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REINFORCED CONCRETE PRESTRESSED CONCRETE
Typical load
Reinforcing bars
Fig 6.2a
Prestressing tendons
Fig 6.2b
Pre-stressed
Concrete Dead load
(PC)
Prestressing tendons
Fig 6.2c Uncracked with
Likely camber
Under dead load
and prestress
Fig 6.2d
The various stages of the pre-tensioning operation are summarized as follows (See figure 6.3.1):
1) Anchoring of tendons against the end abutments
2) Placing of jacks
3) Applying tension to the tendons
4) Casting of concrete
5) Cutting of the tendons
Pretensioning requires strong anchor points on which the steel tendons can be tied and stretched. Such points
are not always available on-site, and therefore, most pretensioned concrete parts are manufactured in factories
and transported to construction sites. This imposes a limit on the size and weight of the prestressed concrete
parts. This technique is used for the construction of balconies, floor slabs, piles, and even some bridges.
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REINFORCED CONCRETE PRESTRESSED CONCRETE
End
abutment steel tendons
Jack
Prestressing bed
(a)Applying tension to tendons
Jack
Cutting of tendon
Pretension is the easiest controlled of the bonded stressings with the least chance of error in the
bonding process.
Tension caused by the steel is spread throughout the length of the concrete since it is bonded within
the concrete along the length of the member.
Usually uses a mold which is able to resist the forces within the tendons. Which are more expensive
than regular molds?
Exception comes when the sides of the mold our anchored allowing mold to be created between the
anchors without supporting stress.
Concrete sample should be taken for every new mix so that strength obtained may be determined
before cutting the tendons releasing the stresses onto the concrete.
Since pre-tension may only be set once calculations for the camber must be correct. So, pre-stress
takes a large amount of preplanning. Must consider self-weight deflections, pre-stress deflections,
dead load deflections, and live load deflections.
Since it may only tightened once and cannot be retightened the designer must also account for Creep
of concrete, elastic shortening of concrete, shrinkage of concrete, relaxation of steel, slip at the
anchorage, and friction losses due to intended and unintended (wobble) curvature in the tendons in
calculations for the camber of the member in order to have lasting quality of the structure.
Pretension requires for a slightly higher compression rating to cut the steel over post-tensioned .6
instead of .55 of the compressive strength of concrete at the time of initial pre-stress before accounting
losses such as creep, relaxation and shrinkage, and redistribution of force effect.
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REINFORCED CONCRETE PRESTRESSED CONCRETE
2. Post-tensioned Concrete
In this method, first, the concrete placement is done, and tension is applied to the steel cable later when the
concrete hardens. This technique can be employed to tension concrete on-site. To understand this process,
imagine a series of wooden blocks, each having a hole at their center. If one passes a rubber string through
these holes, and holds its ends, the wooden blocks will sag down. Now, if one fixes winged nuts to both ends
of the rubber string, and starts winding it, the blocks will be drawn closer until they align themselves in a
straight line. This is the basic principle of post-tensioning.
7-wire strand
In metal duct
Fig 6.3.2c
Cement grout
Wedge grips
7-wire strand
7-wire strand
ANCHOR DETAIL METAL DUCT SECTION
6.3.2.1 Advantages and Disadvantages of Bonded Post-tension
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REINFORCED CONCRETE PRESTRESSED CONCRETE
Translucent
Seal
Wedges
Grease
PC strand
Prestressed concrete significantly increases the strength of concrete. Therefore, the structures made
using this process have a very low failure rate. They perform well under stress, and are much less
prone to getting cracked.
Being stronger than normal concrete, prestressed concrete structures can be made much more
compact while still retaining their strength. Floor slabs and beams can be designed to be much thinner
as compared to those made using reinforced concrete. This proves to be very advantageous in multi-
storey building construction, where the space saved in designing each level can add up to form extra
usable floor space.
Usually, in any construction, the joints between slabs are the most high maintenance area, since they
are the weakest links in the structure. Using the prestressing technique, concrete slabs can be made
larger, which results in lesser number of required joints.
Large building and bridges can be built reliably using this technique. Thus, the procedure of
prestressing cures the concrete of its weakness against tensile forces, and allows it to be used in
several high tension applications.
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REINFORCED CONCRETE PRESTRESSED CONCRETE
b) Strands
A few wires are spun together in a helical form to form a prestressing strand.
The different types of strands are as follows. See Fig 6.5a
1) Two-wire strand: Two wires are spun together to form the strand.
2) Three-wire strand: Three wires are spun together to form the strand.
3) Seven-wire strand: In this type of strand, six wires are spun around a
central wire. The central wire is larger than the other
wires. STRANDS
Fig 6.5a
c) Tendons
A group of strands or wires are placed together to form a prestressing
tendon. The tendons are used in post-tensioned members. The Cement grout
following figure shows the cross-section of a typical tendon. The
strands are placed in a duct which may be filled with grout after the
post-tensioning operation is completed (Fig 6.5b). 7-wire strand
e) Bars
A tendon can be made up of a single steel bar. The diameter of
a bar is much larger than that of a wire. Bars are available in
the following sizes: 10, 12, 16, 20, 22, 25, 28 and 32 mm.
