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DESIGN GUIDE
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1. INTRODUCTION................................................................................................................ 3
1.1. The aim of the Design Guide ............................................................................................ 3
1.2. The used design standards................................................................................................ 3
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1. INTRODUCTION
1.1. The aim of the Design Guide
This Design Guide deals with the static design of Lindab LTP150 high profiled sheeting that
is produced in Hungarian plant (Biatorbagy) from the second half of 2007. It explains the
properties of the trapezoidal sheeting profile, shows the technical background of the design
process, and contains useful tables for practical design.
This guide is an excerpt of the second, revised edition of general “Design Guide of Lindab
Trapezoidal Sheeting” (ed. 2005). Therefore, for the sake of unified design support, all the
applied standards, codes and assumptions are identical to those of the complete design guide.
The following relevant Eurocode standards form the theoretical basis of this Design Guide:
[1] ENV 1991: Eurocode 1: Basis of design and actions on structures – Part 2: Actions on
structures.
[2] ENV 1993-1-1: Eurocode 3: Design of steel structures – Part 1-1: General rules and
rules for buildings.
[3] ENV 1993-1-3, Eurocode 3: Design of steel structures – Part 1-3: General rules –
Supplementary rules for cold formed thin gauge members and sheeting.
[4] EN 10143: Continuously hot-dip metal coated steel sheet and strip. Tolerances on
dimensions and shape.
[5] EN 10326: Continuously hot-dip coated strip and sheet of structural steels. Technical
delivery conditions.
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Note:
• Geometrical dimensions are defined by the plate mid-lines.
3
2.2. Calculation of section properties
4
• f ya is the average value of yield strength, taking into account material hardening due
to the cold forming process,
• f u is the ultimate strength (390 MPa in case of S320GD material).
The LTP150 load-bearing profiled sheets are connected to primary- or secondary structural
elements. They can be supported by main beams, roof purlins, wall beams/columns or floor
joists. The profiled sheeting may be attached to the supporting structure in two, statically
distinct ways, defined by the present Guide as follows (see Figure 3.1):
(+) placement: The wider flange of the profile is connected to the supporting structure,
(−) placement: The narrower flange of the profile is connected to the supporting structure.
positive negative
According to their structural and static functions, the sheets must be joined overlapping both
longitudinally and transversally. Transversal interaction of the sheets must be assured by
using rivets or bolts every 4–500 mm. Longitudinally, based on their factory length and the
requirements for the supporting structure, the profiled sheets must be joined overlapping at
least 200 mm.
The profiled sheeting can be fastened to the supporting structures using the appropriate
fastener elements, in view of the given static requirements. In case of the typical pressure
loads (such as self-weight or snow load on a roof), a fastener is used at every second trough. It
must be noted however, that in case of suction loads (e.g. wind sucking on a wall cladding),
the shear strength of the profiled sheeting webs and the tensile strength of the fastener
elements must be checked, and if necessary, the sheeting must be fixed down at every single
trough.
If the profiled sheeting serves other static purposes besides the direct load bearing function,
(e.g. “stressed skin” type bracing of buildings), the sheeting attachments must be additionally
verified according to these purposes.
Note:
Static properties of the fasteners used for Lindab products, and information about their usage
can be found in a separate manual.
5
3.2. Static models
The static model of the profiled sheeting is a beam model, where a “unit” width (bsz) is
defined. The unit width is usually the width of a sheeting product, or 1 meter. The section area
and bending stiffness of the beam is constant along its length.
According to the structural detailing, the static model can be a simply supported beam or a
continuous beam. In case of continuous beams, three or four supports are used in the model,
but more supports may be used for smaller spans considering maximum production length.
Typically, equal spans are used in practical design. For the inner spans of continuous beams,
the span is defined as the distance between the centre lines of the supports. For simply
supported beams and the outer spans of continuous beams, the span can be interpreted as the
length of the free opening, plus the bearing length necessary for the given sheeting. The
bearing length for a profiled sheeting (the width of the applied supports), depends on the
specific structural system. Its typical values can be specified for each profiled sheeting
product (see the Design Tables). The smallest of these values should be used to calculate the
span. The load applied to the model is usually a uniformly distributed total load. In
conformity with the above-mentioned principles, the Design Tables referred to in this Guide
are based on the static models shown on Figure 3.2.
