Cyclone Fanuc OTA

+24v
141
71
THERMAL SENSORS
140
SPINDLE DRIVE CONNECTIONS

142 143
(JAGUAR CD 220)
R R LINK LINK
E E
S S
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
I I
S S 7 1 B R
SFR 8 8
T T 1 1 L E
1 2
O O 2 U D
8
SRR
R R E
0
2 CORE
FROM M10
L1 L2 L3 B U V W + -
9
9 1 1 2 2 2 1 1
BRAKING
0 1 5 6 7 4 4
LINK
RESISTOR
2 3
OPTION
CONTROL TRANSFORMER 2
110v 0v
F1
32 6.3A 30 110v 0v 31
DENFORD MACHINE TOOLS LTD

RC
QER
BRIGHOUSE
39 QES
QUILL EXTEND
RC
DOR
WEST YORKSHIRE
37 DOS
DOOR OPEN
RC
DCR
DCS
38
DOOR CLOSE
RC
PCER
46 PCES
PARTS CATCHER
EXTEND
DRN BY
RC
CHOR
35 CHOS HYDRAULIC
CHUCK OPEN
7 6
RC
A McHENRY
CHCR
HYDRAULIC
CHCS
36
CHUCK CLOSE
DATE
16 WAY
HARTING
CONNECTOR
FOR
HYDRAULICS
21-5-92
(OPTIONS)
CYCLONE 0T-A
110v SCHEMATIC
A3-
OF
310541 C
SHEET
4
A B C D E F G H I J K L
1 1A L1
MAINS 220v
2 2A L2
3 PHASE SUPPLY 2
TERMINALS
3 3A L3
ISOLATOR B ISOLATOR 3
IN TRANS IN MAIN
BOX CABINET
10 AMP C/B
1 2 3
4

CONTROL TRANS
B 4 5 6
7
1 110v CONTROL AND
7 5
8 E-STOP CIRCUIT
2
8
SEE SHEET 2
BRIGHOUSE
6
MDC
B
MMS HP
4 5 6
1 - 1.6 AMP 7
A 16 WAY HARTING
CONNECTOR FOR
4 1 85
HYDRAULICS
WEST YORKSHIRE
HYDRAULIC
5 2 86 8
PUMP B 24 WAY HARTING

6 3
87
MOTOR CONNECTOR TO
TRANS BOX
9
RC
A C 16 WAY HARTING
CONNECTOR TO
MMS SMF 10
TRANS BOX
0.6 - 1 AMP
21
11
22
SPINDLE MOTOR FAN
23
12
MMS
RC
BUSBAR
13
MMS CP
0.6 - 1 AMP
CMC
14
24 27
25 28 COOLANT
DRN BY
26 MOTOR
29 15
RC
16
10 AMP C/B MMS SD
SPINDLE TRANS 6 - 10 AMP
A McHENRY
17
9A 1 4 12A 9 15
SPINDLE SPINDLE
10A 2 5 13A 10 16
DRIVE DRIVE
18
11A 3 6 14A 11 17
TRANS UNIT
DATE
SPINDLE
C C 19
MOTOR
10 AMP C/B
RC
DRIVES TRANS
SUPPRESSOR 20
6-5-93
5 50
21 72v SUPPLY
TO AXIS CARDS
SCHEMATIC
6 51 22
MAIN POWER
220v SUPPLY
21
CYCLONE 0T-A
AXIS DRIVE
AXIS DRIVES
TRANSFORMER
DRAWING
B A3-310544 C
22
A3-
SHEET 10
18v CONTROL
IF IN DOUBT
TO AXIS CARDS
TO TOOLPOST
23
ASK
TRANSFORMER
SEE SHEET 8
SHEET
310540 F
1
[ N1 ]
24
[ CYC-A ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
2
11
1
IF IN DOUBT ASK
L
X AXIS DRIVE Z AXIS DRIVE
52A 52 54A 54
72v POWER F2 1 AC 1 72v POWER F4 1 AC 1
FROM DRIVES FROM DRIVES

K
53A 53 55A 55
TRANSFORMER F3 2 AC 2 TRANSFORMER F5 2 AC 2
10 AMP FUSES 10 AMP FUSES
3 AC 3 3 AC 3
J
4 E 4 E
56A 56 58A 58
F6 5 18v F8 5 18v
60 61
18v CONTROL 18v CONTROL
6 0v 6 0v
I

57A 57 59A 59
TRANSFORMER TRANSFORMER
F7 7 18v F9 7 18v
3.15 AMP FUSES 3.15 AMP FUSES
BLACK BLACK
8 A + 8 A +
H
X AXIS Z AXIS
RED RED
MOTOR 9 A - MOTOR 9 A -
G
BLUE BLUE
10 TACHO + 10 TACHO +
TACHO TACHO
RED RED
11 TACHO - 11 TACHO -
F
12 -15v DC 12 -15v DC
13 0v 13 0v
E
14 +15v DC 14 +15v DC
71 15 - LIMIT 71 15 - LIMIT
+24v +24v
75 77
D
16 + LIMIT 16 + LIMIT
XER ZER
76 78
17 ENABLE 17 ENABLE
XDFR ZDFR
62 63
18 FAULT 18 FAULT
C
BLUE BLUE
7 19 COMMAND - 7 19 COMMAND -
RED RED
20 20 COMMAND + 20 20 COMMAND +
B
ANALOGUE ANALOGUE
FROM M6 FROM M8
SHEET 10
CYCLONE 0T-A
CONNECTOR CONNECTOR
NORWIN
A
ON MAIN PCB ON MAIN PCB [ CYC-A ]

DRIVE BOARD
WIRING
[ N10 ]
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 29-9-93 A3- 310544 B
20
22
23
24
10
12
13
14
15
16
17
18
19
21
11
2
9
1
IF IN DOUBT ASK
L
K
LINK
J
F R REF 0v
U V W L1 L2 L3 + - 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
12 13 14 9 10 11 81 82 80 115
R B
I
71
E L
FERRITE
415v 24v
D U
BEADS
INPUT
E
RS 239-056 BRAKING MODULE S S
FROM
H
FITTED UNDERNEATH F R
MMS SD
SPINDLE DRIVE R R
3 PHASE
5
SUPRESSOR
(BI 00430D) M18

G
+ - PA PB SPINDLE DRIVE
FAULT SIGNAL
140 142
123
F
71
24v 71 RED
3 6 4 7 20
115 BLUE THERMAL

E
2 CORE
CUT-OUT
2
FROM M10
20 WAY
SPINDLE
141 HONDA F/M
9 MOTOR
CONNECTOR
D
(WIRED IN DELTA)
M18
SPINDLE
MOTOR
C
SPINDLE
THERMAL
BRAKING
RESISTOR
B
CYCLONE 0T-A SHEET 11
SPINDLE DRIVE
A
[ CYC-A ]
WIRING DETAILS
(ABB MOTOR)
[ N11 ]
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 29-9-93 A3- 310579
20
22
23
24
10
12
13
14
15
16
17
18
19
21
2
11
1
HEADSTOCK CONNECTION BOX

L
SADDLE CONNECTION BOX
25mm WIRING TO
C/G PANEL
X
16mm
LIMITS BLACK 1 60 BLACK
K
ADAPTAFLEX
& DATUM
250mm LONG DOOR
RED 2 61 RED
TO CLOSED
BLACK 1 60 BLACK
16mm
Z AXIS SWITCH
EARTH 3 EARTH
C/G
MOTOR RED 2 61 RED
J
16mm RED 4 128 BLACK

2 CORE
EARTH 3 EARTH THERMAL
C/G
SCREEN
BLUE 5 71 BLACK
RED 4 128 BLACK

2 CORE
THERMAL
I
RED 6 RED
SCREEN 2 CORE
BLUE 5 71 BLACK DOOR
SCREEN
OPEN BLUE 7 BLUE TACHO
16mm
RED 6 RED TO AXIS
SWITCH
2 CORE ADAPTAFLEX
DRIVE SCREEN 8
H
SCREEN 200mm LONG

BLUE 7 BLUE TACHO
TO AXIS 16mm
TO BLACK 9 BLACK 0v
DRIVE SCREEN 8 C/G

X AXIS
BROWN 10 BROWN A
MOTOR
10mm
BLACK 9 BLACK 0v 12 CORE
G
ADAPTAFLEX SCREEN RED 11 RED B
200mm LONG BROWN 10 BROWN A TO
12 CORE ORANGE 12 ORANGE Io X

TO CONTROL
SCREEN RED 11 RED B

Z AXIS M7 AXIS
TO YELLOW 13 YELLOW A
X AXIS ENCODER
ENCODER
F
CONTROL ORANGE 12 ORANGE Io Z

10mm
M9 AXIS GREEN 14 GREEN B
ADAPTAFLEX
Z AXIS YELLOW 13 YELLOW A
ENCODER
240mm LONG
BLUE 15 BLUE Io
GREEN 14 GREEN B TO
E
X AXIS WHITE 16 WHITE 5v
BLUE 15 BLUE Io ENCODER
SCREEN 17 E
WHITE 16 WHITE 5v
D
RED 18 94 RED
SCREEN 17 E
BLUE 19 98 BLUE
RED 18 71 BLUE COMMON
YELLOW 20 110 YELLOW

C
BLUE 19 118 BLACK DOOR CLOSED
GREEN 21 71 GREEN
YELLOW 20 122 BROWN DOOR OPEN
GREEN 21 E EARTH
B
WIRING TO PANEL
C/G = COMPRESSION GLAND SHEET 12

CYCLONE 0T-A
SADDLE AND
A
[ CYC-A ]
HEADSTOCK
IF IN DOUBT ASK CONNECTION BOXES [ N12 ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
11
2
9
1
IF IN DOUBT ASK
PUSHBUTTON SIDE PANEL SIDE
12 WAY QM
L
FEMALE QM MALE QM
MALE PINS FEMALE PINS
PIN WIRE COLOUR
1 73 BLUE 4 CORE 1
K
2 72 RED TO 2
0.2mm
3 74 YELLOW CP-3 3
SEPARATES
TO PUSHBUTTONS
4 107 RED 2 CORE TO
5 94 BLUE TERMINAL STRIP

J
9 RED 4
4 CORE 4 CORE
10 BLUE 3
TO TO
11 GREEN 8
I
HANDWHEEL M 12
12 YELLOW 9
H
CONTROL ON P/B TAILSTOCK EXTEND P/B
(GREEN LENS) (ORANGE LENS)
X X X X
150 149 153 149
TOOL SELECT P/B DOOR OVERRIDE P/B
1 2 1 2
G
(GREEN LENS) (ORANGE LENS)

HANDWHEEL
73 72 105 149 X X X X
13 14 13 14 1 2 1 2
2 101
3 4 5 6
149 A 3 102
F
104 149 104 149

X X 5 103
152 13 14 13 14
149
AIR
1 2
PRESSURE
TOOL SELECT
REGULATOR
YELLOW
E
GREEN
ROTARY
74 72 109 149
BLUE
RED
21 13 14 SWITCH
22
CONTROL OFF P/B TAILSTOCK RETRACT P/B
(RED LENS) (ORANGE LENS)

D
WIRES FROM M1 B WIRES FROM M2 B
WIRE COLOUR WIRE COLOUR

C
AXIS LIMIT
100 BLACK 150 GREY/BLUE
OVERRIDE P/B
101 RED 151 WHITE/BLACK
(WHITE LENS)
102 BROWN 152 RED/BLACK
P/B ON
103 WHITE 153 WHITE/BLACK
X X RIGHT HAND
B
104 GREY
1 2
SIDE OF
105 ORANGE
OPERATORS
106 YELLOW
PANEL
107 94
107 GREEN
13 14 CYCLONE 0T-A SHEET 13
108 BLUE
OPERATORS PANEL
A
109 VIOLET [ CYC-A ]

WIRING
149 PINK
DIAGRAM
[ N13 ]
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 29-9-93 A3- 310533 A
MAIN PCB OPERATORS PANEL
M1 50 WAY M1A 50 WAY
HONDA FEMALE FEMALE 2
BIT PIN PIN

3
DESCRIPTION
No No No
BLACK
0v 1 1
4

8 CORE
RED
SCREEN 0v 2 2
5
YELLOW
0v 3 3
BRIGHOUSE
6
0v 4 4
BLACK
X20.5 5 5
KD 5
7
DOOR BROWN
X16.7 6 6
OVERRIDE P/B
WEST YORKSHIRE
8
RED
X17.7 7 7
ORANGE 9
X18.7 8 8
YELLOW
TOOL SELECT
X17.1 9 9
10
BIT 1
TOOL SELECT GREEN

X17.0 10 10
BIT 0
11
BLUE
QUILL
X16.1 11 11
EXTEND P/B
VIOLET
SWARF CONV. 12
X16.0 12 12
RUN P/B
GREY
KD 7 X20.7 13 13
13
WHITE
KD 4 X20.4 14 14
14
PINK
KD 3 X20.3 15 15
DRN BY
TURQUOISE
15
KD 2 X20.2 16 16
RED/BLUE
KD 1 X20.1 17 17
16
GREEN/RED
KD 0
X20.0 18 18
A McHENRY
17
RED/BLACK
E-STOP MONITOR X21.4 19 19
WHITE/RED
SWARF CONV. 18
X16.3 20 20
STOP P/B
DATE
YELLOW/BROWN
QUILL
X16.2 21 21
19
RETRACT P/B
YELLOW/VIOLET
TOOL SELECT
X17.3 22 22
P/B
20
WHITE/VIOLET
TOOL SELECT
29-9-93
X17.2 23 23
(1-25)
INPUTS
BIT 0
M1 TO M1A
21
CYCLONE 0T-A
X18.3 24 97 24
X18.2 25 25 22
A3-
36 CORE
IF IN DOUBT
CUT OUT
ESR
23
ASK
GREY/BROWN
GREY/GREEN
310521 A
70 0v
RED/BROWN
SHEET 14
24
[ N14 ]
[ CYC-A ]
MAIN PCB OPERATORS PANEL
M1 50 WAY M1A 50 WAY
HONDA FEMALE FEMALE 2
BIT PIN PIN

3
DESCRIPTION
No No No
X21.6 26 26
4

WHITE/BROWN
RSV 1 X21.5 27 27
28 28
BRIGHOUSE
6
+24v 29 LINK 29
GREEN
+24v 30 30
7
8 CORE BLUE
SCREEN +24v 31 31
WEST YORKSHIRE
8
WHITE
+24v 32 32
YELLOW/BLUE
9
* OV 8 X21.3 33 33
WHITE/BLUE
* OV 4 X21.2 34 34
10
BLUE/BLACK
* OV 2 X21.1 35 35
11
ORANGE/BLUE
* OV 1 X21.0 36 36
YELLOW/GREEN
12
KD 6 X20.6 37 37
110 RED
X DATUM SWITCH X16.5 38 38

13
111 BLUE
Z DATUM SWITCH X17.5 39 39
14
X18.5 40 40
DRN BY
WHITE/GREEN
15
KEY X21.7 41 41
ORANGE/GREEN
KST X22.7 42 42
16
X22.6 43 43
A McHENRY
17
GREEN/BLUE
RSV 3 X22.5 44 44
GREY/BLUE 18
RSV 2 X22.4 45 45
DATE
GREEN/BLACK
KA 3 X22.3 46 46
19
VIOLET/BLACK
KA 2 X22.2 47 47
20
BROWN/BLACK
29-9-93
KA 1 X22.1 48 48
INPUTS
(26-50)
M1 TO M1A
YELLOW/RED 21
CYLONE 0T-A
KA 0 X22.0 49 49
1 1
50 50 22
A3-
1 1
IF IN DOUBT
1 0
36 CORE
CUT OUT 23
ASK
Z X
GREY/BROWN
310521 A
SHEET 15
GREY/GREEN
24
[ N15 ]
71
[ CYC-A ]
RED/BROWN
+24v
FANUC OPERATORS PANEL
TO PUSHBUTTONS
M1B 50 WAY HONDA PLUG
ADDRESS PIN 3
PC DESCRIPTION
+ BIT No
No
0v 1
4

