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EMPLOYER: DOC NO.

8188-MD-FEA-RFQ-001

REVISION 0

JOB NO. J8188

CONTRACTOR: SHT NO. SHEET 1 of 4

PROJECT
MEG Rectangular Tank
TITLE
CYLINGAS COMPANY LLC,
LOCATION DUBAI, UAE
DUBAI, P.O.BOX 5698.

RFQ FOR APPOINTMENT OF FEA ANALYSIS SUBCONTRACT


OF RECTANGULAR TANK

FOR QUOTATION

PREPARED BY CHECKED BY APPROVED BY APPROVED BY


REV. NO. DESCRIPTIONS
CYLINGAS CYLINGAS CYLINGAS PRQ

RL SK SK
0 ISSUED FOR QUOTATION
29-02-16 29-02-16 29-02-16

THIS DOCUMENT IS THE PROPERTY OF CYLINGAS COMPANY LLC.


THE INFORMATION CONTAINED HEREON MAY NOT BE USED OR COPIED IN ANY MANNER WITHOUT THE WRITTEN PERMISSION OF CYLINGAS COMPANY LLC.
RFQ FOR FEED DIFFUCER
MEG Rectangular Tank
Doc. No. : 8188-MD-FEA-RFQ-001 Revision No. : 0 Page No. 2 of 4

TABLE OF CONTENTS PAGE

1. PROJECT DESCRIPTION ............................................................................... 3


2. SCOPE OF WORK:.......................................................................................... 3
3. CODES AND STANDARDS ............................................................................. 3
4. SPECIFIC DELIVERABLES ARE REQUIRED: ................................................ 4
5. LIST OF DOCUMENTS TO BE SUBMITTED .................................................. 4
6. INFORMATION/CONFIRMATION REQUIRED IN THE BID ............................ 4
7. PRICE BREAKDOWN ...................................................................................... 4
8. SCHEDULE OF SUBMISSION ........................................................................ 4
RFQ FOR FEED DIFFUCER
MEG Rectangular Tank
Doc. No. : 8188-MD-FEA-RFQ-001 Revision No. : 0 Page No. 3 of 4

1. PROJECT DESCRIPTION

MCDERMOTT MIDDLE EAST, INC (Hereinafter referred to interchangeably as “MDME”) Proposes


fabrication of 6 nos of new Permanent removable MEG Tanks, each Tank has complying Project
specification and Code requirements,
Rectangular tank Inside Dimensions -L5400 x W3110 x H3950mm and the shell/Stiffener Material
shall be A240 TP 316L & S355J2 for Bottom frame.

2. SCOPE OF WORK:

The Scope of works comprises of FEA/Rigging analysis of complete Rectangular tank including
nozzles, Bottom Frame, Stiffeners, External attachment & lifting lugs, etc. as per GEP, Project
specification & Noble Denton 0027ND.

The FEA Should be performed with various cases with various combination of Design + Operating
load (Design parameter+ Hydro test + Wind ), lifting(Rigging) analysis and meet the design
requirements of Noble Denton 0027ND.

The tank will be frequently transported between offshore and onshore. A robust design shall
therefore be required to avoid vulnerable items being damaged during regular handling.

Design shall take into consideration the limitations of the crane on the platform they are located for
both static and dynamic lifting

FEA analysis subcontractor must need to comply all the CGL comments, client and consultant,

Note : Tanks are not anchored by bolting / welding with the bottom frame

3. CODES AND STANDARDS

The following major ref. code and standards shall be followed along with all the applicable codes &
standard/spec. as mentioned in the project specification.

Roark’s Formula, 7th ED Design of Rectangular tank


ASME SEC. 2A, EDITION 2015 Ferrous Material specifications
ASME SEC. 2D, EDITION 2015 Material Properties
FAXP-GX-TDS-ME-0002 Technical Data sheet of MEG tanks
FAXP-GX-S-ME-0003 Specification for Permanent removable MEG Tanks
ANNEXURE - 1 Design Data
ANNEXURE - 2 Weight Details
ANNEXURE - 3 3D Model
ANNEXURE - 4 Tank support frame details
RFQ FOR FEED DIFFUCER
MEG Rectangular Tank
Doc. No. : 8188-MD-FEA-RFQ-001 Revision No. : 0 Page No. 4 of 4

4. SPECIFIC DELIVERABLES ARE REQUIRED:

1. Any deviation considered by the subcontractor must need to clearly specify in the technical
and Commercial offer.
2. FEA report should contain the Design references, Design basis, Input Eco, Detailed report
with conclusion.
3. FEA subcontractor must need to submit native file of FEA analysis along with each submittal.
4. All the comments given by the client, consultant, must be incorporated by the FEA
Subcontractor and submit revised documents along with CRS sheet for approval ( consider
max 3 no of revision by client not by CGL, CGL will assist you to meet the RFQ/Design
requirements).

5. LIST OF DOCUMENTS TO BE SUBMITTED

1. Statement of compliance to specification


2. Validity of offer
3. List of deviations / Exclusions
4. Company brochures and proposed materials catalogue, Performance curves etc.
5. Delivery Schedule
6. Process guarantee certificate
7. Drawings

6. INFORMATION/CONFIRMATION REQUIRED IN THE BID

The entire Guarantee/Warranty and service requirement shall be back to back as per specification

7. PRICE BREAKDOWN

Primer Supply

8. SCHEDULE OF SUBMISSION

- FEA Report required within 7 days from the PO date.


