Instruction Manual- Introduction

TE808 Silver (release.V2)

PREFACE

Thanking you for preference, TECNOELETTRA SRL hopes that the use of this equipment could be a
reason of satisfaction.
This manual is designed to assist you to install the equipment correctly and programme the controller
for different installation.
In order to ensure efficient operation and durability, it is recommended that strict observance of rules
written on this manual.
Thanks in advance for the suggestions that we will be given to possible further improvements of the
equipment.
For any questions consult TECNOELETTRA Customer Service Office.

TECNOELETTRA S.r.l.

Note:
The manufacturer reserves the right to modify equipment for any manufacturing or commercial need,
without the obligation to promptly update this installation and using manual.

TE808-SILVER-V2-UK-r.doc rev.02 1 08/09/2014

INDEX

Section 1 – General requirements and installation

1- 1 Introduction ....................................................................................................................................................... 5
1- 1.1 General rules ............................................................................................................................................. 5
1- 2 General norm of security ................................................................................................................................. 6
1- 2.1 User responsability.................................................................................................................................... 6
1- 2.2 Safety first of all ......................................................................................................................................... 6
1- 2.3 Importance of the manual.......................................................................................................................... 6
1- 2.4 Note legend ............................................................................................................................................... 7
1- 2.5 Electrical system protections..................................................................................................................... 7
1- 2.6 Controls ..................................................................................................................................................... 7
1- 2.7 Staff training .............................................................................................................................................. 7
1- 2.8 Cleaning .................................................................................................................................................... 7
1- 2.9 Operators................................................................................................................................................... 7
1- 2.10 Residual risks .......................................................................................................................................... 7
1- 3 Homologation/certifications ............................................................................................................................ 8
1- 4 Use destination ................................................................................................................................................. 8
1- 5 Waste and residual management .................................................................................................................... 8
1- 6 Disposal/Scrapping .......................................................................................................................................... 9
1- 6.1 Equipment disposal ................................................................................................................................... 9
1- 6.2 Materials that make the equipment ........................................................................................................... 9
1- 6.3 Consumer products ................................................................................................................................... 9
1- 6.4 Separate collection and start recovery...................................................................................................... 9
1- 6.5 How about dismantling the equipment ...................................................................................................... 9
1- 7 Rating plate ..................................................................................................................................................... 10
1- 7.1 Equipment Identification .......................................................................................................................... 10
1- 8 Maintenance .................................................................................................................................................... 11
1- 8.1 Internal battery replacement.................................................................................................................... 11
1- 8.2 Clean ....................................................................................................................................................... 11
1- 9 Technical specifications ................................................................................................................................ 12
1- 10 Storage........................................................................................................................................................... 13
1- 11 Unpacking...................................................................................................................................................... 13
1- 12 Installation ..................................................................................................................................................... 13
1- 13 Spare parts .................................................................................................................................................... 14
1- 14 USB Description............................................................................................................................................ 14
1- 15 Electrical terminals connection................................................................................................................... 15
1- 16 Warranty ........................................................................................................................................................ 16
1- 17 Electrical installation .................................................................................................................................... 16
1- 17.1 Wiring connection.................................................................................................................................. 16
1- 18 Operation mode ............................................................................................................................................ 17
1- 18.1 Automatic............................................................................................................................................... 17
1- 18.2 Manual................................................................................................................................................... 17
1- 18.3 Test........................................................................................................................................................ 17
1- 18.4 Reset ..................................................................................................................................................... 17
1- 18.5 Alarms ................................................................................................................................................... 17
1- 18.6 First installation ..................................................................................................................................... 17
1- 19 Transfer switch management ...................................................................................................................... 18
1- 20 Equipment Overview .................................................................................................................................... 19
1-20.1 Display information page .................................................................................................................20
1-20.2 General information page ................................................................................................................21
1-20.3 Alarm information page ...................................................................................................................21
1-20.4 Mains measurements page .............................................................................................................22
1-20.5 Generators measurements page ....................................................................................................23
1-20.6 Engine information page .................................................................................................................24
1-20.7 Events information page ..................................................................................................................25
1-20.8 Buttons information page .................................................................................................................25
1-20.9 Controllers information page ...........................................................................................................26
1-20.10 Technical information page ...........................................................................................................26
1- 21 Special Functions ......................................................................................................................................... 27
1- 22 Accessories................................................................................................................................................... .28

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Section 2 – Before starting
2- 1 Fast setup ........................................................................................................................................................ 30
2- 2 Fast setup parameters.................................................................................................................................... 31
2- 3 Test setting ...................................................................................................................................................... 32
2- 3.1 Test setup parameters..............................................................................................................................33

Section 3 – Navigation
3- 1 Control and management screens description ........................................................................................... 35
3- 1.1 Symbols used by the TE808: description................................................................................................ 35
3- 2 Navigation Organization chart....................................................................................................................... 37
3- 3 Navigation instructions .................................................................................................................................. 38
3- 4 General setup description ............................................................................................................................. 39
3- 4.1 LOGIN: enter in the list of all the alarms ............................................................................................ 47
3- 4.2 Alarms table setup................................................................................................................................... 48
3- 4.3 Alarms description table .......................................................................................................................... 50
3- 5 Engine setup description ............................................................................................................................... 59
3- 6 Alternator setup description.......................................................................................................................... 77
3- 7 Mains setup description................................................................................................................................. 79

Section 4 – Telecontrol
4- 1 Getting Started link......................................................................................................................................... 82
4- 2 Remote control................................................................................................................................................ 86

Section 5 – Download
5- 1 Firmware installation and remote project .................................................................................................... 93
5- 1.1 Firmware Update ..................................................................................................................................... 93
5- 1.2 Upgrade Project ...................................................................................................................................... 95

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 Section 1 – General requirements and
installation

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1- 1 Introduction
- TECNOELETTRA SRL thanks you for your confidence
and remind you that this unit is the result of continuous
research on improving the product that our engineers
are constantly pursuing, thanks to the proven expertise
and huge experience in this area.
- The purpose of this manual is to aid the proper
installation and right use of the device.
- Reading this publication and understanding the
commands and programming the parameters before
operations start-up and use.
- TECNOELETTRA SRL can not guarantee that the
translations are fully in accordance with the direction of
the Italian text, so for any inconsistency prevail manual
written in Italian.
- In order to provide a more accurate and appropriate
support, users are invited to notify the Customer
Service Office of TECNOELETTRA any suggestions,
note or comment on this manual.
- The Customer Service is available to help resolve
concerns or situations whose solution is not clear in
this publication.
- This publication is part of the equipment and must be
kept in an easily accessible location away from agents
that may deteriorate the state, in a perfect state of
maintenance and disposal of those who expressly
requests it, provided that the applicant is in some way
related to the operation of the equipment.
In case some parts of it were no longer legible, if you
need a new copy of our documentation please contact
our Customer Service Office.
The controller TE808 was designed for easy
installation and use by the installer and the operator of
the generator, thus avoiding the recourse of a
continous and tedious consultation of the operating
manual . In many situations, such as setting
parameters set-up, data display, alarm conditions,
etc.., an indication in the Help display indicates to
press the HELP button for a help message. This
manual thus contains only the information necessary to
introduce the operator at the use of TE808 controller.
TE808-SILVER-V2-UK-r.doc rev.02
1- 1.1 General rules
WARNING!
The equipment can not be used for other
purposes without the express authorization or
any changes made by TECNOELETTRA SRL.
For best results, TECNOELETTRA SRL recommends that
all operations carried out at regular cleaning to keep the
switchgear at its best.
Responsability
• TECNOELETTRA SRL disclaims any liability for
damage or injury resulting from use not covered in this
manual, improper use of equipment, as well as the use
of unqualified personnel or the use of non-original spare
parts.
• User
User is responsible for damage to people or property
resulting from:
- imporper or different use from those indicated in this
manual;
- compliance with the requirements of safe use and safety
norms;
- modifications to the equipment;
- use of non-original of unfit spare parts.
• Manufacturer
The manufacturer is the company that physically performs
the assembly, testing directly or by his authorized
representative of the equipment and is ultimately
responsible.
The manufacturer is responsible for the efficiency of the
equipment.
In particolar the manufacture is responsible for :
- parts used for assembly;
- compliance with legislation in the country of use of
equipment, if the buyer had informed the manufacturer
of the equipment on the laws in force.
5 08/09/2014
1- 2 General norm of security
WARNING!
Do not install or operate your TECNOELETTRA
equipment, until you have read these safety
norms.
1- 2.1 User responsability
The basic safety rules established in this chapter is a guide
for the installation and safe operation of TECNOELETTRA
equipment.
These general safety rules, with other chapters on
installation, operation and cleaning up constitue the
complete instruction manual.
All staff involved with this equipment for any reason, must
be familiar with this information before you start.
It is responsability of the Buyer be sure that the procedures
are followed, and if required any change in use, appropriate
procedures should be set to continue with the activities of
security equipment.
It is strongly advised to contact TECNOELETTRA to be sure
that the equipment can be converted to new use and to
continue to operate safely.
If the equipment is not purchased directly from
Tecnoelettrica or its representatives, is Buyer's
responsability to ensure that equipment conforms to current
safety standards.Buyer is strongly advised to contact
TECNOELETTRA to ensure that the equipment operates
safely.
1- 2.2 Safety first of all
TECNOELETTRA equipment is designed and produced with
due consideration and attention to safety rules.
In any case, the presence of security systems does not
exempt operators from acting with caution: the non-
compliance can lead to accidents and damage the
components of equipment. For your protection and
protection of others, learn and always follow safety rules set
forth in this chapter.
Develop safe work habits by reading the rules and stick to
them. Keep this paper handy and look through from time to
time to refresh your understanding of the norms.
1- 2.3 Importance of the manual
• Information about the manual
We hope that the information contained in this manual will
be of help.
They will give an explanation of the correct and secure use
of your equipment and are based on data and our current
and best knowledge.
Carefully read the manual, including recommendations and
suggestions, and the conditions of sale and warranty.
TE808-SILVER-V2-UK-r.doc rev.02
• TECNOELETTRA wrote this book with the greatest
care, trying to make it as complete and clear as
possible. However, if some point proves to be
incomplete or unclear, contact us without hesitation.
• Importance of the manual
This instruction manual was born to help you in the correct
installation, starting-up, use and cleaning of your
equipment.
This manual is integral part of equipment in order to obtain
the best performance and it should be kept for the
duration of the product.
Therefore, please do not remove, tear, or write to parts of
the manual, taking care to integrate with any updates
provided by TECNOELETTRA.
Please keep this manual in a place protected from
moisture and heat, accessible and known to all operators
(photocopy any parts of interest to the consultation of the
various operators).
In case of sale or transfer of the machine (on which the
equipment is installed) to another user, these instructions
must be delivered to the new user.
• This manual is to explain:
- the use of equipment, as required by the project
hypotesis;
- technical features;
- compostition of the different parts;
- operations for installation and assembly;
- operations of starting-up, adjustment, starting, shutdown,
stopping-up, etc..;
- the risks related to hazardous waste, measures to
eliminate it and instructions to operate safely;
- cleaning;
- what are the spare parts recommended to keep in stock.
Any person appointed by the developer to
carry out installation, start-up and repair of
this equipment must be aware of the contents
of this Manual, with particular reference to
safety standards. If the involved person does
not understand the language of the manual
reads, the client must properly educated him.
This manual provides guidance and instructions on
equipment that are added, but still not intend to replace,
supplement or modify any general or specific NORM,
RULE, DECRETE or LAW, in the place where the
installation takes place and concerning the safety and use
of electrical equipment.
TECNOELETTRA, unless otherwise specified in the order,
set to provide a copy of this manual equipment in the
original language of the country of use.
The copy included in the packaging, should be used for all
transactions related to the installation, assembly,
calibration, setup, startup, etc. ..
6 08/09/2014
After installing this copy must be retained for all future
interventions.
TECNOELETTRA is pleased to provide duplicates of the
manuals supplied with the equipment to any customer
request.
Requests must be submitted to our Technical Department
together with the data characteristic of the equipment
involved, derived from the CE label applied to the same
equipment.
The manual, technical documentation and drawings
delivered together with the tools are proprietary of
TECNOELETTRA, who reserves all rights, they can not be
made available to third party.
TECNOELETTRA will be glad to consider and possibly
accept suggestions for improvement of this Manual.
Suggestions should be submitted to our Technical
Department.
Upon handover to the equipment to other, the user also
agrees to deliver copies of the manual in his possession and
at the same time to report the fact to TECNOELETTRA.
1- 2.4 Note legend
The text should draw attention, will be highlighted along
these graphics settings:
DANGER!
Follow text describing the danger
NOTE!
Follow text describing note for the reader.
NOTICE!
Follow text describing the notice.
WARNING!
Text follows the need to pay attention.
These simple graphical forms are used to signal the
operator situations, actions, information, special operations
that may cause damage to people and to equipment, or
suggest a correct operating procedure.
1- 2.5 Electrical system protections
The electrical system of the equipment was designed and
constructed to protect operators from electrical shock and
possible overheating or other abnormal dangerous
conditions . All electrical devices which are in contact with
operators, are waterproof to penetration of liquids or vapors
that could cause short circuits or deterioration of insulation.
Then there are overcurrent protection to prevent
overheating or malfunctions may cause hazardous
conditions.
TE808-SILVER-V2-UK-r.doc rev.02
1- 2.6 Controls
• Before start-up
- Ensure that all security systems and protections are
installed and operative.
• During the functioning
- Do not turn this equipment until you have read or
understood the operating instructions and have not
got used to the equipment and its controls.
- Be careful and observe lights and warning signs
displayed on the equipment.
- Do not operate damaged or defective equipment.
• After the power off
- Make sure the power sources are off.
1- 2.7 Staff training
All staff using the equipment must have
undergone some training that includes:
- reading and comprhension of this Instructions Manaual
- a practical instruction by TECNOELETTRA staff
which made the start-up of the equipment.
In addition, TECNOELETTRA runs, upon request, a
sufficient period of training to educate staff on the
operation.
1- 2.8 Cleaning
• Procedure manual cleaning
- Do not use toxic solvents and / or flammable to clean the
machine.
- Turn off the electricity (close) before cleaning the
equipment.
- Keep closed electrical panel protections when you
are cleaning the equipment.
- Always clean the seals around the equipment as
soon as possible.
- Never attempt to clean the equipment while it is
running.
1- 2.9 Operators
The machine described here requires only one
operator to start and control the functioning.For
special settings and use may be also required the
intervention of a second operator.
1- 2.10 Residual risks
• Risks linked to electrical energy
All electric units are supplied with electricity and are
therefore dangerous. All panels and electrical panels
and junction boxes must be properly closed. Cables
must not be damaged or left hanging, but must be
properly trimmed and theses. Operations on the
electrical system should only be performed by
qualified personnel, with power disconnected. To
avoid unwanted connections, the main switch must
be disconnected and properly locked.
7 08/09/2014
1- 3 Homologation/certifications
The equipment described in this manual complies
with homologations / certifications below:
• EMC: 2004/108/CE
• EN61000-6-3 (2007)
• EN61000-6-2 (2005)
Halt test Accelerated Reliability Test Centers
1- 4 Use destination
Silver TE808 controller is used to control manually
and automatically generators. Engine, alternator,
power and transfer switch are identified and
controlled by TE808 SILVER, ensuring the best
performance of the generator when there is a power
failure or when there is an alarm in the
engine,alternator or mains .
The TE808 also provides all the necessary
information to service and maintenance of the
battery.
355 events are stored. This allows us to identify over
time any event has occurred.
Through the two RS232 ports and powerful remote
control software it is possible to control and use the
generator remotely via GSM, Ethernet, etc.. For this
function you need to buy relative accessories of
transmission.
1- 5 Waste and residual management
General information on how to manage waste.
Identify and classify wastes according to
specifications provided by law in the country of
use.Do not leave or collect waste in an uncontrolled
way. Do not enter into surface water or groundwater.
Do not mix different types of waste.
Deliver the waste to authorized people by the
competent authorities in the country for collecting,
transporting and processing of waste.
Prepare documentation required by administrative
regulations in force in the country of use (production
register, storage and disposal, docuemnts of
transport).
Administrative duties (record keeping, preparation of
documents etc...)
TE808-SILVER-V2-UK-r.doc rev.02
1) Waste separation by homogeneous types.
The waste must be collected and stored for
"homogenous types", since this is the only system
through which you can:
- avoid any risk of incompatibility in terms of
chemical and physical characteristics of waste
products.
- ensure final proper treatment turning into a more
useful and less dangerous, allowing their eventual
recovery.
It is therefore important not to mix different types of
wastes.
2) Use appropriate containers for handling and
storage.
Vessels designed to contain wastes must have
adequate strength requirements in relation to
chemical and physical properties and
characteristics of the hazardous waste contained.
3) Vessels label
In order to disclose, during storage in the company,
the nature and hazardous of the waste, the
containers must be appropriately marked with labels
or lables affixed on the containers themselves or
placed in storage areas. In particular it is important
that waste containers are identified with a
description of the type of waste and hazardous to
humans and the environment.
4) Waste handling in the company.
During handling, ensure that containers are closed
properly.Avoid locations where there are wells of
water stored to avoid accidental spills into public
sewer and white water .
5) Storage of solid waste heaps.
- In order to avoid possible pollution of soil, if
storage takes place in piles, they should not be
made on open ground but on strong bases (such
land paved)
- The waste stored in piles must be protected from
the rain water where their runoff could lead to
pollution of the water itself.
8 08/09/2014
1- 6 Disposal/Scrapping
1- 6.1 Machine disposal
Dismantling operations must be performed by
qualified personnel and in compliance with all
applicable laws.
At the end of real life, the user company should proceed to
the alienation equipment in accordance with the in force
regulations by providing the first general cleaning of
various elements and after the separation of the parts
making up the equipment.After removing the equipment is
necessary to separate the various materials in accordance
with the law requires the country where the equipment
should be discarded. The device contains no hazardous
substances or requiring special removal procedures.
About disposal of the equipment, follow this procedure:
1) disconnect the equipment from the mains;
2) disassemble the apparatus collecting separately the
different components in relation to their nature as
indicated in the paragrapgh "Separate collection and
start recovery";;
3) proceed to the storage and disposal of waste and
materials for reuse as indicated in this paragraph and the
regulatory requirements set out in the country of use.

