Professional Documents
Culture Documents
Project Package Originator Discipline Doc. Type Unit n° Serial n° Rev. Page
OWNER Approval:
Name:
Date (DD-MMM-YY):
Signature:
Document Class: z
ABIDHUSIAN M
A 3-OCT-17 IFR- ISSUED FOR REVIEW O PANDIAN SUNIL P BORASE
RIZVI
DATE
STATUS – REVISION MEMO WRITTEN BY CHECKED BY APPROVED BY
REV. DD-MMM-YY
Sections changed in last revision are identified by a vertical line in the right margin
SL
NO ITR NO Construction ITR NO Pre Commissioning ITR NO Commissioning DISCIPLINE
1 C01A Dyke Wall C01B NA C01C NA Civil
Drainage, Culvert
2 C02A C02B NA C02C NA Civil
basin & UG pipe
Tank, vessel &
3 C03A equipment C03B NA C03C NA Civil
Foundation
Roads, Fencing,
4 C04A C04B NA C04C NA Civil
gate and Paving
5 C05A Building / Room C05B NA C05C NA Civil
Structural Steel
6 ST01A ST01B NA ST01C NA Structural
Works
Structural Steel
7 ST02A ST02B NA ST02C NA Structural
Painting
Passive Fire
8 ST03A ST03B NA ST03C NA Structural
Protection
9 ST04A Telecom Tower ST04B NA ST04C NA Structural
10 ST05A NA ST05B NA ST05C NA Structural
Building Lighting,
11 B01A Recepticles, B01B NA B01C NA Building
earthing lightening
Building Fire
12 B02A B01B NA B02C NA Building
fighting
13 H01A Fan H01B Fan H01C NA Building
14 H02A Dampers H02B NA H02C NA Building
15 H03A Air Handling Unit H03B Air Handling Unit H03C NA Building
Duct work for vent
16 H04A H04B NA H04C NA Building
exhaust & heater
17 H05A Duct leak test H05B NA H05C NA Building
Diffuers/grill/louve
18 H06A H06B NA H06C NA Building
rs/hoods
19 H07A Filter/coalescer H07B NA H07C NA Building
20 H08A sound attenuator H08B NA H08C NA Building
21 H09A HVAC duct heater H09B NA H09C NA Building
HVAC Static
22 H10A HVAC H10B H10C NA Building
Pressure test
23 H11A NA H11B HVAC H11C NA Building
Centrifugal
Centrifugal Pump Centrifugal Pump
24 M01A M01B M01C Pump Mechanical
Horizontal Horizontal
Horizontal
ITR No M01 C
Item/Tag No. @T System No. @S
Item/Tag Description @D Sub System No. @SS
Sub System Description @SSD
Location @L Print Date @PD
INFORMATION
1
Tag no.
PUMP
Make & Model
Serial No.
No of Stages
1
Head/Capacity
Rated RPM
Mech Seal Make & Model
Factory Test Ref/Date
ELECTRIC MOTOR
Make & Model
Serial No
2
HP (KW)
Rated RPM
Voltage/Rated Amp
GEARBOX
Make & Model
3 Serial No.
Type/Gear ratio
Lube oil type/Qty
FLEXIBLE DRIVE COUPLING Motor -Gearbox Gearbox- Pump
4 Make & Model
Serial No.
Documents required:
3 a. Signed off pre-com check-sheets and accepted punch
list for motor & pump train and all related ancillary
system
4 b. Reference drawings
5 c. Commissioning and Start-up procedure (No.)
6 d. FAT report
7 e. No load test report
8 f. Lube oil test report
Ensure availability of critical commissioning and start-up
9
spares
Remove all remaining preservation material from the
10
pump set
Check level of buffer / burrier fluid tank for mechanical
11
seal system (if any)
Check motor and pump bearings are lubricated in
12
accordance with manufacturer’s instructions
Make sure that the volute casing and suction piping is
13
completely full of liquid by priming the pumping system
Check suction strainer or temporary strainer has been
14
installed
Visually check all associated valves and piping are
correctly installed with appropriate gaskets, and
15
adequately supported. Ensure all valves are operational.
Any temporary blanks are removed
16 Ensure that pump drain valves are closed
Run the motor through local stop-start button to check
17
correct shaft rotation
18 Start-up and test manual and remote shutdown function
Continue to slowly open the discharge valve until the
19 system pressure stabilizes and the pump discharge valve
is fully open
Check the gearbox lube oil pressure build up immediately
20 and that the operating pressure is as per stated in OEM
manual
21 Check control panel indication lights and motor running
Check and confirm correct Distributed Control System
22
signal
Fill-up surge tank / vessel with water and test for
23
automatic start-up
Simulate tank / vessel and function test level and
24 recirculation control valve Test lead and lag operation of
pump if equipped
Conduct performance test for pump to ensure that pump
performs as design.
a. Run pump at these conditions:
1) shutoff (no vibration data required),
2) minimum continuous stable flow,
3) midway between minimum and rated flow,
4) rated flow,
5) maximum allowable flow (as a minimum, 120 % of
BEP)
b. Test result should be within acceptable region as per
PTS and API 610
Record discharge pressure, motor running ampere and
25
vibration level at the tested points
Run the pump for seventy-two (72) hours continuous
26
endurance test
Measure and record operating data in Commissioning
27
Log Sheet every 2 hours interval:
a. Pump flow rate
b. Suction and discharge pressure
c. Motor and pump vibration
d. Motor starting and running ampere
e. Motor supply voltage, frequency, speed
f. Temperature at pump and motor bearings
Check for any leakage, either in skid or piping
28
connections
29 Recheck the integrity of all holding down bolts
ITR No M02 C
Item/Tag No. @T System No. @S
Item/Tag Description @D Sub System No. @SS
Sub System Description @SSD
Location @L Print Date @PD
INFORMATION
1
Tag no.