Fig 6.5c 7
REINFORCED CONCRETE PRESTRESSED CONCRETE
Fig 6.5d
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REINFORCED CONCRETE PRESTRESSED CONCRETE
150
Grade 160 alloy bar
0.75% 1% Elongation
Minimum tensile
Nominal diameter Nominal area
Prestressing ASTM strength, fpu
Steel Type or grade
in mm in2 mm2 ksi MPa
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REINFORCED CONCRETE PRESTRESSED CONCRETE
WA, *BA** 0.192 4.88 0.0289 18.7 250 1725
Stress-relieved WA 0.196 4.98 0.0302 19.4 250 1725
Wires BA 0.196 4.98 0.0302 19.4 240 1655
(ASTM A421) WA, BA 0.250 6.35 0.0491 31.6 240 1655
WA 0.276 7.01 0.0598 38.7 235 1622
0.250 6.35 0.036 23.22 250 1725
0.313 7.94 0.058 37.42 250 1725
0.375 9.53 0.080 51.61 250 1725
Grade 250
0.438 11.11 0.108 69.68 250 1725
Stress-relieved 0.500 12.54 0.144 92.90 250 1725
7-wires strands 0.600 15.24 0.216 139.35 250 1725
(ASTM A416) 0.375 9.53 0.085 54.84 270 1860
0.438 11.11 0.115 74.19 270 1860
Grade 270 0.500 12.54 0.153 98.71 270 1860
0.563 14.29 0.192 123.87 270 1860
0.600 15.24 0.216 139.35 270 1860
Note: *Tendon density – 7850 kg/m3
**Type WA wire for wedge or grip anchoring and Type BA for button-head anchoring
Minimum tensile
Nominal diameter Nominal area
ASTM strength, fpu
Type
Type or grade
in mm in2 mm2 ksi MPa
0.750 19.05 0.442 283.9 145 1000
0.875 22.22 0.601 387.1 145 1000
1.000 25.40 0.785 503.2 145 1000
145
1.125 28.57 0.994 638.7 145 1000
1.250 31.75 1.227 793.5 145 1000
Smooth alloyed
1.375 34.92 1.485 954.8 145 1000
steel bars
0.750 19.05 0.442 283.9 160 1104
(ASTM A722)
0.875 22.22 0.601 387.1 160 1104
1.000 25.40 0.785 503.2 160 1104
160
1.125 28.57 0.994 638.7 160 1104
1.250 31.75 1.227 793.5 160 1104
1.375 34.92 1.485 954.8 160 1104
0.625 15.87 0.280 180.6 157 1083
1.000 25.40 0.852 548.4 150 1035
1.000 25.40 0.852 548.4 160 1104
Deformed bars ---
1.250 31.75 1.295 835.5 150 1035
1.250 31.75 1.295 835.5 160 1104
1.500 34.92 1.630 1051.6 150 1035
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REINFORCED CONCRETE PRESTRESSED CONCRETE
Where: fpy = specified yield strength of prestressing tendons
fpu = specified tensile strength of prestressing tendons
In present practice, compressive strength between 4,000 psi and 8,000 psi (28 MPa and 55 MPa) is commonly
specified for prestressed concrete members, although strengths as high as 12,000 psi (83 MPa) have been
used. It should be emphasized, however, that the concrete strength assumed in the design calculations and
specified must be attained with certainty, because the calculated high stresses resulting from prestress force
really do occur.
6.6.2 Modulus of elasticity
a) For concretes in the strength range to about 42 MPa, the modulus of elasticity Ec can be calculated with
reasonable accuracy from the empirical equation found in the ACI Code (NSCP Code):
Ec 0.043wc1.5 fc ' in MPa (SI Units)
Where: wc = unit weight of the hardened concrete in kg/m 3
f’c = specified compressive strength of concrete obtained by testing structural concretes with
values of wc from 1,500 kg/m3 to 2,500 kg/m3
c) For normal weight concretes with fc’ in the range from 21 MPa to 84 MPa and for lightweight concretes from
21 MPa to 62 MPa
1.5
w
Ec 3320 fc ' 6900 c
2300
in MPa (SI Units)
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REINFORCED CONCRETE PRESTRESSED CONCRETE
wD
400
600
6m
a) What is the maximum stress in the bottom fiber of the beam at the free end when the eccentricity e = 0?
b) What is the stress in the top fiber of the beam at the fixed end when the eccentricity e = 100 mm?
c) What is the required eccentricity such that the stress in the top fiber of the beam at the fixed end is zero?
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REINFORCED CONCRETE PRESTRESSED CONCRETE
2. The section of a prestressed box girder is shown in the figure. Unit weight of concrete is 24 KN/m 3. The total
prestressing force is 3500 KN. Assume that there is a loss of prestress of 15% at service loads. Simple
span, L = 20 m
900 mm
260 mm
N.A. 2
A = 350, 000 mm 600 mm
6 4
Ix= 15, 000 x 10 mm
90 mm
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REINFORCED CONCRETE PRESTRESSED CONCRETE
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