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RENR7783-02

August 2010
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX

Component Locations (Volume 1) PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
Part Machine Schematic COMPENSATED)
Description
Number Location Location
Accumulator - Pilot Pressure 149-0686 1 G-6
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Cartridge - P.O. Check 213-4072 2 C-3 , C-7 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Connector - Orifice (Loader Valve) 220-8219 3 E-9
16 COMPENSATED)
2A 11 20
Connector - Orifice ( Left Hand Joystick) 164-9639 4 B-7 VALVE ENVELOPES VALVES VALVE PORTS
Connector - Orifice (Switching Valve) 220-8219 5 A-6
Cooler - Radiator 235-1974 6 B-15
Cover - End 191-4010 7 I-9 23 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Cover - End (Backhoe Valve) 6E-4158 8 C-1
Cover Gp - Inlet 211-0180 9 C-9 CONTROL VALVES CHECK VALVES
AB A B
Cylinder - Boom 206-3630 10 D-8
Cylinder - Bucket 191-7835 11 D-4
18
P T P T
BASIC SPRING SHUTTLE PILOT
Cylinder - Lift (ST) 230-0980 12 G-11 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Cylinder - Stabilizer (Left) 228-3499 13 H-4
Cylinder - Stabilizer (Right) 228-3500 14 H-2
1A FLUID STORAGE RESERVOIRS
6
Cylinder - Steer 167-4325 15 E-13
Cylinder - Stick 235-9829 16 D-3
Cylinder - Swing 228-3506 17 D-6 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

Cylinder - Tilt (ST)


Filter
Hand Metering Unit (HMU)
200-7128
210-6243
238-8550
18
19
20
H-11
G-13
D-14
420D, 432D and 442D MEASUREMENT ROTATING SHAFTS

Manifold - Return
Pump Gp
186-3629
244-2228
21
22
F-7
B-13
Backhoe Loader PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Tank Gp - Hydraulic
Valve - Backhoe
240-9721
201-0665
23
25
B-14
C-1 Hydraulic System COMBINATION CONTROLS

Valve - Boom 201-0668 26 C-7


Valve - Bucket 201-5358 27 C-4
Valve - Check 214-3524 28 C-10
420D: 432D: 442D: SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
OR MANUAL & PILOT PILOT OR MANUAL
Valve - Lift 130-6520 29 F-10 BKC1-UP WEP1-UP TBD1-UP MANUAL CONTROL SYMBOLS
Valve - Line Relief (Boom) 187-0523 30 C-8
BMC1-UP TDR1-UP SMJ1-UP
Valve - Line Relief (Boom) 6E-6285 31 C-8
Valve - Line Relief (Bucket) 187-0524 32 C-5 10
Valve - Line Relief (Bucket) 187-0527 33 C-5 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Valve - Line Relief (Stick) 187-0529 34 C-3 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve - Line Relief (Stick) 187-0528 35 C-3
Valve - Line Relief (Swing) 137-9466 36 C-6
Valve - Line Relief (Tilt) 6E-6285 37 H-9 2 4A 5 7A 8
17
Valve - Line Relief (Tilt) 204-4313 38 H-9 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
9 9A 10A 12A 13A SUPPLY PRESSURE
Valve - Stabilizer 192-0827 39 G-1, G-5 14A 4 49 1B 2B 3B ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Valve - Steer Priority 188-7471 40 E-10 25 26 27 28 30
Valve - Stick 201-0669 41 C-3 48
31 32 33 34 35 13 14 39 15
Valve - Swing 201-5357 42 C-6 19 22 54 12 44 3A
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Valve - Tilt 201-5377 43 G-10
36 41 42 46 47 52 53
Valve - Tilt Down Pressure Limiter 210-6171 44 G-10 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Valve Gp - 2 Bank Loader 200-7827 45 E-9 51 1 21 50 3 5A 7 11A 15A
Valve Gp - Cushion Relief 206-3685 46 D-5 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE

Valve Gp - P.C.F.R. 212-0732 47 C-9


29 37 38 40 43 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION

Valve Gp - Pilot / Left Hand Joystick 185-5916 48 A-8 45 UNIDIRECTIONAL UNIDIRECTIONAL


