6sc6110 0ea00 Moduł Siemens Manual

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6SC6110-0EA00
OTHER SYMBOLS:
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RGB ELEKTRONIKA AGACIAK CIACIEK

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SINUMERIK 840C
SIMODRIVE 611-D
Installation Guide 09.2001 Edition
Installation Lists
Service Documentation
SINUMERIK 840C
SIMODRIVE 611-D
Installation Lists
Installation Guide
Valid for:
Control SINUMERIK 840C/CE

Drive SIMODRIVE 611-D
Standard/Export Version
Software Version Software Version
1.x
2.x
3.x 1.x
4.x 2.x
5.x 3.x
6.x 4.x
09.2001 Edition
SINUMERIK® documentation
Printing history
Brief details of this edition and previous editions are listed below.
The status of each edition is shown by the code in the ”Remarks” column.
Status code in ”Remarks” column:
A . . . New documentation.
B . . . Unrevised reprint with new Order No.
C . . . Revised edition with new status.
If factual changes have been made on the page since the last edition, this is
indicated by a new edition coding in the header on that page.
Edition Order No. Remarks

11.92 6FC5197-0AA60-1BP0 A
06.93 6FC5197-2AA60-0BP0 C
12.93 6FC5197-3AA60-0BP0 C
10.94 6FC5197-4AA60-0BP0 C
03.95 6FC5197-4AA60-0BP1 C
09.95 6FC5197-5AA60-0BP0 C
04.96 6FC5197-5AA60-0BP1 C
08.96 6FC5197-5AA60-0BP2 C
07.97 6FC5197-6AA60-0BP0 C
01.99 6FC5197-6AA60-0BP1 C
09.01 6FC5197-6AA60-0BP2 C
This manual is included in the documentation on CD-ROM (DOCONCD)

Edition Order No. Remarks
10.01 6FC5198-6CA00-0BG2 C
Trademarks
SIMATIC®, SIMATIC HMI®, SIMATIC NET®, SIROTEC®, SINUMERIK® and SIMODRIVE® are trade-
marks of Siemens AG. All other product and system names are registered trademarks of their
respective companies and must be treated accordingly.
Other functions not described in this documentation might be

executable in the control. This does not, however, represent an
For more information, refer to the Internet: obligation to supply such functions with a new control or when
http://www.ad.siemens.de/sinumerik servicing.
The publication was produced on the Siemens 5800 Office System. We have checked that the contents of this publication agree with
the hardware and software described herein. The information given
The reproduction, transmission or use of this document or its in this publication is reviewed at regular intervals and any
contents is not permitted without express written authority. corrections that might be necessary are made in the subsequent
Offenders will be liable for damages. All rights, including created by printings. Suggestions for improvement are welcome at all times.
patent grant or registration of a utility model or design, are reserved,
Subject to change without prior notice.
© Siemens AG 1992-2001
All Rights Reserved
Order No. 6FC5197-6AA60-0BP2 Siemens-Aktiengesellschaft

Printed in the Federal Republic of Germany
•
•
•
•
•
•
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Interface
following parts:
Part 1: Signals
Function Blocks
Function Macros
840C Installation Lists

Package 7: Code Carrier
Technical notes
Package 4/5: Computer Link

Notes for the reader
840C Installation Instructions

Package 0: Basic Functions

Part 2: Connection Conditions

Package 1: Tool Management

Preliminary Remarks

Planning Guide PLC 135 WB/WB2/WD

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be used only in part for new software versions.

Package 8: PLC-controlled Data Input/Output

is also provided.
Please contact your local SIEMENS office for further details.

setting data, as well as lists of control and programmer alarms.
of the system through the testing of the most important functions.
for a description of the alarms (Monitoring section).

The SINUMERIK 840C Installation Guide is divided into two separate manuals:
This manual is valid for software versions 1, 2, 3, 4, 5 and 6.

consulted (e.g. Universal Interface, Measuring Cycles, CL800 Cycle Language).

As from software version 3, the data relevant to SIMODRIVE 611-D

As from software version 4, please refer to the Installation Lists manual

The manufacturer documentation for the SINUMERIK 840C control is divided into the
This manual is intended for manufacturers of machine tools who use SINUMERIK 840C.
The supplementary manual, which is entitled "SINUMERIK 840, Installation Lists", provides
Additional SINUMERIK publications which are valid for all SINUMERIK controls may also be
additional aids in the form of lists and detailed information on NC and PLC machine data and
The "Installation Instructions" discuss the installation and start-up procedures, from installation
A new Installation Guide is required for each new software version. Old Installation Guides can
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Safety notes
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are not taken.

are not taken.
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NOTICE
DANGER
CAUTION
CAUTION
WARNING
state can result if the appropriate notices are not observed.

This warning notice (with warning triangle) means that a minor
damage can result if the appropriate precautions are not taken.
This warning notice means that an undesired event or an undesired

This warning notice (without warning triangle) means that a material
This warning notice means that loss of life, severe personal injury or
This warning notice means that loss of life, severe personal injury or
substantial material damage will result if the appropriate precautions
substantial material damage can result if the appropriate precautions
personal injury can result if the appropriate precautions are not taken.
NC/Drive Machine Data 1
PLC Machine Data 2
Cycles Machine Data 3
NC Setting Data 4
PLC Interface 5
Startup, Flowcharts 6
Contents
Page
1 NC/Drive Machine Data ............................... 1–1
1.1 General values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2

1.2 Channel-specific values (max. 4 channels)
(as from SW 4: 6 channels) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–9
1.3 Axis-specific values (max. 30 axes, 15 real and 15 fictitious) . . . . . . . 1–10
1.4 Spindle-specific values (max. 6 spindles) . . . . . . . . . . . . . . . . . . . . 1–13
1.5 General bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–18
1.5.1 General bits, standard assignments . . . . . . . . . . . . . . . . . . . . . . . . 1–24
1.6 Spindle-specific bits (max. 6 spindles) . . . . . . . . . . . . . . . . . . . . . . 1–27
1.6.1 Spindle-specific bits, standard assignments . . . . . . . . . . . . . . . . . . . 1–28
1.7 Channel-specific bits (max. 4 channels)
(as from SW 4: 6 channels) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–29
1.7.1 Channel-specific bits 1, standard assignments . . . . . . . . . . . . . . . . . 1–30
1.8 Axis-specific MD bits 1 (max. 30 axes) . . . . . . . . . . . . . . . . . . . . . . 1–31
1.8.1 Axis-specific MD bits 1, standard assignments . . . . . . . . . . . . . . . . 1–32
1.9 Compensation points for leadscrew error compensation . . . . . . . . . . 1–34
1.9.1 Channel-specific bits 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–35
1.9.2 Axis-specific MD 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–36
1.9.3 Axis-specific MD bits 2 (max. 30 axes) . . . . . . . . . . . . . . . . . . . . . . 1–42
1.10 MD for display screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–43
1.10.1 Spindle-specific MD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–44
1.10.2 Axis-specific MD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–47
1.10.3 MD bits for collision detection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–49
1.10.4 MDs for flexible memory configuration . . . . . . . . . . . . . . . . . . . . . . 1–50
1.11 611A drive machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–52
1.11.1 611A drive machine data MSD (SW 3) . . . . . . . . . . . . . . . . . . . . . . 1–52
1.11.2 611D drive machine data FDD (SW3) . . . . . . . . . . . . . . . . . . . . . . . 1–62
1.11.3 611D drive machine data FDD/MSD (as from SW 4) . . . . . . . . . . . . 1–66
1.11.4 FDD/MSD specific diagnostics/service MD (as from SW 4) . . . . . . . . 1–77
1.11.5 Servo service data (SSD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–78
1.12 Safety Integrated (SI) machine data . . . . . . . . . . . . . . . . . . . . . . . . 1–79
1.12.1 SI NC machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–79
1.12.2 SI drive machine data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–85
1.12.3 SI service data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–87
1.13 Coding of resolutions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–88
1.14 Code table for axis name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–89
2 PLC Machine Data ................................... 2–1
2.1 PLC machine data for operating system (DB 60) . . . . . . . . . . . . . . . 2–1
2.2 General PLC machine data for function blocks (DB 61) .......... 2–5
2.3 User PLC machine data (DB 62) . . . . . . . . . . . . . . . . . . . . . . . . . . 2–6
2.4 General bits (DB 63) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–7
2.4.1 PLC MD bits standard assignment . . . . . . . . . . . . . . . . . . . . . . . . . 2–12
2.5 General PLC machine data bits for function blocks (DB 64) ....... 2–13
2.5.1 PLC machine data bits for user (DB 65) . . . . . . . . . . . . . . . . . . . . . 2–14
2.6 DBs set up for user . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–14
2.6.1 Data words for user (DB 68) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–14
2.6.2 Data bits for user (DB 71) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2–14
3 Cycles Machine Data ................................. 3–1
4 NC Setting Data ..................................... 4–1
4.1 NC values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1

4.2 NC setting data bits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–2
5 PLC Interface ....................................... 5–1
5.1 Overview PLC interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1

5.1.1 Inputs, outputs, flags . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1
5.1.2 Data blocks (DB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–2
5.1.3 Function blocks (FB, FX) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–6
5.2 Basic signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–13
5.2.1 Assignment of DB 1 (diagnostics) . . . . . . . . . . . . . . . . . . . . . . . . . 5–15
5.2.2 Fast data channels (SW 4 and higher) . . . . . . . . . . . . . . . . . . . . . . 5–19
5.2.2.1 DB 2 configuring DB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–19
5.2.3 DB 3 data transfer areas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–20
5.3 NCK/PLC interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–21
5.3.1 Channel-specific signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–21
5.3.1.1 Signals to NCK channel (DB 10 - DB 13) . . . . . . . . . . . . . . . . . . . . 5–21
5.3.1.2 Signals from NCK channel (DB 10 to DB 13) ................. 5–23
5.3.1.3 Auxiliary functions from NCK channel (DB 10 to DB 13) ......... 5–24
5.3.2 Axis-specific signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–32
5.3.2.1 Axis-specific signals Safety Integrated (DB28) (SW 5 and higher) . . . 5–32
5.3.2.2 Axis-specific GI signals (DB 29) . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–34
5.3.2.3 Axis-specific 611-D signals (DB 29) . . . . . . . . . . . . . . . . . . . . . . . . 5–35
5.3.3 M signals decoded according to list (DB 30) . . . . . . . . . . . . . . . . . . 5–36
5.3.4 Spindle-specific signals (DB31) . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–37
5.3.4.1 Signals from spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–37
5.3.4.2 Spindle-specific GI signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–37
5.3.4.3 Signals to spindle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–38
5.3.4.4 Spindle-specific GI signals to spindle . . . . . . . . . . . . . . . . . . . . . . . 5–38
5.3.4.5 Spindle-specific 611 D signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–39
5.3.5 Axis-specific signals (DB 32) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–40
5.3.6 Data transfer PLC/NC (DB 36) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–42
5.3.7 Data transfer initiated using DB 37 . . . . . . . . . . . . . . . . . . . . . . . . . 5–43
5.3.8 Operator panel signals / PLC (DB 40) . . . . . . . . . . . . . . . . . . . . . . . 5–44
5.3.8.1 Key signals from operator panel (DB 40) . . . . . . . . . . . . . . . . . . . . . 5–44
5.3.8.2 Display dialog line (DB 40) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–46
5.3.8.3 Menu selection (DB 40)* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–47
5.3.8.4 Cursor data (DB 40) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–48
5.3.8.5 User key signals (DB 40) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–49
5.3.9 Interface command channel (DB 41) . . . . . . . . . . . . . . . . . . . . . . . 5–51
5.3.10 General interface NC/PLC (DB 48) . . . . . . . . . . . . . . . . . . . . . . . . . 5–53
5.3.11 PLC messages (DB 58) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–55
5.3.11.1 Softkey function calls DB 59 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–60
5.3.12 DBs for PLC machine data (DB 60-65) . . . . . . . . . . . . . . . . . . . . . . 5–61
5.3.13 DBs set-up for user (DB 66, 67, 68, 71) . . . . . . . . . . . . . . . . . . . . . 5–61
5.3.14 Decoding lists for M signals (DB 80...DB 83) . . . . . . . . . . . . . . . . . . 5–62
6 Startup, Flowcharts .................................. 6–1
6.1 Restart after failure or replacement of the central service board .... 6–1
6.2 Saving the PLC program on the hard disk of the MMC . . . . . . . . . . . 6–3
6.3 Saving on/or loading from the hard disk (MMC) . . . . . . . . . . . . . . . . 6–4
6.4 Data transfer NC PC ................................ 6–5
6.5 Loading the archive file from an external PC to the NC .......... 6–7
07.97 1 NC/Drive Machine Data
1 NC/Drive Machine Data

NC MD/Drive MD allocation
MD Meaning Softkey
0
to General MDs General data
999
1000
to Channel-specific MDs Channel data
1599
2000
to Axis-specific MD 1 Axial data 1
3999
4000
to Spindle-specific MD Spindle data
4999
5000
to General MD bits General bits
5199
5200
to Spindle-specific MD bits Bit displays
5399
5400
to Channel-specific MD bits 1 Channel bits 1
5599
5600
to Axis-specific MD bits 1 Axial bits 1
5999
6000 Leadscrew error,
to compensation bits Compensation flags
6999
9000
to Channel-specific MD bits 2 Channel bits 2
9299
11000
to Axis-specific MD 2 Axial data 2
17969
18000
to Axis-specific MD bits 2 Axial bits 2
18599
20400
to MDs for multi-channel display Channel memory
20449
2400* MDs for parameter
to set changeover, dynam. software ––––––
3944* limit switch
Collision detection
6000* MDs for flexible Various
to
62029 memory configuration axial data
1 Simodrive drive MD
to ––––––
18000 (SW 3 and higher)
4000* Safety functions
to Safety Integrated MD (see Description of Functions
4740* (SW 5.4 and higher) Safety Integrated)
© Siemens AG 1992 All Rights Reserved 6FC5197- AA60 1–1

SINUMERIK 840C (IA)
1 NC/Drive Machine Data 09.95
1.1 General values
1.1 General values
MD Designation Standard Maximum Reference Input

No. value input value system unit
1 Speed after prelimit switch 500 100000 IS 1000 units/min
3 Corner deceleration rate 500 100000 IS 1000 units/min

6 Threshold for point of intersect. 1000 16000 IS units
switch 2000 *)
7 Circle end point monitoring 5 32000 IS units
9 Error window on reapproach to 200 32000 IS units

circle contour
10 Feed after block search 1000 100000 IS 1000 units/min
13 Number of TO parameters 10 32 --
14 First password protected R 0 999 --
parameter 1299 *)
15 Last password protected R 0 999 --
parameter 1299 *)
16 First keyswitch protected R 0 999 --
parameter 1299 *)
17 Last keyswitch protected R 0 999 --
parameter 1299 *)
18 Zero offset group (L960) 1 10 --

20 Basic angle for nutating head 0 180000 IS 10-3 degrees
23 Number of buffer pairs 16 16 -- --

CP 231

CP 315 - 1

CP 315 - 2
26 User program useful data 234 254 *) -- characters

length CP 231
27 User program useful data 234 254 *) --
characters
length CP 315 - 11 - 16
28 User program useful data 234 254 *) --
characters
length CP 315 - 2
_______
*) SW 4 and higher
1–2 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60

SINUMERIK 840C (IA)
1.1 General values

30 Number of sectors in pro- 10 1000 -- Sector

cessing memory
100 Feedrate override 1 150 -- %
switch position 2
101 - // - 3 2 150 -- %
102 - // - 4 4 150 -- %
103 - // - 5 6 150 -- %
104 - // - 6 8 150 -- %
105 - // - 7 10 150 -- %
106 - // - 8 20 150 -- %
107 - // - 9 30 150 -- %
108 - // - 10 40 150 -- %
109 - // - 11 50 150 -- %
110 - // - 12 60 150 -- %
111 - // - 13 70 150 -- %
112 - // - 14 75 150 -- %
113 - // - 15 80 150 -- %
114 - // - 16 85 150 -- %
115 - // - 17 90 150 -- %
116 - // - 18 95 150 -- %
117 - // - 19 100 150 -- %

118 - // - 20 105 150 -- %
119 - // - 21 110 150 -- %

120 - // - 22 115 150 -- %
121 - // - 23 120 150 -- %

122 - // - 24 0 150 -- %
123 - // - 25 0 150 -- %
124 - // - 26 0 150 -- %
125 - // - 27 0 150 -- %
126 - // - 28 0 150 -- %
127 - // - 29 0 150 -- %
128 - // - 30 0 150 -- %

SINUMERIK 840C (IA)
1.1 General values

129 - // - 31 0 150 -- %
130 - // - 32 0 150 -- %
131 Spindle override 50 150 -- %
switch position 1
132 - // - 2 55 150 -- %
133 - // - 3 60 150 -- %
134 - // - 4 65 150 -- %
135 - // - 5 70 150 -- %
136 - // - 6 75 150 -- %
137 - // - 7 80 150 -- %
138 - // - 8 85 150 -- %
139 - // - 9 90 150 -- %
140 - // - 10 95 150 -- %
141 - // - 11 100 150 -- %
142 - // - 12 105 150 -- %

143 - // - 13 110 150 -- %
144 - // - 14 115 150 -- %

145 - // - 15 120 150 -- %
146 - // - 16 120 150 -- %

147 Rapid override 1 100 -- %
switch position 1
148 - // - 2 10 100 -- %
149 - // - 3 50 100 -- %
150 - // - 4 100 100 -- %
151 - // - 5 0 100 -- %
152 - // - 6 0 100 -- %
153 - // - 7 0 100 -- %
154 - // - 8 0 100 -- %
155 Position controller basic cycle 4 40 -- Multiple of the

drive’s basic
cycle
156 Switch-off delay 200 1000 -- ms

Controller enable

SINUMERIK 840C (IA)
1.1 General values

157 Control type for T 61.. -- -- --

standard cycles M 62.. --
160 Interpolation cycle 4 32 -- --
161 Number of IKA configurations via 0 32 -- --
PLC/DB 48
164 Deadtime for calculation for 36 48 -- 1/
8 of IPO clock
extended thread 28 4) frequency
168 Basic cycle time for drive 16 32 -- 62.5 µs
200 Reserved
208 Maximum tool wear P5, P6 999 999 999 999 -- 0.01 units
99 999 999 3) 0.00001
209 Maximum tool wear P7 999 999 999 999 -- 0.01 units
99 999 999 3) 0.00001
210 Number of TO areas 1 4 -- --
211 Start D No. for TO area 1 1 809 -- --
212 ” ” 2 0 809 -- --
213 ” ” 3 0 809 -- --
214 ” ” 4 0 809 -- --
228 User menu for MDA 0 1000 -- --
229 User menu for JOG 0 1000 -- --
230 User menu for TEACH IN 0 1000 -- --
231 User menu for AUTOMATIC 0 1000 -- --
232 User menu for JOG/REFPOINT 0 1000 -- --
250 Change of language 1) 0 1 -- --
260 M function ”C axis ON” -1 9999 -- --
261 M function ”C axis OFF” -1 9999 -- --
300 Tool allowance for protection 0 9999 9999 IS --
zone adjustment
310 Output byte to user interface 0 94 -- --
2) 999 3)
311 Output byte to mixed I/O 0 22 -- --
2) 999 3)
312 Assignment of outputs 0 22 -- --
module2) for emergency 22)
retraction 1st mode grp
: module2) for emergency
retraction 2nd mode grp
module2) for emergency 22)
retraction 6th mode grp
MDs 314 to 317 (as from SW 4)
_______
1) Up to SW 1
2) SW 3 and higher
3) SW 4 and higher
4) SW 5 and higher

SINUMERIK 840C (IA)
1.1 General values

318 Assignment of inputs of Mixed 0 81 -- --

: I/O module for retraction of one 81)
323 mode group 1st mode group
:
6th mode group 1)
324 Time for interpolator-controlled 0 1 000 -- ms
continuation 1) 16 000 1)
325 Maximum time for interpolator- 0 1 000 -- ms
controlled deceleration 1) 16 000 1)
330 Deadtime compensation for 550 16 000 -- % of IPO
dwell axis actual value 1) cycle
331 Sine of angular range for 2 16 000 -- 0.5 * 10-5
tangential transitions TRC =approx.
ˆ =approx.
ˆ
0.0005 deg. 4.5 degrees
332 Deadtime compensation dwell 450 16 000 -- % of IPO

axis setpoint 2) cycle
spindle actual value 2) cycle
spindle setpoint 2) cycle
335 Min. reduction factor 100 100 -- %
(velocity limitation FA warning
threshold) 3)
336 Velocity increase factor 0 1000 -- 0.01 %

(velocity linitation FA warning
threshold) 3)
337 2nd MCS displacement in X 0 9999 9999 IS units

coordinates 3)
338 2nd MCS displacement in Y 550 16 000 IS units

coordinates 3)
339 2nd MCS displacement in Z 550 16 000 IS units

coordinates 3)
340 3rd MCS displacement in X 550 16 000 IS units

coordinates 3)
341 3rd MCS displacement in Y 550 16 000 IS units

coordinates 3)
342 3rd MCS displacement in Z 550 16 000 IS units

coordinates 3)
343 4th MCS displacement in X 550 16 000 IS units

coordinates 3)
344 4th MCS displacement in Y 550 16 000 IS units

coordinates 3)
345 4th MCS displacement in Z 550 16 000 IS units

coordinates 3)
_______
1) As fromSW 4
2) As from SW 5
3) As from SW 6

SINUMERIK 840C (IA)
1.1 General values

730 Delta X offset 0 ±99999999 IS units
731 Delta Y offset 0 ±99999999 IS units

732 Delta Z offset 0 ±99999999 IS units
733 Angle of rotation X 0 ±99999999 IS 10-5

734 Angle of rotation Y 0 ±99999999 IS 10-5
735 Angle of rotation Z 0 ±99999999 IS 10-5

736 Parameter 7 0 ±99999999 IS units
737 Parameter 8 0 ±99999999 IS units
738 Minimum speed for TRANSMIT 10 ±99999999 IS units/IPO cycle

739 Axis with constant cutting 0 30 Number of the
speed axis for G96
740 2nd transformation, param. 1 0 ±99999999 IS units

. - // - - // - - // - - // - - // -
750 3rd transformation, param. 1 0 ±99999999 IS units
. - // - - // - - // - - // - - // -
760 4th transformation, param. 1 0 ±99999999 IS units
. - // - - // - - // - - // - - // -
. - // - - // - - // - - // - - // -
. - // - - // - - // - - // - - // -
. - // - - // - - // - - // - - // -
. - // - - // - - // - - // - - // -

SINUMERIK 840C (IA)
1.1 General values

876 Leading axis No. 1 0 9 --- ---

877 Following axis No. 1 0 9 --- ---
878 Leading axis No. 2 0 9 --- ---
880 Leading axis No. 3 0 9 --- ---
882 Leading axis No. 4 0 9 --- ---
884 Leading axis No. 5 0 9 --- ---
886 Leading axis No. 6 0 9 --- ---
888 Leading axis No. 7 0 9 --- ---
890 Leading axis No. 8 0 9 --- ---
892 Leading axis No. 9 0 9 --- ---
894 Leading axis No. 10 0 9 --- ---
896 Leading axis No. 11 0 9 --- ---
898 Leading axis No. 12 0 9 --- ---
900
901
902
903
904

SINUMERIK 840C (IA)
1.2 Channel-specific values (max. 4 channels) (as from SW 4: 6 channels)
1.2 Channel-specific values (max. 4 channels)

(as from SW 4: 6 channels)

100* Mode group 1 2 -- --

64)
102* Reserved
104* TO area for channel 1 4 -- --
64)
106* No. of enabled program 0 1) -- --
108* Initial setting 1st G group 1 35 --
110* Initial setting 3rd G group M:17 19 -- --
T:18
112* Initial setting 6th G group 54 57 -- --
114* Initial setting 8th G group M:60 64 -- --
T:64
118* Initial setting 12th G group M:94 97 -- --
T:95
122* Initial setting 25th G group 3) 450 451 -- --
130* Device type for execution from 0 0. 5 -- --
external
132* Device number for execution 0 0 -- --
from external
134* Cycle number on 0 9 999 -- --
program start 4)
136* Cycle number on 0 9 999 -- --

program end 4)
140* Initial setting of 54 57 -- --

6th G group 2)
142* Initial setting of tool offset 0 819 -- --

block 2)
146* Corner deceleration speed 0 100 000 IS 1000 units/min

G620/G00 4)
148* Corner deceleration 0 100 000 IS 1000 units/min

G62 w/o G36 4)
150* Corner deceleration G62 with 0 100 000 IS 1000 units/min

G36 4)
_______
1) % +9999
L - 9999
all %, L = 0
2) SW 3 and higher
3) SW 2 and higher
4) SW 4 and higher

SINUMERIK 840C (IA)
1.3 Axis-specific values (max. 30 axes, 15 real and 15 fictitious)
1.3 Axis-specific values (max. 30 axes, 15 real and 15 fictitious)*

200* 1st measuring system 1) 0 05 03 00 00 Analog --

connection 2) 0 15 02 10 15 Digital
6) 0 30 02 10 30 Digital
2000 Setpoint on digital drive 0 --
2-3
2000 SPC/HMS setpoint output 0
4-5
2000 Drive/servo loop module No. 0
6-7
16000
204* Exact stop limit coarse 40 MS units
99 999 999 5)
16000
208* Exact stop limit fine 10 MS units
99 999 999 5)
16000
212* Zero speed control 100 MS units
99 999 999 5)
216* Reserved
220* Backlash compensation 0 +/- 16000 MS units
1st measuring system
224* 1st software limit switch plus 99 999999 +/- 99999999 MS units
228* 1st software limit switch minus - 99999999 +/- 99999999 MS units
232* 2nd software limit switch plus +99999999 +/- 99999999 MS units
236* 2nd software limit switch minus - 99999999 +/- 99999999 MS units
240* Reference point value 0 +/- 99999999 MS units
244* Reference point offset 0 +/- 99999999 MS units
252* Servo gain factor 1666 10000 0.01 s-1
80 000 6)
256* Scaling max. velocity 10000 99999999 -- mm/min,
inch/min,
deg/min
260* Scaling max. setpoint speed
8000 99999999 mV
2) 10000 20000 0.01 % of max.
5) 9000 20000 setpoint
264* Threshold for drive error 1) 9600 15000 -- VELO
2) 12000 20000 0.01 % of max.
motor speed
268* Max. set speed 1) 8192 -- VELO
(IPO-STOP) 2) 20000 0.01 % of max.
5) 20000 motor speed
272* Drift compensation 1) 0 +/- 500 -- VELO
2) 0 0.01 % of max.
motor speed
276* Acceleration 50 16000 2) IS 10000 units/s2
9999 9999 4)
9900 0000 5)
_______
1) Up to SW 2
2) SW 3 and higher
4) SW 4 and higher
5) SW 4.4 and higher
6) SW 5 and higher
*) SW 5: 30 real axes

SINUMERIK 840C (IA)

280* Max. speed at G00 10000 99999999 IS 1000 units/min
284* Ref. point creep velocity 300 99999999 IS 1000 units/min
288* Jog velocity 2000 99999999 IS 1000 units/min
292* Jog rapid 5000 99999999 IS 1000 units/min
296* Ref. point approach velocity 10000 99999999 IS 1000 units/min
300* Incremental velocity 500 99999999 IS 1000 units/min
304* Interpolation parameter name 1, 2, 3 3

T: 3040 = 1
3041 = 3
3042 = 0
M: 3640 = 1
3041 = 2
3042 = 3
308* Cut-off frequency C encoder 200 16000 kHz
312* Feedforward factor 0 1000 0.1%
316* Reference pointer 0 249 -- MD offset

compensation plus
320* Reference pointer 0 249 -- MD offset

compensation minus
324* Distance between 2 leadscrew 0 32000 MS units

error compensation values
328* Compensation value with 0 100 MS units

leadscrew error compensation

SINUMERIK 840C (IA)

332* Tolerance band contour 1000 99999999 MS units

monitoring
336* Threshold velocity contour 5 1000000 IS 1000 units/min
344* Module value rotary axis for 360000 + 92160000 MS units

leadscrew error compensation
356* IKA warning unit 1) ±99999999 MS units
360* Mode group 1 2

63)
364* u: Pulses var. increment 1 16000 -- --

weighting 99999999 2)
368* v: Traversing path var. 2 16000 MS --

increment weighting 99999999 2)
372* Delay zero speed control 200 1000 ms
376* Acceleration with controlled 0 99 999 999 IS 10 000 units/s2

emergency retraction
(G425) (SW 6 and higher)
384* Setpoint output 0 05120000 ANALOG --

1) 0 15001000 DIGITAL
4) 30001000 DIGITAL
3840 Setpoint on digital drive 0

2-3 3)
3840 SPC/HMS setpoint output 3) 0 12

4-5
3840 Drive/servo loop 0 30

6-7 module No. 3)
388* Weighting factor for path 0 99999999 -- --

conversion
392* Time constant symmetrizing 0 1000 0.1 ms
filter
396* Absolute offset 0 99999999 MS units
_______
1) SW 3 and higher
2) SW 2 and higher
3) SW 4 and higher
4) SW 5 and higher

SINUMERIK 840C (IA)
1.4 Spindle-specific values (max. 6 spindles)

400* Assignment spindle 0 05 03 00 00 2) ANALOG --

0 15 02 10 15 3) DIGITAL
0 30 02 10 30 4) DIGITAL
4000 Setpoint on digital drive 0
2-3
4000 SPC/HMS setpoint output 0 12
4-5
4000 Drive/servo loop module No. 0 30
6-7
401* Drift compensation 0 +/- 500 -- VELO 2)
0.01 % of max.
motor speed 3)
402* -- -- -- --
403* Max. speed for gear stage 500 99999 -- rev/min 1)
1
404* - // - gear stage 1000 99999 -- rev/min 1)
2
3
4
5
6
7
8
411* Min. speed for gear stage 50 99999 -- rev/min 1)
1
2
3
4
5
6
_______
1) If MD 520* bit 3 = 1, input resolution 0.1 rev/min
2) Up to SW 2
3) SW 3 and higher
4) SW 5 and higher

SINUMERIK 840C (IA)


7
8
419* Acceleration time constant 800 50000 -- 1 ms
for gear stage 1
420* - // - gear stage 2 800 50000 -- 1 ms
421* - // - gear stage 3 800 50000 -- 1 ms
422* - // - gear stage 4 800 50000 -- 1 ms
423* - // - gear stage 5 800 50000 -- 1 ms
424* - // - gear stage 6 800 50000 -- 1 ms
425* - // - gear stage 7 800 50000 -- 1 ms
426* - // - gear stage 8 800 50000 -- 1 ms
427* Creep speed M19, 100 1500 -- rev/min 1)

gear stage 1 16 000 4)
428* - // - gear stage 2 100 1500 -- rev/min 1)
16 000 4)
16 000 4)
430* - // - gear stage 4 100 1500 rev/min 1)
16 000 4)
16 000 4)
16 000 4)
16 000 4)
16 000 4)
_____
1) If MD 520* bit 3=1, input resolution is 0.1 rev/min
2) Up to SW 2
3) SW 3 and higher
4) SW 4 and higher

SINUMERIK 840C (IA)

