Powerplant Builtup Manual JT8D-200

POWERPLANT BUILDUP MANUAL
THIS MANUAL IS COMPLETE THRU REVISION 77

DATED NOV 15/07.
THESE DATA SUBJECT TO RESTRICTIVE LEGEND ON TITLE PAGE.

TO: ALL HOLDERS OF THE POWERPLANT BUILDUP MANUAL
CONCERNING: MD-80 POWERPLANT BUILDUP MANUAL

REVISION 77, DATED NOV 15/07
HIGHLIGHTS: THERE ARE NO CHANGES FROM REVISION 76, DATED

NOV 15/06 THROUGH REVISION 77, DATED NOV 15/07.
THIS MANUAL IS COMPLETE THROUGH NOV 15/07.
HIGHLIGHTS
Page 1 of 1
Nov 15/07
TEXAS AIR CORPORATION
TO: ALL HOLDERS OF MD-80 POWERPLANT BUILDUP MANUAL
CONCERNING: REVISION 76, DATED NOV 15/06
HIGHLIGHTS: DELETED GASKET ON GENERATOR SYSTEM IN ASSEMBLY SECTION.

REVISED AND UPDATED ILLUSTRATED PARTS LIST.
MANUAL UPDATE INSTRUCTIONS
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71-00-1 HIGHLIGHTS
Code 26
Page 1 of 1
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mD-80
POWERPLANT
BUILDUPMANUAL
DEMOUNTABLE POWERPLANT ASSEMBLY
PART NO.
7930632-503,-505, -507, -509, -523, -525, -543, -545,
-567, 569, -571, 573, 575, 577, 607, 609, 627, 629,
-629, -659, -661, -687, -689, -727, -729, -767, -769
MCDONNELL DOUGLASCORPORATION(MDC) PROPRIETARYRIGHTSARE INCLUDEDIN THE INFORMATIONDISCLOSED

HEREIN, ANDRECIPIENTBY ACCEPTING
THIS DOCUMENTAGREES THATTHE INFORMATION
IS PROPRIETARY TO MDC.
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as follows: "McDonnellDouglasCorporationProprietary Information - Useor dmclosureof THESE DATASUBJECT
TORESTRIC-
TIVE LEGENDON TITLE PAGEOR FIRST PAGE".
DOUGLASAIRCRAFT CO., LONG BEACH,CALIF. U.S.A.
71-00-1
MANUAL REVISION RECORD
DOUGLAS DOUGLAS DOUGLAS

REVISION REVISION REVISION REVISION REVISION REVISION
NUMBER DATE NUMBER DATE NUMBER DATE
Initial Dec 1/83 Rev. 38 Jul 15/93

Rev. 1 Mar 1/84 Rev. 39 Oct 15/93
Rev. 2 Jun 1/84 Rev. 40 Jan 15/94
Rev. 3 Sep 1/84 Rev. 41 Apr 15/94
Rev. 4 Dec 1/84 Rev. 42 Oct 15/94
Rev. 5 Mar 1/85 Rev. 43 Apr 15/95
Rev. 6 Jun 1/85 Rev. 44 Nov 15/95
Rev. 7 Sep 1/85 Rev. 62 May 15/96
Rev. 8 Dec 1/85 Rev. 63 Nov 15/96
Rev. 9 Mar 1/86 Rev. 64 May 15/97
Rev. 10 Jun 1/86 Rev. 65 Nov 15/97
Rev. 11 Sep 1/86 Rev. 66 May 15/98
Rev. 12 Dec 1/86 Rev. 67 Nov 15/98
Rev. 13 Mar 1/87 Rev. 68 May 15/99
Rev. 14 Jun 1/87 Rev. 69 Nov 15/99
Rev. 15 Sep 1/87 Rev. 70 Nov 15/00
Rev. 16 Dec 1/87 Rev. 71 Nov 15/01
Rev. 17 Mar 1/88 Rev. 72 Nov 15/02
Rev. 18 Jun 1/88 Rev. 73 Nov 15/03
Rev. 19 Sep 1/88 Rev. 74 Nov 15/04
Rev. 20 Dec 1/88 Rev. 75 Nov 15/05
Rev. 21 Apr 1/89 Rev. 76 Nov 15/06
Rev. 22 Jul 1/89
Rev. 23 Oct 1/89
Rev. 24 Jan 1/90
Rev. 25 Apr 1/90
Rev. 26 Jul 1/90
Rev. 27 Oct 1/90
Rev. 28 Jan 1/91
Rev. 29 Apr 1/91
Rev. 30 Jul 1/91
Rev. 31 Oct 1/91
Rev. 32 Jan 1/92
Rev. 33 Apr 1/92
Rev. 34 Jul 15/92
Rev. 35 Oct 15/92
Rev. 36 Jan 15/93
Rev. 37 Apr 15/93
71-00-1 Revision Record

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* 71-EFF XA 6 Nov 15/06 71-00-01 1 126 Jul 15/92
* 71-EFF XA 7 Nov 15/06 71-00-01 1 127 Dec 1/81
71-CONT 1 1 Jul 1/89 71-00-01 2 128 Jan 15/93
71-ILL LIST 1 1 Nov 15/02 71-00-01 2 129 Sep 1/88
71-ILL LIST 1 2 Nov 15/02 71-00-01 1 130 Jul 1/90
71-ILL LIST 1 3 Nov 15/02 71-00-01 1 131 Jan 15/93
71-ILL LIST 1 4 Nov 15/02 71-00-01 1 132 Jul 15/92
71-00-01 1 1 Mar 1/85 71-00-01 1 133 Nov 15/02
71-00-01 1 2 Mar 1/80 71-00-01 1 134 Jul 15/92
71-00-01 1 3 Mar 1/80 71-00-01 1 135 Nov 15/96
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71-00-01 1 5 Mar 1/86 71-00-01 2 136A May 15/96
71-00-01 1 101 Sep 1/79 71-00-01 1 136B Mar 1/85
71-00-01 1 102 Dec 1/80 71-00-01 2 137 May 15/96
71-00-01 1 103 Sep 1/79 71-00-01 1 138 Apr 15/95
71-00-01 1 104 Dec 1/81 71-00-01 1 139 Mar 1/85
71-00-01 1 105 Sep 1/79 71-00-01 1 140 Sep 1/79
71-00-01 1 106 Apr 15/95 71-00-01 1 141 Sep 1/79
71-00-01 1 107 Apr 15/95 71-00-01 1 142 Apr 15/94
71-00-01 1 108 Jul 1/91 71-00-01 1 143 Sep 1/79
71-00-01 1 109 Mar 1/82 71-00-01 1 144 Sep 1/79
71-00-01 1 110 Dec 1/81 71-00-01 1 145 Dec 1/81
71-00-01 1 111 Mar 1/80 71-00-01 2 146 Dec 1/82
71-00-01 1 112 Oct 1/91 71-00-01 1 146A Sep 1/86
71-00-01 1 112A Jan 1/92 71-00-01 1 146B Jun 1/82
71-00-01 1 112B Oct 15/92 71-00-01 1 147 Jan 1/92
71-00-01 1 112C Dec 1/80 71-00-01 1 148 Jun 1/86
71-00-01 1 112D Jun 1/81 71-00-01 1 149 Jun 1/80
71-00-01 1 113 Jun 1/81 71-00-01 1 150 Jun 1/80
71-00-01 1 114 Mar 1/81 71-00-01 1 151 Jun 1/80
71-00-01 1 115 Sep 1/79 71-00-01 1 152 Apr 15/95
71-00-01 1 116 Dec 1/86 71-00-01 1 153 Jul 1/90
71-00-01 1 117 Dec 1/81 71-00-01 1 154 Dec 1/83
71-00-01 1 118 Sep 1/85 71-00-01 1 155 Dec 1/80
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71-00-01 1 158 Apr 15/94 71-00-01 1 167 Jan 1/92
71-00-01 1 158A Jan 15/93 71-00-01 1 168 Jun 1/86
71-00-01 1 158B Dec 1/88 71-00-01 1 169 Sep 1/79
71-00-01 1 158C Mar 1/81 71-00-01 1 170 Jun 1/81
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71-00-01 3 158G Jan 15/94 71-00-01 1 174 Sep 1/79
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71-00-01 1 158T Apr 15/94 71-00-01 1 187 Jun 1/80
71-00-01 1 158U Mar 1/81 71-00-01 1 188 Mar 1/81
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71-00-01 1 158AA Dec 1/81 71-00-01 1 192B Sep 1/82
71-00-01 1 158AB Apr 15/94 71-00-01 1 192C Sep 1/82
71-00-01 1 158AC Dec 1/81 71-00-01 1 192D Jan 1/92
71-00-01 2 158AD Sep 1/84 71-00-01 1 192E Nov 15/96
71-00-01 2 159 Mar 1/85 71-00-01 1 192F Mar 1/81
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71-00-01 1 504B Jan 1/91 71-00-01 1 543 Dec 1/80
71-00-01 1 504C Apr 1/92 71-00-01 1 544 Mar 1/81
71-00-01 1 505 May 15/96 71-00-01 1 545 Dec 1/81
71-00-01 1 506 Mar 1/81 71-00-01 1 546 Jul 1/91
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71-00-01 1 569 Sep 1/83 71-00-01 1 574AK Apr 15/94
71-00-01 1 570 Dec 1/81 71-00-01 1 574AL Apr 15/95
71-00-01 1 571 Dec 1/79 71-00-01 1 574AM Dec 1/88
71-00-01 2 572 Mar 1/81 71-00-01 1 574AN Dec 1/88
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71-00-01 1 574L Dec 1/88 71-00-01 1 582 Jun 1/82
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71-00-01 1 574P Jul 15/93 71-00-01 1 585 Jul 1/90
71-00-01 1 574Q Mar 1/81 71-00-01 1 586 Mar 1/81
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71-00-01 1 574X Dec 1/88 71-00-01 1 592A Mar 1/82
71-00-01 1 574Y Oct 1/90 71-00-01 1 592B Mar 1/85
71-00-01 1 574Z Apr 1/90 71-00-01 1 592B1 Jan 15/93
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71-00-01 1 592E Sep 1/79 71-00-01 1 594R Mar 1/84
71-00-01 1 592F Jan 15/94 71-00-01 1 594S Mar 1/80
71-00-01 1 592F1 Jan 15/94 71-00-01 1 594T Oct 1/91
71-00-01 1 592F2 Jan 15/94 71-00-01 1 594U Jan 1/92
71-00-01 1 592G Sep 1/79 71-00-01 1 594V Mar 1/84
71-00-01 1 592H Oct 15/94 71-00-01 1 595 Sep 1/79
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71-00-01 2 592K Nov 15/96 71-00-01 1 597 Apr 15/95
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71-00-01 1 592V Apr 1/91 71-00-01 1 608 Sep 1/79
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71-00-01 1 594A Jan 15/93 71-00-01 1 611 Jun 1/83
71-00-01 1 594B Sep 1/85 71-00-01 1 612 Mar 1/86
71-00-01 1 594C Dec 1/81 71-00-01 1 613 Mar 1/86
71-00-01 1 594D Dec 1/86 71-00-01 1 614 Mar 1/86
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71-00-01 1 594D2 Mar 1/82 71-00-01 1 614B Mar 1/86
71-00-01 1 594E Mar 1/82 71-00-01 1 615 Sep 1/79
71-00-01 1 594F Apr 15/95 71-00-01 1 616 Mar 1/86
71-00-01 1 594G Dec 1/81 71-00-01 1 617 Sep 1/79
71-00-01 1 594H Nov 15/99 71-00-01 1 618 Sep 1/79
71-00-01 1 594J Nov 15/99 71-00-01 1 619 Oct 15/93
71-00-01 1 594K Jul 1/91 71-00-01 1 620 May 15/97
71-00-01 1 594L Jan 15/93 71-00-01 1 621 Nov 15/05
71-00-01 1 594M Jun 1/81 71-00-01 1 622 Jun 1/85
71-00-01 1 594N Jun 1/80 71-00-01 1 701 Sep 1/79
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71-00-01 1 1102A Nov 15/01 71-00-01 1 1138 Apr 1/91
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71-00-01 1 1102C Nov 15/01 71-00-01 1 1140 Jul 15/93
71-00-01 1 1102D Nov 15/01 71-00-01 1 1141 Sep 1/79
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71-00-01 1 1104 Nov 15/01 71-00-01 26 1143 May 15/96
71-00-01 1 1105 Oct 1/89 71-00-01 26 1144 Nov 15/02
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71-00-01 1 1108 Jan 15/93 71-00-01 26 1147 Nov 15/02
71-00-01 1 1109 May 15/98 71-00-01 26 1148 Nov 15/02
71-00-01 2 1110 Jan 15/93 71-00-01 26 1149 Nov 15/02
71-00-01 3 1111 Nov 15/02 71-00-01 26 1150 Nov 15/02
71-00-01 1 1112 Jan 15/94 71-00-01 26 1151 Nov 15/02
71-00-01 1 1113 Nov 15/95 71-00-01 26 1152 May 15/96
71-00-01 1 1114 Dec 1/82 71-00-01 26 1153 May 15/96
71-00-01 1 1114A Nov 15/96 71-00-01 26 1154 May 15/96
71-00-01 1 1114B Nov 15/96 71-00-01 26 1155 May 15/96
71-00-01 1 1115 Sep 1/87 71-00-01 26 1156 Nov 15/95
71-00-01 1 1116 Nov 15/96 71-00-01 26 1157 Nov 15/95
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71-00-01 1 1118 Jan 1/92 71-00-01 26 1159 Nov 15/95
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71-00-01 2 1122 Oct 15/94 71-00-01 26 1161 May 15/96
71-00-01 2 1123 Sep 1/84 71-00-01 26 1162 Nov 15/02
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71-00-01 4 1124A Sep 1/83 71-00-01 26 1164 May 15/96
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71-00-01 26 1174 Nov 15/95
71-00-01 26 1175 Nov 15/95
71-00-01 26 1176 May 15/96
71-00-01 26 1177 Nov 15/95
* 71-00-01 26 1178 Nov 15/06
* 71-00-01 26 1179 Nov 15/06
* 71-00-01 26 1180 Nov 15/06
* 71-00-01 26 1181 Nov 15/06
* 71-00-01 26 1182 Nov 15/06
* 71-00-01 26 1183 Nov 15/06
* 71-00-01 26 1184 Nov 15/06
* 71-00-01 26 1185 Nov 15/06
71-00-01 1 1201 Jun 1/85
71-00-01 26 1202 May 15/96
71-00-01 4 1203 May 15/96
71-00-01 1 1204 Oct 1/91
71-00-01 10 1205 Oct 15/92
71-00-01 1 1301 Sep 1/86
71-00-01 1 1302 Sep 1/86
71-00-01 1 1303 Apr 15/93
71-00-01 1 1304 Apr 15/93
–––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––––
Page 7
Nov 15/06
roD-SO
POWERPLANTBUILDUP MANUAL
71-00-1
TABLE OF CONTENTS
Page
List of Illustrations .......................................... 1
Description and Operation ...................................... 1
Disassembly .................................................... 101
Cleaning ....................................................... 201
Check .......................................................... 301
Repair ......................................................... 401
Assembly ....................................................... 501
Fits and Clearances ............................................ 601
Testing ........................................................ 701
R Trouble Shooting ............................................... 801
Storage Instructions ........................................... 901
Special Tools, Fixtures, and Equipment ......................... 1001
Illustrated Parts List ......................................... ii01
Spare Parts Kit ................................................ 1201
DAC/P&W Bracket Part No. Cross Ref. List ....................... 1301
7 I-00- I-CONTENTS
McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION
-
Useor disclosure el these data sohjecl to RESTRICTIV1E CODE 1
Jul 1/89 LEGENDon title pageor first page. Page 1
PRINTED
IN U S.A.
mD-80
LIST OF ILLUSTRATIONS
TITLE Figure
Accessory Case &Eng Left Side Component Installation 54O

Accessory Case and Eng Left Side Component Removal 121
Aft Engine Mount Cone Bolt Installation 527
Aft/Forward Engine Mount Cone Bolt Removal 134
Anti-Icing Installation Nose Cowl 547
Anti-Icing Removal - Nose Cowl 116
Bracket Instl - Accessory Case, Bottom Quadrant 525
Bracket Instl - Horizontal Flange, Left and Right Side 524
Bracket Instl - Left Side, Flanges B thru E1 533
Bracket Instl - Left Side, Flanges Jl thru N 532
Bracket Instl - Lower Quad, Left Side, Flg H 513
Bracket Instl - Lower Quad, Left Side, Flg M 515
Bracket Instl - Lower Quad, Left Side, Flgs B, C 511
Bracket Instl - Lower Quad, Left Side, Flgs D, E, F, G 512
Bracket Instl - Lower Quad, Left Side, Flgs J, J2, K 514
Bracket Instl - Lower Quad, Right Side, Flg B 519
Bracket Instl - Lower Quad, Right Side, Flgs C, D 520
Bracket Instl - Lower Quad, Right Side, Flgs E, El, G, H 521
Bracket Instl - Lower Quad, Right Side, Flgs J, J2 522
Bracket Instl - Lower Quad, Right Side, Flgs K, M 523
Bracket Instl - Lower Quad,. Right Side, Flgs N 528A
Bracket Instl - Right Side, Flanges D thru J 531
Bracket Instl - Right Side, Flanges Jl thru M 529
Bracket Instl - Right Side, Flgs Jl and J2 530
Bracket Instl - Upper Quad, Left Side, Flg M 510
Bracket Instl - Upper Quad, Left Side, Flgs B, C, D 507
Bracket Instl - Upper Quad, Left Side, Flgs E, F, G, H 508
Bracket Instl - Upper Quad, Left Side, Flgs J, K 509
Bracket Instl - Upper Quad, Right Side, Flgs B, D, E, F 516
Bracket Instl - Upper Quad, Right Side, Flgs G, H, J 517
Bracket Instl - Upper Quad, Right Side, Flgs K, M 518
Bracket Removal - Accessory Case, Bottom Quadrant 153
Bracket Removal - Horizontal Flange, Left and Right Side 152
Bracket Removal - Left Side, Flanges B thru E1 128
Bracket Removal - Left Side, Flanges Jl thru N 129
Bracket Removal - Lower Quad, Left Side, Flg H 141
Bracket Removal - Lower Quad, Left Side, Flg M 143
Bracket Removal - Lower Quad, Left Side, Flgs B, C 139
Bracket Removal - Lower Quad, Left Side, Flgs D, E, F, G 140
Bracket Removal - Lower Quad, Left Side, Flgs J, J2, K 142
Bracket Removal - Lower Quad, Right Side, Flg B 147
Bracket Removal - Lower Quad, Right Side, Flgs C, D 148
Bracket Removal - Lower Quad, Right Side, Flgs D, M 151
71-00-I-ILLUS LIST
Nov 15/02 Page 1

-
Use or disclosure of these data subject to RESTRICTIVE
LEGEN0 on title pageor first page.
mD-80
TITLE Figure
Bracket Removal - Lower Quad, Right Side, Flgs E, G, H 149
Bracket Removal - Lower Quad, Right Side, Flgs J, J2 150
Bracket Removal - Right Side, Flanges D thru J 130
Bracket Removal - Right Side, Flanges Jl thru M 132
Bracket Removal - Right Side, Flanges Jl and J2 131
Bracket Removal - Upper Quad, Left Side, Flanges B, C, D 135
Bracket Removal - Upper Quad, Left Side, Flg M 138
Bracket Removal - Upper Quad, Left Side, Flgs E, F, G, H 136
Bracket Removal - Upper Quad, Left Side, Flgs J, K 137
Bracket Removal - Upper Quad, Right Side, Flgs B, D, E, F 144
Bracket Removal - Upper Quad, Right Side, Flgs G, H, J 145
Bracket Removal - Upper Quad, Right Side, Flgs K, M 146
Burn-Thru Barrier and Fire Detector Component Installation 557
Burn-Thru Barrier and Fire Detector Component Removal 114
CSD and Hose Installation 552
CSD and Oil Heat Exchanger Installation 551
CSD and Oil Heat Exchanger Removal iii
Clamp Installation 617
Current Transformer Junction Box Installation 534
Current Transformer Junction Box Removal 127
Demountable Powerplant - Left Side 1
Demountable Powerplant - Right Side 2
Drain Sys and Eng Lwr Front Component Instl - Right Side 537
Drain Sys and Eng Lwr Front Component Instl - Left Side 538
Drain Sys and Eng Lwr Front Component Removal - Left Side 123
Drain Sys and Eng Lwr Front Component Removal - Right Side 124
Drain Tube and Seal Subassembly 503
Eductor & Engine Right Side Component Installation 535
Eductor and Engine Right Side Component Removal 126
Elect Harness Instl - Bottom, Flgs G and J 534AL
Elect Harness Instl - Fwd Lwr Quad, Flgs B, C, and D 534G
Elect Harness Instl - Fwd Lwr Quad, Flgs B, C, and D 534J
Elect Harness Instl - Fwd, Lwr Right Quad, Flgs A and B 534AU
Elect Harness Instl - Junction Box Gnd Term, Flgs Jl and J2 534AA
Elect Harness Instl - Junction Box Gnd, Flgs Jl and J2 534AC
Elect Harness Instl - Junction Box Gnd, Flgs Jl and J2 534AE
Elect Harness Instl - Junction Box Gnd, Flgs Jl and J2 534AG
Elect Harness Instl - Left Quad, Bottom Flgs H and J 534AN
Elect Harness Instl - Left Side Quad Fwd, Flgs B thru E 534N
Elect Harness Instl - Lower Right Side Quad, Flgs E1 thrn G 534AQ
Elect Harness Instl - Lwr Right Side Quad, Flgs Jl and J2 534W
Elect Harness Instl - Lwr Right Side Quad, Flgs Jl and J2 534Y
Elect Harness Instl - Quad Bottom, Flgs J, Jl, J2 534AJ
Elect Harness Instl - Rt Eng Left Side, Between Flgs J2 & K 534U
Elect Harness Instl - Side Between Flgs J2 and K 534S
Elect Harness Instl - Top, Flanges J2 and K 534C
Elect Harness Instl - Upper Left Side, Quad, Flgs E thru J 534L
Elect Harness Instl - Upper Right Side Quad, Flgs D thru j 534E
Elect Harness Instl - Upper and Lower Quad, Flgs K thru N 534AS
Elect Harness Instl - Upr & Lwr Left Side Fwd Flgs B thru E 534Q
71-00-I-ILLUS LIST
Page 2 Nov 15/02

-
Use or disclosure o| these data subject to RESTRICTIVE
LEGEND on title page or first page.
mD-SO
TITLE Fiqure
Elect Harness Removal -Flgs D, E, El, F and G (Sheet 1 of 2) 126H

Elect Harness Removal -Flgs D, E, and G (Sheet 2 of 2) 126H
Elect Harness Removal -Flgs H and J 126K
Elect Harness Removal - Fwd Left Side 126B
Elect Harness Removal - Left Side AFt, Flgs K and M 126E
Elect Harness Removal - Lwr Quad Spinner Dome to Flg B 126F
Elect Harness Removal - Lwr Quad, Flgs B thru E 126G
Elect Harness Removal - Lwr Right Quad Flgs H, J and Jl 126M
Elect Harness Removal - Lwr Right Quad Flgs J, Jl and J2 126L
Elect Harness Removal - Lwr Right Side, Flgs El, F, and G 126J
Elect Harness Removal - R.S. Flgs J2 and K, Left Eng 126N
Elect Harness Removal - Right Eng, Flgs J2 and K 126P
Elect Harness Removal - Top Flange K 126Q
Elect Harness Removal - Upper Aft Side, Flgs G thru H 126D
Elect Harness Removal - Upper Fwd, Flgs C thru F 126C
Engine Component Removal 102
Engine Firewall Assembly Installation 528
Engine Firewall Assembly Removal 133
Engine Flange Designations i01
Engine Firewall Assembly Repair 401
Fire Detector Clamp Installation 556
Fire Detector System Removal 107
Forward Engine Mount Cone Bolt Installation (if applicable) 526
Forward/Aft Engine Mount Cone Bolt Removal 134
Fuel Control Cranks Removal - Left Side 106A
Fuel Control Cranks Removal - Right Side 106B
Fuel Eductor Subassembly 502
Fuel Flowmeter and Eng Left Side Component Installation 542
Fuel Flowmeter & Eng Left Side Component Removal 119
Fuel Flowmeter Transmitter Subassembly 501
Fuel Sys and Eng Lwr Front Component Installation 539
Fuel Sys and Eng Lower Front Component Removal 122
Fuel Tubing and Engine Left Side Component Installation 541
Fuel Tubing and Engine Left Side Component Removal 120
Fuel Tubing and Engine Right Side Component Installation 536
Fuel Tubing and Engine Right Side Component Removal 125
Generator Installation 553
Generator Removal ii0
High Pressure Manifold Installation 545
Hydraulic Pump & Hose Installation (Sheet i) 554
Hydraulic Pump & Hose Installation (Sheet 2) 554
Hydraulic Pump and Hose Removal (Sheet I) 108
Hydraulic Pump and Hose Removal (Sheet 2) 108
Interlock Control Installation 560
Left Fuel Control Cranks Installation 558A
Low Oil Pressure Warning Switch Subassembly 504
Low Pressure Manifold Installation 546
Magnetic Chip Detector Installation (if applicable) 536A
Magnetic Chip Detector Removal 121A
Nose Cowl Anti-Icing Shutoff Valve Subassembly 506
71-00-I-ILLUS LIST
Nov 15/02 Page 3

-
Use or disclosure of these dala subject to RESTRICTIVE
LEGEND on title pageor tirs! page,
mD-80
TITLE Fiqure
Nose Cowl and Engine Inlet Component Installation 563

Nose Cowl and Inlet Area Component Removal 103
Oil Filter Differential Pressure Switch Subassembly 5O5
Oil System and Engine Left Side Component Installation 543A
Oil System and Engine Left Side Component Installation 544
Oil System and Engine Left Side Component Removal 117
R Pneumatic Ducts Installation 548
R Pneumatic Ducts Removal 115
R Powerplant Assembly, Demountable (Sheets 1 thru 34) Ii01
Powerplant Electrical Harness Assembly, Demountable 1102
Pt2 Oil System & Eng Left Side Component Removal 118
Pt2 Oil System and Engine Left Side Component Installation 543
Pt7 Tubing Installation 555
Pt7 Tubing Removal 109
Rigging Instructions 562
Right Fuel Control Cr~ks Installation 558B
Starter System Installation - Left Engine (Sheet i) 549
Starter System Installation - Left Engine (Sheet 2) 549
Starter System Installation - Right Engine 550
Starter System Removal - Left Engine 112
Starter System Removal - Right Engine 113
Thrust Reverser Control Bracket Installation 558
Thrust Reverser Control Bracket Removal 106
Thrust Reverser Control Installation 561
Thrust Reverser Control Removal 105
Thrust Reverser Harness Installation 534A
Thrust Reverser Harness Removal 126A
Thrust Reverser Installation 559
Thrust Reverser Removal 104
Torque Wrench and Adapter Formula 606
Vibration Transducer Installation (if applicable) 533A
Vibration Transducer Removal 127A
71-00-I-ILLUS LIST
Page 4 Nov 15/02
McDONNELL DOUGLAS CORPORATION pROPRIETARY INFORMATION

-
Use or disclosureof these data subject to RESTRICTtVE
LEGENDon title page or first page.
mD-SO
DESCRIPTION AND OPERATION
General
.
R A. The MD-80 powerplant buildup manual is identified as

71-00-1 and has been prepared in Overhaul Manual format in
accordance with ATA Specification 100, Revision 8.
B. This manual is divided into the following sections:
(I) Disassembly Provides removal procedures for

Douglas Aircraft Co. components
from the demountable powerplant
assembly.
(2) Cleaning Provides cleaning procedures for

components and a list of cleaning
agents.
(3) Check Provides check procedures for

determining when components
require repair.
( 4 ) Repair Provides repair procedures

required to return a worn or
damaged component to service.
( 5 ) Assembly Provides assembly buildup

procedures for installation of
Douglas Aircraft Co. components
on the engine.
(6) Fits & Clearances Provides assembly dimensions for

critical fit and clearance of
components during buildup. Stan-
dard and special torque values
are presented in tables.
(7) Testing Provides procedures to start,

run, trim, and shutdown the
powerplant in a test cell.
(8) Trouble Shooting Provides procedures for isolating

and correcting troubles which may
occur during testing of the
McDONNELL DOUGLAS CORPORATION PROPRIETARY IB:,":’GF, MAT~OP

-
71-00-1
Useor d,sclosureof these date subject to RESTRICTIVE CODE 1
LEGENDon Idle pegeor fcrs! pege
Mar 1/85 Page 1
Printed in U.$,A
mD-80
OIL DIFFERENTIAL
PRESSURE SWITCH
OIL LOWPRESSURE 8TH-STAGE LOWPRESSURE
WARNINGSWITCH BLEEDAIR MANIFOLD
OIL PRESSURE 13TH-STAGEHIGHPRESSURE
BLEEDAIR MANIFOLD
NOSECOWL
ANTI-ICING BURNTHRUBARRIER
STARTER
AIR ANDFIRE DETECTOR
OIL TEMPSENSOR SHUTOFF
VALVE /
NOSE
PANEL D,SCONNEC
R~i%~°S’ER~
’ - ~-:.7=- L /
[// HYORAUL,C
......
FUELBRIDLE
CURRENT
FUEL/OILCOOLER TRANSFORMERS
FUELFLOW STARTER
TRANSMITTER IGNITIONEXCITER
AC GENERATOR
FUEL/AIR
H
CONSTANT
ENGINE
OIL TANK SPEED
DRIVE
RA7-37A
Demountable Powerplant -- Left Side

71-00-1 Figure 1
CODE 1 McDONNELLDOUGLASCORPORATIONPROPRIETARYINFORMATION-
Page 2 Useor disclosure of these dill subject to RESTRICTIVE Mar 1/80
LEGENDon lille pegeor fbsl page.
mD-80
]3TH-STAGEHIGHPRESSURE
BLEEDAIR MANIFOLD
8TH-STAGELOWPRESSURE
BLEEDAIR MANIFOLD ANTI-ICING
AIR
BURNTHRUBARRIER SHUTOFF VALVE
ANDFIRE DETECTOR ELECTRICAL
IGNITERPLUG FORWARD NOSECOWL
THRUST
REVERSER ~ HARNESS ENGINE
MOUNTS
AFT ENGINEMOUNT
HYDRAULIC
/
DISCONNECT
PANEL
FIRE DETECTOR CONTROL
ELEMENT FUELBRIDLE UNIT
GENERATORN2 TACHOMETER
EXHAUST GENERATOR
RA7-38A
Demountable Powerplant -- Right Side

Figure 2 71-00-1
McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION - CODE 1
Mar 1/80 Use of disclosure of these dill sublect to RESTRICTIVE
LEGEND on title pegs or first Page
Page 3
!
mD-80
(9) Storage Instructions Provides preservation and depres-
servation procedures to follow
for storage of powerplants.
(i0) Special Tools Provides a listing of special

tools, fixtures, and equipment
required to perform the proce-
dures in this manual.
(ii) Illustrated Parts List Provides exploded view illustra-

tions and a parts listing of
Douglas Aircraft Co. and acces-
sory components installed on the
engine with an alpha/numeric
listing of all components.
(12) Spare Engine Kit Provides spare parts list and

references to assemblies and
detailed parts for right and
left spare engine.
C. The illustrated parts list beginning on Page 1101 of this

manual illustrates and identifies by part number the indivi-
dual parts that comprise the powerplant buildup. The illus-
trated parts list forms the basis for the disassembly and
assembly instructions in this manual since the item numbers
are assigned to parts in a disassembly sequence. Thus some
parts used in more than one location may be identified by
more than one item number as can be seen in the alpha/
numeric listing.
De The disassemly and assembly sections of this manual are

arranged in work units by engine quadrant location such that
each unit of work is comprised of text procedural pages fac-
ing supporting illustration pages.
2. Description
A. The DC-9 Super 80 demountable powerplant (See Figures 1 and

2) is an assembly consisting of a Pratt and Whitney Group
JTSD engine and Douglas Aircraft Co. engine system components.
In the buildup of a demountable powerplant assembly certain
Douglas Aircraft Co. components are installed on the JTSD
engine to create a neutral powerplant assembly. Additional
Douglas Aircraft Co. components are then installed on
the neutral powerplant assembly to create left hand or right
R hand engine demountable powerplant assemblies. (Ref.
R paragraph 2 Order of Disassembly.)
71-00-1
CODE 1
Page 4 McDONNELLDOUGLASCORPORATIONPROPRIETARYINFORMATION-
Useor d,s¢|osureof these dete subject to RESTRICTIVE Jun 1/82
LEGENDon t=tle p"oeor first peg..
Printed =n U.S.A
mD-80
Be Operation
Ae See Testing for procedures to start, run, trim, and shutdown

the powerplant in a test cell.
¯ Leading Particulars
A. The demountable powerplant assembly is approximately 277

inch long (7 meters), 71 inch in diameter (1.8 meters),
has the following approximate weights:
R Engine weight (before buildup): 4490 pounds (2036 kilograms)
Engine weight (after buildup): 5900 pounds (2676 kilograms)
Nose cowl weight: 182 pounds (83 kilograms)
Thrust reverser weight: 545 pounds (247 kilograms)
71-00-1
Mar 1/86 Use or disclosure of these data subject to RESTRICTIVE Page 5
mD-SO
DISASSEMBLY
¯ General
A. Engine Configuration
(1) Prior to beginning disassembly operations, it is assumed

that the engine has been removed from the airplane, upper
and lower cowl doors have been removed, oil tank has been
drained, and the engine is supported in an adequate
handling stand.
Be Equipment
(I) Ensure that suitable fixtures, tools and equipment, as

defined on Page 1001, are available.
(2) Provide covers for all engine openings as follows:
(a) N 1 tachometer pad
(b) Fuel flowmeter
(c) Oil tank sight gage pads
(d) Oil quantity transmitter pad
(e) Accessory case vent pad
(f) Fuel anti-ice vent pad
(g) Starter pad
(h) Constant-speed drive (CSD) pad
(i) Hydraulic pump pad
(j) N 2 tachometer pad
(k) CSD oil cooler mounting pad
(i) Generator cooling air pad
(m) Low-pressure manifold pads
(n) High-pressure manifold pads
(o) Fuel inlet pad
71-00-1
McDONNELLDOUGLASCORPORATIONPROPRIETARYINFORMATION- CODE 1
Useor disclosureof these data sublectto RESTRICTIVE Page i01
Sep 1/79 LEGENDon title pageor first page
mD-SO
(p) Engine inlet opening
(q) aft turbine flange opening
(3) Provide caps and covers for all electrical connectors and
plugs, and all tubing and hoses.
C. Disassembly Practices
(i) Install covers or caps on all engine openings, electrical

connectors and plugs, and tubing immediately upon component
removal¯
(2) Examine each part as it is removed to ensure that part

bears a legible part number. Particularly examine small
parts such as T-fittings and special bolts¯ If part is
not adequately identified, find part number by visually
identifying the part in Illustrated Parts List of this
manual, and affix an identification tag to the part.
CAUTION: DO NOT MARK WITH LEAD PENCIL ON ANY ENGINE

SURFACE. REACTION OF LEAD WITH METAL SURFACE
MAY CAUSE CARBURIZATION OF METAL AND SUBSEQUENT
CRACKS LEADING TO ENGINE CASE FAILURE.
(3) Instructions are provided in paragraphs 17 through 35 for

removal of all brackets by flange designation (See
Figure i01).
¯ Order of Disassembly (See Figure 102)
R A. Removal of items 1 through 253R from left or right hand engine

will reduce engine assembly systems to a neutral powerplant
configuration. Complete disassembly will reduce neutral power-
plant to a bare engine configuration.
Be Engine components are generally removed by area rather than by

system. The order of removal is as follows:
(I) Nose cowl and engine inlet area
(2) Thrust reverser area
(3) Accessory case aft side
(4) Burn-thru barrier and fire detector
(5) Engine upper quadrant
71-00-1
CODE 1 McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION -
Page 102 Use or dmlclosurl of these dill subject to RESTRICTIVE Dec 1/80
mD-BO
A B C D E £1 FG H K M N p
l
/
J1 J2
RA7-39
Engine Flange Designations

Figure I01 71-00-1
McDONNELLDOUGLASCORPORATIONPROPRIETARYINFORMATION-
CODE 1
Sep 1/79 Useor d~s¢losure of Ihese data sublecl to RESTRICTIVE Page 103
LEGENDon title pageor first page
mD-SO
NOSECOWL ENGINEUPPER
ANDENGINE QUADRANT
INLETAREA SEEFIGURES
SEEFIGURE103 115 AND116
,I,
~.-.-.- ~..
THRUST
REVERSER
ACCESSORY
CASE AREA
AND LOWER SEEFIGURES
ENGINEFRONT ACCESSORY CASE 104,105 AND FORELECTRICALHARNESS
SEEFIGURES
122 ANDENGINE, 106 REMOVALSEEFIGURES
THROUGH124 LEFTSIDESEE 126B THROUGH126Q
FIGURES117
I THROUGH 121 FORCONEBOLTREMOVAL

SEEFIGURE134
FORBRACKET
SEEFIGURES
THROUGH153
REMOVAL
127
, ;
THROUGH
113
RA7-40A
Engine Component Removal

71-00-1 Figure 102
CODE 1 McDONNELL DOUGLAS CORPORAT$ONPROPRIETARYINFORMATION
-
Use
ordisclosure
of these
datasubject
to RESi’RICTIVE Dec--I/81
Page 104 LEGEND
ontitle page
orfirst page,
mD-SO
(6) Accessory case and engine left side.
(7) Accessory case and engine lower front.

(8) Accessory case and engine right side.
(9) Electrical harnesses.
(10) Electrical system brackets and supports.
(ii) Current transformer junction box.
(12) Engine firewall.

(13) Engine mount cone bolts.
(14) General brackets.
71-00-1
McDONNELL DOUGLAS CORPORATION PROPRIETARYINFORMATION
-
CODE 1
Sep 1/79 Useor disclosureof thesedata subjectto RESTRICTIVE Page 105
LEGENDontitle pageor first page.
mD-80
Nose Cowl and Enqine Inlet Area Component Removal
.
(See Figure 103)
A. Remove Components (Ref. IPL Figure 1101)
(I) Disconnect nose cowl anti-icing ducting at cowl to engine

interface.
(2) Provide sling or adequate support for nose cowl, and remove
R nose cowl attaching bolts (257) and washers (258); and
R (259), washer (260), and pin (261).
R (2a) If applicable, remove nuts (256A), washers (256B), bolts

R (257), and washers (258); and nut (259), washer (260),
R pin (261).
CAUTION: NOSE COWL WEIGHT ISAPPROXIMATELY 182 POUNDS.
(3) Remove nose cowl by moving approximately 2 feet straight

forward before raising or lowering to clear inlet bullet.
Place nose cowl on suitable rack.
NOTE: Refer to Component Maintenance Manual 71-10-14 for

nose cowl assembly repair procedures.
(4) Loosen inlet dome assembly (262) captive nuts, and remove
pulling forward carefully to prevent damage to Pt2 coupling
(263) and engine studs. Cover end of Pt2 coupling inside
inlet bullet to prevent contamination.
(5) Disconnect NI tachometer generator electrical connector.
(6) Deleted.
(7) Remove nuts (579), washers (580), gasket (582),

tachometer generator (581).
(8) Remove Pt2 fitting (263) and packing (264).
71-00-1
CODE 1
Page 106 Apt 15/95
-
Useor disclosureol these date subject to RESTRICTIVE
mD-80
,/
Nose Cowl and Inlet Area Component Removal

Figure 103
71-00-1
CODE 1
Apt 15/95 McDONNELL OOUGLASCORPORATIONPROPRIETARY INFORMATION -
Page 107
Use or dlscloswe of these date subject to RESTRICTIVE
LEGENO on title page or first page.
mD-80
¯ Thrust Reverser Area Component Removal

(See Figures 104 through 106B)
A. Remove Components (Ref. IPL Figure II01)
(I) Disconnect electrical connector at aft face of thrust

reverser firewall bulkhead at flange N, lower quadrant.
(2) Deleted.
(3) Deleted.
(4) Deleted.
(5) Remove cotter pins (25), nuts (26), washers (27), bolts
and disconnect rod end (39) from rod end (30)¯ Back
jamnut (29) and disconnect rod end (30) from thrust reverser
rod assembly.
(6) Remove bolts (53) and washers (54) and disconnect control
bracket on forward side of flange N.
(7) Remove nut (80), washer (81), and alignment pin (82)
flange N.
(7a) Remove nuts (86C), washers (86D), screws (86E) and channels
(86F thru 86J) from latch mechanisms located in upper and
lower quadrants 180 degrees apart.
(7b) Disconnect four hydraulic lines (108, 109, 115 and 116) for
left engine and hydraulic lines (ii0, iii, 117 and 118) for
right engine and cap ends.
(8) Attach lifting brackets and sling to thrust reverser and

remove bolts (83) and washers (84) that secure thrust
reverser to engine flange. Remove thrust reverser (79)
straight back until clear of tail cone.
(8a) Connect hydraulic pressure source. Open thrust reverser

R doors and remove screws (86M, 86N, and 86P), washers (86Q),
and fairing (86R or 86S).
(Sb) At fairing location on opposite side of thrust reverser,

remove nuts (86K) and screws (86L). Remove thrust reverser
(79) straight back until clear of tail cone.
NOTE: Refer to Component Maintenance Manual 78-30-10 for

thrust reverser assembly repair procedures.
71-00-1
CODE 1 McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORI’~.ATION -
Useor disclosureol thesedata subjec;:o R~.STRICT:VE
Page 108 LEGENDon title pageor ;irst page. Jul 1/91
O~INTE~ IN US.A.
mD-SO
FLANGE
P
FLANGEN
I
~,:..,,:_-_==--. _ _.~_.__
FLANGEN FLANGEP
,~_.:__~__.L___
_-_~
,.--¢."
)(.~;:’,,7-,.:..,
’I
VIEW A
LOOKINGINBOARD
LEFT SIDE
COMMONTO LEFT HANDAND
RIGHTHANDINSTALLATION
RIGHTHANDENGINE
LEFTSIDE i
RA7-44D
Thrust Reverser Removal 71-00-I

Figure 104 CODE 1
Mar 1/82 McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION -
Page 109
Use or d,sclosure of these data subject to RES?~ICT|VE
LEGENDon title page or first page
mD-SO
(9) Remove cotter pin (5), nut (6), washer (7), bushing
bearing (9), and bolt (i0).
(io) Disconnect thrust reverser interlock control by removing

cotter pin (ii), nut (12), washers (13), and bolt
(ii) Remove cotter pin (17), nut (18), washers (19), bushing
(20), bolt (21), and crank assembly (22). Remove nut
and rod end (16). Remove nut (31) and link assembly (32).
R CAUTION: RESTRAIN SPRING-LOADED FEEDBACK CABLE (892)

R WHEN DISCONNECTING IDLER CRANK (22) TO PRE-
R VENT FORWARD MOVEMENT OF CROSS SHAFT CRANK
R (885B) INTO CONTACT WITH PRATT AND WHITNEY
R GEARBOX BREATHER OVERBOARD DRAIN TUBE.
R NOTE: Protect drain tube with split hose during

R dissassembly.
(12) Remove cotter pin (35), nut (36), washer (37), bolt
and rod end (39).
(13) Remove cotter pin (40), nut (41), washers (42), bushing
(43), bolt (44), and cam assembly (45).
(14) Remove locknut and keyed washer, attaching switch (48) and
remove switch (48).
(15) Remove bolts (53) and washers (54), if not removed,

remove bolts (50), washers (51), support (52),
supports (55 or 56).
(16) Remove nut (57), bolt (59), shim (58), and bracket
61) from flange N.
(17) To remove thrust reverser interlock control, remove cotter

pin (879), nut (880), washer (881), and bolt (882).
lockwire (883), loosen nut (885), and disconnect rod
(884) from fuel control crank assembly.
(18) Remove nuts (901), washers (902), bolts (903), and bracket
(904). Remove aft locknut at fitting on aft firewall
support.
(19) Remove nuts (887B and 888), washers (887 and 889i, spacer
(887A) from flange H, screws (886 and 890), clamps (891),
and control assembly (892).
CAUTION: EXERCISE CARE DURING REMOVAL AND STORAGE OF CON-

TROL ASSEMBLY (892) TO PREVENT KINKING. STORE
IN FIGURE 8 SHAPE INSTEAD OF CIRCULAR SHAPE.
71-00-1
CODE 1 McDONNELL DOUGLASCORPORATION PROPRIETARYINFORMATION-
Page Ii0 Use or disclosureof thesedala sublecl to RESTRICTIVE Dec 1/81
LEGEND on .tie pageor f0rs! page
Printed in U.S.A.
mD-80
FLANGEH
FLANGE
J
J1
FLANGE
J2
FLANGE
K
I RA7-45A
Thrust Reverser Control Removal

Figure 105 71-00-1
CODE 1
Mar 1/80 Use or disclosure of these data subject to RESTRICTIVE Page iii
LEGEND on coils pageor first pigs
mD-SO
R (20) Remove nuts (62), washers (63), bolts (64), and cover
R (21) Remove nuts (66), washers (67), bolts (68), supports

R 70), and spacers (71 or 72).
R (21a) Remove bolts (72A or 72B and 72C), washers (73A or 73B
R 73C), and bracket (75) on left engine only.
R (22) Remove bolts (73), washers (74), and brackets (76) on

R engine only.
(23) Remove bolts (875 and 876), washers (877), nut (877A),
bracket (878).
(24) Remove nuts (893), washers (894), screws (895), and

(.896) from flange
(25) Remove screws (897 and 898), washers (899), and support
assembly (900) from flange
(26) Remove support (909) by removing bolts (906 and 907),

washers (908).
(27) Remove bolts (910 and 911), washers (912), nut (912A),
bracket assembly (913) located between flanges E and El.
71-00-1
Page 112 Use or dilclolurl of lhlle dst| subject to RESTRICTIVE Oct 1/91
LEGEND on title pegeor firs! p|ge.
PRINTEDIN U.S.A-
roD-SO
FLANGE El
RA7-~6C
R Thrust Reverser Control Bracket Removal

Figure 106
71-00-1
CODE 1
Jan 1/92 Page ll2A
mD-80
(28) Remove nut from end of fuel control inner cross-shaft.
(29) Remove fuel shutoff crank (885A) and thrust reverser

interlock idler crank (885B) from cross-shaft.
CAUTION: USE CARE WHEN REMOVING FUEL SHUTOFF AND [NTERLOCK

IDLER CRANKS (885A AND 885B) TO PREVENT DAMAGE TO
TEFLON-LINED SLEEVE BEARING IN INTERLOCK IDLER
CRANK (885A).
(30) Remove nut and throttle crank (885C) from outer cross-shaft.
R (31) Replace cross-shaft nuts removed in preceding steps (28) and

R (30).
71-00-1
CODE 1
Page II2B Oct 15/92
MCOONNELL
O(]UCL:.S CORPORATION
PROPRIET,~RYINFORMATION- USe or d~$closure of I.ese ealf| suOlec! TO RESTRICTIVELEG[NO on t,|le o|oe ot ftrsl DIIoe
mD-80
OIL TANK
SCUPPERDRAIN "/
ENGINE
ACCESSORY
CASE
THROTTLECRANK
OUTERCROSS-SHAFT
FUEL CONTROL
INNER CROSS-SHAFT
FUEL SHUTOFFCRANK INTERLOCKIDLER CRANK

RA7-156
Lef-t Side Fuel Control Cranks Removal

Fiqure 106A 71-00-i
McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION - CODE" 1
Dec -i / 80 Use or disclosure of these data subject to RESTRICTIVE Page I12C
LEGEND on title psge or first psge.
mD-SO
(32) Remove nut from end of fuel control inner cross-shaft.
(33) Remove fuel shut-off crank (909A).
(34) Remove Pratt & Whitney fuel shutoff crank.
(35) Remove nut from other cross-shaft.
(36) Remove throttle crank (909B).
(37) Install Pratt & Whitney spacer and replace nut on outer
cross-shaft.
(38) Install Pratt & Whitney spacer and replace Pratt &
Whitney fuel shut-off crank on inner cross-shaft.
71-00-i
CODE 1 Usa or disclosureof thesedata subject to RESTRICTIVE Jun 1/81
Page ll2D LEGEND on title pllge or first page
Prmtecl in U.S.A.
mD-SO
CROSS-SHAF1
(INNER)
\
FUEL SHUTOFF
CRANK
RA7-157A
Right Side Fuel Control Cranks Removal

Figure 106B 71-00-1
- CODE 1
jun~ 1/81 Useor disclosureof thesedatasubjectto RESTRICTIVE Page 113
LEGENDonlille pageor first page.
mD-SO
5. Accessory Case - Aft Side - Component Removal

(See Figures 107 through 113)
R A. Remove Components (Ref. IPL Figure 1101)
(i) Disconnect fire detector system electrical connector plugs

in four places, and remove ground wire screws in two
places.
(2) Remove camloc stud assembly (625), washer (626), and camloc
support clamps (608) starting at each end of detector
assembly and leaving one clamp in the center on each side
for support. Remove fire detector assembly (609).
CAUTION: EXERCISE CARE IN HANDLING FIRE DETECTOR ASSEMBLY

TO AVOID BENDING DETECTOR ELEMENT.
71-00-1
Page 114 Useor disclosureof these dlla subjectto RESTRICTIVE
Mar 1/81
LEGENDon title pageor first plge.
Prmtecl Jn U.S.A.
mD-SO
I
CONNECTOR
PLUG
ELECTRICAL
CONNECTION
DETAIL
\
VIEW A
SUPPORT
TUBE
FASTENER
CAMLOC
FASTENER
DETAIL
RA7-41
Fire Detector-System Removal

Figure 107 71-00-1
CODE 1
Sep 1/79 Useor disclosure of these data subject to RESTRICTIVE Page 115
LEGEND
on title plge or first peile.
ITID-BO
(3) Disconnect drain hose (348), inlet hose (349), and outlet
hose (350) at hydraulic pump (I010); and allow fluid
hoses to drain into suitable container to prevent spillage.
WARNING: HANDLE SKYDROL HYDRAULIC FLUID WITH CAUTION AS IT

IS INJURIOUS TO SKIN AND EYES ....
(4) Remove nut (337), screws (334 and 338), and clamps (335,
336, and 339) from engine flange H and hose assemblies (348,
349, and 350).
(5) Remove screw (340) and clamps (341 and 341A) from support
assembly (376); and remove nut (373), washer (374),
(375), and support assembly (376) from engine flange
(6) Remove nut (342), clamp (345), spacer (344), screw

and clamps (346 and 347) from hose assemblies (348, 349,
350).
(7) Remove hose assemblies (348, 349, and 350) from tees (358,
361, and 364).
(8) Disconnect 2 electrical connectors, remove union (351) and

packing (352) from hydraulic pump (i010).
(9) Remove coupling joining hydraulic pump and accessory gear

case. Separate hydraulic pump (I010) from adapter
accessory gear case. Remove six nuts (354), washers (355),
and gasket (353) from hydraulic pump pad.
(10) Remove nuts (315), screws (316 and 317), and clamps (318,
319, and 320) from tube assemblies (321, 322, and 323).
(ii) Remove nuts (324, 327, and 330), washers (325, 328,
331), unions (326, 329, and 332) and tube assemblies (321,
R 322, and 323) from bracket assembly (367).
(12) Remove nuts (369), washers (366 and 370), bolts (365
371), and bracket assemblies (368 and 372) from engine
flanges J and Jl.
(13) Remove nuts (356, 359, and 362), washers (357, 360,
363), tees (358, 361, and 364), and tube assemblies (321,
R 322, and 323) from bracket assembly (368).
(14) Remove nuts (369), washers (366 and 370), bolts (365
371), and bracket assemblies (367 and 372) from engine
flanges J and J1.
71-00-1
CODE 1 1/86
Page 116
- Dec
Useel disclosure of th¢|l datasubiec!to RESTRICTIVE
LEGENDon lille pageor tint page.
mD-SO
\
\
\
\\
FLANGE
H
/
/-~ RA7-92B
Hydraulic Pump and Hose Removal

Figure 108 (Sheet i) 71-00-1
McDONNELl DOUGLAS CORPORATION PROPRIETARY INFORMATION -
CODE 1
Dec 1/81 Use or rlll¢lolure o| these dltl subjlc! to RESTRICTIVE Page 117
LEGEND on title pege or fir|! Dege.
mD-80
R (15) Remove screws (309 and 310), washers (311) and clamps (311A
R and 312) from tubes (313 and 314). Disconnect and remove
R tubes (313 and 314) from tees (305 and 308) at brackets
R and 381).
(16) Disconnect and remove tubes (299, 300, 301, and 302) from
tees (305 and 308) and unions (308C). Remove nuts (303
306) and washers (304 and 307) from tees (305 and 308)
brackets (380 and 381).
(17) Remove nuts (377), washers (378), bolts (379), and brackets
(380 and 381).
(18) Remove screws (112), washers (I13), and clamps (114)

tube assemblies (115 and 116 on left engine, or 117 and 118
on right engine).
(19) Disconnect and remove tube assemblies (115 and 116 on left
engine, or 117 and 118 on right engine) from unions (308C).
(20) Remove tubes (108 and 109 on left engine, or ll0 and iii on
right engine) from unions (308C).
(20a) If necessary, remove nuts (308A), washers (308B) and unions

(308C) from flange
(21) Remove caps (119, 120, and 121) from tees (358, 361,
364) and caps (119 and 120) from tees (305 and 308).
71-00-1
McOONNELLDOUGLASCORPORATIONPROPRIETARYINFORMATION -
CODE 1 Use or discleure of these data subject to RESTRICTIVE
Page 118 LEGEND on title page or first page.
Sep 1/85
PRINTEDIN U S.A.
mD-SO
lIGHT HAND
ENGINE
/
\
\ ,’
RIGHT HAND
ENGINE
%\
\
\
\
\
,"\
\
RA7-93B
Hydraulic Pump and Hose Removal

Figure 108 (Sheet 2)
71-00-I
McDONNELL DOUGLAS CORPORATION PROPRIETARY
INFORMATION
-
Useor disclosure
of thesedotesubjectto RESTRICTIYE CODE 1
LEGENDontitle pageor first page. Page 119
Dec 1/81
PRINTEDIN U S A.
mD-80
R (22) Remove nuts (977A), screws (978), washers (979), and
(980) from engine Pt7 tube assembly (981).
(23) Disconnect tube assembly (981) from engine Pt7 port at top
of engine, and reducer (982) on right hand side of engine.
R (24) Remove nuts (982A), screws (983), washers (984),

(985), tube assembly (986), nut (i000), washer (i001),
(1002), and clip (1003) from engine flange
(25) Disconnect tube assemblies (986 and 974) from tee (989)
bridle support bracket. Remove nut (987), washer (988),
tee (989) from bridle support bracket (368).
(26) Remove nuts (969), washers (970), screws (971), clamps

and 973), and tube assembly (974).
(27) Disconnect tube assembly (974) from union (977). Remove

(975), washer (976), and union (977) from bridle support
assembly (367). Remove cap (203) from union (977)
caplug (989A) from tee (989).
71-00-1
CODE 1
Page 120 McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION
-
Apt 15/95
Useor dzsclosureo[ these data subject to RESTRICTIVE
LEGENDon htle pageor fzrst page
mD-80
/
/
RA7-94
B
Pt7 Tubing Removal
Figure 109
71-00-1
McOONNELLDOUGLASCORPORATIONPROPRIETARYiNFORMATION -
Use or disclosure ol tbese dots sabject to RESTRICTIVE CODE 1
Dec 1/81 LEGEND an litl,~ page or first page. Page 121
PRINTEDIN U S A.
mD-80
(28) Remove lockwire (383), bolts (384), brackets (446 and 446A),
orifice (385), packing (386), clamps (387), and hose
from duct assemblies (388 and 391).
(29) Remove clamp (390) and duct (391) from cap assembly (394).
(30) Remove lockwire (329), five screws (393), and cap (394)
generator housing.
(31) Remove nuts (395), washers (396), screws (397), retainer

(398), and seal (399) from duct assembly (402).
(32) Remove screws (400), washers (401), gasket (403), and

assembly (402) from shroud half (404).
(33) Remove shroud halves (404 and 405) by uncoupling T-bolt,

disconnecting clamps, and removing left shroud (405) from
bottom. Rotate right shroud (404) 180 degrees counter-
clockwise and remove.
(34) Remove terminal block cover supplied with generator, and

disconnect generator harness (572) from terminals
generator.
(35) Remove fairlead assembly, clamps, and bracket from generator

harness (572).
(36) Disconnect electrical plug from generator control circuit

receptacle.
(37) Loosen 12 generator attaching nuts (523) approximately three

turns. Rotate generator about 7 1/2 degrees
counterclockwise.
,CAUTION: GENERATOR WEIGHT IS APPROXIMATELY 83 POUNDS

(37.68 KG). PROVIDE ADEQUATE SUPPORT DURING
REMOVAL.
(38) Remove generator (1012) from CSD (1014) by moving generator

aft 1 3/4 inches to disengage generator shaft from CSD
(1014).
(39) Remove dust cover (915), coupling half (916), and packing
(917) from Constant Speed Drive (CSD) (1014).
(4O) Remove dust cover (918), coupling half (919), and packing
(920) from CSD (I014). Remove lockwire (921), plug
packing (923), bolts (926), washers (927), clip (928),
(924), and packing (925) from CSD (1014).
71-00-1 o
CODE 1 Useor disclosureof these data subject to RESTRICTIVE
Page 122 LEGENOon t/tie pageor first page. Jun 1/82
mD-80
ENGINE
BLEED
PAD
DUCT
"GENERATOR
CONTROL
HARNESS
CSDTRANSMISSION
T1 T2
COOLING
VENT
¯ SHROUD
CAP
"SHROUD
TYPICAL
TERMINAL
INSTALLATION
TERMINAL
INSTALLATION
TERMINAL WIRENO. @ SELF-
LOCKING
NUT
T1 XIA2A
LOCKWASHER
T2 X2A2B
13 X3A2C FLATWASHER
T4 X4A2N
X5A2N ~¢;~ STUD
T5 WIRETERMINAL
T6 X6A2N
Generator Removal RAT-g5c

Figure ii0
McDONNELL DPUGLAS CORPORAT|ONPROPRIETARY INFORMATION - 71-00-I

Use or disclosure o! Ihese dill SBDjeCl to RESTRICTIVE CODE 1
Apr 1/92 LEGEND on title ptge or firsl page.
Page 123
PRINTEDiN U.S.A.
rnD-sO
(41) Remove nut (929), washers (930), screw (931), and
(932) from hose assembly (933). Disconnect and remove union
(939) from hose assembly (933)and tube assembly (953).
(42) Disconnect hose assembly (933) from CSD (1014). Remove

R (934) or switch (934A), packing (935), tee (936), nut
and packing (938) from CSD (1014).
(43) Remove nut (940), washer (941), screw (942), and clamp
from hose assembly (944).
(44) Disconnect hose assembly (944) from CSD (1014). Remove

union (945) and packing (946) from CSD (1014).
(45) Remove union (947) and hose assembly (944) from

assembly (954).

(951 and 952) from tube assemblies (953 and 954).
(47) Remove tubes (953 and 954) from heat exchanger (1013).
Remove reducers (955 and 957) and packings (956 and 958)
from heat exchanger (i013).
(48) Remove nuts (959), washers (960), and CSD oil heat exchanger
(1013) from engine.
(49) Remove drain subassembly clamp (837), seal (838), union

(839), and packing (840) from
NOTE: Drain residual oil in CSD (1014) into a suitable

container to prevent spillage.
(5O) Disconnect electrical connector at CSD (1014).
(51) Loosen 12 nuts (1017). Rotate CSD counterclockwise and move

aft in a straight line until spline shaft is clear. Remove
packing (1015) and gasket (I021) from adapter plate (1020).
CAUT I ON: WEIGHT OF CSD IS APPROXIMATELY 78 POUNDS

REMOVAL.
(52) Remove 12 screws (I019) to remove adapter plate (1020),

gasket (1018), and packing (1022) from accessory gear case.
71-00-1
Use or disclosureof theee data subject to RESTRICTIVE
Page 124 LEGEND on title pageor first page.
Jan 1/91
PRINTED
IN U.S.A.
mD-SO
//,,’
ENGINEROTATED
90 DEGREES
COUNTERCLOCK
WISE
CSDADAPTER
PLATE
SCREW
TIGHTENING
SEQUENCE
SUPPLY
HOSE
CONSTANT
SPEED
DRIVE
UNIT
RA7-96B
CSD and Oil Heat Exchanger Removal
Figure iii
71-00-i
McDONNELLDOUGLASCORPORATIONPROPRIETARY ~NFORMATION-
Use or disclosure ol ;hose data subject to RESTRICTIVE CODE 1
Apr 1/91 LEGEND on title page or hrsl I)aoe. Page 125
PRINTEDIN U S A
mD-80
R (53) Remove nuts (592 and 593), washers (592A and 594), screws
(595), and clamp (596), filter (597) and tube assembly
from engine flange H.
(54) Remove nut (167), washer (168), screw (169), and

(170) from tube assembly (171).
(55) Remove nut (140), washer (141), bolt (143), and link (144)
from duct assembly (158).
(56) Remove nut (159), washer (160), bolt (162), and link
from duct assembly (166).
(57) Remove nuts (140 and 159), washers (141 and 160), bolts
and 161), and links (144 and 163) from engine flanges J
H.
(58) Remove nuts (145), washers (146), bolts (147 and 148),
link (149) from support assembly (155) and duct assembly
(158).
R (59) Remove nuts (150 and 153), washers (151), bolts (154)
R screws (152) from support assembly (155) and engine flanges
J and Jl.
(60) Remove pins (156) and clamps (157) connecting ducts (158
166) at bottom centerline and upper tee.
(61) Remove pin (164) and clamp (165) connecting duct assembly
(166) to starter (604).
(61a) If installed, remove nut (603B), washers (603C), spring

(603D), lever (603E), spacer (603F), bolt (603G),
bracket (603H).
(62) Remove valve (598) from starter (604).
(63) Remove pin (599), clamp (600), and coupling (601A)

starter (604).
(64) Loosen clamp retaining defector assembly (601) and remove

deflector assembly (601) from starter (604).
(65) Loosen forward coupling assembly clamp from starter (604)

and remove flange assembly.
(66) Remove nuts (602) and gasket (603) from starter flange
assembly.
71-00-i
CODE 1
Page 126 McDONNELLDOUGLASCORPORATIONPROPRIETARYINFORMATION- Jul 15/92
Useor d,sclosureof these data sublectto RESTRICTIVE
roD-SO
FLANGE j~
FLANGE
H
FLANGE
J1
LEFTHANDENGINE
LEFT
SIDE
RA7-97A
Starter System Removal - Left Engine

Figure 112
71-00-1
McDONNELL DOUGLASCORPORATIONPROPRIETARY )NFORMATION
Use or disclosure of these date subJqct to RESTRICTIVE CODE 1
Dec 1/81 LEGEND on title page or first page Page 127
PRINTEDIN U $ A
mD-SO
(67) Remove nut (172), washer (173), screw (174), and clamp
from tube assembly (176).
(67a) Remove nut (172), washer (173), screw (174A), and

R (175A) from tube assembly (176A and 591) (Configuration
-5O3).
(68) Remove nuts (593), washers (594), screws (595), clamp
nut (592), washers (592A), and filter (597) from
flange H.
(69) Remove tube assembly (176) from duct assembly (179)

starter valve (598).
R (69a) Remove tube assembly (176A and 591) from filter (597),
assembly (179A), and starter valve (598) (Configuration
-503).
(70) Remove pin (177 and 599) and clamp (178 and 600)
starter (604) and duct assembly (179). Remove duct assembly
(179) from starter (604).
(70a) If installed, remove nut (603B), washer (603C), spring

(603D), lever (603E), spacer (603F), bolt (603G),
bracket (603H).
(71) Remove valve (598) from starter (604).
(72) Remove pin (599), clamp (600), and coupling (601A) from
assembly (179) and starter (604).
(73) Loosen clamp retaining deflector assembly (601) and remove

deflector assembly (601) from starter (604).
(74) Loosen forward coupling assembly clamp from starter (604)

and remove flange assembly. Pull starter (604) aft
disengage spline. Remove starter and flange assembly.
(75) Remove nuts (602) and gasket (603) from starter flange
assembly.
71-00-1
CODE 2
Page 128 Jan 15/93
McDONNELL DOUGLAS CORPORATION PROPRIETARY iNFORMATION
-
Useor disclosureof thesedata ~,ublecl Io RESTRICTIVE
LEGENDon t,lle pageor hrst page
mD-BO
FLANGE H
-503 CONFIGURATION
RIGHT-HAND ENGINE,
LEFT SIDE.
RA7-215
Starter System Removal - Right Engine

Figure 113
71-00-1
McDONNELl. DOUGLASCORPORATIONPROPRIETARYINFORMATION -
Use or disclosure of these dill subject to RESTRICTIVE CODE 2
Sep 1/88 LEGENO on title page or firs= page. Page 129
PRINTEDIN U S A
ITID-80
Burn-Thru Barrier and Fire Detector - Component Removal
.
(See Figure ll4)
A. Remove Components (Ref. IPL Figure ii01)
(I) Remove safety wire from end fittings in four places, and
disconnect electrical connectors and ground connector.
(2) Remove screws (91), washers (92), and fire detector

assemblies (89 and 90). Installprotective caps
connector and receptacle.
CAUTION: CARE MUST BE TAKEN DURING REMOVAL, NOT TO BEND

ELEMENT WHEN CLEARING PNEUMATIC DUCTS AND OTHER
EQUIPMENT OR STRUCTURES IN THE AREA.
R (3) Remove nuts (98, 98A, and 101), washers (’97, 97A, 99,
R 102), screws (96, 96A, and 103), bolt (I00), screws (104
105), and burn-thru barrier (95).
R (4) Remove nut (94A), washer (94B), bolt (94C), and

R assembly (94D) from bracket assembly (94G).
71-00-1
McOONNELLDOUGLASCOIIPORATIGI~ PROPRIETARYINFORMATION-
CODE 1 Use or disclosure o| these dote sobiect to RESTRICTIVE
Page 130 LEGEND on title pege or Ilrot pege.
Jul 1/90
PRINTEDIN U.S.A.
mD-SO
\ \
\
I \ \
RA7-74B
Burn-Thru Barrier & Fire Detector Component Removal

Figure 114
71-00-1
CODE 1
Jan 15/93 Page 131
McDONNELLDOUGLASCORPORATIONPROPRIETARY INFORMATION -
Use or d,sclosure of these data subject to RESTRICTIVE
IF~:N[1 on t,llp Dan. or flrs~ nao~
mD-80
¯ Enqine Upper Quadrant - Component Removal
(See Figures ll5 and 166)
R (I) Remove pins (if installed)(182 or 189), clamps (183 or

and cap assemblies (184 and 191) on low ard high pressure
manifolds.
CAUTION: CAP DUCT FLANGES AND COVER ENGINE PORTS WITH

SUITABLE CAPS TO PREVENT DAMAGE TO MATING SURFACES
AND ENGINE CONTAMINATION.
R (2) Remove pins (if installed)(185 or 197), clamps (186 or

duct assembly (187), and bleed air check valve (188 or 200).
(3) Remove nuts (192), washers (193), bolts (194 and 195),
assembly (196), and duct assembly (199) on right engine
only.
(4) Cut lockwire, remove bolts (267) and washers (268),

slide low pressure manifold (274) to right until left flow
limiter bellmouth (276) contacts engine bleed port wall.
(5) Lift manifold (274) slightly and tape left flow limiter
(276) securely to engine bleed port.
(6) Slide manifold (274) to left until right flow limiter

bellmouth (276) contacts outboard wall of manifold (274).
(7) Lift manifold (274) and right flow limiter (276) slightly
and tape right flow limiter securely to manifold (274) right
inlet.
(8) Remove manifold (274) and right flow limiter (276)

engine.
CAUTION: USE CARE IN REMOVING MANIFOLD (274) TO ENSURE THAT

FLOW LIMITERS (276) DO NOT DAMAGE ENGINE PORTS
DURING REMOVAL.
(9) Remove right flow limiter (276) from manifold (274).
(10) Remove left flow limiter (276) from engine port.
(ii) Remove pin (289) and flange clamp (290).
(12) Cut lockwire, remove bolts (267) and washers (268),

carefully remove high pressure manifold (269).
R (13) Remove packings (270) and flow limiters (271).
71-00-i
CODE 1 McDONNELLDOUGLASCORPORATION PROPRIETARYINFORMATION-
Page 132 Useor disclosureof thesedeta subject to RESTRICTIVE
LEGENDon title pageor firat pege Jul 15/92
mD-80
RIGHT
MANIFOLD
PORT
LEFT
BLEED
LOW PRESSURE PORT
~
~
/
~
~
L’
’TE
RIGHT
FLOW
’EFT
"~_~.;;&S~’~"~’"
°"~"~"~
LIMITER
"~-’-=,/-..,
i’~"
RIGHT
BLEED
PORT
RIGHT HAND
ENGINE
o-
o°
LEFT HAND
ENGINE
NOTE:
DEMOUNTABLEPOWERPLANT
MISC. EQUIPMENTREF.
FIGURE 1101 (SHEET 7)
CAG(IGDS) ITEM 200A THRU 200J. RA7-80A
Pneumatic Ducts Removal

Figure 115
71-00-1
CODE 1
Nov 15/02 Page 133
McDONNELLOOUGLASCORPORATIONPROPRIETARYINFORMATION -
mD-80
(14) Disconnect and remove duct assembly (278) located between
flange A and thermostatic valve (285).
CAUTION: USE SUITABLE CAPS ON MANIFOLD FLANGES AND THREADED

CONNECTIONS TO PREVENT DAMAGE TO FLANGE FACES.
(15) Remove union (279) and gasket (280)
(16) Remove 4 nuts (281), washers (282), bolts (283),

(286), and thermostatic valve (285).
(17) Remove 4 nuts (281), 4 washers (282), 2 bolts (283),

bolts (284), shutoff valve (287), and gasket (286).
R flange (288) from duct (293 or 293A)
(18) Remove screw (291), clamp (292), and duct (293) located
between shutoff valve (287) and thirteenth stage pneumatic
manifold assembly (269).
(18a) Remove nuts (291A), washers (291B), screws (291C)

(292A and 292B), and duct (293A) located between shutoff
valve (287) and thirteenth stage pneumatic manifold assembly
(269).
R (19) Remove nuts (294 or 294A), washers (295), bolts (296),

R bracket assembly (297 or 297A).
71-00-1
CODE 1
Page 134 McDONNELLDOUGLASCORPORATIONPROPRIETARYINFORMATION- Jul 15/92
Useor d,sclosureof these data subjectto RESTRICTIVE
LEGENDon lille Pageor firs! Page.
mD-SO
¯ .\\ \
.,~-,:... \" ,
",~’\
\\\ \,,,
o
\
¯ . ° ¯ ¯ \’,\
.~"’’"-. ~’.\\ ", FLANGE G ’\’,
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i \ ,,\~,,, \ ’,\’i I II /,’/. ./
.-\\ .; t’,l ,,., i )
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it
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/
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L,’-
-.\\
\
CAG(IGDS) RA7-81C
Nose Cowl Anti-Icing Removal

Figure 116
71-00-1
CODE 1
Nov 15/96 Page 135
-
Useor disclosure
ol theseIlais subiectIo RESTRICTIVE
LEGENDontitle pageor hrsi page
ITID-SO
¯ Accessory Case and Engine Left Side Component Removal
(See Figures 117 thru 121)
A. Remove Components (Ref. IPL Figure ll01)
R (1) If applicable, remove nut (742A), washer (742), screw (741A)

R and clamp (742B) from bracket (766D).
R (la) Remove nuts (742A), washers (742), screws (741A),

R (742B), and remove tube assembly (749) from tee (758)
R union (784) at LP2 port on engine.
(2) Disconnect and remove tube assembly (748) from tee (758)
low oil pressure warning switch (773) OIL port.
(3) Disconnect and remove tube assembly (747) from tee (758)
low oil pressure warning switch (773) VENT port.
R (4) Remove nuts (742A), washers (742), screws (741A),