Valve Gp - Pilot / Right Hand Joystick 185-5915 49 A-3
Valve Gp - Pilot Shut Off 233-7132 50 F-7
Valve Gp - P-Lever 2 Bank/Detents/SW 185-5900 51 G-7 Volume 1 of 2: Single Tilt Loader With Center Pivot Backhoe BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
DIRECTION
Valve Gp - Pressure Reducing 239-2226 52 F-6
Valve Gp - Stabilizer (2 Bank RE-Relief) 185-5898 53 G-1
Switch - Differential Pressure 134-0404 54 G-13
Attachments © 2010 Caterpillar, All Rights Reserved Printed in U.S.A.
Cylinder - E-Stick 191-7725 1A C-2
MACHINE COMPONENT LOCATIONS
Cylinder - E-Stick Bucket 191-7839 2A D-4
Cylinder - MP Bucket 185-1839 3A I-13
Valve - Auxiliary (Backhoe Valve) 190-3450 4A C-8
Valve - Auxiliary (Loader Valve) 124-8818 5A H-10
Valve - Backhoe (5 Bank) 201-0666 7A C-1
Valve - Backhoe (6 Bank) 201-0667 9A C-1
Valve - E-Stick 201-0664 10A C-1
Valve - Line Relief (Aux Loader Valve)
Valve - Line Relief (E-Stick)
9T-0704
132-5303
11A
12A
I-9
C-2
ELECTRICAL SYMBOLS TABLE
Valve - Pressure Controller (E-Stick) 211-3539 13A C-2 HYDRAULIC SYMBOLS (ELECTRICAL)
Valve - Switching 164-2274 14A A-6 19
Valve Gp - 3 Bank Loader 200-7828 15A E-9
Ride Control 21

RENR7783-02 VOL 1 of 2
5A 43 G
Accumulator - Ride Control
Switch - Pressure
162-3960
131-9203
1B
2B
D-12
C-11
47 M
Valve Gp - Ride Control 243-2266 3B D-12
29 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
BB (FLUID) (GAS / AIR)
40

(Dimensions: 39 inches x 28 inches)


45
22 50
Tap Locations (Volume 1)
Pressure, Sampling, and Sensor
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
Tap Schematic
Description (ADJUSTABLE) SWITCH
Number Location
AA Pump Pressure Test Port A-12
BB Pump Signal Pressure Test Port B-12
CC Pilot Pressure Test Port G-6 ELECTRICAL SYMBOLS (ELECTRICAL)
22. Hydraulic Pump
19. Filter
45. Loader Valve Group
BB. Signal Pressure Test Port The Loader Valve Group (45) consists of an inlet manifold
The Pilot Shutoff Valve (50) is mounted to the front of the with a Steering Priority Valve (40), a loader Lift Control T
rear axle. The optional Pattern Changeover Valve (47) for Valve (29), a Tilt Control Valve (43), and an optional
the Backhoe Valve Group is mounted on the right side of the Auxiliary Valve (5A). PRESSURE TEMPERATURE LEVEL FLOW
Related Manuals rear frame. The valve allows the operator to change from the SWITCH SWITCH SWITCH SWITCH
Media Number excavator pattern to the backhoe pattern. Also shown is the
Description AA Pilot Return Manifold (21).
Parts Manual
420D Backhoe Loader (BKC) SEBP3583
22 WIRE NUMBER IDENTIFICATION CODES
420D Backhoe Loader (BMC) SEBP3584
432D Backhoe Loader (WEP & TDR) SEBP3971 ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE
442D Backhoe Loader (TBD & SMJ) SEBP3967
CURRENT STANDARD CURRENT STANDARD
Machine System
Specifications: (Hydraulic & Steering System) RENR7778 HARNESS IDENTIFICATION CODE THIS EXAMPLE

Testing and Adjusting: (Hydraulic & Steering System) RENR7779


PILOT SHUT OFF VALVE LOADER VALVE GROUP INDICATES WIRE 135 IN HARNESS “AG”
WIRE
Specifications: (Axles, Differentials & Brakes) RENR7776

