PROLIFIC SYSTEMS & TECHNOLOGIES

From Asia’s No. 1 Automation Training Company

Module Course Contents Duration

Full time Fees
SC SCADA Wonderware InTouch 2 Days 2,500
AB Allen Bradley (SLC & 3 Days 4,500
Micrologix 1000/1200)
ABCL Allen Bradley Control Logix 6 Days 12,000

SM Siemens ( S7- 300) 3 Days 5,000

ABSC Allen Bradley & SCADA 5 Days 6,000

CPP 1 Certified PLC 10 days 10,000

programmer
AB, Siemens,GE - Fanuc
Wonderware,
CPP 2 Certified PLC 1 month 10,000
programmer (Part Time)
AB, Siemens, GE- Fanuc,
Wonderware,
DR AC Drives ( ABB ) 2 Days 2,500
CDAD Certified DCS application 6 Days 10,000
Developer – ABB AC 800F
CAE Certified Automation 3 Months 35,000
Engineer

CAE Program Highlight (Job assisted program)

Covers 3 leading PLCs (Allen Bradley, Siemens, GE- Fanuc),
DCS System (ABB)
SCADA (Wonderware InTouch)
Drives
Instrumentation system
Interview Technique
Placement assistance
Sunday Batch & Evening batches are available.

FEES IN
INSTALLMENT
15,000
CAE 10,000
10,000
35,000
 ONE TIME PAYMENT
CAE 33,000

Annexure 1: Introduction to Prolific Systems and Technologies Pvt. Ltd.

Prolific core competence lies in
 Data Acquisition monitoring and control,
 Integration of divers hardware and software related to industrial automation
 Training on diversified hardware and software used in industrial automation
 Creation of front end software for management information systems
 Turn-key industrial automation solutions and
 Vision system based inspection solutions in India and abroad

Prolific : Training Division

Key achievements –

 Training imparted on leading brands of automation hardware (PLCs, DCS, Controllers,

Distributed Data Acquisition Modules, High Speed Data Acquisition Cards, Drives,
Instrumentation and Electrical systems) and software (SCADA software) which are used
globally in industrial automation.
 Given training to over 3000 Technicians, Engineers, and Managers from maintenance,
projects, design and production departments.
 Provided customised training to suit client’s requirement.
 Over 100 corporate clients including ONGC, ITC, Raymonds, Fiat, Godrej, BPCL, IPCL, GAIL,
Ceat Tyres, Colgate, Asian, ICI paints, L&T, Bombay Dying, Brihn Mumbai Corporation
(BMC), Mazagaon Dock, Raymond, Thirumalai Chemicals, Ordinance Factories and many
more...

Prolific : Project Division

Key achievements –

 Worked on turn-key automation projects in industries like Steel, Petro-chemical,

Automobile, Chemical, Refineries, Pharmaceutical, Engineering, Atomic research,
Ordinance etc
 Provided engineering services domestically and overseas
 Executed projects using diversified hardware and software like Modicon (Schneider), Allen
Bradley(Rockwell), Siemens, Yokogawa, Ascon, GE Fanuc, Fuji and software like
Wonderware, Intellution, ASPIC, RS View, WinCC, Astra etc.
 Our clients include Reliance, HPCL, BARC, IPCL, IPCA, APAR, Nicolas Piramal, Godrej,
Yokogawa Blue Star, Siemens, Jindal Steel, Uttam Steel, Gujrat Glass, Alkyl Amines, Indofil,
MICO and many more.
 Prolific has expertise on almost all types of Field Instruments, Leading Brands of
Programmable Logic Controllers and Drives, PC based hi speed automation systems as
well as most of the SCADA software available in automation segment globally.
Annexure 2 : Training Modules
Module : PLSC /001 : PLC and SCADA
Duration : 10 Days (10 AM to 6 PM)
Objectives
Participants will learn how to design automation system using PLCs
Participants will be able to Program, Troubleshoot and Maintain PLC based system

