Professional Documents
Culture Documents
CODE: 00ZAR5132TM1E
MODEL AR-5132
CONTENTS
Parts marked with "!" is important for maintaining the safety of the set. Be sure to replace these parts with specified
ones for maintaining the safety and performance of the set.
This copier machine is a class 1 laser product that complies with 21CFR 1040.10 and 1040.11 of the
CDRH standard and IEC825. This means that this machine does not produce hazardous laser
radiation. The use of controls, adjustments or performance of procedures other than those specified
herein may result in hazardous radiation exposure.
This laser radiation is not a danger to the skin, but when an exact focusing of the laser beam is
achieved on the eye’s retina, there is the danger of spot damage to the retina.
The following cautions must be observed to avoid exposure of the laser beam to your eyes at the time
of servicing.
1) When a problem in the laser optical unit has occurred, the whole optical unit must be exchanged
as a unit, not as individual parts.
2) Do not look into the machine with the main switch turned on after removing the developer unit,
toner cartridge, and drum cartridge.
3) Do not look into the laser beam exposure slit of the laser optical unit with the connector connected
when removing and installing the optical system.
4) The safety interlock switch is equipped.
Do not defeat the safety interlock by inserting wedges or other items into the switch slot.
CAUTION VARO !
INVISIBLE LASER RADIATION, AVATTAESSA JA SUOJALUKITUS
CLASS 1 WHEN OPEN AND INTERLOCKS DEFEATED.
OHITETTAESSA OLET ALTTIINA
LASER PRODUCT AVOID EXPOSURE TO BEAM.
NÄKYMÄTTÖMÄLLE LASERSÄTEILYLLE ÄLÄ
KATSO SÄTEESEEN.
VORSICHT ADVARSEL
UNSICHTBARE LASERSTRAHLUNG, USYNLIG LASERSTRÅLNING VED ÅBNING, NÅR
WENN ABDECKUNG GEÖFFNET UND
SIKKERHEDSBRYDERE ER UDE AF
LASER KLASSE 1 SICHERHEITSVERRIEGELUNG ÜBERBRÜCKT.
FUNKTION. UNDGÅ UDSAETTELSE FOR
NICHT DEM STRAHL AUSSETZEN. STRÅLNING.
VARNING !
LASER WAVE – LENGTH : 785 ± 15nm OSYNLIG LASERSTRÅLNING NÄR DENNA DEL
ÄR ÖPPNAD OCH SPÄRREN ÄR URKOPPLAD.
Pulse times :
BETRAKTA EJ STRÅLEN. – STRÅLEN ÄR
Out put power : 0.3mW ∼ 0.6mW
FARLIG.
CONTENTS
[ 1 ] PRINCIPLES OF THE DIGITAL [ 7 ] RADF MECHANISM SECTIONS . . . . 7-1
COPIER . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1. Operation flowchart . . . . . . . . . . . . . . . . . . 7-1
1. Difference in structure from analog copiers 1-1 2. Document size detection . . . . . . . . . . . . . . 7-4
2. Basic composition of the digital copier . . . . 1-1
[ 8 ] DESK UNIT MECHANISM
3. Scanner section . . . . . . . . . . . . . . . . . . . . 1-2
SECTION . . . . . . . . . . . . . . . . . . . . . . . . . . 8-1
4. Laser unit . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2
1. Operation flow chart . . . . . . . . . . . . . . . . . . 8-1
5. Image process section . . . . . . . . . . . . . . . 1-4
[ 9 ] ELECTRICAL SECTION . . . . . . . . . . . . 9-1
[ 2 ] PROCESS SECTION . . . . . . . . . . . . . . . 2-1
1. Block diagram . . . . . . . . . . . . . . . . . . . . . . 9-1
1. Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1
2. ICU PWB . . . . . . . . . . . . . . . . . . . . . . . . . . 9-2
2. Basic process and composition . . . . . . . . . 2-3
3. PCU PWB . . . . . . . . . . . . . . . . . . . . . . . . . 9-6
[ 3 ] DEVELOPING SECTION . . . . . . . . . . . . 3-1 4. Operation section . . . . . . . . . . . . . . . . . . . 9-16
1. Basic outline . . . . . . . . . . . . . . . . . . . . . . . . 3-1 5. LCD display section . . . . . . . . . . . . . . . . 9-17
2. Basic composition . . . . . . . . . . . . . . . . . . . 3-1 6. DC power circuit . . . . . . . . . . . . . . . . . . . . 9-22
3. Basic operation . . . . . . . . . . . . . . . . . . . . . 3-1
[10] RADF ELECTRICAL SECTION . . . . 10-1
[ 4 ] PAPER FEED SECTION . . . . . . . . . . . . 4-1 1. General . . . . . . . . . . . . . . . . . . . . . . . . . . 10-1
1. Basic outline . . . . . . . . . . . . . . . . . . . . . . . . 4-1 2. Block diagram . . . . . . . . . . . . . . . . . . . . . 10-1
2. Basic composition . . . . . . . . . . . . . . . . . . . 4-1 3. Operations . . . . . . . . . . . . . . . . . . . . . . . . 10-2
3. Basic operation . . . . . . . . . . . . . . . . . . . . . 4-2
[11] DESK UNIT ELECTRICAL
[ 5 ] TRANSPORT AND FUSING SECTION . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
SECTIONS . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 1. Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . 11-1
1. Outline . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1 2. Block diagram . . . . . . . . . . . . . . . . . . . . . 11-1
2. Basic composition and functions . . . . . . . . 5-1 3. Operational descriptions . . . . . . . . . . . . . 11-2
Drum Printer
section
Drum
The digital copier is composed of the scanner section and the printer
section. (Refer to the figures.)
