CHECK LIST BEFORE SYNCHRONISATION - AFTER ANNUAL MAINT. (ELEC. MAINT.

PTW to be cancelled - before synchronizatiopn

1 Final Overall IR (Generator+lavt+UAT+EXT+busduct+GT) for 1 minute
2 Checking/ maintaining OPU pressure of sph & Gov ckt
3 Duty selector checking of OPU motors
4 Remove any local earthing at generator, GT if any
5 Checking of dc supply to all electrical protections (micom343, 645 etc)
6 Physical Ckecking of stator / Rotor from Top and Bottom
7 NGT link to be connected/checked
8 LAVT link is to be connected/checked
9 UAT link connection at UAT cubicle to be checked
10 AC supply to all auxilliaries to be ensured.
11 Racking in of QF-3M ACB in service position before synchronization
12 Stator Air Cooler -Water Supply Gate Valve positions. -OPENED
13 Check for RTD readings on SCADA
14 Check for air gap of each vibration probe (radial & axial)
Transformer yard
15 Earthing to be removed at GT bushings.

Ensuring operation / duty selection of oil circulating pumps before starting

16
CWP.
17 Checking of cooling ckt. valve position.- OPEN
18 Bucholz relay checking(air release) of GTs
19 Checking of trip ckt of GT's.
GIS
20 Physical Ckecking of hydrualic ckt of the unit
21 Check for annunciation if any on facia /historian
22 Opening of earth switch 6JS at GIS (During zero schedule only)
23 Closing of 2JS & 4JS unit & bus isolators (During zero schdeule only)
24 Reset the secondary lockout relay at GIS side
Fire fighting
25 Open the firefighting valves to open positions
Open the firefighting Generator valves to open positions along with DC
26
supply
27 Run the machine on step by step mode first then on excitation stg
 CHECK LIST BEFORE DRY OUT - AFTER ANNUAL MAINT. (ELEC. MAINT.)

Disc Valve House

Penstock charging through Bypass valve & Disc valve operation manually
1
by MMS staff.
2 Checking/ maintaining OPU pressure
3 Duty selector checking of OPU motors
4 DC/ AC ON at control panel.
5 OLU operation in auto mode

Switchyard

NOT APPLICABLE

EL-834
1 AC supply of CWP and Thrust bearing pumps
2 DC supply of Thrust bearing DC pump
3 Duty selection of Thrust bearing Scheme in working/reserve positions.
4 Auto mode selection of Thrust bearing DC pump scheme.
5 Power supply / auto operation of OLU's
6 Checking/ gap setting of Vibro probes at TGB.

EL_838
1 Physical Ckecking of stator / Rotor from Top and Bottom
2 AC & DC supply to HSLS ON, Operational mode - AUTO.
3 AC supply to all auxilliaries to be ensured.
4 Checking/ maintaining of sph. valve OPU pressure
Duty selector checking of sph.valve OPU motors in working/reserve
5
position.
6 Checking/ gap setting of Vibro probes at UGB & LGB.
7 Stator Air Cooler -Water Supply Gate Valve positions. - Closed

EL-845
1 Shorting of stator terminals to be ensured.
2 AC/ DC supply on- automation/ AVR/Governor panel
3 Ensure the field breaker (both) are in OFF position.
4 Checking/ maintaining of turbineOPU pressure
5 Duty selector checking of turbine OPU motor
Auto /manual selection of governor (HM Cabinet) - MANUAL MODE
6
(Prefered)
Put TSD inside stator for monitoring temperature during dry out. Dryout
7
register to be maintained. Hand operated megger in ckt.

Control Room
1 UCB DC supply is to be switched ON -
2 Rotor earth fault relay - Put IN ckt.
3 DC supply to Thrust bearing DC pump -ON
4 Ensuring DC supply to tripping / indication schemes. (fuses to be put)

Transformer Yard
Ensuring operation / duty selection of oil circulating pumps before starting
1
CWP. Or Close the cooling water valves.
2 Checking of cooling ckt. valve position.- preferably to be closed.

Initial reading before dry out & After dryout to be recorded - IR of

Remarks
PMG,PE,ME, Rotor, Stator.
 Annual Maintenance 2007-08 U#2
U #1
Sl.No. Description of Work Day Remarks

GENERAL ACTIVITIES AT START

Switch OFF - Isolator control supply, DC supply to DC
pump,UCB. Position selector of SF6 Breaker to remote
1 mode. Remove AC ckt fuse of isolators. Disc valve
house DC supply OFF.

2 Earthing of Generator transformer HT side.

Rack out UAB breaker QF 1M from service position to
3 isolate position.

Disconnection of Excitation system.

4

5 IR Value of PMG,Main Excitor, Rotor R15,R60 & R600

6 NGT link open

IR value overall (Stator+ GT+ Bus Duct + UAT) at
7 Stator terminal
Initial contact resistance of stator link on phase and
8 neutral side.

Disconnection of Stator Link on phase side & nuetral

9 side.
10 IR value measurement of Stator.
Removing of vibro probe from pads - UGB, LGB, TGB,
11 AXIAL.