0v 2
5
0v 3
BRIGHOUSE
0v 4 149
6
+24v
KD 5 X20.5 5
100 BLACK
DOOR OVERRIDE P/B X16.7 6 7
X17.7 7
WEST YORKSHIRE
8
X18.7 8
TOOL SELECT SWITCH
102 BROWN
TOOL SELECT BIT 1 X17.1 9
9
101 RED
105 ORANGE
10
QUILL EXTEND P/B X16.1 11
106 YELLOW
SWARF CONV. RUN P/B X16.0 12
11
KD 7 X20.7 13
KD 4 X20.4 14
12
KD 3 X20.3 15
13
KD 2 X20.2 16
KD 1 X20.1 17
14
KD 0 X20.0 18
DRN BY
107 GREEN
E-STOP MONITOR X21.4 19 15
108 BLUE
SWARF CONV. STOP P/B X16.3 20
109 VIOLET 16
QUILL RETRACT P/B X16.2 21
104 GREY
A McHENRY
TOOL SELECT P/B X17.3 22
17
103 WHITE
18
X18.3 24
DATE
X18.2 25
TO E-STOP CIRCUIT 19
26 SEE SHEET 2
27 20
M1B
29-9-93
28
INPUTS
21
PUSHBUTTON
29
CYCLONE 0T-A
+24v 30
22
A3-
IF IN DOUBT
+24v 31
149 PINK
23
ASK
+24v 32
310522 A
SHEET 16
PINS 26-29
24
[ N16 ]
[ CYC-A ]
AND 33-50
ARE NOT USED

M2 MAIN PCB M2A OPERATORS PANEL
50 WAY HONDA FEMALE 50 WAY HONDA FEMALE

2
BIT
DESCRIPTION PIN PIN
No
3
BLACK
0v 1 1
BROWN
4

0v 2 2
RED
0v 3 3
5
0v 4 4
BRIGHOUSE
6
Y48.7 5 5
7
Y48.6 6 6
Y48.5 7 7
WEST YORKSHIRE
8
Y48.4 8 8
9
Y49.7 9 9
Y50.5 10 10
10
Y52.7 11 11
11
Y52.6 12 12
Y52.5 13 13 12
Y52.4 14 14
13
ORANGE
CONTROL ON LAMP Y52.3 15 15
YELLOW
SWARF CONV. 14
Y52.2 16 16
ON LAMP
GREEN
DRN BY
QUILL
Y52.1 17 17
RETRACT LAMP 15
BLUE
QUILL
Y52.0 18 18
EXTEND LAMP
16
WHITE/BLUE
Y50.2 19 19
A McHENRY
BLACK *
17
Y50.3 20 20
BROWN *
155 SCRR
SWARF CONV.
Y50.0 21 21
18
REVERSE RELAY
RED *
156
QUILL
Y49.3 22 22
DATE
EXTEND RELAY
QER
19
ORANGE *
157
AUXILIARY
Y49.1 23 23
OUTPUT 1
QM2 (E)
YELLOW *
20
1K
Y49.0 24 24
29-9-93
GREEN *
(1-25)
159 TPRR
TOOLPOST
OUTPUTS
Y48.0 25 25
21
M2 TO M2A
REVERSE RELAY
CYCLONE 0T-A
22
A3-
IF IN DOUBT
2 20 CORE CABLES
24v
1 TO OPERATORS PANEL *2 TO RELAYS

71
23
ASK
CUT OUT CUT OUT
RED/BLUE PINK
GREEN/RED TURQUOISE
310523 B
SHEET 17
RED/BROWN RED/BROWN 24
[ N17 ]
[ CYC-A ]
YELLOW/BLUE YELLOW/BLUE
M2 MAIN PCB M2A OPERATORS PANEL
50 WAY HONDA FEMALE 50 WAY HONDA MALE

2
BIT
DESCRIPTION PIN PIN
No
3
160 BLUE *
COOLANT
Y48.1 26 COR 26
ON RELAY
161 VIOLET *
CHUCK 4

Y48.2 27 CHOR 27
OPEN RELAY
28 28
5
29 29
BRIGHOUSE
24v
6
71
30 30
7
31 31
WEST YORKSHIRE
32 32
8
VIOLET
LD 7 Y51.7 33 33
9
GREY
LD 6 Y51.6 34 34
WHITE 10
LD 5 Y51.5 35 35
PINK
LD 4 Y51.4 36 36 11
TURQUOISE
LD 3 Y51.3 37 37
12
WHITE/RED
LD 2 Y51.2 38 38
YELLOW/RED 13
LD 1 Y51.1 39 39
RED/BLACK
LD 0 Y51.0 40 40 14
162 GREY *
QUILL
Y49.4 41 QRR 41
DRN BY
RETRACT RELAY
15
163 WHITE *
AUXILIARY
Y53.7 42 42
OUTPUT 2
QM2 (E)
GREEN/RED * 16
COOLANT
Y53.6 43 43
B RELAY
165 WHITE/RED *
A McHENRY
TOOLPOST
Y53.5 44 TPFR 44 17
FORWARD RELAY
166 RED/BLUE *
TOOLPOST
Y53.4 45 TPBR 45
BRAKE RELAY
18
RED/BLACK *
SWARF CONV.
Y53.3 46 46
FORWARD RELAY
DATE
168 WHITE/BLUE *
19
CHUCK
Y53.2 47 CHCR 47
CLOSE RELAY
169 YELLOW/RED *
AXIS
Y53.1 48 ALR 48 20
LUBE RELAY
29-9-93
Y53.0 49 49
(26-50)
OUTPUTS
21
M2 TO M2A
CYCLONE 0T-A
1K
50 50
22
A3-
24v
IF IN DOUBT
2 20 CORE CABLES
71
1 TO OPERATORS PANEL *2 TO RELAYS
23
ASK
CUT OUT CUT OUT
RED/BLUE PINK
GREEN/RED TURQUOISE
310523 B
SHEET 18
RED/BROWN RED/BROWN 24
[ N18 ]
[ CYC-A ]
YELLOW/BLUE YELLOW/BLUE
M2B MAIN PCB
50 WAY HONDA FEMALE

2
BIT
DESCRIPTION PIN
No
3
0v 1

0v 2
0v 3
5
0v 4
BRIGHOUSE
6
Y48.7 5
7
Y48.6 6
Y48.5 7
WEST YORKSHIRE
8
Y48.4 8
9
Y49.7 9
Y50.5 10
10
Y52.7 11
11
Y52.6 12
Y52.5 13 12
Y52.4 14
13
150 GREY/BLUE
CONTROL ON LAMP Y52.3 15
151 WHITE/BLACK
SWARF CONV. 14
Y52.2 16
ON LAMP
152 RED/BLACK
DRN BY
QUILL
Y52.1 17
RETRACT LAMP 15
153 WHITE/RED
QUILL
Y52.0 18
EXTEND LAMP
16
Y50.2 19
A McHENRY
17
Y50.3 20
24v
71
SWARF CONV.
Y50.0 21
18
REVERSE RELAY
QUILL
Y49.3 22
DATE
EXTEND RELAY
19
AUXILIARY
Y49.1 23
OUTPUT 1
20
Y49.0 24
29-9-93
TOOLPOST
Y48.0 25
21
REVERSE RELAY
M2B OUTPUTS
CYCLONE 0T-A
PINS 26 TO 50 22
A3-
NOT USED
IF IN DOUBT
0.5mm SEPARATE WIRES

23
ASK
310524 A
SHEET 19
24
[ N19 ]
[ CYC-A ]
1 1A L1
MAINS 220v
2 2A L2
3 PHASE SUPPLY 2
TERMINALS
3 3A L3
ISOLATOR B ISOLATOR 3
IN MAIN IN TRANS BOX
CABINET
10 AMP C/B

CONTROL TRANS
1 2 3
7
1 110v CONTROL AND
7 5
8 E-STOP CIRCUIT
2
8
SEE SHEET 2
BRIGHOUSE
6
MDC
B
4 5 6
7
10 AMP C/B MMS SD
WEST YORKSHIRE
8
9A 1 4 12A 9 12
SPINDLE SPINDLE
10A 2 5 13A 10 13
DRIVE DRIVE
9
11A 3 6 14A 11 14
TRANS UNIT
SPINDLE
C C
10
MOTOR
RC
MMS SMF
11
0.6 - 1 AMP
4 21
SPINDLE
12
5 22
MOTOR
6 23 FAN
13
RC
MMS HP 14
A 16 WAY HARTING
1 - 1.6 AMP
CONNECTOR FOR
DRN BY
HYDRAULICS
85 1
15
HYDRAULIC
86 2
B 24 WAY HARTING
PUMP
3 CONNECTOR TO
87
MOTOR
16
TRANS BOX
MMS
RC
C 16 WAY HARTING
A McHENRY
A
BUSBAR
CONNECTOR TO 17
MMS CP
TRANS BOX
0.6 - 1 AMP
CMC
18
24 27
25 28 COOLANT
DATE
26 MOTOR
29 19
RC
20
10 AMP C/B
2-9-93
DRIVES TRANS
SCHEMATIC
MAIN POWER
220v SUPPLY
5 50 21
21 72v SUPPLY
CYCLONE 0T-A
TO AXIS CARDS
6 51 22
22
A3-
AXIS DRIVE
AXIS DRIVES
TRANSFORMER
DRAWING
IF IN DOUBT
B A3-310544 C
SHEET 10
18v CONTROL 23
ASK
TO AXIS CARDS
TO TOOLPOST
SHEET
TRANSFORMER
310540 G
1
24
[ N1A ]
SEE SHEET 8
[ CYC-A ]
10 AMP C/B
CONTROL 3
TRANS

7 8
BRIGHOUSE
CONTROL
6
TRANS 1
7 21A
200v
WEST YORKSHIRE
B 8
8 22A
10
R S
CONTROL
73 11
ON P/B
EON
ESR
40
EXR
72 COM 41 12
42
EXS
EOF MDC
CONTROL
74 13
OFF P/B
INPUT UNIT
14
DRN BY
15
CONTROL
TRANS 2 F1
30 32
16
110v 110v CONTROL

7
6.3A CIRCUIT
A McHENRY
SEE SHEET 3
0v 17
8 31
24v 18
PSU
DATE
71 70
19
+24v 0v
E-STOP 20
P/B
5-3-93
70
+/- X +Z -Z
71
94 98 99 107 97 0v
E-STOP AND
CYCLONE 0T-A
21
ESR
CONTROL CIRCUIT
(A) (G) M1B M1
OVERTRAVEL SWITCHES (19) (19)

REMOVE LINK
22
A3-
IF IN DOUBT
IF
REMOTE
E-STOP
ASK
23
FITTED
AXIS LIMIT
SHEET
OVERRIDE P/B
2
310570 B
[ N2 ]
24
[ CYC-A ]
M3 KM1
3
(CONTROL) (MONITOR UNIT)
20 WAY FEMALE 20 WAY MALE
CONNECTOR CONNECTOR

5
PIN PIN
DESCRIPTION DESCRIPTION
No No
BRIGHOUSE
6
1 1
BLACK
KCM0-0 2 2 KCM0-0
7
BROWN
KCM0-1 3 3 KCM0-1
WEST YORKSHIRE
RED 8
SW0-6 4 4 SW0-6
ORANGE
SW0-4 5 5 SW0-4 9
YELLOW
SW0-2 6 6 SW0-2
10
GREEN
SW0-0 7 7 SW0-0
BLUE
8 8 11
KCM0-2 KCM0-2
MAUVE
KCM0-3 9 9 KCM0-3
12
GREY
SW0-7 10 10 SW0-7
WHITE
13
SW0-5 11 11 SW0-5
PINK
SW0-3 12 12 SW0-3
14
LIGHT BLUE
SW0-1 13 13 SW0-1
DRN BY
WHITE/BLUE 15
KCM0-4 14 14 KCM0-4
YELLOW/BLUE
KCM0-5 15 15 KCM0-5
16
RED/BROWN
KCM0-6 16 16 KCM0-6
A McHENRY
17
BLACK/RED
KCM0-7 17 17 KCM0-7
18 18 18
DATE
19 19
19
20 20
20
SIGNALS
29-9-93
M3 - KM1
20 CORE SCREEN
CYCLONE 0T-A
21
CUT OUT
CONTROL TO KEYPAD
YELLOW/RED
WHITE/RED
22
A3-
RED/BLUE
IF IN DOUBT
SCREEN AT CONTROL SIDE

GREEN/RED
23
ASK
310006 A
SHEET 20
24
[ N20 ]
[ CYC-A ]
M7 X AXIS
4

M9 Z AXIS TERMINALS IN SADDLE
AND HEADSTOCK
(CONTROL)
CONNECTION BOXES
20 WAY FEMALE 5
SEE SHEET 12
CONNECTOR
BRIGHOUSE
6
PIN
SIGNAL
No
BLACK
1 0v
0v 7
WEST YORKSHIRE
8
3
WHITE
+5v 4 5v
6 10
11
8
LINK
12
10
11 13
12
14
13
ORANGE
DRN BY
PC Z 14 Io
15
BLUE
* PC Z 15 Io
RED
PC A 16 B 16
GREEN
* PC A 17 B
A McHENRY
BROWN 17
PC B 18 A
YELLOW
* PC B 19 A
18
20
SIGNALS FROM
DATE
ENCODER
19
8 CORE SCREEN
20
29-9-93
M7, M9
SIGNALS
21
AXIS ENCODER
CYCLONE 0T-A
22
A3-
IF IN DOUBT
23
ASK
SHEET 21
310546 A
24
[ N21 ]
[ CYC-A ]
2
CCX1 CN1
(CONTROL) (MONITOR UNIT)
20 WAY FEMALE 20 WAY MALE 3
CONNECTOR CONNECTOR

SIGNAL PIN PIN SIGNAL
5
RED
RVDO 1 1 RVDO
BRIGHOUSE
RED
HSYN 2 2 HSYN 6
BLUE
VSYN 3 3 VSYN
GREEN 7
GVDO 4 4 GVDO
BLUE
5 5
WEST YORKSHIRE
BVDO BVDO
8
6 6
7 7 9
SCREEN
0G 8 8 0G
GREEN 10
0v 9 9 0v
YELLOW
0v 10 10 0v
11
SCREEN
0G 11 11 0G
12 12 12
13 13
13
14 14
15 15
14
16 16
DRN BY
17 17 15
18 18
16
19 19
A McHENRY
20 20
17
18
DATE
19
20
29-9-93
VDU SIGNALS
CCX1 TO CN1
CYCLONE 0T-A
21
22
A3-
IF IN DOUBT
23
ASK
310038 A
SHEET 22
24
[ N22 ]
[ CYC-A ]
4
M11

(CONTROL)
20 WAY FEMALE 5
CONNECTOR
SPINDLE
BRIGHOUSE
ENCODER
6
PIN
SIGNAL PLUG
No
BLACK
1 K
0v 7
0v 2
WEST YORKSHIRE
8
3
0v
BROWN
+5v 4 H
9
+5v 5
+5v 6 10
11
8
12
10
11 13
12
14
13
RED
DRN BY
SC 14 B
15
YELLOW
* SC 15 P
GREEN
PB 16 A 16
BLUE
* PA 17 N
A McHENRY
WHITE 17
PB 18 C
MAUVE
* PB 19 R
18
0v 20
DATE
19
20
M 11
29-9-93
SIGNALS
CYCLONE 0T-A
21
SPINDLE ENCODER
22
A3-
IF IN DOUBT
23
ASK
310009 A
SHEET 23
24
[ N23 ]
[ CYC-A ]
2
M12
HANDWHEEL
4

