Professional Documents
Culture Documents
August 2010
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS
MAIN AUX
Component Locations (Volume 1) PUMP OR MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION PUMP PUMP
(FIXED) (2 - SECTION) (VARIABLE & PRESSURE
Part Machine Schematic COMPENSATED)
Description
Number Location Location
Accumulator - Pilot Pressure 149-0686 1 G-6
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Cartridge - P.O. Check 213-4072 2 C-3 , C-7 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES (VARIABLE & PRESSURE
Connector - Orifice (Loader Valve) 220-8219 3 E-9
16 COMPENSATED)
2A 11 20
Connector - Orifice ( Left Hand Joystick) 164-9639 4 B-7 VALVE ENVELOPES VALVES VALVE PORTS
Connector - Orifice (Switching Valve) 220-8219 5 A-6
Cooler - Radiator 235-1974 6 B-15
Cover - End 191-4010 7 I-9 23 ONE POSITION TWO POSITION THREE POSITION TWO - WAY THREE - WAY FOUR - WAY
Cover - End (Backhoe Valve) 6E-4158 8 C-1
Cover Gp - Inlet 211-0180 9 C-9 CONTROL VALVES CHECK VALVES
AB A B
Cylinder - Boom 206-3630 10 D-8
Cylinder - Bucket 191-7835 11 D-4
18
P T P T
BASIC SPRING SHUTTLE PILOT
Cylinder - Lift (ST) 230-0980 12 G-11 NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Cylinder - Stabilizer (Left) 228-3499 13 H-4
Cylinder - Stabilizer (Right) 228-3500 14 H-2
1A FLUID STORAGE RESERVOIRS
6
Cylinder - Steer 167-4325 15 E-13
Cylinder - Stick 235-9829 16 D-3
Cylinder - Swing 228-3506 17 D-6 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL
Manifold - Return
Pump Gp
186-3629
244-2228
21
22
F-7
B-13
Backhoe Loader PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL
Tank Gp - Hydraulic
Valve - Backhoe
240-9721
201-0665
23
25
B-14
C-1 Hydraulic System COMBINATION CONTROLS
Valve - Line Relief (Stick) 187-0529 34 C-3 RELEASED PRESSURE PILOT CONTROL SYMBOLS REMOTE SUPPLY PRESSURE
Valve - Line Relief (Stick) 187-0528 35 C-3
Valve - Line Relief (Swing) 137-9466 36 C-6
Valve - Line Relief (Tilt) 6E-6285 37 H-9 2 4A 5 7A 8
17
Valve - Line Relief (Tilt) 204-4313 38 H-9 EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL
9 9A 10A 12A 13A SUPPLY PRESSURE
Valve - Stabilizer 192-0827 39 G-1, G-5 14A 4 49 1B 2B 3B ACCUMULATORS CROSSING & JOINING LINES HYDRAULIC & PNEUMATIC CYLINDERS
Valve - Steer Priority 188-7471 40 E-10 25 26 27 28 30
Valve - Stick 201-0669 41 C-3 48
31 32 33 34 35 13 14 39 15
Valve - Swing 201-5357 42 C-6 19 22 54 12 44 3A
SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING
Valve - Tilt 201-5377 43 G-10
36 41 42 46 47 52 53
Valve - Tilt Down Pressure Limiter 210-6171 44 G-10 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Valve Gp - 2 Bank Loader 200-7827 45 E-9 51 1 21 50 3 5A 7 11A 15A
Valve Gp - Cushion Relief 206-3685 46 D-5 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
RENR7783-02 VOL 1 of 2
5A 43 G
Accumulator - Ride Control
Switch - Pressure
162-3960
131-9203
1B
2B
D-12
C-11
47 M
Valve Gp - Ride Control 243-2266 3B D-12
29 TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
BB (FLUID) (GAS / AIR)
40
30 Page,
Testing and Adjusting: (Axles, Differentials & Brakes) RENR7777 CIRCUIT NUMBER
Electrical System 325-AG135 PK-14 IDENTIFICATION WIRE COLOR
PREVIOUS STANDARD
10A 23
Ride Control 26
Pressure Switch Drain Tube
F738-WH
200-BK
CC
52
2B
42
41
1
1B
27
3B The pilot operated Backhoe Valve Group (25) is located at The Hydraulic Tank (23) is located between the engine and
1B the cab. The sight gauge is located on the side of the tank.
Ride Control the rear of the machine. Outlet ports to the cylinders face
Solenoid the rear of the machine on all models.
