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Numericals
1. An exterior wall of a house may be approximated by 10 cm layer of common brick (K=0.75 w/m-
deg), followed by a 4 cm layer of gypsum plaster (K=0.5 w/m-deg). What thickness of loosely
packed rock wool insulation (K=0.065 w/m-deg) should be added to reduce the heat loss or gain
through the wall by 75%.
2. A 8 mm thick metal plate, having thermal conductivity (K=98.6 W/m-deg) is exposed to vapour at
100ºC on one side and cooling water at 30ºC on the opposite side. The heat transfer coefficients are
hi = 14200 W/m2-deg on the vapour side ho = 2325 W/m2-deg on the water side Determine the
rate of heat transfer, drop in temperature at each side of heat transfer.
3. The effective temp of a body having an area 0f 0.12m2 is 527°C. Calculate
(a) The total rate of energy emission (b) The intensity of total radiation
(c) The wavelength of maximum monochromatic emissive power.
3. A plane brick wall, 25 cm thick, is faced with 15 cm thick concrete layer. If the temperature of the
exposed brick face is 70°C and that of the concrete is 25°C, find out the heat lost per hour through
wall of 15 m x 10 m. Also, determine the interface temperature. Thermal conductivity of the brick
and concrete are 0.7 W/m and 0.95 W/m K respectively.
4. A electric cable of l0 mm diameter carrying certain power is insulated for keeping the cable as cool
as possible. The surface temp. of 60ºC was noted when the cable was directly exposed to
atmosphere Assume conductivity of insulating material 0.15 kcal/m-hrºC and heat transfer
coefficient on the surface of bare wire as well as on insulated wire is 10 k cal /m2-hrºC find the
surface temp. of the wire when it is insulated. Take surrounding air ternp. 20ºC.
5. Drive an expression for steady state unidirectional at flow through hollow sphere with uniform
conductivity without heat generation.
6. A composite wall consists of a series arrangement of aluminum alloy [k = 204 W/(m C), 5-cm thick], copper
[k = 386 W/(m C), 10-cm thick], and stainless steel [k = 16 W/(m C), 2-cm thick]. The surface temperatures
are 15C and 100C . Determine the rate of heat transfer per unit area, the temperature distribution, and the
interfacial temperatures.
Prepared by- Dhiraj Parkash Dhiman
7. Dry saturated steam at atmospheric pressure condenses on the Surface of a horizontal tube of 35
mm diameter. What should be the surface temperature of the tube if the rate of heat flow is required
to be 6 x 104W/m2? Also determine the heat transfer coefficient under these conditions.
8. The temperature at the inner and outer surfaces of a boiler wall made of 20 mm thick steel and
covered with an insulating material of 5mm thickness are 300 °C and 50 °C resp. If the thermal
conductivities of steel and insulating material are 58 and 0.116 W/m °C resp. Determine the rate of
heat flow through the boiler wall.
9. A membrane type electric heater of 20,000 w/ sq m capacity is sandwiched between an insulation
of 25 mm thickness with thermal conductivity of 0.029W/mK and a metal plate with k=12.6 w/m K
of thickness 15 mm. The convection coefficient is 150 2 sq m K. The surrounding are at 5°C.
Determine the surface temperature of the heater.
10. A composite wall is made of two layers of 0.3 m and 0.15 m thickness with surfaces held at 600°C
and 20°C resp. If the conductivities are 20 and 50 W/mK, determine the heat conducted. In order to
restrict the heat loss to 5kW/sq m, another layer of 0.15 m thickness is proposed. Determine the
thermal conductivity of the material required.
11. A steam pipe is covered with two layers of insulation, first layer of 3 cm thick and thermal
conductivity of 0.17 W/mK. The second layer of 5 cm thickness has thermal conductivity of 0.093
W/mK. The pipe is made of steel, k = 58 W/mK, having inner dia of 160 mm and outer dia of 170
mm. The inside and outside film coefficients are 30 and 5.8 W/m2K. Calculate the heat loss per
metre of pipe if the steam temperature is 300ºC and ambient air temperature is 32ºC. Find also the
temperatures at interface of : pipe and first insulation, two insulations.
12. A flat wall of a furnace is made up of fire brick, insulating brick and building brick of thicknesses 25
cm, 12.5 cm and 25 cm resp. The inside wall is at a temperature of 600°C and atm. Temperature is
20°C. If the heat transfer coefficient for the outer surface is 10 W/sq m°C, calculate
(i) the loss per sq meter of wall area
(ii) temperature of outside wall of the furnace.
Take: K of wall brick=1.4 W/m°C, K of insulating brick= 0.2 W/m°C.
13. A refrigerant at –300C flows inside a copper tube (k = 400 w/m-deg) of inside diameter 1 cm and
wall thickness 2 mm. To reduce losses, a 3 mm thick shell of thermocole type of material (k = 0.03
W/m-deg) is lagged onto the pipe. Calculate the heat leakage to the refrigerant per metre length of
pipe. The internal and external film coefficients are 450 and 5 W/m2-deg respectively and the
outside air temperature is 300C.
14. Saturated steam at 110o C flows inside a copper pipe (thermal conductivity 450 W/mK) having an
internal diameter of 10 cm and an external diameter of 12 cm. The surface resistance on the steam
side is 12000 W/m2 K and that on the outside surface of pipe is 18 W/m2 K. Determine the heat loss
from the pipe if it is located in space at 25o C. How this heat loss would be effected if the pipe is
lagged with 5 cm thick insulation of thermal conductivity 0.22 W/mK?
15. A plane wall of thickness 10 cm and thermal conductivity 25 W/m-deg has a volumetric heat
generation of 0.3 x 106 W/m3. The wall is insulated on one side and the other side is exposed to fluid
at 900C temperature. Determine the maximum temperature in the wall if the convective heat transfer
coefficient between the wall and fluid is 500 W/m3 K.
16. Derive an expression for the heat flow rate through a hollow sphere of inside radius r 1 and outside
r2, whose internal and external surfaces are maintained at temperatures t1 and t2 respectively. The
thermal conductivity of the sphere material has quadratic variation with temperature.
K = K0 (1 + αt + αt2)
17. A 2 cm thick steel plate of thermal conductivity 50 W/m-deg has a uniform volumetric heat
generation of 40x10-6 W/m3. The temperature at one surface of the plate is 1600C and that at the
other is 1000C. Workout the temperature distribution across the plate, value and position of the
maximum temperature, and flow of heat from each surface of the plate. Neglect the end effects.