Professional Documents
Culture Documents
Client shall make available all site layouts and boundaries to the Project Manager
(Contractor). These layouts shall be endorsed by a licensed surveyor and approved by
the head of survey. Investigations shall be carried on to confirm the land title deed.
POSSESSION OF SITE
These are the works that we carry out when site has been officially handed over to us.
All activities are properly documented since this has contractual implications.
The site is deemed to be formally handed over if the following conditions are met:
The ENERGOPROJEKT is giving full or partial access to the site.
A formal notice is given from the client to ENERGOPROJEKT saying so.
In the absence of a formal letter by the client’s representative, the project QS
would write a letter confirming official possession of the site by the contractor.
From the day the contractor takes over, we are liable to any damages that may be
caused to persons or property on the site.
SITE SURVEY
On the date we formally get possession of the site, a detailed site survey is carried out
by the surveying team. These are done BEFORE any permanent works are carried and
mobilization is starts.
The surveying is done to ascertain the following.
Natural features on the site
Existing structures on site
Materials on site.
The survey includes a physical measurement of all visible features. These features are
then transferred onto drawings. A detailed photographic record of the site is also kept.
All utilities, both overhead and underground shall be identified and recorded. If any such
utilities or structures are in the way of the construction, we shall inform the client about
it and a way to go around it would be discussed and agreed on by all parties.
TEMPORAL POWER AND WATER CONNECTIONS
The estimated power requirements and loading for the operation of the site should be
estimated by the Electrical Engineer with consultation with the contactor. A joint survey
is done with the ECG team to determine the nearest connection to the main grid and the
location of the temporal meter. Once the quotation of such a temporal meter is
received from ECG, approval is given by the Electrical Engineer and the Project manager
if the costs are deemed right.
Same procedure is done for the approval and installation of the water meter, this time
with the Mechanical Engineer.
INTERNET CONNECTION
Whether the site needs internet or not is a decision to be made by the Client’s
representative and the project manager. This could also be stated in the Tender.
What amount is deemed adequate is the decision of all teams involved on site, this
would be agreed on during a site meeting.
CHAIN OF COMMAND
ENERGOPROJEKT shall make available to the Client and all parties involved its chain of
command and what works each person on the team is required to do. This would help
consultants know who to address their various issues and concerns to. The Client is also
required to do likewise for smooth communication and the speed of the work.
MOBILIZATION
This refers to all activities that takes place to prepare the site for the commencement of
the work.
SITE SET UP
This is the putting up of physical structures (temporal) on the site. These include a site
office for the supervisors and consultants. Workers shed/ resting area. Work shop for
the various artisans. Securing the site and limiting access to the site to only approved or
specified areas. Allocation of Plant positions.
SITE QUALITY ASSURANCE SET UP- This addresses the quality control facilities that would
be implemented on site to make sure quality is monitored and best practices are
implemented.
CRANE SET-UP
If a crane is to be used, the setting up and inspection of the crane is done. A certified
consultant would come on site to inspect the crane and the documents before approval
to be used on site is given if it passes all quality tests.
Carbon Dioxide (CO2) based fire extinguishers are generally used for fighting electrical fires
Provision of Siren
A siren will only be considered under the following circumstances:
Projects that are spread out over a wide area and a siren is the only means of
alerting personnel in the event of an emergency
High rise building construction (more than 5 floors) so as to help in case of
emergency evacuation or sending information
• The routing and size of the electrical supply to feed the crane shall be agreed
between the electrical engineer and the site supervisor. A sleeve provision shall be
made during the construction of the base for this supply as required
• The concrete base shall be allowed to cure for a minimum of 14 days before the
tower crane is erected
Subcontracting
All persons/parties working on the site who are NOT direct employees (either
casual or permanent) should have been appointed by either the Employer or
Energoprojekt. We have three different types of subcontracting as follows:
• Supply and Install subcontracting
• Labour only subcontracting
• Supply Contracts
Supply and Install Subcontracting occurs when a fully defined trade works package is
assigned to an external party or company (it will generally include material supply
Documentation of Requests for Information (RFI’s)
• ‘Requests for Information’ to the Employer or Employer’s Representatives or
consultants shall be sent either by mail or a hard copy would be given in person.
This depends on if the consultant is available on site or not and the parties that
would be involved in such an RFI.
• RFI shall follow up to ensure a feedback on an RFI is received within 5 working days
(latest).
• RFIs shall be given so consultants have at least a 24hour notice.
Documentation of Progress Reports
• The ‘Project Progress Report’ is a more detailed report which is submitted to the
Employer and all stakeholders of the project on a monthly basis and shall include
the following information:
Progress Summary
Work Outputs
Activities to be undertaken within the next few months
Quality Assurance and Control
Risk Lot
Safety Statistics and Reportable Incidents
Resources Employed
Drawing Issues and Instructions/CVI’s received
Miscellaneous
Progress Photos
Subcontracting
All persons/parties working on the site who are NOT direct employees (either
casual or permanent) should have been appointed by either the Employer or
Energoprojekt. We have three different types of subcontracting as follows:
• Supply and Install subcontracting
• Labour only subcontracting
• Supply Contracts
Supply and Install Subcontracting occurs when a fully defined trade works package is
assigned to an external party or company (it will generally include material supply
and/or fabrication, design (in some cases), shop drawings (if necessary), delivery,
supervision, installation, quality control, testing and commissioning and handover in the
form of Operation and Maintenance Manuals and As-Built Drawings)
Labour only Subcontracting occurs when only the installation aspect of a works
package is assigned to an external party or company (it will generally include receipt and
handling of materials supplied by others, supervision, installation, quality control)
Supply Contract occurs when only the material or equipment supply aspect of the
defined trade works package is assigned to an external party or company. It normally
relates to complex material supply items that require a significant design, fabrication
and testing input on the part of the supplier (it will therefore generally include design,
material supply and fabrication, shop drawings, delivery (sometimes), quality control,
testing and fabrication certificates, Operation and Maintenance Manuals in the case of
equipment, Installation Instructions and Drawings, Warranties).
Supply and Install Subcontractors
Supply and Install Subcontracting occurs when a fully defined trade works package is
assigned to an external party or company (it will generally include material supply
and/or fabrication, design (in some cases), shop drawings (if necessary), delivery,
supervision, installation, quality control, testing and commissioning and handover
in the form of Operation and Maintenance Manuals and As-Built Drawings). This
section outlines procedures for Supply and Install Subcontractors with respect to
the following areas:
• Selection of Subcontractors – Criteria
• Preparation of a Subcontract Agreement
• Implementation of a Subcontract Agreement
• As- Built Drawings
• Testing and Commissioning
In the above instances it may only be necessary to get one quotation rather than inviting
three companies to price.
Sub- Structure
Setting out
Setting out shall be preceded by a meeting of the site technical committee to agree
on all benchmark locations and spot heights. This meeting shall comprise of all the
consultants and the Clients representative, along with the site and project managers
and the surveyor.
Levels would be decided based on the sea level and the existing road and ground
levels, so that cut and fill is reduced as much as possible.
Concreting
• On no occasion shall the blinding level be more than 100mm. Surveyor shall ensure that,
the prepared ground is relatively level, clean and neat to receive blinding concrete.
• Unless otherwise stated, samples of concrete shall not be taking for any test. However,
slump test shall be carried throughout the process.
• Blinding concrete shall not be done in bad conditions like rain, ponding of prepared
ground, dirty ground, unleveled ground etc.
• Concrete pours shall be leveled with the help of tempering wood or rod by the masons.
Receipt of raw materials in the Yard
• STEEL BENDER FOREMAN shall immediately notify the Store Keeper when a delivery
of reinforcement reaches the yard before any offloading takes place.