Five or more
supports
L L L L
In case of static models other than those defined above, (e.g. with varying spans, non-uniform
loads or bending stiffness along the beam, different bearing lengths), the Design Tables
cannot be used directly to design the profiled sheeting. In this case, the computer software
DIMRoof, distributed by Lindab Ltd., can be used to design these structures effectively. The
program suggests other structural systems besides the ones shown on Figure 3.2, and allows
economical design by its optimisation module.
6
4. LOADS ON THE PROFILED SHEETING
Definitions of load cases for permanent (dead weight) and variable loads (snow, wind,
installation, live loads etc.), as well as combination values for ultimate and serviceability
limit states, should be defined according to the relevant part of Eurocode standards [1].
The various loads must be reduced to the static model with perpendicular projection to the
plane of the trapezoidal sheeting.
Eurocode 3 [3] uses the following partial safety factors when determining resistance:
• γM0 safety factor for strength analysis,
• γM1 safety factor for stability analysis,
• γM2 safety factor for checking connections.
The values recommended by EC3 are shown in Table 5.1. (The Design Tables in the present
Guide have been developed using these values).
Failure of the profiled sheeting due to flexure is usually a stability problem, when plate
buckling of the compression flange and the compressed section of the web occurs. (For less
slender plates, failure may be determined by the static strength of cross-section.) Plate
buckling resistance of thin-walled sections is usually taken into account by the so-called
“working“ or “effective” width concept, depending on the compressive stress distribution, the
buckled portions of flanges and the webs are eliminated. Calculations of (+) and (–) bending
resistances are based on the static strength of the above-described effective cross-section.
+ +
M Rd = Weff f y γM (5.1)
− −
M Rd = Weff f y γM (5.2)
where
+ −
Weff and Weff are the section moduli calculated in case of positive or negative bending
moments,
f y is the yield strength of the plate material, usually identical to f yb , however f ya
must be used in certain cases,
γM is the partial safety factor, usually γM1, but γM0 may be used if no plate buckling
occurs in the cross-section.
7
Bending resistance must be verified in all critical cross-sections according to the following
expressions:
+ +
M Sd ≤ M Rd (5.3)
− −
M Sd ≤ M Rd (5.4)
+ −
where M Sd and M Sd are the positive ore negative bending moments calculated from the
design values of the load.
Notes:
• In some cases, Eurocode allows the consideration of the plastic reserve of the cross
section. The present Guide does not deal with this possibility, the given resistance data
have been computed without considering any plastic reserve.
+
• In the tables for cross-section resistances, M Rd values are given for positive and
negative placement of the sheeting. It is evident however, that the positive bending
resistance of a sheeting placed in the negative position is the same as the negative
bending resistance of a sheeting placed in the positive position. Therefore, the
verification of any arrangement can be carried out using the two values given in the
tables.
Shear failure of the web is usually a loss of stability: shear plate buckling. (For less slender
plates, failure may be determined by the static strength of cross-section.) The shear resistance
of a single web, in the plane of the web, is obtained by the following expression:
h
V Rd = t f bv γ M (5.5)
sin Φ
where
h is the height of the section (the distance between the flange midlines),
Φ is the angle between the web and the horizontal plane,
t is the design thickness of the plate,
fbv is the shear plate buckling strength or the shear yield strength, depending on the
tensile yield strength of the material, the slenderness of the web, and the type of
web stiffeners used,
γM is the partial safety factor, γM0 or γM1 depending on the failure mode.
The vertical shear resistance of the sheeting can be determined from the shear resistance of
the web. Assuming that each web takes part in the load bearing action, shear resistance of the
sheeting is determined by:
2
TRd = VRd sin Φ (5.6)
b per
where b per is the periodic length of the given profiled sheeting (See Figure 2.1).
8
Shear resistance must be verified in all critical cross-sections according to the following
expression:
TSd ≤ TRd (5.7)
where TSd is the shear force calculated from the design values of the loads.
