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  • The Lean Toolbox

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    Gyogi Mitsuta
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    This document provides an overview of 25 lean tools organized across 5 levels from basic to expert. The tools range from visual management techniques like 5S and andon boards to more advanced strategies like heijunka leveling, mixed model line balancing, and jidoka automation with error proofing. The toolbox is meant to help organizations eliminate waste and pursue cost leadership through continuous process improvement using lean principles.

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    Lean manufacturing

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    This document provides an overview of 25 lean tools organized across 5 levels from basic to expert. The tools range from visual management techniques like 5S and andon boards to more advanced strategies like heijunka leveling, mixed model line balancing, and jidoka automation with error proofing. The toolbox is meant to help organizations eliminate waste and pursue cost leadership through continuous process improvement using lean principles.

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    © All Rights Reserved
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    318 views3 pages

    The Lean Toolbox

    Uploaded by

    Gyogi Mitsuta
    This document provides an overview of 25 lean tools organized across 5 levels from basic to expert. The tools range from visual management techniques like 5S and andon boards to more advanced strategies like heijunka leveling, mixed model line balancing, and jidoka automation with error proofing. The toolbox is meant to help organizations eliminate waste and pursue cost leadership through continuous process improvement using lean principles.

    Copyright:

    © All Rights Reserved
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 3

    The Lean Toolbox

    1 www.lean-production.org
    Lean Production System
    The toolbox for all lean activities

    Elimination of all Waste


    Cost and Market Leadership

    Level 1 – Enabler Level 2 – Basics Level 3 – Experts Level 4 – Pro-Tools

    Total
    Obeyaka / Inbound Mizusumashi / Safety / Heijunka /
    Standardization Lean Training Productive
    Lean Layout Milkrun Tow Train Ergonomics Leveling
    Maintenance

    Takt Time / Operator-


    One Piece Yamazumi / Mixed Model
    5S Zero Buffer Process Supermarket
    Lead Time Flow Line Balancing Line
    Flexibility

    3P /
    Small-sized SMED 2-Box Jidoka /
    Visualization Andon Pull / Kanban Design for
    Packaging Changeover Principle Hanedashi
    Manufacturing

    Create a Vision
    Lean Self-Assessment / Value-Stream-Design (VSD) *derived from the “Toyota
    Production House”

    3 www.lean-production.org
    Ordinary
    Examples

    What?
    Metaphor
    How? Why?

    Industry
    Did you know?
    Examples

    25
    Lean Tools

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