Professional Documents
Culture Documents
25%
Savings on energy
can be achieved by
using VLT® drives to
control refrigeration
compressors
www.danfoss.com/drives
VLT® Refrigeration Drive reduces
lifecycle costs
For over 60 years the Danfoss Refrigeration team To help you dramatically reduce the lifecycle costs
has specialised in the development of innovative of your refrigeration systems, the VLT® Refrigeration
and effective refrigeration technology solutions. Drive FC 103 utilises functions specialised for
refrigeration applications offering an extremely
Out of this wealth of experience over so many robust and reliable modular system design.
decades, Danfoss has now developed the ideal drive
for the fans, pumps and compressors used in these
applications: the VLT® Refrigeration Drive.
2
Faster system payback
with speed control
Reducing the operating costs of
refrigeration systems with quick
payback is becoming increasingly Glycol tank
Spiral drum
important. Speed control of the Heat exchanger
Glycol supply
Finned receiver
Sightglass
When you consider that energy costs
circuiet
Subcooling
circuiet
operating costs over the total product Heat reclaim coil Heated water out
Well water in
Proven reliability
Starting with the first VLT® Drive – the VLT® 5 from 1968 – every drive series from
Danfoss has proven the r eliability of VLT® drives.
VLT® 5 VLT® 100 VLT® 200 VLT® 3000 VLT® 3500 VLT® 6000 VLT® Drive Motor VLT® 2800 VLT® HVAC Drive VLT® Micro VLT® High VLT® Advanced VLT® VLT® High Power VLT® Refrigeration
HVAC HVAC HVAC HVAC FCM 300 Drive Power Drives Active Filter 12-Pulse Drive Drives up to 1.4 MW Drive
1968 1983 1986 1989 1993 1996 1998 2006-2008 2010-2011 2012
3
VLT® Refrigeration Drive
Systematic energy savings
The VLT® Refrigeration Drive FC 103 This reduces not only direct energy
benefits from Danfoss’ many years of costs for the drive itself, but also the
experience in both refrigeration and costs for air conditioning or removing
drive technology. It combines an additional heat.
Energy consumption %
4
Optimise the compressor’s performance coefficient
Achieve system-wide energy efficiency
The performance of a refrigeration The following positive effects can be Pumps in A/C or indirect
system is expressed using the energy achieved in a refrigeration system cooling systems
efficiency ratio (EER) or the coefficient with variable-speed compressor n Coolant pump capacity according
of performance (COP). This is the ratio operation: to demand
of the generated cooling or heating n Stable coolant flow and pressure
capacity to the power actually Compressor n Stand-alone control using
consumed, and is usually based on n Stable suction pressure VLT® Refrigeration Drive FC 103
full-load operation. n Increased capacity using a smaller n Operate from direct signal
compressor (0/4-20 mA or 0-10 V DC)
However, it is not enough to rate a n Built-in soft starter function
refrigeration unit at just one load n Reduced mechanical load Fans in air-conditioning
level, since most refrigeration systems n Fewer start and stops extends the systems
operate under partial load conditions. lifetime n Optimized operation of air handling
This means that significant energy n No mechanical capacity control units
savings can be obtained using speed n High efficiency
control. Condenser fan control n Airflow according to demand
n Load dependent capacity control n Stand-alone control using VLT®
Refrigeration system without n Operate single fans/multiple Refrigeration Drive FC 103
speed control parallel operating fans n Operate from direct signal
In a refrigeration system without n Stable condensing pressure (0/4-20 mA or 0-10 V DC)
speed control, the refrigerant com- n Reduced charge of refrigerant
pressor always runs at full speed, n Less dirt build-up on condenser Depending on the concrete applica-
regardless of the cooling capacity n Stand-alone control using VLT® tion, speed control can result in
actually required. The cooling output Refrigeration Drive FC 103 energy savings ranging from 10% to
is regulated by the evaporator, which as much as 70%.
is filled by the expansion device.
Since the expansion valve constantly
tries to fill the evaporator optimally,
this adjustment causes the evapora-
tion pressure to change and therefore
creates oscillation in the system.
With the compressor operating at full T(ºC) Log(p)
output capacity, this oscillation can R290
persist for a very long time. As a result, Condensing COP = 1.878
the evaporator is never properly filled 35
30
and operates ineffectively, and the 25
Refrigeration system
-5
-10
Cold room
with speed control
-15
-20
5
Protect people and equipment
Simplified installation
VLT® Refrigeration FC 103 eliminates
Speed [RPM]
6
Pack Controller
Energy savings thanks to optimal control
There is a speed range in the interac- Easy commissioning
tion between the compressor and The VLT® Refrigeration FC 103 drive
frequency converter that allows the offers a setup Wizard, using common
system to save energy. The compres- refrigeration terms rather than
sor should function within this range computer language. During field
most of the time. If the difference testing, programming ease made
between the maximum required installers and service technicians
performance and the average more comfortable and confident, and
performance under partial load is too made their jobs easier and quicker.
great, it is a good idea to use a The compressor status can be read directly from
cascade configuration. The efficiency The wizard menu also supports the the display.
