Professional Documents
Culture Documents
of
INSTRUMENTMECHANIC
(SEMESTERPATTERN)
Under
Designed in 2013
By
Government of India
CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE
Directorate General of Employment & Training
Ministry of Labour & Employment
EN - 8 1 , Sector - V , Salt Lake City ,
Kolkata-700091
List of members attended the Trade Committee Meeting for revising the course curriculum under Craftsmen
Training Scheme (CTS) and Apprenticeship Training Scheme (ATS) on " Instrument Mechanic" trade held on
08.04.2010 and 09.04,2010 at Industrial Training Institute, Sarkhej, Ahmedabad, Gujarat.
2
List of members attended the Workshop to finalize the syllabi of existing CTS into Semester Pattern
held from 6th to 10th May’2013 at CSTARI, Kolkata.
Sl. No. Name & Designation Organisation Remarks
1. R.N. Bandyopadhyaya, Director CSTARI, Kolkata-91 Chairman
2. K. L. Kuli, Joint Director of Training CSTARI, Kolkata-91 Member
3. K. Srinivasa Rao, CSTARI, Kolkata-91 Member
Joint Director of Training
4. L.K. Muhkerjee, CSTARI, Kolkata-91 Member
Deputy Director of Training
5. Ashoke Rarhi, ATI-EPI, Dehradun Member
Deputy Director of Training
6. N. Nath, CSTARI, Kolkata-91 Member
Assistant Director of Training
7. S. Srinivasu, ATI-EPI, Hyderabad-13 Member
Assistant Director of Training
8. Sharanappa, ATI-EPI, Hyderabad-13 Member
Assistant Director of Training
9. Ramakrishne Gowda, FTI, Bangalore Member
Assistant Director of Training
10. Goutam Das Modak, RVTI, Kolkata-91 Member
Assistant Director of Trg./Principal
11. Venketesh. Ch. , Principal Govt. ITI, Dollygunj, Andaman & Member
Nicobar Island
12. A.K. Ghate, Training Officer ATI, Mumbai Member
13. V.B. Zumbre, Training Officer ATI, Mumbai Member
14. P.M. Radhakrishna pillai, CTI, Chennai-32 Member
Training Officer
15. A.Jayaraman, Training officer CTI Chennai-32, Member
16. S. Bandyopadhyay, Training Officer ATI, Kanpur Member
17. Suriya Kumari .K , Training Officer RVTI, Kolkata-91 Member
18. R.K. Bhattacharyya, Training Officer RVTI, Trivandrum Member
19. Vijay Kumar, Training Officer ATI, Ludhiana Member
20. Anil Kumar, Training Officer ATI, Ludhiana Member
21. Sunil M.K. Training Officer ATI, Kolkata Member
22. Devender, Training Officer ATI, Kolkata Member
23. R. N. Manna, Training Officer CSTARI, Kolkata-91 Member
24. Mrs. S. Das, Training Officer CSTARI, Kolkata-91 Member
25. Jyoti Balwani, Training Officer RVTI, Kolkata-91 Member
26. Pragna H. Ravat, Training Officer RVTI, Kolkata-91 Member
27. Sarbojit Neogi, Vocational Instructor RVTI, Kolkata-91 Member
28. Nilotpal Saha, Vocational Instructor I.T.I., Berhampore, Murshidabad, (W.B.) Member
29. Vijay Kumar, Data Entry Operator RVTI, Kolkata-91 Member
GENERAL INFORMATION
4
Syllabus for the Trade of “Instrument Mechanic”
Duration : Six Month
First Semester
Semester Code: INM: SEM I
Week Practical Theory Engineering drawing Work shop calculation and
.No. science
1 Introduction to the training. Organization of the Institute, What is Basic Mathematics related
Familiarization with the Departments various trades & Engineering to Workshop problems.
institute. Layout of. shop functions. Drawing?
equipment & machineries. Types of work, responsibility to be Importance,
Syllabus, system of training, undertaken, incentives and future Familiarization
Examination, Types of work planning of profession. Safely with the drawing
done by the trainees. precautions to be observed in the trade equipment,.
Familiarization with the both during 'theoretical Periods'
institutional Rules, discipline, and 'Practical hours/workshop hours'
cleaning & forming those habits. Elementary First Aid. Safety and
'Elementary First Aid' practice, hazards. Sign boards and types.
Artificial respiration practice. Hazardous and non-hazardous.
Occupational health hazard Environmental pollution related to the
related to the trade- its causes, trade- caused, consequences, mitigation
consequences, mitigation and and control.
control.
2 Bench Work. Filing practice, Basic hand tools, types, Free hand sketching of -Do-
Balance of Pressure, Filing classification use & metal cutting hand tools.
surface & side & checking 90 fundamentals.
degree by the try square (simple
exercises involving filing &
saving use of vice)
3 Simple filing exercises as per Measurement & measuring Types of lines & its use Review of Fundamental
dimension up to an accuracy of instruments, Marking tools, Dimensioning of Algebra &
+/- 0,5mm. with use of Marking Fasteners & Fastening devices. Method, trigonometry.
block, Out side & Inside Geometrical
Caliper, Try square, Surface drawing angles,
Plate, Angle Plate, "V" Block. triangles, circle,
square,
Rectangle,
Rhombus,
Parallelogram,
Pentagon,
Hexagon,
Heptagon,
Regular Polygon.