• While the reinforcement is on the truck (or once the first bars have been offloaded)
Steel bender foreman shall measure the length of each different bar diameter and
notify the Store Keeper of any discrepancies in the actual length of the bars and the
length stated on the waybill (i.e. greater than 20cm).
• The steel bender foreman shall assist the store keeper to count the reinforcement
bars as they are offloaded and cross check the final count with the Suppliers waybill.
• The steel bender foreman shall ensure that the received bars are neatly packed onto
the reinforcement racks specifically allocated for this use. Each size of bar diameter
should be stored in a separate rack and all reinforcement should be placed above
the ground. Thus reinforcements are stacked on wood or pallets.
General management of material, equipment and labor
• Steel Bender Foreman is directly responsible for the allocation of the steel bending
workforce to ensure that production targets are met.
• Steel Bender Foreman shall undertake roll calls at the beginning and end of each day
to record which of his workforce is present
• Steel Bender Foreman shall check the cutting and bending machines on a daily basis
for signs of wear and tear and notify the Mechanical Workshop of any problems.
The mechanical workshop should be reminded to undertake maintenance checks
on the equipment on regular basis.
• Steel Bender Foreman shall ensure that, the steel bending yard and its immediate
surrounding area are neat and tidy and free of any waste
• Steel Bender Foreman shall store all off-cuts in prepared wooden boxes. When these
boxes are full, the Site manager shall be made aware and a decision on the disposal
of the materials are made.
Bending schedule
• All structural drawings (both in house and/or from external consultants) shall have
appropriate reinforcement bending schedules. Prior to usage, the bending schedule
shall be checked and approved by Site engineer and Project manager.
• Bending schedules shall clearly identify all reinforcement bars for the relevant drawings.
Reinforcement dimensions in the bending schedules shall be clear and unambiguous. The
Site manager and Site engineeer shall be responsible for the conformance of all bending
schedules to relevant drawing details.
• All in-house bending schedules shall be prepared according to BS Codes standard shapes
and shall reference drawing details. All schedules shall clearly indicate reinforcement
quantity, bar mark, and reinforcement types in diameter and in appropriate labels as
designated for yield strength classes; and shall be in the reinforcement bending schedule.
• Bending schedules received from external consultants shall be reviewed together with
attached drawings by the site engineer.
• Reinforcement received on site shall be packed as per labels for easy identification.
Reinforcement shall be reasonably arranged on planks, and shall not have direct
contact with the ground.
• Off-loading of reinforcement on site shall be done in a reasonable manner as to
prevent damage to reinforcement labels, and shall be under the supervision of the
site manager or his representative.
• All reinforcement to be returned from site shall be accompanied by a print which will
have all necessary detail, equivalent to the descriptions in the delivery sheet, and
shall be signed by the site manager or the operations manager.
Spacer Blocks
• Spacer blocks shall be prepared based on the required cover needed for the
structural component to be constructed.
The cover of the reinforcement shall be as shown on the Drawings or as indicated
below:
• In-situ concrete: Concrete cast directly against soil or rock and being permanently
exposed to it 60 mm Formed concrete permanently exposed to backfill or water 50
mm. Outside exposure 40 mm Inside exposure 30 mm
• Spacer blocks shall be constructed with C20 concrete and cast on a clean prepared
oiled surface with adequate binding wire embedded.
• Spacer blocks shall be prepared with pvc pipe as formwork, depending on the agreed
shape of spacer block required..
• Spacer blocks shall be cured as in normal concrete practice by sprinkling water on
the spacer blocks every evening.
Fixing Of Rebars (Reinforcement)
• Fixing of rebars shall only commence when all the relevant drawings have been
confirmed by the Structural consultant and the site engineer.
• The center-to-center distance between parallel bars shall be as shown on the
Drawings, with a tolerance of +/- 20 mm.
• In placing reinforcement steel, the tolerance from indicated protective cover shall
be:
Kickers
• Concrete Kickers shall be 100mm thick and of the same concrete grade as the
structural element
Bracing Of Formwork
• The type, number and positions of internal formwork supports and ties shall be
carefully selected
• The whole or part of such formwork supports and ties shall be removed without
damage to the concrete so as to leave no part embedded nearer the surface of the
concrete than the designed cover of the reinforcement or 50 mm in the case of un-
reinforced concrete. Only metal portions of formwork supports and ties shall be
allowed to remain in place.
• Through-bolts will not be permitted in water retaining walls. Special form spacers
and tie rods shall be requested by the site manager in special concrete structures
like basements and water retaining structures..
• Holes left after the removal of supports and ties shall be filled as described hereinafter
in "Repair of Defective Concrete", and shall be finished off neatly to the standard
of the concrete surface. Such filling shall be adequately cured.
Striking of Formwork
• Removal of forms shall be performed with care so as to avoid injury to the concrete
and damage to the material and as soon as permissible in order to avoid delay in
curing and repair of surface imperfections.
• Forms shall not be removed until the concrete has attained sufficient strength to
prevent damage to concrete. Damaged concrete shall be repaired or treated at the
expense of site management
• The minimum period before the removal of formwork shall be in accordance with
the following table:
Type of Formwork Days % of 28-day cOperation’s
managerpressive
strength
Vertical formwork to 1 40%
columns, walls Large
beams
Ceiling formwork to slab 12 70%
Props to slabs 15 85%
Ceiling formwork to 10 80%
beams
Props to beams 20 90%
The minimum periods in days are only indicative. The governing rule to be observed is
the percentage of the required 28-day compressive strength, which shall be
determined by the cube test in addition to those required by the provisions as
described. When in doubt, the site Agent shall seek approval from the Operation
Manager prior to start any removal of forms
• When fixing the minimum period for formwork removal, the shrinkage and creep of
the concrete shall be taken in to consideration. All the above and the minimum
period for removing the formwork shall not apply to steam cured elements.
Set out Cast-ins
• Surveyor shall carry out all setting out relating to cast-in items at all times. Depending
on the type of cast-in item, Surveyor shall execute the setting out process with an
instrument of acceptable tolerance.
• Measurements shall be carried out using steel tape or laser beam device mechanism.
Tolerances shall not exceed 5mm.
• Cross checks shall be done. Projects of limited tolerances like mechanical
installations, prefabricated installations and mining, shall be cross checked by
external surveyors.
• Final inspection of cast-in items shall be conducted alongside the client’s
representative, consultants and Site manager.
Concrete pours shall only be carried out when all parties are satisfied
Fixing of Box outs
• All required box-outs shall be clearly and precisely dimensioned. All dimensions and
shapes shall be cross checked and signed-off.
• Box-outs shall be prepared of wood or pvc pipes depending on the shape and location.
Positioning of the box-outs shall be based on an approved drawing layout by the
consultant. Box-outs shall not be placed without the prior notice of the structural
designer unless members receiving the box-out are non-structural member.
• Project manager shall check and initiate the signing –off relating to box-out
dimensions, locations and quantity.
Fixing Casts in Plates
• The Engineer shall verify the quantity of cast-in plates required for a particular
structural element. The size, thickness, shape and quantity shall be drawn for
production.
• Cast-in plates shall only be delivered to site upon receipt of a requisition order
confirming the date required on site and an order signature by the Site Manager
• Prepared cast – in plates shall be stored on pallets if possible and shall be on a clean
surface. No cast – in plates shall be stored on the bare ground or mud.
• Placing of cast-in plates shall be based on approved shop drawing by the designer.
Drawings shall indicate clearly the offset distances, grid reference and levels if
possible of the cast-in plates
• These tests shall be carried out until the concrete mixes show appropriate strength,
workability, density, without the use of excessive cement.