In the digital copier, the reflected light is not directly radiated onto the
OPC drum as in the analog copiers.
OPU RADF
(Operation Serial communication
panel section)
Serial
PCU communication Interface PWB
(Process
Control Unit)
LSU (Laser unit)
Manual paper
feed section
Fusing section
Paper transport section
Sorter
(Option)
ADU
ADU
1–1
(1) Basic operations of copying (2) Basic structure of the scanner section
1 Image data are scanned in the scanner section and sent to the The scanner unit is the scanning section of the digital optical system.
image process (ICU) PWB. The light from the halogen lamp (which is driven by the DC power to
2 The data are converted into printable data in the circuit of the suppress ripples) is reflected by the document and passed through
image process (ICU) PWB. three mirrors and the reduction lens to form images on the CCD
3 The data are printed in the printer section. elements (image sensors). This system is called the reduction type
image sensor system. The light image (photo energy) formed on the
CCD elements are converted into electrical signals (analog signals)
by the CCD elements (Photo conversion).The output signals (analog
3. Scanner section signals) are converted into digital signals (A/D conversion) to perform
various image processes. The resolution at that time is 400dpi.
(1) How to scan an document
The scanner is provided with sensors which are arranged on one line.
These sensors scan a horizontal line of an document at a time and 4. Laser unit
the data are outputted sequentially. After completion of the line, the
next line is scanned. The operation is repeated until one page is The image data sent from the ICU (image process PWB) are passed
completed. The figure below shows that the images scanned by the to the LSU (laser unit) and converted into laser beams.
sensors are sent to the ICU PWB sequentially.
(1) Basic structure
Sub scanning direction
The LSU unit is the writing section of the digital optical system. The
Sensor scanning area semiconductor laser is used as the light source. Images are formed
by the polygon mirror and the fθ lens on the OPC drum.
Main
scanning The internal structure is shown in the figure on the next page. The
direction image data from the ICU are converted into DUTY signals for every
gradations (256 steps), and the semiconductor laser on the laser
emitting PWB is turned on/off according to the DUTY. The laser
beams are passed through the collimator lens, the slit, the cylindrical
lens, the polygon mirror, the fθ lens, and the mirror to form images in
the shaft direction (main scanning direction) of the OPC drum. The
laser emitting PWB is provided with the APC (Auto Power Control) to
Original eliminate fluctuations in the laser power. The BD PWB serves to
measure the writing point for the laser.
1
(2) Composition
2
Effective scanning width: 302 mm
3 Resolution: 400 dpi
4
Beam diameter: main scanning 75 µm, sub scanning 90 µm
Image surface power: 0.3mW ∼ 0.6mW
5
Polygon motor: Brushless DC motor
Image data sent to the ICU PWB No. of mirrors → 6
5 4 3 2 1
To ICU PWB
The direction of the lines is called the "main scanning direction" and
the direction of scanning the "sub scanning direction."
The above figure shows four elements in one line. Actually, however,
there are thousands of elements in one line. The light receiving ele-
ments called CCD are used.
The resolution is an index value to express the capacity of scanners.
The resolution shows how many light receiving elements are used in
one inch (dpi, dot per inch).
While the sub scanning direction is used to control the motor which
drives the optical system and to adjust the resolution to take in the
images.
1–2
LSU internal structure
a≠b≠c d= e=f
fΘ lens 3 a b c d e f
BD PWB
Convergence
Mirror
lens for BD
Polygon fΘ lens 2
motor
fΘ lens 1 fΘ LENS
Mirror for BD
Polygon
motor fan
drive PWB
Functions of major parts
1 Collimator lens
lens Leser drive PWB
(Cylindrical lens) Converges laser beams into parallel beams.
2 Cylindrical lens
Corrects laser beams in the sub scanning direction by shift of the
surface of the polygon mirror.
Side view 3 BD (Mirror, lens, PWB)
Polygon motor
fΘ lens 1 fΘ lens 3 Mirror Detects the start timing of the laser scanning.
4 fθ lens
• Converges laser beams on a spot on the OPC drum.
•Equalizes the scanning speeds of laser beams at both ends
fΘ lens 2
Cover glass and at the center.
5 Polygon mirror, polygon motor
Drum Reflects laser beams at constant rotation.
6 Semiconductor laser
Generates laser beams.
Drum
1–3
5. Image process section
Data flow (flowchart) Content
<Lamp light quantity adjustment> <Lamp light quantity adjustment>
1. Halogen lamp (145W)
1. Halogen lamp (ON) The lamp is lighted by the DC power under the reference white plate.
2. 400dpi reduction line sensor (CCD)
The sensor receives the reflected light as photo energy from the shading plate (refer-
2. CCD ence white plate), and converts it into electrical energy (analog voltage).
⇓
Accumulation electrode
Photo
diode
1–4
Data flow (flowchart) Content
<White level correction>
<White level correction>
15. Halogen lamp
15. Halogen lamp <ON>
For white level correction, the halogen lamp is lighted at the voltage obtained in the light
quantity adjustment under the shading plate and the shading plate is scanned.
16. CCD
16. CCD CCD PWB
The reflected light from the shading plate is received by the CCD as photo energy and
converted into electrical energy (analog voltage).
17. The analog voltage is divided into 256 sections (0 ∼ 255) to be digital data.
17. A/D convertor 18. Gate array 1
The digital data are inputted to gate array 1 and thinned out every 16 lines.