R (742B), and tube assembly (746) from tee (758) and LV3
R on engine.
R (5) Remove nut (742A), washers (742 and 742D), screws (741
R 742C), clamps (742B and 743), spacer (743A), and
R assembly (745) from oil filter differential pressure switch
R (772) HI port and LP5 port on engine.
R (6) Remove nut (742A), washers (742), screws (741 and 741A),
R clamps (742B), and tube assembly (744) from oil filter
R differential pressure switch (772) LO port and LP6 port
R engine.
(7) Remove tees (758), nuts (759), and packings (760) from
pressure transmitter (762) pressure and vent ports.
(8) Disconnect electrical connectors from oil pressure trans-

mitter (762), low oil pressure warning switch (773), and
filter differential pressure switch (772).
(9) Remove nut (761) and oil pressure transmitter (762)

bracket (766) on engine flange El.
(10) Remove unions (767) and packings (768) from low oil pressure
warning switch (773) and oil filter differential pressure
switch (772).
(ii) Remove nuts (769), washers (770), screws (771), and low
pressure warning switch (773), oil filter differential
pressure switch (772) from bracket assembly (776).
(lla) If applicable, remove nuts (766A), washers (766B), bolts

(766C) and bracket (766D).
71-00-1
CODE 1
Page 136 May 15/96
McDONNELLDOUGLASCORPORATIONPROPRIETARYIItFOHMATION -
UsJ or disclosure of tkeie dill subject to RESTRICTIVE
LEGEND on title plgl or llrst plgi.
mD-80
R (12) Remove lockwire (750), nuts (754, 763, 775A, and 777),
washers (755, 764, 775, and 778), spacer (752), bolts (751,
756, 765, and 779), screw (774), and brackets (753,
766, 776, and 780).
(12a) Remove P&WA attaching bolts and oil tank safety cap (809A).
71-00-1
CODE 2
Hay 15/96 Page 136A
McDONNELLDOUGLASCORPORATIONPROPRIETARYINFORMATION -
Use or disclosure ol these dsta Sob)act tO RESTRICTIVE
LEGENDon title page or I|r~ page.
mD-BO
This Page Intentionally_Left Blank.
71-00-1
McDONNELLDOUGLASCORPORATION PROPRIETARYINFORMATION-
CODE 1 Use or disclosure of these dlts subject tO RESTRICTIVE
Page 136B LEGE.~D on title pageor first psge. Mar 1/85
mD-SO
OIL LOW
PRESSURE OIL FILTER
WARNING DIFFERENTIAL
SWITCH PRESSURE
SWITCH
OIL
PRESSURE
TRAF
PRESSURE
PORT
% \
\
LP2
LV3 LP6 LP5
Accessory Case & Engine Left Side RA7-I54D

Component Removal - Oil System
Figure 117
71-00-1
CODE 2
May 15/96 Page 137
Use or d*sclosure of these data subject to RESTRICTIVE
LEGEND on title page or first page
mD-80
(13) Remove cap assembly (203) from elbow (968) on left engine
from elbow (996) on right engine.
R (13a) Remove nuts (961A), screws (962), washers (963), and

(14) Remove Pt2 tube assembly (965) from elbow (968) and
(998).
(15) Remove nut (996), washers (967), and elbow (968)

bracket at engine flange D.
(16) Remove unions (784) and packing (785) from LP2 port
engine.
(17) Disconnect oil temperature bulb (782) electrical connector.
(18) Remove lockwire (781), oil temperature bulb (782),

packing (783) from port on top side of oil cooler.
71-00-1
CODE 1
Page 138 Apt 15/95
-
Use or disclosureol these dote subjec! to RESTRICTIVE
LEGEND on title pageor first page
mD-SO
FLANGED
I
LP2 PORT~
RA7-83
B
Accessory Case & Engine Left Side
Component Removal - Pt2 Cal System
Figure 118 71-00-1
McDONNELL DOUGLAS CORPORATION PROPRIETAR" ’NFORMATION - CODE 1
Mar 1/85 Use ol disclosme of these dill sublec! to RESTRICTIVE Page 139
LEGEND on Iitle page or firs! page.
mD-SO
(19) Disconnect fuel flowmeter transmitter (655) electrical
connector.
(20) Remove three P&WA furnished nuts from studs on aft end
of fuel/oil heat exchanger to release fuel flowmeter
transmitter support bracket.
(21) Provide container to catch residual fuel and disconnect

fuel flowmeter transmitter (655) fuel inlet line from
inlet connector tube.
(22) Remove fuel flowmeter transmitter attaching bolts, elec-

trical wiring clamp and bracket, and remove fuel flowmeter
transmitter (655) and adapter (657) from outlet tubing.
(23) Remove lockwire (656), fuel inlet tube, retainer (653),

and gasket (654) from adapter (657).
(24) Remove P&WA tube connector and lock plate from fuel flow-
meter transmitter to remove retainer (653), gasket (654),
and packing (658).
(25) Install P&WA connector and lock plate on P&WA adapter

using gasket (654) and retainer (653). Install fuel inlet
connector tube, gasket (654), and retainer (653) on
adapter. Install P&WA adapter on fuel inlet connector in
place of fuel flowmeter transmitter (655).
(26) Connect fuel inlet line and attach bracket to studs on aft
end of fuel/oil heat exchanger. Install bracket over fuel
inlet connector end.
71-00-1
CODE 1 ~cDONNELLDOUGLASCORPORATIONPROPRIETARYINFORMATION-
Use or disclosureof thesedata subject to RESTRICTIVE
Page 140 L,~CEI~Dont,tie pageor first page
Sep 1/79
mD-SO
FLANGED FLANGEE
FLANGEC
\
FUEL/OIL FUELINLET
COOLER CONNECTOR
ADAPTER
~RACKET
FUEL
FLOWMETER
LOCK N~
P & W ADAPTER V
!
RA7-84

Component Removal - Fuel Flowmeter
Figure 119 71-00-1
CODE 1
McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION -
Sep 1/79 Use or disclosure of these data subject to RESTRICTIVE
Page 141
mD-SO
(27) On left engine only, proceed as follows:
(a) Remove screw (211), washer (212), clamp (213) from

assembly (215).
(b) Remove tube assembly (215) from plate (209) and elbow
(689).
(c) Remove nuts (206), washers (207), bolts (208),

R (209), and gasket (210) from tube assembly (682).
(28) Remove nut (687), washer (688), and elbow (689) from
assembly (694).
(29) Disconnect tube assembly (694) from tube union (690) under
lower right side of engine.
(30) Support tube assembly (694) and remove nuts (690A), washers
(692), screws (691 and 691A), clamps (693), and
assembly (694) from engine.
71-00-1
CODE 1
Page 142 Apt 15/94
-
Useor disclosure of these data subject to RESTRICTIVE
LEGENDon title pageor hrst page
mD-80
FLANGE
G
RA7-85
Accessory Case and Engine Left Side

Component Removal - Fuel Tubing
Figure 120 71-00-1
CODE 1
Sep 1/79 Usa or disclosure of these data subject to RESTRICTIVE
Page 143
mD-SO
(31) Remove lockwire (786), cap assembly (791), bolt (787),
packings (789 and 790), and tee (788) from LV3 port
engine accessory case.
(32) Remove lockwire (786), bolt (792), packings (794 and

and elbow (793) from LP6 port on engine accessory case.
(33) Remove lockwire (786), bolt (792), packings (794 and

and elbow (793) from LP5 port on engine accessory case.
(34) Disassemble oil tank oil level sight gages by removing

lockwire (786), retainer bolts (802), washers (801)
nuts (800). Remove retainer (803), reflector (799),
viewer (797), cap (796), two washers (798), and packing
(804) from each sight gage.
(35) Disconnect oil tank scupper drain tube (815) at port LD3
on engine. Remove union (816) and packing (817)
scupper port.
(36) Remove nuts (828), washers (829), screw (830), retainer

(831), and seal (832) from accessory case vent duct (835).
(37) Remove nuts (833) and washers (834) attaching accessory

case vent duct (835). Note flange positioning of installed
vent duct (835) to aid in assembly, and remove vent duct
(835) and gasket (836).
(38) Disconnect oil quantity transmitter (808) electrical con-

nector and remove nuts (805), washers (806), bolts (807),
transmitter (808), and packing (809) from oil tank.
71-00-1
Useor disclosureof these data subject to RESTRICTIVE
Page 144 LEGENDon title peg-, or first page
Sep 1/79
mD-SO
OIL TANK
SCUPPERDRAIN
J-’~ LPS
\ PORT
ENGINE
ACCESSORY
CASE
ENGINE
OIL
QUANTITY
TRANSMITTER RA7-86A

Component Removal - Accessory Case
Flgure 121 71-00-1
CODE 1
Dec 1/81 Use or disclosure of these date subject to RESTRICTIVE Page 145
LEGENDon Idle page or first page
mD-BO
R 8A. Magnetic Chip Detector Removal
(See Figure 121A.)
(i) Remove lockwire (583), magnetic chip detector (588)

packing (589) from rear compressor scavenge oil line
connector AP3 near flange J. Install suitable plug in
AP3 port.
(2) Remove lockwire (583), magnetic chip detector (588)

packing (589) from No. 1 bearing scavenge oil line con-
nector AP2 on accessory case near engine centerline.
Install suitable plug in AP2 port.

packing (585) from boss AP4 on right side of oil tank
mounting pad. Install suitable plug in AP4 port.

packing (587) from port API on lower front right side
accessory drive case. Install suitable plug in API port.
71-00-1
Page 146 Use or disclosureof thesedata subject to RESTRICTIVE
LEGEND on title pageor first page. Dec 1/82
mD-80
VIEW A
VIEW B
OIL TANK
~J
~I/~,/T ANK
.~,~
VIEW D VIEW C RA7-148
Magnetic Chip Detector Removal

Figure 121A 71-00-1
CODE 1
-
SEP 1/86 Useor disclosureof thesedata subjectto RESTRICTIVE Page 146A
LEGEND
ontitle pageor first page.
mD-SO
9. Accessory Case andEngine Lower Front Component Removal

A. Remove Components (Ref. IPL Figure 1101)
(i) Remove nuts (645), screws (646), retainer (647),

seal (648) from fuel/air heat exchanger duct (651).
R (2) Remove nuts (649), washers (650), bracket (518),

(651), and gasket (652) from fuel/air heat exchanger.
(3) Place suitable container beneath engine fuel tube (682)

to catch residual fuel; and remove lockwire (675),
drain plug (676), and gasket (677).
(4) Disconnect low fuel pressure switch (660) electrical

connector plug; and remove lockwire (659), low fuel
pressure switch (660), packings (661), elbow (662),
nut (663) from tubing (682).
(5) Remove nut (664), washers (665), screw (666), clamp

and jumper (668) from tubing (682).
(6) Support weight of tubing assembly (682) and remove nuts

R (673), washers (674), brackets (520 and 521), and
(674A) from tube assembly (682) and engine fuel pump.
(7) Remove nuts (678), washers (679), screws (680),

clamps (681) from tubing assembly (682).
(8) Remove screws (669), washers (670), nuts (671),

(672), and tube assembly (682) from engine.

bracket assembly (686) from engine flange
71-00-1
CODE i McDONNELLDOUGLASCORPORATION PROPRIETARYINFORMATION-
Useo~ disclosureof these data subjectto RESTRICTIVE Jun 1/82
Page 146B on li;.le pageor first po§e.
tEC’.ND
mD-aO
FLANGE
F FLANGE
FLANGE
E
FLANGE
G
R Accessory Case and Engine Lower Front

Component Removal - Fuel System
Figure 122
71-00-1
McDONNELLDOUGLASCORPORATIDNPROPRIETARYINFORMATION -
Use or disclosure of these data subject to RESTRICTIVE CODE 1
Jan LEGEND on title page or first page. Page 147
1/92
PRINTEDIN u.S.A.
mD-SO
(I0) Support tube assembly (815) and remove riut (811), screw
(812), clamp (813), and tube assembly (815) from clip
and collector assembly (873).
(ii) Remove nut (818), screw (819), and clamps (820 and
from tube assembly (822); and remove tube assembly (822)
from starter drive drain port LD5 and collector
assembly (873).
(12) Remove lockwire (823), bolt (824), elbow (825),

packings (826 and 827) from starter drive drain port LD5.
(13) Remove nut (843), screw (844), and clamp (845) from
assembly (850) and support assembly (849).
(14) Remove clamp (841), seal (842), and tube assembly (850)
from No. 4 bearing compartment drain port LDI4.
R (15) Remove union (851) from No. 4 bearing compartment drain

port LDI4.

port assembly (849) from engine flanges H and
71-00-1
CODE 1 Useor dtsclosufaof these data sublect Io RESTRICTIVE
Page 148 LEGENDon title pagaor first page. Jun 1/86
mD-80
FLANGEJ
/ /
¯ //
/
i
/
/ ,’
/
i
/
/
/
RA7-88A
Accessory Case & Engine Lower Front

Component Removal - Left Side Drain System
Figure 123 71-00-1
McDONNeLL DOUGLAS CORPORATIONPROPRIETARY
INFORMATION
- CODE 1
Jun 1/80 Useordisclosureof thesedatasubject
to RESTRICTWE Page 149
LEGEND
ontitle nileorfirst page
mD-SO
(17) Remove tube assembly (868) from hydraulic pump drive drain
port LD6 and collector assembly (873).
(18) Remove union (869) and packing (870) from hydraulic

drive drain port LD6.
(19) Remove tube assembly (863) from fuel pump drive drain port
LD8 and collector assembly (873).
(20) Remove lockwire (862), bolt (864), elbow (866), and

ings (865 and 867) from fuel pump drive drain port LDS.
R (21) Remove nuts (855), screws (856), and clamps (857)

R tube assembly (858).
R (21a) Remove nut (858A), washer (858B), screw (858C),

R angle (858D).
(22) Remove clamp (853), seal (854), and tube assembly

from elbow (859) at combustion chamber fuel drain port FDI.
(23) Remove elbow (859), nut (860), and packing (861) from
bustion chamber fuel drain port FDI.
(24) Remove screws (871), washers (872), and collector assem-

bly (873) from engine flange
71-00-1
Useor des¢losureof these dill subject to RESTRICTIVE
Page 150 LEGENDon title pageor first page Jun 1/80
mD-SO
FLANGE
J
LD6 ,’
HYDRAULIC /
PUMPDRIVE /
COMBUSTION
CHAMBER
FUELFD1
NO.4 BEARING
COMPARTMENT
LD14
RA7-89A
Accessory Case & Engine Lower Front

Component Removal - Right Side Drain System
Figure 124 71-00-1
McDONNELL DOUGLAS CORPORATIONPROPRIETARY
INFORMATION
- CODE 1
Jun- 1/80 Use
or disclosure
of these
datasubject
to RESTRICTIVE Page 151
LEGEND
ontitle pageorhrstpage.
mD-SO
i0. Accessory Case and Enqine Right Side Component Removal
(See Figures 125 and 126)
(i) On right engine only, proceed as follows:
(a) Remove nut (221), washers (222), screws (223), and

(b) Remove tube assembly (225) from plate (219) and tee (698).
(c) Remove nuts (216), washers (217), bolts (218),

(219), and gasket (220) from tube assembly (682).
(2) Disconnect electrical connector and remove nuts (574A and

575), washers (576), N2 tachometer generator (577),
gasket (578) from mounting pad at engine flange
(3) Remove union (690) from tube assembly (695).
(4) Support tube assembly (695) and remove nuts (690A), screws
(691 and 691A), washers (692), clamps (693), and
assembly (695) from tee (698).
(5) Remove nut (696), washer (697), and tee (698) from
assembly (702).
(6) Support tube assembly (702) and remove nuts (698A), screws
(699 and 699A), washers (700), clamps (701), and
assembly (702) from union (726) on eductor assembly (732).
(7) Remove nuts (703), washers (704), bolts (705), spacers

(705A), and bracket (706) from engine flange
R (8) Remove nuts (989B), screws (990), washers (991), and

(992) from tube assembly (993); and remove tube assembly
(993) from elbow (996) and tee (998).
(9) Remove nut (994), washer (995), and elbow (996) from bracket
at engine flange D.
(i0) Remove nut (997), tee (998), and gasket (999) from
engine port at bottom of engine between flanges A and B.
71-00-1
CODE 1
Page 152 Apt 15/95
-
Useor d~sciosureof these data sublect to RESTRICTIVE
mD-SO
F-
¯ t. " "; ~..., .- .’ -, ~ ° ";. :’: ." " ¯ .’. ,.
¯ "t ¯’" ....:..
,’:
\,
\
RA7-90B
Accessory Case & Engine Right Side
Component Removal - Fuel Tubing
Figure 125
71-00-1
McDOI~!NELL DOUGLAS CORPORATION PROPRIETARY INFORMATION -
CODE 1
Jul 1/90 LEGEi~Don title page or first page. Page 153
PRINTED
IN L;..’;.A."
mD-80
(ii) Remove cap assembly (717) from tee (720) and drain
residual fuel from eductor assembly.
(12) Remove nut (707), washer (708), screw (709), and

(710 and 711) from tubing assemblies (712 and 725)
remove tubing assembly (712) from eductor assembly (732)
and reducer (713) on engine fuel pump.
(13) Remove reducer (713) and gasket (714) from engine

pump.
(14) Disconnect fuel temperature sensing bulb (715) electrical

connector, and remove bulb (715) and gasket (716)
tee (720).
(15) Remove gasket (721), bolt (718), gasket (719), and

(16) Remove screws (722), washers (723), clamps (724),

tube assembly (725) from reducer (728) on eductor
assembly (732).
(17) Remove bolts (730), washers (731), and eductor assembly

(732) from eductor bracket (739).
(18) Disassemble eductor by removing unions (726 and 728) and

gaskets (727 and 729), and remove lockwire (733),
nozzle (734) and gasket (735) from eductor (736).
R (19) Remove screws (737 and 738A), washers (738 and 738B)
bracket (739) from engine flanges C and
71-00-1 McDONNELLDOUGLASCORPORATION PROPRIETARYINFORMATION-

CODE 1 Use or d=sclosureof these data subject to RESTRICTIVE
Page 154 Printed in U.$ A
Dec 1/83
roD-SO
t FLANGE
D
FLANGE
C
I
RA7-122

Component Removal - Eductor
Figure 126 71-00-1
CODE 1
Dec 1/80 Useor dtsclosure of these data subject to RESTRICTIVE Page 155
LEGENDon title pageor hrs! page.
mD-80
10A. Thrust Reverser Harness Removal (See Figure 126A)
R A. Remove Thrust Reverser Harness (Ref. IPL Figure ii01)
R (i) Remove cover assembly (253C) from terminal board.
R (2) Disconnect wire terminals by removing nuts (253D),

R washers (253E, 253F, and 253D), and insulators (253H).
R (3) Remove nuts (253J), screws (253L), and wire harness

R assembly (253R) from engine flange
71-00-1
Useor disclosureof thesedate subject Io RESTRICTIVE
Page 156 LEGENDon lille pegeor first pege Mar 1/81
mD-80
LEFT-HAND
ENGINE RIGHT-HAND
ENGINE
e
RA7-150B
Thrust Rewrser Harness Removal

Figure 126A
71-00-1
CODE 1
Dec 1/82 Useor d~sciosufe of these data subject to RESTRICTIVE Page 157
LEGENDon title pageor first POE®.
mD-SO
ii. Electrical Harness Removal - Forward Left Side
(See Figure 126B)
NOTE: Remove clamps and mounting hardware as follows to remove

wire harnesses (570, 571, 572, and 573, IPL Figure 1101)
from engine brackets.
A. Remove Harness (Ref. IPL Figure 1102)
(1) Remove clamps (2) from flowmeter wire run at flange C near
fuel-oil cooler.
(2) Remove clamps (2) from oil temperature bulb and fuel
flowmeter wire runs along flange C.
(3) Disconnect fuel flow temperature electrical connector and

engine oil temperature indicator electrical connector.
(4) Remove clamp (3) near forward vibration pickup pad on flange
B. Disconnect electrical connector at vibration pickup on
R (5930654-505 thru -509, -513 and -515 configurations only).
(5) If applicable, remove clamps (3, on RH side engine) or

and 3, on LH side engine) from APU inhibit switch mating
connector on APRON wire run on flange B (5930654-519 and
-521 configurations only).
71-00-1
CODE 1
Page 158 Apr 15/94
McDONNELL DOUGLASCORPORATIONPROPRIETARY INFORMATION -
Use or d,sclosure of these data sublect to RESTRICTIVE
mD-SO
P1-833
VIBRATION
INDICATOR
FLANGE
C
\ FLANGE
B P1-929
APUINHIBIT
SWITCHMATING
CONNECTOR ON .APRON
P1-812
ENGINEOIL
TEMPERATI
INDICATOR
FLANGEC
812
ENGINEOIL
TEMPERATURE
INDICATOR P1-820
FUELFLOW
TRANSMITTER
RA7-160A
Electrical Harness Removal

Forward Left Side
Figure 126B
71-00-1
CODE 1
Jan 15/93 Page 158A
mD-80
IIA. Electrical Harness Removal- Upper Forward Left Side, Flanqes C,

D, E, E1 and F (See Figure 126C)
(1) Remove clamps (3 and 5) located on flange C, at nose cowl

anti-ice valve. Disconnect electrical connector from nose
cowl anti-ice valve.
R (2) Remove clamps (3 and 4) located on flange D at engine anti-

ice valve. Disconnect electrical connector from engine
anti-ice valve.
R (3) Remove clamps (6) and clamp (13A) from engine oil
pressure transmitter and from oil strainer clogging pressure
transmittir wire runs along flange El. Disconnect
electrical connectors from engine oil pressure transmitter
and from oil strainer clogging pressure transmitter.
R Remove clamp (13) and disconnect electrical connector from

oil strainer clogging transmitter at flange F.
71-00-1
Us,, or disclo,,m,, of thesed,,t,, lubjecl to RESTRICTIVE
Page 158B LEGEND on tot;" pageor ~irst page Dec 1/88
PRINTED IN U $ A.
mD-80
FLANGE
P1-814
LOW
PRESSURE
P1-815
OIL
CLOGGING
P1-809
NOSECOWL
ANTI-ICE
VALVE
FLANGE
F
ENGINE
01L,
PRESSURE
TRANSMITTER
E1
P1-808
LEF[ANTI-ICE
VALVE
FLANGEC FLANGED
RA7.161
Electrical Harness Removal-Upper Forward

Left Side, Flanges C, D, E, E1 and F
Figure 126C
71-00-1
McDONNELL DOUGLASCORPORATION?~PRIETARY ~OR~AT;CN -
Use or disclosure o! these data subjec; ;o ~STRiCT;V~ CODE 1
Mar 1/81 LEGEND on title pageor first page.
Page 158C
mD-80
liB. Electrical Harness Removal - Upper Aft Side, Flanges G through H
(See Figure 126D)
R (I) Remove clamps (13) on wire run from flange G near pneumatic
air ducts to flange J.
R (2) Remove clamps (14) on wire run from flange J across bracket
at top engine to flange K.
71-00-1 McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION

-
CODE 1 Use or disclosure ol those data subject to RESTRICTIVE
LEGEND on title psge or first psge.
Page 158D Dec 1/88
PRINTED
IN U S A,
mD-80
/
FLANGE
K
FLANGE
.PNEUMATIC
AIR DUCT
RA7-162A
Electrical Harness Removal-Upper Aft Side,

Flanges G through H
Figure 126D
71-00-1
-
Use or disclosure of Ibese dala sabjec! Io RESTRICTIVE CODE 1
Dec 1/88 LEGEND on |itle pege or first pqo. Page 158E
PRINTED
IN U S A
mD-80
llC. Electrical Harness Removal - Left Side Aft, Flanqes K and M
(See Figure 126E)
(z) Remove clamps (5) from top of engine at flange K to flange

and along flange M near exhaust temperature terminal pickup
module.
(la) Remove screw (37A), spacer (38), and clamp (6) from
open rod bracket, if applicable.
(2) Remove clamps (6) at exhaust temperature pickup.
R (3) Disconnect electrical connector at aft vibration pickup on

5930654-505 thru -509, -513 and -515 configurations only.
(4) Remove clamps (2) at wire run near engine exhaust

temperature pickup on flange M to thrust reverser disconnect
at flange N.
R (5) Remove nut (81), washer (82), screw (83) and thrust reverser
disconnect plug at flange N.
71-00-1
CODE 1
Page 158F Apt 15/94
Use or dzsclosure of these data subject to RESTRICTIVE
r cer~,~ ....p ...... ~ .......
mD-SO
FLANGEK
FLANGE
M
FLANGE
M
FLANGE
FLANGEN
P1-849
VIBRATION
VIEW A
- R5-2
A
RA7-199A
Electrical Harness Removal-Left Side Aft
Flanges K and M
Figure 126E
71-00-1
CODE 3
Jan 15/94 Page 158G
-
Use or disclosure of these dire subject to RESTRICTIVE
roD-SO
liD. Electrical Harness Removal - Lower Quadrant Riqht Side - Spinner
Dome to Flange B (See Figure 126F)
R Remove terminal board cover, nuts (56), lockwashers (57),and

R washers (58) from terminal board at lower forward section
R flange B.
R (2) Remove all wire terminal ends and replace nuts (56)
R andwashers (57 and 58) on terminal board studs.
(3) Remove clamps at flange B near terminal board.
R (4) Remove clamp (63) at N1 engine tachometer located in spinner

R dome.
(5) Disconnect electrical connector on N1 tachometer and

withdraw wire cable through fan conduit.
71-00-1
CODE 1
Page 158H Apt 15/94
Use or disclosure of these dltu sublect to RESTRICTIVE
mD-SO
"~ ~//
FLANGE
C FLANGE
B
FLANGE
A
II
TERMINAL
BOARD
RA7-164
Electrical Harness Removal-Lower Quadrant Right

Side-Spinner Dome to Flange B
Fiqure 126F
71-00-1
Mar 1/81 Page 158J
mD-SO
lIE. Electrical Harness Removal - Lower Quandrant Right Side -

Flan@es B Throu@h E (See Figure 126G)
(i) Remove clamps (6) at wire run from N1 tachometer terminal

board at bottom of engine upward along flange B and aft
to flange D near engine synchronizer.
(2) Remove clamps (6) on wire run from engine oil quantity
gage at forward lower left quadrant under oil tank
to right side of engine along flange D. Disconnect
electrical connector at engine oil quantity gage.
(3) Remove clamp (2) and clamp (5) on flange D near

heat control valve.
(4) Disconnect electrical connectors at auto reserve thrust

R solenoid, idle solenoid and fuel heat control.
71-00-1
Useor d,$closureol these dill subject to RESTRICTIVE
Pale 158K I FGENDon hfle Dale or first ~moe Jun 1/82
mD-80
FLANGEB
P1-806
FUELHEAT
FLANGEC
P1-858
IDLESOLENOID
P1-856
AUTORESERVE
THRUSTSOLENOID
\
FLANGED
TERMINAL
BOARD
~~<L~~ N, TACHOMETER
RA7-165A
Electrical Harness Removal-Lower Quadrant

Right Side, Flanges B through E
Figure 126G 71-00-1
- CODE 1
Useord,sclosure ofthesedatasublect
to RESTRICTIVE Page 158 L
Jun i,,’ 82 LEGFND
n. t,tl. pacle
orfirsl pege
mD-80
1IF. Electrical Harness Removal - Riqht Side r Flanqes D, E, El, F
and G (See Figure 126H)
R (i) Remove clamps (4 and 13) on wire run extending from engine
synchronizer on flange D aft to flange J.
(2) Disconnect electrical connector at engine right anti-ice

valve at flange E.
71-00-1
-
CODE 1 Useor d~sclosureo| these dute subject to RESTRICTIVE
Page 158M LEGENDon idle pageor llrst page. Dec 1/88
PRINTED
IN U S A
roD-SO
CONTINUATION
_--A
VIEW-A
¯
FLANGE
FLANGEE
~] CONTINUATION
B VIE//B
FLANGED P1-853
ENGINE
SYNCHRONIZER
FLANGE
P1-807
ENGINERIGHT
ANTI-ICE
VIEW A
RA7-166
Electrical Harness Removal-Right Side,

Flanges D, E, El, F and G
Figure 126H 71-00-1
McDONNELLDOUGLAS CORPORATIONPROPRIETARY INFORMATION
- CODE 1
Mar 1/81 Use
or disclosure
of these
detesubject
to R...STRICTWE Page 158N
mD-BO
THIS PAGE INTENTIONALLY LEFT BLANK
71-00-1 McDONNELLDOUGLASCORPORATION PROPRIE’rARV INFORMATION-

Useor disclosure of these data subjact to RESTRICTIVE
,
CODE 1 LEGENDon title pageor first page,
Page 158P Jun 1/81
roD-SO
FLANGEG
CONTINUATION
VIEW-C
Et
FLANGEF
FLANGEH
FLANGEJ
"3oo
QO VIEWC
RA7-X96A
Electrical Harness Removal-Right Side

Flanges D, E, E1 and G
Figure 126H (Sheet 2 of 2)
71-00-1
- CODE 1
Useor disclosureof thesedatasubjectto RESTRICTIVE
Sep 1181 LEGENDontitle pageor first page. Page 158PI
mD-80
IIG. Electrical Harness Removal - Lower Riqht Side, Flanges El, F,
and G (See Figure 126J)
(i) Remove clamps (6) on bracket near fuel filter differential

pressure pickup and idle solenoid located at flange E1 in
lower engzne quadrant.
(2) Remove clamp (3) at flange El.
(3) Disconnect fuel filter differential pressure, fuel temper-

ature, and auto reserve thrust switch connectors near flange
El, lower quadrant.
R (4) Remove clamp (6) on wire run near fuel low pressure warning
pickup.
(5) Remove clamps (2) at fuel manifold and bracket at flange El.
(6) Remove clamp (4) on flange El.
(7) Disconnect electrical connector at fuel pressure warning and

N2 tachometer.

-
CODE 1 Use or dzsclosureol thesedata subject to RESTRICTIVE
Page 158P2 LEGEND on title pageor first page Jul 1/90
IN U S A
PRINTED
mo-8o
P1-817 P1-837
N2 TACHOMETER FUELTEMPERATURE
P1-816
FUELFILTER
FUELLOW
PRESSURE
WARNING
P1-810
HYDRAULIC
PUMP
/
P1-857
AUTORESERVE
THRUSTSWITCH
RA7-167B
Electrical Harness Removal-Lower Right Side,

Flanges El, F and G
Figure 126J
71-00-1
McDONNELLDOUGLASCORPORATIONPROPRIETARYINFORMATION *
Use or diScloure of these dill UP}OCt to DESTRIL’rIvE CODE 1
Jul 1/90 LEGEND on lille page or first page. Page 158Q
ITID-80
IIH. Electrical Harness Removal - Lower Riqht and Lower Left Sides,
Flanqes H and J (See Figure 126K)
A. Remove Harness, Lower Right Side (Ref. IPL Figure 1102)
(I) Remove clamps (5) on wire run across bracket between flange
G and flange H.
(2) Remove clamp (6) on fire detector support bracket located

flange H.
R (3) Remove clamps (13B) on wire run from flange H to flange
B. Remove Harness Lower Left Side (Ref. IPL Figure 1102)
(4) Remove clamps on wire run from starter valve switch and
starter valve solenoid, around starter and to fire detector
support bracket on flange H.
(5) Disconnect electrical connectors at starter valve switch,

starter valve solenoid and CSD.
(6) Remove electrical connector at CSD oil out temperature

switch (-i configuration only).
(7) Remove clamps (6) from lower left quadrant fire detector
support bracket on flange J and along brace to flange H.
(8) Remove clamps (4) from lower left quadrant fire detector
support bracket along flange H to lower right quadrant on
flange H.
(9) Remove clamp (3) on generator power terminal clamp.
(10) Remove clamps (6) and clamps (3) on fire detector support
bracket.
71-00-1 McDONNELL DOUGLASCORPORATION PROPRIETARY INFORMATION

-
CODE 1 Use or disclosureof tbesu data subject to RESTRICTIVE
Page 158R LEGEND on title pageor first page. Dec 1/88
PRINTED
IN U.$ A.
mD-SO
POWERPLANT
BUILDUP IVIANUAL
FLANGEH
P1-811
HYDRAULICPUMP
~YA
CONTINUATION
VIEW-ALEFTSIDE
P1-834
STARTERVALVE
SWITCH P1-838 P1-836
STARTERVALVE GENERATOR
SOLENOID CONTROL
FLANGEH
FLANGE
,/ B
CSD
PI-~
VIEW B
ROTATED
P1-850
CSDOIL OUT
TEMPERATURE
VIEW A SWITCH
RA7-168
Electrical Harness Removal-Lower Right

and Lower Left Sides, Flanges H and J
Figure 126K
71-00-1
Use or disclosure o| these date subject to RESTRICTIVE
Mar 1/81 LEGEND on t~lle page or first DeOe Page 158S
mD-SO
llJ. Electrical Harness Removal - Lower Right Quadrant, Flanges Jr
Jl, and J2 (See Figure 126L)
(1) Remove clamps (13 and 3) along wire run between flanges
and J2.
(2) Remove clamps (13A) on wire run on flange J2 to junction

box.
R (3) Remove nuts (76), lockwashers (77), washers (79)

terminal ends at junction box ground. Replace attaching
hardware on ground studs.
(4) Remove clamps (5) from bracket connected to flanges Jl and

J2.
(5) Remove clamp (2) at junction box.
(6) Remove cover to junction box (540, Ref. IPL ii01) and remove
R nut (72), screw (73), and clamp (75).
R (7) Remove nuts (72), screws (73), and clamps (74).
(8) Remove screws and wire terminal ends from current trans-
formers (1011, Ref. IPL Figure Ii01).
(9) Remove clamp (3) on flange Jl and electrical ignition plug

(two plugs if twin system).
71-00-1
CODE 1
Page 158T McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION
-
Apr 15/94
Use or disclosureof these date subject to RESTRICTIVE
LEGEND on title pageor lirs! page
mD-80
FLANGEJ2
VIEW A
J1
JNCTIONBOX
FLANGE
VIEWB RA7-169

Quadrant, Flanges J, Jl and J2
Figure 126L
71-00-1
- CODE 1
Useor disclosure
o| thesedatasubject
to ;~,-’STRICTlYE
Mar 1/81 LEGENDontitle pageorfirst page. Page 158U
roD-SO
IIK. Electrical Harness Removal - Lower Riqht Quadrant, Flanqes H, J,
and Jl (See Figure 126M)
(i) Remove terminal block cover supplied with generator and

disconnect generator harness terminals (572, Ref. IPL 1101)
from generator studs. Replace nuts on studs.
(2) Remove nuts (30), washers (31), screws (32), clip (33),
fairlead assembly (34).
R (3) Remove clamps (15A) on wire run from flange J at fire

detector support bracket to flange Jl.
(4) Remove cover of junction box and disconnect terminal ends of

generator power cable at bus bar.
(5) Remove nuts (544, IPL Figure ii01), screws (545), and clamps
(546 and 548) from junction box structure.
R (6) Remove clamp (5) and withdraw generator power cable (572,
IPL Figure ii01) from junction box.
(7) Remove clamp (14) attached to bracket on flange J2 near

junction box and clamp (14) located between flanges
and K.
71-00-1
McOONNELL DOUGLASCORPORATION PROPRIETARY INFORMATION
-
CODE 1 Use or disclosureof thesedais subject to RESTRICTIVE
Page 158V LEGEND on lille pageor |lrsl page Dec 1/88
PRINTED
IN u S A.
mD-SO
JT8D-209,
-217, -219 ENGINES
FLANGE
J
FLANGE
J1
FLANGE
J2 FLANGE
JUNCTION
BOX
/
GENERATOR
FLANGE
J2
RA7-170A

Quadrant, Flanges H, J and J1
Figures 126M
71-00-1
CODE 1
Apr 15/95 Page 158W
-
Useor disclosure of these date subject to RESTRICTIVE
LEGENDon title pageor first page.
mD-SO
IIL. Electrical Harness Removal - Riqht Side, Flanqes J2 and K Left
Engine Installation (See Figure 126N)
(i) Remove remaining clamps (35), inserts (36) and generator

power harness from flange K.
(2) Remove clamps (14) and clamps (3) along wire run from lower
quadrant along flange J2 upward across wire harness support
bracket to top of engine.
R (3) Remove clamp (67) and clamps (37) along wire run from upper
quadrant adjacent to harness installation reference marker
down on wire harness support bracket along flange K.
R (4) Remove clamps (17) and clamps (69).
(5) Remove safety wire from end fittings in four places, and
disconnect electrical plugs and ground terminal. Install
protective caps on electrical plugs.
71-00-1
CODE 1
Page 158X Apt 15/94
-
Useor d,sclosureof these data subject to RESTRICTIVE
LEGENDon title pageof hrst page
mD-80
FLANGEK
FLANGE
vmw B RA7-171A
Electrical Harness Removal-Right Side,

Flanges J2 and K Left Engine Installation
Figure 126N 71-00-1
- CODE 1
JUN 1/84 Useor d,sclosureof thesedatasublet! to RESTRICTIVE Page 158Y
LEGENDont.le pageor hrst page
mD-SO
llM. Electrical Harness Removal - Riqht Enqine Installation, Flanqes
J2 and K (See Figure 126P)
(i) Remove clamps (35), inserts (36) and generator power harness
on flange K lower quadrant.
R (2) Remove clamps (67 and 68) clamps (37) along wire run
upper quadrant adjacent to harness installation reference
marker down on wire harness support bracket along flange K.
71-00-1
CODE 1
Page 158Z Apt 15/94
McDONNELL DOUGLASCORPORATION PROPRIETARY INFORMATION
-
LEGENDon lille pageor first page
mD-SO
FLANGE
K
-FLANGE
K
VIEW B
RA7-172
Electrical Harness Removal-Right Engine

Flanges J2 and K
Fiqure 126P 71-00-1
McDONNELL
DOUGLAS
CORPORATION
PROPRIETARY
INFORMATION
- CODE 1
Dec 1/81 Use or d~sclosme¢f these data sublect to RESTRICTIVE Page 158AA
LEGEND on t.le page or first page.
mD-SO
1IN. Electrical Harness Removal - Top Flanqe K (See Figure 126Q)
R (l) Remove clamp (67) at wire installation reference marker

top of engine on wire harness support bracket. Remove any
remaining clamps and main wire harness 5938354 from engine.
71-00-1
CODE 1
Page 158AB Apt 15/94
-
Useor disclosure oJ these data subject to RESTRICTIVE
ITID-80
INSTALLATION
REF
RA7-173A
Electrical Harness Removal-Top Flange K

Figure 126Q 71-00-1
CODE 1
Dec 1/81 Page 158AC
-
LEGEND
ITID-80
12. Current Transformer Junction Box Component Removal

(See Figure 127)
A. Remove Components (Ref. IPL Figure II01)
(i) With cover assembly (540) removed from junction box assem-
bly (539) and wiring harness disconnected from current
transformers (1011), check that nuts (527), washers
and 529) and screws (530) are installed on transformer
terminals and bolts (551) and washers (552 and 553)
installed on bus (554).
(2) Remove nuts (531 and 533), washers (534), screws

and 535), and current transformers (1011) from junction
box.
(3) Remove two each nuts (536), washers (537) , screws (538)
and junction box assembly (539) from support
assembly (557).
(4) Remove seven each nuts (536), washers (537), screws (538),
and support bracket (557) from support (568)
bracket (561).
(5) Remove nuts (558), washers (559) , bolts (560),

bracket (561) from engine flange J2.
(6) Remove nuts (562 and 565), washers (563 and 566), bolts
(564 and 567), and support (568) from engine flange
R (6a) If applicable, remove nuts (556A),washers (556B), screws

R (556C), and brackets (556D and 556E).
(7) Remove nuts (544), screws (545), and clamps (546,

and 548) from junction box structure.
(8) Remove grommets (549 and 550) from junction box structure.
71-00-1
CODE 2 McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION
-
Useor d,sclosureof thesedatasubjectto RESTRICTIVE
Page 158AD LEGENDonIdle pageor first page Sep 1/84
mD-SO
RA7-208A
Current Transformer Junction Box Removal

-- Figure 127 71-00-1
CODE 2
I~cDONNELL DOUGLASCORPORATION PROPRIETARYINFORMATION-
Useor disclosure of Ihese dewsubject to RESTRICTIVE Page 159
Mar 1/85 LEGENDon title pageor first page
roD-Be
12A. Vibration Transducer Removal (See Figure 127A.)
R A. Remove Components (Ref. IPL Figure 1101)
(i) At engine flange B top of engine, remove lockwire (525A),

screws (525B), and vibration transducer (525C).
(la) Remove screw (525D), lockwasher (525E) and spacer mount

(525F).
(2) At bottom of engine at rear engine mount ring (located

between engine flanges K and M), remove lockwire (525A),
screws (525B), and vibration transducer (525C).
71-00-1
CODE 2 Use or d=sc~osure of these data sublec! to RESTRICTIVE
Page 160 LEGEND on t,tle pageor fzrs! page Mar 1/81
mD-SO
I JT8D-209, -217, -219 ENGINES
©
RA7-145C
Vibration Transducer Removal

Figure 127A
71-00-1
CODE 1
Hay 15/96 Page 160A
-
Useor disclosureof these datasubject to RESTRICTIVE
LEGENDon title pageor hrst page
mD-BO
13. Electrical System Brackets and Supports Removal

(See Figures 128 thru 132.)
Remove Components (Left Side, Flanges B thru El)

R (Ref. IPL Figure ii01)
(i) Unscrew two captive screws and remove cover (407) from
terminal board (410).
(2) Remove nut (408), screw (409), and terminal board (410)
from bracket (1057) on engine flange B, center bottom.
(2A) Remove bolts (406A) and bracket (406B) from exit of

tachometer conduit located between flange A and B at
center bottom of lower quadrant.
(3) Remove nut (411), washer (412), screw (413), and bracket
(414) from bracket (1058) on engine flange C, center
quadrant.
(4) Remove nut (418), washer (419), screw (420), and bracket
(421) from upper quadrant flange E1 at holes 12 and
counted from top center.
(5) Remove brackets (422) from flange at holes 15, 16, 18,
and 19 counted from top center.
(6) Remove bracket (423) from flange E1 at holes 24 and

counted from top center.
71-00-1
Page 160B LEGENDon title pageor first page Mar 1/81
roD-SO
RAT-127A
Bracket Removal - Left Side, Flange B Thru E1

Figure 128 71-00-1
CODE 1
McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION - Page 161
Dec 1/79 Use or d,sclosure of these dJ, te subject to RESTRICTIVE
LEGEND on t)tle #’~g,~ o, f,rst pege
mD-80
Be Remove Components (Left side, Flanges Jl thru N)

(Ref. IPL Figure ii01)
(7) Remove brackets (452 and 453) at holes 5 and 6 counted

from bottom center flange Jl.
(8) Remove bracket (450) from flange Jl lower quadrant,

holes 8 and 9 counted from bottom center.
(9) Remove bracket (469) from flange J2 lower quadrant,

holes 5 and 6 counted from bottom center.
(i0) Remove bracket assembly (471) from flange J2 lower quad-

rant, at holes 27, 28, and 29 counted from bottom center.
(ii) Remove screws (477), washers (478), and three bracket

assemblies (479) from bracket (482) and brackets (1127)
on flange K, upper quadrant.
(12) Remove screws (480), washers (481), and full length

bracket (482) from upper quadrant between flange
and K.
(13) Remove nuts (473), washer (474), and screws (475)

brackets (1130) on flange K, lower quadrant.
R (13a) Remove nuts (505), washers (506), screws (507),

R bracket (508) from bracket (380).
(14) Remove screws (508A) and bracket (509) from bracket (513)
located between flanges M and N, lower quadrant.

bracket (513) from forward bracket (1144) and
bracket (514) on lower quadrant between flanges
and N.
(16) Remove bracket (514) from flange N, holes 2 and 3 counted

from bottom center.
71-00-1
CODE 1 McDONNELLDOUGLASCORPORATION PROPRIETARYIM.FORMAT’Oq -
Use or d,sclosmeof these data subject to RESTRICTIVE
Page 162 LEGEND on title pegeor first pege Sep 1/83
mD-BO
.: :.:"-~ ~\\~ /
L ~’-:.~"~, ,
~~"--.’~"~
.. .-. : .’. : .. ,,
’,
,..~ ,, ’.
¯ ~ /..’//.’/ / :..’ :’
~: -,:-"::
....? ... : ::
-- ..7 ¯ ".’ .: : : ::
,, ..’
"\ ..’ ..’:" .’ .C :’ "." :
:\. ." .:." :".:..i." / // .’
¯ ’
/ ~--"
......
.~........
..-.+"
" ..-" II
,] ,,~
2J
\\ <Z.~- , FLANGE
K
.’ \\\\ "C.. ",, . FLANGE
N
%
;!:ii ,’
""~::" i
" ., ’
.... .-}’°""
.<.
..:-:" -
,,,,,: ...................::..:..--
RAT-133B
Bracket Removal - Left Side, Flanges Jl Thru N

Figure 129 71-00-1
CODE 1
Sep 1/83 McDONNELLDOUGLASCORPORATIONPROPRIETARYINFORMATION-
Page 163
Use Ot dlsclosule of Ihele dellsubjecf to RESTRICTIVE
LEGENDon titlepageor fitlt page
mP-aO
POWERPLANTBUILDUP iVlANUAL
C. Remove Components (Right side, Flanges D thru H)
(17) Remove nuts (415), screws (416), and dummy receptacle (417)
from bracket (1070) located on flange D, holes 24 and
counted from bottom center.

bracket (427) located in upper quadrant between flange
on bracket (1085) and flange E1 on bracket (431).
(19) Remove nuts (428) , washers (429) , screws (430),

brackets (431 and 432) at bracket (1078) on flange E1
holes 15 and 16 counted from top center.
(20) Remove nuts (510), washers (511) , screws (512)

bracket (515) located between flanges G and H on bracket
(1092) forward and bracket (1106)
(21) Remove nuts (433), washers (434), and screws (435)

brackets (436 thru 439).
(22) Remove existing attaching hardware and brackets (440 thru

445). Reinstall existing hardware.
(23) Remove existing nuts, washers, and bracket (577).

Reinstall removed nuts and washers.
71-00-1
Useor dasciosureof these data subject to RESTRICTIVE Sep 1/84
Page 164 LEGENDon title pageor f=tst page
mD-SO
I RA7-134C
Bracket Removal - Right Side, Flanges D Thru J

Figure 130 71-00-1
CODE 1
- Page 165
Sep i183 Useor dieclosuleof thesedill subjectto RESTRICTIVE
LEGENDonI=tle pageor |irll page
ITID-80
De Remove Components (Right side, lower quadrant, Flanges Jl
and J2) (Ref. IPL Figure ii01)
(21) Remove nuts (455), washers (456), screws (457) and bracket
(459) located in lower quadrant between flanges Jl and
on brackets (458) forward, and (463)
(454) located on flange Jl at holes 5 and 6 counted from
center bottom on flange Jl.

brackets (468) from flange J2 at holes 3, 4, 6, and
(463) from flange J2 at holes 10 and ii counted from
bottom center.
(25) Remove nuts (460), washers (461), screws (462), and bracket
(467) from flange J2 at holes 13 and 14 counted from
bottom center.
(26) Remove nuts (460), washers (461), screws (462), and bracket
(464) from flange J2 at holes 18 and 19-c0unted from
bottom center.

brackets (465 and 466) from flange J2 at holes 28 and
R (28) Remove nuts (460), washers (461), screws (462), and bracket
(466) from flange J2 at holes 23 and 24 counted from bottom
center.

bracket (458).
71-00-1
Useor d,s:losura of these data sublect to RESTRICTIVE Jun 1/86
Page 166 LEGENDon title pageor first page.
mD-SO
i
! --FLANGE
J1
FLANGEJ2~
RA7-135
R Bracket Removal - Right Side, Flanges Jl and J2

Figure 131
71-00-1
Jan 1/92 LEGEND on title page or first page. Page 167
PRINTEDIN U.S.A.
mP-SO
E. Remove Components (Right side Flanges Jl thru M)
(30) Remove screws (483), washers (484) and three bracket

assemblies (485) from bracket (488) and bracket (1127)
flange K, upper quadrant.
R (31) Remove screws (486), washers (487), and bracket (488)

from flange J2 upper quadrant, extending to bracket (492)
at top center.
(32) Remove nuts (489), wasners (490), and screws (491)

each end of bracket (492); then remove bracket (492)
length between flanges J and K, upper quadrant, top center.

brackets (476) from flange K, holes 7 and 8, 14 and 15,
21 and 22, 28 and 29 counted from top center.
(34) Remove nut (493), washers (494, 495 and 496), screw (497),
and bracket (498) from rear engine mount ring, forward
flange, 22 ° from top center.
(35) Remove nut (499), washers (500, 501, and 502), screw (503),
and bracket (504) from rear engine mount ring, aft flange,
22 ° from top center.
71-00-1
Useor desclosureuf these data subject to RESTRICTIVE
Page 168 LEGENDon title pageor first page.
Jun 1/86
mD-SO
FLANGE
K
"’-.,.
"-. FLANGE
J2
// si i
I,"
%
RA7-136
Bracket Removal - Right Side, Flanges Jl thru M

Figure 132 71-00-1
CODE 1
Sep 1/79 Page 169
mD-SO
14. Engine Firewall Component Removal (See Figure 133)
R A. Remove Components (Ref. IPL Figure ii01)
(i) Remove firewall assembly (1024) from engine flange

R by removing nuts( 1034 and 1039), washers (1035 and 1040),
R bolts (1036, 1037, 1041 and 1042), 128 locknuts (1026)
128 bolts (1027).
(2) Mark bracket location for brackets (I027A thru 1033)

aid in assembly.
NOTE: If additional disassembly is required due to

damage, refer to Repair, paragraph 2.
71-00-1
Useof disclosureof these dsta subject to RESTRICTIVE
Page 170 LEGENDon title pageor first page Jun 1/81
mD-BO
RAT- 130A
Engine Firewa11 Assembly Removal

Figure 133 71-00-1
McDONNELLDOUGLASCORPORATION PROPRIETARYINFOR~;ATIOF. -
CODE 1
Jun 1/81 Useor dBsclosureof these data subj°c~ to RESTRICTIVE Page 171
LEGC.NDon t.le pagoor first psga,
mD-80
15. Engine Mount Cone Bolt Removal (See Figure 134)
A. Remove Cone Bolt (Ref. IPL Figure ii01)
R (i) Remove cotter pins (1170), nuts (1171), washers (1172)

R forward cone bolt attaching bolts (1173). Remove attaching
R bolts (1173) and washer assembly (1174).
R (2) Remove forward cone bolts (1175) from engine mount flanges
R F and G.
(3) Remove cotter pin (124), nut (125), washers (125A),

(126), and aft cone bolt attaching bolt (127).
(4) Remove aft cone bolt (129), washer (128), and if installed,
spring (130) from engine mount flanges.
CAUTION: AFTER REMOVING CONE BOLT NUT, INSTALL SUITABLE

THREAD PROTECTOR ON EXPOSED THREADED END OF CONE
BOLT TO PREVENT DAMAGE.
71-00-1
CODE 1
Page 172 May 15/98
-
Useor disclosure of these data subjecl to RESTRICTIVE
LEGENDon tulle pageor f0rst page
mD-aO
",/ TYPICAL FOR RIGHT ENGINE
AFT
CONE THREAD
BOLT PROTECTOR
CONE BOLT
FLANGE F
FLANGE G
RA7-]24H
R Eng i ne Mount Cone Bolt Remoal - Forward and Aft
Figure 134
71-00-1
CODE 1
May 15/98 Page 173
-
Useor dnsclosureot these data subject to RESTRICTIVE
LEGENDon title page or hrst page
mD-SO
16. Pratt and Whitney Aircraft Group - Installed Components
A. The following components and systems are installed by the

engine manufacturer, Pratt and Whitney Aircraft Group, and
remain on the engine when the engine is sent to the over-
haul shop:
(i) Altitude deceleration bleed control valve
(2) Engine control synchronizer

(3) Engine inlet duct anti-icing system
(4) Engine oil tank

(5) Fuel/oil cooler
(6) Fuel pressurizing and dump valve
(7) Fuel pump and fuel control

(8) Gearbox and oil cooler tubes
(9) Ignition box, plugs and cables
(10) Oil pump and oil filter

(ii) Pressure regulator bleed control valve
(12) TT7/PT7 probes and cables
71-00-1
Use or disclosureol these data subject to RESTRICTIVE
Page 174 LEGEND on title pscoor first po0e. Sep 1/79
mD-SO
71-00-1
Sep Useor disclosure of these data subjecl to RESTRICTIVE Page 175
1/79 LEGENDon Idle pageor firs! page
mD-SO
17. Bracket Removal - Upper Quadrant - Left Side - Flange B, C, D
(See Figure 135)
A. Remove Brackets (Ref. IPL Figure ii01)
(i) Remove brackets from upper left side engine quadrant.
NOTE: Brackets are mounted under flange bolts unless

indicated otherwise. Secure removed nuts and bolts
on engine flanges.
Item Location
Step Index No. Holes counted from top center Remarks
1 1046 Flg B, LH, holes 9 and 10
R 2A I048A Flg B, LH, holes 20 and 21
3 1049 Flg B, LH, holes 25, 26 and 27
NOTE: For right engine only

remove nut (240),
washer (241), bolt (243),
and shim (244); and
flange A remove nuts
(240), washers (241),
and bolts (242)
remove apron support
(245).
1{)58 Flg C, LH, holes 7 and 8

holes ii and 12
holes 14 and 15
holes 18 and 19
holes 23 and 24
holes 28 and 29
5 1065 Flg D, LH, holes 1 thru 4:
6 1066 Flg D, LH, holes 13 and 14

holes 21 and 22
Bracket Removal - Upper Quadrant -

Left Side - Flange A, B, C, D
Figure 135 (Sheet i)

-
CODE 1 Useor disclosureof these dote subject to RESTRICTIVE
Page 176 LEGENDon title pageor first page. Apr 1/92
PRrNTED
IN U $ A
mD-SO
FLANGE A FLANGE D
:--~:/
Y ;/
i
i
°-"
i .°.."
i ..o°
.-....
"/
/1 z
.:., i .°.°"
"/
/ ,°,"
"3 7:
i /
i
/
:/
i
i
°/
RA7-53E

R Left Side - Flange B, C, D
71-00-1
- CODE 1
Jul 15/92 LEGENDontitle pegeor first page Page 177
mD-SO
18. Bracket Removal - Upper Quadrant - Left Side - Flange Er F

t
G, H (See Figure 136)
R A. Remove Brackets (Ref. IPL Figure 1101)

indicated otherwise. Secure removed nuts and
bolts on engine flanges.
Item Location
1 1078 Flg E, LH, holes 14 and 15
3 1082 Flg F, LH, holes Ii and 12
4 1083 Flg F, LH, holes 14, 15 and 16
5 1084 Flg F, LH, holes 25 and 26
6 108.6 Flg G, LH, holes ii and 12
7 1093 Flg H, LH, holes 13 and 14

Left Side - Flange E, F, G, H
71-00-1
CODE 1 McDONNELLDO,,.,GLAS CORPORATION PROPRIETARYINFORMATION-
Useor disclosureoDthese dill subject to RESTRICTIVE
Page 178 LEGENDon t.la ")aCe o. :lrst p,ge Mar 1/81
mD-SO
RA7-54A
71-00-1
McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION- CODE 1
Dec 1/79 Usaor disclosureof theseda;asubjeclto ;L.STRICTIVE
LEGENDontitle pageor firs~ pl;e. Page 179
mD-SO
19. Bracket Removal - upper Quadrant - Left Side - Flan~e J, K

(See Figure 137)
R Ae Remove Brackets (Ref. IPL Figure ii01)
(1) Remove brackets from upper left side engine quadrant.

Item Location
1 1109 Flg J, LH, holes 7 and 8

holes 13 and 14
2 1108 Flg J, LH, holes 9 and i0
3 iii0 Flg J, LH, holes 15 and 16
3A 1115 Flg J, LH, hole 23 and 24
5 1125 Flg K, LH, holes 1 and RH Hole 1
R 6 1127 Flg K, LH, holes 7 and 8

holes 16 and 17
holes 25 and 26

Left Side - Flange J, K
71-00-1
CODE 1 McDonnell
DouglasCorporation
PropnetaryInformation.Useor disclosureof
Page 180 THESEDATA SUBJECTTO RESTRICTIVE
Printed on LEGEND
U.S A. ON TITLE PAGEOR FIRST PAGE.
Mar 1/81
mD-80
...:..,.,.
-
,,,,
...:....’....-
...-:..’..-..:
.->.~.>..
/.:; - / //
l /, -
i/..-
l: i
ihl
l/ -
//-’i
:: :
,--=i
~ii’i
,ik
:.:. :,
//:’/
ii=!
ii:: RA7-55D

71-00-1
~cE, Gt,:K.’:LL DOUGLAS CORPORATIONPROPRIETARY
INFORMATION
- CODE 1
Useor d=s¢losure
of thesedatasubjectto RESTRICTIVE
Jun 1/86 LEGEND
ontitle pageor first page Page 181
mD-80
20. Bracket Removal - Upper Quadrant - Left Side - Flan~e M

(See Figure 138)
R A. Remove Brackets (Ref. IPL Figure ii01)

Item Location
Step Index No. Holes counted from top center Remark s
1 1133 Flg M, LH, holes 2 and 3

holes 7 and 8
holes ii and 12
holes 17 and 18
holes 22 and 23
holes 27 and 28
holes 32 and 33

Left Side - Flange M
71-00-1
CODE 1 McDONNELLDOUGLASCORPORATIONPROPRIETARYINFORMATIOH-
Useof d,sclosureof these data subject to RESTRICTIVE
Page 182 LEGENDon title pageor firs! page Mar 1/81
mD-SO
RA7-56A
71-00-1
CODE 1
Dec 1/79 Page 183
mD-80
21. Bracket Removal - Lower Quadrant - Left Side - Flange B, C

(See Figure 139)
R a. Remove Brackets (Ref. IPL Figure Ii01)
(i) Remove brackets from lower left side engine quadrant.

Item Location
Step Index No. Holes counted from top center Rema rk s
1 1049 Flg B, LH, holes 35, 36 and 37

holes 50 and 51
3 1051 Flg B, LH, holes 47, 48 and 49 If installed,

remove nuts
(227),
washers(228),
bolts (229),
and bracket
(230 or 231).
R 4 1053 Flg B, LH, holes 50 and 51
6 1058 Flg C, LH, holes 33 and 34

holes 45 and 46
Bracket Removal - Lower Quadrant -

Left Side - Flange B, C
71-00-1
Use or disclosureof these data subject to RESTRICTIVE
Page 184 L-¢~NDon title pageor first ~ege. Mar 1/81
mD-80
FLANGE
C
FLANGEB
J.
%::
..-.~
,.....
~
...._
~’.....
,...\
-.°
"-,,
Bracket Removal - Lower Quadrant - RA7-57B

71-00-1
CODE 1
Dec 1/80 Use or d~$closure of thess data Suble,’~ io RESTRICTIVE Page 185
Lcu.,’.2 .; "- --;’a or firs! plge
ITID-BO
22. Bracket Removal - Lower Quadrant - Left Side - Flange D, E,

F, G (See Figure 140)
R a. Remove Brackets (Ref. IPL Figure ii01)
(1) Remove brackets from lower left side engine quadrant.

Item Location
Step Index No. Holes counted from top center Rema rk s
4 1087 Flg G, LH, holes 34 and 35
Bracket Removal - Lower Quadrant-

Left Side- Flange D, E, F, G
71-00-1
CODE 1 McDONNELLDOUGLASCORPORATIONPROPRIETARYINFORMATION -
Use or disclosureof these date subject to RESTRICTIVE
Page 186 LEGEND on title pageor first page. Mar 1/81
mD-SO
FLANGEG
":: RA7-58B

Left Side - Flange D, E, F, G
Figure 140 (Sheet 2) 71-00-1
CODE 1
Jun 1/80 Use or disclosure of these date subject to RESTRICTIVE Page 187
LEGEND on lille page Or first P0ge.
mD-SO
23. Bracket Removal - Lower Quadrant - Left Side - Flange H

(See Figure 141)
R ae Remove Brackets (Ref. IPL Figure ll01)

Item Location
Step Index No. Holes counted from top center Remark s
2 1097 Fig H, LH, holes 35 and 36
3 1098 Flg H, LH, holes 35, 36 and 37
4 ii00 Flg H, LH, holes 37, 38 and 39
6 ii01 Flg H, LH, holes 55 and 56

|

Left Side - Flange H
71-00-1
CODE 1 McDONNELL DOUGLAS CORPORATION ,’RCPRIETARY IHFuAI,’.ATIOW -
Useor d,sclosureof thesec’ltt subjectto R’:STRICT’."~:
Page 188 LEGENDon .tie pageor first page. Mar 1/81
mD-SO
-\
:::;":
RA7-59
Figure 141 (Sheet 2) 71-00-1
CODE 1
McDONNELL DOUGLASCORPORATION PROPRIETARYINFORMATION-
Sep 1/79 Useor dzsclosureof these data subject to RESTRICTIVE Page 189
ITID-80
24. Bracket Removal - Lower Quadrant - Left Side - Flange J, J2, K
(See Figure 142)
A. Remove Brackets (Ref. IPL Figure 1101)
NOTE: Brackets are mounted under flange bolts unl:=s

on engine flanges.
Item Location
3 1116 Flg J, LH, holes 47, 48 and 49
4 1118 Flg J, LH, holes 49, 50 and 51
5 1119 Flg J, LH, holes 57 thru 61
6 1128 Flg K, LH, holes 37 and 38

holes 58 and 59
R I0 Remove nuts (1162), bolts (1165) and bracket (1167)

R located at holes 19, 20 and 21 counted from top center.

Left Side - Flange J, J2, K
71-00-1
CODE 1
Page 190 McDONNELLOOUGLASCORPORATIONPROPRIETARYINFORMATION -
Jul 15/93
Use or d~sclosme of these data soPlecl to RESTRICTIVE
LEGENDon IlUe page or hrst page
mD-SO
FLANGEK
",.
"o..
"’-.
"’-..
FLANGEJ2
RA7-60C

71-00-1
.~cDOHNELL DOUGLAS CORPORATIONPROPRIETARY
INFORMATION
- CODE 1
~Js3or dlscloaora
of :hosedatasub~sct
to RESTRICTIVE
Sep 1/80 ,.~.G~
u.Doh.Jtlo"JeSsorfirst page Page 191
mD-SO
25. Bracket Removal - Lower Quadrant - Left Side - Flanqe M
(See Figure 143)
A. Remove Brackets (Ref. IPL Figure Ii01)

(1) Remove brackets from lower left side engine quadrant.

on engine flanges.
I tern Location
1128 Flg M, LH, holes 37 and 38

holes 42 and 43

holes 52 and 53
1138 Flg M, LH, holes 54, 55 and 56 If installed,

remove nuts
(227),
washers (228),
bolts (229),
and bracket
(230 or 231).
6 i139 Flg M, LH, holes 57 and 58
8 1141 Flg M, LH, holes 57, 58 and 59
8 1141 Flg M, LH, holes 59, 60 and 61
R 9 1144 Flg M, LH, holes 64 and 65

71-00-1
Useor drsclosutsol these data subject to RESTRICTIVE
Page 192 LEGENDon t~e page or first page Jul 15/92
mD-80
RA7-61C
71-00-I
-
Useor d,sclosureof thesedatesubjectto RESTRICTIVE CODE 1
Jul 15/92 LEGENDontitle pageor first page. Page 192A
ITID-BO
26. Bracket Removal - Upper Quadrant - Right Side - Flange B, D,
E, F (See Figure 144)
A. Remove Brackets (Ref. IPL Figure ii01)
(1) Remove brackets from upper right side engine quadrant.

Item Location
1 1047 Flg B, RH, holes 9 and i0
2 1049 Flg B, RH, holes 25, 26 and 27
NOTE: For left engine only

remove nut (234),
washer (235), bolt (237),
and shim (238); and
flange A remove nuts
(234), washers (235),
and bolts (236)
remove apron support
(239).
3 1067 Flg D, RH, holes 17 and 18

holes 23 and 24
holes 28 and 29
4 1078 Flg E, RH, holes 14 and 15
5 1085 Flg F, RH, holes 14 and 15

R Right Side - Flange A, B, D, E, F
71-00-1
-
Useor disclosureof thesedatesubjectto RESTRICTIVE
Page 192B LEGENDon tdle pageor first page Sep 1/82
mD-SO
FLANGE
D
FLANGE
E
FLANGEA
\
....<7:.%.:...
.....$:.:-..:, \
"..~...?-..
\,
\,;,
FLANGE
F \
\
\
\
\,%
\ %t
....
"....~
RAT-62B
Bracket Removal - Upper Quadrant --

71-00-1
CODE 1
Sep 1/82 Page 192C
mD-e,o
27. Bracket Removal - Upper Quadrant - Riqht Side - Flanqe G, H, J
(See Figure 145)
(I) Remove brackets from upper right side engine quadrant.

on engine flanges.
Item Location
1 1086 Flg G, RH, holes 13 and 14

R
R 1A I085A Flg G, RH, holes 2 and 3
2 1094 Flg H, RH, holes 13 and 14
4 1120 Flg J, RH, holes 1 and 2
5A II09A Flg J, RH, holes 13 and 14
6 1108 Flg J, RH, holes 9 and i0
7 llll Flg J, RH, holes 15 and 16

Right Side - Flange G, H, J

-
CODE 1 Useor dnsclosuteol these dala subject to RESTRICTIVE
Page 192D LEGENDon lille pageor hrsl page Jan 1/92
PRINTED
IN U S A
mD-SO
FLANGEH
..¢ ,~
FLANGEJ ’" .,."" <,,. ,, ,,.~
.7%,,,/ l_--.f ~ / ,~’,,//-""’.--~/""~

-.-- / ",’~\ ~ \" \~’ ~. /
\%
"~" ~,,....~ ~, ,, ,. ,,~
,,,,.
,~
’,"% ~t
~J
/ -. ’~ ’C"~’
,~,.~ ~ ~ ’- I,.,.11
|
~t ¯
~t
t II
~’11
I
l’-l~
l \
’,,,,, y~
I ,,.tt|
ttt
I
CAG(IGDS} RA7-63F

71-00-1
CODE 1
Nov 15/96 Page 192E
mD-SO
28. Bracket Removal - Upper Quadrant - Right Side - Flange K, M

(See Figure 146)
R Remove Brackets (Ref. IPL Figure ii01)
(1) Remove brackets from upper right side engine quadrant.

Item Location
1 1127 Flg K, RH, holes 7 and 8

holes 16 and 17
holes 25 and 26

holes 22 and 23
holes 32 and 33
3 1133 Flg M, RH, holes 4 and 5

Right Side - Flange K, M
71-00-1
Use or disclosureol thesedata subject to RESTRICTIVE
Page 192F LEGENDon title pageor first page Mar 1/81
mD-SO
FLiGE K
FLANGEM
/ ()
¯ ,.°.
’.,. -.....\
...’,
,~’. o.°
¯. °.
¯ ,,..
¯ %,
i’ii
i ’i! RA764 A

Figure 146 (Sheet 2) 71-00-1
CODE 1
McDONNELL DOUGLAS CORPORATIONPROPRIETARY INFORMATION
-
Dec 1/79 Useor disclosure
of thesedetesubjectto RESTRICTIVE Page 192G
LEGEND
ontitle pageor first page
mD-SO
29. Bracket Removal - Lower Quadrant - Right Side - Flange
(See Figure 147)
R A. Remove Brackets (Ref. IPL Figure 1101)
(]~ Remove brackets from lower right side engine quadrant.
NOTE: Bracket= are mounted under flange bolts unless

n
Item Location
1 1049 Flg B, RH, holes 35, 36 and 37
2 1050 Flg B, RH, holes 42 and 43

holes 50 and 51

holes 48 and 49
holes 58 and 59
4 1052 Flg B, RH, holes 47, 48 and 49 If installed,

remove nuts
(227)
washers (228)
bolts (229),
and bracket
(230 or 231)
5 1056 Flg B, RH, holes 52 and 53 Washer (I056A

is between
bracket (1056
and engine
flange at
hole 53
R 6 1054 Flg B, RH, holes 50 and 51

Right Side - Flange B
Figure 147 (Sheet I)
71-00-1
CODE 1 McDONNELL DOUGLAS CORPORATION PROPRIETARYINFORMATION-
Useor dil¢losureof thesedire sub~ect
to RESTRICTIVE
Page 192H LEGENDontitle pageor firs! page. Mar 1/81
rnD-SO
RA7-65B

Right Side - F’lange B
Figure 147 (Sheet 2) 71-00-1
CODE 1
Dec 1/80 McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION - Page 192J
Use or dnsclosure of these data subject to RESTRICTIVE
I cP.cp4r%~. t,tlo m~a ~. f,.te.m.p
mD-80
30. Bracket Removal - Lower Quadrant - Right Side - Flange C, D

(See Figure 148)
R A. Remove Brackets (Ref. IPL Figure Ii01)
(i) Remove brackets from lower right side engine quadrant.

Item Location
1 1061 Flg C, RH, holes 40 and 41
3 1063 Flg C, RH, holes 44, 45 and 46

holes 58 and 59

1069 Flg D, RH, holes 39 and 40

1074 Flg D, RH, holes 43, 44 and 45
I0 1075 Flg D, RH, holes 47 and 48

1076 Flg D, RH, holes 47 and 48
10A I076A Flg D, RH, holes 49 and 50
ii 1077 Flg D, RH, holes 52 and 53

Right Side - Flange C, D
71-00-1
Use or d~sclosureof these data sublect to RESTRICTIVE
Page 192K LEGEND on title pageor f=rst page Mar 1/81
mD-SO
RA7-66A

Figure 148 (Sheet 2) 71-00-1
CODE 1
McDONNEI L -"OUGLAS CORPORATION PROPRIETARYINFORMATION
-
Dec 1/79 Useor dllclolureof thesedatesubjectto RESTRICTIVE Page 192L
LEGENDonlille pageor first page
mD-SO
31. Bracket Removal - Lower Quadrant - Right Side - Flange E, G, H
(See Figure 149)
A. Remove Brackets (Ref. IPL Figure Ii01)

on engine flanges.
I tem Location
1 1081 Flg E, RH, holes 46 and 47

R IA 1081A Flg E, RH, holes 38 and 39
2 247 Flg El, RH, holes 38 and 39 Left engine

thru only
253 NOTE: Remove nuts (247),
washers (248), bolts
(250), and clips (251
and 253) with tee (252)
attached.
4A 1091A Flg G, RH, holes 51 and 52
7 1104 Flg H, RH, holes 47, 48 and 49
I0 I107 Flg H, RH, holes 53 and 54
ii 1103 Flg H, RH, holes 59 and 60

Right Side - Flange E, El, G, H

-
CODE 1 Useor dasctosureof these data sur, lecl to RESTRICTIVE
Page 192M LEGENDon t,tle pageor first Page Jul 1/91
mD-eo
’ iI-
~ .~
FLANGE H
FLANGEG
FLANGEEl
M
:0: ..°
/o..= 1 :
:o
i /:.j
!’:.
i i :i
i.; il
/
/.:.
!
FLANGEE
RA7-67E

McOONNELL DOUGLAS CORPORATION PROPRIE’FAR¥INFORMATION

-
71.-00-I
Use or disclosure el these dmasllbje¢t to RESTRICTIVE CODE 1
Apr 1/91 LEGEND oa title pageor Ilrst page. Page 192N
PRINTEDIN U.S.A.
mD-BO
32. Bracket Removal - Lower Quadrant - Right Side - Flange J, J2
(See Figure 150)
NOTE: Brackets are mounted under flange bol~z unless

on engine flanges.
Item Location
IA 1115 Flg J, RH, holes 43 and 44
2 1117 Flg J, RH, holes 47, 48 and 49
R 7 Remove nuts (1162), washers (1163 and 1164),

R (1165) and bracket (1166) located at holes 19,
and 21 counted from top cen~er.

Right Side - Flange J, J2
71-00-1
CODE 1
Page 192P Jul 15/93
Use or disclosure of those delu subJeCt Io RESTRICTIVE
LEGFNno. retie oaoe or flr~;f .age
mD-SO
/o.(.:"
.’..,..
.’,v
,,°
°%,,,
.:.,;.:."
,-...:~iii;;"
’:.::y
e :7.’
/’ 5".’?
.
..’"~ii::’::::"
?,
FLANGE
J RA7-68C
Bracket Removal - Lower Quadrant-

Figure 150 (Sheet 2) 71-00-1
CODE 1
Page 1920
Sep 1/80 McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION -
Usa or disclosure of Ihesa date= subject to RESTRICTIVE
mD-SO
33. Bracket Removal - Lower Quadrant - Riqht Side - Flange K, M
(See Figure 151)
(I) Remove brackets from lower right side engine quadrant.