Notes:
• In case of pressure type loads (self-weight, wind pressure, etc.), all webs may be
considered to be effective. In case of suction type loads however, only those webs may
be considered as effective, that are adjacent to flanges connected to a support. In this
case, shear resistance is obtained by modifying formula (5.6) accordingly.
• In the tables of cross-section resistances, values for TRd are given assuming that all webs
are effective.
Web crippling is a typical failure of thin-walled profiled sheeting webs, due to direct
transverse compressive loads. In case of profiled sheeting, the phenomenon usually occurs at
the supports, due to the reaction forces. Web crippling resistance of one web is calculated as
follows:
( )( )( )
R Rd = κ a,s α t 2 Ef yb 1 − 0.1 r/t 0.5 + 0.02l a /t 2.4 + (Φ/ 90 )2 γ M 1 (5.8)
where
E is the modulus of elasticity,
f yb is the base value of the yield strength,
t is the design plate thickness,
r is the inner bend radius of the plate,
Φ is the angle between the web and the loaded flange (in degrees),
α is a factor that depends on the position of the reaction force (in case of profiled
sheeting, α = 0,075 for end supports and α = 0,15 for inner supports)
κa,s expresses the effect of web stiffeners (in case of unstiffened webs, its value is 1.0)
la is the effective bearing length of the reaction force. (In case of end supports, la=
10 mm. For inner supports it is obtained by using a factor βV that depends on the
shear forces. If βV is less than 0.2, the actual bearing length may be used. If βV is
greater than 0.3, la= 10 mm. If βV is between 0.2 and 0.3, linear interpolation is
necessary.)
Factor βv, used for the determination of the effective bearing length la of the reaction force, is
obtained by the following formula:
VSd ,1 − VSd ,2
βV = (5.9)
VSd ,1 + VSd ,2
where VSd ,1 and VSd , 2 are the absolute values of the shear forces acting at the edges of the
support ( VSd ,1 ≥ VSd , 2 ).
9
Based the web crippling resistance of a single web, the web crippling resistance of a profiled
sheeting of unit width can be computed. This resistance at the vertical supports is obtained by
the following expression:
2
FRd = RRd (5.10)
b per
where b per is the periodic length of the given profiled sheeting (See Figure 2.1).
Web crippling resistance must be verified at all supports according to the following criterion:
FSd ≤ FRd (5.11)
where FSd is the reaction force computed from the design values of the loads.
Notes:
• Since web crippling only occurs if the web is in compression, the above detailed
verifications shall only be carried out if compression forces are present in the studied
web.
• If concentrated forces are present, the calculations are performed along the same
principles. The present Guide does not deal with these calculations. The detailed
procedure can be found in the Eurocode.
• In the tables of cross-section resistances, values for FRd are given at end supports (FRd,e)
and internal supports (FRd,i). In the latter case, the resistance is given as a function of
the effective bearing length of the support.
Resistance against simultaneous bending moment and shear force is verified in all critical
cross-section by the following formula:
2 2
M Sd T
+ Sd ≤ 1 (5.12)
M Rd TRd
where
MSd , TSd are the design bending moment and shear force obtained from the design
values of the loads, assuming simultaneity of M and T;
MRd , TRd are the bending- and shear resistances of the cross-section.
Bending moment and support reaction acts simultaneously at internal supports of continuous
beams. If the support reaction causes compression in the web of the profiled sheeting, the
following criteria must be satisfied:
M Sd
≤1 (5.13)
M Rd
FSd
≤1 (5.14)
FRd
10
M Sd FSd
+ ≤ 1,25 (5.15)
M Rd FRd
where
MSd , FSd are the design bending moments and concentrated forces calculated from the
design values of the loads, considering the simultaneous action of M and F,
MRd , FRd are the bending- and shear resistances of the cross-section.
The serviceability limit state of the profiled sheeting in terms of stiffness can be defined as a
limit of deflections perpendicular to the surface. Maximum deflections due to the
characteristic values of the loads are limited by the stiffness requirements of the relevant
standards, according to the following formula:
eSd ≤ elim (6.1)
where eSd is the maximum deflection perpendicular to the surface (vertical deflections for roof
panels, horizontal deflections for wall panels), due to the characteristic values of the loads, or
the load combination defined for SLS analysis, whereas elim is the deflection limit according
to the appropriate stiffness requirement.