25. Backhoe Valve Group
976-OR 26. Boom Valve
200-BK 42. Swing Valve
27. Bucket Valve
The Ride Control Valve (3B) is located on the inside of the 41. Stick Valve
right frame rail below the cab. 10A. E-Stick Valve
1B. Accumulator 1. Pilot Accumulator
2B. Pressure Switch 52. Pressure Reducing Valve (Stabilizer)
3B. Ride Control Valve CC. Pilot Oil Pressure Test Port
RIDE CONTROL BACKHOE VALVE GROUP HYDRAULIC TANK PRESSURE REDUCING VALVE
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
H VALVE CYLINDER H
LINE RELIEF STABILIZER
204-4313 228-3500 VALVE GP
STABILIZER
CYLINDER 2 BANK
TILT CYLINDER
STABILIZER 185-5898
200-7128
228-3499
VALVE
TILT
201-5377 TILT ACCUMULATOR
149-0686
CYLINDER VALVE
LIFT TILT DOWN
230-0980 PRESS LIMITER
FILTER GP 210-6171
G 210-6243 CC G
DOWN UP PILOT
DOWN UP
PRESSURE
PRESSURE SWITCH
134-0404
LIFT
RETURN
MANIFOLD
T1 186-3629
VALVE
LIFT
130-6520
T3
T4 VALVE GP
F PRESSURE F
REDUCING
239-2226
P1
VALVE GP
USED WITH PL LOADER PILOT SHUT OFF
CYLINDER 233-7132
STEER S2
167-4235
USED WITH
VALVE GP NON-AWS
VALVE 2 BANK LOADER USED WITH
STEER PRIORITY 200-7827 AWS STABILIZER (LEFT) STABILIZER (RIGHT)
188-7471
CONNECTOR
RENR7783-02 VOL 1 of 2
VALVE GP (ATTCH)
ORIFICE
3 BANK LOADER
E 220-8219 E
200-7828 VALVE
STABILIZER
S3 192-0827
VALVE GP
(Dimensions: 39 inches x 28 inches)
CYLINDER
SWING
S 228-3506
HMU
238-8550
VALVE GP
CUSHION RELIEF CYLINDER (ATTCH)
206-3685 E-STICK BUCKET
ACC H CYLINDER
191-7839
BUCKET
191-7835
D CYLINDER D
CYLINDER STICK
BOOM 235-9829
VALVE 206-3630 CARTRIDGE
COVER GP
P.C.F.R. P.O. CHECK
INLET
212-0732 VALVE 213-4072 CYLINDER VALVE END COVER
T R 211-0180 VALVE VALVE VALVE
LINE RELIEF E-STICK VALVE E-STICK 6E-4158
LINE RELIEF LINE RELIEF LINE RELIEF
6E-6285 191-7725 LINE RELIEF 201-0664
137-9466 187-0524 187-0528
PS 132-5303
S1
30 Page,
VALVE
HMU CHECK
SWITCH
PRESSURE 214-3524
C C
RIDE CONTROL
131-9203
B VALVE B
BACKHOE
5 BANK
CONNECTOR 201-0666
ORIFICE
164-9639 VALVE
BACKHOE
VALVE GP - PILOT 6 BANK
RIGHT HAND JOYSTICK 201-0667
185-5915
AA
PUMP
PRESSURE
CONNECTOR
PUMP ORIFICE
220-8219
VALVE GP - PILOT
A LEFT HAND JOYSTICK A
VALVE
185-5916 SWITCHING 420D, 432D AND 442D BACKHOE LOADER
BOOM DOWN BOOM UP LEFT RIGHT
164-2274
CURL STICK OUT STICK IN VOLUME 1 of 2: SINGLE TILT LOADER W/ CENTER PIVOT BACKHOE
DUMP
RENR7783-02
PART NUMBER: 201-6839, CHANGE: 06, VERSION: (-)
Components are shown installed on a fully operable machine with the key and engine off,
transmission shifter in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
RENR7783-02
Component Locations (Volume 2) August 2010
Description
Part Machine Schematic FLUID POWER SYMBOLS
Number Location Location
Accumulator - Pilot Pressure 149-0686 1 H-6 BASIC COMPONENT SYMBOLS
14 19
Connector - Orifice (Loader Valve) 220-8219 2 E-11 1A 3 46 22 MAIN AUX
Valve - Bucket
Valve - Check
Valve - Lift
191-4484
214-3524
194-6757
26
27
28
D-4
E-9
F-11
Hydraulic System COMBINATION CONTROLS