4 Marking & measuring with the Precision Measuring Instruments, -Do- Properties & use of
help of Vernier Caliper, Vernier gauge blocks, sine bar, dial indicators, cast-iron, wrought iron,
vernier calipers, micrometers, bevel
Height Gauge, Depth Gauge, plain carbon slecl, high
protractor, thickness gauges.
Micrometer & Radius Gauge. carbon steel & alloy steel.
5 Marking & measui'ement with Element & types of screw threads used Geometrical Applied work shop
combination set, Vernier bevei in instruments, Calculation of drill size drawing of ellipse, problems.
Protractor & other precision for tapping. oval etc. Free
instruments. Template filing. hand sketch of
Use sine bar. hand tool.
6 Straightening of tube, bending & Types of tubes used for Lettering Mensuration-Area
flaring of tube connection of tube instrumentation. Tube cutter, numbers of rectangles,
with straight & other c o up 1 Flaring tools, swedging tools, square, li'iangle,
ers, PI arc &, F erru 1 equipments & fixture required for pipe eirule, regular
e fittings. Checking leakage, use bending, straightening, thread cutting, polygons elc,
of jigs & fixture etc. method of installation.
7 Basic Electricity. Identification Electrical components- conductor, Drawing various Basic units of
+Ve -Ve polarities. Identifying semiconductor & insulators. Standard electrical electricity and
and use of various wire gauge (SWG). Introduction of symbols. conversion.
electrical components, their electricity- static electricity.
symbols. Wire size Current, voltage, P.D, E.M.F,
measurement technique. resistance.
5
Measuring current voltage & Electrical circuit - D.C & A.C circuit
resistance. differences. Importance of grounding.
8 Resistance measured by the Uses of multimeter. Isometric & -do-
colour code. Resistor, Resistivity and colour oblique view of
Simple exercise on soldering. code, various jobs.
By temperature controlled Types of resistors used in Simple
soldering station. instrumentation. orthographic
Soldering and desoldering of Definition and purpose of soldering and projection of I st
various components in verso desoldering. Soft soldering. Types of angle & 3 rd
boards. soldering irons. Solder & flux. Care angle.
& precaution of soldering.
De-soldering tools and method of use.
9 Verification of ohm's law. Ohm's law & Kirchhoff s laws. Series & Isometric & Simple problems on
Resistor in series and parallel parallel ckts. Primary & secondary oblique view of ohms law and
circuits. cells and batteries. {Liquid & dry). various jobs, Kirchhoff s laws.
Measurement of voltage in Maintenance free batteries Simple
series and parallel circuits. construction-charging, efficiency-use, orthographic
advantage. projection of I s '
angle & 3 rd
angle.
10 Familiarize with various types of Switches and types. Magnet and -do- Simple problems on
switches; construct circuits with magnetism, magnetic properties. series and parallel
SPST, SPOT, DPDT switches. Magnetic campus and its uses. circuits.
Operating and installation of Explanation of Electromagnctism,
relays. Advantages,
Use of magnetic campus. Study disadvantages-application-types E.M.
various types of applications like relays. Types- uses of Solenoids.
buzzers, solenoid valves. Circuit breakers and their working.
11 Simple electrical Principles of alternating current , A.C -do- Simple problems
circuits-simple electrical & DC electricity , types of wave based on AC
wiring practice. forms , time period and frequency, fundamentals,
peak to peak values, RMS values, calculation of,
Average values, periodic
lime,frequency,
wave length,
average value, RMS
value
12 Testing of inductor. Measure the Inductor and Inductance, types of -do- Simple problems on
values of inductor by inductors, Factors affecting the inductor series and
inductance (LCR) meter. value of inductance, self inductance parallel
Measuring Q- factor of (L), Mutual inductance (M),
inductor, Inductors in series and parallel, Q
Demonstration on self and factor of the coil,
mutual induction.
13 Testing of capacitor. Measure Capacitance, types of capacitor, unit of -do- Simple problems on
the values of capacitor by capacitance, factors affecting the value capacitor series and
capacitance (LCR) meter. of capacitors,, charge, energy stored in parallel
Identifying capacitor value capacitors. Capacitors in series and
using various techniques parallel. Capacitors in DC circu it, RC
Verification of RC time time constant.
constant.
14 Sludy the characteristics of A,C,-impedance, Inductive reactance, Symbols of Simple problems on
series and parallel resonance capacitive reactance. AC current switches and series and parallel
circuits. through - R,L,C circuits. relays, RLC circuits
Resonance in RLC circuit.
Importance - of series and parallel
resonance, properties. Impedance,
Admittance, Q- factor.
6
Different speed controlling
techniques of DC motors. AC motors,
induction motors, three phase motors,
stepper motors.
