XQ140/12Y
HYDRAULIC POWER TONG

OPERATION MANUAL

XQ140/12Y-SM

（-Rudong Petroleum Machinery Factory）

 
  
I. Summary

II. Main Technical Parameter

III. Main Structure and Working Principle

IV. Installation and Adjustment

V. Operation

VI. Maintenance and Lubrication

VII. Ordinary Troubles and Measures

VIII. Transportation and Storage

IX. List of Parts

Ⅰ.Summary

Model XQ140/12Y hydraulic power tong, as a new model of open-type power tong, is used in
quick making up and breaking out of tubing, small drill pipes and small casing pipes between
73~140mm (2 ⅞”~5 ½”) OD on the land oil field or offshore. Besides, the master tong is combined
with the backup tong as one entity.
It is featured by simple structure, easy operation, wide usage and large output torque. Due to
these advantages, it will reduce the labor strength and meanwhile improve the work efficiency and
well service quality.
Ⅱ.Main Technical Parameter

Master Tong

1 Application Range inch 2⅞”~5 ½” Remarks

2 Low Gear Rated Torque ft-lb 8850
3 Second Low Gear Rated Torque ft-lb 5750
4 Second High Gear Rated Torque ft-lb 3100
5 High Gear Rated Torque ft-lb 1900
6 Low Gear Rated Speed rpm 14
7 Second Low Gear Rated Speed rpm 24
8 Second High Gear Rated Speed rpm 42
9 High Gear Rated Speed rpm 72
10 Max. Work Pressure psi 1750
11 Hydraulic System Rated Pressure psi 2320
12 Max. Oil Supply gpm 32
13 Weight lbs 1060
14 Overall Size (L × W× H) inch 40.3×22.9×21.2

 
  

Ⅲ.Main Structure and Working Principle

XQ140/12Y hydraulic power tong is composed of master tong, backup tong and hydraulic power
station (optional). When working, the backup tong clamps coupling or joint by the backup tong
cylinder (guiding pipes on both ends could be extended to clamp the string according to requirements).
The master tong clamps the string and then the hydraulic motor rotates clockwise or anticlockwise
through manual direction-convert valve, thus finishing making up or breaking out operation.
i. Driving System
XQ140/12Y hydraulic power tong makes use of four-gear mechanism, as shown in Fig 1. Z2, Z1,
Z3, Z5, Z6, Z7, Z11, Z12, Z13 are joggled in low gear; Z2, Z1 Z3 Z5 Z10, Z11, Z12, Z13 are joggled
in second low gear; Z2, Z4, Z6, Z7, Z11 Z12 Z13 are joggled in second high gear; Z2, Z4, Z8, Z9,
Z10, Z11, Z12, Z13 are joggled in high gear.

Fig 1, Illustration for driving system

ii. Tong Head Assembly

Fig 2, Illustration for Tong Head Assembly(1)

Page 4 of 53
1. Retaining Pin; 2. Reset Knob Shaft; 3. Cylindrical Pin; 4. Reset Knob; 5. Spline Key Joint Board; 6. Brake Steel Plate; 7. Notch

 
  
Coniform Head Screw; 8. Submerged Screw; 9. Friction Disc; 10. Spring; 11. Brake Disc;
12. back Cap; 13. Inner Hexagon Socket Head Cap Screw; 14. Steel ball; 15. Spring; 16. Roller Support Bracket; 17. Centralizing Roller;
18. Centralizing Roller Shaft; 19. Cotter Gear; 20. Jaw Bracket; 21. Cotter Gear Cover; 22. Spline Key Plate

1, Clamping Mechanism (Refers to Fig 2 & 3)

Composed of ramp, roller, jaw, die seat, die and jaw bracket, the clamping system adopts
negative camber roller climbing in both ways. The jaw bracket assembly is installed inside the cotter
gear chamber. The spline key on the spline key disc is joggled with the spline key on the spline key
joint board of the brake system. When the driving system sends the cotter gear to rotate, the jaw
bracket assembly will not rotate due to braking, but the ramp of negative camber will rotate
simultaneously. The jaw roller will climb along the negative camber of ramp, in which way the jaw
assembly will move close to rotation center, thus realizing the initial pipe clamping. When the torque
increases over the brake torque valve, the cotter gear will set the spline key joint board, brake steel
disc, jaw bracket assembly, jaw and pipe string to rotate together.
It adopts the same clamping system, for whatever master tong or backup tong. Hydraulic oil
pushes the spline piston to make reciprocation movement, and meanwhile set the duplex gear and jaw
bracket to rotate inside the backup tong and the roller to climb the ramp, thus realizing the clamping or
loosening of the pipe string.

Fig. 3 Tong Head Assembly (2)

Page 5 of 53
1. Jaw Bracket; 2. Die Seat; 3. Die; 4.Ramp; 5Roller Shaft. ; 6.Roller

2, Braking Mechanism (Refer to Fig. 2)

In order to make relative movement between roller and ramp (that is climbing and resetting), the
jaw bracket assembly must be braked down. The braking system is composed of brake disc, brake
steel piece, spline key joint board, friction disc (upper and below), adjusting screw, spring, backup
tong cap, etc. the brake torque could be adjusted by changing spring or its compressibility.

3, Reset Mechanism (Refer to Fig.2)

The initial working position of the hydraulic power tong refers to the condition that the master
tong jaw bracket, cotter gear, shell cotter, backup tong jaw bracket and the cotter of the backup tong

 
  

are all aligned. On the completion of each makeup and breakout operation, move the manual
controlled valve in the opposite direction to set the hydraulic power tong back to the initial position,
thus making the pipe string go through the power tong opening smoothly. During the makeup and
breakout operation, the reset knobs on the master tong and the backup tong should point to the same
direction. 4, Centralizing Mechanism (Refer to Fig. 2 & 4)
The upper, below, inside and outside centralizing mechanism includes roller support bracket and
roller, which are installed on the shell and tong head cap respectively. It works together with cotter
gear and the groove on the cotter gear cap to make sure the cotter gear rotates around the original axes
without deviation or axial movement, thus centralizing the tong head.

Fig. 4 Tong Head Assembly (3)

1. Pin Shaft; 2. Roller; 3. Cotter Pin

iii. Hydraulic System

The hydraulic system is composed of hydraulic source, barrel valve, hydraulic barrel, manual
controlled valve, hydraulic motor, hydraulic cylinder, pressure gauge, quick joint, tubing line and etc,
shown as in Fig. 5.

 
  

Fig. 5 Hydraulic System

1. Hydraulic Station; 2.Filter; 3.Oil pump; 4. Shockproof Pressure Gauge; 5. Hydraulic Barrel; 6. Manual Controlled Valve; 7.
Hydraulic Motor; 8. Backup Tong Cylinder; 9. Overflow Valve

Chart below shows the relation between input pressure and output torque of the tong head. A is Low
Gear, B is Second Low Gear, C is Second high Gear and D is High Gear.