Cement
• Cement: Portland Type I and Type II, in accordance with ASTM specifications shall be
used or appropriate equivalent standard test (e.g. Ghana Standards Board). Cement
shall be sampled and tested for strength and physical properties. Chemical analysis
and conformity certificates from suppliers shall be documented in the site QC file.
Aggregates
• Aggregates shall be sampled and tested as set out in GHA Specification.
• All aggregate shall come from a reliable source, approved by the head office, and
able to guarantee timely delivery throughout the duration of the project.
• Tests shall be made on samples that are representative of the grading that will be
used in the concrete.
• Ordering of aggregate shall follow the approved procedure.
• If reference on aggregate is given, it would show when to use river sand or pit sand)
Water
• The suitability of the water for concrete shall be evaluated and the permissible amount
of silt or suspended solids established.
• Water which quality is questionable or suspected of having detrimental amounts of
sulfates shall be chemically analyzed in a specialized laboratory at CSIR. Samples for
testing would be carried out by our Quality Assurance team.
Admixtures
• Admixtures proposed by the Mix Designers shall be tested for their suitability with the
cement and materials to be used in the Works and under proposed construction
conditions.
• Admixtures shall be sampled and tested as set out in ASTM Specification C494 or
equivalent BS.
• Air-Entraining admixtures shall be tested in accordance with ASTM Test Method C233
or equivalent BS
Trial tests
• Concrete test cubes shall be made and cured in accordance with BS 5600. Test cubes
shall be made from each mix proposed for the different classes of concrete.
Compressive strength of concrete shall be tested on three test cubes at 7, 14 and 28
days in accordance with BS 5600.
• Splitting tensile strength of concrete shall be tested in accordance with BS 5600.
• The consistency of the proposed mixes shall be tested by means of slump test in
accordance ASTM Test Method C143 or equivalent BS method. Specimen for slump tests
shall be taken from each batch of concrete used to make the test cubes and beams.
• Air content shall be determined in accordance with ASTM Test Methods C173 or C 231
or equivalent BS method.
• Static modulus of elasticity and Poisson's ratio of concrete in compression shall be
determined in accordance with ASTM Test Method C 469 or equivalent, as and when
requested for by the Consultants.
• The final approval of the required mix ratios shall be communicated by the QC team or
external consultant officially in writing to the site agent and copies sent to the head office
and operations manager for filing. Copies of this formal approval shall also be made
available to the client or employer’s representative. A confirmation notice shall be
requested from the client or employer’s representative before the commencement of
major concrete pours.
• Orders for ready mix concrete are acceptable provided a minimum of 48 hour notice
is given to the Operations Manager and the Procurement Manager prior to the
expected concrete pour.
• The requisition shall be very clear and concise using the requisition form. The
required class of concrete, slump, arrival time, and quantity shall be stated in the
requisition.
• Effective communication for the successive delivery of the ready mix concrete shall
be enforced at all times with the use of telephones and/or emails. A constant
update between the site needs and the suppliers’ batching team shall be
maintained at all times. The telephone numbers of all drivers involved in the
delivery of the ready mix concrete shall be copied to the site agent.
• Transportation and delivery of ready mix concrete shall be planned to avoid peak
hours or days of traffic.
• The travel time for any ready mix concrete ordered shall not exceed 1hour from the
time of batching. Ordered ready mix concrete shall be discharged within 90mins
from the time of batching. Adequate measures shall be put in place to avoid mixer
trucks waiting for more than 15mins on site before discharge.
• Slump test shall be carried out on all batches upon arrival. Samples for cube testing
shall also be collected for each batch. Water shall not be added to any pre mix
concrete on arrival nor shall it be added during transport.
• Positive displacement pumping or other appropriate methods may be used to place
concrete where necessary.
• Concrete pumps and auxiliary equipment shall be in good condition and shall be
maintained as such throughout the duration of the work. Thorough washing down
of all parts that come in contact with concrete shall be performed after each
concreting operation.
Placing/pouring of concrete
• Concrete shall not be placed until all formwork, installation of embedded parts,
reinforcing steel, and surfaces against which concrete is to be cast have been
inspected in accordance with the Quality Control system (checklist form)
• All surfaces of forms and embedded items that have become encrusted with dried
material from concrete previously placed shall be cleaned of all such material
before the surrounding or adjacent concrete is placed.
• Concrete shall not be placed in any structure until all water entering the space to be
filled with concrete has been properly cut off or diverted by pipes, or by other means, and
carried out of the forms clear of the work. Water shall not be allowed to stand on any
concrete surface until it has settled on its own.
• Water flow over the concrete, which may injure the surface finish, will not be allowed.
• Where excavated surfaces which are to form the foundations for structural concrete,
are absorptive or likely to become otherwise unsuitable, or where shown on the
Drawings, the Subcontractor shall place a 'blinding course' consisting of a layer of
Class C10 or C15 concrete 50 to 100 mm thick, uniformly over the foundation such
that the upper surface is at grade elevation, EXCEPT otherwise stated in the design
specifications.
• Immediately before concreting, the forms and all other surfaces which will be in
contact with the fresh concrete shall be cleaned of all loose material and debris
including shavings, wood chips, sawdust, pieces of wire, nails, fragments of
hardened concrete and mortar. Clean-out holes which may be needed for this
purpose shall subsequently be securely closed in order to obtain the required
surface finish.
• The use of compressed air for cleaning will be allowed only if adequate precautions
are taken to avoid the deposition of suspended oil on construction joint surfaces,
reinforcement or other items which are to be bonded to concrete.
• The transporting and placing equipment shall be clean and in good condition,
adequate, and properly arranged to proceed with the placing without undue
delays. The number and condition of vibrators for use and standby shall be
ample for the requirements during placement. The lighting system shall be
sufficient to illuminate the inside of the forms when concrete is placed at
night.
• Concrete shall be carefully placed in position. Where dense reinforcement or
deep forms may cause segregation of concrete while placing, chutes shall be
used to prevent segregation. The free fall of concrete shall not exceed 3.0 m.
• Concrete shall be placed directly in its permanent position and shall not be
worked along the forms to that position.
• The addition of water into concrete after batching shall not be permitted.
• All concrete shall be placed in continuous approximately horizontal layers. The
thickness of the layers shall not exceed 40 cm for mass concrete, and 50 cm
for structural and all other concrete. Placement shall be carried out at such
a rate that no concrete surface can reach an initial set, before additional
concrete is placed thereon. Each layer shall be soft when a new layer is placed
upon it so that no seams or planes of weakness can form within the section,
and the two layers shall be made monolithic by penetration of vibrators. The
maximum height of pour shall not exceed 3.0m.
• While being placed, each layer of concrete shall be compacted by mechanical
vibration to form a dense, homogeneous material free from voids. The
concrete shall be worked up hard against adjoining surfaces. Each concrete
layer shall be vibrated completely before another layer of concrete is placed
upon it.
• Vibration of concrete shall be carried out by means of immersion-type
vibrators, supplemented if necessary by external vibrators of suitable design
and capacity.
• Immersion vibrators shall penetrate the full depth of the layer and shall enter
the underlying layer so as to ensure proper integration of successive layers.
• They shall be inserted in a near-vertical position and at sufficiently close
intervals for long enough time to ensure proper compaction, and shall be
withdrawn slowly to prevent the formation of voids. The concrete shall be
vibrated until it presents a compact reflecting surface and the bubbles of
entrapped air cease to escape. Over-vibration causing segregation, surface
leakage through formwork shall be avoided.
• Vibrators shall be operated by experienced workers only. A spare vibrator of
the appropriate type and capacity shall be available and shall be tested to
ensure that it is working before concreting commences. At least one spare
vibrator shall be available at each concrete pour.