17 Experiments on transformer. Transformer, types, transformation Symbols of Problems oh
Measuring current &. voltage in ratio. Open circuit test and short circuit various types of transformer ratio.
primary & secondary windings. test, regulation Auto transformer. transformers.
Jesting auto transformer in its Current measurement. Instrument
various tapping Care & transformer. Potential transformer and
maintenance & connection of current transformer.
aula transformer and instrument
transformer.
18 Familiarization with the Basics of electrical measuring Diagram and Problems on
internal construction of instruments- types - absolute and sketches of measurements,
instruments. Overhauling & secondary instruments. Types of electrical power, energy,
testing of voltmeter & ammeter, secondary instruments, Essential of measuring force.
identifying - type of deflecting electrical measuring instruments, Viz,
torque, controlling torque, instruments-delleciing ' torque, all types of
damping torque etc, and controlling torque, damping torque etc, moving iron and
adjustment of zero errors. Types of controlling torques- spring moving coil
control, gravity control. instruments
Types of damping - air friction
damping, fluid friction damping, eddy
current damping.
19 Familiarization with the DC instruments - 'D 1 Arsonval Diagram and Problems on
construction of PMMC meter, PMMC meter- working sketches of conversions of
instruments. Overhauling &. principle, method of working, electrical galvanometer lo
testing moving coil operation. Construction - measuring ammeter and
Testing & calibration of damping, magnetic shielding, bearings. instruments, Viz, voltmeters.
ammeters and voltmeter of Terminology -parallax error, (FSD) full all types of
various types. scale deflection reading, moving iron and
Finding meter (FSD) full scale measurement value, meter moving coil
deflection reading, measurement sensitivity, accuracy. Meter instruments.
value, meter sensitivity, resistance, maximum power,
accuracy, maximum power, capability etc.
capability etc. Ideal and practical characteristics of
ammeter, voltmeter.
20 Making shunt and series Meter range extension - -do- Problems on meter
resistances of various converting galvanometer in to range extension
ranges of ammeters. ammeter, voltmeter. Range and meter
Making multipliers for extension of voltmeter, ammeter. resistance
different ranges of Shunt resistance and series calculation.
voltmeter and. ammeter, resistance value calculation. Meter
making extension of resistance, meter FSD identification
instrument range. Finding techniques.
meter resistance.
21 Use of Ohm meter. Ohm meters- measuring -do- -do-
Calibration of ohm meter, use
electrical resistance. Basic
of megger & earth tester. construction of Ohm meter,
working method of ohm meter.
Types of Ohm meter - series and
shunt type of ohm meters.
Megger/insulation tester,. earth
tester - construction working
advantages . and disadvantages of
various types of ohm meter.
22 Familiarization with the AC instruments - types of AC -do- -do-
construction of dynamometer measuring instruments -MI , e 1
type inslruments and MI, ectro dynamometer type, Working
overhauling and calibration principle, construction, advantages
of dynamometer type and disadvantages of MI
instruments. Measurement of instruments and electro
power by wattmeter & dynamometer instruments. Various
calibration of wattmeter. applications.
23 Familiarization with the Electro dynamometer applications - Orthographic -Do-
construction of energy as voltmeter, ammeter, power projection, 1st
meter, ampere hour meter measuring instrument, energy angle and 3lJ
7
.overhauling and calibration measuring instrument, power angle.
of ampere hour factor
8
meter. meter etc.
AC voltage and current
measurement using PMMC
meter(rectifier type).
24 Measurement of three phase Induction type meters Orthographic Problems on cost of
and single phase power by -working principle construction projection, 1st repairing/ reconditioning
voltmeter and ammeter. and operation of induction type angle and 3rd of electrical instruments
Overhauling and calibration of instruments. Construction and angle.
KWH meter (Energy meter) Applications - single phase and
three phase energy meter, watt
meter. Walt hour meter, Ampere
Hour meter, power factor
meter etc.
25 i)Project work
ii) Industrial visit (optional)
26 Examination
9
Syllabus for the Trade of “Instrument Mechanic”
Duration : Six Month
Second Semester
Semester Code: INM: SEM II
10
characteristics. regulators, 1C regulators, variable regulated power
regulators. supply units.
Preparation of
schematic
diagram of
different types of
oscillators,
operational
amplifiers,
converter, SCR,
TRIAC, DIAC.
7 Assembling of a power supply Power Supply units.
unit, Trouble shooting of Introduction, purpose & use. UPS ---do---- ---do----
power supply units. and SMPS, inverters and converters.
Identification of various types and their applications
thyristor devices, checking of Thyristor devices: basic
SCR, DIAC and TRAIC description and applications of SCR,
TRIAC, DIAC.
8 Layout of components'and General characteristics of an
preparation of PCB's. Surface amplifier, Concept of amplification.
mounting device (smd ) Types of Amplifiers. Effect of
soldering and disordering. temperature . DC load line and AC
load line. PCB basic construction,
applications. Lay outing circuit on
PCB.
9 Study of various types of 0 s c i Oscillators oscillations, oscillation Problems on oscillators
11 ato r as m e nt i oned theory. frequency, basic working principle -output frequency.
and working of Talk circuit, Crystal
controlled oscillators, Phase shift
oscillators, RC phase shift
oscillators, Colpitt, Clapp, Flartely,
and IC oscillators.