Fig. 6 Pressure-Torque Chart

1. Backup Tong Cylinder
Backup tong cylinder is composed of cylinder liner, spline piston, cover board, Yx ring seal and
cylinder cap, etc. The high pressure oil goes into the cylinder liner through the cylinder cap to push
spline piston, while the spline piston sets the duplex gear and backup tong jaw bracket to rotate.
(Shown in Fig. 7)

Fig. 7 Backup Tong End

1.Backup Tong End; 2. Duplex Gear; 3. Rotation shaft; 4. Cylinder Liner; 5.Plunger; 6.Yx type sealing; 7.Cylibder cover.

2. Barrel
Per customer’s requirement, hydraulic barrel and barrel valve or spring barrel Page 8 of 53
will be equipped.
1 Hydraulic Barrel (Refer to Fig. 8)
It is composed of barrel, cylinder, spring, piston rod, piston, throttle valve and joints, mainly used

 
  

to make sure of free float up and down when making up or breaking out and to adjust hanging height.
The journey distance of the piston rod hereof is 508mm (20 inches).
○

Fig. 8 Hydraulic Barrel Assembly 1.Cotter; 2. Barrel End Joint; 3.Cylinder cover; 4. Barrel
body; 5.Spring; 6.Piston; 7.Cylinder body; 8.Joint; 9.Double-ear joint

2 Barrel Valve (Refer to Fig. 9, Purchase No. 12AZ-271) Composed of valve, throttle valve
core, valve cap, handle, stopper valve core, washer, handle and oil passing bolt, the barrel
valve controls the up-side-down movements of the piston rod in the hydraulic barrel.
○

Fig. 9 Barrel Valve

 
  
1. Valve body; 2. Valve Core; 3. Valve Cap; 4. Handle; 5 Valve Core. 6. Handle; 7.Oil passing bolt;

3 Spring Barrel (Refer to Fig. 10)

1. Hexagon Bolt M20 x 70; 2. Hanging Head; 3. Hanging Rod; 4. Cotter Pin 4 x 40; 5. End Cover; 6. Spring;
7. Working Barrel; 8. Joint; 9, Spring; 10. Nut M20

Page 11 of 53

3. Hydraulic Lubrication Hydraulic lubrication used on this power tong must be filtered efficiently
with

 
  

filtration accuracy no less than 0.025mm. Recommend hydraulic

lubrications as below:
1 L-HM32, L-HM46 Hydraulic Lubrication, suitable to Ambient Temperature between -10℃ and
+40℃;
○

2 L-HS15, L-HS22 Hydraulic Lubrication, suitable to extremely cold areas. In case that the
ambient temperature is too low to start the pump, heat with electric heater until it can work
properly.
○

Ⅳ.Installation and Adjustment

XQ140/12Y Hydraulic Power Tong is installed as below:
⑴.Pre-checking
1, Check if the power tong is damaged or any parts lost during transportation, if any,repair at once; 2,
Check if any screw is loose and fasten loose ones; 3, Check if jaws, die seats and dies are ready.
⑵.Hanging (Refers to Fig 11)

1, Connect hydraulic barrel and master tong hanging rod via bolt; 2, Install a pulley, which can bear
over 2-ton pull, on the derrick; 3, Pull an OD 12mm soft steel line or a flexible steel line through
pulley, with one end connected to barrel and the other fixed onto the derrick. Then hang the power
tong to the height where backup tong die points directly to the pipe string coupling or the drill pipe

 
  

joint.
⑶.Installation of Hydraulic Tubing Line
The tubing line is connected to the high pressure oil passing hose. The thread specification of the
end joint on the oil passing line is M36 x 2(Purchase No. 12AZ-217.2) or R3/4(Purchase No.
12AZ-217.1), dependent on requirements.
⑷.Leveling
Push the hydraulic power tong to the place of clamping. Check if the tong head is horizontal or
flat. If not, adjust four adapter screws in coordination on the hanging rod to keep the master tong
horizontal.
⑸ .Trailing Line Connection
After leveling the tong, connect one end of the trailing to the pin shaft on the power tong end seat
and the other end to the derrick, and must be kept in the same height as the tong. At this time, the
trailing line is pulled and forms a 90°-angle with the tong midline.
Pay attention to the direction. Watch in the front of the tong head. When making up, the trailing
line should be tied to the right side of the tong; while during breaking out, it should be tied to the left.
And the trailing line should be soft steel line which can bear over 3-ton pull.

⑹ .Running-in
1, Supply oil to the hydraulic power tong; 2, Manipulate the barrel valve and adjust the height of
power tong; 3, Low gear runs for 1~2 minutes without load; 4, High gear runs for 1~2 minutes without
load; 5, Test the rotation of tong head and the reset mechanism. Watch if the master tong and the
backup tong run simultaneously. If not, adjust the reset knob.
Note: Simultaneous running means when manual controlled valve runs in one direction, both the
master tong die the backup tong die come out. If the manual controlled valve runs in the other
direction, the master tong jaw bracket and the cotter gear will open, and the backup tong jaw bracket
and the backup tong will also open simultaneously. There are mainly two factors causing not running
in-phase:
A. Reset knob runs in the wrong direction;

 
  

B. Connect the master tong hose to the backup tong or otherwise. In that case, Page 14 of 53
adjust the reset knob on the hoses of master tong and the backup tong. 6, Open the safety door and
send the tong to well head. Watch if the distance between the master tong and the backup tong is
proper. If not, make adjustment; 7, Shift to high gear and clamp the pipe string in trial. Per makeup
torque, gear, torque and pressure chart recommended by API, set the system oil pressure byadjust the
overflow valve of the hydraulic system; 8, Adjust the manual controlled valve slightly, and finish gear
shifting under lowgear. Avoid any damage to the gear.
⑺.Measures to Take after Running-in Test
1, Cut of the power source; 2, Remove the high pressure hose and protect the oil passing end; 3, Check
the fasteners and tie up any one loose; 4, Lower down the power tong to the flat place; 5, Clean the
power tong.
Ⅴ.Operation
i. Choice of Jaw, Die Seat and Die
1, Jaws are in three specifications, one for master tong jaw and two for backup tong jaw (Refer to Fig.
13). The chart below shows the details:

Fig. 13

S/N. Purchase No. Part No. Description Remarks

Jaw for
Esp. for master tong,
1 12AZ-111 XQ12.Z-02-10 Master
suitable for all pipe sizes.
Tong

 
  
Jaw for Esp. for backup tong, fit for
2 12AB-28.1 XQ12.B-01-9 Backup all pipe sizes except Φ5 ½”
Tong(1) casing.
Jaw for Esp. for backup tong, only
3 12AB-28.2 XQ12.B-01-9A Backup fit forΦ5 ½” casing
Tong (2) coupling.