When calculating maximum deflections, the bending stiffness of the profiled sheeting is
calculated in this Guide using the effective section properties relevant for the serviceability
limit state. Changes in the effective moment of inertia along the span, due to changing
internal forces and moments are not taken into consideration by the computational model. A
constant effective moment of inertia is used instead, determined from an assumed extreme
fibre stress. This assumed extreme fibre stress is 0,7 f yb γ M 0 , which is 70% of the maximum
possible stress.
Stiffness requirements pertaining to deflections perpendicular to the surface should be taken
from the regarding Eurocode standards [1,2] and national regulations. In case of the most
widepread application of LTP150 trapezoidal sheeting, it is proposed to use deflection limit of
L/300 (where “L” is the span ), to avoid the damage of the upper roofing layers (heat
insulation, water isolation).
The walkability requirement for profiled sheets is the serviceability limit state defined for the
erection stage. The calculation method of checking this requirement should also be taken from
the relavant standards [1].
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7. VERIFICATION BY CALCULATION
7.1. Composition of Design Tables, notation
12
7.1.2. Tables of cross-section resistances
These tables specify the resistance of each cross-section against bending moment, shear force
and support reaction, in case of positive and negative placement of the sheeting, referring to
the unit width (1 m) of the sheeting.
Notes:
• Section geometry is defined by the plate mid-lines.
• Internal forces and moments were computed elastically during the compilation of the
Tables.
• The ULS resistances have been computed considering all possible modes of failure;
therefore the values given by the Tables do not belong to a specific mode of failure of a
given structural element.
• Since the deflection limit of the SLS analysis and the corresponding allowable load
intensity are linearly proportional, the load values belonging to deflection limits not
included in the Tables can be simply calculated. (For instance, the allowed load for the
L/150 limit is twice the load allowed for the L/300 limit.).
13
7.2. Verification by the Capacity (Span – Load) tables
If the designed structural arrangement agrees with the basic assumptions of the Design Tables
(equal spans, uniformly distributed load), static design of the profiled sheeting can be carried
out directly by using the span–load tables.
The steps of the verification are the following:
1. A static model is defined, based on the given structural arrangement according to Figure
3.2: simply supported, or continuous beam with three-, four-, or five (or more) supports
of equal spans, carrying a uniformly distributed load.
2. The characteristic- and design values of the critical load are obtained: qSLS and qULS.
3. The resistance of the given model and profiled sheeting is determined using the span–
load tables: qlim,U and qlim,S.
4. The sheeting is verified in the ultimate limit state:
qULS ≤ qlim,U (7.1)
If the static model resulting from the structural arrangement does not satisfy the requirements
described above in this Guide, then the Lindab Design Tables cannot be used directly for
static design. Such differences may result if varying spans or non-uniform loads are applied.
In this case, it is advisable to use the span–load tables and a model that best reflects the
current situation, for preliminary design, and then perform the detailed static analysis using
the actual model.
The steps of the calculation are the following:
1. A static model is defined, based on the given structural arrangement.
2. Loads are determined for ULS and SLS analysis.
3. If the cross-section of the beam is not constant, rigidities are obtained from the table of
cross-sectional properties.
4. Internal forces (bending moments, shear forces and reaction forces) are calculated from
the design values of the loads.
5. Deflections are computed from the characteristic values of the loads.
6. The ULS analyses are carried out according to the principles explained in Chapter 5.
Resistance data given in the table of cross-sectional resistances may be used. In case of
different arrangement, the values given in the Tables shall be modified accordingly.
7. The SLS analyses are carried out according to the principles explained in Chapter 6.
8. The results are evaluated and modifications are made if necessary.
As mentioned before, the DIMRoof software has been developed and distributed by Lindab
Ltd. for the design of profiled sheets and various cold-formed beams (e.g. Z- or C-purlins).
By using this program, verification can be carried out effectively even in case of non-typical
arrangements, and the optimal profiles for the given structural system can be easily
determined.