435* Gain factor for M19 1666 10000 -- 0.01 s-1

gear stage 1 80 000 5)
436* - // - gear stage 2 1666 10000 -- 0.01 s-1
80 000 5)
437* - // - gear stage 3 1666 10000 -- 0.01 s-1
80 000 5)
438* - // - gear stage 4 1666 10000 -- 0.01 s-1
80 000 5)
439* - // - gear stage 5 1666 10000 -- 0.01 s-1
80 000 5)
440* - // - gear stage 6 1666 10000 -- 0.01 s-1
80 000 5)
441* - // - gear stage 7 1666 10000 -- 0.01 s-1
80 000 5)
442* - // - gear stage 8 1666 10000 -- 0.01 s-1
80 000 5)
443* Position limit for M19 2000 720000 MS units
444* Tolerance of spindle speed 10 100 -- %
445* Tolerance max. spindle speed 10 100 -- %
446* Tolerance zero speed 100 10 000 4) -- 0.01 %
16000
447* Switch-off delay controller 1000 16000 -- ms
enable
448* Lowest set spindle speed 3 16000 -- rev/min 1)
449* Desired speed 50 99999 -- rev/min 1)
450* Set oscillation speed 2) 50 1000 -- 0.01 % of max.
3) 50 10000 motor speed
451* Max. spindle speed 4000 99999 -- rev/min 1)

452* Spindle position with ext. M19 0 35999 -- 0.01 degree
453* Mode group 1 2 --
6 4)
455* u: Pulses variable increment 32 65000 -- --
weighting 99999999 3)
_____
2) Up to SW 2
3) SW 3 and higher
4) SW 4 and higher
5) SW 5 and higher

SINUMERIK 840C (IA)

456* v: Traversing path variable 5625 65000 -- --

increment weighting 99999999 3)
458* f: Pulse multiplication 0 128 -- units (MS)
EXE/611D/HMS 512
459* Zero mark offset 0 ±99999999 -- 0.01 degrees
18 000 4)
460* Setpoint output 2) 0 05 12 00 00 ANALOG --
3) 0 15 00 10 00 DIGITAL --
4) 0 30 00 10 10 DIGITAL
4600 Setpoint on digital drive 0 -- --

2-3 3)
4600 SPC/HMS setpoint output 0 12 -- --

4-5 3)
4600 Drive/servo loop 0 30 4) -- --

6-7 module No. 3)
461* Assigned C axis 0 30 -- --

462* Cut-off frequency of spindle 200 16000 -- kHz
encoder
465* Feedforward factor 0 1000 -- 0.1 %
466* Position controller clock 1 64 -- Multiple of position
spindle controller's basic
clock frequency
467* Time constant for feedforward 0 9999 -- 0.1 ms

control 1000 4)
468* Normalization max. set 2) 10000 32000 -- mV, 0.01 % of
rev/min 3) 10000 20000 -- max. motor
9000 4) 32000 4) speed
469* Factor for gain changeover 100 16000 -- %

478* Acceleration time constant with 2000 50000 -- 1 ms
position controller
Gear stage 1
479* - // - Gear stage 2 2000 50000 -- 1 ms
480* - // - Gear stage 3 2000 50000 -- 1 ms
481* - // - Gear stage 4 2000 50000 -- 1 ms
482* - // - Gear stage 5 2000 50000 -- 1 ms
483* - // - Gear stage 6 2000 50000 -- 1 ms
_______
2) Up to SW 2
3) SW 3 and higher
4) SW 5 and higher

SINUMERIK 840C (IA)

484* - // - Gear stage 7 2000 50000 -- 1 ms
485* - // - Gear stage 8 2000 50000 -- 1 ms

486* Time constant position setpoint 55 16000 -- 0.1 ms
filter 1)
487* P component compensatory 0 16000 -- 1
controller 3)
488* I component compensatory 0 16000 -- 1
controller 3)
489* D component compensatory 0 16000 -- 1

controller 3)
490* Time constant parallel model3) 6000 16000 -- 0.01 ms

491* Tolerance band for synchonism 40 16000 MS 1 units
fine 3) 999999995)
492* Tolerance band for synchonism 100 16000 MS 1 units
coarse 3) 999999995)
493* Emergency retraction 400 16000 MS 1 units

threshold 3)
494* Warning threshold nmax and 90 100 -- %

amax 3)
495* Delay-controlled follow-up 3) 16000 16000 -- 1

496* Default of link type 3) 0 3 -- --
44)
_______
1) SW 2 and higher
2) Up to SW 2
3) SW 3 and higher
4) SW 4 and higher
5) SW 5 and higher

SINUMERIK 840C (IA)
1.5 General bits
1.5 General bits
Bit No.
MD No. 7 6 5 4 3 2 1 0
5000 Name of radius and chamfer

5001 Name of angle
5002 Input resolution
Internal WAIT
Working area Interpolation Polar coordi- No NC Stop in
5003 No delay at limitat. parameters nate angle
PRESEToffset
not deleted at
Auxil. function
output before
mark synchro-
nization with
dwell block
G045/G14/G24
limit switch effective with dependent on dependent on
Power On traversing block search (SW 5.4 and
JOG. G90/G91 G90/G91 (SW 5.6 and
higher)
higher)
Var. increm. Mode group-specific NC-Start 2nd 1st
5004 with DRF single block Own rapid without ref.
(SW 6) Type B Type A override point for handwheel available
all axes
Keyswitch group Keyswitch effective in
5005 configurable position 1-2-3
ZO coarse R
ZO fine parameters TO wear TO
Angle of rot.
geometry
Axis/spindle ELG pro- Keyswitch effective with
5006 converter gramming Part prog. Dry run
(as from via input manual feedrate DRF Overstore
SW2) display input
Mixed prog- Tool length
5007 TO in Do not ramming
TO basic No output G53 like comp. also in
diameter include G90/G91 in
dimension of M17 @706 non-program.
TO wear block
active axes
Path dimen. Command CANCEL key
5008 from PLC REPOS in INC and TO type 0 chan. on mode acts channel-
without jog mode REF in jog like type 20 group disable specific (as
NC Stop
mode (from SW 5) from SW2)
5009
Tool offset
5010 5D tool length
for gear cut. Type 5D tool length compensation
compensation
tools
5011 @read / Act. value
G91 pro-
Diameter function for
G90 progr. TO geometry
Incr. dim.
(hand- Zero offset TO wear 6)
load display gramming + TO wear (Type 1-9) wheel), DRF
5012 Do not delete

workpc. name
Writing of
machine data
Sign change
handwheel 2
Sign change
handwheel 1
on PLC progr. disabled (from (from
selection 2) by @ SW 6.3) SW 6.3)
5013 Circle
program-
Polar
coordinates
Feed not
related to
M and S add.
extens. for
Tapping
without
G63 without
delay
ming programming contour spindle at PLC encoder
5014 Tool radius
compensa-
Blueprint
program-
Cycles
(Reference
Extended
contour
Thread and
revol. feedrate
tion (TRC) ming conditioning) definition prog. G33/G95
5015 External 3D inter-

data input polation
5016 Slave axis
sorting 5)
5017 Transform-
ation
Transform.
mach. data
machine data change with
change active
without warm transform.
restart permiss.
(SW 6.2, 5.8) (SW 6.2, 5.8)
5018 2nd CP 1st CP Path dim. Division File
module module from PLC from PLC tranfer
5019 Soft Scale Coupled High Mem. expans. Mem. expans.

approach factor motion of resolution to 819 tools to 409 tools
and retract axes rotary axis 3) 3)
5020 Emergency
retraction off
2) SW 3 and higher
3) Up to SW 2
4) SW 4 and higher
6) SW 6 and higher

SINUMERIK 840C (IA)
1.5 General bits
Bit No.
MD No. 7 6 5 4 3 2 1 0
Neutral pos. Neutral pos. Neutral pos. Neutral pos. Neutral pos. Neutral pos.
5021 of outputs f. of outputs f. of outputs f. of outputs f. of outputs f. of outputs f.
1)
mode gr. 6 mode gr. 5 mode gr. 4 mode gr. 3 mode gr. 2 mode gr. 1
NC-Ready
signal delay by
Consid. SW 5 V under- Retract when
limit switch Stopping
5022 1 Ipo cycle
with PLC Emergency
voltage PLC failure Extended
also on
1) (from (from stopping
failure or 5 V retract. (from Emerg. OFF
undervoltage SW 6) SW 6.3) SW 6.3)
(from SW 6.3)
Autom. bl. end Abort on
5024 value synchr. contour vio-
G105/G119 lation CRC
Reload "Alarm" axis
workpiece at
Endlessly not in C axis
Travel thru Extended Axis-specific
5025 POWER ON
turning mode (from
transform. threading G function to
rotary axis centre 2) package PLC 1)
(SW2+) SW 5)
2nd MCS 2nd MCS 2nd MCS
5026 mirroring Z 3) mirroring Y 3) mirroring X 3)
3rd MCS 3rd MCS 3rd MCS
4th MCS 4th MCS 4th MCS
Dynamic SW
limit switch
5029 Following
axes 3)
5030 CSB input 7 CSB input 6 CSB input 5 CSB input 4 CSB input 3 CSB input 2 CSB input 1 CSB input 0
signal from signal from signal from signal from signal from signal from signal from signal from
from UPS: power UPS: power UPS: power UPS: power UPS: power UPS: power UPS: power UPS: power
SW 6.3 failure failure failure failure failure failure failure failure
Declaration
5038 of PLC (up
to SW 3)
Display PLC
5039 config. (up
to SW 3)
5040
5041 Bits for menu selection 1)
Cycle
5051 Bits for menu selection 1) setting data
F62 pro- Progr. predec. Cylinder No automat.
5052 gramming with G171/172 interpol. with gen. of
(from SW 6.3) (from SW 5) 4 axes (SW 6) G68 2)
Display of
Channel-spec.
axes for all
5053 mode groups
axis a. spindle
display 2)
(from SW 6)
5060 Channel number of the transformation (1st transformation block)
5061 G function for transformation selection (1st transformation block)
5062 1st fictitious axis (1st transformation block)
5063 2nd fictitious axis (1st transformation block)
5064 3rd fictitious axis (1st transformation block)
5065 1st real axis (1st transformation block)
5066 2nd real axis (1st transformation block)
5067 3rd real axis (1st transformation block)
5068 4th real axis (1st transformation block)
5069 5th real axis (1st transformation block)
1) SW 4 and higher
2) SW 5 and higher
3) SW 6 and higher

SINUMERIK 840C (IA)
1.5 General bits
Bit No.
MD No. 7 6 5 4 3 2 1 0
5070 Channel number of transformation (2nd transformation block)
5071 G function for transformation selection (2nd transformation block)
5072
1st fictitious axis (2nd transformation block)
5073
2nd fictitious axis (2nd transformation block)
5074
3rd fictitious axis (2nd transformation block)
5075
1st real axis (2nd transformation block)
5076
2nd real axis (2nd transformation block)
5077
3rd real axis (2nd transformation block)
5078
4th real axis (2nd transformation block)
5079
5th real axis (2nd transformation block)
5080
Channel number of transformation (3rd transformation block)
5081
G function for transformation selection (3rd transformation block)
5082
1st fictitious axis (3rd transformation block
5083
2nd fictitious axis (3rd transformation block)
5084
3rd fictitious axis (3rd transformation block)
5085
1st real axis (3rd transformation block)
5086
2nd real axis (3rd transformation block)
5087
3rd real axis (3rd transformation block)
5088
4th real axis (3rd transformation block)

SINUMERIK 840C (IA)
1.5 General bits
Bit No.
MD No. 7 6 5 4 3 2 1 0
5089 5th real axis (3rd transformation block)
5090 MDs for later expansion. Do not change standard values

bis
5139
5141 Ethernet-address byte 1 (computer link)
Secure File transfer

5147 EPROM
Erase prot. Acknowledge Pos. ackn. to
cycles against frames
overwriting
Do not erase immediately end frame
5148 Logical node receiver for execution from external

via computer link

via computer link

via computer link

via computer link
5152 Receiver location for execution from external

via computer link
5153 ZO and D No.

indep. of
Initial setting
after
progr. travel r. NC Start 2)
_______
2) SW 3 and higher

SINUMERIK 840C (IA)
1.5 General bits
Bit No.
MD No. 7 6 5 4 3 2 1 0
G 151
5156 Def. of traversing motion couple axis no.
4 (MD883) 3 (MD881) 2 (MD879) 1 (MD877)
5157 8 (MD891) 7 (MD889) 6 (MD887) 5 (MD885)
5158 12 (MD899) 11 (MD897) 10 (MD895) 9 (MD893)
5159 G 152
Definition of traversing motion of traversing axis no.
4 (MD883) 3 (MD881) 2 (MD879) 1 (MD877)
5160 8 (MD891) 7 (MD889) 6 (MD887) 5 (MD885)
5161 12 (MD 899) 11 (MD 897) 10 (MD 895) 9 (MD 893)
5162 G 153
:
5164
5165 G 154
:
5167
5168 G 155
:
5170
5171 G 156
:
5173
5174 G 157
:
5176
5177 G 158
:
5179
5180 G 159
:
5182
5185 Angular offset with
Exact stop on
change G64
thread cutting to G00
G 176 Axis conver- Several Program

5186 FIFO 2) active (to ter, spindle block skip coordina-
active SW 3) converter
active 1) levels1) tion
5188 Double
channel
display
Extended Suppression Name of
5189 program of alarm default
view (from 3265 (from workpiece
SW 6.3) SW 6.03.57) (from SW 5)
_______
1) SW 2 and higher
2) Up to SW 2

SINUMERIK 840C (IA)
1.5 General bits
Bit No.
MD No. 7 6 5 4 3 2 1 0
5197 Display
M active
5198 Block Extended Ref. point

definition overstore 2) Jerk IPO synchron.
from PLC 2) via G74
5199 Display R
PLC mes- parameter
sage text 1) extension 1)
_______
1) Up to SW 2
2) SW 4 and higher

SINUMERIK 840C (IA)
1.5.1 General bits, standard assignments

M version T version
MD No. 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
5000 0 0 0 0 0 1 1 0 0 0 0 0 0 1 0 0
5001 0 0 0 0 0 0 1 1 0 0 0 0 0 0 1 1
5002 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0 0
5003 0 0 0 0 0 1 0 0 0 0 0 0 0 1 0 0
5004 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5005 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5006 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5007 0 0 0 0 0 1 0 0 0 0 0 0 0 1 0 0
5008 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0 0
5009 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5010 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5011 0 0 0 0 0 0 0 0 0 1 0 1 0 0 0 0
5012 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5013 1 1 0 0 0 0 0 0 1 1 0 0 0 0 0 0
5014 1 0 1 0 0 0 0 0 1 0 1 0 0 0 0 1
5015 0 0 0 0 0 0 1 0 0 0 0 0 0 0 1 0
5016 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5018 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5019 0 0 0 0 0 0 1 1 0 0 0 0 0 0 1 1
5021 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5022 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5024 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5025 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0
5026 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5027 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5038 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 1
5039 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 1
5040 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5041 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5042 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5043 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5044 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

SINUMERIK 840C (IA)
M version T version
MD No. 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
5051 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5052 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5053 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5060 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5061 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5062 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
to : :
5069 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
5070 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5071 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5072 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
to : :
5079 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
5080 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5081 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5082 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
to : :
5089 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
5090 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5091 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5092 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
to : :
5099 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
5100 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5101 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5102 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
to : :
5109 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
5110 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5111 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5112 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
to : :
5119 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
5120 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5121 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5122 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
to : :
5129 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

SINUMERIK 840C (IA)
M version T version
MD No. 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
5130 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5131 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5132 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
to : :
5139 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1
5140 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5141 0 0 0 0 1 0 0 0 0 0 0 0 1 0 0 0
5142 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5143 0 0 0 0 0 1 1 0 0 0 0 0 0 1 1 0
5144 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 1
5145 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5146 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5147 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5148 0 1 0 0 0 1 1 0 0 1 0 0 0 1 1 0
5149 0 1 0 0 1 1 0 0 0 1 0 0 1 1 0 0
5150 0 1 0 1 0 0 1 0 0 1 0 1 0 0 1 0
5151 0 1 0 1 1 1 1 1 0 1 0 1 1 1 1 1
5152 0 0 0 1 0 0 0 1 0 0 0 1 0 0 0 1
5153 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
to : :
5158 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5159 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
to : :
5182 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5183 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
to : :
5196 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1)
5197 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 1)
5198 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5199 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
_______
1) Activated in overall reset mode

SINUMERIK 840C (IA)
1.6 Spindle-specific bits (max. 6 spindles)
1.6 Spindle-specific bits (max. 6 spindles)
Bit No.
MD No. 7 6 5 4 3 2 1 0
520* Spindle No M19 M19 with M19 orient. Spindle Pulse Sign
override active Abort at axis spindle speed in encoder change
for threading RESET movement stop 0.1 /min available actual
Spindle not Switch off C- Autom. drift
Spindle New S value No meas. Ramp up as
521* available
brought to a
stop with M30
after gear
axis mode at
RESET (as
circuit moni- C axis (as Sign change
set value
comp. with
M19 (as from
and RESET
ackn.
from SW2)
toring from SW 4) SW2)
No. of Measuring
522* Parameter
set
Switch off
with braking
Multiple
assignment
encoder system
1) pulses (611D) external
switchover ramp of setpoints
multiple of zero mark
Sign val. Torque comp. Master-slave Position-contr. Extended

Control
setpoint contr. output op. after follow-up if para. set
523* master slave
controls
output
controls slave Power On error occurs switchover (as
master/slave
(from SW 4.4) (from SW 4.4) (from SW 4.4) (from SW 5) from SW 4)
(from SW4.4)
524* Position control resolution
525* Test bit

compensatory
Overwriting
position
Change link
factor
Reconfig-
uration
Spindle may
be following
1) controller permitted permitted permitted spindle
Block
change Suppression Block change
526* Synchroni-
after of with
zation in synchroniza- acceleration synchronism
1) tooth pitch tion limitation fine
reached
Include
527* TO included programmed
Include
external ZO
Calculate
settable ZO
Include DRF
and Preset
Reference
system GI
1) in calc. zero offset
in calc. G54...G57 in calc. positions
G58...G59
Switch over Switch over Switch over Switch over Switch over Switch over Switch over Swith over
528* output bit 7 output bit 6 output bit 5 output bit 4 output bit 3 output bit 2 output bit 1 output bit 0
1) on emerg. on emerg. on emerg. on emerg. on emerg. on emerg. on emerg. on emerg.
retraction retraction retraction retraction retraction retraction retraction retraction
Drive-auton. NC-contr. Trigger alarm
exp. zero exp. zero
529* speed + speed + + mode stop
3) on error 3)
retract. retract. 3)
Emerg. Emerg.
Emerg.
530* retract
thresh. gen.
retract. not
reached
retract.
threshold
speed limit warn. thresh.
FA/FS 3)
not reach. 3) TC 3)
Time-
531* optimized
synchroni-
zation
(from SW 6)
_______
1) SW 3 and higher
2) ESR=Extended Stop and Retract
3) SW 4 and higher

SINUMERIK 840C (IA)
1.6.1 Spindle-specific bits, standard assignments
1.6.1 Spindle-specific bits, standard assignments

M version T version
MD No. 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
5200 0 0 0 1 0 1 0 0 0 0 0 1 0 1 0 0
5201 0 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0
5202 0 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0
5203 0 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0
5204 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5205 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5210 1 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0
5211 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
to : :
5215 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5220 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
to : :
5225 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5230 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
to : :
5235 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5240 0 0 0 0 0 1 0 0 0 0 0 0 0 1 0 0
to : :
5245 0 0 0 0 0 1 0 0 0 0 0 0 0 1 0 0
5250 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
to : :
5255 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5260 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
to : :
5265 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5270 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
to : :
5275 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5280 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
to : :
5285 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5290 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
to : :
5295 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5300 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
to : :
5305 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

SINUMERIK 840C (IA)
1.7 Channel-specific bits (max. 4 channels) (as from SW 4: 6 channels)
1.7 Channel-specific bits (max. 4 channels)

(as from SW 4: 6 channels)
Bit No.
MD No. 7 6 5 4 3 2 1 0
540* Transformat.
Feed in Spindle G Auxil.
n. deselected setp. output functions functions
on Reset
m/min (S analog) to PLC to PLC
542* Fast auxiliary functions

T S F D
544* Output of the auxiliary functions in BCD No F value

output to
F H D T S M PLC
Auxiliary functions which are output immediately on block search and not No aux.
546* collected. functs. on
F H D T S M bl. search
548* Name of abscissa (horizontal axis)

(coding as for axis definition)
550* Name of ordinate (perpendicular axis)

552* Name of applicate (vertical axis)

554* Number of axis with constant cutting speed G96
Additional
558* axes after
block
search
_______
* .... 0 channel 1 2 channel 3
1 channel 2 3 channel 4

SINUMERIK 840C (IA)
1.7.1 Channel-specific bits 1, standard assignments
1.7.1 Channel-specific bits 1, standard assignments
M version T version
MD No. 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
5400 0 0 0 0 0 0 0 1 0 0 0 0 0 1 0 1
to : :
5405 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0 1
5420 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
to : :
5425 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5440 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
to : :
5445 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5460 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
to : :
5465 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5480 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
to : :
5485 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5500 0 0 0 0 0 0 0 1 0 0 0 0 0 0 1 0
to : :
5505 0 0 0 0 0 0 0 1 0 0 0 0 0 0 1 0
5520 0 0 0 0 0 0 1 0 0 0 0 0 0 0 1 0
to : :
5525 0 0 0 0 0 0 1 0 0 0 0 0 0 0 1 0
5540 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
to : :
5545 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5560 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
to : :
5565 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5580 0 0 0 0 0 0 0 0
to :
5585 0 0 0 0 0 0 0 0

SINUMERIK 840C (IA)
1.8 Axis-specific MD bits 1 (max. 30 axes)
1.8 Axis-specific MD bits 1 (max. 30 axes)
Bit No.
MD No. 7 6 5 4 3 2 1 0
Dyn. SW limit
Auto. Software NC Start Rounding Rounding to
560* Actual value
display mod. direction limit switch w/o for rotary whole/ switch for
Servo loop
monitoring not
recog. ref. p. following axis
360 degr. on ref. effective reached axes half degrees active
(up to SW 6)
564* Indexing Index- Sign Sign Ref. pt. /

Axis exists Axis type Rotary axis axis related change change approach in
actual values actual value set value minus dir.
568*
Axis name
572* Traversing
rotary axis
Mirroring TO
with
Rotary axis
modulo
Transverse Axes without
axis TO at preset
modulo 360° transverse axis 360 °
576* Axis disabled for channel

6 (as fr. SW 4) 5 (as fr. SW 4) 4 3 2 1
580*
Dynamic SW
Initial setting
584* limit switch
with following
of simultn.
axis (as from
axes
SW 4)
(from SW 6)
Switch over Switch over Switch over Switch over Switch over Switch over Switch over Switch over
588* output bit 7 output bit 6 output bit 5 output bit 4 output bit 3 output bit 2 output bit 1 output bit 0
1) on emerg. on emerg. on emerg. on emerg. on emerg. on emerg. on emerg. on emerg.
retraction retraction retraction retraction retraction retraction retraction retraction
ESR drive- ESR Trigger alarm

592* autonomous controlled by + mode gr.
(as from the NC (as stop on error
SW 4) from SW 4) (as fr. SW 4)
Retract Retract. Retraction

596* thresh. gen. warning
speed not thresh.TC not
threshold
FA/FS
reached (as met (as from (as from
from SW 4) SW 4) SW 4)

SINUMERIK 840C (IA)
1.8.1 Axis-specific MD bits 1, standard assignments

M version T version
MD No. 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
5600 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0
5601 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0
5602 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0
5603 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0
5604 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0
to : :
5629 0 0 1 0 0 0 0 0 0 0 1 0 0 0 0 0
5640 1 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0
5641 1 0 0 0 0 0 0 0 1 0 0 0 0 0 0 0
5642 1 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5643 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
to : :
5669 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5680 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5681 0 0 0 0 0 0 0 1 0 0 0 0 0 0 1 0
5682 0 0 0 0 0 0 1 0 0 0 0 0 0 0 0 0
5683 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
to : :
5709 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5720 0 0 0 0 0 0 0 0 0 0 0 0 1 0 1 0
5721 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
to : :
5749 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5760 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
to : :
5789 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5800 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
to : :
5829 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5840 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
to : :
5869 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

SINUMERIK 840C (IA)
M version T version
MD No. 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
5880 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
to : :
5909 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5920 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
to : :
5949 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
5960 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
to : :
5999 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

SINUMERIK 840C (IA)
1.9 Compensation points for leadscrew error compensation
1.9 Compensation points for leadscrew error compensation
Bit No.
MD No. 7 6 5 4 3 2 1 0
6000 C point 4 C point 3 C point 2 C point 1

yes/no +/– yes/no +/– yes/no +/– yes/no +/–


- // -
- // -
- // -
- // -
- // -
- // -
- // -
- // -
- // -
- // -
- // -


– bit = 0 negative compensation

+ bit = 1 positive compensation
no bit = 0 no compensation
yes bit = 1 compensation

SINUMERIK 840C (IA)
1.9.1 Channel-specific bits 2
1.9.1 Channel-specific bits 2

• Channel-specific axis and spindle assignment for multi-channel display (up to SW 4)
• Channel-specific axis and spindle assignment for single and multi-channel display (as from
SW 5)
Bit No.
MD No. 7 6 5 4 3 2 1 0
9000 Display channel 1 to 6

to
9005 Axis 8 Axis 7 Axis 6 Axis 5 Axis 4 Axis 3 Axis 2 Axis 1
to
to
to
9065 Axis 30 Axis 29 Axis 28 Axis 27 Axis 26 Axis 25
to
9105 Spindle 6 Spindle 5 Spindle 4 Spindle 3 Spindle 2 Spindle 1
9140 Channel
with
FIFO 1)
9141 Channel
with
FIFO 1)
9142 Channel
with
FIFO 1)
9143 Channel
with
FIFO 1)
Toggle output Toggle output Toggle output Toggle output Toggle output Toggle output Toggle output Toggle output
916* bit 7 on
emergency
bit 6 on
emergency
bit 5 on
emergency
bit 4 on
emergency
bit 3 on
emergency
bit 2 on
emergency
bit 1 on
emergency
bit 0 on
emergency
2) retract retract retract retract retract retract retract retract
918* NC-contr. ext.

zero sp. +
Trigger alarm
+ mode group
2) retr. stop on error
920* EMERGENCY
STOP triggers
Mode gr. stop
triggers
2) retract. retract.
922* Input bit 7 Input bit 6 Input bit 5 Input bit 4 Input bit 3 Input bit 2 Input bit 1 Input bit 0
triggers triggers triggers triggers triggers triggers triggers triggers
2) retraction retraction retraction retraction retraction retraction retraction retraction
Note:
• Applies if option "multi-channel display" has been set
• From SW 5 also applies to single-channel display with NC-MD 5053, bit 0 = 1
• Default value: 0
• Channel 5 and 6 from SW 4
_______
1) Up to SW 2
2) SW 4 and higher

SINUMERIK 840C (IA)
1.9.2 Axis-specific MD 2
1.9.2 Axis-specific MD 2

1100* Prelimit switch 20000 ± 99999999 MS units

1104* Number of divisions 0 999 -- --
1108* Division reference dimension 0 99999999 MS units
1112* Division offset 0 ± 9999999 MS units
1116* f: Pulse multiplication 1 512 2) MS --
EXE/611D/HMS 1st meas. syst. 128 1)
1124* D component feedforward 0 1 000 -- 0.1 %
control
1140* Feedfor. ctrl. fact. 3rd p. set 5) 0 1 000 -- 0.1 %
1144* Switchover current setpoint 60 999 -- 0.1 % from
value max. current
setpoint 4)
1148* IKA/TK speed 2) 500 4 900 000 units/IS 1000/min.
1152* Speed tolerance endlessly 10 + 100 %
turning rotary axis (as fr. SW 4)
1156* D comp. f.-forward ctr. 2nd p. s. 5) 0 1 000 -- 0.1 %
1160* D comp. f.-forward ctr. 3rd p. s. 5) 0 1 000 -- 0.1 %
1164* D comp. f.-forward ctr. 4th p. s. 5) 0 1 000 -- 0.1 %
1184* F.-forward ctr. fact. 4th p. set 5) 0 1 000 -- 0.1 %
1200* Time delay contour 0 16 000 -- ms
monitoring 5)
1204* f: Pulse multipl. EXE/611D/HMS 1 128 -- --

2nd meas. system 1) 512 2)
1208* u: Pulse var. increment 1 9999 9999 2) -- --
weighting 2nd meas. system 1) 65 000 1)
1212* v: Traversing path var. incr. 1 9999 9999 2) MS 1/2 units
weighting 2nd meas. system 1) 65 000 1)
1216* Changeover tolerance 0 16 000 MS units
1st/2nd measuring system 1) 1000 5)
1220* KV factor 3rd para. set 1 666 10 000 -- 0.01 s-1
80 000 6)
1224* Cutout delay servo enable 200 1 000 -- ms
_______
1) SW 2 and higher
2) SW 3 and higher
3) See Note in Section Description of Functions in Installation Guide
4) A maximum value of 6% applies to analog axes
5) SW 4 and higher
6) SW 5 and higher

SINUMERIK 840C (IA)
1.9.2 Axis-specific MD2

1228* Backlash compensation 0 ± 16 000 MS units

2nd measuring system 1)
1232* Compensation value 3) 0 16 000 0.1mV
1) 0.01 % 2)
1236* Compensation time constant 0 16 000 0.1ms
QEC 1)
1236* 1st compensation time 150 9999 9999 -- 0.1 ms
constant
1240* Min. compensation value 0 16 000 MS 0.1mV
3) 1) 0.01 % 2)
1244* Range boundary 1st 1) 0 16 000 MS 100 units/s2
1248* Range boundary 2nd 1) 0 16 000 MS 100 units/s2
1252* Range boundary 3rd 1) 0 16 000 10000 units/s2
1256* Smoothing time constant 1) 0 16 000 ms
60 4) 99 999 9994)
1256* Filter time constant, accelera- 60 9999 9999 -- 1 ms
tion determination for QEC
(as from SW 4)
1260* Feedforward control factor 0 1 000 0.001
for rigid tapping 0.1% 2)
1264* Grid spacing/ENDAT 0 16 000 -- --
measuring step
1268* Reserved for ESR
1272* Setpoint filter time constant 0 1 000 -- 0.1ms
1280* Following error increase 1000 16 000 MS units
2) threshold for FAF 99 999 999 4)
1284* Clamping tolerance 100 16 000 MS units
2) 1000 4) 99 999 999 4)
1288* Torque comp. controller 0 1 000 000 ms
integral-action time 4) 99 999 999 4)
1292* Motor current on equilibration 0 70 -- 0.1 % of the power
2) 700 4) section current
1296* Cycle length learning signal 0 16 000 -- ms
(from 03.95)
1300* Basic distance for distance 1000 16 000 -- --
coding
1304* External pulse multiplication 1 100 -- --
1308* Kv factor 4th para. set 4) 1 666 10 000 -- 0.01 s-1
80 000 5)
80 000 5)
80 000 5)
1320* Kv factor 2nd para. set for 0 10 000 0.01 s-1
threads (G33, G36, G63) 1) 80 000 5)
_______
1) SW 2 and higher
2) SW 3 and higher
3) See Note in Section Description of Functions in Installation Guide
5) SW 5 and higher

SINUMERIK 840C (IA)

1324* Time const. symm. filt. rigid 0 1 000 0.1ms

tapping 1)
1328* Kv factor 7th para. set 1 666 10 000 -- 0.01 s-1
80 000 5)
1332* Kv factor 8th para. set 1 666 10 000 -- 0.01 s-1
80 000 5)
1336* Master for torque setpoint 0 46 -- --
coupling 4)
1340* Master for torque compensatory 0 46 -- --
control 4)
1344* Torque distribution torque 500 984 -- ‰
compensatory controller 4)
1364* 2nd compensation time const. 3) 150 9999 9999 -- 0.1 ms
1368* Learning rate 3) 100 500 -- %
1372* Measuring time 1 600 9999 9999 % of MD 1236*
(for neural QEC only) 3)
1376* Measuring time 3) 300 9999 9999 % of MD 1236*
1380* Measuring time 3 200 9999 9999 % of MD 1236*
(for neural QEC only) 3)
1384* Torque comp. controller 100 1 000 000 0.0001%
P component 4)
1388* 2nd measuring sys. connect. 1) 0 5 03 00 00 ANALOG --
2) 0 15 02 10 00 DIGITAL
5) 0 30 02 10 00 DIGITAL
1392* Feedfw. ctrl. factor 8th p. set 3) 0 1 000 -- 0.1 %
1396* Position controller clock 1 64 -- Mult. of posit. controller's
frequency basic clock frequency
1420* P component compensatory 0 16 000 -- 1