1- 6.2 Materials that make the equipment

Regarding the elimination should be noted that the
materials used on the equipment are not of hazardous
nature, and are essentially:
- polyethylene plastic;
- electric cables with relative sheaths;
- monitoring and implementing electronic devices.
During the disposal process will need to comply to the
regulations in the country of use.

1- 6.3 Consumer products

Regarding the disposal of consumer products, observe the
following rules:
• Batteries
The battery of the equipment must be replaced by a
maintenance electrician.
Used batteries should not be disposed as common waste,
but it shall be delivered to designated disposal sites.

1- 6.4 Separate collection and start recovery

The unit consists of material that can easily be recycled
and used as raw material for other production
processes.Through proper recycling can recover a wide
range of waste with ecological and economic advantages.
• Plastic materials
Plastic parts can be retrieved for the production of new
resources both by recycling in the origin area and the heat
and energy production through their incineration, thus
avoiding, at the end of the life cycle, they become a
burden on the environment under form of waste to be
disposed of in landfills.To make a better recovery of such
material is necessary to collect differentiating types.

1- 6.5 How about dismantling the equipment

Before starting the decommissioning of the equipment,
verify the current legislation in force specially:
- registration requirements and / or communication to
control organisms;
- arrangements for environmental protection;
- requirements for the scrapping;
- requirements about health and safety safeguard of
workers

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1- 7 Product Label and Rating plate

1- 7.1 Equipment Identification

General identifications of each unit are traced on the plate below and placed on the controller.

FwDE
.x.x.x.x
FW SW
0000 000 0000
Sw.x.x.x.xx.xxx
Sn.xx.xxxxxx

Fw-firmware
Sw-software
Sn-serial number

NOTE!

Inform the maufacturer the general identification data reported on the label,
before asking for technical specifications or information about the equipment.

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1- 8 Maintenance
1- 8.1 Internal battery replacement
1) Remove the screws (item 1);
2) Separate the back cover from the front panel
(Item 2);
3) Remove lower board from its slot (pos. 3);
4) Remove and replace internal battery (pos. 4) with an
equal one.

Tipo batteria Tensione

CR2032 3V

1- 8.2 Clean
If necessary, clean with soft cloth.
Do not use any cleaner

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1- 9 Technical specifications
SUPPLY VOLTAGE In parenthesis values at 24V
Battery rated voltage 12Vdc or 24Vdc
Voltage range from 7Vdc to 33Vdc
BOARD CONSUMPTION
Fixed consumption 150 mA (75 mA)
Relay consumption 210 mA (95 mA)
Backlight consumption 100 mA (50 mA)
Pre-excitation consumption 130 mA (170 mA)
Heater consumption -
Digital input closed to negative consumption 40 mA (20 mA)
Maximum consumption 630 mA (410 mA)
-40 °C + 70 °C (electronic)
-20 °C + 70 °C (display)
TEMPERATURE RANGE
-30 °C + 70 °C (with heater)
-40 °C + 80 °C (stocking)
DISPLAY LGC-2107TE808D LCD monocromatic 5,7" , 320x240 pixel, transflective, white LEDs backlight
USB PORT "Device" type, full-speed for upload firmware and projects, connector "A" female
DIGITAL INPUTS
Input type Active at low level with pull-up
Input current < 10 mA
Low voltage level < 3.5 V
High voltage level > 8,0 V
Input latency interruption < 30 ms
SPEED INPUT "W"
Input type In AC, frequency and voltage measures
Range of voltage From 6 to 100 Vpp (precision 10%)
Range of frequency From 40 Hz to 2000 Hz (precision 2%)
ALTERNATOR PRE-EXCITATION INPU/OUTPUT (D+)
Input type Voltage measure + pre-excitation current generation
Range of voltage From 0 to 40 Vdc
Input current < 15 mA
Pre-excitation current 130 mA a 24 V - 170 mA a 12 V
RELAYS OUTPUT
Type of contact N.O. contacts with one common pole
Rated current 5 A / 30 VDC - 5 A / 250 VAC
SENSORS INPUT
Input type 3 inputs for resistance measures referred to the board negative
Range of measure
- fuel level from 0 to 850 ohm
- engine temperature from 0 to 1300 ohm
- oil pressure from 0 to 400 ohm
Measure current
- fuel level < 10 mA
- engine temperature < 6 mA
- oil pressure < 20 mA
Precision <5%
SERIAL PORT
Type Serial RS -232 wihtout handshake signals
Cable lenght <3m
Speed Up to 115200 bps
OUTPUT RELAY CONTACTOR / MCCB / ACB
Type of contact 1 N.O. contact for GENERATOR 1 N.C. contact for MAINS
Rated current 8 A / 250 VAC
LOAD CURRENT INPUTS
Range of measure
Maximum overcurrent 30 A
Type of measure RMS calculated value at 2 KHz and a 12 bit converter
Precision < 0.5 % end of scale.
VOLTAGE INPUTS
Type of input Voltmetric transformers
Rated voltage 230 Vac (L-N) - 400 Vac (L-L)
Range of measure from 0 to 350 Vac (L-N) - from 0 to 600 Vac (L-L)
Range of frequency from 25 Hz to 80 Hz
Precision
Dissipation current < 0.5 mA
Type of measure RMS calculated value at 2 KHz and a 12 bit converter

TE808-SILVER-V2-UK-r.doc rev.02 12 08/09/2014

1- 10 Storage / storage
In the case of prolonged storage leave your device
away from rain and wind and possibly dry. It is not
advisable to cover the equipment with waterproof film
that will prevent the evaporation of any moisture. The
moisture can cause corrosion on the metal parts and
damage the electronic components.
The characteristics of storage, storage must be
within the limits prescribed below:
Temperature -40 to 80 ° C
Relative Humidity 30-95% without condensation
Atmospheric pressure 860 - 1060 hPa (mbar)
1- 12 Installation
Drill a hole for the rectangular box TE808 and
No. 6 holes Ø3 mm on the mounting surface, as
indicated on the template (A). Use the screws
(1) supplied. If needed buy only screws with the
same characteristics.
Make sure the gasket (2) is mounted correctly
and perfectly fits the perimeter of the box TE808
(3).
TE808-SILVER-V2-UK-r.doc rev.02 13
1- 11 Unpacking
The equipment comes contained in a cardboard
box.
Check the package contents to be submitted:
- TE808;
- CD - ROM;
- Instruction Manual;
- Terminals;
- Gasket;
- Warranty;
If even one of the objects described above are
missing, please contact Tecnoelettra Srl
After unpacking, check that the equipment and
check that there are no damaged parts. If in
doubt, do not install the equipment and contact
immediately Tecnoelettra Srl
Packaging materials (plastic bags, cardboard,
etc. ...) should be kept away or send to disposal
area to be eliminated, see. par.1.6
08/09/2014
1- 13 Spare parts
6

7
3

2
1

1) Back box - code 226TE808R; 5) Circuit display - 2107TE808D code;

2) Circuit basic - code 2107TE808B; 6) Seal - 215TE808FR code;
3) Circuit measures - code 2107TE808GE; 7) Front box - code 226TE808F;
4) Circuit CanBus/RS485 - code 2107TE808CB; 8) USB Rubber protection 226TE808USB..

1- 14 USB Connections
Via PC connection is possible:
- Transferring the new firmware or software updated to the controller;
- Download data from the controller to analyze them in charts and/or tables or print them directly.
The USB cable (1) used is of type double AA male: Cable code 1571807F.

3
1

1. USB cable (type “A-male / A-male”);

2. Closure and rubber protection, IP65;
3. Mounting hole to close the rubber cap using a screw;
4. USB port: normally closed to prevent the weather can be enabled from the keyboard;

TE808-SILVER-V2-UK-r.doc rev.02 14 08/09/2014

1- 15 Electrical connection
J6 J7
J1 RS232
J1-Vdc supply
1-battery positive
2-battery negative
J2-Analog inputs
1-D+ batterycharger alternator
2-Tachometric signal (W;Pickup)
3-not used
4-engine temperature instrument
5-fuel instrument
6-oil pressure instrument
J3-Digital inputs
1-external earth protection
2-external user alarm
3-external generator protection
4-low radiator liquid
5-emergency stop button
6-engine temperature alarm
7-fuel level alarm
8-oil pressure alarm
J4-Relay output 5A
1-Stop electrovalve (Fuel valve)
2-Stop electrosolenoid
3-Start/Crank
4-Glow plugs / Refueling
5-Acoustic alarm
6-Battery (+) common for relay
outputs
TE808-SILVER-V2-UK-r.doc rev.02
J8 J9 J10
J5
J2 J3 J4
J5-not used J9-Generator voltage inputs
1-Neutral;
2-Phase L3 ;
J6-remote start / stop 3-Phase L2 ;
1-remote start (by negative) 4- Phase L1
2-remote stop (by negative)
3-not used
4-not used
J10-Mains voltage inputs
5-not used
1- Neutral;
6-not used
2- Phase L3;
J7-contactors and global alarm 3- Phase L2;
1-mains contactor command 4- Phase L1
2-mains contactor command
3-generator contactor command
4-generator contactor command
5-global alarm NO contact RS232-communication ports
6-global alarm common RS232a- default setting for PC
7-global alarm NC contact RS232b- default setting for GSM
J8-Current transformers inputs
1-Phase L3, S1 terminal
2-Phase L3, S2 terminal
3-Phase L2, S1 terminal
4-Phase L2, S2 terminal
5-Phase L1, S1 terminal
6-Phase L1, S2 terminal
15 08/09/2014
1- 16 Warranty
SUPPORT WARRANTY
• For more information and technical support, please • 2 years warranty from date of installation,
e-mail to : te808@tecnoelettra.it automatically recorded by the controller before
commissioning.