PUMP
Make & Model
Serial No.
No of Stages
1
Head/Capacity
Rated RPM
Mech Seal Make & Model
Factory Test Ref/Date
ELECTRIC MOTOR
Make & Model
Serial No
2
HP (KW)
Rated RPM
Voltage/Rated Amp
GEARBOX
Make & Model
3 Serial No.
Type/Gear ratio
Lube oil type/Qty
FLEXIBLE DRIVE COUPLING Motor -Gearbox Gearbox- Pump
4 Make & Model
Serial No.
Documents required:
3 a. Signed off pre-com check-sheets and accepted punch
list for motor & pump train and all related ancillary
system
4 b. Reference drawings
5 c. Commissioning and Start-up procedure (No.)
6 d. FAT report
7 e. No load test report
8 f. Lube oil test report
Ensure availability of critical commissioning and start-up
9
spares
Remove all remaining preservation material from the
10
pump set
Check level of buffer / burrier fluid tank for mechanical
11
seal system (if any)
Check motor and pump bearings are lubricated in
12
accordance with manufacturer’s instructions
Make sure that the volute casing and suction piping is
13
completely full of liquid by priming the pumping system
Check suction strainer or temporary strainer has been
14
installed
Visually check all associated valves and piping are
correctly installed with appropriate gaskets, and
15
adequately supported. Ensure all valves are operational.
Any temporary blanks are removed
16 Ensure that pump drain valves are closed
Run the motor through local stop-start button to check
17
correct shaft rotation
18 Start-up and test manual and remote shutdown function
Continue to slowly open the discharge valve until the
19 system pressure stabilizes and the pump discharge valve
is fully open
Check the gearbox lube oil pressure build up immediately
20 and that the operating pressure is as per stated in OEM
manual
21 Check control panel indication lights and motor running
Check and confirm correct Distributed Control System
22
signal
Fill-up surge tank / vessel with water and test for
23
automatic start-up
Simulate tank / vessel and function test level and
24 recirculation control valve Test lead and lag operation of
pump if equipped
Conduct performance test for pump to ensure that pump
performs as design.
a. Run pump at these conditions:
1) shutoff (no vibration data required),
2) minimum continuous stable flow,
3) midway between minimum and rated flow,
4) rated flow,
5) maximum allowable flow (as a minimum, 120 % of
BEP)
b. Test result should be within acceptable region as per
PTS and API 610
Record discharge pressure, motor running ampere and
25
vibration level at the tested points
Run the pump for seventy-two (72) hours continuous
26
endurance test
Measure and record operating data in Commissioning
27
Log Sheet every 2 hours interval:
a. Pump flow rate
b. Suction and discharge pressure
c. Motor and pump vibration
d. Motor starting and running ampere
e. Motor supply voltage, frequency, speed
f. Temperature at pump and motor bearings
Check for any leakage, either in skid or piping
28
connections
29 Recheck the integrity of all holding down bolts
ITR No M03 C
Item/Tag No. @T System No. @S
Item/Tag Description @D Sub System No. @SS
Sub System Description @SSD
Location @L Print Date @PD
INFORMATION
1
Tag no.
PUMP
Make & Model
Serial No.
No of Stages
1
Head/Capacity
Rated RPM
Mech Seal Make & Model
Factory Test Ref/Date
ELECTRIC MOTOR
Make & Model
Serial No
2
HP (KW)
Rated RPM
Voltage/Rated Amp
GEARBOX
Make & Model
3 Serial No.
Type/Gear ratio
Lube oil type/Qty
FLEXIBLE DRIVE COUPLING Motor -Gearbox Gearbox- Pump
4 Make & Model
Serial No.
Documents required:
3 a. Signed off pre-com check-sheets and accepted punch
list for motor & pump train and all related ancillary
system
4 b. Reference drawings
5 c. Commissioning and Start-up procedure (No.)
6 d. FAT report
7 e. No load test report
8 f. Lube oil test report
Ensure availability of critical commissioning and start-up
9
spares
Remove all remaining preservation material from the
10
pump set
Check level of buffer / burrier fluid tank for mechanical
11
seal system (if any)
Check motor and pump bearings are lubricated in
12
accordance with manufacturer’s instructions
Make sure that the volute casing and suction piping is
13
completely full of liquid by priming the pumping system
Check suction strainer or temporary strainer has been
14
installed
Visually check all associated valves and piping are
correctly installed with appropriate gaskets, and
15
adequately supported. Ensure all valves are operational.
Any temporary blanks are removed
16 Ensure that pump drain valves are closed
Run the motor through local stop-start button to check
17
correct shaft rotation
18 Start-up and test manual and remote shutdown function
Continue to slowly open the discharge valve until the
19 system pressure stabilizes and the pump discharge valve
is fully open
Check the gearbox lube oil pressure build up immediately
20 and that the operating pressure is as per stated in OEM
manual
21 Check control panel indication lights and motor running
Check and confirm correct Distributed Control System
22
signal
Fill-up surge tank / vessel with water and test for
23
automatic start-up
Simulate tank / vessel and function test level and
24 recirculation control valve Test lead and lag operation of
pump if equipped
Conduct performance test for pump to ensure that pump
performs as design.
a. Run pump at these conditions:
1) shutoff (no vibration data required),
2) minimum continuous stable flow,
3) midway between minimum and rated flow,
4) rated flow,
5) maximum allowable flow (as a minimum, 120 % of
BEP)
b. Test result should be within acceptable region as per
PTS and API 610
Record discharge pressure, motor running ampere and
25
vibration level at the tested points
Run the pump for seventy-two (72) hours continuous
26
endurance test
Measure and record operating data in Commissioning
27
Log Sheet every 2 hours interval:
a. Pump flow rate
b. Suction and discharge pressure
c. Motor and pump vibration
d. Motor starting and running ampere
e. Motor supply voltage, frequency, speed
f. Temperature at pump and motor bearings
Check for any leakage, either in skid or piping
28
connections
29 Recheck the integrity of all holding down bolts
ITR No M04 C
Item/Tag No. @T System No. @S
Item/Tag Description @D Sub System No. @SS
Sub System Description @SSD
Location @L Print Date @PD
INFORMATION
1
Tag no.