2) controller
1424* I component compensatory 0 16 000 -- 1

2) controller
1428* D component compensatory 0 16 000 -- 1

2) controller
1432* Time constant parallel model 6 000 16 000 -- 0.01 ms

2)
1436* Tolerance range synchronism 40 16 000 MS 1 units

2) fine 99999999 5)
1440* Tolerance range synchronism 100 16 000 MS 1 units
2) coarse 99999999 5)
1444* Emergency retraction threshold 400 16 000 MS 1 units
2) 99999999 5)
1448* Warning threshold nmax and 90 100 -- %
2) a
max
1452* Delay for controlled follow-up 16 000 16 000 -- 1 ms
2)
1456* Default link type 0 3 -- --

2) 43)
_______
1) SW 2 and higher
2) SW 3 and higher
3) SW 4 and higher
5) SW 5 and higher

SINUMERIK 840C (IA)

1460* Time const., symm. filter 3rd para. set 1) 0 1 000 -- 0.1 ms
1464* Time const., symm. filter 4th para. set 1) 0 1 000 -- 0.1 ms
1484* Time const., setpo. filter 2nd para. set 1) 0 1 000 -- 0.1 ms
1488* Time const., setpo. filter 3rd para. set 1) 0 1 000 -- 0.1 ms
1492* Time const., setpo. filter 4th para. set 1) 0 1 000 -- 0.1 ms
1512* Standard max speed 2nd para. set 1) 10 000 99 999 999 -- mm Inch Deg.
–––– –––– ––––
min min min
1516* Standard max speed 3rd para. set 1) 10 000 99 999 999 -- mm ––––
–––– Inch Deg.
––––
min min min
1520* Standard max speed 4th para. set1) 10 000 99 999 999 -- mm Inch Deg.
–––– –––– ––––
min min min
1524* Standard max speed 5th para. set 1) 10 000 99 999 999 -- mm Inch Deg.
–––– –––– ––––
min min min
–––– –––– ––––
min min min
–––– –––– ––––
min min min
1536* Standard max speed 8th para. set 1) 10 000 99 999 999 -- mm ––––
–––– Inch Deg.
––––
min min min
1540* Exact stop limit coarse 2nd para. set 1) 40 16 000 2) MS units
1544* Exact stop limit coarse 3rd para. set1) 40 16 000 2) MS units
1548* Exact stop limit coarse 4th para. set 1) 40 16 000 2) MS units
1560* Exact stop limit coarse 7th para. set1) 40 16 000 2) MS units
1568* Exact stop limit fine 2nd para. set 1) 10 16 000 2) MS units
1572* Exact stop limit fine 3rd para. set 1) 10 16 000 2) MS units
1576* Exact stop limit fine 4th para. set 1) 10 16 000 2) MS units
_______
1) SW4 and higher
2) SW4.4 and higher: 99 999 999

SINUMERIK 840C (IA)

1)
1596* Zero speed control 2nd para. set 100 16 000 2) MS units
1)
1600* Zero speed control 3rd para. set 100 16 000 2) MS units
1)
1604* Zero speed control 4th para. set 100 16 000 2) MS units
1)
1)
1)
1)
1624* P comp. compensat. contr. 2nd para. set 0 16 000 -- 1
1628* P comp. compensat. contr. 3rd para. set 0 16 000 -- 1
1632* P comp. compensat. contr. 4th para. set 0 16 000 -- 1
1652* I comp. compensat. contr. 2nd para. set 1) 0 16 000 -- 1
1656* I comp. compensat. contr. 3rd para set 1) 0 16 000 -- 1
1660* I comp. compensat. contr. 4th para. set 1) 0 16 000 -- 1
1664* I comp. compensat. contr.5th para. set 1) 0 16 000 -- 1
1680* D comp. compensat. contr. 2nd para. set 1) 0 16 000 -- 1
1684* D comp. compensat. contr. 3rd para. set 1) 0 16 000 -- 1
1688* D comp. compensat. contr. 4th para. set 1) 0 16 000 -- 1
_______
1) SW 4 and higher
2) SW 4.4 and higher: 99 999 999

SINUMERIK 840C (IA)

1708* Time const. paral. model 2nd para. set 6 000 16 000 -- 0.01 ms
1712* Time const. paral. model 3rd para. set 6 000 16 000 -- 0.01 ms
1716* Time const. paral. model 4th para. set 6 000 16 000 -- 0.01 ms
1736* Alarm limit velocity 11 000 9999 9999 IS 1000 units/min
1st para. set 1)

2nd para. set 1)

3rd para. set 1)

4th para. set 1)

5th para. set 1)

6th para. set 1)

7th para. set 1)

8th para. set 1)
1768* Alarm limit acceleration 55 16 000 IS units/s2

1st para. set 1)

2nd para. set 1)

3rd para. set 1)

4th para. set 1)

5th para. set 1)

6th para. set 1)

7th para. set 1)

8th para. set 1)
_______
1) SW 4 and higher

SINUMERIK 840C (IA)
1.9.3 Axis-specific MD bits 2 (max. 30 axes)
Bit No.
MD No. 7 6 5 4 3 2 1 0
1800* Display resolution Position control resolution
Symm.
Sensor signal Automat.
1804* Adaption 1) QEC 1)
Axis can
travel against
PLC travel
Monitoring
clamping tol.
tacho.
travers. range
with ENDAT
against fixed compen-
fixed stop act. abs. encoder
stop 2) sation 1)
(from SW 6.3)
Range
SIPOS 1st meas. Absolute Value range Axis with
1808* extension
ENDAT
Singleturn
2nd meas.
sys. distance
sys. offset
Absolute
encoder
extension of absolute
abs. enc. distance- MD 396* absolute encoder
absolute 1) coded counts CCW
available coded valid offset system
encoders
Sign Torque Torque
change comp. comp. Master/ Position- Adapt. Learning
1812* setpoint
slave mode
control acts control acts after Power contr. corr. comp. time phase Neural
master/ on ma- on ma- if error const. neur. neural QEC QEC 3)
On 4) occurs 5) QEC 3) 3)
slave 4) ster/slave 4) ster/slave 4)
No. of encod. 2nd measur. No. of 1st measur.
1820* Contour
monitoring
Pulse
encoder
pulses (611D) system with encod. puls. system with
Zero
monitoring
Setpoint
smoothing
2nd meas. external zero (611D) 1st external zero
not acitve ON ON ON
system mark 2) meas. syst. mark 2)
Effect on meas. systems
LEC assignment Setting of Set absolute
1824* 00=first reference Sign change
actual value
system to
Multiple
assignment
2nd meas.
system
QEC un-
01=second dimension reference delayed 4)
10=both 2 1) setpoints 2) exists 1)
11=both allowed 3) dimension 3)
Linear scale Extended

1828* from para. set
SW 6.3 switch-
over 3)
Multiple Multiple
1832* Monitoring Monitoring assignment assignment PT2
axis 2nd axis 1st contour
from measuring
actual value actual value monitoring
measuring 2nd meas. 1st meas.
SW 6.3 circuit circuit circuit circuit active
Velocity
1844* limitation of
following
Test bit
compensat.
LINK_ON
after
Overwriting
position
Change link
factor
Reconfig-
uration
Axis may be
following
axes controller POWER ON permitted permitted permitted axis
(from SW 6)
Synchroni- Block change Block change Suppression Block change
1848* zation in after pos. after Following
axis overlay of with
tooth pitch reached (SW synchroniza- index related acceleration synchronism
(SW 6) 5 and higher) tion reached limitation fine
TO Include
1852* corrections programmed
Include
external ZO
Calculate
settable ZO
Include DRF
and Preset
Reference
system
included zero offset
G58...G59 in calc. G54...G57 in calc. GI positions
in calc.
Time- Acceleration
1856* optimized
synchroni-
limitation of
ELG
zation following
(from SW 6) axes
_______
1) SW 2 and higher
* .... 0 1st axis
1 2nd axis
.
.
.
11 30th axis
2) SW 3 and higher
3) SW 4 and higher
5) SW 5 and higher

SINUMERIK 840C (IA)
Standard assignment
M version T version
MD No. 7 6 5 4 3 2 1 0 7 6 5 4 3 2 1 0
1800* 0 1 0 0 0 1 0 0 0 1 0 0 0 1 0 0
1804* 0 0 0 0 1 0 0 0 0 0 0 0 1 0 0 0
1808* 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
1856* 0 0 0 0 0 0 0 0
18589 0 0 0 0 0 0 0 0
1.10 MD for display screen
PLC Designation Standard Maximum input

MD No. value value
20400 MD for channel in the information memory

..
. reserved for customer UMS 0 4
20419 (multi-channel display)
20420 MD for channel in the information memory
..
. reserved for system UMS 0 4
20439 (multi-channel display)
20440 MD for channel left/top 1 4
20441 MD for channel right/bottom 2 4
20442 MD for channel in the information memory 0 4
.. .. ..
. reserved for system . .
20449 (multi-channel display) 0 4

SINUMERIK 840C (IA)
1.10.1 Spindle-specific MD
MD Designation Standard Maximum input Reference Input

No. value value system unit
2400* 1st para. set

999999
: Number of teeth motor 1) : 1 --
99 999 999 2)
2407* 8th para. set
2408* 1st para. set 999999
: Number of teeth spindle 1) : 1 --
99 999 999 2)
2415* 8th para. set
2416* Zero mark 1th para. set 999999
: correction+ 1) : 0 16 000 2) MS units
2419* 4th para. set
2420** r1: Load no. of revolutions 1
2421** r2: Motor no. of revolutions 1
2422** p: Pulses per revolution 1024
2430* Zero mark 5th para. set
: correction+ 1) : 0 999999 MS units
2433* 8th para. set
2434* Zero mark 1st para. set 999999
: correction - 1) : 0 16 000 2) MS units
2441* 8th para. set
2442* Feedforward control factor,
: 2nd to 8th para. set 1) 0 1000 -- 0.1 %
2448*
2449*
1st para. set
D comp. feedf. contr. 1) : 0 1000 -- 0.1 %
:
8th para. set
2456*
2457* Time constant, symmetr. filter 9999
: 2nd to 8th para. set 1) 0 1 000 2) -- 0.1 ms
2463*
_______
1) SW 4 and higher

SINUMERIK 840C (IA)

2464*
.. Time const., setpoint filter 1) 1000
. 55 -- 0.1 ms
2nd to 8th para. set 16 000 2)
2470*
2471* Speed limit 1st para. set
. rev/min or
.. accel. adapt. 1) : 99999 99999 --
0.1 rev/min
2478* 8th para. set
2479* Acc. adapt. 1st para. set

.
.. factor 1) : 1000 10000 0.1 %
2486* 8th para. set
2487*
.. Position limit for M19 720000
. 2000 MS units
2nd to 8th para. set 1) 99 999 999 2)
2493*
2494*
.. P component comp. contr.
. 0 16000 -- 1
2nd to 8th para. set 1)
2500*
2501*
. I component comp. contr.
.. 0 16000 -- 1
2507*
2508*
.. D component comp. contr.
. 0 16000 -- 1
2514*
2515*
.. Time constant, parallel model
. 6000 16000 -- 0.01 ms
2521*
2522* Alarm limit, 1st para. set
. MD 403* rev/min or
.. speed 1) : 99999 --
8th para. set +10%1) 0.1 rev/min
2529*
2530* Alarm limit, 1st para. set
. MD 478*
.. acc. time const. 1) : 50000 -- ms
-10% 1)
2537* 8th para. set
2546*
.. Tol. band synchr. fine 16000
. 40 MS 1 units
2nd to 8th para. set 1) 99999999 3)
2552*
2553*
.. Tol. band synchr. coarse 16000
. 100 MS 1 units
2nd to 8th para. set 1) 99999999 3)
2559*
_______
1) SW 4 and higher
3) SW 5 and higher

SINUMERIK 840C (IA)
Standard assignment
M version T version
MD No.
2522* 550 550
2523* 1100 1100

2524* 9400 4400
2529* 4400 --
2530* 1800 1800
2537* 1800 1800

2560*
.. Emergency retract. threshold 16000
. 400 MS unit
2nd to 8th para. set 1) 99999999 3)
2566*
2567* Time constant, setpoint speed
..
. link branch 55 16000 -- 0.1 ms
1)
2574* 1st to 8th para. set
Master for speed setpoint
2700* 0 46 -- --
coupling 2)
Master for torque comp.
2701* 0 46 -- --
control 2)
Torque distribution torque
2702* 500 984 -- ‰
comp. controller 2)
Torque comp. controller
2703* 100 1 000 000 -- 0.0001%
P component 2)
Torque comp. controller 1 000 000
2704* 0 -- ms
Reset time 2) 99 999 999 2)

SINUMERIK 840C (IA)
1.10.2 Axis-specific MD

3032* 1st para. set

.. 999999
. No. of teeth, motor 1) : 1 -- --
8th para. set 99 999 999 2)
3060*
3064* 1st para. set
. 999999
.. No. of teeth, spindle 1) : 1 -- --
8th para. set 99 999 999 2)
3092*
3096* Zero mark 1st para. set
. 999999
.. compensation + 1) : 0 MS units
±16 000 2)
3124* 8th para. set
3128* Zero mark 1st para. set
.. 999999
. compensation - 1) : 0 MS units
±16 000 2)
3156* 8th para. set
3160* Backlash compensation,
..
. 1st measuring system 1) 0 16000 MS units
3184* 2nd to 8th para. set
3188* 0.1% of the
.. Motor contr. equilibration 70
. 0 -- power section
2nd to 8th para. set 1) ±700 2)
3212* current
3216*
. Tol. band synchronism fine 16000
.. 40 MS units
2nd to 8th para. set 1) 99999999 3)
3240*
_______
1) SW 4 and higher
3) SW 5 and higher

SINUMERIK 840C (IA)

3244*
. Tol.band synchronism coarse
.. 100 16000 MS units
3268* 99999999 2)
3272*
.. Emergency retraction threshold 16000
. 400 MS units
2nd to 8th para. set 1) 99999999 2)
3296*
3300* Time constant, setpoint speed
..
. link branch 0 16000 -- 0.1 ms
2)
3328* 1st to 8th para. set
3332*
.. Max. jerk 3)
. 0 99 000 000 -- 0.1 ms
(from parameter set 1)
3360*
3364*
.. Acceleration 3) see
. 50 99 000 000 --
(from parameter set 2) NC MD 276*
3388*
3392*
.. Max. velocity 3)
. 0 99 999 999 --
(from parameter set 2)
3416*
Compensation time constant
3420* 0 600 -- 0.1 ms
for contour monitoring
Motion axis
3800* 3)
0 30 -- Axis no.
X coordinate
Motion axis
3804* 3)
0 30 -- Axis no.
Y coordinate
Motion axis
3808* 3)
0 30 -- Axis no.
Z coordinate
Protection zone ref. point
3812* 3)
0 9999 9999 IS --
Vector FP1 X coordinate
Protection zone ref. point
3816* 3) 0 9999 9999 IS --
Vector FP1 Y coordinate
Protecion zone ref. point
3820* 3)
0 9999 9999 IS --
Vector FP1 Z coordinate
3824*
Dimension
(from 0 9999 9999 IS --
X coordinate
SW 6)
3828*
Dimension
(from 0 9999 9999 IS --
Y coordinate
SW 6)
3832*
Dimension
(from 0 9999 9999 IS --
Z coordinate
SW 6)
3840*
(from Associate MCS 0 3 -- --
SW 6)
_______
1) SW 4 and higher
2) SW 5 and higher
3) SW 6 and higher

SINUMERIK 840C (IA)

3900* r1: Load no. of revolutions 1) 1 -- -- --

3904* r2: Motor no. of revolutions 1) 1 -- -- --
3908* p: Pulses per revolution 1) 2500 -- -- --
l: Spindle pitch or
3912* 1)
100 000 -- -- --
g: Grating constant
3916* r1: Load no. of revolutions 1) 1 -- -- --
3920* r2: Motor no. of revolutions 1) 1 -- -- --
3924* p: Pulses per revolution 1) 2500 -- -- --
l: Spindle pitch or
3928* 1) 50 000 -- -- --
g: Grating constant
Dead time compensation % of the IPO
3932* 2)
200 16 000 --
value cycle
2) 0.01 % of the
3936* Minimum reduction factor 100 1 000 --
maximum velocity
Denominator gearbox
3940* 3) 0 5 000 000
Encoder/load
3944* Encoder coarse position 3) 0 99 999 999
3948* Coordinate assignment 3) 0 3 -- --
1.10.3 MD bits for collision detection

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Additive
3876* res. res. res. res. res. res. protection Protection
(from SW 6)
zone zone exists
adaptation
No moni- No moni- No moni- No moni- No moni- No moni- No moni- No moni-
3880* toring with toring with toring with toring with toring with toring with toring with toring with
(from SW 6)
reference to reference to reference to reference to reference to reference to reference to reference to
SR 8 SR 7 SR 6 SR 5 SR 4 SR 3 SR 2 SR 1
(from SW 6)
(from SW 6)
(from SW 6)
_______
1) This MD is used only for internal calculation
3) SW 6 and higher

SINUMERIK 840C (IA)
1.10.4 MDs for flexible memory configuration

60000 Size of UMS memory 1) 256 240 or 690 * KB 4 KB/8 KB

2760 2)
60001 Size of part progr. memory 1) 704 240 or 690 * KB 4 KB

4920 2)
IKA
60002 No. of IKA points 1) 4000 65535 1 IKA point
points
Memory for dirve software
60003 0 1 -- --
MSD 1)
Load drive software MSD
60003 0 1 -- --
(from SW 6)
Memory for drive software
60004 0 1 -- --
FDD 1)
Load drive software FDD
60004 0 1 -- --
(from SW 6)
60005 No. of tools 1) 819 1637
60006 No. of parameters per tool 1) 10 32 parameter 1 parameter
No. of channel-specific R R
60007 700 700 1 R parameter
parameters 1) parameter
R
60008 No. of central R parameters 1) 600 9300 1 R parameter
parameter
Free remaining memory

60009 0 Reserved by System
D-RAM data 1)
Free remaining memory
S-RAM data 1)
_______
1) SW 4 and higher
2) SW 5 and higher
3) SW 6 and higher
* Depends on memory config. 4 k, 8k

SINUMERIK 840C (IA)

Memory configuration of NC
module 1)
Load cap. of NC CPU (from
60012
SW 5)
0 0 100 %
appox. 16 KB/
60013 Memory for real axes 2) 15 30 KB
axis
No. of memory blocks for drive
60014 0 6 -- 96 KB
software (from SW 6)
6100* Channel 1 to channel 6 1) 23 1800 block

1 block buffer
3450 2) buffer
Memory for extended overstore approx. 50 KB/

61020 1 1 KB
(channel 1) channel
61021 1 1 KB
(channel 2) channel
61022 0 1 KB
(channel 3) channel
61023 0 1 KB
(channel 4) channel
61024 0 1 KB
(channel 5) channel
61025 0 1 KB
(channel 6) channel
62000 Meas.
: Axis 1 - axis 30 1) 0 700000 1 meas. value
value
62029
1) SW 4 and higher
* Depends on memory config. 4 k, 8 k

SINUMERIK 840C (IA)
1.11 611A drive machine data
1.11 611A drive machine data

1.11.1 611A drive machine data MSD (SW 3)

1 Speed setpoint 0 -- -- rev/min
2 Speed actual value 0 -- -- rev/min
3 Motor voltage -- -- -- V
4 Capacity utilization -- -- -- %
6 DC link voltage -- -- -- V
7 Motor current -- -- -- A
8 Motor reactive power -- -- -- KVA
9 Motor apparent power -- -- -- KW
10 Motor temperature -- -- -- °C
11 Status of binary inputs -- -- -- HEX
14 Speed for max. motor Motor max. -- -- rev/min

operational speed Motor 1 speed
19 Rounding degree speed 0 30 -- --

setpoint
20 Diagnosis speed actual value 0000 -- -- HEX
21 nmin for nact < nmin message 12 Rated speed -- rev/min

Motor 1
22 Creep speed Rated speed Rated speed -- rev/min
pulse suppression 256
23 nx for nact <nx message 6000 Motor max. -- rev/min

Motor 1 speed
27 Tolerance band for nset= nact 20 Rated speed -1 -- rev/min

Motor 1 16
28 Diagnosis 0000 -- -- HEX
29 Speed limitation Motor 1 Motor max. Motor max. -- rev/min

speed speed

SINUMERIK 840C (IA)

31 P-gain speed controller 32 120.0 -- --

Motor 1
32 Reset time speed controller 20 6000 -- ms
Motor 1
35 Smoothing time Motor 1 3 1000 -- ms

torque setpoint
36 Encoder phase error 0 +400 -- --
compensation
37 Switchover speed motor 32000 32000 -- rev/min
encoder evaluation 1
38 Hysteresis MD 37 50 500 -- rev/min
39 1st torque limiting value 100 180 -- %

Motor 1
40 Generative limitation 100 100 -- %
Motor 1
41 2nd torque limiting value 50 100 -- %
Motor 1
42 Switchover speed for MD 40 500 Motor max. -- rev/min
Motor 1 speed
43 Hysteresis MD 42 Motor 1 20 Motor max. -- rev/min

speed
44 Selection torque setpoint 1 1 -- HEX

smoothing Motor 1 and 2
45 Cut-in speed torque setpoint 4000 Motor max. -- rev/min

smoothing speed
Motor 1
46 Hysteresis MD 45 Motor 1 50 Rated speed -- rev/min
47 Mdx for Md < Mdx message 90 100 -- %
50 Switching speed from Md1 to 4 x motor Motor max. -- rev/min

Md2 Motor 1 rated speed
speed
52 Transfer MD to FEPROM 0 1 -- HEX
53 Control word 0000 FFFF -- HEX

SINUMERIK 840C (IA)

63 Max. motor temperature Depends 170 -- °C

Motor 1 on motor
64 Fixed temperature 0 170 -- °C
65 Timer 240 600 -- sec.

motor temperature alarm
72 Address DAC 2 3048 0FFFF -- HEX
73 Shift factor DAC 2 0 15 -- --
74 Offset DAC 2 0 7F -- HEX
76 Address DAC 1 3044 0FFFF -- HEX
77 Shift factor DAC 1 0 15 -- --
80 Offset DAC 1 0 7F -- HEX
95 Power section code number 7 12 -- --
96 Motor code number 101 332 -- --

Motor 1
97 Boot 0 2 -- HEX
98 No. of encoder marks motor 2048 4096 -- --

meas. system
99 Firmware version -- 99.99 -- --
103 Frequency torque setpoint 300 450 -- Hz

filter Motor 1
104 Grading torque setpoint filter 1.00 10.00 -- --

Motor 1
116 Correction P gain 0 255 -- --

Current controller
117 Selection torque setpoint filter 0 1 -- HEX

Motor 1

SINUMERIK 840C (IA)

118 Type torque setpoint filter 0 1 -- HEX

Motor 1
120 Switchover speed Motor 1 MD 172 10000 -- rev/min
Current controller adaptation
150 Module identifier HEX
159 Motor moment of inertia Depends 32.000 -- kg m2

Motor 1 on motor
160 Motor rated output Depends 150.0 -- KW

Motor 1 on motor
161 Motor rated current Depends 200.0 -- A

Motor 1 on motor
162 Motor rated voltage Depends 500.0 -- V

Motor 1 on motor
163 Motor rated speed Depends 4096 -- rev/min

Motor 1 on motor
164 Motor rated frequency Depends 409.6 -- Hz

Motor 1 on motor
165 Motor no-load voltage Depends 500.0 -- V

Motor 1 on motor
166 Motor no-load current Depends 200.0 -- A

Motor 1 on motor
167 Stator resistance cold Depends 32767 -- m

Motor 1 on motor
168 Rotor resistance cold Depends 32767 -- m

Motor 1 on motor
169 Stator leakage reactance Depends 32767 -- m

Motor 1 on motor
170 Rotor leakage reactance Depends 32767 -- m

Motor 1 on motor
171 Magnetizing reactance Depends 65535 -- m

Motor 1 on motor
172 Upper speed xn - characteristic Depends 24000 -- rev/min

Motor 1 on motor
173 Speed at start of field Depends 6000 -- rev/min

weakening Motor 1 on motor
174 Motor maximum speed Depends 20000 -- rev/min

Motor 1 on motor

SINUMERIK 840C (IA)

175 Gain factor xn - characteristic Depends 300 -- %

Motor 1 on motor
176 Breakdown torque 100 150 -- %

reduction factor Motor 1
179 Selection min/max memory 0 2 -- HEX
180 Enable motor switchover 0 1 -- HEX
181 Address for min/max memory 0D02 FFFF -- HEX
182 Minimum value min/max -- -- -- HEX

memory
183 Maximum value min/max -- -- -- HEX
memory
185 Address for monitoring 1 0C06 FFFF -- HEX
186 Threshold for monitoring 1 0000 FFFF -- HEX
187 ON-delay 0 10.00 -- s

Monitoring 1
188 Drop delay 0 10.00 -- s
Monitoring 1
189 Hysteresis monitoring 1 1 FFFF -- HEX
190 Address for monitoring 2 0C06 FFFF -- HEX
191 Threshold for monitoring 2 0000 FFFF -- HEX
192 ON-delay 0 10.00 -- s

Monitoring 2
193 Drop delay 0 10.00 -- s

Monitoring 2
194 Hysteresis monitoring 2 1 0FFFF -- HEX
195 Lower adaptation speed 1000 (Max. speed) -- rev/min

Motor 1 -2
196 Upper adaptation speed 1200 (Max. speed) -- rev/min

Motor 1
--
198 P gain upper adaptation 24.0 120.0 -- --
speed Motor1
199 Reduction factor P-gain 100 200 -- %
Motor 1

SINUMERIK 840C (IA)

201 Reset time upper adaptation 80 6000 -- ms

speed Motor 1
202 Reduction factor reset time 100 200 -- %
Motor 1
203 Selection adaption speed 0 7 -- --

controller Motor 1
206 Selection transient recorder 0 1 -- HEX
207 Set transient recorder 0 10 -- HEX
208 Address for start condition 0 FFFF -- HEX
209 Threshold for start condition 0 FFFF -- HEX
210 Address for stop condition 0 FFFF -- HEX
211 Threshold for stop condition 0 FFFF -- HEX
212 Address signal 1 0C00 FFFF -- HEX
213 Address signal 2 0C04 FFFF -- HEX
214 Start output of recording 0 1 -- HEX
215 Shift factor signal 1 0 15 -- --
216 Shift factor signal 2 0 15 -- --
217 Trigger signal 1 0000 FFFF -- HEX
218 Trigger signal 2 7FFF FFFF -- HEX
219 Motor moment of inertia Depends 32.000 -- kg m2

Motor 2 on motor
220 Motor rated output Depends 150.0 -- KW

Motor 2 on motor
221 Motor rated current Depends 200.0 -- A

Motor 2 on motor
222 Motor rated voltage Depends 500.0 -- V

Motor 2 on motor
223 Motor rated speed Depends 4096 -- rev/min

Motor 2 on motor
224 Motor rated frequency Depends 409.6 -- Hz

Motor 2 on motor

SINUMERIK 840C (IA)

225 Motor no-load voltage Depends 500.0 -- V

Motor 2 on motor
226 Motor no-load current Depends 200.0 -- A

Motor 2 on motor
227 Stator resistance cold Depends 32767 -- m

Motor 2 on motor
228 Rotor resistance cold Depends 32767 -- m

Motor 2 on motor
229 Stator leakage reactance Depends 32767 -- m

Motor 2 on motor
230 Rotor leakage reactance Depends 32767 -- m

Motor 2 on motor
231 Magnetizing reactance Depends 65535 -- m

Motor 2 on motor
232 Upper speed Xn - characteristic Depends 10000 -- rev/min

Motor 2 on motor
233 Speed at start of field Depends 6000 -- rev/min

weakening Motor 2 on motor
234 Motor maximum speed Depends 20000 -- rev/min

Motor 2 on motor
235 Gain factor Xn - characteristic Depends 300 -- %

on motor
236 Breakdown torque reduction 100 150 -- %

factor Motor 2

Motor 2
241 Programmable message 1 2 20 -- --
247 Control word message 0000 FFFF -- HEX

SINUMERIK 840C (IA)

254 Display of active functions -- -- -- HEX

1
255 Display of active functions -- -- -- HEX
2
258 Speed for max. motor Motor Motor -- rev/min

operational speed Motor2 max. max.
speed speed
260 nmin for nact < nmin 12 Rated speed -- rev/min

message Motor 2
261 Creep speed pulse Rated Rated speed -- rev/min
suppression Motor 2 speed
256
262 nx for nact < nx 6000 Motor max. -- rev/min

message Motor 2 speed
263 Tolerance band for 20 Rat. speed -1 -- rev/min

nset = nact message Motor 2 16
264 Speed limitation Max. Motor max. -- rev/min

Motor 2 speed speed
265 P-gain speed controller 32.0 120.0 -- --

Motor 2
Motor 2
267 Switchover speed motor 32000 32000 -- rev/min

encoder evalution Motor 2

Motor 2
269 1st torque limiting value 100 180 -- %

Motor 2
270 Generative limitation 100 100 -- %

Motor 2
271 2nd torque limiting value 50 100 -- %
Motor 2
272 Switchover speed for MD 270 500 Motor max. -- rev/min
Motor 2 speed
273 Hysteresis MD 272 20 Motor max. -- rev/min

Motor 2 speed

SINUMERIK 840C (IA)

274 Cut-in speed Motor 2 4000 Motor max. -- rev/min

torque setpoint smoothing speed
275 Hysteresis MD 274 50 Rated speed -- rev/min

Motor 2
276 Frequency torque setpoint 300 450 -- Hz

filter Motor2
277 Grading torque setpoint filter 1.00 10.00 -- --

Motor 2
278 P gain current controller 0 255 -- --

Motor 2
280 Selection torque setpoint filter 0 1 -- HEX

Motor 2
281 Type torque setpoint filter 0 1 -- HEX
Motor 2
283 Lower adaptation speed 1000 (Max. -- rev/min
Motor 2 speed) - 2
284 Upper adaptation speed 1200 Max. speed -- rev/min

Motor 2
285 P gain upper adaptation speed 24.0 120.0 -- --

Motor 2
286 Reduction factor P-gain 100 200 -- %

Motor 2

speed Motor 2
289 Reduction factor reset time 100 200 -- %

Motor 2
290 Switching speed from Md1 to 4 x motor Motor max. -- rev/min
Md2 Motor 2 rated speed
speed
291 Maximum motor temperature Depends 170 -- °C

Motor 2 on motor
292 Switchover speed current MD232 10000 -- rev/min

controller adaptation
Motor 2
293 Selection adaptation speed 0 7 -- --

controller Motor 2

SINUMERIK 840C (IA)

311 Current with I/F control 40.0 100.0 -- %
312 Frequency for I/F control 0 800.0 -- Hz
313 Activation I/F control 0 1 -- HEX
316 Display P gain current

controller
337 Creep speed angle 300 600 -- rev/min

controller
399 Data version -- 65535 -- --

SINUMERIK 840C (IA)
1.11.2 611D drive machine data FDD (SW 3)
1.11.2 611D drive machine data FDD (SW 3)