30 Page,
Testing and Adjusting: (Axles, Differentials & Brakes) RENR7777 CIRCUIT NUMBER
Electrical System 325-AG135 PK-14 IDENTIFICATION WIRE COLOR

Schematic: (Electrical system) RENR7781


CIRCUIT NUMBER WIRE WIRE GAUGE
IDENTIFICATION COLOR 325-PK

PREVIOUS STANDARD

WIRE WIRE COLOR


22. Hydraulic Pump
AA. Pump Pressure Test Port 325-PK-14 B A

Sight Gauge CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)


HYDRAULIC PUMP 25
IDENTIFICATION

10A 23

Ride Control 26
Pressure Switch Drain Tube
F738-WH
200-BK
CC
52
2B
42
41
1
1B
27
3B The pilot operated Backhoe Valve Group (25) is located at The Hydraulic Tank (23) is located between the engine and
1B the cab. The sight gauge is located on the side of the tank.
Ride Control the rear of the machine. Outlet ports to the cylinders face
Solenoid the rear of the machine on all models.
25. Backhoe Valve Group
976-OR 26. Boom Valve
200-BK 42. Swing Valve
27. Bucket Valve
The Ride Control Valve (3B) is located on the inside of the 41. Stick Valve
right frame rail below the cab. 10A. E-Stick Valve
1B. Accumulator 1. Pilot Accumulator
2B. Pressure Switch 52. Pressure Reducing Valve (Stabilizer)
3B. Ride Control Valve CC. Pilot Oil Pressure Test Port

RIDE CONTROL BACKHOE VALVE GROUP HYDRAULIC TANK PRESSURE REDUCING VALVE
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1

END COVER LINE PATTERNS HYDRAULIC CIRCUIT COLOR DESCRIPTIONS


191-4010 Main Pump Output.
CYLINDER Pressure Line
MP BUCKET Load Sense Circuit.
185-1839 Pilot / Load Sensing Pressure Pilot Shutoff Control Circuit.
Drain / Return Lines Supply Line.
Drain / Return Line.
I VALVE Component Group
Hand Metering Unit Control Circuit.
I
LINE RELIEF
9T-0704 Attachment Lift Cylinder Control Circuit.
Auxiliary Control Circuit.
Air Line
Tilt Cylinder Control Circuit.
Bucket Cylinder Control Circuit.
Boom Cylinder Control Circuit.
Swing Cylinder Control Circuit.
VALVE AUX Bucket / E-Stick Control Circuit.
AUXILIARY
Stick Cylinder Control Circuit.
124-8818
Stabilizer Cylinder Control Circuit.
VALVE GP - PILOT Stabilizer Cylinder Control Circuit.
2 BANK STABILIZER E-Stick Cylinder Control Circuit.
VALVE
185-5900
LINE RELIEF
6E-6285

H VALVE CYLINDER H
LINE RELIEF STABILIZER
204-4313 228-3500 VALVE GP
STABILIZER
CYLINDER 2 BANK
TILT CYLINDER
STABILIZER 185-5898
200-7128
228-3499

VALVE
TILT
201-5377 TILT ACCUMULATOR
149-0686
CYLINDER VALVE
LIFT TILT DOWN
230-0980 PRESS LIMITER
FILTER GP 210-6171
G 210-6243 CC G

DOWN UP PILOT
DOWN UP
PRESSURE

PRESSURE SWITCH
134-0404

LIFT
RETURN
MANIFOLD
T1 186-3629
VALVE
LIFT
130-6520

T3

T4 VALVE GP
F PRESSURE F
REDUCING
239-2226

P1
VALVE GP
USED WITH PL LOADER PILOT SHUT OFF
CYLINDER 233-7132
STEER S2
167-4235

USED WITH
VALVE GP NON-AWS
VALVE 2 BANK LOADER USED WITH
STEER PRIORITY 200-7827 AWS STABILIZER (LEFT) STABILIZER (RIGHT)
188-7471
CONNECTOR
RENR7783-02 VOL 1 of 2