PUMP
Make & Model
Serial No.
No of Stages
1
Head/Capacity
Rated RPM
Mech Seal Make & Model
Factory Test Ref/Date
ELECTRIC MOTOR
Make & Model
Serial No
2
HP (KW)
Rated RPM
Voltage/Rated Amp
GEARBOX
Make & Model
3 Serial No.
Type/Gear ratio
Lube oil type/Qty
FLEXIBLE DRIVE COUPLING Motor -Gearbox Gearbox- Pump
4 Make & Model
Serial No.
Documents required:
3 a. Signed off pre-com check-sheets and accepted punch
list for motor & pump train and all related ancillary
system
4 b. Reference drawings
5 c. Commissioning and Start-up procedure (No.)
6 d. FAT report
7 e. No load test report
8 f. Lube oil test report
Ensure availability of critical commissioning and start-up
9
spares
Remove all remaining preservation material from the
10
pump set
Check level of buffer / burrier fluid tank for mechanical
11
seal system (if any)
Check motor and pump bearings are lubricated in
12
accordance with manufacturer’s instructions
Make sure that the volute casing and suction piping is
13
completely full of liquid by priming the pumping system
Check suction strainer or temporary strainer has been
14
installed
Visually check all associated valves and piping are
correctly installed with appropriate gaskets, and
15
adequately supported. Ensure all valves are operational.
Any temporary blanks are removed
16 Ensure that pump drain valves are closed
Run the motor through local stop-start button to check
17
correct shaft rotation
18 Start-up and test manual and remote shutdown function
Continue to slowly open the discharge valve until the
19 system pressure stabilizes and the pump discharge valve
is fully open
Check the gearbox lube oil pressure build up immediately
20 and that the operating pressure is as per stated in OEM
manual
21 Check control panel indication lights and motor running
Check and confirm correct Distributed Control System
22
signal
Fill-up surge tank / vessel with water and test for
23
automatic start-up
Simulate tank / vessel and function test level and
24 recirculation control valve Test lead and lag operation of
pump if equipped
Conduct performance test for pump to ensure that pump
performs as design.
a. Run pump at these conditions:
1) shutoff (no vibration data required),
2) minimum continuous stable flow,
3) midway between minimum and rated flow,
4) rated flow,
5) maximum allowable flow (as a minimum, 120 % of
BEP)
b. Test result should be within acceptable region as per
PTS and API 610
Record discharge pressure, motor running ampere and
25
vibration level at the tested points
Run the pump for seventy-two (72) hours continuous
26
endurance test
Measure and record operating data in Commissioning
27
Log Sheet every 2 hours interval:
a. Pump flow rate
b. Suction and discharge pressure
c. Motor and pump vibration
d. Motor starting and running ampere
e. Motor supply voltage, frequency, speed
f. Temperature at pump and motor bearings
Check for any leakage, either in skid or piping
28
connections
29 Recheck the integrity of all holding down bolts
ITR No M05 C
Item/Tag No. @T System No. @S
Item/Tag Description @D Sub System No. @SS
Sub System Description @SSD
Location @L Print Date @PD
INFORMATION
1
Tag no.
PUMP
Make & Model
Serial No.
No of Stages
1
Head/Capacity
Rated RPM
Mech Seal Make & Model
Factory Test Ref/Date
ELECTRIC MOTOR
Make & Model
Serial No
2
HP (KW)
Rated RPM
Voltage/Rated Amp
GEARBOX
Make & Model
3 Serial No.
Type/Gear ratio
Lube oil type/Qty
FLEXIBLE DRIVE COUPLING Motor -Gearbox Gearbox- Pump
4 Make & Model
Serial No.
Documents required:
3 a. Signed off pre-com check-sheets and accepted punch
list for motor & pump train and all related ancillary
system
4 b. Reference drawings
5 c. Commissioning and Start-up procedure (No.)
6 d. FAT report
7 e. No load test report
8 f. Lube oil test report
Ensure availability of critical commissioning and start-up
9
spares
Remove all remaining preservation material from the
10
pump set
Check level of buffer / burrier fluid tank for mechanical
11
seal system (if any)
Check motor and pump bearings are lubricated in
12
accordance with manufacturer’s instructions
Make sure that the volute casing and suction piping is
13
completely full of liquid by priming the pumping system
Check suction strainer or temporary strainer has been
14
installed
Visually check all associated valves and piping are
correctly installed with appropriate gaskets, and
15
adequately supported. Ensure all valves are operational.