Topics Covered
 Introduction to PLC hardware
 Architectural Evolution of PLC
 Role of PLC in automation
 Introduction to the field devices attached to PLC
 PLC Fundamentals - (Block diagram of PLC's)
 Detail information about PLC components
 Power supply
 CPU
 I/O modules
 Communication bus
 Various ranges available in PLCs
 Types of Inputs & outputs
 Source Sink Concept in PLC
 Concept of flags
 Scan cycle execution
Practical Exposure on Allen Bradley or Siemens or Modicon or GE Fanuc or
Mitsubishi or Omran
 Introduction to PLC programming software
 Addressing concepts
 Introduction to bit, byte & word concept
 Programming instructions arithmetic and logical
 Load /and /or/out / and Read / Write
 Compare / Add / Sub /And /Or – Blocks
 Leading edge / trailing edge instructions
 MOVE block application
 Timer Blocks programming
 Counter Block programming
 Advanced instructions
 File handling
 Comment functions
 Master control /set /reset function
 Upload, download, Monitoring of programs
 Forcing I/P & O/P
 Monitoring / Modifying data table values
 Standard procedure to be followed in wiring / writing ladder etc
 Hands on experience on writing programs
 Case studies for conveyer, motors control, timer & counter applications etc. Troubleshooting
and fault diagnostics of PLCDocumenting the projectProgram assignments for real time
applications
Supervisory Control & Data Acquisition Software

Objectives :
Participants will learn selection, programming, installation, commissioning and troubleshooting of a
SCADA software

Topics covered
 Applications of SCADA software
 Different packages available with I/O structure
 Features of SCADA software

Application development in Wonderware InTouch

 Creating a new SCADA application

 Creating Database of Tags
 Creating & Editing graphic display with animation
 Data Entry / Start Stop command
 Analog entry
 Sizing
 Movement
 Blinking
 Visibility
 Filling
 Trending
 Creating & Accessing Real-time Trends
 Creating & Accessing Historical Trends
 Creating Alarms & Events
 Writing logic through script
 Application script
 Condition
 Data Change
 Window script
 Special functions
 Connectivity with the different hardware
 Communication protocols
 Communication with PLC
 Communication with Data Acquisition System
 Connectivity between software
 Communication with Excel
 Communication with Visual Basic
 Commissioning the network nodes
 Troubleshooting the application
Module DC003 : Distributed Control System
Duration : 6 Days (10 AM to 6 PM)
Participants
Plant maintenance engineers, projects, design & consulting engineers.
Objective
Participants will get detail knowledge about the selection of control system as well as they will have
technological comparison between various hardware available in the industry.

Topics covered
 Introduction to control system
 Applications of DCS system
 Architectural evolution for DCS
 Hardware architecture of DCS
 Processor
 Power supply
 I/O modules
 Communication bus
 Operator and Engineering station
 Redundancy
 Comparison between the hardware PLC & DCS
 Designing control system solution using DCS
 Instrumentation and control
 Detail engineering
 General outlay
 Earthing requirements
 Communication bus system
 Redundancy level
 Standard codes and practices required at site
 Training and documentation
 Schedule of quantity
 Engineering and software development
 Practical exposure on ABB DCS system
 Overview of ABB System Components & Topologies
 Detailed Information on Controllers, I/O Cards, Carriers, System Power Supplies,
 ABB Control Networks
 Installation of Operating System & ABB Software Components
 Application development

Module DR004 : AC Drives

Duration : 2 Days (10 AM to 6 PM)
Participants
Plant maintenance engineers, projects, design & consulting engineers.
Objective
Participants will be able to select, program, install and maintain drives to suit their application.
Topics covered
Exposure on Siemens or Allen Bradley or Yaskawa or Schneider or ABB
 Introduction to AC Drives
 Selection criteria of the drives for particular application i.e. Speed /Torque Characteristic etc.
 Configuration of different motor parameter for drives i.e. speed and torque control, types of
braking, ramp selection, jog/inch selection, flux optimization, No. of poles, load equalization,
selection of slip & skip frequencies, preset speed selection, RPM etc.
 Remote and Local operation of Variable Speed Drives.
 Communication with PLC, MMI/SCADA Software
 Study of different operational methods like PWM method, flux vector control, vector voltage control,
direct torque control etc. on which Variable Speed Drives work.
 Troubleshooting
 Case study and different applications of Drives in the industry.