- All documents of engineering review shall be in accordance with code, project's /
Employer requirement. The list of document deliverables to be submitted by the Contractor as per
projects /scope requirement, which is the minimum required. However, Contractor shall prepare
and submit any additional documents which are required for the completion of the Works to the
satisfaction of Employer / Employer’s Representative.
DOCUMENT TITLE: COMPANY DOCUMENT NUMBER:

Specification for Permanent Removable MEG Tanks


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CHANGE RECORD

Rev. No. Date Description

A 01-10-2015 Issued for IDC


(Document issued for Inter-Discipline Check)

B 21-10-2015 Issued for Approval

C 10-12-2015 Re-Issued for Approval


(By incorporating Company comments)

0 04-01-2016 Approved for Construction


(After incorporating COMPANY Comments)

Approved for Construction


1 21-02-2016 (a) Corrected QG document number as provided by Qatargas.
(b) 1st para of Section 5.1 modified as per API 650, Ultimate tensile
strength/2.5 form Ultimate tensile strength/3
(c) Section 5.7 modified, limitation on weight of PRMT including its
skid is increased to16.5MT from 12MT
DOCUMENT TITLE: COMPANY DOCUMENT NUMBER:

Specification for Permanent Removable MEG Tanks


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1. CONTENTS
1.0 Introduction .............................................................................................................. 4
1.1 Outline Description of Equipment .............................................................................. 4
1.2 Abbreviations ............................................................................................................ 4
1.3 Definitions ................................................................................................................. 4
2.0 Applicable Codes, Standards and Specifications ..................................................... 4
2.1 Overview................................................................................................................... 4
2.2 Principal Standards ................................................................................................... 5
2.3 Deviations ................................................................................................................. 6
3.0 General Description ................................................................................................. 6
4.0 General Data ........................................................................................................... 7
4.1 Location .................................................................................................................... 7
4.2 Environmental Data .................................................................................................. 7
4.3 Transportation........................................................................................................... 7
4.4 Coatings ................................................................................................................... 7
5.0 Specific Technical Requirements ............................................................................. 8
5.1 Tank Design.............................................................................................................. 8
5.2 Materials ................................................................................................................... 9
5.3 Design Life ................................................................................................................ 9
5.4 Units of Measurement ............................................................................................... 9
5.5 Erection .................................................................................................................... 9
5.6 Tolerances ................................................................................................................ 9
5.7 Weight Control .......................................................................................................... 9
6.0 Inspection, testing and certification ........................................................................ 10
7.0 Spare Parts & Special Tools .................................................................................. 10
8.0 Marking and Tagging ............................................................................................. 11
9.0 Vendor Documentation Requirements ................................................................... 11
DOCUMENT TITLE: COMPANY DOCUMENT NUMBER:

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1.0 INTRODUCTION

This Engineering Specification provides basic requirements for the design, fabrication, inspection and
testing of welded steel rectangular atmospheric storage tanks with flat roofs intended for permanent use
on offshore platforms and may be removed and relocated at any time.

1.1 Outline Description of Equipment

As part of Flow Assurance Expansion Project, two (2) Permanent Removable MEG tanks with gross
capacity of 62 m3 each shall be installed on WHP7, WHP8 and WHP9 Platforms. All six of the PRMTs
are interchangeable and shall be located on any platform designated QG3&4.

1.2 Abbreviations

API American Petroleum Institute


CRA Corrosion Resistant Alloy
DEP Design and Engineering Practice
FAXP Flow Assurance Expansion Project
ITP Inspection Test Plan
ITRS Inspection and Test Requirements Sheet
MEG Mono-Ethylene Glycol
MPI Magnetic Particle Inspection
NDE Non Destructive Examination
NPS Nominal Pipe Size
PRMTs Permanent Removable MEG Tanks
PMI Positive Material Identification
PQR Procedure Qualification Record
QG Qatargas
QA/QC Quality Assurance / Quality Control
SDR Specification Deviation Request
SDRL Vendor Document Request List
UT Ultrasonic Inspection
UEFS Utility Engineering Flow scheme
WPS Weld Procedure Specification
WHP Well Head Platform

1.3 Definitions

COMPANY : QATARGAS 3&4 (End User / Owner of the equipment)

CONTRACTOR : The Party who carries out all or part of the Design, Engineering, Procurement,
Construction, and Commissioning for the Project.

VENDOR : The party who has single point responsible for the supply of the complete
Package, and supplies all the equipment and services to perform the duties
Specified by the Contractor and/or Owner.

SUB-SUPPLIER : Those parties responsible for specialized services and components within the
Package.

2.0 APPLICABLE CODES, STANDARDS AND SPECIFICATIONS

2.1 Overview

The design, engineering, procurement and construction of the FAXP project for QG 3&4 Platforms shall
be in accordance with the Qatar Statutory Law and regulations, based on selected applicable codes and
shall adhere to internationally accepted sound engineering practices.
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The order of precedence for codes and standards shall be:

1. Qatar statutory law and regulations


2. Project Specifications
3. Shell Design & Engineering Practices *
4. International codes and standards

*SHELL Standards shall generally govern, but the QG 3&4 Management Team shall retain the right to
challenge and have the final authority for approval of the project specific specifications.

