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Resource recycling Protecting the ozone layer Prevent global warming Reduce chemicals that
adversely affect the environment
Regulation by statute
Marking for identification of Marking for refrigerant name Voluntary Energy Saving J-Moss
plastic parts (designation), amount Labeling Program (JIS C 0950: 2008)
(JIS C 9912: 2007) (JIS C 9612: 2005) • Marking for presence of the six
(JIS C 9801: 2006) Uniform Energy-Saving Label
specific chemical substances
Display of recycled and “Go for it! Let’s reduce Guideline for marking
reuse indicator CO2 emissions by 1 kg per day of the Greenmark
(JIS C 9911: 2007) per person” campaign
CFC: chlorofluorocarbon
HCFC: hydrochlorofluorocarbon
RoHS: restriction of the use of certain hazardous substances in electrical and electronic equipment
J-Moss: Japanese industrial standard for the marking for presence of the specific chemical substances for electrical and electronic equipment
groups a few months later in October 2007. efficient environmentally friendly green appliances in
Hitachi Appliances, Inc. has committed substantial line with these nationwide societal trends.
resources and effort into developing superior energy- The focal point of energy-saving advances in
appliances is the motor drive, and Hitachi was one of
the first to begin research and development of inverter
Others 20.2% control and PAM (pulse amplitude modulation) control
Air for appliances, and has made excellent headway with
conditioners
Dishwashers 1.6% 25.2% these technologies right up to the present day. Hitachi
Clothes dryers 2.8% also has incorporated many energy-saving constituent
Warm-water-spray toilet seats 3.9% Refrigerators
16.1%
technologies in its appliance products, and in
Electric carpets 4.3%
Lighting
recognition of its eco initiatives, was awarded the
TVs 9.9%
16.1% Chairman Prizes of The Energy Conservation Center,
Source: Agency for Natural Resources and Energy “Overview of Demand Japan (ECCJ) — the Energy Conservation Grand Prize
and Supply for Electricity 2004” (in Japanese, as projected in 2003). — for both its refrigerators (R-X6000 and seven other
Note: Percentages are rounded off so the total is not 100%.
models) and room air conditioners (RAS-S40X2 and
Fig. 2—Comparison of Power Consumption in Households.
three other models) in 2007 (all prize-winning models
CO2 emissions by power consumption accounts for close to 40% are for the Japanese market).
of emissions derived from household in Japan, and percentages In this paper we will provide a summary overview
from air conditioners and refrigerators are particularly high. of the latest energy-saving technologies incorporated
Energy Saving Technologies in Home Appliances 208
Refrigerator
compartment
About –40˚C
Temperature
Evaporator Freezer difference
compartment
About 22˚C
About –18˚C
About 50˚C
Vegetable compartment About 47˚C
Condenser
About 3˚C
(a) Mid-freezer layout
Fig. 5—New External Panel Structure and Shaped Vacuum Insulated Panels.
Side and top panels are formed from a single sheet for improved strength and heat dissipation efficiency.
Motor
core Connecting rod
Cylinder Cylinder
Compressor structure Old structure (scotch-yoke mechanism) New structure (ball-joint mechanism)
insulating core material in gas barrier bag, and the protruding control panel housing.
represent a key technology for many applications (4) High-performance compact compressor
including use as a construction material in the fight Efficiency of the compressor was improved as
against global warming. Anticipating that VIPs would illustrated in Fig. 6 by replacing the conventional
emerge as critical technology, Hitachi made the scotch-yoke mechanism with the ball joint in the
necessary investment in plant and equipment and began piston’s connecting rod assembly. This shortens the
to develop original technology about five years ago. sliding distance from 18 mm to 3 mm, thus reducing
As a result, Hitachi succeeded in developing VIPs with sliding losses. Hitachi’s compressor has the best COP
the highest level insulation efficiency in the world. For (coefficient of performance: refrigerating capacity
this particular refrigerator, the insulation efficiency has divided by the input power) in the industry as a result
been substantially improved over previous models by of several refinements — optimum discharge valve
increasing the vacuum of the VIPs. Referring again to structure, more precise bearing, and optimum motor
Fig. 5, we are now beginning to adopt the most recently control — and helps hold down the power consumption
developed “shaped VIPs” that conform to irregularities of our refrigerators. And by reengineering the ball-
inside the refrigerator chassis. We are now able to apply joint assembly, we were able to integrate the frame
VIPs to the ceiling where we couldn’t before due to and cylinder as a single piece to implement the
Energy Saving Technologies in Home Appliances 210
High-performance Withstand load Prevent cold air from escaping when the door is left half open
compact vacuum pump > 300 kg
Safe thickness 8 mm
Tempered ceiling glass Freezer and vegetable compartment
doors are pulled closed electrically.
Temperature Electric close
equalization and (only on the R-X6000 model)
Withstand load prevention of
> 150 kg compartment
Pressure door deformation
structure Reinforcing Opens with Audible and
(clear AS resin) steel plates a light touch, visible
closes notification
Pressure strength is improved. automatically. when the door is
Sealed structure left open
Rigid box structure Auto close
Air lock handle (side-by-side type) Eco-alarm
features
Food tray
Fig. 7—Vacuum Pressure Compartment. Fig. 8—Function to Prevent Doors Being Left Open.