I tem Location

holes 58 and 59
R 6 1145 Flg M, RH, holes 54, 55 and 56 If installed,

remove nuts
(227),
washers(228),
bolts (229),
and bracket
(230 or 231)
R 6 1145 Flg M, RH, holes 54, 55 and 56 Same as above
8 1142 Flg M, RH, holes 59, 60 and 61
R 8 1142 Flg M, RH holes 57, 58 and 59

71-00-1
Page 192R LEGEND ontitle gageor first’ poge. Jun 1/81
mD-BO
RA769D
Bracket Removal-Lower Quadrant-

Right Side-Flange D, M
Figure 151 (Sheet 2) 71-00-1
McDONNELl DOUGLAS CORPORATION PROPRIETARY INFORMATION
- CODE 1
Jun 1/81 Useot d,sclos,.eof thesedstasublectto RESTRICTIVE Page 192S
LEGENDont.le Pageor first plge
mD-80
34. Bracket Removal - Horizontal Flange Left and Right Side

(See Figure 152)
(i) Remove brackets from horizontal flange between flanges J

and K.

Item Location
Step Index No. Holes counted from flange K Remarks
1 1146 holes 13 and 14 LH
2 1148 holes I0 and ii LH
3 1150 holes 3 and 4 LH
4 1147 holes 13 and 14 RH
5 1149 holes i0 and ii RH
Bracket Removal - Horizontal Flange -

Left and Right Side
71-00-1
Useor disclosureof thesedata subjectto RESTRICTIVE
Page 192T LEGENDon title pageor firs! page Mar 1/81
mD-SO
FLANGEK !
e
FLANGEK
RA7-70B
Bracket Removal - Horizontal Flange

Left and Right Side
Figure 152 (Sheet 2) 71-00-1
CODE 1
Mar I180 Use or disclosure of these dale subject to RESTRICTIVE
Page 192U
LEGENDon lille psge or first page
rnD-so
35. Bracket Removal - Accessory Case - Bottom Quadrant

(See Figure 153)
(1) Remove brackets from engine bottom quadrant.

Item
Step Index No. Location Remark s
1 1152 Lower accessory case flange.
5 1156 Oil tank mounting pad.
6 1157 Accessory case right side at

nameplate.
7 1159 Fuel pump mounting pad.
8 1158 Fuel control mounting pad.
9 1160 N1 tachometer harness support.
i0 1161 Inspection plate.
Bracket Removal - Accessory Case - Bottom Quadrant

71-00-1
;v;cDO~q;~ELL DOUGLAS CORPORATION
PROPRIETARYINFORMATION
-
CODE 1 Useer disclosuleel thesedata subjectto RESTRICTIVE
Page 192V LEGENDo,, ,itle pageor first pege. Mar 1/81
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POWERPLANTBUILDUP IVIANUAL
r!
OG
ROTATEVIEW ", /,, J’ /’ / ......

180 DEGREES..........
RA7-71A
Bracket Removal - Accessory Case - Bottom Quadrant

Figure 153 (Sheet 2) 71-00-1
CODE 1
McDONNELL DOUGLAS CORPORATION PROPRIETARY ,dFORk~A%iON
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to RES
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ontitle pageor firs! page
mD-80
CLEANING
i ¯ General
A. Cleaning procedures should be performed in accordance with

instructions contained in engine or engine component sections
of the overhaul manual. All parts must be clean and free of
corrosion, rust, dirt, grease, oil, and other contaminants.
CAUTION: DO NOT USE CHLORINATED SOLVENTS ON TITANIUM PARTS.
B¯ Brackets, hardware, tubing assemblies, and other items not

covered in separate sections of the overhaul manual should be
cleaned in accordance with standard shop practices¯
R Ce Remove or protect electrical switches prior to cleaning thrust

R reverser unit with cleaning solvents or solutions¯
71-00-1
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Use or dzsclosure of these dire sub|ecl Io RESTRICTIVE
mD-E30
CHECK
R i. General (Ref. IPL Figure Ii01)
A. Visual Check
il) Check cowling and engine inlet area to determine if engine

has suffered damage due to injestion of foreign objects.
(2) Check engine controls for proper operation and security

of attachment.
(3) Check that fuel, oil, and hydraulic fluid tubing or hoses
and air duct connections are tight and free from leaks and
that disconnect points have been externally capped.
(4) Check that clamps, clips, and brackets for tubing, hoses,
control cables, and wire bundles are secure and properly
locked.
(5) Check that electrical leads and wire bundles are not worn,
chafed, or broken and connector pins are not bent, broken,
or missing and do not show signs of arcing.
(6) Check pin (82) and support (155) for condition of cadmium
plating.
(7) Check following parts for security of bushing in housing:
(a) Bushing (23) in crank (24).
(b) Bushing (33) in link (34).
(c) Bushing (46) in cam (47).
B. Check
(i) Magnetic-particle check following parts in accordance with

procedures in DC-9 Overhaul Manual Chapter 20:
Cam (47)
Crank (24)
Flow Limiter (271, 276)
Support (52, 155, 909)
71-00-1
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(2) Fluorescent-penetrant check following parts in accordance
with procedures in DC-9 Overhaul Manual Chapter 20:
Bracket (55, 56, 75, 76, 230, 231, 878, 913, 1098, 1104,
1118, 1124)
Cap Assembly (394)
R Collector Assembly (873)
Duct Assembly (278, 388, 391, 402, 651, 835)
Flange (288)
Link (34)
Pin (82)
Retainer (803)
Support (239, 245, 568)
Tube Assembly (850, 858)
71-00-I
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Page 302 LEGEND on bile pl0e or first page Dec 1/81
ITID-BO
REPAIR
R i. General (Ref. IPL Figure ii01)
Repair Procedures
(I) Damaged nose cowl should be repaired in accordance with

Component Maintenance Manual 71-10-14.
(2) Damaged thrust reverser should be repaired in accordance

with Component Maintenance Manual 78-30-10.
(3) If necessary, remove and install bearings or bushings in

accordance with Overhaul Manual Standard Practices
20-10-7.
(4) Damaged pneumatic ducts should be repaired in accordance

with Overhaul Manual Standard Practices 20-10-9.
(5) If necessary, repair cadmium plating on all surfaces of

pin (82) and support (155) in accordance with DC-9 Over-
haul Manual Chapter 20-10-5.
(6) Replace parts that do not meet check requirements and

cannot be made acceptable by reconditioning.
0
Engine Firewall Assembly Repair Procedure (See Figure 401)
R (Ref. IPL Figure ii01)
A. Repair damaged firewall assembly (1024) as follows:
(i) Remove two seal sections (1025) from firewall

assembly (1024).
(2) Remove nuts (1039), washers (1040), bolts (1041 and

from flange (1043), splice (I044B) and flange (I044A)
seal retainer (I033A).
(3) Remove collars (i042C) and pins (I042B) from under

retainer (I033A) and through splice (I044B) and flanges
(1043 and I044A).
(4) Separate flanges (I038A and I044A) from splices (I044C

and I044D).
NOTE: One end of splices (I044C and I044D) are riveted

flange ends. Unless damaged or if replacement is
necessary, do not remove.
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(5) If necessary, remove nuts (I025A), screws (I025B),
terminal board (i025C).
(6) If removed, install terminal board (i025C) wlth screws

(I025B) and nuts (I025A). Tighten nuts (I025A)
torque value specified in Fits and Clearances.
(7) Assemble flanges (I038A, 1043 and 1044A) on splices

(I044B, i044C and I044D) and seal retainers (I033A
I033B) with bolts (1036, 1037, 1041 and 1042), pins (I042A
and I042B), washers (1035 and 1040), nuts (1034 and 1039)
and collars (i042C).
R (s) Install firewall assembly (1024) on engine flange N,

R accordance with Assembly instructions.
R (9) Install two seal sections (1025) in retainers (I033A

R I033B) and secure with plug section (I026A) Cement
accordance with paragraph IL, Assembly section.
71-00-i
McDONNELLDOUGLASCORPORATIONPROPRIETARYINFOR~ ATION-
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Page 402 LEGENDon title pegeor f,rst page Dec 1/81
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RA7-131A
Engine Firewall Assembly Repair

Figure 401
71-00-1
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Page 403
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ASSEMBLY
¯ General
A. Prior to engine buildup, ensure that the engine returned

from overhaul is in essentially the same configuration as
before overhaul, and includes the following:
(i) No brackets are installed, except those supporting Pratt

and Whitney Aircraft Group equipment.
(2) All Pratt and Whitney Aircraft Group equipment is

installed, including:
Altitude deceleration bleed control valve
Engine control synchronizer
Engine inlet duct anti-icing system
Engine oil tank
Fuel/oil heat exchanger
Fuel pressurizing and dump valve
Fuel pump and fuel control
Gearbox and oil cooler tubes
Ignition box, plugs, and cables
Oil pump and oil filter
Pressure regulator bleed control valve
TT7/PT7 probes and cables
(3) The engine is protected against moisture with all open-

ings properly plugged or capped, and is installed in a
suitable stand¯
B. Ensure that suitable tools, fixtures, and equipment are

available¯
71-00-1
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~.-:C" ~D:m ,lilt p~,eor ;ire; page
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C. Before starting engine buildup, read applicable sections of
manual and illustrated parts list to become familiar with items
to be installed and procedures to be followed.
De All bolts, nuts, clamps, and tubing must be tightened to proper

torque. For torque values, see Fits and Clearances section.
E. Unless noted otherwise, all packings, splines, bushings, and

threads must be lubricated before installation. Refer to
paragraph 4 for proper lubricants including starter, constant
speed drive (CSD), and engine oil system lubricating oils.
F. Prepare surfaces for electrical bond as follows:
(I) Use clean wipers dampened with i,i,i trichloroethane to wipe

laying surfaces requiring electrical bond. Remove all
visible contaminants.
R WARNING: 1,1,I-TRICHLOROETHANE IS AN AGENT THAT IS

R POISONOUS AND AN IRRITANT. MAKE SURE ALL PERSONS
R OBEY ALL OF THE PRECAUTIONS WHEN
R I,I,I-TRICHLOROETHANE IS USED.
R - DO NOT USE IN AREAS WHERE THERE IS HIGH HEAT,
R SPARKS, OR FLAMES.
R - USE IN AN AREA OPEN TO THE AIR.
R - CLOSE THE CONTAINER WHEN NOT USED.
R - DO NOT GET I,I,I-TRICHLOROETHANE IN THE EYES,
R ON THE SKIN, OR ON YOUR CLOTHES.
R - DO NOT BREATHE THE GAS.
R REFER TO THE APPLICABLE MANUFACTURER’S OR

R SUPPLIER’S MSDS FOR:
R - MORE PRECAUTIONARY DATA
R - APPROVED SAFETY EQUIPMENT
R - EMERGENCY MEDICAL AID.
R TALK WITH THE LOCAL SAFETY DEPARTMENT OR

R AUTHORITIES FOR THE PROCEDURES TO DISCARD THIS
R HAZARDOUS AGENT.
(2) Wipe residual solvent from bond faying surfaces with clean,
dry wipers.
(3) Immediately make connection or assembly installation for

good electrical continuity bond.
71-00-1 McDONNELLDOUGLASCORPORATIONPROPRIETARY INFORMATION -

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Go Install electrical harnesses and connectors as follows:
(i) Install electrical harness attaching clamps with all harness

wires within wedge of attaching clamp to avoid crushing wire
insulation.
(2) Maintain sufficient slack at each electrical connector to

provide a service loop. Position balance of slack so it is
equally divided between the next three or four clamps.
(3) Maintain maximum clearance possible between harness

assemblies and hot air ducts. This is important in the
upper front section of the engine around the anti-icing
ducts and the low and high-pressure manifolds.
71-00-1
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(4) Install protective covers over open ends of tubes, elec-
trical connectors, and electrical receptacles left discon-
nected. Upon installation, safety all threaded electrical
connectors with lockwire.
(5) Use care in installing electrical connectors to prevent

damaging or distorting connector pins.
R (6) Use cushion jawed pliers only for tightening or applying

R torque to connector coupling nuts. Do not use open end or
R adjustable jaw wrench.
H. When installing tubes, tees, elbows, and unions make certain

that proper alignment is maintained between components of
tubing installations to assure correct mating of threaded
parts. It may be necessary to make trial installations of
tube runs to properly position elbow, tee, and union
installations.
I. Ensure correct identity of each part before installation.

If doubt exists regarding the part number, or if the part is
not identified with a part number, see Illustrated Parts
List for correct identification.
J. Preload Indicating Washer Installation
(i) Install preload indicating washers as follows:
(a) Tighten nuts until preload indicating washers are con-

tacted, then rotate outer preload indicating washer with
wiggle tool specified in Special Tools, Fixtures and
Equipment, using at least two of the three holes in pre-
load indicating washer, while tightening nuts until
outer preload indicating washer can no longer be moved
with wiggle tool.
CAUTION: DO NOT OVERTIGHTEN. IF TIGHTENED MORE THAN

1/8 TURN (45 DEGREES) BEYOND POINT WHERE OUTER
PRELOAD INDICATING WASHER BECOMES IMMOVABLE,
ENTIRE BOLT, NUT, AND PRELOAD INDICATING
WASHER ASSEMBLY MUST BE REPLACED. WHEN BOLT
OR NUT CONTAINING PRELOAD INDICATING WASHER
ASSEMBLY IS LOOSENED, PRELOAD INDICATING
WASHER ASSEMBLY MUST BE REMOVED, DISCARDED,
AND REPLACED WITH NEW UNUSED PRELOAD INDICAT-
ING WASHER ASSEMBLY.
(b) After installation, a total combined maximum gap of

0.0075 inch throughout preload indicating washer assem-
bly is permissible.
71-00-1
McDONNELL DOUGLAS CORPORATION PROPRIETJ;RY INTOR~AT;O, ’ - CODE 1
Use or disclosure of Ihese dill subject to RE,.STRICTW.;
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K. Dissimilar Metal Protection
(1) Clean contacting dissimilar surfaces with clean wipers

dampened with solvent and wipe dry immediately with clean
lint-free dry wipers.
R WARNING: METHYL ETHYL KETONE IS AN AGENT THAT IS POISONOUS,

R FLAMMABLE, AND AN IRRITANT. MAKE SURE ALL PERSONS
R OBEY ALL OF THE PRECAUTIONS WHEN METHYL ETHYL
R KETONE IS USED.
R - GAS/AIR MIXTURES MORE THAN THE LOWER EXPLOSIVE
R LIMIT (LEL) CAN CAUSE AN EXPLOSION IF HIGH
R HEAT, SPARKS, OR FLAMES SUPPLY IGNITION.
R - USE IN AN AREA OPEN TO THE AIR.
R - CLOSE THE CONTAINER WHEN NOT USED.
R - DO NOT GET METHYL ETHYL KETONE IN THE EYES, ON
R THE SKIN, OR ON YOUR CLOTHES.
R - DO NOT BREATHE THE GAS.
R REFER TO THE APPLICABLE MANUFACTURER’S OR

R SUPPLIER’S MSDS FOR:
R - MORE PRECAUTIONARY DATA
R - APPROVED SAFETY EQUIPMENT
R - EMERGENCY MEDICAL AID.
R TALK WITH THE LOCAL SAFETY DEPARTMENT OR

R AUTHORITIES FOR THE PROCEDURES TO DISCARD THIS
R HAZARDOUS AGENT.
(2) Apply sealant or primer to cleaned dissimilar metal surfaces

and to inside surfaces of holes and both sides of all
washers. Build up small fillet of sealant or primer around
hole on side from which bolt is inserted.
(3) Apply one coat of FR primer to dissimilar unpainted metal

mating surfaces of fittings, brackets, hinges, and supports.
Le Procedure for Cementing Silicone and Fluorosilicone Rubber

Parts
(i) Prepare faying surfaces of both parts by scrubbing with

soft-bristle stainless-steel wire brush.
(2) Remove residual particles from faying surfaces with clean,

dry lint-free cotton wiper.
71-00-1
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(3) Apply by metal spatula a uniform coat, approximately I0 to
30 mils thick, of fluorosilicone adhesive/sealant to
prepared faying surface of rubber parts and immediately
smooth with spatula or knife blade.
NOTE: The adhesive/sealant begins to effect a cure on

exposure to moisture in air. A tacky surface will
develop in approximately i0 to 15 minutes at
temperature of 75°F (24°C) with 50 percent relative
humidity. Adhesive smoothing should be completed
before tacky surface develops.
(4) Assemble parts with enough pressure to displace entrapped

air. Ensure adhesive/sealant is in full contact with faying
surfaces.
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¯ Order of Assembly
Engine components are installed by area rather than by system¯

The order of assembly is as follows:
(I) Subassemblies
(a) Fuel flowmeter transmitter

(b) Fuel eductor
(c) Drain tube and seal
(d) Oil filter differential pressure switch
(e) Low oil pressure warning switch

(f) Nose cowl anti-ice shutoff valve
(2) General brackets
(3) Engine mount cone bolts
(4) Engine firewall
(5) Electrical brackets and supports
(6) Current transformer junction box
(7) Electrical harnesses

(8) Accessory case and engine right side
(9) Accessory case and engine lower front
(lO) Accessory case and engine left side
(11) Engine upper quadrant
(12) Accessory case aft side
(13) Burn-thru barrier and fire detector
(14) Thrust reverser area
(15) Nose cowl and engine inlet area.
¯ Installation of Pratt and Whitney Aircraft Group Components
A. If the engine requires installation of any Pratt and Whitney

Aircraft Group components, refer to the applicable Pratt and
Whitney Aircraft Group manual for installation procedures.
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4. Required Lubricants
Specification
Name or Source Use
Oil, jet engine MIL-L-7808 Fill starter, lube CSD

and generator splines,
pre-lube mounting screws,
and oil system
Oil, jet engine PWA 521 General oil system,

(type II) O-ring lube and servicing
R Lubricant/anti-fretting E/M Lubricant Lube starter and CSD

compound #ME-76 Inc. spline shaft with a hand
application prior to
installation
Anti-fretting Sundstrand Lube CSD and generator

compound No. 730691 drive shaft splines
Grease Royco-C201 Lube hydraulic pump

spline, N1 and N2 tach
gen shaft splines
Lubricant, Molykote Dow Coming Lube P & WA connector

Type GN Corp. threads adjacent to fuel
flowmeter
Lubricant/anti-seize MIL-L-25681 Apply to engine mount

R compound,molybdenum E/M Lubricant thread and cone surfaces
R disulfide silicone Inc. and attaching hardware,
and all thrust reverser
threaded surfaces, and
R firewall attaching
R washers
Solid-film lubricant Type 7B Coat engine mount cone

bolts and inside of
starter duct coupling
Petrolatum VV-P-236 General O-ring lubricant
System hydraulic fluid Skydrol 500A Hydraulic pump and

hydraulic system
System fuel PWA 522 Lube fuel flowmeter

transmitter O-rings

-
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Apr 1/92 LEGEND on title pageor first page Page 504C
IN U S A
PRINTED
mD-80
4A. Materials Required
NOTE: Equivalent substitutes for the following materials may be

used provided they conform to specifications.
Specification
or
Name Product Source
R Adhesive, silicone, sealant GE Co.

R RTV-88 with RTV-9910 catalyst City of Industry, CA
Aluminum oxide paper, Commercially available

No. 320 grit
Lubricant, grease, Shell Oil Co.

Aeroshell #16 Los Angeles, CA
Lubricant, grease, Royal Engineering Co.

Royco #60R Los Angeles, CA
Fasteners exposed to temperatures of 250°F (121.I°C) or less
Sealant, polysulfide Products Research and

PR-1422 Chemical Corp.
Primer, FR, polysulfide, USM Corp., Sub. of

463-12-8 with CA-If6 catalyst Emhart Industries Inc.,
Bostik West Div.
Solvent, Methyl Ethyl Ketone TT-M-261
Fasteners exposed to temperatures of 250°F (121.I°C) or more
Primer, base catalyst thinner Courtaulds Aerospace Inc.

(Volume mix ratio 8:1:8) 21800 Burbank Blvd.
Base: 515 X 391 Woodland Hills, California
Catalyst: 910 X 870
Thinner: 010 X 326
Primer, base catalyst thinner Akzo Coatings

(volume mix ratio i:i:0) 434 W. Meats Ave.
Base: 463-12-42 Orange, California
Catalyst: X-522
Thinner: not applicable
71-00-1
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.
Fuel Flowmeter Transmitter Subassembly (See Figure 501)
R A. Assemble fuel flowmeter subassembly (Ref. IPL Figure 1101)
(i) Remove protective cap from inlet of fuel flowmeter trans-

mitter assembly (655), and install gasket (654)
adapter (657). Cover end of adapter with suitable pro-
tective covering.
71-00-1
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GASKET
FUEL FLOWMETER
TRANSMITTER ADAPTER
RA7-109
Fuel Flowmeter Transmitter Subassembly

Figure 501 71-00-1
CODE 1
Sep 1/79 McDONNELL DOUGLAS CORPORATION PROPRIETARYINFORMATION
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Useor disclosureof thesedatasublect
LEGENDont=lle pageor first page
mD-80
Fuel Eductor Subassembly (See Figure 502)

.
R .A. Assemble eductor subassembly (Ref. IPL Figure Ii01)
(i) Remove protective covering from end of eductor (736) and

lubricate gasket (735) with Petrolatum. Install gasket
(735) and nozzle (734). Tighten nozzle in accordance
Fits and Clearances section and safety with lockwire (733).
(2) Lubricate gasket (729) with Petrolatum, and install gasket

(729) and reducer (728) in end of nozzle (734). Tighten
reducer in accordance with Fits and Clearances section,
and cover end of reducer with suitable protective covering.
(3) Remove protective covering from eductor port and lubricate

gasket (727) with Petrolatum. Install gasket (727)
union (726). Tighten union (726) in accordance with
and Clearances section, and cover end of union with
suitable protective covering.
71-00-1
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Page 508 LEGENDontitle pageor first page. Mar 1/81
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© REDUCER
UNION
NOZZLE
EDUCTOR
RA7-110
Fuel Eductor Subassembly

Figure 502 71-00-1
CODE 1
McDONNELLDOUGLAS CORPORATIONP~OPRIET~RY
INFOrl,d.~TION
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ord,sclosure
ol thesedatasublecl
;.o RESTRICTIVE Page 509
LEGEND
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7. Drain Tube and Seal Subassembly (See Figure 503)
R A. Assemble drain tube and seal subassembly (Ref. IPL

R Figure ii01)
(i) Remove protective covering from end of drain tube assem-

bly (850) and install seal (842).
(2) Install clamp (841) securing seal (842) to drain

assembly (850).
(3) Form clamp (841) flanges over edge of seal (842)

firmly secure seal to drain tube assembly (850).
(4) Remove protective covering from end of drain tube

assembly (858) and install seal (854).
(5) Install clamp (853) securing seal (854) to drain

assembly (858).
(6) Form clamp (853) flanges over edge of seal (854)

firmly secure seal to drain tube assembly (858).
71-00-i
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Page 510 LEGEND on title pageor {irst page. Mar 1/81
mD-BO
"~DRAI N TUBE
ASSEMBLY
~EPAL
RA7-111
Drain Tube and Seal Subassembly

Figure 503 71-00-1
- CODE 1
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of thesedatasubjectto RESTRICTIVE Page 511
LEGEND
ontitle pageor first page
mD-80
R 8. Low Oil Pressure Warnin@ Switch Subassembly
(See Figure 504)
R Assemble low oil pressure warning switch (Ref.

IPL Figure ii01)
R (i) Remove protective cover from VENT port of low oil pres-
R sure warning switch (773), and install packing (768)
union (767). Tighten union in accordance with Fits and
Clearances section, and install protective covering.
R (2) Remove protective cover from OIL port of low oil pres-
R sure warning switch (773), and install packing (768)
union (767). Tighten union in accordance with Fits and
71-00-1
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Pace 512 LEGENDon title oboeor lirst oboe Mar 1/84
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.POWERPLANT
BUILDUP
MANUAL
RA7-112
Low Oil Pressure Warning Switch Subassembly

Figure 504 71-00-1
CODE 1
Jun 1/84 Page 513
Printed ,n U.S.A.
ITID-80
R 9. Oil Filter Differential Pressure Switch Subassembly
(See Figure 505)
R A. Assemble oil filter differential pressure switch subassembly

(Ref. IPL Figure Ii01)
R (i) Remove protective cover from LO port of oil filter differ-

R ential pressure switch (772), and install packing (768)
and union (767) Tighten union in accordance with Fits and
.
R (2) Remove protective cover from HI port of oil filter differ-
R ential pressure warning switch (772), and install packing
(768) and union (767). Tighten union in accordance
Fits and Clearances section, and install protective
coy er ing.
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Page 514 .:.G :,~O on ,itle page¢r f.:.t pase. Mar 1/84
mD-SO
RA7-113
Oil Filter Differential Pressure Switch Subassembly

Figure 505
71-00-1
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DOUGLAS CORPORATION
PROPRIETARY
INFORMATION
-
Jun 1/84 Use
ordisclosure
of IheH
data
subloct
IoRESTRICTIVE Page 515
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10. Nose Cowl Anti-Icing Shutoff Valve Subassembly

(See Figure 506)
R A. Assemble Nose Cowl Anti-Icing Valve Subassembly (Ref. IPL

R Figure ii01)
(i) With anti-icing shutoff valve (287) positioned with

motorized valve on the left side, install thermostatic
valve (285), using gasket (286), four bolts (283),
washers (282), and four nuts (281).
NOTE: Direction-of-flow arrow on shutoff valve must

point toward thermostatic valve, and indicator
on thermostatic valve should be on same side as
solenoid.
(2) With threaded end of adapter pointed down, attach flange

(288) to anti-icing shutoff valve, with gasket (286),
bolts (283), two washers (282), and two nuts (281).
NOTE: Bolts (283) are installed in two top holes.

Tighten to torque value specified in Fits and
Clearances.
(3) Install two bolts (284), two washers (282), and two
(281) in two holes at bottom. Do not tighten to speci-
fed torque value at this time.
(4) Install gasket (280) and union (279) in end of thermo-

static valve (285). Tighten to torque value specified
in Fits and Clearances.
NOTE: Wrenching flats are provided on thermostatic valve

to hold valve when tightening union (279).
(5) Cap open ends of subassembly and electrical connector.
71-00-1
~cOONNELLDOUGLASCORPORATION PROPRIETARYIHFORN’I,TION -
CODE 1 Use or dlsclosureof,hosedalesub.sc: oRESTRICTIV3
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THERMOSTATIC SHUTOFF
VALVE VALVE FLANGE
- /
/
REDUCER INDICATOR
RA7-108
Nose Cowl Anti-Icing Shutoff Valve Subassembly

Figure 506 71-00-1
CODE 1
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LEGEND on title pageor firsl page
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ii. Bracket Installation - Upper Quadrant - Left Side - Flanqe B,
C, D (See Figure 507)
A. Install Brackets (Ref. IPL Figure ii01)
(i) Install brackets on upper left side engine quadrant.

indicated otherwise.
Location
Step Item Hole Location Installation
No. No. Flange From Top Configuration Remarks
1 1046 B 9 and i0, LH aft face
2 1048 B 18 and 19, LH aft face, flg aft
2A I048A B 20 and 21, LH aft face, flg aft
3 1049 B 25, 26, and fwd face

27, LH
NOTE: For right engine only install

apron support (245) on flange
with two bolts (242), washers
(241), nuts (240), and on bracket
(1049) with one shim (244),
(243), washer (241), and nut (240).
1058 C 7 and 8, LH aft face, flg aft

ii and 12, LH aft face, flg aft
14 and 15, LH aft face, flg aft
1065 D 1 thru 4, LH fwd face, flg fwd
1066 D 13 and 14, LH fwd face, flg fwd
1067 D 17 and 18, LH fwd face, flg fwd

21 and 22, LH fwd face, flg fwd
Bracket Installation - Upper Quadrant -

R Left Side - Flange B, C, D
71-00-1
CODE 1
Page 518 McDONNELL DOUGLASCORPORATION PROPRIETARY INFORMATION
-
Jan 15/93
Useor d=sclosureof these data sublect to RESTRICTIVE
mD-SO
,...-
¯!
RA7-53E

Left Side - Flange B, C, D
71-00-1
CODE 1
Jan 15/93 Page 519
McDONNELL DOUGLAS CORPORATIONPROPRIETARYINFORMATION -
Use or disclosure ol these dala sublect to RESTRICTIVE
rIG[NO on Idle page ol l,r~,l page
mD-SO
12. Bracket Installation - Upper Quadrant - Left Side - Flange E,

F, G, H (See Figure 508)
R a. Install Brackets (Ref. IPL Figure 1101)

Location
1 1078 E 14 and 15, LH aft face, flg aft
I2 1079 E 30 and 31, LH aft face, flg aft
3 1082 F ii and 12, LH fwd face, flg fwd
4 1083 F 14, 15 and fwd face, flg fwd

16 LH
5 1084 F 25 and 26, LH fwd face, flg fwd
6 1086 G ii and 12, LH aft face, flg aft
7 1093 H 13 and 14, LH fwd face, flg fwd
8 1095 H 23 and 24, LH aft face, flg aft
Bracket Installation- Upper Quadrant-

71-00-1
Useor disclosureof these da|a subject Io RESTRICTIVE
Page 520 LEGENDon title pageor first page. Mar 1/81
roD-SO
FLANGEH
°°"
/ °,"
,~/ ..
,: .°"
/
.i
!
i
/
i
:1
RA7-54A
Bracket Installation - Upper Quadrant.-

71-00-1
-e P.ORP?RATION
CODE 1
:~(c.: C;¢¢1-’LI. DOUGLA PROPRIETARY
INFORMATION
-
Dec 1/79 Usl ol d;lclosullo; thesedill subjectto RESTRICTIVE Page 521
L~’:E on(I;le pag~or first page.
mD-SO
13. Bracket Installation - Upper Quadrant - Left Side - Flange J, K

(See Figure 509)
R A. Install Brackets (Ref. IPL Figure 1101)
(I) Install brackets on upper left side engine quadrant.

Location
1 1109 J 7 and 8, LH aft face, flg aft

2 1108 J 9 and i0, LH fwd face
3 iii0 J 15 and 16, LH fwd face, flg fwd
3A 1115 J 23 and 24, LH aft face, flg aft
4 1113 J 25 and 26, LH fwd face, flg fwd
5 1125 K 1 RH and 1 LH fwd face, flg fwd
R 6 1127 K 7 and 8, LH fwd face, flg fwd


71-00-1
CODE 1 McDONNELLDOUGLASCORPORATIONPROPRIETARYIHFORMATION-
Use or d=sctosufeof these data sublect to RESTRICTIVE
Page 522 LEGEND on tztle pageor first page Mar 1/81
mD-BO
FLANGEJ
RA7-55D
Bracket Installation -_Upper Quadrant

Figure 509 (Sheet 2) 71-00-1
-
CODE 1
Jun 1/86 Useor diiclQiureof thesedill subject
to RES~rRICTIVE Page 523
LEGEND
on tlill page or first page.
mD-80
14. Bracket Installation - Upper Quadrant - Left Side - Flange M

(See Figure 510)
R A. Install Brackets (Ref. IPL Figure ii01)

Location
1 1133 M 2 and 3, LH aft face, flg aft

ii and 12, LH aft face, flg aft
2 1134 M 15 and 16, LH aft face
Bracket Installation- Upper Quadrant-

71-00-1
Useor d~sclosureof these data sublect to RESTRICTIVE
Page 524 LEGENDon lille pageor firsl page Mar 1/81
mD-80
RA756 A

Figure 510 (Sheet 2) 71-00-1
CODE 1
Dec 1/79 Use or disclosure of these dais subject Io RESTRICTIVE Page 525
LEGEND on title page or first psge
ITID-80
15. Bracket Installation - Lower Quadrant - Left Side - Flange B, C

(See Figure 511)
(i) Install brackets on lower left side engine quadrant.

Location
J 1 1049 B 35, 36 and fwd face

37, LH
2 1050 B 42 and 43, LH fwd face, flg fwd

3 1051 B 47, 48 and fwd face, flg fwd For left

49, LH engine
install
bracket
(230) with
bolts
(229),
washers
(228),
and nuts
(227).
R 4 1053 B 50 and 51, LH aft face
5 1055 B 59 and 60, LH aft face, flg aft
6 1058 C 33 and 34, LH aft face, flg aft

Bracket Installation - Lower Quadrant -

71-00-1
Use or d=sclosureof these date sublect to RESTRICTIVE
Page 526 LEGEND on title pageor hrst page Mar 1/81
roD-Be
FLANGEC
FLANGEB
o_
...
q’-.
°°°
RA7-57B

Figure 511 (Sheet 2) 71-00-1
CODE 1
Dec 1/80 Use or disclosure of these dsll subject to RESTRICTIVE Page 527
L~GENO on title page or first page
mD-BO
POWERPLANTBUILDUP, MANUAL
16. Bracket Installation - Lower Quadrant - Left Side - Flange D,

E, G (See Figure 512)
R Install Brackets (Ref. IPL Figure ii01)

Location
1 1068 D 36 and 37, LH aft face, flg aft
r2 1069 D 39 and 40, LH aft face
3 1080 E 46 and 47, LH aft face, flg afti
4 1087 G 34 and 35, LH jaft face, flg aft
5 1089 G 38 and 39, LH aft face, flg aft
6 1090 G 49 and 50, LH aft face, both

!flgs aft
Bracket Installation- Lower Quadrant-

Left Side- Flange D, E, G
71-00-1
CODE 1 McDONNELLDOUGLASCORPORATION PROPRIETARYtNFORMATION-
Useor disclosure of thesedata subjectto RESTRICTIVE
mD-80
FLANGE
G
...’.’..
,
.;; J
.̄-........
,
--,’, .
..,. , .
\.
¯ ,’ %.,
: "+,. .
. , . ..
,.. " .
RA7 58B

Left Side - Flange D, E, F, G
Figure 512 (Sheet 2) 71-00-1
McDONNELL DOUGLASCORPCR -ION PRO’~RI’:T;¯&yI,~’~ORMATION_ CODE 1
Jun 1/80 Useor dasclosure
of t;lesedatesu,)jec=~o,~::-ST,~b3",
.rE Page 529
LEGEND on t.le pageor.hst page
mD-SO
17. Bracket Installation - Lower Quadrant - Left Side - Flange H

(See Figure 513)

Location
1 1096 H 33 and 34, LH aft face, flg fwd
3 1098 H 35, 36 and fwd face

37, LH
4 1100 H 37, 38 and fwd face, flg fwd

39, LH
6 ii01 H 55 and 56, LH aft face, flg aft
7 1102 H 55 and 56, LH !fwd face, flg fwd

71-00-1
CODE 1 McDONNELL DOUGLAS CORPORATION PROPRIETARY :;’!.’-OR.~,A7101,’ -
Useor disclosureof thesedata subjectto ~’.-ST~ICTIV:
Page 530 LEGENDon title pageor firsl gage.
Mar 1/81
mD-aO
~ ~pi~_~ ~" r _--
".\
FLANGEH
RA7-59

Figure 513 (Sheet 2) 71-00-1
- CODE 1
Sep 1/79 Useor d,sclosuteof Ihesedata subjectto RESTRICTIVE Page 531
LEGEND
one/tie oageor first oege
mD-80
18. Bracket Installation - Lower Quadrant - Left Side - Flange J,
J2, K (See Figure 514)

Location
1112 J 41 and 42, LH fwd face, flg fwd
1114 J 43 and 44, LH aft face, flg aft
1116 J 47, 48 and aft face, flg aft

49, LH
4 1118 J 49, 50 and fwd face

51, LH
5 1119 J 57 thru 61, fwd face, flg fwd

LH
6 1128 K 37 and 38, LH aft face, flg aft
7 1129 K 39 and 40, LH fwd face, flg fwd

R i0 Install bracket (1167) on aft face of flange J2 using bolts

R (1165) and nuts (1162) at holes 19, 20, and 21 counted
from top center.
NOTE: Location may be adjusted one hole pitch to match

hold-open rod.

71-00-1
CODE 1
Page 532 Jul 15/93
Use or d=sclosore ol lhese dala subjecl to RESTRICTIVE
LEGENDon bile page or first page
mD-SO
Q %?"’.¯
"’. "x, .;
FLANGEJ2
’ FLANGE
J RA7 60 C

Figure 514 (Sheet 2) 71-00-i
CODE 1
McDONNELL DOUGLAS CORPORATIONPROPRIETARYI,,~:OR;,-,,6T,Gi, -
Sep 1/80 Useor disclosureof thesedatasubjec!to RESTR!CT;VE Page 533
LEGEND
ontztle pageor first page
mD-SO
19. Bracket Installation - Lower Quadrant - Left Side - Flanqe M
(See Figure 515)
Install Brackets (Ref. IPL Figure ii01)
(I) Install brackets on lower left side engine quadrant.

Location
Step Item Hole Locatio--~- Installation

1137 M 48 and 49, LH aft face, flg aft

52 and 53, LH
5 1138 M 54, 55 and aft face, flg aft For left

56, LH engine
install
bracket
(231)
with bolts
(229),
washers
(228),
and nuts
(227).
7 1140 M 58 and 59, LH aft face
8 1141 M 57, 58, and aft face, flg aft

59 LH

71-00-1
CODE 1
R Page 534 Useor d~sclosureof these data sublect to RESTRICTIVE Jul 15/92
roD-SO
Location
Step I tern Hole Location Installation
1141 M 59, 60 and aft face, flg aft

61, LH
R 9 1144 M 64 and 65, LH aft face, flg aft
Bracket Installation - Lower Quadrant

Figure 515 (Sheet IA)
71-00-1
McDONNELLDOUGLASCORPORATION PROPRIETARYINFORMATION- CODE i
Jul 15/92 Useor disclosure of these data subject to RESTRICTIVE Page 534A
LEGENDon t.le osl=e or first Deae
mD-80
Bracket Installation - Lower Quadrant - RA7-61C

71-00-1
Jul 15/92 McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION -
CODE 1
Use or disclosure ol these date subject to RESTRICTIVE Page 535
mD-SO
POVVERPLANT BUILDUP MANUAL
20. Bracket Installation - Upper Quadrant - Right Side - Flange B,
D, E, F (See Figure 516)
Install Brackets (Ref. IPL Figure ii01)
(I) Install brackets on upper right side engine quadrant.

Location
1 1047 B 9 and i0, RH aft face
2 1049 B 25, 26 and fwd face

27, RH
NOTE: For left engine only install

apron support (239) on flange
with two bolts (236), washers
(235), nuts (234) and on bracket
(1049) with one shim (238),
(237), washer (235), and
(234).
3 1067 D 17 and 18, RH fwd face, flg fwd

23 and 24, RH fwd face, flg fwd
1078 E 14 and 15, RH aft face, flg aft
1085 F 14 and 15, RH fwd face, flg fwd

71-00-1
Page 536 LEGEND on title pageor f,rs! page. Sep 1/82
mD-BO
FLANGEB
FLANGED
FLANGE E /
FLANGE
A
m\
\
\
%
\.} \
\
¯;’:"~:::, ",
",3 ".’.’,
",,:%
"-X’.,
"::~:::,, ,,,
"..,? v,:..
¯,.
;~
..,-::, "-9""-3, \
FLANGEF ’,;’:,.
;,
,..
",,’,:,. ":,,:;.,:,Ck \
,.~
".,:;:
¯,,
:.~
"..’.=,,’,,".’"C’.~-
:.
".
".
,,,
W’::,’,
".,:-:":":’.
’.,.,~
’,..~
-~
..,=,
RA7-62B
Right Side - Flange B, D, E, F
71-00-I
- CODE 1
Sep 1782
Useor disclosureof thesedl|l subjectIo RESTRICTIVE Page 537
I ¢~J~ ~1 f;t|J nRofl Of firM1 r~llQe.
mD-SO
21. Bracket Installation - Upper Quadrant - Right Side - Flange G,
H, J (See Figure 517)
(i) Install brackets on upper right side engine quadrant.

Location
1 1086 G 13 and 14, RH aft face, flg aft
R IA I085A G 2 and 3, RH fwd face, flg aft
2 1094 H 13 and 14, RH fwd face, flg fwd
3 1099 H 23 and 24, RH aft face, flg aft
4 1120 J 1 and 2, RH fwd face, flg aft
5 1109 J 7 and 8, RH aft face, flg aft
5A II09A J 13 and 14, RH aft face, flg aft
6 1108 J 9 and i0, RH fwd face
7 iiii J 15 and 16, RH fwd face, flg fwd
8 1112 J 25 and 26, RH fwd face, flg fwd

71-00-1 McDONNELLDOUGLASCORPORATIONPROPRIETARYINFORMATION -
CODE 1 Use or ci=sclosure ol these da|a subJeCt to RESTRICTIVE
Page 538 LEGENDon rifle psge or hrst page Jan 1/92
PRtNTE~IN U S
mD-80
FLANGEH
FLANGEJ
RA7-63F
CAG(IGDS}
Bracket Installation - Upper Quadrant

71-00-1
CODE 1
Nov 15/96 Page 539
-
Useor dzsclosure of these dill subject to RESTRICTIVE
LEGENDon lille page or f~rst page
mD-80
22. Bracket Installation - Upper Quadrant - Right Side - Flange

K, M (See Figure 518)
(i) Install brackets on upper right side engine quadrant.

Location
1 1127 K 7 and 8, RH fwd face, flg fwd

2 1132 K 4 and 5, RH aft face, flg aft

22 and 23, RH aft face, flg aft
3 1133 M 4 and 5, RH aft face, flg aft
4 1135 M 15 and 16, RH aft face

71-00-1
Page 540 LEGEND on title pegsor first page Mar 1/81
mD-BO
., ./ ~ /" %",; \~. ¯
FLANGE K
":v:..:
.!..:.
FLANGE M
:° .
"°
/,’.%°, , " ,
¯ . %¯ ,,..
.,....’...
’’ ’"" ’,d.°
:, ,.:i,, ,,
i "ii RA7-64A

71-00-i
Use or disclosure o| these dill subject to RESTRICTIVE
Dec 1/79 LEGEND on title page or f;rst page, Page 541
roD-SO
23. Bracket Installation - Lower Quadrant - Right Side - Flange B

(See Figure 519)
R A. Install Brackets (Ref. IPL Figure i101)
(i) Install brackets on lower right side engine quadrant.

Location
1 1049 B 35, 36 and ~wd face

37 RH
2 1050 B 42 and 43, RH fwd face, flg fwd

3 1055 B 43 and 44, RH aft face, flg aft

4 1052 B 47, 48 and fwd face, flg fwd For right

49, RH engine
install
bracket
(231)
with bolts
(229),
washers
(228),
and nuts
(227).
5 1056 B 52 and 53, RH aft face, flg aft Use washez

(I056A
between
bracket
and engine
flange at
hole 53.
R 6 1054 B 50 and 51, RH aft face
7 1057 B 60 and 61, RH aft face, flg aft

71-00-1
CODE 1 ~cDONNELL DOUGLASCORPORATIONPROPRIETARYINFORMATION-
Us~or discaosureof these data subject to RESTRICTIVE
Page 542 LEG~.ND
on :ltle pageor first page .Mar 1/81
mD-SO
/FLANGE B
RA7-65B

71-00-1
CODE 1
Dec 1/80 Use or disclosure el these data subject to RESTRICTIVE Page 543
mD-SO
24. Bracket Installation - Lower Quadrant - Right Side - Flange

C, D (See Figure 520)

Location
1 1061 C 40 and 41, RH aft face, flg aft
3 1063 C 44, 45 and aft face, flg aft

46 , RH
5 1067 D 33 and 34, RH Ifwd face, flg fwd

6 1070 D 36 and 37, RH aft face, flg aft
7 1071 D 39 and 40, RH fwd face, flg fwd

1069 D 39 and 40, RH aft face
8 1072 D 41 and 42, RH aft face, flg aft
9 1073 i D 44 and 45, RH fwd face, flg fwd

1074 i D 43, 44 and iaft face, flg fwd
45 RH
l0 1075 l D 47 and 48, RH aft face, flg aft

1076 ~ D 47 and 48, RH fwd face, flg fwd
10A I076A D 49 and 50, RH aft face, flg aft
ii 1077 D 52 and 53, RH fwd face, flg fwd

71-00-1
Useor disclosureof these data subjectto RESTRICTIVE
mD-BO
FLANGEC
.-,
./
RA7-66B

Figure 520 (Sheet 2) 71-00-1
CODE 1
Dec-1/81 Use or disclosure of these data sublect to RESTRICTIVE
Page 545
mD-80
25. Bracket Installation - Lower Quadrant - Riqht Side - Flange E,
G, H (See Figure 521)

Location
1 1081 E 6 and 47, RH aft face, flg aft

R IA 1081A E 38 and 39, RH aft face, flg aft
2 247 E1 38 and 39, RH aft face, flg

Left fwd
thru engine
253 only
NOTE: Use nuts (247), washers (248),
bolts (250) to install clips (251
and 253) with tee (252) attached
by bolts (249), washers (248),
nuts (247).
4 1091 G 44 and 45, RH fwd face, flg aft
4A 1091A G 51 and 52, RH aft face, flg aft
7 1104 H 47, 48 and aft face

49, RH
9 1106 H 52 and 53, RH fwd face, flg fwd
i0 1107 H 53 and 54, RH aft face, flg aft
ii 1103 H 59 and 60, RH aft face, flg aft

71-00-1 McDONNELLOOUGLAS CORPORATIONPROPRIETARYINFORMATION -

CODE 1 Use ol d=sclosu+e o| Ihese dala SUblecl to RESTR+CTIVE
LEGENDon lille page or f=rst page Jul 1/91
Page 546
mD-SO
FLANGE
H
.:i FLANGE
G
/)i’
:..ili
/~:
i// FLANGE
El
..
%....
....
1~ . ......::
FLANGE
E
Bracket Installation - Lower Quadrant RA7-67E

71-00-1
McDONNELLOOUGLASCORPORATIONPROPRIETARYINFORMATION-
Use or disclosure of tilese dete sobjec! to RESTRICTIVE CODE 1
Oct 1/91 Page 547
PRINTEDiN U.S.A.
mD-SO
26. Bracket Installation - Lower Quadrant - Riqht Side - Flanqe J, J2
(See Figure 522)
A. Install Brackets (Ref. IPL Figure 1101)
(I) Install brackets on lower right side engine quadrant.

Location
1 1113 J 41 and 42, RH fwd face, flg fwd
IA 1115 J 43 and 44, RH aft face, flg aft
2 1117 J 47, 48 and aft face, flg aft

49, RH
3 1121 J 54 and 55, RH fwd face
R 7 Install bracket (1166) on aft face of flange J2 using

R bolts (1165), washers (1163 and 1164), and nuts (1162)
at holes 19, 20, and 21 counted from top center.
R NOTE: Install washer (1163) under bracket (1166).

Location may be adjusted one hole pitch to
match hold-open rod.

71-00-1
CODE 1
Page 548 McDONNELL DOUGLASCORPORATIONPROPRIETARY INFORMATION -
Jul 15/93
Usa or disclosure of these dale subject Io RESTRICTIVE
mD-eO
.: .f
: :’:0
.,’ ~,~,/~;
: "~
,:’ ,:,’~
/ .t"~
’S}::’
/ ,;~
.’ ,:, .,:,:."
¯,.,
.....’..:;..:."
i.’::::"
..’ ,~..:.v
.." ...:.:.,
,., ..:-:.’
..-" ,j ...>
\FLANG
.°°"
.o
FLANGE
J RA7-68C

71-00-i
Use or disclosure of Ih8111 date subject to RESTRICTIVE
Sep 1/80 LEGEND on lille pege or |irsl plge. Page 549
mD-80
27. Bracket Installation - Lower Quadrant - Right Side - Flange
K, M (See Figure 523)

Location
No. No. Flange From Top Confi@uration Remarks
3 1132 K 46 and 47, RH aft face, flg aft

R 6 1145 M 54, 55 and aft face, flg aft For right

R 56, RH engine
install
bracket
(230) with
bolts
(229),
washers
(228),
and nuts
(227).
R 6 1145 M 54, 55, and aft face, flg aft Same as

R 56 RH above
R 8 1142 M 59, 60 and aft face, flg aft

61, RH
R 8 1142 M 57, 58, and aft face, flange

R 59 RH aft

71-00-1
CODE 1 .v.cDONF’ELL DOUGLASCORPOHATION PROPRIETARY I~IFORMATION-
hie or disclosureof theJe data sublecl to RESTRICTIVE
Page 550 LEGE;,4Don .Jlle pageor |,rsl page Jun 1/81
mD-BO
ioi/
/ -/
2;’ ~ .
- ~ /?!:~ .
/i¢/
.,,,,,/
/ ;:/
"/ ,’ "
¯ .. . . I .~’~/
°,
,;.......;."
...:."
." %,
.°° ,’o,
FLANGEM ".’.:"
°°°°-°°
FLANGEK
RAT-69D
Bracket Installation - Lower Quadrant -.

Figure 523 (Sheet 2) 71-00-I
.~¢.~O~Z:-;LCCU~’I.SCOZ~O~.ATJO~ P?.OPRIETARY
I/IFORMA.’:ION
-
CODE 1
Usaor disclosureo~ thnu dill subje¢lto RESTRICTIVE Page 551
LE3E:a.Do~Lid: pageor firll page.
roD-so
28. Bracket Installation - Horizontal Flange - Left and Right Side
(See Figure 524)
R A. Install Brackets (Ref. IPL Figure Ii01)
(1) Install brackets on horizontal flange between flanges

J and K.

Location
No. No. From Flg K Configuration Remarks
1 1146 13 and 14, LH upper face, flg

down
2 1148 i0 and ii, LH upper face, flg up
3 1150 3 and 4, LH upper face, flg up
4 1147 13 and 14, RH upper face, flg

down
5 1149 i0 and ii, RH upper face, flg up
6 1150 7 and 8, RH upper face, flg up
7 1151 3 and 4, RH upper face, flg up
Bracket Installation- Horizontal Flange-

Left and Right Side
71-00-1
McDO~INELL DOUGLAS CORPORAT]ON PROPRIETARY INFORMATION -
CODE 1 dse or disclosure of ~hese data aublec~ to RESTRICT.VE
Page 552 LEGEHDon title page or hrst page Mar 1/81
mD-SO
I~
///
/I /
// /
// /
// /
I
/
I
/
I0 1
I
I
I
I
LEFTSIDE
FLANGEK
\
,,%
,,o’,,,,,,,
\o’,,-
, ~’~
SIDE
FLANGEK
RA7-70B
Bracket Installation - Horizontal Flange -

Left and Right Side
Figure 524 (Sheet 2) 71-00-1
CODE 1
McDONNELL
DOUGLAS
CORPORATION
PROPRIETARY
INFORMATION
-
Mar ]/80 Use or disclosure of these data subject to RESTRICTIVE Page 553
mD-SO
29. Bracket Installation - Accessory Case - Bottom Quadrant
(See Figure 525)
R A. Install Brackets (Ref. IPL Figure Ii01)
(i) Install brackets on engine bottom quadrant.

Item
Step Index No. Location Remarks
1 1152 Lower accessory case flange
5 1156 Oil tank mounting pad
6 1157 Accessory case right side at

nameplate
7 1159 Fuel pump mounting pad
8 1158 Fuel control mounting pad
9 1160 N1 tachometer harness support.
i0 1161 Inspection plate.
Bracket Installation - Accessory Case - Bottom Quadrant

71-00-1
;VlcDONN’.-LL DOUGLAS CORPORATION p/’OPRIETA’~Y"NEOR~.~, : _~N -
CODE 1 Use or disclosureof these dire SublecLIo RE$’r~ICTV~
Page 554 LEGEND on tztle pageor ~zrst page Mar 1/81
mD-80
, t oo t , ,i;
ll4~
I
i, ,’-z--,,-~
-. ’;/’~’i,.~.~ :’;"’-.
,:; , ............... :--’/’-::
,.
;;,-H,’-
/ /4~, ~4 //.//--’/~~ ’ 1,,,,
’,,: ......
.................. .Z.- ,
, ’~" ;,, "~
. -
/ ~},,.,’., .-~/ ,~’ , ::,..-/,.
-"////
._,,>:.;~,
..,.. ,/.
,,
/ -::;./
.2z..," , - it’.,"’. """*:
",..
/ ....... .:,,!
, ,,,,, ,?7
\, //, ,,,,
ROTATEVIEW /, ~ / / .................
180 DEGREES
’’----" ....... z/-/’’"
RA7-71A
Bracket Installation - Accessory Case - Bottom Quadrant

Figure 525 (Sheet 2) 71-00-1
McDONNeLL DOUGLAS
CORPORATIONPROPRIETARY
iNFORMATION
-
CODE 1
Dec 1/79 U,,m d,,clo,-,,
oflh,,,
d,l,,ubleel
toRESTRICTIVE Page 5 5 5
LEGEND
on lille ~)lOe or first mile-
mD-80
30. Forward Engine Mount Cone Bolt Installation (See Figure 526)
R a. Install Upper Cone Bolt (Ref. IPL Figure 1101) (Lower Cone Bolt
R Installation Typical)
R (1) Position forward cone bolt (1175) between flange bushings

R flanges F and G and install bolt (1173), washer assembly
R (1174), washer (1172), and nut (1171). Tighten nut
R cone bolt is free-standing but readily moveable by hand.
R Torque required to move cone bolt shall not exceed value
R specified in Fits and Clearances. A force of up to 26
R pounds maximum, applied perpendicular to cone bolt axis and
R between thread runout and taper is equivalent. Nut shall
R not exceed torque value specified in Fits and Clearances.
R The minimum torque value for clamp-up shall be, nut running
R torque 50 in/ibs. If one of the two cotter pin holes lines
R up with one of the nuts six notches install cotter pin
R (1170) and trim as required.
R CAUTION: A. TO FACILITATE COTTER PIN INSTALLATION AFTER

R ENGINE IS INSTALLED ON AIRCRAFT. THE ATTACH
R BOLT MUST BE PROPERLY POSITIONED.
R B. TO PREVENT CONE GALLING OR INJURY TO PERSONNEL

R FROM SUPPORTING CONE BOLT BY HAND DURING
R ENGINE INSTALLATION, IT IS RECOMMENDED THAT
R ANY FINAL NUT ADJUSTMENT BE ACCOMPLISHED AFTER
R ENGINE INSTALLATION.
R C. VERIFY THAT THREAD PROTECTOR IS INSTALLED ON

R CONE BOLT THREAD.
71-00-1
CODE 1
Page 556
McDONNELLDOUGLASCORPORATIONPROPRIETARYINFORMATION - May 15/98
mD-80
COTTER
PIN
NUT
© WASHER
RETAINER
WASHER
-.,.
NOTE
POSITION
OF HOLES
ATTACH
BOLT
THREAD
PROTECTOR ENGINE
FLANGE
RA7-125C
Forward Engine Mount Cone Bolt Installation

Figure 526
71-00-1
CODE 1
May 15/98 Page 557
-
mD-aO
31. Aft Engine Mount Cone Bolt Installation (See Figure 527)
A. Install Aft Cone Bolt (Ref. IPL Figure ii01)
R (i) Deleted
R (la) Deleted
(ib) Place spring (130) between aft engine mount flanges with
crossbar down. Deflect side loops over shoulder bushings
provided on engine.
(2) Insert cone bolt (129) between flange bushings by deflecting

the crossbar of spring down.
NOTE: Anti-rotation pin on cone bolt (129) may face either

fore or aft direction.
(3) Install bolt (127), washer (126 and 128), washers (125A),
necessary, and nut (125). Tighten nut (125) allowing gap
0.005 to 0.010 inch between washer (126) and flange bushing.
(4) Install cotter pin (124).
CAUTION: VERIFY THAT THREAD PROTECTOR IS INSTALLED ON CONE

BOLT THREAD.
71-00-1
CODE 1
Page 558 Jul 15/93
-
Useor dtsclosureof Ihesedata subject to RESTRICTIVE
LEGENDon title pageor hrsl page
mD-sO
0.005 GAP
’ 0.010
WASHEF 1"-
NUT"~ ," \ BOLT
!
~
LEFTENGINE
SHOWN
TYPICAL
FORRIGHTENGINE
¯ CONEBOLT
S=CTION
A-A
INE FLANGE
J COTTER
PIN /
WASHER
CONE
BOLT
THREAD
PROTECTOR
BOLT
RA7-1~K
Aft Engine Mount Cone Bolt Installation

Figure 527
71-00-1
CODE 1
Jul 15/93 Page 559
McDONNELL DOUGLASCORPORATION PROPRIETARYINFORMATION
-
Useor disclosure
of thesedill $ebjec!to RESTRICTIVE
mD-80
32. Engine Firewall Component Installation (See Figure 528)
A. Install Components (Ref. IPL Figure Ii01)
(I) Prepare faying surface of firewall assembly for

anticorrosion application as follows:
(a) Clean faying surface of firewall assembly (1024) with

wipers dampened with handwipe cleaner.
WARNING: HANDWIPE CLEANER IS AN AGENT THAT IS FLAMMABLE,

A SENSITIZER, AN ASPHYXIANT, AND AN IRRITANT.
MAKE SURE ALL PERSONS OBEY THE PRECAUTIONS WHEN
HANDWIPE CLEANER IS USED.
- DO NOT USE IN AREAS WHERE THERE IS HIGH HEAT,
SPARKS, OR FLAMES.
- USE IN AN AREA OPEN TO THE AIR.
- CLOSE THE CONTAINER WHEN NOT USED.
- DO NOT GET HANDWIPE CLEANER IN THE EYES, ON
THE SKIN, OR ON YOUR CLOTHES.
- DO NOT BREATHE THE GAS.
(b) Do not allow cleaned surface to air dry. Wipe surface dry
with clean, dry wipers.
(2) Apply brush coat of epoxy primer to faying surface of

firewall assembly (1024). Allow to air-dry.
(3) Position firewall flange (1043) and flange assemblies (1038

and 1044) on front face of engine flange N. Orient firewall
assembly with main split line at bottom center. Apply
antiseize compound, listed in paragraph 4, Required
Lubricants, to threads of 128 bolts (1027) and secure
firewall with four bolts (1027), equally spaced around
circumference, and nuts (1026).
NOTE: Verify index studs on engine flange N are aligned

with index holes in firewall flanges.
7
(4) Install firewall flange (1043) and flange assemblies (i038

and 1044) on front face of engine flange N.
(5) Tighten nuts (1026) to torque value specified in Fits and

Clearances.
(6) Install two seal sections (1025) in retainers (I033A

I033B) and secure with plug section (I026A). Cement plug
accordance with paragraph IL, Assembly section.
71-00-1
CODE 1
Page 560 Nov 15/01
-
roD-SO
JT8D-209,-217, -219 ENGINES
RA7-132D
Engine Firewall Assembly Installation

Figure 528
71-00-1
CODE 1
Apr 15/95 Page 560A
mD-SO
R 32A. Bracket Installation - Lower Quadrant - Right Side - Flange N
(See Figure 528A)
A. Install Brackets (Ref. IPL Figure 1101)
(i) Install brackets on firewall at engine flange
Location
I027A centerline aft face, flg aft
1033 5, 6 and 7, RH aft face, flg aft
1028 16 and 17, RH aft face, flg aft
1028 N 27 and 28, RH aft face, flg aft
1028 N 38 and 39, RH aft face, flg aft
1029 N 46 and 47, RH fwd face, flg fwd
1030 N 60, 61 and fwd face, flg fwd

62, RH
1032 N 5, 6 and 7, LH aft face, flg aft
R I027A N 9 and i0, LH fwd face, flg fwd

R
R i0 I027A N 15 and 16, LH fwd face, flg fwd
ii I027A N 19 and 20, LH fwd face, flg fwd
12 I027A N 24 and 25, LH fwd face, flg fwd
13 I027E N 29, LH fwd face, flg fwd
14 I027E N 33, LH fwd face, flg fwd
15 I027D N 35 and 36, LH fwd face, flg fwd
15 I027D 37 and 38, LH fwd face, flg fwd

Right Side - Flange N
Figure 528A (Sheet i)
71-00-1
CODE 1
Page 560B Nov 15/01
-
Use or disclosureof thesedata subject to RESTRICTIVE
LEGEND on title pageor first page.
mD-80
Location
16 I027A 42 and 43, LH fwd face, flg fwd
17 I027A 46 and 47, LH fwd face, flg fwd
17 1029 46 and 47, LH fwd face, flg fwd
18 I027A 50 and 51, LH aft face, flg aft
19 I027A 56 and 57, LH aft face, flg aft
20 1031 60, 61 and 62, aft face, flg aft

LH
21 I027A N 61 and 62, LH aft face, flg aft
22 1027 N 65 and 66, LH aft face, flg aft

Figure 528A (Sheet 2)
71-00-1
CODE 1
Nov 15/01 Page 560C
-
Use or ,disclosure of thesedata subject to RESTRICTIVE
mD-SO
RA7-512A
Figure 528A (Sheet 3)
71-00-1
CODE 1
Nov 15/01 Page 561
-
Use or d=sclosureo( these data subject to RESTRICTIVE
LEGEND on t,tle pageor first page,
rnD-8O
33. Electrical System Brackets and Supports Installation
(See Figures 529 thru 533) (Ref. IPL Figure ll01)
A. Install Components (Right Side, Flanges Jl thru M)
R (1) Install bracket (504) 22 degrees from top center on forward

face of rear engine mounting ring aft flange with
bracket flange facing aft using screws (503), washers
(500, 501, and 502), and nut (499).
R C2) Install bracket (498) 22 degrees from top cen£er on aft

face of rear engine mounting flange ring forward flange
with bracket flange facing forward using screws (497),
washers (494, 495, and 496), and.nut (493).
(3) Install four brackets (476) onto brackets (1130) located

on flange K using screws (475), washers (474),
nuts (473).
(4) Install bracket (492), top center, between flanges J and

at upper quadrant using screws (491), washers (490),
nuts (489).
(5) Install bracket (488) at flange J2, upper quadrant, and

extending to bracket, top center, using washers (487) and
screws (486).
(6) Install three bracket assemblies (485) onto bracket (488)

and brackets (1127), flange K, upper quadrant, using
washers (484) and screws (483).
71-00-1
Page 562 Useor disclosureof these dill subject to RESTRICTIVE
LEGEND
on title pageor first oage. Jun 1/84
mo-so
FLANGEK
----:-_---.::.:....
L.’ "
..
%
RA7-137
Bracket Installation - Right Side, Flanges Jl thru M

Figure 529 71-00-1
CODE 1
S ep 1/7 9 use o, disclosureof ,hesedata subject,o RESTRICTIVE P ag e 5 6 3
LEGEND on title pc0e or firsl page.
mD-SO
Be Install Components (Right side lower Quadrant, Flanges
Jl and J2)
(7) Install bracket (466) on aft side of flange J2 with

bracket flange aft at holes 23 and 24 counted from bottom
center, using screws (462), washers (461), and nuts (460).
(8) Install bracket (465) on fwd side of flange J2 with bracket

flange forward and bracket (466) on aft side of flange
with bracket flange aft at holes 28 and 29 counted from
bottom center, using screws (462), washers (461), and
(460).
(9) Install bracket (464) on forward slde of flange J2 with

bracket flange forward at holes 18 and 19 counted from
bottom center, using screws (462), washers (461),
nuts (460).
(io) Install bracket (467) on forward side of flange J2 with

bracket flange fwd at holes 13 and 14 counted from center
bottom, using screws (462), washers (461), and nuts (460).
(ii) Install bracket (463) on aft side of flange J2 with

bracket flange fwd at holes I0 and ii counted from center
bottom, using screws (462), washers (461), and nuts (460).
R (12) Install bracket (468) on aft side of flange J2 with flange

R aft at holes 3 and 4 counted from center bottom, using screws
R (462), washers (461), and nuts (460).
(13) Install bracket (468) on aft side of flange J2 with flange

aft at holes 6 and 7 counted from center bottom, using
screws (462), washers (461), and nuts (460).
(14) Install bracket (454) on aft side of flange Jl with flange

aft at holes 5 and 6 counted from center bottom, using
screws (449), washers (448), nuts (447)
(15) Install bracket (458) on aft side of flange Jl with bracket

flange aft at holes i0 and ii counted from center bottom,
using screws (449), washers (448), and nuts (447).
(16) Install bracket (459) on lower quadrant between flanges

and J2 on brackets (458 and 463) with flanges inboard using
screws (457), washers (456), and nuts (455).
71-00-1
Use or disclosureof these dire subject to RESTRICTIVE
Page 564 LEGEND on title pageor first page. Sep 1/84
mD-80
RA7-138A
R Bracket Installation - Right Side, Flanges Jl and J2

Figure 530
71-00-i
Use or disclosure ol these dale subjecl to RESTRICTIVE CODE 1
LEGEND on lille page or flrsl page.
Jan 1/92 Page 565
PRINTEDIN U S A
mD-SO
C. Install Components (Right Side, Flanges D thru J)
(17) Position bracket (515) between engine flanges G and H with

slotted end forward and flanges inboard. Attach to brackets
(1092) and (1106) using screws (512), washers (511),
(510).
(18) Locate bracket (432) on forward side of engine flange E1

holes 15 and 16 counted from top center. Position flange
forward and slanted edge down. Using same hole locations,
position bracket (431) on aft side of engine flange E1 with
bracket flange aft. Attach both brackets using screws
(430), washers (429), and nuts (428).
(19) Position heat shield assembly bracket (427) between engine

flanges E1 and F with bracket flange side on top and with
flange pointed outboard. Install to brackets (1085) and
(432) using screws (426), washers (425), and nuts
(20) Install dummy receptacle bracket (417) on bracket (1070)

holes 24 and 25 counted from bottom center, using screws
(416) and nuts (415).
R (20A) Install brackets (440 thru 445) using existing hardware.
R (20B) Position heat shield brackets (436 and 438) between flanges
H and J and secure to existing brackets on flanges and to
bracket (444) with screws (435), washers (434), and
(433) on left top side of engine.
R (20C) Position heat shield brackets (437 and 439) between flanges
R H and J and repeat procedure (20B) on right top side
engine.
71-00-1
CODE 1
Page 566 McgONNELLDOUGLASCORPORATIONPROPRIETARYINFORMATION -
Jan 15/93
Use or d=sclosure of Ihese data subject to RESTRICTIV£
LEGEND on l=lle page or I=rst page
mD-SO
POWERPLANT
BUILDUP MANUAL
___ _ __
~" ,/ "~,.,.,t,~\
FLANGE El
FLANiE F ~ ..
FLANGE G
FLANGE E
I RA7-139D
Bracket Installation - Right Side, Flanges D thru J

Figure 531
71-00-1
CODE 1
Jan 15/93 Page 567
Use or disclosure ol these dala subject to RESTRICTIVE
LEGENDon lille page or first page
mD-SO
De Install Components (Left Side, Flanges Jl thru N)
(21) Position bracket (514) on forward side of engine flange

with bracket flange forward at holes 2 and 3 counted from
bottom center. Install with existing hardware.
(22) Position bracket (513) between engine flanges M and N with

slotted hole forward and bracket flanges inboard. Attach to
existing P&WA Brackets using screws (512), washers (511),
and nuts (510).
(22a) Install bracket (508) in forward two holes of bracket (380)

with flange end down using screws (507), washers (506),
nuts (505).
(23) Install bracket (509) in forward two holes of bracket (513)

with flange inboard using screws (508A).
(24) Install four brackets (476) on four existing brackets (1130)

on flange K lower quadrant using screws (475), washers
(474), and nuts (473).
(25) Position harness support bracket (482) between engine

R flanges J and K and attach bracket with washers (481) and
screws (480).
(26) Position three brackets (479) between harness support

bracket (482) and engine flange K and attach each bracket
with four washers (478) and four screws (477).
(27) Install bracket assembly (471) on aft side of engine flange

J2 at holes 27, 28, and 29 counted from bottom center with
flange aft, using screws (462), washers (461) and
(460).
(28) Install bracket (469) at holes 5 and 6 using existing

hardware.
(29) Position bracket (453) on aft side of engine flange Jl

holes 5 and 6 counted from bottom center with bracket
flanges aft. Repeat procedure for bracket (452) and install
both brackets uszng screws (449), washers (448), and
(447).
(29a) Install brackt (450) on aft side of engine flange Jl

holes 8 and 9 counted from bottom center with bracket flange
aft.
71-00-1
CODE 1
Page 568 Jan 15/93
Use or disclosure o[ these data subjecl lu RESTRICTIVE
mD-80
,’ :~,’ "" ".. "~...-.
..’ .~, - .:... ,.~,,~

’ ’" : : "" " ~ ’ .ii i
~"’"is;
... ;;.. :v :
¯ .~ v ’. ..’...,’ ¯
,-.Q,, ...,..." .....,.;i" ....
4;7,
., :.
;.’..:;;;;;,
..."’
~m ’
oo
.;;.," , ::..~:...
~
. .--:7) ,’1
..... ..--’" .- ...’;-""
~’’C--’;-~::-:s .-"
FLANGE
Jl " " ..... "::::’’"
"’."
":.., FLANGE
J2
..’,,.,"’.,:~,’.,.
~ \
,’,,, "..:,’-,, x. FLANGEK
" "’\"" :’" ’~"’I"’, FLANGEN
-.
. :.’: ~ ¯¯\.
)
1 I ¯’,- "-¯~"’
....
:::-":i %
7.... .¯-"
".
¯ - .- ",...,.,~\_
...."
.
\,~ .............. :
RA7140B
Bracket Installation - Left Side, Flanges Jl thru N

Figure 532 71-00-1
CODE 1
Sep 1 / 8 3 McDONNELL DOUGLAS CORPORATION PRO;*RIETARY INFORMATION - P age 5 6 9
Use or dleclosule o| these date subject to RESTRICTIVE
mD-SO
m. Install Components (Left side, Flanges B thru El)
(3O) Position bracket (423) on engine flange E1 aft face with

bracket flange aft at holes 24 and 25 counted from top
R center. Attach with screws (420), washers (419),
nuts (418).
(31) Position two brackets (422) on engine flange E1 forward

face with bracket flanges forward at holes 15, 16, 18,
and 19 counted from top center. Attach with screws (420),
washers (419), and nuts (418).
(32) Position bracket (421) on engine flanged E1 forward face

with bracket flange forward at holes 12 and 13 counted
from top center. Attach with screws (420), washers (419),
and nuts (418).
(33) Position bracket (414) on existing brackets (1058), center

of quadrant with bracket flange inboard. Attach with
screws (413), washers (412) nuts (411)
(34) Install terminal board (410) on existing bracket (1057)

located at bottom center of engine flange B using four
screws (409) and four nuts (408).
(35) Install cover on terminal board (410) using captive nuts

in cover assembly.
(36) Install bracket (406B) at exit of N1 tachometer conduit

located at bottom center of lower quadrant between flanges
A and B using bolts (406A).
71-00-1
~cDONNELL DOUGLASCORPORATIONPROPRIETARYINFORMATION -
CODE 1 Ule or disclosureof these data subleCtto RESTRICTIVE
Page 570 LEGEND on Irlle pageo, htst page Dec 1/81
RA7 141A
Bracket Installation - Left Side, Flanges B thru E1

Figure 533 71-00-1
CODE 1
Dec 1/7 9 Useor dl’,,ciosure of thesedalasubleCtto RESTRICTIVE
P ag e 5 71
LEGENDon retie plge Ot hrSt Page
mD-80
33A. Vibration Transducer Installation (See Figure 533A)
R A. Install Components (Ref. IPL Figure 1101)
(i) At bottom of engine at rear engine mount ring (located

between engine flanges K and M) install space mount (525F),
lockwashers (525E), screws (525D), and vibration trans-
ducer (525C) with connector facing to left side with aft
screws (525B). Tighten screws (525B) to 8 to 10 inch-
pounds torque and safety with lockwire (525A).
(2) At engine flange B top of engine, install vibration

transducer (525C) with connector facing to left side
using screws (525B). Tighten screws (525B) to 8 to
inch-pounds torque and safety with lockwire (525A).
71-00-1
CODE 2 McDONNELLDOUGLAS CORPORATION PROPRIETARY INFORihAATIOI~)
Use or dnsclosureof these data subject to RESTRICTIVE
Page 572 LEGEND on title pageor first page. Mar 1/81
mD-SO
I JT8D-209, -217, -219 ENGINES
RA7-146C
Vibration Transducer Installation

Figure 533A
71-00-1
CODE 1
Apt 15/95 Page 572A
-
Useor disclosure of these date subjec! to RESTRICTIVE
mD-SO
34. Current Transformer Junction Box Component Installation
(See Figure 534) (Ref. IPL Figure Ii01)
Ae Install Components
(i) Install grommets (549 and 550) in junction box.
(2) Install clamps (546, 547, and 548) on junction box struc-
ture adjacent to grommeted holes with screws (545) and
nuts (544)
(3) Install support (568) on engine flange Jl, bottom center

with bolts (564 and 567), washers (563 and 566),
nuts (562 and 565).
(4) Install bracket (561) on engine flange J2, bottom center

with bolts (560), washers (559), and nuts (558).
R (4a) If applicable, install brackets (556D and 556E)

R screws (556C), washers (556B), and nuts (556A).
(5) Install support bracket (557) on support (568)

bracket (561) with seven screws (538), washers (537),
and nuts (536).
(6) Install junction box assembly (539) on support assembly

(557) with two screws (538), washers (537), and nuts
(7) Install current transformers (i011) in junction box with

screws (532 and 535), washers (534), and nuts (531
533).
(8) Check that nuts (527), washers (528 and 529), and screws
(530) are installed on transformer terminals and bolts
(551) and washers (552 and 553) are on bus (554).
71-00-1
CODE 2 Usa ol disclosing of than data sublect to RESTRICTIVE
Page 572B Sep 1/84
mD-80
RA7-209
Current Transformer Junction Box Installation

R Figure 534 71-00-1
CODE 2
McCGMNELL DOUGLAS CORPORATION PROPRIETARY INFORk;ATION-
Mar 1/86 Usaor d=scloaure
of thesedata subjectto RESTRICTIVE Page 573
LEGEND
mD-SO
34A. Thrust Reverser Harness Installation (See Figure 534A)
A. Install Thrust Reverser Harness (Ref. IPL Figure ii01)
(i) Install wire harness assembly (253R) on engine flange

N with screws (253L) and nuts (253J). Tighten
(253J) to torque value specified in Fits and Clearances.
(2) Connect wire terminals by installing insulators (253H),

R washers (253G), wire terminals, washers (253F and 253E),
and nuts (253D). Tighten nuts (253D) to torque value
specified in Fits and Clearances.
(3) Install cover assembly (253C) on terminal board.
71-00-1
CODE 1 b,,’DONN3LL DOUGLASCORPORATION PROPRIETARYINFORMATION-
Jse or disclosureo~ thesedata subject to RESTRICTIVE
Page 574 LEGEnlDon tztle pageor first page Sep 1/83
mD-BO
LEFT-HAND
ENGINE RIGHT-HAND
ENGINE
RA7-].51B
Thrust Reverser Harness Installation

Figure534A. 71-00-1
CODE 1
Dec 1182 McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION
-
Useor disclosure
of thesedatesubjectto RESTRICTIVE Page 574A
mD-SO
35. Electrical Harness Installation - Top, Flanges J2 and K
(See Figure 534C)
A. Install Main Electrical Harness (Ref. IPL Figure 1102)
NOTE: Install harnesses (570, 571, 572, and 573, IPL Figure
Ii01) on engine brackets with clamps and mounting
hardware as follows to secure harness to engine.
Be Continue harness installation in accordance with figures.