10 Study OF various op-amp Operational Amplifier. Problems on Op- amp
applications , -inverting Differential amplifier, ideal op-amp. gain, summer, subtracter.
amplifier, summer, and Op-amp with feed back,
differencial amplifier. advantages of feed back. Inverting
V to I and I to V, and Non inverting and inverting
Instrumentation amplifier amplifier, Op-amp as summer,
differential amplifier. V to I
converter and I to V
converter, Instrumentation amplifier
11 Study various op- amp Basics of op- amp applications - Free hand Number systems,
applications - integrator, integrator, differentiator, sketches of conversions.
differentiator Study timer Introduction of timers (555) and its op-amp
circuits. applications. applications
circuits.
11
12 Verification of truth tables of Number systems; binary, octal,
various logic gates. decimal and
hexadecimal number system. Symbols of Boolean algebra
Conversion of number various digital
systems. Boolean algebra, electronics
binary addition, subtraction, components,
multiplication and division. 1's and
2's compliment, BCD code, ASCII
code, greys code.
Logic Circuits. Basic gates-AND,
OR and NOT gates. De-Morgan \s
Theorem. Universal gates - NAND
and NOR gates.
Special gates - Ex-OR, Ex -NOR
gates and Buffer and its
applications. Basic digital ICs,
function, digital application, logic
symbols.
13 Verification of truth tables for Adders - Half adder, full adder -Do- -Do-
12
GPIB (general purpose interface
bus) IEEE - 488, RS 232.
18 Operating and installing Digital meters: frequency
various types of digital meters. meter, phase measuring meter, and
time measuring instruments.
Digital capacitance meter.
19 Measurement voltage, CRO: introduction and Free hand Simple
frequency using CRO. Study applications of CRO, sketches of CRO problems on
method of operating storage functional block diagram of CRO, block diagram. voltage and
oscilloscope. Method of using CRT power supply. Various frequency
CRO probes. types of probes. Applications of measurements on
various types of CROs like dual CRO.
beam CRO, Dual trace CRO,
storage oscilloscope.
20 Identification of PC Introduction to Computer, Block
components and devices. diagram of PC, software
familiarization of Multi
Media System consisting of CD
ROMS, DVD ROMS, Sound
Cards.
21 Basic Computer Computer Hardware, Computer Computer block Estimation and
systems, computer hardware, CPU, diagram. calculation on
CPU operations, ROMs and Drawing of ADC repairing and
RAMs, I/P and O/P and peripheral and DAC reconditioning of
equ ipments, terminals, printers, electronic
MODEMS, Data interface, ADC instruments and
and DAC microprocessor
based
22-23 To familiarize with 8085 Introduction to microprocessor equipments,
Microprocessor kit. micro computers, Memories
Intel 8085. Architecture
Instruction set of 8085,
Microprocessor.
1. Data transfer group.
2. Arithmetic group.
3. Logic group.
24 Basic programming on Basic Programming of 8085 such Simple block -Do-
microprocessor ■ as adding, subtraction of two 8 bit diagram of 8085
numbers, etc. Block diagram microprocesso r.
and pin' diagram
8255 and its operation.
Microprocessor applications.
25 i)Project work
ii) Industrial visit (optional)
26 Examination
13
Syllabus for the Trade of “Instrument Mechanic”
Duration : Six Month
Third Semester
Semester Code: INM: SEM III
Week Practical Theory Engineering drawing Work shop
No. calculation and science
1 Study various types of Scope and necessity of Drawing various types of Calculation on volume
instruments constructions and instrumentation. lines using in & weights of solid &
identifying various parts and Fundamentals of measurement instrumentation field . hollow bodies. C.G.S. &
section. systems- functional block diagram of M.K.S system of units
measurement system . calibration of force, weight
and calibration standards – basic etc.Defining work,
standards, secondary standards, power energy, torque.
working standards. Laws of conservation of
Fundamental units - The metric energy, Forms of
system, Base & supplementary units, energy, kinetic energy
Derived Units, Multiplying factors & potential energy.
and standards of length, mass, time,
& frequency.
Temperature & electrical units.
2 Instrument characteristics Simple block diagram of
Static characteristics – accuracy, measuring instruments.
precision, sensitivity, resolution
dead zone, repeatability,
reproducibility, drift, Dead band,
backlash, hysteresis.
Dynamic characteristics – speed
response, fidelity, lag.
Error, deviation, true value, data.
Types of errors- systematic,
random & illegitimate error.
3 Certainty/ uncertainty, validity of Symbols of transmitter and
result. Measuring system Response. sensors indication as per
Introduction, amplitude responses, different fields.
Phase response, Delay, rise time &
slew rate. Damping & its
importance.
Statistical analysis – arithmetic
mean, deviation from the mean
average deviation, standard
deviation.
4 Measuring strain in terms of Stress & Strain Measurement. Functional block diagram of
resistances. Operating load Introduction to Strain gauges, types LVDT,
cells, LVDT and capacitive of strain gauges and differences.
transducer. Applications of strain gauges , load
cells.