2.2 Principal Standards

The following Codes and Standards have been identified as the principal documents to be used for the
design, specification, fabrication, inspection, testing, coating, and supply of the equipment under the
scope of supply:

Shell DEPs (Version 38)

00.00.05.05- Gen Index to DEP Publications and Standard Specifications


00.00.06.06- Gen Index to Standard Drawings
30.10.60.18 – Gen Welding of Metals
30.48.00.31- Gen Protective Coatings for Onshore and Offshore Facilities
30.00.60.18- Gen Human Factors Engineering in Project Design & Engineering of Skid Package Unit
30.55.03.30- Gen Qualification of NDT for Fabrication Inspection
31.01.10.10- Gen Chemical Injection Facilities
39.01.10.11- Gen Selection of Materials for Life Cycle Performance
31.10.00.10-Gen Positive Material Identification (PMI)
70.10.70.11-Gen Preservation of Old and New Equipment and Piping Standing Idle
70.10.90.11-Gen Spare Parts
30.48.00.32 – Gen Coating of Fasteners
37.19.10.30 - Gen Weldable Structure Steels for Fixed Offshore Structures

Shell Standard Drawings

S.68.003 Fig 7 Earthing of Storage Tanks


S.68.004 Earthing Boss
S 10.114 Nameplates

Existing QG3&4 Project Specifications

301/30/23/SP/TS/NA/001 Specification for coating of new offshore platforms

199-00-00-PT-PC-NA-000609_01 QATARGAS Spare Parts Procedure

21.44.01.07 Spares Identification, Procurement, Delivery, and Receipt Procedure

International Standards

API 650 Welded steel tanks for oil storage

ASTM A240 Standard Specification for Specification for Chromium and Chromium-Nickel
Stainless Steel Plate, Sheet, and Strip for Pressure Vessels and for General
ASTM A182 Specification for Forged or Rolled Alloy and Stainless Steel Pipe Flanges,
Forged Fittings, and Valves and Parts for High-Temperature Service

ASTM A312 Specification for Seamless and Welded Austenitic Stainless Steel Pipes

SA-193/SA-193M Alloy-Steel and Stainless Steel Bolting Materials for High-Temperature


or High Pressure Service and Other Special Purpose Applications.
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SA-194/SA-194M Carbon and Alloy Steel Nuts for Bolts for High Pressure or High
Temperature Service, or Both.

SA-36/SA-36M Carbon Structural Steel.

ASME/ANSI B16.5 Pipe Flanges and Flanged Fittings NPS ½” Through NPS 24” Metric/Inch

EN 10225 Weldable structural steels for fixed offshore structures - Technical delivery
conditions

ISO 10474 Steel and Steel Products – Inspection Documents

ISO 9001 series Quality Management System

ISO 19902 Petroleum and Natural Gas Industries - Fixed Steel Offshore Structures

EN 10025 Hot Rolled Products of Structural Steels

ASME Sec. IX Welding and Brazing Qualifications

API RP 2A-WSD Recommended practice for planning, design & Constructing fixed offshore
Platforms – Working Stress Design

AISC 14th Edition Steel Construction Manual

AWS D1.1 American Welding Society – Structural Welding Code

Noble Denton Guideline Documents

0027/ND Guidelines for lifting operations by floating crane vessels.

0030/ND Guidelines for Marine transportation

2.3 Deviations

The Vendor shall supply equipment that fully complies with this specification, SHELL DEPs and Industry
codes and standards listed herein and material requisition.

If Vendor come across with unavoidable deviations if any to this specification or industry standards, then
they shall be submitted to Contractor and Company approval with proven alternative, for which the
Vendor can demonstrate a significant cost reduction or an improved reliability/availability. No deviations
will be allowed from any Qatar Statutory requirements and Shell DEP (SHALL (PS)) requirements.

3.0 GENERAL DESCRIPTION

Overall scope of supply includes, but is not limited to:

Design, Drawings, Material Selection, Procurement, Fabrication, PQRs/WPSs Qualifications, Painting &
Coating, Inspection & Testing, Certification, Preservations, Export Packaging and single point Rigging
Assemblies, Pre-Commissioning Spares, Start-Up and Commissioning Spares.

The following activities will not form part of the VENDOR scope:

• Site Erection/Installation of tanks


DOCUMENT TITLE: COMPANY DOCUMENT NUMBER:

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4.0 GENERAL DATA

4.1 Location

Tanks shall be engineered for open offshore locations with full exposure to the marine environment in
the Qatar section of the Arabian Gulf.

4.2 Environmental Data

The tanks shall be designed to comply with the following environmental data:

Wind Speed: 34.7m/s (3 second gust speed for 100 year return period)
Black Bulb Temperature: 82°C
Design Ambient Temperature: 50°C (Max.) / 5°C (Min.)
Environment: Offshore, Saline, Highly Corrosive
Humidity (max): 74%

4.3 Transportation

PRMTs design shall be suitable for road and sea transportation. All tanks shall be designed for
transportation Loads. The transportation loads shall be evaluated based on following considerations:

a) Vertical acceleration of 1.5 g

b) Longitudinal acceleration along with length of 0.6 g

c) Transverse acceleration along with width of 1.0 g

Gross weight of fully outfitted Tank, including offshore lift rigging, shall be considered for evaluation of
transportation loads. Equipment shall be transported empty, i.e. without any content that belongs to
normal functional in-place condition.