• The contractor shall take care to prevent formation of cold joints during
concrete placing in any part of the Works. The concrete-placing rate shall be
such that the concrete is placed while the previously placed adjacent
concrete is still plastic and the concrete can be made monolithic by normal
use of vibrators.
• We shall have protective coverings available for fresh concrete surfaces if
there is a possibility of rain.
Curing of concrete
Protection
• The Foreman shall ensure the Subcontractor protect all concrete against injury or
damage from excessive heat, lack of moisture, over-stress, or any other cause.
• Fresh concrete shall be protected from damage such as due to drying, sunshine, rain,
and traffic. The Subcontractor shall provide such protection while the concrete is
still plastic and whenever such precipitation, either periodic or sustaining, is
imminent or occurring.
• Care shall be taken not to disturb the concrete by direct or indirectly loading, striking
of forms or otherwise, until it has hardened sufficiently.
• Construction loads shall not be allowed on beams, decks or slabs until the concrete
has attained its design strength, nor shall the site impose loads exceeding the
design loading.
• All fresh concrete surfaces shall be protected from contamination and from foot
traffic until the concrete has hardened.
• All concrete shall be moist cured for a period of not less than 7 consecutive days by
an approved method or combination of methods applicable to local conditions
Basically, method and material to be used shall be dependent on the client and
consultants specifications or design specification.
Joints in Concrete Structures
Construction Joints
• Concreting shall be carried out continuously up to construction joints, the
arrangement and positions of which shall be as shown on the Drawings or as
approved by ENERGOPROJEKT. Also whenever concreting is forced to be
interrupted and placed concrete has become so hard that it does not permit the
entry of a vibrator, a new construction joint shall be formed conforming to these
Specifications.
• The position of certain construction joints shown on the Drawings as mandatory may
not be altered. The site may carry out joints at different locations of other
construction joints for reasons of concrete placement. Necessary rearrangement of
steel reinforcement arising from such modifications will follow.
• Construction joints shall be approximately horizontal or vertical. The joints shall
appear as straight lines, produced by a board fixed to the formwork, at exposed
faces.
• The surface of construction joints upon or against which new concrete is to be placed
and to which new concrete is to adhere shall be clean, rough, and free of water
when covered with fresh concrete. Loose or defective concrete and foreign
material shall be removed from the surface of existing concrete. The previous
concrete lift shall be saturated by water but surface dry when the successive lift is
placed.
• The surface of the hardened concrete shall be cleaned and roughened by wet-
sandblasting and washing thoroughly with air-water jet. Care shall be taken to
prevent undercutting of aggregate in the concrete during sandblasting.
• In lieu of wet-sandblasting, the Subcontractor may carry out high-pressure water
blasting utilizing pressures, provided that such high-pressure water blasting
produce equivalent results to those obtainable by wet-sandblasting.
• In the heavy concrete structures and mass concrete, the construction joint surface
shall receive layer of mortar approximately 10 mm thick immediately prior to
placing of the new lift. This mortar shall be composed of the same proportions as
those in the concrete with coarse aggregate omitted and shall have the same air
content, by volume.
• Concrete shall not be placed upon mortar which has dried out or become
contaminated by water, debris or other deleterious material. Mortar which has
been so contaminated or dried out shall be removed from the surface of the
construction joint, the surface shall be re-cleaned and a fresh layer of mortar spread
on the surface prior to placing of a new concrete lift.
• Where indicated on the Drawings, construction joints shall be formed with shear
keys.
• Where indicated on the Drawings, flexible PVC waterstop or any similar make and
type, shall be placed in construction joints.
Cold joints
• Cold joint is an unplanned joint which is the result of hardening of the concrete
surface before the next batch is placed against it. Cold joints are undesirable and
should be avoided. However, in the event of equipment breakdown, prolonged
heavy rainfall, or other unforeseen prolonged interruption, the continuous placing
may not be reasonable.
• When such event becomes apparent, and the unconsolidated concrete may harden
to the extent that later vibration would not fully consolidate it, the site
team/subcontractor shall immediately consolidate such concrete to a stable and
uniform slope.
• If delay in placement is short and it is still feasible to penetrate the underlying
concrete, placement shall resume with care to thoroughly penetrate and re-vibrate
the concrete surface placed before the delay.
• If the concrete cannot be penetrated with the vibrator, the cold joint shall be treated
as a construction joint, if the design requirements tolerate such joint. If such joint
would impair the structural integrity of the structure, the concrete, or a part of it,
shall be repaired or removed
Movement joints
• Movement joints in the concrete structures shall be constructed at such locations
and to such dimensions as shown on the Drawings or as necessary. The Site
manager shall ensure the supply through appropriate requisition procedures and
install the various joint components as specified herein, as shown on the Drawings
and in accordance with the manufacturer’s recommendations.
• Expansion joints are joints provided in concrete structures to prevent transfer of
forces from structure to structure or to accommodate volumetric changes due to
temperature rise.
Expansion joints may be comprised of the following elements:
Flexible neoprene or PVC waterstop
Concrete shear keys
Expanded polystyrene joint filler (alternative: preformed expansion joint filler)
Joint sealing compound
• Contraction joints are joints placed in concrete to provide for volumetric shrinkage
of a monolithic unit, or to allow movement between the units.
Backfilling
Specification of fill material
• Suppliers of fill material shall be sort with the appropriate specification.
• The Project manager shall insist on having samples of the proposed fill material from
the supplier prior to the operations of filling and/or backfilling. Once the sample is
approved, site manager shall ensure that, all materials delivered are comparatively the
same as the approved sample
• Site manager shall make available samples of the fill material for appropriate test
deemed necessary by the consulting materials engineer. For projects under the design
and supervision of external consultants, fill material shall be approved in writing by the
consultants or consultant’s rep. Any discrepancies in the material observed shall be
reported so that tests on the new material would be done or material would be
rejected.
Delivery & Control of Fill Material
• Imported fill material shall be delivered with a clearly written waybill confirming the
source and quantity. The truck, waybill and delivery team shall be inspected at the
main entrance by Security personnel and subsequently handed over to storekeeper
when they are cleared. The quantity shall be cross checked on arrival and entered
appropriately. Any discrepancy with regards to quantity shall be reported
immediately to Site manager for necessary action. Such materials shall not be off
loaded until an amicable explanation is found.
• The distribution and gradation of fill material shall be such that the finished backfill
is free from lenses, pockets, streaks or layers of material differing substantially in
texture or gradation from the surrounding material. Backfill material shall include
no organic matters.
• Traffic over the fill shall be adequately controlled to avoid rutting or disturbing the
placed backfill. Each load of material shall be placed in such a way as to achieve the
best practicable distribution of material.
• The operation of trucks and heavy equipment shall be restricted near buildings, walls,
piers and other facilities to avoid damage to any permanent structure.
• Backfill shall be placed in proper sequences so that no differential earth pressure
occurs on footings, pipes and other structures.
• We shall maintain and protect the finished fill in satisfactory conditions at all times
until completion and acceptance of the works. After filling operations have been
finished and before final grading, we shall slope the surfaces to prevent ponding of
water if necessary.
Compaction of Fill Material
• The Subcontractor or site team shall place and compact fill and backfill of the
specified type to the lines, grades and dimensions shown on the Drawings.
• Any material which is objectionable or inadequate shall be removed. If the
compacted surface of any layer of material is determined to be too smooth and
impermeable to bond properly with the succeeding layer, it shall be loosened by
harrowing or by other approved method before the succeeding layer is placed
thereon.