VALVE GP (ATTCH)
ORIFICE
3 BANK LOADER
E 220-8219 E
200-7828 VALVE
STABILIZER
S3 192-0827
VALVE GP
(Dimensions: 39 inches x 28 inches)

ACCUMULATOR RIDE CONTROL


162-3960 243-2266

CYLINDER
SWING
S 228-3506

HMU
238-8550
VALVE GP
CUSHION RELIEF CYLINDER (ATTCH)
206-3685 E-STICK BUCKET
ACC H CYLINDER
191-7839
BUCKET
191-7835
D CYLINDER D
CYLINDER STICK
BOOM 235-9829
VALVE 206-3630 CARTRIDGE
COVER GP
P.C.F.R. P.O. CHECK
INLET
212-0732 VALVE 213-4072 CYLINDER VALVE END COVER
T R 211-0180 VALVE VALVE VALVE
LINE RELIEF E-STICK VALVE E-STICK 6E-4158
LINE RELIEF LINE RELIEF LINE RELIEF
6E-6285 191-7725 LINE RELIEF 201-0664
137-9466 187-0524 187-0528
PS 132-5303

S1
30 Page,

VALVE
HMU CHECK
SWITCH
PRESSURE 214-3524
C C
RIDE CONTROL
131-9203

PUMP GP AUX BOOM SWING BUCKET STICK E-STICK


244-2228
COOLER SIGNAL VALVE VALVE
VALVE VALVE VALVE CARTRIDGE
RADIATOR PRESSURE BB VALVE VALVE VALVE LINE RELIEF STICK VALVE
AUXILIARY LINE RELIEF LINE RELIEF P.O. CHECK VALVE
235-1974 T BOOM SWING BUCKET 187-0529 201-0669 PRESSURE
190-3450 187-0523 137-9466 213-4072 BACKHOE
201-0668 201-5357 201-5358 CONTROLLER
TANK GP 211-3539 201-0665
HYDRAULIC VALVE
240-9721 LINE RELIEF
187-0527

B VALVE B
BACKHOE
5 BANK
CONNECTOR 201-0666
ORIFICE
164-9639 VALVE
BACKHOE
VALVE GP - PILOT 6 BANK
RIGHT HAND JOYSTICK 201-0667
185-5915

AA
PUMP
PRESSURE
CONNECTOR
PUMP ORIFICE
220-8219
VALVE GP - PILOT
A LEFT HAND JOYSTICK A
VALVE
185-5916 SWITCHING 420D, 432D AND 442D BACKHOE LOADER
BOOM DOWN BOOM UP LEFT RIGHT
164-2274
CURL STICK OUT STICK IN VOLUME 1 of 2: SINGLE TILT LOADER W/ CENTER PIVOT BACKHOE
DUMP
RENR7783-02
PART NUMBER: 201-6839, CHANGE: 06, VERSION: (-)
Components are shown installed on a fully operable machine with the key and engine off,
transmission shifter in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
RENR7783-02
Component Locations (Volume 2) August 2010
Description
Part Machine Schematic FLUID POWER SYMBOLS
Number Location Location
Accumulator - Pilot Pressure 149-0686 1 H-6 BASIC COMPONENT SYMBOLS
14 19
Connector - Orifice (Loader Valve) 220-8219 2 E-11 1A 3 46 22 MAIN AUX

Connector - Orifice ( Loader Joystick) 164-9639 3 C-5, C-4, B-10, B-9


PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
Cover Gp - Pressure Reducing Valve 239-2226 4 G-5 5A 10 (FIXED) (2 - SECTION) (VARIABLE & PRESSURE
COMPENSATED)
Cooler - Radiator 235-1974 5 C-15
Cover - End (2 Stack Only) 105-4910 6 I-10
Cover - End (Backhoe Valve) 193-9189 7 D-1 VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Cover Gp - Inlet 211-0180 8 D-8 COMPENSATED)

