8
30.5

30.5

28.2
3.8

3.8

6.7
DIN Rail DIN Rail DIN Rail

Ordering No. BY1K-2.5N BY1K-4N BY1K-6N


Package Quantity 100 100 50
Part No. BY1K-2.5NPE BY1K-4NPE BY1K-6NPE

Width: 5.2mm Width: 6.2mm Width: 8.2mm


Ground terminal block

Appearance / Weight: Approx. 16.2g Weight: Approx. 18.8g Weight: Approx. 26.4g
Dimensions
M2.6 terminal M3 terminal M3.5 terminal
15.7 M2.6 15.7 M3 18.8 M4
screw (slotted) screw (slotted) screw (slotted)
mounting mounting mounting
See page 1 for screw screw screw
internal connection 5.2 (slotted) 6.2 42.8 (slotted) 8.2 42.8 (slotted)
42.8
diagram 2.6 35.9 3.3 35.9 4.5 39.5
When using DIN Rail: 47.0
When using DIN Rail: 47.0
When using DIN Rail: 47.0

45.3
45.3
45.3

27.9
26.9
26.9

4.6
4.0
4.0

DIN Rail (BAP) DIN Rail (BAP) DIN Rail (BAP)

Ordering No. BY1K-2.5NPE BY1K-4NPE BY1K-6NPE


Package Quantity 100 100 50
Standards IEC/EN UL/c-UL IEC/EN UL/c-UL IEC/EN UL/c-UL
Insulation Voltage 800V (Note 1) 600V 800V (Note 1) 600V 800V (Note 1) 600V
Specification / Ratings

Standard
Wire Size terminal block 0.5 to 2.5mm2 28 to 12AWG 0.5 to 4.0mm2 22 to 10AWG 0.5 to 6.0mm2 26 to 8AWG
(Solid/
Stranded ) Ground 0.2 to 2.5mm2 28 to 12AWG 0.2 to 4.0mm2 26 to 10AWG 0.2 to 6.0mm2 26 to 8AWG
terminal block
Rated Current (Note 1) 24A 20A 32A 30A 57A 50A
Terminal Screw Size M2.6 M3 Standard terminal block: M4 Ground terminal block: M3.5
Standard
Tightening terminal block
0.4 to 0.6 N·m 0.56 N·m 0.5 to 1.0 N·m 1.13 N·m 0.8 to 1.6 N·m 1.58 N·m
torque Ground
terminal block 0.46 to 0.6 N·m 0.46 to 0.6 N·m 0.6 to 0.7 N·m 0.6 to 0.7 N·m 1.15 to 1.6 N·m 1.15 to 1.6 N·m
Recommended Wire Strip Length 8 to 10mm 8 to 10mm 10 to 12mm
End Stop BY9Z-KEW35/2
End Plate (Note 1) BY9Z-KEP6
Accessories

Marking Strip BY9Z-W5, BY9Z-W5Z-, BY9Z-W5K- BY9Z-W6, BY9Z-W6Z-, BY9Z-W6K-


DIN Rail (Note 2) BAA1000 (Aluminum), BAP1000 (Steel)
Jumper BY9Z-KQV-2.5/2, BY9Z-KQV-2.5/3 BY9Z-KQV-4/2, BY9Z-KQV-4/3 BY9Z-KQV-6/2, BY9Z-KQV-6/3
(2,3,4,10 Pole) (Note 3) BY9Z-KQV-2.5/4, BY9Z-KQV-2.5/10 BY9Z-KQV-4/4, BY9Z-KQV-4/10 BY9Z-KQV-6/4, BY9Z-KQV-6/10
Note 1: Except ground terminal blocks.
Note 2: Use BAP1000 (steel) for ground terminal blocks.
Note 3: Cannot be used on ground terminal blocks.

2
BY1K Screw Clamp Terminal Blocks

Screw Clamp Terminal Blocks All dimensions in mm.


Part No. BY1K-10N BY1K-16 BY1K-35
Standard terminal block

Appearance / Width: 10.0mm Width: 12.0mm Width: 16.0mm


Dimensions Weight: Approx. 17.6g Weight: Approx. 31.8g Weight: Approx. 49.4g
M5 terminal screw M6 terminal screw
M4 terminal screw 24.4
18.8 (slotted) 24.4 (slotted)
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S (slotted)
internal connection
diagram 10.0 42.8 12.0 60.0 16.0 60.0
6.8 35.9

When using DIN Rail: 63.3


7.3 56.5 10.2 56.5

When using DIN Rail: 63.3


When using DIN Rail: 47.0
45.8

62.5
62.5
28.2

35.6
33.6
6.7

7.8

10.1
DIN Rail DIN Rail DIN Rail

Ordering No. BY1K-10N BY1K-16 BY1K-35


Package Quantity 50 50 25
Part No. BY1K-10NPE BY1K-16PE BY1K-35PE
Ground terminal block

Appearance / Width: 10.2mm Width: 12.2mm Width: 16mm


Dimensions Weight: Approx. 30.1g Weight: Approx. 54g Weight: Approx. 76.6g

M4 terminal screw M5 terminal screw M6 terminal screw


(slotted) 18.8 M4 (slotted) 24.4 (slotted) 24.4
 ee page 1 for
S
mounting M3 M3
internal connection screw
diagram mounting 16.0 mounting
10.2 42.8 (slotted) screw
12.2 screw
5.6 39.5 (slotted) 10.2 (slotted)
7.3 56.6 56.6
When using DIN Rail: 63.0
When using DIN Rail: 47.0

When using DIN Rail: 63.0


45.3

61.1

61.1
27.9

33.5
33.5
5.5

8.0

10.3

DIN Rail (BAP) DIN Rail (BAP) DIN Rail (BAP)

Ordering No. BY1K-10NPE BY1K-16PE BY1K-35PE


Package Quantity 50 50 25
Standards IEC/EN UL/c-UL IEC/EN UL/c-UL IEC/EN UL/c-UL
Insulation Voltage 800V (Note 1) 600V 1,000V (Note 1) 600V (Note 1) 1,000V (Note 1) 1,000V (Note 1)
Specification / Ratings

Standard
Wire Size terminal block 0.5 to 10mm2 24 to 6AWG 2.5 to 16mm2 14 to 4AWG 4.0 to 35mm2 10 to 2AWG
(Solid/
Stranded ) Ground
terminal block 0.2 to 10mm2 24 to 6AWG 2.5 to 16mm2 14 to 6AWG 4.0 to 35mm2 10 to 2AWG
Rated Current (Note 1) 76A 65A 76A 78A 125A 114A
Terminal Screw Size M4 M5 M6
Standard
Tightening erminal block
1.2 to 2.4 N·m 2.15 N·m 2.0 to 4.0 N·m 3.5 N·m 2.5 to 5.86 N·m 5.8 N·m
Torque Ground
terminal block 1.5 to 1.8 N·m 1.5 to 1.8 N·m 2.07 to 4.02 N·m 4.0 N·m 2.5 to 5.86 N·m 6.2 N·m
Recommended Wire Strip Length 10 to 12mm 15 to 17mm 16 to 18mm
End Stop BY9Z-KEW35/2 BY9Z-KEW35/1
End Plate (Note 1) BY9Z-KEP6 BY9Z-KEP2
Accessories