LVDT, RVDT, advantages and
limitations.
5 Measuring speed and velocity Measurement of motion, velocity/ Symbols of displacement
using various tachometers. vibrometers and acceleration. devices, tachometers.
Operating stroboscope Difference between tachometer and Functional block diagram of
speedometers. tachometer.
Types of tachometers - Eddy current
type, AC and DC tachometer.
Stroboscope and its applications.
seismic instrument.
6 Pressure Measurement. Prac- Principle of Pressure in Liquids& Symbols of various pressure
tical on various Pressure Gases. Properties of matter sensors.
sensors and pressure gauges. Principles of liquid pressure, units of Functional block diagram of
Repairing, fault finding, Testing pressure Liquids pressure and pressure indicator and
14
& calibration of various volume, density and specific gravity. transmitter.
types of pressure measuring Factors affecting liquid pressure.
instruments. Calibration Pressure relation with volume,
with dead weight tester and temperature and flow.
comparator. Units of pressure and unit
Testing and installation of conversions.
pressure switches. Types of pressure: absolute, gauge,
atmospheric and vacuum pressures
Perform practical on pressure and their relation ships.
simulator or experimental Barometers, manometers types and
setup (real and package type ) applications.
Operating and calibrating
Pressure transmitters.
7 --do-- Types of pressure sensing elements-
bourdon tube, diaphragms, capsules,
and bellows. Each on types, shapes,
material used for various
applications, ranges advantages and
limitations. Pressure switches types
and applications.
8 --do-- Electrical pressure transducers. Free hand sketches of
method of conversion, primary bourdon tube/diaphragm
and secondary pressure gauges and various pressure
transducers. potentio metric pr. measuring devices.
transducers, Capacitive pr.
transducers, reluctance- servo
pressure transducers, strain gauge
pressure transducers, piezoelec-
tric pressure transducer.
Differentials pressure
transducers.
9-10 --do-- Low Pressure Measurement. -Do- Problems on
Vacuum, gauges, thermal movements.
conductivity gauges, pirani
gauges, thermocouple gauges, slack
d iaphragm. Ionization gauge,
McLeod gauge, capacitance
manometers. Method of
pressure instrument calibration.
Dead weight tester and com
parators/m an i fo 1 d s.
11-12 --do-- Pressure Instrument Installation Calculation on
& Servicing. the cost of
Elements of pressure repairing
transmitters, Installation com- /reconditioning
ponents, pressure taps, isolation pressure
valve, instrument piping, measuring
connections and fittings blow devices.
down valve, instrument valve,
pulsation damper, diaphragm
seal, pressure transmitter,
Installation, procedure, locating
and mounting, piping, electrical
wiring placing into service,
guidelines for periodic
maintenance, troubles shooting
and repair, instrument shop safety.
13-14 Flow Measurement Properties of Fluid Flow. Functional block diagram of Basic units of flow rate
Checking various types of flow Basic properties of fluids, fluids in flow meters. and quantity flow
restrictors (orifice, ventury, motion, getting fluids to flow, measurements.
flow nozzle) and use. units of flow rate and quantity flow, Conversion of units
factors affecting flow rate,
Reynolds number, relation
15
between flow rate and
pressure, area, quantity. Types of
flow meters - head type, variable
area type, quantitative flow
meters. Mass flow meters.
15 Dismantling, checking Head type of flow meters: working Free hand Non ferrous
overhauling and calibration of principle, types-venturi tube, sketches of head metals-
D.P. cell/ transmitter. orifice plates and it's shapes. Pitot type flow meters, manufacturing
tube, flow nozzles, constructions, process,
tapings, advantages, limitations, properties,
applications, materials used for application and
various flows. Types of secondary
selection
devices used to measure for flow
criterion.
rates.
16 Rotameter : Open channel flow Free hand -Do-
Fitting of tapered glass tube meters-principle of open channel sketches of
checking & testing. V-notches flow, weirs, notches and flumes. rotameter, v
fitting. Various shapes and their notches.
applications, maintenance,
Variable area type flow meter-
rotameter, constructions, working
principle, applications. Various
shapes of float, type of materials
used for body and float. Factors
affecting rotameter performance,
measuring gas and liquid flow.
17 Study construction, repairing Positive Displacement Meters. Symbols of Composition
various types of positive Advantages and disadvantages of various flow properties & use
displacement flow meters. positive displacement meters, sensors, of non- ferrous
piston meter, oscillating piston indicators and alloys.
meter, rotating vane meter, transmitters. Problems on
notating disk meter, lobed impeller friction.
and oval flow meter, calibrating
positive displacement meters.
18 Calibrating and installing Target flow meters, turbine flow -Do-
turbine flow meter, vortex meter, magnetic flow meters,
flow meters vertex flow meter. Construction,
working principle, advantages and
disadvantage, applications.
Carioles mass flow meter,
thermal flow meters and
summary basics of ultra sonic flow
meters. The Doppler shit method.
