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Abstract—DC collector grids within offshore wind park offer WTs, the lower the wake effect [6], [7] leading to higher wind
advantages regarding efficiency and investment costs. Dual- speeds at shadowed WTs. Hence, the generation of electrical
active bridge (DAB) dc-dc converter systems can be applied for energy is increased. But longer distances within the wind park
stepping-up the dc output-voltage of wind turbines (WT). The
increase of the voltage level reduces the effort for cabling and result in a larger cable grid that connects the WT to the
increases the system efficiency. Within this paper, the advantage transmission system. The higher conduction losses reduce the
of DAB converter systems used in offshore medium-voltage system efficiency.
dc (MVDC) grids is presented. Also, the optimum design of This paper discusses the design and performance of a DAB
wind park clusters regarding the wake effect and grid losses converter system for applications in offshore dc collector grids.
is investigated to maximize the energy yield.
Also, the design of the power electronics converter for WTs
I. I NTRODUCTION connected to dc grids is presented. Afterwards, the optimum
wind park cluster size regarding the number of WTs and their
The share of wind power at the supply with electrical spacing is analyzed. The results are presented in comparison
energy is steadily increasing. Hence, efficient and reliable with a wind-park-cluster layout without an additional step-up
wind turbines (WT) are an important component to ensure converter system. The paper concludes with the estimation of
the economic generation of electricity. Therefore, the design the investment costs of both design approaches.
of WTs itself is not the only challenge, also an efficient
collection grid layout is decisive to lower the total installation II. W IND T URBINES FOR DC G RIDS
and operation costs.
The rotor of the WT extracts the kinetic energy from the
The collection grid in offshore wind parks is commonly
wind and converts it into mechanical rotational energy. The
based on ac and connects each WT to an offshore substation
low speed and high torque of the rotor shaft is transformed by
platform. At this point, the grid voltage is transformed up to
a gearbox to higher speed and hence to lower torque. The
transmission level to lower conduction losses in the cables. If
gearbox output drives the generator. However, in gear-less
the distance between the offshore platform and the point of
drive train concepts the generator is directly driven by the low-
common coupling (PCC) with the onshore grid is longer than
speed rotor shaft. Within this work a medium-speed salient-
50 km to 130 km, dc transmission is more economically than
pole permanent-magnet synchronous generator (PMSG) with a
ac transmission [1]–[3].
rated line-to-line voltage VLL,WT of 3.3 kV and a rated power
But not only dc transmission can improve the efficiency and
PWT of 5 MW is taken into account. The generated electrical
lower the cost, also offshore dc collector grids in wind parks
energy is rectified by a 3-level neutral-point clamped (3-L
are superior over ac grids [3]–[5]. In this case, the dc link
NPC) [8] converter. This power electronic converter allows
of the WT is directly connected to the collector grid. Thus,
the generator to operate at its maximum power-point (MPP)
the lossy pulse-width modulated inverters and LCL filters
to ensure highest energy yield.
required for ac grid connection are obsolete.
Since the dc-link voltage does not have to be inverted into
Depending on the size of the wind park and the length of
ac, the efficiency of the WT system is higher compared to
the corresponding offshore grid, clustering the wind park and
equivalent WT systems connected to ac grids. The losses of the
using an additional step-up of the voltage can improve the
pulse-width modulated grid-side power electronics converter
efficiency of the collector grid. Furthermore, the higher voltage
and of the LCL filter vanishes (c.f. Fig. 1).
level results in less expenses for cables.
The transformation of the dc output-voltage of the WT VWT
can be realized with modular dual-active bridge (DAB) dc-dc
converter systems. These converter systems consist of input
parallel and output series-connected DAB.
The length of the dc collector grid and hence the distances
between the WTs can be optimized regarding energy yield,
cable losses and costs. The higher the distances between the Fig. 1. Wind turbine for dc grids
98
ηDAB in %
96
94
0 1 2 3 4 5
Fig. 4. Machine-side 3-L NPC converter for WTs connected to dc grids
PDAB in MW
However, if lossless snubber circuits are applied, it has to be
Fig. 6. Efficiency of the DAB including ARCP losses
ensured that the DAB is operated within the soft-switching
range. Also, a minimum power transfer has to be maintained.
Otherwise, the load current is not sufficiently high to recharge IV. D UAL -ACTIVE B RIDGE C ONVERTER S YSTEM
the snubbers.
This work considers a DAB converter system that is com-
If recharging of the snubber capacitors cannot be ensured posed of six DAB (c.f. Fig. 7). The output bridges are con-
over the whole operation range, further measures have to be nected in series to increase the voltage level (VMVDC = 6·Vs ).
taken to allow the high-efficiency design of the DAB. The The grounded midpoint leads to a symmetrical output voltage
application of an auxiliary resonant-commutated pole (ARCP) of ±15 kV. This bipolar approach offers advantages concern-
avoids the turn-on of IGCTs against a charged capacitor [18]– ing the effort for insulation.
[20].
The medium-frequency transformer that is applied in the
proposed DAB has a rated apparent power S = 6.03 MW.
Assuming maximum voltage variations at the primary and
secondary side of the DAB of ±10 %, the optimum leakage-
inductance Lσ of the transformer is estimated to be 185 μH
according to [21]. Taking a current density in the windings
of 12 A/mm2 , an unity turn-ratio and 16 windings into account,
the total weight of the transformer is 1490 kg. Beside the core
losses, only the ohmic losses of the windings are considered.