BY9Z-W6, BY9Z-W6Z-, BY9Z-W6K-


Marking Strip BY9Z-W6, BY9Z-W6Z-, BY9Z-W6K-
BY9Z-W8, BY9Z-W8Z-, BY9Z-W8K-
DIN Rail (Note 2) BAA1000 (Aluminum), BAP1000 (Steel)
Jumper BY9Z-KQV-10/2, BY9Z-KQV-10/3 BY9Z-KQV-16/2, BY9Z-KQV-16/3 BY9Z-KQV-35/2, BY9Z-KQV-35/3
(2,3,4,10 Pole) (Note 3) BY9Z-KQV-10/4, BY9Z-KQV-10/10 BY9Z-KQV-16/4 BY9Z-KQV-35/4
Note 1: Except ground terminal blocks.
Note 2: Use BAP1000 (steel) for ground terminal blocks.
Note 3: Cannot be used on ground terminal blocks.

3
BY1K Screw Clamp Terminal Blocks

Screw Clamp Terminal Blocks


Part No. BY1K-50 BY1K-95

M8 terminal screw
(Hexagon socket 38.0
Standard terminal block

M6 terminal screw head cap)


Appearance / (Hexagon socket
Dimensions 32.5
head cap)
Width: 20.0mm 32.0 Width: 25.0mm
Weight: Approx. 106g Weight: Approx. 184.6g
25.0
 ee page 1 for
S 27.0 80.0 6.5
16.8
internal connection 20.0
70.5 6.5
diagram 12.8

When using DIN Rail: 90.0


When using DIN Rail: 76.0

88.3
74.4

48.7
41.0

19.6
13.5

DIN Rail DIN Rail


Ordering No. BY1K-50 BY1K-95
Package Quantity 10 10
Part No. BY1K-50PE BY1K-95PE

M8 terminal screw
M6 terminal screw (Hexagon socket
head cap) 38.0
(Hexagon socket
Ground terminal block

Appearance / head cap) 32.5


Dimensions
Width: 20.0mm Width: 25.0mm
Weight: Approx. 170.9g 32.0 Weight: Approx. 278g
M6 mounting screw
See page 1 for 25.0 (cross recessed head + slotted head)
internal connection 27.0 M6 mounting screw
(cross recessed head + slotted head) 16.3 80.0
diagram 20.0
When using DIN Rail: 90.0

12.8 70.5
When using DIN Rail: 75.8

82.6
19.8
70.0

49.0
40.0
12.3

DIN Rail (BAP) DIN Rail (BAP)

Ordering No. BY1K-50PE BY1K-95PE


Package Quantity 10 10
Standards IEC/EN UL/c-UL IEC/EN UL/c-UL
Insulation Voltage 1,000V 1,000V 1,000V 1,000V
Specification / Ratings

Standard
Wire Size terminal block 16 to 50mm2 6 to 1/0AWG (Stranded wire only) 35 to 95mm2 2 to 4/0AWG (Stranded wire only)
(Solid/
Stranded ) Ground 16 to 50mm 2
6 to 1/0AWG (Stranded wire only) 35 to 95mm 2
2 to 4/0AWG (Stranded wire only)
terminal block
Rated Current (Note 1) 150A 150A 232A 230A
Terminal Screw Size M6 M8
Standard
Tightening terminal block 4.6 to 6.09 N·m 6.0 N·m 8.0 to 17.25 N·m 16.8 N·m
torque Ground
terminal block 6.09 to 8.05 N·m 6.1 N·m 6.9 to 10.35 N·m 12.0 N·m
Recommended Wire Strip Length 20 to 25mm Standard terminal block: 30 to 35mm Ground terminal block: 25 to 30mm
End Stop BY9Z-KEW35/1
Accessories

End Plate (Note 1) —


Marking Strip BY9Z-W6, BY9Z-W6Z-, BY9Z-W6K-, BY9Z-W8, BY9Z-W8Z-, BY9Z-W8K-
DIN Rail (Note 2) BAA1000 (Aluminum), BAP1000 (Steel)
Jumper
BY9Z-KQV-50/2, BY9Z-KQV-50/3 —
(2,3 Pole) (Note 3)
Note 1: Except ground terminal blocks.
Note 2: Use BAP1000 (steel) for ground terminal blocks.
Note 3: Cannot be used on ground terminal blocks.

4
BY1S Spring Clamp Terminal Blocks
Easy wiring with just one screwdriver.
Spring clamp connections promote reduced wiring time.
• Spring clamp terminal blocks ensure high contact
reliability with different wire shapes and sizes.
• Standard and ground terminal blocks mounts on 35mm
DIN rail allowing easy ground connection.
• Simply remove the wire insulation for wiring. No need to
install crimping terminals or solder wires. One screwdriver
can remove and install wires.
• High vibration resistance.
• Reduces wiring time and maintenance compared to
screw clamp terminal blocks. No need to control torque.
• UL/c-UL recognized and EN compliant
Applicable Standards Mark Certification Organization/File No.

UL1059 UL/c-UL Recognition


CSA C22.2 No.158 File No. E78117

IEC/EN60947-7-1
(Standard terminal block) EU Low Voltage Directive
IEC/EN60947-7-2
(Ground terminal block)

General Ratings Material


Dielectric Strength (Note) 2500V AC, 1 minute Parts Name Material (Coating)
2000MΩ minimum Housing Polyamide (UL94V-0)
Insulation Resistance (Note)
(500V DC megger) Bus bar Copper alloy (Tin coated)
Frequency: 5 to 55 Hz Ground contact bracket
Vibration Resistance Copper alloy (Tin coated)
Amplitude: 0.5 mm (Ground terminal blocks only)
Shock Resistance 1000m/s2
Spring clamp Stainless steel
Operating Temperature –25 to +55°C (no freezing)
Storage Temperature –25 to +70°C (no freezing)
Operating Humidity 45 to 85% RH (no condensation)
Note: Except ground terminal blocks.