Install all clamps before tightening screws.
Step Clamp Screw Nut

No. Item No. Item No. Item No. Remarks
R 3 Install clamps over instal-

R 14 lation reference point on
main harness and one clamp
at generator control har-
nesses, and secure at top of
engine near flange K.
R 14 Install clamp aft at bracket

near flange J2.
13 Install fire detector har-

ness at top of bracket near
flange J2.
R 14 Route main wire harness

along top of engine and
secure with clamps.
Electrical Harness Installation

Figure 534B
71-00-1
CODE 1
Page 574B Apt 15/94
Use or disclosure of Ihese dale subject to RESTRICTIVE
LEGEND on lille page or ffrsl page
mD-SO
FLANGE
’’1
RA7-175A
Electrical Harness Installation-Top,

Flanges J2 and K
Figure 534C 71-00-1
McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMAT)ON CODE 1
Dec 1/81 LEGEND on tails page or first psge, Page 574C
mD-80
35A. Electrical Harness Installation - Upper Right Side Quadran£,
Flanqes D through J (See Figure 534E)
A. Install Harness (Ref. IPL Figure 1102). Route harness per

illustration prior to attaching clamps.

4 Install clamps at harness

separation aft of flange J.
Install clamps on flange J.
Install clamp at bracket

between flanges H and J and
under heat baffle.
4 4 Install clamp on bracket at

flange H.
4 Install clamps on brackets

between flanges G and H.
R 5A 13 Install clamps on brackets

R between flanges E and El.
6 4 Install clamp on flanges E,

El, F, and G.
7 Install clamps on flange D.
8 Connect electrical connector

to anti-ice shutoff valve.
Safety with lockwire.

Figure 534D
71-00-1
CODE 1 Use or disclosure of these dulu subject to RESTRICTIVE
Page 574D LEGENO on title page or first page. Dec 1/88
PRINTEDIN U.S.A
mD-80
FLANGE
G
FLANGE
E1
FLANGE
F
FLANGE
D
FLANGE
H FLANGE
P1-807
ENGINE RIGHT
ANTI-ICEVALVE
ViEWA
VIEW B
FLANGE
J
RA7-176B
Electrical Harness Installation-Upper Right

Side Quadrant, Flanges D through J
Figure 534E
71-00-1
-
Useor dlsclosore of these data subject to RESTRICTIVE CODE 1
Dec 1/88 LEGENDoo title page or first page. Page 574E
PRINTED
IN U.S.A.
.................... -- 2-
mD-BO
35B. Electrical Harness Installation - Forward Lower Quadrant,

Right Side, Flanges B, C, and D (See Figure 534G and 534J)
Install Harness (Ref. IPL Figure 1102)

1 4 Install clamps on bracket

attached to flange D.
R Connect electrical connector

to stowage receptacle at
flange D.
3 5 Install clamp at bracket be-
R low synchronizer stowage
bracket attached to flange D.
4 6 Install clamp on bracket
between flanges C and D.
5 6 Install clamp on flange C.
6 6 Install clamps on wire run
along flange B to N1 engine
tachometer terminal board.
7 5 Install clamps on brackets
located on flange D.

Connect electrical connector

to fuel heat control shutoff
valve. Safety with lockwire.
i0 Connect electrical connector
to auto reserve thrust sole-
noid. Safety with lockwire.
ii Connect electrical connector
to idle solenoid. Safety with
lockwire.

Figure 534F
71-00-1 McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION -

CODE 1 Use or disclosure of these data subject to RESTRICTIVE
LEGEND on lille page or first pege
Page 574F Sep 1/85
Printed ,n U S A
mD-SO
FLANGE
PI-853
ENGINE
SYNCHRONIZER
FLANGE
A
l,/ VIEW A
P1-806
FUEL HEAT
P1-856
AUTORESERVE
THRUSTSOLENOID
P1-858
I ;IDLE SOLENOID
RA7-177A
Electrical Harness Installation-Forward

Lower Quadrant, Right Side, Flanges B, C, and D
Figure 534G 71-00-1
Jun 1/82. LEGEND on lille page or first Page. Page 574G
mD-SO
35B. (Continued)

12 6 Install clamps on bracket

13 6 Install clamps attached to

bracket on air/fuel heater.

Figure 534H
71-00-1
Page 574H LEGEND on title pageor first page.
Mar 1/81
roD-SO
FLANGE
RA7-178

Lower Quadrant, Right Side, Flanges B, C, and D
Fi.gure 534J 71-00-1
McDONNELL DOUGL.*t$CS,:IPOZ~.,TION ?.".~PRL’-TAnY I,%lfO~MAt"ION- CODE 1
Use or disclosure of lhese data $ubjeci to RESTRICTIVE
Mar 1/81 LEGEND on title pageor first page. Pa ge 5 7 4J
rnD.sO
35C. Electrical Harness Installation - UDDer Left Side Quadrant~
Flanges E throuqh J (See Figure 534L)
A. Install Harness (Ref. IPL Figure 1102). Route harness per

illustrations prior to attaching clamps.

13 Install clamps on brackets

attached to flange J.
13 Install clamp located under

heat shield between flanges
J and H.
13 Install clamps on wire run

from bracket on flange F to
clamp located on flange El.
R 3A 13A Install clamps at flange H.
4 Deleted.
5 Deleted.
6 Deleted.
6A 13A Install clamp on flange El.

to engine oil pressure
transmitter. Safety with
lockwire.

Figure 534K
71-00-1 McOONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION

-
CODE 1 Use or disclasure of tbesu data subject to RESTRICTIVE
Page 574K LEGEND on title pageor first page. Apr 1/89
PRINTED
IN U.SA.
mD-SO
\
FLANGE
J-
FLANGE
F
P1-815 FLANGE
G
OIL STRAINER’
CLOGGING
LOWOIL
PRESSURE
FLANGE
E1 RA7-179A
Electrical Harness Installation-Upper Left
Side Quadrant, Flange E through J
Figure 534L
71-00-1
-
Use or disclosure ol these dill subject to RESTRICTIVE CODE 1
Dec 1/88 LEGEND on t/tie pigs or (Ir~ pigs. Page 574L
PRINTED
tN U S ~o~
roD-SO
35D. Electrical Harness Installation - Upper and Lower Left Side
Quadrant Forward, Flanqes B Throuqh E (See Figures 534N an~
534Q)
A. Install Harness (Ref. IPL Figure 1102)

1 13 Install clamp on flange E.
2 3 Install clamps on flange D.
2A 4 Install clamp on flange D.

to left engine anti-ice
shutoff valve. Safety with
lockwire.
4 Install clamp at harness

three-way separation on
flange C.
R 5 Install clamps on flange C

R near nose cowl anti-ice
valve.

to nose cowl anti-ice shutoff
valve. Safety with lockwire.
R 3 Loop forward vibration pickup

wires and install clamp on
flange B.
If applicable, connect elec-

trical connector to forward
vibration pickup and safety
with lockwire.
R 7A 2 If applicable, install clamps

R 3 on APU inhibit switch mating

Figure 534M
71-00-1
CODE 1
Page 574M Jan 15/93
Use or disclosure of These data ~;ub,ec! to RESTRICTIVE
mD-SO
"% P1-809
NOSECOWL
ANTI-ICE
VALVE
P1-808
LEFTANTI-ICE
VALVE
FLANGE
B FLANGE
C
<2:> FLANGED
A
RA7-180B
Electrical Harness Installation-Upper and Lower

Left Side Quadrant Forvard, Flanges B through E
Figure 534N
71-00-I
CODE 1
Jan 15/93 Page 574N
McDONNELL DOUGLAS [ORPORATION PROPRIETARY INFORMATION -
Use or disclosure of these dala subjecl le RESTRICTIVE
LEGENDon lille page or first page.
mD-SO
35D. (Continued)

No. Item No. Item No. I t em No. Remarks
connector on APRON wire run

on flange B.
R 8 2 Install clamps on flange C.
9 2 Install two clamps inboard

side of heat shield located
on flange C.
I0 Install clamp on bracket
attached to flange C near
fuel oil cooler.
Ii Install clamp on bracket
located on flange C at fuel
oil cooler.
located on flange C at fuel
flowmeter.
13 2 Install clamp attached to

flowmeter.

to engine oil temperature
transducer. Safety connector
with lockwire.
to fuel flow transmitter.

Figure 534P
71-00-1
CODE 1
Page 574P Jul 15/93
McDONIELL DOUGLAS CORPORATION PROPRIETARY
INFORMATION
-
Useor drsclosureof Ihesedala subjectto RESTRICTIVE
LEGENDon tmtle page or |Jrst page
roD-80
_°
2-
FLANGE
C
\ FLANGE
C
\
0 " P1-820
FUELFLOW
TRANSMITTER
VIEW B
JI
~201L
VIEW A B RA7-181

Left Side Quadrant Forward, Flanges B through E
Figure 534Q
71-00-I
McDONNELLDOUGLAS CORPORATIONPROPRIETARY INFORMATION -
Use or disclosure of these date sub)ec! to RESTRICTIVE CODE 1
Mar 1/81 LEGENDon title page or Ilrst page. Page 574Q
PRINTEDIN U S A.
mD-SO
35E. Electrical Harness Installation - UDDer Right Side Between
Flanqes J2 and K (See Figure 534S)
At Install Main, Generator, and Fire Detector Harnesses Between

Flanges J2 and K, Right Side (Ref. Figure 1102)

5 Verify that thrust reverser

harness is routed under main
harness trunk and leads aft.
Install clamps at top of
engine.
R 2 37 Install both clamps on wire

R 3 runs near flange K on harness
support bracket.
3 37 Secure generator control and

3 main harnesses at harness in-
stallation reference point at
horizontal flange between
flanges J2 and K.
4 3 Install clamps on bracket at

top of engine.
R 5 3 Install clamps on generator

control harness and main
harness on wire run along
forward side of electrical
support bracket to horizontal
flange.
R 6 69 Install clamps on fire

detector harness on wire run
along forward side of elec-
trical support bracket to
horizontal flange.

Figure 534R
71-00-1
CODE 1
Page 574R McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION
-
Apt 15/94
Use or dzsclomreof these dats subject to RESTRICTIVE
mD-SO
FLANGE
K
ViEWA
FLANGE
K
A RA7-204
Electrical Harness Installation - Upper Right Side

Between Flanges J2 and K
Figure 534S
71-00-1
McDONNELL DOUGLAS CORPOflATfON PROPRIETARY fNFORMATION
-
Use or disclo~re of these data subject to RESTRICTIVE CODE 2
Jul 1/90 LEGENDoll title pageor flrsl page. Page 574S
PRINTED
IN U S A.
mD-SO
35F. Electrical Harness Installation - Right Enqine, Left Side
Between Flanqes J2 and K (See Figure 534U)
A. Install Main Electrical Harness With Aircraft Interface

Connectors and Fire Detector Harness Between Flanges J2 and K
(Ref. Figure 1102)
Step Clamp Screv Nut

1 3 Install both clamps on wire

37 runs near flange K on harness
support bracket.
R IA 67 42 40 Install clamp on generator

power feeder cable and
thrust reverser interlock
control cable guide
intersection along flange
K on harness bracket
angle (43).
2 Install clamps on fire

detector harness on wire run
along forward side of elec-
trical support bracket to
horizontal flange.
R 3 69 Secure generator control and

main harness at harness in-
stallation reference point at
horizontal flange between
flanges J2 and K.

Figure 534T
71-00-1
CODE 1
Page 574T Apt 15/94
McOONNELLDBIJGtASCORPORATION PROPRIETARY IlffORMATION-
UseOTdiscJomu’eof these deta sobject to RESTRICTIVE
LEGENO
on ~le page or first page.
mD-SO
JTSD-209,-217, -219 ENGINES
, FLANGE
K
P1-801
P1-855
FLANGEK
P1-824
ViEWA P1~22 P1-823 RA7.183C
Electrical Harness Installation-Right Engine,

Left Side Between Flanges J2 and K
Figure 534U
71-00-i
CODE 1
Apt 15/95 Page 574U
Use or disclosure of these dull subject to RESTRICTIVE
........ r ....
mD-SO
35G. Electrical Harness Installation - Lower Right Side Quadrant,

Flanges Jl and J2 (See Figure 534W)
A. Install Main Harness, Generator Control and Generator Power

Harness Between Flanges Jl and J2 (Ref. IPL Figure 1102)

No. Item No. Item No. Item No. Rema rks
1 14 Install both clamps to brack-

3 ets attached to flange J2.
2 35 Install clamp at installation

reference position located
approximately eighteen inches
from electrical plug on
generator power harness.
3 35 Install clamps on brackets

attached to flange K.

attached to CSD cooler.

Figure 534V
71-00-1
McDONNELL DOUGLAS CORPORATION PRC, F,’.I3TARY 11,’~:3[,~:’.t.T;O; .’ -
CODE 1 Useord.isclosureof these(’r.~asub!eel
:o ;. "-"7:;.~’=’:’," :"
Page 574V LEC,’r"Don li.le Pzgecr :irst pr3e.
Mar 1/81
mD-80
JT8D-209, -217, -219 ENGINES
P1-855
PI-I
P 1-800
P1-824
P 1-823 P1.825
P1.801
FLANGE
CSD COOLER
RA7-184A
R Electrical Harness Installation-Left Engine

R Lower Right Side Quadrant, Flanges Jl and J2
Figure 534W
71-00-1
CODE 1
Apr 15/95 McDONNELL DOUGLASCORPORATIONPROPRIETARYINFORMATION
-
Page 574W
Useor disclosure
of thesedatesobjectto RESTRICTIVE
...° ........... , .....
mD-80
35H. Electrical Harness Installation - Lower Right Side Quadran1~,
Bottom Flanges Jl and J2 (See Figure 534Y)
Install Main Harness and Generator Power Harness Between

Flanges Jl and J2 (Ref. IPL Figure 1102)

R 1 13A Install clamp at installation

reference position on harness
near wire segment terminal
ends.
R 2 13A Install clamp on brackets

located on flange J2.
3 14 Install clamp on junction

box support bracket.
4 4 Install clamp on junction

box support bracket.
R 5 12A Install clamps on bracket

between flanges Jl and J2.
R 5A 2 Install clamp on flange J2.
6 Insert remaining harness with

terminal ends through hole in
junction box. Tighten exist-
ing clamp located on junction
box.
7 Install clamp on flange Jl

near engine ignition plug.
Remove two existing nuts,

install harness assembly
bracket on existing bolts
and reinstall nuts. Connect
PI-805 plug to harness and
connect Pi-839 and PI-845
plug to exciter box. Safety
with lockwire.

Figure 534X
71-00-1 McDONNELL DOUGLASCORPORATIONPROPRIETARY INFORMATION -

CODE 1 Use or disclosure o| these dote subject to RESTRICTIVE
Page 574X LEGEND on title page or lirst p|ge. Dec 1/88
PRINTEDIN U S A.
roD-SO
FLANGE
J1 i ~~’T~ L
r’l
\ P1-845
P1-839
FLANGE
J1
I / P1-805
ENGINE IGNITION
,,~ /
/ P1-839
, -507 ..
~
IE
FLANGE
J2
J1-805
VIEW A
RA7-206C
Electrical Harness Installation-Lower Right

Side Quadrant, Bottom Flanges Jl and J2
Figure 534Y
71-00-1
Use or disclosure of tbesu dsta subject to RESTRICTIVE CODE 1
Oct 1/90 LEGENDon title page or first page Page 574Y
PRINTEDIN U S
mD-80
35J. Electrical Harness Installation - Junction Box Ground
Terminals - Bottom Aft, Flanqes Jl and J2 (See Figure 534AA)
A. Connect Generator Power Harness Terminal Ends at Junction Box

R (Ref. IPL Figure 1101)

R 551 Route through hole aligned

R with TI-12 transformer and
install terminal end.
R 546 545 544 Install clamp (546).
R 551 Route two cables through

R holes aligned with TI-13
transformer and install
terminal ends.
R 4 546 545 544 Install clamp (546).
R 5 548 545 544 Install clamp (548).
R 6 551 Rotate through hole aligned

R with TI-14 transformer and
install terminal end.
R.. 7 546 545 544 Install clamp (546).

Figure 534Z
71-00-1
CODE 1 Use or d,$closure of Ihese dala SUblecl Io RESTRICTIVE
Page 574Z LEGENDon lille page or hrst page Apt 1/90
PRINTEDIN U $ A.
roD-SO
JUNCTION
BOX
RA7-186
Electrical Harness Installation-Junction Box

Ground Terminals-Bottom. Aft, Flanges Jl and J2
Figure 534AA 71-00-1
-.;3.....,~...;...-..~
:.~3Sr " dctrr-b;cc.
:"..43"=’Z;C.-:~’E
,~;,,:’)Oe-,. L.’. ~ ".’~"..’,,S ";OE?F.~ATTON
F~CPRIETARYI;~FOR~A’I’IOM- CODE 1
Mar 1/81 Page 574AA
t~L-",~
.".’:"
.!":
:~z:...~
¢;r
,i:st
o~.-.
mD-SO
35K. Electrical Harness Installation - Junction Box Ground
Terminals - Bottom Aft, Flanqes Jl and J2 (See Figure 534AC)
Connect Main Harness Terminal Ends at Junction Box (Ref. IPL

Figure 1102)

R 1 80 76 Install wires H22AI8N,

R H21AI8N, E205AI8N, and
R W286AI6N at flange terminal
R 900.
R 2 8O 76 Install wires J8AI8N,

R HI8AI8N, and HI9AI8N at
R flange terminal 901.
R 3 80 76 Install wires H20AI8N and

R H23AI8N at flange terminal
R 902.
R 4 8O 76 Install wires E206AI8N,

R E252AI8N, JI5AI8N, and
R W282AI6N at flange terminal
R 904.
R 5 80 76 Install wires E553AI8N,

R E553BI8N, and E553CI8N at
R terminal flange 905.
R
R 6 8O 76 Install wires E355BI8N and
R E355AI8N at terminal flange
R 906.

Figure 534AB
71-00-1
CODE 1
Page 574AB McDONNELLDOUGLASCORPORATIONPROPRIETARYINFORMATION -
Apt 15/94
LEGENDon lille page or lursl page
mD-SO
WASHER ~.
NUT~
TERMINALS- ~.~_ ~r!-~
WASHER ~
LOCKWASHER-
NUT ""--~
SCREW
VIEW A
RA7-187

Ground Terminals-Bottom Aft, Flanges Jl and J2
Figure 534AC 71-00-1
~cDONNELLDOUGLASCORPORATION PROPRIETARYINFORMATION- CODE 1
Mar 1/81 Useor disclosure of these data subject to RESTRICTIVE
LEGENDon title pageor first psge Page 5 7 4AC
mD-SO
35L. Electrical Harness Installation - Junction Box Ground
Terminals - Bottom Aft, Flanqes Jl and J2 (See Figure 534AE)
Connect Main Harness Terminal Ends at Junction Box (Ref. IPL

Figure 1102)

R 80 76 Install wires D2AI8N,

R E278AI8N, E33AI8N, and
R K2818N at flange terminal
907.
R 2 8O 76 Install wires D6AI8N,

R HI5AI8N, HI7AI8N, and K3DI8N
R at flange terminal 908.
R 3 80 76 Install wires E513AI6N,

R E528AI8N, and HI08AI8N at
R 4 80 76 Install wires HI6AI8N and

R HI07AI8N at flange terminal
R 910.
R 5 80 76 Install wires E529AI8N

R (-i only), J5AI6N (-i, -505,
R -509), and J5BI8N (-503,
-507) at flange terminal 911.
R 6 80 76 Install wires JI4AI8N (-i,

R -505, -509) and JI4BI8N
R (-503, -507) at flange
terminal 912.
R 7 80 76 Install wires QI53AI8N and

R QI53BI8N at flange terminal
R 913.

Figure 534AD
71-00-1
CODE 1
Page 574AD McDONNELLDOUGLASCORPORATIONPROPRIETARYINFORMATION -
Apt 15/94
Use or disclosure of these dais subject to RESTRICTIVE
LEGEND on t,tle page or f,rs! page
mD-so
JUNCTION
BOX
SCREW
NUT
~ LOCKWASHER
WASHER
TERMINALS
NUT
WASHER
VIEW A
RA7-188

Ground Terminals-Bottom Aft, Flanges Jl and J2
Figure 534AE 71-00-1
CODE 1
Mar 1/81 McDONNELLDOUGLASCORPORATION PROPRIETARYINFORMATION-
tse or dzsclosur; ,)1 ’hose data subject to RESTRICTIVE Page 5 7 4AE
L’.’:" :r’D
ont=[Io Pit 3 orfirst page
mD-SO
35M. Electrical Harness Installation - Junction Box Ground
Terminals - Bottom Aft, Flanqe Jl and J2 (See Figure 534AG)
Ae Connect Main Harness Terminal Ends at Junction Box (Ref. IPL

Figure 1102).

R 80 76 Install wire E942AI8N at

R
R 8O 76 Install wire W287AI6N at

R
R 80 76 Install wire W283AI6N at

R
4 Install wire XlIAI8C at

terminal (X2) on XFMR TI-12.
Install wire X8C18 at ter-

minal (Xl) on XFMR TI-12.
6 Install wire XlOAI8B at

terminal (X2) on XFMR TI-13.
7 Install wires X8BI8 and X8C18

at terminal (Xl) on XFMR
TI-13.
8 Install wire X9AI8A at ter-

minal (X2) on XFMR TI-14.
9 Install wire X8AI8 and X8BI8

at terminal (Xl) on XFMR
TI-14.
R i0 75 73 72 Install clamp (75)

R junction box.
R ii 74 73 72 Install clamps (74)

junction box.

Figure 534AF
71-00-1
CODE 1
Page 574AF Apt 15/94
Use or dzsclosure of these data subject to RESTRICTIVE
roD-SO
JUNCTION BOX
RA7-189

Ground Terminals-Bottom Aft, Flanges J1 and J2 71-00-1
Figure 534AG CODE I
Mar 1/81 McDONNELLDOUGLASCORPORATION PROPRIETARYINFORMATION- Page 574AG
Use or di~losufe of these date subject to RESTRICTIVE
mD-80
35N. Electrical Harness Installation - Lower Right Quadrant, Bottom,
FlanDes J, Jl and J2 (See Figure 534AJ)

Harness Between Flanges J and Jl (Ref. IPL Figure 1102)

R 1 13B Install both clamps on

3 bracket located between
flanges Jl and J2.
2 13 Install clamp on fire

detector support bracket on
flange Jl.
R 3 13B Verify clamp is centered

around installation reference
point.
R 4 13B Install both clamps on

3 bracket located between
flanges J and Jl.

located between flanges J
and Jl.
R 6 13A Install clamp on bracket

located on flange J.
13 Install clamp located on fire

detector support bracket at
flange J on power generator
cable.
3 Install clamps located on

6 fire detector support bracket
at flange J on wlre run to
fire detector.
6 Install clamps located on

fire detector support bracket
at flange J.

Figure 534AH
71-00-1 McDONNELL OOUGLAS CORPORATION PROPRIETARY INFORMATION

-
CODE 1 Use or dlsclesore of thesedills sabject to RESTRICTIVE
Page 574AH LEGEND on title pageor first page. Dec 1/88
PRINTEDIN U S.A.
mD-BO
FLANGE
J2
FLANGE
J1
GENERATOR A
CONTROL
CABLE
GENERATOR
POWERCABLE
FLANGE
J1
ViEWA
RA7-190

Quadrant, Bottom, Flanges J, Jl, J2
Figure 534AJ 71-00-1
-,c3Cr’,"-: L DCUGLAS CORPORATIOn! PROPRIETARY INFORMATION
- CODE 1
Mar 1/81 J~:, o" "’,:c,~:Lre o" hcseda(a~ubjeccto ," :~TRICTIVE Page 574AJ
L-G:,~’Don title pcgeor hrs! page
mD-80
35P. Electrical Harness Installation - Lower Riqht Side Quadrant,
Bottom, Flanqes G throuqh J (See Figure 534AL)

Harness Between Flanges G and J (Ref. IPL Figure 1102)


located near flange H.
R 2 Install clamps on bracket

located on flange H.
4 Install clamp on brackets

located on flange H.
4 6 Install clamp on fire

detector support bracket.
15A Install clamp on fire

6 32 31 Remove generator cover and

install fairlead assembly
(34) lugs on generator studs.
(Use washers (31).) Tighten
nuts to torque specified in
Fits and Clearances.

on bracket between flanges G
and H.
8 3 Install clamp on generator

power harness fairlead.

Figure 534AK
71-00-1
CODE 1
Page 574AK McDONNELLDOUGLASCORPORATIONPROPRIETARYINFORMATION -
Apt 15/94
Use or dzsclosure ol these dala subject to RESTRICTIVE
LEGENDon title page or fzrst page
mD-80
JT8D-209, -217, -219 ENGINES
P1-811
HYDRAULIC PUMP
P1-836
GENERATORCONTROL
GENERATOR RA7-191B
Electrical Harness Installation-Lower Right Side

Quadrant, Bottom, Flanges G and J
Figure 534AL
71-00-1
CODE 1
Apt 15/95 Page 57~AL
-
Useor disclosureof thesedate subjectto RESTRICTIVE
LEGENDontitle pageor Ihsl page.
mD-SO
35Q. Electrical Harness Installation - Left Side Lower Quadrant,
Bottom, Flanqe H and J (See Figure 534AN)
A. Install Main Harness at Flange H and J, Left Side, Lower

Quadrant (Ref. IPL Figure 1102)

R 1 3A Install clamp on bracket at

flange H along wire run from
lower right side quadrant to
fire detector support bracket
at lower left side quadrant
to CSD connector plug.
R IA Install clamp on bracket at

R flange H along wire run from
R lower right side quadrant to
R fire detector support bracket
R at lower left side quadrant
R to CSD connector plug.
Install clamp at wire run

from bottom of fire detector
support bracket. CSD oil
temperature switch (-i) only.
Install clamps on starter

turbine interface flange.
R Install clamps at starter

turbine interface flange on
wire run to starter valve
switch connector plug.
R Install clamps on wire run

from flange H along diagonal
bracket to bottom of fire
Install clamp on fire

detector support bracket at
flange J.

Figure 534AM
71-00-1
-
CODE 1 Use or disclosureof thesedate subject to RESTRICTIVE
Page 574AM LEGEND on title pageor first page
Dec 1/88
PRINTED
IN U S A
mD-SO
P1-834
~
STARTERVALVE
SWITCH FLANGE
H
FLANGE
J
P1-838
STARTER
SOLENOID
I
FLANGE
H
P1-850
CSDOIL
OUTTEMPERATURE
SWITCH RA7-192A
Electrical Harness Installation-Left Side
Lower Quadrant, Bottom, Flange H and J
Figure 534AN
71-00-1
McOONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION
-
Useor disclosure of these data subject to RESTRICTIVE CODE 1
LEGENOon title pageor first page. Page 574AN
Dec 1/88
PRINTEDIN U.S.A.
mD-80
35R. Electrical Harness Installation - Lower Riqht Side Quadrant,
Flanqes E1 throuqh G (See Figure 534AQ)
A. Install Main Harness at Flange E1 through G, Right Side Lower

Quadrant (Ref. IPL Figure 1102)

R Install clamp near N2

tachometer.
R Install clamps from N2 tach-

ometer to bracket on fuel
manifold.
Install clamps on wire run

along CSD flange to fuel low
pressure warning connector.
R Install clamps located on

fuel manifold flange. Ref
step 16, Figure 539.
R 5 Install clamps located on

R fuel manifold flange. Ref
R step 16, Figure 539.

Figure 534AP
71-00-1
-
CODE 1 Use or disclosureof these data subject to RESTRICTIVE
Page 574AP LEGENO on title pageor brat page Dec 1/88
PRINTED
IN U S A.
mD-80
P1-816
FUELFILTER
DIFFERENTIAL
P1-817 PRESSURE
N2 TACH
FUEL LOWPRESSURE
WARNING
P1-810
HYDRAULIC
PUMP
_/ \
P1-857
AUTORESERVE
THRUSTSWITCH
RA7-193C

Side Quadrant, Flanges E1 through G
Figure 534AQ
71-00-i
- CODE 1
Use or disclosure ol these dill sub)eel to RESTRICTIVE
LEGEND on title pageor |0tit pege. Page 574AQ
Jul 1/90
PRINTED
IN U S A.
mD-SO
35S. Electrical Harness Installation - Upper and Lower Quadrants,
Flanqes K throuqh N (See Figure 534AS)
A. Install Main Harness at Flanges K through N (Ref. IPL

Figure 1102)

R 5 7O Install clamp to tubing and

49 wire bundle between flanges
R 71 K to M using washer (50).

along flange M.
6 Install clamp at exhaust

temperature transducer.
Attach thermocouple terminals
with existing hardware.
4 6 Install clamps and stow aft

vibration pickup wires.
R 4A 6 37A If applicable, install clamp

on door hold-open bracket
using spacer (38).
Install connector to aft

vibration transducer, -505,
R -511 and -515 only.
2 Install clamps on bracket

between flange M and N.
R 83 81 Install connector at flange

R N (use washers (82).
Figure Harness Installation

Figure 534AR
71-00-1
CODE 1
Page 574AR Apt 15/94
LEGEND on tttle page or Itrst page
mD-SO
FLANGEM
FLANGEM
VIEW A VIBRATION
FLANGE
N
/ / RAT-198C
~
Quadrants, Flanges K through N
Figure 534AS
71-00-1
CODE 2
Jan 15/94 McDONNELLDOUGLASCORPORATIONPROPRIETARYINFORMATION -
Page 574AS
Ose or disclosure of these dala sahlect to RESTRICTIVE
LEGENDon title page or hrsl page
mD-SO
35T. Electrical Harness Installation - Forward Right Side Lower
Quadrant, Flanqes A and B (See Figure 534AU)
A. Install Harness at Flanges A and B (ref. IPL Figure 1102)

Route harness (571, Ref. IPL

Figure ii01) terminal ends
through fan conduit.
R 62 61 59 Install clamp near N1 tach-

ometer in spinner dome.
Install connector and safety

with lockwire.
R 63 Install clamps near terminal

strip at flange B.
R 8O 76 Install wires E325AI8BL and

R E325BI8BL.
R 8O 76 Install wires E324AI8RD and

R E324BI8RD.
R 8O 76 Install wires E319AI8YE and

R E319BI8YE.
Install terminal strip cover.

Figure 534AT
71-00-1
CODE 1
Page 574AT McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION
-
Apt 15/94
Useel disclosureot these data sub;ec!to RESTRICTIVE
LEGENDon Utle pageor f~rst page
mD-SO
NI TACHOMETER
SPINNER
FLANGE
C
\
FLANGE
B
FLANGE
B
II
RA7-1~

Right Side Lower Quadrant, Flanges A and B
71-00-1
Figure 534AU
CODE 1
Dec 1/81 ",,;cDOF;;VELL "3OUGLA~".OR"ORATION PROP.’;IETARYINFORMATION
- Page 575 R
Useo" :"ecloe-"= o; th3al :E~I: st, b~¢c;to :’,’=-3TRICTIVE
.?:E.’-’~, o::. "..’,: :*,~: c "l;s. pec:z.
mD-BO
36. Accessory Case and Engine Right Side Component Installation
(See Figures 535 and 536)
A. Install Components (Ref. IPL Figure 1101)
(1) Install bracket (739) on engine flanges C and D with

R screws (737 and 738A) and washers (738 and 738B).
(2) Install eductor assembly (732) on bracket (739) with bolts

(730) and washers (731).
(3) Install tube assembly (725) on reducer (728) of eductor

assembly (732), position clamps (724), and secure
screws (722) and washers (723).
(4) Install gasket (719) on bolt (718) and insert bolt

R gasket assembly thru tee (720). Place gasket (721)
threaded end of bolt (718) and secure tee (720) with
(718).
(4a) Install cap assy (717).
(5) Install fuel temperature sensing bulb (715) and gasket

(716) on tee assembly (720). Connect electrical connec-
tor to fuel temperature sensing bulb (715).
(6) Install reducer (713) and gasket (714) on engine

pump.
(7) Install tubing assembly (712) on eductor assembly (732)

and reducer (713) on engine fuel pump. Position clamps
(710 and 711) on tubing assemblies (712 and 725)
secure with screw (709), washer (708), and nut (707).

Useor disclosureof these date subject to RESTRICTIVE
CODE 1 LEGENDon title pageor first page.
Page 576 Dec 1/83
Printed ;n U.S.A.
roD-SO
FLANGEC
\
%
RA7-91A

Component Installation-Eductor
Figure 535 71-00-1
Code 1
-
Sep 1/81 Useor o=sclosureof thesedatasubject
LEGEND
¢,n I,tle pageor hrstpage
roD-SO
(8) Install tee (998) and gasket (999) on engine Pt2 port
bottom of engine between flanges A and B with nut (997).
(9) Install elbow (996) on bracket at engine flange D with nut

(994) and washer (995).
(i0) Install tube assembly (993) on elbow (996) and tee (998).
Position clamps (992) and secure with screws (990), washers
R (991) and nuts (989B).
(ii) Install tee (698) on aft side of engine flange G with nut
(696) and washer (697).
(12) Install tube assembly (702) on union (726) on eductor

assembly (732) and tee (698).
(13) Install bracket (706) on engine flange E1 with bolts (705),

(14) Position clamps (701) on tube assembly (702) and secure

screws (699 and 699A), washers (700) and nuts (698A).
(15) Install tube assembly (695) on tee (698), position clamp

(693), and secure with screw (691 and 691A), washer (692)
and nuts (690A).
(16) Install union (690) on tube assembly (695).
(17) Remove bracket (522). Lubricate N2 tachometer generator

(577) splines with MIL-G-23827 grease, and install generator
(577) and gasket (578) on mounting pad at engine flange
Reinstall bracket (522) on N2 tachometer generator base
flange and secure with nuts (574A and 575) and washers
(576).
(18) On right engine only, proceed as follows:
(a) Install plate (219) and gasket (220) on tube assembly

(682) with bolts (218), washers (217), and nuts
(b) Install tube assembly (225) on plate (219) and tee (698).
(c) Position clamps (224) on tube assemblies (225 and 695)

secure with screw (223), washers (222), and nut (221).
71-00-1
CODE 1
Page 578 Apt 15/95
-
Useor dtsclosureof these data subjectto RESTRICTIVE
LEGENDon title pageor ftrst page
mD-80
It
I
RA7-123B
Accessory Case and Engine Right Side

Component Installation - Fuel Tubing
Figure 536
71-00-1
INFORMATION
-
Useor disclosure
ol thesedaissub)actto RESTRICTIVE CODE 1
Jul 1/90 LEGENDonlille pageor Ilrst page. Page 579
PRINTEDIN U S A
mD-SO
R 36A. Ma@netic Chip Detector Installation
(See Figure 536A)
ae Install Components (Ref. IPL Figure 1101)
(i) Remove plug from rear compressor scavenge oil line connec-
tor AP3 near flange J and install magnetic chip detector
(588) and packing (589). Safety with lockwire (583).
(2) Remove plug from connector AP2 of No. 1 bearing scavenge

oil line on accessory case near engine centerline and
install magnetic chip detector (588) and packing (589).
Safety with lockwire (583).
(3) Remove plug from boss AP4 on right side of oil tank
mounting pad and install magnetic chip detector (584) and
packing (585). Safety with lockwire.
(4) Remove plug from port API on lower front right side of
accessory drive case and install magnetic chip detector
(586) and packing (587). Safety with lockwire.
71-00-1
McDCH~.LL DOUGLASCORPORATION PROPRIETARYINFORMATION-
CODE 2 Useor dis=losurc of these data subject to RESTRICTIVE
Page 580 L’:’,~".~.~)on ti;le pageorfirst page. Dec 1/82
mD-80
VIEW 0 vIEW C RA7-148
Magnetic Chip Detector Installation

Figure 536A 71-00-1
.~i :.3’~,~’;.:---:. _’~.~Lt,S. ~.:tPC’t..T,O,~ ;RC?RIETARY
INFORMATION
- CODE 1
Dec 1/79 U~¢o: ~i:,- -" :3o"i’,z3.{~;~.~c,;~l~.
: ’.s R;-~,~’?.;3":~VE Page 580A
-.-"G~.;’!
.~:7.’73.’:-%T;:r ’i:st.~a£.-,
mD-80
37. Accessory Case and Engine Lower Front Component Installation

Install Components
(1) Install collector assembly (873) at bottom of engine

flanges F with screws (871) and washers (872).
(2) Install nut (860), packing (861) and elbow (859) in

bustion chamber fuel drain port FDI.
(2a) Install angle (858D) with screw (858C), washer (858B),

and nut (858A).
(3) Install tube assembly (858) on elbow (859), position clamp

R (857), and secure with screw (856) and nut (855).
(4) Install elbow (866), packings (865 and 867) and bolt (864)
in fuel pump drive drain port LD8 and safety with lockwire
(862).
(5) Install tube assembly (863) on elbow (866) and collector

assembly (873).
(6) Install union (869) and packing (870) in hydraulic

drive drain port LD6.
(7) Install tube assembly (868) on union (869) and collector

assembly (873).
71-00-i
Useor disclosureof these data subjectto RESTRICTIVE
Page 580B LEGENDon title pageor first pege. Dec 1/81
too.so
,/
LD3
OIL SCUPPER
/ OVERFLOW
,, / /] ,//
//
’~\ //.,/,/
i
\ /
/ /
/J)
./" /
,’j/
/
FLANGE
H
FLANGE
J
(~ LD6
HYDRAULIC
PUMPDRIVE
"
COMBUSTION
CHAMBER
FUELDRAIN
FDI
@ /
NO4 BEARING
COMPARTMENT
LD14
RA7-11~
Accessory Case and Engine Lower Front

Component Installation - Right Side Drain System
Figure 537 71-00-1
Dec 1 / 81 us, or disclosure of these dale subject to RESTRICTIVE
I ~l~Nn~n 9t~ID f~llO~’ t~r flr*If nllO~
Page 581
mD-SO
(8) Install support assembly (849) on engine flanges H and

with screws (848), washers (847), and nuts (846).
R (9) Install union (851) in No. 4 bearing compartment drain

port LDI4.
(i0) Install tube assembly (850) on union (851), position

clamp (845), and secure to support assembly (849)
screw (844) and nut (843).
(il) Install elbow (825) and packings (826 and 827) in starter
drive drain port LD5, secure with bolt (824), and safety
with lockwire (823).
(12) Install tube assembly (822) on elbow (825) and collector

assembly (873), position clamps (820 and 821), and secure
with screw (819) and nut (818).
(13) Install tube assembly (815) on collector assembly (873)

and clip (814), position clamp (813), and secure
screw (812) and nut (811).
71-00-i
CODE 1 Use or disclosureof these data subject to RESTRICTIVE
Page 582 LEGEND on title pageor |irsl page, Jun 1/82
mD-SO
"’" "~’" I~ // / /
/
/ /
FLANGE
H
FLANGE
J
J,
COMBUSTION
CHAMBER
FUELDRAIN
FDI
RA7-120B

Component Installation - Left Side Drain System
Figure 538 71-00-1
CODE 1
McDONNELL DOUGLAS CORPORATION PROPRIETARY iNFORI~ATION -
Dec 1/81 Use or disclosure of these data subject to RESTRICTIVE Page 583
LEGEND on lille Page or ;Irst page
mD-80
(14) Install bracket assembly (686) on Pratt and Whitney bracket
located on accessory case below flange F with screws (685),
(15) Position and support tube assembly (682) on engine and

secure with clamps (672 and 681), screws (669 and 680),
washers (670 and 679), and nuts (671 and 678).
(16) Install tube assembly (682), gasket (674A), and brackets

(520 and 521) on englne fuel pump with nuts (673)
washers (674).
(17) Install jumper (668) and clamp (667) on tube assembly (682)
with screw (666), washers (665), and nut (664).
(18) Loosely install packings (661), nut (663), and elbow (662)
on tube assembly (682). Install packing (661), and low
pressure switch (660) on elbow (662). Rotate switch (660)
to upright position. Measure gap of 0.31 inch between tube
assembly (863) and switch (660). Tighten nut (663)
torque value of 60-70 in.-ibs. Safety with lockwire (659).
Install electrical connector on low fuel pressure switch
(660).
R (19) Install drain plugs (676) and gaskets (677) in tubing

R assembly (682) and safety with lockwires (675).
(20) Install duct (651), gasket (652), and bracket (518)

fuel/air heater with nuts (649) and washers (650).
(21) Install seal (648) on fuel/air heat exchanger duct (651)

with retainer (647), screws (646), and nuts (645).
71-00-1
McOONNFL[ OOUGLASCORPORATION PROPR|(TAR¥INFORMATION
CODE i Use or disclosureof these dale slbject to RESTRICTIVE
Page 584 LEGEND oe title pegeor flrsl page.
Jul 1/90
PRINTED
IN U S.A.
rnD.sO
BUILDUP MANUAL
POWERPLANT
FLANGE
E1
FLANGE
F
FLANGE
E FLANGE
FLANGE
G
RA7-121C
Component Installation - Fuel System
Figure 539
71-00-1
-
CODE 1
Jul 1/90 LEGEND on title pagear Ilrst page. Page 585
PRINTED
IN U.S/t
mD-SO
38. Accessory Case and Engine Left Side Component Installation

R A. Install Components (Ref. IPL Figure 1101)
(1) Install oil quantity transmitter (808) and packing (809)

on oil tank below engine flange F, at port LLI with bolts
(807), washers (806) and nut (805). Install electrical
connector on oil quantity transmitter (808).
(2) Install accessory case vent duct (835) and gasket (836)
on accessory case with flange positioned as noted at dis-
assembly with nuts (833) and washers (834).
(3) Install seal (832) on vent duct (835) with retainer (831),
screws (830), washers (829), and nut (828).
(4) Install union (816) and packing (817) in oil tank scupper
drain port LD3 and connect tube assembly (815).
C5) To install oil tank oil level sight gages, assemble

reflectors (799), washers (798), viewers (797),
caps (796) in retainers (803); and install with packings
(804) in engine port LL3 and LL3A with bolts (802),
washers (801), and nuts (800) and safety with lockwire
(786).
(6) Install elbows (793) in engine ports LP5 and LP6 with
packings (794 and 795) and bolts (792) and safety
lockwire (786).
(7) Install tee (788) in engine port LV3 with packings (789
and 790) and bolt (787). Install cap assembly (791)
safety with lockwire (786).
71-00-1
CODE 1 N;cDOMN,:LL DOUGLASCORPORATION PROPRIETARYINFORMATION-
Useor disclosureot these data subject to R-:STRICTIVE
Page 586 LEGENDon lille pageor firsl pege. Mar 1/81
mo-so
OIL TANK
SCUPPERDRAIN
LV3
PORT
LP6
PORT
LP5
PORT
I ENGINE
ACCESSORY
CASE
ENGINE
OIL
QUANTITY
TRANSMITTER
RA7-114A

Component Installation - Accessory Case
Fiqure 540 71-00-1
~McDONNELLDOUGLAS CORPORATION PROPRIETARY
IMFCF..~.ATIO~
- CODE 1
Use
- ord,sclosure
of these
da~a subject
,o RESTRICTX
Dec -i/80 LEGEND
ontitle page
orfirst page. Page 587
mD-SO
(8) Install elbow (689) on aft side of engine flange G with
nut (687) and washer (688).
(9) Support tube assembly (694) and install on engine with

clamps (693) secured by screws (691 and 691A), washers
(692), and nuts (690A).
(i0) Connect tube assembly (694) to tube union (690) on

assembly (695) under lower right side of engine and
elbow (689).
(ii) On left engine only, proceed as follows:
(a) Install plate (209) and gasket (210) on tube assembly

(682) with bolts (208), washers (207), and nuts
(b) Install tube assembly (215) on plate (209)

elbow (689).
R (c) Install clamp (213) on tube assembly (215) with screw

(211) and washer (212).

CODE 1 Ussor d,sciosureof these data subjectto RESTRICTIVE
LEGENDon .tie pageor first page
Page 588 Mar 1/84
Printed ,n U S A
mD-eO
FLANGEG
RA7-115

Component Installation - Fuel Tubing
Figure 541 71-00-1
McDONAELI DOUGLASCORPORATIOHPRCPPIETARY :~OR~ATION - CODE 1
Dec 1/81 Usa or d,scJosmeo; mesadata sub|~ct to RE$’a;ICTW~ Page 589
LEC:,"~ on ,.to ~ce or first page
FrlD-BO
(12) Disconnect fuel inlet line from fuel inlet connector
tube and remove three P&NA furnished nuts and bracket.
R (13) Remove P&WA fuel flowmeter transmitter replacement adapter

by removing four bolts at forward end. Remove P&WA tube
connector, lock plate, retainer (653), and gasket (654)
from forward end of adapter. Remove fuel inlet connector
tube, retainer (653), and gasket (654) from aft end
adapter.
CAUTION: DO NOT ALLOW TORQUE TO BE TRANSMITTED THRU

FLOW METER BODY WHILE ATTACHING END FITTING.
NOTE: Prior to attaching P&WA end fitting, lubricate

mating male threads with LUBRICANT specified in
section 4 Required Lubricants.
(14) Install P&WA outlet connector adapter and lock plate,

gasket (654), and retainer (653) on forward end of flow-
meter (655) with packing (658) on P&WA connector. Apply
torque specified in Fits and Clearances to P~WA end
fitting waile gripping flowmeter (655) wrenching flats.
R (15) Install gasket (654), retainer (653), and fuel inlet

R connector, with inlet pointing inboard and down, on adapter
R (657) on flowmeter (655). Do not tighten jamnut at
R time.
(16) Install flowmeter transmitter (655) with arrow pointing

forward and secure attaching bolts, electrical wiring
clamp and bracket.
R (17) Insert inlet connector into transmitter support bracket and

R install on studs at aft end of fuel/oil heat exchanger with
three P&WA furnished nuts.
R (17A) Align fuel line with inlet connector. Secure with coupling
R nut and apply torque specified in Fits and Clearances.
R Safety with lockwire (656).
R (17B) Tighten jamnut on inlet connector against inlet adapter and

R ap~ly torque specified in Fits and Clearances. Safety with
R lockwire (656).
(18) Connect fuel flowmeter transmitter (655) electrical con-

nector and safety with lockwire (656).
R CAUTION: OVERTIGHTENING WILL DAMAGE ELECTRICAL CONNECTORS.

R DO NOT USE ANY TOOL OTHER THAN PLUG PLIERS TO
R CONNECT PLUG.
71-00-1 McDONMELL 00UGLAS CORPORATION P.’-.C ;~iZTA;~Y IN,:C:..~.,:, ’~.L..~ -

Usoor disclosure of ths~sC~.tesubjectZn ,"~-~T~l~,::’~’~
CO DE 1 LEG~NG
on titl.-, pro;~," ;i’St .;J’li3.
Page 590 P¢inted in U.S.A. Sep 1/82
mD-80
FLANGED FLANGEE
FLANGEC
\
FUEL/OIL FUELINLET
COOLER CONNECTOR
ADAPTER
FUEL
FLOWMLrTER
LOCKNUT
P&W ADAPTER
5J -
RAT-IIf~

R Component Installation - Fuel Flowmeter
Figure 542
Mc0ONNELL 00UGLA$ CORPORATIONPNOPRIETART INFORMATION -

71-00-1
Use or d~sclosure o! these date ssbje~ IO RESTRICTIVE CODE 1
Jan 1/92 LEGENDon lille Page or llrsf pagt
Page 591
mD-SO
(19) Install oil temperature sensing bulb (782) and packing (783)
on tee port on top side of oil cooler and safety with
lockwire (781).
(2O) Connect oil temperature sensing bulb (782) electrical

connector and safety with lockwire (781).
(21) Install union (784) and packing (785) in LP2 port on engine.
(22) Install elbow (968) on bracket at engine flange D, with nut

(966) and washers (967).
(23) Install Pt2 tube assembly (965) to elbow (968) and

(998).
(24) Position clamp (964) on tube assembly (965) and secure

R screws (962), washers (963), and nuts (961A).
(25) Install cap assembly (203) on elbow (968) on left engine

on elbow (996) on right engine.
71-00-1
CODE 1
Page 592 Apt 15/95
-
Use or disclosureof these data subjectto RESTRICTIVE
LEGEND on Idle pageor lirst page
roD-SO
FLANGED
FLANGEB FLANGE C ~,~
RA7-117A

Component Installation - Oil - Pt2 System
Figure 543 71-00-1
CODE 1
-
~4ar 1/82 Useor disclosureof thesedata subjectto RESTRICTIVE Page 592A
LEGEND
mD-80
(25A) Position bracket (780) left side of engine on aft face

engine flange E1 with bracket flange aft at holes 14, 15,
and 16 counted from top center. Attach with bolts (779),
(25B) Position bracket (776) left side of engine between flanges

E1 and F with switch mounting holes nearest top of engine.
Attach to bracket (780) and existing bracket on flange
with washers (775) and screws (774).
(25c) Position bracket (766) left side of engine on forward

face of engine flange E1 with bracket flange forward at
holes 20, 21, and 22 counted from top center. Attach with
bolts (765), washers (764), and nuts (763).
R (25D) If applicable, position bracket (766D) left side of engine

R on forward face of engine flange E1 with bracket flange
R facing forward and slotted surface outboard at holes 24
R and 25 counted from top center. Attach with bolts
R (766C), washers (766B) and nuts (766A).
R (25E) Position two brackets (757) left side of engine on aft

face of engine flange E1 with bracket flange aft at holes
28 and 29 and at holes 36 and 37 counted from top center.
Attach with bolts (756), washers (755) and nuts (754).
R (25V) Position bracket (753), left side of engine at two holes

on flange on top accessory case at fuel control crossover
shaft with angular mounting flange facing inboard and
flange with nutplates facing up. Attach with bolts (751)
and spacers (752). Safety bolts (751) with lockwire (750).
71-00-1
CODE 1 ~TcOO,~INELL DOUGLAS CORPORATION PROPRIETARYINFORMATION-
Us3or d:sclosureof thesedata subjectto RESTRICTIVE
Page 592B :.EGENDon htle I)age or hrst oage Mar 1/85
mD-SO
FLANGEE1 FLANGEF
/
f
/
RA7-142A

R Component Installation - Oil System
Figure 543A
71-00-i
CODE 1
Jan 15/93 Page 592BI
Use of dlsclosm’e o| these data subject le RESTRICTIVE
LEGENDon lille page or f,rsl page
mD-80
(26) Prepare electrical bond surface and install low oil pressure
warning switch (773) and oil filter differential pressure
switch (772) on bracket assembly (776) with screws (771),
(27) Install oil pressure transmitter (762) on bracket (766)

aft side of engine flange E1 with nut (761).
(28) Install electrical connectors on oil pressure transmitter

(762), low oil pressure warning switch (773) and oil filter
differential pressure switch (772).
(29) Install tees (758), nuts (759), and packings (760)

pressure transmitter (762) pressure and vent ports.
R (30) Install tube assembly (744) between LP5 port on engine and
R HI port on oil filter differential pressure switch (772).
R Position clamps (742B) and secure with screws (741
R 741A), washers (742) and nut (742A).
CAUTION: When installing tube assembly (744, Part No.

7938314-501) a preload of 5.0 lb. max to be
applied to align end fittings with matting parts
and to seat clamps on brackets. Loosen the
pressure transmitter (762) to ensure proper
locking into place.
(31) Install tube assembly (745) between LP6 port on engine and
LO port on oil filter differential pressure warning switch
(772). Position clamps (742B and 743), spacer (743A),
secure with screws (741 and 742C), washers (742 and 742D)
and nut (742A).
CAUTION: When installing tube assembly (745, Part No.

7938314-502) a preload of 5.0 lb. max to be
applied to align end fittings with matting parts
and to seat clamps on brackets. Loosen the
pressure transmitter (762) to ensure proper
locking into place.
(32) Install tube assembly (746) between LV3 port on engine and
tee (758). Position clamps (742B) and secure with screws
(741A), washers (742) and nuts (742A).
(33) Install tube assembly (747) between VENT port on low oil
pressure warning switch (773) and tee (758).
(34) Install tube assembly (748) between OIL port on oil pressure
warning switch (773) and tee (758).
71-00-1
CODE 1
Page 592B2 Nov 15/01
-
mD-SO
POWERPLANT
BUILDUP MANUAL
OIL LOW
PRESSURE
WARNING
1
SWITCH OIL FILTER
DIFFERENTIAL
PRESSURE
SWITCH
/// e /
" i J
II ,I I
OIL
PRESSURE
TRANSMITTER
PRESSURE
PORT
l
\ ,\
\\ ’\
\\
"\\ \\
"\,,’,
\
’~,,, :\.
. __’%.-.__\.
/
° _
LV3 LP6 LP5
Accessory Case & Engine Left Side RA7-L55E

Component Installation - Oil System
Figure 544
71-00-1
CODE 2
Hay 15/96 Page 592C
Use or d0sclosufe of these data subject to RESTRICTIVE
LEGEND on tulle page or fnrst page
mD-SO
R (35) Install tube assembly (749) between union (784) in LP2
R on engine and tee (758). Position clamps (742B) and secure
R with screws (741A), washers (742) and nuts (742A).
R (35a) If applicable, position clamp (742B) on tube assembly (749)

R and secure to bracket (766D) with screw (741A), washer (742)
R and nut (742A).
(36) Install oil tank safety cap (809A) using existing hardware.
71-00-1
CODE 2
May 15/96 Page 592CI
-
mD-SO
39. Engine Upper Quadrant Component Installation
A. Install Components (Ref. IPL Figure ii01)
(1) Remove protective covers from high-pressure manifold ports

and install new bleed port gaskets (Pratt and Whitney
Aircraft Group) in both bleed ports.
(2) Install packing (270) in flow limiter (271), and place

limiter in left bleed port with packing groove in limiter
facing toward manifold flange. Position flow limiter off
center toward engine centerline and tape in place.
(3) Install packing (270) in flow limiter (271) and place

limiter in right manifold opening, with packing groove
facing toward manifold flange. Tape limiter to manifold
opening.
(4) Install high pressure manifold (269) by lowering right-side

flow limiter into position in manifold port, then lowering
left side down and over left flow limiter. Remove tape from
left and right flow limiters. Visually check to make
certain that limiter packings are installed in grooves after
manifold is in place.
CAUTION: USE CARE IN POSITIONING MANIFOLD DURING INSTAL-

LATION TO PREVENT DAMAGE TO MANIFOLD, FLOW
LIMITERS, AND ENGINE BLEED PAD OPENINGS.
R - IF EXCESSIVE FORCE IS REQUIRED TO INSTALL THE

R MANIFOLD (INDICATIVE OF MISMATCH BETWEEN DUCT BOSS
R FLANGE HOLES AND ENGINE BLEED PAD STUDS),
R DISCONTINUE DUCT INSTALLATION. FORCING THE DUCT
R INTO PLACE DUE TO AN APPARENT MISMATCH WITH THE
R ENGINE CASE STUDS WILL CAUSE A PRELOAD CONDITION
R THAT COULD ULTIMATELY LEAD TO CRACKS AND/OR DUCT
R FAILURE.
R - IF AN OBVIOUS FIT PROBLEM EXISTS, THE DUCT

R SHOULD BE REPLACED OR REPAIRED BEFORE FURTHER USE.
R THIS PARTICULAR CASE, REPAIR MUST BE ACCOMPLISHED
R BY THE DUCT MANUFACTURER, ROHR INC., OR ANY FAA
R APPROVED REPAIR AGENCY CAPABLE OF REPAIRING THE
R DUCT TO ROHR APPROVED TOOLING. IF FURTHER
R INSTRUCTIONS ARE NEEDED, CONTACT DOUGLAS.
71-00-1
CODE 1
Page 592D Jan 15/94
McDONNELL DOUGLASCORPORATION PROPRIETARYINFORMATION
-
Use or d=sclosureof these data SUbleClto RESTRICTIVE
LEGEND on lille pageor Iirsl page
mD-BO
~IGHT
FLANGEH FLOW
LIMITER
BLEED RIGHT
LEFT PORT BLEED
FLOW
LIMITER -- FLANGE
J
HIGH-PRESSUREMANIFOLD " ,,, i

INSTALLATION
RA7-77
High Pressure Manifold Installation

Figure 545 71-00-1
CODE 1
~cDONNELL DOUGLAS CORPORATION PROPRIETARYINFORMATION
-
Sep 1/79 Useor d=sclosufeof thesedatasubject
to RESTRICTIVE Page 592E
LEGENDontitle pageor first page
mD-SO
(5) Install bolts (267) and washers (268) and tighten
fingertight. Check clearance between mounting flange and
flow limiter face. Tighten bolts to torque value specified
in Fits and Clearances. Safety bolts with lockwire.
CAUTION: CLEARANCE BETWEEN MOUNTING FLANGE AND FLOW LIMITER

FACE MUST NOT EXCEED 0.040 INCH.
(6) Remove protective cover from low-pressure manifold ports and

install new bleed port gaskets (Pratt and Whitney Aircraft
Group) in both bleed ports.

limiter in left bleed port with packing groove in limiter
facing toward manifold flange. Position flow limiter off
center toward engine centerline and tape in place.
NOTE: Clocking of packing (275) and flow limiter (276)

optional. Locate clog on flow limiter to clear
obstructions.

limiter in right manifold opening, with packing groove
facing toward manifold flange. Tape limiter to manifold
opening.
71-00-1
CODE 1
R Page 592F Jan 15/94
-
Useor d~sclosureel these data subject to RESTRICTIVE
LEGENDon title pageor Inrst page
mD-SO
(9) Install low-pressure manifold (274) by lowering right-side
flow limiter into position in manifold port, then lowering
left side down over left flow limiter. Remove tape from
left and right flow limiters. Visually check to make
certain that limiter packings are installed in grooves after
manifold is in place.
CAUTION: USE CARE IN POSITIONING MANIFOLD DURING INSTAL-

LATION TO PREVENT DAMAGE TO MANIFOLD, FLOW
LIMITERS, AND ENGINE BLEED PAD OPENING.
R - IF EXCESSIVE FORCE IS REQUIRED TO INSTALL THE

R MANIFOLD (INDICATIVE OF MISMATCH BETWEEN DUCT BOSS
R FLANGE HOLES AND ENGINE BLEED PAD STUDS),
R DISCONTINUE DUCT INSTALLATION. FORCING THE DUCT
R INTO PLACE DUE TO AN APPARENT MISMATCH WITH THE
R ENGINE CASE STUDS WILL CAUSE A PRELOAD CONDITION
R THAT COULD ULTIMATELY LEAD TO CRACKS AND/OR DUCT
R FAILURE.
R - IF AN OBVIOUS FIT PROBLEM EXISTS, THE DUCT

R SHOULD BE REPLACED OR REPAIRED BEFORE FURTHER USE.
R THIS PARTICULAR CASE, REPAIR MUST BE ACCOMPLISHED
R BY THE DUCT MANUFACTURER, ROHR INC., OR ANY FAA
R APPROVED REPAIR AGENCY CAPABLE OF REPAIRING THE
R DUCT TO ROHR APPROVED TOOLING. IF FURTHER
R INSTRUCTIONS ARE NEEDED, CONTACT DOUGLAS.
(i0) Install bolts (272) and washers (273) in three forward

holes, and bolts (272A) and washers (273) in three aft holes
on each side of manifold. Tighten fingertight and check
clearance between mounting flange and flow limiter face.
Tighten bolts to torque value specified in Fits and
Clearances. Safety bolts with lockwire.
CAUTION: CLEARANCE BETWEEN MOUNTING FLANGE AND FLOW LIMITER

FACE MUST NOT EXCEED 0.040 INCH.
71-00-1
CODE 1
Jan 15/94 Page 592FI
-
Useor d~sclosureof these data subJeCtto RESTRICTIVE
LEGENDon htle pageor hrs! page
mD-80
INTENTIONAL BLANK
71-00-1
CODE 1
Page 592F2 Jan 15/94
-
Useor d=sclosure of these data subjecl to RESTRICTIVE
LEGENDon tztle page or llrst page
mD-80
’ !
;HT
FLOW
LIMITER
LEFT RIGHT
BLEED BLEED
PORT
LEFT PORT
FLOW FLANGEH
LI
I
LOW-PRESSUREMANIFOLD
INSTALLATION
RA7-76
Low Pressure Manifold Installation

Figure 546 71-00-1
McDONNELL DOUGLAS CORPORATION PROPRIETARY IN;ORM/..TION -
CODE 1
Sep 1/79 Usa or disclosure of these data subl:.Cl to RESTRICT’V~ Page 592G
L,:Gc.;~D on tt!~..,)age or flrsl 0)aGe
mD-SO
(ii) Install bracket (297 or 297A) on forward side of flange
with bracket flange forward at holes 1 and 116 counted
fromtop center using bolts (296), washers (295), and
(294 or 294A).
(12) Assemble thermostatic valve (285), shutoff valve (287),

adapter flange (288), union (279), and gaskets (286)
single unit.
NOTE: Make sure new gaskets are installed on both sides of

shutoff valve and only two bolts (283) are installed.
Tighten to torque value specified in Fits and
Clearances. Shutoff valve flow arrow should be
pointed forward.
NOTE: Wrenching flats are provided on thermostatic valve to

hold valve when tightening union (279).
(13) Install assembled shutoff valve subassembly forward side of

Pratt and Whitney bracket located on flange D using two
bolts (284), washers (282), and nuts (281).
NOTE: Position adapter with threaded connector pointed

down.
(14) Install clamp (292) on duct (293) at bracket (297) on

E1 using screw (291). Do not tighten clamp at this time.
(14a) Install clamps (292A and 292B) on duct (293A) at brackets

(297A and I085A) on flanges E1 and G using screws (291C),
washers (291B), and nuts (291A). Do not tighten clamps
this time.
(15) Connect anti-icing shutoff valve electrical connector.

(16) Connect duct (278) to forward end of thermostatic valve

(285).
NOTE: Nut should not be tightened until duct is clamped in
place.
R NOTE: The forward flange face should be positioned 1.5 (±

R 0.03) inches aft of the engine "A" flange forward
R face.
(17) Tighten nut at thermostatic valve to torque value specified

in Fits and Clearances.
71-00-1
CODE 1
Page 592H McDONNELL DOUGLASCORPORATION PROPRIETARY INFORMATION
-
Oct 15/94
Use or d~sclosureof these dais subjecl to RESTRICTIVE
LEGEND on lille pageor Ilrs! page
roD-SO
JT8D-209,-217,-2]9 ENGINES
\
RA7 - 78F
CAG(IGDSI
Nose Cowl Anti-Icing Shutoff Valve Installation

Figure 547
71-00-1
CODE 1
Nov 15/96 Page 592J
-
Useor disclosureof thesedata subjectIo RESTRICTIVE
LEGENDonIdle pageor fnrst page
mD-SO
(18) Install bleed air check valve (188 or 200) to low pressure
manifold (274) with clamp (186 or 198) and with flow arrow
pointing down.
NOTE: Upon installation the 8th stage check valve be

oriented in the bleed duct so hinge pin axis is along
the longitudinal centerline of the engine.
(19) Attach duct assembly (187) to left engine bleed check valve
(188), with center flanged opening turned aft, using clamp
(186)
(20) Attach duct assembly (199) to right engine bleed check valve
(200) with center flanged opening turned aft, using clamp
(198)
(21) Attach duct assembly (199) to flange H as follows:
(a) Install link assembly (196) to bracket with bolt (194),

washer (193), and nut (192). Do not tighten
(b) Swing link assembly (196) around until rod end hole
aligned with bracket holes at lower flanged end of duct
assembly.
(c) Install bolt (195), washer (193), and nut (192).

(d) Tighten to torque value specified in Fits and Clearances.
R (22) Install cap assembly (184 or 191) to outboard side of high
R pressure manifold (269) with clamp (183 or 190).
NOTE: Orientate clamp (183) so tail of T-bolt maintains

maximum clearance with cowl door.
R (23) Install cap assemblies (184 or 191) to outboard side of low

R pressure manifold (274) with clamp (183 or 190).
(a) Position clamp (183 or 190) over mating flange of the end
cap.
CAUTION: DO NOT EXCEED MAXIMUM TORQUE VALUE SPECIFIED ON

CLAMP.
(b) Place T-bolt in trunnion of clamp and tap clamp lightly

with non-metallic mallet while tightening clamp to torque
value specified on clamp.
NOTE: Tapping should be around circumference of any

accessible clamp surface in order to aid in the
distribution of the load as the clamp is tightened.
71-00-1
CODE 2
Page 592K Nov 15/96
-
Use or d=s¢losureol these data subjectto RESTRICTIVE
LEGENU on Idle pageor f.st page
mD-80
RIGHT HAND
ENGINE
%
-.-.....
¯,"
,s "’.¯
¯
/ ".’,..,
/ ,,.,,
i
,,
i ",,~:,,,
’, ,, ,/ ; ,
’,, ..<"",,..::- .. "°°°~
.,’ LEFT HAND

’ ’" "’" " "" "’ ENGINE
NOTE:
DEMOUNTABLE POWER PLANT
MISC. EQUIPMENT REF.
FIGURE 1101 (SHEET 7)
ITEM 200A THRU 200J.
¥," ,;
CAG(IGDS) RAZ-79B
Pneumatic Ducts Installation

Figure 548
71-00-1
CODE i
Nov 15/02 Page 592L
mD-80
40. Accessory Case - Aft Side - Component Installation
(1) Install gasket (603) on starter flange assembly with nuts

(602). Tighten to torque value specified in Fits and
Clearances.
(2) Deleted.
R (3) Hand lubricate starter (604) spline shaft with anti-fretting

R compound.
(4) Install starter flange assembly with starter drain plug at

bottom center. Install and tighten flange clamp to torque
valve specified on the clamp. If torque valve zs
unreadable, use 40 to 50 inch-pounds.
(5) Loosen scroll nuts and rotate scroll inlet centerline to

desired position. Finger tighten nuts to retain scroll in
position.
(6) Install deflector assembly (601) on starter (604)

coupling (601A) supplied with starter.
NOTE: When instaliing a new starter from stock, remove air

outlet screen and oil coupling prior to installing
deflector assembly (601). Return screen and old
coupling to Airesearch Mfg. Co.
(7) Install clamp (600) and pin (599) on starter (604)

inlet. Do not tighten.
(8) Install valve (598) on starter inlet and secure with clamp
(600). Tighten clamp (600) to torque specified in Fits
Clearances. Install pin (599).
(9) Install clamp (165) and pin (164) to starter valve (598)
duct assembly (166). Finger tighten.
(9a) If applicable, install remote starter control assembly

(603A) using two outboard solenoid cover screws and washers.
Apply torque value specified in Fits and Clearances.
Reinstall lockwire.
NOTE: Verify remote control mechanism is free from binding

and return to off position when arm is released.
Check for proper alignment with actuation switch
button.
71-00-1
CODE 1
Page 592M Nov 15/95
-
Use or dzsclosureof these data subject 10 RESTRICTIVE
LEGEND on tztle pageor hrst page
mD-SO
FLANGE
J
FLANGE
H
FLANGE
J1
LEFTHANDENGINE
LEFTSIDE
RA7-ggD
Starter System Installation, Left Engine

Figure 549 (Sheet i) 71-00-1
INFORMATION
- CODE 1
1282 Useordesclosure
of these
dstasubject
to RESTRICTIVE Page 592N
LEGEND
ontitle page
orfirst page
roD-SO
(i0) Install link (163) to duct assembly (166) and engine

flange J with bolts (161), washers (160), and nuts (159).
Finger tighten nuts (159).
(ii) Install link (144) on duct assembly (158) with bolt (143),
washer (141), and nut (140). Finger tighten nut (140).
(12) Install two clamps (157) on duct assembly (158).

duct assembly (158) to duct assembly (166) and opposite
end to tee located on right side of engine, with clamps
(157) and pins (156).
(13) Align duct assemblies (158 and 166). Tighten clamps (157
and 165) in three stages before final tightening to torque
requirements.
NOTE- Visually inspect couplings by looking at flanges

through band segments, to ensure that misalignment
does not exceed 0.06 inch offset. If offset is
excessive, loosen clamps and repeat tightening
procedure.
(14) Tighten starter scroll nuts and clamps (157 and 165)
torque specified in Fits and Clearances. Install pins
(156 and 164).
(15) Secure duct (158) to engine flange H with link (144),

bolts (143), washers (141), and nuts (140). Tighten
nuts (140) to torque specified in Fits and Clearances.
(16) Install support assembly (155) between engine flanges

R and Jl with screws (152), washers (151), and
(150 and 153). Tighten nuts (150 and 153) to torque
(17) Install link (149) on support assembly (155) and

assembly (158) with bolts (147 and 148), washers (146),
and nuts (145). Tighten nuts (145 and 159) to torque
(18) Install tube assembly (176) and filter (597) on engine

R flange H with clamp (596), screws (595), washers (594),
and nuts (592 and 593).
(19) Install tube assembly ends induct assembly (166) and

starter valve (598).
(20) Install clamps (170), screw (169), washer (168),

nut (167) on tube assembly (171).
71-00-1
McDONNELL DOUGLAS CORPORATIONPROPRIETARYINFORMATION
-
CODE 1 Useor d~sclaaufe
of thesedalesubject
to RESTRICTIVE
Paae 592P LEGEND
ont~lle pageor first page Mar 1/84
mD-BO
J
FLANGE
FLANGEH
FLANGE
J1
LEFT-HAND
ENGINE
LEFT
SIDE
c
RA7-I01
Starter System Installation, Left Engine

Figure 549 (Sheet 2) 71-00-i
Dec 1/82 Useor d,sclosure of these data sublect to RESTRICTIVE Page 592Q
mD-SO
(21) Perform steps 1 thru 8 paragraph 40.
(22) Install clamps (178) on each end of duct assembly (179).