Cylinder - Boom 206-3630 9 E-7 VALVE ENVELOPES VALVES VALVE PORTS


17 5
Cylinder - Bucket 191-7835 10 E-4
Cylinder - Lift (IT) (420D) 228-3505
11 F-12
Cylinder - Lift (IT) (432D & 442D) 192-3791
ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Cylinder - Stabilizer 173-4565 12 I-2, I-4
Cylinder - Steer 167-4235 13 H-12 4A CONTROL VALVES CHECK VALVES
Cylinder - Stick 235-9831 14 E-3 AB A B

Cylinder - Swing 228-3507 15 E-6


P T P T
Cylinder - Swing 228-3506 16 E-6 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
BASIC SPRING SHUTTLE PILOT
SYMBOL LOADED CONTROLLED
Cylinder - Tilt (IT) 192-3884 17 G-12
Filter 210-6243 18 D-15 FLUID STORAGE RESERVOIRS
Hand Metering Unit (HMU) 238-8550 19 F-14
Manifold - Return 186-3629 20 H-7
Pump Gp (420D) 244-2228 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
21 B-13
Pump Gp (432D & 442D) 235-4109
Tank Gp - Hydraulic
Switch - Differential Pressure
240-9721
134-0404
22
23
B-14
D-15
420D, 432D and 442D MEASUREMENT ROTATING SHAFTS

Valve - Backhoe (4 Bank)


Valve - Boom
230-1459
191-4480
24
25
D-1
D-7 9
Backhoe Loader PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Valve - Bucket
Valve - Check
Valve - Lift
191-4484
214-3524
194-6757
26
27
28
D-4
E-9
F-11
Hydraulic System COMBINATION CONTROLS

Valve - Line Relief (Boom) 187-0523 29 D-7


Valve - Line Relief (Boom) 6E-6285 30 D-7
420D: 432D: 442D: SOLENOID SOLENOID SOLENOID SOLENOID & SERVO THERMAL DETENT
OR MANUAL & PILOT PILOT OR MANUAL
Valve - Line Relief (Bucket) 187-0524 31 D-4
8 10A 11A 13A
BKC920-UP WEP1-UP TBD1-UP
Valve - Line Relief (Bucket) 187-0527 32 D-4
7 MANUAL CONTROL SYMBOLS

Valve - Line Relief (Stick) 187-0529 33 D-3


BMC1060-UP TDR1-UP SMJ1-UP
17A 24 25 26 27
Valve - Line Relief (Stick) 187-0528 34 D-3
Valve - Line Relief (Swing) 137-9466 35 D-6 29 30 31 32 33 PUSH - PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING
12 1 4 38 15A 45 47 1C 2C 3C 11 23 2A 13 6A 3A 7A 12A 18A
Valve - Line Relief (Tilt) 187-0532 36 G-11 34 35 40 41 44 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve - Line Relief (Tilt) 197-3124 37 G-10 50
Valve - Stabilizer 222-0364 38 H-2, H-4 49 75 74 73 72 18 21 23
Valve - Steer Priority 200-6378 39 E-11
77
Valve - Stick 191-4485 40 D-3 1B 3B EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
15 16 20 48 2B 2 6 SUPPLY PRESSURE
Valve - Swing 191-4483 41 D-6 4B 5B
Valve - Tilt 194-6758 42 G-11 8A 14A ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Valve Gp - 2 Bank Loader 179-8289 43 E-10
16A 28 36
Valve Gp - P.C.F.R. 212-0732 44 D-9
Valve Gp - Pilot / Left Hand Joystick 185-5916 45 B-5 37 42 43 SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Valve Gp - Pilot / Loader Joystick 187-0521 46 A-10 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Valve Gp - Pilot / Right Hand Joystick 185-5915 47 B-2
Valve Gp - Pilot Shut Off 233-7132 48 G-6 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
Valve Gp - Side Shift Clamp 3E-8622 49 D-1
Valve Gp - Stabilizer (2 Bank RE-Relief) 185-5898 50 I-1
Attachments
MACHINE COMPONENT LOCATIONS UNIDIRECTIONAL UNIDIRECTIONAL