D = Variable speed control, O = Off, R = Mains
of the frequency converter, and commissioning engineers if they operation, X = Deactivated
especially the motor, drops signifi- encounter any problems. The menu
cantly under partial load conditions. will help the engineer troubleshoot
In many cases the required capital and offer ‘quick fixes’ to get the drive
investment, including the conversion up and running if there is a problem.
of an existing system, will be amor-
tised quickly. Commissioning is fast and easy using
the the frequency converter display compressor status on the frequency
Cascading the system panel. The wizard that appears the converter display panel and log the
In a system with cascaded compres- first time the device is switched on compressor’s operating time and
sors, the base load is handled by a guides the user through the neces- number of starts.
speed-controlled compressor. If the sary settings.
consumption rises, the frequency Reduced service costs
converter starts up additional The user only has to switch from Mechanical wear is automatically
compressors one at a time. As a result, external to internal control. If neces- reduced by the fact that only as many
the compressors work largely at their sary, the wizard can be called up compressors are running as are
optimum efficiency point, with the again from the Quick Menu. Configur- actually needed. This allows service
control constantly ensuring that the ing the necessary parameters is even intervals to be extended. The user can
system is operating at maximum easier with the wizard in the MCT 10 configure rotation of mains-powered
energy efficiency. This cascading software. compressors to ensure that they all
principle can also be applied to fans During operations, the VLT® Refrigera- end up with a similar number of
and pumps using the FC 103. tion Drive FC 103 can show the operating hours.
10%
11 2 3 4 5
1 2 3 4 5
7
The modular VLT® Refrigeration Drive
– adapted to your requirements
8
1
Fieldbus 5
1
– Option: LonWorks for
ADAP-KOOL®
– Built-in: Modbus RTU as standard
2
3
2 Local Control Panel (LCP)
Choose graphical or no display
9
3
I /O option
4
– General Purpose I/O
(3DI + 2AI + 2DO + 1AO)
– Analog I/O option
(3AI (0 – 10 V / PT1000 /
NI 1000) + 3AO (0 – 10 V))
6
– Relay output (3 x relays) The modular design of the 7
VLT® Refrigeration Drive allows even
highly customised drives to be mass
4 24 V supply option produced and factory tested.
Plug-and-play options make
upgrading easy and
5
RFI filter ensure flexibility.
Built-in RFI filter for long
motor cables compliant with
the IEC 61800-3 and EN 55011
standards.
8
High Ambient Save energy Due to its ability to limit its switching
Temperatures The energy consumption from fans operations, the VLT® Refrigeration
VLT® Refrigeration Drive is designed to and pumps rises with the cube of the Drive is extremely reliable and robust.
operate in ambient temperatures up flow. That’s the reason why VLT® The protection mode will – if
to 50o C with an autoderate capability. control of such applications typically allowable – end after 10 seconds and
This derating enables reduced saves up to 48% or more energy the frequency will be restored under
operation for a period of time at compared to on-off operation. The control.
higher ambient temperatures to energy saving potential from
maintain operation of the compressors and entire refrigerating Minimum 98% efficiency
Refrigeration system in extreme appliances depends on compressor The VLT® Refrigeration Drive provides
climate conditions. type and system setup. 98% efficiency at full load. This
reduces initial costs and operating
Robust to Mains issues Save cabinet costs due to the smaller heat load/air
In most cases, the VLT® Refrigeration We offer a standard & integrated IP55/ conditioning requirement in the
Drive will handle abnormal situations Type 12 protection class equal to that switch room/plant room, thereby
without needing attention. of the motor. maximizing energy efficiency. Every
kW of losses requires another ~0.5 kW
VLT® Refrigeration Drive will manage This eliminates the cost of a separate of energy to remove the heat.
the loss of a mains phase or a high enclosure and saves on the additional
mains imbalance by autoderating installation costs associated with Installed in an air conditioned switch
speed and load to maintain a period installation in a remote location. room, lower losses can easily result in
of reduced operation, enabling operating cost savings from >5%
technicians to respond to the IP 66/Type 4x Indoor – 10% of the cost of the drive every
situation. for harsh environments year (based on a typical load profile,
The IP 66/Type 4x enclosure option for with the drive operating 24/7). Also
Maintenance free harsh environments can eliminate the system energy consumption and CO2
Due to a series of self-protecting cost of a separate enclosure and emissions are reduced.
and monitoring features and a highly reduce the installation costs associ-
durable mechanical design, the ated with remote installations.
VLT® Refrigeration Drive is mainte-
nance free, except for general Protection mode
cleaning. No replacement of internal As soon as the system detects a critical
fans or capacitors is required. status, (e.g. over-current or over-
voltage) the frequency of the VLT®
Save space Refrigeration Drive will automatically
Due to its compact dimensions, the be reduced and the modulation
VLT® Refrigeration Drive is easily process adjusted.
mounted inside a panel, reducing
overall enclosure costs and freeing up
panel backspace for other devices.
9
The common approach to
drive programming
1 Graphical display 4 Illumination
– International letters and signs – Relevant buttons are illuminated
– Graphical display with bar-charts when active
– Easy overview – LEDs indicate the status of
1
– 8 languages selection 2 the drive
The VLT® Refrigeration Drive is controlled locally via a The VLT® Refrigeration Drive can be remote-commissi-
control panel. This is plugged in directly or connected oned and monitored via a USB cable or RS-485 commu-
Panel options: Graphical and blind cover. via a cable. nication.