Instrumentation System
Topics covered
» Basics of Field Instrumentation
» Measurement Practices
» Erection and installation guidelines
» Calibration practices
» Wiring methods
» HART Communication
» Advancement in the instrumentation technology
» Field bus technology

»
Flo •
w
me
asu
rem
ent

Prin • Types of Flow Transmitters

cipl
es
of
ope
rati
ons
of
flo
w
met
ers
• Selection & Installation of sensors
• Configuration
• Maintenance & Trouble shooting
Pre
ssu
re
me
»
asu
re
me
nt
•
Prin • Types of pressure Transmitters
cipl
es
of
ope
rati
ons
of
pre
ssu
re
met
ers
• Selection & Installation of sensors
• Configuration
• Maintenance & Trouble shooting
Lev
el
me
asu
re
me
nt
•
Typ • Principles of ultrasonic level measurement
es
of
lev
el
me
asu
rem
ent
sen
sor
s
• Selection, Installation and configuration of sensors
• Calibration practices
• Maintenance & Trouble shooting
» Te
mp
era
tur
 e
me
asu
re
me
nt
•
Sen • Types of RTDs & Thermocouples
sor
s
for
tem
per
atu
re
me
asu
rem
ent
• Selection, Installation and Commissioning
Annexure 3

Some of the customised training programs conducted by Prolific

Name of Client Place Industry
Asian Paints Ltd. Ankleshwar (GJ) Chemicals
Hyderabad (AP)
Aimil Ltd. Delhi Service Provider
Arti Drugs Ltd. Tarapur (MS) Pharmaceuticals
Amines and Plastisizers Ltd. Taloja (MS) Chemicals
Ballarpur Industries Ltd. Ballarshah (MS) Paper
Brihan Mumbai Municipal Corporation. Mumbai (MS) Service Provider
Cipla Ltd. Goa Pharmaceuticals
Cadbury India Ltd. Thane (MS) Fast Moving Consumer Goods
Ceat Tyres Ltd. Mumbai (MS) Auto Ancillary
DCW Ltd. Tutikorin (TN) Chemicals
E. I. D. Parry (India) Ltd. Chennai (TN) Fertiliser
Fiat India Ltd. Mumbai (MS) Automobile
Garware Polyester Limited Aurangabad (MS) Polyster
Godavari Chemicals and Fertiliser Kakinada (A P) Fertiliser
Gujrat Glass Ltd. Ankleshwar (GJ) Glass
Heavy Water Board Mumbai (MS) Chemical
HCL Infotech Chennai (TN) Information Technology
Indian Petrochemicals Corp Ltd. Nagothane (MS) Petrochemical
Indian Rayon Industries Ltd. Kolkata (WB) Textile
Indraprastha Gas Ltd. Delhi Gas Distribution
ITC Paperboard Ltd. Bhadrachalam (AP) Paper
J K Industries Ltd. Banmore (Raj) Auto Ancillary
Larsen & Toubro Ltd. Mumbai (MS) Engineering
L & T Infotech- Chennai (TN) Information Technology
Moser Baer Ltd. NOIDA (UP) Electronic Hardware
Mazgaon Dock Ltd. Mumbai (MS) Shipping
Novartis, Mumbai (MS) Pharmaceuticals
Positive Packaging Industries Ltd. Mumbai (MS) Packaging
Raymond Ltd. Yavatmal (MS) Chemical / Textile
Chhindwara (MP)
Saw Pipes Ltd. Gandhidhan (GJ) Engineering
Sesa Industries Ltd. Goa Mining
Softdel Systems Ltd. Mumbai (MS) Information Technology
SRF Ltd. Manali (TN) Polymer
Scenectedy Herdillia Navi Mumbai (MS) Chemicals
Tata Chemicals Ltd., Mithapur (GJ) Chemicals
Thirumalai Chemicals Ltd. Chennai (TN) Chemicals
Tolani Marine Institute – Pune (MS) Shipping
Voltas Ltd. Hyderabad (AP) Engineering
West Coast Paper Mills Goa Paper
Ordnance Factory – Nagpur (MS) Defense
ONGC Mumbai (MS) Oil & Gas
Orchid Chemicals Chennai (TN) Pharmaceuticals
Aurangabad (MS)