The beam deflection . method,
frequency difference method,
19 Installation maintance of flow Metering the flow of solid -Do- Calculation on
instruments, (Components particles. Measuring volumetric cost of repairing /
for flow measurement system, and mass flow rate of solids, reconditioning
primary flow elements, volumetric solids flow meter, mass flow
pressure taps, piping and fitting flow meter for solids, belt type measuring
valve, DP transmitter and solid meters belt type solid meters instruments.
miscellaneous items.) belt speed sensing and signal
Installation of the flow processing, slurries, constant
measurement system, pressure weight feeders.
taps installation, instrument
piping installation, electrical
hookup, the final step,
installation, maintenance and
preventive maintenance,
20 Measurement of level Principles of level Free hand Units of volume.
16
performing practical on level measurement. sketches of Calculation on
measurements, i.e. Types of level measurements-solid various levels volume unit
experimental setup for level and liquid, volume and mass, measuring conversions.
measurements/process mechanical and electrical system. Calculations on
simulator on level type. Surface sensing gauges, relation between
measurement(real type, storage tank gauges, sight volume, mass and
transparent double tank type, glasses, magnetic gauges, density.
computerized package type) buoyancy, displacement gauges.
Calibration of level Factors need to consider for open
transmitters. and closed channel level
measurements
level switches, mercury level
switches in high pressure
tank, level detectors, magnetic reed
switches.
Level instrument servicing Pressure head instruments. Basic symbols of -Do-
introduction to instrument Hydrostatic pressure, specific various level
servicing. Maintenance, gravity, pressurized fluids, sensors,
repairing and control pressure head instrumentation, air transmitters and
bellows, U- tube manometers, indicators.
air purge systems, liquid purge
systems, force balance
diaphragm system.
21 Servicing level instruments in Electrical method conductivity and -Do- Calculation on the
the filled gauge glasses capacitance method for . cost of repairing /
float actuated instruments, measuring the liquid level, reconditioning
displacer level gauges, capacitance probes, zero level
pressure head instruments. and span adjustments, sonic measurements.
Flow diagram method. level detectors, point level
detection.
22 -Do- Solid level measurement. -Do- -Do-
17
references, calibration and
testing methods.
25 i)Project work
ii) Industrial visit (optional)
26 Examination
18
Fourth Semester
Semester Code: INM: SEM IV
19
valve flow characteristics -liner,
equal percentage, quick opening
valves, globe valves, cage valves,
butterfly valves, bal 1 valves,
si iding gate valves, diaphragm
valves, split body valves,
capacitive, inductive type
valve, proximity switch, IR switch,
micro switch, limit switch, other
control valves, control valve
mechanical considerations,
selecting control valves,
valve positioner.
7 Control elements applications. -Do- -Do-
Study the cut sections of
various types of control valves. Feed water control system works,
sequential. valve control, control
and block valves, applying
relays in final control elements,
relay logic in operation, automatic
valve control, controllers and
activators, turbine control
System, throttle and governor
valves and activators. Introduction
of internal parts of different lypes
of control valves.
8 Controllers. Practical on PID Introduction to controllers. Basic Simple block Calculating on
controller trainer on various block diagram of control diagrams of the cost of
process parameters. systems. Advantages Process various types of repairing/
variable and set point, analog control systems reconditioning
controllers, digital controllers, like feed back, control systems.
control ranges and limits, control feed forward,
loop measuring Pv, amplifying ratio, cascade
signals final control elements, control systems
current proportioning. Hunting & etc.
its effect on the product.
Types of controller and their
operation. Types of controller,
range limit of controllers,
9 ON/OFF controllers, direct and
reverse acting controllers,
proportional controllers,
automatic/manual split control,
pneumatic control. Adaptive,
limiting and batch control, ratio
control system, feed .forward, feed
back control systems and cascade
control system.
Comparison between pneumatic
and electronic control systems.
Basic knowledge on
communication protocol.
20
tuning the control loop,
step-chnge- response method.
11 Basics industrial Introduction to programmable Basic block Calculating .on
programmable controllers. controllers. History of program m diagram of PLC. the cost of
Practical - on Programma1e able controllers, general Simple Wiring repairing/
Logic Controller trainer. characteristics of programmable diagram. reconditioning
controllers, some limitation of control PLC.
PLCs, method of developing PLC
programming.
12 Basic small programs on PLC - Input/output devices. Definition of
logic gates preparation, input/output devices, I/O interface,
input modules, output modules,
input devices encoders, output
devices, the opto-isolators, safety.
13 Small programs on timers and Processing and programming
counters. functions. The processor unit, the
memory, memory organization,
ladder diagrams, data logger, most
used programming symbols, start,
stop, station example, other
programming symbol timers and
counters, data
manipulation instructions,
alternate PLC symbols.