10
Efficient setup wizard
speaks refrigeration language
For setting up the drive in the most activating the Wizard, the drive will
efficient and logical way, the text and ask for the information it needs to run
language used in the drive make the application.
complete sense to the engineers and
installers in the field of refrigeration. You will be guided though the
programming of all important
For making installation even more parameters like motor data and used
efficient, the built in “Wizard set up control signal (including instructions
menu” guides user through the set up for connection). At every single step
of the drive in a clear and structured help is easily available by pressing the
manner. The following applications info button on the display.
are supported:
Finally, you can also choose to start
n Multi compressor control the VLT® Automatic Motor Adaptation
n Multi condenser fan, cooling tower (AMA). This functionality will
/ evaporative condensing determine the exact motor data and
n Single fan and pump thereby ensure robust and energy
n Pump system efficient operation of your appliance.
11
Dedicated pump features
The VLT® Refrigeration Drive offers a 1 Dry Pump Protection and 3 Flow compensation
vast number of pump-specific features End of Curve Significant energy savings and
developed in cooperation with OEMs, Dry Pump Protection and End of reduced installation costs are
contractors and manufacturers Curve relate to situations where provided by flow compensation in
around the world. the pump runs without creating both fan and pump systems.
the desired pressure – as when a A pressure sensor mounted close
Embedded Pump well runs dry or a pipe leaks. In this to the fan or pump provides a
Cascade Controller situation the drive sets off an reference enabling pressure to be
The Pump Cascade Controller distrib- alarm, shuts off the pump, or kept constant at the discharge end
utes running hours evenly across all performs another pre- of the system. The drive constantly
pumps, keeps wear and tear on programmed action. adjusts the pressure reference to
individual pumps to a minimum and follow the system curve.
ensures that all pumps are in great 2 Auto tuning of the PI
shape. controllers 4 No/low flow
With auto tuning of the PI control An operating pump will normally
Leakage or broken pipe lers, the drive monitors how the consume more power the faster it
Continuous liquid supply can be system reacts to corrections made runs – according to a curve
assured in the event of leakage or a by the drive, learns from it, and determined by the pump and
broken pipe. For example, overload is calculates the ‘P’ and ‘I’ values so application design. The VLT®
prevented by reducing drive speed that precise and stable operation is Refrigeration Drive will detect
– and supply is secured at lower flow. achieved quickly. situations where the pump runs
fast but is not fully loaded – and
Sleep Mode This applies to each PI controller in thereby not consuming adequate
In Sleep Mode the drive detects the 4-menu sets individually. Exact power. This is the case when water
situations with low or no flow. Instead P and I settings at start-up will not circulation stops, the pump runs
of continuous operation, sleep mode be necessary – which lowers dry, or when pipes leak.
boosts the system pressure and then commissioning costs.
stops to save energy. The drive starts
automatically when the pressure falls
below the lower set point.
1 2 3 4
12
Dedicated compressor features
The VLT® Refrigeration Drive FC 103 is Single compressor or pack during operation. In addition, the
designed for operating piston, scroll, The user has the choice of operating maximum number of start/stop cycles
screw compressors and centrifugal the system with a single large in a given period can be configured
compressors. Variable speed control compressor or using the pack using the control panel.
allows the refrigeration capacity of a controller to operate the system with
compressor to be adapted to exactly several smaller compressors which are Unloaded start
match the demand. activated as necessary. To further extend the lifetime of the
VLT® Refrigeration Drive a pressure
Day/night control Direct entry of evaporation relief valve can be opened to allow
Compressors usually operate with pressure temperature the compressor to start up quickly
different setpoints depending on the The user can enter the desired with no load.
time of day. This in turn results in evaporation pressure temperature
different evaporator fan speeds, directly in the control panel of the 135% Starting torque
resulting in reduced energy consump- VLT® Refrigeration Drive. The The VLT® Refrigeration Drive delivers
tion. This function can be easily frequency converter also takes the 135% of the rated starting torque for a
programmed with day/night control. properties of the refrigerant into period of half a second. In normal
account. Tables for the most operation, 110% of the rated torque is
P0 optimisation commonly used refrigerants are available for 60 seconds.
The VLT® Refrigeration Drive FC 103 preloaded in the frequency converter.
supports connection of an ADAP- User-defined entry of the refrigerant Smaller compressors with the
KOOL® LonWorks control for P0 used in the system is also possible. same peak load
optimisation. The operator can configure the
Inject ON system with a smaller compressor for
Neutral Zone When all connected compressors on a given peak load. This provided that
The VLT® Refrigeration FC 103 drive the FC 103 are stopped due to a the compressor is designed for
continue to control fixed speed missing safety circuit, this will be over-speed operation, the VLT®
compressors in situations where the registered by the system unit which Refrigeration Drive can run it at up to
variable speed compressor fails. will close all valves connected to the 90 Hz. This may allow brief peak loads
Neutral zone is in a fail situation set by case controllers. This to prevent a flow to be handled in this way without
a special parameter ”Fixed speed of liquid going to the compressor necessarily requiring a larger
neutral zone”, which gives the when the FC 103 starts again. compressor for this purpose.
opportunity to have fewer starts by As soon as a compressor starts
expanding the neutral zone. running again, the valves are allowed
to open again.