GL-Noble Denton’s document 0030/ND will be reference for understanding philosophy of transportation
loads.

Transportation/lifting drawings shall be submitted for approval. Lifting equipment supplied if any along
with Tanks shall be certified.

4.4 Coatings

1) No coating is required for interior of tanks. Interior of tanks (including tank appurtenances)
shall be pickled and passivated.

2) The external surfaces of tanks shall be painted with the following: FS2-N paint system for
SS surfaces and FC2-N for CS surfaces as per DEP 30.48.00.31-Gen

3) Structural bolts, nuts and washers (if applicable any) shall be galvanized in accordance with
ISO 10684 or equivalent. It is essential that the threading of the bolts and nuts be cleared of
excessive zinc after galvanizing to ensure trouble free use.
DOCUMENT TITLE: COMPANY DOCUMENT NUMBER:

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5.0 SPECIFIC TECHNICAL REQUIREMENTS

5.1 Tank Design

The tank shall be designed as per “Formula for stress and strain” by Roark & Young, Latest edition. The
maximum design stress for tank shall not exceed Yield strength/1.5 or Ultimate tensile strength/2.5,
whichever is lower at ambient temperature.

Minimum fabricated plate thickness shall be 8 mm (5/16 in).

Rectangular tanks shall be designed as follows:

a. Plate stresses shall be determined for the 2/3 fixed and 1/3 simply supported edge condition.

b. The maximum plate extent that may be included as stiffening is 5 times plate thickness from the
stiffener to plate weld.

Tank roofs shall be designed as follows:

a. All roofs and supporting structures shall be designed to support dead loads plus a uniform live load
of not less than 1.2 kPa (25 lbf/ft2) of projected area.

b. In addition to other expected design loads, consider a 112 kg (250 lb) person standing in the center
of the installed/closed cover.

The minimum design temperature for tankage shall be set at the minimum design temperature specified
for the platform zone in which the tank is located.

The base of a free-standing tank shall be stiffened to span the tank support beams, whose locations
shall be furnished to the tank fabricator.

Shell manways and shell and floor nozzles shall be attached by full penetration welds and shall be
reinforced in accordance with the requirements of API STD 650.

The following are requirements for nozzle and instrument connections:

a. Connections smaller than 19 mm (3/4 in) shall not be used.

b. Threaded and socket welded connections shall not be used.

c. Flanges shall be used for sizes 50 mm (2 in) and larger. Class 150 flanges shall be used, except
internal or external displacement liquid level devices which shall have Class 300 flanges.

The tank nameplate shall show the maximum permissible product specific gravity, based on actual shell
and stiffener thickness less corrosion allowance (if any).

Supplemental welding requirements applicable to shell and bottom joints are as follows:

1. All joints shall be butt joints with complete penetration and fusion, except that corner welds may be
double fillet welds, (where one plate projects beyond the corner), with a minimum of two passes.

2. Square groove butt joints shall be permitted to a maximum plate thickness of 6 mm (1/4 in), except
that this may be increased to 9 mm (3/8 in) plate thickness if automatic welding machines are used,
or if one side of the weld is back gouged to form a groove.

Tank nozzle design and hydrotest shall be in accordance with API 650.

Tank shall be provided with suitable stiffeners to control deflection. The tank plates shall be stiffened
utilising angle, channel or other appropriate sections. The design can be such that the side, roof and
bottom plate stiffeners can be located on the external faces. Deflection of flat surfaces of tank shall not
exceed L/360mm under design condition.
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Tanks shall include four (4) Lifting lugs/ trunnions at suitable locations. Lifting load analysis for all tanks
shall be carried out with an impact factor of 2. Rigging design shall follow Noble Denton 0027ND.

Tanks shall be designed for frequent handling. Design shall take into consideration the limitations of the
crane on the platform they are located for both static and dynamic lifting to and from a supply vessel.

5.2 Materials

A material other than those listed in API STD 650 may be used, provided it substantially conforms to the
chemical and mechanical properties of one of the materials listed in API STD 650, is of weldable quality
and is approved by COMPANY.

Structural steel shall conform to EN 10025 S355J2 for the main supporting frame and S275JR for plate
and sections less than 10mm plate/flange thickness.

The minimum thickness of any part of structural steel shape shall be 1/4” (6mm) and the minimum
thickness of plate material used for structural connection shall be 3/8” (10mm.)

5.3 Design Life

The design life of the tanks is 30 years.

5.4 Units of Measurement

SI metric units shall be used in the data sheets and specifications with US Customary units in
parenthesis. For standard equipment data sheets, the default engineering units shall be used.
US Customary sizes shall be used for piping NPS and equipment nozzle sizes. For all construction
dimensions and weights, SI metric units shall be used.

5.5 Erection

No holes shall be made in shell plates for erection purposes.