CONNECTOR
DESCRIPTION PIN
BRIGHOUSE
6
0v 1
0v 2
7
BLUE
0v 3 4
WEST YORKSHIRE
RED
8
+5v 4 3
+5v 5
+5v 6
7
10
GREEN
HA1 8 5
YELLOW
11
HB1 9 6
10
12
4 CORE SCREEN
11
12
13
13
14
14
15
DRN BY
15
16
17
16
18
A McHENRY
17
19
20
18
DATE 19
20
29-9-93
21
CONNECTIONS
CYCLONE 0T-A
M12 HANDWHEEL
22
A3-
IF IN DOUBT
23
ASK
310507 A
SHEET 24
24
[ N24 ]
[ CYC-A ]
M18 CONTROL INPUTS
2
50 WAY
FEMALE
DESCRIPTION BIT PIN

HONDA
LINK TO PINS
CONNECTOR 3
28 + 29
0v
1
71
+24v
0v 2 4

0v 3
5
KEB
COM1 4 FAULT
CONTACT
BRIGHOUSE
112 BLACK
6
SPINDLE ALARM X00.5 22 23
5
113 BROWN
AIR PRESSURE
X02.0 6
SWITCH 7
RED
X02.3 7
WEST YORKSHIRE
8
QM1 (A) QM1 (C)
114 ORANGE
CHUCK OPEN
X02.6 8
FOOT SWITCH
9
115 YELLOW
SPINDLE MOTOR
X04.1 9
THERMAL
116 GREEN
10
AUXILIARY INPUT 1 X04.4 10 QM2 (C)
4NC 11
11
210 VIOLET
TOOLPOST
X06.2 12 QM3 (3)
POSITION BIT 3
12
240 GREY
TOOLPOST THERMAL 13 QM3 (15)
X06.4
13
117 WHITE
LUBE FLOAT SWITCH 14
X06.6
XAE 14
X08.0 15
PINK
DRN BY
+MITX X08.2 16
15
TURQUOISE
17
+MITZ X08.4
16
RED/BLUE
X08.6 18
A McHENRY
RED/BROWN 17
X00.1 19
20 18
X00.3
216 YELLOW/RED
DATE
TOOLPOST CLAMPED 21 QM3 (11)

X00.6
19
118 WHITE/RED
DOOR CLOSED SWITCH X02.1 22
20
C01-(2) C01(3)
119 RED/BLACK
CHUCK CLOSE
TURRET
29-9-93
X02.4 23
FOOT SWITCH
BARUFFALDI
CYCLONE 0T-A
120 GREEN/RED 21
AUXILIARY INPUT 2 X02.7 24 QM2 (D)

M18 INPUTS (1-25)
TOE 80
121 YELLOW/BLUE BAR FEED L/S
22
A3-
EXTERNAL STOP X04.2 25
PROBE ERROR SIGNAL

IF IN DOUBT
71
+24v
23
ASK
36 CORE SCREEN TO TERMINALS

QM1 8 WAY SOCKET (FOOT SWITCH)
ALL COLOURS USED
310547 C
QM2 8 WAY SOCKET (AUXILIARIES)

SHEET 25
24
[ N25 ]
QM3 24 WAY SOCKET (TOOLPOST - BARUFFALDI)

[ CYC-A ]
M18 CONTROL INPUTS

+24v
LINK TO PINS 1+4 71 2
50 WAY DESCRIPTION BIT PIN
FEMALE
3
HONDA 122 WHITE/BLUE
DOOR OPEN SWITCH 26
CONNECTOR X04.5
TOOLPOST
208 BLUE/BLACK
4
X06.0 27 QM3 (1)

POSITION BIT 1
COM2 28
5
29
BRIGHOUSE
COM3
30
7
31
32
WEST YORKSHIRE
8
X00.0 33
9
127 ORANGE/BLUE
X MOTOR THERMAL X00.2 34
128 YELLOW/GREEN
10
Z MOTOR THERMAL X00.4 35
HYDRAULIC 136 WHITE/GREEN

X00.7 36
PRESSURE SWITCH A 11
HYDRAULIC 138 ORANGE/GREEN

X02.2 37
PRESSURE SWITCH B
12
GREEN/BLUE
WORKSHIFT P/BUTTON X02.5 38

SPINDLE BRAKE
THERMAL TRIP
13
123 GREY/BLUE
DRIVE TRANS THERMAL
X04.0 39
140
CHUCK JAWS OPEN 124 GREEN/BLACK

14
X04.3 40
SENSOR
CHUCK JAWS CLOSED 125 GREY/GREEN
DRN BY
X04.6 41
SENSOR 15
TOOLPOST 209 YELLOW/BROWN

0v
X06.1 42 QM3 (2)
POSITION BIT 2 70
16
TOOLPOST 211 WHITE/BROWN

X06.3 43 QM3 (4)
POSITION BIT 4
A McHENRY
17
212 BROWN/BLACK
X06.5 44
TOOLPOST 213 GREY/BROWN

45 QM3 (6) 18
X06.7
STROBE SIGNAL
DATE
ZAE X08.1 46
19
YELLOW/VIOLET
-MITX X08.3 47
20
VIOLET/BLACK
TURRET
29-9-93
-MITZ
X08.5 48
BARUFFALDI
CYCLONE 0T-A
129 WHITE/VIOLET 21
SKIP X08.7 49 PROBE INPUT

M18 INPUTS (26-50)
TOE 80
+24v
71
50 22
A3-
IF IN DOUBT
23
ASK

ALL COLOURS ARE USED
310547 C
SHEET 26

24
[ N26 ]
[ CYC-A ]
M19 20 WAY FEMALE
HONDA
2
CONNECTOR
+24v
3
BIT PIN 71
DESCRIPTION
No No

Y80.0 1
170 BLACK SFR 5
SPINDLE FORWARD Y80.1

2
BRIGHOUSE
171 BROWN SRR
6
SPINDLE REVERSE Y80.2 3
7
Y80.3 4
WEST YORKSHIRE
Y80.4 8
5
Y80.5 9
6
Y80.6 7
10
Y80.7 8
11
Y82.0 9
12
172 RED DOR
DOOR OPEN RELAY Y82.1 10
13
173 YELLOW
DOOR CLOSE RELAY Y82.2 11
DCR 14
174 GREEN
PARTS CATCHER
Y82.3 12
DRN BY
EXTEND RELAY
PCER 15
SPINDLE BRAKE
Y82.4 13
RELAY
16
Y82.5 14
A McHENRY
17
Y82.6 15
18
+24v
Y82.7 16
71
DATE
19
17
20
0v 18
TURRET
29-9-93
BARUFFALDI
M19 OUTPUTS
CYCLONE 0T-A
21
0v 19
TOE 80
20 22
A3-
IF IN DOUBT
23
ASK
8 CORE SCREEN
CUT OUT
310548 A
WHITE
SHEET 27
24
[ N27 ]
[ CYC-A ]
VIOLET
BLUE
20
22
23
24
10
12
13
14
15
16
17
18
19
21
11
2
9
1
IF IN DOUBT ASK
L
CP 2 CP 11
PIN PIN
INPUT UNIT CONTROL PSU
K
BLACK
1 1 R
200v AC
INPUT UNIT
RED
2 2 S TO
J
CONTROL
YELLOW
3 3 GND POWER CONNECTOR
I
GREEN
4 4
BLUE
H
5 5 PA
POWER READY
WHITE SIGNAL
6 6 PB
G
6 CORE 0.5mm SCREEN CABLE

F
CP 15 CN 2
PIN PIN
CONTROL VDU
E
1 1
CONTROL
2 2 TO
D
VDU
YELLOW
3 3 POWER CONNECTOR
C
GREEN
4 4
RED
B
5 5
BLUE
6 6 SHEET 28
CYCLONE 0T-A
CONTROL AND VDU

A
4 CORE 0.5mm SCREEN CABLE [ CYC-A ]

POWER SUPPLY
CONNECTIONS
[ N28 ]
F1 0v
110v
2
32 6.3A 30 110v 0v 31
WORKLIGHT
44 3
CHOKE
4
RC

ALR
43 LUBE PUMP
RC
BRIGHOUSE
COR 6
33 CMC
COOLANT
MOTOR
RC
CHOR
35 CHOS
WEST YORKSHIRE
8
CHUCK OPEN
RC 9
CHCR
36 CHCS
CHUCK CLOSED
10
RC
TOOLPOST
TPFR
TPRC FORWARD 11
206 207
220 220A
TPFC
12
TPRC
TPRR OLTP TSTR
TPFC
206A 207A
13
TOOLPOST
REVERSE
RC
14
RC
PCER
46 PCS
DRN BY
PARTS CATCHER
15
RC
QER 16
39 QES
QUILL EXTEND
A McHENRY
17
RC
QRR
39A QRS 18
QUILL RETRACT
DATE
19
RC
DOR
37 DOS
DOOR OPEN
20
4-3-93
TOE 80
BARUFFALDI
RC
21
CYCLONE 0T-A
DCR
110v SCHEMATIC
TURRET
38 DCS
DOOR CLOSED
22
A3-
IF IN DOUBT
CABINET
FAN
ASK
23
32
31
24v PSU
SHEET 3
310541 C
[ N3 ]
24
[ CYC-A ]
71 +24v 0v 70
20
22
23
24
10
12
13
14
15
16
17
18
19
21
2
11
1
ISOLATOR IF IN DOUBT ASK

L
SPINDLE
DRIVE
QM 1 8 WAY ROUND CONNECTOR
K
(FOOTSWITCH)
H
40 x 40 TRUNKING I
A 114
B 119
0T-A CONTROL
J
C 71
60 x 80 TRUNKING
H E
X Z
40 x 40 TRUNKING
24v
D D
PSU
I
R R
I I QM 2 8 WAY ROUND CONNECTOR
F V V (AUXILIARIES)
E E
A 71
H
B 70
60 x 80 TRUNKING G C 116
D 120
E 157
G
COMPONENTS
THERMAL INPUT F 163
ON BOTTOM OF 12 EARTHS
TRIP UNIT G 94
CABINET
H E
F
60 x 60 TRUNKING C
SD
10A
MMS TERMINALS
E
SMF
1A
MMS
HP
60 x 60 TRUNKING D
1.6A
MMS
60 x 60 TRUNKING
60 x 60 TRUNKING
D
CP
1A
MMS C/B'S AND RELAYS
SEE SHEET 6
TPRC
C
60 x 60 TRUNKING E
TPFC
A B
OLTP
B
MDC
WORKLIGHT CYLONE 0T-A SHEET 4
CHOKE ELECTRICAL
A
[ CYC-A ]
CABINET LAYOUT
415v SUPPLY
[ N4 ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
2
11
ISOLATOR IF IN DOUBT ASK
SPINDLE
DRIVE
(FOOTSWITCH)
H
40 x 40 TRUNKING I
A 114
B 119
0T-A CONTROL
60 x 80 TRUNKING C 71
H E
X Z
40 x 40 TRUNKING
24v
D D
PSU
R R
I I QM 2 8 WAY ROUND CONNECTOR
F V V (AUXILIARIES)
E E
A 71
B 70
60 x 80 TRUNKING G C 116
D 120
E 157
COMPONENTS
THERMAL INPUT F 163
ON BOTTOM OF 12 EARTHS
TRIP UNIT G 94
CABINET
H E
60 x 60 TRUNKING C
SD
10A
MMS TERMINALS
SMF
1A
MMS
HP
60 x 60 TRUNKING D
1.6A
MMS
60 x 60 TRUNKING
60 x 60 TRUNKING
CP
1A
MMS C/B'S AND RELAYS
SEE SHEET 6
TPRC
60 x 60 TRUNKING E
TPFC
A B
OLTP
MDC
WORKLIGHT CYLONE 0T-A SHEET 4
CHOKE ELECTRICAL
[ CYC-A ]
CABINET LAYOUT
220v SUPPLY
[ N4A ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
2
11
1
IF IN DOUBT ASK
L
MDC TPFC TPRC CMC

CP MMS HP MMS SMF MMS SD MMS
2 2 2 2
A18 - 240v A9 - 110v A9 - 110v A9 - 110v 0.6 - 1 AMP 1 - 1.6 AMP 0.6 - 1 AMP 6 - 10 AMP
0 0 0 2
K
RC
RC RC RC
3 4 5 0 MMS BUSBAR 4 5 6 12A 13A 14A
A A A
41 42 207
207 220 207A 220 33 31
206
1 2 3 24 25 26
J
200 201 202 200 201 202
206A
4 5 6
207A
I
2 2 2 2
0 0 0 2 27 28 29
2 2 2 2 2 2 24 25 26 85 86 87 15 16 17 9 10 11
3 4 5 0
0 0 0 0 0 0
A
3 4 5 5 4 3
H
A A A A A A
OLTP
2.8 - 4.2 AMPS
3 PHASE SUPPRESSORS
G
200V FROM
CONTROL TRANS.
F
21A 22A
142
R S
E
123
71 73
EON
ESR
40
SPINDLE 12 EARTH TERMINALS EXR
BRAKING 3 6 4
72 COM 41
D
RESISTOR
E
THERMAL 42
2 EXS
TRIP EOF MDC
74
141
C
TERMINALS ON
INPUT UNIT
BOTTOM OF
CABINET
B
CONTACTOR AND
A
[ CYC-A ]
MMS WIRING
220v MAINS
[ N5A ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
2
11
1
IF IN DOUBT ASK
L
2 2
2 2 1 1 2
7 1 1 6 6 0 7
K
1 8 6 6 A A 0
1 1 1 1 1 1 1 1 1 1 1 1 1
7 6 7 6 7 5 6 7 6 7 7 7 7 7 7 6 9 7 7 6 7 6 7 5 7 6 7 7 7 7 7 7 7 6 7 6
1 0 1 5 1 9 4 0 8 0 1 0 1 1 1 9 7 0 1 1 1 8 1 6 1 2 1 4 1 2 1 3 1 2 1 3
A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2
2 1 8 7 2 1 8 7
J
T T C C P X Z
C X Z S S A E Q Q D D
P P H H C D D
O E E F R L S E R O C
F R O C E F F
TPBR TSTR
R R R R R R R R R R R
R R R R R R R
13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14
I
3 4 5 6 3 4 5 6
3 3 3 2 3 2 7 7 7 7 8 8 8 8 3 4 4 4 3 3 3 3 3 3 3 3 3 4 3 3 3 3 6 6 6 6
2 3 2 0 2 0 5 6 7 8 1 0 2 0 2 3 0 1 2 5 2 6 2 9 2 9 2 6 2 7 2 8 5 6 7 9
6 6 A 7 2 3
A 1 1 1
H
CT C/B AD C/B TP C/B SD C/B

G
32
WORKLIGHT
6 AMP 6 AMP 4 AMP 10 AMP
3 5 5 5 5 5 5 5 5
CHOKE
44
0 2 3 4 5 6 7 8 9
1 2 5 6 4 5 6 4 5 6
A A A A A A A A
F
F1 110v CONTROL 6.3 A

F F F F F F F F F
F2 X AXIS 72v POWER 10 A
1 2 3 4 5 6 7 8 9
E
F4 Z AXIS 72v POWER 10 A
3 5 5 5 5 5 5 5 5
F6 X AXIS 18v CONTROL 3.15 A
2 2 3 4 5 6 7 8 9 7 8 50 51 18 19 20 9A 10A 11A
D
F8 Z AXIS 18v CONTROL 3.15 A
ALL FUSES ARE T TYPE