14 Installing & Operating Digital control systems: need of Basic block Calculating on
HART smart devices, HART transmitters diagram of the cost of
transmitters/devices (I/O). futures, advantages, applications. HART repairing/
Calibration of HART Working method of HART devices, reconditioning
devices. devices, HART protocol. HART Symbols of HART devices.
communicators and PC based HART
HART device configuration. devices,
Steps in calibration of HART
devices. Communication
fundamentals: modulation and
demodulation, signal to noise ratio,
digital communication basics
-PWM, PCM, FSK
15 Study various network lines. Net working: types of Simple Estimation
Preparation • network networks used in digital block/schematic preparation for
cables and connectors. Testing instrument systems. LAN, WAN , diagrams of networking.
network cables. Ethernet. Point to point and multi various network
networking. Ring, delta, star systems in
connections. Redundant Net. instrumentation
TCP/IP addresses and descriptions. field.
Types of Cable categories (CAT),
and their descriptions. Various
types of Cable connectors.
Advantages and disadvantages
of co-axial cable and fiber optic
cables. Various tools used
in networking- wire cutter,
crimp tool, memory blade
holder, memory blade
cartridge, cable strip tool with
blade cassettes. Terminators and
extra connectors, taps, calibration
tool etc.
16 Study and use of DCS & Fundamentals of SCADA and Simple block -Do-
SCADA complete with DCS. History of DCS diagram of DCS
communication system on development. and SCADA
21
process trainer. Basic architecture, block
diagram description advantages
and disadvantages, applications.
Terminology- RTU (remote
transmitting unit, central
monitoring station, types of
communications, field instruments
and types
17 Study various field bus based field bus: futures, advantages, Simple block Calculating on
control system through architecture, basic block diagram of field the cost of
industrial visit, diagram, working. Work stat bus system. repairing/
ion, H u m an M ach i n e reconditioning
interface (HMI). Controller (with field bus control
basic types), filed bus interfacing systems.
modules, gateway, network
manager, I/O modules,
field bus devices(I/0), remote
transmission panel(RTP), Ethernet.
Electronic device description
language (EDDL) and device
description (DD). Field bus power
supply and its function.
1 ntroduction of digita 1 and
multi drop communication
protocol. Vendors.
Need and advantages of
redundancy.
Futures- library, call up,
various visualized futures,
reports(alarms, events), history,
trading etc.
18 Basic Hydraulics and Basic Hydraulics: Principles of Drawing the Simple
pneumatics. Practical on Hydraulics. Fluid power and sketches of the calculation on
Hydraulic trainer. hydraulics, force, weight and components of hydraulic s.
mass , pressure, work, power, hydraulic
energy , incomprcssibility and syste'm. Block
non-diffusion, hydrostatic diagram of
pressure, Pascal's law, hydraulic
transmission of fluid power, fluid systems.
flow in pipes, Bernoulli's
principle, the effect of heat on
liquids. A typical hydraulic
power system.
19 Continue practical on trainer. Hydraulic Fluids. Functions of
hydraulic fluids, physical
properties, viscosity, viscosity
index, viscosity and pressure,
power point, fluid selection,
component protections, chemical
properties, system contamination,
water, dissolve
air, foaming, corrosion and
rusting, types of hydraulic fluids.
20 Dismantling and assembl ing Directional control valves. -Do- -Do-
of various valves. Directional control valve
classification, review of two way
valves,' globe, gauge, plug, needle,
ball, automatic two way valves,
check valves, pilot operated check
valves, spool valves, three way
22
spool valves, controlling hydraulic
motors, NO and NC valves,
holding valves, four and five way
valves, rotary spool valves,
schematic symbols, flow ratings,
accessories.
21 Basic pneumatics. Pneumatic Pneumatic principles, mass, Drawing the Simple
systems, forces, . weight and pressure, work and energy, sketches of the calculation on
pressure. compressibility, law of components of pneumatics.
Practical on pneumatic training pneumatics, transmission of pneumatic
kits. pneumatic fluid power, pneumatic system. Block
leverage, air properties, air flow in diagram of
pipe lines, viscosity of air pressure, pneumatic
Bernoulli's law, components of systems.
pneumatic power system.
22 Practical on air filter regulator. Primary air treatment. Air
treatment, preliminary filtering,
relative .humidity, effects of
moisture, water removal, dew
point, moisture separators, oil
scrubbers, air dryers,(deliquescent
and absorption type) air receivers.
23 -Do- Secondary air treatment. Methods -Do-
of treatment, contaminate
separation, contaminate filtration
and filter classification and rating,
types of media surface filters,
depth filters, absorption filters,
lubricating the air.
24 Instrument pipes, schedules, Piping houses and fittings.
pipe fittings, union, elbow, Requirement of piping, air flow,
sockets, reducing sockets, piping dimensions and safety
straight coupling, instrument factors, piping connections,
tube and tube fitting, copper compressed air piping
applications, metallic
25 Revision
26 Examination
23
.
TRADE: INSTRUMENT MECHANIC
LIST OF TOOLS & EQUIPMENT
24
38 Screw driver 200 mm 3 nos.
39 Philips screw driver 200 mm 2 sets.
40 Round nose plier 150 mm 4 nos.
41 Magnifying glass 75 mm 2 nos.
42 Slip Gauges (workshop grade) 2 nos
43 Fire extinguishers 2 no.
D. Rotational/velocity Instruments
S.No. Item Number
1 Speedometers (at least four different popular make)
with adopters of various sizes 1 no. each.