12 Removing of RTD, TSD - TB,UGB,LGB,TGB

13 Initial Air Gap measurement between stator & rotor

14 Opening of link at UAT Cubical

15 Initial contact resistance of GT link(OPTIONAL)

16 Initial BDV & ppm measurement of GT oil

17 Initial BDV & ppm measurement of UAT oil

Oil sampling of GT & UAT for testing at Chep-I Switchyard CT sample to be
18
sent combined.
19 Disconnection of LT & HV GT link.

20 Initial IR value measurement of GT

21 Initial IR value measurement of UAT

Relay cleaning at C/R, Testing Of relays at C/R, UAB,
22 Link Line

25 Stator & rotor cleaning, Varnishing if required.

Stator winding resistance measurement.
27

NGT maintenance
28

Page 3 of 6
Sl.No. Description of Work Day Remarks

29 LAVT maintenance

30 Bus Duct testing

Maintenance of SF6 Breaker
31

UAB maintenance (Indication lamp replacement - LED

32 type)
33 UCB maintenance
AVR panel erection, Contact resistance of field breaker
34

Governor panel cleaning, checking. Speed relay

35
check.
Calibration of RTD's and New TSD's of all bearing
36
pads.
ROTOR TEST
35 Winding resistance measurement
36 Impedance test of Rotor

37 Voltage drop of rotor

39 Cleaning of slip ring

Cleaning of PMG,Pilot Excitor, Main Excitor and
40 varnishing if reqd.
AUXILIARIES
TSD Adaptor making at lathe.
41

Maintenance of hydraulic control panel - Spherical

42 valve. Replacment of closing & opening coil.
Checking of spherical valve limit switches and rewiring
43 as reqd.

44 Installation, wiring and testing of digital panel meters.

45 Wiring, and testing of auto braking scheme.

46 Rewiring of brake pad limit switches.

Maintenance of Thrust bearing, Spherical OPU,

47 Turbine OPU, CWP starter panels

48 Maintenance of all OLU starter panels.

Installation, Wiring, testing and commissioning of HS

49 Lubrication System.
Thrust bearing motor maintenance - Overhauling.
50

Spherical Valve OPU motor maintenance -

51 Overhauling

52 Turbine OPU motor maintenance - Overhauling

53 HRT OPU maintenance

54 HRT control panel maintenance

Page 4 of 6
Sl.No. Description of Work Day Remarks
Maintenance of hydraulic control panel - Disc Valve.
55 Replacment of closing & opening coil.

56 HRT OLU maintenance

57 CGLU maintenance
SWITCHYARD
Switch yard work( CT oil test, Breaker timing, Contact
resistance), Nitrogen Filling, Sample for oil testing at
58
Chamera # 1 lab.

59 Maintenance of isolators 205 & 206.

Generator Transformer

60 Dehydration of GT- R, Y ,B.

61 Dehydration of UAT

62 Cleaning of GT - bushing, surface. Touch up painting.

63 GT cooler cleaning

64 Final IR of GT

65 Winding resistance of GT

66 Turn Ratio of GT

67 Magnetising current of GT

68 Short circuit test

69 Silica Gel replacement/reactivation - GT and UAT

70 Calibration of OTI and WTI of GT & UAT

71 Oil circulation pump testing.

72 Contact resistance of Neutral CT GT

73 GT WTI & OTI Bucholz, flow indicator Testing.

74 Turn Ratio Of UAT

75 Magnetising of UAT

76 Final IR of UAT
BOXING UP SEQUENCE
77 HV/LV connection of GT

78 Contact resistance of LV / HV - GT

79 Check Diaphram

80 Final BDV & ppm of GT trans oil

81 BDV & ppm of UAT trans oil

82 Oil level checking/ filling in bushing

83 Rotor form and stator form

84 Final Air gap of stator bottom and top

Page 5 of 6
 Sl.No. Description of Work Day Remarks

85 Air gap M Exciter

86 Air gap P. PMG

87 Dressing of Rotor cable

88 Reconnect vibro probe gap adjustment

89 Reconnect RTD & TSD in all pads.

90 Connection of Excitation system

91 Automation relay check

Replacement of carbon brush & checking of spring
92 tension.
DRY RUN SEQUENCE
93 IR of rotor

94 IR of PMG

95 Insert TSD IN STATOR WINDING

96 Shorting of stator winding

97 Dry run of machine

98 Final IR of stator and excitation system after dryout.

99 Verify with the check list

SYNCHRONISING
Switch ON - Isolator,Breaker control supply, DC
99 supply to DC pump,UCB
100 Check Breaker operation - Remote/Local

101 Check Isolator operation - Remote/Local

102 Jumper connection of stator

103 Final contact resistance stator links

104 Over all IR Stator

105 IR of rotor

106 IR of PMG

107 Stator air cooler water flow to be ensured.

108 GT earthing to be removed.

109 NGT Link connect.

110 Testing of rotor earth fault relay.

111 Verify with the check list

112 Synchronising.

NB:- Eventlogger wiring to be done in parellel.

Page 6 of 6