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PII: S0010-938X(14)00317-5
DOI: http://dx.doi.org/10.1016/j.corsci.2014.07.001
Reference: CS 5922
Please cite this article as: S. Chen, P. Wang, D. Zhang, Corrosion behavior of copper under biofilm of sulfate-
reducing bacteria, Corrosion Science (2014), doi: http://dx.doi.org/10.1016/j.corsci.2014.07.001
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Corrosion behavior of copper under biofilm of sulfate-reducing
bacteria
a
Key Laboratory of Marine Environmental Corrosion and Bio-fouling, Institute of
Oceanology, Chinese Academy of Sciences, 7 Nanhai Road, Qingdao 266071, China
b
University of Chinese Academy of Sciences, 19 (Jia) Yuquan Road, Beijing 100049,
China
Abstract
The effect of sulfate-reducing bacteria (SRB) on corrosion behavior of copper was
investigated using surface analysis and electrochemical measurements in seawater.
Results demonstrated that SRB adhere onto copper surface to form biofilm and that
the resulting corrosion product is mainly composed of cuprous sulfide. Cuprous
sulfide and EPS are helpful for SRB adhesion on copper by providing a barrier against
copper toxicity. In SRB growth cycle, corrosion rate is related to metabolic activity.
Especially during exponential growth and stationary phases, SRB metabolism
decreases the anodic zone area and promotes localized corrosion of copper.
1. Introduction
Microorganisms tend to attach to surfaces and then grow, replicate, and produce
extracellular polymeric substances (EPS), thereby forming a cohesive structure known
as biofilm. This process corrodes metal substrate through a route known as
microbiologically induced corrosion (MIC). According to estimates, MIC accounts for
∗
Corresponding author. Tel./Fax: +86 532 82898960; E-mail: zhangdun@qdio.ac.cn
1
about 20 percent of all corrosion damage of metals and building materials, and the
direct cost of MIC is estimated to total $30–50 billion per year [1]. SRB are anaerobic
microorganisms that are ubiquitous in environment [2]. SRB are considered the main
microorganisms that cause MIC, and SRB-induced corrosion constitutes half of all
MIC cases [3]. Many studies have been conducted to investigate steel corrosion
induced by SRB, and several mechanisms have been reported [4-7]. For instance,
metal corrosion can be accelerated through consumption of cathodic hydrogen via
hydrogenase catalysis during SRB metabolism (cathodic depolarization theory) [4].
The metabolic product (H2S) of SRB also accelerates metal corrosion [5]. EPS, which
is the main component of SRB biofilm, affects corrosion processes by strongly
complexing action with metal ions [6]. Some SRB promote corrosion by direct
electron exchange between metal surface and microbial cells [7].
Copper and its alloys are commonly used in structures and components exposed
to seawater and other marine environments due to their corrosion resistance,
machinability, thermal and electrical conductivities. In general, copper and its alloys
are impervious to the effects of MIC because elemental copper and its compounds
have a broad spectrum of antimicrobial activity against Gram-negative and positive
bacteria, fungi, and viruses by disrupting plasma membrane integrity or damaging
DNA and proteins [8]. Microbes are rapidly killed on metallic copper surfaces at a
rate of at least 1×107–1×108 colony forming units per hour, and live microorganisms
rarely recover from copper surfaces after prolonged incubation [9]. Thus, limited
attention has been given to MIC of copper. In recent years, several investigations have
suggested that a number of microbes, such as Pseudomonas fluorescens, have
numerous survival mechanisms for tolerating copper toxicity; these mechanisms
include export of copper ions outside the cell [10], energy-dependent efflux of copper
ions [10, 11], and enzymatic detoxification/reduction [12]. Microbes are believed to
be able to adhere to copper surface and influence corrosion process [13]. To the best
of our knowledge, limited information on SRB-induced MIC in copper is available.
Thus, studies on SRB-induced corrosion of copper are highly valuable.
For engineering metal, localized corrosion is a significant factor that affects its
2
service life. It is a typical form of MIC for the characteristic of heterogeneous
electrochemistry on biofilm/metal interfaces [14-16]. In investigations of localized
metal corrosion mechanisms, it is essential to determine electrochemical parameters at
local areas of metal surface. However, conventional electrochemical methods utilized
in MIC studies are hard to verify the mechanisms of microorganism-induced localized
corrosion, because they can only obtain average data/information about an
electrochemically active surface. In recent years, localized electrochemical methods,
such as scanning reference electrode technique and scanning vibrating electrode
technique, were utilized to investigate localized corrosion processes on metals [17,
18]. These techniques can obtain localized electrochemical parameters by detecting
ionic current flows in electrolyte phase. However, in MIC investigation, the
distribution of ionic currents in electrolyte is complex and difficult to detect
accurately for existence of heterogeneous biofilm covering the metal. As a technique
for obtaining localized electrochemical information, wire beam electrode (WBE)
method has been successfully used to investigate characteristic of heterogeneous
electrochemistry in localized corrosion [19, 20]. Actually, WBE setup consists of
numerous metallic wires, which are individual electrochemical sensors. These wires
enable WBE system to measure electrochemical parameters, such as electronic
current and corrosion potential distribution, at localized areas of electrode surface [21].