2, Specification and Purchase No. for Jaw Seat 3, Specification and Purchase No. of Jaw

1 12AZ-107.1 Jaw Seat(1) 143-138 optional parts

2 12AZ-107.2 Jaw Seat(2) 132.5-128

3 12AZ-107.3 Jaw Seat(3) 127-122 optional parts

4 12AZ-107.4 Jaw Seat(4) 121-116 optional parts

5 12AZ-107.5 Jaw Seat(5) 114-109

6 12AZ-107.6 Jaw Seat(6) 107-102

7 12AZ-107.7 Jaw Seat(7) 93-86

8 12AZ-107.8 Jaw Seat(8) 73-70

9 12AZ-107.9 Jaw Seat(9) 78 optional parts

10 12AZ-107.10 Jaw Seat(10) 60 optional parts

Jaw Seat for

11 12AB-29 156-151 optional parts
Backup Tong

S/N. Purchase No. Description Mark Remarks

1 12AZ-110.1 Jaw (1) 73-78

2 12AZ-110.2 Jaw(2) 89-114

3 12AZ-110.3 Jaw(3) 121-156

ii. Change of Die Seats and Tong Dies

1, While changing jaws, first take the two die seats out, and turn the tong head to disclose stop screws
of jaws. Loosen the stop screw to take the jaws out from the center of tong head. To install the jaws,
operate the other way round. 2, If die seats need changing, please pull one of the die seats to the center
of tong head to take it out upwards. Take out another one in the same way. To install the die seats,
operate the other way round.
JIANGSU RUSHI MACHIENRY CO., LTD.

 
  

3, When tong dies need changing, please take out die seats and loosen screw retaining pin to take out
tong dies. Put in the tong dies in the other way round. Note after putting in tong dies the screw
retaining pin must be tightened up. In this power tong, the clipping of different dimensions of pipe
strings can be achieved by changing sizes of die seats. When mater tong and backup tong clip the
same OD of pipe strings, die seats are commonly used.

List of Recommended Dies and Die Seats

Die Seat (Mark) Die (Back Sign)
OD
Pipe String Master Backup Master Backup
(mm/inch)
tong tong tong tong
Tubing 73 (2 ⅞”) 73-70 93-86 73-78 89-114
Tubing 89 (3 ½”) 93-86 107-102 89-114 89-114
Tubing 102 (4”) 107-102 121-116 89-114 89-114
Tubing 114 (4 ½”) 114-109 132.5-128 89-114 121-156
Tubing(EU) 73 (2 ⅞”) 73-70 93-86 73-78 89-114
Tubing(EU) 89 (3 ½”) 93-86 107-102 89-114 89-114
Tubing(EU) 102 (4”) 107-102 121-116 89-114 121-156
Tubing(EU) 114 (4 ½”) 114-109 132.5-128 89-114 121-156
Casing 114 ( 4 ½”) 114-109 132.5-128 89-114 121-156
Casing 127 (5”) 127-122 143-138 121-156 121-156
Casing 140 (5 ½”) 143-138 156-151 121-156 121-156
Drill Pipe
105(38.1”) 107-102 107-102 89-114 89-114
2⅞” OD
Drill Pipe 2
108 (4 ½”) 107-102 107-102 89-114 89-114
⅞” OD
Drill Pipe 3
108 (4 ½”) 107-102 107-102 89-114 89-114
½” ID
Drill Pipe 3
118 (4.65”) 121-116 121-116 121-156 121-156
½” ID
Drill Pipe 3
121 (4.76”) 121-116 121-116 121-156 121-156
½” OD
1, OD mentioned above refers to the OD of Tubing and Casing themselves.
Whenmakeup and breakout, master tong clamps tubing and casing pipes, and while
backup tong clamps couplings; 2, As for drill pipe, master tong clamps the pipe
joints. The OD herein refers to the OD of drill pipe joints; 3, By means of extended
guide arm, choose dies and die seats according to the actual pipe sizes for backup
tong to clamp the pipes; 4, Shouldn’t be applied to pipe strings with hardness over
340HB; 5, Dies and Die seats of special models can be made according to
requirements.

Page 18 of 53

 
  

iii. Adjust Hanging Height

1, Uplift the Power Tong
Close the throttle valve in the barrel valve, open the stopper valve, and then the power tong is
raised slowly. 2, Descend the Power Tong
First open the throttle valve and then open the stopper valve to let the power tong go down
gradually. 3, Fix the Height
When the power tong uplifts or descends to certain height, close the throttle valve. That’s the
process of fixing the height. Then, open the throttle valve, and the power tong is in the normal process
of makeup or breakout.
iv. Adjustment of Brake Torque
1, Reduce the brake torque: add grease to friction disc or loosen the brake spring to reduce the brake
torque thus extending the lifetime of friction disc. 2, Increase the brake torque: loosen the back cap,
screw each adjusting screwequally and then press brake spring properly and finally screw down the
back cap.
v. Adjust the Space between Master Tong and Backup Tong
When making up and breaking out small drill pipes, both master tong and backup tong should clip the
tool joints of the two drill pipes; otherwise, you have to adjust the space between master tong and
backup tong. When adjusting the space, just adjust the screws on the front and back guide arms. When
the master tong clips the tong itself and the backup tong clips the coupling or both the master tong and
the backup tong clamp drill pipe joints, just use normal guide arm and adjust the screws on the front
and back guide arm. If both the master tong and the backup tong clip themselves, put the pin shaft into
proper hole on the guide arm and lock it by cotter pin. The free hanging distance between the master
tong and the backup tong shouldn’t be less than the longest distance of the clamping thread screws in.
vi. Operation of Makeup and Breakout Make-up:
1, Run the hydraulic power tong without load to set it back to the initial working position. And select

 
  

proper gear according to requirements (normally high gear). 2, Rotate the reset knob on both the
master tong and the backup tong to the makeup direction, making sure that the two knobs point to the
same direction. 3, Open the safety door; push the hydraulic power tong near to the pipe string. Make
sure of the clamping position of master tong and the backup tong. And then close the safety door. 4,
Push the hydraulic power tong end to let it rotate around center and tie up the trailing line.5, Slightly
push the manual controlled valve. Start to make up until the power tong stops rotation and then set
loose the joy stick. 6, Per requirements, shift to the second low gear for rushing the screw even
tightlytill makeup torque is up to requirements. 7, Pull the manual controlled valve bar to set the tong
back to its initial working position. 8, Open the safety door and push the power tong back to the initial
position. That’s the whole process of one complete makeup operation.
Break Out:
JIANGSU RUSHI MACHIENRY CO., LTD.
Just operate the other way round.
vii. Gear Shifting
This power tong has two (upper and lower) shifting handles. According to different combinations, you
can get four speeds and four torques of successive geometrical progression. The handle positions of
each grade are shown on the following figure. The shifting should be done at low speed in order to
avoid damaging of gears. The chart below shows the handle position of each gear grade.

Second low Second high

Gear Grade Low Gear High gear
gear gear

Highest
14 24 42 72
rotation speed

Handle position

Ⅵ.Maintenance and Lubrication

i. Daily Maintenance and Lubrication
1, Add about 25ml of grease to the nipple of main shaft, intermediate wheel shaft and duplex gear
shaft; 2, Add about 25ml of lubricant to each rotating pin, friction disc, centralizing roller and jaw
roller; 3, Brush away the fillings on the tong die with steel brush on each shift or whenfilling up; 4,
Clear the accumulated water, dirt or smears inside the tong; 5, Check all parts, including jaw, die seat,
tong die, ramp and etc. if any serious wearing out, obvious damage, rusting and corrosion or leakage is

 
  

found, must replace or take action to remedy immediately.