19. SRAM
Stores data. Thinning out every 16 lines is performed in order to minimize the bad effect
18. GA1 by dirt on the shading plate.
20. CPU
19. SRAM
ICU PWB The optimum white reference of 5048 pixels in the main scanning direction is obtained
from the SRAM data. At that time, the correction of variations between odd/even num-
20. CPU bers is performed as well as the correction of the halogen lamp and the lens. These
corrections are made in order to prevent against darkness at both ends. In addition, the
correction for variations between the document surface and the shading plate previously
obtained by SIM 63-2 is performed.
21. FIFO 21. FIFO
The correction data of one line are stored in the line memory (FIFO).
22. D/A convertor 22. D/A convertor
The correction data of FIFO are converted into analog values to be the white reference
value (+ reference) in 17. The white reference value is switched for every pixel.
CPU
ICU PWB
A judgment is made whether the document is of A type (an document of characters with
much white area) or of B type (a photo document with much half tone area) or of C type
(newspapers with much background area) to select the most suitable look-up table for
density conversion.
27. Density
27. CPU/SRAM
conversion LUT
Converts the density.
For an document of A type, an LUT (look-up table) which provides clear characters is
selected. For an document of B type, an LUT which provides clear half tone images is
selected. For an document of C type, an LUT which removes background. Since
process is performed for every several lines. the most suitable LUT may not be selected
for some documents. In that case, the manual exposure mode is selected.
1–5
Data flow (flowchart) Content
28. FIFO
Image data of one line are stored in the line memory (FIFO). This FIFO is for zooming.
For reduction, the scanned image data are thinned out when they are written into the
FIFO. For enlargement, the scanned image values are used as the values of plural
pixels of the next one.
28. FIFO
29. Gate array 2
Gate array 2 outputs the control signal to the FIFO to perform reduction and enlarge-
ment. Interpolation is also performed, which eliminates notches generated in enlarge-
ment. Two neighboring pixels before enlargement are interpolated primarily to eliminate
29. GA2 (Zooming) notches.
A B
C
d1
A B
C
100 200
0 0.5
d1
(50%)
A D G (Normal)
B C E F H I (200%)
Then the density of pixels newly formed in the image process is determined. As shown
in example 1, the position of newly made pixel is at the center (50% position) of two
pixels scanned in the normal mode and the primary interpolation is performed as fol-
lows:
A+ D D +G
A= B C= E= D F=
2 2
In the image process, enlargement is performed only in the main scanning direction. In
the sub scanning direction, the scanning sped of the optical system is changed to
perform enlargement. (For example in 200% enlargement, the scanning speed is
changed to 1/2, and 50% enlargement is performed by duplicating the scanning speed.)
The main scanning is performed by image process, and the sub scanning by varying the
speed of the optical system. Zooming in the main scanning direction is separately
performed from zooming in the sub scanning direction.
1–6
Data flow (flowchart) Content
30. FIFO
This line memory (FIFO) is used for area separation and MTF correction.
31. Gate array 2
Performs area separation. In area separation, the characteristics of the target pixel and
the neighboring pixels are judged to perform the optimum process. For example, judge-
30. FIFO ment is made to identify that the area is a photo area or a hatched area such as
newspaper photos.
31. GA2
32. Gate array 2
(Area Corrects blurs in images in the main scanning direction and the sub scanning direction.
separation) Details are as follows.
MTF meas Modulation Transfer Function of the optical system.
Original
32. GA2
(MTF
correction)
a
b
CCD
1 pixel (N)
36. LSU
1–7
(2) Image process section
The image process section is composed of gate arrays A and B, the The CPU performs register setting and rewriting of LUT (look up
CPU, and memories (SRAM, FIFO, EPROM). Gate array A forms table) every time when the user changes the mode. It also calculates
data for shading correction and calculates histogram data for auto- the correction value of shading correction.
matic exposure. Gate array B performs area separation, filter The figure below shows the flow of image signals.
process, address generation for self printing, multi-value dithering,
and electronic zooming of main scanning.
CPU
H8/3040
10MHz
Shading
correction data
1–8
[MTF correction] No. Pin name I/O Function
When the characteristic value outputted from gate array B is inputted 55 XIFADR0 IN
to the address of multi-function LUT, data which show the charac- * * * Data bus to set the built-in register.
teristics of the peripheral pixels are outputted from the multi-function 60 XIFADR5 IN
LUT. For example, the data show that the pixel and the peripherals 61 RAMRD OUT Read signal to the peripheral memory.
are characters and edged of line drawing or that they are part of a
62 VDD
hatched image of photo in a newspaper or that they are part of a
photo of continuous gradation (that is not a hatched photo). Filter 63 GND
process is performed according to each pixel’s characteristics. 64 WCLK OUT Not used.
[Gamma correction/line alignment/black-white highlight] System clock of this LSI. Clock of
65 CLK1 IN
16MHz is inputted.
After the MTF correction, the image is subject to the gamma correc-
Data enable signal to the built-in
tion in order to cope with the OPC drum characteristics, the develop- 66 XIFEN IN
register.
ing characteristics, and the actual copy density. Before copying, the
CPU reads the density conversion look up table value corresponding 67 XIFRD IN Data read signal to the built-in register.
to the value which was set by the user with the density adjustment 68 XIFWR IN Data write signal to the built-in register.
key from the EPROM (data), and writes the data into the gamma 69 RESET IN Initializes the LSI.
correction LUT (SRAM). The image data are connected to the lower 8
70 VDD
bits of the gamma correction LUT address and converted by the look
up table. Black-white highlight is performed at the same time. System clock of this LSI. Clock of
71 CLK2 IN
16MHz is inputted.