Ratings / Applicable Wires


IEC/EN UL/c-UL
Terminal Block Part No. Insulation Voltage Wire Size (mm2) Insulation Voltage Wire Size (AWG)
Rated Current Solid / Stranded Rated Current Solid / Stranded

BY1S-2.5 600V 24A 0.2 to 2.5 600V 18A 28 to 12


Standard BY1S-4 800V 32A 0.2 to 4.0 600V 20A 28 to 12
Terminal Block BY1S-6 800V 41A 0.2 to 6.0 600V 30A 24 to 10
BY1S-10 800V 57A 0.2 to 10 600V 38A 24 to 8
BY1S-2.5PE 0.2 to 2.5 28 to 12
Ground BY1S-4PE 0.2 to 4.0 28 to 12
Terminal Block BY1S-6PE 0.2 to 6.0 24 to 10
BY1S-10PE 0.2 to 10 24 to 8

Internal Connection
Standard terminal block Ground terminal block
Part No. Internal Connection Part No. Internal Connection
BY1S-2.5 BY1S-2.5PE
BY1S-4 BY1S-4PE
PE
BY1S-6 BY1S-6PE
BY1S-10 BY1S-10PE

Terminal

Socket terminal for jumper

PE PE function ground terminal

5
BY1S Spring Clamp Terminal Blocks

Spring Clamp Terminal Blocks All dimensions in mm


Part No. BY1S-2.5 BY1S-4 BY1S-6 BY1S-10
Standard terminal block

Appearance / Width: 5.0mm Width: 6.0mm Width: 8.0mm Width: 10.0mm


Dimensions Weight: Approx. 5.6g Weight: Approx. 8.2g Weight: Approx. 16g Weight: Approx. 23.6g
54.5 ø8.7
42.6 ø5.1 51.0 ø6.8
 ee page 5 for
S 38.6 ø4.2
internal 59.0 73.7 76.6

10.0
connection 52.9

6.0

8.0
36.3 44.8 45.2
5.0

diagram 32.2
33.1

37.5

41.8
32.4

When using When using When using When using


DIN Rail: 35.3 DIN Rail DIN Rail: 35.9 DIN Rail DIN Rail: 40.4 DIN Rail DIN Rail: 42.3 DIN Rail
Ordering No. BY1S-2.5 BY1S-4 BY1S-6 BY1S-10
Package Quantity 50 50 50 50
Part No. BY1S-2.5PE BY1S-4PE BY1S-6PE BY1S-10PE
Ground Ground terminal block

Appearance/ Width: 5.0mm Width: 6.0mm Width: 8.0mm Width: 10.0mm


Dimensions Weight: Approx. 8.2g Weight: Approx. 11g Weight: Approx. 20.4g Weight: Approx. 31.2g

51.0 54.5 ø8.7


ø6.8
 ee page 5 for
S
42.6 ø5.1
38.6 ø4.2
internal 76.6
73.7

10.0
connection 59.0
8.0

52.9 45.2
44.8
6.0

diagram
5.0

32.2 36.3
37.5

41.8
33.1
32.4

When using DIN Rail When using DIN Rail When using DIN Rail When using DIN Rail
DIN Rail: 35.3 (BAP) DIN Rail: 35.9 (BAP) DIN Rail: 40.4 (BAP) DIN Rail: 42.3 (BAP)

Ordering No. BY1S-2.5PE BY1S-4PE BY1S-6PE BY1S-10PE


Package Quantity 50 50 50 50
Standards IEC/EN UL/c-UL IEC/EN UL/c-UL IEC/EN UL/c-UL IEC/EN UL/c-UL
Specification / Ratings

Insulation
600V 600V 800V 600V 800V 600V 800V 600V
Voltage (Note 1)
Wire Size 0.2 to 2.5mm 2
28 to 12AWG 0.2 to 4mm 2
28 to 12AWG 0.2 to 6mm 2
24 to 10AWG 0.2 to 10mm 2
24 to 8AWG
Rated Current
24A 18A 32A 20A 41A 30A 57A 38A
(Note 1)
Recommended
8 to 9mm 9 to 10mm 12 to 13mm 15 to 16mm
Wire Strip Length
End Stop BY9Z-SEW35
End Plate BY9Z-SEP1 BY9Z-SEP4 BY9Z-SEP7 BY9Z-SEP9
Accessories

BY9Z-W5, BY9Z-W5Z-
Marking Strip BY9Z-W6, BY9Z-W6Z-, BY9Z-W6K-
BY9Z-W5K-
DIN rail (Note 2) BAA1000 (Aluminum), BAP1000 (Steel)
Jumper BY9Z-SQV-2.5/2 BY9Z-SQV-4/2 BY9Z-SQV-6/2 BY9Z-SQV-10/2
(2, 3 Pole) (Note 3) BY9Z-SQV-2.5/3 BY9Z-SQV-4/3 BY9Z-SQV-6/3 BY9Z-SQV-10/3

Note 1: Except ground terminal blocks.


Note 2: Use BAP1000 (steel) for ground terminal blocks.
Note 3: Cannot be used on ground terminal blocks.

6
BY Series Terminal Blocks (Accessories)

Accessories All dimensions in mm.

End Stop
Part No. Applicable Terminal Block Package
Appearance Dimensions Remarks
(Ordering No.) (Part No.) Quantity

M3 (slotted) •Material
Housing: Polyamide
BY1K-2.5N, BY1K-2.5NPE 56.0
8.0 (UL94V-0)
BY1K-4N, BY1K-4NPE 50
BY9Z-KEW35/2 Brackets, Screw:
BY1K-6N, BY1K-6NPE
Steel (Zinc plated

47.0
BY1K-10N, BY1K-10NPE
trivalent chromate)
•Weight: Approx. 15.3g

M4 (slotted) •Material
56.0 Housing: Polyamide
BY1K-16, BY1K-16PE
12.0 (UL94V-0)
BY1K-35, BY1K-35PE 50
BY9Z-KEW35/1 Brackets, Screw:
BY1K-50, BY1K-50PE
Steel (Zinc plated

63.0
BY1K-95, BY1K-95PE
trivalent chromate)
•Weight: Approx. 31.3g

•Material
BY1S-2.5, BY1S-2.5PE 55.0
Housing: Polyamide
BY1S-4, BY1S-4PE 50
6.0
BY9Z-SEW35 (UL94V-0)
BY1S-6, BY1S-6PE

40.2
Brackets: Stainless
BY1S-10, BY1S-10PE
•Weight: Approx. 7.7g

End Plate
Part No. Applicable Terminal Block Package
Appearance Dimensions Remarks
(Ordering No.) (Part No.) Quantity

56.5 1.5
•Material: Polyamide
BY9Z-KEP2 BY1K-16, BY1K-35 100 (UL94V-0)
51.3

•Weight: Approx. 4.8g

40.6 1.5
•Material: Polyamide
BY1K-2.5N, BY1K-4N 100
BY9Z-KEP6 (UL94V-0)
36.0

BY1K-6N, BY1K-10N
•Weight: Approx. 2.2g

21.2
52.9 •Material: Polyamide
BY9Z-SEP1 BY1S-2.5, BY1S-2.5PE 100 (UL94V-0)
1.5 •Weight: Approx. 1.9g

21.9
59.0 •Material: Polyamide
BY9Z-SEP4 BY1S-4, BY1S-4PE 100 (UL94V-0)
1.5 •Weight: Approx. 2.2g

26.3
73.7 •Material: Polyamide
BY9Z-SEP7 BY1S-6, BY1S-6PE 100 (UL94V-0)
•
1.5 Weight: Approx. 3.2g

28.5
76.6 •Material: Polyamide
BY9Z-SEP9 BY1S-10, BY1S-10PE 100 (UL94V-0)
•Weight: Approx. 3.7g
1.5

7
BY Series Terminal Blocks (Accessories)

Accessories All dimensions in mm.