Position lower clamp over starter valve flange. Finger
tighten. Position upper clamp over pneumatic inlet flange.
Finger tighten.
(23) Alternately tighten clamps (178) until proper torque,

specified in Fits and Clearances, is achieved. Install pins
(177).
NOTE: Visually inspect couplings, by looking at flanges

through band segments, to ensure that misalignment
does not exceed 0.06 inch offset. If offset is
excessive, loosen clamps (178) and repeat step 23.
(24) Tighten scroll nuts to torque specified in Fits and

Clearances.
(25) Install tube assembly (176) on duct assembly (179)

starter valve (598). Secure filter (597) to engine flange
with nut (592), washers (592A), clamp (596), screws
(25a) If applicable, install remote starter control assembly

(603A) using two outboard solenoid cover screws and washers.
Apply torque value specified in Fits and Clearances.
Reinstall lockwire.
NOTE: Verify remote control mechanism is free from binding

and return to off position when arm is released.
Check for proper alignment with actuation switch
button.
(26) Install clamp (175), screw (174), washer (173), and

(172) on tube assembly (176).
(26a) For -503 configuration, install tube assembly (176A)

filter (597), then install tube assembly (176A) on
assembly (179A), on starter valve (598). Secure filter
(597) to engine flange H with nut (592), washers (592A),
clamp (596), screws (595), washers (594), and nuts
R Install clamps (175A) on tube assemblies (176A and 591)
screw (174A), washer (173), and nut (172).
71-00-1
CODE 2
Page 592R Jan 15/93
McDONNElL DOUGLAS CORPORATION PROPRIETARY INFORMATION
-
Use or dasclosureol these data subject to RESTRICTIVE
LEGEND on Iztle pageor f0rst page
mD-SO
-503 CONFIGURATION
RIGHT-HAND ENGINE,
LEFT SIDE RA7-216
Starter System Installation, Right Eng i ne

Figure 550
71-00-1
Sep 1/88 Page 592S
PRINTEDIN U S A
mD-SO
POWERPI.ANT BUILDUP MANUAL
(27) Install packing (1022) in adapter plate (1020). Remove
protective cover plate from constant speed drive (CSD)
mounting pad at aft side of accessory case, and install
adapter plate (1020), gasket (1018), and packing (1022)
using 12 screws (1019). Adapter plate must be installed
with two close set studs at I0 o’clock position. Tighten
screws in sequence shown in Figure 551. Tighten to torque
R value specified in Fits and Clearances.
NOTE: Acryloid, MIL-L-7808 or MIL-L-23699 oil may be used

to hold packing (1022) in place during assembly.
R Gasket (1018) should not be lubricated. Screws (1019)
R must be dipped in oil prior to installation.
(28) Hand lubricate CSD spline in accordance with paragraph 4.

Install gasket (1021), packing (1015), and CSD (1014)
adapter plate (1020), and rotate clockwise into place.
Tighten nuts (1017) to torque value specified in Fits and
Clearances.
CAUTI ON : WEIGHT OF CSD IS APPROXIMATELY 78 POUNDS

INSTALLATION.
(29) Install drain subassemblypacking (840), union (839),

(838), and clamp (837) to CSD. Tighten union (839)
torque of 40 to 65 inch-pounds.
(30) Connect electrical connector to CSD.
(31) Install CSD oil heat exchanger (1013) on engine with washers
(960) and nuts (959).
(32) Install packing (958) and reducer (957) on heat exchanger

(1013). Tighten reducer to torque value specified in Fits
and Clearances. Attach tube (954) to reducer (957). Do
apply torque.
(33) Install packing (956) and reducer (955) on heat exchanger

(1013). Tighten reducer (955) to torque value specified
Fits and Clearances. Attach tube (953) to reducer (955).
Do not apply torque.
(34) Install clamps (951 and 952) on tube assemblies (953

954) with screws (950), washers (949), and nuts (948).
(35) Install union (947) between tube assembly (954) and

assembly (944).

-
CODE 1 Use or dzsclosureul these dale subject to RESTRICTIVE
Page 592T LEGEND on lille pegeor firsl page Jan 1/92
PRINTED
IN U S A
mD-SO
IIt
I
ENGINEROTATED
90 DEGREES
COUNTERCLOCKWISE
CSDADAPTER
PLATE
4~11
2
CSDADAPTERPLATE
SUPPLYHOSE SCREWTIGHTENING
SEQUENCE
CONSTANT
SPEED
DRIVEUNIT
RA7-102A
CSD and Oil Heat Exchanger Installation

Figure 551
71-00-1
Use or dzsclosura ol these dell sublecl Io RESTRICTIVE CODE 1
Sep 1/81 LEGENDon lille page or firsl page Page 592U
PRINTEDIN U S A.
mD.so
(36) Install union (945) and packing (946) on CSD. Torque unions
(945 and 947), tube ends (954) and hose (944) connections
(37) Install clamp (943) on hose assembly (944) with screw (942),
washer (941), and nut (940).
(38) Connect tube assembly (933) to CSD (1014) with tee (936),
R nut (937), and packing (938). Install packing (935) and
R (934) or switch (934A) on tee (936). Tighten nut
R plug (934) or switch (934A), and tube end (933) to
(39) Install union (939) between hose assembly (933) and

assembly (953). Secure tube assembly (953) to engine
clamp (932), screw (931), washers (930), and nut
Tighten union (939) and end fittings to torque values
(40) Install elbow (924) on CSD with packing (925), clip (928),
washers (927), and bolts (926). Install packings (923
920), coupling half (919), dust cover (918), and plug
on elbow (924). Tighten bolts (926), coupling half (919),
and plug (922) to torque specified in Fits and Clearances.
Safety plug (922) with lockwire (921).
(41) Install packing (917), coupling half (916) and dust cover
(915) on CSD.

-
CODE 1 Useor d~sclosure el these data subject to RESTRICTIVE
Page 592V LEGENDon lille pageor ftrsl page Apt 1/91
PRINTED
tN u s A
mD-80
RETURN
TUBE UNION
SUPPLY
,) SUPPLY
CONSTANT
SPEED
DRIVEUNIT
RA7-103B
CSD and Hose Installation

Figure 552

-
71-00-1
Use or d=sclosure of these data subject to RESTRICTIVE CODE 1
Apt 1/91 LEGEND on lille page or lirst page Page 593
PRINTED
IN U S A
NOTE: Prior to installation of generator, captive washers
on mounting nuts should be examined for freedom of
rotation.
(42) Lubricate generator and CSD drive shaft splines in accord-

ance with paragraph 4, and position generator (1012) so that
shaft spline engages in CSD (1014).
CAUTION: GENERATOR WEIGHT IS APPROXIMATELY 83 POUNDS

INSTALLATION.
(43) Rotate generator slotted mounts over mounting nut (523) 7.5
degrees clockwise into position. Tighten nuts (523) to
(44) Install electrical plug on generator control circuit

receptacle.
(45) Install fairlead assembly, clamps and bracket on generator.
(46) Route generator harness terminals to terminal block on

generator (1012). Install terminals and tighten to torque
value specified in Fits and Clearances. Install terminal
block cover on generator.
(47) Install shroud halves (404 and 405) on generator. Place

right shroud (404) over generator mounting flange and rotate
180 degrees clockwise. Mount left shroud (405) from bottom
and secure to right shroud with clamps and T—bolt. Tighten
T—bolt to torque value specified in Fits and Clearances.
R (48) Install duct assembly (402) on shroud half (404) with

R washers (401), and screws (400).
(49) Install seal (399) and retainer (398) on duct assembly (402)
with screws (397), washers (396), and nuts (395).
(50) Install cap (394) on generator housing with screws (393).

(51) Install duct assembly (391) to cap (394) and secure with
clamp (390).
(52) Install hose (389) on duct assemblies (388 and 391) with
clamps (387). Position packing (386) and orifice (385) on
duct (388) and bracket (446 and 446A) and secure to engine
with bolts (384). Safety bolts (384) with lockwire.
71-00-1
CODE 1
Page 594 McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION -
Nov 15/06
PRINTED IN U.S.A.
ITID-BO
ENGINE
BLEED
PAD
\ DUCT
iv
CONTROL
HARNESS
,~.ENERATOR
CSDTRANSMI~
T1 T2
SHROUD
CAP , SEAL
" "RET’A/NER
"SHROUD
Q TYPICALTERMINAL
INSTALLATION
TERMINAL
INSTALLATION
TERMINAL WIRENO (~ SELF
LOCKING
NUT
T1 X1A2X
i , ~__~ LOCKWASHER
T2 X2A2B
T3 X3A2C (~) FLAT WASHER
T4 X4A2N
~~_STUD WIRETERMINAL
T5 X5A2N
T6 X6A2N
RA7-104B
Generator Installation
Figure 553
71-00-i
Jan 15/93 CODE 1
McDONNELL DOUGLASCORPORATIONPROPRIETARYINFORMATION - Page 594A
UZe Or disctosure ot (hese data sobiecr to RESTRICTIVE
mD-SO
(53) Install brackets (380 and 381) with bolts (379), washers
(378), and nuts (377) on engine flanges M and
(54) Install tees (305 and 308) on brackets (380 and 381)
washers (304 and 307) and nuts (303 and 306). Tighten
(303 and 306) to torque value specified in Fits and
Clearances.
(54a) If removed, install unions (308C) at flange N with washers

(308B) and nuts (308A) and tighten to torque value specified
~n Fits and Clearances.
(55) Connect tubes (108 and 109 on left engine or 110 and iiI on
right engine), to unions (308C). Connect tubes (299
300) to tees (305 and 308) and unions (308C) and tighten
(56) Install caps (119 and 120) on tees (305 and 308) in
location for left engine, right side.
(57) Install caps (119 and 120) on tees (305 and 308) at
location for right engine.
(58) Connect tubes (115 and 116 on left engine or 117 and 118 on
right engine) to unions (308C). Connect tubes (301 and
to tees (305 and 308) and unions (308C) and tighten
(59) Install tubes (313 and 314) to tees (305 and 308)
tighten to torque value specified in Fits and Clearances.
(60) Install clamps (114) on tubes (115 and 116) and secure
engine flange N, with washers (113) and screws (112).
R (61) Install clamps (311A and 312) on tubes (313 and 314)
R respectively and secure to engine flange N, with washers
(113) and screws (309 and 310).
71-00-1 McDUNNELL DOUGLAS CORPORATION PROPRIETARYINFORMATION

-
CODE 1 Use or dis¢lolare el these date sub)ectto RESTRICTIVE
Page 594B LEGEND on title pageor first page. Sep 1/85
PRINTED
IN U S A
mD-sO
i
RIGHT HAND
ENGINE
\
\
\
\
FLANGE
RAT-]06B
Hydraulic Pump & Hose Installation

McOONNELLOOUGLASCORPORATIONPROPRIETARY INFORMATION -
71-00-i
Use or disclosure of those dire sub}eel to RESTRICTIVE CODE 1
Dec 1/81 I.£GEND on title pigo or firs! puge, Page 594C
mD-SO
(62) Install bracket assemblies (368 and 372) and secure
engine flanges J and Jl, with bolts (365 and 371), washers
(366 and 370) and nuts (369). Tighten nuts (369) to
value specified in Fits and Clearances.
(63) Install bracket assemblies (367 and 372) and secure

engine flanges J and Jl, with bolts (365 and 371), washers
(366 and 370), and nuts (369). Tighten nuts (369) to
(64) Install tube assemblies (321, 322 and 323) and secure
R bracket assembly (368) with tees (358, 361 and 364), washers
(357, 360, and 363), and nuts (356, 359, and 362).
(65) Install tube assemblies (321, 322 and 323) and secure
R bracket assembly (367) with unions (326, 329, and 332),
washers (325, 328, and 331), and nuts (324, 327, and 330).
(66) Install clamps (318, 319, and 320) on tube assemblies (321,
322, and 323) and secure to engine flange Jl, with screws
(316 and 317) and nuts (315). Tighten nuts (315) to
(67) Install gasket (353) on hydraulic pump quick attach

disconnect (QAD) a~apter and secure with 6 washers (355)
nuts (354). Tighten nuts (354) to torque value specified
(68) Hand lubricate pump spline in accordance with paragraph
(68a) Position pump to adapter and install QAD clamp. Tighten

clamp nut to torque value specified in Fits and Clearances.
(69) Install packing (352) and union (351) in pump case drain
port.
CAUTION: PUMP CASE MUST BE FILLED WITH HYDRAULIC FLUID

SPECIFIED IN PARAGRAPH 4 BEFORE OPERATING ENGINE-
DRIVEN HYDRAULIC PUMP, TO PREVENT PUMP FROM
OPERATING WITHOUT LUBRICATION DURING SELF-PRIMING
PERIOD.
71-00-1 McOONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION

-
CODE 1 Usa or disclosereOf these date sebject te RESTRICTIVE
Page 594D LEGEND oa title page or IJrst page. Dec 1/86
PRINTEDIN U S A.
mD-SO
(70) Install hoses (348, 349, and 350) on tees (358, 361,
364) with corresponding opposite end of hydraulic pump
(i010). Tighten hose fittings to torque value specified
(71) Connect 2 electrical connectors to mating connectors on pump

casing. Safety with lockwire.
(72) Install support (376), clamps (341 and 341A) and

assembly (349) on engine flange J, with screws (340), bolts
(375), washers (374), and nuts (373). Fasten hose
blies together with clamps (345, 346, and 347), screw (343),
spacer (344), and nut (342).
(73) Attach hose assemblies at engine flange H, with clamps (335,

336, and 339), screws (334 and 338), and nut (337).
(74) Install caps (119, 120, and 121) on tees (358, 361, and 364)
for right engine.
71-00-1
-
Useor dzsclosureof these dale subject to RESTRICTIVE CODE 1
LEGENDon title pageor first page Page 594DI
Mar 1/84
PRINTED
IN U S A
mD-SO

-
Page 594D2 LEGEND on title pageor fzrst page Mar 1/82
PRINTED
iN U S A
roD-SO
\ \
\ \
\ FLANGE
J1
\
\
\ \
\
/
PRESSURE /
HOSE
/ FLANGEH
/-’~
RA7-105C
Hydraulic Pump & Hose Installation

Figure 554 (Sheet 2) 71-00-1
CODE 1
INFORMATION
- Page 594E
Mar 1/82 Usa
ordisclosure of these
datasubject
to RESTRICTIVE
LEGEND
ontitle I)sgeorfirst page
mo-8o
(75) Install union (977) on bridle support assembly (367)
washer (976) and nut (975). Install cap (203) if
cable, and connect tube assembly (974) to union (977).
Tighten nut (975) to torque value specified in Fits and
Clearances.
(76) Install tube assembly (974) between bridle support

assemblies (367 and 368) and secure with clamps (972
973), screws (971), washers (970), and nuts (969).
(77) Install tee (989) on bridle support bracket (368)

washer (988) and nut (987). Connect tube assemblies
and 974) to tee (989).
(78) Install clip (1003) on engine flange J2, with bolts (1002),
washers (1001) and nuts (1000). Install tube assembly (986)
to clips (1003) with clamps (985), washers (984),
R (983), and nuts (982A).
(79) Connect tube assembly (981) at reducer (982) at right

side of engine and at engine Pt7 port at top of engine.
Tighten tube (981) fitting to torque value specified in Fits
and Clearances.
(80) Install bracket assemblies (1008) on engine flange K, with

screws (1007)., washers (1005 and 1006), and nuts (1004).
Secure tube assembly (981) to bracket assemblies (1008)
R clamps (980), washers (979), screws (978), and nuts (977A).
71-00-1
CODE 1
Page 594F McDONNELL DOUGLAS CORPORATION PROPRIETARYINFORMATION
-
Apr 15/95
Useor d*sclosureof these data sub.mctto RESTRICTIVE
mD-SO
PT7 PORT
/ I
"~-,~...__ _
RA7-I07
B
Pt7 Tubing Installation

Figure 555
71-00-1
Use or disclosure of these date subject to RESTRICTIVE CODE 1
LEGEND Oll title page or lirst page.
Dec 1/81 Page 594G
PRINTEDIN U.S.A.
mD-80
(81) Install bracket assembly (640) with washer (639) and screw
(638).
(82) Install support assembly (637) and shield (636) with screws
(635), washers (634A) and nuts (634).
(83) Install support assemblies (632 and 633) with bolts (631),
(84) Install brackets (624 and 628) with screws (623 and 627),
washers (622A) and (626), and nuts (622 and
(85) Install bracket (621) with screws (620) washer (619A)

nuts (619).
(86) Install clamp (608) on bracket at right side of accessory

case at nameplate with screw (607) and nut (606).
(87) Install clamp (608) on bracket at fuel inlet with screw

(607) and nut (606).
(88) Instal clamp (608) on bracket at fuel control with screw

(607) and nut (606).
(89) Install clamp (608) on bracket at fuel pump forward mounting

pad with screw (607).
(90) Install clamp (608) on bracket at oil tank forward mounting

flange with screw (607).
(91) Install bracket (643) at left side of gear case with screws
(642) and nuts (641), then install clamp (608) on bracket
(643) with screw (607) and nut (606).
(92) Place fire detector assembly (609) in installation position

and fasten camloc stud fastener (616) to bracket (640)
aft side of accessory case.
(93) Lock three forward clamps to locate forward position, lock

aft clamps, then lock remaining clamps.
(93a) Install washers (606A), quantity as required (from none

4), between support assemblies (632 and 633) on clamps (608)
with screws (607A).
(94) Connect four electrical connectors; two on right side of

support assembly (628) and two on right side of engine.
(95) Install two ground terminals; one on left side and one on
R right side of fire detector support (615). (Refer to MD-80
R IPC 26-10-00 for attaching hardware.)
71-00-1
CODE 1
Page 594H Nov 15/99
McDONNELL 00UGLASCORPORATION PROPRIETARY INFORMATION
-
Useor d=sclosureof these data subleCtto RESTRICTIVE
LEGENDon t=tle page or hrsl page
mD-SO
Fire Detector Clamp Installation

Figure 556
71-00-i
CODE 1
Nov 15/99 Page 594J
McDONNELL DOUGLAS CORPORATION pROPRIETARY INFORMATION
-
Useor disclosure of these data sabje¢! Io RESTRICTIVE
LEGENDon title page or tirst page.
mD-SO
41. Burn-Thru Barrier and Fire Detector - Component Installation
(See Figur e 557)
R CAUTION: (i) MAKE SURE THAT BARRIER DOES NOT CONTACT ENGINE
R FAN CASE AND BORESCOPE COVERPLATE ATTACH BOLT
R HEADS.
R (2) MAINTAIN A MINIMUM CLEARANCE LIMIT OF 5/32

R INCH BETWEEN THE FIRE DETECTOR SENSOR ELEMENTS
R AND ADJACENT ENGINE STRUCTURE.
(i) Position burn-thru barrier support and install screws (104

or 105), screws (96, 96A, and 103), washers (102), screws
(103), and nuts (i01) on existing brackets.
R NOTE: If contact exists refer to Component Maintenance

R Manual 71-30-02 for Burn-Thru Barrier repair
R procedures.
(2) Install bolts (i00), screws (96 and 96A), washers (97,
and 99), and nuts (98 and 98A).
(3) Position fire detector assembly (89 or 90) on support taking

care not to damage elements.
(4) Install washers (92) and screws (91).
(5) Remove protective caps from element end fittings and ensure
that the interface between each element and fitting and its
mounting bracket is clean.
(6) Install 4 electrical disconnect plugs to same colored

elements located just aft of engzne flange J2. (One gasket
is furnished with each plug, including one spare gasket.)
Tighten disconnect plugs to torque value specified in Fits
and Clearances, and safety wire disconnect plugs and element
end fittings using .020 diameter safety wire. Connect
ground wire.
(7) Install link assembly (94D) on bracket (94G) with

(94C), washer (94B), and nut (94A).
Page 594K LEGEND on title page or first page Jul 1/91

PRINTEDIN U S ~.
mD-SO
\
"....~’,.,
I .. \
",, k,,
, \ \
¯ k ’k \
’. "~, ’..\
, ’. .
, ’.\ .
\
I""
, ’\\
.../
\
i...
...."
/
/
/
RA7-75B
Burn-Thru Barrier and Fire Detector

Component Installation
Figure 557
71-00-1
CODE 1
Jan 15/93 Page 594L
McDONNELL
DOUGLAS
CORPORATION
PROPRIETARY
INFORMATION
-
Use or disclosure ol these data subjecl Io RESTRICTIVE
LEGEND on lille page or |irsl page.
mD-SO
42. Thrust Reverser Area - Components Installation
R Ae Install Components (Ref. IPL Figure 1101)
NOTE: Insulate dissimilar metals in accordance with

paragraph i.
R NOTE: All bolts on feedback shall be installed with nuts

R inboard aft and down.
(i) Install bracket assembly (913), washers (912), and bolts

(910 and 911).
(2) Install support (909), washers (908), and bolts

and 907). Secure with lockwire.
(3) Install support assembly (905), washers (899), and screws

(897 and 898).
(4) Install clip (896), screws (895), washers (894), and

(893).
(5) Install bracket (878), washers (877), and bolts (875

876).
(6) Install brackets (75 and 76), washers (74), and bolts
(73).
(7) Install spacers (71 or 72), supports (69 or 70), bolts

(68), washers (67), and nuts (66) on engine flange
(8) Install cover (65), bolts (64), washers (63), and

(62) on firewall assembly (1024).
71-00-1
Useor disclosureof thesedata |ublaC! to RESTRICTIVE Jun 1/81
Page 594M LEGENDon tatle pageor first page
mD-SO
FLANGE El T
RA7-48B
Thrust Reverser Control Bracket Installation

Figure 558 71-00-1
CODE 1
Jun 1/80 Use or disclosure of these date subject to RESTRICTIVE Page 594N
roD-SO
(8A) Remove Pratt & Whitney nut and spacer from inner cross-
shaft.
(8B) Remove nut and spacer from outer cross shaft.
(8C) Install throttle crank (885C) and nut on outer cross-

R shaft. Tighten nut to torque value specified in FITS AND
R CLEARANCES, paragraph 4. Safety with lockwire.
NOTE: Outer and inner cross-shafts should be

lubricated in accordance with paragraph 4.
(8D) Install interlock idler crank (885B) and fuel shut-off

crank (885A) on inner cross-shaft.
R (8E) Install nut on inner cross-shaft. Tighten nut to torque

R value specified in FITS AND CLEARANCES, paragraph 4.
71-00-1
Page 594P Usaor d0sclosure of these data sub.act to RESTRICTIVE
LE(~-"D on tl~l¢ ;~a~eo- first ;~aga
junl/Si
mD-BO
OIL TANK
SCUPPERDRAIN
/ --_M
¯ \
ENGINE
ACCESSORY
CASE
THROTTLECRANK
OUTERCROSS-SHAFT
FUEL CONTROL
INNERCROSS-SHAFT
FUELSHUTOFFCRANK INTERLOCK
IDLER CRANK
RA7-158
Left Fuel Control Cranks Installation

Figure 558A 71-00-1
CODE 1
Jun-1/8i- Use or d~sclosure of these data subject to RESTRICTIVE Page 594PI
LEGEND on Idle page or first page
mD-SO
(8F) Remove nut from inner cross-shaft and remove Pratt &
Whitney crank, outer nut, and Pratt & Whitney spacer
from cross-shaft.
(8G) Lubricate cross shaft in accordance With paragraph 4,

and install throttle crank (909B). Replace outer
R cross-shaft nut and tighten to torque value specified in
R FITS AND CLEARANCES, paragraph 4. Safety nut to crank
R with lockwire.
(8H) Install Pratt & Whitney crank and fuel shutoff crank
(909A) on shaft and replace inner cross-shaft nut.
R Tighten nut to torque value specified in FITS AND CLEAR-
R ANCES, paragraph 4. Safety nut to crank with lockwire.
71-00-1
CODE 1 McDONHELLDOUGLASCORPGRATION PROPRIETARYINFORMATIOK -
Useor ~lsclosureO: thesedata subject to RESTRICTIVE
Page 594P2 LEG~I~D
on title pageor first page Jun 1/81
mD-SO
CROSS-SHAFT
(INNER)
\
FUELSHUTOFF
CRANK
RA71159
Right Fuel Control Cranks Installation

Figure 558B 71-00-1
CODE 1
Jun -i181 McDONN£LL DOUGLAS CORPO,I~,T’C/~PROPRI;TAR: .,.’-~.~, t.,’,3,~.; -
Usaor disclosureof then data It, J.;¢., ;: :,7:S’,’. C71VE Page 594P3
mD-SO
(9) Remove protective covering from aft end of engine.
(I0) Looking forward, rotate thrust reverser 15 degrees clockwise

(counterclockwise on right engine) and attach lifting
brackets and sling to thrust reverser.
(ii) Install washer (81), alignment pin (82), and nut
(12) Attach hoist to thrust revezser sling and lift into

position, centering thrust reverser locating hole around
alignment pin (82~ located at top of engine flange P.
NOTE- Thrust reverser hoist points not being used should

align longitudinally with mixer strut support bolts
on engine casing.
R (13) Attach thrust reverser (79) to engine flange P, using

R bolts (83) and 90 washers (84).
(14) Deleted.
(14a) Deleted¯
(14b) Connect channels (86F thru 86J) to flange N and two latch
assemblies located on flange P in upper and lower quadrant
using screws (86E), washers (86D) and nuts (86C).
(14c) Remove end caps and connect four hydraulic lines (108, 109,
115, and 116) for left engine and four hydraulic lines (110,
Iii, 117, and 118) for right engine to thrust reverser
hydraulic system.
(14d) Connect thrust reverser to hydraulic pressure source. Open

thrust reverser doors and install fairing (86R or 86S) using
R washers (86Q) and screws (86M, 86N, and 86P).
(14e) At fairing location on opposite side of thrust reverser,

install screws (86L) and nuts (86K) to fill all unused holes
not covered by fairing (86R or 86S).
(15) Install protective covering over thrust reverser opening.
71-00-1 McDONNELt DOUGLAS CORPORATIONPROPRIETARY INFORMATION -

CODE 1 Use or d,sclosure of these dais subject to RESTRICTIVE
Page 594P4 LEGEND on tzlle page or hrsl page Jul 1/91
mD-80
view A
RA7-49 F
-Thrust Reverser Installation

Figure 559
71-00-1
CODE 1
Jan 15/94 Page 594Q
McDONNELl. DOUGLAS CORPORATION PROPRIETARY INFORMATION
-
mD-SO
(16) Feed interlock control through support (69 or 70) and
firewall assembly (1024) on engine flange N. Fill gap
between firewall assembly (1024) and spacers (71 and
R with adhesive sealant in accordance with paragraph 4.A.
CAUTION: USE CARE IN GUIDING INTERLOCK CONTROL THROUGH

SUPPORT ON FLANGE N TO PREVENT KINKING OR
OVERBENDING OF INTERLOCK CONTROL.
(17) Attach interlock control (892) to support (900) with bolts

(903), washers (902), nuts (901), and bracket
NOTE: Apply anti-seize compound to all threaded surfaces

of thrust reverser hardware, in accordance with
paragraph 4.
(18) Install nut (885) and rod end (884) on control (892)
safety with lockwire (883). Attach rod end to idler
crank with bolt (882), washer (881), nut (880), and
pin (879).
(19) Install clamps (891) with screws (886 and 890), washers
(887 and 889), and nuts (888).
(19A) Install clamp (891) and spacer (887A) with screw (886),
washer (887) and nut (887B).
71-00-1
CODE 1 McDONNELLDOUGLASCORPORAT:ONPROPRIETARYINFORMATION-
Page 594R LEG":NDontitle pageor first page.
Mar 1/84
mD-80
FLANGEH
FLANGE
J
J1
I FLANGE
J2
FLANGEK
RA7-50B
Interlock Control Installation

Figure 560 71-00-1
CODE 1
McDONNELL DOUGLAS CORPORATION PROPPI’:TARYIMFORkATIO,~
- Page 594S
Mar 1/80 Useor d,s¢losure
0t thesedatesubjectt¢ AESYRICTIV;
LEGEND
ontitle pageor first pegs.
mD-80
(20) Install bracket (60 or 61) and shim (58), if required,
flange N with bolts (59) and nuts (57).
(21) Install support (55 or 56) on thrust reverser bulkhead with

washers (54) and bolts (53) and attach support (52)
washers (51) and bolts (50).
(22) Install switch (48) on support (52) by installing keyed

washer and switch (48).
R NOTE: Do not apply lubricants to the position switch

R plunger. Lubricants will cause the switch to
R eventually fail electrically.
(23) Install cam assembly (45) with bushing (43), bolt (44),
washers (42), nut (41), and cotter pin (40).
(24) Install rod end (39) with bolt (38), washer (37), nut
and cotter pin (35).
(25) Install crank assembly (22) on support (52) with bolt (21),
bushing (20), washers (19), nut (18), and cotter pin
Install bearing (9) in crank (22) with bolt (i0), bushing
(8), washer (7), nut (6), and cotter pin
(26) Screw nut (31) on link assembly (32) and then screw
assembly (32) into rod end (39). Do not tighten stop
(31).
(27) Screw nut (15) and rod end (16) on end of control (892)
connect rod end (16) to crank (22) with bolt (14), washers
(13), nut (12), and cotter pin (ii).
(28) Screw nut (29) on rod end (30) and screw into thrust
reverser control rod assembly. Attach rod end (30) to link
(32) with bolt (28), washer (27), nut (26), and cotter
(25).
(29) Deleted.
(3O) Deleted.
(31) Install electrical connector at aft face of thrust reverser
firewall bulkhead at flange N, lower quadrant.

-
CODE 1 Useor disclosureof these data subject to RESTRICTIVE
Page 594T LEGENDon title pageor hrst page Oct 1/91
PRINTED
IN U S A
mD-SO
FLANGE N
FLANGE P
FLANGE N FLANGE P
y/- ~ ,¢ , _
~.,- _ ........ :V," ;~ ) :’ ,.--~
,.
"’
;~’~_~--------- .~
j, ~,.___--~_
/~ ~ \, /,’. f --.-
..;,,~ "~ "%, /~
"----°-’-’-’-’-’-’-’-’-’~
I’,} ,’, ’,-,, ,’1( ^..
WEW A
LOOKING INBOARD LEFT SIDE
ENGINE ",’,~\
mGHTHAND COMMON TO LEFT HAND AND
II/
LEFT SlOE RIGHT HAND INSTALLATION
"’...O~ RA 7-51A
R Thrust Reverser Control Installation

Figure 561
71-00-1
McOONNELL DOUGLAS CORPORATION PROPRIETARYINFORMATION
-
Useor disclosureof thesedala subjectto RESTRICTIVE CODE 1
LEGENOon htle page or hrst page Page 594U
Jan 1/92
PRINTED
IN US ,:.,
mD-SO
(32) With thrust reverser doors stowed and latched, install
rig pin No. 1 at right fuel control idler crank.
(33) Adjust Pratt and Whitney power control linkage from

engine crossover shaft to fuel control crank until rig
pin No. 2 can be inserted in idle slot provided between
crank control index plate.
R (34) Disassemble rod end of link (39) from cam (45). Turn
(45) counterclockwise until switch (48) is engaged.
Ensure that switch actuation travel is free from binding.
(35) Turn cam (45) clockwise, (counterclockwise for right

engine) insert rig pin No. 3 through cam (45) and support
R (52). Adjust rod end (39) and assemble to cam (45).
should be taken to not cause slack or binding in the link.
(36) Rotate crank (22) clockwise (counterclockwise for right

engine) so that roller contacts cam surface of cam assem-
bly (45). Adjust interlock cable (892) at support
to ensure that minimum of two threads extend through nuts.
(37) Adjust cable (892) to attain 0.468 (+.005) inch between

idler crank and power crank at rig point No. 4. Tighten
stop nut and safety with lockwire.
(38) Remove all rig pins.
71-00-1
McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORkr, A-IC ’ -
CODE 1 Useor d~sclosure
of thesedill subjectLO.~’:-S’31C7:V’:"
Page 594V LEGENDon tdle pageor firsl page Mar 1/84
mD-BO
INTERLOCK
MEC
INDEX POINTNO, 3
PLATE i
(CRANK / CONTROL
ARM ~’~’...~
OMITTED~~
POSITIONINDICATOR
SWITCH
ELECTRICAL
CONNECTOR
LJSH-PULLCONTROL
CABLE
TELESCOPIC
SUPPORT RA7-52
Rigging Instructions
Figure 562 71-00-1
CODE 1
Sep 1/79 Useor d=sclo=ure of these data sublecl to RESTRICTIVE Page 595
LEGENDon t.le page or hrst Da~e
mD-80
43. Nose Cowl and Engine Inlet Area - Components Installation
(See Figure 563)
A. Install Components (Ref. IPL Figure 1101)
(i) Remove protective covering from engine inlet. Install

locating pin (261) top center with washer (260) and
(259). Apply torque specified in Fits and Clearances.
(2) thru (4) Deleted.
(5) Install N1 tachometer generator (581) and gasket (582)

engine inlet pad, using four washers (580) and four nuts
(579).
(6) Install tachometer generator connector and safety with

lockwire.
(7) Install Pt2 coupler fitting (263). Lubricate packings (264)

with light coat of petrolatum and install on Pt2 fitting.
(7a) Electrical bond around fastener studs and mating surfaces

between engine and dome assembly (262) using power tool
coupled to stainless steel brush (0.033 bristles).
CAUTION: DO NOT OVER-ABRADE COLORLESS FINISH.
(8) Install inlet dome assembly (262) on engine inlet pad using
captive nuts on dome for attachment. Tighten to torque
CAUTION: CHECK FOR LOOSE HARDWARE INSIDE NOSE DOME PRIOR TO

INSTALLATION. VERIFY THAT PRATT AND WHITNEY
O-RING PACKING HAS BEEN INSTALLED ON ENGINE HUB
PRIOR TO INSTALLATION OF NOSE DOME.
71-00-1
CODE 1
R Page 596 Apt 15/95
-
Useor d=sclosureof these data subject Io RESTRICTIVE
LEGENDo. t=tle pageor hrst page
mD-80
I JT8D-209,-217, -219 ENGINES
RA7.73E
Nose Cowl and Engine Inlet Component Installation

71-00-1
CODE 1
Apt 15/95 Page 597
Use or disclosure ol Ihuse dlt= subjecl Io RESTRICTIVE
mD-SO
(9) Attach nose cowl sling assembly specified in Special Tools,
Fixtures, and Equipment to nose cowl assembly (256) and
position on locating pin located on face of engine mounting
flange A.
CAUTION: NOSE COWL WEIGHT IS APPROXIMATELY 182 POUNDS.

ENSURE THAT COWL IS ADEQUATELY SUPPORTED DURING
INSTALLATION AND THAT CARE IS EXERCISED TO PREVENT
DAMAGE TO INLET DOME ASSEMBLY.
(9a) Electrical bond at 4 noted attach points by removing

protective covering at engine flange mating surface between
engine and nose cowl assembly (256) using appropriate flat
sanding block with abrasive paper specified in paragraph 4A,
Assembly section.
CAUTION: DO NOT OVER-ABRADE COLORLESS FINISH.
(i0) Attach nose cowl assembly (256) to engine inlet flange,

R using washer (260), pin (261), and nut (259); and washers
R (258) and attaching bolts (257). Tighten nose cowl bolts
torque value specified in Fits and Clearances. Cover engine
inlet with adequate covering.
R (10a) If applicable, attach nose cowl assembly (256) to engine

R inlet flange, using washer (260), pin (261), and nut (259);
R and washers (256B), bolts (257), washers (258), and
R (256A). Tighten nose cowl bolts to torque value specified
R in Fits and Clearances. Cover engine inlet with adequate
R covering.
(ii) Connect nose cowl anti-icing duct at cowl-engine interface

with flange clamp assembly (Ref. Part No. 38C37 (V89513)).
Apply 35 to 45 inch-pounds torque to clamp nut. Tighten all
duct clamps previously installed.
71-00-1
CODE 1
Page 598 Apr 15/95
-
Useor d~sclosure of thesedata sobjecl to RESTRICTIVE
LEGENDon t~tle pageor f~rst page
mD-80
JT8D-209, -217, -219 ENGINES
/.//’~ i
vmw A
RA7-236
Nose Cowl and Engine Inlet Component Installation

71-00-I
CODE 1
Apt 15/95 Page 599
-
Useor disclosureot thesedate sublectto RESTRICTIVE
|F~FNn .. litI~ Den= nr frr,:, n..o
mD-SO
FITS AND CLEARANCES
¯ General
Ae Standard engine torque values are arranged in the following

order:
(i) Standard bolts, screws, and nuts
(2) Self-locking nuts
(3) Thermocouple harness terminal block locknuts
(4) Steel pipe plugs
(5) Hex-head straight threaded flange plugs
S ¯ Standard demountable powerplant buildup torque values are

arranged in the following order:
(I) Torque wrench and adapter formula
(2) Low-tension nuts
(3) 160,000-psi bolts
(4) 160,000-to 180,000-psi phillips or high-torque recessed

screws
(5) Hose, tube, and threaded connectors

(6) Boss connections
(7) Jamnuts on bulkhead fittings
(8) Stopnuts on bulkhead fittings
(9) Tubing B-nuts
(I0) Clamps
C. Special demountable powerplant buildup torque values are

arranged in the following order:
(i) Accessories
(2) Anti-icing
(3) Controls
(4) Cowling
71-00-1
CODE 1
;~cDONNELL DOUGLASCORPORATION PROPRIETARYINFORMATION-
Sep 1/79 Use ol d,sclosJreof thesedata subjectto RESTRICTIVE Page 601
L:’GE’~’Donli|le pageor fi~sl page
mD-SO
(5) Electrical
(6) Equipment
(7) Fire detector
(8) Fuel
R (9) Pneumatics
R (lO) Thrust reverser
R (ii) CSD Oil
R (12) Firewall
R (13) Controls
D. Fits and clearances for the demountable powerplant buildup

will be added to this section when available.
2. Standard Engine Torque Values
Standard Bolts, Screws, and Nuts
(i) Unless otherwise specified, torque values on shallow nuts

listed in Figure 601 should be reduced in proportion to
reduction in thickness compared to standard nuts. Slots
in slotted nuts can be disregarded in figuring height of
nut.
(2) When a bolt, screw, or castle nut has been tightened to

the proper torque value, it should not be loosened to
permit insertion of a cotter pin or lockwire. If slot
or hole is not aligned at minimum torque value, tighten
to next alignment position but do not exceed maximum
torque value. If alignment is not possible without
exceeding maximum torque value, back bolt, screw, or
nut off one-half turn and retighten. If necessary, use
new part to obtain proper installation.
71-00-1
Page 602 Use or dlsclosureof thesedate subject to RESTRICTIVE
LEGEND on title pegsor first pegs Jun 1/81
mD-SO
Torque Values Torque Values

( I nch-Pounds ( Inch-Pounds
Thread** Max Min* Thread** Max Min**

Size Size
Type Type Type Type
I II I II
0.112 -40 6 4.5 5 0.4375 -14 425 325 375
0.138 -32 11.5 8.5 i0 0.4375 -20 475 350 425
0.164 -32 22 16 20 0.500 -13 650 50O 60O
0.164 -36 24 18 22 0.500 -20 750 55O 675
0.190 -24 3O 23 27 0.5625 -12 950 700 85O
0.190 -32 36 24 32 0.5625 -18 1050 800 950
0.216 -24 48 35 43 0.625 -ii 1300 i000 1200
0.216 -28 5O 35 45 0.625 -18 1500 1150 1350
0.250 -20 70 5O 65 0.750 -i0 2300 1700 2100
0.25O -28 85 65 75 0.750 -16 2600 2000 2400
0.3125-18 150 110 135 0.875 -9 3700 2800 3400
0.3125-24 170 125 150 0.875 -14 4200 3200 3800
0.375 -16 270 200 250 1.000 -8 5600 4200 5100
0.375 -24 300 225 275 1.000 -12 6400 4800 5800
* Use Type I minimum values where alignment of locking holes

(cotter pins, lockwire, etc.) is required at assembly.
Use Type II minimum values where alignment of locking holes

is not required at assembly.
** For screws larger than 0.164-thread size, having screwdriver

slots only (no external wrenching provisions), and used with
self-locking nuts, calculate torque value as follows:
(a) Note torque required to turn each nut on screw, before

screwhead is seated.
(b) Add 22 to 24 inch-pounds to reading noted in step (a)

and use as new torque value.
Torque Values for Standard Bolts, Screws, and Nuts

Figure 601 71-00-1
McDONNELLDOUGLASCORPORATION
PROPRIETARYINFORMATION-
CODE 1
Sep 1/7 9 Use
or disclosureof thesedata subjectto RESTRICTIVE Pag e 6 0 3
LEGEND
on title pageor first page.
ITID-80
B. Self-locking Nuts
(I) Free Spinning Locknuts
(a) F~ee spinning locknuts are nuts that spin freely on a

bolt or stud until contact is made with a mating sur-
face. Use torque values listed in Figure 601.
(2) Prevailing Torque Type Locknuts
(a) Prevailing torque type locknuts are nuts that spin freely
on a bolt or stud until the threads enter the locking
portion of the nuts. Use torque values listed in Fig-
ure 602, except when nut is on a stud. When nut is on
a stud, use torque values listed in Figure 601.
(b) Effective locking of slotted steel locknuts on bolts or

studs require full engagement of all lock nut threads.
It is not necessary for the bolt or stud to protrude
beyond the outer end of the locknuts.
Torque Torque Torque

Values Values Values
Thread (Inch- Thread (Inch- Thread (Inch-
Size pounds) Size pounds) Size pounds)
0.112 -40 6 to 7 0.250 -20 74 to 82 0.500 -13 630 to 700
0.138 -32 12 to 14 0.250 -28 85 to 95 0.500 -20 720 to 800
0.164 -32 23 to 26 0.3125-18 160 to 175 0.5625-12 950 to 1050
0.164 -36 25 to 28 0.3125-24 180 to 200 0.5625-18 1050 to 1150
0.190 -24 32 to 35 0.375 -16 270 to 300 0.625 -11 1250 to 1400
0.190 -32 36 to 40 0.375 -24 290 to 325 0.625 -18 1450 to 1600
0.216 -24 48 to 54 0.4375-14 420 to 465 0.750 -10 2200 to 2450
0.216 -28 50 to 56 0.4375-20 450 to 500 0.750 -16 2500 to 2750
Torque Values for Prevailing Torque Type Locknuts and Capscrews

Used in Helicoil Screw Lock Inserts
Figure 602
71-00-1
Use or disclosureof thelie data subjectto RESTRICTIVE
Page 604 LEGEND on title pageor first page Sep 1/79
mD-SO
Ce Thermocouple Harness Terminal Block Locknuts
(i) Exhaust gas temperature thermocouple harness terminal

block locknuts should be tightened to torque values listed
in Figure 603.
Torque Values
Thread Size (Inch-Pounds)
0.138-32 8 to 10
0.164-32 8 to 12
0.190-32 i0 to 15
Torque Values for Exhaust Gas Temperature

Thermocouple Harness Terminal Block Locknuts
Figure 603
D, Steel Pipe Plugs
(I) Torque limits should be reduced approximately 20 percent

when installing steel pipe plugs in a hot engine.
(2) Do not tighten a pipe plug beyond limits given in Fig-

ure 604. If leaks occur and antiseize white lead base
sealing compound has been applied, remove plug, apply
additional sealing compound to threads, reinstall plug,
and tighten to proper torque.
Torque Values
(Inch-Pounds)
Thread Size
(Inch ANPT)
Min Max
1/16 30 40
1/8 30 40
1/4 70 85
3/8 95 ii0
1/2 140 160
3/4 210 230
1.0 285 315
1 1/4 355 385
Torque Values for Steel Pipe Plugs Used in

Aluminum or Magnesium Cases
Figure 604
71-00-1
Use or disclosureof thesedate subject to RESTRICTIVE
Sep 1/79 LEGEND on tille pageor first pege. Page 605
mD-SO
E ¯ Hex-head Straight Threaded Flange Plugs (MS9015 or similar)
(i) Torque values listed in Figure 605 are based on strength

of thread in cast aluminum or magnesium¯ Values can also
be used for threads in stronger materials¯
CAUTION: EXCESSIVE TIGHTENING WILL RESULT IN DAMAGE TO

THREADS OF MATING PARTS.
Thread Torque Values Thread Torque Values

Size (Inch-Pounds) Size (Inch-Pounds)
0.250 -28 15 to 20 0.875 -14 250 to 275
0.3125-24 35 to 40 1.000 -12, -14 275 to 300
0.375 -24 40 to 50 1.065 -12 375 to 425
0.4375-20 65 to 75 1¯3125-12 525 to 625
0.500 -20 90 to i00 1.625 -12 650 to 750
0¯5625-18 Ii0 to 130 1.750 -12 650 to 750
0.625 -18 150 to 170 1.875 -12 650 to 750
0.750 -16 200 to 225 2.250 -12 650 to 750
0.8125-16 225 to 250 2.500 -12 650 to 750
Torque Values for Hex-Head Straight Threaded Flange Plugs

Figure 605
71-00-1
Use or disclosureof thesedata subject to RESTRICTIVE Sep 1/79
Page 606 LEGEND on title pageor first page
roD-SO
3. Standard Demountable Powerplant Buildup Torque Values
A ¯ Torque Wrench and Adapter Formula
(i) When a torque wrench adapter is required, compute torque

value using formula outlined in Figure 606.
C CL
L L
1
TORQUE
WRENCH
\
TORQUE READING
CORRECTION
FORMULA’ TORQUE
WRENCH MUST
BE ATTACHED
IN
T1 = DIALREADING A STRAIGHT
LINEWITHTHEADAPTER
T = SPECIFIED
TORQUE TOOBTAINA PROPER
READING
TL
T1 (DIALREADING)
= L+L1
IMPORTANT:
WHEN SUBSTITUTING
VALUESIN FORMULA:
EXAMPLE. USEINCHUNITSTHROUGHOUTTOOBTAINANSWERIN INCH-POUNDS
USEFOOTUNITSTHROUGHOUTTOOBTAINANSWERIN FOOT-POUNDS
(TxL) (TI)
100x 16 = 1600 = 80 WRENCHANDADAPTERCENTERLINESMUSTALIGN
16+ 4 20 ALWAYSAPPLYTORQUEFROM THENUTIF POSSIBLE
(L+ 1) IF THENUTIS COMPLETELY
INACCESSIBLE
AND
IT IS NECESSARY
TOAPPLYTORQUE THEBOLTHEAD.APPLYTORQUE
FROM TOTHE
MAXIMUMVALUEOFTHETORQUE RANGE
RA7-42
Torque Wrench and Adapter Formula

Figure 606 71-00-1
CODE 1
Sep 1/79 Use or de$closureof these data subject to RESTRICTIVE Page 607
LEGEND on t~tle pageor first pll~e
mD-SO
B. Low-Tension Nuts
(i) The torque values listed in Figure 607 do not apply to

brass screws or nuts. Brass screws and nuts should be
tightened to the extent required to fully compress
lockwasher.
(2) Torque values listed in Figure 607 apply to NAS679,

NASI021, and AN310 nutplates and strips, etc.
Bolt Size Torque Values Torque Values*
.1380-32 8 to 10 in.-ib 5 to 7 in.-ib
.1640-32 12 to 15 in.-ib 8 to 10 in.-ib
.1900-32 20 to 25 in.-ib 12 to 15 in.-ib
.2500-28 50 to 70 in.-ib 30 to 42 in.-ib
.3125-24 i00 to 140 in.-ib 60 to 84 in.-Ib
.3750-24 160 to 190 in.-ib 96 to 114 in.-ib
.4375-20 450 to 500 in.-ib 270 to 300 in.-Ib
.5000-20 480 to 690 in.-ib 288 to 414 in.-ib
.5625-18 800 to i000 in.-Ib 480 to 600 in.-ib
.6250-18 Ii00 to 1300 in.-ib 660 to 780 in.-ib
.7500-16 190 to 210 ft-lb 114 to 126 ft-lb
.8750-14 210 to 250 ft-lb 126 to 150 ft-lb
1.0000-12 310 to 460 ft-lb 186 to 276 ft-lb
1.1250-12 415 to 585 ft-lb 249 to 351 ft-lb
1.2500-12 750 to 915 ft-lb 450 to 549 ft-lb
* NOTE: Torque values for NASI022 or AN320 nut in shear

application.
Torque Values for Low-Tension Nuts

71-00-1 Figure 607
CODE 1 McDONNELLDOUGLASCORPORATIOP PROPRIETARYINFORMATION-
Page 608 Useor disclosureof thesedata subjectto RESTRIC;’.V;: Sep 1/79
LE’GEND
on t~lle oaaeor first ue~’e
mD-SO
C. 160,000-PSI Bolts
(i) The torque values listed in Figure 608 apply to 160,000-

R psi bolts used with 52N1610, HI6, and LE3849 nuts, and to
EB nuts used on NASI44 through NASI58 bolts.
Bolt Size Torque Values
.1900-32 45 to 50 in.-ib
.2500-28 80 to I00 in.-ib
.3125-24 145 to 200 in.-ib
.3750-24 240 to 280 in.-ib
.4375-20 650 to 720 in.-ib
.5000-20 700 to I000 in.-ib
.5625-18 1200 to 1440 in.-ib
.6250-18 1620 to 1860 in.-ib
.7500-16 280 to 300 ft-lb
.8750-14 300 to 360 ft-lb
1.0000-12 450 to 665 ft-lb
1.1250-12 605 to 845 ft-lb
1.2500-12 1085 to 1320 ft-lb
Torque Values for 160,000-PSI Bolts

Figure 608
71-00-1
Useor disclosure of these dots subject to RESTRICTIVE Page 609
Dec 1/79 LEGENDon title pegsor first pegs.
mD-80
m. 160,000- to 180,000-psi Phillips or High-Torque Recessed
Screws
(i) Torque values listed in Figure 609 are for 160,000- to

180,000-psi phillips or high-torque recessed screws being
installed in nutplate, nutstrip, or other blind
attachments.
Screw Size Torque Values
.1900-32 45 to 50 in.-ib
.2500-28 80 to 100 in.-ib
.3125-24 i00 to 140 in.-ib
*.3125-24 145 to 200 in.-ib
*High torque
Torque Values for 160,000- to 180,000-PSI

Phillips or High-Torque Recessed Screws
Figure 609
71-00-1
CODE 1 McDONNELLDOUGLASCORPORATION PROPRIETARYII~FOR~A’IO" -
Useor disclosureof thesedale subjectt¢ REST.IICTIVE
Page 610 LEGENDon title pogeor first poge Sep 1/79
mD-SO
El Hose, Tube, and Threaded Connectors (37-Degree Cone Seat
Connectors)
(1) Thread sizes should be used to determine torque values

for hose listed in Figure 610 rather than listed tubing
sizes.
Torque Values
Aluminum Torque Values
Hose Tubing Thread Fittings Steel Fittings*
Size O.D. Size (Inch-Pounds) (Inch-Pounds)
Min Max Min Max
R -3 3/16 .3750-24 70 85 85 i00
R -4 1/4 .4375-20 80 i00 115 135
R -5 5/16 .5000-20 i00 130 160 180
R -6 3/8 .5625-18 120 150 275 320
-6 3/8 .6250-18 i00 175 320 350
-7 1/2 .6875-24 320 350
R -8 1/2 .7500-16 200 250 575 625
R -i0 5/8 .8750-14 275 400 650 750
-i0 5/8 .8750-16 200 350 650 700
-12 3/4 1.0000-14 275 450 800 900
R -12 3/4 1.0625-12 450 600 850 950
-16 1 1.2500-12 400 650 1150 1300
R -16 1 1.3125-12 600 900 950 1050
-18 1 1/8 1.5000-12 600 900 1500 1600
R -20 1 1/4 1.6250-12 600 900 950 1050
R -24 1 1/2 1.8750-12 700 i000 950 1050
*If the nut or either mating sealing surface is aluminum, the

required torque values for aluminum fittings apply.
Torque Values for Hose, Tube, and Threaded Connectors

(37-Degree Cone Seat Connectors)
Figure 610
71-00-1
Use or d~sclosure of these date subject to RESTRICTIVE
Jun 1/83 LEGENDon Idle page or first page Page 611
roD-SO
F. Boss Connections
(i) Torque values listed in Figure 611 apply to straight tube

R fittings and to AN6289 or AN924 jamb nuts of universal
tube fitting connections, when assembled into
AND10050 bosses.
Tube Assembly Torque Values (Inch-Pounds)

Size
OD
Straight Fitting Universal Fitting
(Nonpositionable) (Positionable)
1/4 125 ii0
5/16 175 150
3/8 3OO 200
1/2 600 312
5/8 700 60O
3/4 900 900
1 1040 1040
1 1/4 1550 1550
1 1/2 1950 1950
1 3/4 2580 2580
2 3000 3000
Torque Values for Boss Connections

Figure 611
71-00-1
Use or disclosureol thesedale subject to RESTRICTIVE
Page 612 LEGEND on t,tle psgeor forst page. Mar 1/86
mD-SO
R G. Jamb nuts on Bulkhead Fittings
R (i) Torque values listed in Figure 612 apply to AN832, AN833,

R AN837, AN924 and NAS509 jamb nuts used on bulk-
head fittings.
Tube Nut Assembly Torque Values (Inch-Pounds)

Size Size
OD (Thread)
Steel Fitting Aluminum Fitting
1/8 .3125-24 40 - 55 25 - 35
3/16 .3750-24 60 - 75 50 - 65
1/4 .4375-20 90 - 110 75 - i00
5/16 .5000-20 140 - 160 i00 - 130
3/8 .5625-18 150 - 200 120 - 150
1/2 .7500-16 200 - 250 180 - 230
5/8 .8750-14 500 - 600 250 - 380
3/4 1.0625-12 700 - 800 420 - 600
1 1.3125-12 850 - 950 600 - 800
1 1/4 1.6250-12 90O - i000 600 - 900
1 1/2 1.8750-12 900 - i000 600 - 900
1 3/4 2.2500-12 9O0 - i000 600 - 900
2 2.5000-12 900 - i000 600 - 900
R Torque Values for AN832, AN833, AN837, AN924 =nd

R NAS509 Bulkhead Fitting Jamb nuts
Figure 612
71-00-1
McDONNELL DOUGLASCORPORATIOF PROPRIETARY ~N,’FOR~/TIo~r - CODE 1
Useor disclosure o! these data subjec, to R.=STKICTIV--’
Mar 1/86 LEGENDon tl:lc ,~Lge or first pege Page 613
roD-SO
Hi Stopnuts On Bulkhead Fittings
R (i) Torque values listed in Figure 613 apply to NASI022 jamb

nuts used on bulkhead fittings.
Torque Values
Tube Fitting Nut (Inch-Pounds)
Size Dash No. Size
Aluminum Steel
1/8 -2 .3125-24 60 i00
3/16 -3 .3750-24 9O 20O
1/4 -4 .4375-20 125 300
5/16 -5 .5000-20 175 3OO
3/8 -6 .5625-18 300 400
1/2 -8 .7500-16 600 700
5/8 -i0 .8750-14 7OO i000
Torque Values for NASI022 Bulkhead Fitting Stopnuts

Figure 613
71-00-1
Useor d,sclosure ol these data subject to RESTRICTIVE
Page 614 LEGENDon title pageor first page Mar 1/86
mD-SO
R HI. Nonpositional fittings.
R (i) Torque values listed in figure 613A apply to straight

R nonpositionable fittings ANSI4, AN815 and AN919 into
R MS33649 bosses.
R Tube Tube Thread Torque ~ralues (Inch-Pounds)

R Size Size Size
R OD
R Steel Aluminum
R -2 l/8 .3125-24 65 - 80 55 - 65
R -3 3/16 .3750-24 85 - I00 70 - 85
R -4 1/4 .4375-20 115 - 135 80 - i00
R -5 5/16 .5000-20 160 - 180 I00 - 130
R -6 3/8 .5625-18 275 - 320 120 - 150
R -8 1/2 .6250-18 575 - 625 200 - 250
R -i0 5/8 .8750-14 650 - 750 275 - 400
R -12 3/4 1.0625-12 850 - 950 450 - 600
R -16 1 1.3125-12 950 - 1050 600 - 900
R -20 l 1/4 1.6250-12 950 - 1050 600 - 900
R -24 1 1/2 1.8750-12 950 - 1050 700 - 1000
R Torque Values for AN814, AN815 and ANqI9

R Straight Nonpositionable Fittings
R Figure 613A
71-00-1
McDONNELLDOUGLA." CORPORATION PROPRIETARYINFORMATION- CODE 1
Mar 1/86 LEGENDOnhtle page or firs! page Page 614A
roD-SO
R H2. Metal seal (lip seal) fittings.
R (1) Torque values listed in figure 613B apply to metal seal

R boss fittings.
R Tube Tube Torque Values (Inch-Pounds)

R Size Size
R OD
R Steel Aluminum
R -3 3/16 125 - 175 75 - 90
R -4 1/4 150 - 200 80 - i00
R -5 5/16 200 - 250 I00 - 130
R -6 3/8 250 - 300 i00 - 130
R -8 1/2 600 - 700
R -I0 5/8 700 - 800
R -12 3/4 1000 - 1100
R -16 i 1350 - 1450
R -20 1 1/4 1350 - 1450
R -24 1 1/2 1350 - 1500
R Torque Values for Metal Seal Boss Fittings

R Figure 613B
71-00-1
Useor d,sclosure of these data subject to RESTRICTIVE
Page 614B LEGENDon title page or first page Mar 1/86
mD-80
I ¯ Tubing B-Nuts
(i) Torque values listed in Figure 614 apply to AN818 B-nuts.

These nuts should be tightened using torque value based
on tube material, regardless of fitting or nut material.
(2) Torque values listed in Figure 615 apply to MS21921 B-nuts

used on flareless tubing.
Torque Values (Inch-Pounds)
B-Nut Aluminum Steel

Tube Hex
Size Size Standard Standard Fire-X
1/4 9/16 50 150
5/16 5/8 78 200
3/8 11/16 112 300
1/2 7/8 200 500 500
5/8 1 312 700 500
3/4 1 1/4 45O i000 500
1 l 1/2 600 1400 1300
l 1/4 2 750 1800 1700
z 1/2 2 1/4 900 2300 2100
1 3/4 2 5/8 1050 2900 2500
2 2 7/8 1200 3600 2900
Torque Values for AN818 B-Nuts

Figure 614
71-00-1
Use or d=|closureof these data subject to RESTRICTIVE Page 615
Sep 1/79 LEGEND on totle pegsor first page
mD-BO
R I ¯ Tubing B-Nuts (Continued)
R
Tube Size Torque Values (Inch-Pounds)

OD x Wall
Aluminum Steel
1/4 x .016 ii0 to 125

m
1/4 x .035 i00 to ii0
5/16 x .020 150 to 175

5/16 x .035 150 to 175
3/8 x .028 150 to 170 200 to 250
1/2 x .028 270 to 330 500 to 600

1/2 x .035 270 to 330 500 to 600
1/2 x .049 270 to 330 500 to 600
1/2 x .083 500 to 600
5/8 x .028 600 to 700

5/8 x .042 360 to 440 600 to 700
3/4 x .020 700 to 800

3/4 x .032 380 to 470 800 to 900
3/4 x .035 380 to 470 800 to 900
3/4 x .049 380 to 470 800 to 900
3/4 x .058 380 to 470 800 to 900
Torque Values for MS21921 B-Nuts

Used on Flareless Tubing
Figure 615
71-00-1
Use or d=sclosureof these data sublact to RESTRICTIVE
Page 616 LEGEND on rifle DaReor first oage Mar 1/86
ITID-BO
de Clamps
(i) Torque values listed in Figure 616 apply to janitrol-type

clamps shown in Figure 617.
Clamp Part Number Torque Values (Inch-Pounds)
C17D87 65 to 75
DI7D87 65 to 75
EI7D87 65 to 75
FI7D87 65 to 75
YI7D87 65 to 75
38C37 35 to 45
B38C37 35 to 45
D38C37 35 to 45
F38C37 50 to 70
S42C92 40 to 45
A44C13 35 to 45
Torque Values for Clamps

Figure 616
71-00-1
Sep 1/79 Usa or disclosulaof these data subject to RESTRICTIVE Page 617
LEGEND on lille pageor f.sl page
mD-SO
TRUNNION
T-BOLT
UT
SAFETY
PIN
SINGLE-STEP
TANG
WITHTAPER
REQUIRED
ONALL DUBL-
LOCKCOUPLINGS
(JANITROL)
TRUNNION
T-BOLT
PIN
TANG NUT
JANITROL
COUPLING RA7-43
Clamp Installation
71-00-1 Figure 617
CODE 1
INFORMATION
-
Page 618 Use
or disclosure
ol thesedatasubject
to RESTRICTIVE Sep 1/79
LEGEND
ontitle page
or first page
mD-80
¯ Special Demountahle Powerplant Buildup Torque Values
Torque Values
Components Min Max
Ae Accessories
(i) Deleted
(la) Deleted
(ib) Deleted
(2) Generator cooling air duct 50 in.-ib 70 in.-lb
(3) Generator cooling air flexible 35 in.-Ib 45 in.-ib

bellows (attach clamps)
(4) Generator cooling air shroud 25 in.-ib 30 in.-ib

(attach clamp T-bolts)
(5) Oil temperature sensor 80 in.-ib 100 in.-ib
(6) Snubber support links (attach 20 in.-ib 25 in.-ib

bolts rear mount flange)
(7) Starter scroll (attach bolts) 35 in.-ib 45 in.-lb
(8) Oil tank oil level viewer cap 50 in.-ib 50 in.-ib
(9) Starter control solenoid cover 12 in.-ib 15 in.-ib

screws
(I0) Engine oil restrictor bolt 40 in.-ib 65 in.-ib

Be Anti-icing
(i) Anti-icing air shutoff adapter 100 in.-Ib 140 in.-ib

plate (attach bolts plate to
valve)
(2) Anti-icing air shutoff adapter 100 in.-ib 140 in.-ib

plate (attach bolts to
thermostatic air regulator valve)
R (3) Anti-icing thermostatic air 950 in.-ib 1050 in.-ib

regulator valve (union fitting)
71-00-1
CODE 1
Oct 15/93 Page 619
Use or disclosure of these date subject to RESTRICTIVE
LEGEND on title page or hrst puge.
mD.so
Torque Values
Components Min Max
(4) Forward anti-icing duct coupling 50 ft-lb 75 ft-lb

nut (coupling nut to reducer
fitting)
(5) Aft anti-icing duct coupling nut 50 ft-lb 75 ft-lb

(coupling nut to shutoff valve
adapter plate)
Co Cowling
(1) Nose cowl guide pins 100 140 in.-ib
R (2) Nose cowl (attach bolts) 200 230 in.-ib
R (3) Inlet bullet 100 140 in.-ib
D. Electrical
(i) Ac generator leads (attach nuts) 160 190 in.-ib
E. Equipment
(i) AC generator (attach nuts) 144 168 in.-ib
(2) Constant-speed drive adapter 180 210 in.-ib

(attach screws)
(3) Constant-speed drive 216 240 in.-ib

(attach nuts)
(4) Hydraulic pump adapter 160 190 in.-ib

(attach nuts)
(5) Hydraulic pump (attach clamp) 50 60 in.-lb
(6) Starter mounting flange 160 190 in.-ib

(attach nuts)
71-00-1
CODE 1
Page 620 May 15/97
—————————————————————————————————————————————————————————————————————
Torque Values
Components Min Max
—————————————————————————————————————————————————————————————————————
G. Fire Detector
(1) Fire detector element 50 70 in.-lb

electrical connectors
H. Fuel
(1) Fuel flowmeter transmitter 600 900 in.-lb
(2) Fuel temperature sensor 80 100 in.-lb
(3) Eductor primary nozzle 650 700 in.-lb
(4) Fuel low pressure warning switch 60 70 in.-lb
(5) P&WA fuel flowmeter outlet adapter 950 1050 in.-lb
(6) P&WA inlet connector jamnut 570 630 in.-lb
(7) Fuel inlet coupling nut 75 85 in.-lb
I. Pneumatics
(1) 8th-stage bleed air manifold 60 90 in.-lb

(EBW TM9 attach bolts)
(2) 13th-stage bleed air manifold 60 90 in.-lb

(EBW TM9 attach bolts)
J. Thrust Reverser
(1) Thrust reverser (attach bolts) 120 160 in.-lb
K. CSD Oil
(1) CSD oil inlet union 120 150 in.-lb
(2) CSD oil outlet union 70 110 in.-lb
(3) CSD output seal drain union 40 65 in.-lb
(4) CSD vent hose 75 125 in.-lb
L. Firewall
R (1) Firewall attach bolts 75 85 in.-lb

—————————————————————————————————————————————————————————————————————
71-00-1
CODE 1
Nov 15/05 McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION -
Page 621
PRINTED IN U.S.A.
mD-BO
Torque Values
Components Min Max
Me Controls
R (i) Engine outer (7/8 in. dia.) I00 i00 in.-ib

cross-shaft locking nut
R (2) Engine outer inner (2 in. dia.) 375 375 in.-ib

cross-shaft locking nut
5. Fits and Clearances
*Installation Item
Fits and Clearances

Figure 618
71-00-1
Page 622 Useor dtsclosure of these data subject to RESTRICTIVE
Jun 1/8 5
mD-BO
TESTING
I ¯ General
A. After completion of engine buildup to the demountable power-

plant configuration the engine should be test run in a test
cell prior to installation on the airplane¯ Perform engine
test run in accordance with procedures contained in the
engine section of the Maintenance Manual.
71-00-1
Sep 1/79 Useor dnscloaureof thesedata subjectto RESTRICTIVE
Page 701
LEGENDon tutle pageor first page
mr).8o
TROUBLE SHOOTING
i. General
A. Trouble shooting of the demountable powerplant is performed

in accordance with procedures contained in the engine section
of the Maintenance Manual.
71-00 -i
Sep 1/79 Use or d~sclosureof these data subject to RESTRICTIVE
LEGEND on t=tle page or hrs! page
Page 801
mD-SO
STORAGE INSTRUCTIONS
¯ General
A. Storage and preservation of the demountable powerplant is

time-limited based on storage time of rubber and plastic
parts and lubrication contamination.
B¯ Until the powerplant is depreserved, inlet, exhaust, and

other protective covers should be checked daily for proper
installation and humidity indication.
C. If it becomes necessary to remove protective covers during

preservation period, reinstall covers as soon as possible
to prevent entrance of foreign material.
De If special caps or plugs for closing openings are not avail-

able, use barrier material, MIL-B-131 Class 2, and tape,
PPP-T-60 Class i, to seal openings.
E. Depreservation should be accomplished before testing the

F¯ If powerplant is to be placed in storage when testing is

completed, refer to Paragraph 3 to determine storage time-
limit and degree of preservation necessary.
¯ Materials Required
NOTE: Equivalent substitutes for the following materials may

be used provided they conform to specifications¯
Specification
or
Name Product Source
Lubricating oil, engine, PWA 521 Type ii

Synthetic base
Lubricating oil, CSD, MIL-L-7808

Synthetic base
Lubricating oil, jet engine MIL-L-6081 Grade i010
R Lubricating oil, CSD MIL-L-23699
Barrier material, vaporproof MIL-B-131 Class 2
71-00-1
CODE 1
Dec 1/8 5 Useor disclosureof these data sublect to RESTRICTIVE Page 901
mD-80
Specification
or
Name Product Source
Tape, adhesive, waterproof PPP-T-60 Class 1
Desiccant, activated, bagged MIL-D-3464
Plug, humidity indicator MIL-I-26860 Type 2
Card, humidity indicator, Lennan Lights Inc.

four-circle type Glendale, CA 91204
R
¯ Storaqe and Preservation Limits for Depreserved Powerplant
A¯ 0 to 7 Days
(i) Preservation is not required provided the following:
(a) Powerplant is adequately sheltered.
(b) All openings are sealed and inlet and exhaust covers are
installed.
(c) Humidity is not excessively high (under 40 percent).
(d) Powerplant is not subjected to extreme temperature changes

which would produce condensation.
B¯ 7 to 28 Days
(I) Preservation is not required provided the following:
(a) Powerplant is adequately sheltered.
(b) All openings are sealed and inlet and exhaust covers are
installed.
(c) Humidity in engine is maintained at less than 40 percent.
NOTE: Maintain humidity by placing bags of desiccant on

racks in inlet and exhaust ducts and install
humidity indicators¯
71-00-1
CODE 1 Use or dlsclosere of these data subject to RESTRICTIVE
Page 902 LEGENO on title page or first page.
Dec 1/88
PRINTEDIN U S A
mD-BO
(d) Daily checks are made to ensure humidity is maintained-
at less than 40 percent.
CAUTION: REPLACE DESICCANT AND HUMIDITY INDICATORS IF

HUMIDITY EXCEEDS 40 PERCENT.
28 to 90 Days
(i) Partial preservation is required as follows:
(a) Engine fuel system should be preserved.
(b) Engine oil system should be drained¯
(c) Constant-speed-drive, constant-speed-drive spline

cavity, and starter oil should be drained¯
(d) Desiccant, humidity indicators, and proper closures

should be utilized¯
¯ Demountable Powerplant Depreservation Procedures
A. Eng ine
(i) Make certain oil tank interior is clean.
(2) Check that drain plugs and main oil filter are properly
installed.
(3) Service oil tank with lubricating oil (PWA 521 Type ii,
total capacity 4 US gallons, 3.33 Imperial gallons, or
15.14 liters).
Constant-Speed-Drive
(i) Remove drain plug and drain oil into suitable container
with a 2-gallon capacity¯
(2) Install drain plug and safety with lockwire.
R (3) Service CSD with lubricating oil (MIL-L-7808 or

MIL-L-23699, 5 US quarts, 1.04 Imperial gallons, or 4.7
liters)¯
(4) Remove CSD spline cavity drain plug at bottom of acces-

sory drive case and drain oil into suitable container
with 1-gallon capacity¯
R (4a) Apply anti-fretting co~pound (Part No. 730691-1)

R entire surface of CSD spline.
71-00-1
CODE 1
Dec 1/85 Use or d=sclosure of these data subject to RESTRICTIVE Page 903
LEGEND on I~tle pageor f~rst page
mD-80
(6) Service cavity with lubricating oil (MIL-L-7808, approx-

imately 1 US quart, 0.2 Imperial gallons, or 0.94 liters).
C. Starter
(i) Remove starter drain plug and drain oil into suitable con-
tainer with a 1-gallon capacity.
(3) Service starter with lubricating oil (MIL-L-7808, 11.8

fluid ounces or 350 cc).
De Engine Motoring
(1) Remove all caps, plugs, and preservation covers.
(2) Make certain all openings are free of foreign material.
(3) Connect fuel supply to fuel bridle.
(4) Remove strainer and cover assembly from engine pressur-

izing and dump valve.
(5) Install adapter and hose on pressurizing and dump valve.
(6) Position suitable container of 5-gallon capacity to catch

fluid from pressurizing and dump valve.
(7) Make certain ignition system is not powered.
(8) Apply fuel pressure to engine.
(9) Apply pneumatic pressure to starter and open starter air

shutoff valve.
(i0) Move fuel control shutoff lever to fuel on position.
(ii) Motor engine until minimum N 2 speed of approximately

1600 rpm is reached.
CAUTION: OIL PRESSURE OF 5 PSI SHOULD BE INDICATED WITHIN

APPROXIMATELY i0 SECONDS.
71-00-1
CODE 1 McDONNELL DOUGLAS CORPORATIOH PROPRIETARY I/~b’C ~,~ATIO,~ -
Page 904 Useor dusclosure of thesedata subl3ctt~ RES--,,CT,VE Sep 1/79
LEGENDon t=tle pageor firs! pege
roD-SO
(12) When minimum 2 gallons of fluid have drained from
pressurizing and dump valve, move fuel control shutoff
lever to fuel off position.
CAUTION: DO NOT EXCEED STARTER LIMITS.
NOTE: Starter limits for motoring are 2 minutes on and

5 minutes off.
(13) Close air shutoff valve and remove pneumatic pressure.
(14) Remove fuel supply pressure.
(15) Remove pressurizing and dump valve adapter and hose.
(16) Using new packing, install pressurizing and dump valve

strainer and cover assembly.
(17) Remove depreservation tags from powerplant and make

appropriate entry in engine records.
E. Engine Run
CAUTION: ENGINE SHOULD BE STARTED, RUN, AND SHUTDOWN AS

OUTLINED IN MAINTENANCE MANUAL PROCEDURES.
(i) After engine shutdown, check following:
(a) Engine main oil filter for contamination.
(b) Constant-speed-drive oil filters for contamination.
(c) Constant-speed-drive magnetic drain plug for chips.
(d) Main accessory drive case magnetic drain plug for chips.
(e) Starter magnetic drain plug for chips.
(2) Drain engine oil system, constant-speed-drive oil, and

starter oil.
(3) Service engine oil system, constant-speed-drive, and

starter with fresh oil.
71-00-1
McDONH.CLL DOUGLAS CORPORATION PROPRIETARY IN’:’O,~,",A ., ’ - CODE 1
Sep 1/79 Useor disclosureol thesedata suuject.¢ ~2ST.~IIC
lIVE Page 905
LEGEHDontitle pageor ,i,e~ :~c;a
mD-BO
¯ Demountable Powerplant Preservation Procedures (90-day limit)
A. Engine Fuel and Oil System
(i) Connect filtered supply of lubricating oil, MIL-L-6081

Grade i010, to fuel bridle.
NOTE: Oil supply should be capable of delivering oil at

rate of 5 to 25 psi at a minimum temperature of
60°F (15.6°C).
(2) Remove pressurizing and dump valve strainer and cover

assembly.
(3) Install adapter and hose on pressurizing and dump valve.
(4) Position suitable container with 5-gallon capacity to

catch fluid from pressurizing and dump valve.
(5) Make certain ignition system is not powered.
(6) Apply lubricating oil supply pressure.
(7) Apply pneumatic pressure, open starter air shutoff valve,

and move fuel control shutoff lever to fuel on position¯
(8) Motor engine until minimum N 2 speed of approximately

1600 rpm is reached.
CAUTION: DO NOT EXCEED STARTER LIMITS.
NOTE: Starter limits for motoring are 2 minutes on

and 5 minutes off.
(9) During motoring, move fuel control shutoff lever from

open to close and back to open to purge bypass system.
(i0) Close fuel control shutoff lever.
(ii) Close starter air shutoff valve and remove pneumatic

pressure¯
71-00-1
Useor d,sclosufeol Ihese data subject tO RESTRICTIVE
Page 906 LEGENDon title pageor hrtt pege Sep 1/79
mD-SO
(12) Position suitable container with 6-gallon capacity to --
catch oil from engine oil tank and open tank drain valve.
(13) Position suitable container with 5-gallon capacity to

catch oil from accessory drive case and remove drain plug.
(14) With drains open, apply pneumatic pressure and open

starter air shutoff valve.
(15) Motor engine until minimum N 2 speed of approximately

1600 rpm is reached to allow scavenge pumps to clear
engine, which is indicated by cessation of steady stream
of oil from drains.
CAUTION: DO NOT EXCEED STARTER LIMITS WHEN MOTORING

ENGINE.
(16) With drains open allow engine to drain for approximately

30 minutes.
(17) Remove lubricating oil supply from fuel bridle.
(18) Remove adapter and hose from pressurizing and dump valve.
(19) Use new packing and instali pressurizing and dump valve
strainer and cover assembly.
(20) Close oil tank drain valve.
(21) Install drain plug in accessory case and safety with

lockwire.
B. Constant-Speed-Dr ive
(i) Remove oil drain plug and drain oil into suitable container
with a 2-gallon capacity.
(3) Remove drain plug from constant-speed-drive spline cavity

and drain oil into suitable container with 1-gallon
capacity.
71-00-1
McDONNELLDOUGLASCORPORATION PROPRIETARYINFORI~ATION - CODE 1
Useor disclosureof these data subject to RESTRICTIVE Page 907
Sep 1/7 9 LEGENDon title Pe0eor f~rst Daoe
mD-SO
Co Starter
(i) Remove drain plug and drain oil into suitable container
with 1-gallon capacity.
(2) Install drain piug and safety with lockwire.
Desiccant and Protective Cover~
(i) Place bags of desiccant on racks and install in inlet

and exhaust ducts of engine.
(2) Place humidity indicators in inlet and exhaust ducts

of engine.
(3) Install covers on inlet and exhaust duct openings.
(4) Seal all engine and accessory drive openings with suit-
able caps, plugs, or barrier material secured with tape.
(5) Install tags on power lever and oil filler caps noting
date and preservation oils used.
(6) Check preserved powerplant at daily intervals to make

certain internal humidity remains below 40 percent level.
71-00-1
CODE 1 McDONNELL DOUGLAS CORPORATIOF "fl~."?KIETARY INFORMATIOP -
Page 908 Use of dlsclos,’re of thaso (ate sublet" vC’
.c, ~,":$T~ICT[
LEGEND on tlllil ")SOil or first oeail
Sep 1/79
mr)-eo
SPECIAL TOOLS r FIXTURES I AND EQUIPMENT
¯ General
A. The special tools, fixtures, and equipment list covers tools

required to prepare the demountable powerplant for disassembly
and assembly¯
So Protective caps and plugs and barrier material should be used

to seal all openings of the engine and all hydraulic, fuel, and
air lines.
¯ Tools and Equipment Required
NOTE: Equivalent substitutes may be used for items listed below¯
Nomenclature Part Number Use
R Engine buildup and Commercially Transport engine.