Thus, WBE is speculated to be effective for investigations of localized corrosion
mechanisms under biofilms.
In present study, surface analysis techniques were used to investigate SRB
adhesion on copper surface as well as the resulting corrosion products.
Electrochemical measurement techniques and WBE method were utilized to monitor
the overall and local electrochemical processes of copper during growth cycle of SRB.
Based on these results, corrosion mechanism of copper induced by SRB was clarified.
2. Experimental
2.1. Materials
Disk coupons with a diameter of 10 mm and thickness of 4 mm were cut from
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copper (> 99.9%, mass%) plates and used for electrochemical measurements, and
surface and component analyses. For electrochemical measurements, coupons were
embedded in a mold of non-conducting epoxy resin with their circular cross-sections
left exposed. Electrical connection was realized via a copper wire soldered to sample.
WBE used in this study was manufactured from 121 identical pure copper wires (99.9%,
mass%; 1.34 mm diameter). Total working area of electrode array (Fig. 1A) was
approximately 1.71 cm2. All wires were regularly arranged in an 11 × 11 matrix and
embedded in epoxy resin at intervals of 1 mm from each other.
Prior to experiments, the exposed surfaces of samples, including disk coupons
and WBE, were sequentially ground with a series of mesh silicon carbide emery papers
(400, 800, 1200, and 2000) to smoothen them. The samples were then rinsed with
deionized water, degreased with absolute ethyl alcohol, dried with pure nitrogen, and
subsequently sterilized by exposure to ultraviolet radiation for 30 min before use.
2.2. Microorganism cultivation
Bacterial sample was isolated from marine sludge collected from the Bohai Sea
of China. The modified Postgate’s culture solution used in this work contained 0.5 g
of KH2PO4 (Sinopharm Chemical Reagent Co., Ltd.), 1 g of NH4Cl (Sinopharm
Chemical Reagent Co., Ltd.), 0.1 g of CaCl2 (Sinopharm Chemical Reagent Co., Ltd.),
2 g of MgSO4 (Sinopharm Chemical Reagent Co., Ltd.), 0.5 g of Na2SO4 (Sinopharm
Chemical Reagent Co., Ltd.), 4 mL of sodium lactate (Sinopharm Chemical Reagent
Co., Ltd.), and 1 g of yeast extract (Thermo Fisher Biochemical) per liter of natural
seawater, which was collected from Huiquan Bay in Qingdao, China. The pH of this
solution was adjusted to 7.2 ± 0.1 using 1 M NaOH solution. In the culture medium,
sodium lactate served as electron donor and sulfate served as electron acceptor for
SRB growth.
Culture medium was poured into a 1 L beaker (as an electrolytic cell, Fig. 1B),
deoxygenated by N2 sparging for 1 h, and then autoclaved at 121 ◦C for 30 min. After
cooling, sterile WBE, rubber stopper, and beaker with culture medium were rapidly
assembled, as shown in Fig. 1B. This setup was inoculated with the 4-day-old bacteria
sample at room temperature (25 ± 2 ◦C) and subsequently sealed and stored in a
4
temperature incubator at 30 ◦C.
2.3. Surface and component analysis
Scanning electron microscopy (SEM) was utilized to observe morphologies of
biofilm over coupon surface and substrate. Biofilm was visualized after preparation
using following procedure: Samples were exposed to 2.5% glutaraldehyde for 1–2 h
and serially dehydrated with an ethanol gradient (at 30%, 50%, 70%, 90%, and 100%
for 15 min). Coupons were then dried at critical point and sputter-coated with gold
prior to observation. Biofilm and corrosion products were removed from coupon
surfaces by following procedure: Samples were treated by ultrasonic cleaning in
absolute ethanol for 15 min to remove biofilm and then subsequently treated with
10% dilute sulfuric acid for 1 min to remove corrosion products. A scanning electron
microscope (KYKY-2008B) was used to visualize biofilm and substrate
morphologies.
Chemical composition information of copper surface immersed in sterile and
SRB media for 14 d was obtained by X-ray photoelectron spectroscopy (XPS)
(Thermo ESCALAB 250, Al Kα radiation).