Jumpers
Part No. Applicable Terminal Maximum Current Package
Appearance Poles Dimensions
(Ordering No.) Block (Part No.) (Note) Quantity
2 BY9Z-KQV-2.5/2 M2.6 (slotted)

3 BY9Z-KQV-2.5/3 A 7.1 Length A


BY1K-2.5N 32A 100 3.8 2 Poles: 8.9 Weight: Approx. 1.5g
4 BY9Z-KQV-2.5/4 3 Poles: 14.0 Weight: Approx. 2.4g
4 Poles: 19.1 Weight: Approx. 3.2g
10 BY9Z-KQV-2.5/10 5.1 10 Poles: 49.7 Weight: Approx. 8.1g

2 BY9Z-KQV-4/2 41A M3 (slotted)


A 7.5 Length A
3 BY9Z-KQV-4/3 18.0 2 Poles: 10.5 Weight: Approx. 2.4g
BY1K-4N 100 4.4
3 Poles: 16.6 Weight: Approx. 3.7g
4 BY9Z-KQV-4/4 32A
4 Poles: 22.7 Weight: Approx. 4.8g
6.1 10 Poles: 59.3 Weight: Approx. 12.7g
10 BY9Z-KQV-4/10
2 BY9Z-KQV-6/2 M3 (slotted)
A 7.7 Length A
3 BY9Z-KQV-6/3 100 18.0 2 Poles: 14.5 Weight: Approx. 3.3g
BY1K-6N 50A 6.3
3 Poles: 22.5 Weight: Approx. 5.0g
4 BY9Z-KQV-6/4 4 Poles: 30.5 Weight: Approx. 6.8g
Image: BY9Z-KQV-2.5/3 50 8.0 10 Poles: 78.5 Weight: Approx. 17.7g
10 BY9Z-KQV-6/10
2 BY9Z-KQV-10/2 M3 (slotted)
A 7.6 Length A
3 BY9Z-KQV-10/3 100 18.5 2 Poles: 17.0 Weight: Approx. 3.7g
BY1K-10N 57A 7.0 3 Poles: 27.0 Weight: Approx. 5.7g
4 BY9Z-KQV-10/4 4 Poles: 37.0 Weight: Approx. 7.4g
10.0 10 Poles: 97.0 Weight: Approx. 19.7g
10 BY9Z-KQV-10/10 50

85A M4 (slotted)
2 BY9Z-KQV-16/2
Image: BY9Z-KQV-50/3 A
9.6 10.2
3 BY9Z-KQV-16/3 BY1K-16 50 Length A
27.0 2 Poles: 21.6 Weight: Approx. 9.0g
76A
3 Poles: 33.6 Weight: Approx. 13.5g
4 BY9Z-KQV-16/4 12.0 4 Poles: 45.6 Weight: Approx. 18.1g

2 BY9Z-KQV-35/2 138A M4 (slotted) 8.8


50 11.0 A 26.8
3 BY9Z-KQV-35/3 BY1K-35 Length A
2 Poles: 28.8 Weight: Approx. 13.1g
112A
3 Poles: 44.8 Weight: Approx. 19.8g
4 BY9Z-KQV-35/4 25 16.0 4 Poles: 60.8 Weight: Approx. 26.6g

• Material M6 (slotted)
Insulation housing: Polyamide 2 BY9Z-KQV-50/2 10.0
(UL94V-0) 10.0 A 20.4
Bus bar: Copper alloy BY1K-50 150A 25
Length A
(Tin coated)
2 Poles: 32.0 Weight: Approx. 25.7g
Screw: Steel (Zinc plated 3 BY9Z-KQV-50/3
3.0

trivalent chromate) 20.0 3 Poles: 52.0 Weight: Approx. 39.8g

2.8
A
2 BY9Z-SQV-2.5/2 2.8

BY1S-2.5 24A 100


27.3

Length A
2 Poles: 9.0 Weight: Approx. 1.2g
3 BY9Z-SQV-2.5/3 3 Poles: 14.0 Weight: Approx. 1.9g
5.0

2.8
A
2 BY9Z-SQV-4/2 3.8
BY1S-4 32A 100
31.3

Length A
Image: BY9Z-SQV-2.5/3 3 BY9Z-SQV-4/3 2 Poles: 10.85 Weight: Approx. 2.0g
6.0 3 Poles: 16.90 Weight: Approx. 3.2g

2.8
A
2 BY9Z-SQV-6/2 5.6
• Material
Insulation housing: Polyamide BY1S-6 41A 100
Length A
34.0

(UL94V-0)
2 Poles: 14.65 Weight: Approx. 3.3g
Bus bar: Copper alloy 3 BY9Z-SQV-6/3
(Tin coated) 8.0 3 Poles: 22.70 Weight: Approx. 5.1g

Note: Make sure that the total current to the jumper does not exceed the maximum current of each model.

8
BY Series Terminal Blocks (Accessories)

Accessories All dimensions in mm.

Jumpers
Part No. Applicable Terminal Maximum Rated Package
Appearance Poles Dimensions
(Ordering No.) Block (Part No.) Current (Note) Quantity

A
2 BY9Z-SQV-10/2 6.2 4.0

27.0
Image: BY9Z-SQV-10/2
BY1S-10 57A 100 10.0
•Material Length A
Insulation housing: 3 BY9Z-SQV-10/3 2 Poles: 16.2 Weight: Approx.4.7g
Polyamide (UL94V-0) 3 Poles: 26.2 Weight: Approx.7.4g
Bus bar: Copper alloy (Tin coated)

Note: Make sure that the total current to the jumper does not exceed the maximum current of each model.

DIN Rails (35mm-wide) Specify Ordering No. when ordering DIN rails.
Part No. Ordering No. Material Length Weight Package Quantity Remarks
BAA1000 BAA1000PN10 Aluminum 1000mm Approx. 200g 1 set (10) For standard terminal blocks
 or standard and ground terminal
F
BAP1000 BAP1000PN10 Steel 1000mm Approx. 320g 1 set (10)
blocks

Marking Strip
Appearance / Part No. Applicable Terminal Block Package
Remarks Dimensions
Dimensions (Ordering No.) (Part No.) Quantity
58.3 BY9Z-W5 Blank —
Horizontal print
BY9Z-W5Z-1/50 Numbers 1 to 50
57.8

4.9

BY9Z-W5Z-51/100 BY1K-2.5N, BY1K-2.5NPE Numbers 51 to 100 23

5.9
50
BY1S-2.5, BY1S-2.5PE
2.6 Vertical print
BY9Z-W5K-1/50 Numbers 1 to 50 4.9
•Material:
Polyamide (UL94V-0)

23
BY9Z-W5K-51/100 Numbers 51 to 100

5.9
•Weight: 4.7g (per strip)

BY9Z-W6 BY1K-4N, BY1K-4NPE Blank —


68.3 BY1K-6N, BY1K-6NPE Horizontal print
BY9Z-W6Z-1/50 Numbers 1 to 50 5.9
BY1K-10N, BY1K-10NPE
57.8

BY1K-16, BY1K-16PE
BY9Z-W6Z-51/100 BY1K-35, BY1K-35PE 23
5.9

Numbers 51 to 100
50
BY1K-50, BY1K-50PE Vertical print
2.6 BY9Z-W6K-1/50 BY1K-95, BY1K-95PE Numbers 1 to 50
5.9
•Material: BY1S-4, BY1S-4PE
Polyamide (UL94V-0) BY1S-6, BY1S-6PE
23