1000 Current controller cycle 125 125 -- µs
1001 Speed controller cycle 125 125 -- µs

1002 Monitoring cycle 100000 100000 -- µs
1005 No. of encoder marks motor 2048 8192 -- Incr./rev

meas. system
1006 No. of encoder marks abs. 32 256 -- Incr./rev

track
1100 Frequency pulse width 3200 8000 -- Hz

modulation
1101 Calc. deadtime current closed- 50 124 -- µs
loop
1103 Motor rated current 1.0 500 -- A
1104 Maximum motor current 2.0 500 -- A
1105 Reduction of maximum motor 100 100 -- %

current
1106 Power section code 0000 00FF -- HEX
1107 Limit current transistor 200 500 -- A
1108 Limit current power section 200 500 -- A
1110 Reduction factor max. motor 1 100 -- %

current set-up mode
1112 Number of pole pairs motor 3 4 -- --
1113 Torque constant 5 5 -- Nm/A
1114 Voltage constant 0 300 -- V
1115 Armature resistance 0 20 --

1116 Armature inductance 0 100 -- mH
1117 Motor moment of inertia 0 0.1 -- kg m2
1120 P gain current controller 0 10000 -- V/A
1121 Reset time current controller 0 10000 -- µs

SINUMERIK 840C (IA)
1.11.2 611D drive machine data MSD (SW 3)

1122 Natural frequency reference 0 8000 -- Hz

model current closed-loop
1123 Damping reference model 1 5 -- --
current closed-loop
1200 Selection current setpoint filter 1 4 -- --
1201 Type current setpoint filter Low pass Band stop -- --
1202 Natural frequency current 2000 8000 -- Hz

setpoint filter 1
1203 Damping current setpoint 0,7 5 -- --

filter 1

setpoint filter 2
1205 Damping current setpoint 1.0 5 -- --

filter 2
setpoint filter 3
filter 3
setpoint filter 4
filter 4
1210 Block frequency current 3500.0 7999.0 -- Hz

setpoint filter 1
1211 Bandwidth current setpoint 500 1000 -- Hz

filter 1

setpoint filter 2

filter 2
setpoint filter 3
filter 3

SINUMERIK 840C (IA)


setpoint filter 4
filter 4
1400 Motor rated speed 1500 6000 -- rev/min
1401 Maximum motor operational 1500 7200 rev/min

speed
1402 Reduction factor max. motor 1 100 -- %
speed set-up mode
1403 Creep speed pulse 0 7200 -- rev/min
suppression
1404 Timer pulse suppression 100 1000 -- ms
1405 Monitoring speed 110 110 -- %

Motor
1407 P gain speed controller 0.3 100000 -- Nm/s-1
1408 P gain upper adaptation speed 0.3 100000 -- Nm/s-1

speed
1411 Lower adaptation speed 0 7200 -- rev/min

threshold
1412 Upper adaptation speed 0 7200 -- rev/min

threshhold
1413 Selection adaptation speed 0 1 -- --

controller parameter
1414 Natural frequency reference 0 8000 -- Hz

model rot. speed closed-loop
1415 Damping reference model 1 5 -- --
speed closed-loop
1416 Symmetr. reference model 0 1.0 -- --
speed closed- loop
1417 nx for nact < nx signal 6 000.0 7200 -- rev/min
1418 nmin for nact < nmin signal 0.0 7200 -- rev/min
1421 Time constant for integrator 0.0 1000.0 -- MS

feedback

SINUMERIK 840C (IA)

1502 Time constant speed setpoint 0 500 -- ms

filter
1600 Concealable POWER ON 0000 FFFF -- HEX
611-D alarms
1601 Concealable reset 0000 FFFF -- HEX

611-D alarms
1602 Warning threshhold motor 120 200 -- °C

temperature
1603 Timer motor temperature 240 600 -- s

alarm
1604 DC link undervoltage warning 200 600 -- V

threshold
1605 Timer speed controller at stop 200.0 10000.0 -- ms
1700 Status of binary inputs 0000 7FFF -- Hex
1701 DC link voltage 0 32 767 -- V
1702 Motor temperature 0 32 767 -- °C
1706 Speed setpoint 0.0 32 767 -- rev/min
1707 Speed actual value 0.0 32 767 -- rev/min
1708 Smoothed current actual value 0.0 32 767 -- %
1710 Significance current 0.0 32 767 -- µA

representation
1711 Significance speed 0.0 32 767 -- rev/min
representation
1720 CRC diagnosis parameter 0000 FFFF -- HEX
1797 Data version 0 32 767 -- --

1798 Firmware date 0 32 767 -- --
1799 Firmware version 0 32 767 -- --

SINUMERIK 840C (IA)
1.11.3 611D drive machine data FDD/MSD (as from SW 4)

1000 Current controller pulse rate 4 4 – 31.25 µs

1001 Speed controller pulse rate 4 16 – 31.25 µs
1002 Monitoring cycle 3 200 3 200 – 31.25 µs
1003 Configuration STS 0330 FFFF – Hex
1004 Configuration structure 0000 7FFF – Hex
1005 No. of encoder marks, motor 2 048 8 192 – Incr/rev
measuring sytem
1007 No. of encoder marks, direct 0 65 535 – Incr/rev,
measuring sytem incr/mm
1008 Encoder phase error compens. 0.0 20.0 – Degrees
1011 Configuration, actual value 0000 FFFF – Hex
acquisition
1012 Function switch 0000 7FFF – Hex
1013 Enable star/delta changeover 0 1 – –
1014 Activate V/Hz operation 2) 0 1 -- --
1021 Multiturn resolution absolute 4 096 65 535 -- rev/min
value encoder motor 2)
1022 Meas. steps of absolute track 8 192 32 768 -- Incr./rev
motor 2)
1023 Servo loop motor absol. track 2) 0000 FFFF -- Hex
1030 Configuration actual-val. acq., 0000 FFFF -- Hex
direct meas. system 2)
1031 Multiturn resolution absolute 4 096 4 096 -- rev/min
value encoder, direct meas.
system 2)
1032 Meas. steps of absolute track 8 192 32 768 -- Incr./rev
direct meas. system 2)
1033 Direct meas. system absolute 0000 FFFF -- Hex
track 2)
1100 Frequency pulse width 4 000/ 8 000 – Hz
modulation 3 200
1101 Calculation deadtime current 62 124 – µs
closed-loop
1102 Motor code number 1) 0 65 535 – –
_______
1) SW 4 and higher
2) SW 5 and higher

SINUMERIK 840C (IA)

1103 Motor rated current 0.0 500.0 – A

1104 Maximum motor current 0.0 500.0 – A
1105 Reduction of maximum motor 100 100 – %
current
1106 Power section code number 0000 FFFF – Hex
1107 Transistor limit current power 200.0 500.0 – A
section
1108 Thermal limit current power 200.0 500.0 – A
section
1109 Limit current power section S6 200.0 500.0 – A
1111 Rated current power section 200.0 500.0 – A
1112 Number of pole pairs motor 0 6 – –
1113 Torque constant 0.0 5.0 – Nm/A
1114 Voltage constant 0.0 300.0 – V
1115 Armature resistance 0.0 20.0 –
1116 Armature inductance 0.0 100.0 – mH
1117 Motor moment of inertia 0.0 32.0 – kgm2

1118 Motor zero-speed current 0.0 500.0 – A
1119 Inductance of series reactor 10.0 65.0 -- mH
1120 P gain current controller 2 000.0 10 000.0 – V/A

1121 Reset time current controller 0.0 8 000.0 – µs
1124 Symmetrizing reference model 0.5 1.0 – –

current control loop
1125 Ramp-up time 1 in V/Hz 5.0 100.0 -- s
operation (from SW 5)
1126 Ramp-up time 2 in V/Hz 5.0 100.0 -- s
1127 Voltage if Hz = 0 V/Hz 2.0 10.0 – V
1129 cos power factor 0.8 1.0 -- --
(from SW 5)
1130 Motor rated power 0.0 1 500.0 – kW

1132 Motor rated voltage 0.0 5 000.0 – V
1134 Motor rated frequency 0.0 3 000.0 – Hz
1135 Motor no-load voltage 0.0 500.0 – V

SINUMERIK 840C (IA)

1136 Motor no-load current 0.0 500.0 – A

1137 Stator resistance cold 0.0 20.0 –
1138 Rotor resistance cold 0.0 20.0 –
1139 Stator leakage reactance 0.0 100.0 –
1140 Rotor leakage reactance 0.0 100.0 –
1141 Magnetizing reactance 0.0 1 000.0 –
1142 Speed at start of field 0.0 50 000.0 – rev/min
weakening
1143 Upper speed Lh characteristic 0.0 50 000.0 – rev/min
1144 Gain factor Lh characterisitc 100.0 500.0 – %
1145 Breakdown torque reduction 100.0 1 000.0 – %
factor
1146 Maximum motor speed 1500.0 50 000.0 – rev/min
1147 Speed limitiation 7 000.0/ 50 000.0 – rev/min
8 000.0
1150 P gain flux controller 400.0 100 000.0 – A/Vs
1151 Reset time flux controller 10.0 500.0 – ms
1160 Oper. speed flux acquisition 1 500.0 50 000.0 -- rev/min
(from SW 5)
1161 DC link fixed voltage 600 700 – V
1190 Torque limit value 100.0 10 000.0 – Nm
1191 Adaptation factor servo limit 1.0 100.0 – –
torque
1200 No. of current setpoint filters 1 4 – –
1201 Type of current setpoint filter Low pass Band stop – –
1202 Natural frequency current 2 000.0 8 000.0 – Hz
setpoint filter 1
1203 Damping current setp. filter 1 0.7 5.0 – –
1204 Natural frequency current 0.0 8 000.0 – Hz
setpoint filter 2
setpoint filter 3
setpoint filter 4

SINUMERIK 840C (IA)

1210 Stop frequency current setpoint 3 500.0 7 999.0 – Hz

filter 1
1211 Bandwidth current setpoint 500.0 7 999.0 – Hz
filter 1
1212 Bandwidth counter current 0.0 7 999.0 – Hz

setpoint filter 1
1213 Stop freq. current setp. filter 2 3 500.0 7 999.0 – Hz

filter 2
setpoint filter 2

filter 3
setpoint filter 3
1220 Bandwidth current setp. filter 4 500.0 7 999.0 – Hz

setpoint filter 4
1230 1st torque limiting value 100.0 900.0 – %
1231 2nd torque limiting value 100.0 100.0 – %

1232 Switching speed from MD 1230 6 000.0 50 000.0 – rev/min
to MD 1231
1233 Generator limitation 100.0 100.0 – %
1234 Hysteresis MD 1232 50.0 1 000.0 – rev/min

1235 1st power limit 100.0 900.0 – %
1236 2nd power limit 100.0 100.0 – %
1237 Generative maximum output 100.0 500.0 – kW
1238 Current limit 150.0 300.0 – %
1239 Torque limit setup mode 1.0 100.0 – %
1245 Threshold speed-dependent 0.0 50 000.0 – rev/min
torque setpoint smoothing

SINUMERIK 840C (IA)

1246 Hysteresis for speed-depen- 50.0 1 000.0 – rev/min

dent torque setpoint smoothing
1250 Corner frequency current 100.0 8 000.0 – Hz
actual value smoothing
1252 Corner frequency torque 100.0 8 000.0 – Hz
setpoint smoothing
1254 Time constant current 0.05 2.0 ms
monitoring
1400 Motor rated speed 1 450.0 25 000.0 – rev/min
1401 Speed for maximum motor 1 500.0 50 000.0 – rev/min
operational speed
1403 Creep speed pulse 0.0/2.0 7 200.0 – rev/min
suppression
1404 Timer for pulse suppression 100.0/ 100 000.0 – ms
5 000.0
1405 Monitoring speed motor 110.0/ 110.0 – %
100.0
1406 Speed controller type 1 1 – –
1407 P gain speed controller 0.3 100 000.0 – Nm/s-1
1408 P gain upper adaptation speed 0.3 100 000.0 – Nm/s-1
1409 Reset time speed controller 100.0 500.0 – ms
1410 Reset time upper adaptation 10.0 500.0 – ms
speed
1411 Lower adaptation speed 0.0 50 000.0 – rev/min
1412 Upper adaptation speed 0.0 50 000.0 – rev/min
1413 Select adaptation speed 0 1 – –
controller
1414 Natural frequency ref. model 0.0 8 000.0 – Hz
speed
1415 Damping ref. model speed 1.0 5.0 – –
1416 Symmetrizing ref. model speed 0.0 1.0 – –
1417 nx for nact < nx message 6 000.0 50 000.0 – rev/min
1418 nmin for nact < nmin message 5.0 25 000.0 – rev/min
1420 Maximum motor speed setup 30.0 50 000.0 – rev/min
mode
1421 Time constant integrator 0.0 1 000.0 – ms
feedback

SINUMERIK 840C (IA)

1424 Symmetrizing speed 0.0 50 000.0 – µs

feedforward control channel
1425 Symmetrizing calculation 0.0 1.0 – –
deadtime current closed-loop
1426 Tolerance band for nset = nact 20.0 10 000.0 – rev/min
message
1427 Delay time nset = nact 200.0 500.0 – ms
message
1428 Threshold torque Mdx 90.0 100.0 – %
1429 Delay time Md<Mdx message 800.0 1 000.0 – ms
1451 P gain speed controller AM 0.3 1 000.0 -- Nm/s-1
(from SW 5)
1453 Integral-action time speed 140.0 500.0 -- ms
controller AM (from SW 5)
1458 Current setpoint val. contr. 90.0 150.0 -- %
operation AM (from SW 5)
1459 Torque smoothing time 4.0 100.0 -- ms
constant AM (from SW 5)
1465 Switchover speed MSD/AM 50 000.0 50 000.0 -- rev/min
1466 Switchover speed controlled 300 50 000.0 – rev/min
NC AM (from SW 5)
1500 No. of speed setpoint filters 0 2 – –
1501 Type of speed setpoint filter 0000 0303 – Hex
1502 Time constant speed setpoint 0.0 500.0 – ms
filter 1
1503 Time constant speed setpoint 0.0 500.0 – ms
filter 2
1506 Natural frequency speed 2 000.0 8 000.0 – Hz
setpoint filter 1
1508 Natural frequency speed 2 000.0 8 000.0 – Hz
setpoint filter 2
1509 Damping speed setp. filter 2 0.7 5.0 – –
1514 Stop frequency speed setpoint 3 500.0 7 999.0 – Hz
filter 2

SINUMERIK 840C (IA)

1515 Bandwidth speed setp. filter 1 500.0 7 999.0 – Hz

1516 Bandwidth counter speed 0.0 7 999.0 – Hz
setpoint filter 1
1517 Stop frequency speed setpoint 3 500.0 7 999.0 – Hz
filter 2
1518 Bandwidth speed setp. filter 2 500.0 7 999.0 – Hz
1519 Bandwidth counter speed 0.0 7 999.0 – Hz

setpoint filter 2
1520 Band stop nat. freq. speed 100 141 -- %

setp. frequency 1 (from SW 5)
1521 Band stop nat. freq. speed 100 141 -- %
setp. frequency 2 (from SW 5)
1600 Concealab. alarms (Power On) 0000 FFFF – Hex
1601 Concealable alarms (Reset) 0000 FFFF – Hex

1602 Motor temperature warning 120 200 – °C
threshold
1603 Timer motor temperature alarm 240 600 – s
1604 DC link undervoltage warning 200 600 – V

threshold
1605 Timer controller against stop 200.0 10 000.0 – ms

1606 Threshold controller against 8 000.0/ 50 000.0 – rev/min
stop 30.0
1607 Motor temperature cut-off limit 155 200 – °C
1608 Fixed temperature 0 200 – °C

1610 Diagnosis functions 0000/ 0001 – Hex
0001
1611 Response threshold dn/dt 800 1 600 – %
1612 Configured shutdown reaction 0D3C/ FFFF – Hex

PO alarms FFFF
1613 Configured shutdown reaction 0100/ FFFF – Hex
reset alarms FFFF
1615 Tolerance concentricity monit. 20 100.0 – rev/min
1620 Bits variable message function 0000 FFFF – Hex

1621 Signal number variable 0 100 – –
message function
1622 Add. variable message function 0000 FFFF – Hex

SINUMERIK 840C (IA)

1623 Threshold variable message 000000 FFFFFF – Hex

function
1624 Hysteresis variable message 000000 FFFFFF – Hex
function
1625 Pickup delay variable message 0 10 000 – ms
function
1626 Delayed dropout variable 0 10 000 – ms
message function
1630 Response threshold ZWK 550 600 – V
monitoring only
1631 Response voltage generator 450 570 – V
axis
1632 Voltage step for generator 30 300 – V
control
1633 Cutout threshold for generative 510 580 – V
mode
1634 Response threshold 400 580 – V
emergency retraction
1635 Minimum speed generator axis 0.0 50 000.0 – rev/min
1636 Drive modes
Emergency retraction 3)
1637 Delay time regen. braking 3)
1638 Emergency retraction time 3)
1639 Emergency retraction speed 3)

1650 Diagnosis control 0000 FFFF – Hex
1651 Sign. number min/max memory 0 100 – –
1652 Memory location min/max 0000 FFFF – Hex
memory
1653 Minimum value min/max 0000 0000 FFFF FFFF – Hex
memory
1654 Maximum value min/max 0000 0000 FFFF FFFF – Hex
memory
1655 Segment memory location 0 1 – –
monitor
1656 Add. memory location monitor 0000 FFFF – Hex
1657 Value display monitor 0000 0000 FFFF FFFF – Hex
1658 Value input monitor 1) 0000 0000 FFFF FFFF – Hex
1659 Value acceptance monitor 1) 0 1 – –
1660 Motor frequency V/f operat. 2) 0.0 10000.0 – Hz
1661 V/f ratio in V/f operation 2) 2.4 100.0 – V/Hz
1662 Change motor frequency 5.0 10 000.0 – Hz/s
V/f operation 2)
_______
1) Up to SW 4
2) SW 4 only
3) These machine data are relevant only for Siemens-internal purposes and must not be changed.

SINUMERIK 840C (IA)

1665 Operating time factor IPO/ 2.0 20.0 – –

NREG cycle for RFG 2)
1700 Status of binary inputs 0000 7FFF – Hex
1701 DC link voltage 0 32 767 – V
1702 Motor temperature 0 32 767 – °C
1703 Lead time conversion motor 0 32 767 – µs
measuring system 1)
1704 Lead time conversion direct 0 32 767 – µs
measuring system 1)
1705 Voltage setpoint value Veff
(effective) (from SW 6) (chained)
1706 Set speed 0.0 1 000 000 – rev/min
1707 Speed actual value 0.0 1 000 000 – rev/min
1708 Smoothed current actual value 0.0 1 000 000 – %
1709 Significance voltage 0.0 1 000 000 – –
representation 2)
1710 Significance current 0.0 1 000 000 – µA
representation 2)
1711 Significance speed 0.0 1 000 000 – rev/min
representation 2)
1712 Significance rotor flux 0.0 1 000 000 – µVs
representation 2)
1713 Significance torque 0.0 1 000 000 – µNm
representation 2)
1714 Significance shaft position - 1 000 000 -- Degrees
representation 4)
1719 Current actual value Aeff
(effective) (from SW 6)
1720 CRC diagnosis parameter 0000 FFFF – Hex
1721 Diagnosis speed actual value 0000 FFFF – Hex
1722 Capacity utilization 0 1 000 000 – ‰
1723 Diagnostics ramp-up time 2) 0 60 000 – ms
1724 Diagnostics concentricity 0 60 000 – –
monitoring 2)
1725 Scaling torque setpoint 0.0 1 000 000 – Nm
interface 2)
1730 Operating mode 4), display 0000 FFFF -- Hex
1731 Image ZK1 PO register 0000 FFFF – Hex
1732 Image ZK1 RES register 0000 FFFF – Hex
1733 NPFK diagnosis counter 0 32 767 – –
1790 Measuring circuit type indirect 0 32 767 – –
measuring system
1791 Measuring circuit type direct 0 32 767 – –
measuring system
1797 Data version 0 32 767 – –
_______
1) Up to SW 4
2) SW 4 and higher
3) SW 4 only
4) SW 5 and higher

SINUMERIK 840C (IA)

1798 Firmware date 0 32 767 – –

1799 Firmware version 0 32 767 – –
2005 No. of encoder marks motor 2 048 8 192 – Incr/rev
measuring system
2102 Motor code number 0 65 535 – –
2103 Rated motor current 0.0 500.0 – A
2117 Motor moment of inertia 0.0 32.0 – kgm2
2120 P gain current controller 10.0 10 000.0 – V/A
2121 Reset time current controller 2 000.0 8 000.0 – µs
2130 Rated motor power 0.0 1 500.0 – kW
2132 Rated motor voltage 0.0 5 000.0 – V
2134 Rated motor frequency 0.0 3 000.0 – Hz
2135 Motor no-load voltage 0.0 500.0 – V
2136 Motor no-load current 0.0 500.0 – A
2137 Stator resistance cold 0.0 20.0 –
2138 Rotor resistance cold 0.0 20.0 –
2139 Stator leakage reactance 0.0 100.0 –
2140 Rotor leakage reactance 0.0 100.0 –
2141 Magnetizing reactance 0.0 1 000.0 –
2142 Speed at start of field 0.0 50 000.0 – rev/min
weakening
2143 Upper speed Lh characteristic 0.0 50 000.0 – rev/min
2144 Gain factor Lh characteristic 100.0 500.0 – %
2145 Breakdown torque reduction 100.0 1 000.0 – %
factor
2146 Maximum motor speed 0.0 50 000.0 – rev/min
2147 Speed limitation 7 000.0/ 50 000.0 – rev/min
8 000.0
2150 P gain flux controller 400.0 100 000.0 – A/Vs
2151 Reset time flux controller 10.0 500.0 – ms
2230 1st torque limiting value 100.0 900.0 – %
2231 2nd torque limiting value 100.0 100.0 – %
2232 Switching speed from MD 2230 6 000.0 50 000.0 – rev/min
to MD 2231
2233 Generative limitation 100.0 100.0 – %
2234 Hysteresis MD 1232 50.0 1 000.0 – rev/min
2235 1st power limit value 100.0 900.0 – %
2236 2nd power limit value 100.0 100.0 – %
2238 Current limit 150.0 300.0 – %
2239 Torque limit setup operation 1.0 100.0 – %
2245 Threshold speed-dependent 0.0 50 000.0 – rev/min

SINUMERIK 840C (IA)

2246 Hysteresis speed-dependent 50.0 1 000.0 – rev/min

2400 Motor rated speed 1 500.0 25 000.0 – rev/min
2401 Speed for maximum motor 1 500.0 50 000.0 – rev/min
operational speed
2403 Creep speed pulse 0.0/2.0 7 200.0 – rev/min
suppression
2405 Monitoring speed motor 0.0 110.0 – %
2407 P gain speed controller 0.0 100 000.0 – Nm/s-1
2408 P gain upper adaptation speed 1.0 100 000.0 – Nm/s-1
2409 Reset time speed controller 0.0 500.0 – ms
2410 Reset time upper adaptation 10.0 500.0 – ms
speed
2411 Lower adaptation speed 0.0 50 000.0 – rev/min
2412 Upper adaptation speed 0.0 50 000.0 – rev/min
2413 Select adaptation speed 0 1 – –
controller
2417 nx for nact < nx message 6 000.0 50 000.0 – rev/min
2418 nmin for nact < nmin message 5.0 25 000.0 – rev/min
2426 Tolerance band for nset = nact 20.0 10 000.0 – rev/min
message
2451 P gain speed controller AM 2) 0.3 1 000.0 -- Nm/s-1
2453 Integral-action time speed 140.0 500.0 -- ms
controller AM 2)
2458 Current setpoint val. contr. 90.0 150.0 -- %
operation AM 2)
2459 Torque smoothing time 4.0 100.0 -- ms
constant AM 2)
2465 Switchover speed MSD/AM 50 000.0 50 000.0 -- rev/min
operation 2)
2602 Motor temperature warning 120 200 – °C
threshold
2607 Switchoff limit motor 155 200 – °C
temperature
2608 Fixed temperature 0 200 – °C
2711 Significance speed 0.0 100 000.0 – rev/min
representation
2712 Significance rotor flux 0.0 100 000.0 – µVs
representation
2713 Significance torque 0.0 100 000.0 – µNm
representation
2714 Significance shaft position - 1 000 000 -- Degrees
representation 2)
2725 Scaling torque setpoint 0.0 100 000.0 – Nm
interface
_______
1) SW 4 and higher
2) SW 5 and higher

SINUMERIK 840C (IA)
1.11.4 FDD/MSD specific diagnostics/service MD (as from SW 4)
1.11.4 FDD/MSD specific diagnostics/service MD (as from SW 4)

10000- Drive configuration 0000 FFFF -- HEX

10014
10100- Module order code 0 65535 -- --

10114
10200- Power section code 0000 FFFF -- HEX

10214
10900 Data version -- -- -- --
10901 Firmware version -- -- -- --
10902 Firmware date -- -- -- --
10903 Hardware configuration -- -- -- --
11000 Ramp-up phase -- 0505 -- --
11001 CRC error -- FFFF -- HEX
11002 Status word 1 -- FFFF -- HEX
11003 Status word 2 -- FFFF -- HEX
11004 Control word 1 -- FFFF -- HEX
11005 Control word 2 -- FFFF -- HEX
11006 Status class 2 -- FFFF -- HEX
11007 Status class 3 -- FFFF -- HEX
11008 Drive status -- 5 -- --
11009 Capacity utilization -- 7FFF -- HEX
11010 Torque setpoint value -- 32 767 -- --
11011 Active power -- 327.67 -- kW
11012 Current actual value -- 32 767 -- --
11013 Speed actual value -- 200 -- %

12000 Position actual value -- 99999999 -- --
12001 v-max (FDD)/n-set-max (MSD)
12002 Position controller frequency
12003 Actual gear stage

SINUMERIK 840C (IA)
1.11.5 Servo service data (SSD)
1.11.5 Servo service data (SSD)

3000 Acceleration -- 9999999.9 -- mm/s2
3001 Compensation amplitude -- 99999.999 -- %

3002 Quadrant error -- 99999.999 -- mm ms
3003 Duration of measurement -- 99999999 -- ms

SINUMERIK 840C (IA)
1.12.1 SI NC machine data
1.12 Safety Integrated (SI) machine data

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Note:
The SINUMERIK Safety Integrated function is an option.
The machine and service data for the Safety Integrated
function are described in the documentation SINUMERIK
Safety Integrated (Description of Functions).
General MD
40000 Display checksum of MD for -- -- -- --

safe operation
40001 Checksum of MD for safe -- -- -- --
operation
40002 Display of cross-check cycle -- -- -- Position control
basic cycle
40010 Ratio monitoring cycle to 4 200 -- Position control

position control basic cycle basic cycle
40011 NCK FB to PLC: Start in DB3 30 max. length of -- Data word

(reserved) DB3
40012 NCK FB to PLC: Length in DB3 0 max. length of -- Data word

(reserved) DB3 -30
40013 NCK FB from PLC: Start in DB3 30 max. length of -- Data word
(reserved) DB3
40014 NCK FB from PLC: Length in 0 max. length of -- Data word

DB3 (reserved) DB3 -30
Axis-specific MD
4100* Actual value assignment for 0 30200161 -- HEX

safe operation
4104* Grid spacing linear scale for 10000 8000000 -- 0.01 µm
safe operation
4108* Encoder marks per revolution 2048 10000 -- --
for safe operation
4112* Spindle pitch for safe operation 1000 1000000 -- 0.01 mm/rev

SINUMERIK 840C (IA)

4116* Denominator gear unit 1 1 99999999 -- --

Encoder/load for safe operation
4120* Denominator gear unit 2 1 99999999 -- --
to Denominator gear unit 8 1 99999999 -- --
4144* Encoder/load for safe operation
4148* Numerator gear unit 1 1 99999999 -- --
4152* Numerator gear unit 2 1 99999999 -- --
to Numerator gear unit 8 1 99999999 -- --
4176* Encoder/load for safe operation
4180* Standstill tolerance for safe 1000 100000 -- µm or
operation 0.001 degrees
4184* Limit value for safe speed 1 5000 99999999 -- 0.01 mm/min or
0.01 rev/min
0.01 rev/min
0.01 rev/min
4196* Limit value for safe speed 4 99999999 -- 0.01 mm/min or

0.01 rev/min
4200* Upper limit value for safe limit 100000 2147483 -- mm or degrees
position 1
4204* Upper limit value for safe limit 100000 2147483 -- mm or degrees
position 2
4208* Lower limit value for safe limit -100000 2147483 -- mm or degrees
position 1
4212* Lower limit value for safe limit -100000 2147483 -- mm or degrees
position 2
4216* Plus cam position for safe 10 2147483 -- mm or degrees
cams 1
cams 2
cams 3
cams 4

SINUMERIK 840C (IA)

4232* Minus cam position for safe -10 2147483 -- mm or degrees

cams 1
cams 2
cams 3
cams 4
4248* Tolerance for safe cams 100 10000 -- µm or
0.001 degrees
4252* Actual value comparision 10 1000 or -- µm or

tolerance (referencing) 36000 0.001 degrees
4256* Actual value comparison 100 10000 or -- µm or

tolerance (cross-check) 360000 0.001 degrees
4260* Tolerance time for SGE 500 10000 -- ms

switchover
4264* Delay time speed switchover 100 10000 -- ms
4268* Delay time pulse disable 100 10000 -- ms
4272* Time for testing pulse disable 100 10000 -- ms
4276* Transition time STOP C to safe 100 10000 -- ms

operational stop
4280* Transition time STOP D to safe 100 10000 -- ms
operational stop
4284* Transition time STOP E to safe 100 10000 -- ms
operational stop
4288* Creep speed 0 100000 -- 0.01 mm/min or
Pulse disable 0.01 rev/min
4292* Velocity limit nx for safe 2000 100000 -- 0.01 mm/min or

operation (from SW 6) 0.01 rev/min
4296* Tolerance actual velocity for 30000 2 000000 -- 0.01 mm/min or

SBR (from SW 6) 0.01 rev/min
4300* Tolerance 2-encoder drift/creep 600 100000 -- 0.01 mm/min or

0.01 rev/min

SINUMERIK 840C (IA)
Bit No.
MD No. 7 6 5 4 3 2 1 0
Cam synchronization (from SW 6) Reserved, the bits must be 0 Enable

Actual
4500* value
synchron- SE SBH/SG
ization
enable
Bit No.
MD No. 7 6 5 4 3 2 1 0
Enable safe cams

4504* SN4- SN4+ SN3- SN3+ SN2- SN2+ SN1- SN1+
Bit No.
MD No. 7 6 5 4 3 2 1 0
Display Rotary axis Select Select Select Select

4508* inch/metric STOP E for STOP D/E STOP E for STOP D/E Reserved Reserved
SG for SG SE for SE
Bit No.
MD No. 7 6 5 4 3 2 1 0
Sign Linear
4512* Reserved Reserved Reserved Reserved Reserved Reserved change scale

SINUMERIK 840C (IA)
Activation of NKC I/O for SI

45800 SGE mask CSB (low) 0 11111111 -- Binary

45802 SGE mask mixed I/O 1 (low) 0 11111111 -- Binary
45803 SGE mask mixed I/O 1 (high) 0 11111111 -- Binary
45804 SGE mask mixed I/O 2 (low) 0 11111111 -- Binary
45805 SGE mask mixed I/O 2 (high) 0 11111111 -- Binary
45808 SGA mask mixed I/O 1 (low) 0 11111111 -- Binary
45809 SGA mask mixed I/O 1 (high) 0 11111111 -- Binary
45810 SGA mask mixed I/O 2 (low) 0 11111111 -- Binary
45811 SGA mask mixed I/O 2 (high) 0 11111111 -- Binary
Input/output assignment
MD Standard Maximum input Reference Input