Skin and proximity effects are neglected, because litz wire is
assumed. The hysteresis losses of the core are estimated by
applying the improved generalized Steinmetz equation (iGSE).
The required Steinmetz parameter of the 0.18 mm thick silicon Fig. 7. Block diagram of the DAB converter system
steel is given in [22].
The input bridges of the DAB are connected in parallel.
Beside the transformer losses, the analytic loss model devel-
Hence, the load of all DABs within the converter system can be
oped within this work considers the conduction and switching
balanced even if the power generation of the WTs connected
losses of the semiconductors. Also, the ohmic and hysteresis
to the DAB converter system is not equal. A balanced load
losses of the ARCP inductances are calculated. The estimated
(PDAB = PDAB,1 = ... = PDAB,6 ) automatically leads to a
efficiency of the DAB is shown in Fig. 6. The step in efficiency
symmetric voltage distribution among the output bridges. Due
at PDAB = 1 MW results from the omission of the ARCP
to the series-connection of the output bridges, the average
losses. Only low power transfer of the DAB requires the
current of all DABs is always equal (IDAB = IDAB,1 = ... =
operation of the ARCP that causes losses.
IDAB,6 ). Hence, the output voltage Vs (= Vs,1 = ... = Vs,6 ) of
each DAB can be calculated according (2).
PDAB
Vs = (2)
IDAB
The balanced distribution of the output voltages avoids over-
sizing of the DAB. Besides the advantage of balanced output
voltages, the parallel connection of the input bridges allows
the operation of the DAB converter system in case of any WT
failure.
A disadvantage of DAB converter systems with parallel
Fig. 5. Schematic of the DAB with lossless snubbers connected input bridges is the requirement for dc circuit
breakers. If no dc circuit breakers are applied, grid failures
between the converter system and the WT cannot be isolated.
In this case, the total loss of the system is the consequence.
DAB converter systems can also be operated with isolated
input bridges [23]. In this case, dc circuit breakers are not
required but the design of the system is more complex due
to the unequal voltage distribution. Also, the operation of this
system is subjected to restrictions. Since the input connection
does not influence the optimal wind park cluster size or the
dc collector grid layout, this converter system is not discussed
within this paper.
The proposed DAB converter system is designed for a total
power PDAB,sys of 30 MW. However, PDAB,sys can be adapted
according to installed power within the wind park cluster by
a parallel connection of several DAB converter systems.
R Rx(x)
vd(x)
Fig. 14. Annual energy yield of a 480 MW wind park cluster Fig. 16. Total connection lengths in different wind park clusters with optimum
layout, single-core cables
B. Investment Costs
yield of two wind park clusters in dependency of x and y. In
Fig. 13, the results are shown for 48 WT with a total power As shown in Fig. 16, the total connection length within
of 240 MW. The maximum annual energy yield of 1110 GWh wind park clusters designed according the one-stage concept
can be achieved for x = 1500 m and y = 1600 m with the is much higher compared to the two-stage concept. The results
two-stage concept. Wind park clusters designed according the consider that every WT is supposed to be connected to the
one-stage concept achieve 1090 GWh at x = 1300 m and HVDC platform (OS) or to the DAB converter system (TS)
y = 1600 m. In larger wind park clusters (96 WT, total with two single-core cables. Also the connection of the DAB
power of 480 MW, c.f. Fig. 14), the maximum energy yield converter system to the HVDC converter platform is con-
per year is achieved for lower distances in comparison to sidered to be realized with two single-core cables. However,
the example discussed before. This results from the higher this connection length is also accounted for the comparison.
influence of the copper losses due to the longer distances to Anyway, this cabling concept within the dc collector grid
the step-up DAB converter system and the HVDC converter can be optimized. The proposed principle is used due to
platform, respectively. However, 2160 GWh can be generated its simplicity and scalability for different wind-park-cluster
with the two-stage concept for x = 1300 m and y = 1600 m. power.
The one-stage concept approach leads to little less energy of The investment costs for different wind-park-cluster power
2110 GWh for x = 800 m and y = 1600 m. The maximum are shown in Fig. 17. The results corresponding to the one-
annual energy yield that can be achieved with an optimum stage concept take cable costs into account, whereas the
layout of the dc collector grid for different wind-park-cluster evaluation of the two-stage concept is conducted regarding the
power is shown in Fig. 15. The energy gain of the two-stage cable costs, structure costs of the offshore platform and costs
concept is slightly higher in comparison with the output of of the DAB converter system. However, it can be easily seen
the one-stage concept. However, considering a lifetime of 20 that the two-stage concept is superior against the one-stage
years and a feed-in tariff of 0.15 e/kWh this increase of energy concept. This results from the relatively high cable costs and
leads to a significant higher income: The optimum designed the long distances within the offshore wind park. The break-
wind-park-cluster with a power rating of 240 MW generates even point of the two-stage concept can be determined at a
235 GWh more energy. The increase of energy yield with a rated wind-cluster power of 65 MW. Hence, three wind-turbine
480 MW wind park cluster is 735 GWh. This corresponds to strings (18 wind turbines with a total power of 90 MW) have
35 Me and 110 Me, respectively. to be installed to operate the system economically.
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