Valve Gp - Pilot / Loader Joystick 187-0521 46 A-10 HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Valve Gp - Pilot / Right Hand Joystick 185-5915 47 B-2
Valve Gp - Pilot Shut Off 233-7132 48 G-6 FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE
DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING 3 POSITION 2 POSITION
Valve Gp - Side Shift Clamp 3E-8622 49 D-1
Valve Gp - Stabilizer (2 Bank RE-Relief) 185-5898 50 I-1
Attachments
MACHINE COMPONENT LOCATIONS UNIDIRECTIONAL UNIDIRECTIONAL
RENR7783-02 VOL 2 of 2
Switch - Pressure 128-5091 2B E-14
G
Valve Gp - All Wheel Steer
Valve - Shuttle
121-4449
8J-6875
3B
4B
G-14
G-14
M
Orifice - Check 255-7117 5B H-14
Ride Control TRANSDUCER TRANSDUCER GENERATOR ELECTRIC MOTOR
Accumulator - Ride Control 162-3960 1C F-13 (FLUID) (GAS / AIR)
The Pilot Shutoff Valve (48) is mounted to the front of the
30 Page,
432D Backhoe Loader (WEP & TDR) SEBP3971 CIRCUIT NUMBER
325-AG135 PK-14 IDENTIFICATION WIRE COLOR
442D Backhoe Loader (TBD & SMJ) SEBP3967 AWS
Machine System Pressure
Switch 2B CIRCUIT NUMBER WIRE WIRE GAUGE
Specifications: (Hydraulic & Steering System) RENR7778 IDENTIFICATION COLOR
21. Hydraulic Pump G787-BR 325-PK
Testing and Adjusting: (Hydraulic & Steering System) RENR7779 E764-OR
AA. Pump Pressure Test Port FRONT VIEW
Specifications: (Axles, Differentials & Brakes) RENR7776 PREVIOUS STANDARD
LEFT SIDE VIEW
Testing and Adjusting: (Axles, Differentials & Brakes) RENR7777
3A. Coupler Cylinder
Electrical System 12A. Coupler Valve WIRE WIRE COLOR
Schematic: (Electrical system) RENR7781
325-PK-14 B A
41 Drain Tube
1
1C
40
3C
1C 26
Ride Control
Solenoid
976-OR The pilot operated Backhoe Valve Group (24) is located at
the rear of the machine. Outlet ports to the cylinders face
200-BK the rear of the machine on all models.
24. Backhoe Valve Group
The Ride Control Valve (3C) is located on the inside of the 25. Boom Valve
right frame rail below the cab. 41. Swing Valve
1C. Accumulator The Hydraulic Tank (22) is located between the engine and 1. Pilot Accumulator
26. Bucket Valve 4. Pressure Reducing Valve (Stabilizer)
2C. Pressure Switch 40. Stick Valve the cab. The sight gauge is located on the side of the tank.
3C. Ride Control Valve 13A. E-Stick Valve CC. Pilot Oil Pressure Test Port
RIDE CONTROL BACKHOE VALVE GROUP HYDRAULIC TANK PRESSURE REDUCING VALVE
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
CYLINDER
CYLINDER STABILIZER
STABILIZER VALVE GP
173-4565 STABILIZER
173-4565
2 BANK
185-5898
COVER GP
COVER GP AUXILIARY
I CYLINDER 105-4910 194-6763 I
CYLINDER MP BUCKET
MOTOR
REAR STEER (442) 185-1839
BRUSH
110-0873 ACCUMULATOR
149-0686
ORIFICE
REAR AXLE LS RS CHECK CYLINDER
(CYLINDER IS IN COUPLER
FRONT OF AXLE) 255-7117
CYLINDER 178-3713
ORIFICE STEER (AWD)
CHECK 214-5097 VALVE
CC
255-7117 FRONT OF MACHINE LINE RELIEF
9T-0704 PILOT
PRESSURE
LR RR VALVE
CYLINDER AUXILIARY
STEER VALVE
194-6760
167-4235 COUPLER
138-1979
FRONT AXLE
(CYLINDER IS IN
H FRONT OF AXLE) H
VALVE GP
DIVERTER
201-0947
AUX