JIANGSU RUSHI MACHIENRY CO., LTD.
ii. Monthly Maintenance and Lubrication
1, After every movement, clean tong head with kerosene or diesel oil, including ramp, roller, jaw, jaw
bracket, cotter gear and hydraulic barrel as well. After cleaning, grease them. Do not use steam to
clean tong. If steam is used, the bearing will be damaged due to oil lost or water contaminated. 2, Take
apart the tong, clean the smears and sands inside and replace the worn-out parts or damaged parts.
Grease each slipping or rotary surface and assemble with care.

Ⅶ.Ordinary Troubles and Measures Ⅷ.Transportation and Storage

Ordinary Troubles Cause Remedy
Change suitable
1. Dies are over worn, or
diesaccording to the chart
selected improperly, or
onpage 16, or clean the
solid dirt fills die groove.
groove
Replace the worn
2. The brake torque of
frictionitems Tighten,
tong head is a little
replace or add braking
smaller.
spring
3. Jaw, jaw roller, roller
Clean, grind, lubricate
shaft or jaw shelf are
orreplace these parts
damaged or clamped.
Master tong slippage 4. Ramp is grooved
Replace the ramp
ordies don’t hold out ordamaged.
Level master tong body
5. The tong body is Make adjustment to
notlevel. parallel backup tong and
master tong
The spring of guide
armsare clamped and Clean or replace spring.
inelastic.
Replace die seats
Die seats are selected
according to the chart on
improperly.
page 16 (in pairs)
The rigidity of the tubingis
Purchase special dies
over 340HB
Backup tong slippage 1. The hoses of master and
Reverse the hoses
ordies don’t hold out backup tongs are reversed.
2. Oil passing of master
Clean oil passing and
and backup tongs is
filtrating core
plugged.

Page 22 of 53
3. Spline piston is clamped
4. The joint of tong end
cylinder and backup
tongend seat is damaged.
Grind or replace
splinepiston
Replace tong end cylinder
and adopt die seats of
thesame specification

 
  
5. Same causes as of
Remedies as above
master tong slippage.
Make-up and break
1. Roller doesn’t run in the outunder the stated
orbit. torque,and adopt suitable
die seats
Grind or replace these
2. Jaw, roller shaft, ramp partsOperate under the
or jaw shelf are damaged. stated torque
3. The brake torque of
Master tong or tong head is a little Remedy as stated above
backuptong grips smaller.
Clean, grind or
4. Jaw roller is clamped. replaceroller and roller
shaft
5. Different dies or die
seats are applied to the two Adopt suitable dies and die
sides of master and backup seats
tong.
6. Not all dies engage the
Operate properly
tubing.
1. Reset knob is not in Turn reset knobs 180°,
place. then reset
Master tong or
2. Jaw shelf is deformed or
backuptong doesn’t Repair or replace jaw shelf
damaged.
align with the opening
Replace reset pins,
of housing
3. Reset pins are broken. andoperate under the
stated torque
1. The displacement of
Increase displacement up
hydraulic pump is a little
to 120L/min.
smaller.
Change or heat oil (esp.
2. Oil viscosity is unsuitable.
The rotation is slow, and inwinter)
oil reflux is normal 3. Pump or motor is over
Replace pump or motor
worn.
4. Manual controlled valve
Make some adjustment
is not in place.
The rotation is slow, and Unidirectional valve of
oil reflux pressure is a quick joint is not openfully Replace quick joint or
or the tubing is plugged. clean the tubing.
little higher

Page 23 of 53
The rotation of tonghead Pump sorbs insufficient
Clean filtrating core,
is not at a constant speed oilAir comes into oil
orsupply enough oil
passing.
Motor rotates without Driving shaft or gear
Replace the damaged parts
tong head rotating isdamaged

 
  

Dies of open gear Centralizings are worn

Replace the centralizings
iseasily broken. seriously.
Backup tong grips in Disassemble and
Spline piston is not
acertain direction reassemble backup tong
Make-up and breakoutis The end cap of manual
Tighten the cap
too flexible controlled valve is loose.
1. Gear doesn’t
Rectify the engaging
Engaging a gear is engagefully.
notfirm and it drops 2. The pressure of
outeasily springfor set seat is a little Replace spring
smaller.
1. The system pressure
Adjust system pressure
The output of torque is istoo low
alittle smaller 2. Pressure of manual Adjust the pressure to
controlled valve is too low. 12Mpa by professionals
1. The seal is damaged. Change the seal.
Oil seeps from the seal
2. Unidirectional valve of
of hydraulic system Disassemble and clean
quick joint is clamped.
1. Sensing cylinder Put oil into sensing
Torque instrument needsmore oil. cylinder.
shows nothing 2. Torque instrument is
Replace torque instrument
damaged.
The signal transmission Join up or replace the
Torque system line connecting to line,or refer to the
doesn’twork hydraulic tong is cut. instruction for torque
system

i. Transportation
1, The XQ140/12Y hydraulic power tong should be moved stably and must make sure not to get damp,
not to be placed up-side-down and not to be damaged. 2, It should be hanged with steel line of OD
over Φ12mm, and should be kept balance. 3, Do not over incline the hydraulic tong to avoid any
damage to the tong body in case of bumping.
ii. Storage
1, The XQ140/12Y hydraulic power tong must be kept where is under shade, rainproof, waterproof, of
good ventilation with ambient temperature no higher than 45℃. 2, It mustn’t be kept in muddy area or
in the open air.3, During storage, oil input end and output end must be well protected against any
contamination. 4, The effective storage period of a new XQ140/12Y power tong is within one year
since the day it ex-works. If over due, seals and rubber hoses should be replaced completely or
partially.
Ⅸ.List of Parts
i. List of Spare Parts

S/N. Purchase No. Part Name Qty. Remarks

 
  
1 12AZ-32 Brake Spring 12
2 12AZ-54 Friction Disc 4
3 12AZ-58,59,70 Reset Knob Assembly 1set
Roller Centralizer Assembly
4 12AZ-61,63 20sets
5 12AZ-114 Jaw Roller 4
6 12AB-31 Screw Retaining Pin 20
7 12AZ-119 Roller 18
8 12AZ-118 Pin Shaft 18
9 12AZ-101 Retaining Pin 1
10 12AZ-109 Screw Retaining Pin 8
11 12AZ-110.1 Die (1) 20
12 12AZ-110.2 Die (2) 20
13 12AZ-110.3 Die (3) 20
14 12AB-3,12,13 Backup Tong Reset Knob 1set
15 12AB-4 Retaining Pin 1
16 12AB-43 Spline Piston 1
Used on needle of barrel
17 12AB-67 O-ring Seal Φ16×2.4 1 valve on master tong

Page 25 of 53
Used on ball joint of
18 12AB-53 O-ring Seal Φ18×2.4 7 high pressure hose of
backup tong
Used on master tong
manual controlled valve,
transitional connected
19 12AZ-75 O-ring Seal Φ22×2.4 9
board and ball joint of
rubber hose