• Backfilling adjacent to concrete structures one meter or more in height shall not
commence until 7 days after concrete placement. Backfilling may commence earlier
than 7 days provided that Site engineer and the consultant establishes a safe
stability of the structure based on actual
• Prior to backfilling, forms shall be removed and the area cleaned of all waste and
debris.
• Reasonably well graded sand and gravel or selected materials as indicated in the
Drawings specs, shall be used for backfilling of trenches for pipes, cables, ducts,
bedding for ditches etc. The material shall be spread in layers of 30 cm and
compacted by approved compaction equipment.
• Compaction around tie beams shall be undertaken with great care and attention to
ensure that the beams are not displaced relatively.
• Free-draining backfill material shall consist of a well graded gravel or cobbles with
particle size ranging from 25 to 76 mm (except otherwise stated) with a maximum
of 3% by weight passing US Standard Sieve No. 200 (0.075 mm).
• Free-draining backfill shall be placed moist in layers not exceeding 35 cm, after
compaction. It shall be compacted to 70% relative density as defined in ASTM Test
Method D 4254.
• Where backfill has to be placed adjacent to structures or in other restricted areas, it
shall be compacted by mechanical tampers or other suitable methods
• Random fill and backfill shall consist of earth and crush material. Earth fill shall be
placed and compacted in horizontal layers of 30cm while the crush material shall
be compacted in horizontal layers of 50 cm maximum.
• The moisture content prior to and during compaction of the earth fill shall be near
the Optimum Moisture Content (OMC) distributed evenly throughout each layer of
material.
• Random fill and backfill shall be compacted to at least 95% of the standard Proctor
density in accordance with ASTM Test Method D 698 or with the core cutter
method according to BS 1377; part 9.
• Final compacted backfill interfaces, shall be kept clean at all times free of oils, refuse,
and washouts.
Backfill Tests
Testing shall be done on backfills. Tests to be done shall be specified by the
Geotechnical Consultant.
These tests shall be done by a Certified Standard Boards Accredited company.
Results shall be reviewed by the Material Consultant.
Tests shall be done as and when requested by the Consultants. For Quality Assurance
purposes, ENERGOPROJEKT shall carry out its own tests randomly too.
SUPER STRUCTURE
Masonry works
Masonry works includes all activities involved in the block laying process, from
preparation and application of the mortar to the laying and control of the blocks
(concrete or sandcrete).
Mortar
• Mortar shall be prepared with clean sand of acceptable texture. The maximum grain
diameter shall not be bigger than one quarter of the joint thickness. The sand used shall
have adequate granulometric grading (according to ASTM Standards).
• The mortar shall be prepared in a mixer or by hand and shall be transported to its
place of use immediately after mixing. Mortar in which the initial set has commenced
shall not be reworked, and the addition of more water at the place of use will not be
permitted.
• Where mixing by machine, load about three-quarters of the sand or premixed sand
mixtures and water. While mixing, gradually add cement and continue mixing.
Load the reminder of sand and further water to achieve required workability.
Alternatively, add half the water to the mixer followed by all the cement and all
the sand in that order. Add the final quantity of water to achieve the correct
workability.
• Where mixing by hand, mix the cement with sand before adding water until the color
is consistent. Add and thoroughly mix about three-quarters of the required amount
of water. Then add further water and mix to achieve the required workability.
• Mortars shall be used within a maximum of 1.5hrs of mixing.
• The mixing water shall have a temperature above 15°C and be free of noxious
materials, particularly organic components. The mortar shall be well mixed and
shall have high water imperviousness.
• The mortar for masonry shall be mixed using the following composition:
1 part by volume of cement
3 to 4 parts by volume of sand 0-2 mm or as otherwise specified. Generally, the
site can batch mix to obtain adequate workability.
Block-laying
• Spread a layer of mortar called a mortar bed as the footer. Anticipate the position of
openings, etc. in the starting course prior to carrying out work to avoid unnecessary
cutting and adjustment of masonry units at a later stage which can lead to incorrect or
uneven bonding.
• Position the block on the mortar bed so that it’s outside corner rests where the
outside corner of the wall should be (refer to architectural plan drawings). Level the
block by first placing the level across the block and then lengthwise along the block.
• Turn several stretcher blocks on end and apply mortar to the ears with a wiping or
swiping stroke of the trowel.
• Lay several stretcher blocks in place by working away from the end or corner block.
Use the end of the trowel handle to tap the block until each block is plumb, level,
and the course is straight.
• Apply a mortar bed on top of the first course in preparation for the second course.
• As the block laying progresses, cut off excess mortar with the trowel.
• Use a line to keep the courses straight. The line is positioned to be level along the
top of the block.
• When a block must be cut, use a mason’s hammer and make multiple strikes along
the line to cut; then make one sharp strike on the web.
• Check the height to be sure each new course is an additional 8inches high or the same
in a particular line of course.
• After the mortar dries and hardens slightly, finish the joints by rubbing it with a
broken piece of block. This is necessary to avert future cracks in the mortar joint
locations.
• If a joint other than a flush joint is desired, use a jointer to compress the mortar and
create a watertight joint. Discuss with Site manager and get tools available to
create joints that are concave, v-shape, flush or raked.
• All blockwork shall be bedded in horizontal courses, no one portion being raised
more than 1.0 metre above another at a time. The work shall be straight, true,
plumb and uniform in appearance.
• The top of unfinished walls shall be wetted before work is recommenced. All blocks
shall be buttered with mortar before laying and all joints shall be thoroughly flushed
up as the work proceeds. Do not wet concrete masonry units before laying. Where
necessary adjust the consistency of the mortar to suit the suction rate of the units.
• The joints in all block work which is to be plastered shall be raked out to a
depth of 2 cm to form a key for the plaster.
• Block work of more than 3m high should have an RC concrete beam in the
middle. The width of the concrete beam shall be the same as the width of
the block.
• Not more than five courses of blockwork shall be laid within 24 hours.
Reasonable time should be given to allow the first five (maximum) courses
to set and achieve appreciable firmness before subsequent courses are
added.
• Blockwalls spanning more than 3m shall incorporate reinforcement within the
voids of the units at a specified interval and filled with concrete.
Monitor & Control Block-laying
• Lay units with care so that the finished work has a clean and even surface with the
joints consistent in width and profile and with the perpend joints in vertical
alignment.
• Only cut masonry units where necessary for the correct bond. Make good any holes,
such as those for scaffold members and cavity cleaning, with matching mortar and
matching masonry units.
• Keep face work clean and free from staining at all times. Protect masonry adjacent
to scaffold boards from rain splashes.
• Provide temporary protection for projecting bands and plinths while the remainder
of the wall above is completed.
• Protect built-in windows and doors from mortar staining by mortar droppings.
• Provide protection where in situ concrete work is being executed in close proximity
to finished facing work.
• When movement joints are not specified, bond or tie all wall junctions in accordance
with a) fully bond the two walls at angles, b) bond or tie intersecting walls as
specified. The Site manager shall ensure appropriate instructions are obtained if
no requirement is specified.
• Type of scaffold (putlog or independent) is to be agreed. Putlog scaffolding, which is
supported by the wall as it rises, will leave holes which should be made good with
matching mortar at completion. There is a risk of damage as putlogs are removed.
Electrical and mechanical works are usually subcontracted, hence the selected
companies after winning the tender for such works shall provide their respective
method statements. ENERGOPROJEKT, makes sure that they comply with BS codes
and the Standards Board requirements. If this is not done, they are reported to the
consultants and the client for a decision to be taken on them.
Such companies also try to fuse their Program of Works with that of ENERGOPROJEKT,
so that works are not delayed.