Condensation final
temperature monitoring Fewer starts and stops
The frequency converter can monitor Start-up is the critical phase of
the Floating Head Pressure high compressor operation. The VLT®
pressure level control using Refrigeration Drive minimises the
connected temperature sensors. number of required starts and stops
Speed is reduced before the high by varying the speed of the
pressure reaches a critical value. compressor to tune its capacity
13
Dedicated fan features
User-friendly, distributed Extended I/O capacity
intelligence and reduced When operated by an external
power consumption are bene controller, all the Refrigeration Drive
ficial for fan applications. I/O points are available as remote I/O
to extend the capacity of the
Velocity-to-flow conversion controller. For example, room temper-
The VLT® Refrigeration Drive is able to ature sensors (Pt1000/Ni1000) can be
convert velocity pressure sensor directly connected.
values into flow values. Operators can
therefore set the drive up to provide a Resonance monitoring
fixed flow or fixed differential flow. By pressing a few buttons on the
This way both comfort and energy Local Control Panel, the drive can be
consumption are optimized. Using a set to avoid frequency bands, at
4 x PID controller pressure sensor instead of a flow which connected fans create reso-
sensor saves money. nances in the ventilation system. This
(Individual set-points/feed-backs) reduces vibration noise and wear and
n 1 PID for closed loop control Intelligent functions tear on equipment.
of the motor connected to the The VLT® Refrigeration Drive FC 103
drive handles logical rules and inputs from Auto tuning of the PI
n 3 PIDs for external closed loop sensors, real time functionality, and controllers
control of refrigeration time-related actions. This enables the With auto tuning of the PI controllers,
equipment Refrigeration Drive to control a wide the drive monitors how the system
n Auto-tuning of all 4 PID loops range of functions, including: reacts on corrections made by the
n Eliminates the need for n Weekend and working-day drive – and learns from it.
other controllers operations
n Provides flexibility for the n Cascaded P-PI for temperature
controller and reduces the load control
n Flow balancing between fresh
The drive controller uses an input and outlet air
sensor that measures pressure, n Belt monitoring
temperature or other variables to
change the speed of the motor
connected to the VLT®
Refrigeration Drive, by adjusting its
output frequency to match the
varying load.
14
Keeps EMC on the safe side Clean power supply
VLT® Refrigeration Drive introduc-
Optimum EMC protection coupled EN 61800-3, class C1 (residential) and es a minimum of RFI or harmonic
with integrated harmonic filters Class C2 (industrial area). pollution into the building and
ensure that the optimum EMC avoids problematic and, in some
environment and cleanest power C2 ensures reliable plant operation countries/regions, performance
supplies are maintained throughout through full compliance with all EMC outside of their regulations.
the operational lifetime of the requirements, product standards,
system, negating any reduction in prescribed warnings and restrictions. VLT® Refrigeration Drive is a reli-
lifecycle costs. able and cost effective invest-
Integrated chokes minimise the ment.
VLT® Refrigeration Drive meets the network effects dramatically and thus
EMC product standard EN 61800-3 maintain operation within the limits
without additional external compo- of EN 61000-3-12. DC coils reduce harmonic noise and protect
nents, even when using long motor the drive. Also EMC filters are integrated
(meets EN 55011 A2, A1 or B).
cables. The drive corresponds to the The chokes also make the VLT®
EMC guidelines 2004/108/EC, and Refrigeration Drive s table and highly
offers performance superior to other dynamic, even during short supply
drives. voltage drops or other poor network
conditions.
Critical for practical use is compliance
with the environment standard
Categories according
C1 C2 C3 C4
to EN 61800-3
Exceeding
Limits according to EN 55011 Class B Class A1 Class A2
class A2
Comparison of limits EN 55011/61800-3
15
High reliability in any environment
All VLT® Refrigeration Drive versions The IP55/66, Type 4x series are Because of the high-density integra-
have manganese phosphor rear designed for easy accessibility and tion, the tight housings of the VLT®
bodies. time-saving installation. Refrigeration Drive are significantly
smaller when compared to other
IP66/Type 4x enclosed drives are Furthermore, all components such as drives of the same performance.
suitable for installation in demanding EMC filters for compliance with
environments. EN 55011, class A1/B, as well as the Motor and power cables are mounted
DC coils, are protected inside the securely through glands in the base
Cooling air is kept outside the device drive. plate.
to prevent any pollution of the
electronics. The surfaces are smooth
and easily cleaned.
The VLT®
Refrigeration Drive is
also available with a
mains switch option.
This switch interrupts
the mains supply and
has a free useable
auxiliary contact.
An external
watertight USB plug
connected to the
control card inside IP
55/66 enclosures
makes USB access
easy.
16
VLT® Refrigeration Drive
– optimized for installation in panels
IP 20/Type 1 enclosures
The functionality fulfills the highest All terminals are sufficiently dimen-
requirements even for applications sioned and clearly marked. One need
with high overload, long motor cables only loosen a few screws to get to the
and ambient temperatures up to 50° terminals.
C (55° C with derating).
Accessories for bonding screened
Optimized design cables are included. The compact
Optimized efficiency and intelligent enclosures are easier to install. This is
cooling technology make for a important especially within existing
compact and service-friendly design. installations with limited accessibility.
Supplementary equipment such as An extensive range of options and
EMC filters, harmonics suppression accessories are available, optimizing
and brake modules are integrated the drive for the respective
into the enclosure. application.