C
95 TERMINALS AND 4 EARTHS LINK (0.5mm GREY)
107
39A
32
32
32
32
32
32
62
63
75
76
77
78
35
36
37
38
39
43
44
45
46
64
65
66
67
68
69
70
70
70
70
70
70
94
97
98
99
110
31
31
31
31
31
31
71
71
71
71
71
71
71
71
71
71
71
71
111
E
B
208
209
240
120
122
123
124
125
126
127
128
130
136
138
157
163
210
212
213
214
215
216
217
218
219
112
113
114
115
117
118
119
121
211
RELAY WIRING
A
[ CYC-A ]
DIAGRAM
220v SUPPLY
[ N6A ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
2
11
1
IF IN DOUBT ASK
L
2 2
2 2 1 1 2
7 1 1 6 6 0 7
K
1 8 6 6 A A 0
1 1 1 1 1 1 1 1 1 1 1 1 1 1
7 6 7 6 7 5 7 6 6 7 6 7 7 7 7 7 7 6 9 7 7 6 7 6 7 5 7 6 7 7 7 7 7 7 7 6 7 6
1 0 1 5 1 9 1 6 4 0 8 0 1 0 1 1 1 9 7 0 1 1 1 8 1 6 1 2 1 4 1 2 1 3 1 2 1 3
A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2
2 1 8 7 2 1 8 7
J
T T T C C P X Z
C X Z S S A E Q Q D D
P P P H H C D D
O E E F R L S E R O C
F R B O C E F F
TPBR TSTR
R R R R R R R R R R R
R R R R R R R R
13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14
I
3 4 5 6 3 4 5 6
3 3 3 2 3 2 7 2 7 7 7 7 8 8 8 8 3 4 4 4 3 3 3 3 3 3 3 3 3 4 3 3 3 3 6 6 6 6
2 3 2 0 2 0 1 1 5 6 7 8 1 0 2 0 2 3 0 1 2 5 2 6 2 9 2 9 2 6 2 7 2 8 5 6 7 9
6 6 8 A 7 2 3
A 1 1 1
H
CT C/B AD C/B TP C/B SD C/B

G
32
WORKLIGHT
6 AMP 6 AMP 4 AMP 10 AMP
3 5 5 5 5 5 5 5 5
CHOKE
44
0 2 3 4 5 6 7 8 9
1 2 5 6 4 5 6 4 5 6
A A A A A A A A
F
F1 110v CONTROL 6.3 A

F F F F F F F F F
1 2 3 4 5 6 7 8 9
E
3 5 5 5 5 5 5 5 5
2 2 3 4 5 6 7 8 9 7 8 50 51 18 19 20 9A 10A 11A
D
ALL FUSES ARE T TYPE

C
95 TERMINALS AND 4 EARTHS LINK (0.5mm GREY)
107
39A
32
32
32
32
32
32
62
63
75
76
77
78
35
36
37
38
39
43
44
45
46
64
65
66
67
68
69
70
70
70
70
70
70
94
97
98
99
110
31
31
31
31
31
31
71
71
71
71
71
71
71
71
71
71
71
71
111
E
B
208
209
240
120
122
123
124
125
126
127
128
130
136
138
157
163
210
212
213
214
215
216
217
218
219
112
113
114
115
117
118
119
121
211
RELAY WIRING
A
[ CYC-A ]
DIAGRAM
220v SUPPLY
[ N6A ]
20
22
23
24
10
12
13
14
15
16
17
18
19
21
2
11
1
L
300 VA FANUC 1.1 KVA

B A
CONTROL TRANS CONTROL TRANS
K
16 WAY 24 WAY
SOCKET SOCKET
ES E
1 9A 1 1A BLK 2.5mm
20 230
7 8
220 18 2 10A 2 2A BLK 2.5mm
0
J
240 210 3 11A 3 3A BLK 2.5mm

7 220 COM
FAN 380
4 12A 4 1 BLK 2.5mm
110 200 230
420
110 201 220 19 5 13A 5 2 BLK 2.5mm
55 30
I
A B 110 202 210

0 A B 6 14A 6 3 BLK 2.5mm
200v 100v
55 31
230 7 52A 7 7
21A 22A
220 20 8 53A 8 8
3 3
210
H
1 2 1 2 3
9 54A 9 21A
A A A A 30
10 55A 10 22A
TOOLPOST
1 1
TRANS 11 56A RED 1mm 11 30
3 3 3 3
F
E 7 7 8 8 4 4 E E E E E E E
600 VA
G
1 0 0 1 1 12 57A RED 1mm 12 31

0 1
13 58A RED 1mm 13 18

1 2 3 32A
140 RED 1mm
14 59A 14 19
15 60 RED 1mm 15 20
F
40 x 60 TRUNKING 16 61 RED 1mm 16 200
17 201
18 202
E
ALL WIRING IS IN
19 140
1.5mm BLACK
20 141
UNLESS NOTED
52A
53A
54A
55A
56A
57A
58A
59A
60
61
OTHERWISE 21 50
D
22 51
72v
72v
18v
18v
18v
18v
9A
0
12A
13A
10A
14A
11A
23
50 24
51
230
220
230
220
230
220
415
210
415
210
415
210
C
141
240
415
20
20
0
SPINDLE DRIVE TRANS AXIS DRIVE TRANS

B
SPINDLE
BRAKING
SHEET 7
RESISTOR
CYCLONE 0T-A
A
TRANSFORMER BOX [ CYC-A ]
220v SUPPLY
[ N7 ]
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 11-7-93 A3- 310543 G
20
22
23
24
10
12
13
14
15
16
17
18
19
21
2
11
1
IF IN DOUBT ASK FEMALE INSERTS

L
AT TRANS BOX END
300 VA FANUC 1.1 KVA

B A
CONTROL TRANS CONTROL TRANS
K
16 WAY 24 WAY
SOCKET SOCKET
ES E
1 200 1 1A BLK 2.5mm
20 230
7 8
220 18 2 201 2 2A BLK 2.5mm
0
J
240 210 3 202 3 3A BLK 2.5mm

7 220 COM
FAN 380
4 12A 4
110 200 230
420
110 201 220 19 5 13A 5
55 30
I
A B 110 202 210

0 A B 6 14A 6
200v 100v
55 31
230 7 52A 7 7
21A 22A
220 20 8 53A 8 8
3 3
210
H
1 2 L L L
9 54A 9 21A
A 1 2 3 30
10 55A 10 22A
TOOLPOST
1 1
TRANS 11 56A RED 1mm 11 30
3 3 3 3
F
E 7 7 8 8 4 4 E E E E E E E
600 VA
G
1 0 0 1 1 12 57A RED 1mm 12 31

0 1
13 58A RED 1mm 13 18

1 2 3 32A
140 RED 1mm
14 59A 14 19
A A A
15 60 RED 1mm 15 20
F
40 x 60 TRUNKING 16 61 RED 1mm 16 9A
17 10A
18 11A
E
ALL WIRING IS IN
19 140
1.5mm BLACK
20 141
UNLESS NOTED
52A
53A
54A
55A
56A
57A
58A
59A
60
61
OTHERWISE 21 50
D
22 51
72v
72v
18v
18v
18v
18v
9A
0
12A
13A
10A
14A
11A
23
50 24
51
230
220
230
220
230
220
415
210
415
210
415
210
C
141
240
415
20
20
0
SPINDLE DRIVE TRANS AXIS DRIVE TRANS

B
SPINDLE
BRAKING
SHEET 7
RESISTOR
CYCLONE 0T-A
A
TRANSFORMER BOX [ CYC-A ]
220v SUPPLY
[ N7A ]
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 2-9-93 A3- 310543 H
18 19 20
3 PHASE
SUPPRESSOR
2
24 WAY QM
RC PIN NUMBERS
300VA TRANS
3
415v - 110v
TPFC 4
OLTP
202 21 RED

203 U
201 22 V RED
204 5
MOTOR
205 23 W RED
200
BRIGHOUSE
6
TOOLPOST
TPRC TERMINALS
202
7
201
WEST YORKSHIRE
8
200
TOOLPOST
10
SCREEN SIGNALS
DIAGNOSTIC 10
1 1
208 BLACK
M18 PIN 27 11
WHITE POSITION BIT 1
6.0 BLUE/BLACK
209 2 BROWN 2
M18 PIN 42
12
YELLOW POSITION BIT 2
6.1 YELLOW/BROWN
3 3
210 RED
M18 PIN 12
GREEN POSITION BIT 3 13
6.2 VIOLET
211 4 ORANGE 4
M18 PIN 43
VIOLET POSITION BIT 4
14
6.3 WHITE/BROWN
212 5 YELLOW 5
DRN BY
RED PARITY
15
213 6 BLUE 6
M18 PIN 45
BLACK STROBE
6.7 GREY/BROWN 16
71 7 VIOLET 7
+24v COM
A McHENRY
BROWN
17
8 8
70 GREY
BLUE 0v
18
9 9
WHITE
DATE
YLW/GRN E
19
11 11
216 PINK
0.6 M18 PIN 21 TURRET CLAMP
BLACK
YELLOW/RED SIGNAL
TPBR 20
12 12
71 218 RED
29-9-93
ORANGE
DIAGRAM
BRAKE
BARUFFALDI
13 13 21
70 BLUE
TOE 80 WIRING
CYCLONE 0T-A
ORANGE
71 14 14 22
A3-
YELLOW
WHITE
IF IN DOUBT
THERMAL
240 15 GREEN 15 SWITCH

23
ASK
M18 PIN 13
WHITE
GREY
SHEET
310557 C
8
4 CORE AND 12 CORE

[ N8 ]
DIAGNOSTIC 6.4 24
[ CYC-A ]
TO TERMINALS
18 19 20
3 PHASE 2
24 WAY QM
SUPPRESSOR
PIN NUMBERS
300VA TRANS
RC 3
220v - 110v
TPFC 4
OLTP
202 21 RED

203 U
201 22 V RED
204 5
MOTOR
205 23 W RED
200
BRIGHOUSE
6
TOOLPOST
TPRC TERMINALS
202
7
201
WEST YORKSHIRE
8
200
TOOLPOST 9
10
SCREEN SIGNALS
DIAGNOSTIC
10
1 1
208 BLACK
M18 PIN 27
WHITE POSITION BIT 1
6.0 BLUE/BLACK
11
209 2 BROWN 2
M18 PIN 42
6.1 YELLOW/BROWN
3 3 12
210 RED
M18 PIN 12
GREEN POSITION BIT 3
6.2 VIOLET
211 4 ORANGE 4
13
M18 PIN 43
VIOLET POSITION BIT 4
6.3 WHITE/BROWN
212 5 YELLOW 5
14
RED PARITY
DRN BY
213 6 BLUE 6
M18 PIN 45 15
BLACK STROBE
6.7 GREY/BROWN
71 7 VIOLET 7
BROWN +24v COM 16
8 8
70 GREY
A McHENRY
BLUE 0v 17
9 9
WHITE
YLW/GRN E
18
11 11
216
DATE
PINK
0.6 M18 PIN 21 TURRET CLAMP
BLACK
YELLOW/RED SIGNAL 19
TPBR
12 12
71 218 RED
ORANGE
20
29-9-93
BRAKE
70 13 BLUE 13
DIAGRAM
ORANGE
BARUFFALDI
21
TOE 80 WIRING
CYCLONE 0T-A
71 14 YELLOW 14
WHITE
THERMAL
22
A3-
240 15 GREEN 15 SWITCH

IF IN DOUBT
M18 PIN 13
WHITE
GREY
23
ASK
16 SCREEN
DIAGNOSTIC 6.4
SHEET
310557 D
8
24
[ N8A ]
[ CYC-A ]
4 CORE AND 12 CORE
TO TERMINALS
20
22
23
24
10
12
13
14
15
16
17
18
19
21
11
2
9
1
IF IN DOUBT ASK
L
PIN
DESCRIPTION
No
M6 XER X AXIS ENABLE RELAY

GREEN 64 XER
PRDY A 1 XDFR X DRIVE FAULT RELAY

(CONTROL)
70
K
20 WAY MALE
0v
CONNECTOR OVL A 3
XDFR
YELLOW 65
VRDY A 4
J
V COMMAND 7
RED 71
PRDY B 14 24v
I
OVL B 16
BLUE 66
VRDY B 17
H
BLUE
0v 20 TB2 - 19 TERMINALS ON
X AXIS
RED
REST OF PINS TB2 - 20 NORWIN DRIVE BOARD
G
NOT USED SEE SHEET 10

F
PIN
DESCRIPTION
No
M8 ZER Z AXIS ENABLE RELAY

GREEN 68 ZER
PRDY A 1 ZDFR Z DRIVE FAULT RELAY

(CONTROL)
E
70
20 WAY MALE
0v
CONNECTOR OVL A 3
ZDFR
YELLOW 67
VRDY A 4
D
V COMMAND 7
RED 71
PRDY B 14 24v
C
OVL B 16
BLUE 69
VRDY B
B
17
BLUE
0v 20 TB2 - 19 TERMINALS ON
Z AXIS CYCLONE 0T-A SHEET 9

RED
NORWIN DRIVE BOARD M6, M8
REST OF PINS
A
TB2 - 20
[ CYC-A ]
CONTROL TO AXIS
NOT USED SEE SHEET 10
DRIVE SIGNALS
[ N9 ]
B9-30-01 B9-30-01
110 V 110 V 2 RS 346-154
4 7
TPFC TPRC
2 2 2 2 2 2 2 2
1 1 1 0 0
0 0 1 1 1 1 1 1
RC RC 7 5 7 6 7 6
1K
8 9 0 1 2 3 4 5
1 9 1 5 1 6
207 220 207A 220
1 3 5 7 9 11 13 15 7 6 5
A1 A2 A1 A2 A1 A2
M L
200 201 202 206A 200 201 202 206 T T T
VOLTAGE
E O DIODE 8 4
P P P
SENSING
C C MODULE
R F B
9 RELAY
3 240
H K R R R
2 4 6 8
207A 13 14 13 14 13 14 10 11 1 2
207
2 2 2 2 2 2 2 3
220 7 3
3 0 3 0 7 1 4 4 4 4 1 2
1
2 6 2 6 1 8 1 2 3 4
203 204 205 31
OVERLOAD 2.8-4.1A
208
209
240
242
243
244
32
31
159
165
166
210
212
213
217
218
241
211
70
71
205 4 5 6
204
216 203 18 19 20
TOOLPOST
202
C/B 4A
415v
201
200
110v
20
200 201 202
19 18 19 20
18
6
300 VA
5 TOOLPOST
4 TRANSFORMER
MOUNTED ON
BOTTOM OF
MAIN CABINET
SHEET No
SENIOR 200 OF
BARUFFALDI TURRET
RETROFIT BOX
MDC = MAIN DRIVES CONTACTOR
3 PHASE SUPPLY HPC = HYDRAULIC PUMP CONTACTOR
CMC = COOLANT MOTOR CONTACTOR
OLCM = OVERLOAD COOLANT MOTOR

MAIN
(RATING 0.6 - 0.9 AMPS)
ISOLATOR
OLHM = OVERLOAD HYDRAULIC MOTOR
10 AMP C/B (RATING 2.8 - 4.2 AMPS)