Cover Gp - Used W/ Aux Loader Valve 194-6763 1A I-10


Cylinder - AWD Steer (Front) 214-5097 2A H-12 Volume 2 of 2: Parallel Lift Loader With Center Pivot Or Side Shift Backhoe BIDIRECTIONAL BIDIRECTIONAL
FLOW IN ONE
DIRECTION
PARALLEL
FLOW
CROSS
FLOW
FLOW IN
EITHER
Cylinder - Coupler 178-3713 3A H-12 DIRECTION

Cylinder - E-Stick 191-7725 4A E-2


Cylinder - E-Stick Bucket 191-7839 5A E-4
Cylinder - MP Bucket 185-1839 6A H-12 20 © 2010 Caterpillar, All Rights Reserved Printed in U.S.A.
Motor - Broom ---- 7A I-12
44
Valve - Auxiliary (Loader Valve) 194-6760 8A H-10 18
Valve - Backhoe (5 Bank) 230-1460 10A D-1
Valve - Backhoe (6 Bank) 230-1461 11A D-1
Valve - Coupler 138-1979 12A H-11
Valve - E-Stick 190-3450 13A D-2, D-8
Valve - Line Relief (Aux Loader Valve) 9T-0704 14A H-10
Valve - Switching 164-2274 15A B-3 48
8A 42
Valve Gp - 3 Bank Loader
Valve Gp - Cushion Relief
179-8290
206-3685
16A
17A
E-10
E-5 BB ELECTRICAL SYMBOLS TABLE
Valve Gp - Diverter Solenoid 201-0947 18A H-11 43 HYDRAULIC SYMBOLS (ELECTRICAL)
All Wheel Steer 21 28
Cylinder - Rear Steer 110-0873 1B I-14
39

RENR7783-02 VOL 2 of 2
Switch - Pressure 128-5091 2B E-14
G
Valve Gp - All Wheel Steer
Valve - Shuttle
121-4449
8J-6875
3B
4B
G-14
G-14
M
Orifice - Check 255-7117 5B H-14
Ride Control TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
Accumulator - Ride Control 162-3960 1C F-13 (FLUID) (GAS / AIR)
The Pilot Shutoff Valve (48) is mounted to the front of the

(Dimensions: 39 inches x 28 inches)


Switch - Pressure 131-9203 2C E-12
21. Hydraulic Pump rear axle. The optional Pattern Changeover Valve (44) for
Valve Gp - Ride Control 252-0634 3C F-13
18. Filter the Backhoe Valve Group is mounted on the right side of the
43. Loader Valve Group rear frame. The valve allows the operator to change from the
BB. Signal Pressure Test Port excavator pattern to the backhoe pattern. Also shown is the
Pilot Return Manifold (20).
PRESSURE SWITCH PRESSURE SWITCH TEMPERATURE ELECTRICAL WIRE
(ADJUSTABLE) SWITCH
Tap Locations (Volume 2) The Loader Valve Group (43) consists of an inlet manifold
Pressure, Sampling, and Sensor PILOT SHUT OFF VALVE with a Steering Priority Valve (39), a loader Lift Control
Valve (28), a Tilt Control Valve (42), and an optional
Tap Schematic Auxiliary Valve (8A). ELECTRICAL SYMBOLS (ELECTRICAL)
Description
Number Location
AA Pump Pressure Test Port A-12 LOADER VALVE GROUP
BB Pump Signal Pressure Test Port B-12 AA Coupler Solenoid
21 163-WH T
CC Pilot Pressure Test Port H-5 779-WH
PRESSURE TEMPERATURE LEVEL FLOW
SWITCH SWITCH SWITCH SWITCH
12A 12A

WIRE NUMBER IDENTIFICATION CODES

ELECTRICAL SCHEMATIC EXAMPLE HYDRAULIC SCHEMATIC EXAMPLE


Related Manuals CURRENT STANDARD CURRENT STANDARD
Description Media Number
HARNESS IDENTIFICATION CODE THIS EXAMPLE
Parts Manual INDICATES WIRE 135 IN HARNESS “AG”
420D Backhoe Loader (BKC) SEBP3583 WIRE
420D Backhoe Loader (BMC) SEBP3584 3A

