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TECHNICAL SPECIFICATION SHEET – ACG Smart Coater 500 Liters

Material of Construction (MOC)


All product contact parts SS 316 L
Non contact parts (products) SS 304 L
Non-metallic parts which come into Silicone or EPDM, PTFE
contact with the product
Surface Finish
Contact Parts Mirror Finished (Ra ≤ 0.3 µm)
Other surfaces Matt Finished
Other inner lying non-visible
surfaces which do not come in Ground and pickled
contact with the process
All weld seams which are visible Ground and pickled
Safety
Pressure shock resistance Non-pressure shock resistant
Index of protection
A common earthing for the machine which
Earthing must be connected to the equi-potential
bonding conductor by the customer
The minimum ignition energy of the dusty tablet
Ignition energy material must be greater than 3 mJ
Toxic or flammable substances should not be
Use of toxic or flammable used on machine if flame proof option is not
substances selected.
Coating System
Maximum working volume 500 Liters
113 - 375 Kg (min to max, will vary based on
BD of input tablets)
Capacity at 0.75 Kg/dm3
Possible to go upto 20% of the max capacity (75
Kg) using extra reduced baffles (optional)
Speed range of the drum 0.5 – 9 RPM
Drum drive motor rating 2.2 Kw
Spraying System
Number of binary nozzles 5
Number of pumping heads 1
Nozzle insert 1.2 mm dia
Spray pump rating 0.25 Kw
Optional WIP Trolley System
Pressure booster pump 2.2 Kw
Troll ball nozzle in drum : 70 L/mt at min 5 bar pressure
Flat jet nozzles 40 L/mt at min 3 bar pressure
Air handling systems
First stage Filter class EU4
Inlet air fan
Volume 6000 M3/hr
Static Pressure 200 daPa
Motor rating 5.5 Kw
2nd Filter stage Filter class EU7
TECHNICAL SPECIFICATION SHEET – ACG Smart Coater 500 Liters

Air Heating
Delta T (heat up) 50 o C
Rating (operating range) 45 Kw
110 Kg /hr for Δ T = 35 o C
Steam Consumption 125 Kg /hr for Δ T = 40 o C
153 Kg /hr for Δ T = 50 o C
(However steam coils will be designed for
handling Δ T 80 o C as standard. Recommended
to have utility lines to be planned for Δ T 80 o
C)
Outlet air fan
Volume 6000 M3/hr
Static Pressure 900 daPa
Motor rating 30.0 Kw
Utilities to be provided by customer
As shown in Air heating. Customer to confirm Δ
Saturated steam T requirement
Electricity 3 x 400 V / 50 Hz
Control voltage - internal 230 AC and 24 V DC
Compressed Air 145 m3/hr at 6 bar pressure

Note: The above mentioned electrical consumption is the rated (peak load) consumptions. Hence, customer is requested to make
provision for the peak load while planning for utility lines.

Actual consumption will reduce based different variables like Air volumes used. Estimated average consumption may be in the
range of 60% of the above shown peak values.
TECHNICAL SPECIFICATION SHEET – ACG Smart Coater - 700 Liters

Material of Construction (MOC)


All product contact parts SS 316 L
Non contact parts (products) SS 304 L
Non-metallic parts which come into Silicone or EPDM, PTFE
contact with the product
Surface Finish
Contact Parts Mirror Finished (Ra ≤ 0.3 µm)
Other surfaces Matt Finished
Other inner lying non-visible
surfaces which do not come in Ground and pickled
contact with the process
All weld seams which are visible Ground and pickled
Safety
Pressure shock resistance Non-pressure shock resistant
Index of protection
A common earthing for the machine which
Earthing must be connected to the equi-potential
bonding conductor by the customer
The minimum ignition energy of the dusty tablet
Ignition energy material must be greater than 3 mJ
Toxic or flammable substances should not be
Use of toxic or flammable used on machine if flame proof option is not
substances selected.
Coating System
Maximum working volume 700 Liters
158 Kg to 525 Kg (min to max, will vary based
on BD of input tablets)
Capacity at 0.75 Kg/dm3
Possible to go upto 20% of the max capacity
(105 Kg) using extra reduced baffles (optional)
Speed range of the drum 0.5 – 9 RPM
Drum drive motor rating 3 Kw
Spraying System
Number of binary nozzles 6
Number of pumping heads 1
Nozzle insert 1.2 mm dia
Spray pump rating 0.25 Kw
Optional WIP Trolley System
Pressure booster pump 2.2 Kw
Troll ball nozzle in drum : 70 L/mt at min 5 bar pressure
Flat jet nozzles 40 L/mt at min 3 bar pressure
Air handling systems
First stage Filter class EU4
Inlet air fan
Volume 6000 M3/hr
Motor rating 5.5 Kw
2nd Filter stage Filter class EU7
TECHNICAL SPECIFICATION SHEET – ACG Smart Coater - 700 Liters

Air Heating
Delta T (heat up) 50 o C
Rating (operating range) 90 Kw

Steam Consumption 110 Kg /hr for Δ T = 35 o C


125 Kg /hr for Δ T = 40 o C
153 Kg /hr for Δ T = 50 o C

(However steam coils will be designed for


handling Δ T 80 o C as standard. Recommended
to have utility lines to be planned for Δ T 80 o
C)
Outlet air fan
Volume 6000 M3/hr
Motor rating 30.0 Kw
Utilities to be provided by customer
As shown in Air heating. Customer to confirm Δ
Saturated steam T requirement
Electricity 3 x 400 V / 50 Hz
Control voltage - internal 230 AC and 24 V DC
Compressed Air 170 m3/hr at 6 bar pressure

Note: The above mentioned electrical consumption is the rated (peak load) consumptions. Hence, customer is requested to make
provision for the peak load while planning for utility lines.
Actual consumption will reduce based different variables like Air volumes used. Estimated average consumption may be in the
range of 60% of the above shown peak values.

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