BY9Z-W6K-51/100 BY1S-10, BY1S-10PE Numbers 51 to 100


5.9

•Weight: 5.6g (per strip)

BY9Z-W8 Blank —
Horizontal print
71.6 BY9Z-W8Z-1/40 Numbers 1 to 40 5.9
64.0

23
12.0

BY1K-16, BY1K-16PE
BY9Z-W8Z-41/80 Numbers 41 to 80
BY1K-35, BY1K-35PE 25
BY1K-50, BY1K-50PE
BY1K-95, BY1K-95PE Vertical print
2.6 BY9Z-W8K-1/40 Numbers 1 to 40 5.9

•Material:
23
12.0

Polyamide (UL94V-0) BY9Z-W8K-41/80 Numbers 41 to 80


•Weight: 6.1g (per strip)

Horizontal print 1 2 3 4 5 6 7 8 9 10
Vertical print
10
1
2
3
4
5
6
7
8
9

(numbers 1 to 50) (numbers 1 to 50)


11 12 13 14 15 16 17 18 19 20
11
12
13
14
15
16
17
18
19
20

21 22 23 24 25 26 27 28 29 30
21
22
23
24
25
26
27
28
29
30

31 32 33 34 35 36 37 38 39 40
31
32
33
34
35
36
37
38
39
40

41 42 43 44 45 46 47 48 49 50
41
42
43
44
45
46
47
48
49
50

9
BY Series Terminal Blocks (Accessories)

Calculating DIN Rail Lengths and Mounting Centers All dimensions in mm.

Use the formula below to calculate the length of the DIN Notes
rail and mounting centers. ••This formula is for calculating the maximum rail length
BAA and BAP DIN rails including tolerance. Depending on the combination of
L1 (rail length)= 12.5 × N terminal blocks, the required rail length may be shorter
than the calculated value, particularly when many
L2 (mounting centers)= L1 – 25 terminal blocks are combined.
••When mounting BY1K-50 or BY1K-50PE with BY1K-95 or
BY1K-95PE next to each other, cut off the protruding part
(A+0.1)×n+B+C
N= of BY1K-50 and BY1K-50PE using nippers.
12.5
Note: However, N is the rounded up numerical number
from the calculated value of N.
(Example: N for 19.1 is 20)
A: T hickness of each terminal block
B: Thickness of end plate
C: Thickness of end stop when using 2 pieces of:
BY9Z-SEW35 = 53.0mm
BY9Z-KEW35/2 = 55.0mm Cut off the protruding part
BY9Z-KEW35/1 = 59.0mm using nippers
n: The number of terminal blocks

BY1K BY1S
BY1K-10NPE BY1K-16 BY9Z-SEP4 BY1S-6
BY1K-6NPE BY1S-4PE
BY1K-35 BY1S-6PE
BY1K-4NPE BY1S-4
BY9Z-KEP2
BY9Z-SEP7
BY1K-2.5NPE BY1K-16PE
BY1S-10
BY9Z-KEP6 BY1K-35PE BY9Z-SEP1
BY1K-10N BY1S-10PE
BY1K-50 BY1S-2.5PE
BY1K-6N BY1K-50PE BY1S-2.5 BY9Z-SEP9
BY1K-4N
BY1K-95 End Stop End Stop
BY1K-95PE
BY1K-2.5N
End Stop
End Stop

5.0 1.5
5.1 5.0 10.0
6.1 1.5 1.5
8.0 6.0 10.0
1.5 6.0
10.0 8.0
1.5 16.0   16.0 20.0 25.0 1.5 8.0
5.2
12.0 12.2 L 2 (mounting centers)
6.2
L 1 (rail length)
8.2 10.2
L2 (mounting centers)
L1 (rail length)

10
BY Series Terminal Blocks (Instructions)

Safety Precautions
••Remove power to the terminal blocks before starting ••Make sure to use under the voltage and electric current
installation, removal, wiring, maintenance, and inspection suitable for terminal blocks. Using under incorrect voltage
of the products. Failure to remove power may cause and electric current may cause fires and failures.
electrical shock, fire, or malfunction. ••Do not apply excessive load or shock to the terminal
••For wiring, use wires of proper size to meet voltage and block. Otherwise damages may occur.
current requirements. ••Do not apply excessive shock to the connected wires.
••Make sure that terminal blocks and wires are connected Otherwise, terminal blocks may be damaged and cause
securely. Otherwise, abnormal heat may be generated conduction failure.
and cause fire. ••Do not use in places where the terminal blocks are
••Make sure that cut wire ends and chipping from drilling subject to salt contaminated water, oil, and chemicals.
do not enter into the inside of the product at the time
of installation and wiring. Cut wire ends and chipping
inside the product may cause fires, failures, and poor
conductivity.

Instructions
DIN Rail Mounting ••Be sure to install an end plate when using a terminal
block with an open side that has metal parts.
••Use 35mm-wide DIN rail (BAA1000 or BAP1000) when
mounting BY1K or BY1S standard terminal blocks. Push
••When the BY1K and BY1S ground terminal blocks are
mounted on the 35mm-wide DIN rail, the conductive
metal inside the terminal blocks will come in direct Removing
contact with the DIN rail, enabling easy ground hook
connection. Therefore, make sure that the DIN rail is
made of steel (BAP1000). Mounting on alumite coated Fixing hook
DIN rail (BAA1000) may cause poor conductivity.
Attach the fixing hook
side of the terminal
DIN rail block to the rail.
Contact
part Contact ••If the terminal block requires an end plate, install the end
part
plate and secure with a end stop.
If the terminal block does not require an end plate, simply
install an end stop.
••If terminal blocks of different sizes are mounted on a
single rail, install an end plate on the open side of the
Conductive metal DIN rail (steel) terminal block to hide the internal metal parts.
••BY1K and BY1S ground terminal blocks can be used as ••To remove the terminal block, insert a screwdriver
a protective conductor (PE function) by connecting to a between the removing hook and push up.
35mm-wide steel DIN rail (BAP1000) but cannot be used Note that using a screwdriver with anti-slip coating on the
as a PEN function conductor. tip will make the terminal block easier to remove.
••See page 1 for BY1K internal connection diagram. Make sure that excessive force is not applied when
See page 5 for BY1S internal connection diagram. removing the terminal block. Removing the terminal
block with excessive force applied on the top may cause
Installation deformation or damage to the removing hook.
••Installation and removal of terminal blocks to and from
BY1K and BY1S Standard Terminal Blocks DIN rails should take place in an environment of 0˚C or
BY1S Ground Terminal Block higher.
••Install the end stop on one side of the DIN rail. Installation and removal in low temperatures (below 0˚C)
••Install the terminal block to the DIN rail, ensuring there may cause damage to the removing hook.
is no gap. To install the terminal block, attach the fixing
hook to the side of the DIN rail and push the other side Screwdriver
(removing hook side) to mount on the DIN rail. Make sure
that excessive force is not applied to the terminal block.
Note that the front and back sides of the terminal block
are correctly mounted so that the metal parts visible from
the open side of the terminal block do not contact each
other. Push
Removing
hook DIN rail

