ID.No./Seat No.

MEHRAN UNIVERSITY OF ENGINEERING AND TECHNOLOGY

JAMSHORO

MACHINE DESIGN AND CAD-II

6th SEMESTER SUPPLEMENTRY EXAMINATION 2017 OF 13-14 BATCHES
Dated: 10-08-2017 Time allowed:-03 Hour Max. Marks = 60
Note : ATTEMPT ALL QUESTIONS. Assume any missing data. Marks
Question No.
01. (a) Discuss the various types of shafts and the standard sizes of transmission shafts. [03]
(b) A mild steel shaft transmits 20 Kw at 200 r.p.m. It carries a central load of 900 N and [09]
is simply supported between the bearings 2.5 meters apart. Determine the size of the
shaft, if the allowable shear stress is 42 MPa and the maximum tensile or
compressive stress is not to exceed 56 Mpa. What size of the shaft will be required, if
it is subjected to gradually applied loads? Take the value of Km and Kt for rotating
shafts with gradually applied loads as 1.5 and 1.0 respectively.
02. Design a cast iron protective type flange coupling to transmit 15 kW at 900 r.p.m. [12]
from an electric motor to a compressor. The service factor may be assumed as 1.35.
The following permissible stresses may be used :
Shear stress for shaft, bolt and key material = 40 MPa
Crushing stress for bolt and key = 80 MPa
Shear stress for cast iron = 8 MPa
03. (a) What is a clutch? Why it is necessary to dissipate the heat generated when clutches operate? [03]
(b) A centrifugal clutch is to be designed to transmit 15Kw at 900 r.p.m. the shoes are [09]
four in number. The speed at which the engagement begins is ¾ th of the running
speed. The inside radius of the pulley rim is 150 mm. The shoes are lined with
Ferrodo for which the coefficient of friction may be taken as 0.25. Determine: (i)
Weight of the shoe, and (ii) Size of the shoes.
04. (a) What are rolling contact bearings? Discuss their advantages over sliding contact Bearing. [03]
(b) A full journal bearing of 50 mm diameter and 100 mm long has a bearing pressure of [09]
1.4 N/mm2 . The speed of the journal is 900 r.p.m and the ratio of journal diameter to
the diameteral clearance is 1000. The bearing is lubricated with oil whose absolute
viscosity at the operating temperature of 75C may be taken as 0.011 Kg/m-s. The
room temperature is 35 . Find:
(i) The amount of artificial cooling require, and
(ii) The mass of the lubricating oil required; if the difference between the
outlet and inlet temperature of oil is 10 C.
Take specific heat of the oil as 1850 J/Kg/C and heat dissipation coefficient = 280
W/m2/C
05. A compressor, requiring 90 Kw, is to run at about 250 r.p.m. The drive is by V-belts [12]
from an electric motor running at 750 r.p.m. The diameter of the pulley on the
compressor shaft must not be greater than 1 meter while the center distance between
the pulleys is limited to 1.75 meter. The belt speed should not exceed 1600 m/min.
Determine the number of V-belts required transmitting the power, if each belt has a
cross-sectional area of 375 mm2, density 1000 Kg/m3 and an allowable tensile stress
of 2.5 Mpa. The groove angle of the pulley is 35.The coefficient of friction between
the belt and the pulley is 0.25. Calculate also the length require for each belt.

******THE END******
 Table 01: Proportions of Standard parallel, Tapered and Gib head keys.

Key cross-section Key cross-section

Shaft diameter (mm) Shaft diameter (mm) upto
up to and including Thickness and including Thickness
Width (mm) Width (mm)
(mm) (mm)
6 2 2 85 25 14
8 3 3 95 28 16
10 4 4 110 32 18
12 5 5 130 36 20
17 6 6 150 40 22
22 8 7 170 45 25
30 10 8 200 50 28
38 12 8 230 56 32
44 14 9 260 63 32
50 16 10 290 70 36
58 18 11 330 80 40
65 20 12 380 90 45
75 22 14 440 100 50