No. Designation value value system unit
4600* Input assignment SBH/SG 0 30200161 -- Decimal

deselection
4604* Input assignment SBH 0 30200161 -- Decimal
deselection
4608* Input assignment "Pulses 0 30200161 -- Decimal
disabled" status
4612* Input assignment SG selection, 0 30200161 -- Decimal
bit 0
4616* Input assignment SG selection, 0 30200161 -- Decimal
bit 1
4632* Input assignment 0 30200161 -- Decimal
gear ratio selection, bit 0
4648* Input assignment SE selection 0 30200161 -- Decimal
4660* Input assignment Test stop 0 30200161 -- Decimal
selection

SINUMERIK 840C (IA)

4700* Output assignment SN1+ 0 30200161 -- Decimal
4704* Output assignment SN1- 0 30200161 -- Decimal




4732* Output assignment SBH/SG 0 30200161 -- Decimal
active
4736* Output assignment Axis safely 0 30200161 -- Decimal
referenced
4740* Output assignment Enable 0 30200161 -- Decimal
pulses
4744* Output assignment for SBH 0 30200161 -- Decimal
active (from SW 6)
4752* Output assignment for SG 0 30200161 -- Decimal
active bit 0 (from SW 6)
4756* Output assignment for SG 0 30200161 -- Decimal
active bit 1 (from SW 6)
4760* Output assignment for n<nx 0 30200161 -- Decimal
4772* Output assignment for SG1 0 30200161 -- Decimal
active (from SW 6)
active (from SW 6)
active (from SW 6)
active (from SW 6)

SINUMERIK 840C (IA)
1.12.2 SI drive machine data

1300 Monitoring cycle 384 800 -- 31.25 µs

(=12 ms)
1301 Enable safety functions 0 FF03 -- HEX
1302 Axis-specific bits for safety 0 0002 -- --

functions
1316 Motor encoder configuration for 0 0003 -- --
safety functions
1317 Grid spacing linear scale 10 8000 -- µm
1318 Encoder marks per revolution 2048 100000 -- --
1320 Spindle pitch 10 8388,00 -- mm/rev
1321 Denominator gear unit 1 8388607 -- --

Encoder/load
1322 Numerator gear unit 1 8388607 -- --
Encoder/load
1330 Standstill tolerance 1000 100000 -- µm or 0.001
degrees
1331 Limit values for safe speed 2000 1000000 -- mm/min or

rev/min
1334 Upper limit value for safe limit 10000000 2147000000 -- µm or 0.001
position 0 degrees
1335 Lower limit value for safe limit - 2147000000 -- µm or 0.001

position 10000000 degrees
0
1336 Plus cam position for safe cams 10000 2147000000 -- µm or 0.001
degrees
1337 Minus cam position for safe -10000 -2147000000 -- µm or 0.001

cams degrees
1340 Tolerance for safe cams 100 10000 -- µm or 0.001

degrees
1342 Actual value comparison 100 10000 or -- µm or 0.001

tolerance (cross-check) 360000 degrees
1344 Actual value comparison 10 1000 or -- µm or 0.001

tolerance (referencing) 36000 degrees
1350 Tolerance time for SGE 500 10000 -- ms

switchover
1351 Delay time speed switchover 100 10000 -- ms

SINUMERIK 840C (IA)

1352 Transition time STOP C to safe 100 10000 -- ms

operational stop
1353 Transition time STOP D to safe 100 10000 -- ms
operational stop
1354 Transition time STOP E to safe 100 10000 -- ms
operational stop
1356 Delay time pulse disable 100 10000 -- ms
1357 Time for testing pulse disable 100 10000 -- ms
1360 Creep speed 0.0 1000.0 -- rev/min or

Pulse disabling mm/min
1361 Stop response safe speed 2 4 -- --
1362 Stop response safe limit 2 4 -- --

position
1390 Safety Integrated Firmware -- -- -- --
version
1391 Diagnosis: NC results list 1 0 FFFFFFFF -- --
1392 Diagnosis: 611D result list 1 0 FFFFFFFF -- --
1393 Diagnosis: NC result list 2 0 FFFFFFFF -- --
1394 Diagnosis: 611D result list 2 0 FFFFFFFF -- --
1395 Diagnosis for STOP F 32767 32767 -- --
1396 User acknowledgement 0000 FFFF -- HEX
1397 611D internal acknowledgement 0000 FFFF -- HEX
1398 Display checksum of MD for 00000000 FFFFFFFF -- --

safety functions
1399 Checksum of MD for safety 00000000 FFFFFFFF -- --
functions

SINUMERIK 840C (IA)
1.12.3 SI service data
1.12.3 SI service data

300 Actual value safety functions -- -- -- µm/min or

NC 0.001 rev/min
301 Diagnosis for STOP F -- -- -- --
302 Actual value safety functions -- -- -- µm/min or

drive 0.001 rev/min
303 SI ramp-up position axis -- -- -- --

(from SW 6)
304 SI ramp-up position drive -- -- -- --
(from SW 6)
305 SGE image axis (from SW 6) -- -- -- --
306 SGE image drive (from SW 6) -- -- -- --
307 SGA image axis (from SW 6) -- -- -- --
308 SGA image drive (from SW 6) -- -- -- --
309 SI speed difference 0 -- -- mm/min or

rev/min
310 Maximum SI speed difference 0 -- -- mm/min or

rev/min
1000 Parameterization error safety -- -- -- --

functions
1001 SGE status in NCK monitoring -- -- --
channel
1002 SGE status in drive monitoring -- -- -- --
channel
1003 SGA status in NCK monitoring -- -- -- --
channel
1004 SGA status in drive monitoring -- -- -- --
channel
1005 SGE image 2 axis (from SW 6) -- -- -- --
1006 SGE image 2 drive (from SW 6) -- -- -- --
1007 SGA image 2 axis (from SW 6) -- -- -- --
1008 SGA image 2 drive (from SW 6) -- -- -- --

SINUMERIK 840C (IA)
1.13 Coding of resolutions
1.13 Coding of resolutions

The table below shows the codes for the various resolutions. If illegal values are entered into
the machine data an alarm message 4 ”Input system impermissible” will ensue. NC MD 5002
bit 4 is used for designating the unit system. The metric input system G71 (bit 4=0) is the
initial setting.
Code table for resolutions
Bit 7 Bit 6 Bit 5 Bit 4 Input resolution NC MD 5002
Bit 7 Bit 6 Bit 5 Bit 4 Display resolution NC MD 1800*

Position control
Bit 3 Bit 2 Bit 1 Bit 0
resolution NC MD 1800*
10-1 [mm]
0 0 0 0 –––––––– 0.5 x 10-1 [deg]
[degrees]
10-2 [mm] 10-2 [mm] 0.5 x 10-2 [mm]
1 0 0 0
[degrees] [degrees] [deg]
10-3 [mm] 10-3 [mm] 0.5 x 10-3 [mm]
0 1 0 0
2 x 10-4 [mm]
1 1 0 0 –––––––– ––––––––
[deg] Metric
10-4 [mm] 10-4 [mm] 0.5 x 10-4 [mm] (degrees)
0 0 1 0
10-5 [mm] 10-5 [mm] 0.5 x 10-5 [mm]
1 0 1 0
0 1 1 0 –––––––– –––––––– ––––––––
1 1 1 0 –––––––– –––––––– ––––––––
0 0 0 1 –––––––– 10-1 [degrees] 0.5 x 10-1 [deg]
1 0 0 1 –––––––– 10-2 [degrees] 0.5 x 10-2 [deg]
10-3 [inch] 10-3 [inch] 0.5 x 10-3 [inch]

0 1 0 1
10-4 [inch] 10-4 [inch] 0.5 x 10-4 [inch]
1 1 0 1
[degrees] [degrees] [deg] Inch
0 0 1 1 –––––––– –––––––– 2 x 10-5 [inch] (degrees)
10-5 [inch] 10-5 [inch] 0.5 x 10-5 [inch]

1 0 1 1
10-6 [inch]
0 1 1 1 –––––––– ––––––––
[degrees]
1 1 1 1 –––––––– –––––––– ––––––––
0 1 0 0 = Standard machine data
Note:
For more information on the topics of position control, input and display resolutions please
refer to the Installation Instructions Manual in the section entitled ”Axis (Analog) and Spindle
Installation”.

SINUMERIK 840C (IA)
1.14 Code table for axis name
1.14 Code table for axis name
7 6 5 4 3 2 1 0 Bit No.
Extended address Address name

(address number)
Code: Code:
blank = 0000 X = 0000
1 = 0001 Y = 0001
2 = 0010 Z = 0010
3 = 0011 A = 0011
4 = 0100 B = 0100
5 = 0101 C = 0101
6 = 0110 U = 0110
7 = 0111 V = 0111
8 = 1000 W = 1000
9 = 1001 Q = 1001
10 = 1010 E = 1010
11 = 1011
12 = 1100
13 = 1101
14 = 1110
15 = 1111
Example: 0000 0010=Z
0001 1001=Q1
The names in MD 5000, MD 5001 and 568* must not overlap. An identical address name with
different extended address is not considered to be an overlap.
Permissible names for axes, angles, chamfer and radius
A freely assignable address N subordinate block

B freely assignable address O can be confused with 0 (zero)
C freely assignable address P subroutine - number of passes
D tool offset number Q freely assignable address
E freely assignable address R arithmetic parameter
F feed S spindle speed, S function
G G function T tool
H H function U freely assignable address
I interpolation parameter V freely assignable address
J interpolation parameter W freely assignable address
K interpolation parameter X freely assignable address
L subroutine Y freely assignable address
M M function Z freely assignable address
END OF SECTION

SINUMERIK 840C (IA)
09.95 2 PLC Machine Data
2.1 PLC machine data for operating system (DB 60)
2 PLC Machine Data
MD DB60 Designation Standard Maximum Input

No. DW mach. data input value resolution
2 2 Call time reference for OB 5 1 1 to 3 2.5 ms

3 3 Call time reference for OB 6 1 1 to 9 10 ms
4 4 Call time reference for OB 7 1 1 to 255 100 ms
5 5 Last step 5 timer 64 255
1) 8 8 Last active channel 1 4
1) 9 9 Last active spindle 1 6
1)10 10 Last active axis 2 for T 15
3 for M
11 11 Delete threshold inputs 127 64 ... 127
12 12 Delete threshold outputs 127 64 ... 127
13 13 Reserved
14 14 Reserved
17 17 Number of wait cycles with 1 10
occupied UI
18 18 No. of UIs on synchronization 0 31
19 19 No. of function numbers 3 10
20 20 Function number for core 25 255
sequence triggering
sequence triggering
sequence triggering
sequence triggering
sequence triggering
sequence triggering
sequence triggering
sequence triggering
_______
CL = Computer link
1) SW 1 and 2 only

SINUMERIK 840C (IA)
2 PLC Machine Data 01.99
MD DB60 Designation Standard- Maximum Input

No. DW mach. data input value resolution

sequence triggering
sequence triggering
30 30 Number of interrupt bytes to IF –1 127
PLC/PLC 135WD
31 31 Reserved
33 33 Number of user interfaces 0 8
command channel
34 34 Start address of DMP submo- see 254 --
. . dules Table . .
. . . (see table for . .
. . . MD 34 to 123) . .
123 123 . 254 --
124 124 Byte number 1st alarm byte -1 127 --
125 125 Byte number 2nd alarm byte -1 127 --
126 126 Byte number 3rd alarm byte -1 127 --
127 127 Byte number 4th alarm byte -1 127 --
128 128 Address for 1st machine control 64 120 --
panel 1272)
129 129 Address for 2nd machine control 72 120 --
panel 1272)
130 130 Address interrupt byte –1 254 --
131 131 Address interrupt byte –1 254 --
132 132 Address interrupt byte * –1 254 --
133 133 Address interrupt byte * –1 254 --
134 134 Address interrupt byte of IF –1 254 --
PLC/PLC 135WD
135 135 Reserved
136 136 Free configuring 1) 0 255 --
DB 1-255
DX 0-255 1
1000 1255
137 137 OEM information bits FW 254 -- --
(MMC PLC SS) 2) *
_______
CL=Computer link
* not SW 1+2, description in OEM package
1) MD 136 = 0 Machine data configuring (standard)
1 - 255 DB configuring
1000 - 1255 DX configuring
2) SW 4 and higher

SINUMERIK 840C (IA)
Table for MD 34 to MD 123
Terminal
Terminal PLC MD block
PLC MD, Inter- MPC line block No. standard position
DB60 DW face No.
TB No. value of rotary
switch
34 1 1 1 -1 E
35 1 1 2 -1 D
36 1 1 3 -1 C
37 1 1 4 -1 B
38 1 1 5 -1 A
39 1 1 6 -1 9
40 1 1 7 -1 8
41 1 1 8 -1 7
42 1 1 9 -1 6
43 1 1 10 -1 5
44 1 1 11 -1 4
45 1 1 12 -1 3
46 1 1 13 -1 2
47 1 1 14 -1 1
48 1 1 15 -1 0
49 1 2 1 -1 E
50 1 2 2 -1 D
51 1 2 3 -1 C
52 1 2 4 -1 B
53 1 2 5 -1 A
54 1 2 6 -1 9
55 1 2 7 -1 8
56 1 2 8 -1 7
57 1 2 9 -1 6
58 1 2 10 -1 5
59 1 2 11 -1 4
60 1 2 12 -1 3
61 1 2 13 -1 2
62 1 2 14 -1 1
63 1 2 15 -1 0
64 2 1 1 -1 E
65 2 1 2 -1 D
66 2 1 3 -1 C
67 2 1 4 -1 B
68 2 1 5 -1 A
69 2 1 6 -1 9
70 2 1 7 -1 8
71 2 1 8 -1 7
72 2 1 9 -1 6
73 2 1 10 -1 5
74 2 1 11 -1 4
75 2 1 12 -1 3
76 2 1 13 -1 2
77 2 1 14 -1 1
78 2 1 15 -1 0

SINUMERIK 840C (IA)
Terminal
Terminal PLC MD block
PLC MD, Inter- MPC line
DB60 DW face No. block No. standard position
TB No. value of rotary
switch
79 2 2 1 -1 E
80 2 2 2 -1 D
81 2 2 3 -1 C
82 2 2 4 -1 B
83 2 2 5 -1 A
84 2 2 6 -1 9
85 2 2 7 -1 8
86 2 2 8 -1 7
87 2 2 9 -1 6
88 2 2 10 -1 5
89 2 2 11 -1 4
90 2 2 12 -1 3
91 2 2 13 -1 2
92 2 2 14 -1 1
93 2 2 15 -1 0
94 3 1 1 64 E
95 3 1 2 -1 D
96 3 1 3 -1 C
97 3 1 4 -1 B
98 3 1 5 -1 A
99 3 1 6 -1 9
100 3 1 7 -1 8
101 3 1 8 -1 7
102 3 1 9 -1 6
103 3 1 10 -1 5
104 3 1 11 -1 4
105 3 1 12 -1 3
106 3 1 13 -1 2
107 3 1 14 -1 1
108 3 1 15 -1 0

SINUMERIK 840C (IA)
2.2 General PLC machine data for function blocks (DB 61)
Machine data words for function blocks (IA)
DW No.
PLC High byte (DL) Low byte (DR)
MD No.
DW 0 Reserved for tool management

2000
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
. .
DW 77
2077 Reserved for tool management
DW 78 Reserved for computer link

2078
. .
. .
. .
DW 89
2089 Reserved for computer link
DW 90
Reserved for code carrier loading/unloading
2090
DW 91 Reserved
2091
. .
. .
. .
DW 95
Reserved
2095
DW 96 Reserved for computer link

2096
. .
. .
. .
DW 119
DW 120 Reserved for tool management

2120
. .
. .
. .
DW139
Reserved for tool management
2139

SINUMERIK 840C (IA)
Machine data words for function blocks (IA)
DW No.
MD No.
DW 140
2140
.
. Reserved
.
DW149
2149
2.3 User PLC machine data (DB 62)
PLC Standard- Maximum Input

MD No. Designation mach.data input value unit
4000
:
:
4255

SINUMERIK 840C (IA)
2.4 General bits (DB 63)
15 14 13 12 11 10 9 8
MD No. Bit No.

DB 63
DW No. 7 6 5 4 3 2 1 0
6000 1) Signals from/to NC channel

DL 0 62) 52) 4 3 2 1
6001 1)
DR 0
6008
DL 4
6009 M decoding with extended address for NC channel
DR 4 62) 52) 4 3 2 1
6012 1) Signals from/to spindle

DL 6 6 5 4 4 2 1
6013
DR 6
6016 1) Signals from/to axis
DL 8 8 7 6 5 4 3 2 1

DR 8 16 15 14 13 12 11 10 9

DL 9 24 23 22 21 20 19 18 17

DR 9 30 29 28 27 26 25
Desel. autom.
6026 Enable serial Enable INIT NC start
Area Access to PLC Command
interface/ in own disable save data via @ channel
DL 13 DB 37 channel MDA flag disabled enabled
6027
DR 13
6028
DL 14
Sup. T/H word T/H word
6029 rout. target routing
DR 14 conf. mess. active
6030 Error and operational mess. with non-active channels

DL 15 43) 33) 23) 13)
6031
DR 15
6032 Alarm channel DB
DL 16 DR 9 DL 9 DR 8 DL 8 DR 7 DL 7 DR 6 DL 6
6033 Alarm channel DB

DR 16 DR 11 DL 11 DR 10 DL 10
_______
1) Display function only; the channel definitions are copied into DB 63 during restart.
2) SW4 or higher
3) Does not apply to SW 4 or higher

SINUMERIK 840C (IA)
15 14 13 12 11 10 9 8
MD No. Bit No.

DB 63
DW No. 7 6 5 4 3 2 1 0
6034 Alarm DB 31
DL 17 DR K+3 DL K+3
6035 Alarm DB 32
DR 17 DR K+3 DL K+3
6036 Alarm DB 58
6037 Alarm DB 58
DR 18 DR 8 DL 8 DR 7 DL 7 DR 6 DL 6 DR 5 DL 5
6038 Alarm DB 58
6039 Alarm DB 58
DR 19 DL 16 DR 15 DL 15 DR 14 DL 14 DR 13 DL 13
6040 Signal channel DB

6041 Signal channel DB

DR 20 DR 11 DL 11 DR 10 DL 10
6042 Signal DB 31
DL 21 DR K+3 DL K+3
6043 Signal DB 32
DR 21 DR K+3 DL K+3
6044 Signal DB 58
6045 Signal DB 58
6046 Signal DB 58
6047 Signal DB 58

SINUMERIK 840C (IA)
15 14 13 12 11 10 9 8
MD No. Bit No.

DB 63
DW No. 7 6 5 4 3 2 1 0
6048 STOP on machining delay
DL 24 OB 7 OB 6 OB 5 OB 4 OB 3 OB 2
6049 OB1 without

min. cycle
Cold restart Access to
DR 24 time
on RESET link bus
6050 Enable
DL 25 OB 7 OB 6 OB 5 OB 4 OB 3 OB 2
6051
Special
DR 25 PG mode mode
6052 E n a b l e ce n t r a l i n t e r r u p t b y t e I F P L C / P L C 1 3 5 W D
DL 26 7 6 5 4 3 2 1 0
6053 Reserved
DR 26 7 6 5 4 3 2 1 0
6054 Reserved
DL 27
6055 E d g e s c e n t r. i n t e r r u p t b y t e I F - P L C/PLC 135WD
DR 27 7 6 5 4 3 2 1 0
6056 Reserved
DL 28 7 6 5 4 3 2 1 0
6057 Reserved
DR 28 7 6 5 4 3 2 1 0
6061
DR 30
6064 High-level
language
DL 32 PLM
6065 Travel key

dsplay for
DR 32 both MCPs
1st m a c h i n e c o n t r o l p a n e l c o n f i g u r a t i o n
6066 Direction key
TT
1st machine
proc. for control panel
DL 33 user machine available
2nd machine control panel configuration
6067 Direction key 2nd machine
proc. for TT control panel
DR 33 user machine available
_______
1) SW 2 and higher

SINUMERIK 840C (IA)
Machine data bits

15 14 13 12 11 10 9 8
Byte No. Bit No.

PLC
MD No. 7 6 5 4 3 2 1 0
6068 Edge for interrupt byte

DL 34 1st interface DMP interface 1st line, bits 0...7

DR 34 1st interface DMP interface 2nd line, bits 0...7

DL 35 2nd interface DMP interface 1) 1st line, bits 0...7

2nd interface DMP interface 1) 2nd line, bits 0...7
DR 35

DL 36 interface-PLC/PLC 135 WD Bits 0...7
6073 Reserved
DR 36
6074 Enable for interrupt byte
DL 37 1st interface DMP interface 1st line, bits 0...7

DR 37 1st interface DMP interface 2nd line, bits 0...7

DL 38 2nd interface DMP interface 1) 1st line, bits 0...7

DR 38 2nd interface DMP interface 1) 2nd line, bits 0...7

DL 39 interface-PLC/PLC 135 WD 1st line, bits 0...7
6079 Reserved
DR 39
_______
1) SW 3 and higher

SINUMERIK 840C (IA)
Extended error and operational messages

15 14 13 12 11 10 9 8
Byte No. Bit No.

PLC
MD No. 7 6 5 4 3 2 1 0
6080 Alarm DB 58
6081 Alarm DB 58
6082 Alarm DB 58
6083 Alarm DB 58
6084 Signal DB 58
6085 Signal DB 58
6086 Signal DB 58
6087 Signal DB 58
6088 Baud rate for RS232C (V.24) interface-PLC /PLC
135WD
DL 44
6089 Reserved
DR 44
6090 Reserved
DL 45
6091 Reserved
DR 45
6092 Reserved
DL 46
6093 Reserved
DR 46
. .
. .
. .
6099 Reserved
DR 49
MD 6088: Baud rate for R232C (V.24) interface to interface PLC

Machine data 6088
Bit 3-0 Baud rate

0000 110 baud
0001 150 baud
0010 300 baud
0100 1200 baud
0101 2400 baud
0111 9600 baud Standard value
1000 19200 baud

SINUMERIK 840C (IA)
Bit No.
MD No. 7 6 5 4 3 2 1 0
6400 Internal system bits

..
6419 Bit 0 must be set to 1
6480 Internal system bits

..
6499 Bit 0 must be set to 1
MD 6400 to 6499 without DB
2.4.1 PLC MD bits standard assignment
MD No. 7 6 5 4 3 2 1 0 MD No. 7 6 5 4 3 2 1 0
6000 0 0 0 0 1 1 1 1 1) 6400 0 0 0 0 0 0 0 1
6009 0 0 0 0 0 0 0 0 : :
6431 0 0 0 0 0 0 0 1
6012 0 0 0 0 0 0 0 1 1)
6432 0 0 0 0 0 0 0 0
6016 0 0 0 0 0 1 1 1 1) : :
6017 0 0 0 0 0 0 0 0 6479 0 0 0 0 0 0 0 0
6026 1 0 0 0 0 0 0 0 6480 0 0 0 0 0 0 0 1
: :
6029 0 0 0 0 0 0 0 0 6511 0 0 0 0 0 0 0 1
: :
6047 0 0 0 0 0 0 0 0 6512 0 0 0 0 0 0 0 0
: :
6048 1 1 1 1 1 1 0 0 6559 0 0 0 0 0 0 0 0
6049 0 0 0 0 0 0 0 0 6560 1 1 1 1 1 1 1 1
6050 1 1 1 1 1 1 0 0 : :
6563 1 1 1 1 1 1 1 1
6051 0 0 0 0 0 0 0 1
6572 1 1 1 1 1 1 1 1
6052 0 0 0 0 0 0 0 0
: :
6055 0 0 0 0 0 0 0 0 6575 1 1 1 1 1 1 1 1
6061 0 0 0 0 0 0 0 0 6576 0 0 0 0 0 0 0 0
6062 0 0 0 0 0 0 0 1 : :
6599 0 0 0 0 0 0 0 0
6063 0 0 0 0 0 0 0 1
6064 0 0 0 0 0 0 0 0
6065 0 0 0 0 0 0 0 0
6066 0 0 0 0 0 0 0 1
6067 0 0 0 0 0 0 0 0
6088 0 0 0 0 0 1 1 1
6089 0 0 0 0 0 0 0 0
: :
6099 0 0 0 0 0 0 0 0
_______
1) Up to SW 2

SINUMERIK 840C (IA)
2.5 General PLC machine data bits for function blocks (DB 64)
2.5 General PLC machine data bits for function blocks

(DB 64)
15 14 13 12 11 10 9 8
Byte No. Bit No.

PLC
MD No. 7 6 5 4 3 2 1 0

DL 0
7001 ”
DR 0
7002 ”
DL 1
7003 ”
DR 1
7004 ”
DL 2
DR 2
7006
DL 3
7007
DR 3
7008
DL 4
7009
DR 4
7010
Reserved for tool management
DL 5 .
. .
. .
7043 Reserved for tool management
DR 21
7044
DL 22
7045
DR 22
7046
DL 23
7047
DR 23
7048
DL 24
7049
DR 24

SINUMERIK 840C (IA)
2.5.1 PLC machine data bits for user (DB 65)
2.5.1 PLC machine data bits for user (DB 65)
Machine data bits for user (IA)
15 14 13 12 11 10 9 8
Byte No. Bit No.

PLC
MD No. 7 6 5 4 3 2 1 0
8000
DL 0
.
.
.
8255
DR 127
2.6 DBs set up for user

2.6.1 Data words for user (DB 68)
Data words
DW No.
MD No.
DL 0
.
.
.
DW 63
2.6.2 Data bits for user (DB 71)
Data bits for user

15 14 13 12 11 10 9 8
Byte No. Bit No.

PLC
MD No. 7 6 5 4 3 2 1 0
DL 0
.
.
.
DR 15
END OF SECTION

SINUMERIK 840C (IA)
3
11.92
SINUMERIK 840C (IA)

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© Siemens AG 1992 All Rights Reserved

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available from Version 20 onwards.
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Start-up Guide
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6FC5197- AA60
Cycles Machine Data
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For details on cycles measuring data please refer to
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END OF SECTION
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Measuring Cycles, Versions 20 and 30
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The cycles machine data can be activated only in conjunction with the measuring cycles
3 Cycles Machine Data
3–1
09.95 4 NC Setting Data
4.1 NC values
4 NC Setting Data
4.1 aaa
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The display on the screen is in plaintext.
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SD Softkey Designation Standard Maximum Input
No. No. value input value unit
0 2 Dry run feedrate 0 9999 9999 1000 units/min

1 2 Dynamic smooth. time thread 0 5 2n-1*IPO-Takt
5 2 PLC alarm text file 6) 1 9999 --

9 2 INC. variabel 50 +/-9999.999 mm
+/-16000 5)
200*1) 4 Scale factor 1 99.999 --
202* 4 Starting angle for thread 0 9999 9999 10-5 degrees

204* Max. number of predecoded 0 3500 Blocks
block 7)
206* Actual number of predecoded -- -- Blocks
blocks 7)
300*2) 1 Min. working area limitation -99999.999 +/-99999.999 mm
304*2) 1 Max. working area limitation 99999.999 +/-99999.999 mm

312*2) 4 Scale centre NC 0 +/-99999.999 mm
320*5) 3 Clamping tolerance 0 999 0.1 %

for moving against fixed stop
401*3) 3 Programmable spindle speed 0 99999 rev/min or 0.01

limitation G96 rev/min 4)
402*3) 3 Oriented spindle stop 0 35999 0.01 degrees
403*3) 3 Spindle speed limitation 100 99999 1 rev/min 4)

10
_______
1) Channel-specific value, *=0 channel 1 to 3 channel 4
2) Axis-specific value, *=0 axis 1 to 29 axis 30
3) Spindle-specific value, *=0 spindle 1 to 5 spindle 6
4) Depends on MD 520*
5) SW 3 and higher
6) Up to SW 2

SINUMERIK 840C (IA)
4 NC Setting Data 01.99
4.2 NC setting data bits
Bit No.
SD No. 7 6 5 4 3 2 1 0
L900 w/o
Calculation of
safety
Cycles L97 Turning Drill. and Drilling
5000 overtravel
clearance to
L99 with G620 cycles
2)
mill. patterns
2)
cyles
2)
compensation active
drill axis
Aut. save of Display actual
5001 part programs value system
on harddisk for workpiece
Var. incr.
5004 with DRF
Do not load
workpiece Axis
540* with POWER converter
ON (from on/off
SW 5.7)
Scale factor Rapid
Feed override
560* 1) effective at override not
not active
machine active
Setting data handwheel weighting
Bit No.
SD No. 7 6 5 4 3 2 1 0
564* Increments per handwheel pulse

(SW3 and
higher) 10000 1000 100 10 1
Setting data spindle converter
Bit No.
SD No. 7 6 5 4 3 2 1 0
600* to Spindle converter

625*
(SW2 and
higher)
Setting data axis converter
Bit No.
SD No. 7 6 5 4 3 2 1 0
626* to Axis converter

699*
(SW2 and
higher)
Setting data software cams
Bit No.
SD No. 7 6 5 4 3 2 1 0
7000 Software cams

to
7007
_______
1) Axis-specific value, *= 0 axis 1 to 29 axis 30
2) Function extension of UMS 03 can be used

SINUMERIK 840C (IA)
aaaaaaaaaaaaaaaa
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No.
MD
01.99
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820*
816*
812*
808*
804*
800* aaaaaaaaaaaaaaaa
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SINUMERIK 840C (IA)

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Z- direction
Y- direction
X- direction
Z+ direction
Y+ direction
X+ direction
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Designation
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Protection zone expansion in

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value
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Standard
6FC5197- AA60
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END OF SECTION
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Maximum
input value
9999 9999
9999 9999
9999 9999
9999 9999
9999 9999
9999 9999
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Setting data for Additive Protection Zone Adaptation (from SW 6.3)
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IS
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Reference
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--
--
--
--
--
--
unit
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Input
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4 NC Setting Data
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4–3
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11.92 5 PLC Interface
5.1 Overview PLC interface
5 PLC Interface
5.1 Overview PLC interface
5.1.1 Inputs, outputs, flags
Inputs Outputs
Example of assignment Example of assignment
EB 0 AB 0
. .
. .
. .
. Physical interface . Physical interface
. (input modules) . (output modules)
. (DMP submodules) . (DMP submodules)
. with process image . with process image
. .
. .
. .
127 127
128 128
. Physical interface . Physical interface
. (input modules) . (input modules)
. (DMP submodules) . (DMP submodules)
without process image without process image
159 159
Output 127.7 is disabled
Flags
Example of assignment
MB 0 Basic signals
.
24
25 e.g. auxiliary flags, or
. dynamically assignable
. with interface signals
. e.g. interface Channel 1
. Channel 2
. etc.
99
100 Available to user
.
.
.
.
199
200 Reserved for function
. blocks
224
. Saved area on change of plane
. also on warm restart
.
255

SINUMERIK 840C (IA)
5 PLC Interface 04.96
5.1.2 Data blocks (DB)

Data blocks of class DB
Data blocks DB 1 to DB 149 are reserved for Siemens applications.
Data blocks DB 150 to DB 255 can be used by the user.
Pack-
DB No. DB designation DB name age
1 * DIAG-DB Diagnostic DB for OS

2 * STATUS-DB PLC status channel 2) OS
3 * DATKAN-DB PLC data channel 2) OS
4 * FM/BM-DB Error and operational messages OS
10 * NS KN 1 Interface NC channel 1 OS
14 4) NS KN 5 Interface NC channel 5 OS
15 4) NS KN 6 Interface NC channel 6 OS
28 SI Safety Integrated (SW 5 and higher)
29 NS ELG ELG signals and 611D signals OS
30 * DEC MFU Decoded M functions (list) OS
31 * SPI SIG Interface for spindle-specific signals OS
32 * ACHS SIG Interface for axis-specific signals OS
33 Reserved
34 E-PU Input buffer, computer link CL
35 A-PU Output buffer, computer link CL
36 * DUE NC Interface for data transfer NC <-> PLC OS
37 * SER SCH. Interface for serial interface 3) OS
38 CL:ZW-DB Status DB computer link CL
39
40 * NS BEDT. Interface operator panel OS
41 * NS KK Interface command channel OS
48 * NS COM Interface to communication area NC/PLC OS
49 Reserved OS
. . .
.. .
.
.
.
57 Reserved OS
58 * MELD Interface for general messages OS
59 DB-ZENTRAL Central DB in link RAM No significance for 840 OS
60 * MDG WO MD words basic program OS
61 * MDF WO MD words function blocks OS
62 * MDA WO MD words user OS
Abbreviations: Note:
OS Operating system The data blocks marked with an * are set up and initialized after
CL Computer link overall reset on cold restart by the PLC operating system. These
blocks are always initialized anew on each cold restart.
_______
2) Up to SW 2; with SW 4 and higher used for Fast Data Channel function
3) SW 3 and higher; control for data transfer
3) SW 4 and higher

SINUMERIK 840C (IA)
DB No. DB designation DB name Pack-

age
63 * MDG BI MD bits basic program OS

64 * MDF BI MD bits function blocks OS
65 * MDA BI MD bits user OS
66 IKO-DB Icon control in MMC
67 INT-MSTT Internal machine control panel
68 * SEA WO SE user words OS
69
70
71 * SEA BI SE user bits OS
76 Quit FM/BM Acknowledgement signals FM/OM 2) 0
77 DB FM/BM DB status words FM/OM 2) 0
78 Quit FM/BM Acknowledgement signals FM/OM 2) 0
79 QUITFMBM Acknowledgement signals FM/OM 2) 0
80 LMDKN 1 List for M decoding NC channel 1 UR
84 LMDKN 5 List for M decoding NC channel 5 3) UR
85 LMDKN 6 List for M decoding NC channel 6 3) UR
99 Log-Part Assignment user interface/logical partner target CL
100 NCDAT-T Texts for display file transfer (operator request) CL, 4
101 * EIN ASS Input user interface CL
102 * AUS ASS Output user interface CL
103 ZWSP-WZD Buffer memory tool data CL, 4
104 WZ-V-BO Tool management operator interface
105 Reserved CL
. . CL
. . CL
. . CL
CL
122 Reserved CL
123
124
125 S-SIGNALE Standard signals CL
126 FORM-DB Format list 6
127 ZUST-DB Status DB 6
128 E-PUFFER User interface input useful data DB 6
129 A-PUFFER User interface output useful data DB 6
130 Reserved 6
131
132
133 1
134 ZW-STAZ Status DB for life, quantity 1
135 ZW Status words DB for punched tape input 1
136 DYNPUFF 1 Dynamic buffer 1
OS PLC operating system The data blocks marked with an * are set up and initialized after
0 FB package 0 overall reset on cold restart by the PLC operating system. These
1 FB package 1 blocks are always initialized anew on each cold restart.
6 FB package 6
CL Computer link
AW User
_______
1) The data blocks marked 1) are set up contiguously in accordance with the tool management configuration.
2) Up to SW 2
3) SW 4 and higher

SINUMERIK 840C (IA)
DB No. DB designation DB name Pack-

age

144 ZW-DATVT Status words DB data distributor 1) 1
145 ZW-BT Status words DB operator panel 1) 1
146 ZW-ANZBT Display parameter operator panel 1
147 ZW-MESS Interface for measuring 1
148 TO-DATVT TO memory distributor 1
149 TO-DATLS Buffer for TO data read/write (FB 61/FB 62) 1
150 ZW-WZV Status words tool management 1
151 KENN 1 Identifiers 1
154 IDENT 1 Ident number 1
155 IDENT 2 Ident number 1
156 DUPLO Duplo number 1
157 ANWEND 1 User data 1) 1
164 D-NR. 1 Reference list 1) 1
173 ERSATZPL Spare location number 1) 1
174 WZAUF1 L1 Tool holder L1 1) 1
178 ADAGE1 L1 Tool holder L1 1) 1
179 ADAGE2 L1 Adapter geometry L1 1) 1
182 ADALAGE Adapter position 1) 1
OS PLC operating system The data blocks marked with an * are set up and initialized after
0 FB package 0 overall reset on cold restart by the PLC operating system. These
1 FB package 1 blocks are always initialized anew on each cold restart.
CL Computer link
UR User
_______
1) The data blocks marked 1) are set up contiguously in accordance with the tool management configuration.