17
Proven refrigeration experience
Maersk Containers, Denmark CUB Yatala brewery, Australia Helsinki Ice Stadium, Finland
VLT® drives are employed to keep correct and Carlton & United Breweries’ Yatala brewery in Helsinki Ice Stadium opened 1966 and it is the
constant temperature in Maersk containers. Queensland, North Australia, boasts better than oldest ice stadium in Helsinki. The spectator
Compact design, high efficiency, extreme reli- world’s best practice kWh-per-hectolitre figures capacity is 8120. For the opening hockey game
ability and dedicated refrigeration features are after a major revamp of its brine chilling plant. in 1967, there were almost 11000 spectators.
necessary for drives to operate cooling containers The chiller systems’ VLT® drives allow the pump- Besides hockey, the stadium hosts exhibitions,
at sea and in trains and trucks all over the world. ing and compressor capacities to be modulated concerts and other sport events.
The quality of the cargo depends on it. according to plant demand for chilled brine.
Corman, Belgium Versacold Group, Canada Crowne Plaza Copenhagen Towers Hotel,
Located a stone’s throw from the famous Gileppe The Versacold Group operates approximately Denmark
dam, Belgium, the Corman public limited com- 24 large cold storage and distribution facilities The climate-friendly hotel deploys an innovative
pany specialises in a broad range of anhydrous across Canada and the Pacific Northwest, United ground water cooling system with a COP up to
dairy fats, concentrated butter and technically States. The warehouses are refrigerated by VLT® 40. VLT® drives-controlled screw compressors en-
adapted butter to the needs of food and agricul- drives and provide storage for a variety of phar- able the heat pumps to adjust the heat capacity
ture industries throughout the world. maceutical and retail-wholesale grocery chains, continuously from low to full performance with
Installing VLT® drives proved to be the best way to contributing to improved quality of life in large the same efficiency.
reduce operation costs and to cater effectively for metropolitan areas and small villages through-
the changing needs in the production lines. out North America.
18
Specifications
(Basic unit without extensions)
19
Power, currents and enclosures
IP 55 / Type 12
IP 66 /Type 12
IP 66/Type 12
IP 66/Type 12
IP 54/Type 12
IP 20 /Chassis
IP 55/Type 12
IP 55/Type 12
IP 00/Chassis
IP 20/Chassis
IP 20/Chassis
IP 21 /Type 1
IP 21/Type 1
IP 21/Type 1
FC 103 kW Amp. ≤440 V >440 V ≤550 V >550 V
P1K1 1.1 6.6 3 2.7 2.6 2.4
A4/A5
A4/A5
A4/A5
A2 A2 A3 A3 A5 A5
P2K2 2.2 10.6 5.6 4.8 4.1 3.9
P3K0 3 12.5 7.2 6.3 5.2 4.9
A3 A3 A5 A5
P3K7 3.7 16.7
P4K0 4.0 10 8.2 A2 A2 6.4 6.1
P5K5 5.5 24.2 13 11 A5 A5 9.5 9 A3 A3 A5 A5
A3 A3
P7K5 7.5 30.8 B3 B1 B1 B1 16 14.5 11.5 11
P11K 11 46.2 24 21 19 18
P15K 15 59.4 B2 B2 B2 32 27 B3 B1 B1 B1 23 22 B3 B1 B1 B1
B4
P18K 18 74.8 37.5 34 28 27
P22K 22 88 C1 C1 C1 44 40 36 34
C3 B2 B2 B2 B2 B2 B2
P30K 30 115 61 52 B4 43 41 B4
P37K 37 143 73 65 54 52
C4 C2 C2 C2
P45K 45 170 90 80 C1 C1 C1 65 62 C1 C1 C1
C3 C3
P55K 55 106 105 87 83
P75K 75 147 130 105 100
C4 C2 C2 C2 C4 C2 C2 C2
P90K 90 177 160 137 131
N110 110 212 190
N132 132 260 240 D3h D1h D1h
N160 160 315 302
N200 200 395 361
D4h D2h D2h
N250 250 480 443
Dimensions [mm]
A2 A3 A4 A5 B1 B2 B3 B4 C1 C2 C3 C4 D1h D2h D3h D4h
H 268 390 420 480 650 399 520 680 770 550 660 901 1107 909 1122
W 90 130 200 242 165 231 308 370 308 370 325 420 250 350
D 205 175 200 260 248 242 310 335 333 378 375
H+ 375 475 670 755 950
W+ 90 130 165 255 329 391
Note: H and W dimensions are with back-plate. H+ and W+ are with IP upgrade kit. D dimensions are without option. A or B for A2 and A3.
20
Ordering type code for VLT® Refrigeration Drive
[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12] [13] [14] [15] [16] [17] [18]
FC-103 – – – – – – – – – – X – SXX X – X – – – CX – X – XX –
21
Connection examples
The numbers represent the terminals on the drive
91 (L1) (U) 96
3 Phase 92 (L2) (V) 97
power
input 93 (L3) (W) 98
(PE) 99
95 PE Motor
ON
0-10Vdc
ON=0-20mA relay1
0/4-20 mA S202 03
OFF=0-10V
1 2
ON
54 (A IN) 240Vac, 2A
0-10Vdc 02
0/4-20 mA
55 (COM A IN) 01
relay2
12 (+24V OUT) 06
240Vac, 2A
13 (+24V OUT) P 5-00 05
400Vac, 2A
24V (NPN)
18 (D IN) 04
0V (PNP)
24V (NPN)
19 (D IN) 0V (PNP) (COM A OUT) 39 Analog Output
0/4-20 mA
(A OUT) 42
20 (COM D IN)
Par. 6 - 50
24V (NPN)
27 (D IN/OUT) 0V (PNP) S801
24V ON=Terminated
1 2
ON
OFF=Open
0V 5V
24V (NPN)
29 (D IN/OUT) 0V (PNP)
24V
0V
S801
0V
RS-485 RS-485
(P RS-485) 68
24V (NPN) Interface
32 (D IN) 0V (PNP) (N RS-485) 69
This diagram shows a typical installa- Analogue inputs can be connected to as digital outputs to show an actual
tion of the VLT® Refrigeration Drive. the 53 (V or mA), and for 54 (V or mA) status or warning. The terminal
Power is connected to the terminals terminals. 42 analogue output can show process
91 (L1), 92 (L2) and 93 (L3) and the These inputs can be set up as either values such as 0 - Imax.