Any temporary blanks are removed
16 Ensure that pump drain valves are closed
Run the motor through local stop-start button to check
17
correct shaft rotation
18 Start-up and test manual and remote shutdown function
Continue to slowly open the discharge valve until the
19 system pressure stabilizes and the pump discharge valve
is fully open
Check the gearbox lube oil pressure build up immediately
20 and that the operating pressure is as per stated in OEM
manual
21 Check control panel indication lights and motor running
Check and confirm correct Distributed Control System
22
signal
Fill-up surge tank / vessel with water and test for
23
automatic start-up
Simulate tank / vessel and function test level and
24 recirculation control valve Test lead and lag operation of
pump if equipped
Conduct performance test for pump to ensure that pump
performs as design.
a. Run pump at these conditions:
1) shutoff (no vibration data required),
2) minimum continuous stable flow,
3) midway between minimum and rated flow,
4) rated flow,
5) maximum allowable flow (as a minimum, 120 % of
BEP)
b. Test result should be within acceptable region as per
PTS and API 610
Record discharge pressure, motor running ampere and
25
vibration level at the tested points
Run the pump for seventy-two (72) hours continuous
26
endurance test
Measure and record operating data in Commissioning
27
Log Sheet every 2 hours interval:
a. Pump flow rate
b. Suction and discharge pressure
c. Motor and pump vibration
d. Motor starting and running ampere
e. Motor supply voltage, frequency, speed
f. Temperature at pump and motor bearings
Check for any leakage, either in skid or piping
28
connections
29 Recheck the integrity of all holding down bolts
ITR No M06 C
Item/Tag No. @T System No. @S
Item/Tag Description @D Sub System No. @SS
Sub System Description @SSD
Location @L Print Date @PD
INFORMATION
1
Tag no.
PUMP
Make & Model
Serial No.
No of Stages
1
Head/Capacity
Rated RPM
Mech Seal Make & Model
Factory Test Ref/Date
ELECTRIC MOTOR
Make & Model
Serial No
2
HP (KW)
Rated RPM
Voltage/Rated Amp
GEARBOX
Make & Model
3 Serial No.
Type/Gear ratio
Lube oil type/Qty
FLEXIBLE DRIVE COUPLING Motor -Gearbox Gearbox- Pump
4 Make & Model
Serial No.
Documents required:
3 a. Signed off pre-com check-sheets and accepted punch
list for motor & pump train and all related ancillary
system
4 b. Reference drawings
5 c. Commissioning and Start-up procedure (No.)
6 d. FAT report
7 e. No load test report
8 f. Lube oil test report
Ensure availability of critical commissioning and start-up
9
spares
Remove all remaining preservation material from the
10
pump set
Check level of buffer / burrier fluid tank for mechanical
11
seal system (if any)
Check motor and pump bearings are lubricated in
12
accordance with manufacturer’s instructions
Make sure that the volute casing and suction piping is
13
completely full of liquid by priming the pumping system
Check suction strainer or temporary strainer has been
14
installed
Visually check all associated valves and piping are
correctly installed with appropriate gaskets, and
15
adequately supported. Ensure all valves are operational.
Any temporary blanks are removed
16 Ensure that pump drain valves are closed
Run the motor through local stop-start button to check
17
correct shaft rotation
18 Start-up and test manual and remote shutdown function
Continue to slowly open the discharge valve until the
19 system pressure stabilizes and the pump discharge valve
is fully open
Check the gearbox lube oil pressure build up immediately
20 and that the operating pressure is as per stated in OEM
manual
21 Check control panel indication lights and motor running
Check and confirm correct Distributed Control System
22
signal
Fill-up surge tank / vessel with water and test for
23
automatic start-up
Simulate tank / vessel and function test level and
24 recirculation control valve Test lead and lag operation of
pump if equipped
Conduct performance test for pump to ensure that pump
performs as design.
a. Run pump at these conditions:
1) shutoff (no vibration data required),
2) minimum continuous stable flow,
3) midway between minimum and rated flow,
4) rated flow,
5) maximum allowable flow (as a minimum, 120 % of
BEP)
b. Test result should be within acceptable region as per
PTS and API 610
Record discharge pressure, motor running ampere and
25
vibration level at the tested points
Run the pump for seventy-two (72) hours continuous
26
endurance test
Measure and record operating data in Commissioning
27
Log Sheet every 2 hours interval:
a. Pump flow rate
b. Suction and discharge pressure
c. Motor and pump vibration
d. Motor starting and running ampere
e. Motor supply voltage, frequency, speed
f. Temperature at pump and motor bearings
Check for any leakage, either in skid or piping
28
connections
29 Recheck the integrity of all holding down bolts
ITR No M07C
Item/Tag No. @T System No. @S
Item/Tag Description @D Sub System No. @SS
Sub System Description @SSD
Location @L Print Date @PD
INFORMATION
1 Documents required:
a. Signed off Pre-com check-sheet and punch list status
for Blower and all related ancillary system
b. Commissioning and Start-up procedure (No.)
c. Reference drawing
d. FAT report
2 Start-up Blower per manufacturer’s instruction
3 Check for any leakage in discharge tubing
4 Perform the required test run duration
5 Check discharge pressure is sufficient
6 Check, vary and set dosing rate
7 Log operating data at regular interval
8 Check and record for any abnormalities
ITR No M08 C
Item/Tag No. @T System No. @S
Item/Tag Description @D Sub System No. @SS
Sub System Description @SSD
Location @L Print Date @PD
INFORMATION
ITR No M09 C
Item/Tag No. @T System No. @S
Item/Tag Description @D Sub System No. @SS
Sub System Description @SSD
Location @L Print Date @PD
INFORMATION
ITR No M10 C
Item/Tag No. @T System No. @S
Item/Tag Description @D Sub System No. @SS
Sub System Description @SSD
Location @L Print Date @PD
INFORMATION
COMPLETE PACKAGE
Make & Model
1 Serial No
Capacity
Unit Test Ref/Date
DRIVER
Make & Model
Serial No.
Capacity
2
HP (KW)
Rated Speed
Voltage/Current
V-belt spec/Coupling
DRIVEN
Make & Model
Serial No
Capacity
HP (KW)
3
INTERMEDIATE
Make & Model
Serial No
Gear Ratio
HP (KW)
1 Documents required:
a. Signed off Pre-commissioning Check-sheet
b. Accepted Punch list
c. FAT/SAT reports
d. Relevant test report
e. Commissioning and Start-up procedure (No. XXXX)
F. Operation & Maintenance Procedures (No. XXXX)
Confirm that all Commissioning spares and operating
2 spares are available.