Rough in Conduits before Screeding
• No ‘roughing in’ or chiseling shall be done until the e formal request to do so has been
signed off by the structural consultant
• In most cases, with conduits on the floors there should be no requirement to cut or
chisel out any parts of the concrete floor slab
• If, however, there is a requirement to cut back any sections of the concrete slab, then
the electrical subcontractor shall clearly mark out the locations on the slab and ask
for approval.
• If the work just requires minor cutting to the top of the slab then the site manager
shall allow the electrical contractor to proceed (e.g. when service conduits cross
over each other and the combined height may compromise the integrity of the
screed)
• If the work requires a penetration through the slab Site manager shall obtain
approval from Structural consultant and then instruct the civil works
subcontractor to undertake the works
• If there is a requirement to cut any reinforcement Site manager shall seek
approval from Structural consultant
• The subcontractor shall then place conduits in position on the floor slab in
accordance with the approved routing and install a draw wire in the conduits
(the draw wire shall be of suitable material such that it does not corrode
when it is required to pull wires)
• The following guidance shall be used in selecting the size of conduit to be used
20mm for normal lighting circuits or otherwise specified.
20mm for normal socket outlet circuit or otherwise specified.
20mm for air-condition outlet circuits or otherwise specified.
2
25mm for 3-phase socket outlets using 6mm cable.
2
Separate 20mm conduit pipes each for telephone, data and TV – for these
conduits local flexible conduit should not be used
• Once the conduits are in position the electrical subcontractor shall protect the
conduit with a mortar/screed fillet covering the conduits by approximately
20mm on all sides. The mortar or screed to use in covering these conduits
shall be obtained from the civil subcontractor
• Once all floor conduits have been placed in accordance with the above bullet
points, then the electrical contractor shall mark-up the positions of conduit
runs on his own copy of the electrical plan drawings for future use in the
preparation of the as-built drawings.
Rough in Conduits before Plastering
• The electrical subcontractor shall use a grinding machine to cut the two sides of the
routing/chase in the block work before creating the conduit channel
• The chase/ channel shall generally be not more than 10-15mm larger than the
conduit size on all sides of the channel
• Vertical conduit runs shall be checked to ensure that they terminate within the
screed at the lower level and within the ceiling void at the upper level (i.e. a
minimum of 150mm above the finished ceiling level (FCL)
• The subcontractor shall then place conduits in position within the channel in
accordance with the approved routing and install a draw wire in the conduits
(the draw wire shall be of suitable material such that it does not corrode
when it is required to pull wires)
• The conduits shall be held in position with the application of mortar plug at a
spacing of 1 to 1.5m –NOTE that the filling of the chased recess with mortar
is NOT the responsibility of the electrical subcontractor. These works shall be
undertaken with by the Civil Subcontractor using the appropriate mesh and
mortar mix.
• The following guidance shall be used in selecting the size of conduit to be used
20mm for normal lighting circuits or otherwise specified.
20mm for normal socket outlet circuit or otherwise specified.
20mm for air-condition outlet circuits or otherwise specified.
2
25mm for 3-phase socket outlets using 6mm cable.
2
Separate 20mm conduit pipes each for telephone, data and TV - for these
conduits local flexible conduit should not be used
• Once all wall conduits have been placed in accordance with the above bullet
points, then the electrical contractor shall mark-up the positions of conduit
runs on his own copy of the electrical plan drawings for future use in the
preparation of the as-built drawings.
Check Positioning of Electrical Outlet Point Boxes
• The number and positions of electrical junction boxes and outlet points shall be as
per the drawings
• When fixing junction boxes and switch boxes the subcontractor shall ensure that the
boxes are placed such that they are
i) level (to be checked with a spirit level)
ii) that the front edge of the box protrudes beyond the block wall face to the line
of the proposed plastering (as defined by the plaster gauges set out on the
walls)
.
Fixing of Hot Water Pipes
• The procedure for fixing hot water pipes shall be as per that described for
‘fixing cold water pipes’ as above however pipe specification and isolation
are as stated in the next two bullet points
• Prior to installation the subcontractor shall ensure that pipes and fittings
supplied are in accordance with the stated specification
• All pipe connections shall use the appropriate fitting and be adequately
anchored to prevent movement but connections should also be left
temporarily exposed until the pressure testing is complete and approved (i.e.
there are no visible leaks)
• All copper pipes must be isolated from the concrete/screed using brown paper
(or similar) to allow longitudinal expansion and contraction and prevent the
chemical attack from the cement with the copper.
• Once all pipes have been placed in accordance with the above bullet points,
then the plumbing contractor shall mark-up the positions of pipes, valve,
tees, reducers and other junctions on his own copy of the electrical plan
drawings for future use in the preparation of the as-built drawings.
Fixing of Conduits
• Generally the fixing of conduits relating to the electrical supply will be
undertaken by the electrical subcontractor.
Pre-Erection checks
• We shall make sure that the building foot print, in addition to 15m wide strip
around it, is clear of obstructions, level and compacted.
• Quality control person shall check the anchor bolt settings for compliance with
the details provided on the Anchor Bolt Setting Plan. The allowable
tolerances are given in the General Notes on the drawing.
• The surveyor shall check the foundation levels. In buildings that require grout,
shim packs are placed in the center of the bolt pattern. Buildings without
crane systems generally do not require grout, but variances in concrete levels
may necessitate the use of shims if the concrete is outside the stated
tolerances. Due to design requirements on certain buildings, double nuts
may be used.
Erection of Frames
Erection of Engineered steel buildings is a straightforward operation,
provided some basic principles are followed and common sense used. There
should be an appreciable flexibility in the method of erection of steel
components on each site. Site conditions, in most instances should dictate
the methodology and approach
Floors (Mezzanine)
• When mezzanine floors are provided, they shall be erected with the main
frames, generally prior to sheeting.
• The mezzanine beams shall first be installed by connecting to the columns with
clips and high strength bolts as indicated on the drawing details.
• The joists are then placed between the beams and connected as shown on
erection drawings. An edge angle is then screwed at the perimeter of the
mezzanine area, prior to laying and screwing the decking panels.
• The decking panels are attached by self-drilled fasteners without washers.
Openings for stairs and penetrations shall be framed before fixing the
concrete reinforcement.
• The concrete should be evenly spread; concentrated piles of wet concrete
could cause deformation in joists or decking, which could lead to collapse. It
is, sometimes advisable to use temporary shoring at mid spans in order to
assure straightness of finished concrete.
Erection of Sheeting/Cladding
• Touch-up any damaged paint on the main frame prior to sheeting.
• The base angle is fixed to the concrete slab by means of masonry nails. Power
actuated tools are preferred for fixing.
• The base angle should be set at the wall grit line (steel line).
• There is a tendency for wall girts to sag under their own dead load, especially in bays
over 7.5 meters. Girts are temporarily supported in a horizontal line with vertical
timber props from floor to girt, girt to girt, and girt to eave strut. The props remain
in place until the wall panels are screwed. They can then be removed and relocated
to the next bay. The girts will remain straight and horizontal once the panels are
installed. In bays over 8.5 meters sag rods shall be provided and once adjusted
there is no requirement for temporary timber props.
• Before commencing with sheeting, the details on the drawings shall be checked. A
starting position will be given in relation to the steel line. Mark the starting position,
and then mark out the gauge cover width of the sheets along the concrete notch.
This will provide a check against “creep” or “bunching” of the panels. An important
point in order for the corner trims to fit as detailed.
• Insulation is more convenient to handle if unrolled on the ground and pre-cut to the
required lengths.
Sheeting the Walls
• The insulation/sheeting must be kept vertical, and pulled taught. Place the panel in the
pre-marked position, plumb it and screw.
• Then, the second panel is installed in the same manner and so on.
• End-wall panels shall be pre-cut in the factory.
(Field cutting may be necessary on steep slopes).