1- 17 Electrical Installations
1- 17.1 Wiring connections
Warning! before inserting the plugs make sure that the connections
strictly comply with the wiring diagram bellow

Global
alarm
output

TE808 silver

J2-Analog inputs J3-Digital inputs J4-Ouputs relay 5A

Not used

TE808-SILVER-V2-UK-r.doc rev.02 16 08/09/2014

1- 18 Operation mode
To scroll between operative modes (1, 2 e 3) on
the display, you must use one of the drive arrows
(4, 5) and you can confirm your choice by the
central drive button “i” (6).
1 2 3 the test (or after the test time), the controller
5 OFF/ RESET button; by this, the alarm is
4
6 If the alarm, after reset, still remains on the
1- 18.1 Automatic Mode
The engine automatically starts in case of
mains failure (or out of limits) and stops in
the presence of the same.
During the starting phase is possible to stop
the engine with STOP button.At the end of
this phase the button is disabled.
Use Reset to stop engine.
1- 18.2 Manual Mode
The engine can be started and stopped
manually by pressing start and stop key
buttons; load switching on mains and
generator is managed using buttons K1 and
K2.
TE808-SILVER-V2-UK-r.doc rev.02
1- 18.3 Test Mode
The engine starts immediately to test the genset
for a programmable time. If activated during
AUT mode, in absence of mains TE808
switches the load to the generator.
If activated during MAN mode, the load
switching can be controlled only by K1 and K2
buttons, even if the mains is faulty. Disabling
returns to the previous operation mode.
If it is activated in Off/Reset mode, it is not
working until you select MAN or AUT mode.
1- 18.4 Reset / Off Mode
The engine can not work. If the mains is
available it is connected to the load. If you select
Reset mode, the alarms are reset and the
engine stops immediately if it is working. If the
cause of the alarm remains, it is not possible
reset the alarm.
1- 18.5 Alarms
In case of alarm, the display shows its
description. If more different alarms are
detected, they appear individually in sequence.
For each alarm it is available a message that
can help to identify the source of the problem.
The alarm reset can be made by pressing the
deleted and the TE808 goes in Reset mode,
preventing accidental generator starting
attempts.
display, the cause of the alarm is not removed.
1- 18.6 First installation
At power on, the TE808 goes automatically to
MAN. The TE808 can be powered either be 12
or 24Vdc, but it needs proper setting of
maximum and minimum battery voltage. You
must set or verify also other parameters, as CT
ratio, type of connection, rated voltage and
frequency.
All these parameters can be set easily by the
“Quick installation” procedure: see this
instruction manual at paragraph 2.1
17 08/09/2014
 1- 19 Transfer switch management

1 2 3

1. In MAN mode you can use the buttons K1 and K2 to manually close the generator or mains
contactor.
2. K1 allows you to manually close the generator contactor.
3. K2 allows you to manually close the mains contactor.

Description of the switching animation

K1 K2 K1 K2 K1 K2 K1 K2
G G G G

A B C D

A. Normal power supply status by mains C. Unpowered load: missing mains and generator
- Mains detected is not started or it is not working
- Mains contactor closed - Mains not detected
- Generator not detected - Mains contactor opened
- Generator contactor opened - Generator not detected
- Generator contactor opened

B. Status of working generator D. After a blackout, the generator starts up but

- Network not detected has not yet completed the stabilization phase.
- Mains contactor opened - Mains not detected
- Generator detected - Mains contactor opened
- Generator contactor closed - Generator detected
- Generator contactor opened

TE808-SILVER-V2-UK-r.doc rev.02 18 08/09/2014

1- 20 Equipment Overview
Below are descripted the main functions of the controller:
B C
A
POS. NAME
A USB plug
B Display
C Help
D K1
E K2
F STOP
G START
H Esc
I Page forward
L Page back
M Up Arrow
N Right Arrow
O i button
P Down Arrow
Q Left Arrow
R Menu
S Reset / Off
TE808-SILVER-V2-UK-r.doc
D E F G
H
I
S R Q
DESCRIPTION
To upgrade firmware and project data via PC
Backlit display shows all functions, measures and alarms about the
generator and the mains. Automatically backlight turns off, and it turns on
again when you press a button
To see the events and alarms page. Some pages have an “help” icon in
them, in this case help button will show a brief description of the page.
Key control for generator contactor. Active only in manual mode if GEN is
running.
Key control for mains contactor. Active only in manual mode.
To stop the generator. Active only in manual mode, the stop procedure is
immediate.
To start the generator. Active only in manual mode.
To exit from navigation and return to main page.
Next screen button
Previous screen button
To move the selection cursor backward
To move the selction cursor forward; in edit mode increase the value of a
parameter.
To select an element on the screen or edit a parameter and confirm the new
value.
To move the selection cursor forward
To move the selction cursor backward; in edit mode decrease the value of a
parameter.
To enter the programmation menu. Use this button and page back button to
return quickly to the main page.
To activate reset/OFF mode. In this operative mode the engine is stopped
without cooling and alarms are deleted. If the cause of the alarm persists, it’s
not possible to delete it in reset/OFF mode.
rev.02 19 08/09/2014
1.20.1 DISPLAY INFO PAGE T U V

S R

A
Q

B
P

C
O

D N

E M

F K

X
G H I J

POS. NAME DESCRIPTION

A Hour meter Indicates the working hours of generator

B Service Hours Indicates how many hours remain before the expiry of the service
C Fuel Indicates the amount of fuel on the tank
D Autonomy Indicates the estimated generator working autonomy
E Battery Indicates the battery voltage
F Clock / test Indicates that you have activated the automatic test function
G Date Indicates the date (day-month-year)
H Time Indicates the clock time (hours-minutes-seconds)
I Thermostat Indicates the ambient temperature (°C/ °F)
J Operation mode selected Indicates the selected operation mode programmed
K F (Hz) Indicates the frequency
L S (kVA) Indicates the apparent power consumption by the load
M P (kW) Indicates the active power consuption by the load
N I (A) Indicates the current consumed by load
O Vn (V) Indicates the voltage between phases and neutral
P V∆ (V) Indicates the voltage between phases
Q L1-L2 / L2-L3/L3-L1 Indicates the phases that are measured
N.3 different reference can appear:
MAINS: to indicate that the measures are referred to the mains
R Reference GENERATOR: to indicate that the measures are referred to the generator
ALARM: to indicate that an allarm is stored. In this case, the description of the
alarm is available in the “ACTIVE EVENTS" page
S Switching status Shows the status of the transfer switch
T MAN Display button for MANUAL mode of operation
U AUT Display button for AUTOMATIC mode of operation
V TEST Display button for TEST mode of operation
X Genset running icon If black, indicates generator running detected

TE808-SILVER-V2-UK-r.doc rev.02 20 08/09/2014

1.20.2 GENERAL INFORMATION PAGE
POS. NAME
A TEST
Mains-Generator-Alarm
B generator or if an alarm is stored. In this case, the description of the alarm is
Symbol
C TEST
D Mains Symbol
1.20.3 ALARM INFORMATION PAGE
POS. NAME
A Code and message
B Event icon
C Help
D Symbol
TE808-SILVER-V2-UK-r.doc
B A
C D
DESCRIPTION
When TEST is selected, appears the TEST box (as showed at point C)
Symbol appears to indicate whether the measurements refer to the mains, or to
available in the “ACTIVE EVENTS" page
Symbol that indicates that the test generator is happening
Indicates mains side. If barred, and mains line (D) is thin, indicates that the mains is
not detected. If barred or is not expired yet the mains stabilization time. If barred,
and mains line (D) is thick, indicates that the mains is detected but is not expired yet
the mains stabilization time
Unlock emergency button
DESCRIPTION
Shows a code and a message to identify the alarm occurred
An icon appears to identify whether the active message is a warning or generic
indication
Any help message, which identifies the cause of the problem
A symbol is showed to identify graphically the type of alarm
rev.02 21 08/09/2014
1.20.4 MAINS MEASUREMENT PAGE
F B
POS. NAME
A MAINS
B L1-L2
C L2-L3
D L3-L1
E Tot.
F Icona
G V∆ (V)
H Vn(V)
I I(A)
L P(kW)
M S(kVA)
N PF
O F(Hz)
TE808-SILVER-V2-UK-r.doc
C A D E
DESCRIPTION
Indicates that the page displays the mains measures
Indicates the measure on phase L1
Indicates the measure on phase L2
Indicates the measure on phase L3
Is the total over the three phases (when available)
May see two symbols:
Danger: to indicate that there is an active alarm (as in the display)
Mains: indicates that these measures relate to the mains
Indicates the voltage between phases
Indicates the voltage between phases and neutral
Indicates the currents on the three phases
Indicates the active power
Indicates the apparent power
Indicates the power factor (PF)
Indicates the frequency
rev.02 22 08/09/2014
1.20.5 GENERATOR MEASUREMENTS PAGE
F B
POS. NAME
A GENERATOR
B L1-L2
C L2-L3
D L3-L1
E Tot.
F Icona
G V∆ (V)
H Vn(V)
I I(A)
L P(kW)
M S(kVA)
N PF
O F(Hz)
TE808-SILVER-V2-UK-r.doc
C A D E
DESCRIPTION
Indicates that the page displays the generator measures
Indicates the measure on phase L1
Indicates the measure on phase L2
Indicates the measure on phase L3
Is the total over the three phases (when available)
May see two symbols:
Danger: to indicate that there is an active alarm (as in the display)
Generator: indicates that these measures relate to the mains
Indicates the voltage between phases
Indicates the voltage between phases and neutral
Indicates the currents of the three phases L1-L2-L3
Indicates the active power consumption of load
Indicates the apparent power consumption of load
Indicates the power factor (PF) of load
Indicates the frequency
rev.02 23 08/09/2014
1.20.6 ENGINE SENSORS PAGE
P R
Q
H I
POS. NAME
A Engine Tools
B Rpm
C Oil pressure instrument
D Temperature Instrument
E Alternator battery charger
F Hours Warranty
G Rental Hours
H Start
I Preheating
L Stop fuel valve
M Stop electromagnet
N J6-2
O J6-1
P Warning icon
Q h/K1on
R Engine animation
TE808-SILVER-V2-UK-r.doc
A B
E
L M N O
Black box shows ON status (only for H-I-L-M-N-O)
DESCRIPTION
Indicates that this page is about all measures related to engine
Engine tachometer, instrument with analog and digital RPM values
Indicates engine oil pressure value
Indicates the engine temperature value
Indicates the voltage of the batterycharger alternator
Indicates hours left to generator warranty expiration
Indicates hours left to generator rental expiration
Indicates if start/crank output is active
Indicates if glow plugs output is active
Indicates if fuel electrovalve output is active
Indicates if stop electrosolenoid/magnet output is active
Indicates that input on terminal J6-2 is active. Check the special functions
menu to see its function mode
Indicates that input on terminal J6-1 is active. Check the special functions
menu to see its function mode
Indicates that an alarm has been detected in the engine. For more
information about the type of alarm, you need to consult the " Active Events "
page
Shows the generator working hours with contactor closed
If the engine is detected running, the drawing mimics the rotation
rev.02 24 08/09/2014
1.20.7 EVENTS INFORMATION PAGE
B E
C
H
POS. NAME
Event list
A
B Date and Time
C Description
D Icon
E Up Arrow Drive
F Number of pages
G Down Arrow Drive
H Icon
1.20.8 BUTTONS INFORMATION PAGE
POS. NAME
A Controls: TE808
TE808-SILVER-V2-UK-r.doc
A
F
G
DESCRIPTION
Indicates that the page refers to the list of events stored.
Can be maintained in memory up to 118 events, which remain regardless of
power supply to controller. When this number is exceeded, the older event is
automatically deleted and it is incorporates the new event
Shows the date and time that the event was registered
Shows the code and event description
Symbol that identifies an event as a priority (eg alarm) or secondary (eg
warning)
Indicates to press the up arrow on the drive to scroll up
Indicates the actual number of the page
Indicates to press the down arrow on the drive to scroll down
Symbol that identifies a notice
DESCRIPTION
It is an help page to remember the keys function available on the controller
rev.02 25 08/09/2014
1.20.9 CONTROLLER IDENTIFICATION PAGE

POS. NAME DESCRIPTION

A General Information Provides general information about the controller and Tecnoelettrica srl.