1 2 3
CONTROL TRANS

7
1
110v CONTROL AND
2 8
E-STOP CIRCUIT
BRIGHOUSE
4 AMP C/B
HYDRAULIC PUMP
HPC OLHM
5 1 85 1 88
HYDRAULIC
9 2 86 2 89
PUMP
12 3 3
87 90
MOTOR
WEST YORKSHIRE
MDC
2 AMP C/B
SPINDLE FAN
4 23
SPINDLE
5 24 MOTOR
FAN
20 AMP C/B
SPINDLE DRIVE
4 9 25
SPINDLE
5 10 26
SPINDLE
DRIVE
6 11 27 MOTOR
UNIT
DRN BY
10 AMP C/B
AXIS DRIVE
4 47
NORWIN
5 48 AXIS DRIVE
A McHENRY
DRIVE
UNIT
6 49
TRANS
DATE
4 AMP C/B
TOOLPOST
4 18
TOOLPOST
5 19 TOOLPOST
TRANS
UNIT
10-10-91
6 20
SCHEMATIC
MAIN POWER
CYCLONE OT-A
A3-
CMC OLCM
4 15
OF
5 16 COOLANT
SHEET
310540 A
MOTOR
6
1
17
X AXIS DRIVE BOARD Z AXIS DRIVE BOARD
47A 47 50A 50
F2 1 AC 1 F5 1 AC 1
48A 48 51A 51
72v POWER 72v POWER
F3 2 AC 2 F6 2 AC 2

49A 49 52A 52
F4 3 AC 3 F7 3 AC 3
4 E 4 E
53A 53 56A 56
F8 5 18v F10 5 18v
54 57
6 0v 6 0v
55A 55 58A 58
F9 7 18v F11 7 18v
BLACK BLACK
8 A + 8 A +
X AXIS Z AXIS
RED RED
BLUE BLUE
TACHO TACHO
RED RED
12 -15v DC 12 -15v DC
13 0v 13 0v
14 +15v DC 14 +15v DC
71 15 - LIMIT 71 15 - LIMIT
+24v +24v
75 77
XER ZER
76 78
17 ENABLE 17 ENABLE
XDFR ZDFR
62 63
18 FAULT 18 FAULT
BLUE BLUE
RED RED
ANALOGUE ANALOGUE
FROM M6 FROM M8
SHEET
CONNECTOR CONNECTOR
CYCLONE 0T-A
ON MAIN PCB ON MAIN PCB OF
DRIVE BOARD
WIRING
X AXIS DRIVE BOARD Z AXIS DRIVE BOARD
47A 47 50A 50
72v POWER F2 1 AC 1 72v POWER F4 1 AC 1

48A 48 51A 51
TRANSFORMER F3 2 AC 2 TRANSFORMER F5 2 AC 2
3 AC 3 3 AC 3
4 E 4 E
53A 53 56A 56
F6 5 18v F8 5 18v
54 57
6 0v 6 0v
55A 55 58A 58
F7 7 18v F9 7 18v
BLACK BLACK
8 A + 8 A +
X AXIS Z AXIS
RED RED
BLUE BLUE
TACHO TACHO
RED RED
12 -15v DC 12 -15v DC
13 0v 13 0v
14 +15v DC 14 +15v DC
71 15 - LIMIT 71 15 - LIMIT
+24v +24v
75 77
XER ZER
76 78
17 ENABLE 17 ENABLE
XDFR ZDFR
62 63
18 FAULT 18 FAULT
BLUE BLUE
RED RED
ANALOGUE ANALOGUE
FROM M6 FROM M8
SHEET
CONNECTOR CONNECTOR
CYCLONE 0T-A
ON MAIN PCB ON MAIN PCB OF
DRIVE BOARD
WIRING
HEADSTOCK CONNECTION BOX SADDLE CONNECTION BOX
25mm WIRING TO
X
C/G PANEL
16mm LIMITS BLACK 1 60 BLACK
ADAPTAFLEX & DATUM
250mm LONG RED 2 61 RED

DOOR
TO 16mm
BLACK 1 60 BLACK SWITCH
EARTH 3 EARTH
Z AXIS C/G
WIRES
MOTOR RED 2 61 RED

RED 4 128 BLACK
16mm 2 CORE
THERMAL
EARTH 3 EARTH
C/G SCREEN
BLUE 5 71 BLACK
RED 4 128 BLACK

RED 6 RED
2 CORE
THERMAL
2 CORE
SCREEN
BLUE 5 71 BLACK
SCREEN
BLUE 7 BLUE TACHO
16mm
TO AXIS
RED 6 RED ADAPTAFLEX
DRIVE SCREEN 8
2 CORE
200mm LONG
SCREEN
BLUE 7 BLUE TACHO
TO BLACK 9 BLACK 0v
TO AXIS
X AXIS
DRIVE SCREEN 8
BROWN 10 BROWN A
MOTOR
12 CORE
10mm
BLACK 9 BLACK 0v
SCREEN RED 11 RED B
ADAPTAFLEX
TO
200mm LONG BROWN 10 BROWN A
CONTROL ORANGE 12 ORANGE Io X
12 CORE
TO
M9 AXIS
SCREEN RED 11 RED B
Z AXIS Z AXIS YELLOW 13 YELLOW A
ENCODER
TO
ENCODER
CONTROL ORANGE 12 ORANGE Io X 10mm
GREEN 14 GREEN B
M9 AXIS ADAPTAFLEX
Z AXIS YELLOW 13 YELLOW A 240mm LONG

ENCODER
BLUE 15 BLUE Io
TO
GREEN 14 GREEN B
X AXIS WHITE 16 WHITE 5v
ENCODER
BLUE 15 BLUE Io
SCREEN 17 E
WHITE 16 WHITE 5v
RED 18 71 RED
SCREEN 17 E
BLUE 19 98 BLUE
RED 18 71 RED COMMON

YELLOW 20 110 YELLOW
BLUE 19 118 BLUE DOOR CLOSED

GREEN 21 94 GREEN
YELLOW 20 122 YELLOW DOOR OPEN
GREEN 21 E GREEN
WIRING TO PANEL
C/G = COMPRESSION GLAND SHEET 8

CYCLONE 0T-A
SADDLE AND
OF
HEADSTOCK
CONNECTION BOXES

MAIN
ISOLATOR

1 2 3
CONTROL TRANS

7
1
110v CONTROL AND
2 8
E-STOP CIRCUIT
BRIGHOUSE
4 AMP C/B
HYDRAULIC PUMP
HPC OLHM
4 85 1 88
HYDRAULIC
5 86 2 89
PUMP
6 3
87 90
MOTOR
WEST YORKSHIRE
(OPTION)
MDC
4 5 6
10 AMP C/B 20 AMP C/B
DRIVES TRANS SPINDLE DRIVE
4 9 12 59 91
SPINDLE
5 10 13 60 92
SPINDLE
DRIVE
6 11 14 61 93 MOTOR
CD 220
72v SUPPLY
TO AXIS CARDS
MAIN DRIVES TRANSFORMER
AXIS DRIVE
DRAWING
DRN BY
A3-310544 A
18v CONTROL
TO AXIS CARDS
A McHENRY
4 AMP C/B
TOOLPOST
4 18 200
DATE
TOOLPOST
19 201
5
TRANS
6 20 202
03-01-92
CMC OLCM
4 15
CYCLONE OT-A
5 16 COOLANT
(SINGLE DRIVES TRANS.)
MAIN POWER SCHEMATIC
MOTOR
6 17
A3-
2 AMP C/B
SPINDLE FAN
23
OF
4
310540 B
SPINDLE
SHEET
5 24 MOTOR
1
FAN

MAIN
ISOLATOR

1 2 3
CONTROL TRANS

7
1
110v CONTROL AND
2 8
E-STOP CIRCUIT
BRIGHOUSE
4 AMP C/B
HYDRAULIC PUMP
HPC OLHM
4 85 1 88
HYDRAULIC
5 86 2 89
PUMP
6 3
87 90
MOTOR
WEST YORKSHIRE
(OPTION)
MDC 2 AMP C/B
SPINDLE FAN
4 5 6
12 23 SPINDLE
13 MOTOR
24
FAN
10 AMP C/B
20 AMP C/B
DRIVES TRANS
SPINDLE DRIVE
4 9 12 59 91
SPINDLE
5 10 13 60 92
DRIVE
6 11 14 61 93
UNIT
SPINDLE
MOTOR
72v SUPPLY
DRN BY
TO AXIS CARDS
MAIN DRIVES TRANSFORMER
AXIS DRIVE
DRAWING
A3-310544 A
18v CONTROL
A McHENRY
TO AXIS CARDS
DATE
4 AMP C/B
TOOLPOST
4 18 200
TOOLPOST
19 201
5
TRANS
03-01-92
6 20 202
CYCLONE OT-A
(SINGLE DRIVES TRANS.)

CMC OLCM
A3-
4 15
5 16 COOLANT
MOTOR
6 17
OF
310540 C
SHEET
1

MAIN
ISOLATOR

1 2 3
CONTROL TRANS

7
1
110v CONTROL AND
2 8
E-STOP CIRCUIT
BRIGHOUSE
4 AMP C/B
HYDRAULIC PUMP
HPC OLHM
4 85 1 88
HYDRAULIC
5 86 2 89
PUMP
6 3
87 90
MOTOR
WEST YORKSHIRE
(OPTION)
MDC
4 5 6
20 AMP C/B
SPINDLE DRIVE
4 59 91
SPINDLE
5 60 92
SPINDLE
DRIVE
6 61 93 MOTOR
UNIT
2 AMP C/B
SPINDLE FAN
4 23
SPINDLE MOTOR FOR 240v FAN SEE
5 24 FAN (380v) DRAWING No A3-
10 AMP C/B
DRN BY
DRIVES TRANS
4 9
10 72v SUPPLY
5
TO AXIS CARDS
6 11
A McHENRY
AXIS DRIVE
DRAWING
A3-310544 A
18v CONTROL
TO AXIS CARDS
DATE
4 AMP C/B
TOOLPOST
21-5-92
4 18 200
TOOLPOST
CYCLONE OT-A
19 201
5
TRANS
(KEB SPINDLE DRIVE)
6 20 202
A3-
CMC OLCM
4 15
OF
310540 D
5 16 COOLANT
SHEET
MOTOR
1
6 17

MAIN
ISOLATOR

1 2 3
CONTROL TRANS

7
1
110v CONTROL AND
2 8
E-STOP CIRCUIT
BRIGHOUSE
4 AMP C/B
HYDRAULIC PUMP
HPC OLHM
4 85 1 88
HYDRAULIC
5 86 2 89
PUMP
6 3
87 90
MOTOR
WEST YORKSHIRE
(OPTION)
MDC
4 5 6
20 AMP C/B
SPINDLE DRIVE
4 59 91
SPINDLE
5 60 92
SPINDLE
DRIVE
6 61 93 MOTOR
UNIT
2 AMP C/B
SPINDLE FAN
4 23
SPINDLE MOTOR FOR 240v FAN SEE
5 24 FAN (380v) DRAWING No A3-
10 AMP C/B
DRN BY
DRIVES TRANS
4 9
10 72v SUPPLY
5
TO AXIS CARDS
A McHENRY
AXIS DRIVE
DRAWING
A3-310544 A
18v CONTROL
TO AXIS CARDS
DATE
4 AMP C/B
TOOLPOST
21-5-92
4 18 200
TOOLPOST
CYCLONE OT-A
19 201
5
TRANS
(KEB SPINDLE DRIVE)
6 20 202
A3-
CMC OLCM
4 15
OF
310540 E
5 16 COOLANT
SHEET
MOTOR
1
6 17
1 1A L1
MAINS 220v
2 2A L2
3 PHASE SUPPLY 2
TERMINALS
3 3A L3
ISOLATOR ISOLATOR 3
IN TRANS IN MAIN
BOX CABINET
10 AMP C/B
1 2 3
4

CONTROL TRANS
4 5 6
7
1 110v CONTROL AND
7 5
8 E-STOP CIRCUIT
2
8
SEE SHEET 2
BRIGHOUSE
6
MDC
MMS HP
4 5 6
1 - 1.6 AMP 7
16 WAY HARTING
CONNECTOR FOR
4 1 85
HYDRAULICS
WEST YORKSHIRE
HYDRAULIC
5 2 86 8
PUMP 24 WAY HARTING

6 3
87
MOTOR CONNECTOR TO
TRANS BOX
9
RC
16 WAY HARTING
CONNECTOR TO
MMS SMF 10
TRANS BOX
0.6 - 1 AMP
21
11
22
SPINDLE MOTOR FAN
23
12
MMS
RC
BUSBAR
13
MMS CP
0.6 - 1 AMP
CMC
14
24 27
25 28 COOLANT
DRN BY
26 MOTOR
29 15
RC
16
10 AMP C/B MMS SD
A McHENRY
17
9A 1 4 12A 9 15
SPINDLE SPINDLE
10A 2 5 13A 10 16
DRIVE DRIVE
18
11A 3 6 14A 11 17
TRANS UNIT
DATE
SPINDLE
19
MOTOR
10 AMP C/B
DRIVES TRANS
20
6-5-93
5 50
21 72v SUPPLY
TO AXIS CARDS
6 51 22
21
SCHEMATIC
MAIN POWER
CYCLONE 0T-A
AXIS DRIVE
AXIS DRIVES
TRANSFORMER
DRAWING
A3-310544 C
22
A3-
SHEET 10
18v CONTROL
TO AXIS CARDS
TO TOOLPOST
23
TRANSFORMER
SEE SHEET 8
SHEET
310540 F
1
[ S1E ]
24
[ CYC-A ]
10 AMP C/B
CONTROL
TRANS
7 8

BRIGHOUSE
CONTROL
TRANS 1
7 21
200v
WEST YORKSHIRE
B
8 22
1 2 3
CP 1
72
1
ESR OLHM
40
C 1
73 2 P 41 43
C
3
P 42
2
2
3 MDC HPC
74
DRN BY
CONTROL
TRANS 2 F1
30 32
110v
7
110v CONTROL
6.3A
A McHENRY
CIRCUIT
0v
8 31
24v
PSU
DATE
71 70
+24v 0v
LINK IF
10-10-91
NOT USED
70
+/- X +Z -Z
94 98 99 107 97 0v
E-STOP AND
CYCLONE OT-A
ESR
CONTROL CIRCUIT
71
(A) (G) M1B M1
+24v OVERTRAVEL SWITCHES (19) (19)

REMOTE
A3-
E-STOP
AXIS LIMIT
OF
310570
SHEET
OVERRIDE
2
M18 CONTROL INPUTS
50 WAY
FEMALE
DESCRIPTION BIT PIN

HONDA
LINK TO PINS
CONNECTOR
28 + 29
0v
1
61
+24v
0v 2
0v 3

SPINDLE DRIVE
TERMINALS
COM1 4
(2) (1)
112 BLACK
SPINDLE ALARM X00.5

5
BRIGHOUSE
113 BROWN
AIR PRESSURE
X02.0 6
SWITCH
TOOLPOST 214 RED **

X02.3 7 QM3 (7)
POSITION 7
QM1 (A) QM1 (C)

114 RED
CHUCK OPEN
WEST YORKSHIRE
X02.6 8
FOOT SWITCH
71 RED/BROWN
SPINDLE DRIVE
X04.1 9
THERMAL
116 ORANGE
TOOLPOST 215 BLUE **

4NC 11 QM3 (8)
POSITION 8
210 YELLOW
TOOLPOST
X06.2 12 QM3 (3)
POSITION 3
240 GREEN
TOOLPOST THERMAL 13 VSR TERMINAL 3
X06.4
117 BLUE
X06.6
XAE X08.0 15
BLACK #
+MITX X08.2 16
BROWN #
17
DRN BY
+MITZ X08.4
X08.6 18
SPINDLE STOPPED X00.1 19
A McHENRY
SPEED DETECTED 20
X00.3
216 VIOLET

X00.6
118 GREY
DATE
C01-(2) C01(3)
119 WHITE
CHUCK CLOSE
X02.4 23
FOOT SWITCH
120 PINK
M18
24 QM2 (D)
07-10-91
AUXILIARY INPUT 2 X02.7
121 TURQUOISE BAR FEED L/S
25
CYCLONE OT-A
EXTERNAL STOP X04.2