Weld undercuts and excessive weld metal buildups resulting in steep angles at corners of fillet welds are
not permitted. Fillet welds shall blend smoothly with the base metal.
All weld preparations and weld surfaces shall be free of cracks, slag inclusions, and other defects
indicative of poor workmanship. Surface porosity shall be limited to one cluster [not exceeding 2.5 mm
(0.1 in) in diameter] in any 100 mm (4 in) of weld length
Attachment welds shall be continuous on all sides
Drain holes shall be provided in stiffeners, so as to prevent water accumulation.
All surfaces shall have no sharp edges or excessive weld metal buildup. Normally smooth welds do not
require grinding.
Flange bolt holes shall straddle centerlines
The flanged nozzles on vessels and equipment shall be sealed using a 6 mm (1/4 in) minimum gasketed
steel blind attached with a minimum of four full size studs. They shall be maintained in place until piping
installation

5.6 Tolerances

The roof shall have no depressions in which water can accumulate Nozzle face or flange face deviation
from the specified face plane is limited ±1 degree
Tolerance for rectangular tank sides shall be ±0.5 percent
Tolerance for rectangular tank nozzle locations and projections from a reference line shall be ±3 mm (1/8
in).

5.7 Weight Control

The PRMTS shall be lifted or offloaded by using Platform Crane in empty condition. The PRMTs shall be
drained completely before lifting. Vendor shall ensure while designing and fabrication the weight of
PRMT including its skid is limited to 16.5MT that is with in Platform Crane lift capacity. Vendor shall
advise the tank dry, operating and test weights at bid stage, first issue design, revised designs, final
fabrication, and shipping weight including transportation, protection and rigging items.
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6.0 INSPECTION, TESTING AND CERTIFICATION

The inspection and testing requirements for PRMTs shall be Level II and relevant SHELL DEP
requirements. ITRs to be referred.

The main inspection and testing requirements, as a minimum, will be:-

1. All full penetration welds in carbon steel – 100% UT and 100% MPI
2. All full penetration welds for SS steel - 100% UT or RT wherever accessible and 100% Dye
Penetrate Test.
3. All fillet welds for Carbon steel – 100% MPI and for Stainless steel -100% Dye Penetrate Test.
4. Visual inspection of edges lamination
5. Tank hydrotest as per API 650
6. Lifting padeyes and rigging components are to be proof load tested.
7. All SS material shall be PMI tested.
8. Painting Inspection

9. Other inspections ( e.g.: Tank Bottom, Reinforcing Pads, Plumbness, Local deviations, Nozzles
Dimension Check)

Fillet welds at corner pressure joints shall be magnetic particle or dye penetrant inspected. Acceptance
criteria shall be that referenced by API STD 650.

The completed tank shall be hydro tested in accordance with the ITRS and API STD 650 Paragraphs
S.4.10.2 (f). The chloride content of test water for solid or lined austenitic stainless steel tanks shall not
exceed 50 ppm.

All shell and floor welds that will not be visible during the hydrotest shall be examined by vacuum box
and soap film reinforcing pads shall be tested by applying pneumatic pressure of 100 kPa (14.5 psig)
between the pad and the shell, with soap film applied to the pad welds. After testing, these holes shall be
filled with mastic. All testing shall be performed prior to painting.

A structure-specific NDT matrix plan shall be developed for each welded steel storage tank. Such NDT
plan requires COMPANY approval.

All construction related documents including but not limited to ITP, drawings; WPS; PQR; manufacturing
procedure specification; quality control plan; etc. require COMPANY APPROVAL prior to the
commencement of fabrication activities.

All PRMTs shall be provided with EN 10204 type 3.1 Certification. Stainless steels and corrosion
resistant alloys require PMI in accordance with DEP 31.10.00.10-Gen.

All Vendor manufacturing and certification documentation shall be in accordance with QG Procedure
01.50.08.12.

7.0 SPARE PARTS & SPECIAL TOOLS

Vendor shall include in their base offer, spare parts for Pre-Commissioning and Start-Up &
Commissioning,

Vendor shall include Special Tools & Tackles (if any) in their base offer for Installation, Operation, and
Maintenance if required.

Vendor shall also furnish the list (along with itemized cost) for Recommended Two Year Normal
Operating Spare Parts as well as Capital / Insurance Spare Parts.

Spare Parts shall be in accordance with Qatargas Spare Parts Procedure 199-00-00-PT-PC-NA-
000609_01 and Spares Identification, Procurement, Delivery, and Receipt Procedure 21.44.01.07.
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8.0 MARKING AND TAGGING

Each tank shall be identified with a name plate and marked in the format S10.114 with the information
required or as applicable. Nameplates shall be located such that they are easily readable from platform.
In addition to name plate, Vendor shall stencil the tank name and tag number.

9.0 VENDOR DOCUMENTATION REQUIREMENTS

Documentation requirements for Permanent/Removable MEG Tanks shall include but not be limited to
the following:

Control Documents
Vendor Document Schedule, Fab/Production Schedule, Progress Reports, Sub-Supplier List

Drawings
General Arrangements
Level Sketches.

Detail drawings
Construction details

Calculations
Tank Design calculations.

