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Introduction 3 The demand for super thermal insulation materials has risen ALOSTAT® has already received approvals in many different
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considerably over the last few years. This is due to increasingly fields of application such as facades, ceilings, roofs and floo-
CALOSTAT®: product information 4 strict statutory requirements on energy efficiency in buildings, ring. CALOSTAT® is also used by system suppliers for high-
tightened fire regulations, steadily rising energy costs and the performance and sustainable solutions. With its wide-ranging
Hydrophobization 5 demands of architects and builders for slimmer construction. technical services, Evonik supports its partners and customers
in developing new systems.
Evonik has met these market requirements with the develop-
Thermal insulation in summer 6
ment of the new C ALOSTAT® high-performance thermal in- This brochure contains basic technical information on
sulation board. C ALOSTAT® is a mineral insulation material CALOSTAT® and its properties and handling. We would be
Thermal insulation in winter 7
with unique properties and a thermal conductivity of only happy to provide you with additional information at any time.
0.019 W/(m K). Apart from its excellent thermal insulation
Fire protection 8 Should you have any queries, please contact us at
properties, CALOSTAT® is distinguished mainly by its non-
www.CALOSTAT.de
combustibility, vapour diffusion permeability and core hydro-
Handling CALOSTAT® 8
phobization. This allows the development of entirely new and
more efficient insulation systems arising from the combination
Lifting 8
of CALOSTAT® material properties.
Bonding 9
Mechanical attachment 9
Machining 10
Mechanical loading 10
FAQs 11
References 11
2 3
CALOSTAT®: product information Hydrophobization
Physical and technical description Hydrophobization makes a material water-repellent. In the con- Figure 5
struction industry this effect has long been known in connection NMR spectra: Collection of moisture between C ALOSTAT® and
ALOSTAT® is a purely mineral insulating material based on syn-
C the surrounding glass cuvette, where the joint is not gap-free
with surface coatings, e.g. on natural stone or brickwork. Thanks
thetic amorphous silica. This is also the reason for its excellent
to core hydrophobization combined with optimal pore structure,
product properties, such as building material class A2 - s1, d0 100
condensate formation in the interior of CALOSTAT® insulating
combined with low thermal conductivity (λ= 0.019 W / (m K)).
material is effectively minimized, as has been shown by studies at ↑
the Fraunhofer IBP Holzkirchen. This also means that the insulat-
ALOSTAT® contains no fungicides, algicides or pesticides. It is
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ing material remains absolutely dimensionally stable in contact 25
unreactive towards other composite materials, resistant to envi-
NMR-Signal/%
with water. Thus no water condenses in the material, nor, for 20
ronmental effects such as mould formation, remains free from
gap-free assembly, in any adjacent water-impermeable building
fogging and, in contrast to most commercially available fossil in- 15
material. Destruction of the building component by ice formation
sulating materials, is recyclable. 10
is therefore also ruled out.
5
-5
50
Figure 1 Figure 2 -10 0 10 20 30 40
Color gray
Figure 6
Bulk density kg/m 3
165 NMR spectrum: Almost gap-free embedding of C ALOSTAT® in
epoxy resin indicates only small amounts of moisture
Thermal conductivity (λ) W/ (m K) 0.019
NMR-Signal/%
Dimensional stability % ≤1/1/2 20
(length/width/thickness) · Mineral insulating material
15
Compressive strength kPa > 90 · Non-combustible
· Recycling possible 10
Elastic recovery/ % ≤ 10
recovery reversible Figure 3 5
-5
-10 0 10 20 30 40 50
Sample depth/mm
Registration
93% max. water line porosity moisture absorption
CALOSTAT® Approved for Application
Figure 4
DIN EN 13501 Construction non-combustible CALOSTAT® is placed on a cooling plate under
material class A2-s1, d0 defined ambient conditions (test set-up). The core hydrophobization of CALOSTAT® gives it high tolerance
DIN 4102 Construction non-combustible
to moisture. In case of leakage in the structure, for example at a
material class A roof edge, facade insulation with CALOSTAT®, in contrast to con-
DIBT Z-23.11-1926 DI, DEO (dg), DAD, DAA,
ventional construction, requires no extra costs for replacement of
0
WI and WAB in accordance the insulation. The advantages of core hydrophobization are par-
with DIN 4108-10 ticularly evident in, for example, a warm tropical climate and for
sauna construction applications.