CONTROL INPUTS
PROBE ERROR SIGNAL 61
+24v
A3-
# 12 CORE SCREEN TO TERMINALS

** 2 CORE SCREEN TO TERMINALS
OF
SHEET
310547 A
M18 CONTROL INPUTS
50 WAY
FEMALE
DESCRIPTION BIT PIN

HONDA
LINK TO PINS
CONNECTOR
28 + 29
0v
1
61
+24v
0v 2
0v 3

SPINDLE DRIVE
TERMINALS
COM1 4
(2) (1)
112 BLACK
SPINDLE ALARM X00.5

5
BRIGHOUSE
113 BROWN
AIR PRESSURE
X02.0 6
SWITCH
TOOLPOST 214 RED

X02.3 7 QM3 (7)
POSITION 7
QM1 (A) QM1 (C)

114 ORANGE
CHUCK OPEN
WEST YORKSHIRE
X02.6 8
FOOT SWITCH
71 YELLOW
SPINDLE DRIVE
X04.1 9
THERMAL
116 GREEN
TOOLPOST 215 BLUE

4NC 11 QM3 (8)
POSITION 8
210 VIOLET
TOOLPOST
X06.2 12 QM3 (3)
POSITION 3
240 GREY
TOOLPOST THERMAL 13 VSR TERMINAL 3
X06.4
117 WHITE
X06.6
XAE X08.0 15
PINK
+MITX X08.2 16
TURQUOISE
17
DRN BY
+MITZ X08.4
RED/BLUE
X08.6 18
RED/BROWN
X00.1 19
A McHENRY
20
X00.3
216 YELLOW/RED

X00.6
118 WHITE/RED
DATE
C01-(2) C01(3)
119 RED/BLACK
CHUCK CLOSE
X02.4 23
FOOT SWITCH
120 GREEN/RED
M18
8-10-91
AUXILIARY INPUT 2 X02.7 24 QM2 (D)
121 YELLOW/BLUE BAR FEED L/S
25
CYCLONE OT-A
EXTERNAL STOP X04.2

CONTROL INPUTS
PROBE ERROR SIGNAL 61
+24v
A3-

ALL COLOURS USED

OF
SHEET
310547 B
M18 CONTROL INPUTS
+24v
61
LINK TO PINS 1+4
FEMALE
HONDA 122 RED/BLUE

DOOR OPEN SWITCH 26
CONNECTOR X04.5
TOOLPOST
208 RED/BLACK
X06.0 27 QM3 (1)
POSITION 1

COM2 28
COM3 29
BRIGHOUSE
30
31
32
WEST YORKSHIRE
X00.0 33
127 WHITE/RED
128 WHITE/BLUE
HYDRAULIC 136 RED #

X00.7 36
PRESSURE SWITCH A
HYDRAULIC 138 ORANGE #

X02.2 37
PRESSURE SWITCH B
YELLOW #
SPINDLE BRAKE
THERMAL TRIP
123 YELLOW/RED 140

DRIVE TRANS THERMAL
X04.0 39
CHUCK JAWS OPEN 124 GREEN #

X04.3 40
SENSOR
CHUCK JAWS CLOSED 125 BLUE #
X04.6 41
SENSOR
209 YELLOW/BLUE #
DRN BY
TOOLPOST 0v
X06.1 42 QM3 (2)
POSITION 2 68
TOOLPOST 211 GREEN/RED

X06.3 43 QM3 (4)
POSITION 4
TOOLPOST 212 VIOLET #

X06.5 44 QM3 (5)
POSITION 5
A McHENRY
TOOLPOST 213 GREY #
X06.7 45 QM3 (6)

POSITION 6
ZAE X08.1 46
PINK #
DATE
-MITX X08.3 47
TURQUOISE #
-MITZ
X08.5 48
129 WHITE #
=
M18
07-10-91
+24v
61
CYCLONE OT-A
50
CONTROL INPUTS
A3-
# 12 CORE SCREEN TO TERMINALS

** 2 CORE SCREEN TO TERMINALS
OF
VSR VOLTAGE SENSING RELAY

310547 A
SHEET
M18 CONTROL INPUTS
+24v
61
LINK TO PINS 1+4
FEMALE
HONDA 122 WHITE/BLUE

DOOR OPEN SWITCH 26
CONNECTOR X04.5
TOOLPOST
208 BLUE/BLACK
X06.0 27 QM3 (1)
POSITION 1

COM2 28
COM3 29
BRIGHOUSE
30
31
32
WEST YORKSHIRE
X00.0 33
127 ORANGE/BLUE
128 YELLOW/GREEN
HYDRAULIC 136 WHITE/GREEN

X00.7 36
PRESSURE SWITCH A
HYDRAULIC 138 ORANGE/GREEN

X02.2 37
PRESSURE SWITCH B
GREEN/BLUE
SPINDLE BRAKE
THERMAL TRIP
123 GREY/BLUE 140

DRIVE TRANS THERMAL
X04.0 39
CHUCK JAWS OPEN 124 GREEN/BLACK

X04.3 40
SENSOR
CHUCK JAWS CLOSED 125 GREY/GREEN
X04.6 41
SENSOR
209 YELLOW/BROWN
DRN BY
TOOLPOST 0v
X06.1 42 QM3 (2)
POSITION 2 68
TOOLPOST 211 WHITE/BROWN

X06.3 43 QM3 (4)
POSITION 4
TOOLPOST 212 BROWN/BLACK

X06.5 44 QM3 (5)
POSITION 5
A McHENRY
TOOLPOST 213 GREY/BROWN
X06.7 45 QM3 (6)

POSITION 6
ZAE X08.1 46
YELLOW/VIOLET
DATE
-MITX X08.3 47
VIOLET/BLACK
-MITZ
X08.5 48
129 WHITE/VIOLET
M18
8-10-91
+24v
61
CYCLONE OT-A
50
CONTROL INPUTS
A3-

ALL COLOURS ARE USED

OF

310547 B
SHEET
10 AMP C/B
CONTROL
TRANS
7 8

BRIGHOUSE
CONTROL
TRANS 1
7 21
A SPINDLE MOTOR
1 AMP C/B
FAN (240v)
SPINDLE FAN
200v
WEST YORKSHIRE
23
B
8 22
24
1 2 3
CP 1
72
1
ESR OLHM
40
1
C
73 2 P 41 43
C
3 P 42
2
2
3 MDC HPC
74
DRN BY
CONTROL
TRANS 2 F1
30 32
110v
7
110v CONTROL
6.3A
A McHENRY
CIRCUIT
0v
8 31
24v
PSU
DATE
71 70
+24v 0v
LINK IF
NOT USED
70
21-5-92
+/- X +Z -Z
94 98 99 107 97 0v
E-STOP AND
CYCLONE OT-A
ESR
CONTROL CIRCUIT
(A) (G) M1B M1
OVERTRAVEL SWITCHES (19) (19)

REMOTE
A3-
E-STOP
AXIS LIMIT
OF
71
SHEET
OVERRIDE
310570 A
2
110v 0v
F1
32 6.3A 30 110v 0v 31

ALTERNATE CHOKE
BRIGHOUSE
44 45
WORKLIGHT
WORKLIGHT
44
CHOKE
ARE STANDARD
WEST YORKSHIRE
PNEUMATIC CHUCK
AND
FOR OPTIONS SEE SHEET 3

RC
TOOLPOST
ALR
43 LUBE PUMP
RC
COR
OLCM
33 CMC
34 COOLANT
MOTOR
RC
CHOR
DRN BY
35 CHOS CHUCK OPEN
A McHENRY
RC
TPFR TPFC
TPRC
206 207
TOOLPOST
FORWARD
DATE
220
TPRR OLTP
TPFC
206A 207A
TOOLPOST
REVERSE
21-5-92
TPRC
RC
CYCLONE 0T-A
110v SCHEMATIC
(STANDARD EQUIP.)
CABINET
A3-
FAN
32 31
24v PSU
OF
SHEET
310541 B
71 70
3
+24v 0v
JAGUAR CD 220
MAIN PCB FILTER
RS 232
BATTERY BOX
60 X 60 TRUNKING
NORWIN DRIVE
FAN
INPUT UNIT
8 WAY QM PLUGS
6 WAY EARTH BAR
16 WAY SOCKET
60 X 60 TRUNKING
24 WAY SOCKET
60 X 60 TRUNKING
TERMINALS
RELAY X13
60 X 60 TRUNKING
TPRC
TERMINALS
60 X 60 TRUNKING
60 X 60 TRUNKING
MECHANICAL
INTERLOCK
TPFC
DASHED LINES ON CONTACTORS

CMC
INDICATE SUPPRESSORS UNDERNEATH

11
RELAY
PIN
DIODE MODULE
SPINDLE
(FOOTSWITCH)
DRIVE
A 114
B 119
C 71
X Z
0T-A CONTROL H E
60 x 60 TRUNKING
D D
R R
I I INPUT
V V UNIT
QM 1 QM 1 8 WAY ROUND CONNECTOR
A
B E E
(AUXILIARIES)
QM 2
A 71
120mm B 70
C 116
D 120
60 x 60 TRUNKING 950mm
E 157
F 163
G 94
H E
60 x 60 TRUNKING 1m
125 TERMINALS
130mm
A B
RELAYS
60 x 60 TRUNKING
S
460mm
460mm
CMC
TPFC
60 x 60 TRUNKING
60 x 60 TRUNKING
TPRC
VSR
SHEET No
160mm
CYCLONE 0T-A
OF
50mm PANEL LAYOUT
(NEW DRIVES)
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE A3-
CONTACTORS B9-30-01-110v
HP C/B HYDRAULIC PUMP CIRCUIT BREAKER

HP C/B
HPC CMC TPFC TPRC
HPC HYDRAULIC PUMP CONTACTOR
4 AMPS
RC RC RC RC CMC COOLANT MOTOR CONTACTOR
1 2 3
217 71 TPFC TOOLPOST FORWARD CONTACTOR
1K 43 42 34 31 207 220 207A 220 TPRC TOOLPOST REVERSE CONTACTOR
M COR COOLANT ON RELAY

85 86 87 4 5 6 200 201 202 206A 200 201 202 206
E TPRR TOOLPOST REVERSE RELAY
7 6 5
C TRFR TOOLPOST FORWARD RELAY
8 4 H TPBR TOOLPOST BRAKE RELAY
VSR XDFR X DRIVE FAULT RELAY

207A 207
9 3 240 ZDFR Z DRIVE FAULT RELAY
40 33 220
XER X ENABLE RELAY
10 11 1 2
85 86 87 ZER Z ENABLE RELAY
3 7 3 SFR SPINDLE FORWARD RELAY
1 1 2 SRR SPINDLE REVERSE RELAY
88 89 90 43 15 16 17 34 203 204 205 31 ALR AXIS LUBE RELAY
ESR EMERGENCY STOP RELAY
CHOR CHUCK OPEN RELAY
CHCR CHUCK CLOSE RELAY
1 1 1 1 1 1 1 1 1
7 6 7 5 7 6 7 6 7 6 7 6 6 7 6 7 7 7 7 7 7 6 9 7 7 6 7 6
1 0 1 9 1 5 1 6 1 2 1 3 4 0 8 0 1 0 1 1 1 9 7 0 1 1 1 8
A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2
(JAGUAR CD 220)
T T T X Z C C
C X Z S S A E
P P P D D H H
O E E F R L S
LINK LINK
R F B F F O C
R R R R R R R
R R R R R R R
13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
3 3 3 2 3 2 7 2 6 6 6 6 7 7 7 7 8 8 8 8 3 4 4 4 3 3 3 3
7 1 B R
2 3 2 0 2 0 1 1 6 5 9 7 5 6 7 8 1 0 2 0 2 3 0 1 2 5 2 6 SFR 8 8
1 1 L E
6 6 8 1 2
A 2 U D
8
SRR
200v SUPPLY E
0
2 CORE
WORKLIGHT 21 22
FROM M10
CHOKE
72 R S ESR
EON 40 41
EXR
L1 L2 L3 B U V W + -
110v LAMP
73 COM MDC
9
9 1 1 2 2 2 1 1
BRAKING
0 1 5 6 7 4 4
EXS
42 RESISTOR
EOF 2 3
74
OPTION
31 32 44 45
INPUT UNIT
107
22
23
24
32
32
32
35
36
37
38
39
40
42
43
44
45
62
63
64
65
66
67
68
69
70
70
70
72
73
74
75
76
77
78
80
82
94
97
98
99
110
10
15
16
17
21
31
31
31
41
71
71
71
71
71
81
111
E
9
11
SP
203
204
205
240
208
209
120
122
123
124
125
126
127
128
130
155
156
157
158
159
160
162
163
164
165
166
167
168
169
170
172
173
174
175
216
217
218
210
212
213
214
215
112
113
114
115
117
118
119
121
161
171
211
E
SHEET No
OF
HP C/B
HPC CMC TPFC TPFC
4 AMPS
RC RC RC RC
1 2 3
217 71
TPFC TOOLPOST FORWARD CONTACTOR
1K 43 42 34 31 207 220 207 220 TPRC TOOLPOST REVERSE CONTACTOR
CMC COOLANT MOTOR CONTACTOR
85 86 87 4 5 6 200 201 202 206A 200 201 202 206A COR COOLANT ON RELAY
7 6 5
TPFR TOOLPOST FORWARD RELAY
M L TPRR TOOLPOST REVERSE RELAY

8 4
VSR E O XDFR X DRIVE FAULT RELAY
207A 207A
C C ZDFR Z DRIVE FAULT RELAY
9 3 240
40 33 220 H K XER X ENABLE RELAY
10 11 1 2 ZER Z ENABLE RELAY

85 86 87
3 SFR SPINDLE FORWARD RELAY
7 3
SRR SPINDLE REVERSE RELAY
1 1 2
ALR AXIS LUBE RELAY
88 89 90 43 15 16 17 34 203 204 205 31
ESR EMERGENCY STOP RELAY
CHOR CHUCK OPEN RELAY
MDC MAIN DRIVES CONTACTOR

1 1 1 1 1 1 1 1 1
7 6 7 5 7 6 7 6 7 6 7 6 6 7 6 7 7 7 7 7 7 6 9 7 7 6 7 6
1 0 1 9 1 5 1 6 1 2 1 3 4 0 8 0 1 0 1 1 1 9 7 0 1 1 1 8
A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2
SPINDLE DRIVE CONNECTIONS (JAGUAR CD 220)

T T T X Z C C
C X Z S S A E
P P P D D H H LINK LINK
O E E F R L S
R F B F F O C
R R R R R R R
R R R R R R R
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23
13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14
7 1 B R 8 8 8
3 3 3 2 3 2 7 2 6 6 6 6 7 7 7 7 8 8 8 8 3 4 4 4 3 3 3 3
SFR
1 1 L E 0 1 2
2 3 2 0 2 0 1 1 6 5 9 7 5 6 7 8 1 0 2 0 2 3 0 1 2 5 2 6
6 6 8 2 U D
A 200v FROM E SRR
FANUC TRANS. 2 CORE
FROM M10
WORK LIGHT 21 22
TRANSFORMER
72 R S ESR
EON 40 41
D D
MAINS LAMP EXR L1 L2 L3 B U V W B B
+ -
110v
73 MDC 9 1 1 2 2 2 1 1
COMM
BRAKING
0 1 5 6 7 4 4
RESISTOR
EXS 2 3
42 OPTION
EOFF
74
31 32 44 45
INPUT UNIT
107
22
23
24
32
32
32
35
36
37
38
39
40
42
43
44
45
62
63
64
65
66
67
68
69
70
70
70
72
73
74
75
76
77
78
80
82
94
97
98
99
110
10
15
16
17
21
31
31
31
41
71
71
71
71
71
81
111
E
9
11
SP
203
204
205
240
208
209
120
122
123
124
125
126
127
128
130
155
156
157
158
159
160
162
163
164
165
166
167
168
169
170
172
173
174
175
216
217
218
210
212
213
214
215
112
113
114
115
117
118
119
121
161
171
211
E
SHEET No
OF
ALR AXIS LUBE RELAY