14
8. DESIGN TABLES FOR LTP150 HIGH PROFILED SHEETING
8.1. Tables of cross-section properties
LTP 150
MATERIAL PROPERTIES
Thickness [mm] 0.75 0.88 1.00 1.25 1.50
fyb [MPa] 320 320 320 320 320
fya [MPa] 322.1 322.5 322.9 323.6 324.4
Self-weight [kN/m2] 0.097 0.114 0.131 0.165 0.199
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8.2. Tables of cross-section resistances
LTP 150
POSITIVE PLACEMENT
MRd [kNm/m] 9.400 12.12 14.62 19.91 24.90
TRd [kN/m] 24.11 39.01 57.23 111.40 174.87
FRd,e [kN/m] 5.01 7.13 9.49 15.94 24.90
FRd,i (10mm) [kN/m] 10.02 14.25 18.98 31.88 49.80
FRd,i (15mm) [kN/m] 11.18 15.83 21.02 35.09 54.57
FRd,i (20mm) [kN/m] 12.16 17.17 22.74 37.80 58.58
FRd,i (25mm) [kN/m] 13.02 18.34 24.25 40.19 62.12
FRd,i (30mm) [kN/m] 13.80 19.40 25.62 42.35 65.31
FRd,i (40mm) [kN/m] 15.19 21.29 28.04 46.18 70.99
FRd,i (50mm) [kN/m] 16.40 22.95 30.18 49.55 75.99
FRd,i (60mm) [kN/m] 17.51 24.45 32.12 52.60 80.51
FRd,i (70mm) [kN/m] 18.52 25.83 33.90 55.41 84.67
FRd,i (80mm) [kN/m] 19.46 27.12 35.55 58.02 88.54
FRd,i (100mm) [kN/m] 21.18 29.47 38.57 62.79 95.61
FRd,i (120mm) [kN/m] 22.74 31.59 41.31 67.11 102.01
FRd,i (140mm) [kN/m] 24.18 33.55 43.82 71.08 107.89
FRd,i (160mm) [kN/m] 25.51 35.37 46.16 74.77 113.36
FRd,i (180mm) [kN/m] 26.76 37.07 48.36 78.24 118.50
FRd,i (200mm) [kN/m] 27.95 38.69 50.44 81.52 123.36
NEGATIVE PLACEMENT
MRd [kNm/m] 11.17 13.62 15.85 20.56 25.06
TRd [kN/m] 24.11 39.01 57.23 111.40 174.87
FRd,e [kN/m] 6.06 8.53 11.16 17.67 25.56
FRd,i (10mm) [kN/m] 12.11 17.06 22.32 35.34 51.12
FRd,i (15mm) [kN/m] 13.51 18.96 24.71 38.90 56.00
FRd,i (20mm) [kN/m] 14.70 20.55 26.73 41.91 60.12
FRd,i (25mm) [kN/m] 15.74 21.96 28.51 44.55 63.75
FRd,i (30mm) [kN/m] 16.68 23.23 30.11 46.95 67.03
FRd,i (40mm) [kN/m] 18.35 25.49 32.97 51.19 72.86
FRd,i (50mm) [kN/m] 19.82 27.48 35.48 54.93 77.99
FRd,i (60mm) [kN/m] 21.15 29.28 37.75 58.32 82.63
FRd,i (70mm) [kN/m] 22.38 30.93 39.85 61.43 86.90
FRd,i (80mm) [kN/m] 23.51 32.47 41.79 64.32 90.87
FRd,i (100mm) [kN/m] 25.60 35.28 45.35 69.61 98.13
FRd,i (120mm) [kN/m] 27.48 37.83 48.56 74.40 104.69
FRd,i (140mm) [kN/m] 29.21 40.16 51.52 78.80 110.73
FRd,i (160mm) [kN/m] 30.82 42.34 54.27 82.89 116.34
FRd,i (180mm) [kN/m] 32.33 44.39 56.85 86.74 121.62
FRd,i (200mm) [kN/m] 33.77 46.32 59.30 90.38 126.61
16
8.3. Capacity (Load–Span) tables
LTP 150 0.75
17
LTP 150 0.88
18
LTP 150 1.0
19
LTP 150 1.25
20
LTP 150 1.50
21