ITR No M12 C
Item/Tag No. @T System No. @S
Item/Tag Description @D Sub System No. @SS
Sub System Description @SSD
Location @L Print Date @PD
INFORMATION
MIXER/AGITATOR
Make & Model
1 Serial No.
Body Material
Propeller Diameter
ELECTRIC MOTOR
Make & Model
Serial No.
2
HP (KW)
Rated Speed, RPM
Voltage/Ampere
GEARBOX
Make & Model
3 Serial No
Type/ Gear Ratio
Type of Lube Oil/Qty
Documents required:
a. Signed off Pre-com check-sheets and punch list status
4 b. Reference drawings
c. Commissioning and Start-up procedure (No.)
d. FAT report
5 Ensure Start-up spares are available
6 Start-up the unit as per vendor recommended procedure
7 Check motor running ampere
Check for any excessive vibration & noise
8 Observe liquid mixing action and see if it is satisfactory
Perform the required run if designed for continuous
9
operation
10 Record or log operating parameters
ITR No M13 C
Item/Tag No. @T System No. @S
Item/Tag Description @D Sub System No. @SS
Sub System Description @SSD
Location @L Print Date @PD
INFORMATION
ITR No M15 C
Item/Tag No. @T System No. @S
Item/Tag Description @D Sub System No. @SS
Sub System Description @SSD
Location @L Print Date @PD
INFORMATION
ITR No M16 C
Item/Tag No. @T System No. @S
Item/Tag Description @D Sub System No. @SS
Sub System Description @SSD
Location @L Print Date @PD
INFORMATION
1 Documents required:
a. Signed off Pre-commissioning Check-sheet
b. Accepted Punch list
c. FAT report
d. Relevant test report
e. Commissioning and Start-up procedure (No.)
Ensure availability of critical commissioning and start-up
2
spares
Perform final line walk to ensure system is safe and
3
ready to run with manual valves lined-up per P&ID
Check the entire equipment skid and ensure all
4
connections are secured and intact
Start-up equipment skid per manufacturer’s instruction
4
or in accordance with operating manual
Observe and record any abnormalities such as high
6 pitch/roaring noise and excessive vibration; stop the unit
when necessary
7 Carry out 72-hour continuous test run
Record all operating parameters at regular interval
8
during the entire endurance test
Confirm results are in accordance with vendor’s
9
specification
Attach vendor’s check-sheets used during the 72-hr test
10
run, if any
COMMENT(S) / ADDITIONAL INFORMATION:
ITR No M17 C
Item/Tag No. @T System No. @S
Item/Tag Description @D Sub System No. @SS
Sub System Description @SSD
Location @L Print Date @PD
INFORMATION
1 Documents required:
a. Signed off Pre-commissioning Check-sheet
b. Accepted Punchlist
c. FAT report
d. Relevant test report
e. Commissioning and Start-up procedure (No.)
Ensure availability of critical commissioning and start-up
2
spares
Perform final line walk to ensure system is safe and
3
ready to run with manual valves lined-up per P&ID
Check the entire equipment skid and ensure all
4
connections are secured and intact
COMMENT(S) / ADDITIONAL INFORMATION:
ITR No M18 C
Item/Tag No. @T System No. @S
Item/Tag Description @D Sub System No. @SS
Sub System Description @SSD
Location @L Print Date @PD
INFORMATION
1 Documents required:
a. Signed off Pre-commissioning Check-sheet
b. Accepted Punch list
c. FAT report
d. Relevant test report
e. Commissioning and Start-up procedure (No.)
Ensure availability of critical commissioning and start-up
2
spares
Perform final line walk to ensure system is safe and
3
ready to run with manual valves lined-up per P&ID
Check the entire equipment skid and ensure all
4
connections are secured and intact
COMMENT(S) / ADDITIONAL INFORMATION:
ITR No M19 C
Item/Tag No. @T System No. @S
Item/Tag Description @D Sub System No. @SS
Sub System Description @SSD
Location @L Print Date @PD
INFORMATION
1 Documents required:
a. Signed off Pre-commissioning Check-sheet
b. Accepted Punch list
c. FAT report
d. Relevant test report
e. Commissioning and Start-up procedure (No.)
Ensure availability of critical commissioning and start-up
2
spares
Perform final line walk to ensure system is safe and
3
ready to run with manual valves lined-up per P&ID
Check the entire equipment skid and ensure all
4
connections are secured and intact
Start-up equipment skid per manufacturer’s instruction
5
or in accordance with operating manual
Observe and record any abnormalities such as high
6 pitch/roaring noise and excessive vibration; stop the unit
when necessary
7 Carry out 72-hour continuous test run
Record all operating parameters at regular interval
8
during the entire endurance test
Confirm results are in accordance with vendor’s
9
specification
Attach vendor’s check-sheets used during the 72-hr test
10
run, if any
COMMENT(S) / ADDITIONAL INFORMATION:
ITR No M20 C
Item/Tag No. @T System No. @S
Item/Tag Description @D Sub System No. @SS
Sub System Description @SSD
Location @L Print Date @PD
INFORMATION
1 Documents required:
a. Signed off Pre-com check-sheet and punchlist status
for Blower and all related ancillary system
b. Commissioning and Start-up procedure (No.)
c. Reference drawing
d. FAT report
2 Check for any leakage in discharge tubing
3 Perform the required test run duration
4 Check discharge pressure is sufficient
5 Log operating data at regular interval
6 Check and record for any abnormalities
ITR No M21 C
Item/Tag No. @T System No. @S
Item/Tag Description @D Sub System No. @SS
Sub System Description @SSD
Location @L Print Date @PD
INFORMATION
1 Documents required:
a. Signed off Pre-commissioning Check-sheet
b. Accepted Punch list
c. FAT report
d. Relevant test report
e. Commissioning and Start-up procedure (No.)