Used on hydraulic barrel

20 12AB-47 O-ring Seal Φ24×2.4 1
joint
Used of Torque reader
21 12AZ-247 O-ring Seal Φ25×2.4 2 seat blocker and barrel
valve core
Used on master tong end
22 12AZ-216 O-ring Seal Φ26×2.4 3 joint and hollow bolt

Used on joints of barrel

valve and manual
23 12AZ-234 O-ring Seal Φ28×3.1 3
controlled valve

Used in the needle of

24 12AZ-235 O-ring Seal Φ30×3.1 1
barrel vale
Used on joint of
hydraulic motor and
25 12AZ-74 O-ring Seal Φ32×3.5 4
transitional joint board
of master tong
Used on master tong
26 12AZ-201 O-ring Seal Φ36×3.5 2 manual controlled valve

 
  
Used on backup tong oil
27 12AB-69 O-ring Seal Φ44×3.5 7 filling cylinder and
sensing cylinder
Used on the piston of
28 12AY-1.16 O-ring Seal Φ45×3.5 3
hydraulic barrel
Used on waterproof
29 12AZ-124 O-ring Seal Φ50×3.5 2
cover for master tong
Used on cylinder cap on
both ends of backup tong
30 12AB-37 O-ring Seal Φ56×3.5 2
spline piston

Used on backup tong

31 12AB-40 Yx Seal RingD45 2
spine piston

ii. Parts to purchase

1. High pressure hose;

Page 26 of 53

1 Speedy joint;
2 Extended guide arms on front and back end;
3 YZB-120II hydraulic station Main technical parameter: Rated Work Pressure: 16MPa Nominal
Discharge: 120ml/r Power: 18.5kW

Ⅹ.Illustrations and Parts List

S/N. Drawing No. Description
1 Fig. 15 Safety Door Parts
2 Fig. 16 Shell Parts
3 Fig. 17 Master Tong Head Parts
4 Fig. 18 Centralizer Mechanism
5 Fig. 19 Brake And Reset Mechanism
6 Fig. 20 Intermediate Roller Shaft Parts
7 Fig. 21 Hanging Rod Parts
8 Fig. 22 Duplex Gear Shaft Parts (Upper)
9 Fig. 23 Duplex Gear Shaft Parts (Below)
10 Fig. 24 Hydraulic Motor Assembly(1)
Hydraulic Motor Assembly(2) (Manual
11 Fig. 25
Controlled Valve)
12 Fig. 26 Barrel Valve Assembly
13 Fig. 27 Case Parts
14 Fig. 28 Driving Mechanism
15 Fig. 29 Gear Assembly (Upper)
16 Fig. 30 Gear Assembly (Below)
17 Fig. 31 Backup Tong Head
18 Fig. 32 Backup Tong End Seat Parts
19 Fig. 33 Front Guide Arm Assembly
20 Fig. 34 Back Guide Arm Assembly
21 Fig. 35 Hydraulic Barrel Assembly

 
  
1 List of Parts for Safety Door
2 List of Parts for Shell
3 List of Parts for Master Tong Head
4 List of Parts for Centralizer Mechanism
5 List of Parts for Brake and Reset Mechanism

S/N. Purchase No. Item No. Description Qty.

18 Type Bicycle Tension Spring (ODΦ17, Length

1 12AZ-94 1
Tension Spring 95)

2 12AZ-96 XQ12.M-02 Door Shaft 2

3 12AZ-95 GB/T71-1985 Notch Coniform Fastening 2

Page 27 of 53
Screw M8×15
4 12AZ-93 XQ12.M-01 Safety Door 1

S/N. Purchase No. Item No. Description Qty.

Inner Hexagon Socket Head Cap
1 12AZ-76 GB/T70.1-2000 4
Screw M12×15
2 12AZ-27 GB/T93-1987 Spring Washer 12 6
3 12AZ-59 XQ12.Z-01-1 Front Support 2
4 12AZ-1 XQ12.Z-01-2 Shell 1
Inner Hexagon Socket Head Cap
5 12AZ-91 GB/T70.1-2000 4
Screw M10×20
6 12AZ-92 XQ12.Z-01-11 Back Handle 2
7 12AZ-85 XQ12.Z-01-3 Hole Block(2) 2
Notch Coniform Fastening
8 12AZ-82 GB/T65-2000 12
Screw M6×10
9 12AZ-267 XQ12.Z-01-12 Torque Plate 1
10 12AZ-268 XQ12.Z-01-13 Product Plate 1
11 12AZ-38 XQ12.Z-01-4 Setting Disc 1
12 12AZ-32 XQ12.Z-01-14 Brake Spring 1
13 12AZ-30 XQ12.Z-01-6 Trailing Pin 1
14 12AZ-31 GB/T91-2000 Cotter Pin 5×35 1

 
  
15 12AZ-29 XQ12.Z-01-7 End Seat 1
Inner Hexagon Socket Head Cap
16 12AZ-28 GB/T70.1-2000 4
Screw M12×40
17 12AZ-34 XQ12.Z-01-8 Parallel Key 2
Notch Coniform Fastening
18 12AZ-26 GB/T68-2000 2
Screw M5×16
19 12AZ-24 XQ12.Z-01-9 Bottom Cover 1

Page 28 of 53
Inner Hexagon Socket Head Cap
20 12AZ-25 GB/T70.1-2000 6
Screw M8×20
21 12AZ-20 XQ12.Z-01-10 End Cover 1
Notch Coniform Fastening
22 12AZ-23 GB/T70.1-2000 4
Screw M6×15

S/N. Purchase No. Item No. Description Qty.

Inner Hexagon Socket Head
1 12AZ-105 GB/T70.1-2000 17
Cap Screw M10×45
2 12AZ-103 XQ12.Z-02-1 Cotter Gear Cover 1
3 12AZ-115 GB/T70.1-2000 Setting ScrewM12×25 2
4A 12AZ-104 XQ12.Z-02-2A Jaw Set Bracket (Upper) 1
4B XQ12.Z-02-2B Jaw Set Bracket (Below) 1
5 12AZ-106 XQ12.Z-02-3 Cotter Gear 1
6 12AZ-101 XQ12.Z-02-4 Pin Shaft 1
12AZ-110.1 XQ12.Z-02-5A Die (1) 4
7 12AZ-110.2 XQ12.Z-02-5B Die (2) 4
12AZ-110.3 XQ12.Z-02-5C Die (3) 4
8 12AZ-107.1 XQ12.Z-02-7 Die Seat (1) 2
12AZ-107.2 Die Seat (2) 2
12AZ-107.3 Die Seat (3) 2
12AZ-107.4 Die Seat (4) 2
12AZ-107.5 Die Seat (5) 2
12AZ-107.6 Die Seat (6) 2
12AZ-107.7 Die Seat (7) 2
12AZ-107.8 Die Seat (8) 2

 
  
Page 29 of 53
12AZ-107.9 Die Seat (9) 2
12AZ-107.10 Die Seat (10) 2
9 12AZ-109 XQ12.Z-02-11 Screw Pin Shaft 8
10 12AZ-112 XQ12.Z-02-6 Roller Shaft 2
Notch Coniform Fastening
11 12AZ-113 GB/T71-1985 4
Screw M8×12
12 12AZ-114 XQ12.Z-02-9 Roller 2
13 12AZ-111 XQ12.Z-02-10 Jaw Set 2
14 12AZ-108 GB/T119.1-2000 Cylindrical Pin 6×18 4
15 12AZ-116 XQ12.Z-02-8 Ramp 4
Inner Hexagon Socket Head
16 12AZ-91 GB/T70.1-2000 12
Cap Screw M10×20

S/N. Purchase No. Item No. Description Qty.