[Soft photo mode]
72 RAMWR OUT Write signal to the peripheral memory
This is the multi-value dithering mode which has been newly added
73 HSYNC IN Image data 1 line read start signal.
from this mode. The area gradation is combined with the pulse width
modulation to improve the gradation of photo. The size of area grada- Signal which shows the effective area
74 PAGE IN
tion (dither matrix) can be selected with simulation. of one page of image data.
75 RESERVE
[Self printing mode]
76 RESERVE
Gate array B prints out the test pattern by outputting the address Not used.
77 RESERVE
count values of main scanning and sub scanning.
78 RESERVE
Gate array A 79 GND
1–9
Gate array B No. Pin name I/O Function
Pin arrangement table Signal showing the effective image
95 AREALDLY OUT area which is behind from AREA
No. Pin name I/O Function signal by 4 clocks. LOW active.
1 GND Clock signal input pin. Clock of
96 CLK2 IN
2 VCC 16MHz is inputted.
3 AIN0 IN Data read signal to the built-in
* * * (n) Line image data input pin. 97 XIFRD IN register.
10 AIN7 IN LOW active.
Signals according to each mode Data write signal to the built-in
11 RAMADR0 OUT 98 XIFWR IN
such as the result of area separation register. LOW active.
* * *
are outputted to the external LUT Data enable signal to the built-in
14 RAMADR3 OUT 99 XIFEN IN
from this pin. register. LOW active.
15 GND 100 VCC (fixed)
Signals according to each mode 101 GND (fixed)
16 RAMADR4 OUT
such as the result of area separation
* * * 102 BUNRIOUT0 OUT
are outputted to the external LUT * * * Area separation test pin.
19 RAMADR7 OUT
from this pin.
105 BUNRIOUT3 OUT
20 VCC (fixed)
106 GND
211 GND (fixed)
107 BUNRIOUT4 OUT
22 GND * * * Area separation test pin.
23 BIN0 IN 112 BUNRIOUT9 OUT
* * * (n+1)the line image data input pin 113 GND
30 BIN7 IN
Clock signal input pin. Clock of
31 RESERVED Not used. 114 CLK3 IN
16MHz is inputted.
Signals according to each mode 115 ZOOMIN0 IN
32 RAMADR8 OUT
* * *
such as the result of area separation * * * Zooming process data input pin.
are outputted to the external LUT 125 ZOOMIN10 IN
34 RAMADR10 OUT
from this pin.
126 GND
35 GND
127 ZOOMOUT0 IN
36 RAMADR11 OUT
Signals according to each mode * * * Zooming process data input pin.
such as the result of area separation 130 ZOOMOUT3 IN
* * *
are outputted to the external LUT 131 GND
39 RAMADR14 OUT
from this pin.
132 ZOOMOUT4 IN
40 GND
* * * Zooming process data input pin.
41 RAMDATA0 IN 135 ZOOMOUT7 IN
Pin for data input from the external
* * *
LUT. 136 GND
48 RAMDATA7 IN
137 VCC
49 FILOUT0 OUT
Pin for output of the result of filter 138 ZOOMOUT8 IN
* * *
52 FILOUT7 OUT
process. * * * Zooming process data input pin.
140 ZOOMOUT10 IN
53 GND
Write enable signal to the line
54 FILOUT4 OUT 141 FIFOWEN OUT
Pin for output of the result of filter memory. LOW active.
* * *
process. 142 VCC (fixed)
57 FILOUT7 OUT
Clock signal input pin. Clock of 143 GND (fixed)
58 CLK1 IN 144 GND
16MHz is inputted.
59 GND Read enable signal to the line
145 FIFOREN OUT
60 VCC memory. LOW active.
1 – 10
[2] PROCESS SECTION Light (Laser)
Dark area Dark area
1. Outline CGL
Base
The indirect electrostatic copiers use normal paper for copying, and
form electrostatic latent images on the OPC drum surface which can
be used repeatedly, develop them into visible images (toner images),
and transfer them on copy paper. Copies are made indirectly in the Principle of photoconductor (conductivity)
copier of this type.
The PPC (Plain Paper Copier) makes copies in six processes: charg-
ing, exposure, developing, transfer, discharging, and cleaning which (3) Kinds of photoconductors
cleans the OPC drum surface to use is repeatedly after transfer. Major photo conductive materials used in the copiers are zinc oxide
(ZnO), amorphous selenium (amorphous Se) alloy, cadmium sulfide
(1) Image forming process (CdS), amorphous silicon (amorphous Si), and organic photoconduc-
tor (OPC).
1 Charging
Amorphous selenium (non crystal Se)
2 Exposure Selenium alloy
Discharging 6
Non0organic Zinc oxide (ZnO)
OPC drum photoconductor
3 Developing Cadmium sulfide (CdS)
2–1
Characteristics of organic photoconductors (OPC) [Acceptance potential]
• Can be formed into various shapes (drum, sheet, belt) The dark resistance of the photoconductor layer decreases as the
electric field applied between layers increases.
• High insulation in a dark place. (Acceptability and retainability of
charges) When the photoconductor is charged, the electric field is formed to a
high level and the resistance of the layer decreases to restrict the
• Light weight
charging amount of the photoconductor. The potential of the
• Stable against humidity and temperature photoconductor at that time is called the acceptance potential, which
• Safe and clean to the environment (harmless) serves as an important factor to determine the potential contrast. The
photoconductor is generally charged to a potential slightly lower than
• Weak in wear by friction the acceptance potential in order to avoid applying an electrical strain
• Weak in durability against light and ozone to the photoconductor.