• The preferred procedure is to complete all wall sheeting before starting the roof, as
the eave trim covers the top of the wall panel and fits under the roof panel. Outside
foam closures are placed between the wall panel and the eave trim to provide a
dust free junction.
• If there is no wall insulation, foam closures shall be used between the panel
and eave strut / base angle.
Sheeting the Roof
• Prepare the roof panels by segregating them by their length shown on the roof
sheeting plan. The sequence of roofing is from eave to ridge on both slopes finishing
with the ridge panel.
• To commence, it is advisable to temporarily fix one run of panels across the building
to walk on. The insulation can then be unrolled beside the “walkway”.
• Double faced tape is applied to the eave struts, or an intermediate purlin if the roll
does not cover the full width of the building. The insulation is lifted into place and
is retained in place by the double faced type. Before placing the roof panel, the
insulation end should be folded over to be concealed at the eave. The inside foam
closure is placed on the fold at the eave strut, and the panel is then positioned.
• Adjust the line of the panel for the square to avoid “saw-toothing” at the eave line.
Use a nylon line projected from the eave strut by 65mm to give the correct distance
and line.
• Screw the panel and move progressively panel by panel up to the ridge. After
completing several runs of panel, the temporary “walkway” can be lifted, insulated,
and sheeted.
• Panel end-laps require bead mastic. The bead mastic should be carefully unrolled
from the release paper, and placed over the panel corrugations. Do not stretch the
bead, otherwise it may break when the panel is placed over it Ensure that the panel
end-laps are as per drawing details.
• Make sure that the panel ribs are kept in a straight line from eave to ridge. Use a
chalk line to mark the purlin location and maintain a straight line of screws, thus
avoiding mis-drilling and possible leakage. End-laps have additional screws as
detailed on the drawing.
• Proceed with the next run of insulation, stepping the side tabs together, before placing
the next run of panels. When both slopes of the roof panel have been fixed, the
ridge panel or ridge cap is laid, connecting both slopes.
Touch-up Painting
• Any accidental scratches or minor damage should be touched-up with the
appropriate paint. The area should be left clean.
• For minor scratches, a small brush can be used to apply touch-up paint of matching
color to the damaged area.
• If damage has affected the galvanized coating, then the damaged area should be
coated with special primer followed by a special polyurethane finish coat.
Erection of Scaffold
Scaffolding safety rules shall be used in conjunction with this procedure as well as the
instructions for use of the scaffolding provided by the manufacturer if any. The
cardinal guide to the erection and usage of scaffolds shall be within best practices
of project site safety and health standards.
Ordering & Delivery of Scaffolds
In ordering of scaffolds, specific details regarding the required square area,
height/length and/or widths of scaffolds shall be stated clearly on the requisition.
• We shall develop a clear understanding of the scaffold required and the work that is to
be carried out from the scaffold, including the need for protective gears, screening,
foundation conditions, power cables etc.
• The Site manager shall put in a requisition for scaffolds. Standard scaffolds made of
steel tubular members shall be used. Timber can be used provided there has been a
thorough review and clarifications by the team.
• Scaffolds shall be delivered clean at all times and shall be accompanied by the
appropriate waybill covering the delivery stock. The lay-down area for scaffolds shall be
clean and free from wet environments and spilled lubricants. The lay-down area shall be
of reasonable distance from the area they are to be used to ensure ease of handling and
erection.
• The kinds of scaffolds generally used are:
Timber scaffolding;
Tube scaffolding in steel or aluminium
Scaffolding with proprietary equipment
Preparation for Scaffolding
• The areas where scaffolds are to be erected are shall be clean of all types of materials
and obstructions.
• The receiving ground shall be prepared to a relatively flat level to ensure there are
no considerable differential levels as a result of slopes and holes.
• Site manager shall provide information about the foundation conditions for the
scaffold, including information about the strength of verandahs and suspended
slabs upon which the scaffold is to be erected.
• There should be proximity of power lines to be used when needed.
• The specifications, drawings, the scope and all requirements for the scaffold shall be
made known to the scaffolding erector.
• The Site manager shall Co-ordinate/delegate all subsequent inspections and
alterations needed to ensure the safety of the scaffold and those using the scaffold.
This will include the need to ensure that a scaffold register or scaffold record system
is kept up to date.
• The Foreman shall design and plan the scaffold and the erection process, including
co-ordination with other employers who are in the vicinity, to ensure safety during
construction, use, alteration and later dismantling of the scaffold.
Scaffolding
• All scaffolding, whether modifiable or not, must be erected, altered and dismantled
by competent workers under proper supervision of the foreman
• Scaffolding must not be used unless the safety officer and the site manager are
satisfied that it is safe for use and complies with the regulations.
• Scaffolding must not be altered or interfered with
• Scaffolders must ensure that members of the public are not endangered while they are
erecting, altering or dismantling scaffolds. They should also ensure that the lower working
platforms are not used while the upper lifts are being worked on unless a fully decked
platform, with screens if necessary, separates the part being erected or dismantled from
the lower part in use.
• All those involved in the construction work have responsibilities for the scaffolding
process, and for the protection of those who use the scaffold in the course of their
work.
• Scaffolding foundations must be adequate to carry the whole weight of the scaffold,
including the imposed loads, and must be maintained in a stable condition during
the life of the scaffold. Steel base plates must be used under all standards.
• When scaffolds are supported on the ground, suitable sole plates must be used to
spread the load. The sole plates should preferably be long enough to support at
least two standards.
• Timber sole plates must be not less than 200 x 38 x 500 mm long. Bricks, blocks and
similar loose material are unsuitable as they are liable to fall over or split, and are
easily driven into the ground.
• Where the foundation is leveled concrete of adequate thickness or of a similar hard
surface, the sole plate may be omitted, but steel base plates must be provided at
the bottom of all standards.
• Verandahs, gantries or roofs used to support scaffolding must be certified as safe for
the purpose by a competent person such as a registered engineer. The layout of
the scaffold, including details of sole plates and the propping system, if any, must
also be provided.
• Hoists, winches/pulleys and other lifting appliances may be mounted on scaffolding only
if the scaffold framework is adequate in strength or is specially strengthened and
tied back to reduce vibration and whip. Scaffolds that would serve this type of
purpose shall only be approved by the site manager.
• Where the span exceeds 2.0 m, one intermediate putlog must be provided at mid-
span to support timber scaffold planks; this requirement does not apply to metal
planks
• Scaffold planks must be so placed, locked or secured as to prevent tipping or
displacement during normal use, or movement by strong wind. End overhang must
be 80 mm minimum to 220 mm maximum.
• We shall ensure every working platform must be decked as close as practicable to
the working face of the structure it is being used with.
• Where the height is greater than 3m, a guardrail or other protection must be
provided within 200 mm of the outer edge of the plank.
• Guardrails, including midrails, must be provided on the exposed sides and ends of all
working platforms more than 3 m in height. The height to the top of the guardrail
must be not less than 0.9 m or more than 1.1 m from the deck to be protected.
• Cross-bracing (double) as used in some frame scaffolds is acceptable in place of a
guardrail, if the platform is decked out to within 200 mm horizontally from the
cross-bracing, and the braces cross within 50 mm of the mean guardrail height of
1050 mm above the platform.
• Site manager shall ensure that, a scaffold platform used as a regular walkway or for
the wheeling of loads must have a clear headroom of at least 1.8 m along the mid-
half width
• Where a succession of platforms is used to work up or down a face, the vertical
spacing of lifts must not exceed 2.1 m except for the first lift, which if necessary
may be up to 3 m to allow for satisfactory working conditions at ground or floor
level. When the height of the first lift exceeds 2.1 m, extra bracing must be
provided on each pair of standards, commencing at approximately 1.8 m from the
ground.