11
BY Series Terminal Blocks (Instructions)

Instructions
BY1K Ground Terminal Blocks ••Tighten the center mounting screw of the ground terminal
••Install the end stop on one side to the DIN rail. block using the applicable tool mentioned in table 1.
••Mount the terminal block to the DIN rail, ensuring there Tighten at the recommended tightening torque. If the
is no gap. To mount, loosen the mounting screw at the tightening torque is insufficient, heating or fires may
center of the ground terminal block and mount on the occur.
DIN rail. Check that the joint of the ground terminal block ••To remove, loosen the center mounting screw of the
is securely attached to the DIN rail. Make sure that the ground terminal block.
ground terminal block is correctly mounted on the DIN Make sure that the mounting screw is fully loosened
rail. Otherwise, heating or fire may occur. before removing. Removing forcibly may cause
deformation or damage to the terminal block.
Tighten the mounting screw.

Wiring
Mount the
terminal block on BY1K Screw Clamp Terminal Blocks
the DIN rail.
••Stranded wires, solid wires, and stranded wires with
Make sure that ferrules or blade terminals can be connected to BY1K
the terminal screw clamp terminal blocks.
DIN rail (steel) block is secured
to the DIN rail. ••Tighten the terminal screw to the recommended
tightening torque using the applicable tool mentioned in
DIN rail (steel)
table 2.

Table 1 Applicable Tools for BY1K Ground Terminal Block Mounting Screw
Mounting Recommended Tools
Mounting
Part No. Screw Tightening Torque
Screw Type Type Shape of Tool (Note) Width A (mm)
Size (N·m)
BY1K-2.5NPE M2.6 Slotted 0.4 to 0.5 2.5 to 3.0
BY1K-4NPE M3 Slotted 0.5 to 0.64 2.5 to 3.0
BY1K-6NPE M4 Slotted 1.03 to 1.38 Width A (mm) slotted screwdrivers with a straight 3.5 to 4.0
Slotted screwdriver
BY1K-10NPE M4 Slotted 1.03 to 1.38 blade tip can be used. 3.5 to 4.0
BY1K-16PE M3 Slotted 0.5 to 0.6 3.0 to 3.5
BY1K-35PE M3 Slotted 0.52 to 0.65 3.0 to 3.5
Width A (mm) slotted screwdrivers with a straight
Cross Slotted screwdriver 4.0 to 5.5
blade tip can be used.
BY1K-50PE M5 recessed + 2.4 to 3.2
slotted PH2 shaped (DIN7438/ISO8764) or H shaped No.2
Cross recessed screwdriver —
(JIS B 4633)
Width A (mm) slotted screwdrivers with a straight
Cross Slotted screwdriver 5.5
blade tip can be used.
BY1K-95PE M6 recessed + 2.6 to 3.7
slotted PH2 shaped (DIN7438/ISO8764) or H shaped No.2
Cross recessed screwdriver —
(JIS B 4633)

Table 2 Applicable Tools for BY1K Standard Terminal Block Terminal Screw
Terminal screw Recommended Tightening Torque (N·m) Tools
Terminal
Part No. Terminal Screw
Block UL/c-UL IEC/EN Type Shape of Tool (Note) Width A (mm)
Screw Size Type
BY1K-2.5N M2.6 Slotted 0.56 0.4 to 0.6 2.5 to 3.0
BY1K-4N M3 Slotted 1.13 0.5 to 1.0 3.0 to 3.5
Width A (mm) slotted
BY1K-6N M4 Slotted 1.58 0.8 to 1.6 Slotted 3.5 to 4.0
screwdrivers with a straight
BY1K-10N M4 Slotted 2.15 1.2 to 2.4 Screwdriver 3.5 to 4.0
blade tip can be used.
Standard BY1K-16 M5 Slotted 3.5 2.0 to 4.0 4.0 to 5.5
Terminal BY1K-35 M6 Slotted 5.8 2.5 to 5.86 4.0 to 5.5
Hexagon
Block Size No. 5
BY1K-50 M6 socket 6.0 4.6 to 6.09 Hexagon —
head cap (JIS B 4648/ISO2936)
Socket
Hexagon
Screw Keys Size No. 6
BY1K-95 M8 socket 16.8 8.0 to 17.25 —
head cap (JIS B 4648/ISO2936)
BY1K-2.5NPE M2.6 Slotted 0.46 to 0.6 0.46 to 0.6 Width A (mm) slotted 2.5 to 3.0
Slotted
screwdrivers with a straight
BY1K-4NPE M3 Slotted 0.6 to 0.7 0.6 to 0.7 Screwdriver 3.0 to 3.5
blade tip can be used.
Width A (mm) slotted
Slotted
BY1K-6NPE M3.5 Slotted 1.15 to 1.6 1.15 to 1.6 screwdrivers with a straight 3.5 to 4.0
Screwdriver
blade tip can be used.
Ground BY1K-10NPE M4 Slotted 1.5 to 1.8 1.5 to 1.8 Width A (mm) slotted 3.5 to 4.0
Terminal Slotted
BY1K-16PE M5 Slotted 4.0 2.07 to 4.02 screwdrivers with a straight 4.0 to 5.5
Block Screwdriver
BY1K-35PE M6 Slotted 6.2 2.5 to 5.86 blade tip can be used. 4.0 to 5.5
Hexagon Size No. 5
BY1K-50PE M6 socket 6.1 6.09 to 8.05 Hexagon —
head cap (JIS B 4648/ISO2936)
Socket
Hexagon
Screw Keys Size No. 6
BY1K-95PE M8 socket 12 6.9 to 10.35 —
head cap (JIS B 4648/ISO2936)

Note: Shape of screwdriver


A

12
BY Series Terminal Blocks (Instructions)

Instructions
••Use commercially available ferrules and crimping tools. 3. To remove the wiring, loosen the terminal screw with an
When using ferrules or blade terminals, see table 3 for applicable tool and remove the wire, ferrule, or blade
dimensions for recommended ferrules or blade terminals. terminal.
••When using bare ferrules or bare blade terminals, make
sure that an insulation sheath is applied. 1