HP C/B CMC TPFC TPFC
HPC CHOR CHUCK OPEN RELAY
4 AMPS
RC RC RC CMC COOLANT MOTOR CONTACTOR
RC
1 2 3
217 71 COR COOLANT ON RELAY
1K 207 220 207A 220 DCR DOOR CLOSE RELAY

34 31
43 42
DOR DOOR OPEN RELAY
4 5 6 200 201 202 206A 200 201 202 206 ESR EMERGENCY STOP RELAY
85 86 87
7 6 5

8 4
VSR
207A 207 SFR SPINDLE FORWARD RELAY
9 3 240
SRR SPINDLE REVERSE RELAY
33 220
40
10 11 1 2 TPBR TOOLPOST BRAKE RELAY
85 86 87 TPFC TOOLPOST FORWARD CONTACTOR

3 7 3
IF HYDRAULIC PUMP 1 1 2
TPRC TOOLPOST REVERSE CONTACTOR
IS FITTED ADD HPC
15 16 17 34 203 204 205 31
88 89 90 43 TPRR TOOLPOST REVERSE RELAY
AND HP C/B
XDFR X DRIVE FAULT RELAY
XER X ENABLE RELAY
1 1 1 1 1 1 1 1 1 1 1 1
ZDFR Z DRIVE FAULT RELAY
7 6 7 5 7 6 7 6 7 6 7 6 6 7 6 7 7 7 7 7 7 6 9 7 7 6 7 6 7 7 7 7 7 5
ZER Z ENABLE RELAY
1 0 1 9 1 5 1 6 1 2 1 3 4 0 8 0 1 0 1 1 1 9 7 0 1 1 1 8 1 2 1 3 1 6
A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2
T T T X Z C C
X Z S S A E SPINDLE DRIVE CONNECTIONS
C D D Q
P P P D D H H
O E E F R L S O C E R B
R F B F F O C 2 CORE
R R R R R R FAULT
R R R R E L
R R R R R R R FROM M10
CONTACT
D U
13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14
71 112 E
3 3 3 2 3 2 7 2 6 6 6 6 7 7 7 7 8 8 8 8 3 4 4 4 3 3 3 3 3 3 3 3 3 3
2 3 2 0 2 0 1 1 6 5 9 7 5 6 7 8 1 0 2 0 2 3 0 1 2 5 2 6 2 7 2 8 2 9 B C FM SD 10 2 5 4 SD SD
6 6 8
A
SE RUN RL RM RH STF STR MRS RES
200v FROM
CONTROL TRANS
81 82
21 22
WORKLIGHT CHOKE
R S
72 ESR 80
EON 40 41
EXR
32
73 COM MDC
44
E R S T U V W P PR
EXS
42
EOF
74
59 60 61 91 92 93 142 143
INPUT UNIT
107
110
111
23
24
32
32
32
32
32
32
35
36
37
38
39
40
42
43
44
45
62
63
64
65
66
67
68
69
70
70
70
70
70
70
75
76
77
78
94
97
98
99
15
16
17
31
31
31
31
31
31
41
71
71
71
71
71
71
71
71
71
71
2
E
1
203
204
205
208
209
240
245
246
120
122
123
124
125
126
127
128
130
155
156
157
158
159
160
162
163
164
165
166
167
168
169
170
172
173
174
175
210
212
213
214
215
216
217
218
219
112
113
114
115
116
117
118
119
121
161
171
211
E
SHEET
CYCLONE 0T-A
OF
RELAY WIRING
(NEW DRIVES)
ALR AXIS LUBE RELAY

HP C/B CMC TPFC TPFC
HPC CHOR CHUCK OPEN RELAY
4 AMPS
RC RC RC CMC COOLANT MOTOR CONTACTOR
RC
1 2 3
71 217 COR COOLANT ON RELAY
1K 207 220 207A 220 DCR DOOR CLOSE RELAY

34 31 206
43 42
DOR DOOR OPEN RELAY
207
4 5 6 200 201 202 200 201 202 ESR EMERGENCY STOP RELAY
85 86 87
7 6 5

206A
8 4
VSR
207A QER QUILL EXTEND RELAY
9 3 240
SFR SPINDLE FORWARD RELAY
33 220
40
10 11 1 2 SRR SPINDLE REVERSE RELAY
85 86 87 TPBR TOOLPOST BRAKE RELAY

3 7 3
TPFC TOOLPOST FORWARD CONTACTOR
IF HYDRAULIC PUMP 1 1 2
IS FITTED ADD HPC
15 16 17 34 203 204 205 31
88 89 90 43 TPRC TOOLPOST REVERSE CONTACTOR
AND HP C/B
TPRR TOOLPOST REVERSE RELAY
XDFR X DRIVE FAULT RELAY
1 1 1 1 1 1 1 1 1 1 1 1
XER X ENABLE RELAY
7 6 7 5 7 6 7 6 7 6 7 6 6 7 6 7 7 7 7 7 7 6 9 7 7 6 7 6 7 7 7 7 7 5
ZDFR Z DRIVE FAULT RELAY
1 0 1 9 1 5 1 6 1 2 1 3 4 0 8 0 1 0 1 1 1 9 7 0 1 1 1 8 1 2 1 3 1 6 ZER Z ENABLE RELAY
A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2 A1 A2
T T T X Z C C
C X Z S S A E D D Q
P P P D D H H
O E E F R L S O C E
R F B F F O C
R R R R R R R R R R
R R R R R R R
13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14 13 14
3 3 3 2 3 2 7 2 6 6 6 6 7 7 7 7 8 8 8 8 3 4 4 4 3 3 3 3 3 3 3 3 3 3
2 3 2 0 2 0 1 1 6 5 9 7 5 6 7 8 1 0 2 0 2 3 0 1 2 5 2 6 2 7 2 8 2 9
6 6 8
200v FROM SPINDLE DRIVE CONNECTIONS
CONTROL TRANS LINK
F R
21 22
WORKLIGHT CHOKE
U V W L1 L2 L3 + - 5 7 10 11 14 16 17 18 19
R S
72 ESR
EON 40 41
EXR
8 8 8 R B
32
9 9 9 5 6 6
1 2 0 E L
73 COM MDC 1 2 3 9 0 1
44 D U
EXS E
42
EOF
74 2 CORE
FROM M10
INPUT UNIT
107
110
111
23
24
32
32
32
32
32
32
35
36
37
38
39
40
42
43
44
45
62
63
64
65
66
67
68
69
70
70
70
70
70
70
75
76
77
78
94
97
98
99
15
16
17
31
31
31
31
31
31
41
71
71
71
71
71
71
71
71
71
71
2
E
1
203
204
205
208
209
240
245
246
120
122
123
124
125
126
127
128
130
155
156
157
158
159
160
162
163
164
165
166
167
168
169
170
172
173
174
175
210
212
213
214
215
216
217
218
219
112
113
114
115
116
117
118
119
121
161
171
211
E
SHEET 5
123 TERMINALS + 2 EARTHS CYCLONE 0T-A

OF
RELAY WIRING
(KEB SPINDLE DRIVE)
B A
16 WAY 24 WAY
SOCKET SOCKET
142
143
141
71
- + 1 1 31
415v
E
70 71 2 4 2 32
0v 8 CONTROL 18 19 20
24v PSU
TRANS
7 3 5 3
4
3 420v
110v IN 200VA
TOOLPOST 110v
CURRENT TRIP TRANS

32 31 55v 30 4 6 4 47
300VA 200 201 202
SWITCH
0v
5 1 5 48
2
55v 31
6 9 6 49
7 10 7 23
40 X 60 TRUNKING
F
A
8 11 8 24
N
RC
9 2 9 51
1 2 5 6 4 5 6 4 5 6 4 5 6 1 2 3
3 5 5 5
31 32
0 0 3 6
10 21 10 52
EARTH x4 1 2 3
1 1 1 1 1 CONTROL SPINDLE SPINDLE AXIS TOOLPOST

41 42 11 22 11
7 F F F F
4 4 4 C/B MOTOR DRIVE DRIVE C/B
2 4
1 FAN C/B 240v 1 2 3 4
12 3 12 54
3 0 1 2 3 10 AMP C/B C/B 4 AMP
1 AMP MDC
10 AMP 10 AMP
B16-30-10
ISOLATOR
R 13 41 13 55
R LINK IF 3 5 5 5
E E TRANSFORMER 7 8 23 24 9 10 11 12 13 14 18 19 20 4 5 6 2 1 4 7
14 42 14 57
THERMAL NOT USED
S S
I 15 142 15
I 40 X 60 TRUNKING
S S
16 143 16 70
T
THERMAL
T
IF
415v 17 71
O
0v
O 415v FITTED 72v
R R 7 8
18
14 141 48 49
12 13 123 47
FANUC CONTROL
TRANS
19 123
1.1 KVA
1.5 KVA
20
AXIS DRIVE
A B 18v 0v 18v TRANSFORMER 110v 0v

21 200
200v 100v
53 55 56 50 52
22 201
23 202
LINK
24
RESISTORS MOUNTED
ON INSIDE LEFT
OF BOX
SHEET 6
CYCLONE OTA OF
NON FANUC DRIVES
TRANSFORMER BOX
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A. NEWSOME DATE 25-9-90 A3- 310543 B
142
3 4 4 4 5 5 5 5 5 5 5
0 7 8 9 0 1 2 3 5 6 8
4 A A A A A A A A A A
71
6 141 B A
F F F F F F F F F F F
RESISTOR
1 2 3 4 5 6 7 8 9 10 11 16 WAY 24 WAY
2 SOCKET SOCKET
3 143
CURRENT
3 4 4 4 5 5 5 5 5 5 5
TRIP 1 1 1 23
2 7 8 9 0 1 2 3 5 6 8
SWITCH
2 2 2 24
3 3 3 31
4 32
- + 4 4
415v
E
70 71 5 5 5 47
0v 8 CONTROL 18 19 20
24v PSU
TRANS 6 6 6 48
420v 7
110v IN 200VA
TOOLPOST 110v
7 21 7 49
TRANS
31 55v 30
32
300VA 200 201 202
8 22 8 50
0v
9 41 9 51
55v 31
10 42 10 52
40 X 60 TRUNKING
11 11
F
12 59 BLK 2.5mm 12 53 RED 1mm
A
N
RC 13 60 BLK 2.5mm 13 54 RED 1mm
1 2 4 5 12 13 14 4 5 6 4 5 6 MDC
14 61 BLK 2.5mm 14 55 RED 1mm
31 32
1 2 3
41 42 15 142 15 56 RED 1mm
1 1 1 1 1 CT SMF SPD MDT TP 11

16 143 16 57 RED 1mm
3 3 3 3 7
2 4 4 4 4 E E E E C/B C/B C/B C/B C/B 1 2 3 FUSES
1 1 2 2 1 17 58 RED 1mm
3 0 1 2 3
10 A 1 A 20 A 10 A 4 A
4 5 6
ISOLATOR 18 70 BLE 1.5mm
LINK IF
TRANSFORMER ALL WIRING IS IN

7 8 23 24 59 60 61 9 10 11 18 19 20 19 71 BLE 1.5mm
THERMAL NOT USED
1.5mm BLACK
20
UNLESS NOTED 123 BLE .5mm
OTHERWISE 21
40 x 60 TRUNKING
22 200
23 201
415v 0v
24 202
47A
48A
49A
50A
52A
53A
55A
56A
58A
51A
54
57
12
13
14
7 8
MAIN FANUC CONTROL
TRANS CT CONTROL TRANSFORMER

DRIVES
18v
18v
72v
72v
220v
1.1 KVA
SMF SPINDLE MOTOR FAN
TRANS
SPD SPINDLE DRIVE
A B
MDT MAIN DRIVES TRANS
440
380
440
380
440
380
200v 100v
415
415
415
TP TOOLPOST
SHEET 6
10
11
9
CYCLONE OTA OF
NON FANUC DRIVES
TRANSFORMER BOX
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 6-1-92 A3- 310543 C
142
3 4 4 4 5 5 5 5 5 5 5
0 7 8 9 0 1 2 3 5 6 8
4 A A A A A A A A A A
71
6 141 B A
RESISTOR
1 2 3 4 5 6 7 8 9 10 11 16 WAY 24 WAY
2 SOCKET SOCKET
3 143
CURRENT
3 4 4 4 5 5 5 5 5 5 5
TRIP 1 1 1 23
2 7 8 9 0 1 2 3 5 6 8
SWITCH
2 2 2 24
3 3 3 31
4 32
- + 4 4
415v
E
70 71 5 5 5 47
0v 8 CONTROL 18 19 20
24v PSU
TRANS 6 6 6 48
420v 7
110v IN 200VA
TOOLPOST 110v
7 21 7 49
TRANS
31 55v 30
32
300VA 200 201 202
8 22 8 50
0v
9 41 9 51
55v 31
10 42 10 52
40 X 60 TRUNKING
11 11
F
12 59 BLK 2.5mm 12 53 RED 1mm
A
N
RC 13 60 BLK 2.5mm 13 54 RED 1mm
1 2 4 5 12 13 14 4 5 6 4 5 6 MDC
14 61 BLK 2.5mm 14 55 RED 1mm
31 32
1 2 3
41 42 15 142 15 56 RED 1mm
1 1 1 1 1 CT SMF SPD MDT TP 11

16 143 16 57 RED 1mm
3 3 3 3 7
2 4 4 4 4 E E E E C/B C/B C/B C/B C/B 1 2 3 FUSES
1 1 2 2 1 17 58 RED 1mm
3 0 1 2 3
10 A 1 A 20 A 10 A 4 A
4 5 6
LINK IF

7 8 23 24 59 60 61 9 10 11 18 19 20 19 71 BLE 1.5mm
THERMAL NOT USED
1.5mm BLACK
20
OTHERWISE 21
40 x 60 TRUNKING
22 200
23 201
415v 0v
24 202
47A
48A
49A
50A
52A
53A
55A
56A
58A
51A
54
57
12
13
14
7 8
MAIN FANUC CONTROL
TRANS CT CONTROL TRANSFORMER

DRIVES
18v
18v
72v
72v
220v
1.1 KVA
TRANS
SPD SPINDLE DRIVE
A B
MDT MAIN DRIVES TRANS
440
380
440
380
440
380
200v 100v
415
415
415
TP TOOLPOST
SHEET 6
10
11
9
CYCLONE OTA OF
NON FANUC DRIVES
TRANSFORMER BOX
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 6-1-92 A3- 310543 D
3 4 4 5 5 5 5 5 5
0 7 8 0 1 3 5 6 8
A A A A A A A A
CT CONTROL TRANSFORMER
SPD SPINDLE DRIVE B A

F F F F F F F F F
ADT AXIS DRIVES TRANS 1 2 3 4 5 6 7 8 9 16 WAY 24 WAY
TP TOOLPOST SOCKET SOCKET
3 4 4 5 5 5 5 5 5
1 1 1 23
2 7 8 0 1 3 5 6 8
2 2 2 24
3 3 3 31
4 32
- + 4 4
415v
E
70 71 5 5 5 47
0v 8 CONTROL 18 19 20
24v PSU
TRANS 6 6 6 48
420v 7
110v IN 200VA
TOOLPOST 110v
7 21 7
TRANS
31 55v 30
32
300VA 200 201 202
8 22 8 50
0v
9 41 9 51
55v 31
10 42 10
40 X 60 TRUNKING
11 11
12 59 BLK 2.5mm 12 53 RED 1mm

FAN
RC 13 60 BLK 2.5mm 13 54 RED 1mm
1 2 41 42 4 5 6 4 5 4 5 6 MDC
14 61 BLK 2.5mm 14 55 RED 1mm
31 32
1 2 3
41 42 15 15 56 RED 1mm
1 CT SMF SPD ADT TP 9