[Charge retainability]
(4) Characteristics of photoconductors The retaining time of electrostatic latent images on the photoconduc-
The important characteristics of photoconductors are as follows: tor is determined by the speed of decrease in the potential in a dark
place. That is, it is measured with the time for the photoconductor
1. Photo sensitivity 2. Spectrum characteristics potential to decrease to the half of the initial level. This retainability of
3. Acceptance potential 4. Charge retainability electrical charge makes a problem when the interval time between
5. Residual potential 6. Fatigue exposure and developing is longer. In the machines where a series of
operations of charging, exposure, and developing are automated, the
[Photo sensitivity] interval between the processes is short enough and there is no
It is determined by the attenuation speed of the potential when ex- problem.
posed with light.
[Residual potential]
[Spectrum characteristics] When the charged photoconductor is exposed, the potential is rapidly
The sensitivity of photoconductors differs depending on the kind and attenuated at first then slowly. The potential where this slow attenua-
the waveform of light. tion starts is called the residual potential. The lower the residual
potential is, the greater the voltage contrast is. Therefore, the lower
Se:Te Amorphous silicon OPC for digital residual potential is desirable.
1.0
[Fatigue]
0.8 When the photoconductor is charged and exposed repeatedly, it is
fatigued. Fatigue of the photoconductor results in increase in attenua-
Sensitivity
Wavelength (nm)
Spectrum sensitivity
Blue green
Orange
Green
Violet
Yellow
Blue
350 400 450 500 550 600 650 700 750 800
2–2
2. Basic process and composition
• This machine employs the scorotron system to charge the
Screen grid
photoconductor surface uniformly to a certain level. The conven-
tional corona charger mechanism is employed which is composed
of the corona wire and the saw tooth plate (stainless plate of Main charger output
0.1mm thick). section
In corona charging, oxygen molecules in the air are ionized to form
ozone. This mechanism suppresses the generation of ozone.
• The process separation mechanism is employed for serviceability.
• The one-touch stopper mechanism prevents against high voltage
Grid voltage output section
leakage caused by drop of the corona charger unit. High voltage
unit
( 5.25KV) LD
MC 785nm
EXP
Drum mark
sensor Step 2: Exposure (laser beams)
Laser beams are generated in the LSU according to the print signal
from the ICU and radiated to the drum surface. The resistance of the
Fuse bulb are of OPC layer where laser beams are radiated reduces to dis-
DL charge negative charges, forming electrostatic latent images on the
drum surface.
Toner DV Exposure
Carrier unit
Developing bias
400V
OPC
SC TC
layer
AC 5.2KV It 180µA Pigment
(DC 400V) ( 5.3KV) layer
2–3
Step 4: Transfer Step 7: Discharge
The visible images on the drum surface are transferred to copy The discharge lamp light is radiated to the drum to reduce the electric
paper. Positive corona of the transfer charger is applied to the back of resistance of the OPC layer, eliminating the residual charges.
the copy paper to transfer toner on the drum to the copy paper.
Discharge lamp
Toner
Paper guide
Copy paper
Transfer charger
output section (3) Potential transition of the DV unit section
Toner
attachment
Developing bias
Step 5: Separation potential
Since the copy paper is positively charged and the drum is negatively
charged after transfer, an attraction force is generated between the
drum and the copy paper. Then an AC corona overlapped with nega-
tive DC is applied to the copy paper to decrease the copy paper
potential to the same level as the drum surface potential. Therefore
an attraction force between the drum and the copy paper disappears, (-V)
Drum surface potential
and the copy paper is separated by its own flexibility. If the paper is Time
not separated by the separation charger, it is forcibly separated by
the separation pawl. Drum MG roller
Toner attachment
D.S.P. 0V 0V -400V
Toner
DV.Bias ON Carrier
Separation
pawl
Carrier attachment
D.S.P. -550V -550V 0V
DV.Bias OFF
Copy paper
Cleaner blade
Residual toner
2–4
(4) OPC drum sensitivity reduction correction
(New) (After use)
In the AR-5132, deterioration of copy quality is prevented by correc- Wear
CTL CTL
tion with the charging grid voltage against the potential reduction of CGL CGL
the OPC drum due to repeated use.
The drum wear increases the grid voltage to maintain the drum sur-
face potential at a constant level, and the apparent sensitivity of the
OPC drum is decreased. To correct this, the laser beam strength is
increased when the coefficient of the drum rotating time for correction
of the charging grid voltage reaches a certain level. CLV
Grid voltage
correction value
Cleaner
section Developing
section
0 1 2 3 4 5 33 34 35
Process control
1 Toner patch images are formed on the OPC drum surface under
the three kinds of conditions (MC grid bias voltage) and the
developing bias. (The voltage is an actually measured value.)
(5) Process control function In the process control, toner patch images are formed at the laser
output of the reference grid voltage (–410V) and the developing
[Outline] bias (–240V) ±50V and duty of 100%.
The density of the reference toner image formed on the OPC drum
2 The three kinds of toner patch images and the drum surface are
surface is used as the standard patch density, and the developing
measured with the process density sensor to obtain the relation-
bias and the charging grid voltage are controlled to provide the same
ship between them.
density as the standard patch density for stabilizing the copy images.