sample depth (mm)
DIBT Z-23.12-1977 Core insulation
Sample support plate
with cavity wall
Seal
Material sample
Water vapour diffusion
capillary transport
Standard pallets CALOSTAT®
30
35
Board thickness / mm Boards per pallet/units Volume per pallett/m³
20 48 0.576
Delivery mode cooling plate
4 5
Thermal insulation in summer Thermal insulation in winter
Section 4.3 of DIN 4108-2, titled “Thermal insulation in summer”, The temperature amplitude ratio (TAR) is the result of complex Figure 10 A thermal conductivity of only 0.019 W/(m K) allows reductions
considers for opaque components in particular the heat storage interplay between specific heat-storage capacity, the density of The geometrical advantage with C ALOSTAT®, as shown by the example of in insulation thickness of up to 50% compared with conventional
capacity. Building materials of low density, such as insulation, are the insulating material and the thermal conductivity. The TAR external insulation of a solid wall structure mineral insulating materials. This in turn opens up additional de-
thus virtually disregarded in this standardized consideration, re- represents a phase shift of the temperature maxima in heat trans- sign options for planners and architects.
sulting in the thermal insulation (U-value) playing a subordinate fer through an external wall. 36
role when it comes to protection from summer heat. One reason 32
for this is that the thermal conductivity of conventional insulating Studies at the “Bayerisches Zentrum für Angewandte Energie- 28 0,035 (W/mK) standard value Passive-House
materials is temperature dependent: Their insulating performance forschung (ZAE) in Würzburg, Germany, have shown that 24 maximum limit Passive-House
decreases with increasing temperature. CALOSTAT® has a favourable TAR compared to other materials. 0,021(W/mK) - 11 cm
Thickness/cm
20 Efficiency house 55
Temperature transmission through the component to the surface 16
- 9 cm Efficiency house 70
In the summer, metal and dark surfaces are heated up to 100 °C; of a CALOSTAT® insulated wall is complete after 8 – 12 h, that is, 12
- 7 cm URef EnEV
- 6 cm 2009*
particularly in lightweight construction, this leads to heating of ad- at night. This supports a comfortable indoor environment in sum- - 5 cm
8
jacent spaces. The consequences are overheating of the rooms or mer.
4
high costs for an adequately dimensioned air conditioning system.
0
The combination of low thermal conductivity and favourable TAR 0 0,04 0,08 0,12 0,16 0,20 0,24 0,28
allows with CALOSTAT® a slim wall construction that offers opti- U-Value/W/(m2K)
mal protection at high as well as at low temperatures.
Figure 7 *Energy Efficiency Standard 2009
Temperature-dependent thermal conductivity of various insulating materials In its report ZAE 2-114-06 of May 7, 2014, ZAE Würzburg attests
to the excellent properties of CALOSTAT®, referring to “the very
60 low insulation thickness required, due to low thermal conductivi-
ty, compared with the other insulating materials studied” as well
50 as the material’s “good heat resistance and low temperature de-
pendence of thermal conductivity.” ¹
Thermal conductivity/m W/ (m K)
Figure 11
40 Wall thicknesses in a comparison of mineral wool and C
ALOSTAT® in a solid wall structure
Figure 9
30 The temperature amplitude ratio (TAR), the result of complex interaction Conventional: Innovative:
between specific heat-storage capacity, the density of the insulating material Mineral wool WLS 035 CALOSTAT® WLS 021
CALOSTAT® and its thermal conductivity
20
Still air Concrete or other solid facade
PUR Heatstop panel
10
Glass fibre outside inside
Mineral fibre Wall angle
XPS
Perlite T-profile
0
0 20 40 60 80 100
Temperature/C°
CALOSTAT® Dowel Façade panels
Time Façade panels
Temperature
6 7
Fire protection Bonding
Fire protection requirements for buildings have become more Figure 12 Bonding of C ALOSTAT® is possible with, for example, adhesives Figure 15
stringent. As a result, stricter requirements are placed on the con- Heat transfer of C
ALOSTAT® on its own or in (sandwich) composites based on two-component acrylic resins (such as FK-fix® C from Force-elongation graph; with the surface adhesive 645 from Ramsauer,
struction materials themselves as well as on the buildings and FK-Chem GmbH & Co. KG), or with silane-modified polymers for example, the strength achieved is higher than the maximal tensile
strength of CALOSTAT®.