1.20.10 TECHNICAL INFORMATION PAGE

POS. NAME DESCRIPTION

A Technical Information Provides information about the limits of operation of the controller

TE808-SILVER-V2-UK-r.doc rev.02 26 08/09/2014

1-21 Special Functions
In the TE808 standard, special functions are available,
which can be programmed for terminals J6-1 and J6-2.
J6-1 J6-2
If special functions are not activated, the default
functions of terminals J6-1 and J6-2 are respectively
remote start and remote stop, as follows:
► Terminal J6-1: if closed to negative, TE808 starts
the generator (only in AUT mode)
► Terminal J6-2: if closed to negative, TE808 stops
the generator (only in AUT mode)
If both terminals are closed to negative, the priority one
is terminal J6-2, then TE808 stops the generator.
To decide about remote stop with or without cooling
time, see the paragraph about alarms list and their
properties
TE808-SILVER-V2-UK-r.doc rev.02
SCR Function (only in AUT mode)
It permits to start the generator by a remote signal on
terminal J6-1, and when a programmable delay time is
elapsed, TE808 switches the changeover switch on
generator side, even if the mains is detected.
You can also set, in case of generator alarm, the
changeover switch to remains on generator side or if it
must change on mains side. The changeover switch
command on generator side can be controlled also by
a remote signal on terminal J6-2. When it is closed to
negative and when a programmable delay time is
elapsed, the TE808 command the switching on
generator side.
Operation description:
J6-1 closed to negative: when “Start by SCR delay
time” is elapsed, the generator starts
J6-2 if set to ON, you must close it to negative, and
when "Switching delay for SCR contactor” is elapsed,
the generator contactor is closed even if the mains is
detected.
J6-2 if set to OFF, is not necessary to close this
terminal to negative to force the switching. When the
engine is detected running, after the "switching delay
for SCR contactor” automatically the generator
contactor is closed even if the mains is detected
-“Mains disabled” option permits to inhibit, in case of
generator alarm, the changeover switch on mains side.
Maximum Load KW Start
Function that allows the generator’s automatic start and
stop, according to the maximum and minimum
thresholds programmable on mains consumption.
If the load consumption from the mains supplies
exceeds the START KW threshold for a period of time
longer then the start delay time programmed, TE808
starts the generator and switch the load for the
generator.
When the value of load’s consumption is less than the
STOP threshold at least for the stop delay time
programmed, the load is commutated to the mains (if
available) and the generator is stopped. If the mains is
missing, the load remains on the generator until the
mains voltage is detected.
Generator locked
This function permits to lock the generator when a set
period is expired.
To unlock the generator, you must enter “generetor
locked menù” and you must select “actual value”
function and push “ I “ to reset the time counter.
27 08/09/2014
1- 22 Accessories optionals
1) Cable code 1571807F;
2) n.2 RS232 ports allow direct connection to
multiple devices;
a. Others Cable for direct PC connection to
upload and download data and info. Cable
code 1571807.
b. Analog modem connection for remote control
via PC dial telephone. Optional code 1571806.
a d
TE808-SILVER-V2-UK-r.doc rev.02
c. GSM modem for remote control via PC with
modem or via SMS messages to / from mobile
phones. Accessory code 1571806B.
d. Converter wired TCP / IP for remote control
from PC via LAN / Ethernet. Code 1571806G
accessory.
e. Connection between No.2 TE808, for
communication between generators. Used, for
example, in systems with generator master and
slave. Cable code 1571807E.
28 08/09/2014
 Section 2 - before starting
At first installation is important to follow these guidelines:
► Ensure that electrical connections comply with the wiring diagram see par. 1.17.1
► Make sure the connectors are properly inserted into the plugs, see par. 1.15
► Enter in the “Fast Setup” menu to verify that the most important settings are in
conformity to your system.

TE808-SILVER-V2-UK-r.doc rev.02 29 08/09/2014

2- 1 Fast Setup
“Fast setup” permits to check and modify the most important parameters of Generator and Mains without the necessity
to enter the Programme Menu, all new parameters are automatically memorized on each Programme menu.

Procedure.
You must use buttons 1 and 2 to scroll the screens and reach the last page called “Fast Setup”, composed by 3 pages.

1-scrolls pages back

2-scrolls pages forward
3-scrolls parameters
4-change parameters
5-confirm parameters
6-scroll parameters
7-change parameters

Use buttons 3-4-5-6-7 of the drive to scroll,

change and confirm parameters

When you have change the parameters, select

“Confirmation” and confirm it by pressing the “i” button of
the drive (5) to save.

You will be able to enter fast setup every time you need,
but you can also disable it in “display setup” pag.2 with
“enable fast setup on/off “: TE808 not allows the access
to this “fast menu”; all the parameters remain available
on the Program menu. For more informations, see
“Section 3 - Navigation”.

TE808-SILVER-V2-UK-r.doc rev.02 30 08/09/2014

 2- 2 Fast Setup Parameters

RANGE OF DEFAULTS
NAME DESCRIPTION
VALUES SETTINGS
You select the language in which you must operate the
controller. On board are available the following Italian English
Language languages: English, Italian, French, Spanish, French Spanish
Portuguese. And it is possible to request, install any Portuguese
language with any type of character.
Used to set a thermostat correction coefficient, about the
Offset temperature -127 a 128 0
ambient temperature value showed on the display
Year To set the year 0-99
Month To set the month 0-12
Day To set the day 0-31
Day of week To set the day of the week, from Monday to Sunday Mon...Sun
Hours To set the current hours 0-23
Minutes To set the current minute 0-59
It sets the minimum battery voltage; if the battery value
Low battery level measured is less than this value, the “low battery alarm” 0-500 10,5
is showed
It sets the maximum battery voltage; if the battery value
High battery level measured is higher than this value, the “High battery 0-500 20
alarm” is showed
To set the capacity of the tank. Necessary for the
Tank capacity 0-2000 100
management of the 'autonomy'
To set the average hourly consumption of the engine
Consumption declared by the manufacturer. It is necessary for the 0,1-1000 8.0
management of the 'autonomy'
Generator nominal voltage To set the rated voltage of the generator 0-600 400
Generator nominal frequency To set the rated frequency of the generator 50-60 50
Nominal current To the nominal operating current of the generator 0-9999 100
It sets the ratio of Current Transformers to read the
current consumption of the load
CT ratio regulation 0-10000 20
(sample: for CT 100/5A, you must set it at 20, because
100 : 5 = 20)
single-phase or
Generator system Type To set the type of system three-phase
three-phase
Mains nominal voltage To set the rated voltage of the generator 0-600 400
Mains nominal frequency To set the rated frequency 50-60 50
single-phase or
Mains system type To set the type of system three-phase
three-phase

TE808-SILVER-V2-UK-r.doc rev.02 31 08/09/2014

2- 3 TEST SETTINGS

The periodic test has a major role since it allows to verify the proper functioning of the generator,
batteries and the whole system.In TE808 there are several settings that can largely cover all the
various needs.

It is possible to set two different tests simultaneously, “TEST setup # 1” and “TEST setup # 2”, each
one with its own setting.

The default values are those given in the final pages of this manual and are generally good enough to
ensure good control of the generator plant, but they can be varied according to the procedure
indicated below:

1- Press the “menu” button (1);

2- Press the arrow of the drive (3), and select "General Setup";
3- Press the "i" (2) to confirm;
4- Press the arrow of the drive (3), and select "Setup Test";
5- Press the "i" (2) to confirm;
6- Press the buttons of the drive to select, change and confirm the parameters

5 1 - Access the menu;

2 - Confirm your selection;
3 - Change the parameters;
3
1 4 - Change the parameters;
5 - Scroll through the options;
2
6 - Scroll through the options.

4 6

TE808-SILVER-V2-UK-r.doc rev.02 32 08/09/2014

2.3.1 TEST SETUP PARAMETERS
TEST function description

1 The meaning of the parameters are the same for

the Test setup # 1 and # 2, but they can be
2 programmed differently for two levels of testing.
For example you can set the test # 1 as repeated
weekly and test # 2 as repeated monthly.
3 WARNING: TEST function is executed only if
the board is in AUT mode
4

1- to enable or disable TEST (# 1 or # 2)

5
2- to set the test type: daily, weekly, or monthly.
3- to set the day of the week (Monday through
6 Sunday) if you choose Weekly Test.
4- to set the day of the month (1 to 31) if you chose
monthly test.
1 5- to set the hour to begin the testing procedure.
6- to set the minutes to begin the testing
2 procedure.

3
7- test duration is the length of the test (check
engine and/or alternator manufacturers
4
recommended one)
8- to have a test with or without load.
5 If during the periodic test (selected both with or
without load) the mains is lacking, however, the
6 generator assumes the load. At the end of the test,
if the generator was under load (for both power
failure occurred, and for selection of test load), the
load returns to the net only if it is detected. If the
7 mains is missing at the end of the test, the
generator continues to supply power to users until
8 the return of normal mains conditions.
9- to perform a periodic test also if the gerator is
under remote stop signal. If programmed OFF, the
9
test is performed only if the remote signal is not
detected at the scheduled time for the test. If
10 programmed to ON, the test is performed anyway,
even if the remote stop signal is detected at the
11
scheduled time for the test.
10- If ON, you enable the "POT" test option. If
OFF, the test stops after the minutes set at (7).
12 11- To set the hour to end POT test.
12- To set the minutes to end POT test.

13 13- If the test type is daily you can select in which

days the test is allowed.

Description of "POT" function (Programmable Operative Test)

If you enable this option, the test will not finish after the time of the test lenght (7) but occours at a specific time, specified
at points 11 and 12. In this test mode the engine stop won’t end the test procedure nor the reset/off mode, the procedure
ends only at the programmed time or manually with “test” button.
If POT test is enabled, an icon will appear on main page of mains and generator.

TE808-SILVER-V2-UK-r.doc rev.02 33 08/09/2014

 Section 3 : Navigation

TE808-SILVER-V2-UK-r.doc rev.02 34 08/09/2014

3- 1 Control and management screens description

3- 1.1 Symbols used by the TE808: description

- HOUR LEFT BEFORE - AUTOMATIC - EVENT LIST SYMBOL

SERVICE BATTERYCHARGER
ALARM
- GENERIC ALARM
- FUEL AUTONOMY AND/OR ACTIVE
INDICATOR - STARTING FAILURE EVENTS SYMBOLS
ALARM

INPUT/OUTPUT
- BATTERY VOLTAGE - EMERGENCY STOP MONITOR SYMBOL
INDICATOR BUTTON ALARM

- ENGINE TEMPERATURE - ENGINE - ENGINE STARTING

INDICATOR TEMPERATURE ALARM STATUS

- RENTAL SERVICE,
HOURS LEFT - CURRENT OVERLOAD - DISPLAY SYMBOL
ALARM

BATTERYCHARGER
ALTERNATOR VOLTAGE - GENERATOR - ENGINE SYMBOL
VOLTAGE ALARM

- EVENT MESSAGE
AVAILABLE IN EVENT - ALTERNATOR
LIST - TIMER ALARM SYMBOL

- LOAD SYMBOL - SECURITY SYMBOL

- MECHANICAL FAILURE
ALRM
- FUEL LEVEL INDICATOR
- SERVICE AND
- USER ALARM MAINTENANCE
- STARTING OUTPUT

- HIGH SPEED ALARM - PROGRAMMED TESTS

SYMBOLS
- OIL PRESSURE
INDICATOR
- LOW SPEED ALARM - SPECIAL FUNCTIONS
SYMBOL

- GENERATOR SYMBOL
- PROGRAMMED TESTS - STOP ENGINE
GENERIC ALARM SYMBOL
- MAINS SYMBOL

- LOW FUEL AUTONOMY - RENTAL SYMBOL

- TOTAL WORKING ALARM
HOURS

- BATTERY VOLTAGE - DATE/CLOCK SYMBOL

- PREVIOUS PAGE ALARM

- LOW OIL PRESSURE - WARRANTY SYMBOL

- NEXT PAGE ALARM

- GLOW PLUGS OUTPUT - LOW FUEL LEVEL

ACTIVE ALARM

Symbols permits immediate detection of all the various sections

TE808-SILVER-V2-UK-r.doc rev.02 35 08/09/2014

 A B
POS. NAME
A TE808 Silver
B General Setup
C Firmware
D Setup Engine
E Drive
F Calendar
G Alternator Setup
H Website Tecnoelettra
I Mains Setup
TE808-SILVER-V2-UK-r.doc
C
G F
DESCRIPTION
Indicates the type of TE808 controller
Indicates access to the General Setup menu
Indicates the firmware version
Indicates access to the Engine Setup menu
Indicates to use the drive arrows (blackened) to scroll through menus and
press “i”to confirm
Current date and time
Indicates access to the Alternator Setup menu
Indicates the website Tecnoelettrica srl, from which you can download
updates.
Indicates the access to the Mains Setup menu
rev.02 36 08/09/2014
3- 2 Navigation Organization chart

Menu

GENERAL SETUP ENGINE SETUP ALTERNATOR MAINS SETUP

SETUP

Composed by these Composed by these Direct Parameters Direct Parameters

submenu submenu setting setting

Display setup Starting setup

Clock setup Stop setup

Test setup Preheat Setup

Special functions Battery Setup

Alarms setup Fuel Setup

Setup GSM Oil setup

messages

Security setup Temperature Setup

IO monitor Warranty

Connectivity Service

Help page Rental setup

TE808-SILVER-V2-UK-r.doc rev.02 37 08/09/2014

3- 3 Navigation instructions
Each time you press the “menu” button (1), you enter in the following browser screen:

Using one of the directional arrows (2, 3, 4 or 5) you can select cyclically the submenu (A, B, C or D) shown in
the screen above; highlighted the preferred one, press the central drive "i" button to confirm (6) the access
and the navigation inside it.
From the various screens inside the submenu, you can select the parameter values moving vertically pressing
up and down drive keys (4 or 5), confirmation to the selection is always by "i" button (6), then changing the
value using the left and right drive keys ( 2 or 3). Then, to confirm the changed value, press again "i" key (6).
The scroll keys (7 and 8), are respectively used to navigate between the previous and the next page of the
currently one showed on the screen.