List of the few companies whose representatives attended our earlier regular
batches
Name of Client Place Industry
Alkyl Amines Chemicals Ltd, Patalganga (MS) Chemicals
Bharat Petroleum Corporation Ltd., Mumbai (MS) Oil & Gas
Bharat Forge Ltd Pune (MS) Auto Ancillary
Beiersdorf India Ltd. Goa Fast Moving Consumer Goods
Binani Industries Ltd., Mumbai (MS) Cement
Bombay textiles research centre, Mumbai (MS) Research
BPL Ltd. Pune (MS) Electronics
Colgate Palmolive (I) Ltd. Mumbai (MS) Fast Moving Consumer Goods
Capital Controls (I) Pvt. Ltd. Mumbai (MS) Service Provider
Detection Instruments Mumbai (MS) Service Provider
E. I. Dupont (India) Ltd. Mumbai (MS) Fast Moving Consumer Goods
Godrej Boyce Mfg. Co. Ltd. Mumbai (MS) Engineering
Gas Authority of India Ltd. Mumbai (MS) Oil & Gas
Hindustan Coca Cola Beverages Goa Fast Moving Consumer Goods
Haryana Sheet Glass Ltd. Gudgaon (HY) Glass
Indian Aluminium Ltd. Mumbai (MS) Steel
ICI Paints Ltd. Nerul (MS) Chemicals
Indoco Remedies Ltd. Goa Pharmaceuticals
ICPA Laboratories Ltd. Ratlam (MP) Pharmaceuticals
Johnson & Johnson Mumbai (MS) Pharmaceuticals
Kvaerner Power Gas Ltd. Mumbai (MS) Service Provider
Kirloskar Copelant Ltd. Pune (MS) Engineering
Kalyani Brakes Ltd. Pune (MS) Auto Ancillary
Kinetic Engineering Ltd. Pune (MS) Automobile
Liberty Oil Mills Co. Ltd. Badalapur (MS) Oil
Manali Petrochemicals Ltd. Chennai (TN) Petrochemicals
National Chemical Labs Ltd. Pune (MS) Research
National Council for Cement Haryana Cement
Parle Ltd. Alwar Fast Moving Consumer Goods
Rashtriya Metal Industries Ltd. Mumbai (MS) Steel
Reliance Infrastructure Ltd. Mumbai (MS) Infrastructure
Reliance Industries Ltd. Patalganga (MS) Chemical
Samco Electronics Ltd. Pune (MS) Electronics
Sudarshan Chemicals Ltd. Pune (MS) Chemical
SAMEER (IIT, Pawai) Mumbai (MS) Research
Subros Ltd. Chennai (TN) Airconditioning
Tata Infomedia Ltd. Navi Mumbai (MS) Printing
Unitherm Engineers Ltd. Banglore (KA) Engineering
VVF Ltd, Mumbai Mumbai (MS) Fast Moving Consumer Goods
Va Tech Wabag Ltd. Delhi OEM