Handling, Installation and Site Preservation


Unpacking and preservation, weight control/weighing procedures

Manufacturing and Quality


Inspection & Test Plan, WPS/PQRs, NDE, Hydrotest Procedure, Painting & Coating procedures

Commissioning, Operating, Maintenance and Spares

Certification
Full Manufacturing Data Book and Certification Manual on completion of works. The content of which
shall be submitted and agreed as part of the SDRL.

Packing and Shipping Documents


Packing and shipping schedule
REVISION HISTORY

Rev. No. Date Description


Revised as Marked. The changes made are as under

Page.No. Change Description

Issued for IDC


A 22-10-2015
(Document issued for Inter-Discipline Check)

B 29-10-2015 Issued for Approval by incorporating IDC comments

C 16-12-2015 Re-Issued for Approval by incorporating COMPANY comments

0 11-01-2016 Approved For Construction by incorporating COMPANY comments

Approved For Construction


a). Corrected QG document number as provided by Qatargas
a). Revised PRMTs tag number
1 21-02-2016
b). Changed the design pressure : "56mbar(g) + Full of Liquid" from "56mbar(g) + Full of Water"
c). Changed the weight of PRMT (including skid frame) shall be limited to 16.5MT from 12MT

EQUIPMENT : PERMANENT REMOVABLE MEG TANKS REVISION A B C 0 1

PLANT : QG 3&4 - WHP7 / WHP8 / WHP9 DATE 22-10-2015 29-10-2015 16-12-2015 11-01-2016 21-02-2016
SIGNATURE GK GK GK GK GK
CONSIGNEE : FLOW ASSURANCE EXPANSION PROJECT (FAXP)
REVISION HISTORY
ENGINEERING BY : MCDERMOTT EASTERN HEMISPHERE LTD EQUIPMENT NUMBER 30-T7931A/B/C/D/E/F
PRINCIPAL :QG3&4 REQUISITION NUMBER D6803-MR-0923-ALL-MPV01-0002-0

FAXP-GX-TDS-ME-0002_Rev.1.xls Page 2 of 5
Technical Data Sheet TDS - Metric Units
Facility Name:WHP7/WHP8/WHP9 Purchase Order No.: D6803-PR-0923-ALL-MPV01-0002-0
Location: North Field; Offshore Qatar Requisition No.: D6803-MR-0923-ALL-MPV01-0002-0
Item Name: Permanent Removable MEG Tanks Project: Flow Assurance Expansion Project
Item No.: 30-T7931A/B/C/D/E/F Company Project No.: FAXP-G3-7.1.1
No. of Items: 6 (Six) Contractor Project No.: D6803
1 DESIGN INFORMATION
2 Type of Vessel: Atmospheric Tank Tank Capacity Nom / Working (m ):
3
62 / 53.7
3 Product Stored: 99.7% by wt MEG Density (kg/m ):
3
1092 @ 5°C -1125 @ 50 °C
4 Product Vapor Pressure @ °C (kPa a): 0.0067 @ 18.25 °C
5 Operating Pressure (bar a): ATM Operating Temperature (°C): AMB (5 °C (Min) - 50 °C (Max))
6 Design Pressure : 56mbar(g) + Full of Liquid Vacuum : -100 mbar(g)
7 Design Temperature (°C): Minimum: 0 °C Maximum: 100 °C
3 3 3 3
8 Filling Rate (m /hr): 10 - 30 m /h Emptying Rate (m /hr): 10 - 30 m /h
9 Corrosion Allowance, Min (mm): Shell - Nil Roof - Nil Bottom - Nil Internals - Nil Beams/Girders - Nil
10 Wind: ASCE 7 Wind Speed (km/h): 34.7 m/s (3 Second mean gust, 100 year return)
11 Seismic: UBC Zone: Zone 2 Base Plate Elevation (m): +24.000
12 Design: API 650 Basic Appendix A Appendix F Appendix J Appendix M N/A
Design as per "ROARK's formulae for Stress and Strain" by Warren C.Young, AISC 14th
13 Design / Construction Code:
Edition Steel Construction Manual. Welding and testing as per API 650.
14 FABRICATION / CONSTRUCTION DETAILS
15 Tank Type: Cylindrical Rectangular
16 Tank Dimensions (Internal) (m): Diameter - N/A Height - 3.95 Length - 5.4 Width - 3.11 (NOTE- 4)
17 Thickness (mm): Shell - 8 Top Plate - 8 Bottom Plate - 8 (NOTE-5)
18 Roof Type: Supported Self-Supported, flat Internal External Snow load (kg/m ): N/A 2