That is, the process conditions are set, and the high voltage output is
changed and corrected so that the toner density is stabilized under Potential (V)
Toner Toner Toner
the conditions. Surface image Surface image Surface image Surface
Drum
surface
potential
F
Developing
bias
(Light quantity
correction)
2–5
3 The developing bias voltage is obtained from comparison with the Drum marking
standard patch density. In the AR-5132, toner patch images are formed at the same position
on the OPC drum to improve accuracy of the process control.
That is, a marking is provided on the drum, and the marking point is
255 sensed and toner patch images are formed at a certain position.
R If the marking is not sensed, the copy density is extremely reduced.
1
Standard
patch
2 R1=PT1/BS1 x 255
density
R2=PT2/BS2 x 255
3 R3=PT3/BS3 x 255
V
0 R
-290 -240 -190
GB PAT
Developing bias voltage (V)
F
In the AR-5132, the absolute value of the density sensor output
value is not directly used for the control calculation, but the ratio of
the drum surface sensor output value (BSn) and the toner patch
image sensor output value (PTn) is used for the control calcula-
tion.
Since the ratio of PTn/BSn) is not affected by the change in the
absolute value of the light quantity of the reflection type sensor
due to dirt or deterioration, stable control is performed.
4 In the developing bias/MC grid voltage correction, the value of vV
of the developing bias voltage calculated with the standard patch
density and the process control is fed back to the bias voltage and
the MC grid voltage in each mode.
When the developing bias voltage is corrected, the corresponding
MC grid bias is calculated and controlled.
5 When a value reaching the reference level is not obtained in a
series of control procedures, the patch forming conditions are
shifted toward the reference level side and repeat the series of
control procedures. The repetition is allowed for max. five times.
LD power correction
The LD power correction is performed depending on the result of the
developing bias voltage calculation. When the correction width üV of
the developing bias voltage becomes greater, the MC grid voltage is
corrected accordingly. If the LD power is the same at that time, the
apparent sensitivity of the OPC drum is changed. To correct this, the
LD power is made greater when the developing bias voltage is in-
creased; on the contrary the LD power is made smaller when the
developing bias voltage is decreased. The width of decrease or in-
crease is determined according to the built-in table. This correction
stabilizes half tone prints.
Process control timing
In the AR-5132, the process control is performed at the following
timing.
a. When the power switch is turned on. (during warming up)
b. When the accumulated copy time reaches 30 min, the process
control will be made in the next copying.
c. When the standby time reaches 1 hour, the process control will be
made in the next copying.
d. When simulation 46 is executed.
2–6
[3] DEVELOPING SECTION 2. Basic composition
1. Basic outline
(3) Developing bias 3 Developing stirring roller Stirs carrier in the developing
unit to distribute toner uniformly.
Since the reverse developing system is employed, toner is attracted
4 Developing transport roller Transports toner supplied from
to the area (light potential area) where laser beams are radiated.
the toner hopper unit to the
Though it is the light potential area, the OPC drum is negatively
stirring section.
charged. To attract negatively charged toner to the OPC drum, a
higher (absolute value) bias must be applied to the MG roller. There- 5 Developing toner density Detects the toner density in the
fore, the amount of attracted toner can be varied by the level of the sensor developer.
developing bias voltage.
The developing bias serves to prevents against attachment of exces-
sive toner by setting it lower (in absolute value) than the surface 3. Basic operation
potential (dark potential) when making white background.
When the power switch of the machine is turned on, the machine
starts warming up. After about one minute, the main motor rotates.
The drive power of the developing unit is transmitted from the main
motor through the main drive unit to the developing drive unit.
Change in the mixing ratio of toner and carrier is sensed by the toner
density sensor in the developing unit as the change in magnetic
permeability, and outputted to the analog input pin of the main PWB
CPU of the main body.
The CPU monitors the input voltage level, and controls the main
motor and toner motor to supply, transport, and stir toner until the
proper density is obtained.
3–1
[4] PAPER FEED SECTION 2. Basic composition
1. Basic outline 1 16 15 14 13
The AR-5132 employs the font loading system and the multi paper 2 12
feed table which can be stored inside the machine, cutting the instal-
lation space. It is also equipped with the two-step trays, the 3000- 11
sheet LCC tray, and the manual paper feed tray which allows con-
tinuous feeding of 50 sheets as standard provisions. 10
Main body
Main
9
body Manual feed tray
ADU 3
50 sheets 8
Paper tray 1 4
(500 sheets) 7
5
Paper tray 2
(500 sheets)
6
Desk
unit Paper tray 3
(3000 sheets)
LCC type
1 Resist roller Makes synchronization between paper and images by control of the resist roller clutch.
(PPD2)
2 Used to control the transport roller clutch (TRC).
Paper transport sensor
(LUD3)
3 Used to control the lift-up motor. Stopped at HIGH.
Lift upper limit sensor
(PED3)
4 Used to detect paper empty.
Paper empty sensor
5 Pick-up roller Picks up paper and falls simultaneously with turning on the paper feedf solenoid.
7 Paper feed roller Paper feed roller for the paper tray 1, (Includes the one-way clutch.)
(PID)
8 Detects pper entry from the paper tray 1 and turns off the paper feed solenoid.
Paper entry sensor
F Transport roller Transoprts paper from the cassette to the resist roller.
(TFD)
G Full at LOW.
Wast toner fll sensor
(PED1)
H Detects paper empty in the manual paper feed mode. Paper present at LOW.
Paper empty sensor
J Paper feed roller Manual paper feed roller (Includes the one-way clutc.)
