BITZER CSW - Frequently Asked Questions

Compressor selection

1. What is the difference between CSW and CSH compressors?

CSW and CSH are both semi-hermetic screw compressors with fully integrated oil
separator system. The CSH series, designed for higher pressure ratios, is typically
for air cooled applications. The CSW series represents a further evolutionary step in
compressor design and is especially dedicated to smaller pressure ratios commonly
met in water cooled chillers with DX or flooded system.
Compared to the BITZER CSH, the new CSW compressors reach increases in
energy efficiency up to 30% (full load) and 60% (part load) under low condensing
temperatures. This is mainly due to three improvements: the adaptation of the
internal volume ratio (Vi) at full and part load to the corresponding lower pressure
ratios, the extension of the application limits towards low condensing temperatures
and the optimization of the oil management system. The proven and well-known
reliability of the CSH compact screws was the benchmark for the CSW further
development. In addition, the motors have been adjusted to the new operating
envelope: smaller contactors, cables and fuses can be used, resulting in lower
installation costs.

2. What is the range of the new CSW series?

The new CSW series comprises 12 compressor models with displacements from
195m3/h to 910m3/h tailored to low condensing temperature application conditions
and different refrigerants.

3. What comes with the compressor (accessories)?

Our “Standard CSW Scope of Delivery” contains comprehensive equipment already.
In addition, a wide range of accessories is available.

4. Where can I find the CSW application limits and literature?

Information about our CSW series can be found in our product brochure SP-172.
http://www.bitzer.de/download/download.php?P=/doc/&N=sp-172-2.pdf&ccode=DE>
For further information please see our extensive technical documentation.
http://www.bitzer.de/eng/documentation/list/doc/ov/s>

BITZER CSW - FAQs 1

5. What is the benefit of an economizer operation? Is it possible with
CSW compressors?
Economizer operation increases screw compressor efficiency as well as cooling
capacity. It was obvious to offer this option in our highly developed CSW
compressors. For more detailed information please see SH- 170-3; page 37 ff,
http://www.bitzer.de/download/download.php?P=/doc/&N=sh-170-3.pdf&ccode=DE

6. Which types of additional cooling require the new CSW

compressors?
In usual CSW application cases, there is no additional cooling necessary.

7. Are CSW compressors suitable for variable speed drive?

Although the capacity control by the integrated slide valve is possible in 4-step or
stepless mode, CSW compressors are suitable for frequency inverter use, as
alternative capacity control mechanisms in the 1450 RPM to 3500 RPM range.
For system design and inverter selection please consult BITZER.

8. Is the CSW series compatible with flooded evaporator systems?

Yes, in combination with secondary oil separator. BITZER offers oil separators from
the OAF series, especially developed for flooded application. As alternatives the
standard OA or the horizontal OAH series are available. For selection of the right
BITZER equipment and accessories please contact us.

9. Can I fit a new CSW compressor into an existing water cooled

chiller production line without any changes?
Yes, the optimized CSW compressors are fully compatible with the CSH
compressors or the former CSW versions. We have kept the same fixing points and
suction and discharge connection positions. In other words, no change in the chiller
production process when switching from one BITZER semi hermetic compact screw
type to another. However, there is the potential for extended application range
towards lower condensing temperatures.

10. How much oil should be charged in a CSW compressor?

CSW compressors are factory charged. For systems with DX evaporators no
additional oil charge is necessary. Additional oil charge may be required with flooded
design but is dependent on system configuration.

BITZER CSW - FAQs 2

11. Which oils have been recommended for use with BITZER CSW
compressors?
Polyol ester oil BSE170 is used for HFC refrigerant R134a.
For R22 refrigerant the complex ester oil B320 SH is required. For information about
alternative oil types please contact BITZER.

12. How do I determine the proper oil level?

The CSW compressors are equipped with a sight glass. The oil level should be at or
slightly above the center of the sight glass while operating.
For a permanent oil level monitoring during operation, an oil level control is available
as an option.

BITZER CSW - FAQs 3