30 Page,
432D Backhoe Loader (WEP & TDR) SEBP3971 CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR
442D Backhoe Loader (TBD & SMJ) SEBP3967 AWS
Machine System Pressure
Switch 2B CIRCUIT NUMBER WIRE WIRE GAUGE
Specifications: (Hydraulic & Steering System) RENR7778 IDENTIFICATION COLOR
21. Hydraulic Pump G787-BR 325-PK
Testing and Adjusting: (Hydraulic & Steering System) RENR7779 E764-OR
AA. Pump Pressure Test Port FRONT VIEW
Specifications: (Axles, Differentials & Brakes) RENR7776 PREVIOUS STANDARD
LEFT SIDE VIEW
Testing and Adjusting: (Axles, Differentials & Brakes) RENR7777
3A. Coupler Cylinder
Electrical System 12A. Coupler Valve WIRE WIRE COLOR
Schematic: (Electrical system) RENR7781

325-PK-14 B A

HYDRAULIC PUMP COUPLER CYLINDER / VALVE


CIRCUIT NUMBER WIRE GAUGE (EXAMPLE VALVE)
2B. All Wheel Steer Pressure Switch IDENTIFICATION

24 AWS PRESSURE SWITCH


13A
Ride Control
Pressure Switch
F738-WH Sight Gauge
200-BK 25
CC
22 4
2C

41 Drain Tube
1
1C
40

3C
1C 26
Ride Control
Solenoid
976-OR The pilot operated Backhoe Valve Group (24) is located at
the rear of the machine. Outlet ports to the cylinders face
200-BK the rear of the machine on all models.
24. Backhoe Valve Group
The Ride Control Valve (3C) is located on the inside of the 25. Boom Valve
right frame rail below the cab. 41. Swing Valve
1C. Accumulator The Hydraulic Tank (22) is located between the engine and 1. Pilot Accumulator
26. Bucket Valve 4. Pressure Reducing Valve (Stabilizer)
2C. Pressure Switch 40. Stick Valve the cab. The sight gauge is located on the side of the tank.
3C. Ride Control Valve 13A. E-Stick Valve CC. Pilot Oil Pressure Test Port

RIDE CONTROL BACKHOE VALVE GROUP HYDRAULIC TANK PRESSURE REDUCING VALVE
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CYLINDER
CYLINDER STABILIZER
STABILIZER VALVE GP
173-4565 STABILIZER
173-4565
2 BANK
185-5898
COVER GP
COVER GP AUXILIARY
I CYLINDER 105-4910 194-6763 I
CYLINDER MP BUCKET
MOTOR
REAR STEER (442) 185-1839
BRUSH
110-0873 ACCUMULATOR
149-0686
ORIFICE
REAR AXLE LS RS CHECK CYLINDER
(CYLINDER IS IN COUPLER
FRONT OF AXLE) 255-7117
CYLINDER 178-3713
ORIFICE STEER (AWD)
CHECK 214-5097 VALVE
CC
255-7117 FRONT OF MACHINE LINE RELIEF
9T-0704 PILOT
PRESSURE
LR RR VALVE
CYLINDER AUXILIARY
STEER VALVE
194-6760
167-4235 COUPLER
138-1979
FRONT AXLE
(CYLINDER IS IN
H FRONT OF AXLE) H
VALVE GP
DIVERTER
201-0947
AUX
LS RS RETURN MANIFOLD
186-3629
T1

LF
T3
VALVE
RHMU LINE RELIEF T4
197-3124
VALVE T5
LINE RELIEF
187-0532 VALVE GP
USED WITH NOT USED
AWS VALVE PILOT SHUT OFF
AWS WITH AWS
P1 233-7132
LS1
CYLINDER
TILT
G VALVE GP USED WITH G
192-3884 S2 NON-AWS
VALVE (AWS)
SHUTTLE 252-0634 (442) USED WITH COVER GP
8J-6875 AWS PRESS REDUCING
S 239-2226 STABILIZER STABILIZER
TILT
S3

VALVE
CYLINDER STABILIZER
LIFT (IT) 222-0364
228-3505 (420) VALVE
HMU 192-3791 (432/442) TILT
238-8550 VALVE GP 194-6758
RIDE CONTROL
243-2266
ACCUMULATOR
162-3960