K Paper separation roller The manual paper feed separation roller prevents agaist multi paper feed.
(PPD1)
L Detects paper entry from the main body or the desk.
Paper transport sensor
4–1
3. Basic operation 3 When the manual paper feed clutch sleeve pawl C is caught by
the manual feed latch, the manual fed stopper falls and the
manual feed pick-up roller rises. At the time, the transport roller is
(1) Manual paper feed section operations rotating.
1 Before the operation of the manual paper feed section, the
manual paper feed solenoid (MPFS) is OFF and the manual paper
feed stopper is closed and the paper pick-up roller is up. The latch Manual paper feed pick-up roller
and the clutch are at positions as shown in the table below. Manual paper feed stopper
Manual paper
Manual paper feed latch A
ON
feed latch Manual paper
feed solenoid
4–2
5 The manual paper feed solenoid is turned on for 0.08 sec in 1 Lift up
synchronization with rotation of the resist roller, and the manual When the power is turned on, the main circuit checks the sensors.
peper feed roller is rotated. Therefore, paper jams due to insuffi-
cient pick-up of the resist roller is prevented. The lift up motor is turned on/off to make ready for paper feed
according to the states of the paper empty sensor (PED) and the
At that time, the manual paper feed pick-up roller remains up.
lift-up senosr (LUD).
Manual paper feed pick-up roller
Power ON
Manual paper feed stopper
Resist roller
PED/LUD YES
Transfer paper "ON"
NO
Manual paper feed roller
LUM ON
Manual paper feed clutch sleeve A
Manual paper feed
clutch sleeve
A CPF2 turns ON, the pick-up roller presses
B
the copy paper to start paper feed.
Manual paper feed latch A
Manual paper ON
feed latch Manual paper feed solenoid
6 The manual paper feed solenoid is turned off and the clutch
sleeve pawl A is caught by the manual paper feed latch and the
mamual paper feed is completed.
A B
2 Paper feed
Manual paper
When the start button is pressed, the cassette paper feed
feed latch A
solenoid (CPFS2) and the cassette paper feed roller clutch
Manual paper OFF Manual paper (CPFC2) are turned on. By turning on the solenoid, the paper feed
feed latch feed solenoid pick-up roller is pressed down to press the paper.
By turning on the clutch, the paper feed roller and the pick-up
roller start the paper feed operation.
1sec
The fed paper is passed through the paper entry sensor (PID) to
MM\
Main motor the transport roller.
PPD1\ the transport roller is rotated by two drive clutches. For transport
Transport sensor 1
from the paper feed section to the resist roller, It is driven by the
PPD2\
”À‘— ’m sensor
Transport Z “ T2 2 high speed clutch. The resisted paper is transported to the
TRCL\ process section in synchronization with the optical system. The
Transport
”À‘— N clutch (low speed)
b `(’ᑬ)
transport speed at that time is switched from the high speed clutch
TRCH\
Transport
”À‘— N clutch
b `((high ‘¬)
speed) to the low speed clutch so that the transport speed becomes the
MPFS\ same as the process rotating speed.
Manual paper
feed solenoid
RRC\ MM\
Resist roller clutch Main motor
PPD1
Transport sensor 1
Manual paper feed timing chart PPD2
Transport sensor 2
TRCL\
Transport clutch (low speed)
TRCH\ (high
(2) Cassette paper feed section operations Transport clutch speed)
RRC\
The cassette paper feed operations are the same in the paper tray 1 Resist roller clutch
and the paper tray 2. LCPFS\
Lower cassette
The following descriptions are based on the paper tray 1. transport solenoid
LCPFC\
Lower cassette
transport clutch
4–3
[5] TRANSPORT AND FUSING
Drum unit
SECTIONS Drum motor
Main motor
1. Outline MG roller
transported to the fusing section by rotation of the resist roller and the
transport belt. Transport Paper feed
Auto duplex
roller (upper) copy unit
speed change
The transport section is provided with the separation sensor (PSD). unit
Transport (High speed)
This sensor detects separation of paper and is used for taking the roller (lower) (Low speed)
drive timing of the duplex gate solenoid (DGS) after fusing. Paper feed
Paper feed unit drive unit
5–1
↓
[7] RADF MECHANISM SECTIONS * B Step 10: Reverse sensor (RDD) senses the lead edge
of the discharged document.
(RDD output HIGH)
1. Operation flowchart ↓
Step 11: Document feed sensor (DFD) senses the
The figures below show the transport path of an document from the lead edge of the discharged document. (DFD
document setting, through paper feed, copying, to paper exit. For output HIGH)
details of operations, refer to the operation process. ↓
Original stopper Step 12: Paper feed motor (DFM) OFF
A21 weight plate The document is stopped by the resist roller.
Separation
roller Semi-circular roller Paper exit roller ↓
Flapper Step 13: Paper feed motor (DFM) reverse rotation
(Resist roller rotation)
The lead edge of the document is taken up by
the resist roller.)
↓
Step 14: Document width sensor (DWS) senses the
Transport belt
Original transport belt document width. (Output LOW)
Resist
drive roller Reverse
transport belt roller ↓
roller Paper feed roller
follower roller Step 15: Document timing sensor (DTD) senses the
lead edge of the document. (DTD output
HIGH)
↓
1) RAD mode (duplex copy mode) copying
START Step 16: Paper feed motor (DFM) OFF
↓ (The document is stopped with its lead edge
taken up by the resist roller.)