Ensure availability of critical commissioning and start-up
2
spares
Perform final line walk to ensure system is safe and
3
ready to run with manual valves lined-up per P&ID
Check the entire equipment skid and ensure all
4
connections are secured and intact
Start-up equipment skid per manufacturer’s instruction
5
or in accordance with operating manual
Observe and record any abnormalities such as high
6 pitch/roaring noise and excessive vibration; stop the unit
when necessary
7 Carry out 72-hour continuous test run
Record all operating parameters at regular interval
8
during the entire endurance test
Confirm results are in accordance with vendor’s
9
specification
Attach vendor’s check-sheets used during the 72-hr test
10
run, if any
COMMENT(S) / ADDITIONAL INFORMATION:
ITR No M22 C
Item/Tag No. @T System No. @S
Item/Tag Description @D Sub System No. @SS
Sub System Description @SSD
Location @L Print Date @PD
INFORMATION
COMPLETE PACKAGE
Make & Model
1 Serial No
Capacity
Unit Test Ref/Date
DRIVER
Make & Model
Serial No.
Capacity
2
HP (KW)
Rated Speed
Voltage/Current
V-belt spec/Coupling
DRIVEN
Make & Model
Serial No
Capacity
HP (KW)
3
INTERMEDIATE
Make & Model
Serial No
Gear Ratio
HP (KW)
1 Documents required:
a. Signed off Pre-commissioning Check-sheet
b. Accepted Punch list
c. FAT/SAT reports
d. Relevant test report
e. Commissioning and Start-up procedure (No. XXXX)
F. Operation & Maintenance Procedures (No. XXXX)
Confirm that all Commissioning spares and operating
2 spares are available.
ITR No M23 C
Item/Tag No. @T System No. @S
Item/Tag Description @D Sub System No. @SS
Sub System Description @SSD
Location @L Print Date @PD
INFORMATION
ITR No P01C
Item/Tag No. @T System No. @S
Item/Tag Description @D Sub System No. @SS
Sub System Description @SSD
Location @L Print Date @PD
INFORMATION
Signature:
Name:
2
Company:
Date:
3
COMMENT(S) / ADDITIONAL INFORMATION:
ITR No I01C
Item/Tag No. @T System No. @S
Item/Tag @D Sub System No. @SS
Description
Sub System Description @SSD
Location @L Print Date @PD
INFORMATION
Type Model Number
Service Manufacturer
IP rating Range
Reference Drgs Serial No.
Ex Protection
Note ; For JB’s : No test is applicable, with ITR-B system gets completed.
Reference Drawings:
1. Cabinet / JB drawing
2. Cause and Effect diagram
3. System Architecture
4. Process Memorandum
5. SAT Procedure
6. P & ID
7. FAT report
8. Function Design Specification
COMMENT(S) / ADDITIONAL INFORMATION:
ITR No I10C
Item/Tag No. @T System No. @S
Item/Tag @D Sub System No. @SS
Description
Sub System Description @SSD
Location @L Print Date @PD
INFORMATION
Type Model Number
Service Manufacturer
IP rating Range
Reference Drgs Serial No.
Ex Protection
Type of Detector Heat Smoke Flame Gas Break glass Other (To specify):______________
MAC FGS : Verify the FAT report and its punch point
1
compliance.
2 Verify the check sheet B for its completeness.
MAC FGS : End to end loop testing to be done for
3
connection to FGS.
Verify the loop test report and confirm to the project
4
requirement.
6 Verify the Logic test completion.
Note ; For FAS : related loops check and SAT is completed in Precom itself. Hence not applicable.
Reference Drawings:
1. Cabinet / JB drawing
2. Cause and Effect diagram
3. System Architecture
ITR No I14C
Item/Tag No. @T System No. @S
Item/Tag @D Sub System No. @SS
Description
Sub System Description @SSD
Location @L Print Date @PD
INFORMATION
Type Model Number
Service Manufacturer
IP rating Range
Reference Drgs Serial No.
Temp Detection Ex Protection
JB Number Tank Hub & Indicator
Heat TypeofSmoke
Sensor Radar Servo Float Other (To specify):_________________
Reference Drawings:
1. Cabinet / JB drawing
2. Instrument Location Drawings
3. System Architecture
4. Vendor Drawings
5. SAT Procedure
6. P & ID
7. Tank strapping table
8. Function Design Specifiaction
COMMENT(S) / ADDITIONAL INFORMATION:
INFORMATION
Controller Tag Number Signal Range Manufacturer
Initiator Tag Number Model Number
Final Element Tag Dial/CAL Range Serial Number
number
Service
Data Sheet Line of Equip No Loop Diag No
Controller Action Valve Action
PRE COMMISSIONINGCHECK OK N/A P/L
1 Verify the device calibration check sheet I06-A & Installation check sheet I03-A has been
completed.
2 Verify the cable has been installed terminated and tested as per Cable Installation &
Testing check sheet I-04A completed.
3 Verify loop details are correct against Project / Vendor information
Verify loop details are correct against Project / Vendor information i.e. P & ID's, I/O
schedule, Data sheet / Instrument index / Alarm & Trip schedule (including Rack / Slot /
Channel location for all I/O devices).
3 Verify the calibration certificate of the test equipment
4 Visually inspect equipment for external damage
5 Verify nameplate tagging against data sheet
6 Verify each Instrument is calibrated, accepted and confirm the duration of the
calibration certificate is still valid.
8 Test and ensure that loop is configured and functioning as per Control Narrative
(Controller Action Auto Manual changeover, split range etc.)