2.4. Electrochemical experiments
Open-circuit potential (Eoc) and electrochemical impedance spectroscopy (EIS)
experiments were conducted in a cell with three electrodes using a CHI760C (CH
Instruments, Inc.) control system in sterile and SRB media. In three-electrode system,
copper electrode, Pt wire, and silver/silver chloride (Ag/AgCl, 3M KCl) (CH
Instruments, Inc.) were used as working, counter, and reference electrodes,
respectively. Each impedance spectrum was obtained at Eoc under excitation of a
sinusoidal wave with an amplitude of 5 mV and within frequency range of 100 kHz to
10 mHz. EIS results were analyzed by fitting data using ZSimpWin software. All
electrochemical experiments were performed at 25 ± 2 ◦C.
The current distribution of WBE was measured using a test device (NI
PXI-1042Q) consisting of NI PXI-8108 embedded controller and modular instruments:
NI PXI-2535, PXI-4022, and PXI-4071, similar to those described in literature [22].
PXI-8108 is a 5-slot PXI chassis with an integrated MXI-Express controller.
5
PXI-4071 is a 7.5-digit digital multimeter. PXI-4022 is a high-speed, high-precision
guard and current amplifier that can detect picoampere current levels with
femtoampere noise with PXI-4071. PXI-2535 is a high-density field-effect transistor
switch matrix module featuring 544 crosspoints, a 4 × 136 one-wire matrix
configuration (136 channels), switching speeds reaching 50,000 crosspoints/s, and
unlimited simultaneous connections. This PXI system was directly controlled by a
computer.
After WBE was immersed in culture medium, all wire sensors were individually
connected in sequence to permit electrons to move freely between wires, similar to a
one-piece electrode. Galvanic current distribution was monitored by PXI-4071 and
PXI-4022. In the current test, each individual wire electrode and all other wires
shorted together were connected by the PXI-4071 and PXI-4022, and their galvanic
currents were recorded. All measurements were controlled by computer via
self-designed software in LabVIEW environment. In the current measurements, the
interval between two channels was 1 s. The current distribution maps were drawn
using the Surfer 10.0 software.
3. Results and discussion
3.1. Surface morphological and elemental analysis
Fig. 2 presents morphologies of film and copper substrate after immersion in
sterile medium for 2 h to 13 d. Corrosion products of copper accumulate with
exposure time in sterile medium. After 2 h of exposure, a small amount of corrosion
products randomly attaches to the copper surface (Fig. 2A). After 1 d of exposure, no
obvious morphological changes of corrosion products is observed because of short
time interval between determinations (Fig. 2C); particle size of corrosion products,
however, increases slightly. Corrosion products accumulate gradually and form a film
after 3 d of exposure (Fig. 2E). On the 13th day of immersion, a thick film with cracks
and pores forms on copper surface (Fig. 2G). Based on morphologies of substrate
after removal of corrosion products (Figs. 2B, 2D, 2F, and 2H), no obvious pitting is
observed, which indicates that uniform corrosion is the dominant corrosion form of
copper in sterile medium throughout exposure period.
6
Fig. 3 shows evolution of copper surface morphology over different exposure
periods in SRB medium. Unlike sample in sterile medium, bacteria and EPS gradually
accumulate on copper surface with increasing exposure time in SRB medium. Several
bacterial cells appear on copper surface after 2 h of exposure (Fig. 3A). After 1 d of
exposure, bacterial cells, several of which appear to reproduce by splitting in half, (Fig.
3C) are evidently present on copper surface; this result indicates that SRB thrives on
copper surface and resists copper toxicity. Bacterial cells are generally known to
adhere onto copper surfaces with great difficulty on account of toxicity of metal. The
number of cells absorbed onto copper surface unexpectedly increases, and a
heterogeneous, porous, and three-dimensional biofilm coated with EPS is observed
after 3 d (Fig. 3E). The space structure of biofilm becomes more complicated after
exposure for 13 d (Fig. 3G).
In exponential growth phase (1st–3rd day), SRB vigorously metabolize and
produce an abundance of EPS, which rapidly adheres onto metal surface and forms a
densely packed film [23]. Increased accumulation of EPS provides an essential
condition for clustering of bacterial cells [24]. EPS are organized in well-defined
capsules around cells or excreted into culture medium. Oxygen atom of carboxyl
groups in EPS molecules forms a complex with copper ions and consequently protects
SRB against copper toxicity [23, 25, 26]. Furthermore, Sulfide from metabolism of
SRB reduces copper ion concentration by combining action. This process also reduces
copper toxicity to SRB. In this case, number of active bacteria that adhere onto copper
surface increases, and a heterogeneous, porous, and three-dimensional biofilm coated
with EPS is observed.
SEM images of substrate after removal of biofilm and corrosion products show
that copper substrate features slight damage after 2 h of exposure (Fig. 3B). After 1 d
of exposure, several small pits appear on copper substrate (Fig. 3D). As exposure time
increases, pit diameter also increases (Figs. 3F and 3H). Obvious pitting is observed
especially on sample surface after immersion for 13 d (Fig. 3H), which proves that
presence of SRB induces localized corrosion of copper.