1 12AZ-63 XQ12.Z-03-1 Centralizing Roller Shaft 20
2 12AZ-61 XQ12.Z-03-2 Centralizing Roller 20
3 12AZ-119 XQ12.Z-03-3 Roller 18
4 12AZ-120 XQ12.Z-03-4 Roller Support 2

Page 30 of 53
Notch Coniform Fastening
5 12AZ-55 GB/T68-2000 20
Screw M6×15
6 12AZ-121 GB/T91-2000 Cotter Pin 3×20 18
7 12AZ-118 XQ12.Z-03-5 Pin Shaft 18
8 12AZ-65 XQ12.Z-03-6 Washer 10
9 12AZ-64 GB/T5781-2000 Hexagon Head Bolt M10×15 10

 
  

S/N. Purchase No. Item No. Description Qty.

1 12AZ-58 GB/T119.1-2000 Cylindrical Pin 5×20 1

2 12AZ-59 XQ12.Z-05-4 Reset Knob 1
3 12AZ-53 XQ12.Z-05-5 Brake Disc 1
4 12AZ-54 XQ12.Z-05-6 Friction Disc 2
Inner Hexagon Socket Head Cap
5 12AZ-25 GB/T70.1-2000 8
Screw M8×20
6 12AZ-57 XQ12.Z-05-3 Brake Steel Disc 1
7 12AZ-60 XQ12.Z-05-2 Joint Board 1
Notch Countersunk Head Screw
8 12AZ-55 GB/T68-2000 7
M5×10
9 12AZ-52 XQ12.Z-05-1 Tong Head Cover 1

Page 31 of 53
Inner Hexagon Socket Head Cap
10 12AZ-91 GB/T70.1-2000 4
Screw M10×20
11 12AZ-92 XQ12.Z-01-11 Front handle 2
Hexagon Head Bolt M10×45
12 12AZ-66 GB/T5781-2000 10
13 12AZ-32 XQ12.Z-05-9 Brake Spring 10
14 12AZ-67 XQ12.Z-05-7 Back Cap 10
Notch Countersunk Head Screw
15 12AZ-56 GB/T68-2000 7
M5×6
16 12AZ-68 XQ12.Z-05-10 Spring 2
17 12AZ-69 GB308-89 Steel Ball S5 2
18 12AZ-70 XQ12.Z-05-8 Reset Knob Shaft 1
Inner Hexagon Socket Head Cap
19 12AZ-90 GB/T70.1-2000 16
Screw M10×25

 
  

Page 32 of 53
6. List of Parts for Intermediate Wheel Shaft

S/N. Purchase No. Item No. Description Qty.

1 12AZ-84 XQ12.Z-04-1 Set Disc 2
2 12AZ-122 XQ12.Z-04-2 Intermediate Wheel Shaft 2
3 12AZ-123 XQ12.Z-04-3 Bushing 2
4 12AZ-125 XQ12.Z-04-4 Waterproof Guard 2
5 12AZ-124 GB/T3452.1-1992 O-ring Seal 50×3.5 2
6 12AZ-127 GB/T893.1-1986 Circlip for Hole 100 4
7 12AZ-129 XQ12.Z-04-5 Intermediate Wheel 2
Cylindrical Roller Bearing
8 12AZ-126 GB283-87 42309 4

9 12AZ-128 XQ12.Z-04-6 Support Disc 2

 
  

1 List of Parts for Hanging Rod

2 List of Parts for Duplex Gear (Upper)
3 List of Parts for Duplex Gear (Below)
Page 33 of 53

S/N. Purchase No. Item No. Description Qty.

1 12AZ-51 XQ12.Z-06-1 Hanging Rod 1
Inner Hexagon Socket Head
2 12AZ-89 GB/T70.1-2000 Cap Screw M10×25 4
Inner Hexagon Socket Head
3 12AZ-90 GB/T70.1-2000 Cap Screw M10×25 8

4 12AZ-86 XQ12.Z-06-2 Hanging Seat 2

Direct Pressure Filled Oil
5 12AZ-99 JB/T7940.1-1995 Cup M6 2

6 12AZ-87 GB/T91-2000 Cotter Pin 4×30 2

7 12AZ-88 XQ12.Z-06-3 Hanging Pin Shaft 2

 
  

 
  

Page 35 of 53

 
  

10.List of Parts for Hydraulic Motor Assembly (1)

Page 36 of 53

 
  

11.List of Parts for Hydraulic Motor Assembly (2 Manual Controlled Valve)

Page 37 of 53

S/N. Purchase No. Item No. Description Qty.

1 12AZ-200 XYQ3B.Z.5-1 Valve Body 1

2 12AZ-201 GB/T3452.1-1992 O-ring Seal 36×3.5 2
3 12AZ-202 XYQ3B.Z.5.1 Combined Valve Core 1
4 12AZ-203 XYQ3B.Z.5-7 Support Seat 1

 
  
Inner Hexagon Socket Head
5 12AZ-204 GB/T70.1-2000 Cap Screw M6×16 4

6 12AZ-205 XYQ3B.Z.5-8 Shift Fork 1

7 12AZ-206 GB/T91-2000 Cotter Pin 3.2×20 2
8 12AZ-207 GB882-86 Pin Shaft B10×40 1
9 12AZ-208 GB882-86 Pin Shaft B12×45 1
10 12AZ-27 GB/T93-1987 Spring Washer 12 1
11 12AZ-210 GB/T6170-2000 Hexagon Head Nut M12 1
12 12AZ-211 XYQ3B.Z.5-9 Control Bar 1
13 12AZ-212 XYQ3B.Z.5-10 Ball Handle 1
14 12AZ-213 XYQ3B.Z.5-12 Stopper 1
15 12AZ-214 Copper Backing 14×2 1
Inner Hexagon Socket Head
16 12AZ-215 GB/T70.1-2000 Cap Screw M12×35 4

17 12AZ-216 GB/T3452.1-1992 O-ring Seal 26×2.4 2

12AZ-217.1 XYQ3B.Z-24 End Joint (1) R3/4
18
12AZ-217.2 End Joint (2) M36×2 2
19 12AZ-218 XYQ3B.Z.5-2 Valve End Seat 1
20 12AZ-219 XYQ3B.Z.5-6 Block Piece 1
21 12AZ-220 XYQ3B.Z.5-5 Spring Seat (2) 1
22 12AZ-221 XYQ3B.Z.5-4 Spring 1
23 12AZ-222 XYQ3B.Z.5-3 Spring Set (1) 1
Manual Controlled Valve
12AZ-269 without Pressure Adapter
Valve
Manual Controlled Valve with
12AZ-270 Pressure Adapter Valve

Page 38 of 53

 
  

12.List of Parts for Barrel Valve Assembly

S/N. Purchase No. Item No. Description Qty.

