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In Article “Power and Distribution Transformers sizing calculations – part One”, we indicate that the contents of
our articles for Power and Distribution Transformers sizing calculations will include the following points:
The following points were explained before ( or will be explained) in our course “EP-3:Electrical Procurement –
Transformers Course” :
So, we will not go through these points here, we will focus only on the following two points:
And we already explained the Glossary of Sizing Power and Distribution Transformers in Article “Power and
Distribution Transformers sizing calculations – part One” , today we will explain the second point; Power and
Distribution Transformers sizing calculations.
Note:
I’d like from all of you to review our course “EP-3:Electrical Procurement – Transformers Course” to be more
familiar with the contents of our new articles about the Power and Distribution Transformers sizing calculations.
Our study for the Power and Distribution Transformers sizing calculations will include the explanations of the
following points:
The Resources used in our study to calculate basic ratings of power and distribution transformers will be
the ANSI/IEEE Standard C57 (Distribution, Power, and Regulating Transformers).
We will go through the important points in the ANSI/IEEE Standard C57 that will lead to the accurate sizing
of power and distribution transformers as follows:
1. C57.12.00 specifies the following service conditions for liquid-immersed distribution and power transformers:
2. C57.12.00 lists the following preferred continuous kVA ratings for liquid immersed power and distribution
transformers (Table-1).
750
kV Flashover kV
kV kV
crest rms
rms Crest sec
below Distribution
5. C57.12.00 list four categories for the rating of transformers (Table -3):
a :Category I shall include distribution transformers manufactured in accordance with ANSI C57.12.20 [B3] up
through 500 kVA, single phase or three phase. In addition, autotransformers of 500 equivalent two winding kVA
or less, which are manufactured as distribution transformers in accordance with ANSI C57.12.20 [B3], shall be
included in Category I, even though their nameplate kVA may exceed 500.
6. C57.12.00 specifies that power transformers that are rated 200 kVA and below, and that have high voltage
ratings 8660 volts and below, shall have additive polarity. All other single-phase transformers shall have
subtractive polarity.
7. C57.12.00 specifies that the average winding temperature rise above ambient temperature shall not exceed
650C when measured by resistance and that the winding hottest-spot temperature rise shall not exceed 800C.
8. C57.92 lists the following derating factors for 550C or 650C rise transformers that are being operated at
ambient temperatures above or below 300C (Table-4).
Note: Table-4 is valid for temperatures that range from 00C to 500C.
9. C57.12.10 lists the following OA/FA ratings for power transformers that are rated 750 - 12,500 kVA (Table-5).
10. C57.12.10 lists the following OA/FA/FA ratings for power transformers that are rated 18 MVA and larger
(Table-6).
OA First-Stage Second-Stage
11. C57.12.01 specifies the same usual service conditions for dry-type transformers as for liquid-filled
transformers.
12. C57.12.01 lists the following continuous kVA ratings for dry-type power and distribution transformers (Table-
7):
50 2500 25,000
75
3333 33,333
100
13. C57.12.01 lists the following limits of temperature and temperature rise ratings for dry-type transformers
(Table-8).
60 130
80 150
115 185
130 200
150 220
Table-8: Limits of Temperature and Temperature Rise Ratings for Dry-Type Transformers
14. C57.12.01 lists the same categories of dry-type transformers as liquid-filled transformers, except that
Category IV does not exist for dry-type transformers.
15. C57.12.01 lists the following BIL ratings for dry-type transformers (Table-9).
Insulation Minimum
Time To
Level
kV kV crest Flashover
kV rms kV crest
Sec
kV crest
below
2.4 20 10 20 20 1.0
4.16 30 12 30 30 1.0
13.8 60 19 60 60 1.5
Self-Cooled Forced-Air-Cooled
(kVA) (kVA)
750 1000
1000 1333
1500 2000
2000 2667
2500 3333
3750 5000
5000 6667
7500 10000
17. C57.96 lists the following derating factors for dry-type transformers that are being operated at temperatures
above or below 300C (Table-11).
In the next article, we will focus on the other points in Power and Distribution Transformers sizing calculations
which are:
Selection Factors,
Special cases,
Calculations procedures.