9 Verify no dust inside Enclosure /Cabinet / Panel and insulation surfaces are clean.
TEST EQUIPMENT
Type Model Serial Number Calibration Expiry Date
Designation
Company
Name
Signature
Date
INFORMATION
RFI No. Rated kVA
Manufacturer Serial No
Ref. Drawing nos. Voltage Primary
Voltage Secondary
Punch List
No. Items to be Checked OK N/A
no.
Documents required:
a) Precom check-sheet and punch list status
b) Precom check-sheet for the outgoing transformer feeder
c) Precom check-sheet for incoming feeder from
1
transformer
d) Key single line diagram
e) FAT report
Perform soak test. Keep the transformer energized at no-load for a minimum of 24 hours. At the
end of soak test load the transformer gradually, based on available load.
Voltage Temperature
5 Time Pri. Cable Sec. Cable Remarks
Pri. Sec. Amb. Winding Tank
box box
0
15mnt
30mnt
45mnt
60mnt
2 Hr.
6 Hr.
12 Hr.
24 Hr.
INFORMATION
RFI No. Voltage
Manufacturer Serial No
Ref. Drawing nos. Wiring/Schematic Diag
Bus Bar Rating
Punch List
No. Items to be Checked OK N/A
no.
Documents required:
a) Precom check-sheet and punch list status
b) Key single line diagram
1
c) Switchboard single line diagram
d) FAT report
INFORMATION
RFI No. Rated kVA
Manufacturer Serial No
Ref. Drawing nos. Voltage Primary
Voltage Secondary
Punch List
No. Items to be Checked OK N/A
no.
Documents required for verification.
a. UPS Datasheet and manufacturer’s operating manual
b. Completed and signed-off pre-com check-sheet for the
1
subject UPS & battery and punch list status
c. FAT report / Routine test report
During load test check for any abnormal conditions like high noise or high temperature.
INFORMATION
Rated kVA
RFI No.
Transformer
Manufacturer Serial No
Ref. Drawing nos. Voltage
TR Unit Rating (A) Ref. Drawing no.
Punch
No. Items to be Checked OK N/A
List no.
Documents required:
As a minimum, the instant OFF potential, pipe to soil potential and the
rectifier current to achieve the required pipe-soil potential to be
measured and recorded.
Signature
Date
Electrical Network Monitoring and
Control (ENMC) System
INFORMATION
RFI No. Rated Voltage
Manufacturer Serial No
Ref. Drawing nos. Rated Amp
Punch
No. Items to be Checked OK N/A
List no.
Documents required:
a) ENMC system architecture and Functional Description System
b) ENMC panel GA drawings and schematic drawings
1
c) ENMC block diagram and interconnection drawing
Verify the cleanliness of panel internals and confirm all loose wires are
2 secured.
Verify all power supply sources readings for correct input ratings.
Power supply for each module shall be accordance to the ENMC system
3
approved specification.
Conduct system status check for all ENMC modules i.e. processors,
communication modules, power supply module, processors modules,
4
communication modules and I/O modules.
Signature
Date
CAPACITOR BANK AND SERIES
REACTOR
INFORMATION
RFI No. Rated Voltage
Manufacturer Serial No
Ref. Drawing nos. Rated Amp
Punch
No. Items to be Checked OK N/A
List no.
Documents required:
a) Capacitor Bank and reactor datasheet and GA drawing
b) Single line diagram of associated switchgear
c) Completed and signed-off pre-commissioning check-sheet for the
1
capacitor bank with punch list status and pre-commissioning
check-sheet of the associated switchgear.
d) FAT report
Verify the cleanliness of panel internals and confirm the panel is free
2 from dust, dirt, all loose wires, packing material etc.
5 Verify the operation of APFC relay and step control contactors either by
varying the load power factor (if load bank is available) or by adjusting
the target power factor (if actual plant load is used).
During the test, temperature of the capacitor banks and series reactors
to be checked using a thermal scanner or temperature gun. At the end
of the test, confirm that the settings are put back to the correct values.
Signature
Date
Integrated Motor Control System
(IMCS)
INFORMATION
RFI No. Rated Voltage
Manufacturer Serial No
Ref. Drawing nos. Rated Amp
Punch
No. Items to be Checked OK N/A
List no.
Documents required:
a) IMCS system architecture and Functional Description System
1 b) IMCS panel GA drawings and schematic drawings
c) IMCS block diagram and interconnection drawings
d) FAT report
Verify the cleanliness of panel internals and confirm all loose wires, packing
2 material etc. are removed.
Verify all power supply sources readings for correct input ratings. Power
3 supply for each module shall be accordance to the IMCS system approved
specification.
Conduct system commissioning check for all ENMC modules i.e. processors,
4 communication modules, power supply module, processors modules,
communication modules and I/O modules.
5 Record any defects/shortcomings in the system punch-list.
Signature
Date
DC CHARGER (DC UPS)
INFORMATION
RFI No. Manufacturer
Serial No Ref. Drawing nos.
Input Voltage Output Voltage
Punch
No. Items to be Checked OK N/A
List no.
Documents required for verification.
a. Charger Datasheet and manufacturer’s operating manual
b. Completed and signed-off pre-com check-sheet for the subject
1
Charger, battery and punch list status
c. FAT report / Routine test report
Energize the Charger incoming power feed and verify correct AC input
2 voltage. Input voltage ______ Volts
During load test check for any abnormal conditions like high noise or high temperature.
6 Check the battery status and confirm state of charge is 100%. Perform
battery discharge test. (Refer to battery commissioning check-sheet)
7 Verify and confirm the correct operation of timers (if applicable) during
discharge test and record the operation in remarks column.
8 Verify and confirm correct operation of the battery MCCB at reaching the
voltage thresh hold for low battery voltage.
9 After completing the discharge test, perform the charging of battery and
record the charging time and current. (Refer to battery commissioning
check-sheet)
INFORMATION
RFI No. Manufacturer
Serial No Ref. Drawing nos.