LS RS RETURN MANIFOLD
186-3629
T1
LF
T3
VALVE
RHMU LINE RELIEF T4
197-3124
VALVE T5
LINE RELIEF
187-0532 VALVE GP
USED WITH NOT USED
AWS VALVE PILOT SHUT OFF
AWS WITH AWS
P1 233-7132
LS1
CYLINDER
TILT
G VALVE GP USED WITH G
192-3884 S2 NON-AWS
VALVE (AWS)
SHUTTLE 252-0634 (442) USED WITH COVER GP
8J-6875 AWS PRESS REDUCING
S 239-2226 STABILIZER STABILIZER
TILT
S3
VALVE
CYLINDER STABILIZER
LIFT (IT) 222-0364
228-3505 (420) VALVE
HMU 192-3791 (432/442) TILT
238-8550 VALVE GP 194-6758
RIDE CONTROL
243-2266
ACCUMULATOR
162-3960
LIFT
F F
ACC H
SWITCH
PRESSURE (AWS)
128-5091 (442)
VALVE
LIFT
194-6757
T R
PS
VALVE GP
CYLINDER CUSHION RELIEF
SWING CYLINDER
CYLINDER 206-3685 CYLINDER CYLINDER STICK
228-3507 BUCKET
SWING BUCKET 235-9831
RENR7783-02 VOL 2 of 2
E-STICK CYLINDER
228-3506 191-7835
HMU SWITCH 191-7839 E-STICK
VALVE GP
E VALVE 191-7725 E
PRESSURE CYLINDER SIDE SHIFT
STEER PRIORITY
RIDE CONTROL 200-6378 BOOM CLAMP
131-9203 VALVE GP VALVE VALVE GP 206-3630 COVER GP 3E-8622
2 BANK LOADER P.C.F.R. COVER GP VALVE 193-9189
CHECK VALVE
212-0732 INLET LINE RELIEF
(Dimensions: 39 inches x 28 inches)
PRESSURE SWITCH
134-0404
D D
VALVE
AUX VALVE BOOM SWING BUCKET STICK E-STICK
VALVE LINE RELIEF BOOM VALVE VALVE VALVE VALVE VALVE
T E-STICK 187-0523 SWING LINE RELIEF BUCKET STICK BACKHOE
191-4480
190-3450 191-4483 187-0527 191-4484 191-4485 4 BANK
230-1459
VALVE VALVE
LINE RELIEF BACKHOE
187-0529 5 BANK
230-1460
30 Page,
VALVE
BACKHOE
6 BANK
C 230-1461 C
CONNECTOR CONNECTOR
COOLER ORIFICE ORIFICE
RADIATOR 164-9639 164-9639
235-1974
VALVE GP - PILOT
TANK GP
PUMP GP RIGHT HAND JOYSTICK
HYDRAULIC
244-2228 (420) 185-5915
240-9721
235-4109 (432/442) SIGNAL BB
PRESSURE CONNECTOR
ORIFICE CONNECTOR
164-9639 ORIFICE
164-9639
(NOT USED ON
B 420 NACD) B
BOOM DOWN BOOM UP LEFT RIGHT
DUMP CURL STICK OUT STICK IN
WIRED TO HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
CONTROLLER Main Pump Output.
Load Sense Circuit.
AWS Cylinder Control Circuit.
Pilot Shutoff Control Circuit.
AA Supply Line.
RAISE LOWER / RACK BACK DUMP/ Drain / Return Line.
PUMP FLOAT REGEN
PUMP Hand Metering Unit Control Circuit.
PRESSURE Lift Cylinder Control Circuit.
Auxiliary Control Circuit.
LINE PATTERNS
Tilt Cylinder Control Circuit.
Bucket Cylinder Control Circuit. Pressure Line
A VALVE GP - PILOT Boom Cylinder Control Circuit. Pilot / Load Sensing Pressure A
LOADER JOYSTICK Swing Cylinder Control Circuit. 420D, 432D AND 442D BACKHOE LOADER
187-0521 Drain / Return Lines
Bucket / E-Stick Control Circuit. VOLUME 2 of 2: PARALLEL LIFT LOADER WITH CENTER PIVOT OR SIDE SHIFT LOADER
Stick Cylinder Control Circuit. Component Group
RENR7783-02
Stabilizer Cylinder Control Circuit.
Attachment PART NUMBER: 201-6839, CHANGE: 06, VERSION: (-)
Stabilizer Cylinder Control Circuit. Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
E-Stick Cylinder Control Circuit. Air Line in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
15 14 13 12 11 10 9 8 7 6 5 4 3 2 1