motor is connected to 96 (U), 97 (V) reference, feedback or thermistor
and 98 (W). inputs. There are 6 digital inputs to be On the 68 (P+) and 69 (N-) terminals’
connected to terminals 18, 19, 27, 29, RS 485 interface, the drive can be
Terminals 88 and 89 are used for load 32, and 33. Two digital input/output controlled and monitored via serial
sharing between drives. terminals (27 and 29) can be set up communication.
22
200 – 240 VAC
IP 20 (IP 21*)/Chassis(Type 1) A2 A3
Enclosure IP 55 + IP 66 /NEMA 12 A4 + A5 A5
P1K1 P1K5 P2K2 P3K0 P3K7
Typical Shaft Output [kW] 1.1 1.5 2.2 3 3.7
Typical Shaft Output at 208 V [HP] 1.5 2.0 2.9 4.0 4.9
Output Current Continuous [A] 6.6 7.5 10.6 12.5 16.7
(3 x 200 – 240 V) Intermittent [A] 7.3 8.3 11.7 13.8 18.4
Output Power Continuous [kVA] 2.38 2.70 3.82 4.50 6.00
(208 V AC)
Max. cable size [mm2] 4 (12)
(Mains, motor, brake) ([AWG])
Max. Input Current Continuous [A] 5.9 6.8 9.5 11.3 15.0
(3 x 200 – 240 V) Intermittent [A] 6.5 7.5 10.5 12.4 16.5
Max. pre-fuses [A] 20 20 20 32 32
Environment
Estimated power loss at rated max. load [W] 63 82 116 155 185
Weight
IP 20 [kg] 4.9 4.9 4.9 6.6 6.6
IP 21 [kg] 5.5 5.5 5.5 7.5 7.5
IP 55, IP 66 [kg] 13.5 13.5 13.5 13.5 13.5
Efficiency 0.96 0.96 0.96 0.96 0.96
IP 20 (IP 21*)/Chassis(Type 1) B3 B4 C3 C4
Enclosure IP 21/Type 1, IP 55 + IP 66/Type 12 B1 B2 C1 C2
P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K
Typical Shaft Output [kW] 5.5 7.5 11 15 18.5 22 30 37 45
Typical Shaft Output at 208 V [HP] 7.5 10 15 20 25 30 40 50 60
Output Current Continuous [A] 24.2 30.8 46.2 59.4 74.8 88.0 115 143 170
(3 x 200 – 240 V) Intermittent [A] 26.6 33.9 50.8 65.3 82.3 96.8 127 157 187
Output Power Continuous [kVA] 8.7 11.1 16.6 21.4 26.9 31.7 41.4 51.5 61.2
(208 V AC)
* (A2, A3, B3, B4, C3 and C4 may be converted to IP21/Type 1 using a conversion kit.
(Please also see items Mechanical mounting in Operating Instructions and IP 21/ Type 1 Enclosure kit in the Design Guide.))