1 12AZ-230 GB/T6172-2000 Nut M12 1

2 12AZ-231 GB/T93-1987 Spring Washer 12 1
3 12AZ-232 XQ12.F-01-3A Handle 1
4 12AZ-233 GB/95-1985 Washer 18 1
5 12AZ-234 GB/T3452.1-1992 O-ring Seal 28×3.1 3
6 12AZ-235 GB/T3452.1-1992 O-ring Seal 30×3.1 1
7 12AZ-236 XQ12.F-01-2 Valve Body 1
8 12AZ-237 XQ12.F-01-1 Oil Passing Bolt 1
9 12AZ-238 GB/95-1985 Nut M6 1
10 12AZ-239 GB/T93-1987 Spring Washer 6 1
11 12AZ-240 GB/95-1985 Washer 6 1
12 12AZ-241 XQ12.F-01-3A Handle 1
13 12AZ-242 XQ12.F-01-6 Valve Core (2) 1
14 12AZ-243 XYQ12.YD-02.7 Valve Cap 1
15 12AZ-244 GB/T5781-2000 Bolt M8×20 1
16 12AZ-245 GB/T3452.1-1992 O-ring Seal 16×2.4 1
17 12AZ-246 GB/95-1985 Washer 8 1
18 12AZ-247 GB/T3452.1-1992 O-ring Seal 25×2.4 1
19 12AZ-248 XQ12.F-01-4 Valve Core (1) 1
20 12AZ-249 GB/T894.1-1986 Bearing Circlip 25 1
12AZ-271 XQ12.F-01 Barrel Valve

Page 39 of 53

 
  

1 List of Parts for Case

2 List of Parts for Driving Mechanism
3 List of Parts for Gear Mechanism (Upper)
4 List of Parts for Gear Mechanism (Below)
5 List of Parts for Backup Tong Head
6 List of Parts for Tong End Seat
7 List of Parts for Front Guide Arm Assembly
8 List of Parts for Back Guide Arm Assembly
9 List of Parts for Hydraulic Barrel Assembly

S/N. Purchase No. Item No. Description Qty.

Torque Pressure Gauge

1 12AZ-260 1
Φ16mpa~16kn.M
Inner Hexagon Socket Head Cap
2 12AZ-18 GB/T70.1-2000 1
Screw M12×25
3 12AZ-149 XQ12.Z-08-8 Pressure Gauge Joint 1
4 12AZ-50 XQ12.Z-08-1 Case 1
5 12AZ-83 GB/T5781-2000 Hexagon Head Bolt M12×30 4
6 12AZ-27 GB/T93-1987 Spring Washer 12 4
7 12AZ-85 XQ12.Z-08-2 Hole Block 2
Notch Cylindrical Head Screw
8 12AZ-82 GB/T68-2000 8
M6×10
9 12AZ-262 XQ12.Z-08-3 Gear Plate
10 12AZ-263 Certificate 1
11 12AZ-38 XQ12.Z-01-13 Setting Block 1
12 12AZ-32 XQ12.Z-08-4 Brake Spring
13 12AZ-39 XQ12.Z-08-6 Setting Seat 1
Inner Hexagon Socket Head Cap
14 12AZ-37 GB/T70.1-2000 2
Screw M8×15

Page 40 of 53

 
  

S/N. Purchase No. Item No. Description Qty.

1 12AZ-42 XQ12.Z-09-10 Backing Disc 1

2 12AZ-45 GB/T276-1994 Deep Ditch Ball Bearing 6011 1
3 12AZ-43 XQ12.Z-09-1 Spline Key Shaft 1
4 12AZ-44 XQ12.Z-09-2 Inner Spline Key Gear (1) 1
5 12AZ-41 GB/T276-1994 Deep Ditch Ball Bearing 6208 1
6 12AZ-40 XQ12.Z-09-3 Main Shaft Gear 1
7 12AZ-35 GB/T276-1994 Deep Ditch Ball Bearing 6216 1
8 12AZ-36 GB/T894.2-1986 Circlip for Shaft 80 1
9 12AZ-10 GB/T895.2-1986 Steel Circlip for Shaft 60 1
10 12AZ-11 GB309-84 Needle Roller Φ4×25.8 50
11 12AZ-9 XYQ12.Z-4 Adapter Gear 1
12 12AZ-18 XQ12.Z-09-5 Main Shaft 1
13 12AZ-14 XQ12.Z-09-6 Inner Spline Key Gear (2) 1
14 12AZ-12 XQ12.Z-09-7 Inner Gear Sleeve 1
15 12AZ-13 XQ12.Z-09-8 Big Ger Clutch 1
16 12AZ-16 XQ12.Z-07-7 RollerΦ10 x 24.8 16
17 12AZ-21 XQ12.Z-09-11 Support Disc 1
18 12AZ-17 GB/T276-1989 Deep Ditch Ball Bearing 6307 1
19 12AZ-19 GB/T68-2000 Notch Countersunk Head 1

Page 41 of 53

 
  

Page 42 of 53
S/N. Purchase No. Item No. Description Qty.
1 12AZ-131 XQ12.Z-10-12 Shift Fork 1

 
  
2 12AZ-138 XQ12.Z-10-11 Shift Ring 1
3 12AZ-137 XQ12.Z-10-10 Shift Fork Bearing 1
4 12AZ-212 XQ12.Z-10-13 Ball Handle 1
5 12AZ-130 XQ12.Z-10-9 Bearing Sleeve 2
6 12AZ-133 XQ12.Z-10-8 Roller Bearing 1
7 12AZ-134 GB/T91-2000 Cotter Pin 2×10 1
8 12AZ-132 XQ12.Z-10-7 Roller 1
9 12AZ-135 XQ12.Z-10-6 Roller Support Seat 1
10 12AZ-136 GB/T1096-1979 Parallel Key B5×30 1

Fig. 29 Gear Mechanism (Upper)

S/N. Purchase No. Item No. Description Qty.

1 12AZ-145 XQ12.Z-10-1 Bolt Shaft 2
2 12AZ-143 GB/T276-1994 Ball Bearing 6000 2
3 12AZ-144 GB/T95-1985 Washer 10 2
4 12AZ-140 XQ12.Z-10-2 Shift Fork 1
5 12AZ-146 GB/T93-1987 Spring Washer 10 2
6 12AZ-147 GB/T6170-2000 Nut M10 2
7 12AZ-142 XQ12.Z-10-5 Shift Fork Shaft 1
8 12AZ-212 XQ12.Z-10-13 Ball Handle 1

 
  
9 12AZ-139 XQ12.Z-10-4 Bearing Sleeve 2
10 12AZ-133 XQ12.Z-10-8 Roller Bearing 1
11 12AZ-134 GB/T91-2000 Cotter Pin 2×10 1
12 12AZ-132 XQ12.Z-10-7 Roller 1
13 12AZ-135 XQ12.Z-10-3 Roller Support Seat 1
14 12AZ-141 GB/T1096-1979 Parallel Key B6×40 1

S/N. Purchase No. Item No. Description Qty.