••If stranded wires are used without ferrules or blade Loosen the terminal screw so that
a wire, ferrule, or blade terminal can
terminals, make sure that wires are not separated. be inserted.
••When tightening the terminal screw while holding the
terminal block in your hands, be careful not to injure your Cage clamp
fingers with the tip of the screwdriver.
Insert an applicable wire (stranded, solid),
Table 3 Dimensions of recommended ferrules/blade terminals
recommended ferrule, or a wire with a
Dimensions of applicable ferrules recommended rod terminal crimped, all the
2
Terminal / blade terminals way to the end.
Part No. Stranded wire
Block A B (max.) C (max.)
(mm) (mm) (mm) Solid wire
BY1K-2.5N 8 to 10 2.5 4.9 Ferrule
BY1K-4N 8 to 10 3.5 5.9 Blade terminal
BY1K-6N 10 to 12 4.3 7.8 Cage clamp
Standard BY1K-10N 10 to 12 6.2 9.8
Terminal Connect wires by tightening the terminal
Block BY1K-16 15 to 17 7.1 11.8
screw at the recommended tightening
BY1K-35 16 to 18 10 15.8 torque.
BY1K-50 20 to 25 12.6 19.8
BY1K-95 30 to 35 16.6 24.8
BY1K-2.5NPE 8 to 10 2.4 5.0
BY1K-4NPE 8 to 10 3.1 6.0
BY1K-6NPE 10 to 12 4.3 8.0
Ground BY1K-10NPE 10 to 12 5.4 10.0 3
Terminal Remove a wire, ferrule, or rod terminal by
Block BY1K-16PE 14 to 18 7.1 12.0 loosening the terminal screw.
BY1K-35PE 14 to 18 10 15.8
BY1K-50PE 20 to 25 12.6 20.0
BY1K-95PE 25 to 30 16.1 24.8
• Ferrule dimensions (mm)
(Standard terminal with Insulation (Two wires with insulation sleeve)
sleeve)
A A C
B

BY1S spring clamp terminal block


C
B

• Center-pin terminal dimensions (mm)


• Stranded wires, solid wires, and stranded wires with
(with insulation terminal) ferrules or blade terminals can be connected to BY1S
A spring clamp terminal blocks.
• Use the tools mentioned in the table 4 below for wiring
terminal blocks.
C
B

Connecting and removing wires on BY1K terminal Table 4 Applicable tools for BY1S terminal block
blocks
Tools
1. Loosen the terminal screw with an applicable tool so Terminal
that a wire, ferrule or blade terminal can be inserted in Part No. Shape of Tool Width A
Block Type
the cage clamp. (Note) (mm)
2. Insert an applicable wire (stranded, solid) with insulation BY1S-2.5 2.5 to 3.0
stripped to the standard length, or a recommended Standard BY1S-4 2.5 to 4.0
crimped ferrule or blade terminal, all the way to the end. Terminal
Block BY1S-6 3.5 to 4.5
Use a single wire, ferrule, or blade terminal to a single Width A (mm)
BY1S-10 Slotted slotted screwdrivers 3.5 to 5.5
cage clamp. If two wires are connected to a single cage Screwdriver with a straight blade 2.5 to 3.0
BY1S-2.5PE
clamp, make sure to use a recommended ferrule or tip can be used.
Ground
blade terminal that allow two wires to be inserted. Terminal
BY1S-4PE 2.5 to 4.0
When doing so, use applicable wires, recommended Block BY1S-6PE 3.5 to 4.5
ferrules or blade terminals for connecting wires. Use of BY1S-10PE 3.5 to 5.5
inappropriate wires, ferrules, and blade terminals may
Note: Shape of screwdriver
cause heating and fire.
After inserting wires, wires can be connected by
A

tightening the terminal screw with an applicable tool.


Make sure to tighten the mounting screw at the
recommended tightening torque. If fastening torque is
insufficient, heating or fires may occur. Confirm that the
wire is connected securely by pulling it lightly after wiring.

13
BY Series Terminal Blocks (Instructions)

Instructions
• Use commercially available ferrules and crimping tools. Connecting and removing wires
See table 5 on dimensions for recommended ferrules or 1. 2
 . Insert an applicable screwdriver to the square hole
blade terminals. 1 in an angle all the way to the end to open the spring
inside the terminal block. Make sure to use an applicable
Table 5 Dimensions for Recommended ferrules, blade screwdriver and insert it to the square hole 1 where the
terminals wire needs to be connected.
Dimensions of applicable ferrules Do not add excessive force to the spring when inserting
Terminal / blade terminals the screwdriver. The spring may be deformed.
Part No.
Block A B (max.) C (max.) 3. With the screwdriver inserted, insert an applicable wire
(mm) (mm) (mm) (stranded, solid) with the insulation removed to the
BY1S-2.5 8 to 9 1.6 4.8 standard length, or a wire crimped with ferrule or blade
Standard terminal, all the way to the end in round hole 2 . Note
BY1S-4 9 to 10 2.6 5.8
Terminal that only a single wire, ferrule, or blade terminal can be
Block BY1S-6 12 to 13 3.2 7.8 connected to a single round hole 2 .
BY1S-10 15 to 16 3.5 9.8
4. P
 ull out the screwdriver. Make sure that wiring is
BY1S-2.5PE 8 to 9 1.6 4.8 properly connected by pulling the wires lightly.
Ground BY1S-4PE 9 to 10 2.6 5.8
Terminal • To remove a wire, insert an applicable screwdriver
BY1S-6PE 12 to 13 3.2 7.8
Block to square hole 1 all the way to the end to open the
BY1S-10PE 15 to 16 3.5 9.8 spring. After removing the wire, ferrule, or blade
Ferrule dimensions (mm) terminal, remove the screwdriver.
(Standard terminal with Insulation (Two wires with insulation sleeve) Do not add excessive force to the spring. The spring
sleeve) may be deformed.
A A C • If two wires are connected to a single round hole 2
make sure to use a recommended ferrule or blade
terminal that allow two wires to be inserted.
B
C
B

Make sure to use an applicable wire with insulation


removed at the standard length, ferrule, or blade
Center-pin terminal dimensions (mm) terminal for wire connection. Use of inappropriate
(with insulation terminal) wires, ferrules, or blade terminals may cause heating
A and fire.
C

Screwdriver
B

••When using bare ferrules or bare blade terminals, make


sure that an insulation sheath is applied. 1.
••If stranded wires are connected without ferrules or blade Insert a screwdriver
terminals, make sure that wires are not separated. to the square hole 1 .
••When tightening the terminal screw while holding the
terminal block in the hands, be careful not to injure your
fingers with the tip of the screwdriver. Wire
Screwdriver
••Top view of the terminal block
2.
Holes on a terminal block
1 : Square hole for screwdrivers The screwdriver opens
2 : Holes for inserting wires, ferrules and blade terminals the spring inside.

3 : Square hole for jumpers

[Two wire connection type] Wire Screwdriver

3.
2
Insert the wire to hole 2 .
1

Wire

4.
1

2 Remove the screwdriver.

BY9Z-SQV jumper is exclusive for BY1S standard terminal


blocks and cannot be used for ground terminal blocks.