7 1 - Access to menu;
2 - Change the parameters;
8 3 - Change the parameters;
9
4 - Scroll through the options;
5 5 - Scroll through the options;
6 - Confirm selection
1 7 - Back to the previous screen;
3
8 - Go to the next screen;
6 9 - Exit from menu;

2 4

TE808-SILVER-V2-UK-r.doc rev.02 38 08/09/2014

3- 4 General setup Menu description
A F
B G
C
D
E
POS. NAME
A Display Setup
B Clock Setup
C Test Setup
D Special Functions
E Alarms setup
F Arrows drive
G Page forward
H Icon menu
I Indication pages
L Page backward
POS. NAME
A Setup GSM messages
B Security Setup
C Monitoring IO
D Connectivity
E Help Pages
TE808-SILVER-V2-UK-r.doc
GENERAL SETUP
H
I
L
DESCRIPTION
Submenu that contains all the parameters settings of the screen: language
type, contrast, offset thermostat, etc.
Submenu for setting the Time and Date
Submenu for setting the test operation mode
Submenu to activate and set some special functions of operation
Submenu to change the status of operation and intervention of various
alarms available
Indicates to use the arrows on the drive to scroll through submenu
Indicates to press the corresponding button to go to the next page (in this
case should go to page 2 of 2)
Symbol indicates that we are inside the "General Setup" menu
Indicates the current page number and the total pages available in the menu
(in this case we are at page 1 of 2 pages available in the "General
Setup"menu )
Indicates to press the corresponding button to return to the previous page (in
this case should come back to the main menu)
DESCRIPTION
GSM submenu where you select messages that can be transmitted via GSM
Submenu to setting passwords for various menus.
Submenu where you can check the operating status of all inputs and all
outputs
Submenu that allows the setting of communication parameters of the RS232
ports available
Submenu where you can scroll through all the help pages available in the
controller
rev.02 39 08/09/2014
3.4.1 Display Setup Menu GENERAL SETUP

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES SETTINGS
You select the language in which you must Italian
operate the controller. On board are available the English
A Language following languages: English, Italian, French, French
Spanish, Portuguese. And 'possible to request, Spanish
install any language with any type of character. Portuguese
To set the display contrast preferred, which is
B Contrast then be controlled and manteined automatically 20-240 110
by the TE808
If no operations are done, after this time the
C Backlight time display backlight turns off. It returns on 0-255 250
automatically when an events occours.
D Keyboard sound To set a beep sound when pressing the keys Off-On Off
Used to set a thermostat correction coefficient,
E Offset temperature about the ambient temperature value showed on -127 a 128 0
the display
It is the time after which the controller
F Return to standby automatically returns to the standby page set in 0-255 0
parameter "G"
To set the page number you want to set as
G Number of main page 0-255 0
standby

TE808-SILVER-V2-UK-r.doc rev.02 40 08/09/2014

3-4.2 Display Cleaning
GENERAL SETUP

POS. NAME DESCRIPTION

A Clean screen See instructions for proper cleaning of the TE808 screen

3-4.3 Clock Setup Menu

D
H
E

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES SETTINGS
A Year To set the year 0-99
B Month To set the month 0-12
C Day To set the day 0-31
To set the day of the week, from Monday to
D Day Mon...Sun
Sunday
E Hours To set the current hours 0-23
F Minutes To set the current minute 0-59
Used to confirm the adjusted date/clock, it
updates the current time. To do it, you must
G Update clock
select the area using the drive arrows and then
confirm by the “i” drive button
H Current setting Shows current date and clock set

TE808-SILVER-V2-UK-r.doc rev.02 41 08/09/2014

3-4.4 Test Setup #1 Menu GENERAL SETUP

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES SETTINGS
A Enable automatic test Used to enable or disable the automatic test On-Off Off
Daily-Weekly-
B Type tests To set the type of test Monthly
Weekly

If the type of test is chosen weekly, permits to set Mond., Tuesd.,

C Weekly day of testing the day of the week in which the test should be Wed., Thur., Thur.
done Frid., Sat, Sund.
If the type of test is chosen monthly, permits to
D Monthly test day set the day of the month in which the test should 1-31 1
be done
E Hour of test starting You set the hours of starting the test 0-23 9
F Minutes of test starting You set the minutes of starting the test 0-59 30

3-4.5 Test Setup#2 Menu

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES SETTINGS
A Enable automatic test Used to enable or disable the automatic test On-Off Off
Daily-Weekly-
B Type tests To set the type of test Monthly
Weekly

If the type of test is chosen weekly, permits to set Mond., Tuesd.,

C Weekly day of testing the day of the week in which the test should be Wed., Thur., Thur.
done Frid., Sat, Sund.
If the type of test is chosen monthly, permits to
D Monthly test day set the day of the month in which the test should 1-31 1
be done
E Hour of test starting You set the hours of starting the test 0-23 9
F Minutes of test starting You set the minutes of starting the test 0-59 30

TE808-SILVER-V2-UK-r.doc rev.02 42 08/09/2014

 GENERAL SETUP

POS. NAME DESCRIPTION

A Test lenght
B Test with load
C Test with remote stop
D Test POT enable
E POT test end hours
F POT test end minutes
You set the period of time for the test
If you set it to ON, during the test should be made switching between Mains
and Genset
Set if the test must be done (set to ON) or not (set to OFF) if the remote stop
signal is active when the test should be performed
Enable “Programmable Operative Test” option, to finish the test at a specific
end time (see programming time points E and F), ignoring “Test length”
parameter set on point "A”
Hours of end time about POT test
Minutes of end time about POT test

If the type of test is chosen Daily, permits to set the days in which the test should be done

POS. NAME DESCRIPTION

A Sunday
B Monday
C Tuesday
D Wednesday
E Thursday
F Friday
G Saturday
If “Yes”, it enable daily test at Sunday. If “No”, on this day the test is not executed
If “Yes”, it enable daily test at Monday. If “No”, on this day the test is not executed
If “Yes”, it enable daily test at Tuesday. If “No”, on this day the test is not executed
If “Yes”, it enable daily test at Wednesday. If “No”, on this day the test is not executed
If “Yes”, it enable daily test at Thursday. If “No”, on this day the test is not executed
If “Yes”, it enable daily test at Friday. If “No”, on this day the test is not executed
If “Yes”, it enable daily test at Saturday. If “No”, on this day the test is not executed

TE808-SILVER-V2-UK-r.doc rev.02 43 08/09/2014

3-4.6 Special Functions Menu
C
POS. NAME
A Arrows
B SCR
C Start by mains kW
D Generator locked
TE808-SILVER-V2-UK-r.doc
GENERAL SETUP
A
Black circle it means that the function is active
DESCRIPTION
Use arrows to scroll the special function that you want set. Confirm and enter
inside settings by “i” button.
It selects SCR function
It selects “Start by mains kW” function
It selects “Generator locked” function
rev.02 44 08/09/2014
3-4.6.1 SCR Function GENERAL SETUP

POS. NAME
A Enable
B Start by SCR delay
C Switching delay for SCR
D Mains enable
E SCR J6-2 input
RANGE OF DEFAULT
DESCRIPTION
VALUES SETTINGS
If ON the function is enabled,
On/Off Off
if OFF the function is disabled
Is the delay time that elapses when you close the
terminal J6-1 to negative and the generator 0-59 1
starting..
Is the delay time that elapses when you close
the terminal J6-2 to negative and the switching 0-59 1
on generator contactor, also if mains is detected
If ON, when SCR mode is active (J6-1 on), the
mains contactor opens and it’s not possible to
close it also if the generator is stopped by an On/Off Off
alarm.
If ON, it enables the changeover switch control
by terminal J6-2 closed to negative; when closed
and after the delay time at point C, the load
switches to generator .
If OFF, the input J6-2 is disabled and is not used On/Off On
to control the changeover switch: changeover
switch is automatically closed on generator side
when the engine is started by J6-1 , after the
delay time at point C

TE808-SILVER-V2-UK-r.doc rev.02 45 08/09/2014

 GENERAL SETUP
3-4.6.2 Start by Mains kW

POS. NAME
A Enable
B Start threshold (kW)
C Time for start
D Stop Threshold
E Time for stop
RANGE OF DEFAULT
DESCRIPTION
VALUES SETTINGS
If ON the function is enabled, if OFF the function
On/Off Off
is disabled
Load supplied by the mains: if the power
consumption exceeds this value (at least for the
0-100.000 100
“time for start" at point B), the generator starts
and the power switching moves on the generator.
It is the delay time for which must the load
consumption remains above the threshold value
0-59 30
on the mains (point A); after this time the
generator starts
Load is supplied by the generator:
if the power consumption returns to be less than
the threshold value set (at least for the “time for 0-100.000 80
stop at point D),The load switches to the Mains
and the generator is stopped.
It is the delay time for which the load
consumption must remains bellow the threshold
0-59 30
value; after this time the load returns to the Mains
and the generator is stopped.

3-4.6.3 Generator Block Menu

A

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES SETTINGS
If ON the function is enabled,
A Enable On/Off Off
If OFF the function is disabled
B Type of counting To set the count type for locking Generator. Days/Months Months
Time limit of “Locking” function. It must be set in
C Counting limit 0-10.000 12
accordance to the unit of time on parameter B
It shows you the time left to the expiration. In
accordance to the unit of time on parameter B. If
D Corrent value (reset) 0-10.000 0
you select and confirm by the drive this box, the
counter restarts from set values at point B and C
TE808-SILVER-V2-UK-r.doc rev.02 46 08/09/2014
3- 4.7 LOGIN: GENERAL SETUP
Allows to change the settings of the various alarms.

1) Enter the Login to access the list of all the

alarms and their settings.
To set the Login, press the STOP button 6 times.
1

2) Using the arrows of the drive select "ALARM

LIST" and press "i" to enter;
The informations about “user code LV” are
2 located in Security Setup Menu.

3) Using the arrows of the drive, select the alarm

that you want to change. Press "i" to enter;

3
4) List of properties that can be modified
steps:

5) If “sms” parameter is ON, everytime the alarm

4
occurs an sms message will be send to the
programmed call numbers.

Setup
Alarm relay activation Type of stop value
Enabled when running

Only indication signal

5
Stop with cooling
Always enables
Global alarm 1

Global alarm 2

Global alarm 3

1= contact NO
0= contact NC
Retenetive

Stop engine
Delay

disabled
siren

SMS

IMPORTANT: to confirm and save the new configuration of the alarm, use arrow keys to return on “ALARMS LIST” and
push “ I ” button. Otherwise the configuration for the alarm will not be saved.

TE808-SILVER-V2-UK-r.doc rev.02 47 08/09/2014

3- 4.8 Alarms table setup

Setup
Alarm Type of
activation value
relay stop

Alarm description

Enabled when running

Only indication signal

Alarm code

Stop with cooling

Retenetive

Always enables
Global alarm 1
Global alarm 2
Global alarm 3

1= contact NO
0= contact NC
Stop engine
Delay

siren

disabled

SMS



1 20001 Switching to mains 0


2 20002 Switching to genset 1


3 20003 Starting 0





4 20006 Alarm: emergency stop 1


5 20007 Remote stop active 1


6 20008 Remote start active 1


7 20011 Warranty expired 5



8 20012 Service 5





9 20013 Rental hours expired 0



10 20015 Battery maintenance 10




11 20017 Charger alternator failure 10



12 20019 Faulty mains 1





13 20020 Low coolant level 1




14 20021 Engine protection alarm 1





15 20022 Ground protection alarm 1





16 20023 User alarm 1





17 20004 Stop engine failure 0





18 20005 Generator locked 5



19 20010 Low environmental temperature 10




20 20009 High environmental temperature 10



21 20014 First Service 0



22 20016 Internal battery failure 5





23 20018 Faulty oil pressure digital 30








24 20024 Chance of fuel lackage 0








25 20025 Generator anomaly 5



26 20026 Test active 0





27 1001 Start attempts 0

TE808-SILVER-V2-UK-r.doc rev.02 48 08/09/2014

 Setup
Alarm Type of
activation value
relay stop

Alarm description

Enabled when running

Only indication signal

Alarm code

Stop with cooling

Retenetive

Always enables
Global alarm 1
Global alarm 2
Global alarm 3

1= contact NO
0= contact NC
Stop engine
Delay

siren

disabled

SMS





28 1003 Mechanical fault 10





29 1101 Temperature prealarm (Analog) 2






30 1102 High engine temperature (Analog) 2






31 1103 High engine temperature (Digital) 2





32 1104 Fuel prealarm (Analog) 10




33 1105 Low fuel level (Analog) 10




34 1106 Low fuel level (Digital) 10




35 1107 Oil pressure prealarm (Analog) 2





36 1108 Low oil pressure (Analog) 2





37 1109 Low oil pressure (Digital) 2




38 1110 High battery voltage 15




39 1111 Low battery voltage 15





40 1112 RPM alarm (too fast) 2





41 1113 RPM alarm (too slow) 5




42 1114 Autonomy low 10





43 1201 Generator low frequency 5




44 1202 Generator high frequency 2 





45 1203 Generator low voltage 5





46 1204 Generator high voltage 3





47 1205 Generator wrong phase sequence 2





48 1206 Generator short circuit 0





49 1207 Generator current overload 2



50 1208 Mains low frequency 5




51 1209 Mains high frequency 5



52 1210 Mains low voltage 5




53 1211 Mains high voltage 5




54 1212 Mains wrong phase sequence 5





55 1213 Circuit breaker active 0

TE808-SILVER-V2-UK-r.doc rev.02 49 08/09/2014

3- 4.9 Alarms description table

Alarm description
codice allarme

Description

1 Switching to mains Indicates that the TE808 has closed the changeover switch on mains side

2 Switching to genset Indicates that the TE808 haseclosed the changeover switch on generator side

3 Starting Indicates that the TE808 has registered a starting attempt

4 Alarm: emergency stop Indicates that the emergency button is pressed

5 Remote stop active Indicates that the terminal J6-2 of remote stop is active

6 Remote start active Indicates that the terminal J6-1 of remote start is active
7 Warranty expired Indicates that the time of warranty is expired
8 Service Indicates that the service time is expired.
9 Rental hours expired Indicates that the time of rental is expired
10 Battery maintenance Indicates to check the battery fluid
11 Charger alternator failure Incicates that the D+ batterycharger signal is not detected
12 Faulty mains Indicates that the mains voltage is not detected or is not inside set limits
13 Low coolant level Indicates that the water coolant level in the radiator is too low.
14 Engine protection alarm Indicates the detection signal on terminal J3-x of an external generator alarm
Indicates the detection signal on terminal J3-x of the external earth protection
15 Ground protection alarm
alarm
16 User alarm Indicates the detection signal on terminal J3-x of an external user alarm
Indicates that after a stopping time set phase, the TE808 still detects active signals
17 Stop engine failure
on the engine running status.
18 Generator locked Indicates that the TE808 has put the generator in “locking” status
19 Low environmental temperature Indicates that the ambient temperature is lower than set values
20 High environmental temperature Indicates that the ambient temperature is higher than set values
21 First Service Indicates that the time for first service is expired
22 Internal battery failure Indicates that the internal battery is expiring and it has 60 days left of autonomy
23 Faulty oil pressure digital Indicates that, with engine in stop status, is not detectes the digital sensor signal
Indicates that the fuel level decrease when the engine is in stop, and probably a
24 Chance of fuel lackage
lackeage cause the problem
25 Generator anomaly Indicates that generator measurements are out of programmed limits