Inner Hexagon Socket Head
1 12AZ-91 GB/T70.1-2000 Cap Screw M10×20 16

2 12AB-19 XQ12.Z-01-11 Back Handle 2

3 12AB-1 XQ12.B-01-5 Backup Tong Upper Cover 1
4 12AB-3 XQ12.B-01-11 Backup Tong Knob Shaft 1
5 12AB-72 XQ12.B-01-12 Roller 1
6 12AB-4 XQ12.B-01-13 Retaining Pin 1
7 12AB-24 XQ12.B-01-8 Setting ScrewM12 2
8 12AB-5 XQ12.B-01-7 Backup Tong Jaw Bracket 1
9 12AB-21 XQ12.B-01-14 Backup Tong Body 1
10 12AB-17 XQ12.B-01-6 Front Support 2
11 12AZ-27 GB/T93-1987 Spring Washer 12 4
Inner Hexagon Socket Head
12 12AB-18 GB/T70.1-2000 Cap Screw M12×25 4

Page 45 of 53

 
  
13 12AB-12 XQ12.B-01-2 Backup Tong Reset Knob 1
14 12AZ-58 GB/T119.1-2000 Cylindrical Pin 5×20 1
15 12AB-11 XQ12.B-01-3 Spring 2
16 12AZ-69 GB308-89 Steel Ball S5 2
17 12AB-71 XQ12.B-01-10 Bearing 1
Inner Hexagon Socket Head
18 12AB-20、90 GB/T70.1-2000 Cap Screw M10×30 19

20 12AZ-110.3 XQ12.Z-02-5C Die (3) R65 4

21 12AB-29 XQ12.Z-02-7P Die Seat (156~151) 2
22 12AB-31 XQ12.Z-02-11 Screw Stopper 8
23 12AB-27 XQ12.Z-02-6 Roller Bearing 2
Notch Coniform Fastening
24 12AZ-113 GB/T71-1985 Screw M8×12 4

25 12AB-25 XQ12.Z-02-9 Roller 2

12AB-28.1 XQ12.B-01-9 Jaw (1) 2
26
12AB-28.2 XQ12.B-01-9A Jaw (2) 2
27 12AZ-108 GB/T119.1-2000 Cylindrical Pin 6×18 4
28 12AB-28 XQ12.B-01-1 Ramp 4

 
  

Page 47 of 53

S/N. Purchase No. Item No. Description Qty.

1 12AB-35 GB/T1096-1979 Parallel Key B16×80 2

2 12AB-38 XQ12.B-02-3 Cylinder Sleeve 1
3 12AB-40 JB/ZQ4264-86 Yx Ring Seal D45 2
4 12AB-41 XQ12.B-02-5 Cover 2
Inner Hexagon Socket head Cap
5 12AZ-23 GB/T70.1-2000 3
Screw M6×15
6 12AB-37 GB/T3452.1-1992 O-ring Seal 56×3.5 2
7 12AB-39 XQ12.B-02-4 Cylinder Cap 2
Inner Hexagon Socket Head Cap
8 12AB-36 GB/T70.1-2000 8
Screw M12×30

 
  
9 12AB-264 XQ6B.B-10-8 Oil Passing Bolt 2
10 12AB-265 GB/T3452.1-1992 O-ring Seal 22×2.4 4
11 12AB-46 XQ6B.B-10-7 Joint 2
12 12AB-59 XQ12.B-03 Rear Support 1
14 12AB-43 XQ12.B-02-2 Spline Piston 1
15 12AB-32 XQ12.B-02-1 Backup Tong End 1
16 12AZ-27 GB/T93-1987 Spring Washer 12 1
17 12AB-14 XQ12.B-05 Setting Screw M12×20 1
Inner Hexagon Socket Head Cap
18 12AB-34 GB/T70.1-2000 4
Screw M16×40
19 12AB-72 GB/T93-1987 Spring Washer 16 4
20 12AB-9 XQ12.B-02-7 Duplex Gear 1
21 12AB-8 XQ12.B-02-8 Rotation Shaft 1
22 12AB-6 XQ12.B-02-6 Setting Disc 1

S/N. Purchase No. Item No. Description Qty.

1 12AQ-08 XQ12.G-01-5 Pin of Front Guide Arm 2
Outer Barrel of Front Guide 2
2 12AQ-02 XQ12.G-01-2
Arm
3 12AQ-04 XQ12.G-01-3 Spring of Front Guide Arm 2
4 12AQ-03 XQ12.G-01-1 Front Guide Arm 2
5 12AQ-01 XQ12.G-01-4 Front Guide Arm Seat 2
6 GB/T91-2000 Cotter Pin 3×20 2

 
  

S/N. Purchase No. Item No. Description Qty.

1 12AQ-08 XQ12.G-02-5 Pin of Back Guide Arm 1

4 12AH-02 XQ12.G-02-2 Outer Barrel of Back Guide Arm 1
5 12AH-04 XQ12.G-02-3 Spring of Back Guide Arm 1
6 12AH-03 XQ12.G-02-1 Back Guide Arm 1
7 12AH-01 XQ12.G-02-4 Back Guide Arm Seat 1
6 GB/T91-2000 Cotter Pin 3×20 1

 
  

S/N. Purchase No. Item No. Description Qty.

1 12AY-1.2 GB/T6170-2000 Nut M20 2
2 12AY-1.1 GB/T5782-2000 Bolt M20×70 2
3 12AY-1.19 XQ12.T-01-1 Barrel End Joint 1
4 12AY-1.15 XQ12.T-01-2 Cylinder End Joint 1
5 12AY-1.10 XQ12.T-01-3 Barrel Body 1
6 12AY-1.11 XQ12.T-01-7 Spring 1
7 12AY-1.12 XQ12.T-01-5 Cylinder Body 1
8 12AY-1.13 XQ12.T-016 Piston Rod 1

Page 51 of 53
9 12AY-1.18 GB/T893.1-1986 Circlip for Hole 30 1
10 12AY-1.16 GB/T3452.1-1992 O-ring Seal 38.7×3.55G 3
11 12AY-1.17 XQ12.T-01-4 Piston 1
12 12AY-1.14 GB/T3452.1-1992 O-ring Seal 25×3.55G 3
13 12AY-1.9 XQ12.T-01-8 Cylinder End Joint 1

 
  
14 12AY-1.8 XYQ3B.Z.1-21 Small Spring 1
15 12AY-1.7 Q12.YD-01.3 Throttle Valve Core 1
16 12AY-1.6 GB/T3452.1-1992 O-ring Seal 24×2.4 1
17 12AY-1.5 XQ12.T-01-10 Joint 1
18 12AY-1.4 GB/T91-2000 Cotter Pin 4×36 1
19 12AY-1.3 XQ12.T-01-11 Hanging Head 1
Quick Change Joint
20 12AY-7 JB/ZQ4434-86 M24×1.5 1

21 12AY-3 JB/ZQ4427-86 Hose Joint 6II-1100 1

12AY-1 XQ12.T-01 Hydraulic Barrel
12AZ-272 XQ12.TT-01 Spring Barrel

Fig.35 Hydraulic Barrel Assembly