LIFT
F F
ACC H

SWITCH
PRESSURE (AWS)
128-5091 (442)
VALVE
LIFT
194-6757
T R

PS

VALVE GP
CYLINDER CUSHION RELIEF
SWING CYLINDER
CYLINDER 206-3685 CYLINDER CYLINDER STICK
228-3507 BUCKET
SWING BUCKET 235-9831
RENR7783-02 VOL 2 of 2

E-STICK CYLINDER
228-3506 191-7835
HMU SWITCH 191-7839 E-STICK
VALVE GP
E VALVE 191-7725 E
PRESSURE CYLINDER SIDE SHIFT
STEER PRIORITY
RIDE CONTROL 200-6378 BOOM CLAMP
131-9203 VALVE GP VALVE VALVE GP 206-3630 COVER GP 3E-8622
2 BANK LOADER P.C.F.R. COVER GP VALVE 193-9189
CHECK VALVE
212-0732 INLET LINE RELIEF
(Dimensions: 39 inches x 28 inches)

179-8289 214-3524 VALVE VALVE E-STICK


211-0180 VALVE 137-9466
FILTER GP LINE RELIEF LINE RELIEF 190-3450
LINE RELIEF 187-0528
210-6243 CONNECTOR VALVE GP 187-0524
ORIFICE 6E-6285
3 BANK LOADER
220-8219 (420) 179-8290
S1

PRESSURE SWITCH
134-0404

D D

VALVE
AUX VALVE BOOM SWING BUCKET STICK E-STICK
VALVE LINE RELIEF BOOM VALVE VALVE VALVE VALVE VALVE
T E-STICK 187-0523 SWING LINE RELIEF BUCKET STICK BACKHOE
191-4480
190-3450 191-4483 187-0527 191-4484 191-4485 4 BANK
230-1459
VALVE VALVE
LINE RELIEF BACKHOE
187-0529 5 BANK
230-1460
30 Page,

VALVE
BACKHOE
6 BANK
C 230-1461 C
CONNECTOR CONNECTOR
COOLER ORIFICE ORIFICE
RADIATOR 164-9639 164-9639
235-1974

VALVE GP - PILOT
TANK GP
PUMP GP RIGHT HAND JOYSTICK
HYDRAULIC
244-2228 (420) 185-5915
240-9721
235-4109 (432/442) SIGNAL BB
PRESSURE CONNECTOR
ORIFICE CONNECTOR
164-9639 ORIFICE
164-9639

VALVE GP - PILOT VALVE


LEFT HAND JOYSTICK SWITCHING
185-5916 164-2274

(NOT USED ON
B 420 NACD) B
BOOM DOWN BOOM UP LEFT RIGHT
DUMP CURL STICK OUT STICK IN
WIRED TO HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
CONTROLLER Main Pump Output.
Load Sense Circuit.
AWS Cylinder Control Circuit.
Pilot Shutoff Control Circuit.
AA Supply Line.
RAISE LOWER / RACK BACK DUMP/ Drain / Return Line.
PUMP FLOAT REGEN
PUMP Hand Metering Unit Control Circuit.
PRESSURE Lift Cylinder Control Circuit.
Auxiliary Control Circuit.
LINE PATTERNS
Tilt Cylinder Control Circuit.
Bucket Cylinder Control Circuit. Pressure Line
A VALVE GP - PILOT Boom Cylinder Control Circuit. Pilot / Load Sensing Pressure A
LOADER JOYSTICK Swing Cylinder Control Circuit. 420D, 432D AND 442D BACKHOE LOADER
187-0521 Drain / Return Lines
Bucket / E-Stick Control Circuit. VOLUME 2 of 2: PARALLEL LIFT LOADER WITH CENTER PIVOT OR SIDE SHIFT LOADER
Stick Cylinder Control Circuit. Component Group
RENR7783-02
Stabilizer Cylinder Control Circuit.
Attachment PART NUMBER: 201-6839, CHANGE: 06, VERSION: (-)
Stabilizer Cylinder Control Circuit. Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
E-Stick Cylinder Control Circuit. Air Line in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

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