2 Centrifugal type tachometer 1 nos.
3 Drag cup type tachometer 1 nos.
4 Electrical tachometer 1 nos.
5 Chronometric type tachometer 1 nos.
6 Digital type tachometer 1 no.
7 Stroboscope 1 no.
E.Precision Instruments
S.No. Item Number
1 Digital panel meters, 4 digit 6 nos.
2 Digital line frequency indicator 2 nos.
3 D.C. regulated power supply (+/-15V / +/- 30V) 2 nos.
4 Digital multi signal generator ( 1 MHz) with frequency 1 no.
counter ( 8 digit or 10 MHz)
5 Digital function generator 1 no.
6 Pulse generator 1 no.
7 Digital insulation tester 1 no.
8 Digital multimeter 2 nos.
9 Analog multimeter 1 no
10 Digital L.C.R. bridge 1 no
11 Digital I.C. tester 1 no
12 Analog diual trace CRO 30MHz 1 no
25
13 Decade resistance boxes 1 no
14 Decade capacitance boxes 1 no
15 Decade inductance boxes 1 no
16 Transistor tester 1 no
G. Electrical Instruments
S.No. Item Number
1. DC moving coil miliammeters( various ranges) 3 nos.
2. Centre zero galvanometers 2 nos.
3. AC moving iron type voltmeter (various ranges) 3 nos.
4. AC moving iron type ammeter (various ranges) 3 nos.
5. Wattmeter dynamometer type 1 no.
6. Power factor meter 1 no.
7. Watt hour meter induction type 1 ph 2 nos.
8. Ampere hour meter 1 no.
9. Ohm meter 2 nos.
10. Synchronoscope 1 No
11. Potentiometer / thermocouple test set 1 no.
12. Autotransformer 2 nos.
13. Calibration test bench for AC and DC voltmeter, AC and DC 1no
Ammeter, ohmmeter
H.Pressure Instruments
S.No. Item Number
1. “ U” tube manometers 1 no.
2. Well type manometer 1 no.
3. Inclined limb manometers 1 no.
4. Bourdon tube type gauges of various ranges 5 nos.
5. Capsule type pressure gauges 3 nos.
6. Aneroid barometers 1 no.
7. Dead weight tester 1 no.
8. Pressure regulators with filter and input & output gauges 1 no.
9. Differential pressure transmitter (pneumatic) 1no.
10. Differential pressure transmitter (electronic -HART/field bus 1 no.
type)
11. Diaphragm type pressure gauges of various ranges 2 nos.
12. Pressure transducers training kits 1 no. each
26
Potentiometer
Capacitive
Reluctive
strain gauge
LVDT
Load cell
Servo type
13. Experimental set up for pressure measurement 1 no.
consisting of air compressor pressure vessel pressure
transmitter controller recorder
and final control element, computer i.e. closed loop
system or full scope system i.e. pressure
instrumentation process control trainer / simulator
14. . HART device communicator and calibrator 1 No.
15. . Pneumatic calibrator 1 no.
16. . Electronic (HART/Field bus/profibus type device 1 no.
compatible) calibrator
17. Pressure switches of various ranges 4 nos.
18. . Low pressure measuring gauges such as thermal conductivity
gauge and Mcloyd gauge 1 no.
19. P to I and I to P converters 1 no. each.
20. . Vacuum tester with pump 1 no. each.
21. Vacuum gauge 100 mm dial bourdon tube type 1 no.
13. Experimental
. closed loop set up for solid flow measurement
and Control with storage vessel, hopper, solid flow sensor,
controller, Recorder and final control element 1 no.
14. Coriolis mass flow meter 1 no.
15. Flow nozzle 1 no.
J. Level Instruments
S.No. Item Number
1. Integrated direct level indicator trainer (Hook type, sight glass 1 no.
type, float type level indicator)
27
2. Static pressure and air purge type level indicator 1no.
3. Level transmitter (inter face)(HART/Field bus/profibus 1no. each
compatible)
4. Level control set up with level transmitters level recorder
Controller & control valve complete Experimental set up or level 1 no.
simulator
5. Level measurement equipments for solid, sonic solid level, 1 no. each
microwave, capacitance probes, diaphragm switches, nuclear
gauge, sonic and microwave solid level detectors point
level detector, conductivity type
L.Recorders
S.No. Item Number
1. Pneumatic and electronic recorders ( single point and multi point) 1no.each
both circular and strip chart types
2. Paperless LCD/LED recorder setup 1 no.
M.Controllers
S.No. Item Number
28
1 PID controller trainer consisting of instrument panel,
digital computer and interface system 1 no.
29
1. Hydraulic trainer
1 no
2. Pneumatic trainer
1 no.
R. Analytical equipments
S.No. Item Number
1. Conductivity meter 1 no.
2. pH meter 1 no.
3. Experimental set up for online conductivity measurement 1 no.
4. Experimental set up for online pH measurement 1 no.
5. Experimental set up for online dissolved oxygen measurement 1 no
S. WORKSHOP FURNITURE:
30
32