SINUMERIK 840C (IA)
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12.93
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SINUMERIK 840C (IA)

6FC5197- AA60
the magazine table.
Data blocks DX 106 ... 225 can be used by the user.

DB 150 to DB 182 can be required for the tool management.
Data blocks DX 0 ... 105 are reserved for SIEMENS applications.

The number of data blocks actually required depends on the ”width” of
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5 PLC Interface
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5.1.3 Function blocks (FB, FX)

Function blocks of class FB
Function blocks FB 0 to FB 199 are reserved for Siemens applications.
Function blocks FB 200 to FB 255 can be employed by the user.
FB No. FB designation FB name Pack-
age
11 * EINR-DB Setting up the data blocks OS
12 * 1) WDTRG Retriggering of cycle time monitoring OS
17 STATUS PLC status channel 2) 0

27 IM308C Profibus interface module 0
30 MUL:16 Multiplication of two binary-coded numbers of 16 bits each 0
31
32 DIV:16 Division of two binary-coded numbers of 16 bits each 0
33 DIV:32 Division of two binary-coded numbers of 32 bits each 0
34
35 DIV/100 Divide by 100 0
36 ADD:32 Addition of two binary-coded numbers 0
37 SUB:32 Subtraction of two binary-coded numbers 0
38
39 DUAL/BCD Code conversion BINARY/BCD 4 decades 0
40 COD:16 Conversion of a fixed point binary number (16 bits) to a 0
number in BCD code
41 COD:32 Conversion of a fixed point binary number (32 bits) to a 0
number in BCD code (flags used: FW 220, 222)
42 COD:B4 Conversion of a number in BCD code (4 decades) to a 0
fixed point binary number
43 COD:B8 Conversion of a number in BCD code (8 decades) to a 0
fixed point binary number
45 ANLAUF Basic setting alarms and messages 3)
45 GST-FMBM Basic setting error messages/operational messages 2) 0
47 PSP:FMBM Buffer memory error/operational messages 0
48 FMBM:HSG Auxiliary signals for FM/OM 0
48 FMBM:MMC Auxiliary signals for FM/OM 3)
49 UP:57/58 Subroutines FB57, FB58 0
50 UP:FB49 Subroutine FB49 0
51 UP:FB45 Subroutine FB4 0
52 * BTR 8 16 Block transfer between 8 bit and 16 bit memory OS
54 FM-ANZ Display error messages 0
55 BM-ANZ Display operational messages 0
56 MG-ANZ Display message groups 2) 0
57 FM-ABFR Scan error message 0
58 BM-ABFR Scan operational messages 0
59 MG-ABFR Scan message groups 2) 0
OS PLC operating system The blocks marked with * are function macros integrated in the
0 FB package 0 PLC operating system.
(see Function Macros manual)
_______
1) The data blocks marked 1) are part of the operator interface example of tool management.
2) Up to SW 2
3) SW 3 and higher

SINUMERIK 840C (IA)

age
60 * BLOCK-TR Block transfer OS

61 * NCD-LESE Read NC data OS
62 * NCD-SCHR Write NC data OS
63 * Reserved OS
64 * Reserved OS
65 * M-STACK Transfer flags flag stack OS
66 * STACK-M Flag stack transfer flags OS
67 * T:MS>A<H Transfer direction keys (840T version) to axes OS
68 * AP RUF Aperiodic program call OS
69 * G-DECOD G functions decoding OS
70 * T:NS->EAM Transfer interfaces DB to I/Q/F OS
71 * T:EAM->NS Transfer I/Q/F to interfaces DB OS
72 * T:NCK->DB Transfer NC channel DB channel OS
73 * T:DB->NCK Transfer DB channel NC channel OS
74 * T:SPI->DB Transfer spindle DB spindle OS
75 * T:DB->SPI Transfer DB spindle spindle OS
76 * T:ACH->DB Transfer axis DB axis OS
77 * T:DB->ACH Transfer DB axis axis OS
78 * T:MS->KN Transfer machine control panel NC channel OS
79 * T:MS->ACH Transfer machine control panel DB axis (840M version) OS
80
88 * BA-LAMPE Operating modes - LED selection OS

89 * BAA-LESE Reading block start address OS
90
91 AK2:V/R Sequence cascade forwards/backwards 0
92 AK3:AUT Sequence cascade automatic 0
93 ALS:V/R Sequence cascade forwards/backwards Graph 5 0
94 ALS:AUT Sequence cascade automatic Graph 5 0
95 CL:S880 Computer link FB CL, 4
96 CL:TWZD Reserved, transfer tool data CL, 5
97 Reserved CL
98 Reserved CL
99 Reserved CL
100 CL:GLOBA Global functions CL, 4
101 CL:MELDG Messages CL, 4
102 CL:NCDAT File transfer (operator request) CL, 4
103 Reserved CL
104 Reserved CL
105 Reserved CL
106 Reserved CL
107 UP:FB101 Subroutine for FB101 CL, 4
108 UP:CL880 Subroutine CL, 4
109 Reserved CL
110 SUCH Search for word 0
111 SUCHROUT Search routine 1
112 LEERPL1 Search for empty location without presetting 1
113 * SUCH-SYM Search direction symmetrical OS
OS PLC operating sytem The blocks marked with an * are function macros integrated in the
0 FB package 0 PLC operating system.
1 FB package 1 (see Function Macro manual).
4 FB package 4 of
computer link
CL Computer link

SINUMERIK 840C (IA)

age
114 SUCH-VOR Search direction forwards 1

115 SUCH-RWS Search direction backwards 1
116 WZV-INIT Initialization of tool management
117 EINR-MAG Setting up magazine table 1
118 WZ-GR:ST Tool size, standard 1
119 Reserved 1
120 Reserved 1
121 Reserved 1
122 LEERPL2 Search for empty location with presetting 1
123 WZ-OS Prepare tool 1
124 UP: T=ID Tool search subroutine T=Ident 1
125 UP: T=PL Tool search subroutine T=Location 1
126 Reserved 1
127 Reserved 1
128 TRANSFER Transfer tool data 1
129 Reserved 1
130 TOS-VER Subroutine 1
131 UP: MD-B Subroutine MD bits 1
132 UP: MD-W Subroutine MD words 1
133 RI-AUSW Choice of direction 1
134 TODAT-W Subroutine 1
135 D-NR:WZW Prepare D No. after tool change 1
136 WZDAT-LS Read tool data 1
137 Reserved 1
138 DYN-PUFF Management data I/O buffer 1
139 DAT-VERT Prepare data I/O buffer 1
140 UP: FB139 FB 139 subroutines 1
141 UP: KC-0 FB 139 subroutines 1
142 UP: KC1-4 FB 139 subroutines 1
143 UP: KC5-7 FB 139 subroutines 1
144 UP:KC8+9 FB 139 subroutines 1
145 BEL-CDTR Load tool with code carrier 6
146 ENT-CDTR Unload tool with code carrier 6
147 CT-FORMAT Formatting 6
148 Reserved 6
149 Reserved 6
150 Reserved 1
151 Reserved 1
152 NP-SIF Subroutine 1
153 AD-AD Subroutine 1
154 CL: AW-SS User interface to CL (processsing) 1
155 LOCHSTEG Punched tape input 1
156 STAZ/VWG Life monitoring/prewarning limit 1
157 STUE/VWG Quantity monitoring/prewarning limit 1
158 WZ-SPER Disable tool 1
159 BCD-DUAL BCD/BINARY conversion 1
160 1) Central call block 1
161 1) Subroutine check 1
162 1) Reserved 1
163 1) Reserved 1
164 1) Transfer tool selection 1
1 FB package 1 The blocks marked with 1) are part of the operator interface example
6 FB package 6 of tool management.

SINUMERIK 840C (IA)

age
165 1) Reserved 1
166 1) Signal: Load spindle 1
167 1) Signal: Unload spindle 1
168 1) Acknowledge spindle 1
169 1) Reserved 1
170 1) Buffer memory assignment 1
171 1) Load magazine 1
172 1) Select tool according to T number 1
173 1) Load/unload magazine from preselection/spindle 1
174 1) Reserved 1
175 1) Display tool data from buffer memory assignment 1
176 1) Modify tool data from buffer memory assignment 1
177 1) Display tool data from magazine assignment 1
178 1) Edit tool data from magazine assignment 1
179 1) Select tool acc. to cursor position from magazine assign. 1
180 1) Further cutting edge from buffer memory and magazine 1
181 1) Further cutting edge from loading 1
182 1) Load 1
183 1) Unload 1
184 1) Reserved 1
185 1) Manual acknowledgement 1
186 1) Manual abort magazine/spindle 1
187 1) Display next cutting edge 1
188 1) Reactivate tool 1
189 1) Cancel last cutting edge 1
190 1) Select loading display, punched tape 1
191 1) Positive/negative acknowledgement, punched tape 1
192 1) Abort punched tape 1
193 1) Reserved 1
194 1) Reserved 1
195 Reserved 1
196 Reserved 1
197 WZ-LISTE Create tool list 1
198 TAUSCHL Create replacement list 1
199 FIFO Buffer processing 1
1 FB package 1 The blocks marked with 1) are part of the operator panel example of
tool management.

SINUMERIK 840C (IA)
Function blocks FX 0-99 are reserved for Siemens applications.
Pack-
FX No. FX designation FX name age
1 SI Self-start-up OS
2 Reserved S5-155U
3 Reserved S5-155U
4 Reserved S5-155U
5 Reserved S5-155U
6 Reserved S5-155U
7 SIMULAT Simulation of a part program 1
8 WZ-GRIEP Presetting tool size via EPROM 1
9 Reserved 1
10 Reserved 1
11 Reserved 1
12 Reserved 1
13 Reserved
14 BEL-CDTR Load code carrier 7
15 ENT-CDTR Unload code carrier 7
16 UP-CDTR Subroutine code carrier 7
17 Reserved CL
18 Reserved CL
19 Reserved CL
20 Reserved CL
21 Reserved CL
22 Reserved S5-155U
23 Reserved S5-155U
24 Reserved
25 Reserved
26 DAT-EIN PLC-controlled data input 8
27 DAT-AUS PLC-controlled data output 8
28 DAT-UHR Date/time 8
29 Reserved CL
30 Reserved CL
31 GRAYDUAL Gray code/binary converter 0
32 DUALGRAY Binary/gray code converter 0
33 RECHNEN Contour and technology calculation CP
34 MESSEN Measuring in JOG mode CP
35 RESREQ Trigger link bus reset 0
36 Reserved CL
37 Reserved CL
38 PRO-K01 Program coordination 1) 0
39 PRO-K02 Subroutine FX 38 0
40 CL:WZABF Computer link, interrogate tool 5
41 CL:WZM Computer link, report tool 5
42 CL:WZBEL Computer link, load tool 5
43 CL:WZENT Computer link, unload tool 5
44 CL:WZBGB Computer link, load magazine assignment data 5
45 CL:KASSE Tool cassette machining 5
Abbreviations:
0 FB package 0
1 FB package 1
5 FB package 5
7 FB package 7
8 FB package 8
OS PLC operating system
CP Cycle package
CL Computer link
_______
1) SW 2 and higher

SINUMERIK 840C (IA)
FX No. FX designation FX name Pack-

age
46 Reserved
47 Reserved
48 UPWZKASS Subroutine tool cassette machining 5
49 E/A-TRAN Data transfer I/O buffer Tool management 5
50 UPWZDIAL Subroutine tool dialog 5
51 Reserved
52 Reserved
53 Reserved
54 Reserved
55 Reserved
56 Reserved
57 Reserved
58 Reserved
59 Reserved
60 Reserved
. .
. .
. .
67 Reserved
68 PRO-MESS Logging measuring data 8
69 TP-UEB Transfer part program 8
70 TP-BEARB Process part program 8
71 DRU-AUSG Printer output 8
72 PRO-UP1 Subroutine 8
73 1) OEM-SEND Send data to MMC (reserved OEM) 2)
74 1) OEM-EMPF Receive data from MMC (reserved OEM) 2)
75 1) AX-G-FKT Decode axis-specific G functions 3)
76 Reserved 8
77 Reserved address calculation flag area 8
78 Reserved 8
79 Reserved 8
80 Reserved 8
81 Icons ADisplay of icons 0
82 1) STERNDRE Stern-Dreieck-Umschaltung 0
83 Reserved PG functions
87 Reserved PG functions 0
88 Reserved PG functions 0
89 Reserved
90 Reserved
91 Reserved
92 Reserved
93 Reserved
94 Reserved
95 Reserved
96 Reserved
97 Reserved
98 Reserved
99 Reserved
Abbreviations:
0 FB package 0
5 FB package 5
8 FB package 8
_______
1) SW 3 and higher
2) SINUMERIK 840C, OEM Documentation, User's Guide
3) Planning Guide, Function Macros

SINUMERIK 840C (IA)
5–12
Note:
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5 PLC Interface
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operating system.
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number to his user blocks.
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Connection Conditions”.
2. In the range of FB 0...FB 199
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user blocks must be given a new number.
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Machine control panel connection
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FX 0...FX 99 SINUMERIK blocks have absolute priority.
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For configuration of the machine control panel and the hand-held unit,
please refer to the documentation ”SINUMERIK 840C, Interface Part 2:
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utilize a SINUMERIK standard block name, nor may he assign a SINUMERIK library
3. The SINUMERIK 880 with PLC 135 WB has no basic program written in STEP 5 in the
If SINUMERIK blocks must be used at a later time that overlap user block numbers, the
1. Make sure that no confusion with the SINUMERIK blocks is possible. The user must not
way the SINUMERIK 850 has. The corresponding functions are implemented in the PLC
6FC5197- AA60
SINUMERIK 840C (IA)
10.94
5.2 Basic signals
5.2 Basic signals
PLC auxiliary signals
Bit No.
Byte No. 7 6 5 4 3 2 1 0
FY 0 Flashing
frequency
0.5 Hz One Zero
FY 1 No. of current machining plane (OB No.)
FY 2 Basic setting
OB 7 OB 6 OB 5 OB 4 OB 3 OB 2 OB 1
FY 3 Cold restart
OB 7 OB 6 OB 5 OB 4 OB 3 OB 2 OB 1 OB 20
FY 4 Parameter test
OB 7 OB 6 OB 5 OB 4 OB 3 OB 2 OB 1
FY 5 Addressing Segment Info bit PLC

error overwrite of for alarm number
detection block concept 2) 1)
FY 6 Processing delay Group

signal
OB 7 OB 6 OB 5 OB 4 OB 3 OB 2 LIM/SIM
PLC ready signals
Bit No.
Byte No. 7 6 5 4 3 2 1 0
FY 7
Interrupt inputs 1 for interrupt byte 1

FY 8 Interrupt Interrupt Interrupt Interrupt Interrupt Interrupt Interrupt Interrupt
input input input input input input input input
7 6 5 4 3 2 1 0
Interrupt Interrupt Interrupt Interrupt Interrupt Interrupt Interrupt Interrupt
FY 9 input input input input input input input input
7 6 5 4 3 2 1 0
FY 10 Interrupt Interrupt Interrupt Interrupt Interrupt Interrupt Interrupt Interrupt
input input input input input input input input
7 6 5 4 3 2 1 0
Interrupt inputs for interrupt 4 and central interrupt byte to INT-PLC
FY 11
________
1) Always ”1” for 840C
2) SW 3 and higher

SINUMERIK 840C (IA)
5.2 Basic signals
Signals for alarm-controlled processing

Bit No.
Byte No. 7 6 5 4 3 2 1 0
FY 12 Negative edge of the process alarm byte

Byte No. n
FY 13 B y t e N o. ( n + 1 )
FY 14 B y t e N o. ( n + 2 )
FY 15 B y t e N o. ( n + 3 )
FY 16 Positive edge of the process alarm byte

Byte No. n
FY 17 B y t e N o. ( n + 1 )
FY 18 B y t e N o. ( n + 2 )
FY 19 B y t e N o. ( n + 3 )
NC Ready signals
Bit No.
Byte No. 7 6 5 4 3 2 1 0
FY 20
FY 21 2nd inter- 1st inter-

face module face module
CL CL
Signal to Signal from
FY 22 CSB: data CSB: power Drives NC CPU MMC CPU
saved (from failure (from ready ready ready
SW 6.3) SW 6.3)
FY 23
Single signals
Bit No.
Byte No. 7 6 5 4 3 2 1 0
FY 24 Meas. Meas. NC alarm CPU Fault over- Temper- Battery NC alarm

probe probe with mach. failure temperature ature warning present
actuated 1 actuated 2 stop fan warning

SINUMERIK 840C (IA)
5.2.1 Assignment of DB 1 (diagnostics)
15 14 13 12 11 10 9 8
DW Bit No.
7 6 5 4 3 2 1 0
Cycle times DW 0 Current cycle time (format KF in ms)
DW 1 Minimal cycle time (format KF in ms)
DW 2 Maximum cycle time (format KF in ms)
Input I/O DL 12 Input I/O module not ready

module 15 14 13 12 11 10 9 8
not ready
DR 12
1: fault 7 6 5 4 3 2 1 0
0: no fault DL 13
31 30 29 28 27 26 25 24
DR 13
23 22 21 20 19 18 17 16
Output I/O DL 14 Output I/O module not ready

module 15 14 13 12 11 10 9 8
not ready
DR 14
1: fault 7 6 5 4 3 2 1 0
0: no fault DL 15
31 30 29 28 27 26 25 24
DR 15
23 22 21 20 19 18 17 16
Fault signal DW 30
I byte .
.
1: fault .
0: no fault DW 45
Fault signal DW 46
O byte .
.
1: fault .
0: no fault DW 61
Image DW 70
status register .
.
DMP modules .
DW 159

SINUMERIK 840C (IA)
Semaphore technique within processing levels

15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DW 16 Number of lost requests during LIM/SIM OB2

SINUMERIK 840C (IA)

Bit No.
Byte No. 7 6 5 4 3 2 1 0
DW 22 Event counter processing time delay

OB 2
DW 23 OB3
DW 24 OB4
DW 25 OB5
DW 26 OB6
DW 27 OB7
DW 159 Reserved
DW 160 Error fine coding in diagnostics DB error number
DW 161 Supplementary error details 1st word
DW 162 Supplementary error details 2nd word
DW 163 Supplementary error details 3rd word
DW 164 Supplementary error details 4th word
DW 165 Reserved
DW 166 ACCU 1 Low word
DW 167 ACCU 2, Low word
DW 168 Software version

PLC software
Int. version number
DW 169 Reserved

SINUMERIK 840C (IA)

Bit No.
Byte No. 7 6 5 4 3 2 1 0

Interface DMP 1st interface
Int. version number
DW 171 Module code 1)

Interface DMP 1st interface
Slot number (hexadecimal)

Interface DMP 2nd interface*
Int. version number
DW 173 Interface DMP 2nd interface or INT EU/16B*

Module code 1) Slot number (hexadecimal)

Interface PLC 135 WB2/WD
Int. version number
DW 175 Module code 1)

Interface PLC135 WB2/WD
Slot number (hexadecimal)
DW 176 Reserved
DW 177 Reserved
________
1) Module code (binary)
1010 01xx Interface DMP
0110 11xx INT EU/16B
1011 10xx Interface PLC 135 WB2
1000 11xx Interface PLC 135 WD
xx =ˆ Hardware release
2) On the 840C SW 1 only one slot is free for the PLC.

SINUMERIK 840C (IA)
5.2.2 Fast data channels (SW 4 and higher)
5.2.2 Fast data channels (SW 4 and higher)

5.2.2.1 DB 2 configuring DB
Configuring DB
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL 0 Mode
With ac- Read/
knowledgm. write STROBE
DR 0 Error code from NC
DL 1 Job No. from PLC
DR 1 No. of data transfer area
DL 2 NC update rate
DR 2 Function identifier
DL 3 Configuring parameter 1 LOW
DR 3 Configuring parameter 1 HIGH
DL 7 Reserved
DR 7 Reserved
.. .. ..
. . .
DL 31 Reserved
DR 31 Reserved

SINUMERIK 840C (IA)
5.2.3 DB 3 data transfer areas
5.2.3 DB 3 data transfer areas
Data transfer areas
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL 0 A c t i v a t i o n b i ts f r o m P L C
Data Data Data Data Data Data Data Data
channel 8 channel 7 channel 6 channel 5 channel 4 channel 3 channel 2 channel 1
DR 0 A c t i v a t i o n b i ts f r o m P L C
DL 1 A c t i v a t i o n b i ts f r o m P L C
DR 1 A c t i v a t i o n b i ts f r o m P L C
DL 2 Status b i ts f r o m NC " V a l i d c o n f i g u r a t i o n o f d a t a channel"
DR 2 Status b i ts f r o m NC " V a l i d c o n f i g u r a t i o n o f d a t a channel"
DL 3 Status b i ts f r o m NC " V a l i d c o n f i g u r a t i o n o f d a t a channel"
DR 3 Status b i ts f r o m NC " V a l i d c o n f i g u r a t i o n o f d a t a channel"
DW 4 Reserved
. . .
.. .. ..
Value new Value new
DR12 Synchronous data channels Write NC Read NC
data data
DW 13 Reserved
Pointer to data tranfer area 1
DL 14 ( = N o. of data word)
Pointer to data tranfer area 2
DR 14 ( = N o. of data word)
. . .
. . .
. . .
P o i n t e r t o d a t a t r a n f e r a r e a 31
DL 29 ( = N o. o f d a t a w o r d )
P o i n t e r t o d a t a t r a n f e r a r e a 32
DR 29 ( = N o. o f d a t a w o r d )
DL 30
DR 30
DL x J o b N o . (a c k n o w l e d g e m e n t f r o m N C )
Control bits
DR x Error when Error when Synchro- ”New ”New
writing NC reading NC nous data value” write value” read
data data channels NC data NC data
DL VALUE
x+1 Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0
DR VALUE
DL VALUE
DR VALUE
Note:
For a description of the ”Fast data channels” function, please refer to the Installation
Instructions, SINUMERIK 840C, SW 4.
_____________
x = Data transmission range nos. 1 to 32 via pointer (DW 14 to 29)

SINUMERIK 840C (IA)
5.3 NCK/PLC interface
5.3 NCK/PLC interface

5.3.1 Channel-specific signals
5.3.1.1 Signals to NCK channel (DB 10 - DB 13)6)
Signals to NCK channel
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
Acknowl. chan-
DL 0 nel-specific
DRF 2) Reset 1) CANCEL al. 4)
No reduc-
DR 0 DEC tion of the
Skip Single single Dry run M01 channel path
block block block feedrate active velocity 9)
DL 1 ESR On Feedrate Feedrate override

(from override
SW 6.2) active 3) E D C B A
DR 1 ESR Off Rapid Rapid traverse override

(from traverse over-
SW 6.2) ride active 3) D C B A
Block Block search Internal WAIT Progr. Prog. step Break Clear
DL 2 External with calcula-
search with tion mark
start/end (PSTEP) (BRK) (CLR)
from last synchroni-
processing calculation main block zation 9)
cycles off 7) 5) 5) 5)
DR 2 Delete Delete no.

distance of passes of
to go subroutine NC Stop NC Start
DL 3 Spindle number 8)
C B A
DR 3
DL 4 Block skip on several levels (activation) 4)

8. 7. 6. 5. 4. 3. 2. 1.
DR 4
DL 5 Operating modes 1)
JOG TEACH IN MDA AUT
DR 5 Functions
REPOS REF VAR 10 000 INC 1 000 INC 100 INC 10 INC 1 INC
________
1) If this signal is defaulted in the 1st channel (master channel) of a mode group, it also applies to all other
channels in this mode group. Mode group-specific Reset can only be defaulted in the master channel.
2) Takes effect only when master channel has been selected (mode group specific).
3) Feedrate and rapid override take effect channel-specifically.
4) SW 2 and higher
5) SW 3 and higher
6) SW 4 and higher DB 10 ... DB 15
7) SW 5 and higher
8) SW 3 and higher, if the power display in the operating mode basic displays is active with digital spindles

SINUMERIK 840C (IA)
Signals to NCK channel

15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL 6 Feedrate disable total

m+7 m+6 m+5 m+4 m+3 m+2 m+1 m+0
DR 6 Feedrate disable total
m+15 m+14 m+13 m+12 m+11 m+10 m+9 m+8
a n d r e a d-i n d i s a b l e
m+23 m+22 m+21 m+20 m+19 m+18 m+17 m+16
DR 7 Feedrate disable total
m+31 m+30 m+29 m+28 m+27 m+26 m+25 m+24
m+39 m+38 m+37 m+36 m+35 m+34 m+33 m+32
DR 8 F e e dr a t e d i s a b l e t o t a l
m+47 m+46 m+45 m+44 m+43 m+42 m+41 m+40
DL 9 R e a d-i n d i s a b l e
m+55 m+54 m+53 m+52 m+51 m+50 m+49 m+48
DR 9 R e a d-i n d i s a b l e
m+63 m+62 m+61 m+60 m+59 m+58 m+57 m+56
DL 10 R e a d-i n d i s a b l e
m+71 m+70 m+69 m+68 m+67 m+66 m+65 m+64
DR 10 R e a d-i n d i s a b l e
m+79 m+78 m+77 m+76 m+75 m+74 m+73 m+72
DL 11 Disable NC Start
m+87 m+86 m+85 m+84 m+83 m+82 m+81 m+80
DR 11 Disable NC Start
m+95 m+94 m+93 m+92 m+91 m+90 m+89 m+88
DL 12
DR 12
Channel PLC-NC Message text

interf. DB address m
1 DB 10 6000
2 DB 11 6100
3 DB 12 6200
4 DB 13 6300
51) DB 14 6400
61) DB 15 6500
Note:
• Bytes DL 6-DR 11 can also be evaluated for error/operational messages. Setting is via
PLC-MD 6032-6047.
• The NC Start disable does not have an effect across all the mode groups. If, for example,
channels 1 and 2 of mode group 1 are disabled for NC Start, NC Start affects the
channels of mode group 2.
_______
1) SW 4 and higher

SINUMERIK 840C (IA)
5.3.1.2 Signals from NCK channel (DB 10 to DB 13)3)
Signals from NCK channel
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL 13 M00 M02/ G33/ Block Program Program

/ M30/ G63 G00 G96 search inter- running
M01 Reset active rupted
DR 13 Trans-
formation G36 1)
active
DL 14 Skip block DEC single Dry run M 01 Feedr. overr.

DRF
Reserved block feedrate selected for
Teach in
selected selected selected selected
rapid traverse
selected Play back
External Block Block search Exended Progr.