Input Voltage Output Voltage
Punch
No. Items to be Checked OK N/A
List no.
Documents required for verification.
a. Charger Datasheet and manufacturer’s operating manual
b. Completed and signed-off pre-com check-sheet for the subject
1
Charger and battery and punch list status
c. FAT report / Routine test report
Energize the Charger incoming power feed and verify correct AC input
2 voltage. Input voltage ______ Volts
5
Conduct performance test on the charger for 72 hours at full load and record the parameters.
During load test check for any abnormal conditions like high noise or high temperature.
6 Check the battery status and confirm state of charge is 100%. Perform
battery discharge test. (Refer to battery commissioning check-sheet)
7 Verify and confirm the correct operation of timers (if applicable) during
discharge test and record the operation in remarks column.
8 Verify and confirm correct operation of the battery MCCB at reaching the
voltage thresh hold for low battery voltage.
9 After completing the discharge test, perform the charging of battery and
record the charging time and current. (Refer to battery commissioning
check-sheet)
Company
Name
Signature
Date
BATTERY
INFORMATION
RFI No. Manufacturer
Serial No Ref. Drawing nos.
Voltage Battery Cell Type:
Battery Cell (WH)
Punch
No. Items to be Checked OK N/A
List no.
Documents required for verification.
5 Verify correct electrolyte levels of each cell (not applicable for sealed
battery).
8 After completing the discharge test, perform the charging (both boost
charge-if applicable, and float charge) of battery and record the charging
time and current.
Company
Name
Signature
Date
VARIBLE SPEED DRIVE
INFORMATION
RFI No. Manufacturer
Serial No Ref. Drawing nos.
Voltage Motor kW
Punch
No. Items to be Checked OK N/A
List no.
Documents required for verification.
a. VSD Datasheet and manufacturer’s operating manual
b. Completed and signed-off pre-com check-sheet for the subject
VSD and punch list status
c. Pre-commissioning check sheet for associated motor and
1
switchgear feeder
d. Pre-commissioning check sheet for associated power and
control cables
e. FAT report / Routine test report
Perform IR test on the power circuits. Test voltage shall be 500V DC for
LV (up to 1kV) system, 2.5kV DC for HV up to 4.2kV system voltage and
5kV DC for HV above 4.2kV of system voltage. Minimum resistance shall
be 10(kV+1) MΩ-kV is the system voltage.
Energize the VSD incoming power feed and verify correct AC input
3 voltage. Input voltage ______ Volts
Speed shall be set at normal running speed for the first two hours, maximum speed for the next
one hour and minimum speed for the last one hour. Some motors may not be able to be run for
long duration due to process limitations. In such cases, the available test duration shall be divided
into the three speed ranges.
Company
Name
Signature
Date
HIGH VOLTAGE MOTOR
INFORMATION
RFI No. Manufacturer
Serial No Ref. Drawing nos.
Voltage Motor kW
Punch
No. Items to be Checked OK N/A
List no.
Documents required for verification.
a. Motor Datasheet
b. Driven equipment data sheet
1 c. Completed and signed-off pre-com check-sheet for the subject
motor and punch list status
d. FAT report / Routine test report
Note:-
The load test duration shall be agreed based on process conditions.
Some motors may not be able to be run for long due to process
limitations (e.g. Sump pump motor due to low level)
INFORMATION
RFI No. Manufacturer
Serial No Ref. Drawing nos.
Voltage Motor kW
Punch
No. Items to be Checked OK N/A
List no.
Documents required for verification.
a. Motor Datasheet
b. Driven equipment data sheet
1 c. Completed and signed-off pre-com check-sheet for the subject
motor and punch list status
d. FAT report / Routine test report
Note:-
The load test duration shall be agreed based on process conditions.
Some motors may not be able to be run for long due to process
limitations (eg. Sump pump motor due to low level)
INFORMATION
RFI No. Manufacturer
Serial No Ref. Drawing nos.
Valve size kW/HP Rating
Overload setting
Punch
No. Items to be Checked OK N/A
List no.
Documents required for verification.
a. MOV Datasheet
1 b. Completed and signed-off pre-com check-sheet for the subject
MOV and punch list status
c. FAT report / Routine test report
2 Verify the operation of limit switch.
3 Verify the operation of torque switch.
Start Current:
4
______ Amps
5 Running Current:
______ Amps
6 Total stroke time:
______ Seconds
7 Record any defects/shortcomings in the system punch-list.
COMMENT(S) / ADDITIONAL INFORMATION:
INFORMATION
RFI No. Manufacturer
Serial No Ref. Drawing nos.
Valve size kW/HP Rating
Overload setting
Punch
No. Items to be Checked OK N/A
List no.
Documents required for verification.
Using a suitable calibrated lux meter, confirm lighting levels are within requirements stipulated in
design documents. Record lighting levels at five points for every location and arrive at the mean
illumination. The selected point shall include the location of expected maximum and minimum
illumination values.
Locations to be marked in the latest available drawing and attached to this check sheet.
Using a clamp-on ammeter record the full load current, of circuit from the distribution board.
3
Record any defects/shortcomings in the system punch-list.
4
Company
Name
Signature
Date
LV SWICTHGEAR
INFORMATION
RFI No. Manufacturer
Serial No Ref. Drawing nos.
Valve size kW/HP Rating
Overload setting
Punch
No. Items to be Checked OK N/A
List no.
Documents required:
a) Pre com check-sheet and punch list status
b) Key single line diagram
1
c) Switchboard single line diagram
d) FAT report
Inspect all doors, panels and sections for corrosion, dents, scratches,
4 correct fit and missing hardware.
Reconnect all cables, remove any temporary test links installed and put
back all the shorting links to design condition at the completion of the
8
pre-commissioning tests.
Company
Name
Signature
Date