TE808-SILVER-V2-UK-r.doc rev.02 50 08/09/2014

 Alarm description
Alarm code

Description

26 Test active Indicates that the test is active

Indicates that the start attempts set are finished without the detection of engine
27 Start attempts
running conditions
Indicates that, with engine started, all the running signals are weakened
28 Mechanical fault
simultaneously
Indicates that the temperature measured by the analog sensor has reached the
29 Temperature prealarm (Analog)
prealarm value set
Indicates that the temperature measured by the analog sensor has reached the
30 High engine temperature (Analog)
alarm/shutdown value set

31 High engine temperature (Digital) Indicates that the digital sensor has detected the high temperature alarm

Indicates that the fuel level measured by the analog sensor has reached the
32 Fuel prealarm (Analog)
prealarm value set
Indicates that the fuel level measured by the analog sensor has reached the
33 Low fuel level (Analog)
alarm/shutdown value set

34 Low fuel level (Digital) Indicates that the digital sensor has detected the fuel reserve alarm

Indicates that the oil pressure measured by the analog sensor has reached the
35 Oil pressure prealarm (Analog)
prealarm value set
Indicates that the oil pressure measured by the analog sensor has reached the
36 Low oil pressure (Analog)
alarm/shutdown value set

37 Low oil pressure (Digital) Indicates that the digital sensor has detected the low oil pressure alarm

38 High battery voltage Indicates that the battery voltage measured is too high

39 Low battery voltage Indicates that the battery voltage measured is too low

40 RPM alarm (too fast) Indicates that the engine speed (RPM) measured is too fast

41 RPM alarm (too slow) Indicates that the engine speed (RPM) measured is too slow

Indicates that the generator working autonomy calculated by the TE808 is less than
42 Autonomy low
the set value

43 Generator low frequency Indicates that the generator frequency measured is less than the set value

44 Generator high frequency Indicates that the generator frequency measured is higher than the set value

45 Generator low voltage Indicates that the generator voltage measured is less than the set value

TE808-SILVER-V2-UK-r.doc rev.02 51 08/09/2014

 Alarm description
Alarm code
46 Generator high voltage
47 Generator wrong phase sequence Indicates that the generator phase voltage sequence is reversed
48 Generator short circuit
49 Generator current overload
50 Mains low frequency
51 Mains high frequency
52 Mains low voltage
53 Mains high voltage
54 Mains wrong phase sequence
55 Circuit breaker active
TE808-SILVER-V2-UK-r.doc
Description
Indicates that the generator voltage measured is higher than the set value
Indicates that the current measured by theTE808 pass the short circuit value set
Indicates that the current measured by theTE808 pass the overload value set
Indicates that the mains frequency measured is lower than the set value
Indicates that the mains frequency measured is higher than the set value
Indicates that the mains voltage measured is lower than the set value
Indicates that the mains voltage measured is higher than the set value
Indicates that the mains phase voltage sequence is reversed
Indicates that the magnetothermic protection is tripped
rev.02 52 08/09/2014
3-4.10 GSM Setup Menu GENERAL SETUP

E
F

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES SETTINGS
A Engine running If Ok, it sends a message when the engine is running No-Ok Ok
If Ok, it sends a message when the generator
B Contactor active group No-Ok No
contactor is closed
If Ok, it sends a message when the mains contactor is
C Mains contactor active No-Ok No
closed
If Ok, it sends a message when the TE808 is not in
D Not automatic No-Ok No
automatic mode
If Ok, it sends a message when the mains is detected
E Mains ok No-Ok No
within the set limits
Shows the mobile phone numbers set (up to 5) that the
F Call Numbers
controller must send messages

TE808-SILVER-V2-UK-r.doc rev.02 53 08/09/2014

3-4.11 Security Setup Menu
GENERAL SETUP

This menu permits to enable and disable the access to the main 4 area of browsing. In fact,varynig the number of
password,automatically,it is put into block state. In this way you can give access to the different are as only to whom has the
competences

POS. NAME DESCRIPTION

Provides access to the login security. Use arrows drive to

A EDIT
B Locked Sections
highlight the box, then the "i" button to access
Shows the menu locked by password.
When “General Setup” is locked, inside it is always available the
following sections:
- Alarm setup
- Security setup
- I/O Monitor
- Help
For the other menu, when locked, the access is forbidden.
To lock/unlock the sections, the following password levels are
used:
100 User Code LV1: to lock or unlock General Setup
200 User Code LV2: to lock or unlock Engine Setup
300 User Code LV3: to lock or unlock Alternator Setup
400 User Code LV4: to lock or unlock Mains Setup

Push 6 times the

“Stop button” A
xxxxxx

POS. NAME DESCRIPTION

Enter the Login to have access to the list of all the alarms and their various
A Login
settings. To set the Login, press the STOP button 6 times

TE808-SILVER-V2-UK-r.doc rev.02 54 08/09/2014

 GENERAL SETUP

By the drive, you must B

select the User Code
Level preferred; then C
if by confirmation you
can enter inside D

POS. NAME DESCRIPTION PASSWORD

A EXIT
B ALARMS LIST
C USER CODE LV1
D USER CODE LV2
E USER CODE LV3
F USER CODE LV4
It permits to return to previous page in the Secirity Menu
It permits the access to alarm list page
It permits the access to the password of “General Setup” menu. 100
It permits the access to the password of “Engine Setup” menu. 200
It permits the access to the password of “Alternator Setup” menu. 300
It permits the access to the password of “Mains Setup” menu. 400

POS. NAME DESCRIPTION

A SECURITY Itp permits to return to Security previous page

By the drive, you can select and modify this parameter.
B USER CODE LEVEL 1 When the value set is equal to the password the menu is unlocked.
When the value set is different from the password, the menu is locked.

TE808-SILVER-V2-UK-r.doc rev.02 55 08/09/2014

3-4.12 I/O Monitor GENERAL SETUP

Status OFF

Status ON

POS. Function description in accordance to factory terminals setting

J2.1 It shows the value of D+ signal
J2.2 It shows the value of tachometer sensor signal (W, Pickup, Saprisa)
J2.4 It shows the value of engine temperature
J2.5 It shows the value of fuel level
J2.6 It shows the value of oil pressure
J6.1 It shows the status of remote start input
J6.2 It shows the status of remote stop input
J3.1 It shows the status of external earth protection input alarm
J3.2 It shows the status of external user alarm input alarm
J3.3 It shows the status of external generator protection input alarm
J3.4 It shows the status of low coolant water level input alarm
J3.5 It shows the status of emergency button input alarm
J3.6 It shows the status of engine temperature input alarm
J3.7 It shows the status of fuel level input alarm
J3.8 It shows the status of low oil pressure input alarm
J8.1/2 It shows the current value on phase L3
J8.3/4 It shows the current value on phase L2
J8.5/6 It shows the current value on phase L1
J9.2 It shows the generator voltage value on phase L3
J9.3 It shows the generator voltage value on phase L2
J9.4 It shows the generator voltage value on phase L1
J10.2 It shows the mains voltage value on phase L3
J10.3 It shows the mains voltage value on phase L2
J10.4 It shows the mains voltage value on phase L1
J4.1 It shows the status of electrovalve/stop output relay
J4.2 It shows the status of electrosolenoid/stop output relay
J4.3 It shows the status of starting/crank output relay
J4.4 It shows the status of glow plugs output relay
J4.5 It shows the status of acoustic alarm output relay
J7.1/2 It shows the status of mains contactor command output relay
J7.3/4 It shows the status of generator contactor command output relay
J7.5/6 It shows the status of global alarm output relay, Normally Open
J7.6/7 It shows the status of global alarm output relay, Normally Close

TE808-SILVER-V2-UK-r.doc rev.02 56 08/09/2014

3-4.13 Serial Communication port RS232 A Menu
GENERAL SETUP

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES SETTINGS
A Unit ID Unit Identification Number 0-255 1
Protocol type. Selectable:
No: Serial port disabled
Modbus Master: when two boards are connected, this
None
one is the priority
Modbus Master
B Protocol Modbus slave: when two boards are connected, this one Modbbus slave
Modbus Slave
is the secondary. TE808 must be setted as Slave also for
Gsm modem
connection between controller and PC.
GSM modem: connect this port to an analog modem or
GSM modem
Rate: for connections between boards or to your PC, you 9600-19200-
C Bits per second may select speed of 57600. For modem connections, it is 38400-57600- 115200
recommended speed of 9600 115200
None
Odd
D Equality Set always to "none" Even None
Mark
Space
E Stop bit Set always to "one" One / two / none One
F Data bits Set always to "8" 6-7-8 8

TE808-SILVER-V2-UK-r.doc rev.02 57 08/09/2014

3-4.14 Serial Communication port RS232 B Menu GENERAL SETUP

DEFAULT
POS. NAME DESCRIPTION RANGE OF VALUES
SETTINGS
Protocol type. Selectable:
None: Serial port disabled
Modbus Master: when two boards are
connected, this one is the priority
None
Modbus slave: when two boards are
Modbus Master Gsm
A Protocol connected, this one is the secondary.
Modbus Slave modem
TE808 must be setted as Slave also for
Gsm modem
connection between controller and PC.
GSM modem: connect this port to an
analog modem or GSM modem

Communication Rate:
- For connections between boards or
to your PC, you may select speed 9600-19200-38400-
B Bits per second 9600
of 57600. 57600-115200
- For modem connections, it is
recommended speed of 9600

None
Odd
C Equality Set always to "none" Even None
Mark
Space
D Stop bit Set always to "one" One / two / none One
E Data bits Set always to "8" 6-7-8 8

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3- 5 Engine setup description
POS. NAME
A Starting Setup
B Stop Setup
C Preheat Setup
D Battery Setup
E Fuel Setup
POS. NAME
A Oil Setup
B Temperature Setup
C Warranty
D Service Setup
E Rental Setup
TE808-SILVER-V2-UK-r.doc
ENGINE SETUP
DESCRIPTION
It contains all the parameters about starter setting for the motor and the
engine running detection signals
It contains all the parameters about the type of engine stop and its timers
It contains all the parameters about the engine glow plugs type and its timers
It contains all the parameters about monitoring of battery and its limits values
It contains all the parameters about the fuel instrument type, related alarms
limits and autonomy settings.
DESCRIPTION
It contains all the parameters about the oil pressure instrument type and its
related alarms limits
It contains all the parameters about the engine temperature instrument type
and its related alarms limits
It contains parameters to set the warranty period of the generator
It contains parameters to set the intervals of service
It contains parameters to set the rental period
rev.02 59 08/09/2014
3-5.1 Starting Setup Menu ENGINE SETUP

D
G
E

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES SETTINGS
Permits to detect engine running status by the
A Digital pressure signal On-Off Off
digital oil pressure sensor
Permits to detect engine running status by the
B Oil pressure threshold 0-9999 0
analog oil pressure value
Permits to set the voltage of D+ of a
C D+ threshold batterycharger alternator, over which the engine 0-9999 10
is considered started
You set the frequency value measured on a
W Threshold signal / permanent magnet alternator type Saprisa, or a
D 0-9999 0
pickup / Saprisa pickup or a”W” tachometric sensor, over which
the engine is considered started
You set the voltage value measured of the power
Generator voltage
E alternator, over which the engine is considered 0-100 20
threshold
started
You set the frequency value measured of the
Generator frequency
F power alternator, over which the engine is 0-100 20
threshold
considered started
It shows you the nominal voltage and frequency
values set in “Alternator menu”, used as V=400
G Nominal V and F
reference when you set parameters in points E F=50
and F above

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 ENGINE SETUP

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES SETTINGS
Engine ON detection
A Minimum length of the starting time 0-20 3
time (s)
You set the number of start attempts; when
B Number of attempts 1-10 5
expired, the “starting failure” alarm is activated
It is the maximum duration time of each starting
C Duration attempt (s) attempt. When the engine is detected running, 1-10 5
the crancking output is de-activated
It is the time between a failed starting attempt
D Retry Delay (s) 1-10 5
and the next one
It is the time delay from the engine running
detection to the enable of the alarms; this time
E Delay alarms engine(s) 0-1000 8
allows the generator to reach the nominal
operating conditions
It is the duration time of the acoustic advisor in
F Siren time (s) 0-1000 30
case of alarm

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 ENGINE SETUP

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES SETTINGS
It is the nominal speed of the engine, used also
A RPM Nominal 0-10000 1500
as reference to set the limits on points B and C
You set the minimum value beyond which the
B Rpm limit slow 0-10000 80
alarm for low engine rpm
You set the minimum value beyond which the
C Rpm limit fast 0-20000 120
alarm for low engine rpm

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3-5.2 Stop Setup Menu ENGINE SETUP

POS. NAME
A Stop mode
B Stop phase time (s)
C Cooling time (s)
RANGE OF DEFAULT
DESCRIPTION
VALUES SETTINGS
Electrovalve: type of stop called “energize to
run”, normally used with electric fuel valve
connection. (terminal J4.1) Electrovalve;
Electrovalve
Electromagnet: type of stop called “energize to Electromagnet
stop”, normally used with electrosolenoid
connection. (terminal J4.2)
You set the maximum time of the stop phase,
after which the engine must be completly
stopped. It also coincides with the maximum time 0-99 8
of supplying power to the stop electromagnet, to
avoid problems due to permanent power supply.
It sets the cooling time after which the engine is
stopped: after the generator contactor opening,
0-255 30
the engine continues to run for the set time, to
cool down without load

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 ENGINE SETUP
3-5.3 Preheat Setup Menu

DEFAULT
POS. NAME DESCRIPTION RANGE OF VALUES
SETTINGS
You set the maximum glow plugs time before
A Preheating time(s) 0-99 5
starting.
If ON, during preheating is also supplied the fuel
Preheating with
B electrovalve output. If OFF, during the preheating On-off Off
electrovalve
the fuel electrovalve output is not supplied.
You can set the value of the engine temperature
above which are not supplied the glow-plugs
C Skip preheating(°C) -999 a 999 70
before the starting, because the engine is
already considered "warm"
You can select the type of glow plogs:
Only Before start: the glow plug output is active
only before each starting attempt.
Only before start
Also during the start: the glow plugs output is Only before
D Preheat type Also during the start
active before and during each starting attempt. start
Also during attempts
Also during attempts: the glow plugs output is
active before starting, during the starting and
also during the pause between attempts.