DR 14 proceesing search with with calculat. overstore Prog. step
start/end (PSTEP) Break Clear
from last main active 4) (BRK) 4) (CLR) 4)
selected calculation block 2) cycles off 4)
Internal
Block search WAIT mark
Block search with
DL 15 with calculat. calculatation
channel
waiting for
without from 1st main
block without synchroni-
errors
errors zation (from
SW 6)
Errors in Errors in block
DR 15 block search
ESR* ESR*
search with
with calcula. from
monitoring reaction
calculation 1st main block
is active 2) triggered 2)
Protection
DL 16 NC Start zone NC alarm with NC Start NC channel NC alarm
disable
adjustment machining
possible in reset Mode group on
not possible stop state ready
(from SW 6)
DR 16
*ESR = Extended Stop and Retract
_______
1) SW 2 and higher
2) SW 4 and higher
3) SW 4 and higher DB 10 ... DB 15
4) SW 5 and higher

SINUMERIK 840C (IA)
5.3.1.3 Auxiliary functions from NCK channel (DB 10 to DB 13)1)
Modification signals
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL 17 F D H T S M word 3 M word 2 M word 1

Modi- Modi- Modi- Modi- Modi- Modi- Modi- Modi-
fication fication fication fication fication fication fication fication
DR 17 Last infor- Fast aux. M word 3 M word 2 M word 1

mation function 2) not not not
decoded decoded decoded
Decoded M functions
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL 18 Dynamic M signals
M7 M6 M5 M4 M3 M2 M1 M0
DR 18 Static M signals
M7 M6 M5 M4 M3 M2 M1 M0
M15 M14 M13 M12 M11 M10 M9 M8
M15 M14 M13 M12 M11 M10 M9 M8
M23 M22 M21 M20 M19 M18 M17 M16
M23 M22 M21 M20 M19 M18 M17 M16
M31 M30 M29 M28 M27 M26 M25 M24
M31 M30 M29 M28 M27 M26 M25 M24
_______
1) SW 4 and higher: DB 10 ... DB 15
2) SW 2 and higher

SINUMERIK 840C (IA)
Decoded M functions
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
M39 M38 M37 M36 M35 M34 M33 M32
M39 M38 M37 M36 M35 M34 M33 M32
M47 M46 M45 M44 M43 M42 M41 M40
M47 M46 M45 M44 M43 M42 M41 M40
M55 M54 M53 M52 M51 M50 M49 M48
M55 M54 M53 M52 M51 M50 M49 M48
M63 M62 M61 M60 M59 M58 M57 M56
M63 M62 M61 M60 M59 M58 M57 M56
M71 M70 M69 M68 M67 M66 M65 M64
M71 M70 M69 M68 M67 M66 M65 M64
M79 M78 M77 M76 M75 M74 M73 M72
M79 M78 M77 M76 M75 M74 M73 M72
M87 M86 M85 M84 M83 M82 M81 M80
M87 M86 M85 M84 M83 M82 M81 M80
M95 M94 M93 M92 M91 M90 M89 M88
M95 M94 M93 M92 M91 M90 M89 M88
M99 M98 M97 M96
M99 M98 M97 M96

SINUMERIK 840C (IA)
Stored words of block information
Data
word High byte (DL) Low byte (DR)
No.
DW 31 Extended address M word 1 (binary)

Bit 15 Bit 0
DW 32 M word 1 (binary)
Bit 15 Bit 0

Bit 15 Bit 0
Bit 15 Bit 0

Bit 15 Bit 0
Bit 15 Bit 0
Extended S address (binary or BCD)

DW 37 101 100
Bit 15 Bit 0
S word (binary or BCD)

DW 38 107 106 105 104
Bit 31 Bit 16
S word (binary or BCD)

DW 39 103 102 101 100
Bit 15 Bit 0
PLC-NC NC MD for BCD output

Channel interface
DB S T D H F
1 DB 10 5440.3 -.4 -.5 -.6 -.7

2 DB 11 5441.3 -.4 -.5 -.6 -.7
3 DB 12 5442.3 -.4 -.5 -.6 -.7
4 DB 13 5443.3 -.4 -.5 -.6 -.7
51) DB 14 5444.3 -.4 -.5 -.6 -.7
61) DB 15 5445.3 -.4 -.5 -.6 -.7
_______
1) SW 4 and higher

SINUMERIK 840C (IA)
Stored words of block information
Data
word High byte (DL) Low byte (DR)
No.
Extended T address (binary or BCD)

DW 40 Bit 15 101 100 Bit 0
T word (binary or BCD)

DW 41 Bit 31 107 106 105 104 Bit 16
T word (binary or BCD)

DW 42 Bit 15 103 102 101 100 Bit 0
Extended H address (binary or BCD)

DW 43 Bit 15 101 100 Bit 0
H word (binary or BCD)

DW 44 Bit 31 107 106 105 104 Bit 16
H word (binary or BCD)

DW 45 Bit 15 103 102 101 100 Bit 0
D word (binary or BCD)

DW 46 Bit 15 102 101 100 Bit 0
Extended F address
DW 47 Bit 15 101 100 Bit 0
F word
DW 48 Bit 31 10n+7 10n+6 10n+5 10n+4 Bit 16
F word
DW 49 Bit 15 10n+3 10n+2 10n+1 10n Bit 0
Reserved
DW 50
:
: :
Select block skip in several levels 2)
DL 51
8th level 7th level 6th level 5th level 4th level 3rd level 2nd level 1st level
DR 51
_______
1) Depends on the input resolution (e.g. 10-3=n=-3) and G95 (n=-3) or G94 (n=-2). The speed is larger by a
factor of 10 than that of G95.
2) SW 2 and higher

SINUMERIK 840C (IA)
Signals from program coordination 1)

15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL 52 Program
coord.
change
DR 52 Error code
DL 53 Mark/program number (BCD)

107 106
DR 53 Mark/program number (BCD)

105 104
DL 54 Mark/program number (BCD)

103 102
DR 54 Mark/program number (BCD)

101 100
DL 55 Program coordination (SET) effective in
DR 55 Program coordination (SET) effective in

Channel 6 2) Channel 5 2) Channel 4 Channel 3 Channel 2 Channel 1
________
1) These signals must not be overwritten if the program coordination function is used.
2) SW 4 and higher

SINUMERIK 840C (IA)
Signals to program coordination 2)

15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL 56 Buffer
occupied
DR 56 Buffer for error code
DL 57 Buffer for mark/program number (BCD)
DR 57 Buffer for mark/program number (BCD)
DL 58 Buffer for mark/program number (BCD)
DR 58 Buffer for mark/program number (BCD)
DL 59 Buffer for program coordination (SET) effective in
DR 59 Buffer for program coordination (SET) effective in

DL 60 Program coordination (ACT) reached in
DR 60 Program coordination (ACT) reached in

DL 61 Detailed error code
DR 61 Detailed error code
DL 62 End of prog. NC alarm Read

reached 3166 ”Progr. disable NC START
[WAI T E] coord. wrong” 1) 1)
________
1) These signals are only allowed for program coordination.
2) These signals must not be overwritten if the program coordination function is used.
3) SW 4 and higher

SINUMERIK 840C (IA)
5.3.1 Axis-specific GI signals (DB 29)
T/H word routing

15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL 63 Suppress
comm.
Reserved
routing
DR 63 Message
coordination
Message
routing H word T word
error suppressed valid valid
DW 64 Bit 15
Number of source channel (address extension, binary)
Bit 0
DW 65 Bit 15
Routed T word
Bit 0
103 102
DW 66 Bit 15
Routed T word
Bit 0
101 100
DW 67 Bit 15
Routed H word (address extension)
Bit 0
101 100
DW 68 Bit 15
Routed H word
Bit 0
103 102
DW 69 Bit 15
Routed H word
Bit 0
101 100
DW Tool management
TEACH IN - Axis marking 2)
70-79
PLC NC NC MD for BCD output

Channel interface
DB S T D H F
1 DB 10 5440.3 -.4 -.5 -.6 -.7

2 DB 11 5441.3 -.4 -.5 -.6 -.7
3 DB 12 5442.3 -.4 -.5 -.6 -.7
4 DB 13 5443.3 -.4 -.5 -.6 -.7
5 1) DB 14 5444.3 -.4 -.5 -.6 -.7
6 1) DB 15 5445.3 -.4 -.5 -.6 -.7
________
1) SW 4 and higher
2) Up to SW : double assignement DW 70 ... 79

SINUMERIK 840C (IA)
5.3.1 Axis-specific GI signals (DB 29)
TEACH: Axis marking (signals from NCK channel) 1)

15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL 70 2) Axis 8 Axis 7 Axis 6 Axis 5 Axis 4 Axis 3 Axis 2 Axis 1

DL 80 3)
DR 70 2) Axis 16 Axis 15 Axis 14 Axis 13 Axis 12 Axis 11 Axis 10 Axis 9
DR 80 3)
DL 81 3)
Store
DR 71 2) traversed Axis 30 Axis 29 Axis 28 Axis 27 Axis 26 Axis 25
DR 81 3) axes
only
TEACH: Axis marking (signals to NCK channel) 1)

15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0

DL 82 3)
DR 72 2) Axis 16 Axis 15 Axis 14 Axis 13 Axis 12 Axis 11 Axis 10 Axis 9
DR 82 3)
DL 83 3)
Store
DR 73 2) traversed Axis 30 Axis 29 Axis 28 Axis 27 Axis 26 Axis 25
DR 83 3) axes
only
Note:
In SW 3 the TEACH IN axis markings are in DW 70-73, from SW 4 onwards they are in
DW 80-83.
_______
1) SW 3 and higher
2) SW 3
3) SW 4 and higher

SINUMERIK 840C (IA)
5.3.2 Axis-specific signals

5.3.2.1 Axis-specific signals Safety Integrated (DB28) (SW 5.4 and
higher)
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The Safety Integrated function is an option.
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Safety Integrated documentation.
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SGA to drive
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL 0 Axis safely Reserved Reserved Reserved Reserved Pulses Reserved SBH/SG

referenced disabled active
status
DR 0 Cam signals of plus and minus cams
SN4- SN4+ SN3- SN3+ SN2- SN2+ SN1- SN1+
DL 1 SBH SBH/SG
Reserved Reserved Reserved Reserved deselection deselection
Bit 1 Bit 0
DR 1 Test stop Reserved Reserved SE Reserved

selection selection
Bit 2 Bit 1 Bit 0
DW 2 SGA signals from drive, axis 2
DW 3
SGE signals to drive, axis 2
DW 4
SGA signals from drive, axis 3
DW 5
to to
DW 58 SGA signals from drive, axis 30
DW 59

SINUMERIK 840C (IA)
a
aaaa
aaaa
aa
a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a
a a
aa
a a
aa
aa
07.97
a
a a
aa
a a
aa
aa
Note:
a aa aaa
to
a aa aaa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
Signals
119
118
DW
DW
a
a a
aa
a a
aa
aa
DL 60
Byte No.
DW 63
DW 62
DW 61
DW 60
a
a a
aa
a a
aa
aa
a
a a
aa
a a
aa
aa
a
a a
aa
a a
aa
aa
a aaaaaaaaaaaaaaaaa
aa
a aa
aaaa
aa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a aa aaa
7
15
SINUMERIK 840C (IA)

a
a a
aa
a a
aa
aa
a aa aaa
Reserved
a
a a
aa
a a
aa
aa
a
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
SGEs (signals to drive)

a
a a
aa
a a
aa
aa
a aa aaa
SGAs (signals from drive)

a
6
14
aa
a aa
aaa
a aa
aaa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a
a
a a
aa
a a
aa
aa
Reserved
a
a a
aa
a a
aa
aa
a aa aaa

a
a a
aa
a a
aa
aa
a
a
a a
aa
a a
aa
aa
a
5
a aa aaa aaaaaaaaaaaaaaaaa
13
a aa aaa
n < nx
aa
a aa
aaaa
aa
a
a a
aa
a a
aa
aa
a
a a
aa
a a
aa
aa
a
a a
aa
a a
aa
aa
a aa aaa
Bytes in DB 28
a
a a
aa
a a
aa
aa
a
4
12
6FC5197- AA60
Bit 1
a
a a
aa
a a
aa
aa
a
a a
aa
a a
aa
aa
a aa aaa
to
For SW 5.4: DL1, DR1

For SW 5.4: DL0, DR0
a aa aaa
Bit No.
a
a a
aa
a a
aa
aa
a
SG active
a
a a
aa
a a
aa
aa
a
3
11
a
a a
aa
a a
aa
aa
a
Bit 0
a
a a
aa
a a
aa
aa
a
a a
aa
a a
aa
aa
a
a a
aa
a a
aa
aa
a
a a
aa
a a
aa
aa
a aa aaa
SGE signals to drive, axis 2 (from SW 6)
The interface signals for axis 1, for example, are organized as follows:
2

10
SGA signals from drive, axis 2 (from SW 6)
From SW 5.7: DL1, DR1, DL61, DR61

From SW 5.7: DL0, DR0, DL60, DR60
a
a a
aa
a a
aa
aa
a aa aaa
Reserved
a
a a
aa
a a
aa
aa
a
a
aa
a aa
aaa
a aa
aaa
aa
a
a a
aa
a a
aa
aa
9
a
a a
aa
a a
aa
aa
a
a a
aa
a a
aa
aa
a aa aaa
SBH active
a
a a
aa
a a
aa
aa
a
a
a a
aa
a a
aa
aa
a
aaaaaaaaaaaaaaaaa
a
aaaa aaa
a aa
aaaa
aa
8
a aa aaa
0
a
a a
aa
a a
aa
aa
a
a
a a
aa
a a
aa
aa
a
Reserved
5 PLC Interface
5–33
aaaa
aaaa
aa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
5.3.2.2 Axis-specific GI signals (DB 29) 1)
Signals to PLC
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
Accel. ESR Compen- Waiting for FA Synchroni-
DL k limit. monitoring satory position- overlay sation
synchron. is controller related active active Link active
active active active switching 2)
FA Max. Acc. Veloc. Syn- Syn-
DR k control- accelera- Max. warning warning chronism chronism
led tion velocity threshold threshold fine coarse
follow-up reached reached
DL Synchroniz ESR
ed pos. response
k+1 reached activated
DR Identifier ESR reac- LINK_OFF LINK_ON
following tion is pro- request request
k+1 axis grammed 2)
Signals from PLC

15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL k Activate Pos.-related
ESR switching On-the-fly LINK_OFF
k+2 monitoring ON 2) synchr. ON
DR Disable
ESR LINK_ON
k+2 monitoring
DL
k+3
DR Synchr. Accel. ESR Compen- FA
diff. limit. reaction satory con- overlay Disable Disable
k+3 follow-up 1) SYNCHRON. enabled 2) troller ON enabled LINK_OFF LINK_ON
Axis Address K Axis Address K
1 0 16 60
2 4 17 64
3 8 18 64
4 12 19 72
5 16 20 76
6 20 21 80
7 24 22 84
8 28 23 88
9 32 24 92
10 36 25 96
11 40 26 100
12 44 27 104
13 48 28 108
14 52 29 112
15 56 30 116
________
1) SW 3 and higher
2) SW 4 and higher

SINUMERIK 840C (IA)
5.3.2.3 Axis-specific 611-D signals (DB 29)
Signals from axis
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL Program- Program- Program- Program- Program- Program- Heat sink Motor

mable mable mable mable mable mable temp. temp.
K+120 message 6 message 5 message 4 message 3 message 2 message 1 prewarn. prewarn.
DR Pulse Drive Drive Motor Motor Parameter Parameter Parameter

enable connected ready selection selection set 2 set 1 set 0
K+120 bit 1 bit 0
DL Traverse
request
K+121 drive test
ZK2 ZK2 ZK2 ZK2
generator emergency DC link DC link
DR speed < voltage <
retraction emergency voltage <
minimum
k+121 or DC link warning
speed gen- generator retraction threshold
erator axis active threshold (MD 1604)
(MD 1635) (MD 1634)
Signals to axis
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
Ramp-func.
DL Speed generator
Reserve Reserve Reserve Reserve setpoint 2nd torque rapid
K+122 611D-AM 1 611D-AM 1 611D-AM 1 611D-AM 1 smooth. limit. stop
DR Motor Motor Motor

Pulse Integrator selection selection selection Parameter Parameter Parameter
K+122 enable disable performed bit 1 bit 0 set 2 set 1 set 0
Motion
DL enable
drive
K+123 test
1 0 16 60
2 4 17 64
3 8 18 64
4 12 19 72
5 16 20 76
6 20 21 80
7 24 22 84
8 28 23 88
9 32 24 92
10 36 25 96
11 40 26 100
12 44 27 104
13 48 28 108
14 52 29 112
15 56 30 116

SINUMERIK 840C (IA)
5.3.3 M signals decoded according to list (DB 30)
5.3.3 M signals decoded according to list (DB 30)
Signals decoded according to list
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
The bit field is common to all channels.

Per channel a maximum of 64 M functions can be decoded according to list.
Channel Decoding PLC MD for

list decoding
1 DB 80 6009.0
2 DB 81 .1
3 DB 82 .2
4 DB 83 .3
51) DB 84 .4
61) DB 85 .5
Contents of decoding list
Extended M Def. of Def. of

M address DW No. bit No.
address in DB30 in DB30
0-7
1 - 99 0 - 9999 0 - 63
(KY)
(KF) (KF) (KY)
Stat. bit
1st
value DW 0 DW 1 DL 2 DR 2
2nd
value DW 3 DW 4 DL 4 DR 5
.
.
64th
value DW 190 DW 191 DL 192 DR 192
_______
1) SW 4 and higher

SINUMERIK 840C (IA)
5.3.4 Spindle-specific signals (DB31)

5.3.4.1 Signals from spindle
Signals from spindle

15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL K Actual dir. Progr. Spindle Spindle Spindle

or rotation speed too Spindle in position Spindle has synchroni- positioning Speed limit
clockwise high set range reached stopped zed running exceeded
DR K Change
Set gear stage
gear C B A
5.3.4.2 Spindle-specific GI signals1)

15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
Accel. ESR
DL limitation monitoring Compensat. FA Synchron-
synchron. is controller overlay ism active Link active
K+24 active active active active
Acc. Acc.
DR FA Max. warning warning Synchron- Synchron-
controlled accelera- Max. threshold threshold ism fine ism coarse
K+24 follow-up tion velocity reached reached
DL Synchron- ESR
ized pos. response
K+25 reached activated
DR Identifier ESR response

following is program- LINK_OFF LINK_ON
K+25 spindle med 2) request request
DL Slave mode
is active C axis
K+49 again 3) active 2)
DR
K+49
GI = Gear interpolation
________
1) SW 3 and higher
2) SW 4 and higher

SINUMERIK 840C (IA)
5.3.4.3 Signals to spindle
Signals to spindle
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL Switch Spindle com- Spindle compensation

over gain Controller Default 0 as pensation
K+1 factor enable set speed effective D C B A
DR Initiate C Actual gear stage
Reset Invert axis
K+1 spindle M03/M04 operation C B A
4) Feed-
DL forward
Channel number 3)
K+2 control OFF* E D C B A
DR Set direction Recipro- PLC
of rotation cation Basic Position Resynchro- Acknow- spindle
K+2 clockwise speed speed spindle nize spindle ledge M19 control
DL Spindle disable
K+3 n+7 n+6 n+5 n+4 n+3 n+2 n+1 n+0
DR Spindle disable
K+3 n+15 n+14 n+13 n+12 n+11 n+10 n+9 n+8
5.3.4.4 Spindle-specific GI signals to spindle5)
Signals to spindle
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL Activate Pos.-related
ESR switching On-the-fly LINK_ON
K+26 monitoring ON 6) synchr. ON
DR Disable
ESR LINK_OFF
K+26 monitoring
DL
K+27
DR Correct. of
synchronism Accel. limit. ESR reaction
Com-
pensatory FS overlay Disable Disable
K+27 difference SYNCHRON. enabled 6) controller ON enabled LINK_OFF LINK_ON
Spindle Address K Message text PLC MD for

address n processing 3)
1 0 8000 6012.0
2 4 8020 .1
3 8 8040 .2
4 12 8060 .3
5 16 8080 .4
6 20 8100 .5
_______
3) NC MD 540*.2 must be set for this function.
4) SW 2 and higher
5) SW 3 and higher
6) SW 4 and higher
* Signal is 0 active

SINUMERIK 840C (IA)
5.3.4 Spindle-specific 611D signals (DB31)
5.3.4.5 Spindle-specific 611D signals
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL Program- Program- Program- Program- Program- Program- Heat sink Motor

mable mable mable mable mable mable temp. temp.
K+72 message 6 message 5 message 4 message 3 message 2 message 1 prewarn. prewarn.
DR Pulses are Drive Drive Motor Motor Parameter Parameter Parameter

enabled connected ready selection selection set 2 set 1 set 0
K+72 bit 1 bit 0
DL Traverse
request
K+73 drive test
ZK2 generator ZK2 DC link
Reserved ZK2 emergen- ZK2 DC link
DR speed <
minimum cy retraction
voltage <
emergency voltage <
warning
K+73 speed
generator axis
or DC link gen-
erator active
retraction
threshold threshold (MD
1604)
(MD 1635) (MD 1634)
Signals to spindle
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL Activate Gear stage

Parking Slave mode monitoring
K+50 spindle 5) OFF 4)
DR Ratio parameter group * Position control parameter group *
K+51
DL Speed Ramp-funct. Second ramp
Reserved Reserved Reserved Reserved setpoint 2nd torque generator function gen-
K+74 611D-AM 1 611D-AM 1 611D-AM 1 611D-AM 1 smooth. limit. rapid stop erator V/Hz 6)
DR Motor Motor Motor Drive 611D parameter group

Pulse Integrator selection selection selection
K+74 enable disable transmitted bit 1 bit 0 2 1 0
DL Motion
enable drive
K+75 test
1 0 16 60
2 4 17 64
3 8 18 64
4 12 19 72
5 16 20 76
6 20 21 80
7 24 22 84
8 28 23 88
9 32 24 92
10 36 25 96
11 40 26 100
12 44 27 104
13 48 28 108
14 52 29 112
15 56 30 116
3) Up to SW 2 5) SW 4.4 and higher * SW 4 and higher

4) SW 3 and higher 6) SW 5 and higher

SINUMERIK 840C (IA)
5.3.5 Axis-specific signals (DB 32)
Signals from axis

15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL K Speed Position Axis within Reference Traversing Traversing Position reached

controller control setpoint point command command
active 4) active range 5) reached + – fine coarse
DR K Comp. Rounding Axis within
Slave mode IKA warn. velocity axis in reduction
active 6) limit 4) exceeded 4) position range 7)
DL
K+120
DR X FA FaF
reached active
K+120 4) 4)
DL Cams Cams Cams Cams Cams Cams Cams Cams

4+ 4- 3+ 3- 2+ 2- 1+ 1-
K+121 4) 4) 4) 4) 4) 4) 4) 4)
DR
K+121
Signals to axis
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL Feed disable *Delayed 2nd software limit

Mirroring Follow-up simultaneous ref. pt. Parking Controller switch
K+1 operation axis 5) approach axis enable + –
Jog Dyn. SW Handwheel active
DR Rapid limit switch
traverse Feedrate Axis monitoring
K+1 + – override 1:100 disable passive 7) 2 1
DL Feedforward Set Ref. without Measuring Activate End limit
control OFF reference internal set- system Slave mode
K+2 3) dimens. 5) point definition 1st/2nd C axis 6) + –
DR Reverse Axis-specific override 5)
Axis direction of Override
K+2 reset 5) rotation 5) active 5) E D C B A
DL Feedrate disable
K+3 n+7 n+6 n+5 n+4 n+3 n+2 n+1 n+0
DR Feedrate disable
K+3 n+15 n+14 n+13 n+12 n+11 n+10 n+9 n+8
_______
3) SW 2 and higher
4) SW 3 and higher
5) SW 4 and higher
* Inverse signal

SINUMERIK 840C (IA)
Signals to axis
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL Encoder Ackn. for Ackn. for

FA FA reached FA active
K+122 1
reached ) 1) 1)
DR
K+122
DL Select cam
parameter 4
Select cam
parameter 3
Select cam
parameter 2
Select cam
parameter 1
K+123 1) 1) 1) 1)
DR Reserved Parameter group Parameter group

"Ratio" 2) "Position control" 2)
K+123 Bit 2 Bit 1 Bit 0 Bit 2 Bit 1 Bit 0
Axis Adress K Message text PLC MD for Axis Adress K Message text PLC MD for
address n processing address n processing
1 0 8200 6016.0 16 60 8500 6017.7
2 4 8220 6016.1 17 64 8520 6018.0
3 8 8240 6016.2 18 68 8540 6018.1
4 12 8260 6016.3 19 72 8560 6018.2
5 16 8280 6016.4 20 76 8580 6018.3
6 20 8300 6016.5 21 80 8600 6018.4
7 24 8320 6016.6 22 84 8620 6018.5
8 28 8340 6016.7 23 88 8640 6018.6
9 32 8360 6017.0 24 92 8660 6018.7
10 36 8380 6017.1 25 96 8680 6019.0
11 40 8400 6017.2 26 100 8700 6019.1
12 44 8420 6017.3 27 104 8720 6019.2
13 48 8440 6017.4 28 108 8740 6019.3
14 52 8460 6017.5 29 112 8760 6019.4
15 56 8480 6017.6 30 116 8780 6019.5
_______
1) SW 3 and higher
2) SW 4 and higher

SINUMERIK 840C (IA)
5.3.6 Data transfer PLC/NC (DB 36)
5.3.6 Data transfer PLC/NC (DB 36)
Status data transfer
Number 15 14 13 12 11 10 9 8
inter-
Byte Bit No.
face No.
byte 7 6 5 4 3 2 1 0
Error
DL 0 Data Data Data Data
1 Value 1- Number Access transfer transfer transfer Fifo transfer
Value 3 format disabled ended assigned busy full requested
Error
DR 0 Data Data Data Data
Error
4 DR 1 Error
Value 1- Number Access
Data
transfer
Data
transfer
Data
transfer Fifo
Data
transfer
Error
5 DL 2 Value 1- Number Access
Data
transfer
Data
transfer
Data
transfer Fifo
Data
transfer
Error
Error
Error
Data transfer alarm-controlled
Number 15 14 13 12 11 10 9 8
inter-
Byte Bit No.
face No.
byte 7 6 5 4 3 2 1 0
Error
Notes:
1) If the PLC goes into stop on account of a parameter error, the number of the interface
byte is stored in the High byte of ACCU 2.
2) If several jobs are entered in the buffer for data transfer, a job with the number 65 is
processed before the others.
3) Data transfer is via function macro FB61 (Read) or FB62 (Write).

SINUMERIK 840C (IA)
5.3.7 Data transfer initiated using DB 37
5.3.7 Data transfer initiated using DB 37*)
Interface signals
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL 0 FTR active FTR running
DR 0
Signals for data transfer initiated by PLC

15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
Start Start
DL 1 Abort 3)
output 2) input 1)
Error on data Data transfer
DR 1 transfer ended
DW 2 - Data type for data transfer

DW 3
DW 4 Start number for data transfer
DW 5 End number for data transfer
DL 6 Channel number for data transfer
DR 6 Reserved
DW 7 Error code
DW 8 Device type
DW 9 D e v i c e n u m b e r 4)
DW 10 - Workpiece name, terminated with 0h (specifies with which workpiece work is to be performed for
transmission with the hard disk (equivalent to a directory))
DW 15
DW 16 - Reserved
DW 28
DL 29 Specifies which data are read into the NCK
Program Part
Circ. buffer Workp. list data programs
DR 29 Specifies which data are read out of the NCK

Program Part
data programs
DL 30 Specifies which data are disabled for reading in (via DL 31)

Program Part
data programs
DR 30 Specifies which data are disabled for reading out (DR 31)
Program Part
data programs
DL 31 Disables reading in of the specified data into the NC (must be confirmed in DL 30)
Program Part
Circ. buffer Workp. list data programs
DR 31 Disables reading out of the specified data from the NC (must be confirmed in DR 30)
Program Part
data programs
_______
1) Data transfer MMC NCK/as from SW 3 1) V24 MMC, MMC NCK
2) Data transfer MMC NCK/as from SW 3 1) V24 MMC, NCK MMC
3) Reserved; must not be used with SW 1, 2 and 3
4) SW 3 and higher
*) For configuration notes, see Interface Description Part 1, Signals

SINUMERIK 840C (IA)
aaaaaaaaa
1)
aaaaaa
aa
aa
aa
aa
aa
aa
aa
aa
aaaaa a
aaaaaa
a a
aa
aa
aa
a a
aaaaaa
a a
aaaa
aa
a a
aaaaaa
a a
aa
aaaa
a a
aa
aa
aa
a a
aa
aaaa
a
a
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
a a
a a
a a
aa
a a
aa
aa
aa
a a
a a
aa
a a
a a
a a
aa
aa
a a
a a
aa
a a
a a
aa
a a
aa
a a
aa
aa
aa
a a
aa
a a
aa
a
5–44
a a a aa aaaa a aa a a aaa a aa a aa aa aaaa aa aa
DL 6
DL 5
DL 4
DL 3
DL 0
5.3.8
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
a a a aa aaaa a aa a a aaa a aa a aa aa aaaa aa aa
DR 0
DW 2
DW 1
a
a a
a a
aa
a a
aa
aa
aa
a a
a a
aa
a a
a a
a a
aa
aa
a a
a a
aa
a a
a a
aa
a a
aa
a a
aa
aa
aa
a a
aa
a a
aa
a
a a aa aaaa a aa a a aaa a aa a aa aa aaaa aa aa
_______
Byte No.
a
a a
a a
aa
a a
aa
aa
aa a
a a
aa
a a
a a
a a
aa
aa a
a a
aa
a a a
aa
a a
aa a
aa
aa
aa a
aa
a a
aa
aaaaa
a a
a aa aaaa
a aaaa a aa a aaaaa aaaa a aaaaa aaaa
a aaaaa
5 PLC Interface
a
aa
aa
aa
aa
a a
a a
aa
aa
aa
a
a
aa
aa
aa
aa
a a
a a
aa
aa
aa
a
aaaaa a aaaa
7
15
aaaaa a aaaa
Help
a
aa
aa
aa
aa
a a
a a
aa
aa
aa
a
Group E
aa
aaaaa
aaa aaa
aa
a
aaa
aa
aaa
aa
aa a
a
aa
a
a
aa
aaa
a
a
aa
aa
a a
a a
aa
aa
aa
a a
aa
aa
a a
aa
aa
aa
a
a
aa
aa
a a
a a
aa
aa
aa
a a
aa
aa
a a
aa
aa
aa
a
aaa a aaaa aaa aaaa
6
14
a
aa
aa
a a
a a
aa
aa
aa
a a
aa
aa
a a
aa
aa
aa
a
Recall
a
aa
aa
a a
a a
aa
aa
aa
a a
aa
aa
a a
aa
aa
aa
a
Softkey 7
Softkey 7
a
aa
aa
a a
a a
aa
aa
aa aa
aaa
a aaa
aaaa
a
aa
aaa
aaa aaaa
aaaa
a a a
aaa a aa
aaa
aa
aa
aa
aa aa
aaa aa
aaa
aa
5.3.8 Operator panel signals / PLC (DB 40)
a
aa
aa
a a
a a
aa
aa
aa
aa
aa
a a
a a
aa
aa
a a
aa
aa
aa
a
aaa a aaaaaa a aaa aaaa
Group A (dyn.)
5

13
ETC
Change
aaa a aaaaaa a aaa
Softkey 6 aaaa
Softkey 6
a
aa
aa
a a
a a
aa
aa
aa
aa
aa
a a
a aa
aaa
a aaa
aaaa
a
aaa
aaaaa a
aa
aa
aa
aa
aa
a a
a
a
aa
aa
aa
aa
aa
a a
a a
aa
aa
a a
aa
aa
aa
a
aaa
aa
aa
aa
aa
aa
a a
a a
aa
aa
a a
aa
aa
aa
a
aaaaaaaa a aaa aaaa
4
12
aaaaaaaa a aaa aaaa
1..n
aaa
aaaa
aa
aa
aa
aa
a a
a a
aa
aa
a a
aa
aa
aa
a
Change
Softkey 5
Softkey 5
aaaaaa a aaa aaaa
mode grp. 1) channel 1)

a
aa
aa
aa
aa
aa
a a aaa
aaa aaaa
aaaa
a
aa
aaaa aaaaaaaa aaa aaaa
aa a
aa aaa aaaa
Bit No.
Operator panel signals / PLC (DB 40)
aa
aa
aa a
aa a
aa
aa
a a
aa
aa
aa
a
a aa aaa aaaa
Mode group and channel switchover is a key with double assignment