R transportation dolly available
Thrust reverser sling 5936852-1 Remove/install thrust

assembly reverser¯
Nose cowl sling assembly 5952163-1 Remove/install nose cowl.
Engine handling sling 5916777-501 Handle engine.
Aft cone bolt thread 4916744-503 Protect cone bolt

protector threads during engine
removal/installation.
Forward cone bolt 4916744-505 Protect cone bolt

thread protector threads during engine
removal/installation.
R Engine inlet duct cover Commercially Cover engine inlet duct.

R available
R Engine exhaust duct Commercially Cover exhaust duct.

R cover available
R Rig pin kit 5952169-501 Rig thrust reverser¯
Wiggle tool K652-3382-1GT Tighten PLI washer.
71-00-1
CODE 1
Jan 15/93 McDONNELLDOUGLASCORPORATIONPROPRIETARYINFORMATION -
Page i001
Use or dzsclosure of these dala sub/ec! Io RESTRICTIVE
LEGEND on Iztle page or f=rst page
mD-SO
ILLUSTRATED PARTS LIST
i. General
A. The Illustrated Parts List (IPL) provides an illustrated and

detailed breakdown of assemblies and detailed parts comprising
the MD-80 Demountable Powerplant Assembly.
B. The item numbers shown in the Detailed Parts List correspond to

item numbers shown on the exploded view illustrations. Locate
the part on the illustration when the part number is not known
and note the item number. Locate the item number on the
Detailed Parts List. The part number will be shown on the same
line.
C. An Effectivity Code is used to show the difference in parts

within the various configurations when more than one config-
uration of the basic part number is used. A part is common to
all basic configurations when no letter code is used in the
Effectivity Code column.
D. The Nomenclature column gives the basic noun name of each part,
together with any descriptive information or specification
numbers required to identify the part listed. The descriptions
are indented under the numbered sub-column heading to show the
generation breakdown relationship of the parts to their sub-
assemblies and to the next assembly. If an alternate part is
listed for the recommended part it will follow the existing
part using the same item number as the recommended part.
E. A list of federal supply code numbers is given for all vendor

supplied items along with names and addresses of each vendor.
F. The Units Per Assembly column gives the number of parts

required for each assembly or subassembly.
71-00-1
CODE 1
Nov 15/01 Page Ii01 R
-
rnrJ-so
¯ Vendors
Code Name
R V00624 Eaton Aeroquip Inc.

R Jackson, MI 49203
R V00779 Tyco Electronics Corp.

R Middletown, PA 17057
V0BA49 Helicoflex Co.

Boonton, NJ 07005
V04330 Ozone Aircraft Components

Div. of Ozone Industries, Inc.
Ozone Park, NY 11416
V04638 Transdigm Inc.

Controlex Div.
Cleveland, OH 44143
V06710 Valley Todeco Inc.

Sylmar, Ca 91342
V06811 BEI Sensors and Systems

Concord, CA 94518
V08199 Sierracin Corp.

Burbank, CA 91504
V08942 Adel Tool CO.

Chicago, IL 60656
V09049 Custom Control Sensors Inc.

Chatsworth, CA 91311
R V09384 Sensortronics Inc.

R CEC Vibration
R Covina, CA 91722
VI1328 Aeroquip Corp.

Aerospace Div. Gardena Plant
Gardena, CA 90247
71-00-1
CODE 1
Page 1102 Nov 15/01
-
mD-SO
Code Name
R VI1815 Textron Inc.

R Textron Aerospace
R Santa Ana, Ca. 92707
V13636 Barry Wright Corp.

Barry Controls Div.
Burbank, CA 91505
V14140 McGraw-Edison Co.

Commercial Development Div.
Manchester, NH 03100
V14798 Deutsch Co.,

The Metal Components Div.
Gardena, CA 90248
V15653 Fairchild Fastening

Haynar Products
Fullerton, CA 92831
V16717 Aeroquip Corp.

Aerospace Div. Jackson Plant
Jackson, MI 49201
V22175 J and M Products Inc.

Burbank, CA 91504
V30974 Aerofit Products Inc.

Buena Park, CA 90621
V32134 Cancelled, Use V97928
V33068 Ozone Industries Inc.

East Lyme, CT 06333
V33525 Kidde Inc.

Walter Kidde Div.
Wake Forest, NC 27587
R V35918 Horizon Aerospace LLC.

R DBA Lewis Div.
R Victor, NY 14564
71-00-1
CODE 1
Nov 15/01 Page II02A
-
mD-SO
Code Name
V40342 FL Industries Inc.

Livingston, NJ 07039
V50294 New Hampsh ire Ball Bearings Inc.

Chatsworth , CA 91311
V51057 Vibro-Meter Corp.

Long Beach, CA 90810
V56878 SPS Technologies Inc.

Aerospace and Industrial
Products Div.
Jenkintown, PA 19046
V58880 Meggitt Avionics Inc.

Manchester, NH 03103
V59364 Honeywell Intl Inc.

Tempe, AZ 85285
V59730 Thomas and Betts Corp.

Iowa City, IA 52240
V62983 Eaton Aerospace LLC

Vickers Fluid
Jackson, MS 39206
R V70210 Honeywell Intl Inc.

R Torrance, CA 90504
71-00-1
CODE 1
Page II02B Nov 15/01
-
Useor disclosureof thesedata subject to RESTRICTIVE
mD-SO
Code Name
R V70628 Arrowhead Products Corp.

R Los Alamitos, CA 90720
R V71087 Republic Fastener Mfg. Boots

R Newbury Park, CA 91320
R V71286 Fairchild Fastener

R Camloc Products
V72606 Gasket Mfg. Co.

Gardena, CA 90248
V73197 Hi-Shear Corp.

Torrance, CA 90509
V77445 United Technologies Corp.

Pratt and Whitney
East Hartford, CT 06108
V78553 Eaton Corp.

R Engineered Fasteners Div.
R Brunswick, OH 44212
V78570 Titeflex Corp.

Sub. of Bundy Corp.
Springfield, MA 01139
V79318 Whittaker Corp.

Whittaker Controls Div.
North Hollywood, CA 91605
V80539 SPS Technologies Inc.

Aerospace and Industrial
Products
Santa Ana, CA 92704
V81205 Boeing Co.

Seattle, WA 98124
V81376 Smith Acquisition Co.

DBA Southwest
Baldwin Park, CA 91706
71-00-1
CODE 1
Nov 15/01 Page I102C
-
mD-80
Code Name
V81873 HR Textron Inc.

Sub. of Textron Inc.
Valencia, CA 91355
V81901 Control Products, Inc.

East Hanover, NJ 07936
V83014 Hartwell Corp.

Placentia, CA 92670
R V83259 Parker-Hannifin Corp.

R O-Seal Div.
R San Ysidro, CA 90232
V83843 Sundstrand Corp.

Electrical Power Div.
Lima Plant
Lima, OH 45802
V83930 Transdigm Inc.

Adel Fasteners Div.
Los Angeles, CA 90022
R V84971 TA Mfg. Inc.

R Sub of Esterline
R Santa Clarita, CA 91308
V86020 Cancelled, Use V33068
V89513 FL Aerospace Corp.

Janitrol Aero Div.
Columbus, OH 43228
V9U286 Arger Enterprises Inc.

Reno, NV 89502
71-00-1
CODE 1
Page II02D Nov 15/01
-
mD-SO
Code Name
V91929 Honeywell Inc.

Sensing and Control
Freeport, IL 61032
V92003 Parker-Hannifin Corp.

Parker-Bertea
Aerospace Group. HQ
Irvine, CA 92713
R V92215 Fairchild Fasteners

V92764 Condren Corp.

North Brunswick, NJ 08902
R V95272 Stillman Seal

R Sub of Hutchinson Seal
R Carlsbad, CA 92009
V97424 Ametek Aerospace Products Inc.

a Div. of Ametek Inc.
Wilmington, MA 01887
R V97484 Eaton Aerospace LLC Engineered

R Glenolden, PA 19036
R V97896 Honeywell Intl Inc.

R DBA Aerospace
R Redmond, WA 98052
71-00-1
CODE 1
Nov 15/01 Page 1103
-
mD-80
Code Name
R V97928 Huck Intl Inc.

Lakewood, CA 90712
R V97968 Magna Tech Ltd Partnership

R East Granby, CT 06026
V99017 Protective Closures Co. Inc.

Caplugs Div.
Buffalo, NY 14207
R V99167 Hamilton Sundstrand Corp

R Rockford, IL 61125
V99193 Honeywell Intl Inc.

Phoenix, AZ 85034
3. Illustrated Parts List
See Figures 1101 and 1102
71-00-1
CODE 1
Page 1104 Nov 15/01
-
mD-80
35
. ~I 29
/ _ /2526 30 ~.
54
53 \
43
54
53
52
50
21
24
20
59
42 .10
44
66
48 13"
16
15
68 892
71
RA7-1C
Powerplant Assembly, Demountable

Figure ll01 (Sheet i)

-
71-00-1
Use or disclosure of Ihese dzlu subject to RESTRICTIVE CODE 1
Oct 1/89 LEGEND op lille pageor lirsl page.
Page 1105
PRINTED
IN U.S.A.
mD-eo
13
14
16
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892
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31
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38 RA7-2C

CODE1 Use or disclosure of these dala subject to RESTRICTIVE
Page 1106 LEGENDon title page or iirM page. Oct 1/89
PRINTEDIN U.S.A.
mD-80
86
86
85
, ,86K
(TYPICAL
6 PLACES)
\
86
86
86E
85
I
85
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86D 86J RA7-3E

Figure ii01 (Sheet 3)
71-00-1
Use or disclosure of these data suPiect to RESTRICTIVE CODE 1
Jul 1/91 LEGENO on title page or hrst page Page 1107
mD-80
97
96
97
96
96A
97
96
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71-00-i
CODE 1
Page 1108 McDONNELLDOUGLASCORPORATIONPROPRIETARYINFORMATION -
Jan 15/93
Use or disclosure of these dala SUblecl to RESTRICTIVE
LEGENDon litle page or llrst page
mD-80
1174
/ 1170 _,:j "\’~,\
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71-00-1
CODE 1
May 15198 Page 1109
Use or d~sclosure of these dala sublecI to RESTRICTIVE
LEGENDon hue page or hrst page
mD-80
POWERPLANT
BUILDUP MANUAL
. ! :-.....~’,-i_;., ----.!i":
~
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176
jl
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177 172
178 173
174A
175A
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171 160 140
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141
143
150
149
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151
152 145
146
147
164
165 591
159
167 160
168 162
169
170
166
LEFT-HANDENGINE RA7-217B

71-00-1
CODE 2
Page iii0 Jan 15/93
Use or disclosure of these dalZ SUbleCl to RESTRICTIVE
L~G/NOon hIIn t]aoe or hrsl DaOe
mD-80
183
190
8TH
REF.
190 186
198
184
191 13TH
REF.
LEFT HAND
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200A
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200C
192
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ENGINE
192 193
CAG(IGDS) ROTATED°90 RA7-Z23A

71-00-1
CODE 3
Nov 15/02 Page iiii
MoOONNELL DOUGLAS CORPORATIONPROPRIETARYINFORMATION
-
mD-80
FLANGEG "
225
215
211
212
213
208
210
Powerpiant Assembly, Demountable

71-00-1
CODE 1
Page 1112 Jan 15/94
McDONNELL DOUGLASCORPORATIONPROPRIETARYINFORMATION
-
Useor disclosure
ol thesedatasubjectto RESTRICTIVE
LEGENDonhuepageor first page
mD-80
I
250 ,, ! 251
"~ ;~ Y 253
~e~ 247
25d 259 260

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257
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262
FLANGEB
264
263
FLANGEB 240
234 !
244i
234 240 245
235 241
242
236 241
235
237 243
239 VIEW A
LEFTHAND RIGHTHAND
ENGINE ENGINE
RAT-9D

71-00-1
CODE 1
Nov 15/95 Page 1113
Use or disclosure of those dill sublet( Io RESTRICTIVE
LEG[:NOon lille uIoe or hrst oleue
mD-80
)253N
RIGHT-HANDENGINE
LEFT-HANDENGINE -502
-501
/r/F,~
253.1 1/11,
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RA7-149B

Figure 1101 (Sheet 9A)
71-00-1 McDONNELLDOUGLASCORPORATIONPROPRIETARY INFORMATION -

CODE 1 Use er dlsclesl~re e| mesa dm slllJect to I~s’rlqlCI"II/IE
Page 1114 LEGEUO on title page or first page. Dec 1/82

mD-BO
JTSD-209.-217o-219ENG[NE$ 283
288
286
281 284
282
286
279
\ 282 I
281..~ ..J 287
285
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289
290
293
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71-00-1
CODE 1
Nov 15/96 Page lll4A
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LEGENDon title DUDeor Iirsl DUDe.
mD-SO
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71-00-1
CODE 1
Page III4B
-
Nov 15/96
Useor disclosureof thesedell sub|eelto RESTRICTIVE
lEGENDon lille page or Ilrst page
mD-80
335
\ 322
, / 316
375
374 [\,.~
343
373~~’~ <
354
355
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340

Figure Ii01 (Sheet Ii)
McDONNELLDOUGLAS,’ORPORATION PROPRIETARYINFORMATION -
71-00-1
Use or disclosure ol ’huse dire subject Io RESTRICTIVE CODE 1
LEGENDon .lie puge or first page
Sep 1/87 Page 1115
PRINTEDIN U S A
mD-BO
366 359 367 366
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71-00-i
CODE 1
Page 1116 NOV 15/96
Use or disclosure of these dote subject to RESTRICTIVE
LEGENDon lille page or f~rsl paqe
*FPA*-RA7-13A

71-00-1
CODE 1
Nov 15/06 Use or disclosure of these data subject to RESTRICTIVE Page 1117
PRINTED IN U.S.A.
mD-SO
CODE 1 Use or disclosure ol these data sublecl to RESTRICTIVE
R Page 1118 LEGENDon bile page or ftrsl page Jan 1/92
mD-80
/
\
I
%
%
\
/ /
/ #
/ I
573A
I \
l
570
571
RA7.14D

Figure ll01 (Sheet 14)
71-00-1
CODE 1
Page 1120 Jan 15/93
Use or dz$closure OI IIl@Se data suDlecl to RESTRICTIVE
’EGENDon ,~llp ~3Oeor tzrs! oaa[’
mD-SO
525A
525C
525B \
\
\497 485
%,,
420
419
443 \
424 440
425
522
464 !510 508
t
511
\ 512
&
%
509
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471
473
\
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\ 4541
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06B
406A
413
414 525F
519 ~-~" 525 B
525C~ ~525A RA7-153F

71-00-1
CODE 2
Page 1122 Oct 15/94
Use or disclosure el these data subject to RESTRICTIVE
LEGEND on title page or tirst page.
mD-SO
559~
560
561
566 567
536
538 53;
557
568
536
556D
556E
556C
556B
RA7-207

Figure Ii01 (Sheet 16) 71-00-1
CODE 2
Sep 1/84 McDONNELLDOUGLASCORPORATION PROPRIETARYINFORMATION-
Useol disclosure of these data sublect to RESTRICTIVE Page 1123
mD-SO
~ 601A
599
501 600
RIGHTHANDENGINE \
LEFTSIDE
604
598
591
603C
I 601
603H 599
\ 601A
600
603B
~03G
WEW A
LEFTHANDENGINE
LEFTSIDE
603D
-505 ONLY 603F RA7-201E

604

71-00-1
CODE 2 Jan 15/93
Page 1124 McDDNNEliDOUGLAS CORPORATION PROPRIETARY iNFORMATION
-
Useor ~ist~esure ol these data subject to RESTRICTIVE
LEGENDon tille page or first page.
mD-BO
view A
01L TANK
RA7-147A

Figure ii01 (Sheet 17A) 71-00-1
CODE 4
Sep 1/83 Use ot disclosure of these date $ublect to RESTRICTIVE
Page I124A
roD-SO
INTENTIONAL BLANK
71-00-1
-
CODE 1 Useor dasclosure of these data subject to RESTRICTIVE
Page I124B LEGENDon title pageor ftrsl page Apt 1/92
PRINTED
IN U S A
mD-aO
627 626
607
622" \ 643
622A
623
ROTATED
90 DEGREES
6O6
607
609
I 620
619A
630 635
607 634 606
608 607
6 607 608
608, 635
m634
=4A
631
607
608
606A
607A 607
608 608 606A
607A
607
608
607
608
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608
608 ~
X ~ ,~ 63,9 638
ROTATED
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RA7-19B

Figure Ii01 (Sheet 18)
McDONNELLDOUGLAS CORPORATIONPROPRIETARY INFORMATION -

71-00-1
Use or disclosure of these dais subjec! Io RESTRICTIVE CODE 1
Sep 1/88 LEGENDon litla page or firsl pmge Page 1125
PRINTEDIN U S A.
mD-80
610
610 614
611
611
614
\
610 610 614
611 611
611 610 614
614 611
;14 \
610
611 610
614 614 614 611
610 610
,611 611
610
610 611 614 ~10
611
611 611
I
B 610
611
611 610
611 610
611 614
611
B 614
614
610 61 617
611 611 611 VIEW A
ROTATED
90 DEGREES
612
612
613 " ~/ ~,
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610 611 614 610~
611
611 614
VIEWB
RA7-20A

71-00-I McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION

-
CODE 1 Useor disclosure of these date subject to RESTRICTIVE
Page 1126 LEGENDon title page or first page. Jul 1190
PRINTED
IN U.S A.
mD-SO
698
702
689
704 703
687
591A
692 I
69:3
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Ii
i78 / "
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/ 700
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681 / ; j
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I
674 f I
/
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J /;50649
~ 646
RA7-21C

71-00-1
-
Use or disclosure ol these data subject to RESTRICTIVE
CODE 1
Jul 1/90 LEGEND on title page or lirst page. Page 1127
PRINTED
IN U S A.
mD-80
738 B
738A
737
710 738
, I
712 I
sI/.
707 711 729
708 728
709 730
736 735 733
722 723
725,
L
713
721 716
View B
71’ 722 723 724
671
J/670 /672
686 684
661 ~----~662
676/~ f 665 ~’~
VIEW D

71-00-1 McDONNELL DOUGLAS CORPORATION PROPRIETARYINFORMATION

-
CODE 1 Useor disclosure of these dll| slbjec! to RESTRICTIVE
Page 1128 LEGENDon title page or first page, Jul 1/90
PRINTED
IN U S A
mD-SO
771
77
772
748
/ 758
/ / 759
76
741 774
747 767
-- 762 / / 74
e
755 742A
758 ~
756
784
79.8~,,~j.~’~ ," 757

742B
799 \ 741A
12 7428
~ ,,,,.786802
~ 741
788
I 798
797
797 80O
801 ¯ ~- 795
805
806
807
" /~_~~
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751 809
78
/ 750 ¯ ~
798
796 743A ~-’- /~"V 786
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3
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7 742 ~ 766A
741A \ 7~12 742A 7668 792
742A 766C
741A RA7-152C
71-00-i
CODE 1
May 15/96 Page 1129
LEGEND on title page or firs! page
roD-SO
"~ ~ ~~_~ ,"-~ -- V

" ~--’~_~"::.:2 .... " ~ "
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/" I I
821 i
868
862

71-00-1 Figure Ii01 (Sheet 23)
CODE 2
Page 1130 McDONNELLDOUGLASCORPORATION PROPRIETARYINFORMATION-
Mar i184
Useor disclosure of thesll dill subject is RESTRICTIVE
mD-SO
/
/
858
\
855
~’85
/
VIEWB wEw A
RA7-26B

Fi~ure_ll01 (Sheet 24) 71-00-1
CODE 1
INFORMATION
- Page 1131
Sep 1/82 Useor d)sclosure
of these
datasubject
to RESTRICTIVE
ontitle page
LEGEND orfirst page
mD-80
POWERPLANT
BUILDUP
912A
,,
906
883"~883
910/-
//~j~
909
73AI7 ~ 172C
73B ~ I .
73CI ~ LEFT HANDENGINE
72B
RIGHTHANDSIDE
887B
/,,
887A
905 ’891
890
,
889 ~,
RAT-27G


-
CODE 1 Use or disclosure ol Ihese data subject to RESTRICTIVE
Page 1132 LEGEND on lille pigs or lirst pigs Jun 1/88
PRINTEDIN U S A
mD-80
921
925~c
ENGINEROTATED
90 DEGREES
COUNTERCLOCKWISE
/
/
L~"~k%’,.-~"
,~7_
,as ~~’~>"
933 .~j~
RA7-222

71-00-1
-
Use or d0sclosure el these date subject to RESTRICTIVE CODE 31
Jul 1/90 LEGEND on title page or hrst page Page 1133
PRINTED
IN U S A
mD-SO
981
-. ,JT8D-209,-217, -219 ENGINES
/
/
972 961A
! 982A
983
,962
963
964
984
985 986
973 969
970 961A
971 962
963
986 964
1002 1003
189
993
_/ ] 992 989B
990
991
996 992
1001 1000 8/ 996
I
%,(,/,,,
983
978-,~ - ~.. 977
965
998
/"’1°°’ U "’~
(~ 974
ViEW C
993
VIEW A 10107 VIEW B RA7-29E

71-00-1
CODE 1
Page 1134 Apt 15/95
McDONNELLDOUGLASCORPORATIONpROPRIETARY INFORMATIDN -
Use Or disclosure of these data subject to RESTRICTIVE
LEGEND on title pege or first psge.
mD-SO
1013
1023
1012 1010
1014
~1019
-’.,,,,,~o21 . -;
~/"~20
10161022
RA7-30
Powerplant Assembly, Demountable~- --

Eiqur s._il/ll
( Sheet28) 71-00-1
CODE 1
Sep McDONNELLDOUGLASCORPORATION PROPRIETARYINFORMATION-
1/79 Useor disclosure of these dell subject to RESTRICTIVE Page i135
LEGENDon tille psgeor filsl PsOe
mo-8o
1028
1025
1033
1027A
1038A
I044D
1032
1027
1038
,o,,,L_//
1042C ~
028
1034 --1033A
¯ 1035
// //1#//~
%
1044B
1036
/
>10270
1030 1042A’-~-.~
1043
1027A 1039
1040
1031
1039_
1026
1040~
I027C
1025A 1027B 1044
102
I
1041
~-’-1042
1043
RA7-202

71-00-1 Figure ii01 (Sheet 29)
CODE 2
McDONNELLDOUGLAS CORPORATION pROPRIETAi~Y ;EFCF,,V,ATIO~- Dec 1/82
Page 1136 Use
ordisclosure
of these datasubject
~ot’;,: ;’;: ICT,V
E
LEGEND
ontitle pzge or first page.
mD-SO
FLANGE FLANGEFLANGE. FLANGE FLANGE FLANGEFLANGE FLANGE FLANGE FLANGEFLANGE,

A. C D E1 G H J J1 J2 K M
"
FLANGE
I I I
D
,. II
1161
ViEW E
1050"- ~
1050
"-1.6
__ ~ ¯ 1056A .~
1050 1053 105 1054
FLANGE
B - LOOKINGFORWARD RA7-32C

71-00-i
McDONNELLDOUGLASCORPORATION PROPRIETARY I~FO~,:J;AT~ON - CODE 1
Useof disclosure ol Ihesedata subject :o 3E~’,’EIC’=’IV~.
Jul 15/92 LEGENDon title pego:r lira! page.
Page i137
mD-SO
1058
1065
1061 1066
1062
1059 1064,
1067
10581060~"~
FLANGEC - LOOKINGFORWARD
10674
1070
1078 [071
1076A
1078 1067
1074
1075
1076
1079 1077
FLANGED - LOOKINGFORWARD
1080
FLANGEE-LOOKINGFORWARD RA7-33B

71-00-1
-
CODE 1 Use or disclosure of these dala sub~ecl Io RESTRICTIVE
Page 1138 LEGEND on lltle page or first pege. Apt 1/91
PRTNTED
IN U S A
roD-SO
1082
1085
1084
1085A
1086
1086
1088
FLANGEF - LOOKINGFORWARD
1093
1091
I 1090
"1091A
FLANGEG - LOOKINGFORWARD
1096
~.~. _ ~ -11o4
1101 - o " oo "~ "~1105
1102 1103 11071106
FLANGEH ~’-LOOKINGFORWARD RA7-34C

Figure ll01 (Sheet 32)
McOONNELLDOUGLAS CORPORATIONPROPRIETARY INFORMATION -

71-00-1
Apt 1/92 LEGENO on title page or first page.
Page 1139
roD-80
1120-. 1108
1109A
1109 --1111
II15 1114
L12
1125 1132
1127
1127
1112
1115~
1132
1127
1119 1124
1116
1118
1127
1122
FLANGE
J - LOOKING
FORWARD
1123
1133
1133
1134
\ 30
1133 1129
1135
1130
1132
1131 1131 116=

¯ 1164 1163
~ 1162 FLANGE
K - LOOKING
FORWARD mmo=/
[128 1133 | 1165
-"~ ~ ~L~o°7~~ \1136 FLANGE

J2 - LOOKING
FORWARD
1138
FLANGEM- L::5NG FORWARD

1141 1 ’ 4’ RA 7’’5 l

71-00-i
CODE 1
Page 1140
- Jul 15/93
Useor disclosure of these dala subiec! !o RESTRICTIVE
mD-BO
THIS PAGE INTENTIONALLY LEFT BLANK.
71-00-1
Sep 1/79 Usaor d~sciolule of Ihese data subject to RESTRICTIVE Page 1141
LEGENDon lille pageof first page.
mD-SO
11’32
1,154 ~ 1156
LOOKING
AFT
1147 1149 1150 I151
1157
l
II59
VIEW C
RIGHT
HAND
SIDE
RA7-36A

71-00-i Figure ll01-(Sheet 34)
CODE 1 McDONNELLDOUGLASCORPORATION pROPRIETARYINFORMATION-
Page 1142 Useor disclocure of these data sub,act to .~.~STRICTIVE
LEGEP.Don ~itle pageor first page.-. Dec 1/79
mD-80
INITS
PART EFFECT
FIG ITEM NOMENCLATURE PER
NUMBER 1234567 CODE ASSY
II01
- I 7930632-567 POWERPLANT ASSY-DEMOUNTABLE LH ENGINE A RF
- 2 7930632-569 POWERPLANT ASSY-DEMOUNTABLE RH ENGINE B RF
- 2A 7930632-627 POWERPLANT ASSY-DEMOUNTABLE LH ENGINE C RF
- 2B 7930632-629 POWERPLANT ASSY-DEMOUNTABLE RH ENGINE D RF
- 2C 7930632-543 POWERPLANT ASSY-DEMOUNTABLE LH ENGINE E RF
- 2D 7930632-545 POWERPLANT ASSY-DEMOUNTABLE RH ENGINE F RF
- 2E 7930632-659 POWERPLANT ASSY-DEMOUNTABLE LH ENGINE G RF
- 2F 7930632-661 POWERPLANT ASSY-DEMOUNTABLE RH ENGINE H RF
- 2G 7930632-607 POWERPLANT ASSY-DEMOUNTABLE LH ENGINE I RF
- 2H 7930632-609 POWERPLANT ASSY-DEMOUNTABLE RH ENGINE J RF
- 2J 7930632-727 POWERPLANT ASSY-DEMOUNTABLE LH ENGINE K RF
- 2K 7930632-729 POWERPLANT ASSY-DEMOUNTABLE RH ENGINE L RF
- 2L 7930632-767 POWERPLANT ASSY-DEMOUNTABLE LH ENGINE M RF
- 2M 7930632-769 POWERPLANT ASSY-DEMOUNTABLE RH ENGINE N RF
- 2N 7930632-523 POWERPLANT ASSY-DEMOUNTABLE LH ENGINE P RF
- 2P 7930632-525 POWERPLANT ASSY-DEMOUNTABLE RH ENGINE Q RF
- 2Q 7930632-575 POWERPLANT ASSY-DEMOUNTABLE LH ENGINE R RF
- 2R 7930632-577 POWERPLANT ASSY-DEMOUNTABLE RH ENGINE S RF
- 2S 7930632-687 POWERPLANT ASSY-DEMOUNTABLE LH ENGINE T RF
- 2T 7930632-689 POWERPLANT ASSY-DEMOUNTABLE RH ENGINE U RF
- 2U 7930632-507 POWERPLANT ASSY-DEMOUNTABLE LH ENGINE V RF
- 2V 7930632-509 POWERPLANT ASSY-DEMOUNTABLE RH ENGINE W RF
- 2W 7930632-503 POWERPLANT ASSY-DEMOUNTABLE LH ENGINE X RF
- 2X 7930632-505 POWERPLANT ASSY-DEMOUNTABLE RH ENGINE Y RF
- 2Y 7930632-571 POWERPLANT ASSY-DEMOUNTABLE LH ENGINE Z RF
- 2Z 7930632-573 PONERPLANT ASSY-DEMOUNTABLE RH ENGINE AA RF
- 2AA 7930632-531 POWERPLANT ASSY-DEMOUNTABLE LH ENGINE AB RF
- 2AB 7930632-533 POWERPLANT ASSY-DEMOUNTABLE RH ENGINE AC RF IR
- 2AC 7930632-535 POWERPLANT ASSY-DEMOUNTABLE LH ENGINE AD RF iR
- 2AD 7930632-537 POWERPLANT ASSY-DEMOUNTABLE RH ENGINE AE RF IR
- 2AE 7930632-559 POWERPLANT ASSY-DEMOUNTABLE LH ENGINE AF RF !R
- 2AF 7930632-5bl POWERPLANT ASSY-DEMOUNTABLE RH ENGINE AG RF IR
- 3 5930658-501 CONTROLS INSTL-LH ENGINE A,C,E,G,I,K, I !R
M,P,R,T,V,X,
Z,AB,AD,AF
- 4 593065B-503 CONTROLS INSTL-RH ENGINE B,D,F,H,J,L, I R
N,Q,S,U,W,Y,
AA,AC,AE,AG
5 MSZ4665-153 PIN-COTTER I
6 AN320-4 NUT 1
7 AN960-416L WASHER I
8 NAS77-4-25 BUSHING I
9 MS24465-4 BEARING 1
10 NAS6ZO4-14D BOLT I
11 MS24665-153 PIN-COTTER
12 AN320-4 NUT i
13 ANg60-416L WASHER Z
14 NAS6204-12D BOLT I
15 NAS509-5 NUT I
16 ART4-121 ROD END-(V50294) I
17 MS24665-153 PIN-COTTER I
18 AN320-4 NUT I
19 AN960-416L WASHER 2
2.0 NAS75-4-I08 BUSHING I
21 NAS6204-31D BOLT 1
22 593B282-I CRANK ASSY I
Z3 DBSF6-130-2 BUSHING-(VBI376) 2
24 5938282-5 CRANK I
26 AN320-4 NUT I
27 AN960-416 WASHER I
28 NAS6204-13D BOLT 1
29 NAS509-5 NUT I
30 ART4EI60 ROD END-(V50294) I
31 NAS509-5 NUT I
32 3938294-1 LINK ASSY I
33 NAS75-4-007 BUSHING I
34 3938294-3 LINK I
(CONTINI IED]
-ITEM NOTILLUSTRATED Printed,mUS A
71-00-1
- CODE 26
Useor d~sclosureot lhese data subject to RESTRICTIVE
May 15/96 LEGENDon htle page or hrst page Page 1143
mD-BO
UNITS
PART EFFECT
FIG. ITEM NOMENCLATURE PER
1101
36 AN320-4 NUT I
37 AN960-416 WASHER 1
38 NASb204-12D BOLT I
39 ART4-1ZI ROD END-(VSO294) I
40 M524665-153 PIN-COTTER 1
AN3ZO-5 NUT 1
42 ANg60-516L WASHER 2
43 NAS75-5-108 BUSHING 1
44 NAS6205-31D BOLT I
45 5938281-1 CAM ASSY I
46 DBSF7-130 BUSHING-(V81376) 2
47 5938281-5 CAM I
48 201EN5RB SWITCH-(V91929)(DAC SPEC DWG7958527-517) I
48 201ENI2RB SWITCH-(V9~929)(ALTERNATE PART TO 201EN5RB) I
/+9 3938359-I SHIM I
50 NAS6204-4 BOLT 3
51 AN960-416 WASHER 3
52 5938280-1 SUPPORT I
53 MS21250-05008 BOLT 2
54 NASI587-SC WASHER 2
55 3938321-1 BRACKET A,C,E,G,I,K, i
M,P,R,T,V,X,
Z,AB,AD,AF
56 3938321-501 BRACKET B,D,F,H,J,L, 1
N,Q,S,U,W,Y,
AA,ACpAE,AG
57 IC372873 NUT-(V77445) 3
58 5930658-3 SHIM AR
59 MS9209-15 BOLT-(REF ITEM I027)PEWA 3
60 593832Z-I BRACKET A,C,E,G,I,K, 1
M,P,R,T,V,X,
Z,AB,AD,AF
61 5938322-501 BRACKET B,D,F,H,J,L, 1
N,Q,S,U,W,Y,
AA,ACtAE,AG
62 IC372873 NUT-(V77445) 2
63 DELETED BY REVISION
64 783954 BOLT-(V77445) (SUPPLIED WITH P & WA ENGINE) 2
(BOLT HEAD POSITION ON DIRECTION OPTIONAL)
65 3938359-3 COVER I
60 IC372873 NUT-(V77445) 2
68 783954 BOLT-(V77445) (SUPPLIED WITH P & WA ENGINE) Z
(BOLT HEAD POSITION ON DIRECTION OPTIONAL)
69 3938332-3 SUPPORT A,C,E,G,I,K, 1
M,P,R,T,V,X,
Z,AB,AD,AF
70 3938332-1 SUPPORT B,D,F,H,J,L, I
N,Q,S,U,W,Y,
AA,AC~AE,AG
71 NAS43HT8-8 SPACER I
7ZA NAS6204-3 BOLT A,C,E,G,I,K, 2
M,P,R,T,V,X,
Z,AB,AD,AF
(CONTINUED)
-ITEM NOT’ILLUSTRATED inU.S.A.

P~n,od
71-00-1
CODE 26 McDONNELL DOUGLAS CORPORATION PROPRIETARYINFORMATION
-
Useor disclosureof thesedatasubject to RESTRICTIVE
Page 1144 LEGENDontitle pageor first page. Nov 15/02
mD-SO
UNITS
PART EFFECT
NUMBER I 2 3 4 5 b 7 CODE ASSY
1101
72B NAS6204-5 BOLT-(USE WITH 5938209-507) A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
72C NAS6204-6 BOLT-(USE WITH 5938209-507) A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
73 NAS6204-3 BOLT B,D,F,H,J,L, 2
N,Q,S,U,W,Y
AA,AC,AE,AG
73A AN960-416 WASHER A,C,E,G,I,K, 2
M,P,R,T,V,X
Z,AB,AD,AF
73B 73612-4CC WASHER-(V56878)(USE WITH 5938209-507) A,C,E,G,I,K, 2
M,P,R,T,V,X,
Z,AB,AD,AF
73C 73612-4CVP WASHER-(V56878)(USE WITH 5938209-507) A,C,E,G,I,K, 2
M,P,R,T,V,X,
Z,AB,AD,AF
74 AN960-416 WASHER B,D,F,H,J,L, 2
N,Q,S,U,W,Y,
AA,AC,AE,AG
75 5938209-I SUPPORT-(REPL BY -501)(NOT INTCHG/W -50I) !A,C,E,G,I,K, I
M,P,R,T,V,X,
’Z,AB,AD,AF
75 3938288-501 BRACKET-(ALT TO 5938209-1) iA,C,E,G,I,K, I
IM,P,R,T,V,X,
IZ,AB,AD,AF
75 5938209-501 SUPPORT-(INTCHG/W -I)(REPL BY -503 OR -505) A,C,E,G,I,K, i
M,P,R,T,V,X,
Z,AB,AD,AF
75 5938209-503 SUPPORT ASSY-(REPL BY AND NOT INTCHG/W -507) A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
75 5938209-505 SUPPORT ASSY-(ADD BY SB73-8) A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
75 5938209-507 SUPPORT ASSY-(ALT TO -505)(INTCHG/W -503) A,C,E,G,I,K, I
(DEL BY SB73-8) M,P,R,T,V,X,
Z,AB,AD,AF
76 5938209-2 SUPPORT-(REPL BY -502)(NOT INTCHG/W -502) B,D,F,H,J,L, I
N,Q,S,U,W,Y,
AA,AC,AE,AG
76 3938288-502 BRACKET-(ALT TO 5938209-Z) B,D,F,H,J,L, I
N,Q,S,U,W,Y,
AA,AC,AE,AG
76 5938209-502 SUPPORT-(INTCHG/W -2)(REPL BY AND NOT INTCHG/W B,D,F,H,J,L, I
-506) N,Q,S,U,W,Y
AA,AC,AE,AG
76 5938209-506 SUPPORT-(INTCHG/W -502) B,D,F,H,J,L, I
N,Q,S,U,W,Y,
AA,AC,AE,AG
- 77 5930644-1 THRUST REVERSER INSTL-LH ENGINE A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
- 78 5930644-501 THRUST REVERSER INSTL-RH ENGINE B,D,F,H,J,L, I
N,Q,S,U,W,Y,
AA,AC,AE,AG
79 5938050-503 THRUST REVERSER ASSY-(REPL BY -507)(INTCHG/W 1
-507)
79 5938050-507 THRUST REVERSER ASSY-(INTCHG/W -503) I
ATTACHING PARTS
80 MSZIO42L4 NUT 1
81 AN960C416 WASHER I
82 4958790-1 PIN 1
83 MS21250-05008 BOLT 90
84 NAS1587-5C WASHER 90
85 THRU 86B DELETED
--_~---
86C MS21042L3 NUT 4
8bD ~N960-I0 WASHER 8
86E NAS623-3-2 SCREW 8
86F 3938204-1 CHANNEL B,D,F,H,J,L, I
N,Q,S,U,W,Y,
AA,AC,AE,AG
(CONTINUED)
-ITEM NOTILLUSTRATED Printed

inU.S.A.
71-00-1
- CODE 26
Nov 15/02 LEGENDon title pageor first page. Page 1145
mD-BO
UNITS
PART EFFECT
Iioi
86G 3938204-2 CHANNEL A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
86H 3938205-1 CHANNEL B,D,F,H,J,L, I
N,Q,S,U,W,Y,
AA,AC,AE,AG
86J 3938207-1 CHANNEL A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
86K MS21042L3 NUT 6
86L NAS1203-2 SCREW 17
B6M NASIO9b-3-9 SCREW 12
86N NASIO96-3-IO SCREW 3
86P NASI096-3-II SCREW 2
86Q ANg6ODIO WASHER 17
86R 9938074-I FAIRING A,C,E,G,I,K, 1
M,P,R,T,V,X,
Z,AB,AD,AF
86S 9938074-2 FAIRING B,D,F,H,J,L, 1
N,Q,S,U,W,Y,
AA,AC,AE,AG
87 5938324-I FIRE DETECTOR INSTL-LHENGINE A,C,E,G,I,K, 1
M,P,R,T,V,X,
Z,AB,AD,AF
88 5938324-2 FIRE DETECTOR INSTL-RHENGINE B,D,F,H,J,L, 1
N,Q,S,U,W,Y,
AA,AC,AE,AG
89 5938323-503 FIRE DETECTORASSY-(REPL BY -505)(NOT INTCHG/W 1
-505)
89 5938323-505 FIRE ASSY-(INTCHG/W -503)
DETECTOR 1
90 5938323-504 FIRE DETECTOR
ASSY-(REPL BY -506)(NOT INTCHG/W 1
-506)
90 5938323-506 FIRE DETECTORASSY-(INTCHG/W -504) I
ATTACHING PARTS
91 NAS1096-3-12 SCREW IO
92 ANg60-lOL WASHER IO
___~___
93 5930709-1 BURN-THRU BARRIER INSTL-LH ENGINE A,C,E,G,I,K, 1
M,P,R,T,V,X,
Z,AB,AD,AF
94 5930709-2 BURN-THRU BARRIER INSTL-RH ENGINE B,D,E,H,J,L, I
N,Q,S,U,W,Y,
AA,AC,AE,AG
94A ’M521043-4 NUT I
94B AN960C416 WASHER I
94C NAS6204-i5 BOLT 1
94D VTEO0080 LINK ASSY-(V06710) I
94E NAS6203-3 BOLT 4
94F AN960CIO WASHER 4
94G 3938352-50I BRACKETASSY I
95 5938325-1 BARRIER ASSY-(DAC EQUIP LIST 7930707-507) I
(CUSTOMERFURNISHED)(REPL BY -501)
95 5938325-50i BARRIER ASSY-(DAC EQUIP LIST 7930707-507) I
(CUSTOMERFURNISHED)
ATTACHING PARTS
96 :NAS623-3-2 SCREW 7
96A ;NASb23-4-2 SCREW 2
97 AN960ClO WASHER T
97A AN960C416 WASHER 2
98 MSZIO42L4 NUT 2
98A MS21042L3 NUT 6
99 NASI252-416L WASHER 2
i00 NAS6404U3 BOLT 2
lOi MS21042L3 NUT 4
lOZ AN960CIO WASHER 4
103 NAS623-3-2 SCREW 2
104 NAS623-3-2 SCREW A,C,E,G,I,K, 2
M,P,R,T,V,X,
Z,AB,AD,AF
105 NAS623-3-3 SCREW B,D,F,H,J,L, 2
N,Q,S,U,W,Y,
AA,AC,AE,AG
___~___
i(CONTINUED)

inU.S.A.
71-00-i
CODE 26 McDONNELL DOUGLAS CORPORATION PROPRIETARY
INFORMATION
-
Useor disclosure
of thesedatasubjectto RESTRICTIVE
mD-80
UNITS
PART EFFECT PER
FIG. ITEM NOMENCLATURE
IiOl
I06 5930653-5505 HYDRAULIC SYSTEM INSTL-LH ENGINE A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
i07 5930653-5507 HYDRAULIC SYSTEM INSTL-RH ENGINE B,D,F,H,J,L, I
N,Q,S,U,N,Y,
AA,AC,AE,AG
I08 7938336-5532 TUBE ASSY A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
M,P,R,T,V,X
Z,AB,AD,AF
liO 7938336-5534 TUBE ASSY B,D,F,H,J,L, I
N,Q,S,U,N,Y,
AA,AC,AE,AG
ill 7938336-5535 TUBE ASSY B,D,F,H,J,L, I
N,Q,S,U,W,Y,
AA,AC,AE,AG
Ii2 NASI096-3-9 SCREW 3
I13 ANQ60-IOL WASHER 3
I14 754S6-2-8SF CLAMP-(V83930) 6
M,P,R,T,V,X,
Z,AB,AD,AF
ilb 7938336-5531 TUBE ASSY A,C,E,G,I,K, i
M,P,R,T,V,X,
Z,AB,AD,AF
I17 7938336-5536 TUBE ASSY B,D,F,H,J,L, I
N,Q,S,U,W,Y,
AA,AC,AE,AG
I18 7938336-5537 TUBE ASSY B,D,F,H,J,L, I
N,Q,S,U,W,Y,
AA,AC,AE,AG
i19 ANg29-6J CAP ASSY Z
120 AN929-8J CAP ASSY 2
IZl AN929-1ZJ CAP ASSY I
122 5930634-1 MOUNT INSTL-LH ENGINE A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
123 5930634-2 MOUNT INSTL-RH ENGINE B,D,F,H,J,L, i
N,Q,S,U,W,Y,
AA,AC,AE,AG
124 M524665-370 PIN-COTTER 1
125 AN320-9 NUT-(REPL BY 3D0027-9) !
125 3D0027-9 NUT I
125A AN960cgI6L WASHER AR
120 4DOOI2-9P WASHER I
127 NAS6309U40D BOLT 1
IZ8 4D0012-9C WASHER l
129 K2219-9SA9 CONE BOLT-AFT MOUNT (VI3636)(DAC SPEC DWG 1
7038004-515)
}30 4938190-I SPRING l
131 THRU 137 NOT USED
138 5930641-50i STARTER SYSTEM INSTL-LH ENGINE A,C,E,G,I,K, 1
M,P,R,T,V,X,
Z,AB,AD,AF
139 5930641-503 STARTER SYSTEM INSTL-RH ENGINE B,D,F,H,J,L, I
N,Q,S,U,W,Y,
AA,AC,AE,AG
140 MS2104ZL4 NUT A,C,E,G,I,K, 2
M,P,R,T,V,X,
Z,AB,AD,AF
141 AN960-416 WASHER A,C,E,G,I,K, 2
M,P,R,T,V,X,
Z,AB,AD,AF
142 NASb404UI5 BOLT A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
143 NAS6404UI5 BOLT A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
(CONTINUED)
-ITEM No’r ILLUSTRATED Printed

inU.S.A.
71-00-1
- CODE 26
Nov 15/02 LEGENDon title pageor first page. Page 1147
mD-80
UNITS
PART EFFECT
II01
I44 VTFOOIOO LINK-(VO67[O)(ALT AMBK4-4036) A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
L44 AMBK4-4036 LINK-(VIS860) A,C,E,G,I,K, l
M,P,R,T,V,X,
Z,AB,AD,AF
I45 MSZIO4ZL4 NUT A,C,E,G,I,K, 2
M,P,R,T,V,X,
Z,AB,AD,AF
I46 AN960-416 WASHER A,C,E,G,I,K, 2
M,P,R,T,V,X,
Z,AB,AD,AF
147 NAS6404UI5 BOLT A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
148 NAS6404Ui4 BOLT A,C,E,G,I,K, l
M,P,R,T,V,X,
Z,AB,AD,AF
149 VTFO0090 LINK-(VO6710)(ALT AMBK4-~037) A,C,E,G,I,K, i
M,P,R,T,V,X,
Z,AB,AD,AF
149 AMBK4-4037 LINK-(V15860) A,C,E,G,I,K, i
M,P,R,T,V,X,
Z,AB,AD,AF
15o MSZiO42L3 NUT A,C,E,G,I,K, 2
M,P,R,T,V,X,
Z,AB,AD,AF
151 ANg60-IOL WASHER-(OPTNAS[149FO33ZP) A,C,E,G,I,K, 2
M,P,R,T,V,X,
Z,AB,AD,AF
151 NASII49FO332P WASHER A,C,E,G,I,K, 2
M,P,R,T,V,X,
Z,AB,AD,AF
152 NASI096-3-I0 SCREW A,C,E,G,I,K, 2
M,P,R,T,V,X,
Z,AB,AD,AF
153 MSZIO42L4 NUT A,C,E,G,I,K, 3
M,P,R,T,V,X,
Z,AB,AD,AF
154 NAS6204-6 BOLT A,C,E,G,I,K, 3
M,P,R,T,V,X,
Z,AB,AD,AF
i55 5938117-1 SUPPORTASSY A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
156 5224504258-0102 PIN-(V89513) A,C,E,G,I,K, 2
M,P,R,T,V,X,
Z,AB,AD,AF
157 C17D87 CLAMP-(V40342) A,C,E,G,I,K, 2
M,P,R,T,V,X,
Z,AB,AD,AF
I58 5938253-1 DUCT ASSY A,C,E,G,I,K, l
M,P,R,T,V,X,
Z,AB,AD,AF
159 MSZIO42L4 NUT A,C,E,G,I,K, 2
M,P,R,T,V,X,
Z,AB,AD,AF
16D AN960-416 WASHER A,C,E,G,I,K, 2
M,P,R,T,V,X,
Z,AB,AD,AF
161 NAS6404U15 BOLT A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
16Z NAS6404UI5 BOLT A,C,E,G,I,K, ].
M,P,R,T,V,X
Z,AB,AD,AF
163 VTFOOIO0 LINK-(VO6710)(ALT AMBK4-4036) A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
163 AMBK4-4036 LINK-(VI5860) A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
(CONTINUED)

inU.S.A.
71-00-1
INFORMATION
-
Useor disclosure
ol thesedatasubject
to RESTRICTIVE
mP-SO
UNITS
PART EFFECT
II01
164 $2245042S8-0102 PIN-(V89513) A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
165 C17D87 CLAMP-(V40342) A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
166 5938254-I DUCT ASSY A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
167 MS21042L3 NUT A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
168 AN960-IOL WASHER-(OPT NASII49FO332P) A,C,E,G,I,K, 1
M,P,R,T,V,X,
Z,AB,AD,AF
168 NASII49FO332P WASHER A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
169 NASI096-3-6 SCREW A,C,E,G,I,K, i
M,P,R,T,V,X,
Z,AB,AD,AF
170 TAgCIBH4AT CLAMP-(VB497I)(REPL BY TAO9CIBHO4FG) A,C,E,G,I,K, 2
M,P,R,T,V,X,
Z,AB,AD,AF
170 TAOgCIBHO4FG CLAMP-(VB49TI)(REPL BY TAOZ50ITFT04) A,C,E,G,I,K, 2
M,P,R,T,V,X,
Z,AB,AD,AF
ITO TAO250ITFT04 CLAMP-(VB49TI) A,C,E,G,I,K, 2
M,P,R,T,V,X,
Z,AB,AD,AF
171 7938007-509 TUBE ASSY A,C,E,G,I,K, i
M,P,R,T,V,X,
Z,AB,AD,AF
172 MS21042L3 NUT B,D,F,H,J,L, t
N,Q,S,U,W,Y,
AA,AC,AE,AG
173 AN960-IOL WASHER-(OPT NASII49FO332P) B,D,F,H,J,L, l
N,Q,S,U,W,Y,
AA,AC,AE,AG
173 NASII49FO332P WASHER B,D,F,H,J,L, !
N,Q,S,U,W,Y,
AA,AC,AE,AG
174 NASI096-3-6 SCREW-(DEL BY SBBO-8) B,D,F,H,J,L, i
N,Q,S,U,W,Y,
AA,AC,AE,AG
IT4A NASI096-3-8 SCREW-(ADD BY SB80-8) B,D,F,H,J,L, I
N,Q,S,U,W,Y,
AA,AC,AE,AG
175 TAgCI8H4AT CLAMP-(VB4971)(REPL BY TAOgCIBHO4FG) B,D,F,H,J,L, I
N,Q,S,U,W,Y,
AA,AC,AE,AG
175 TAO9CIBHO4FG CLAMP-(V8497I)(REPL BY TAO25017FT04) B,D,F,H,J,L, l
N,Q,S,U,W,Y,
AA,AC,AE,AG
175 TAO250ITFT04 CLAMP-(VB497I)(DEL BY SB80-8) B,D,F,H,J,L, l
N,q,S,U,W,Y,
AA,AC,AE,AG
175A CIOGT3-04 CLAMP-(V83930)(ADD BY SB80-8) B,D,F,H,J,L, Z
N,Q,S,U,W,Y,
AA,AC,AE,AG
176 Tg3800T-SIO TUBE ASSY-(DEL BY SB80-8) B,D,F,H,J,L, I
N,Q,S,U,W,Y,
AA,AC,AE,AG
176A 793800T-521 TUBE ASSY-(ADD BY SB80-8) B,D,F,H,J,L, 1
N,Q,S,U,W,Y,
AA,AC,AE,AG
177 $2245042S8-0102 PIN-(V89513) B,D,F,H,J,L, 2
N,Q,S,U,W,Y,
AA,AC,AE,AG
178 C17DBT CLAMP-(V4034Z) B,D,F,H,J,L, 2
N,Q,S,U,W,Y,
AA,AC,AE,AG
(CONTINUED)

inU.S.A.
71-00-1
- CODE 26
Nov 15/02 LEGENDon lille pageor first page. Page 1149
mrs-so
UNITS
PART EFFECT
1101
I79 5938255-1 DUCT ASSY-(DEL BY SB80-8) B,D,F,H,J,L, 1
N,Q,S,U,W,Y,
AA,AC,AE,AG
IT9A 5938255-501 DUCT ASSY-(ADD BY SB80-8) B,D,F,H,J,L, L
N,Q,S,U,W,Y,
AA,AC,AE,AG
- 180 5930657-501 PNEUMATIC INSTL-LH ENGINE A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
- 181 5930657-503 PNEUMATIC INSTL-RH ENGINE B,D,F,H,J,L, L
N,Q,S,U,W,Y,
AA,AC,AE,AG
I83 14J93-350 CLAMP-(VB9513)(REPL BY AND NOT INTCHG/W iA,C,E,G,I,K, 2
IBJI4-350)(DEL BY SBA36-8) M,P,R,T,V,X,
IZ,AB,AD,AF
183 18J14-350 CLAMP-(V89513)(INTCHG/W 14J93-350) ,A,C,E,G,I,K, 2
(OPT 12J8Z-350)(ADD BY SBA36-B)(DEL !M,P,R,T,V,X,
SBA36-9 ’Z,AB,AD,AF
183 12J82-350 CLAMP-(V89513)(ADD BY SBA36-9 AND SB36-1T) ~A,C,E,G,I,K, 2
M,P,R,T,V,X,
Z,AB,AD,AF
184 14J27-350 CAP ASSY-(V89513) A,C,E,G,I,K, 2
M,P,R,T,V,X,
Z,AB,AD,AF
186 14J93-350 CLAMP-(VB9513)(REPL BY AND NOT INTCHG/W A,C,E,G,I,K, 2
18J14-350) M,P,R,T,V,X,
Z,AB,AD,AF
186 18J14-350 CLAMP-(V89513)(INTCHG/W 14J93-350) A,C,E,G,I,K, 2
(OPT 12J82-350)(DEL BY SBA36-9) M,P,R,T,V,X,
Z,AB,AD,AF
}.86 1ZJ82-350 CLAMP-(V89513)(ADD BY SBA36-9) A,C,E,G,I,K, 2
M,P,R,T,V,X,
Z,AB,AD,AF
187 5938252-I DUCT ASSY A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
188 123562-2-I CHECK VALVE-(vgglg3)(DAC SPEC DWG 7958512-505) A,C,E,G,I,K I
M,P,R,T,V,X,
Z,AB,AD,AF
/89 DELETED BY REVISION
190 14J93-350 CLAMP-(V895ID)(REPL BY AND INTCHG/W B,D,F,H,J,L, Z
18JI4-)50)(DEL BY SBA36-8) N,Q,S,U,W,Y,
AA,AC,AE,AG
190 18J14-350 CLAMP-(VBg513)(INTCHG/W 14J93-350) B,D,F,H,J,L, 2
(OPT IZJB2-350)(ADD BY SBA36-8)(DEL N,Q,S,U,W,Y,
AA,AC,AE,AG
190 LZJ82-350 CLAMP-(VB9513)(ADD BY SBA36-9 AND SB36-17) B,D,F,H,J,L, 2
N,Q,S,U,W,Y,
AA,AC,AE,AG
191 14J27-350 CAP ASSY-(VB9513) B,D,F,H,J,L, 2
N,Q,S,U,W,Y,
AA,AC,AE,AG
192 MS21042-4 NUT B,D,F,H,J,L, 2
N,Q,S,U,W,Y,
AA,AC,AE,AG
193 AN960C41b WASHER B,D,F,H,J,L, Z
N,Q,S,U,W,Y,
AA,AC,AE,AG
194 NAS6404UI6 BOLT B,D,F,H,J,L, I
N,Q,S,U,W,Y,
AA,AC,AE,AG
195 NAS6404UI2 BOLT B,D,F,H,J,L, I
N,Q,S,U,W,Y,
AA,AC,AE,AG
196 VTFO0090 LINK-(VO6710)(ALT AMBK4-4037) B,D,F,H,J,L, I
N,Q,S,U,W,Y,
AA,AC,AE,AG
196 AMBK4-4037 LINK-(VI5860) B,D,F,H,J,L, I
N,Q,S,U,W,Y,
AA,AC,AE,AG
(CONTINUED)
-ITEM NOTILLUSTRATED Printedin U.S.A.
71-00-1
CODE 26 McDONNELL DOUfiLASCORPORATION PROPRIETARY INFORMATION
-
Useor disclosure of these data subjecl to RESTRICTIVE
Page 1150 LEGENDon lille pageor first page. Nov 15/02
mD-80
UNIT~
PART EFFECT
1101
198 14J93-350 CLAMP-(V89513)(REPL BY AND NOT INTCHG/W B,D,F,H,J,L, 2
18J14-350) N,Q,S,U,W,Y,
AA,AC,AE,AG
198 18J14-350 CLAMP-(VSgSI3)(INTCHG/W 14J93-350) B,D,F,H,J,L, 2
(OPT IZJ82-350)(DEL $BA36-9) N,Q,S,U,W,Y,
AA,AC,AE,AG
198 12J82-350 CLAMP-(V89513)(ADD BY SBA36-9) B,D,F,H,J,L, 2
N,Q,S,U,W,Y,
AA,AC,AE,AG
199 5938252-50i DUCT ASSY B,D,F,H,J,L, I
N,Q,S,U,W,Y,
AA,AC,AE,AG
200 123562-2-I CHECK VALVE-(Vg9193)(DAC SPEC DWG 79585i2-505) B,D,F,H,J,L, 1
N,Q,S,U,W,Y,
AA,AC,AE,AG
200A i8J14-350 CLAMP-(V5T4OO)(ADD BY SBA36-9) 3
200B 12J82-350 CLAMP-(V5T4OO)(ADD BY SBA36-9) 4
200C 140888b-I05 DUCT ASSY-(V98769)(DAC SPEC Z
79585i8-535)(REF DWG 7930635)
SH 7 200D i408786-I05 DUCT ASSY-(V98769)(LH)(DAC SPEC A,C,E,G,I,K, 1
M,P,R,T,V,X,
Z,AB,AD,AF
SH 7- 200E i408786-I06 DUCT ASSY-(V98769)(RH)(DAC SPEC DWG B,D,F,H,J,L, L
N,q,S,U,W,Y,
AA,AC,AE,AG
SH 7 200F 1408785-103 DUCT ASSY-(V98769)(LH)(DAC SPEC DWG A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
SH 7- 200G 1408785-I04 DUCT ASSY-(V98769)(RH)(DAC SPEC DNG B,D,F,H,J,L, I
N,Q,S,U,W,Y,
AA,AC,AE,AG
SH 200H 5938355-501 DUCT ASSY-13TH STAGE ELBOW (LH) A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
ISH - 200J 5938355-502 DUCT ASSY-13TH STAGE ELBOW (RH) B,D,F,H,J,L, I
N,Q,S,U,W,Y,
AA,AC,AE,AG
- 201 5938001-501 ENGINE PRESSURE RATIO SYSTEM INSTL-LH A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
- 202 593B001-503 ENGINE PRESSURE RATIO SYSTEM INSTL-RH B,D,F,H,J,L, 1
N,Q,S,U,W,Y,
AA,AC,AE,AG
203 AN929-4J CAP ASSY 2
- 204 5930636-501 FUEL SYSTEM INSTL-LH ENGINE A,C,E,G,I,K, t
M,P,R,T,V,X,
Z,AB,AD,AF
¯ - 205 5930636-503 FUEL SYSTEM INSTL-RH ENGINE B,D,F,H,J,L, 1
N,Q,S,U,W,Y,
AA,AC,AE,AG
206 MS21042L4 NUT A,C,E,G,I,K, 4
M,P,R,T,V,X,
Z,AB,AD,AF
207 ANg60PD416 WASHER A,C,E,G,I,K, 4
M,P,R,T,V,X,
Z,AB,AD,AF
208 NAS6404U8 BOLT A,C,E,G,I,K, 4
M,P,R,T,V,X,
Z,AB,AD,AF
209 2958992-501 PLATE A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
210 011i57-015-24 GASKET-(Vg2003) A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
(CONTINUED)

inU.S,A.
71-00-1
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mD-SO
UNITS
PART EFFECT
1101
211 NASI096-3-12 SCREW A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
212 AN960PD10 WASHER A,C,E,G,I,K, 1
M,P,R,T,V,X,
Z,AB,AD,AF
213 754S6-2-8SF CLAMP-(VB3930) A,C,E,G,I,K, I
=M,P,R,T,V,X,
:Z,AB,AD,AF
214 NOT USED
215 7938343-507 TUBE ASSY ’A,C,E,G,I,K, I
!M,P,R,T,V,X,
iZ,AB,AD,AF
216 MS21042L4 NUT JB,D,F,H,J,L, I.,-
N,Q,S,U,W,Y,
AA,AC,AE,AG
217 ANgbOPD416 WASHER B,D,F,H,J,L, 4.
N,Q,S,U,W,Y,
AAtAC,AE,AG
218 NAS6404U8 BOLT B,D,F,H,J,L, 4
N,Q,S,U,W,Y,
AA,AC,AE,AG
219 2958992-50L PLATE B,D,F,H,J,L, 1
N,Q,S,U,W,Y,
AA,AC,AE,AG
220 011157-015-24 GASKET-(V92003) B,D,F,H,J,L, I
N,Q,S,U,W,Y,
AA,AC,AE,AG
221 MS21042L3 NUT B,D,F,H,J,L, I
N,Q,S,U,W,Y,
AA,AC,AE,AG
222 ANgbOPDIO WASHER B,D,F,H,J,L, 2
N,Q,S,U,W,Y,
AA,AC,AE,AG
223 NASI096-3-12 SCREW B,D,F,H,J,L, 1
N,Q,S,U,W,Y,
AAtAC,AE,AG
224 754S6-2-8SF CLAMP-(VB3930) B,D,F,H,J,L, 2
N,Q,S,U,W,Y,
AA,AC,AE,AG
225 7998343-505 TUBE ASSY B,D,F,H,J,L, I
N,Q,S,U,W,Y,
AA,AC,AE,AG
226 4958921-I PIN ASSY 2
226A 4958921-I PIN ASSY D,F,H,J,L,N, I
U,W
227 MS21042L4 NUT 4
227A MS21042L4 NUT D,F,H,J,L,N, 2
U,W
228 ANg60-416L WASHER 4
228A ANg60-41bL WASHER D,F,H,J,L,N, 2
U,W
229 NAS1104-3 BOLT 2
229A NAS1104-4 BOLT 2
229B NASII04-4 BOLT D,F,H,J,L,N, 1
U,W
229C NASII04-5 BOLT D,F,H,J,L,N, t
U,W
230 5998121-I BRACKET A,C,E,G,I,K, 2
M,P,R,T,V,X,
Z,AB,AD,AF
230 5998121-5 BRACKET-(DPT FOR 5938121-I) A,C,E,G,I,K, 2
M,P,R,T,V,X,
Z,AB,AD,AF
231 5938121-2 BRACKET B,D,F,H,J,L, 2
N,Q,S,U,W,Y,
AA,AC,AEtAG
231 5938121-6 BRACKET-(OPT FOR 5938121-2) BeD,FtH,J,L, 2
N,Q,S,U,W,Y,
AA,AC,AE,AG
231A 5938121-1 BRACKET D,F,H,J,L,N, I
U,W
(CONTINUED)
-ITEM NOTILLUSTRATED Pr,ntedmU S A
71-00-1
CODE 26 McDONNELL DOUGLASCORPORATION PROPRIETARY INFORMATION
-
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Page 1152 LEGENDon title pageor hrst page May 15/96
mD-BO
UNITS
PART EFFECT
1101
- 232 5938173-I APRON SUPPORT BRACKET INSTL-LH ENGINE A,C,E,G,I,K, 1 R
M,P,R,T,V,X,
Z,AB,AD,AF
- 233 593B173-2 APRON SUPPORT BRACKET INSTL-RH ENGINE B,D,F,H,J,L, I R
N,Q,S,U,W,Y,
AA,AC,AE,AG
234 MS21043-5 NUT A,C,E,G,I,K, 6 R
M,P,R,T,V,X,
Z,AB,AD,AF
235 AN960C516L WASHER A,C,E,G,I,K, 6 R
M,P,R,T,V,X,
Z,AB,AD,AF
230 MS21ZSO-05010 BOLT A,C,E,G,I,K, 4 R
M,P,R,T,V,X,
Z,AB,AD,AF
237 NASII05-5 BOLT A,C,E,G,I,K, 2 R
M,P,R,T,V,X,
Z,AB,AD,AF
238 593Bi73-3 SHIM A,C,E,G,I,K, 2 R
M,P,R,T,V,X,
Z,AB,AD,AF
239 5938i7I-i SUPPORT A,C,E,G,I,K, 2 R
M,P,R,T,V,X,
Z,AB,AD,AF
24O MS21043-5 NUT B,D,F,H,J,L, 6 R
N,Q,S,U,W,Y,
AA,AC,AE,AG
241 ANgbOC516L WASHER B,D,F,H,J,L, 0 R
N,Q,S,U,W,Y,
AA,AC,AE,AG
242 MS21250-05010 BOLT B,D,F,H,J,L, 4 R
N,Q,S,U,W,Y,
AA,AC,AE,AG
243 NASII05-5 BOLT B,D,F,H,J,L, 2 R
N,Q,S,U,W,Y,
AA,AC,AE,AG
244 5938173-3 SHIM B,D,F,H,J,L, 2 R
N,Q,S,U,W,Y,
AA,AC,AE,AG
245 5938171-1 SUPPORT B,D,F,H,J,L, 2 R
N,Q,S,U,W,Y,
AA,AC,AE,AG
246 593B303-503 THROTTLE SYNCHRONIZER SUPPORT INSTL-LH ENGINE A,C,E,G,I,K, I R
M,P,R,T,V,X,
Z,AB,AD,AF
247 MS21042-4 NUT A,C,E,G,I,K, 4 R
M,~,R,T,V,X,
Z,AB,AD,AF
248 AN960C416L WASHER A,C,E,G,I,K, 4 R
M,P,R,T,V,X,
Z,AB,AD,AF
249 NAS6404U3 BOLT A,C,E,G,I,K, 2 R
M,P,R,T,V,X,
Z,AB,AD,AF
250 NAS6404U4 BOLT A,C,E,G,I,K, 2 R
M,P,R,T,V,X,
Z,AB,AD,AF
251 5938303-23 CLIP A,C,E,G,I,K, I R
M,P,R,T,V,X,
Z,AB,AD,AF
252 5938303-27 TEE A,C,E,G,I,K, I R
M,P,R,T,V,X,
Z,AB,AD,AF
253 5938303-25 CLIP A,C,E,G,I,K, I R
M,P,R,T,V,X,
Z,AB,AD,AF
(CONTINUED)
-ITEM NOTILLUSTRATED Pr,nted

m US A
71-00-1
- CODE 26
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May 15/96 LEGENDon bile page or hrst page
Page 1153
mD-BO
UNITS
PART EFFECT
II01
253A 5938307-501 HARNESS INSTL-THRUST REVERSER A,C,E,G,I,K, 1
M,P,R,T,V,X,
Z,AB,AD,AF
- 253B 5938307-502 HARNESS INSTL-THRUST REVERSER B,D,F,H,J,L, 1
N,Q,S,U,W,Y,
AA,AC,AE,AG
253C MS18029-2S2 COVER ASSY I
253D MS35650-304 NUT 2
253E MS35338-157 LOCKWASHER 2
253F ANg60-10 WASHER 2
253G MSI4151-2 WASHER 2
253H MS3373A2 INSULATOR 2
253J MS21042L3 NUT A,C,E,G,I,K, 18
M,P,R,T,V,X,
Z,AB,AD,AF
253J MS21042L3 NUT B,D,F,H,J,L, 16
N,Q,S,U,W,Y,
AA,AC,AE,AG
253K NAS43HT3-16 SPACER A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
253L NASI096-3-7 SCREW A,C,E,G,I,K, 18
M,P,R,T,V,X,
Z,AB,AD,AF
253L NASIOg6-3-7 SCREW B,D,F,H,J,L, 17
N,Q,S,U,W,Y,
AA,AC,AE,AG
253M NASIOg6-3-11 SCREW A,C,E,G,I,K, I
M,P,R,T,V,X,
Z,AB,AD,AF
253N $7934111-ISA CLAMP A,C,E,G,I,K, 9
M,P,R,T,V,X,
Z,AB,AD,AF
253N $7934111-ISA CLAMP B,D,F,H,J,L, 4
N,Q,5,U,W,Y,
AA,AC,AE,AG
253P $7934111-3SA CLAMP A,C,E,G,I,K, 6
M,P,R,T,V,X
Z,AB,AD,AF
253P S7934LII-3SA CLAMP B,D,F,H,J,L, 9
N,Q,S,U,W,Y,
AA,AC,AE,AG
253Q $7934111-4SA CLAMP 4
253R 5938308-503 HARNESS ASSY I
(CONTINUED)
Pr,nted,nU S A
-ITEM NOTILLUSTRATED
71-00-1
-
Use or d=sclosoreof these data sub)ecI to RESTRICTIVE
Page 1154 LEGEND on Iitle pageor first page May 15/96
mD-BO
UNITS
PART EFFECT
II01
254 7930633-535 ENGINE AND SYSTEMS INSTL-NEUTRAL A,B I
254 7930633-563 ENGINE AND SYSTEMS INSTL-NEUTRAL C,D 1
254 7930633-613 ENGINE AND SYSTEMS INSTL-NEUTRAL K,L I
254 7930633-521 ENGINE AND SYSTEMS INSTL-NEUTRAL E,F I
254 7930633-579 ENGINE AND SYSTEMS INSTL-NEUTRAL G,H 1
254 7930633-553 ENGINE AND SYSTEMS INSTL-NEUTRAL I,J 1
254 7930633-633 ENGINE AND SYSTEMS INSTL-NEUTRAL M,N 1
254 7930633-511 ENGINE AND SYSTEMS INSTL-NEUTRAL P,g 1
254 7930633-537 ENGINE AND SYSTEMS INSTL-NEUTRAL R,S 1
254 7930633-593 ENGINE AND SYSTEMS INSTL-NEUTRAL T,U I
254 7930633-503 ENGINE AND SYSTEMS INSTL-NEUTRAL V,W I
254 7930633-533 ENGINE AND SYSTEMS INSTL-NEUTRAL X-AA I
254 7930633-517 ENGINE AND SYSTEMS INSTL-NEUTRAL AB,AC I
254 7930693-519 ENGINE AND SYSTEMS INSTL-NEUTRAL AD,AE 1
254 7930633-529 ENGINE AND SYSTEMS INSTL-NEUTRAL AF,AG 1
255 5930647-I COWLING INSTL-NEUTRAL ENGINE(REPL BY -503) A,B,E-J,P-U, 1
X-AG
255 5930647-503 COWLING INSTL-NEUTRAL ENGINE A,B,E-J,P-U, 1
X-AG
255 5930647-501 COWLING INSTL-NEUTRAL ENGINE(REPL BY -505) C,D,K-N,V,W I
255 5930647-505 COWLING INSTL-NEUTRAL ENGINE C,D,K-N,V,W 1
256 5930645-505 COWL ASSY-(DEL BY SB A71-61) C,D,K-N,V,W I
256 5930645-509 COWL ASSY-(ADD BY SB A71-61) C,D,K-N,V,W I
256 5930645-507 COWL ASSY-(DEL BY SB A71-61) A,B,E-J,P-U, I
X-AG
256 5930645-511 COWL ASSY-(ADD BY SB A71-61) A,B,E-J,P-U I
X-AG
ATTACHING PARTS
25bA NASI8OS-SL NUT-(ADDED BY SB A71-51) 46
2568 MS20002-5 WASHER-(UNDER NUT)(ADD BY SB A71-61) 46
257 M521250-05008 BOLT-(BOLT HEAD FACING FORWARD) 46
258 MS20002C5 WASHER-(TO BE INSTALLED WITH CHANFERED SIDE 46
TOWARD BOLT HEAD FOR PROPER TORQUE)
259 MS21042L5 NUT I
260 AN960-516 WASHER I
261 4938034-I PIN I
_--~___
252 5930646-I DOME ASSY-(REPL BY -501)(NOT INTCHG/W -501) I
(DEL BY SB71-30)
262 5930646-501 DOME ASSY-(INTCHG/W -I)(REPL BY AND NOT I
INTCHG/W -503)(ADD BY SB71-30)
(DEL BY SB71-39)
262 5930646-503 DOME ASSY-(INTCHG/W -SOl)(ADD SB71-39) 1
(DEL BY S371-66)
262 5930646-505 DOME ASSY-(ADD BY SB71-66) 1
263 3958890-I COUPLER 1
264 S7E183-I13 PACKING-(V95272) 2
265 NOT USED
266 5930657-I PNEUMATIC INSTL-NEUTRAL ENGINE 1
267 EWBTMg-4H7 BOLT-(V56878)(REPL BY AND NOT INTCHG/W 12
EWBO420-4H7)
267 EWBO420-4H7 BOLT-(V56878)(INTCHG/W EWBTMg-4H7) 12
269 5938251-I MANIFOLD ASSY-HIGH PRESSURE SUPPLY 1
(USE CLAMPS PART NO. LZJ82-350
ON THIRTEEN STAGE INSTALLATION)
270 U200499 PACKING-(VOBA49) Z
271 3958773-505 FLOW LIMITER-HIGH PRESSURE SUPPLY 2
272 EWBTMg-4H7 BOLT-(V56878)(REPL BY AND NOT INTCHG/W 6
EWBO420-4H7)
272 EWBO4ZO-4H7 BOLT-(V56878)(INTCHG/W EWBTM9-4H7) 6
272A EWBTM9-4H13 BOLT-(V56878)(REPL BY 71658-4H14) 6
272A 71658-4H14 BOLT-(V56878)(REPL BY AND NOT INTCHG/N 6
EWBO420-4H14)
272A EWBO420-4HI4 BOLT-(V56878)(INTCHG/W 71658-4H14) 6
274 5938250-I MANIFOLD ASSY-EIGHTH STAGE SUPPLY 1
275 UZO0500 PACKING-(VOBA49) 2
276 3958770-503 FLOW LIMITER-EIGHTH STAGE SUPPLY 2
(CONTINUED)
71-00-1
McDONNELt DOO61AS CORPORATION PROPRIETARY INFORMATION
- CODE 26
Useor disclosure ol these data subject to RESTRICTIVE
May 15/96 LEGENDon title page or hrst page Page 1155
mD-aO
UNITS
PART EFFECT
NUMBER 1234.567 CODE ASSY
11Ol
277 5930656-1 ANTI-ICE SYSTEM INSTL-NEUTRAL ENGINE I
278 3938256-501 DUCT ASSY 1
279 AN815-24S UNION I
280 AN901-24C GASKET I
281 MS21043-5 NUT B
282 AN960C516 WASHER 8
283 NAS1305-8 BOLT 6
284 NAS1305-I0 BOLT-(USE WITH 13277-503(V70628)) 2
284 NAS6605H10 BOLT-(USE WITH 13277-505(V70628)) 2
285 392550-2-1 VALVE-THERMOSTATIC (V99193)(DAC SPEC DWG I
7958524-501)(DEL BY SB75-6)
285 392550-3-1 VALVE-THERMOSTATIC (V99193)(DAC SPEC DWG I
7958524-503)(DEL BY SB75-6)
285 392550-4 VALVE-THERMOSTATIC (VSg364)(DACSPEC DWG i
7958524-505)(ADD BY SB75-6)(DEL
SB75-8)
285 392550-5 VALVE-THERMOSTATIC (V7XOOO)(DACSPEC 1
7958524-507)(ADD BY SB75-8)
286 GLZMI3C66 GASKET-(V72606)(REPL 60024)(NOT INTCHG/W 2
60024)
286 60023-1 GASKET-(Vg2764)(ALT G12MI3C66)(REPL BY 2
60024)(NOT INTCHG/W60024)
286 60024 GASKET-(VgZ764)(INTCHG/W GI2M13C66 OR 2
60023-1)
287 320115 VALVE-ANTI-ICE SHUTOFF (V79318)(DAC SPEC DWG I
7958513-507)
288 3958727-1 FLANGE I
289 $224504258-102 PIN-(V89513) I
290 YiTD87 CLAMP-(V89513) 1
291 NA51096-3-8 SCREW-(DEL BY SB30-61) I
291A M521043-3 NUT-(USEWITH 13277-505(V70628)) (ADD 4
SB30-61)
291B AN960CIO WASHER-(USEWITH 13277-505(V70628)) (ADD BY /i.
SB30-61)
291C NAS1802-3-6 SCREW-(USE WITH I3277-505[V70628)) (ADD BY 4.
SB30-61)
292 C10GT3-24 CLAMP ASSY-(V83930) (DEL BY SB30-61) 1
292A CIOGT2-24 CLAMPSHELL-(VB393O)(USE WITH 13277-505 2
(V70628)) (ADD BY SB30-61)
292B 11123-24 CLAMP ASSY-(V70628)(USE WITH 13277-505 2
(V70628)) (ADD BY SB3O-61)
293 13277-503 DUCTASSY-ANTI-ICE (V70628)(DACSPEC DWG I
7958591-503)(REPL BY AND NOT INTCHG/W
-505) (DEL BY SB3O-61)
293A 13277-505 DUCT ASSY-ANTI-ICE (VTO628)(DACSPEC I
7958591-SO5)(INTCHG/W -503) (ADD BY
SB30-61)
294 MS21042-4 NUT-(DEL BY SB30-61) 2
294A MS21043-4 NUT-(USE WITH 13277-505{V70628)) (ADD BY 2
SB30-61)
295 AN960-416 WASHER 2
296 NA56204-3 BOLT 2
297 4938364-1 BRACKETASSY-(REPL BY AND NOT INTCHG/W -501) 1
(DEL BY SB30-61)
297A 4938364-501 BRACKETASSY-(INTCHG/W-1) (ADD BY SB30-61) I
- 298 5930653-5503 HYDRAULIC INSTL-NEUTRALENGINE I
299 7938336-551b TUBE ASSY I
300 7938336-5517 TUBE ASSY I
301 7938336-5514 TUBE ASSY I
302 7938336-5525 TUBE ASSY I
303 AN924-6J NUT 2
304 AN960-916 WASHER 4
305 ANBO4J6 TEE-(RESTRICTED PART) 2
306 AN924-8J NUT 2
307 AN960-1216 WASHER 2
308 ASiO33JO80806 TEE-(V78570) 2
308A ANg24-6J NUT 4
308B AN960-916 WASHER 4
308C AN832-6J UNION-(RESTRICTED PART) 4
309 MS21042L3 NUT 2
310 AN960-IOL WASHER 2
311 NASI096-3-9 SCREW 2
(CONTINUED)