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 ENGINE SETUP
3-5.4 Battery Setup Menu

POS. NAME
A Low battery level
B High battery level
C Timer enable
D Timer liquid replacement
E Current value(reset)
F Warning
RANGE OF DEFAULT
DESCRIPTION
VALUES SETTINGS
It sets the minimum battery voltage; if the battery
value measured is less than this value, the “low 0-500 10,5
battery alarm” is showed
It sets the maximum battery voltage; if the battery
value measured is higher than this value, the 0-500 20
“High battery alarm” is showed
It permits to enable (if ON) or disable (if OFF) the
On/Off Off
counter about batteries service.
You set the hours at which the manufacturer
recommends checking the battery fluid. After
0-65535 4320
expiration, the display will show a warning
message for checking
It shows you the hours left to battery
maintenance expiration. 0-65535 4320
If you select and confirm by the drive this box, the
counter restarts from the value set at point D
It remember you some safety operations during
the batteries maintenance. This message
appears also when the batteries service time is
expired

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 ENGINE SETUP
3-5.5 Fuel Setup Menu

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES SETTINGS
You select the brand of transmitter that are Vdo
A Analog tool type referred to the relevant tables which was included Veglia Vdo
on the operating curve Datcon
B Unit of measure You select the measure unit Litres-Gallons Litres
You set the capacity of the tank. Necessary for
C Tank capacity (litres) 0-2000 100
the management of the 'autonomy'
You can set the average hourly consumption of
D Consumption (litres/hour) the engine declared by the manufacturer. It is 0,1-1000 8.0
necessary for the management of the 'autonomy'
Value beyond which the display shows an alarm
E Fuel Limit (%) 0-100 10
message that normally shuts down the generator.
Value beyond which the display shows a warning
F Fuel Pre-alarm (%) message that normally does not stop the 0-100 20
generator.
Value beyond which the display shows an alarm
message about the low generator autonomy.
G Autonomy alarm limit (h) TE808 use the fuel level measured compared to 0-100 2
the “Tank capacity” (C) and to the “Consuption”
(D) to calculates it.

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 ENGINE SETUP

POS. NAME
A Refueling enable
B Start refueling level (%)
C Stop refueling level (%)
D Start refueling delay (s)
E Stop refueling timer (m)
RANGE OF DEFAULT
DESCRIPTION
VALUES SETTINGS
This parameter allows you to activate (On) or
deactivate (Off) the output (J4-4) designed to
control a pump for the automatic refilling of fuel.
This automatic fuel reffilling works only if the
On-Off Off
TE808 is in AUT mode.
If this function is active, the terminal J4-4 has
only fuel refilling function and the glow plugs
function is not available.
It sets the fuel level below which the automatic
0-100.000 30
fuel refilling starts
It sets the fuel level that, when reached, the
0-100.000 100
automatic fuel refilling stops
It 's a time delay on the refilling starting detection
(point B) to avoid false signals due to the 0-59 10
possible movement of fuel sensor in the tank
You set a time limit after which the filling pump
output is stopped, although the stop level (C) was
not reached. In this case an alarm (fuel leakage) 0-59 5
will be displayed and the refueling function is
stopped.

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 Technical specification table of the fuel level sensors used

Fuel level value (%) VDO-Ohm VEGLIA-Ohm DATCON-Ohm

0 10 304 240

5 20 279 223

10 31 254 206

15 42 229 190

20 52 205 173

25 61 181 159

30 70 159 146

35 79 137 135

40 88 116 124

45 97 97 114

50 105 80 105

55 113 65 97

60 121 51 89

65 129 40 82

70 137 30 75

75 144 22 69

80 152 15 62

85 159 10 55

90 167 7 49

95 174 4 38

100 181 2 27

105 188 0 15

TE808-SILVER-V2-UK-r.doc rev.02 68 08/09/2014

 ENGINE SETUP
3-5.6 Oil Setup Menu

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES SETTINGS
You select the brand of transmitter that are Vdo
A Analog tool type referred to the relevant tables which was included Veglia Vdo
on the operating curve Datcon
B Unit of measure You select the measure unit Bar-Psi Bar
Value beyond which the display shows an alarm
C Oil pressure limit (bar) 1-400 2.0
message that normally shuts down the generator.
Value beyond which the display shows a warning
Oil pressure prealarm
D message that normally does not stop the 1-400 3.0
(bar)
generator.

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 Technical specification table of the oil pressure sensors used

Oil pressure value VDO-ohm VEGLIA-ohm DATACON-ohm

0 10 305 240
0,100 18 285 227
1 27 264 213
1,200 35 243 199
1,799 47 214 180
2 51 204 174
2,200 55 196 168
2,799 66 166 152
3 70 157 146
3,200 73 148 141
3,799 84 122 127
4 87 114 123
4,199 91 107 119
4,800 101 87 107
5 105 81 103
5,199 108 75 100
5,800 119 58 91
6 122 53 88
6,199 126 48 85
6,800 135 35 77
7 138 31 75
7,199 141 28 72
7,800 150 16 64
8 153 12 62
8,199 156 12 60
8,800 164 12 52
6 122 53 88
6,199 126 48 85
6,800 135 35 77
7 138 31 75
7,199 141 28 72
7,800 150 16 64
8 153 12 62
8,199 156 12 60
8,800 164 12 52
9 167 12 50
9,199 170 12 47
9,800 178 12 40
10 181 12 37

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3-5.7 Temperature Setup Menu ENGINE SETUP

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES SETTINGS
You select the brand of transmitter that are
Vdo-veglia-
A Analog tool type referred to the relevant tables which was included Vdo
datcon
on the operating curve
You select the measure unit
Warning! Putting the measurement unit in °F
B Unit of measure degrees, you must modify the alarm range “Low °C / °F °C
environmental temperature” and “High
environmental temperature” into Alarms List.
Engine temperature limit Value beyond which the display shows an alarm
C 40-999 100
(°C) message that normally shuts down the generator.
Value beyond which the display shows a warning
Temperature prealarm
D message that normally does not stop the 40-999 90
(°C)
generator.

TE808-SILVER-V2-UK-r.doc rev.02 71 08/09/2014

 Technical specification table of the temperature sensors used

Engine temperature value VDO-ohm VEGLIA-ohm DATACON-ohm

24 605 1050 650
28 530 1050 650
32 455 1050 650
36 380 1050 650
40 325 1050 650
44 277 935 586
48 237 815 520
52 200 695 455
56 170 585 398
60 145 495 345
64 123 425 300
68 104 365 262
72 90 320 229
76 75 280 200
80 65 245 172
84 57 210 147
88 50 185 126
92 44 160 109
96 38 140 93
100 35 125 80
104 31 110 70
108 28 100 63
112 26 93 58
116 24 87 54
120 22 80 49
124 20 73 45
128 18 67 41
132 17 60 38
136 16 55 34
140 15 50 30

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 ENGINE SETUP
3-5.8 Warranty Menu

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES SETTINGS
If ON, you enable the automatic counting of the
Warranty enable with warranty time only when the generator is running,
A On/Off Off
engine On and the limit time is set at point C
If Off, the warranty counter follows point B
If ON, you enable the automatic counting of the
Warranty enable with warranty, which starts after detecting at least 48
B On/Off Off
system Ok consecutive hours of active connections.
If Off, the warranty counter is not active
C Initial warranty Is the limit time about the warranty expiration 0-65535 8760
It shows you the hours left to warranty expiration.
D Current value (reset) If you select and confirm by the drive this box, the 0-65535 8760
counter restarts from the value set at point C

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3-5.9 Service Setup Menu ENGINE SETUP

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES SETTINGS
If ON, you enable the service counting timer.
A Timer enable On/Off Off
If Off, the service counting timer is not active.
You can set the hours of the first service of the
B Set service hours #1 generator. See suggested time by the 0-65535 200
engine/alternator manufacturers.
You can set the time between successive
C Set service hours #2 services of the generator. See suggested time by 0-65535 499
the engine/alternator manufacturers.
If you select and confirm by the drive this box, the
D Reset counter #2 Ok
counter restarts from set value at points C
If you confirm with "i" this option, the event list is
E Clear event log Ok
deleted

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 ENGINE SETUP

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES SETTINGS
Is the starting value of generator working hours.
Normally you can change this value when the
A Initial work hours 0-65535 0
controller is mounted on a generator that has
already worked.
By drive, you can confirm it to reset the working
B Reset work counter Ok
hours showed to the Initial value on point A
Is the starting value of generator working hours
C Initial work hours KG 0-65535 0
with its contactor closed.
By drive, you can confirm it to reset the working
D Reset work counter KG hours with contactor closed showed, to the Initial Ok
value on point C

TE808-SILVER-V2-UK-r.doc rev.02 75 08/09/2014

3-5.10 Rental Setup Menu ENGINE SETUP

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES SETTINGS
If ON, you enable the rental counting timer.
A Countdown enable On/Off Off
If Off, the rental counting timer is not active.
B Set rental hours You can set the hours of the rental time. 0-23 1
C Set rental minutes You can set the minutes of the rental time. 0-59 30
By drive, you can confirm it to reset the rental
D Current value (reset) ok
counter to the initial value by points B and C

TE808-SILVER-V2-UK-r.doc rev.02 76 08/09/2014

3- 6 Alternator setup description ALTERNATOR SETUP

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES SETTINGS
Generator nominal Allows you to set the rated voltage of the
A 0-600 400
voltage (VAC) generator
You can set the low threshold voltage;
Generator low voltage if the voltage measured is less than this value,
B 0-100 85
limit (%) the generator is considered faulty and TE808
shows the “low generator voltage alarm”
You can set the high threshold voltage;
Generator high voltage if the voltage measured is higher than this value,
C 100-200 115
limit (%) the generator is considered faulty and TE808
shows the “high generator voltage alarm”
Generator nominal Allows you to set the rated frequency of the
D 50-60 50
frequency (Hz) generator
You can set the low threshold frequency;if the
Generator low frequency frequency measured is less than this value, the
E 0-100 90
limit (%) generator is considered faulty and TE808 shows
the “low generator frequency alarm”
You can set the high threshold frequency;if the
Generator high frequency frequency measured is higher than this value, the
F 100-200 110
limit (%) generator is considered faulty and TE808 shows
the “high generator frequency alarm”
You can set a delay time for closing the
Switch to generator delay generator contactor.This time starts from when
G 0-100 1
(s) the TE808 opens the mains contactor (software
interlock function)

TE808-SILVER-V2-UK-r.doc rev.02 77 08/09/2014

 ALTERNATOR SETUP

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES SETTINGS
It is the delay time beyond which if the voltage is
Generator within limits within limits set in (BCEFparameters of previous
A 0-65535 20
delay (s) table), the generator is considered stable and its
contactor is closed
You set the nominal operating current of the
B Nominal current (A) 0-9999 100
generator
You set the maximum overload admitted on the
Current overload value
C generator. If exceeded, an alarm message is 0-1000 200
(%)
showed
You set the value that permits to consider a short
D Short circuit current (%) circuit on the generator. If exceeded, related 0-1000 300
alarm message is showed
It sets the ratio of Current Transformers to read
E CT ratio regulation the current valued (sample: for CT 100/5A, you 0-10000 20
must set it at 20, because 100 : 5 = 20)
You can set the type of system.
If you set it for 3-phase, the system can be with
1-phase
F System Type or without neutral. 3-phase
3-phase
If you set it for 1-phase, the alarm about “mains
phase sequence” is not active.
It permits to set the tripping curve of the OFF
magnetothermic protection, referred to the 1
G Circuit breaker curve nominal current set (point B). If is set to OFF, the 2 OFF
magnetothermic protection is disabled. Check the 3
following tripping curve properties. 4

TE808-SILVER-V2-UK-r.doc rev.02 78 08/09/2014

3- 7 Mains setup description MAINS SETUP

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES SETTINGS
A Mains nominal voltage Allows you to set the rated voltage 0-600 400
You can set the low threshold voltage;if the
voltage measured is less than this value, the
B Mains low voltage limit 0-100 85
mains is considered faulty and TE808 starts the
generator
You can set the high threshold voltage;if the
voltage measured is higher than this value, the
C Mains high voltage limit 100-200 115
mains is considered faulty and TE808 starts the
generator
D Mains nominal frequency Allows you to set the rated frequency 50-60 50
You can set the low threshold frequency;if the
frequency measured is less than this value, the
E Mains low frequency limit 0-100 90
mains is considered faulty and TE808 starts the
generator
You can set the high threshold frequency;if the
Mains high frequency frequency measured is higher than this value, the
F 100-200 110
limit mains is considered faulty and TE808 starts the
generator
You can set a delay time for closing the mains
contactor.This time starts from when the TE808
G Switch to mains delay 0-100 1
opens the generator contactor (software interlock
function)

TE808-SILVER-V2-UK-r.doc rev.02 79 08/09/2014

 MAINS SETUP

RANGE OF DEFAULT
POS. NAME DESCRIPTION
VALUES SETTINGS
It is the delay time beyond which if the mains
return within the limits set in (BCEFparameters of
Mains within limits delay
A previous table) it is considered stable and mains 0-600 20
(s)
contactor is closed, then begins the stop phase of
the generator.
It is the delay time beyond which the mains is
considered faulty, compared with the limits
B Faulty mains delay (s) specified in (BCEFparameters of previous table). 0-600 5
This parameter is used to filter any temporary
instability of the mains
You can set the type of system.
If you set it for 3-phase, the system can be with
or without neutral. 1-phase
C System type 3-phase
If you set it for 1-phase, the alarm about 3-phase
“generator phase sequence” is not active.