• The height of any scaffolding depends upon its foundation, the size and type of
material used in the construction of the standards, spacing of ties, and the lateral
stability in all directions of the scaffolding as a whole.
• Ties must be provided to prevent inward and outward movement of the scaffold and
to assist the standards to act as load-carrying vertical members. Ties must be fixed
to standards and as close as practicable to ledger intersections. Ties must also be
uniformly spaced, vertically and horizontally, over the face of the scaffolding,
including the level of the topmost working platform.
• A wire tie must be fastened to a structure by an approved anchorage, a through bolt
or tied to a strong back. The strength of the building structure at the location of
the tie must be checked for its adequacy to sustain the loads which will be
transferred to it.
• When intending to fix cast-in and drilled-in anchorages, the manufacturer’s
recommended safe working load may be used. Where the tie spacing cannot be
complied with, additional plan bracing or dogleg bracing shall be provided between
tie points.
• Adequate bracing must be provided as follows:
Where the horizontal tie spacing cannot be complied with, plan bracing shall be
provided. Even with this bracing provided, the maximum horizontal distance
between tie points shall not exceed 9.6 m.
Transverse diagonal bracing must be fixed to each end pair of standards and at
not more than every tenth pair of standards along the scaffold. This bracing may
be temporarily removed on a working lift to facilitate movement of materials
but must be replaced as soon as practicable.
Longitudinal diagonal bracing must be fixed to the external face of the scaffold,
and at regular intervals along its length. The bracing, which is required to resist
wind and earthquake forces in particular, must be capable of withstanding a
horizontal force of not less than one-tenth of the total of the weight of the
scaffold and the full live load on the working platforms.
Timber Scaffolds
• All timber used in scaffolding should be preservative treated in accordance with an
appropriate commodity specification of the Timber Preservation Authority.
• Untreated timber may be acceptable if the timber is sound and unlikely to
deteriorate during the intended lifespan of the scaffold. Fittings used for
connecting joints between standards ledgers and braces must be of adequate
strength and be maintained in good condition.
• The design and construction of timber scaffolding for the support of both light-duty
and heavy-duty working platforms must be carried out in accordance with sound
engineering and trade practices by a certified engineer. The requirements for
single-standard (pole) light-duty scaffolds with putlogs cleated to wall or frame and
for use up to 5 m high are summarised below;
100 mm x 50 with a maximum spacing of 2.4 m.
150 mm x 25 mm or l00 mm x 50 mm for a maximum span of 1.2 m or 2/150mm x
25 mm for a maximum span of 1.5 m.
Each standard must be tied to the wall by a putlog and braced longitudinally by a
ledger and at least two diagonal braces in the length of the scaffold. An additional
diagonal brace at 40 to 50 slopes must also be provided for every 20 m length of
scaffold. Minimum size of brace to be 100 mm x 50 mm or 150mm x 25 mm.
Minimum size 100 mm x 50 mm guardrail
Mobile Scaffolds
• A mobile scaffold is a special type of free-standing scaffold supported on wheels, castors
or other devices for ease of movement on a firm level surface.
• Design and construction must be in accordance with sound engineering practice.
Scaffolds must be properly braced by cross-bracing or diagonal braces, or both, for
securing vertical members together laterally. Horizontal, diagonal or cross-bracing must
be provided immediately above the wheels or castors.
• Castors should be of the swivel type and have a minimum wheel diameter of 125 mm.
Wheels or castors must be fixed to scaffold uprights, or be socketed into the scaffold
uprights, a minimum length of 150 mm, to avoid becoming dislodged during movement
on uneven floors.
• When the scaffold is in use, the wheels or castors must be effectively locked and
should be turned outwards to increase base width. Safety Officer shall check and
ensure this is complied with from time to time.
• Safety Officer shall ensure mobile scaffold are used only on a firm level surface.
Where the surface has a slight cross-fall, the level of the wheels must be adjusted
to bring the scaffold back to plumb. Mobile scaffolds should not be used closer than
1 m to any slab edge or partition unless the edge is protected to prevent the wheels
and scaffold from falling.
• Access between working platform and base must be provided by means of securely
fixed ladders or purpose-built rungs. Cross braces must not be used as a means of
access. Work platforms must be fully decked and be provided with guardrails and
toeboards in accordance with general requirements for scaffolding.
Frame Scaffolding
• Frame scaffolding in this context means the portal-frame type scaffolding assembled
on the site from prefabricated frames and members. Safety officer shall ensure
that, frames of different proprietary types are not intermingled. Where frames are
superimposed vertically, the connection must be such that:
The standards are held in linear alignment.
The panels are locked together vertically by joint pin couplers or other equivalent
suitable means.
• Guardrails and midrails must be provided at working platform levels when cross
braces are removed.
Unit Assembled Scaffolds
• Unit assembled scaffolding means scaffolding assembled from prefabricated frames or
members which are not single lift portal-frame type units. The specific requirements are:
Erection must be carried out in accordance with the supplier’s instructions and
meet the requirements of this procedure.
Spacing of unit frames will, in general, be less than for tube and frame scaffolding.
Bracing will be the same as for the scaffolding.
Because of the lack of continuity in standards and of the lesser rigidity in the
transverse corner joints, special attention must be given to provide an adequate
number of ties to prevent lateral movement.
Special Scaffolds
• Special scaffolds are scaffolds which do not meet the standard requirements
for standing or suspended scaffolds
• All special scaffolds must be designed in accordance with sound engineering
practice, and must be erected, altered or dismantled only under the direct
supervision of a qualified person who has adequate experience in scaffolds.
An inspector may require a registered engineer’s certificate, certifying the
adequacy of the design.
Scaffold Inspection
• All suspended scaffolds and all other scaffolds which exceed 5 m in height, or from
which a person could fall 5 m or more, are to be inspected before first use and at
regular intervals by the safety officer and the Quality control officer.
After each structural alteration, addition or change to the nature of the scaffold
or its anchorages or ties.
Monthly while the scaffold is set up but not in use.
After any storm or occurrence that could adversely affect the safety of the
scaffolding.
o Should any defect be found during these inspections, the defect must be
rectified prior to it being in use.
o Foreman shall ensure that, all scaffolding are protected against accidental
damage from traffic or other causes and should, where necessary, be
barricaded or, alternatively, be well stayed or braced to avoid damage from
vehicles
o Site manager shall ensure that, all users understand any limitations of the
scaffold that could affect their work, e.g. load limits. This should include not
altering the scaffold in any way that could affect its safety without the prior
check and approval.
o No person shall erect any scaffold at any distance, in any direction, less than
2m to any conductors of an overhead electric line.
Project Close Out
Upon the completion of a project according to the specifications, a number of
activities by the employer and the contractor are carried leading to the successful
formal handing and taking over of the project
Consultant’s inspection
• When ENERGOPROJEKT is convinced that it has completed the project in accordance
with the specifications given by the Client, it will inform the Consultants of the project
in writing.
• The Consultant accompanied by the project manager of ENERGOPROJEKT will carry
out inspection on behalf of the Client.
Client Inspection
• Having fixed the consultant’s snag list as duly confirmed, ENERGOPROJEKT will now
officially inform the Client of the completion of the project.
• The Client may carry out its own inspection with the ENERGOPROJEKT and the
consultant.
• If further snags are identified, a client’s snag list will be prepared.
• The second snag list will be fixed in the manner described as with the consultants
snag.
Demobilization from Site
Once all the identified snags have been fixed, ENERGOPROJEKT will initiate the process of
evacuating the site.
All materials and Equipment used on the project that are still on site shall be taken
offsite.