,n USA
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-
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mD-80
JNITS
PART EFFECT
1101
311A 754S8-2-8SF CLAMP-(V83930) 2
312 754S6-2-8SF CLAMP-(V83930) 2
313 7938336-5518 TUBE 1
314 7938336-5519 TUBE 1
315 NAS679A3 NUT 4
316 NAS1096-3-6 SCREW 2
317 NAS1096-3-8 SCREW 2
318 754S6-2-8SF CLAMP-(VB3930) 4
319 754S12-2-8SF CLAMP-(VB3930) 1
32O 754S8-2-8SF CLAMP-(VB3930) Z
321 7938336-5520 TUBE ASSY 1
322 7938336-5521 TUBE ASSY 1
323 7938336-5522 TUBE ASSY 1
324 AN924-12J NUT 1
325 AN960-1716 WASHER 2
326 ANB32-I2J UNION-(RESTRICTED PART) 1
327 AN924-8J NUT 1
328 AN960-1216 WASHER 2
329 ANB32-BJ UNION-(RESTRICTED PART) 1
330 AN924-6J NUT 1
331 ANgbO-916 WASHER 2
332 AN832-6J UNION-(RESTRICTED PART) 1
333 NOT USED
334 NAS1096-3-9 SCREW 1
335 754SIB-2-BSF CLAMP-(V83930) 1
336 754SI4-2-BSF CLAMP-(V83930) 1
337 NAS679A3 NUT 1
338 NAS1096-3-7 SCREW 1
339 754SI6-2-BSF CLAMP-(VB3930) 1
340 NAS1096-3-7 SCREW 1
341 754S18-2-BSF CLAMP-(V83930) 1
341A 754S16-2-8SF CLAMP-(V83930) 1
342 NAS679A3 NUT 1
343 NAS1096-3-16 SCREW 1
344 NAS43HT3-16 SPACER 1
345 754S14-2-8SF CLAMP-(V83930) 1
346 754S16-2-8SF CLAMP-(V83930) 1
347 754SLB-2-BSF CLAMP-(V83930) 1
348 ASI57G430C312 HOSE ASSY-(V78570) 1
349 S00122-12-0324 HOSE ASSY 1
35O AS155-08C0374 HOSE ASSY-(V78570) 1
351 ANBI5-GJ UNION-(RESTRICTED PART) 1
352 NAS1612-6 PACKING 1
353 AN4047-I GASKET-(RESTRICTED PART) 1
354 NAS679A6 NUT 6
355 AN960-616 WASHER 6
356 AN924-6J NUT 1
357 AN960-916 WASHER 1
358 ANBO4J6 TEE-(RESTRICTED PART) 1
359 AN924-BJ NUT 1
360 ANg60-12L6 WASHER 1
361 AN804J8 TEE-(RESTRICTED PART) 1
362 AN924-12J NUT 1
363 AN960-1716 WASHER 1
364 AN804J12 TEE-(RESTRICTED PART) 1
365 NAS1104-2 BOLT-(REPL BY NAS6604-2) 6
365 NAS6604-2 BOLT 6
365A NAS6604-4 BOLT 2
366 AN960-416L WASHER 8
367 5938344-1 BRACKET ASSY i
368 5938344-2 BRACKET ASSY 1
368A 4938370-1 BRACKET 1
369 NAS679A# NUT 6
370 AN960-416L WASHER 6
371 NAS1~04-3 BOLT 6
372 4958880-1 CLIP ASSY-(REPL BY AND NOT INTCHG/W -501) 2
(CONTINUED)
-ITEM NOTILLUSTRATED Prmted in U S A
71-00-i
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PART EFFECT UNITS

NUMBER 1 2 3 4 5 6 7 CODE ASSY
1101
372 4958880-501 CLIP ASSY-(INTCHG/W -1)(REPL BY -503) 2
372 4958880-503 CLIP ASSY 2
373 NAS679A3 NUT 2
375 NAS1103-3 BOLT 2
376 3938346-1 SUPPORT ASSY 1
377 MS21042L3 NUT 4
379 NAS1103-3 BOLT 8
380 3938333-1 BRACKET 1
381 3938333-2 BRACKET 1
- 382 5938000-1 GENERATOR COOLING SYSTEM INSTL-NEUTRAL ENGINE 1
383 MS20995NC20 LOCKWIRE AR
384 NAS6704H2 BOLT 4
385 5958895-3 ORIFICE 1
387 53485-38-275 CLAMP-(V00624) 2
388 5938268-1 DUCT ASSY 1
389 712424-501 HOSE ASSY-(V70628) 1
390 B38C37 CLAMP-(V89513) 1
391 5938267-1 DUCT ASSY 1
392 MS20995NC20 LOCKWIRE AR
393 MS35276-261 SCREW 5
394 5958938-1 CAP ASSY 1
395 NAS679A3 NUT 7
397 NAS603-8 SCREW 7
398 3958904-1 RETAINER 1
399 3958903-503 SEAL 1
400 NAS1096-3-7 SCREW 4
402 5958896-503 DUCT ASSY 1
403 4958917-501 DELETED BY REVISION R
404 5958911-1 SHROUD HALF 1
405 3958912-1 SHROUD HALF 1
- 406 5930654-509 ELECTRICAL SYSTEM INSTL-NEUTRAL ENGINE A,B 1
- 406 5930654-511 ELECTRICAL SYSTEM INSTL-NEUTRAL ENGINE C,D,K-N 1
- 406 5930654-501 ELECTRICAL SYSTEM INSTL-NEUTRAL ENGINE E-J,AD,AE 1
- 406 5930654-505 ELECTRICAL SYSTEM INSTL-NEUTRAL ENGINE P-S 1
- 406 5930654-1 ELECTRICAL SYSTEM INSTL-NEUTRAL ENGINE T-W 1
- 406 5930654-507 ELECTRICAL SYSTEM INSTL-NEUTRAL ENGINE X-AC,AF,AG 1
406A AN4H3A BOLT 2
406B 5938357-577 BRACKET-(RWK BY SB77-20) 1
407 MS18029-2S3 COVER 1
408 MS21042L04 NUT 4
409 AN508-4-6 SCREW 4
410 MS27212-2-3 TERMINAL BOARD 1
411 MS21042L3 NUT 2
412 NAS1252-10L WASHER 2
413 NAS1096-3-8 SCREW 2
414 5938357-517 BRACKET ASSY-(REPL BY AND INTCHG/W -593) 1
414 5938357-593 BRACKET ASSY-(INTCHG/W -517)(REPL BY -595) 1
414 5938357-595 BRACKET ASSY 1
415 MS21042L04 NUT 4
416 AN508-4-6 SCREW 4
417 MS3105-14S RECEPTACLE-DUMMY 1
418 MS21042L4 NUT 6
420 NAS6404U3 SCREW 6
421 5938357-525 BRACKET 1
422 5938357-559 BRACKET 2
423 5938357-559 BRACKET 1
424 MS21042L3 NUT 2
426 NAS1096-3-10 SCREW-(REPL BY NAS1096-3-16) 2
426 NAS1096-3-16 SCREW 2
427 5938357-591 HEAT SHIELD ASSY 1
428 MS21042L4 NUT 2
431 5938357-583 BRACKET 1
432 5938357-527 BRACKET 1
433 NAS679A3 NUT 8
434 AN960C10 WASHER 8
(CONTINUED)
— ITEM NOT ILLUSTRATED Printed in U.S.A.

CODE 26 LEGEND on title page or first page
Page 1158 Nov 15/06
mD-80
UNITS
PART EFFECT
1101
435 NAS1096-3-8 SCREW 8
436 5938357-511 HEAT SHIELD-LH SIDE-(REPL BY -587)(NOT I
INTCHG/W -587)
436 5938357-587 HEAT SHIELD-LH SIDE-(INTCHG/W -511) 1
437 5938357-511 HEAT SHIELD-RH SIDE-(REPL BY -587)(NOT 1
INTCHG/W -587)
437 5938357-587 HEAT SHIELD-RH SIDE-(INTCHG/W -511) 1
438 5938357-575 HEAT SHIELD-LH SIDE I
439 5938357-576 HEAT SHIELD-RH SIDE 1
440 5938357-567 BRACKET-LH SIDE I
441 5938357-567 BRACKET-RH SIDE I
443 ,5938357-565 BRACKET-RHSIDE i
445 5938357-521 BRACKET-RHSIDE 1
/4-4.6 5938357-531 BRACKET 1
44-6A MS9229-40 BRACKET I
447 MS21042L4 NUT 8
450 5938357-563 BRACKET I
451 NOT USED
452 5938357-563 BRACKET I
453 5938357-541 BRACKET 1
454 5938357-539 BRACKET 1
455 MSZIO42L3 NUT 2
456 NASI252-10L WASHER Z
457 NASI096-3-8 SCREW 2
458 5938357-563 BRACKET 1
459 5938357-501 SUPPORT ASSY 1
460 MSZIO42L4 NUT 19
4.62 NAS6404U3 SCREW 19
463 5938357-523 BRACKET I
464 5938357-553 BRACKET 1
465 5938357-557 BRACKET 1
4.66 5938357-561 BRACKET 2
467 593B357-563 BRACKET I
468 5938357-559 BRACKET 2
469 5938357-559 BRACKET I
470 5938357-505 SUPPORTASSY 1
471 5938357-519 BRACKETASSY I
/*72 5938357-515 BRACKET 1
473 MSZIO42L3 NUT 16
475 NASIOg6-3-B SCREW 16
476 TAO5FIB-04 SUPPORT-(VB4971) 8
476A MS21042L3 NUT 4
476B NASIOg6-3-5 SCREW 4-
~.76C TAO5FI8-01 BRACKET-(V84971) 2
477 NAS1096-3-8 SCREW-LH SIDE 12
478 NAS125Z-IOH WASHER-LH SIDE 12
479 5938357-509 BRACKET-LH SIDE 3
4.8O NAS1096-3-8 SCREW-LH SIDE 4
4Bl AN970-3 WASHER-LH SIDE 4
4-82 5938357-508 SUPPORT-LH SIDE I
483 NAS1096-3-8 SCREW-RH SIDE 12
/.~84 NASIZ52-10H WASHER-RH SIDE 12
485 5938357-509 BRACKET-RH SIDE 3
4.86 NASIOgb-3-B SCREW-RH SIDE 4
487 AN970-3 WASHER-RH SIDE 4
/*88 5938357-507 SUPPDRT-RH SIDE I
zt89 NASb79A3 NUT 2
490 AN970-3 WASHER 2
491 NAS1096-3-8 SCREW 2
4.92 5958562-501 SUPPORT 1
493 NAS679A3 NUT 2
49zt AN970-3 WASHER 2
4.95 AN960-416 WASHER 2
4-96 AN970-3 WASHER 2
497 NAS1096-3-9 SCREW 2
498 5938357-569 BRACKET 1
4-99 NAS679A3 NUT 2
500 AN970-3 WASHER 2
(CONTINUED)
-ITEM NOTILLUSTRATED PrintedmU SA
71-00-1
McDONNELLDOUGLAS CORPORATIONPROPRIETARY
INFORMATION
- CODE 26
Useor drsclosure
ol thesedatasubject
to RESTRICTIVE
Nov 15/95 LEGENDonIdle pageor hrst page Page 1159
mD-80
JNITS
PART EFFECT
llOl
5oi AN960-416 WASHER-(REPL BY 5958561-15) Z
50I 5958561-15 FILLER 2
502 AN970-3 WASHER Z
503 NAS1096-3-8 SCREW 2
504 5938357-569 BRACKET i
505 MS21042L3 NUT 2
506 NASIZ52-10L WASHER 2
507 NASI096-9-8 SCREW Z
508 5938357-555 BRACKET I
508A NA51096-3-6 SCREW 2
509 5938357-555 BRACKET I
510 MS21042L3 NUT Z
511 NASI252-10L WASHER Z
512 NASI096-3-8 SCREW-(REPL BY NASI096-3-10) Z
512 NASIO96-3-10 SCREW 2
513 5938357-1 SUPPORT I
514 5938357-559 BRACKET I
515 5938357-503 SUPPORT I
516 5958561-503 BRACKET I
517 5958561-505 BRACKET I
518 5938357-533 BRACKET I
519 5938357-547 BRACKET I
520 5938357-529 BRACKET I
521 5938357-535 BRACKET I
522 5938357-549 BRACKET I
523 HWI7-6 NUT-(V15653) 12
524 5938357-545 BRACKET I
525 5938357-551 BRACKET L
525A MSZO995NC20 LOCKWIRE A,B,P-S, AR
X-AC,AF,AG
525B AN5OOAD6-10 SCREW A,B,P-S, 8
X-AC,AF,AG
525C 4-125-0001 VIBRATION PICKUP-(VO9384) A,B 2
525C MODEL-750 VIBRATION PICKUP(400096)-(VO68II) P-S,X-AC,AF 2
AG
525D NASI352NO8-10S SCREW A,B,P-S, 4
X-AC,AF,AG
525E MS3533B-137 LOCKWASHER A,B,P-S, 4
X-AC,AF,AG
525F 3938208-I SPACER MOUNT A,B,P-S, I
X-AC,AF,AG
526 5938341-501 JUNCTION BOX INSTL-CURRENT TRANSFORMER I
527 AN315-3R NUT 6
528 AN935-I0 LOCKWASHER b
52g ANg60-10 WASHER 12
530 NASI096-3-8 SCREW 6
531 MSZ/O42L3 NUT I
532 M5246935272 SCREW I
533 MS21042L3 NUT 8
534 ANg60DIOL WASHER 8
535 NASIOgb-3-8 SCREW B
536 MS21042L3 NUT g
537 ANgbODIOL WASHER g
538 NASI096-3-6 SCREW 9
539 5938342-I JUNCTION BOX ASSY I
540 5938342-3 COVER ASSY I
541 2600-1 STUD-(VTI286) 4
542 2bOOSW2 WASHER-(V71286) 4
543 5938342-9 COVER I
544 MS2tO42L3 NUT 5
545 NA51096-3-6 SCREW 5
546 768-TSF CLAMP-(V08942) 3
547 768-SRSF CLAMP-(V08942) I
548 768-9SF CLAMP-(VOBg42) I
549 NAS557-12A GROMMET 4
550 NAS557-8A GROMMET I
551 AN4-6A BOLT 3
55Z AN960-416 WASHER 3
553 AN935-416 LOCKWASHER 3
554 59383#2-5 BUS ASSY I
555 MS20470AD3 RIVET Z
556 TAIOBIBDI-6-6 BRACKET-(V849TI) I
(CONTINUED)

,nUSA
71-00-1
CODE 26 McDONNELL DOUGLAS CORPORATIONPROPRIETARYINFORMATION
-
Useor d=sclosure
of thesedatasubjectIo RESTRICTIVE
Page 1160 LEGENDont,tle pageor hrst page May 15/96
mD-SO
JNITS
PART EFFECT
1101
556A MS21042L3 NUT 7
556B AN960CIOL WASHER 14
556C NASI096-3-6 SCREW 7
556D 5938342-17 BUS-(GND) I
556E 5998342-21 BUS-(GND) 1
557 5938341-31 SUPPORT I
558 MSZIO42L4 NUT 4
559 AN960-416 WASHER 4
560 NAS6204-4 BOLT 4
561 5938341-37 BRACKET I
562 MS21042L4 NUT 4
563 AN960-416 WASHER #
564 NAS6204-6 BOLT 4
565 MS21042L4 NUT 2
566 AN960-416 WASHER 4
567 NAS6204-8 BOLT 2
568 5998356-I SUPPORT 1
- 569 5990655-511 ROUTING AND CLIPPING INSTL-WIRE CABLE A, B,X-AC,AF 1
AG
- 569 5990655-519 ROUTING AND CLIPPING INSTL-WIRE CABLE C,D,K-N I
- 569 5990655-509 ROUTING AND CLIPPING INSTL-WIRE CABLE E-J,AD,AE I
- 569 5930655-505 ROUTING AND CLIPPING INSTL-WIRE CABLE P-S I
- 569 5930655-I ROUTING AND CLIPPING INSTL-WIRE CABLE T-W I
57O 5938354-519 HARNESS ASSY-MAIN (REF FIG. I102 FOR C,D,K-N,T-W I
DETAILS) (REPL BY -51L}
57O 5938954-511 HARNESS ASSY-MAIN (REF FIG. If02 FOR C,D,K-N,T-W I
DETAILS)
57O 5938954-517 HARNESS ASSY-MAIN (REF FIG. II02 FOR A,B,E-J,P-S, 1
DETAILS) (REPL BY -509) X-AG
57O 5998954-509 HARNESS ASSY-MAIN (REF FIG. If02 FOR A,B,E-J,P-S, I
DETAILS) X-AG
571 5998354-501 HARNESS ASSY-NI TACHOMETER (REF FIG. I
1102 FOR DETAILS)
572 5998349-I HARNESS ASSY-GENERATOR POWER (REF FIG. I
II02 FOR DETAILS)
573 5938351-I HARNESS ASSY-GENERATOR CONTROL (REF FIG. I
ii02 FOR DETAILS)
573A 3938368-503 HARNESS ASSY-20/20 JOULE IGNITION UNIT A-N,X-AG 1
(REF FIG. ii02 FOR DETAILS)
- 574 7930651-1 INSTRUMENT INSTL-NEUTRAL ENGINE 1
574A JLBS42BB NUT-(VII815} 1
575 NAS679A4 NUT 3
576 AN960C416L WASHER 4
577 2CMgABHT GENERATOR-(Vg7424)(DAC SPEC DWG 7958528-i) I
578 AN4045-I GASKET-{REPL BY 9D0253-1) I
578 9D0253-I GASKET l
57g NAS679A4 NUT 4
58Z 2CM~ABH7 GENERATOR-(Vg7424)(DAC SPEC DWG 7958528-1) I
582 AN4045-I GASKET-(REPL BY 9D0253-1) I
582 9D0259-I GASKET I
583 MS20995C32 LOCKWIRE A-N,T,U AR
584 B6002 PLUG-MAGNETIC CHIP DETECTOR (V~T484) A-N,T,U I
584A M83248-1-008 O-RING-(V97484) A-N,T,U I
584B M8324B-I-OII O-RING-(Vg7484) A-N,T,U I
584C B6035 PLUG ASSY-MAGNETIC {V97484) A-N,T,U I
584D B6034 VALVE BODY ASSY-SELF CLOSING (V97484) A-N,T,U I
585 NAS1595-6 PACKING A-N,T,U I
586 B6003 PLUG-MAGNETIC CHIP DETECTOR (V97484) A-N,T,U I
586A M83248-I-012 O-RING-(V97484) A-N,T,U 2
586B B6092 PLUG ASSY-MAGNETIC (V97484) A-N,T,U 1
586C B6031 VALVE BODY ASSY-SELF CLOSING (V97484) A-N,T,U I
587 NAS1595-8 PACKING A-N,T,U I
588 B7670 PLUG-MAGNETIC CHIP DETECTOR (V97484) A-N,T,U 2
588A M83248-I-008 O-RING-(Vg7484) IA-N,T,U 2
588B BbOll PLUG ASSY-MAGNETIC (V97484) A-N,T,U I
588C B6012 VALVE BODY ASSY-SELF CLOSING (Vg7484) A-N,T,U I
589 NAS1595-5 PACKING A-N,T,U 2
(CONTINUED)
-ITEM NOTILLUSTRATED Printed mU S
71-00-1
- CODE 26
Useor d=sclosore of these data subject to RESTRICTIVE
May 15/96 LEGEND on utle page or hrst page Page 1161
mD-SO
UNITS
PART EFFECT
1101
590 5930641-505 STARTER INSTL-NEUTRAL ENGINE A,B,R,S,X-AC I
590 5930641-1 STARTER INSTL-NEUTRAL ENGINE E-H,P,Q,T-W, I
AD-AG
590 5930641-501 STARTER INSTL-NEUTRAL ENGINE C,D,I-N i
591 7938007-508 TUBE ASSY-(DEL BY SB80-014) I
591A 7938007-523 TUBE ASSY-(OPT 7981460-I) I
(ADD BY SB80-014)
592 AN924-4C NUT I
592A AN960C716L WASHER Z
593 MSZlO42L3 NUT 2
595 NASLO96-3-7 SCREW 2
596 TAO4C67SSIBFG CLAMP-(V84971) I
597 II-I0579 FILTER-(V81873)(DAC SPEC DWG 7958540-I) I
598 392796-2-2 VALVE-(VTO210)(DAC SPEC DWG7958519-507) I
(REP BY 392796-5-1)
598 392796-5-1 VALVE-(V59364)(DAC SPEC DWG7958519-509) I
599 $2245042S8-0102 PIN-(V89513) 2
bOO C17D87 CLAMP-(V40342) 2
601 65C13014-I DEFLECTOR ASSY-(V81205) (DEL BY SB80-9) I
60J.A NMI02701-0400 COUPLING-(VlbT17) (DEL BY SB80-9) I
602 MS21042L6 NUT 6
603 AN4047-I GASKET-(SAME AS MS9136-01) I
603A 3938210-501 CONTROL ASSY A,B,R,S,X-AC I
603B MS21043-3 NUT A,B,R,S,X-AC I
603C ANg60CIOL WASHER A,B,R,S,X-AC I
603D S00148 SPRING A,B,R,S,X-AC i
603E 3938210-7 LEVER A,B,R,S,X-AC I
603F NAS43HT3-46 SPACER A,B,R,S,X-AC I
603G NAS6203-29 BOLT A,B,R,S,X-AC I
603H 3938210-5 BRACKET A,B,R,S,X-AC i
604 383342-I-1 STARTER-(VQ9193) I
604 383342-I4 STARTER-(V99193) (REPLACES 383342-I-I STARTER I
TOGETHER WITH 65C13014-I DEFLECTOR ASSY
AND NMIOZ701-0400 COUPLING)
- 605 5930643-1 FIRE DETECTOR INSTL-NEUTRAL ENGINE 1
606 MSZlO42L3 NUT 4
606A AN960-IO WASHER AR
6O7 NASI096-3-6 SCREW I0
607A NASI096-3-8 SCREW 2
608 7CI-14 CLAMP-(V71286) 12
6O9 5958570-1 DETECTOR ASSY I
610 A3122-14-I CLAMP-(V78553) 37
611 3958563-1 RETAINER 49
612 207865 NUT-(V33525) 4
613 805320 ELEMENT-(V33525) Z
614 TY25M TY-RAP (V59730) /,9
- 615 5958570-3 SUPPORT ASSY l
616 2600-3 STUD ASSY-(SAME AS 3DOO63-3AS) I
617 2600SW2 WASHER-(V71286)(SAME AS 3D0050-1) I
618 5958570-17 WELDASSY I
619 MSZIO42L3 NUT 2
619A AN960-I0 WASHER 2
620 NASI096-3-6 SCREW 2
621 5958565-50I SUPPORT ASSY I
622 MS21042L3 NUT I
622A AN960-10 WASHER I
623 NASI096-3-7 SCREW I
624 MS9228-01 BRACKET I
625 MS21042L3 NUT I
626 AN960-I0 WASHER I
628 3938318-1 SUPPORT ASSY I
629 MSZIO42L4 NUT 2
630 AN960-416L WASHER 2
631 NAS6404U3 BOLT 2
633 5958577-I SUPPORT ASSY I
634 MSZIO42L3 NUT 4
634A AN960-IO WASHER 4
635 NASI096-3-6 SCREW 4
636 4938362-1 SHIELD I
(CONTINUED)

inU.S.A.
71-00-1
CODE 26 McDONNELL DOUGLASCORPORATION PROPRIETARY
INFORMATION
-
Useor disclosure
ol thesedatasubjectto RESTRICTIVE
Page 1162 LEGEND
ontitle pageor first page. Nov 15/02
PART EFFECT UNITS

1101
637 5958564-1 SUPPORT ASSY 1
638 NAS1096-3-6 SCREW 1
639 MS35333-39 WASHER 1
640 3958572-1 BRACKET ASSY 1
641 MS21042L3 NUT 2
642 NAS1096-3-6 SCREW 2
643 3958572-501 BRACKET 1
- 644 5930636-505 FUEL SYSTEM INSTL-NEUTRAL ENGINE A-U,AB-AE 1
- 644 5930636-1 FUEL SYSTEM INSTL-NEUTRAL ENGINE V-AA,AF,AG 1
645 MS21042L3 NUT 12
646 NAS1096-3-7 SCREW 12
647 3958809-1 RETAINER 1
648 3958810-503 SEAL 1
649 MS21042L5 NUT 4
650 AN960PD516L WASHER 4
651 5938273-1 DUCT ASSY 1
652 4958836-1 GASKET-(REPL BY AND NOT INTCHG/W -501) 1
652 4958836-501 GASKET-(INTCHG/W -1) 1
653 MS9058-20 RETAINER-(REPL BY S00160) 2
653 S00160 RETAINER 2
654 MS29512-20 GASKET 2
655 8TJ85GCG2 FLOWMETER-(V97424)(ADD BY SB71-65) A-U,X-AA, 1
AB-AG
655 8TJ85GBA2 FLOWMETER-(V97424)(DEL BY SB71-65) V-AA,AF,AG 1
656 MS20995C47 LOCKWIRE AR
657 1185 ADAPTER-(V11328) 1
658 MS29513-021 PACKING 1 R
(ALTERNATE PART TO MS9021-021 or
MS9967-021)
660 8G441-1 SWITCH-LOW FUEL PRESSURE (V09049)(DAC SPEC 1
DWG 7958523-505)(RWK BY SB73-11)
660 1103P0281 SWITCH-LOW FUEL PRESSURE (V9U286) 1
(ALTERNATE PART TO 8G441-1)
(ADDED BY AOL 9-2480)
661 MS29512-04 PACKING-(RWK BY SB73-11) 2
662 AFP524 ELBOW-(V30974)(RWK BY SB73-11) 1
663 NAS509-7C NUT-(RWK BY SB73-11) 1
664 MS21042L3 NUT 1
665 AN960PD10 WASHER 2
666 NAS1096-3-6 SCREW 1
667 AN735-24 CLAMP 1
668 MS25083-2BB3 JUMPER 1
669 NAS1096-3-6 SCREW 2
671 MS21042L3 NUT 1
672 754S24-2-8SF CLAMP-(V83930) 2
673 MS21042L4 NUT 4
674A 011157-015-24 GASKET-(V92003) 1
676 AN814-4JL PLUG 2
677 MS29512-04 GASKET 2
678 MS21042L3 NUT 2
680 NAS1096-3-6 SCREW 2
681 754S24-2-8SF CLAMP-(V83930) 2
682 5938269-1 TUBE ASSY 1
683 MS21042L3 NUT 2
685 NAS1096-3-6 SCREW 2
686 4959021-1 BRACKET 1
687 AN924-6J NUT 1
689 AN833-6J ELBOW 1
690 AN815-6J UNION 1
690A MS21042L3 NUT 3
691 NAS1096-3-6 SCREW 3
691A NAS1096-3-8 SCREW 1
693 754S6-2-8SF CLAMP-(V83930) 4
694 7938343-504 TUBE ASSY 1
695 7938343-503 TUBE ASSY 1
(CONTINUED)
McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION - 71-00-1

CODE 26
Nov 15/06 Page 1163
mD-80
~NITS
PART EFFECT PER
FIG ITEM NOMENCLATURE
II01
696 AN924-6J NUT 1
697 AN960PDgI6 WASHER 1
698 AN834-6J TEE 1
698A MS21042L3 NUT 2
699 NASI096-3-6 SCREW 2
699A NASi096-3-8 SCREW 1
700 ANQ60PDIO WASHER 3
701 754S6-2-8SF CLAMP-{V83930) 3
702 7938343-509 TUBE ASSY-(REPL BY -511)(DEL BY SB73-7) I
702 7938343-511 TUBE ASSY-(REPL BY -513)(DEL BY SB73-T) 1
702 7938343-513 TUBE ASSY-(ADD BY SB73-7) (DEL BY SB73-8) 1
702 7938343-515 TUBE ASSY-(ADD BY SB73-8) 1
703 MS21042L4 NUT 2
704 ANg60C416L WASHER 2
705 NAS6404U8 BOLT-(ADD BY SB73-8) 2
705A NASIO57T4-025 SPACER-(ADD BY 5B73-8) 2
706 4938313-I BRACKET l
7O7 MS21042L3 NUT I
7O8 ANg60PDIO WASHER I
7O9 NASI096-3-6 SCREW 1
710 754S8-2-8SF CLAMP-(V83930) 1
711 754S4-2-8SF CLAMP-(V83930) 1
71Z 7938343-506 TUBE ASSY I
713 ANglg-I2J REDUCER I
714 MS29512-06 GASKET 1
715 56B17 BULB-TEMPERATURE (V35918) 1
716 MS29512-04 GASKET 1
717 ANg29-4J CAP ASSY 1
718 NAS551-4H BOLT I
719 MS29513-OIL GASKET 1
720 395g035-i TEE-IMAKE FROM 3959035-3) 1
721 MS29512-04 GASKET 1
722 NASI096-3-6 SCREW 2
723 ANg60PDIO WASHER 2
724 754S~-2-BSF CLAMP-(VB3930) 2
725 7938343-501 TUBE ASSY 1
726 ANBIS-6J UNION 1
727 MS29512-06 GASKET I
728 ANglg-6J REDUCER 1
729 MS29512-06 GASKET 1
73O NAS6404U4 BOLT 3
731 ANQ60PD416 WASHER 3
732 ~959070-i EDUCTOR ASSY 1
733 MS20995N51 LOCKWIRE AR
734 3959066-I NOZZLE 1
735 MS29512-8 GASKET 1
736 ~95g072-I EDUCTOR 1
737 NASI096-3-6 SCREW 4
738 AN960PDIO WASHER 4
739 393B315-I BRACKET 1
- 740 5930642-I OIL SYSTEM INSTL-NEUTRAL ENGINE A-U,X-AG 1
- 740 5930642-501 OIL SYSTEM INSTL-NEUTRAL ENGINE V,W 1
741 NASI096-3-9 SCREW 3
741A NASI096-3-8 SCREW 7
742 ANg6O-IOL WASHER IO
742A MS21043-3 NUT 6
742B 754S4-2-8SF CLAMP-(V83930) 13
742C NASI096-3-12 SCREW I
742D ANg60-IOL WASHER 1
743 754S4-2-8SF CLAMP-(V83930) 1
743A NAS43HT3-16 SPACER 1
744 793B314-501 TUBE ASSY-(SEE CAUTION NOTE WHEN INSTALLING) 1
745 7938314-502 TUBE ASSY-(SEE CAUTION NOTE WHEN INSTALLING) 1
746 7938314-503 TUBE ASSY 1
747 7938314-504 TUBE ASSY 1
748 7938314-505 TUBE ASSY 1
749 793831k-506 TUBE ASSY 1
750 MS20995F32 LOCKWIRE AR
751 INAS6404U4H BOLT 2
752 NAS43HT4-16 SPACER 2
753 4958988-I BRACKET I
i
(CONTINUED)
Pr,nted,nUS A
71-00-i
CODE 26 McDONNELL DOUGLAS CORPORATION PROPRIETARY -
INFORMATION
Useor disclosure of these data sublecI to RESTRICTIVE
Page 1164 LEGENDon tm[le page or hrs[ page
May 15/96
mD-SO
UNITSI
PART EFFECT
llOl
754 MS21043-4 NUT 4
755 AN96OC416L WASHER 4
756 NASb404U4H BOLT 4
757 5930642-3 BRACKET ASSY Z
758 AN834-4J TEE 2
759 AND24-4 NUT 2
760 NAS617-4 PACKING-(REPL BY Mzsg88-3-g04) 2
760 M25988-3-904 PACKING 2
761 ANg24-12 NUT I
762 418-00044 TRANSMITTER-PRESSURE (V14140) 1
763 MS210~3-4 ,.NUT 3
766 3938271-501 BRACKET 1
766A MS21043-4 NUT 2
766B ANgbOC416L WASHER 2
766C NAS6404U4 BOLT 2
766D 3938369-1 BRACKET 1
767 ANBI5-4J UNION 4
768 NAS617-4 PACKING-(REPL BY M25988-3-904) 4
768 M25988-3-904 PACKING 4
769 MS2LO43-3 NUT 8
771 NASI096-3-7 SCREW B
772 42DIO9-~A SWITCH-OIL FILTER DIFFERENTIAL PRESSURE 1
(VOgO49)(DAC SPEC DWG7958522-507)
773 42DItO SWITCH-LOW OIL PRESSURE WARNING (V09049) I
(DAC SPEC DWG 7958522-SOl)
774 NASI096-3-7 SCREW 4
775A MSZ1043-3 NUT 2
776 5938270-501 BRACKET ASSY 1
777 MSZI043-4 NUT 3
780 3938277-1 BRACKET I
782 56B17 BULB-TEMPERATURE (V3591B) 1
783 NAS617-4 PACKING-(REPL BY M25988-3-904) I
783 M25988-3-904 PACKING I
784 4958953-501 UNION I
785 M25988-3-906 PACKING I
786 MSZOg95F32 LDCKWIRE AR
787 4958982-1 BOLT-(REPL BY -501) I
787 4958982-501 BOLT I
788 4958981-1 TEE I
789 MS29561-011 PACKING-(REPL BY M2598B-3-OII) I
789 M25gBB-3-OII PACKING I
790 M25988-3-904 PACKING 1
791 AN929-6J CAP ASSY I
792 4958982-1 BOLT-(REPL BY -501) 2
792 4958982-501 BOLT 2
793 NAS553-4 ELBOW 2
794 MS29561-011 PACKING-(REPL BY M25988-3-OIL) 2
794 M2598B-3-011 PACKING 2
795 NAS617-4 PACKING-(REPL BY M25988-3-904) 2
795 M2598B-3-904 PACKING 2
796 230-10307 CAP-(VI4798)(REPL BY 3-OIII4-1CH) 2
796 3-01114-ICH CAP-(VO8199) 2
797 4958978-1 VIEWER 2
798 SRC-BZ1370-5 WASHER-(Vg5272) 4
79g 4958956-1 REFLECTOR 2
8O0 MS21043-4 NUT 4.
801 ANgbOC41bL WASHER 4
8O2 AN4H4A BOLT 4
803 3959028-1 RETAINER 2
804 A26SR270-70 PACKING-(V95272) 2
(CONTINUED)
-ITEM NOTILLUSTRATED Printed m U S A
71-00-1
McDONNELL DOUGLAS CORPORATIONPROPRIETARYINFORMATION
- CODE 26
Useor disclosure
of thesedalasublec!Io RESTRICTIVE
Hay 15/96 LEGENDonbile pageor lirsl page Page 1165
mD-SO
UNITS
PART EFFECT
1101
805 MSZI043-4 NUT 6
806 AN960C4L6L WASHER 6
807 NASb404U4H BOLT 6
808 8TJ92GAA2 TRANSMITTER-OILQUANTITY (V97424)(DAC SPEC I
DWG7958520-501)(REPL BY 8TJI46AAPI)
80B 8TJI46AAPI TRANSMITTER-OIL QUANTITY (V97424)(DAC SPEC I
DWG7958520-503)
809 NASI593-ZZ9 PACKING A-UtX-AG I
809A H2892-1 CAP-OIL TANKSAFETY (V83014) VtW I
- 810 5930637-1 DRAIN SYSTEM INSTL-NEUTRAL ENGINE I
811 MS21042L3 NUT I
812 NAS1096-3-5 SCREW I
813 754S6-2-8SF CLAMP-(V83930) 2
8L4 4959013-501 CLIP I
815 7959019-5 TUBE ASSY I
8L6 ANBIS-6 UNION I
817 NAS6LT-6 PACKING I
818 MS2XO42L3 NUT I
819 NAS1096-3-7 SCREW I
820 754S6-Z-BSF CLAMP-(V83930) I
821 754S24-2-85F CLAMP-{VB3930) I
822 79590[9-9 TUBE ASSY I
823 MSZO995F32 LOCKWIRE AR
824 NAS551-6H BOLT I
825 NA5552-6 ELBOW I
826 NAS617-6 PACKING I
827 MS29561-~10 PACKING I
828 MSZIO42L3 NUT 8
829 AN96O-IOL WASHER 8
830 NAS623-3-3 SCREW 8
831 3938272-1 RETAINER I
832 3959076-501 SEAL I
833 MSZIO42L4 NUT 4
834 AN960-4L6 WASHER 4
835 5938260-1 DUCT ASSY I
836 4959004-1 GASKET I
837 3959084-1 CLAMP I
838 4958947-501 SEAL I
839 4958948-503 UNION I
840 NA51593-110 PACKING I
841 3959084-501 CLAMP I
842 4958933-503 SEAL I
843 MSZIO42L3 NUT I
844 NAS[096-3-6 SCREW I
845 JW.,,4LCZZHIOAC CLAMP-(VZ2175)(REPL BY JM44LCZZHLOFG) I
845 ,JM44LCZZHIOFG CLAMP-(V22175) I
846 MSZIO42L3 NUT 6
847 ’ANg60CIOL WASHER 6
848 NAS1096-3-7 SCREW 6
850 3938330-1 TUBE ASSY I
851 ANBLS-IO UNION I
852 NOT USED
853 3959084-1 CLAMP I
854 4958947-501 SEAL I
855 MS21042L3 NUT 2
856 NAS1096-3-6 SCREW Z
857 JM44LCZZHbAC CLAMP-(VZ2175)(REPL BY JM44LCZ2H6FG} 2
857 JM~4LCZ2HbFG CLAMP-(V22175) 2
858 5938331-~ TUBE ASSY-(REPL BY -501)(NOT INTCHG/W-501) I
858 593833L-501 TUBE ASSY-(INTCHG/W -I) I
858A MSZIO42L3 NUT I
858B ANq6O-IOL WASHER I
858C NAS1096-3-2 SCREW I
858D MS9592-050 ANGLE-(REPL BY MS9229-06) I
858D MS9229-06 ANGLE I
859 AN837-6J ELBOW I
(CONTINUED)
-ITEM NOTILLUSTRATED Pr,nted In U S A
71-00-1
INFORMATION
-
Useor d0sclosureof Ihesedalesubjectto RESTRICTIVE
Page 1166 LEGENOontitle pageor lirs! p|ge. Nov 15/95
PART EFFECT UNITS

1101
860 AN924-6J NUT 1
863 7959019-7 TUBE ASSY 1
864 NAS551-6H BOLT 1
865 MS29512-06 PACKING 1
866 NAS553-6 ELBOW 1
867 MS29513-110 PACKING 1
868 7959019-23 TUBE ASSY 1
869 AN815-6 UNION 1
871 NAS623-3-2 SCREW 2
873 5938263-1 COLLECTOR ASSY 1
- 874 5930658-1 CONTROLS INSTL-NEUTRAL ENGINE 1
875 NAS6204-3 BOLT 2
876 NAS6204-4 BOLT 3
877 AN960-416 WASHER 5
877A MS21042L4 NUT 2
878 3938306-502 BRACKET 1
879 MS24665-153 PIN-COTTER 1
880 AN320-4 NUT 1
881 AN960-416 WASHER 1
882 NAS1204-14D BOLT 1
883 MS20995N32 LOCKWIRE AR
884 BRE4769-001 ROD END-(V81376) 1
885 NAS509-5 NUT 1
885A 3959049-1 CRANK 1
885B 3959039-1 CRANK 1
885C 5938285-501 CRANK-(REPL BY -503)(DEL BY SB76-41) 1
885C 5938285-503 CRANK-(ALT 5938285C1)(ADD BY SB76-41) 1
886 NAS1096-3-9 SCREW 1
887A NAS43HT3-7 SPACER 1
887B MS21043-3 NUT 1
888 MS21042L3 NUT 4
890 NAS1096-3-9 SCREW 4
891 754S6-2-8SF CLAMP-(V83930) 5
892 C81594-21 CONTROL ASSY-(V04638)(DAC SPEC DWG 1 R
7938300-503) (ALT 7938300-505)
892 7-44892-2 CONTROL ASSY-(V0DME5)(DAC SPEC DWG 1 R
7938300-505)
893 MS21042L3 NUT 2
895 NAS1096-3-7 SCREW 2
896 3938359-5 CLIP 1
897 NAS623-4-4 SCREW 1
898 NAS623-4-3 SCREW 2
900 5938278-501 SUPPORT ASSY 1
901 MS21042L3 NUT 4
903 NAS623-3-4 BOLT 4
904 5910311-21 BRACKET 1
905 NO NUMBER SUPPORT ASSY-(RIVETED STRUCTURE) 1
906 NAS1304-4H BOLT 1
907 NAS1304-2H BOLT 2
908 AN960-416L WASHER 2
909 5959041-1 SUPPORT 1
909A 3958927-1 CRANK 1
909B 5938284-501 CRANK 1
910 NAS6204-3 BOLT 2
911 NAS6204-4 BOLT 3
912 AN960-416 WASHER 5
912A MS21042L4 NUT 2
913 3938306-501 BRACKET 1
(CONTINUED)

CODE 26
Nov 15/06 Page 1167
mD-80
IJNITS
PART EFFECT
1101
- 914 5930638-I CONSTANT SPEED DRIVE INSTL-NEUTRAL ENGINE A,B,E-J,P-U, I
X-AG
- 914 5930638-501 CONSTANT SPEED DRIVE INSTL-NEUTRAL ENGINE C,D,K-N,V,W I
914A 2959124-I CAP ASSY-VENT I
915 0MP2506-4 DUST COVER-(V04330) I
916 0MP2506-2 COUPLING HALF-(V04330) I
917 NAS1593-I12 PACKING I
918 0MP2505-4 DUST COVER-(V04330) I
919 0MP2505-2 COUPLING HALF-(V04330) I
922 ANBI4-BSL PLUG I
924 3959053-1 ELBOW I
925 MS29561-021 PACKING I
926 MS20074-03-03 BOLT 3
927 ANg60-IOL WASHER 3
92B 4958949-1 CLIP I
92g MS21042L3 NUT I
930 AN96O-IOL WASHER I
932 754S16-2-8SF CLAMP-(V83930) I
933 S00123-8-0172 HOSE ASSY-CSD OIL COOLER SUPPLY I
934 AN814-5JL PLUG A,BtE-J,P-U, I
X-AG
934A 7958543-501 SWITCH C,D,K-N,V,W 1
936 3959075-501 TEE 1
937 AN924-8 NUT 1
938 NAS1593-I14 PACKING I
93g AN815-8S UNION I
93g ANBI5-BJ UNION-(OPT FOR AN815-8S) I
939 ANSI5-BK UNIDN-(OPT FOR AN815-8S) I
940 MS21042L3 NUT I
941 ANg60-IOL WASHER I
943 754S16-2-8SF CLAMP-(V83930) I
944 SOO147-10-OIBO HOSE ASSY-CSD DIL COOLER RETURN I
945 AN815-10S UNION I
945 ANBIS-IOJ UNION-(OPT FOR AN815-10S) I
945 ANB15-10K UNION-(OPT FOR ANBI5-10S) I
947 ANBI5-1OS UNION I
947 ANBIS-IOJ UNION-(OPT FOR ANBI5-10S) I
947 ANBIS-IOK UNION-(OPT FOR ANB15-10S) I
948 MS21042L3 NUT 5
949 ANg60-IOL ’WASHER 5
95O NASIOg6-3-6 SCREW 5
951 754S8-2-8SF CLAMP-(V83930) 3
952 754SIO-2-BSF CLAMP-(VB3930) 4
953 7938008-501 TUBE ASSY I
954 7938008-502 TUBE ASSY I
955 ANgIg-ISS REDUCER I
955 ANgI9-I5J REDUCER-(OPT FOR AN919-15S) 1
955 ANgIg-15K REDUCER-(OPT FOR AN919-15S) I
957 AN919-20S REDUCER I
957 ANglg-20J REDUCER-(DPT FOR AN919-20S) I
957 ANglg-ZOK REDUCER-(OPT FOR AN919-20S) I
959 MS21042L4 NUT 6
96O ANg60-416L WASHER 6
(CONTINUED)
Pr,nted=r, US A
71-00-i
-
Use or d=sclosureof Ihese data sublecl Io RESTRICTIVE
Page 1168 LEGEND on I=lle page or hrst page
May 15/96
mD-80
UNITS
PART EFFECT
1101
- 961 5938001-I ENGINE PRESSURE RATIO SYSTEM INSTL-NEUTRAL I
961A MS21042L3 NUT 3
962 NASIOgb-3-B SCREW 3
963 ANg60PDIO WASHER 3
964 754S4-2-8SF CLAMP-{V83930) 3
965 7938007-506 TUBE ASSY I
966 ANg24-4J NUT 1
967 ANgbOPDTI6 WASHER I
969 MS21042L3 NUT 2
970 AN9bOPDIO WASHER 4
971 NAS1096-3-8 SCREW 2
972 75454-2-85F CLAMP-(V83930) 4
973 754S6-2-8SF CLAMP-(V83930) 2
974 7938007-501 TUBE ASSY I
g75 AN924-4J NUT 1
976 ANgbOPD716 WASHER I
977 AN832-4J UNION 1
977A MS21042L3 NUT 3
978 NASI096-3-8 SCREW 3
979 ANg60PDlO WASHER 3
980 75455-2-8SF CLAMP-{VB3930) 3
981 7938007-517 TUBE ASSY 1
982 AN919-3J REDUCER I
982A MS21042L3 NUT 2
983 NASIOg6-3-8 SCREW 2
984 ANgbOPDIO WASHER 2
985 754S4-2-8SF CLAMP-(V83930) 2
986 7938007-502 TUBE ASSY I
987 iAN924-4J NUT I
988 lAN960PD716 WASHER I
98g IANSO4J4 TEE 1
989A CD4 CAPLUG-(V99017) I
989B MS21042L3 NUT 3
990 NASI096-3-8 SCREW 3
991 AN960DIO WASHER 3
992 754S4-2-8SF CLAMP-(VB3930) 3
993 7938007-505 TUBE ASSY I
994 ANg24-4J NUT I
995 ANg60PD716 WASHER I
997 AN924-4J NUT I
998 ANB34-4J TEE I
999 MS29512-04 GASKET I
I000 MS21042L4 NUT 2
I001 AN960C416L WASHER 2
1002 NAS6404U4 BOLT 2
1003 5938357-553 CLIP I
1004 MSZ1042L3 NUT 2
1005 AN960-416 WASHER-(REPL BY 5958561-15) 2
1005 5958561-15 FILLER 2
1006 AN970-3 WASHER 4
1007 NASI096-3-8 SCREW 2
1008 5938357-569 BRACKET ASSY I
- 1009 7930707-511 EQUIPMENT LIST-NEUTRAL ENGINE (DAC FURNISHED) A,B,AD,AE I
- 1009 7930707-539 EQUIPMENT LIST-NEUTRAL ENGINE (DAC FURNISHED) K,L,T,U I
(REPL BY -529)
-1009 7930707-529 EQUIPMENT LIST-NEUTRAL ENGINE (DAC FURNISHED) M,N I
-1009 7930707-517 EQUIPMENT LIST-NEUTRAL ENGINE (DAC FURNISHED) C,D,I,J 1
-1009 7930707-513 EQUIPMENT LIST-NEUTRAL ENGINE (DAC FURNISHED) E,F,AB,AC I
-1009 7930707-525 EQUIPMENT LIST-NEUTRAL ENGINE (DAC FURNISHED) G,H I
-1009 7930707-509 EQUIPMENT LIST-NEUTRAL ENGINE (DAC FURNISHED) P-S I
-1009 7930707-1 EQUIPMENT LIST-NEUTRAL ENGINE (DAC FURNISHED) V,W I
-1009 7930707-50t EQUIPMENT LIST-NEUTRAL ENGINE (DAC FURNISHED) X-AA 1
-1009 7930707-503 EQUIPMENT LIST-NEUTRAL ENGINE (DAC FURNISHED) AF,AG 1
1010 AS66411L-$666 HYDRAULIC PUMP-(V62983)(DAC SPEC DWG 1
7912831-5503)
I011 9002D14-I TRANSFORMER-(V83843) 3
1012 g76J252-6 GENERATOR-4OKVA (V83843) I
1013 BIBDt8 HEAT EXCHANGER-CSD OIL (VBg513) i
1014 696233B CONSTANT SPEED DRIVE-(VggI671 I
1015 MS17413-270 PACKING-(FURNISHED WITH CSD) 1
)CONTINUED)
Pr,nted m U S A
71-00-1
- CODE 26
Use or d=sclosureol these data sublect to RESTRICTIVE Page 1169
May 15/96 LEGEND on hue page or hrst page
mD-sO
IlNITS
PART NOMENCLATURE EFFECT PER
FIG. ITEM NUMBER 1234567 CODE ASSY
I101
1016 696234 KIT-CSD ADAPTER (V99167) I
1017 1483-6F NUT-(V99167)(OPT 1483-6E) 12
1017 1483-6E NUT-(V99167) 12
I018 693206 GASKET-(V99167) 1
1019 0642C624-20 SCREW-(V99167) 12
I020 696799 ADAPTER-(V99167) 1
1021 696944 GASKET-(V99167) I
1022 M83248-I-176 PACKING-(V99167) I
1023 JT8D-217DOIOI ENGINE-BYPASS TURBOFAN(V77445) A,B,AD,AE I
1023 JT8D-217CDOIOI ENGINE-BYPASS TURBOFAN (V77445) K,L,T,U I
1023 JT8D-21gDOIOI ENGINE-BYPASS TURBOFAN (V77445) M,N I
1023 JTBD-ZITADOIOI ENGINE-BYPASS TURBOFAN (V77445) C,D,I,J I
1023 JTSD-217DOI02 ENGINE-BYPASS TURBOFAN (V77445) E,F,AB,AC I
1023 JTSD-217ADOIO2 ENGINE-BYPASS TURBOFAN (V77445) G,H 1
1023 JT8D-217DOI03 ENGINE-BYPASS TURBOFAN (V77445) P-S I
1023 JT8D-217 ENGINE-BYPASS TURBOFAN(V77445) (ADDEDBY V,W I
SCN 5420D) (REPLACES JT8D-209)
1023 JTSD-ZO9DOIOI ENGINE-BYPASS TURBOFAN(V77445)(DEL BY X-AA I
S871-65)
1023 JT8D-217 ENGINE-BYPASS TURBOFAN(V77445)(ADD BY X-AA,AF,AG I
SB71-65)
1023 JT8D-209D0102 ENGINE-BYPASS TURBOFAN(VT7445)(DEL BY AF,AG I
SB71-65)
-I024 ~9938172-1 FIREWALL ASSY AND INSTL-NEUTRAL ENGINE I
1025 ’9938172-19 SEAL 2
1025A ’MSZIO42L04 NUT 2
1025B AN508-4-6 SCREW 2
I025C MS27212-2-2 TERMINAL BOARD I
1026 IC372873 LOCKNUT-(V77445) 128
1027 MS9209-15 BOLT-(REF ITEM59) P&WA 128
(REPL BY 783954 (V77445)
1027 783954 BOLT-(V77445)(REF ITEM 59) P&WA 128
I027A 5938357-559 BRACKET 9
I0278 5938357-579 BRACKET 1
1027C 5938357-581 BRACKET 1
1027D 5938357-585 BRACKET 2
1027E MS9229-06 BRACKET 2
I028 3938347-1 BRACKET 3
1029 3938348-I BRACKET 2
1030 5938345-2 BRACKET ASSY I
1031 5938345-1 BRACKET ASSY I
1032 5938345-502 BRACKET ASSY 1
1033 5938345-501 BRACKET ASSY I
/033A 9938172-13 RETAINER 1
1033B 9938172-15 RETAINER i
1034 MS21042L3 NUT 12
1035 AN960-10L WASHER 12
/036 NAS6303U2 BOLT 6
1037 NASISBIA3-2 BOLT 6
1038 9938172-503 FLANGE ASSY I
1038A 9938172-25 FLANGE I
1039 MS21042L3 NUT 8
1040 AN960-10L WASHER 8
I041 NAS6303U2 BOLT 5
1042 NASI581A3-2 BOLT 3
I042A HL40-5 PIN-(V73197) II
1042B HL41-5 PIN-(V73197) 6
I042C HL94DU5 COLLAR-(V73197) 17
1043 9938172-21 FLANGE 1
1044 9938172-501 FLANGE ASSY I
I044A 9938172-23 FLANGE 1
I044B 9938172-31 SPLICE I
I044C 9938172-29 SPLICE I
I044D 9938172-30 SPLICE I
(CONTINUED)

inU.S.A.
71-00-1
CODE 26 McDONNELl OOOGLAS CORPORATION PROPRIETARY
INFORMATION
-
Oseor disclosureol thesedatasubjectto RESTRICTIVE
roD-SO
POWEFIPLANT BUILDUP MANUAL
UNITS
PART EFFECT
1101
-1045 5938009-1 BRACKET INSTL-NEUTRAL ENGINE I
1046 5938009-301 BRACKET I
1047 5938009-302 BRACKET I
I048 5938009-25 BRACKET I
I048A 5938009-347 BRACKET i
1049 5938009-5 BRACKET 4
1050 5938009-21 BRACKET 4
1051 5938009-243 BRACKET I
1052 5938009-244 BRACKET I
1053 5938009-327 BRACKET I
1054 5938009-32B BRACKET I
1055 5938009-23 BRACKET 4
1056 5938009-249 BRACKET l
I056A MS9320-I0 WASHER I
1057 5938009-27 BRACKET I
1058 5938009-37 BRACKET 8
1059 5938009-33 BRACKET I
10(50 5938009-41 BRACKET I
10(51 5938009-51 BRACKET I
1062 5938009-49 BRACKET I
1063 5938009-43 BRACKET I
1064 5938009-31 BRACKET I
1065 5938009-79 BRACKET I
1066 5938009-81 BRACKET I
1067 5938009-59 BRACKET 7
1068 5938009-65 BRACKET I
1069 5938009-57 BRACKET 2
1070 5938009-247 BRACKET 1
1071 5938009-77 BRACKET I
1072 5938009-75 BRACKET I
1073 5938009-71 BRACKET I
1074 5938009-69 BRACKET I
1075 5938009-55 BRACKET I
1076 5938009-63 BRACKET I
1076A 5938009-279 BRACKET I
1077 5938009-61 BRACKET I
1078 5938009-287 BRACKET 2
1079 5938009-89 BRACKET I
1080 5938009-85 BRACKET I
I081 5938009-83 BRACKET I
IO81A 5938009-339 BRACKET 1
1082. 59"38009-101 BRACKET I
1083 5938009-99 BRACKET I
1084 5938009-97 BRACKET 1
1085 5938009-95 BRACKET I
I085A 5938009-341 BRACKET-(ADD BY SB30-61) 1
I086 5938009-113 BRACKET 2
1087 5938009-111 BRACKET 1
1088 5938009-112 BRACKET 1
1089 5938009-107 BRACKET 1
I090 5938009-313 BRACKET 1
I091 5938009-321 BRACKET ASSY 1
I091A 5938009-315 BRACKET I
1092 5938009-239 BRACKET I
1093 5938009-141 BRACKET I
1094 5938009-142 BRACKET I
1095 5938009-133 BRACKET I
1096 5938009-139 BRACKET I
1097 5938009-299 BRACKET I
1098 3938279-1 BRACKET I
1099 5938009-251 BRACKET 2
I I00 5938009-129 BRACKET I
II01 5938009-127 BRACKET I
1102 5938009-336 BRACKET I
1103 5938009-123 BRACKET 2
1104 3938305-1 BRACKET I
1105 5938009-143 BRACKET I
(CONTINUED)
-ITEM NOTILLUSTRATED Prlntodin U S A
71-00-1
- CODE 26
Use or d=sclosareof these dala sublec! to RESTRICTIVE
May 15/96 LEGEND an tllle page or hrst page Page 1171
mD-SO
UNITS
PART EFFECT
liOl
1106 5938009-147 BRACKET I
I107 5938009-151 BRACKET I
1108 5938009-309 BRACKET 2
1109 5938009-213 BRACKET 3
II09A 5938009-325 BRACKET I
III0 5938009-297 BRACKET I
II11 5938009-298 BRACKET 1
1112 5938009-207 BRACKET 2
1113 5938009-208 BRACKET 2
1114 5938009-317 BRACKET 2
1115 5938009-318 BRACKET 2
1116 5938009-201 BRACKET I
1117 5938009-202 BRACKET I
1118 3938334-1 BRACKET I
1119 5938009-337 BRACKET I
1120 5938009-319 BRACKET ASSY i
I121 5938009-241 BRACKET I
1122 5938009-223 BRACKET I
1123 9938009-289 BRACKET I
1124 3938353-I BRACKET 1
1125 5938009-169 BRACKET I
1126 NOT USED
1127 5938009-163 BRACKET 6
II28 5938009-159 BRACKET 2
Ii29 5938009-157 BRACKET 2
I130 5938009-155 BRACKET 2
1131 5938009-153 BRACKET 4
1132 5938009-161 BRACKET 3
1133 5938009-177 BRACKET I0
1134 5938009-307 BRACKET I
i135 5938009-308 BRACKET I
1136 5938009-187 BRACKET Z
1137 5938009-185 BRACKET 2
1138 5938009-245 BRACKET I
i139 5938009-295 BRACKET 2
1140 5938009-331 BRACKET I
I14i 5938009-333 BRACKET 1
1142 5938009-334 BRACKET I
1144 5938009-173 BRACKET 1
1145 5938009-246 BRACKET I
1146 5938009-283 BRACKET I
1147 5938009-284 BRACKET I
1148 5938009-227 BRACKET I
1149 5938009-228 BRACKET I
1150 5938009-229 BRACKET 2
1151 5938009-[9 BRACKET I
1152 5958872-197 BRACKET I
1153 5938009-237 BRACKET I
1154 5938009-235 BRACKET I
1155 5958872-221 BRACKET I
1156 5938009-231 BRACKET 1
1157 5958872-155 BRACKET 1
1158 5958872-401 BRACKET I
1159 5958872-161 BRACKET I
I160 5938009-329 BRACKET 1
1161 MS9229-05 BRACKET I
1162 MS21042L4 NUT 4
1163 NASIZ52-416H WASHER-(UNDER BRACKET) 1
1164 NAS1252-416L WASHER I
1165 NASb404U4 BOLT-(T) 4
1166 3938010-I BRACKET I
1167 3938010-2 BRACKET I
THE FOLLOWING ITEMS ARE NOT PART OF THE
ASSEMBLY BUT MAY BE ATTACHED
1170 M524665-376 PIN-COTTER 2
i171 3D0026-12 NUT 2
1172 MS20002-12 WASHER 2
i173 PBFI559 BOLT-(VZ7624)(REPL BY PBFI559D V27624) 2
1173 PBFI55gD BOLT-(V27624) 2
1174 2938361-I WASHER ASSY 2
1175 K2219-gSA3 CONE BOLT-FORWARD MOUNT (V13636) (DAC 2
SPEC DWG7938004-503)
-ITEM NOTILLUSTRATED Pr,nted,n US A
71-00-1
-
Use or d=sclosureof these data subject to RESTRICTIVE
Page 1172 LEGEND on hue page or hrst page May 15/98
mD-SO
13
P1-808
px-809
’ PI-814,
~1-833
\
’ pz-9?.cj
\
PZ-806- 3 \
6 -8?.8
5
P%-818
,-850
\P%-858 P%-836
PI-838 3 P%-832
P%-834
-812
P[-857
6 PZ-819
RA7-Z36
Figure 1102 (Sheet 1 of 3)
71-00-1
CODE 26
Nov 15/95 Page 1173
mD-SO
PZ-861
Pt-865
P%-866
PI-86
, 5
14,
i716 /
16 5
69
15 I
\i
!
i
\
\ ’\ ¯
69
5 5
PI-8~
13A1!
15A 3
J1-805
H
29
~
61
6Z
RA7-237
71-00-i
CODE 26
Page 1174
Nov 15/95
Use or disclosure ol these data subject to RESTRICTIVE
LEGEND on title page or Ilrsl pmgG.
mD-SO
5930655-509
THRU-515 AND-521
5930655-1 THRU-507 RA7-238

71-00-1
CODE 26
15/95 Page 1175
-
LEGENDon title pageor first pege.
mD-SO
UNITS
PART EFFECT
I102
- I 5930655-511 ROUTING AND CLIPPING INSTL-(REF FIG. IIOI FOR NHA) A, B,X-AC,AF, RF
AG
- 1 5930655-513 ROUTING AND CLIPPING INSTL-(REF FIG. IlOl FOR NHA) C,D,K-N RF
- i 5930655-509 ROUTING AND CLIPPING INSTL-(REF FIG. llOl FOR NHA) E-J,AD,AE RF
- I 5930655-505 ROUTING AND CLIPPING INSTL-(REF FIG. llOI FOR NHA) P-S RF
- I 5930655-i ROUTING AND CLIPPING INSTL-(REF FIG. IlOl FOR NHA) T-W RF
- IA 5938349-i HARNESS ASSY-GENERATOR POWER RF
- IB 593835i-I HARNESS ASSY-GENERATDR CONTROL RF
- IC 5938354-501 HARNESS ASSY-NI TACHOMETER RF
- ID 5938354-519 HARNESS ASSY-MAIN (REPL BY -511) C,D,K-N,T-W RF
- 1D 5938354-511 HARNESS ASSY-MAIN C,D,K-N,T-W RF
- ID 5938354-517 HARNESS ASSY-MAIN (REPL BY -509) A,B,E-J,P-S, RF R
X-AG
- ID 5938354-509 HARNESS ASSY-MAIN A,B,E-J,P-S, RF R
X-AG
- IE 3938368-503 HARNESS ASSY-20/2O JOULE IGNITION UNIT A-N,X-AG RF R
2 $7934111-4SA CLAMP-(USE ON 5938354-509, -511, -5IT AND -519) 21
3 $7934111-3SA CLAMP-(USE ON 5938351-I, 5938354-501, -509, 48
-51i, -517 AND -519)
3A S7934111-TBD CLAMP-(USE ON 5938354-509, -511, -517 AND -51g) I
4 $7934111-8SA CLAMP-(USE ON 5938354-509, -511, -517 AND -519) 19
6 $7934111-ISA CLAMP-(USE ON 5938354-509, -511, -517 AND -519) 52
7 THRU 12 NOT USED
12A STg34111-6SA CLAMP-(USE ON 5938349-I) I
15 $7934111-IOSA CLAMP-(USE ON 5938354-509, -SIi, -517 AND -519} 18
13A $7934111-12SA CLAMP-(USE ON 5938349-I, 5938354-509, -511, IO
-517 AND -519}
13B ST934111-TBD CLAMP-(USE ON 5938354-509, -511, -517 AND -519} 5
15 $7934111-16SA CLAMP-(USE ON 5938354-509, -511, -517 AND -51g) 3
15A $7934111-18SA CLAMP-(USE ON 5938349-I, 5938354-509, -511, 7
-517 AND -519]
16 NOT USED
17 $7934111-20SA CLAMP-(USE ON 5938354-509, -511, -517 AND -519} 2
18 THRU 24 NOT USED
25 MS21042L3 NUT 166
27 NASI096-3-7 SCREW 166
28 NOT USED
29 321898 LUG-TERMINAL (V00779) (ADD BY SBTT-20I 3
(USE ON 5938354-501)
30 MS21042L3 NUT-(USED ON 5938349-1) 3
31 AN960-IOL WASHER-(USE ON 5938349-1) 3
32 NASI096-3-16 SCREW-(USE ON 5938349-i) 3
33 MS9228-03 CLIP-(USE ON 5938949-I) I
34 3958560-I FAIRLEAD ASSY-(USE ON 5938349-I) I
35 TAOSK80 CLAMP-(V84971)(USE ON 5938549-I) 4
56 TAO3M30-05 INSERT-(V84971)(USE ON 5938349-I) 4
36A MS21043-04 NUT-(USE ON 3938368-503) 4
56B MS51957-15 SCREW-{USE ON 3935568-503) 4
36C 4938367-501 BRACKET-(USE ON 393836B-503) I
37 TA1450-0002 CLAMP-(V84971} 4
37A NASI096-3-14 SCREW I
39 TAO5K4OHO4HB CLAMP-(VB4gTI) I
40 MS21042L3 NUT 3
41 AN960-IO WASHER 9
42 NASI096-3-7 SCREW 3
43 MS9600-050 BRACKET-ANGLE I
44 4938185-501 LINK I
45 TAOSK39WHI8HB CLAMP-(V84971) I
46 TAO5K8O CLAMP-(V84971) I
47 TAO3M3OHB05 INSERT-(VB4971) I
48 TAO5K39WHI8HB CLAMP-(V84971) I
49 754S4-2-85F CLAMP-(V83930) I
50 AN960PDIO WASHER I
51 THRU 53 NOT USED
55 754S6-2-8SF CLAMP-(V83930) I
56 ANSI5-3R NUT 9
57 AN935-I0 LOCKWASHER 3
58 AN960-lO WASHER 3
(CONTINUED)
Prmtgd~n U S A
71-00-1
-
Useor disclosure el Ihese data sub.lect to RESTRICTIVE
Page 1176 LEGEND on bile page or hrs( page May 15/96
mD-80
PART UNITS
FIG ITEM EFFECT
NOMENCLATURE PER
1102
59 ,MS21042L3 NUT I
60 NASIZ52-10L WASHER I
62. :$7934111-[SA CLAMP I
63 :$7934111-3SA CLAMP 1
64 :$7934111-[4SA CLAMP I
65 !TA027029-14 CLAMP-(V84971) 1
66 :TAO27029-I6 CLAMP-(V84971) 1
67 ;JM44RCBH401RGB CLAMP-(V22175) I
68 ,S7934111-3SA CLAMP I
69 ITAOSK57HO6HB CLAMP-(V84971) 7
7O NASI096-3-14 SCREW I
71 ’$79341~I-6SA CLAMP 1
72 IMS21042L3 NUT 3
73 NASI096-3-7 SCREW 3
74 IS79B41~I-ISA CLAMP 2
75 S7934111-3SA CLAMP I
76 AN315-BR NUT 40
77 IAN935-10 LOCKWASHER 20
78 AN936AIO WASHER 20
79 AN960-10 WASHER 20
8O NAS1096-3-12 SCREW 20
81 MS21043-04 NUT 4
83 MS35275-217 SCREW 4
-ITEM NOTILLUSTRATED Pr,nted mU S A
71-00-I
- CODE 26
Nov 15/95 LEGENDon bile pageor hrst page Page 1177
AIRLINE TTL AIRLINE TTL