23
380 – 480 VAC
IP 20 (IP 21*)/Chassis(Type 1) A2 A3
Enclosure IP 55 + IP 66 /Type 12 A4 + A5 A5
P1K1 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5
Typical Shaft Output [kW] 1.1 1.5 2.2 3 4 5.5 7.5
Typical Shaft Output at 460 V [HP] 1.5 2.0 2.9 4.0 5.0 7.5 10
Output Current Continuous [A] 3 4.1 5.6 7.2 10 13 16
(3 x 380 – 440 V) Intermittent [A] 3.3 4.5 6.2 7.9 11 14.3 17.6
Output Current Continuous [A] 2.7 3.4 4.8 6.3 8.2 11 14.5
(3 x 441 – 480 V) Intermittent [A] 3.0 3.7 5.3 6.9 9.0 12.1 15.4
Output Power Continuous [kVA] 2.1 2.8 3.9 5.0 6.9 9.0 11.0
(400 V AC)
Output Power Continuous [kVA] 2.4 2.7 3.8 5.0 6.5 8.8 11.6
(460 V AC)
Max. cable size [mm2] 4 (12)
(Mains, motor, brake) ([AWG])
Max. Input Current Continuous [A] 2.7 3.7 5.0 6.5 9.0 11.7 14.4
(3 x 380 – 440 V) Intermittent [A] 3.0 4.1 5.5 7.2 9.9 12.9 15.8
Max. Input Current Continuous [A] 2.7 3.1 4.3 5.7 7.4 9.9 13.0
(3 x 441 – 480 V) Intermittent [A] 3.0 3.4 4.7 6.3 8.1 10.9 14.3
Max. pre-fuses [A] 10 10 20 20 20 32 32
Environment
Estimated power loss at rated max. load [W] 58 62 88 116 124 187 255
Weight
IP 20 [kg] 4.8 4.9 4.9 4.9 4.9 6.6 6.6
IP 55, IP 66 [kg] 13.5 13.5 13.5 13.5 13.5 14.2 14.2
Efficiency 0.96 0.97 0.97 0.97 0.97 0.97 0.97
IP 20 (IP 21*)/Chassis(Type 1) B3 B4 C3 C4
Enclosure IP 21/Type 1, IP 55 + IP 66/Type 12 B1 B2 C1 C2
P11K P15K P18K P22K P30K P37K P45K P55K P75K P90K
Typical Shaft Output [kW] 11 15 18.5 22 30 37 45 55 75 90
Typical Shaft Output at 460 V [HP] 15 20 25 30 40 50 60 75 100 125
Output Current Continuous [A] 24 32 37.5 44 61 73 90 106 147 177
(3 x 380 – 439 V) Intermittent [A] 26.4 35.2 41.3 48.4 67.1 80.3 99 117 162 195
Output Current Continuous [A] 21 27 34 40 52 65 80 105 130 160
(3 x 440 – 480 V) Intermittent [A] 23.1 29.7 37.4 44 61.6 71.5 88 116 143 176
Output Power Continuous [kVA] 16.6 22.2 26 30.5 42.3 50.6 62.4 73.4 102 123
(400 V AC)
Output Power Continuous [kVA] 16.7 21.5 27.1 31.9 41.4 51.8 63.7 83.7 104 128
(460 V AC)
Max. cable size [mm2] 10, 10, 16 35, 25, 25 50 (1/0) 150 (300 MCM)
Mains, motor, brake ([AWG]) (6, 8, 6) (2, 4, 4)
* (A2, A3, B3, B4, C3 and C4 may be converted to IP21 using a conversion kit. Please contact Danfoss.
(Please see also items Mechanical mounting in Operating Instructions and IP 21/ Type 1 Enclosure kit in the Design Guide.))
1) With brake and load sharing 95 (4/0)
24
525 – 600 VAC
Enclosure
IP 20 Chassis B3 B4 C3 C4
A3 A3
IP 21/Type 1
B1 B2 C1 C2
IP 55, IP 66/Type 12 A5
P1K1 P1K5 P2K2 P3K0 P4K0 P5K5 P7K5 P11K P15K P18K P22K P30K P37K P45K P55K P75K P90K
Typical Shaft Output [kW] 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90
Output Current
Continuous [A] 2.6 2.9 4.1 5.2 6.4 9.5 11.5 19 23 28 36 43 54 65 87 105 137
(3 x 525 – 550 V)
Intermittent [A] 2.9 3.2 4.5 5.7 7.0 10.5 12.7 21 25 31 40 47 59 72 96 116 151
(3 x 525 – 550 V)
Continuous [A] 2.4 2.7 3.9 4.9 6.1 9.0 11.0 18 22 27 34 41 52 62 83 100 131
(3 x 525 – 600 V)
Intermittent [A] 2.6 3.0 4.3 5.4 6.7 9.9 12.1 20 24 30 37 45 57 68 91 110 144
(3 x 525 – 600 V)
Output Power
Continuous [kVA] 2.5 2.8 3.9 5.0 6.1 9.0 11.0 18.1 21.9 26.7 34.3 41 51.4 61.9 82.9 100 130.5
(525 V AC)
Continuous [kVA] 2.4 2.7 3.9 4.9 6.1 9.0 11.0 17.9 21.9 26.9 33.9 40.8 51.8 61.7 82.7 99.6 130.5
(575 V AC)
Max. cable size
[mm2]
IP 20 4 (12) 10 (8) 35 (2) 50 (1) 150 (300 MCM)
([AWG])
(mains, motor, brake)
Max. cable size 150
[mm2] 35, 25 35 (2)
IP 21/55/66 4 (12) 10 (8) 50 (1) (300 95 (4/0)
(mains, motor, brake) ([AWG]) (2, 4) MCM)
25
380 – 480 VAC
High Power
Constant-torque applications
Low starting torque (110% overload)
Scroll compressor [0.6 to 0.9 nominal]
Screw compressor [0.4 to 0.7 nominal]
Piston compressor [0.6 to 0.9 nominal]
26
420 ± 1
In mm
A4 enclosures
A3 enclosures
A2 enclosures
Inlet
Inlet
Exhaust
Exhaust
205 (220)
205 (220)
∅ 5,5
∅ 5,5
∅ 5,5
268
∅ 5,5
∅ 5 ± 0.2
70
90
Rear View
110
130
Rear View
257
Dimensions VLT® Refrigeration Drive
257
171 ± 0.4
176 ± 0.4
Rear View