16 16 57 RED 1mm
3 3 3 3 7 7
2 E E E E C/B C/B C/B C/B C/B 1 2 3 FUSES
1 1 2 2 0 1 17 58 RED 1mm
3
10 A 1 A 20 A 10 A 4 A
4 5 6
LINK IF

7 8 23 24 59 60 61 9 10 18 19 20 19 71 BLE 1.5mm
THERMAL NOT USED
1.5mm BLACK
20
OTHERWISE 21
40 x 60 TRUNKING
22 200
23 201
415v 0v
24 202
47A
48A
50A
53A
55A
56A
58A
51A
54
57
7 8
AXIS FANUC CONTROL
TRANS
DRIVES
18v
18v
72v
72v
1.1 KVA
TRANS
A B
440
380
440
380
200v 100v
415
415
SHEET 6
10
9
21 22 CYCLONE OTA
NON FANUC DRIVES

OF
TRANSFORMER BOX
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 6-1-92 A3- 310543 E
3 4 4 4 5 5 5 5 5 5 5
0 7 8 9 0 1 2 3 5 6 8
A A A A A A A A A A
CT CONTROL TRANSFORMER
SPD SPINDLE DRIVE B A

ADT AXIS DRIVES TRANS 1 2 3 4 5 6 7 8 9 10 11 16 WAY 24 WAY
TP TOOLPOST SOCKET SOCKET
3 4 4 4 5 5 5 5 5 5 5
1 1 1 23
2 7 8 9 0 1 2 3 5 6 8
2 2 2 24
3 3 3 31
4 32
- + 4 4
415v
E
70 71 5 5 5 47
0v 8 CONTROL 18 19 20
24v PSU TRANS 6 6 6 48

420v 7
200VA
TOOLPOST 110v
7 21 7 49
TRANS
31 55v 30
32
300VA 200 201 202
8 22 8 50
0v
9 41 9 51
55v 31
10 42 10 52
40 X 60 TRUNKING
11 11
F
12 59 BLK 2.5mm 12 53 RED 1mm
A
N
RC 13 60 BLK 2.5mm 13 54 RED 1mm
1 2 41 42 12 13 14 4 5 6 4 5 6 MDC
14 61 BLK 2.5mm 14 55 RED 1mm
31 32
41 42 15 15 56 RED 1mm
1 CT SMF SPD ADT TP 11

16 16 57 RED 1mm
3 3 3 3 7
2 E E E E C/B C/B C/B C/B C/B 1 2 3 FUSES
1 1 2 2 1 17 58 RED 1mm
3
10 A 1 A 20 A 10 A 4 A
4 5 6
1 2 3 18 70 BLE 1.5mm
LINK IF

7 8 23 24 59 60 61 9 10 11 18 19 20 19 71 BLE 1.5mm
THERMAL NOT USED
1.5mm BLACK
20
OTHERWISE 21
40 x 60 TRUNKING
22 200
23 201
415v 0v
24 202
47A
48A
49A
50A
52A
53A
55A
56A
58A
51A
54
57
7 8
AXIS FANUC CONTROL
TRANS
DRIVES
18v
18v
72v
72v
1.1 KVA
TRANS
A B
440
380
440
380
440
380
200v 100v
415
415
415
CYCLONE OTA SHEET 7

10
11
9
TRANSFORMER BOX
OF
(240v MOTOR FAN)
(KEB SPINDLE DRIVE)
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY DATE 23-5-92 A3- 310543 F
SHEET 11 BARUFFALDI TOOLPOST WIRING DIAGRAM A3-310557
18 19 20
TRANS
24 WAY
QM
415v - 110v
TPFC [5]
O/L
202 21 RED
203
NUMBERS IN
201 22 RED
204
BRACKETS REFER
MOTOR
TO SHEET NUMBERS
200 23 205 RED
[5] TPRC
SIGNALS
FROM
8 STATION 6 STATION
COLOURS COLOURS TOOLPOST

[25,26]
M18 PIN 27
241 BLACK 1
208 VIOLET VIOLET
RED/BLACK 1 1
A
M18 PIN 42
242 BROWN BLUE BROWN/RED
209 2
T P S
YELLOW/BLUE B 2 2
O O I
M18 PIN 12
243 D 210 RED BROWN/RED YELLOW
3
YELLOW C 3 3
I O S G
O
M18 PIN 43 244 ORANGE BROWN/WHITE

D 211 4 ORANGE/WHITE L I N
GREEN/RED D 4 4
E
P T A
M 212 YELLOW 5 YELLOW BLUE
5 5
O
O I L
D
213 GREEN BEIGE WHITE/RED

U 6
6 6 S O S
L
E
RED/BLACK BROWN/WHITE
T N
214 7
7 7
215 WHITE/BLUE 8 WHITE/RED

8 8
216 VIOLET 9 BLUE/WHITE BLUE/WHITE

M18 PIN 21 CLAMP
[25]
SIGNAL
71 BLUE 10 PINK
PINK
+24v +24v COMM
71 GREY 11 YELLOW/RED YELLOW/RED
+24v
THERMAL
217 217 WHITE 12 SENSOR

GREEN/RED GREEN/RED
TPBR [17]
61 218 PINK 13 BLACK

70 7 6 5 (71) BLACK
+24v TOOLPOST
VOLTAGE
8 4 70 TURQUOISE 14 BLACK BLACK BRAKE
SENSING Ov
UNIT
9 3
2 24 GRN/YLW GRN/YLW
10 11 1
240 EARTH
24 71 32 M18 [25]
PIN 13
GREEN
18 19 20
300VA TRANS
24 WAY QM
NFORD MACHINE TOOLS LTD

415v - 110v
TPFR
OLTP
202 21 RED
203
BRIGHOUSE
201 22 RED
204
MOTOR
23 205 RED
200
TPRR
WEST YORKSHIRE
8 STATION 6 STATION
MAIN TERMINAL
M18 COLOURS COLOURS
STRIP
PIN
YELLOW/BLUE 208 BLACK 1 VIOLET VIOLET

27 POS 1
YELLOW/BROWN 209 BROWN BLUE BROWN/RED

2
42 POS 2
VIOLET 210 RED 3 BROWN/RED YELLOW

12 POS 3
WHITE/BROWN 211 ORANGE ORANGE/WHITE BROWN/WHITE

4
M18 CONTROL INPUTS

43 POS 4
BROWN/BLACK 212 YELLOW 5 YELLOW BLUE

44 POS 5
GREY/BROWN 213 GREEN 6 BEIGE WHITE/RED

45 POS 6
DRN BY
RED 214 RED/BLACK 7 BROWN/WHITE
7 POS 7
BLUE 215 WHITE/BLUE 8 WHITE/RED

11 POS 8
YELLOW/RED 216 VIOLET 9 BLUE/WHITE BLUE/WHITE

21 CLAMP
A McHENRY
SWITCH
BLUE 10 PINK PINK

71
+24v
+24v COM
YELLOW/RED
71 GREY 11 YELLOW/RED
+24v
THERMAL
GREEN/RED PROBE
217 217 WHITE 12 GREEN/RED
DATE 70
TPBR
PINK 13 BLACK
71 218 BLACK
7 6 5
+24v
BRAKE
8 4 BLACK
TURQUOISE 14 BLACK
70
VSR 0v
28-11-91
9 3
GRN/YLW
24 GRN/YLW
2 240 EARTH
10 11 1
CYCLONE 0T-A
WIRING DIAGRAM
M18
BARUFFALDI TURRET
3 7 3
PIN 13
1 1 2
GREY
A3-
24 WAY QM CONNECTOR
VOLTAGE
SENSING
OF
RELAY
310557 A
SHEET
SHEET 12 18 19 20
SAUTER TOOLOST WIRING DIAGRAM A3-310549
TRANS
415v - 110v
[5] TPFC O/L

205
202 U1
BLACK
204
201 BLACK V1 TOOLPOST
MOTOR
200 203
BLACK W1
[5] TPRC
SAUTER TOOLPOST
SIGNALS
M18 PIN 27 BLACK 1

241
[26]
RED/BLACK POSITION BIT 1
M18 PIN 42 BROWN 2

[26] 242
YELLOW/BLUE POSITION BIT 2
M18 PIN 12 RED 3

243
[25]
M18 PIN 43 ORANGE 4

244
[26] POSITION BIT 4

GREEN/RED
246 YELLOW 6
M18 PIN 45
[26] STROBE
GREY
PARITY CHECK
245 BLUE 8
M18 PIN 44
[26]
PRE-INDEXING SENSOR
VIOLET
10
216 VIOLET
[25] M18 PIN 21 TURRET CLAMPED SIGNAL
70 GREY 11
0v
71 WHITE 12
70
+24v +24v COMM
31
8
9
7
10
14
11
UNIT
1 K
SENSING
VOLTAGE
71
THERMAL
217 PINK 15 PROBE

4
5
32
2
3
TPBR [17]
16
218 TURQUOISE
71
+24v
GREEN
240
M18 PIN 13
BRAKE
17
[25]
EARTH
18 19 20
300VA TRANS
24 WAY QM

415v - 110v
TPFR
OLTP
202 21 RED
203
BRIGHOUSE
201 22 RED
204
MOTOR
23 205 RED
200
TPRR
WEST YORKSHIRE
8 STATION 6 STATION
MAIN TERMINAL
M18 COLOURS COLOURS
STRIP
PIN
YELLOW/BLUE 208 BLACK 1 VIOLET VIOLET

27 POS 1
YELLOW/BROWN 209 BROWN BLUE RED/BROWN

2
42 POS 2
VIOLET 210 RED 3 BROWN/RED YELLOW

12 POS 3
WHITE/BROWN 211 ORANGE ORANGE/WHITE WHITE/BROWN

4
M18 CONTROL INPUTS

43 POS 4
BROWN/BLACK 212 YELLOW 5 YELLOW BLUE

44 POS 5
GREY/BROWN 213 GREEN 6 BEIGE WHITE/RED

45 POS 6
DRN BY
RED 214 RED/BLACK 7 BROWN/WHITE
7 POS 7
BLUE 215 WHITE/BLUE 8 WHITE/RED

11 POS 8
YELLOW/RED 216 VIOLET 9 BLUE/WHITE WHITE/BLUE

21 CLAMP
A McHENRY
SWITCH
BLUE 10 PINK PINK

71
+24v
+24v COM
YELLOW/RED
71 GREY 11 YELLOW/RED
+24v
THERMAL
GREEN/RED PROBE
DATE 217 217 WHITE 12 GREEN/RED
70
TPBR
PINK 13 BLACK
71 218 BLACK
7 6 5
+24v
BRAKE
8 4 BLACK
TURQUOISE 14 BLACK
3-3-98
70
VSR 0v
9 3
GRN/YLW
24 GRN/YLW
2 240 EARTH
10 11 1
CYCLONE 0T-A
WIRING DIAGRAM
M18
BARUFFALDI TURRET
3 7 3
PIN 13
1 1 2
GREY
A3-
24 WAY QM CONNECTOR
VOLTAGE
SENSING
OF
RELAY
310557 C
SHEET
STANDARD
DOOR SWITCH [25] IF POWER
DOOR FITTED [26]
[10,15]
SINGLE SWITCH DOUBLE SWITCH
BLUE BROWN BLUE BLACK

-Z O/T +Z O/T [12,15] Z DATUM
[14]
[10,15]
CONNECTION BOX
RED BLUE RED BLUE YELLOW GREEN
111
107 99 98 99 71
2 CORE SCREEN 4 CORE SCREEN
71 118 71 122
RED BLUE RED YELLOW
DOUBLE SWITCH
X DATUM
[14]
X+/- OT [10,15]
[10]
SHEET 6 LIMIT SWITCH AND SOLENOID WIRING A3-310551
SOLENOIDS
[10]
YELLOW GREEN RED BLUE

BROWN 35
110 71 71 98 CHUCK OPEN CHOS
BLUE 31
4 CORE SCREEN
BROWN 36
CHUCK CLOSE CHCS
BLUE 31
BROWN 39
QUILL EXTEND QES
BLUE 31
2 CORE AND EARTH
LUBE PUMP
[10]
COOLANT PUMP
[9] BROWN FOR EACH SOLENOID
QUILL RETRACT QRS

2 CORE + EARTH 3 CORE + EARTH BLUE 31
BLUE 31 BLACK 15
BROWN 43 BROWN 16 BROWN 37
BLUE 17 DOOR OPEN DOS
BLUE 31
LUBE FLOAT SWITCH
[25] BROWN 38
2 CORE SCREEN
DOOR CLOSE DCS
BLUE 31
BLUE 117
BROWN 46
RED 71
PARTS CATCHER EXTEND PCES
NUMBERS IN BRACKETS REFER
BLUE 31
TO SHEET NUMBERS

Cyclone Fanuc OTA

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Cyclone Fanuc OTA

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+24v

SPINDLE DRIVE CONNECTIONS

DENFORD MACHINE TOOLS LTD

DENFORD MACHINE TOOLS LTD

PUMP B 24 WAY HARTING

10 AMP C/B MMS SD

SPINDLE TRANS 6 - 10 AMP

X AXIS DRIVE Z AXIS DRIVE

FROM DRIVES FROM DRIVES

10 AMP FUSES 10 AMP FUSES

FROM DRIVES FROM DRIVES

ON MAIN PCB ON MAIN PCB [ CYC-A ]

(BI 00430D) M18

115 BLUE THERMAL

CYCLONE 0T-A SHEET 11

HEADSTOCK CONNECTION BOX

SADDLE CONNECTION BOX

16mm RED 4 128 BLACK

RED 4 128 BLACK

SCREEN 200mm LONG

DRIVE SCREEN 8 C/G

ADAPTAFLEX SCREEN RED 11 RED B

200mm LONG BROWN 10 BROWN A TO

12 CORE ORANGE 12 ORANGE Io X

SCREEN RED 11 RED B

CONTROL ORANGE 12 ORANGE Io Z

X AXIS WHITE 16 WHITE 5v

BLUE 15 BLUE Io ENCODER

RED 18 71 BLUE COMMON

YELLOW 20 110 YELLOW

BLUE 19 118 BLACK DOOR CLOSED

YELLOW 20 122 BROWN DOOR OPEN

C/G = COMPRESSION GLAND SHEET 12

IF IN DOUBT ASK CONNECTION BOXES [ N12 ]

MALE PINS FEMALE PINS

PIN WIRE COLOUR

5 94 BLUE TERMINAL STRIP

CONTROL ON P/B TAILSTOCK EXTEND P/B

(GREEN LENS) (ORANGE LENS)

(GREEN LENS) (ORANGE LENS)

104 149 104 149

CONTROL OFF P/B TAILSTOCK RETRACT P/B

(RED LENS) (ORANGE LENS)

WIRES FROM M1 B WIRES FROM M2 B

WIRE COLOUR WIRE COLOUR

109 VIOLET [ CYC-A ]

MAIN PCB OPERATORS PANEL

M1 50 WAY M1A 50 WAY

HONDA FEMALE FEMALE 2

BIT PIN PIN

DENFORD MACHINE TOOLS LTD

TOOL SELECT GREEN

MAIN PCB OPERATORS PANEL

M1 50 WAY M1A 50 WAY

HONDA FEMALE FEMALE 2

BIT PIN PIN

DENFORD MACHINE TOOLS LTD

X DATUM SWITCH X16.5 38 38

Z DATUM SWITCH X17.5 39 39

FANUC OPERATORS PANEL

M1B 50 WAY HONDA PLUG

DENFORD MACHINE TOOLS LTD

DOOR OVERRIDE P/B X16.7 6 7

SWARF CONV. STOP P/B X16.3 20