Pressure in the compartment is reduced to about 0.7 atm in air, Preventing cold air from being lost when the door is left open
thus preventing loss of nutrients in perishable foods due to contributes to better energy efficiency.
oxidation.
compressor much more compactly and create more consumption for additional chilling are all suppressed.
space in the refrigerator. A lot of cold air is lost when refrigerator door is
(5) Multiple sensors inadvertently left open, and even when this happens
The refrigerator has a total of seven sensors to at irregular intervals, it can practically eliminate all
control the heaters in each of the compartments. To the energy-saving effects. To make sure this doesn’t
minimize the power input to the various heaters, two happen, Fig. 8 shows that the R-X6000 model is
out of the seven sensors track temperature data. This equipped with a feature so the lower freezer and
enables more precise temperature control and reduced vegetable compartment drawer doors close electrically.
power consumption. One heater is used to prevent the And the side-by-side and French-door models come
water supply line to the ice maker from freezing. with a feature that closes the door or doors
Noting that the feedwater pump electrical current automatically from the inside if one of the doors is
varies depending on whether water is in the supply left open (see Fig. 8).
tank or not, a sensor determines whether water is in Every model of the series also features an audible
the tank by comparing the electrical current when the “eco-alarm” that sounds if the automatic retractable
pump is running normally or in reverse. Then by door-closer is not able to close the door within one
implementing controls so power input to the heater is minute, and three LEDs (light emitting diodes), one
reduced when there is no water in the tank, the power each for the refrigerator compartment, the vacuum
consumption is reduced. compartment, and the rapid freezing compartment, on
(6) Other energy-saving technologies the door of the refrigerator compartment that flash on
Adopting an original vacuum preservation system and off to show visually that the compartment doors
developed by Hitachi, Hitachi was the first company have been open left. Finally, the use of R600a
in the world to offer a refrigerator featuring a vacuum (isobutene) as a refrigerant that has no adverse effect
compartment (shown schematically in Fig. 7) in the on ozone and virtually no effect on global warming in
bottom of refrigerator compartment. The pressure combination with cyclopentane as the insulation
compartment is sealed with an air lock handle and foaming agent results in non-HFC refrigerators that
reduced to about 0.7 atm (atmospheres) in air, the are truly environmentally benign.
optimum pressure for preserving the nutritional value
of perishable foods with the least loss of DHA Energy-saving Effects
(docosahexaenoic acid), vitamins, and amino acids. Thanks to the technologies highlighted in this
The compartment is effectively sealed by closing the section, Hitachi’s R-S45XM model was rated the most
door, and because the compartment is indirectly energy-efficient freezer/refrigerator in the rated
cooled, reduction in moisture, rise in temperature from capacity class of 451 L or more, and the R-S42XM
opening and closing the refrigerator door, and power was designated the most energy-efficient model
Hitachi Review Vol. 57 (2008), No. 5 211
Pressure (MPaA)
3.5
reexpansion exchanger
3.0 losses Equipment
Spring 2.5 housing
Fixed
scroll 2.0 Developed
Outdoor heat exchanger
Release
hole valve 890 mm 970 mm
1.5
Conventional valve
1.0
1 2 3 4 5 6 7 8
Compression Over Release Compress chamber
chamber compression hole volume (cm3)
gas
Old type New type
release valve release valve Conventional unit Equipment Developed unit
(cross section) housing
room air conditioners employ a compact scroll-type so the auxiliary heat exchanger equalizes the
compressor. The main performance drawback for scroll ventilation resistance. Turning to outdoor heat
compressors in the medium-capacity range is over exchangers, by exploiting lower vibration property of
compression and reexpansion losses. To address these the scroll compressor, we were able to reduce the
issues, we developed a new release valve that refrigerant lines and reduce the volume of the
effectively prevents over compression while at the equipment housing and increase the area of the heat
same time greatly reducing the reexpansion losses. As exchanger by about 9% by using the extra space, as
one can see from the comparison between the old and shown in Fig. 12.
the new release values in Fig. 11, the key difference is (3) Air blast performance (indoor equipment)
the newly designed mechanism in the new valve that Ventilation resistance was reduced by making the
substantially reduces the dead volume in the old valve.
In addition, friction losses with rotation are
significantly reduced as a result of expanded
displacement, and this improves the APF by 2.5%.
To reduce motor losses, we improved lamination
thickness by about 22% and engineered the core shape
to reduce current distortion. Moreover, compressor
drive control circuit losses at medium capacity make Louver
up most of the control circuit fixed losses and have a
major adverse effect on compressor motor current, so
figuring out a way to reduce the compressor current
Indoor Indoor
for medium capacity was a major concern. We fan fan
addressed this challenge by precisely determining the
torque required by the compressor motor, then
redesigning the motor coil to minimize the motor
Louver Louver
current within medium-capacity range. This yielded a Substantial ventilation resistance Ventilation resistance is reduced along
in the ventilation duct the extension of ventilation duct.
total improvement gain for both the compressor motor
and compressor drive control circuit of approximately Conventional unit Developed unit
(cross section ) (cross section)
2%.
(2) Heat exchanger Fig. 13—Reduced Ventilation Resistance of Indoor Unit.
Recent work on indoor heat exchangers has yielded Ventilation resistance and air blasting power are reduced, while
17% increased heating area with efficient positioning, more pleasant air flow control is achieved.
Hitachi Review Vol. 57 (2008), No. 5 213