Professional Documents
Culture Documents
Inspection
Sl No Properities to check
stage
Materials specification
Drawing
Size
9 Quantity
Marking on materials
MTC verification
Surface
Dimensions
Quantity
Marking of Transfer of identification details, size &
10 components quantity.
Size
Offset
Diagonal in case of rectangular or square
shape,
Long seam set Roundness in case of circular shape
11 up for welding Root gap
of parts Landing
Condition of tack-weld
Joint configuration
vee angle
Straightness
Removal of unsound metal
Application of DP as per procedure
Back chip & Look for any discontinuty in weld metal or in
12 parent metal
DP
Lack of fusion
Lack of penetration left over
Size
Offset
Allignment
Roundness in case of circular shape
Circumferenti Root gap
13 al seam set up
Circumferenti
13 al seam set up Landing
Condition of tack-weld
Joint configuration
vee angle
Straightness
Final assembly fit up of each components
of all
14 componens
inspection of joints
orientation
elevation
level
welding / fastenning
finishing
Recommende
d NDTs before
15 PWHT DPT
MPT
Balance Radiography
pneumatic test
Hardness
UT
15 PWHT Applicable Heattreatment process.
Lot qty(Either weight or quantity as per
furnace capacity)
Loading temperature
Unloading temperature
Soaking time as per section thickness
Heat treatment chart
Testing of the
16 test coupon Physical properties test
17 Final
dimensions Over all dimensions
checking of all components dimensions
orientation
elevation
nozzle face level
all test records
all documents
surface condition
Final
18 pneumatic / holding of pressure for recommended time
Hydro test period.
complete surface and all joints checking for
any leakage or shippage
Stage of
Sl No Properities to check
inspection
Surface condition
Shape
Dimensions
Final Quantity
1
inspection MTCs
Physical & chemical Properties
PO conditions.
Identification marking wrt MTC
Surface, shape
PO conditions
Shape
Dimensions
2 Pre-despatch
Quantity
Identification marking wrt MTC
2 Pre-despatch
7 Check test
Heat treatment requirements,
NDT RT, UT, DPT,MPT
7 Check test Macro
Micro
IGC
Hardness
Impact
To establish the design parameters
8 Burst test
Extent Remarks
of check
100%
100%
100% These tests shall be carried out as per thhe
requirements of the job, related approved QAP.
100% /
10%
100%
10%
100%
100%
If the job calls for it.
Materials inspection
y other items to be used by the company for its product or project..
Extent Remarks
of check
100% 0r
10%
100% 0r
10%