19 Frangible Roof Joint: Yes No Top Angle Turned N/A Out In


20 Type of Tank Support (NOTE-4) Legs Others Attachment to Platform: Welded Bolted None
21 Drip Pan No Yes Heating Coil: No Surface Area (m 2 ):
22 Anodes: No Yes Draw off Sump: N/A Qty - Dia (m) -
23 Flame Arrestor for Vents: No Yes Other Internals: No Yes (Vortex Breaker)
24 External Attachment: Stair Cage Ladder Platform By Vendor Contractor N/A
25 Clips for: Stair Cage Ladder Platform Vendor N/A
26 Stairs, Ladders, Handrails: Painted Galvanized Other N/A
27 Special Grinding (for Lining or Coating): N/A Yes, Describe:
28 Insulation Type: Shell - N/A Roof - N/A Insulation Thk (mm): Shell - N/A Roof - N/A
29 Insulation Rings: No Yes Insulation Lugs or Clips: No Yes
30 Lifting Lugs / Trunnions: No Yes (4 nos) Earthing Lugs: No Yes
31 Stress Relieving: No Yes Radiography: Spot Full
32 Weight (kg): Empty - VTA Operating - VTA Test - VTA
33 Chemical Cleaning / Flushing: No Yes
34 MATERIAL SPECIFICATION
35 Shell - ASTM A240 TP 316L Roof - ASTM A240 TP 316L Bottom - ASTM A240 TP 316L Structural - SS 316L /CS
36 Flanges - ASTM A182 F 316L Fittings - ASTM A 403 Gr. F316L Nozzle Pipe-ASTM A312 TP 316L/A358 Gr. 316L
37 Internals - SS 316L
38 Bolting: External - A 193 Gr. B7 / A 194 Gr. 2H Internal - N/A
39 Gaskets: SS 316 SPWD Gasket with outer CS & Inner SS316 ring as per ASME B16.20

FAXP-GX-TDS-ME-0002_Rev.1.xls Page 3 of 5
Technical Data Sheet TDS - Metric Units
40 COATING SYSTEM
41 External Bolt Coating: Zn-Ni Electroplated & PTFE Topcoated Galvanized Painted
42 Tank Coating Tank Interior Tank Exterior
FS2-N for SS surfaces
43 Bottom Pickled and Passivated
as per DEP 30.48.00.31-Gen
FS2-N for SS surfaces
44 Shell Pickled and Passivated
as per DEP 30.48.00.31-Gen
FS2-N for SS surfaces
45 Roof Pickled and Passivated
as per DEP 30.48.00.31-Gen
FS2-N for SS surfaces
46 Other SS Surfaces Pickled and Passivated
as per DEP 30.48.00.31-Gen
FC2-N for CS surfaces
47 External (Carbon Steel) N/A
as per DEP 30.48.00.31-Gen
48 Ladders (CS) N/A N/A
49 NOZZLE SCHEDULE
Proj (Note-
50 Nozzle Qty Size Rating Sch / Thk Facing Service
8) mm
51 N1 1 2" 150# 80S WNRF 130 Inlet / Outlet
52 N2 1 4" 150# 80S WNRF 225 Vent with Goose neck and Bug screen
53 N3 1 2" 150# 80S WNRF 350 Drain with Vortex Breaker
54 K1A/K1B 2 2" 300# 80S WNRF 130 Level Gauge
As per
55 M1 1 24" - RF 200 Manway with Blind Flange & Hinge
API 650
56 HH 1 10" 150# 80S WNRF 200 Handhole with Blind Flange

Notes:
1. The maximum design stress for tank shall not exceed Yield Strength/1.5 or ultimate Strength/2.5, whichever is lower at design
temperature. The applicable requirements of DEP 31.01.10.10-Gen shall also be considered.
2. Design life of PRMTS shall be 30 years.
3. Total quantity of PRMTs are six (6) for 3 Platforms viz WHP7, WHP8 and WHP9 (i.e. 2 PRMTs per Platform).
4. Tank support shall be skid frame type, with a beam size of UB457x191x67 with dimensions of 5690 mm (L) x 3840 mm (W) x 457 mm
(H).Structural steel shall be as per cl.5.2 of PRMT specification(Doc.No :701/30/23/ME/TS/NA/00016).
5. All nozzles on the PRMTS shall follow piping class of 13421 as listed in doc# 701/30/23/MP/TS/NA/001A.
6. The specified thickness is minimum. Vendor to confirm the shell plate thickness based on the design.
7. Except manways, all the nozzle flanges shall be as per ASME B16.5. Bolt holes in all flanges shall straddle the principal center lines.
8. Nozzle standouts are measured from tank outer surface to flange face.
9. All nozzles above 2” shall be reinforced with reinforcement rings and 2" and below 2” are braced back to the tank wall in 2 planes using
8mm thk SS plate stiffeners.
10. Vent shall be provided with goose neck with Bug screen. Bug screen shall be replaceable type.
11. Tank manway (24") shall be provided with hinge/davit type arrangement as per API650.
12. Two number (2 no's) of earthing bosses shall be provided at opposite ends at accessible locations for tank skid frame.
13. The tank will be frequently transported between offshore and onshore. A robust design shall therefore be required to avoid vulnerable
items being damaged during regular handling.
14. The weight of PRMT (including skid frame) shall be limited to 16.5MT.
15. Reinforcing pads shall be provided with 2 no. 1/8"NPT tell tale holes and filled with grease after air test at 100 kPag with soap suds.
16. Combined vertical, transverse and longitudinal accelerations, due to vessel motions, all to be estimated as 0.65g.
17. Lifting lugs / Trunnions locations shall be based on lifting design. Lifting load analysis for all tanks shall be carried out with impact factor 2.
18. The Tank LLL is 507 mm and HLL is 3707 mm.
19. Fire Proofing is not required.

20. All sharp corners shall be rounded off with minimum 3 mm radius.
21. Tanks inspection, testing, certification shall be as per specification 701/30/23/ME/TS/NA/00016 and ITRS attached along with Requisition.