TE808-SILVER-V2-UK-r.doc rev.02 80 08/09/2014

 Section 4 – telecontrol

TE808-SILVER-V2-UK-r.doc rev.02 81 08/09/2014

4- 1 Getting Started link Connection port of RS232B TE808
The controller is equipped with a TE808 GSM
system easy to use c) Connect the RS232-B because the already scheduled
for the GSM communication
You can easily connect the GSM modem through
the serial cable included in the code 1571806.
This cable is marked with the initials 51C7 and
consists of two connectors
a) the connector on the GSM 3
b) TE808 side connector

c
a b

Connect the cable as shown in the pictures 1,2,3

TE808-SILVER-V2-UK-r.doc rev.02 82 08/09/2014

When the system is connected, you must insert the Antenna Connection
SIM card in GSM modem. Connect the antenna to the GSM modem, as shown
Before doing this, you should follow these steps When the antenna connector is fixed to the antenna
to make sure the SIM settings: and free from barriers to have a good signal quality.
- Insert the SIM card inside a mobile phone This antenna has a magnetic base that allows it to
- Turn on the phone and asked if the PIN code: be attached to metal supports without tools
- Enter parameters in the "security" of the phone,
then disable the option to request a PIN.
- Turn off your phone then turn on again, should not
require a PIN. Otherwise, go back into security menu
and try again. VERY IMPORTANT! The PIN code
request must be disabled.
- Try sending an SMS message to another phone,
and reply with the receiver to the message of the
phone.
- If not, check in the configuration of SMS if the
phone "SMS Service Number" is set correctly and
then try again.
- When the system works, remove the SIM card from
the phone and put it into the GSM modem.
Insert the card in GSM modem
Use a pointed object (such as pencil, screwdriver,
etc.) to press the yellow button. Then remove the Power Connection
SIM slot and insert the SIM card inside (it can have (8-32Vdc power supply)
only one side). Reinsert SIM slot again. Use the included power cord
These are the terminals of the power cord

e) free wires for power

f) connector on the GSM.

d) To re-enter the slots in GSM, check that message

"SIM” is not reversed.

TE808-SILVER-V2-UK-r.doc rev.02 83 08/09/2014

Connecting to GSM
Diagnosis LED
When you power up the GSM modem, the LED
flashes to show that it is running.
Also, after switching on:
- For a few seconds, blinks (every 1 second), normal
condition of pre-operation
- After a few seconds after supply, starts flashing
slowly (every 4-5 seconds) normal condition,
operation enabled
- If it continue to blink rapidly, something may be
wrong. Possible causes:
- SIM card not included
- PIN is not disabled
- GSM signal absent or very low, try to change the
place where the antenna is located

Power Connection
g) red and green wires connect together with the
battery positive (8 ÷ 32 Vdc);
h) White: Not connected;
i) Black wire: connect to the battery negative

g h i

TE808-SILVER-V2-UK-r.doc rev.02 84 08/09/2014

SMS command and control
Automatically when the GSM modem and the controller
TE 808 are connected together , TE808 set the modem
GSM SMS for all parameters.
You only need to set the parameters for automatic call (if
different from the preset from the factory) and mobile
phone numbers:
WARNING
Text messages must be wrote exactly following uppercase
or lowercase characters (key sensitive) as for samples
showed
Example of the phone display

SEND MESSAGE
TO…

l m

To set up mobile phone numbers to which the board Info= Sample message:
must send the messages, the TE808 should receive a
message eg the first mobile phone number: Mode: 0
SET1: +393451234567 0: Man 1: Auto 2: Off
l) number of the first mobile phone enabled to receive VMains: 400, 400, 400, VGen: 400, 400, 400, FG: 50.0; KR:
SMS messages from the controller TE808; 1; KG: 0;
m) the number of SIM card in GSM modem. kW: 01000, 01000, 01000, Eng: 1, Vbat: 12.8, H: 01000;
For information about these settings, the TE808 fuel: 100%
answers the phone with the following message:
"SMS number +393451234567 set in place: 1" You can also send several commands in the same
If you wish, you can send (via your phone) messages message to the TE808 as:
to other GSM modem to set up additional numbers (up Man, Start; Info
to 5) for example
"SET2: 394441112223" This sets the second mobile In this case, the TE808 will go into manual mode, starts the
phone number to which SMS will be sent generator will then send a message like "Info" to read the
If you have already established a mobile number as measurement.
Set 2, and you want change, you can do so by
sending another message with the new number, eg The measures available in the message type "info" are:
"SET2: +1199999999; the former is automatically deleted Mode: operating mode (automatic manual, off)
and replaced Vmains: voltage phase
If you want to permanently delete a phone number in Vgen: three-phase voltage
the heading of TE808, you can send a message with FG: frequency generator
an "empty number," for example "SET3". The TE808 KR: mains contactor status (0 = off, 1 = on)
receives the message and sets the third mobile number as KG: generator contactor status (0 = off, 1 = on)
empty, ie delete it. kW three-phase load consumption
SMS commands : Eng: state of the motor (0 = Stop, 1 = started)
If you wish, you can also send commands to the TE808 Vbat: Battery voltage
which will then be automatically executed. This is the list h: hours worked
of commands: Fuel: amount of fuel in the tank
Man goes into the manual mode TE808
Either: the TE808 mode automatically switches
Test TE808 pass mode test
Off goes the TE808 OFF / RESET
Start TE808 start the generator in manual mode
Stop stops the TE808 the generator in manual mode
KR TE808 change the status of the mains contactor in
manual mode
KG TE808 change the status of the contactor generator in
manual mode
Info TE808 responds with an SMS with all the important
information and measures of system

TE808-SILVER-V2-UK-r.doc rev.02 85 08/09/2014

 4- 2 Remote Control software
To install the TE808 remote control software (called “TE808 Monitor”), you must install the “TE808 Utilities” pack.
When installed, launch “Tecnoelettra - TE Utilities” software from your softwares list.
Then follow instructions by “TE808 Manager” tool that permits to access to the “TE808 monitor”.

1. The software ask you the type of project installed on the TE808; find that file
2. When selected, press “next” to go ahead.
For each type of TE808 controller, is available this file for the remote control (Silver, Gold, Titanium or special project)

Procedure for standard TE808 via serial cable connected to a PC

You must use cable code 51C2.
It is suggested the connection to port RS232a of the T808, because it is already setted by factory for PC connection

3. Select “Serial” as type of connection

4. Select the COM port number
5. Select the speed (by its setting in " Connectivity Setup "), factory set to 115200
6. Confirm "Next" to move forward

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Procedure for communication via Modem
It is suggested the modem connection to port RS232b, because it is already setted by factory for GSM connection

10

11

7. Select Modem as type of connection

8. Select the COM port number connected to the modem;
9. Select the speed (by its setting in " Connectivity Setup " on serial port RS232b), factory set to 9600
10. Digit the number you want to call (the phone number of the modem connected to the TE808);
11. Conferma "next"

Procedure for TE808 connection via TCP/IP converter (communication networks LAN / Ethernet)
It is suggested the converter connection to port RS232a, because it is already setted by factory for PC connection

12

13

14

15

12. Select TCP/IP

13. TE808 identification number (usually "1");
14. IP address assigned to the network cable connected to the converter;
15 Enter serial port number of the serial port on converter (always "4000");

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When you are Online, you can use the Remote Control Software distance with the same procedure normally used when
you are in front of the controller TE808; you should use the mouse to act on the buttons. A red box will help you locate the
button you are selecting

16. When you have your mouse cursor on buttons active, these are highlighted by a red square.
Click the left mouse button to activate

16

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17. When you change the mode to "Settings, you can check all the measurements, all the states of input / output settings
and the list log

18. When you select, for example, the "Basic Card" to verify the state of I / O, you can see all inputs and outputs of the
status of engine sensors and controls;
19. Virtual lamps show the status, red for input / output open, green for input / output closed;
20. Numbers are shown by the values of measurement;

18
19

20

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 21. When you select, for example, on "Basic Card" to check the "Settings", you can see all parameters that can be set.
In this case you can change the settings for serial communication and modem parameters;
22. When you change a parameter and confirm the change by the Enter key, the box turns green and activate the
feature to set the text in TE808 (see paragraph 23);
23. Press "Write in your device" to write and store the modified parameter in TE808;

23

21

22

24. It is also possible press "Load from device" to read parameters actually set in the T808 controller
25. If you press "Project Default values" all the parameters that differ from the default value become orange and return
to default: now you can upgrade the parameters on the controller as described on point 22/23

24 25

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26. If you select "Log Messages" you have access to events list stored on the card.
All events are stored with date and time, with the message of explanation and a symbol that identifies if the message is a
warning or an information;
27. Date and time;
28. Messages;
29. Warning symbol;
30. info symbol
31. Save all button: you can use this function to export all the parameters’ values into a .ters file.
32. Load all button: you can use this button to import the settings stored in .ters files into the controller. WARNING: use
this function only if .ters file was created with the same project version.
33. Parameters report button: you can use this function to create a printable list of all the parameters and alarms.

32 33
31

27

28

29

30

26

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 Section 5 – Download

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5- 1 Firmware installation and remote project
5- 1.1 Firmware Update
Install DfuSeDemo following on-screen instructions (double click on “Setup.exe” icon located into
Dfuse folder. Read GettingStarted_DFU.pdf for further informations).

- When the installation is complete, start the program DfuSeDemo v1.0.

START -> Programs -> STmicroelectronics -> DfuSe Demonstration (default path)

Now you must enable the USB port to download the TE808.

• With TE808 off, hold the START button and energize the controller
(the firmware button is START for Silver, Firefight and Motorpump version, STOP for Gold and Platinum
version, PREV PAGE for Titanium version
• A trill warns that your download firmware via USB is ok.
• Now you must connect the USB cable (type “A-male / A-male”) from the PC to TE808. If we need to
install the USB driver, this is located in the installation folder of the program DfuSe (the USB driver file is
"STDFU.INF).
If the connection is successful, the program will appear as in Figure 1.

fig.1

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Now you can start to install the firmware:
- Press the "Choose" and select the latest firmware from folder FW.
As can be seen in Figure 2, the file will have extension “dfu".

fig.2

To upload the file, press the "Upgrade" button (point A) to start the download.
When the warning message appears (fig. 3a), confirm it .

fig.3a

The green bar below (point B) shows the progress of the download.

fig.3b
At the end of the process, to restart the card, un-supply J1 from battery the re-supply it again.

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5 - 1.2 Upgrade Project

TE Utilities Install the program by clicking on the Setup.exe icon and follows the screen instructions.

- Completed installation launch the TE Downloader:

• START -> Programs -> Tecnoelettrica -> Utilities TE -> TE Downloader

(Default path)

Now you must enable the project download the USB port of TE808.

• With TE808 off, hold the first button at the top left of the keyboard (K1 for TE 808 Silver version).
• Apply power while continuing to hold the button for about 10 seconds.
• After this time appear on the display "User FLASH erase Force. Please wait ... ".
• At the end of the deletion show "UPGRADE PROJECT. The internal memory has been erased and the
USB port is enabled to receive a new project.
• Now you must connect the USB cable (A-male / A-male) from the PC to TE808.
If we need to install the USB driver, this is located in the installation folder of the program TE Utilities
(USB driver file is "te808.inf).
• Press "Next" and select the project for download from the folder Project. As you can see in Figure 4,
the file will have extension "te808.

fig. 4

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Choose the correct USB communication port.
To find the port to use, follow these steps:
-START -> Settings -> Control Panel -> System -> Hardware -> Device Manager

-Under "Ports COM & LPT" you can see the ports connected, the call is used by TE808 TE 808 Communication
Port (see Figure 5).

fig. 5

- Press the button "Next" maintaining tick all (Figure 6). Download the project will start after a few seconds.

fig. 6

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 TECNOELETTRA SRL Authorized distributor
Via Dimo Vioni 5, S.Rocco di Guastalla
42016 RE - ITALY

Tel: +39 0522 832004

Fax: +39 0522 832012
E-Mail: info@tecnoelettra.it
Website: www.tecnoelettra.it

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