14
BY Series Terminal Blocks (Instructions)

Instructions
Installing and Removing Accessories BY9Z-SEW35
• The applicable rail is a 35mm-wide DIN rail (BAA1000,
1) Installing and removing end stops BAP1000).
BY9Z-KEW35/2, BY9Z-KEW35/1 • Hook the fixing hook of the end stop on the DIN rail and
• The applicable rail is a 35mm-wide DIN rail (BAA1000, push from the top to install.
BAP1000).
[Installing end stop BY9Z-SEW35]
• With the mounting screw at the center of the end stop
Push from the top.
loosened, install the end stop by hooking the mounting
hook to the DIN rail and pushing down the other hook
from the top.
• The end stop will be secured by tightening the mounting
screw on the center.
Make sure to tighten the mounting screw at the
recommended tightening torque.
Recommended tightening torque
BY9Z-KEW35/2: 0.5 to 0.7 N·m Mounting
BY9Z-KEW35/1: 0.8 to 1.15 N·m hook
Hook the fixing hook
[Installing end stops BY9Z-KEW35/2 and BY9Z-KEW35/1] DIN rail to the DIN rail.

• To remove the end stop, hook the screwdriver to the


Lower the other
removing hook and push up.
mounting hook Note that a screwdriver with coating on the tip (for anti-
to the DIN rail. slipping) makes it easier to remove.
Do not add excessive force to the hook. Removing the
end stop forcibly may cause deform or damage to the
hook.
[Removing end stop BY9Z-SEW35]
Hook the mounting Screwdriver
DIN rail hook to the DIN rail.

Tighten at the recommended


tightening torque.

Push up

Removing
hook
DIN rail

• Installation and removal of the end stop to the DIN rail


DIN rail
should take place in an environment of 0˚C minimum.
Installation and removal in low temperature environment
• To remove the end stop, loosen the mounting screw and (below 0˚C) may cause damage to the removing hook.
move the end stop to one side push the hook to the other
side and lift up.
2) Installing the end plate
[Removing end stop BY9Z-KEW35/2 and BY9Z-KEW35/1]
• Secure the end plate by pressing the protrusion of the
Loosen the mounting screw. end plate into the recess of the terminal block.
[Installing the end plate]

Lift up the hook Push in the end plate.


on the on the
other side.

Move the end stop to


one side.
Protrusion of
the end plate

15
BY Series Terminal Blocks (Instructions)

Instructions
3) Installing and removing the marking strip • When installing a jumper to BY1K-50 terminal blocks,
• Install the marking strip by pressing the legs of the break and remove the plastic at the center of the upper
marking strip into the hole for inserting the marking strip surface and the side of the terminal block (2 locations)
in the terminal block. with pliers and install the jumper.
[Installing the marking strip] [Removing the plastic of BY1K-50]
Legs of the marking strip

Push

Hole for securing


the marking strip

Pliers
Top center of the
terminal block
• To remove the marking strip, insert a tool such as a
slotted screwdriver into the gap between the marking Side center of the
strip and the terminal block, and push out. terminal block

[Removing the marking strip] Slotted screwdriver

Insert a screwdriver Break and remove the top


and push out. center and side surface of
the terminal block (2 areas)
with a pliers.

4) Installing and removing jumpers


BY9Z-KQV • Tighten the mounting screw of the jumper with the
applicable tool and tightening torque described in table 6.
• Select an appropriate jumper for the terminal block.
• Insert the jumper into the square hole at the center of the Table 6 Applicable tool and tightening torque for BY9Z-KQV
upper surface of the terminal block. Tools Tightening
For models BY9Z-KQV-2.5 through BY9Z-KQV-10, insert Part No.
Screw
Torque
Maximum
Shape of Length A
so that the slit of the jumper fits into the cutout of the Size Type
Tool (Note) (mm) (N·m)
Current
square hole on the terminal block.
BY9Z-KQV-2.5/2
[Installing jumpers BY9Z-KQV-2.5 to BY9Z-KQV-10] BY9Z-KQV-2.5/3 2.5 to 0.4 to
M2.6 32A
Slit BY9Z-KQV-2.5/4 3.0 0.7
Insert so that the slit of
Jumper the jumper fits into the BY9Z-KQV-2.5/10
cutout of the square BY9Z-KQV-4/2 41A
Square hole hole. BY9Z-KQV-4/3 3.0 to 0.5 to
M3
Insert BY9Z-KQV-4/4 3.5 0.7 32A
Cutout
BY9Z-KQV-4/10
BY9Z-KQV-6/2
BY9Z-KQV-6/3 Width A 3.5 to 0.5 to
M3 50A
BY9Z-KQV-6/4 (mm) slotted 4.0 0.7
BY9Z-KQV-6/10 Slotted screwdrivers
BY9Z-KQV-10/2 screwdriver with a
straight
BY9Z-KQV-10/3 blade tip 3.5 to 0.5 to
M3 57A
BY9Z-KQV-10/4 can be used. 4.0 0.7
For models BY9Z-KQV-16 through BY9Z-KQV-50, the
BY9Z-KQV-10/10
jumper can be installed in both directions.
BY9Z-KQV-16/2 85A
4.0 to 1.2 to
[Installing jumpers BY9Z-KQV-16 to BY9Z-KQV-50] BY9Z-KQV-16/3 M4
5.5 1.8 76A
BY9Z-KQV-16/4
Jumper The jumper can be
BY9Z-KQV-35/2 138A
installed in both 3.5 to 1.2 to
directions. BY9Z-KQV-35/3 M4
4.0 1.8 112A
BY9Z-KQV-35/4
Insert Square hole BY9Z-KQV-50/2 4.0 to 2.5 to
M6 150A
BY9Z-KQV-50/3 5.5 4.5
Note: Shape of screwdriver
A

16
BY Series Terminal Blocks (Instructions)

Instructions
••To remove the jumper, loosen the mounting screw of the BY9Z-SQV
jumper. ••Select a jumper suitable for the model of the terminal
••Make sure that the total current to the jumper does not block used and the number of jumper poles.
exceed the maximum current of each model. ••A jumper can be connected by simply pushing into the
••For BY9Z-KQV-2.5 to BY9Z-KQV-35 jumpers, the metal square hole for the jumper on the upper surface of the
and plastic parts of unused terminals can be removed by terminal block.
pliers. The mounting screws can also be removed. BY9Z-SQV jumpers are used exclusively for BY1S
standard terminal blocks and cannot be used for ground
[Removing unused terminals for BY9Z-KQV-2.5 to 35] terminals.
••Make sure that the total current to the jumper does not
exceed the maximum current of each model.
[Installing BY9Z-SQV]

Jumper
Connect the jumper into a
square hole.
Remove

Break and remove the unused


terminals of the jumpers and
remove the mounting screws. Insert

••For BY9Z-KQV-50 jumpers, mounting screws of unused


terminals can be loosened and removed so that they
do not connect with terminal blocks that do not need Square holes for inserting
connection. jumpers
[Removing unused terminals for BY9Z-KQV-50]

To remove the jumper, hook a slotted screwdriver to the


groove of the insulated plastic part of the jumper and pull
out.
[Removing BY9Z-SQV]
Remove
Loosen and remove Groove
unused terminals
Screwdriver

• For BY9Z-SQV, an unused metal part can be broken by


pliers and removed so that they do not connect with
terminal blocks that do not need connection.
[Removing unused terminals of BY9Z-SQV]

Remove
Break the unused metal part with
pliers and remove the terminal.

Specifications and other descriptions in this brochure are subject to change without notice.
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Cat. No. EP1565-0 DECEMBER 2015 PDF