FAXP-GX-TDS-ME-0002_Rev.1.xls Page 4 of 5
Client Mc Dermott
MECHANICAL CALCULATION FOR Project Permanent Removable MEG Tanks
STORAGE TANK Document No. CCL-DC-001
TAG NO 30-T2331 A/B/C/D/E/F
REV
DESIGN DATA
EQUIPMENT : MEG
TAG NO. : 30-T2331 A/B/C/D/E/F 6 Nos
Length Width Height
TANK INSIDE DIMENTION
: 5400 3110 3950
DESIGN CODE : ROARK'S FORMULA + GEP
7th Ed.
CODE STAMPED : NO
THIRD PARTY : NO

DESCRIPTION UNIT VALUE

CAPACITY m3 66
FLUID - MEG
FLUID SPECIFIC GRAVITY - 1.125
DESIGN SPECIFIC GRAVITY - 1.125
DESIGN PRESSURE-INTERNAL (Pi) bar g FULL OF LIQUID + 0.056
DESIGN PRESSURE-EXTRNAL (Pe) bar g 0.1
o
DESIGN TEMPERATURE, C 100
o
MDMT C 0
HYDROSTATIC TEST PRESSURE bar g FULL OF WATER + 1000mm (STAND PIPE)
PWHT - NO
RADIOGRAPHY - 100% on Plate Add-Butt Joints
CORROSION ALLOWANCE mm in 0.0 0.0
WIND Yes - ASCE -7, 34.7m/Sec
SEISMIC Yes - UBC, Zone-2
BASE ELEVATION 24 m

MATERIAL OF CONSTRUCTION AS PER ASME SEC-II PART D


ALLOWABLE STRESS
DESIGN TEMP
DESCRIPTION MATL. SPEC 'Fy' 'S' FOR STR
In Deg. C
Mpa psi Mpa psi
SHELL PLATE A240 TP 316L 100 170 24656 113.3 16433
FLANGE A182 F 316L 100 170 24656 113.3 16433
NOZZLE NECK A312 TP 316L 100 170 24656 113.3 16433
STIFFENERS- SHELL A240 TP 316L 100 170 24656 113.3 16433
BOTTOM FRAME S355 J2 100 355 51488 236.7 34326
- INTERNAL A193 Gr B8 / A194 Gr 8 100 205 29733 114.0 16534
STUD BOLTS
- EXTERNAL A193 Gr B8 / A194 Gr 8 100 205 29733 114.0 16534

Fy - Yield strength of material Modulus of Elasticity


S - Allowable stress (Min of Fy/1.5 or Fy/2.5) E = 198500 Mpa
E = 28790043 psi
Client Mc Dermott
MECHANICAL CALCULATION FOR Project Permanent Removable MEG Tanks
STORAGE TANK Document No. CCL-DC-001
TAG NO 30-T2331 A/B/C/D/E/F
REV
ITEM DESCRIPTION WEIGHT

PLATE A240 TP 316L

L W/H THK QTY


SIDE WALL 3.13 m x 3.95 m x 10 mm 2 1943.54 kg
FRONT/REAR WALL 5.40 m x 3.95 m x 10 mm 2 3353.08 kg
BOTTOM PLATE 5.42 m x 3.15 m x 10 mm 1 1341.94 kg
ROOF PLATE 5.42 m x 3.13 m x 8 mm 1 1066.73 kg

STIFFENER

Matl SIDE WALL SIZE NO OF Lg Wt/Mtr


SS HORIZ Flat 200 x 8 3 9.4 m 12.6 2 236.63 kg
SS VERT T- H200 X FW220 X 8 X 12 3 12.5 m 32.5 2 809.25 kg

FRONT/REAR SIZE NO OF Lg Wt/Mtr


SS HORIZ Flat 200 x 8 3 18.4 m 12.6 2 462.67 kg
SS VERT T- H220 X FW220 X 8 X 12 5 20.8 m 33.8 2 1402.7 kg

ROOF WALL SIZE NO OF Lg Wt/Mtr


SS HORIZ Flat 200 x 8 3 17.5 m 12.6 1 220.00 kg
SS VERT Flat 200 x 8 5 17.7 m 12.6 1 221.7 kg

BOTTOM SIZE NO OF Lg
CS HORIZ UB 457X191X67 5 29.1 m 67.0 1 1949.7 kg
CS VERT UB 457X191X67 7 25.6 m 67.0 1 1715.2 kg

NOZZLES AND ATTACHEMENTS 360 kg

LIFTING LUG + OTHER ATTACHMENTS 200 Kg

Total Tank weight + 2% Excess WE : 15588.78 kg

MAX OPERATING VOLUME LOL = 62 m3


FLOODED VOLUME LHL = 66 m3
LIQUID WT. UPTO TANK OPERATING LEVEL LWo = 69750 Kg
LIQUID WT. UPTO TANK OPERATING LEVEL LWo = 74250 Kg

EMPTY WEIGHT WE = 15588.78 kg


FLOODED WEIGHT WF = WE+ WL = 89838.78 kg
Wo= = LLo + LWo
OPERATING WEIGHT Wo = 85338.78 kg

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