268
344.5 ± 0.4
397.5 ± 1
IP55/IP66 (200-240V) 110% 1,1 - 2,2 KW IP20 (200-240V) 110% 3 - 3,7 KW IP20 (200-240V) 110% 1,1 - 2,2 KW
IP55/IP66 (380-480V) 110% 1,1 - 4,0 KW IP20 (380-480V) 110% 5,5 - 7,5 KW IP20 (380-480V) 110% 1,1 - 4,0 KW
IP20/21 (525-600V) 110% 1,1 - 7,5 KW
A4
A3
A2
27
B1
B2
A5
28
IP20 (200-240V) 110% 15 kW IP55/66 (200-240V) 110% 5,5 - 11 kW IP55/66 (200-240V) 110% 1,1 - 3,7 kW
IP20 (380-480V) 110% 22 - 30 kW IP55/66 (380-480V) 110% 11 - 18,5 kW IP55/66 (380-480V) 110% 1,1 - 7,5 kW
IP20 (525-600V) 110% 22 - 37 kW IP21/55/66 (525-600V) 110% 11 - 18,5 kW IP55/66 (525-600V) 110% 1,1 - 7,5 kW In mm
B2 enclosures
B1 enclosures
420 A5 enclosures
480
650
242
242
242
Min. 200 Min. 200
Inlet Exhaust
Min. 100 Min. 100
Min. 100 Min. 100 Inlet Exhaust
Inlet Exhaust
Inlet
200
Inlet
260
Inlet
Exhaust
260
Exhaust
Exhaust
Dimensions VLT® Refrigeration Drive
∅ 6,5
∅9
∅ 6,5
∅9
∅9
∅9
215
210
Rear View
210
Rear View
Rear View
624 454 402
680
308
B4 enclosures
B3 enclosures
C1 enclosures
Min. 200 Min. 200 Min. 200 Min. 200
Inlet Exhaust Inlet Exhaust
419
595
35
Inlet
Inlet
242
310
249 (262)
Inlet
Exhaust
Exhaust
Exhaust
460
∅ 8,5
∅ 8,5
∅ 6,8
∅ 6,8
∅9
∅9
140
165
Rear View
200
231
272
Rear View
Rear View
380
399
495
648 520
IP55/66 (200-240V) 110% 18,5 - 30 kW IP20 (200-240V) 110% 15 - 18,5 kW IP20 (200-240V) 110% 5,5 - 11 kW
IP55/66 (380-480V) 110% 37 - 55 kW IP20 (380-480V) 110% 22 - 37 kW IP20 (380-480V) 110% 11 - 18,5 kW
IP21/55/66 (525-600V) 110% 37 - 55 kW IP20 (525-600V) 110% 22 - 37 kW IP20 (525-600V) 110% 11 - 18,5 kW
C1
B3
B4
29
C4
C3
C2
30
IP20 (200-240V) 110% 37 - 45 kW IP20 (200-240V) 110% 22 - 30 kW IP21 (200-240V) 110% 37 - 45 kW
IP20 (380-480V) 110% 75 - 90 kW IP20 (380-480V) 110% 45 - 55 kW IP55/66 (380-480V) 110% 75 - 90 kW
IP20 (525-600V) 110% 75 - 90 kW IP20 (525-600V) 110% 45 - 55 kW IP21/55/66 (525-600V) 110% 75 - 90 kW In mm
C4 enclosures
C3 enclosures
770
C2 enclosures
370
630
800
36 36
Inlet
Inlet
Inlet
335
334
334
Exhaust
Exhaust
Exhaust
598
488
Dimensions VLT® Refrigeration Drive
∅ 8,5
∅ 8,5
∅9
∅ 8,5
∅9
∅ 8,5
210
334
270
308
330
370
Rear View
Rear View
Rear View
739
631 521
660
550
D1h enclosures (floor- or cabinet mount)
378 325
110 - 132 kW
110%
D1h
901
844
(380-480V)
674
IP21/54
D2h enclosures (floor- or cabinet mount)
378 420
160 - 250 kW
110%
D2h
1107
(380-480V)
1050
879
IP21/54
31
Dimensions VLT® Refrigeration Drive
In mm
375 250
110 - 132 kW
61
110%
D3h
889
909
844
(380-480V)
660
IP20
375 350
160 - 250 kW
59
1122
110%
1096
D4h
1050
(380-480V)
868
IP 20
32
VLT® Refrigeration Drive
A & B Options
Typecode Position
33
VLT® Refrigeration Drive
LCP D Options & LCP
D
Typecode Position
34
VLT® Refrigeration Drive
Accessories
IP 21/Type 1 Kit
The IP 21/Type 1 (NEMA1) kit is used for installation of ■■ IP 41 on top side
VLT® drives in dry environments. The enclosure kits ■■ PG 16 and PG 21 holes for glands
are available for frame sizes A1, A2, A3, B3, B4, C3 and
C4. 130B1122 for frame size A2, 130B1123 for frame size A3,
130B1187 for frame size B3, 130B1189 for frame size B4,
■■ Supports VLT® drives from 1.1 to 90 kW 130B1191 for frame size C3, 130B1193 for frame size C4
■■ Used on standard VLT® drives with or without
mounted option modules
USB Extension
USB extension for IP 55 and IP 66 enclosures. Makes USB extension for A5-B1 enclosures, 350 mm cable,
the USB connector available outside the drive. The ordering number 130B1155
USB extension is designed for mounting in a cable USB extension for B2-C enclosures, 650 mm cable,
gland in the bottom of the drive, which makes PC ordering number130B1156
communication very easy, even in drives with high IP
ratings.
Please refer to the product and design manuals for selection and dimensioning
Note: Missing numbers can be found in the design manual or can be delivered on request
35
What VLT® is all about
Danfoss VLT Drives is the world leader among dedicated drives providers
– and still gaining market share.