NDT : HVAC Desiqn and Construction Details

1.00 DesiqnConditions.

1.01 Air Chanoes.

Materials 1 10 air changes / hour.

(100% fresh aio

NDT Furnace Room, Welding Room 10 air changes / hour.

and PT Room.
(100% fresh air)

Balance of NDT Area 3 air changes / hour.

(100% fresh air)

Office Block Splii Units -

Provide 10 I / sec / person fresh air

Private Toilets / Kitchen 8 air changes / hour.

Public Toilets '12-15 air changes / hour.

'1.02 AmbientConditions.

Summer 460C DB.

240C WB.

Winter 50C DB.

1.20C WB.

Daily Range 160C.

Location Riyadh.

Altitude 63'l m above sea level

1.03 DesionConditions.

Materials '1 and NDT Area Room Temp 20 - 250C.

Air lnlet Filtration F9, F10
RH 50 1 10%.

Offices and Corridors 22oc !toc DB (Summer)

2ooc 1 1oc DB 0,4/inte0

Max allowable pressure drop across 60 Pa

sound atienuators.

Humidifiers to have activated carbon

filters (spec 2.01)
1.AA Room Volumes.

The room areas can be calculated from the drawings.

The room height for the Materials 1 area is 4.4 m.

The room height for the NDT area is 7.45 m.

The room height for the offce area is.

1.05 DesionConsiderations.

1.051 Chiller.

One chiller will be provided wiih a duplex pump set (duty / standby) a air separator
typical valving and strainers. In addition to the load of the building the chiller will also
provide

1.052 Air Handllno Units.

Two air handling units are provided. One for the l\,4aterials 1 area and one for the
NDT area.

Dust is a major concern especially since the AHU'S are situated outside ai ground
level.

Currently we are considering (in one train) lnertial Air Filter with automatic bleed fan,
washable aluminium filter, 85% bag filter, 95% bag filter. Alternate arrangements
which may give a better result will be considered.

Air Handling Units r,yill include a Hurnidifier section certified for external use. Water
for the humidifier w th be treated water to ensure long operating life of the Humidifier
consumables.

Humidity control is a vital part of the lvlaierial 1 processes and only high quality
humidifiers will close controls will be acceptable.

Both air handling units will be fitted wiih variable frequency motors to adjust air flows.

1.053 EatS.
'1.
Materials

. One fan is provided for the Polymerization Area and will be sized for the full
flow. The fan is explosion proof, variable frequency motor and the discharge
duct will be 2.5m above the finished roof level.

. Two fans are provided for the Heai Treatment and Spinning Area. Each fan
will be sized to run under normal condition at full flow for its area.

lf one fan fails then the other fan will handle the full air flow of both fans

Both fans are explosion proof, variable frequency motors and ihe discharge
duct will be 2.5m above ihe finished roof level
 NDT,

The NDT will use exisiing fans which will be interlocked with the Air Handting Unit.

The exisiing fans each exhaust 1470 l/sec at 350 Pa and are sufficient to provide
extract for the general NDT area (3 air changes / hour). Newfanswill beusedforthe
Furnace Area and PT room

Office Areas

Fresh air will be supplied to both floors by one flltered fresh air fan.

Air will be extracted for both floors by one extract fan.

The WC and kitchen area will have a separate extract fan.

1.06 DuctConstruction.

. The extract ducts for the Materials 1 Area, NDT Furnace Area, NDT PT Room
will be stainless steel grade 316 including all silencers, volume dampers,
grilles and registers.

. The supply ducts for ihe Materials 1 area will be rectangular Gl ducts with
rigid insulation and 0 8mm aluminium cladding.

. The supply ducts for the NDT area will be round, double wall, insulated cl
ducts.

. All ducts will be fabricated and installed to SMACNA Standards and with
minimum leakage from the extract ducts.

Duct systems are visible and supports \lvill be powder coated unistrut with
galvanized steel threaded rod and sleeve anchors / heavy duty cast beam
connectors.

1.07 Miscellaneous.

A underground chemical storage tank will be provided to accommodaie chemical

spills from the dosing iank.

Attachments,

Existing Building typical wall and roof construction (drawinq 1102:07.A.021)

Ground Floor Plan RC:NDT:A:101
First Floor Plan RC:NDT:A;102.
Existing Roof Plan 1102:07:MACOO2 (E.F. 1.47 m"isec 350 Pa)
 NDT : HVAC Desiqn Scope of Works

1. Provide close estimates ofthe Chiller, AHU, Humidifiers and Fans for Pricing

2. Provide close estimates of the Duct sizing for pricing.

3. Provide a complete detailed design for the entire HVAC system. The design is to be to
American Standards and will be professionally set out with all references and sources
ready for submittal to the consultant.

The scope ofwork will include bui not be limited to

. Chiller sizing.
. Air Separator Sizing.
. Pressurized water make up system sizing (tank and pumps).
. Dosage Plant Sizing.
. Chilled water pump set sizing.
. Chilled water pipe layout with pressure loss calculaiions and including valve
selection.
. Air Handling Unit sizing with static pressure.
. Humidifler sizing.
. FCU / AHHU sizing for ofilce areas.
. Fan sizing with static pressure.
. Duct sizing, airflow at each outlet, flexible duct and ditfuser.
. Provide ductwork single line drawings in sketch format.
. All heat loads will be calculated for the specific materials and equipment included
in the building.

4. Review all proposed equipment for compliance with the design.

Attachments: Original desrgn details.

Revised details.