3
11
a
aa
a a
aa
a a
aa
aa
a a
aa
aa
aa
a
Clear
5.3.8.1 Key signals from operator panel (DB 40)
a
aa
a a
aa
a a
aa
aa
a a
aa
aa
aa
a
Softkey 4
Softkey 4
a
aa
a a
aa
a aa
aaa
a aaa
aaaa
a
aaa a a a
Key signals from operator panel
a
aa
a a
aa
a a
a
aaa
aa
a
aaaaa
a aa
aa
a a
aa
aa
a a
aa
aa
aa
a
a
aa
a a
aa
a a
a a
aa
a a
a a
aa
aa
a a
aa
aa
a a
aa
aa
aa
a
The static signals are stored in the DR.

aa aa a aa a aaa aaa aaaa
2
aa a a aa a aa aa aaa
10
aa
a aa
a aa
a aa
a
alarm
aa
aaa a aa
a aa
aaaaaaa aa
a a aa
aaaa
Group A softkeys (static signals)
Cancel
Acknow.
aa aa a aa a aaa aaa aaaa
Softkey 3
Softkey 3
Group A softkeys (dynamic signals)
a
aa
a a
aa
a a
a a
aa
a a
a a
aa
aa
a a
aa
aa
a a
aa
aa
aa
a
a
aa
aaaa
a a
a a
aa
aaa a
aa
aa
a a
aa
aa
aaaaaa
a aaa aaaa
aa aa a aa a aaa aaa a aa aaa aaaa

a
aa
a a
aa
a a
a a
aa
a a
a a
aa
aa
a a
aa
aa
a a
a a
aa
a a
aa
aa
a a
aa
aa
aa
a
9

1
Group E control keypad (dynamic signals)
Edit
Page
down
aa a a aa a aa aaa a a aaa aaaa

display
Act. val.
aa
a aa
a aa
a aaa aaaa
Group F selection cursor keys (dynamic signals)
Softkey 2
Softkey 2
a
aa
aa a a
aaaa
aaaaaaa a
aa
aa
aaaa a aaa aaaa
a
aa
a a
aa
a a
a aa a aaa
a a
aa
aa
a a aa aa
aaa
a aaa
aaaa
a
a
aa
aaaa
a aaaa
aa
a aa
aaaa
aa
a a
aa
aa
a
aaaa
a
a aa
a aaa aaaa
a
aa
a a
aa
a a
a a
aa
aa
a a
aa
aa
a a
a a
aa
a a
aa
aa
a a
aa
aa
aa
a
a
aa
a a
aa
a a
a a
aa
aa
a a
aa
aa
a a
a a
aa
a a
aa
aa
a a
aa
aa
aa
a
8
up
aaaaaaaaaaaaaaaaaa aa aa a aaa aaa a aa aaa aaaa

Page
Group D correction keys (dynamic signals)
aaaaaaaaaaaaaaaaaa a
Input
a aa a aaa aaa a aa aaa aaaa
Search
aaaaaaaaaaaaaaaaaa aa aa a aaa aaa a aa aaa aaaa
6FC5197- AA60
Softkey 1
Softkey 1
aaaaaaaaaaaaaaaaa
aa
a a
aa
a a
aa
a a
a a
aa
aa
a a
aa
aa
a a
a a
aa
a a
aaa a
aaaa
SINUMERIK 840C (IA)

aa
aaa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aa
aaa aa a a aa aaa a a aa
aa
a aa
aa
aa
a
09.95
aaaaaaaaa
aaaaaaaaa aaaaa aaaa a aaaaaa a
Mode groups
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL 7
DR 7 Mode group number
Softkey function signals

15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL 8 Dynamic function signals

7 6 5 4 3 2 1 0
DR 8 Static function signals
7 6 5 4 3 2 1 0
15 14 13 12 11 10 9 8
15 14 13 12 11 10 9 8

255 254 253 252 251 250 249 248
255 254 253 252 251 250 249 248
DL 40
DR 40 Changed
function
number
DL 41 Bit 15 Softkey function number Bit 8
DR 41 Bit 7 Softkey function number Bit 0
DL 42
DR 42

SINUMERIK 840C (IA)
5.3.8.2 Display dialog line (DB 40)
Display dialog line
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL 43
DR 43
DW 44
Allocated by internal signals
DW 45
DW 46
DW 47
DW 48
DL 49 Acknowl.
Fct. result Strobe Fct.
valid No. valid
DR 49 Softkey function number
DL 50 Function result
DR 50 Dialog text number

SINUMERIK 840C (IA)
5.3.8.3 Menu selection (DB 40)*
Menu selection
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL 51 Start
signal
from user
Own Acknowledgements
DR 51 insertion Insertion Insertion
active already act. Error executed
DL 52
Job number (1 - 11)
DR 52 (function ident. No.)
DL 53
Menu number/dialog text No. (1 - 65535)
DR 53 When using the WS800A programming station, the menu No. is limited to 999.
DL 54 Mode group number SW component (high byte) 2) (1 ... 4) 1)
DR 54 Channel number SW component (low byte) 2) (1 ... 4) 1)
DL 55 Request for
Key disable to NC
key inhibit INPUT EDIT CANCEL
DR 55 Unassigned
DL 56 Special
recall
DR 56 Displayed channel from NC (1 ... 4) 1)
_______
* For configuration notes, see Interface Description Part 1, Signals
1) SW 4 and higher: 6 channels
2) Software component, relevant to "alarm concept"

SINUMERIK 840C (IA)
5.3.8.4 Cursor data (DB 40)
Channel-specific
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL 57
Data group base
DR 57 Data type base
DL 58 DB / DX number base (1 - 255)
DR 58
Unassigned
DL 59
DW number base (0 - 2042)
DR 59
DL 60
Data group pointer
DR 60
Data group pointer
DL 61 DB / DX number pointer (1 - 255)
DR 61 Unassigned
DL 62
DW number pointer (0 - 2042)
DR 62
DL 63
Block number (0 - 65535)
DR 63

SINUMERIK 840C (IA)
5.3.8.5 User key signals (DB 40)
User key signals
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DW 64
:
Reserved
:
DW 99
DL 100 User-assignable keys (dynamic signals) for 1st customer key module
Key 1 Key 2 Key 3 Key 4 Key 5 Key 6 Key 7 Key 8
DR 100 User-assignable keys (static signals)

DL 101 User-assignable keys (dynamic signals)

Key 9 Key 10 Key 11 Key 12 Key 13 Key 14 Key 15
DR 101 User-assignable keys (static signals)

DL 102 LEDs
LED 1 LED 2 LED 3 LED 4 LED 5 LED 6 LED 7 LED 8
DR 102 LEDs
LED 9 LED 10 LED 11 LED 12 LED 13 LED 14 LED 15
DL 103 Key hexadecimal code (KYRU II code)

Key code
DR 103 Status byte
DL 104
DR 104 Selected Installation/ Modification

NC task MMC PLC status start-up menu
active 3) active 2) Area1) display menu number User menu
DW 105 Menu number
________
1) 0 ... Data area
1 ... Machine area
2) SW 2 and higher
3) 840C-WIN, SW 5 higher, only

SINUMERIK 840C (IA)
User key signals

15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL 106 User-assignable keys 2nd customer key submodule (dynamic signals) 1)

DR 106 User-assignable keys 2nd customer key submodule (static signals) 1)

DL 107 User-assignable keys 2nd customer key submodule (dynamic signals) 1)

DR 107 User-assignable keys 2nd customer key submodule (static signals) 1)

DL 108 LEDs 2nd customer key submodule 1)
LED 1 LED 2 LED 3 LED 4 LED 5 LED 6 LED 7 LED 8
DR 108 LEDs 2nd customer key submodule 1)
LED 9 LED 10 LED 11 LED 12 LED 13 LED 14 LED 15
DL 109 Hexadecimal key code (Flexos code)

ASCII code
DR 109 Status byte
DL 110 Vertical softkeys: Dynamic

14 13 12 11 10 9 8
DR 110 Vertical softkeys: Static

14 13 12 11 10 9 8
DW 111
: Reserved
:
DW 149
_______
1) 2nd machine control panel

SINUMERIK 840C (IA)
5.3.9 Interface command channel (DB 41)
Command channel (DB 41)
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL 0 Reserved
DR 0 Request bits
8th UI 7th UI 6th UI 5th UI 4th UI 3rd UI 2nd UI 1st UI
DL 1 Reserved
DR 1 Error bits
8th UI 7th UI 6th UI 5th UI 4th UI 3rd UI 2nd UI 1st UI
DL 2 Reserved
DR 2 Reserved
DL 3 Reserved
DR 3 Reserved
DL 4 Reserved
DR 4 Reserved
DL 5 Reserved
DR 5 Reserved
Note:
Set number of user interfaces (UI) with PLC MD 33.

SINUMERIK 840C (IA)
Interface command channel

15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL m (High)
Function number
DR m
(Low)
DL m (High)
+1
Error number
DR m
+1 (Low)
DL m DB = 0
+2 DX = 1
DR m
Source - DB/DX number
+2
DL m (High)
+3
Data word number
DR m
+3 (Low)
DL m DB = 0
+4 DX = 1
DR m
Target DB/DX number (IKA) 1)
+4
DL m (High)
+5
Initial DW No. of target DB (IKA) 1)
DR m
+5 (Low)
DL m
+6
Reserved
DR m
+6
Note:
m= 6 1st UI Possible function numbers:

m= 13 2nd UI 1 = Static path dimension
m= 20 3rd UI 2 = Division increment
m= 27 4th UI 3 = S external
m= 34 5th UI
m= 41 6th UI 5 = M19 over several revolutions
m= 48 7th UI 6 = Transformation
m= 55 8th UI 7 = Coupled motion
9 = Temperature compensation 1)
10 = Read IKA data 1) 2)
11 = Write IKA data 1) 2)
12 = Travel to fixed stop1)
_______
1) SW 3 and higher
2) IKA = Interpolation and compensation with tables

SINUMERIK 840C (IA)
5.3.10 General interface NC/PLC (DB 48)
Signals to NC
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL 0 Status Keyswitch Screen Operator Control

write Pos. 1 display panel Cycle w/o oper. Warm
disable colour black dark disable disable panel restart
Activate Keyswitch position

DR 0 Transfer cam/
cam values axis 0 2 3
1) assign. 1) Colour green Colour red
DL 2
DR 2 PLC trigger signal 1)
Trace 4 Trace 3 Trace 2 Trace 1
DL 42) Collision Collision Collision Collision Collision Collision Collision Collision

detection detection detection detection detection detection detection detection
Off 16 Off 15 Off 14 Off 13 Off 12 Off 11 Off 10 Off 9
DR 42) Collision Collision Collision Collision Collision Collision Collision Collision

DL 62) Collision Collision Collision Collision Collision Collision Collision Collision

DR 62) Collision Collision Collision Collision Collision Collision Collision Collision

DL 8
DR 82) Enable
"Freeze
IKA "
DL k2)
DR k2) Request: Acknowl. Switch on Switch off

Freeze IKA error IKA IKA
message
DL 74 Reduction area Off

Pr. zone 16 Pr. zone 15 Pr. zone 14 Pr. zone 13 Pr. zone 12 Pr. zone 11 Pr. zone 10 Pr. zone 9
DR 74 Reduction area Off

DL 76 Reduction area Off

DR 76 Reduction area Off

_______
1) SW 3 and higher
2) SW 6 and higher

SINUMERIK 840C (IA)
aa
2)
1)
a
aa
a
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a
aa
a
9
8
7
6
5
4
3
2
1
5–54
16
15
14
13
12
11
10
a
aa
a
aa aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
IKA No.
DL
DR
a
k+12)
k+12)
DL 3
DL 1
DR 3
DR 1
aa
_______
DL 72)
DL 52)
DR 72)
DR 52)
DL 77
DL 75
Byte No.
DR 77
DR 75
a
a
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
a
a
a
aa
a
5 PLC Interface
a
aa
a
40
38
26
24
32
30
28
26
24
22
20
18
16
14
12
10
a
aa
a
Adress K
7
15
aa
SW 6 and higher
SW 3 and higher
zone
zone
zone
zone
trans-
aa
ferred 1)
Pr. zone 8
aa
limit output
Modification
a
aa
a
32
31
30
29
28
27
26
25
24
23
22
21
20
19
18
17
a
aa
a
IKA No.
a
aa
a
6
14
a
aa
a aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
zone
zone
zone
zone
aa
Output
assign.
limitation
minimum
Cam values Cam/axis
aa
Pr. zone 7
72
70
68
66
64
62
60
58
56
54
52
50
48
46
44
42
activated 1)
a
aa
a
Adress K
a
aa
a
aa
5
aa
13
cam
zone
zone
zone
zone
aa
Output
Screen
values 1)
limitation
NC alters
aa
maximum
from SW 5
display dark
a
aa
a
aa
a
a
a
a
4
12
a
aa
zone
zone
zone
zone
IKA is
aa
freezed
a
aa
a
a
aa
a
a
aa
a
aaaaaaaaaaaaaaaaaaaaa
Bit No.
aa
Signals from NCK
aa
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
3
11
a
aa
state
zone
zone
zone
zone
IKA in
a
aa
a
aa
a
aa
aa
Protection zone adaptation active


a
aa
a
2
a
10
aa
zone
zone
zone
zone
Error
a
a
a
a
indication
Pr. zone 6 Pr. zone 5 Pr. zone 4 Pr. zone 3

intermediate checkback
a
aa
a
aa

a
aa
aa
9
1
a
aa
zone
zone
zone
zone
aa
IKA is on
Pr. zone 2
aa
Pr. zone 16 Pr. zone 15 Pr. zone 14 Pr. zone 13 Pr. zone 12 Pr. zone 11 Pr. zone 10
a
aa
a
a
aa
a
a
aa
a
8
a
aa
zone
zone
zone
zone
Warm
aa aaaaaaaaaaaaaaaaaaaaa
ended
restart
6FC5197- AA60
aa
IKA is off
collision 8 collision 7 collision 6 collision 5 collision 4 collision 3 collision 2 collision 1
Pr. zone 1
Pr. zone 9
Protection Protection Protection Protection Protection Protection Protection Protection
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
SINUMERIK 840C (IA)

aa
a
01.99
aaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaaa
5.3.11 PLC messages (DB 58))
5.3.11 PLC messages (DB 58)
Control signals
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DisplayBetriebs-
in message line
DL 0 Acknowl. NC
Emergency Error mes- Operational Top priority
Acknowledge
PLC error
Stop *) sages 2) messages 2) Paging alarm 1) message
Statuses
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
NC PLC
in PLC PLC alarm message
DR 0 Emergency Emergency (PLC error (operational
Stop Stop message) PLC
state message 1) message) 1)
Emergency Stop to NC
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL 1 Message
9007 9006 9005 9004 9003 9002 9001 9000
DR 1 Message
9015 9014 9013 9012 9011 9010 9009 9008
DL 2 Message
9023 9022 9021 9020 9019 9018 9017 9016
DR 2 Message
9031 9030 9029 9028 9027 9026 9025 9024
_______
1) SW 3 and higher
2) SW 1 and SW 2 only
*) Static signal

SINUMERIK 840C (IA)
Messages
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL 3 Message
9039 9038 9037 9036 9035 9034 9033 9032
DR 3 Message
9047 9046 9045 9044 9043 9042 9041 9040
DL 4 Message
9055 9054 9053 9052 9051 9050 9049 9048
DR 4 Message
9063 9062 9061 9060 9059 9058 9057 9056
DL 5 Message
9071 9070 9069 9068 9067 9066 9065 9064
DR 5 Message
9079 9078 9077 9076 9075 9074 9073 9072
DL 6 Message
9087 9086 9085 9084 9083 9082 9081 9080
DR 6 Message
9095 9094 9093 9092 9091 9090 9089 9088
DL 7 Message
9103 9102 9101 9100 9099 9098 9097 9096
DR 7 Message
9111 9110 9109 9108 9107 9106 9105 9104
Note:
1) Whether the message is to be treated as error or operational message
is defined in PLC machine data.
2) The function blocks for the scan and display of messages are contained
in FB package 0.

SINUMERIK 840C (IA)
Messages
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL 8 Message
9119 9118 9117 9116 9115 9114 9113 9112
DR 8 Message
9127 9126 9125 9124 9123 9122 9121 9120
DL 9 Message
9135 9134 9133 9132 9131 9130 9129 9128
DR 9 Message
9143 9142 9141 9140 9139 9138 9137 9136
DL 10 Message
9151 9150 9149 9148 9147 9146 9145 9144
DR 10 Message
9159 9158 9157 9156 9155 9154 9153 9152
DL 11 Message
9167 9166 9165 9164 9163 9162 9161 9160
DR 11 Message
9175 9174 9173 9172 9171 9170 9169 9168
DL 12 Message
9183 9182 9181 9180 9179 9178 9177 9176
DR 12 Message
9191 9190 9189 9188 9187 9186 9185 9184
DL 13 Message
9199 9198 9197 9196 9195 9194 9193 9192
DR 13 Message
9207 9206 9205 9204 9203 9202 9201 9200
DL 14 Message
9215 9214 9213 9212 9211 9210 9209 9208
DR 14 Message
9223 9222 9221 9220 9219 9218 9217 9216
DL 15 Message
9231 9230 9229 9228 9227 9226 9225 9224
DR 15 Message
9239 9238 9237 9236 9235 9234 9233 9232

SINUMERIK 840C (IA)
Messages
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL 16 Message
9247 9246 9245 9244 9243 9242 9241 9240
DR 16 Reserved
DL 17 Message
9257 9256 9255 9254 9253 9252 9251 9250
DR 17 Message
9265 9264 9263 9262 9261 9260 9259 9258
DL 18 Message
9273 9272 9271 9270 9269 9268 9267 9266
DR 18 Message
9281 9280 9279 9278 9277 9276 9275 9274
DL 19 Message
9289 9288 9287 9286 9285 9284 9283 9282
DR 19 Message
9297 9296 9295 9294 9293 9292 9291 9290
DL 20 Message
9305 9304 9303 9302 9301 9300 9299 9298
DR 20 Message
9313 9312 9311 9310 9309 9308 9307 9306
DL 21 Message
9321 9320 9319 9318 9317 9316 9315 9314
DR 21 Message
9329 9328 9327 9326 9325 9324 9323 9322
DL 22 Message
9337 9336 9335 9334 9333 9332 9331 9330
DR 22 Message
9345 9344 9343 9342 9341 9340 9339 9338
DL 23 Message
9353 9352 9351 9350 9349 9348 9347 9346
DR 23 Message
9361 9360 9359 9358 9357 9356 9355 9354
DL 24 Message
9369 9368 9367 9366 9365 9364 9363 9362
DR 24 Message
9377 9376 9375 9374 9373 9372 9371 9370
DL 25 Message
9385 9384 9383 9382 9381 9380 9379 9378
DR 25 Message
9393 9392 9391 9390 9389 9388 9387 9386

SINUMERIK 840C (IA)
Messages
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL 26 Message
9401 9400 9399 9398 9397 9396 9395 9394
DR 26 Message
9409 9408 9407 9406 9405 9404 9403 9402
DL 27 Message
9417 9416 9415 9414 9413 9412 9411 9410
DR 27 Message
9425 9424 9423 9422 9421 9420 9419 9418
DL 28 Message
9433 9432 9431 9430 9429 9428 9427 9426
DR 28 Message
9441 9440 9439 9438 9437 9436 9435 9434
DL 29 Message
9449 9448 9447 9446 9445 9444 9443 9442
DR 29 Message
9457 9456 9455 9454 9453 9452 9451 9450
DL 30 Message
9465 9464 9463 9462 9461 9460 9459 9458
DR 30 Message
9473 9472 9471 9470 9469 9468 9467 9466
DL 31 Message
9481 9480 9479 9478 9477 9476 9475 9474
DR 31 Message
9489 9488 9487 9486 9485 9484 9483 9482
DL 32 Message
9497 9496 9495 9494 9493 9492 9491 9490
DR 32 Reserved
Notes:
• Whether the message is to be treated as error or operational message is defined in PLC
machine data (see Installation Guide).
• The function blocks for scan and display of messages are contained in FB package 0.

SINUMERIK 840C (IA)
5.3.11.1 Softkey function calls DB 59 1)
Softkey function calls
15 14 13 12 11 10 9 8
Byte No. Bit No.
7 6 5 4 3 2 1 0
DL x
Error signal
DR x
Applies to error acknowledgement in DB 40 (DR 51, bit 1) only
DL
x+1
Function number (1 ... 65535)
DR
x+1
DL
x+2
Number of parameters (max. 49)
DR
x+2
DL
x+3
Parameter 1
DR
x+3
DL
x+4
Parameter 2
DR
x+4
.
..
DL
x+y
Parameter n
DR
x+y
Note:
DB 59 is set up with a length of 128 DW from operating system. x = any DW, defined in
DB 40, DR 53.
_______
1) SW 4 and higher

SINUMERIK 840C (IA)
5.3.12 DBs for PLC machine data (DB 60-65)
5.3.12 DBs for PLC machine data (DB 60-65)
DB DW Significance
DB60 0 to 137 Words for operating system
DB61 0 to 149 Words for function blocks
DB62 0 to 49 Words for user
DB63 0 to 49 Bits for operating system
DB64 0 to 24 Bits for function blocks
DB65 0 to 24 Bits for user
For significance of words and bits see Section 2.
5.3.13 DBs set-up for user (DB 66*), 67*), 68, 71)
DB 66 Icons
15 14 13 12 11 10 9 8
Byte No. Bit No.

PLC
7 6 5 4 3 2 1 0
DL 0
..
.
DR 3
DB 67 INT-MSTT (interface, machine control panel)
15 14 13 12 11 10 9 8
Byte No. Bit No.

PLC
7 6 5 4 3 2 1 0
DL 0
..
.
DR 3
DB 68
DW-Nr.
DW 0
.. Extended address M word 1 (binary)
.
DW 63
_______
*) For configuration notes, see Interface Description Part 1, Signals

SINUMERIK 840C (IA)
5.3.13 DBs set-up for user (DB 66, 67, 68, 71)
DB 71 for bits
15 14 13 12 11 10 9 8
Byte No. Bit No.

PLC
7 6 5 4 3 2 1 0
DL 0
..
.
DR 15
5.3.14 Decoding lists for M signals (DB 80...DB 83) 1)
Decoding lists for M signals
DW No.
PLC- High byte (DL) Low byte (DR)
MD No.
DW Extended address
m+0
DW M address
m+1
DW Bit address, DW No. Bit address, bit No.
m+2
Notes:
• Address m is obtained from the following number of the M function definition:
M function m
1 0
2 3
3 6
.. ..
. .
64 189
• The table is to be completed consecutively from the first entry, gaps between entries are
not allowed. If less than 64 M functions are defined, unassigned entries are preset with 0.
All unassigned entries are located at the end of the table.
• The decoding lists are channel-specific, i. e. decoding list DB 80 is provided for NC
channel 1 and, accordingly, DB 83 is allocated to NC channel 4.
• M decoding according to the decoding list is activated channel-specifically via MDs.
_______
1) SW 4 and higher: DB 85
END OF SECTION

SINUMERIK 840C (IA)
04.96 6 Startup, Flowcharts
6.1 Restart after failure or replacement of the central service board
6 Startup, Flowcharts
1st step
Rename PLC program on the hard disk
Area switchover
a
a
a
a
a
a
a
a
a
a
a
aaaaaaaa a
a
a
a
aaaa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
Password NO
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
aaa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
Diagnosis
a
a
a
a
a
a
a
a
a
a
set
aaa
a
a
a
a
a
a
a
a
a
a
a
a
a
a
a
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SINUMERIK 840C (IA)
6 Startup, Flowcharts 04.96
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SINUMERIK 840C (IA)
04.96
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setting in the SERVICES operating area.
a
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Select PC format on the PCIN software
a
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a
6FC5197- AA60
of PCIN 4.2. The data are output by the NC in PC format, i.e. this format must be the default
The following information is intended as help for transferring data to an external PC by means
6–5
6.4 Data transfer NC PC
6–6
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Setting on NC side:
aaaa aa aa aa
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a aaaa a aaa aaaa aa
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6.4 Data transfer NC PC
a
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Devices
Services
RECALL
YES
Selection
aaaa aa aa aaaa aa a aa aa aaaa a aaa aaaa aa aa a aaa aa aa aaaaaaaa
Archive list
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Data output
a
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Data transfer PC/external running

aaa
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start
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Output
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Input
Input
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a
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Select a workpiece
aaa aa aa aaa aa aa a a a aa aa
Cursor to any directory, e.g. LOCAL
aaaa
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Select program, e.g. MPF01

aa a
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6FC5197- AA60
SINUMERIK 840C (IA)
04.96
6.5
04.96
a
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SINUMERIK 840C (IA)

a
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Setting on the NC side:
aaaaaaa aaaa aaaa a aaa a aaa a aaa a aa a aaaa a aaa aaaa aa aaaaa aa aa aa aa
Devices
Services
RECALL
Set input
aaaaaaa aaaa aaaa a aaa a aaa a aaa a aa a aaaa a aaa aaaa aa aaaaa aa aa aa aa aaaaaaaa
Selection
Input start
Password
Diagnosis
Data input
a
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e.g. enter 1111
Area switchover
Area switchover
a
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(NC waits for input)

a
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a
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Data transfer PC/external running

Select STANDARD with the cursor
aaaaaa
aaaaaaa
a a
aaaa
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a
a aaa
6FC5197- AA60
Loading the archive file from an external PC to the NC
6–7
6.5 Loading the archive file from an external PC to the NC
aa a
6–8
a
aa
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aa aa aa aa aa aa aa aa aaa aa aa a aaa a aaa aa aa aa a aaa aa aaa aaaa
Enter
Enter
Enter
Setting on external PC:
Ready
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file name C:_____

aa aa aa aa aa aa aaa aa aa a aaa a aaa aa aa aa a aaa aa aaa aaaa
Enter drive and

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on PCIN software
Data transfer starts

aa a aa a aa aa aaa aa a a aaa a aa aa aa aa a aaa aa aaa
Select PC FORMAT
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Ready for operation no
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DATA_OUT PC FORMAT
aa
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Settings: 9600 baud, no-partiy,
a
aa
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a a
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a a
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a
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8 data bits, 1 stop bit, BIN file = ON
a
aa
aa
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a
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aaa aa aaa
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6.5 Loading the archive file from an external PC to the NC
END OF SECTION

6FC5197- AA60
SINUMERIK 840C (IA)
04.96
Suggestions
Siemens AG
A&D MC BMS Corrections
P.O. Box 31 80 For Publication/Manual:
D-91050 Erlangen SINUMERIK 840C
Federal Republic of Germany SIMODRIVE 611-D
Installation Lists
Tel. +49 - 180 / 5050 - 222 [Hotline]
Fax +49 - 9131 / 98 - 2176 Service Documentation
email: motioncontrol.docu@erlf.siemens.de
Installation Guide
Order No.: 6FC5 197-6AA60-0BP2
Edition: 09.2001
From:
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General Documentation User/Manufacturer/ User Documentation
Service Documentation
SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK

840C 840C Accessories ACR 20/ 840C
805SM/840C
Brochure Catalog NC 36 Catalog NC Z Link to SINEC L2--DP with Module Diagnostics Guide
-- IM328--N, Slave
-- IM329--N, Master and Slave
User Documentation
SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK

840C 840C 840/840C/ 840/840C/ 840C 840C
880/ 850/880/
880 GA2 880 GA2
Operator’s Guide Programming User’s Guide Cycles, Measuring Cycles User’s Guide
-- OEM Version Guide Graphic Programming System Programming Version 20 Simulation Milling
Windows -- Drilling/Boring and Milling Guide User’s Guide and Turning
-- Standard Parts 1 + 2
-- Turning Parts 1 + 2
-- On DOS PC
-- Environment Description 840C
Manufacturer Documentation
SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK SINUMERIK

840C 840/840C/ 840/840C/ 840C 840C 840C
880/ 880/
880 GA2 880 GA2
840/880
Interface: Function Block PLC 135 WB/WB2d/WD SINUMERIK Planning Guide User’s Guide
-- Signals Packages Quick Reference, WS 800A Graphic OEM Version
-- Connection Function Macros Planning -- CL 800 Programming System for Windows
Conditions S5--HLL Cycle Language
-- User’s Guide
Manufacturer Documentation Service Documentation
SINUMERIK SINUMERIK
SINUMERIK SINUMERIK SINUMERIK SIMODRIVE SIMODRIVE SINUMERIK SINUMERIK
840C 840/840C/ 840/840C/ Safety 840C 840/840C/ 840C
880/ 880/ Integrated 611D 850/880/
880 GA2 880 GA2 880 GA2
Alarm Dialog Computer Link Computer Link Description of Installation Guide Measuring Cycles Spare Parts
for PC -- SINT -- Message Frame Functions -- Instructions Version 20 List
OEM Version -- SIN PS 231 Description SINUMERIK -- Lists Start--up Guide
for Windows -- SIN PS 315 -- General Safety Integra- -- Difference
Description ted Description Windows
Electronic Documentation
SINUMERIK
SIMODRIVE
840C
611D
DOC ON CD

6sc6110 0ea00 Moduł Siemens Manual

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Control SINUMERIK 840C/CE

Edition Order No. Remarks

This manual is included in the documentation on CD-ROM (DOCONCD)

Other functions not described in this documentation might be

Order No. 6FC5197-6AA60-0BP2 Siemens-Aktiengesellschaft

840C Installation Lists

Package 7: Code Carrier

Package 4/5: Computer Link

840C Installation Instructions

Package 0: Basic Functions

Part 2: Connection Conditions

Package 1: Tool Management

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Planning Guide PLC 135 WB/WB2/WD

be used only in part for new software versions.

Package 8: PLC-controlled Data Input/Output

Please contact your local SIEMENS office for further details.

for a description of the alarms (Monitoring section).

This manual is valid for software versions 1, 2, 3, 4, 5 and 6.

consulted (e.g. Universal Interface, Measuring Cycles, CL800 Cycle Language).

As from software version 3, the data relevant to SIMODRIVE 611-D

As from software version 4, please refer to the Installation Lists manual

are not taken.

state can result if the appropriate notices are not observed.

damage can result if the appropriate precautions are not taken.

This warning notice means that an undesired event or an undesired

substantial material damage can result if the appropriate precautions

PLC Machine Data 2

Cycles Machine Data 3

1 NC/Drive Machine Data ............................... 1–1

1.1 General values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1–2

2 PLC Machine Data ................................... 2–1

4 NC Setting Data ..................................... 4–1

4.1 NC values . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4–1

5 PLC Interface ....................................... 5–1

5.1 Overview PLC interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5–1

1 NC/Drive Machine Data

© Siemens AG 1992 All Rights Reserved 6FC5197- AA60 1–1

1.1 General values

MD Designation Standard Maximum Reference Input

1 Speed after prelimit switch 500 100000 IS 1000 units/min

3 Corner deceleration rate 500 100000 IS 1000 units/min

7 Circle end point monitoring 5 32000 IS units

9 Error window on reapproach to 200 32000 IS units

18 Zero offset group (L960) 1 10 --

23 Number of buffer pairs 16 16 -- --

24 Number of buffer pairs 16 16 -- --

25 Number of buffer pairs 16 16 -- --

26 User program useful data 234 254 *) -- characters

1–2 © Siemens AG 1992 All Rights Reserved 6FC5197- AA60

MD Designation Standard Maximum Reference Input

30 Number of sectors in pro- 10 1000 -- Sector

117 - // - 19 100 150 -- %

119 - // - 21 110 150 -- %

121 - // - 23 120 150 -- %

© Siemens AG 1992 All Rights Reserved 6FC5197- AA60 1–3

MD Designation Standard Maximum Reference Input

141 - // - 11 100 150 -- %

142 - // - 12 105 150 -- %

144 - // - 14 115 150 -- %