their construction. 500 (such as Flächen-Kleber (surface adhesive) 645 from Ramsauer)
or single-component hybrid adhesives that contain no water or
In the new 2012 edition of DIN EN 1363-1, Fire Resistance 5
450 solvent. After thermal activation of the surface at about 600 °C,
Tests, the test set-up has been slightly altered with regard to the
CALOSTAT® can also be bonded using water glass adhesives.
arrangement of the sensors. This effectively results in stricter re- 400
4
Temperature facing
quirements for insulation of barriers such as doors. The use of
fire-free room/K
3
CALOSTAT® here allows insulation thicknesses to be systemati- 350
Force/N
cally maintained and even reduced, so that various designs appear
2
300
to be possible only by using CALOSTAT®.
1
Figure 12 shows the simulation of a typical fire test: A standard- 250
0 20 40 60 80 100 120 140 160 180
ized fire is placed against the side of the fire-protection door fac-
Simulation time/min. 0
ing the fire and the temperature increase is measured on the other 0 10 20 30 40 50
side of the door. The door is classified according to the time that Nominal elongation/mm
Handling CALOSTAT®
Mechanical attachment
Lifting
Dowels with large dowel plates are suitable for mechanical at- A double-layer assembly of CALOSTAT® is recommended to min-
tachment of CALOSTAT®. Appropriate recommendations from imize heat bridge effects in the joint areas of the boards.
ALOSTAT® can withstand surface pressure loads. Tensile loads
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EJOT Baubefestigungen GmbH and Hilti Deutschland AG are
arising from lifting are to be avoided. It is therefore recommended For attachment to a vertical surface, the lower layer of CALOSTAT®
available on request.
that a suitable support, such as a plane vacuum suction device or a can first be bonded to the wall to aid assembly and the second layer
solid support plate, be used when moving individual panels. When working with CALOSTAT®, any commercially available then fixed mechanically with dowels.
drill can be used. Provided that the insulating material is resting
on a solid, plane underlay, it can even be easily pierced with a
pointed object.
Figure 13
Lifting
8 9
Machining FAQs
According to its DIBt certification, CALOSTAT® reaches a com- The manufacturer supplies the insulating panels on wooden pal- they are then returned to the building products manufacturer and
pressive strength of at least 65 kPa as measured by DIN EN 826. lets. The pallet loading pattern depends on the panel thickness. put back into the production process. CALOSTAT® is not a dan-
The panels are protected for transport by cardboard packaging. gerous good within the meaning of the transport regulations.
ALOSTAT® is also optimal for flooring with relatively low load
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capacity, such as cavity floors. In addition to good heat insula- Multiple-use wooden pallets may be handed in to the supplier of
tion, the insulating material also satisfies the high fire-protection construction materials (where the deposit on them is refunded);
requirements.
References
Figure 20
Cyclic loading of CALOSTAT® [1] ZAE Bayrisches Zentrum für Angewandte Energieforschung,
ZAE 2-114-06, report of May 7, 2014
1.000
[2] D
IBt Deutsches Institut für Bautechnik, Z-23.11-1926,
Compression loading/N
800
certification of February 12, 2014
Loading
600
0 Picture credits
0 5 10
Compressive strain/% Figure 21 [1] Lüftungs- und Brandschutztechnik Möhnesee GmbH,
Compression loading Spitälerholz 3, D-59519 Möhnesee-Wippringsen
10 11
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technical or otherwise, are presented in good
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prepared.Recipients of this information and
recommendations must make their own
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purposes. In no event shall Evonik assume
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nature that result from the use of or reliance
upon this information and recommendations.
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E
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