Fig. 4 presents wide XPS spectra of copper exposed to sterile and SRB media for
7
14 d. Peaks for Cu LMM Auger peak, Cu 3p, Cu 3s, S 2p, S 2s, N 1s, C 1s, O 1s, and
Cu 2p are observed in spectra of both two copper samples. Relative proportions of C,
O and N increase after SRB injection compared with those in sterile medium. This
result is caused by adsorption of biofilm on copper surface. Cu LMM Auger peak is
known to be more highly reliable than binding energies (Eb) of photoelectrons for
investigating chemical states. Use of X-ray-induced Auger peaks increases
effectiveness of identifying chemical states of copper [27]. The definition of Auger
parameter (α ) is [28]:
α = Ek ( Auger ) − Ek ( photoelectron ) (1)
detected at Eb of 532.0 and 533.2 eV are respectively attributed to C-O and C=O
groups of organic compounds in condition layer, respectively [34]. For copper in SRB
8
medium, the core-level O 1s spectrum is deconvoluted into three peaks at Eb of 532.0,
533.2, and 535 eV. Similar to results obtained in sterile medium, peaks at Eb of 532
and 533.2 eV are respectively attributed to C−O and C=O groups of organic
compounds in biofilm. Peak at Eb of 535 eV is attributed to H2O in biofilm [35], and
the relative content of H2O is calculated to be 79%. This result agrees with the fact
that biofilms are made up of up to 94% H2O [36]. Fig. 5C shows high-resolution XPS
spectrum of S 2p. S 2p peak is fitted with a doublet representing spin orbit splitting of
S 2p3/2 and S 2p1/2 peaks. Peaks at Eb of 162 and 163.2 eV in sterile medium are
ascribed to thiolate species from culture solution that are adsorbed onto copper
surface [37]. The curve-fitted S 2p spectrum is dominated by Cu2S with S 2p3/2 at
161.7 eV and S 2p1/2 at 162.9 eV [38], which indicates that Cu2S is the main corrosion
product of copper in SRB medium. Another doublet is fitted to account for
high-energy tail of spectrum. 2p3/2 components at 162.5 eV may correspond to
disulfides (S22-) [39]. Thus, it can be inferred that a series of subsequent reactions of
HS- and Cl- with Cu can occur in SRB medium and generate Cu2S as follows [40]:
2H 2S + 2e − → 2HS− + H 2 (8)
2H + + 2e − → H 2 (9)
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Figure captions:
Fig. 1 (A) the digital photo of WBE and (B) the schematics of WBE set-up.
Fig. 2 SEM micrographs of copper (A, C, E and G) before and (B, D, F and H)
after removing corrosion products immersed in sterile medium for (A and B) 2 hours,
(C and D) 1, (E and F) 3 and (G and H) 13 days.
Fig. 3 SEM micrographs of copper before (A, C, E and G) and after (B, D, F and H)
removing biofilm and corrosion products immersed in SRB medium for (A and B) 2
hours, (C and D) 1, (E and F) 3 and (G and H) 13 days.
Fig. 4 The wide XPS spectra for surface of copper exposed to (a) sterile and (b)
SRB mediums for 14 days.
Fig. 5 (A) Cu 2p, (B) O 1s and (C) S 2p spectra of copper immersed in sterile
and SRB mediums for 14 days.
Fig. 6 The evolution of Eoc as a function of exposure time for copper in (a) sterile
and (b) SRB mediums, (c) changes of sulfide content (c) as function of time in SRB
medium.
Fig. 7 Nyquist plots of copper in (A) sterile and (B) SRB mediums.
Fig. 8 Three equivalent circuits used for fitting EIS in Fig. 7.
Fig. 9 Changes of Rct as a function of time for copper in (a) sterile and (b) SRB
mediums.
Fig. 10 Current distribution maps of WBE in sterile medium for (A) 1, (B) 3, (C) 5,
(D) 7, (E) 9, (F) 11 and (G) 13 days.
Fig. 11 Current distribution maps of WBE in SRB medium for (A) 1, (B) 3, (C) 5,
(D) 7, (E) 9, (F) 11 and (G) 13 days.
Fig. 12 The evolution of ratios of cathodic and anodic area as a function of time for
WBE in (a) sterile and (b) SRB mediums.
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25
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Figure
Highlights
Sulfate-reducing bacteria tolerate copper toxicity and adhere to form biofilm.
Sulfate-reducing bacteria promote localized corrosion of copper.
Corrosion of copper is related to metabolic activity of sulfate-reducing bacteria.
Mechanism of copper corrosion induced by sulfate-reducing bacteria is
illuminated.
30