PART NUMBER CH SECT UNIT FIG ITEM PART NUMBER CH SECT UNIT FIG ITEM
PART NO. REQ PART NO. REQ
71-00- 1 -1101 AN960-516 AR
AFP524 71-00- 1 -1101 662 1 AN960-516L AR
AMBK4-4036 71-00- 1 -1101 144 1 AN960-616 AR
71-00- 1 -1101 163 1 AN960-916 AR
AMBK4-4037 71-00- 1 -1101 149 1 AN960C10 AR
71-00- 1 -1101 196 1 AN960C10L AR
AN315-3R AR AN960C4L AR
AN320-4 AR AN960C416 AR
AN320-5 AR AN960C416L AR
AN320-9 AR AN960C516 AR
AN4-6A AR AN960C516L AR
AN4H3A AR AN960C716L AR
AN4H4A AR AN960C916L AR
AN4045-1 AR AN960D10 AR
AN4047-1 AR AN960D10L AR
AN500AD6-10 AR AN960PD10 AR
AN508-4-6 AR AN960PD416 AR
AN735-24 AR AN960PD516L AR
AN804J12 AR AN960PD716 AR
AN804J4 AR AN960PD916 AR
AN804J6 AR AN970-3 AR
AN804J8 AR ART4-121 71-00- 1 -1101 16 1
AN814-4JL AR 71-00- 1 -1101 39 1
AN814-5JL AR ART4E160 71-00- 1 -1101 30 1
AN814-8SL AR AS1033J080806 71-00- 1 -1101 308 2
AN815-10 AR AS155-08C0374 71-00- 1 -1101 350 1
AN815-10J AR AS157G430C312 71-00- 1 -1101 348 1
AN815-10K AR AS66411L-S666 71-00- 1 -1101 1010 1
AN815-10S AR A26SR270-70 71-00- 1 -1101 804 2
AN815-24S AR A3122-14-1 71-00- 1 -1101 610 37
AN815-4J AR BRE4769-001 71-00- 1 -1101 884 1
AN815-6 AR B18D18 71-00- 1 -1101 1013 1
AN815-6J AR B38C37 71-00- 1 -1101 390 1
AN815-8J AR B6002 71-00- 1 -1101 584 1
AN815-8K AR B6003 71-00- 1 -1101 586 1
AN815-8S AR B6011 71-00- 1 -1101 588B 1
AN832-12J AR B6012 71-00- 1 -1101 588C 1
AN832-4J AR B6031 71-00- 1 -1101 586C 1
AN832-6J AR B6032 71-00- 1 -1101 586B 1
AN832-8J AR B6034 71-00- 1 -1101 584D 1
AN833-4J AR B6035 71-00- 1 -1101 584C 1
AN833-6J AR B7670 71-00- 1 -1101 588 2
AN834-4J AR CD4 71-00- 1 -1101 989A 1
AN834-6J AR C10GT2-24 71-00- 1 -1101 292A 2
AN837-6J AR C10GT3-04 71-00- 1 -1101 175A 2
AN901-24C AR C10GT3-24 71-00- 1 -1101 292 1
AN919-12J AR C17D87 71-00- 1 -1101 157 2
AN919-15J AR 71-00- 1 -1101 165 1
AN919-15K AR 71-00- 1 -1101 178 2
AN919-15S AR 71-00- 1 -1101 600 2
AN919-20J AR C81594-21 71-00- 1 -1101 892 1
AN919-20K AR DBSF6-130-2 71-00- 1 -1101 23 2
AN919-20S AR DBSF7-130 71-00- 1 -1101 46 2
AN919-3J AR EWBTM9-4H13 71-00- 1 -1101 272A 6
AN919-6J AR EWBTM9-4H7 71-00- 1 -1101 267 12
AN924-12 AR 71-00- 1 -1101 272 6
AN924-12J AR EWB0420-4H14 71-00- 1 -1101 272A 6
AN924-4 AR EWB0420-4H7 71-00- 1 -1101 267 12
AN924-4C AR 71-00- 1 -1101 272 6
AN924-4J AR G12M13C66 71-00- 1 -1101 286 2
AN924-6J AR HL40-5 71-00- 1 -1101 1042A 11
AN924-8 AR HL41-5 71-00- 1 -1101 1042B 6
AN924-8J AR HL94DU5 71-00- 1 -1101 1042C 17
AN929-12J AR HW17-6 71-00- 1 -1101 523 12
AN929-4J AR H2892-1 71-00- 1 -1101 809A 1
AN929-6J AR JL8S428B 71-00- 1 -1101 574A 1
AN929-8J AR JM44LC22H10AC 71-00- 1 -1101 845 1
AN935-10 AR JM44LC22H10FG 71-00- 1 -1101 845 1
AN935-416 AR JM44LC22H6AC 71-00- 1 -1101 857 2
AN936A10 AR JM44LC22H6FG 71-00- 1 -1101 857 2
AN960-10 AR JM44RC8H401RGB 71-00- 1 -1102 67 1
AN960-10L AR JT8D-209D0101 71-00- 1 -1101 1023 1
AN960-1216 AR JT8D-209D0102 71-00- 1 -1101 1023 1
AN960-1716 AR JT8D-217 71-00- 1 -1101 1023 1
AN960-416 AR JT8D-217AD0101 71-00- 1 -1101 1023 1
AN960-416L AR JT8D-217AD0102 71-00- 1 -1101 1023 1

Page 1178 Nov 15/06

JT8D-217CD0101 71-00- 1 -1101 1023 1 71-00- 1 -1101 783 1
JT8D-217D0101 71-00- 1 -1101 1023 1 71-00- 1 -1101 790 1
JT8D-217D0102 71-00- 1 -1101 1023 1 71-00- 1 -1101 795 2
JT8D-217D0103 71-00- 1 -1101 1023 1 M25988-3-906 71-00- 1 -1101 785 1
JT8D-219D0101 71-00- 1 -1101 1023 1 M83248-1-008 71-00- 1 -1101 584A 1
K2219-9SA3 71-00- 1 -1101 1175 2 71-00- 1 -1101 588A 2
K2219-9SA9 71-00- 1 -1101 129 1 M83248-1-011 71-00- 1 -1101 584B 1
MODEL-750 71-00- 1 -1101 525C 2 M83248-1-012 71-00- 1 -1101 586A 2
MS14151-2 AR M83248-1-176 71-00- 1 -1101 1022 1
MS17413-270 AR NAS1057T4-025 AR
MS18029-2S2 AR NAS1096-3-10 AR
MS18029-2S3 AR NAS1096-3-11 AR
MS20002-12 71-00- 1 -1101 1172 2 NAS1096-3-12 AR
MS20002-5 AR NAS1096-3-14 AR
MS20002C5 AR NAS1096-3-16 AR
MS20074-03-03 AR NAS1096-3-2 AR
MS20470AD3 AR NAS1096-3-5 AR
MS20995C32 AR NAS1096-3-6 AR
MS20995C47 AR NAS1096-3-7 AR
MS20995F32 AR NAS1096-3-8 AR
MS20995NC20 AR NAS1096-3-9 AR
MS20995N32 AR NAS1103-3 AR
MS20995N51 AR NAS1104-2 AR
MS21042-4 AR NAS1104-3 AR
MS21042L04 AR NAS1104-4 AR
MS21042L3 AR NAS1104-5 AR
MS21042L5 AR NAS1149F0332P AR
MS21043-04 AR NAS1204-14D AR
MS21043-3 AR NAS1252-10H AR
MS21043-4 AR NAS1252-10L AR
MS21043-5 AR NAS1252-416H AR
MS21250-05008 AR NAS1252-416L AR
MS21250-05010 AR NAS1304-2H AR
MS24465-4 AR NAS1304-4H AR
MS24665-153 AR NAS1305-10 AR
MS24665-370 AR NAS1305-8 AR
MS24665-376 71-00- 1 -1101 1170 2 NAS1352N08-10S AR
MS24693S272 AR NAS1581A3-2 AR
MS25083-2BB3 AR NAS1587-4C AR
MS27212-2-2 AR NAS1587-5C AR
MS27212-2-3 AR NAS1593-110 AR
MS29512-04 AR NAS1593-112 AR
MS29512-06 AR NAS1593-114 AR
MS29512-20 AR NAS1593-229 AR
MS29512-8 AR NAS1594-143 AR
MS29513-011 AR NAS1595-5 AR
MS29513-021 AR NAS1595-6 AR
MS29513-110 AR NAS1595-8 AR
MS29561-011 AR NAS1612-6 AR
MS29561-021 AR NAS1802-3-6 AR
MS29561-110 AR NAS1805-5L AR
MS3105-14S AR NAS43HT3-16 AR
MS3373A2 AR NAS43HT3-24 AR
MS35275-217 AR NAS43HT3-46 AR
MS35276-261 AR NAS43HT3-7 AR
MS35333-39 AR NAS43HT4-16 AR
MS35338-137 AR NAS43HT8-48 AR
MS35338-157 AR NAS43HT8-8 AR
MS35650-304 AR NAS509-5 AR
MS51957-15 AR NAS509-7C AR
MS9058-20 AR NAS551-4H AR
MS9209-15 AR NAS551-6H AR
MS9228-01 AR NAS552-6 AR
MS9228-03 AR NAS553-4 AR
MS9229-05 AR NAS553-6 AR
MS9229-06 AR NAS557-12A AR
MS9229-40 AR NAS557-8A AR
MS9320-10 AR NAS603-8 AR
MS9592-050 AR NAS617-10 AR
MS9600-050 AR NAS617-12 AR
M25988-3-011 71-00- 1 -1101 789 1 NAS617-4 AR
71-00- 1 -1101 794 2 NAS617-5 AR
M25988-3-904 71-00- 1 -1101 760 2 NAS617-6 AR
71-00- 1 -1101 768 4 NAS617-8 AR

CODE 26
Nov 15/06 Page 1179

NAS6203-29 AR S7934111-6SA 71-00- 1 -1102 5 29
NAS6203-3 AR 71-00- 1 -1102 12A 1
NAS6204-12D AR 71-00- 1 -1102 71 1
NAS6204-13D AR S7934111-8SA 71-00- 1 -1102 4 19
NAS6204-14D AR TA025017FT04 71-00- 1 -1101 170 2
NAS6204-15 AR 71-00- 1 -1101 175 1
NAS6204-3 AR TA027029-14 71-00- 1 -1102 65 1
NAS6204-31D AR TA027029-16 71-00- 1 -1102 66 1
NAS6204-4 AR TA03M30-05 71-00- 1 -1102 36 4
NAS6204-5 AR TA03M30HB05 71-00- 1 -1102 47 1
NAS6204-6 AR TA04C67SS15FG 71-00- 1 -1101 596 1
NAS6204-8 AR TA05F18-01 71-00- 1 -1101 476C 2
NAS6205-31D AR TA05F18-04 71-00- 1 -1101 476 8
NAS623-3-2 AR TA05K39WH18HB 71-00- 1 -1102 45 1
NAS623-3-3 AR 71-00- 1 -1102 48 1
NAS623-3-4 AR TA05K40H04HB 71-00- 1 -1102 39 1
NAS623-4-2 AR TA05K57H06HB 71-00- 1 -1102 69 7
NAS623-4-3 AR TA05K80 71-00- 1 -1102 35 4
NAS623-4-4 AR 71-00- 1 -1102 46 1
NAS6303U2 AR TA09C18H04FG 71-00- 1 -1101 170 2
NAS6309U40D AR 71-00- 1 -1101 175 1
NAS6404U12 AR TA10B18D1-6-6 71-00- 1 -1101 556 1
NAS6404U14 AR TA1450-0002 71-00- 1 -1102 37 4
NAS6404U15 AR TA9C18H4AT 71-00- 1 -1101 170 2
NAS6404U16 AR 71-00- 1 -1101 175 1
NAS6404U3 AR TY25M 71-00- 1 -1101 614 49
NAS6404U4 AR U200499 71-00- 1 -1101 270 2
NAS6404U4H AR U200500 71-00- 1 -1101 275 2
NAS6404U8 AR VTF00080 71-00- 1 -1101 94D 1
NAS6604-2 AR VTF00090 71-00- 1 -1101 149 1
NAS6604-4 AR 71-00- 1 -1101 196 1
NAS6605H10 AR VTF00100 71-00- 1 -1101 144 1
NAS6704H2 AR 71-00- 1 -1101 163 1
NAS679A3 AR Y17D87 71-00- 1 -1101 290 1
NAS679A4 AR 0MP2505-2 71-00- 1 -1101 919 1
NAS679A6 AR 0MP2505-4 71-00- 1 -1101 918 1
NAS75-4-007 AR 0MP2506-2 71-00- 1 -1101 916 1
NAS75-4-108 AR 0MP2506-4 71-00- 1 -1101 915 1
NAS75-5-108 AR 011157-015-24 71-00- 1 -1101 210 1
NAS77-4-25 AR 71-00- 1 -1101 220 1
NM102701-0400 71-00- 1 -1101 601A 1 71-00- 1 -1101 674A 1
NO NUMBER 71-00- 1 -1101 905 1 0642C624-20 71-00- 1 -1101 1019 12
PBF1559 71-00- 1 -1101 1173 2 1C372873 71-00- 1 -1101 57 3
PBF1559D 71-00- 1 -1101 1173 2 71-00- 1 -1101 62 2
SRC-BZ1370-5 71-00- 1 -1101 798 4 71-00- 1 -1101 66 2
S00122-12-0324 71-00- 1 -1101 349 1 71-00- 1 -1101 1026 128
S00123-8-0172 71-00- 1 -1101 933 1 11-10579 71-00- 1 -1101 597 1
S00147-10-0180 71-00- 1 -1101 944 1 1103P0281 71-00- 1 -1101 660 1
S00148 71-00- 1 -1101 603D 1 11123-24 71-00- 1 -1101 292B 2
S00160 71-00- 1 -1101 653 2 1185 71-00- 1 -1101 657 1
S2245042S8-0102 71-00- 1 -1101 156 2 12J82-350 71-00- 1 -1101 183 2
71-00- 1 -1101 164 1 71-00- 1 -1101 186 2
71-00- 1 -1101 177 2 71-00- 1 -1101 190 2
71-00- 1 -1101 599 2 71-00- 1 -1101 198 2
S2245042S8-102 71-00- 1 -1101 289 1 71-00- 1 -1101 200B 4
S7E183-113 71-00- 1 -1101 264 2 123562-2-1 71-00- 1 -1101 188 1
S7934111-TBD 71-00- 1 -1102 3A 1 71-00- 1 -1101 200 1
71-00- 1 -1102 13B 5 13277-503 71-00- 1 -1101 293 1
S7934111-1SA 71-00- 1 -1101 253N 9 13277-505 71-00- 1 -1101 293A 1
71-00- 1 -1102 6 32 14J27-350 71-00- 1 -1101 184 2
71-00- 1 -1102 62 1 71-00- 1 -1101 191 2
71-00- 1 -1102 74 2 14J93-350 71-00- 1 -1101 183 2
S7934111-10SA 71-00- 1 -1102 13 18 71-00- 1 -1101 186 2
S7934111-12SA 71-00- 1 -1102 13A 10 71-00- 1 -1101 190 2
S7934111-14SA 71-00- 1 -1102 14 22 71-00- 1 -1101 198 2
71-00- 1 -1102 64 1 1408785-103 71-00- 1 -1101 200F 1
S7934111-16SA 71-00- 1 -1102 15 3 1408785-104 71-00- 1 -1101 - 200G 1
S7934111-18SA 71-00- 1 -1102 15A 7 1408786-105 71-00- 1 -1101 200D 1
S7934111-20SA 71-00- 1 -1102 17 2 1408786-106 71-00- 1 -1101 - 200E 1
S7934111-3SA 71-00- 1 -1101 253P 6 1408886-105 71-00- 1 -1101 200C 2
71-00- 1 -1102 3 48 1483-6E 71-00- 1 -1101 1017 12
71-00- 1 -1102 63 1 1483-6F 71-00- 1 -1101 1017 12
71-00- 1 -1102 68 1 18J14-350 71-00- 1 -1101 183 2
71-00- 1 -1102 75 1 71-00- 1 -1101 186 2
S7934111-4SA 71-00- 1 -1101 253Q 4 71-00- 1 -1101 190 2
71-00- 1 -1102 2 21 71-00- 1 -1101 198 2

Page 1180 Nov 15/06

71-00- 1 -1101 200A 3 3958770-503 71-00- 1 -1101 276 2
2CM9ABH7 71-00- 1 -1101 577 1 3958773-505 71-00- 1 -1101 271 2
71-00- 1 -1101 581 1 3958809-1 71-00- 1 -1101 647 1
201EN12RB 71-00- 1 -1101 48 1 3958810-503 71-00- 1 -1101 648 1
201EN5RB 71-00- 1 -1101 48 1 3958890-1 71-00- 1 -1101 263 1
207865 71-00- 1 -1101 612 4 3958903-503 71-00- 1 -1101 399 1
230-10307 71-00- 1 -1101 796 2 3958904-1 71-00- 1 -1101 398 1
2600-1 71-00- 1 -1101 541 4 3958912-1 71-00- 1 -1101 405 1
2600-3 71-00- 1 -1101 616 1 3958927-1 71-00- 1 -1101 909A 1
2600SW2 71-00- 1 -1101 542 4 3959028-1 71-00- 1 -1101 803 2
71-00- 1 -1101 617 1 3959035-1 71-00- 1 -1101 720 1
2938361-1 71-00- 1 -1101 1174 2 3959039-1 71-00- 1 -1101 885B 1
2958992-501 71-00- 1 -1101 209 1 3959049-1 71-00- 1 -1101 885A 1
71-00- 1 -1101 219 1 3959053-1 71-00- 1 -1101 924 1
2959124-1 71-00- 1 -1101 914A 1 3959066-1 71-00- 1 -1101 734 1
3-01114-1CH 71-00- 1 -1101 796 2 3959070-1 71-00- 1 -1101 732 1
3D0026-12 71-00- 1 -1101 1171 2 3959072-1 71-00- 1 -1101 736 1
3D0027-9 71-00- 1 -1101 125 1 3959075-501 71-00- 1 -1101 936 1
320115 71-00- 1 -1101 287 1 3959076-501 71-00- 1 -1101 832 1
321898 71-00- 1 -1102 29 3 3959084-1 71-00- 1 -1101 837 1
383342-1-1 71-00- 1 -1101 604 1 71-00- 1 -1101 853 1
383342-14 71-00- 1 -1101 604 1 3959084-501 71-00- 1 -1101 841 1
392550-2-1 71-00- 1 -1101 285 1 4-125-0001 71-00- 1 -1101 525C 2
392550-3-1 71-00- 1 -1101 285 1 4D0012-9C 71-00- 1 -1101 128 1
392550-4 71-00- 1 -1101 285 1 4D0012-9P 71-00- 1 -1101 126 1
392550-5 71-00- 1 -1101 285 1 418-00044 71-00- 1 -1101 762 1
392796-2-2 71-00- 1 -1101 598 1 42D109-1A 71-00- 1 -1101 772 1
392796-5-1 71-00- 1 -1101 598 1 42D110 71-00- 1 -1101 773 1
3938010-1 71-00- 1 -1101 1166 1 4938034-1 71-00- 1 -1101 261 1
3938010-2 71-00- 1 -1101 1167 1 4938185-501 71-00- 1 -1102 44 1
3938204-1 71-00- 1 -1101 86F 1 4938190-1 71-00- 1 -1101 130 1
3938204-2 71-00- 1 -1101 86G 1 4938313-1 71-00- 1 -1101 706 1
3938205-1 71-00- 1 -1101 86H 1 4938362-1 71-00- 1 -1101 636 1
3938207-1 71-00- 1 -1101 86J 1 4938364-1 71-00- 1 -1101 297 1
3938208-1 71-00- 1 -1101 525F 1 4938364-501 71-00- 1 -1101 297A 1
3938210-5 71-00- 1 -1101 603H 1 4938367-501 71-00- 1 -1102 36C 1
3938210-501 71-00- 1 -1101 - 603A 1 4938370-1 71-00- 1 -1101 368A 1
3938210-7 71-00- 1 -1101 603E 1 4958790-1 71-00- 1 -1101 82 1
3938256-501 71-00- 1 -1101 278 1 4958836-1 71-00- 1 -1101 652 1
3938271-501 71-00- 1 -1101 766 1 4958836-501 71-00- 1 -1101 652 1
3938272-1 71-00- 1 -1101 831 1 4958880-1 71-00- 1 -1101 372 2
3938277-1 71-00- 1 -1101 780 1 4958880-501 71-00- 1 -1101 372 2
3938279-1 71-00- 1 -1101 1098 1 4958880-503 71-00- 1 -1101 372 2
3938288-501 71-00- 1 -1101 75 1 4958917-501 71-00- 1 -1101 403
3938288-502 71-00- 1 -1101 76 1 4958921-1 71-00- 1 -1101 226 2
3938294-1 71-00- 1 -1101 32 1 71-00- 1 -1101 226A 1
3938294-3 71-00- 1 -1101 34 1 4958933-503 71-00- 1 -1101 842 1
3938305-1 71-00- 1 -1101 1104 1 4958947-501 71-00- 1 -1101 838 1
3938306-501 71-00- 1 -1101 913 1 71-00- 1 -1101 854 1
3938306-502 71-00- 1 -1101 878 1 4958948-503 71-00- 1 -1101 839 1
3938315-1 71-00- 1 -1101 739 1 4958949-1 71-00- 1 -1101 928 1
3938318-1 71-00- 1 -1101 628 1 4958953-501 71-00- 1 -1101 784 1
3938321-1 71-00- 1 -1101 55 1 4958956-1 71-00- 1 -1101 799 2
3938321-501 71-00- 1 -1101 56 1 4958978-1 71-00- 1 -1101 797 2
3938330-1 71-00- 1 -1101 850 1 4958981-1 71-00- 1 -1101 788 1
3938332-1 71-00- 1 -1101 70 1 4958982-1 71-00- 1 -1101 787 1
3938332-3 71-00- 1 -1101 69 1 71-00- 1 -1101 792 2
3938333-1 71-00- 1 -1101 380 1 4958982-501 71-00- 1 -1101 787 1
3938333-2 71-00- 1 -1101 381 1 71-00- 1 -1101 792 2
3938334-1 71-00- 1 -1101 1118 1 4958988-1 71-00- 1 -1101 753 1
3938346-1 71-00- 1 -1101 376 1 4959004-1 71-00- 1 -1101 836 1
3938347-1 71-00- 1 -1101 1028 3 4959013-501 71-00- 1 -1101 814 1
3938348-1 71-00- 1 -1101 1029 2 4959021-1 71-00- 1 -1101 686 1
3938352-501 71-00- 1 -1101 94G 1 53485-38-275 71-00- 1 -1101 387 2
3938353-1 71-00- 1 -1101 1124 1 56B17 71-00- 1 -1101 715 1
3938359-1 71-00- 1 -1101 49 1 71-00- 1 -1101 782 1
3938359-3 71-00- 1 -1101 65 1 5910311-21 71-00- 1 -1101 904 1
3938359-5 71-00- 1 -1101 896 1 5930634-1 71-00- 1 -1101 - 122 1
3938368-503 71-00- 1 -1101 573A 1 5930634-2 71-00- 1 -1101 - 123 1
71-00- 1 -1102 - 1E RF 5930636-1 71-00- 1 -1101 - 644 1
3938369-1 71-00- 1 -1101 766D 1 5930636-501 71-00- 1 -1101 - 204 1
3958560-1 71-00- 1 -1102 34 1 5930636-503 71-00- 1 -1101 - 205 1
3958563-1 71-00- 1 -1101 611 49 5930636-505 71-00- 1 -1101 - 644 1
3958572-1 71-00- 1 -1101 640 1 5930637-1 71-00- 1 -1101 - 810 1
3958572-501 71-00- 1 -1101 643 1 5930638-1 71-00- 1 -1101 - 914 1
3958727-1 71-00- 1 -1101 288 1 5930638-501 71-00- 1 -1101 - 914 1

CODE 26
Nov 15/06 Page 1181

5930641-1 71-00- 1 -1101 - 590 1 5938009-161 71-00- 1 -1101 1132 3
5930641-501 71-00- 1 -1101 - 138 1 5938009-163 71-00- 1 -1101 1127 6
71-00- 1 -1101 - 590 1 5938009-169 71-00- 1 -1101 1125 1
5930641-503 71-00- 1 -1101 - 139 1 5938009-173 71-00- 1 -1101 1144 1
5930641-505 71-00- 1 -1101 - 590 1 5938009-177 71-00- 1 -1101 1133 10
5930642-1 71-00- 1 -1101 - 740 1 5938009-185 71-00- 1 -1101 1137 2
5930642-3 71-00- 1 -1101 757 2 5938009-187 71-00- 1 -1101 1136 2
5930642-501 71-00- 1 -1101 - 740 1 5938009-19 71-00- 1 -1101 1151 1
5930643-1 71-00- 1 -1101 - 605 1 5938009-201 71-00- 1 -1101 1116 1
5930644-1 71-00- 1 -1101 - 77 1 5938009-202 71-00- 1 -1101 1117 1
5930644-501 71-00- 1 -1101 - 78 1 5938009-207 71-00- 1 -1101 1112 2
5930645-505 71-00- 1 -1101 256 1 5938009-208 71-00- 1 -1101 1113 2
5930645-507 71-00- 1 -1101 256 1 5938009-21 71-00- 1 -1101 1050 4
5930645-509 71-00- 1 -1101 256 1 5938009-213 71-00- 1 -1101 1109 3
5930645-511 71-00- 1 -1101 256 1 5938009-223 71-00- 1 -1101 1122 1
5930646-1 71-00- 1 -1101 262 1 5938009-227 71-00- 1 -1101 1148 1
5930646-501 71-00- 1 -1101 262 1 5938009-228 71-00- 1 -1101 1149 1
5930646-503 71-00- 1 -1101 262 1 5938009-229 71-00- 1 -1101 1150 2
5930646-505 71-00- 1 -1101 262 1 5938009-23 71-00- 1 -1101 1055 4
5930647-1 71-00- 1 -1101 - 255 1 5938009-231 71-00- 1 -1101 1156 1
5930647-501 71-00- 1 -1101 - 255 1 5938009-235 71-00- 1 -1101 1154 1
5930647-503 71-00- 1 -1101 - 255 1 5938009-237 71-00- 1 -1101 1153 1
5930647-505 71-00- 1 -1101 - 255 1 5938009-239 71-00- 1 -1101 1092 1
5930653-5503 71-00- 1 -1101 - 298 1 5938009-241 71-00- 1 -1101 1121 1
5930653-5505 71-00- 1 -1101 - 106 1 5938009-243 71-00- 1 -1101 1051 1
5930653-5507 71-00- 1 -1101 - 107 1 5938009-244 71-00- 1 -1101 1052 1
5930654-1 71-00- 1 -1101 - 406 1 5938009-245 71-00- 1 -1101 1138 1
5930654-501 71-00- 1 -1101 - 406 1 5938009-246 71-00- 1 -1101 1145 1
5930654-505 71-00- 1 -1101 - 406 1 5938009-247 71-00- 1 -1101 1070 1
5930654-507 71-00- 1 -1101 - 406 1 5938009-249 71-00- 1 -1101 1056 1
5930654-509 71-00- 1 -1101 - 406 1 5938009-25 71-00- 1 -1101 1048 1
5930654-511 71-00- 1 -1101 - 406 1 5938009-251 71-00- 1 -1101 1099 2
5930655-1 71-00- 1 -1101 - 569 1 5938009-27 71-00- 1 -1101 1057 1
71-00- 1 -1102 - 1 RF 5938009-279 71-00- 1 -1101 1076A 1
5930655-505 71-00- 1 -1101 - 569 1 5938009-283 71-00- 1 -1101 1146 1
71-00- 1 -1102 - 1 RF 5938009-284 71-00- 1 -1101 1147 1
5930655-509 71-00- 1 -1101 - 569 1 5938009-287 71-00- 1 -1101 1078 2
71-00- 1 -1102 - 1 RF 5938009-289 71-00- 1 -1101 1123 1
5930655-511 71-00- 1 -1101 - 569 1 5938009-295 71-00- 1 -1101 1139 2
71-00- 1 -1102 - 1 RF 5938009-297 71-00- 1 -1101 1110 1
5930655-513 71-00- 1 -1101 - 569 1 5938009-298 71-00- 1 -1101 1111 1
71-00- 1 -1102 - 1 RF 5938009-299 71-00- 1 -1101 1097 1
5930656-1 71-00- 1 -1101 - 277 1 5938009-301 71-00- 1 -1101 1046 1
5930657-1 71-00- 1 -1101 - 266 1 5938009-302 71-00- 1 -1101 1047 1
5930657-501 71-00- 1 -1101 - 180 1 5938009-307 71-00- 1 -1101 1134 1
5930657-503 71-00- 1 -1101 - 181 1 5938009-308 71-00- 1 -1101 1135 1
5930658-1 71-00- 1 -1101 - 874 1 5938009-309 71-00- 1 -1101 1108 2
5930658-3 71-00- 1 -1101 58 AR 5938009-31 71-00- 1 -1101 1064 1
5930658-501 71-00- 1 -1101 - 3 1 5938009-313 71-00- 1 -1101 1090 1
5930658-503 71-00- 1 -1101 - 4 1 5938009-315 71-00- 1 -1101 1091A 1
5930709-1 71-00- 1 -1101 - 93 1 5938009-317 71-00- 1 -1101 1114 2
5930709-2 71-00- 1 -1101 - 94 1 5938009-318 71-00- 1 -1101 1115 2
5938000-1 71-00- 1 -1101 - 382 1 5938009-319 71-00- 1 -1101 1120 1
5938001-1 71-00- 1 -1101 - 961 1 5938009-321 71-00- 1 -1101 1091 1
5938001-501 71-00- 1 -1101 - 201 1 5938009-325 71-00- 1 -1101 1109A 1
5938001-503 71-00- 1 -1101 - 202 1 5938009-327 71-00- 1 -1101 1053 1
5938009-1 71-00- 1 -1101 -1045 1 5938009-328 71-00- 1 -1101 1054 1
5938009-101 71-00- 1 -1101 1082 1 5938009-329 71-00- 1 -1101 1160 1
5938009-107 71-00- 1 -1101 1089 1 5938009-33 71-00- 1 -1101 1059 1
5938009-111 71-00- 1 -1101 1087 1 5938009-331 71-00- 1 -1101 1140 1
5938009-112 71-00- 1 -1101 1088 1 5938009-333 71-00- 1 -1101 1141 1
5938009-113 71-00- 1 -1101 1086 2 5938009-334 71-00- 1 -1101 1142 1
5938009-123 71-00- 1 -1101 1103 2 5938009-336 71-00- 1 -1101 1102 1
5938009-127 71-00- 1 -1101 1101 1 5938009-337 71-00- 1 -1101 1119 1
5938009-129 71-00- 1 -1101 1100 1 5938009-339 71-00- 1 -1101 1081A 1
5938009-133 71-00- 1 -1101 1095 1 5938009-341 71-00- 1 -1101 1085A 1
5938009-139 71-00- 1 -1101 1096 1 5938009-347 71-00- 1 -1101 1048A 1
5938009-141 71-00- 1 -1101 1093 1 5938009-37 71-00- 1 -1101 1058 8
5938009-142 71-00- 1 -1101 1094 1 5938009-41 71-00- 1 -1101 1060 1
5938009-143 71-00- 1 -1101 1105 1 5938009-43 71-00- 1 -1101 1063 1
5938009-147 71-00- 1 -1101 1106 1 5938009-49 71-00- 1 -1101 1062 1
5938009-151 71-00- 1 -1101 1107 1 5938009-5 71-00- 1 -1101 1049 4
5938009-153 71-00- 1 -1101 1131 4 5938009-51 71-00- 1 -1101 1061 1
5938009-155 71-00- 1 -1101 1130 2 5938009-55 71-00- 1 -1101 1075 1
5938009-157 71-00- 1 -1101 1129 2 5938009-57 71-00- 1 -1101 1069 2
5938009-159 71-00- 1 -1101 1128 2 5938009-59 71-00- 1 -1101 1067 7

Page 1182 Nov 15/06

5938009-61 71-00- 1 -1101 1077 1 5938325-1 71-00- 1 -1101 95 1
5938009-63 71-00- 1 -1101 1076 1 5938325-501 71-00- 1 -1101 95 1
5938009-65 71-00- 1 -1101 1068 1 5938331-1 71-00- 1 -1101 858 1
5938009-69 71-00- 1 -1101 1074 1 5938331-501 71-00- 1 -1101 858 1
5938009-71 71-00- 1 -1101 1073 1 5938341-31 71-00- 1 -1101 557 1
5938009-75 71-00- 1 -1101 1072 1 5938341-37 71-00- 1 -1101 561 1
5938009-77 71-00- 1 -1101 1071 1 5938341-501 71-00- 1 -1101 526 1
5938009-79 71-00- 1 -1101 1065 1 5938342-1 71-00- 1 -1101 539 1
5938009-81 71-00- 1 -1101 1066 1 5938342-17 71-00- 1 -1101 556D 1
5938009-83 71-00- 1 -1101 1081 1 5938342-21 71-00- 1 -1101 556E 1
5938009-85 71-00- 1 -1101 1080 1 5938342-3 71-00- 1 -1101 540 1
5938009-89 71-00- 1 -1101 1079 1 5938342-5 71-00- 1 -1101 554 1
5938009-95 71-00- 1 -1101 1085 1 5938342-9 71-00- 1 -1101 543 1
5938009-97 71-00- 1 -1101 1084 1 5938344-1 71-00- 1 -1101 367 1
5938009-99 71-00- 1 -1101 1083 1 5938344-2 71-00- 1 -1101 368 1
5938050-503 71-00- 1 -1101 79 1 5938345-1 71-00- 1 -1101 1031 1
5938050-507 71-00- 1 -1101 79 1 5938345-2 71-00- 1 -1101 1030 1
5938117-1 71-00- 1 -1101 155 1 5938345-501 71-00- 1 -1101 1033 1
5938121-1 71-00- 1 -1101 230 2 5938345-502 71-00- 1 -1101 1032 1
71-00- 1 -1101 231A 1 5938349-1 71-00- 1 -1101 572 1
5938121-2 71-00- 1 -1101 231 2 71-00- 1 -1102 - 1A RF
5938121-5 71-00- 1 -1101 230 2 5938351-1 71-00- 1 -1101 573 1
5938121-6 71-00- 1 -1101 231 2 71-00- 1 -1102 - 1B RF
5938171-1 71-00- 1 -1101 239 2 5938354-501 71-00- 1 -1101 571 1
71-00- 1 -1101 245 2 71-00- 1 -1102 - 1C RF
5938173-1 71-00- 1 -1101 - 232 1 5938354-509 71-00- 1 -1101 570 1
5938173-2 71-00- 1 -1101 - 233 1 71-00- 1 -1102 - 1D RF
5938173-3 71-00- 1 -1101 238 2 5938354-511 71-00- 1 -1101 570 1
71-00- 1 -1101 244 2 71-00- 1 -1102 - 1D RF
5938209-1 71-00- 1 -1101 75 1 5938354-517 71-00- 1 -1101 570 1
5938209-2 71-00- 1 -1101 76 1 71-00- 1 -1102 - 1D RF
5938209-501 71-00- 1 -1101 75 1 5938354-519 71-00- 1 -1101 570 1
5938209-502 71-00- 1 -1101 76 1 71-00- 1 -1102 - 1D RF
5938209-503 71-00- 1 -1101 75 1 5938355-501 71-00- 1 -1101 200H 1
5938209-505 71-00- 1 -1101 75 1 5938355-502 71-00- 1 -1101 - 200J 1
5938209-506 71-00- 1 -1101 76 1 5938356-1 71-00- 1 -1101 568 1
5938209-507 71-00- 1 -1101 75 1 5938357-1 71-00- 1 -1101 513 1
5938250-1 71-00- 1 -1101 274 1 5938357-501 71-00- 1 -1101 459 1
5938251-1 71-00- 1 -1101 269 1 5938357-503 71-00- 1 -1101 515 1
5938252-1 71-00- 1 -1101 187 1 5938357-505 71-00- 1 -1101 470 1
5938252-501 71-00- 1 -1101 199 1 5938357-507 71-00- 1 -1101 488 1
5938253-1 71-00- 1 -1101 158 1 5938357-508 71-00- 1 -1101 482 1
5938254-1 71-00- 1 -1101 166 1 5938357-509 71-00- 1 -1101 479 3
5938255-1 71-00- 1 -1101 179 1 71-00- 1 -1101 485 3
5938255-501 71-00- 1 -1101 179A 1 5938357-511 71-00- 1 -1101 436 1
5938260-1 71-00- 1 -1101 835 1 71-00- 1 -1101 437 1
5938263-1 71-00- 1 -1101 873 1 5938357-515 71-00- 1 -1101 472 1
5938267-1 71-00- 1 -1101 391 1 5938357-517 71-00- 1 -1101 414 1
5938268-1 71-00- 1 -1101 388 1 5938357-519 71-00- 1 -1101 471 1
5938269-1 71-00- 1 -1101 682 1 5938357-521 71-00- 1 -1101 444 1
5938270-501 71-00- 1 -1101 776 1 71-00- 1 -1101 445 1
5938273-1 71-00- 1 -1101 651 1 5938357-523 71-00- 1 -1101 463 1
5938278-501 71-00- 1 -1101 900 1 5938357-525 71-00- 1 -1101 421 1
5938280-1 71-00- 1 -1101 52 1 5938357-527 71-00- 1 -1101 432 1
5938281-1 71-00- 1 -1101 45 1 5938357-529 71-00- 1 -1101 520 1
5938281-5 71-00- 1 -1101 47 1 5938357-531 71-00- 1 -1101 446 1
5938282-1 71-00- 1 -1101 22 1 5938357-533 71-00- 1 -1101 518 1
5938282-5 71-00- 1 -1101 24 1 5938357-535 71-00- 1 -1101 521 1
5938284-501 71-00- 1 -1101 909B 1 5938357-539 71-00- 1 -1101 454 1
5938285-501 71-00- 1 -1101 885C 1 5938357-541 71-00- 1 -1101 453 1
5938285-503 71-00- 1 -1101 885C 1 5938357-545 71-00- 1 -1101 524 1
5938303-23 71-00- 1 -1101 251 1 5938357-547 71-00- 1 -1101 519 1
5938303-25 71-00- 1 -1101 253 1 5938357-549 71-00- 1 -1101 522 1
5938303-27 71-00- 1 -1101 252 1 5938357-551 71-00- 1 -1101 525 1
5938303-503 71-00- 1 -1101 - 246 1 5938357-553 71-00- 1 -1101 464 1
5938307-501 71-00- 1 -1101 - 253A 1 71-00- 1 -1101 1003 1
5938307-502 71-00- 1 -1101 - 253B 1 5938357-555 71-00- 1 -1101 508 1
5938308-503 71-00- 1 -1101 253R 1 71-00- 1 -1101 509 1
5938322-1 71-00- 1 -1101 60 1 5938357-557 71-00- 1 -1101 465 1
5938322-501 71-00- 1 -1101 61 1 5938357-559 71-00- 1 -1101 422 2
5938323-503 71-00- 1 -1101 89 1 71-00- 1 -1101 423 1
5938323-504 71-00- 1 -1101 90 1 71-00- 1 -1101 468 2
5938323-505 71-00- 1 -1101 89 1 71-00- 1 -1101 469 1
5938323-506 71-00- 1 -1101 90 1 71-00- 1 -1101 514 1
5938324-1 71-00- 1 -1101 - 87 1 71-00- 1 -1101 1027A 9
5938324-2 71-00- 1 -1101 - 88 1 5938357-561 71-00- 1 -1101 466 2

CODE 26
Nov 15/06 Page 1183

5938357-563 71-00- 1 -1101 450 1 71-00- 1 -1101 742B 13
71-00- 1 -1101 452 1 71-00- 1 -1101 743 1
71-00- 1 -1101 458 1 71-00- 1 -1101 964 3
71-00- 1 -1101 467 1 71-00- 1 -1101 972 4
5938357-565 71-00- 1 -1101 443 1 71-00- 1 -1101 985 2
5938357-566 71-00- 1 -1101 442 1 71-00- 1 -1101 992 3
5938357-567 71-00- 1 -1101 440 1 71-00- 1 -1102 49 1
71-00- 1 -1101 441 1 754S5-2-8SF 71-00- 1 -1101 980 3
5938357-569 71-00- 1 -1101 498 1 754S6-2-8SF 71-00- 1 -1101 114 6
71-00- 1 -1101 504 1 71-00- 1 -1101 213 1
71-00- 1 -1101 1008 1 71-00- 1 -1101 224 2
5938357-575 71-00- 1 -1101 438 1 71-00- 1 -1101 312 2
5938357-576 71-00- 1 -1101 439 1 71-00- 1 -1101 318 4
5938357-577 71-00- 1 -1101 406B 1 71-00- 1 -1101 693 4
5938357-579 71-00- 1 -1101 1027B 1 71-00- 1 -1101 701 3
5938357-581 71-00- 1 -1101 1027C 1 71-00- 1 -1101 813 2
5938357-583 71-00- 1 -1101 431 1 71-00- 1 -1101 820 1
5938357-585 71-00- 1 -1101 1027D 2 71-00- 1 -1101 891 5
5938357-587 71-00- 1 -1101 436 1 71-00- 1 -1101 973 2
71-00- 1 -1101 437 1 71-00- 1 -1102 55 1
5938357-591 71-00- 1 -1101 427 1 754S8-2-8SF 71-00- 1 -1101 311A 2
5938357-593 71-00- 1 -1101 414 1 71-00- 1 -1101 320 2
5938357-595 71-00- 1 -1101 414 1 71-00- 1 -1101 710 1
5958561-15 71-00- 1 -1101 501 2 71-00- 1 -1101 951 3
71-00- 1 -1101 1005 2 768-5RSF 71-00- 1 -1101 547 1
5958561-503 71-00- 1 -1101 516 1 768-7SF 71-00- 1 -1101 546 3
5958561-505 71-00- 1 -1101 517 1 768-9SF 71-00- 1 -1101 548 1
5958562-501 71-00- 1 -1101 492 1 783954 71-00- 1 -1101 64 2
5958564-1 71-00- 1 -1101 637 1 71-00- 1 -1101 68 2
5958565-501 71-00- 1 -1101 621 1 71-00- 1 -1101 1027 128
5958567-501 71-00- 1 -1101 632 1 7912831-5503 (SEE AS66411L-S666)
5958570-1 71-00- 1 -1101 609 1 7930632-503 71-00- 1 -1101 - 2W RF
5958570-17 71-00- 1 -1101 618 1 7930632-505 71-00- 1 -1101 - 2X RF
5958570-3 71-00- 1 -1101 - 615 1 7930632-507 71-00- 1 -1101 - 2U RF
5958577-1 71-00- 1 -1101 633 1 7930632-509 71-00- 1 -1101 - 2V RF
5958872-155 71-00- 1 -1101 1157 1 7930632-523 71-00- 1 -1101 - 2N RF
5958872-161 71-00- 1 -1101 1159 1 7930632-525 71-00- 1 -1101 - 2P RF
5958872-197 71-00- 1 -1101 1152 1 7930632-531 71-00- 1 -1101 - 2AA RF
5958872-221 71-00- 1 -1101 1155 1 7930632-533 71-00- 1 -1101 - 2AB RF
5958872-401 71-00- 1 -1101 1158 1 7930632-535 71-00- 1 -1101 - 2AC RF
5958895-3 71-00- 1 -1101 385 1 7930632-537 71-00- 1 -1101 - 2AD RF
5958896-503 71-00- 1 -1101 402 1 7930632-543 71-00- 1 -1101 - 2C RF
5958911-1 71-00- 1 -1101 404 1 7930632-545 71-00- 1 -1101 - 2D RF
5958938-1 71-00- 1 -1101 394 1 7930632-559 71-00- 1 -1101 - 2AE RF
5959041-1 71-00- 1 -1101 909 1 7930632-561 71-00- 1 -1101 - 2AF RF
60023-1 71-00- 1 -1101 286 2 7930632-567 71-00- 1 -1101 - 1 RF
60024 71-00- 1 -1101 286 2 7930632-569 71-00- 1 -1101 - 2 RF
65C13014-1 71-00- 1 -1101 601 1 7930632-571 71-00- 1 -1101 - 2Y RF
693206 71-00- 1 -1101 1018 1 7930632-573 71-00- 1 -1101 - 2Z RF
696233B 71-00- 1 -1101 1014 1 7930632-575 71-00- 1 -1101 - 2Q RF
696234 71-00- 1 -1101 1016 1 7930632-577 71-00- 1 -1101 - 2R RF
696799 71-00- 1 -1101 1020 1 7930632-607 71-00- 1 -1101 - 2G RF
696944 71-00- 1 -1101 1021 1 7930632-609 71-00- 1 -1101 - 2H RF
7-44892-2 71-00- 1 -1101 892 1 7930632-627 71-00- 1 -1101 - 2A RF
7C1-14 71-00- 1 -1101 608 12 7930632-629 71-00- 1 -1101 - 2B RF
712424-501 71-00- 1 -1101 389 1 7930632-659 71-00- 1 -1101 - 2E RF
71658-4H14 71-00- 1 -1101 272A 6 7930632-661 71-00- 1 -1101 - 2F RF
73612-4CC 71-00- 1 -1101 73B 2 7930632-687 71-00- 1 -1101 - 2S RF
73612-4CVP 71-00- 1 -1101 73C 2 7930632-689 71-00- 1 -1101 - 2T RF
754S10-2-8SF 71-00- 1 -1101 952 4 7930632-727 71-00- 1 -1101 - 2J RF
754S12-2-8SF 71-00- 1 -1101 319 1 7930632-729 71-00- 1 -1101 - 2K RF
754S14-2-8SF 71-00- 1 -1101 336 1 7930632-767 71-00- 1 -1101 - 2L RF
71-00- 1 -1101 345 1 7930632-769 71-00- 1 -1101 - 2M RF
754S16-2-8SF 71-00- 1 -1101 339 1 7930633-503 71-00- 1 -1101 - 254 1
71-00- 1 -1101 341A 1 7930633-511 71-00- 1 -1101 - 254 1
71-00- 1 -1101 346 1 7930633-517 71-00- 1 -1101 - 254 1
71-00- 1 -1101 932 1 7930633-519 71-00- 1 -1101 - 254 1
71-00- 1 -1101 943 1 7930633-521 71-00- 1 -1101 - 254 1
754S18-2-8SF 71-00- 1 -1101 335 1 7930633-529 71-00- 1 -1101 - 254 1
71-00- 1 -1101 341 1 7930633-533 71-00- 1 -1101 - 254 1
71-00- 1 -1101 347 1 7930633-535 71-00- 1 -1101 - 254 1
754S24-2-8SF 71-00- 1 -1101 672 2 7930633-537 71-00- 1 -1101 - 254 1
71-00- 1 -1101 681 2 7930633-553 71-00- 1 -1101 - 254 1
71-00- 1 -1101 821 1 7930633-563 71-00- 1 -1101 - 254 1
754S4-2-8SF 71-00- 1 -1101 711 1 7930633-579 71-00- 1 -1101 - 254 1
71-00- 1 -1101 724 2 7930633-593 71-00- 1 -1101 - 254 1

Page 1184 Nov 15/06

7930633-613 71-00- 1 -1101 - 254 1 7958524-503 (SEE 392550-3-1)
7930633-633 71-00- 1 -1101 - 254 1 7958524-505 (SEE 392550-4)
7930651-1 71-00- 1 -1101 - 574 1 7958524-507 (SEE 392550-5)
7930707-1 71-00- 1 -1101 -1009 1 7958527-517 (SEE 201EN5RB)
7930707-501 71-00- 1 -1101 -1009 1 7958528-1 (SEE 2CM9ABH7)
7930707-503 71-00- 1 -1101 -1009 1 7958540-1 (SEE 11-10579)
7930707-509 71-00- 1 -1101 -1009 1 7958543-501 71-00- 1 -1101 934A 1
7930707-511 71-00- 1 -1101 -1009 1 7958591-503 (SEE 13277 -503)
7930707-513 71-00- 1 -1101 -1009 1 7958591-505 (SEE 13277-505)
7930707-517 71-00- 1 -1101 -1009 1 7959019-23 71-00- 1 -1101 868 1
7930707-525 71-00- 1 -1101 -1009 1 7959019-5 71-00- 1 -1101 815 1
7930707-529 71-00- 1 -1101 -1009 1 7959019-7 71-00- 1 -1101 863 1
7930707-539 71-00- 1 -1101 -1009 1 7959019-9 71-00- 1 -1101 822 1
7938004-503 3) 8G441-1 71-00- 1 -1101 660 1
7938004-515 (SEE K2219-9SA9) 8TJ146AAP1 71-00- 1 -1101 808 1
7938007-501 71-00- 1 -1101 974 1 8TJ85GBA2 71-00- 1 -1101 655 1
7938007-502 71-00- 1 -1101 986 1 8TJ85GCG2 71-00- 1 -1101 655 1
7938007-505 71-00- 1 -1101 993 1 8TJ92GAA2 71-00- 1 -1101 808 1
7938007-506 71-00- 1 -1101 965 1 805320 71-00- 1 -1101 613 2
7938007-508 71-00- 1 -1101 591 1 9D0253-1 71-00- 1 -1101 578 1
7938007-509 71-00- 1 -1101 171 1 71-00- 1 -1101 582 1
7938007-510 71-00- 1 -1101 176 1 9002D14-1 71-00- 1 -1101 1011 3
7938007-517 71-00- 1 -1101 981 1 976J252-6 71-00- 1 -1101 1012 1
7938007-521 71-00- 1 -1101 176A 1 9938074-1 71-00- 1 -1101 86R 1
7938007-523 71-00- 1 -1101 591A 1 9938074-2 71-00- 1 -1101 86S 1
7938008-501 71-00- 1 -1101 953 1 9938111-1 71-00- 1 -1101 849 1
7938008-502 71-00- 1 -1101 954 1 9938172-1 71-00- 1 -1101 -1024 1
7938300-503 (SEE C81594-21) 9938172-13 71-00- 1 -1101 1033A 1
7938300-505 (SEE 7-44892-2) 9938172-15 71-00- 1 -1101 1033B 1
7938314-501 71-00- 1 -1101 744 1 9938172-19 71-00- 1 -1101 1025 2
7938314-502 71-00- 1 -1101 745 1 9938172-21 71-00- 1 -1101 1043 1
7938314-503 71-00- 1 -1101 746 1 9938172-23 71-00- 1 -1101 1044A 1
7938314-504 71-00- 1 -1101 747 1 9938172-25 71-00- 1 -1101 1038A 1
7938314-505 71-00- 1 -1101 748 1 9938172-29 71-00- 1 -1101 1044C 1
7938314-506 71-00- 1 -1101 749 1 9938172-30 71-00- 1 -1101 1044D 1
7938336-5514 71-00- 1 -1101 301 1 9938172-31 71-00- 1 -1101 1044B 1
7938336-5516 71-00- 1 -1101 299 1 9938172-501 71-00- 1 -1101 1044 1
7938336-5517 71-00- 1 -1101 300 1 9938172-503 71-00- 1 -1101 1038 1
7938336-5518 71-00- 1 -1101 313 1
7938336-5519 71-00- 1 -1101 314 1
7938336-5520 71-00- 1 -1101 321 1
7938336-5521 71-00- 1 -1101 322 1
7938336-5522 71-00- 1 -1101 323 1
7938336-5525 71-00- 1 -1101 302 1
7938336-5530 71-00- 1 -1101 115 1
7938336-5531 71-00- 1 -1101 116 1
7938336-5532 71-00- 1 -1101 108 1
7938336-5533 71-00- 1 -1101 109 1
7938336-5534 71-00- 1 -1101 110 1
7938336-5535 71-00- 1 -1101 111 1
7938336-5536 71-00- 1 -1101 117 1
7938336-5537 71-00- 1 -1101 118 1
7938343-501 71-00- 1 -1101 725 1
7938343-503 71-00- 1 -1101 695 1
7938343-504 71-00- 1 -1101 694 1
7938343-505 71-00- 1 -1101 225 1
7938343-506 71-00- 1 -1101 712 1
7938343-507 71-00- 1 -1101 215 1
7938343-509 71-00- 1 -1101 702 1
7938343-511 71-00- 1 -1101 702 1
7938343-513 71-00- 1 -1101 702 1
7938343-515 71-00- 1 -1101 702 1
7958512-505 (SEE 123562-2-1)
7958513-507 (SEE 320115)
7958518-527 (SEE 1408785-103)
7958518-528 (SEE 1408785-104)
7958518-534 (SEE 1408786-106)
7958518-535 (SEE 1408886-105)
7958519-507 (SEE 392796-2-2)
7958519-509 (SEE 392796-5-1)
7958520-501 (SEE 8TJ92GAA2)
7958520-503 (SEE 8TJ146AAP1)
7958522-501 (SEE 42D110)
7958522-507 (SEE 42D109-1A)
7958523-505 (SEE 8G441-1)
7958524-501 (SEE 392550-2-1)

CODE 26
Nov 15/06 Page 1185
rnD.so
POWERPLANT
BUILDUP
MANUAL
SPARE ENGINE PARTS KIT
l¯ General
R A¯ The Spare Parts Kit for the MD-80 Demountable JT8D-200

Series Engine provides references to some assemblies and
detailed parts that are listed in the Illustrated PartsList
section of this manual.
Parts that are not listed in this manual are noted with an
asterisk. Attaching parts are noted with two asterzsks.
R C. The Nomenclature column gives the basic noun for each part,
together with any descriptive information required to iden-
tify the part listed¯
D¯ The Quantity Required column gives the total number of spare

parts required in the kit.
E¯ A Usage Code column is used to show the different parts

required for various customer kits. A part is common to all
kits when no letter designation is used in the Usage Code
column¯
F ¯ The item numbers shown in the Item number column correspond

to the item numbers shown on the exploded views in the illus-
trated Parts List section in this manual.
A list of federal supply code numbers is given for all

vendor-supplied items.
mD-SO
PARTS PECULIAR TO UNIVERSAL SPARE ENGINE CONFIGURATION
QrY USAGE VENDOR

PART NO NOMENCLATURE REQD CODE ITEM CODE
7930632-567 POWERPLANT ASSY-LH 1 A 1
7930632-627 POWERPLANT ASSY-LH 1 C 2A
7930632-543 POWERPLANT ASSY-LH 1 E 2C
7930632-659 POWERPLANT ASSY-LH 1 G 2E
7930632-607 POWERPLANT ASSY-LH 1 I 2G
7930632-727 POWERPLANT ASSY-LH 1 K 2J
7930632-767 POWERPLANT ASSY-LH 1 M 2L
7930632-523 POWERPLANT ASSY-LH 1 P 2N
7930632-575 POWERPLANT ASSY-LH 1 R 2Q
7930632-687 POWERPLANT ASSY-LH 1 T 2S
7930632-507 POWERPLANT ASSY-LH 1 V 2U
7930632-503 POWERPLANT ASSY-LH X 2W
7930632-571 POWERPLANT ASSY-LH Z 2Y
R 7930632-531 POWERPLANT ASSY-LH AB 2AA
R 7930632-535 POWERPLANT ASSY-LH AD 2AC
R 7930632-559 POWERPLANT ASSY-LH AF 2AE
*MS21042L3 NUT
*7938004-503 CONE BOLT-LWR FWD
"71292-1612 NUT-CONE BOLT 80539
"71292-1216 NUT-CONE BOLT 80539
754S6-2-8SF CLAMP 114 83930
"2938361-1 WASHER ASSY
SPARE ENGINE KIT

FIGURE 1201 (Sheet I)
71-00-1
CODE 26
Page 1202 May 15/96
-
Use or d,sclosure of these data subjecl to RESTRICTIVE
mD-SO
PARTS PECULIAR TO UNIVERSAL SPARE ENGINE CONFIGURATION
USAGE VENDOR
PART NO NOMENCLATURE REQD CODE ITEM CODE
IQTY I
*AN960-416L WASHER I0
*MS20002-12 WASHER-CONE BOLT 2
*MS20002-16 WASHER-CONE BOLT 2
*NAS679A4 NUT 8
*NASII04-10 BOLT 8
011157-015-24 GASKET 2 210/220 92003
*MS21042-4 NUT 2
*MS21042-5 NUT 2
*S124682-5R-12-6 WASHER 2
*RA22033-12-67 BOLT 1 32134
"83978-1216 NUT 1 56878
*7958518-527 DUCT ASSY - 8TH STAGE 1
MS21043-4 NUT 4 94A
AN960C416 WASHER BOLT-LWR FWD 6 94B
AN960-10 WASHER 8 94F
NAS6204-15 BOLT 6 94C
NAS6203-3 BOLT 8 94E
3938352-501 BRACKET 2 94G
VTF00080 LINK 4 94D 06710
5938325-501 BARRIER ASSY 1 95
*PART NOT ILLUSTRATED IN POWERPLANT BUILDUP MANUAL
SPARE ENGINE KIT

FIGURE 1201 (Sheet 2)
71-00-1
CODE 4
May 15/96 McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION
-
Page 1203 R
Useor d,sclosure of these data subject to RESTRICTIVE
LEGENDon t=tle page or hrst page
mD-SO
PARTS USED FOR RIGHT ENGINE CONFIGURATION
USAGE VENDOR
PART NO NOMENCLATURE CODE ITEM CODE
3938321-501 BRACKET 1 56
3938332-1 SUPPORT I 70
5938322-501 BRACKET ASSY 1 61
R 9938074-2 FAIRING i 86S
7938336-5506 TUBE ASSY- (Repl by i ii0
-5534)
7938336-5534 TUBE ASSY 1 II0
7938336-5511 TUBE ASSY- (Repl by 1 117
-5536)
7938336-5536 TUBE ASSY 1 117
7938336-5512 TUBE ASSY-(Repl by 1 118
-5537)
7938336-5537 TUBE ASSY 1 118
7938336-5513 TUBE ASSY-(Repl by 1 iii
-5535)
R 7938336-5535 TUBE ASSY 1 Iii
R 3938204-1 CHANNEL-UPPER TR 1 86F
R 3938205-1 CHANNEL-UPPER TR 1 86H
5938252-501 DUCT ASSY - 8TH STAGE 1 199
R MS21042-4 NUT 2 192
R AN960C416 WASHER 2 193
R NAS6404UI6 BOLT 1 194
R NAS6404UI2 BOLT 1 195
R VTF00090 LINK 1 196 06710
R 5938255-1 DUCT ASSY - STARTER 1 179
R SUPPLY NO. 2 ENGINE
R (REPL BY -501)
R 5938255-501 DUCT ASSY-STARTER 1 179A
R 7938007-510 TUBE ASSY-STARTER SYS 1 176
R (REPL BY -521)
R 7938007-521 TUBE ASSY-STARTER SYS 1 176A
R 7938343-505 TUBE ASSY - FUEL SYS 1 225
R *5938126-2 BRACKET ASSY 1
754S6-2-8SF CLAMP 2 224 83930
*PART NOT ILLUSTRATED IN POWERPLANT BUILDUP MANUAL

R
SPARE ENGINE KIT

CODE 1 Use or disclosure ol these date sub)act Io RESTRICTIVE
Page 1204 LEGENDon title page or I~rst page, Oct 1/91
PRINTEDIN U S A
mD-SO
PARTS USED FOR RIGHT ENGINE CONFIGURATION
QTY USAGE VENDOR

PART NO NOMENCLATURE
J
REQD CODE ITEM CODE
AN960PDI0 WASHER 2 222

NASI096-3-12 SCREW 1 223
MS21042L3 NUT 1 221
LESS THE FOLLOWING CUSTOMER FURNISHED ITEMS:
R JT8D-217 ENGINE 1 1023 77445

R JT8D-217A ENGINE 1 1023 77445
R JT8D-217C ENGINE 1 1023 77445
R JT8D-219 ENGINE 1 1023 77445
R 696233B CSD 1 1014 99167
R 696234 ADAPTER - CSD 1 1016 99167
R BI8DI8 CSD HEAT EXCHANGER 1 1013 89513
R 976J252-6 GENERATOR 1 1012 83843
R 9002D14-I TRANSFORMER - CURRENT 3 i011 83843
R AS66411L-S666 PUMP ASSY - ENGINE 1 I010 62983
R DRIVEN HYDRAULIC
*271188 PACKING 1 62983
*308487 BOOT SEAL 1 62983
*287943 ADAPTER 1 62983
*374105 CLAMP 1 62983
R 5006376-01 EXHAUST TRANSITION 1 77445
R DUCT AND ATTACHING
R HARDWARE
*PARTS SUPPLIED WITH PUMP - REF. VICKERS DRAWING 314195
SPARE ENGINE KIT

71-00-1
CODE 10
Oct 15/92 Page 1205
McDONNELL
DOUGLASCORPORATION
PROPRIETARY
INFORMATION- Use or drsclosure of these dala sublecl to R[STRICTIVE L[GEND on t~tle page or |arsl page
mD-80
DAC/PRATT & WHITNEY BRACKET PART NO. CROSS-REFERENCE LIST
DAC PART NO. P & W PART NO DAC PART NO. P & W PART NO.
3938279-1 5000949-01 5938009-147 5000644-03
3938305-1 5000948-01 5938009-149 5000644-02
3938334-1 5001717-01 5938009-151 5000644-02
3938353-1 5000950-01 5938009-153 5000595-02
5938009-101 5000592-01 5938009-155 5000595-03
5938009-107 5000692-01 5938009-157 5000595-01
5938009-111 5000637-01 5938009-159 5000689-01
5938009-1..2 5000636-01 5938009-161 5000596-01

5938009-113 5000635-01 5938009-163 5000690-01
5938009-115 5000638-03 5938009-167 5000691-01
5938009-119 5000638-02 5938009-169 5000691-01
5938009-121 5000644-01 5938009-171 5000708-01
5938009-123 5000644-01 5938009-173 5000708-01
5938009-125 5000643-01 5938009-175 5000708-03
5938009-127 5000641-01 5938009-177 5000708-03
5938009-129 5000719-01 5938009-179 5000709-01
5938009-133 5004751-01 5938009-181 5000707-02
5938009-137 5000649-01 5938009-183 5000708-02
5938009-139 5000649-01 5938009-185 5000708-02
5938009-141 5000652-01 5938009-187 5000717-01
5938009-142 5000650-01 5938009-189 5000890-01
5938009-143 5000642-01 5938009-19 5000737-01
5938009-145 5000644-03 5938009-197 521985

-
71-00-1
Use or dzsclosure of these data subject to RESTRICTIVE CODE 1
Sep 1/86 LEGEND on title page or hrst page Page 1301 R
PRINTED
IN U S A.
mD-SO
DAC PART NO. P & W PART NO. DAC PART NO. P & W PART NO.
5938009-201 5000895-01 5938009-245 5000716-01
5938009-202 5000894-01 5938009-246 5000718-01
5938009-207 5000897-01 5938009-247 5000755-01
5938009-208 5001096-01 5938009-249 5000688-01
5938009-21 5000679-01 5938009-25 5000684-01
5938009-213 5000886-01 5938009-251 5000646-01
5938009-221 523116 5938009-253 5000715-01
5938009-223 5000888-01 :~938009-259 5000718-01
5938009-225 5000733-01 5938009-267 5000587-01
5938009-226 5000732-01 5938009-269 5000587-02
5938009-227 5000733-01 5938009-27 5000681-01
5938009-228 5000732-01 5938009-279 50003259-01
5938009-229 5000736-01 5938009-281 5000893-01
5938009-23 5000680-01 5938009-283 5000743-02
5938009-231 5000740-01 5938009-284 5000744-02
5938009-235 5000738-01 5938009-287 5000583-02
5938009-237 5000739-01 5938009-289 5004391-01
5938009-239 5000638-02 5938009-29 5000584-01
5938009-241 5000896-01 5938009-291 50003267-01
5938009-243 5000686-01 5938009-295 5000707-02
5938009-244 5000687-01 5938009-297 5004392-01
71-00-1
-
R Page 1302 LEGEND on lille page or fzral page Sep 1/86
PRINTED
IN U $
mD-80
5938009-298 5004393-01 5938009-331 791357
5938009-299 5000648-02 5938009-333 791356
5938009-301 5000685-02 5938009-334 791355
5938009-302 5000685-02 5938009-335 5000710-01
5938009-303 5000683-02 5938009-336 791352
5938009-304 5000683-02 5938009-337 791350
R 5938009-305 5000711-02 5938009-339 806165
5938009-306 5000712-02 5938009-35 5000588-01
5938009-307 5000713-02 5938009-37 5000588-01
5938009-308 5000714-02 5938009-39 5000588-02
5938009-309 5000892-02 5938009-41 5000588-02
5938009-31 5000584-02 5938009-43 5000586-01
5938009-313 5004419-01 5938009-45 5000585-01
5938009-315 791353 5938009-47 5000588-01
5938009-317 5000899-01 5938009-49 5OOO588-O3
5938009-318 5000900-01 5938009-5 5000682-01
5938009-319 5000893-02 5938009-51 5000584-02
5938009-321 5000638-03 5938009-53 5000747-01

5938009-325 5000881-01 5938009-55 5000747-01
5938009-327 791351 5938009-57 5000746-01
5938009-328 791352 5938009-59 5000752-01
5938009-329 791350 5938009-61 5000754-02
5938009-33 500087-01 5938009-63 5000754-01
71-00-1
CODE 1
Apt 15/93 Page 1303
-
mD-SO
5938009-65 5000745-01
5938009-67 5000748-01
5938009-69 5000748-01
5938009-71 5000753-01
5938009-73 5000591-01
5938009-75 5000747-02
5938009-77 5000754-03
5938009-79 5000951-01
5938009-81 5001016-01
5938009-83 5000582-01
5938009-85 5000582-02
5938009-89 5000581-01
5938009-93 5000591-01
5938009-95 5000591-01
5938009-97 5000589-01
5938009-99 5000590-02
5958872-155 521994
5958872-161 521995
5958872-221 523116
5958872-401 5000742-01
71-00-1
CODE 1
R Page 1304 Apt 15/93
-
Useor dzsclosure el these data sebject te RESTRICTIVE
LEGENDeu hue page r,r lirst page

Powerplant Builtup Manual JT8D-200

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POWERPLANT BUILDUP MANUAL

THIS MANUAL IS COMPLETE THRU REVISION 77

THESE DATA SUBJECT TO RESTRICTIVE LEGEND ON TITLE PAGE.

TO: ALL HOLDERS OF THE POWERPLANT BUILDUP MANUAL

CONCERNING: MD-80 POWERPLANT BUILDUP MANUAL

HIGHLIGHTS: THERE ARE NO CHANGES FROM REVISION 76, DATED

THIS MANUAL IS COMPLETE THROUGH NOV 15/07.

TEXAS AIR CORPORATION

TO: ALL HOLDERS OF MD-80 POWERPLANT BUILDUP MANUAL

CONCERNING: REVISION 76, DATED NOV 15/06

HIGHLIGHTS: DELETED GASKET ON GENERATOR SYSTEM IN ASSEMBLY SECTION.

MANUAL UPDATE INSTRUCTIONS

PLEASE INSERT REVISED AND NEW PAGES INTO THIS MANUAL IN

AN ASTERISK (*) IN FRONT OF AN ENTRY ON THE LIST OF EFFECTIVE

AN (N) IN FRONT OF AN ENTRY ON THE LIST OF EFFECTIVE PAGES

A (D) IN FRONT OF ANY ENTRY ON THE LIST OF EFFECTIVE PAGES

DEMOUNTABLE POWERPLANT ASSEMBLY

7930632-503,-505, -507, -509, -523, -525, -543, -545,

-629, -659, -661, -687, -689, -727, -729, -767, -769

TEXAS AIR CORPORATION

MCDONNELL DOUGLASCORPORATION(MDC) PROPRIETARYRIGHTSARE INCLUDEDIN THE INFORMATIONDISCLOSED

NOTICE: All data dmclosed

DOUGLASAIRCRAFT CO., LONG BEACH,CALIF. U.S.A.

TEXAS AIR CORPORATION

MANUAL REVISION RECORD

DOUGLAS DOUGLAS DOUGLAS

Initial Dec 1/83 Rev. 38 Jul 15/93

71-00-1 Revision Record

List of Illustrations .......................................... 1

Description and Operation ...................................... 1

Disassembly .................................................... 101

Cleaning ....................................................... 201

Check .......................................................... 301

Repair ......................................................... 401

Assembly ....................................................... 501

Fits and Clearances ............................................ 601

Testing ........................................................ 701

R Trouble Shooting ............................................... 801

Storage Instructions ........................................... 901

Special Tools, Fixtures, and Equipment ......................... 1001

Illustrated Parts List ......................................... ii01

Spare Parts Kit ................................................ 1201

DAC/P&W Bracket Part No. Cross Ref. List ....................... 1301

Accessory Case &Eng Left Side Component Installation 54O

McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION

McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION

Elect Harness Removal -Flgs D, E, El, F and G (Sheet 1 of 2) 126H

McDONNELL DOUGLAS CORPORATION PROPRIETARY INFORMATION

Nose Cowl and Engine Inlet Component Installation 563

McDONNELL DOUGLAS CORPORATION pROPRIETARY INFORMATION

R A. The MD-80 powerplant buildup manual is identified as

B. This manual is divided into the following sections:

(I) Disassembly Provides removal procedures for

(2) Cleaning Provides cleaning procedures for

(3) Check Provides check procedures for

( 4 ) Repair Provides repair procedures

( 5 ) Assembly Provides assembly buildup

(6) Fits & Clearances Provides assembly dimensions for

(7) Testing Provides procedures to start,

(8) Trouble Shooting Provides procedures for isolating

McDONNELL DOUGLAS CORPORATION PROPRIETARY IB:,":’GF, MAT~OP

Demountable Powerplant -- Left Side

Demountable Powerplant -- Right Side

(i0) Special Tools Provides a listing of special