Step 01: The transport section is closed. (AUOD ON)
↓
↓
* B Step 17: Reverse sensor (RDD) senses the rear edge
Step 02: An document is set on the document tray.
of the discharged document. (RDD output
(DSS output HIGH) LOW)
↓ Reverse motor (DRM) rpm down
Step 03: Document feed display ON ↓
↓ Step 18: Transport motor (DTM) OFF
Step 04: Print SW ON (Transport stop)
↓ ↓
(Preliminary * A: For the first document, dummy paper * B Step 19: Document discharge
paper feed): exit is performed.
↓
↓
Step 20: Reverse motor (DRM) OFF
* A Step 05: Paper feed motor (DFM) forward rotation
(Reverse roller, paper exit roller stop)
(Paper feed roller, semi-circular roller (Paper feed reverse)
rotation) ↓
Since the stopper is up, paper feed is not
(Preliminary
performed.
paper feed):
↓
↓
Step 06: Reverse motor (DRM) forward rotation Step 21: Transport motor (DTM) forward rotation
(Reverse roller, paper exit roller rotation)
Transport motor, reverse motor (DRM)
↓ forward rotation (Reverse roller, paper exit
Step 07: Transport motor (DTM) rotation roller rotation)
(Transport belt rotation) ↓
* B: If there has been an document on the Step 22: Paper feed motor (DFM) reverse rotation
tray, is discharged. (Resist roller rotation)
↓ The document is sent to the transport section.
↓
* A Step 08: Paper feed motor (DFM) OFF
Paper feed solenoid (DFSOL) ON Step 23: Document feed sensor (DFD)
(The weight plate and the stopper move down Senses the rear edge of the discharged
to press the document onto the semi-circular document. (DFD output LOW)
↓
roller.)
↓
7–1
* C Step 24: Paper feed solenoid (DFSOL) OFF Step 38: Paper feed motor (DFM) forward rotation
(The weight plate and the stopper move up.) (Paper feed roller, semi-circular roller
rotation)
* C: If there is no document on the
document tray, move up the stopper The document feed is started.
and the weight plate. ↓
Step 39: Document feed sensor (DFD) senses the
lead edge of the document.
(DFD output HIGH)
↓
Step 25: Document width sensor (DWS) output HIGH
↓
↓
Step 40: Paper feed motor (DFM) OFF
Step 26: Document timing sensor (DTD) senses the
The document is stopped by the resist roller.
rear edge of the document.
(DTD output LOW) ↓
Paper feed motor (DFM) OFF (Resist roller Step 41: Paper feed motor (DFM) forward rotation
stop) (Resist roller rotation)
Reverse solenoid (DRSOL) ON (The flapper The lead edge of the document is taken up
move up.) by the resist roller.
↓ ↓
Step 27: Reverse sensor (RDD) senses the lead edge Step 42: Document width sensor (DWS) senses the
of the document. (RDD output HIGH) document width. (Output LOW)
↓ ↓
Step 28: The lead edge of the document is moved Step 43: Document timing sensor (DTD) senses the
counterclockwise by the flapper. lead edge of the document. (DTD output
HIGH)
↓ ↓
Step 29: Transport motor (DTM) OFF
(Transport belt stop) Step 44: Paper feed motor (DFM) OFF
↓ (The document is stopped with its lead edge
taken up by the resist roller.)
Step 30: Reverse motor (RDM) OFF
↓
(Reverse roller, paper exit roller stop)
Step 45: Copier mirror base scanning stop
↓
Step 31: Transport motor (DTM) OFF
↓
(Transport belt rotation)
(Reverse
↓
rotation)
Step 32: Reverse motor (DRM) forward rotation ↓
(Reverse roller, paper exit roller rotation)
Step 46: Reverse solenoid (DRSOL) ON
The document is transported to the paper
(The flapper moves up.)
feed section.
↓
↓
Step 33: Paper exit sensor (RDD) senses the rear Step 47: Transport motor (DTM) forward rotation
edge of the reverse document. (Transport motor rotation)
Reverse motor (DRM) forward rotation
(RDD output LOW)
↓ (Rreverse roller, paper exit roller rotation)
↓
Step 34: Reverse motor (DRM) OFF
Step 48: Reverse sensor (RDD) senses the lead edge
(Reverse roller, paper exit roller stop)
of the document.
↓ (RDD output HIGH)
Step 35: Transport motor (DTM) OFF ↓
(Transport belt stop)
Step 49: The lead edge of the document is moved
Document stop
counterclockwise by the flapper.
↓
↓
Step 36: Reverse solenoid (DRSOL) OFF
Step 50: Transport motor (DTM) OFF
(The flapper moves down.)
(Transport belt stop)
↓
↓
Step 37: Copier mirror base scanning is started.
Step 51: Reverse motor (DRM) OFF
* D ↓
(Reverse roller, paper exit roller stop)
DSS output LOW (There is no document on the tray.) →
After completion of mirror base scanning, go ↓
Step 52: Transport motor (DRM) reverse rotation
to step 64. (Reverse rotation)
(Transport belt rotation)
HIGH (There is an document on the tray)
↓ ↓
↓
(Preliminary
paper feed)
↓
7–2
Step 53: Reverse motor (DRM) reverse rotation Step 66: Reverse sensor (RDD) senses the lead edge
(Reverse roller, paper exit roller rotation) of the discharged document.
The document is transported to the paper (RDD output HIGH)
feed section. ↓
↓ Step 67: Transport motor (DTM) rpm down
Step 54: Reverse sensor (RDD) senses the rear edge ↓
of the reversed document. Step 68: Document discharge
(RDD output LOW)
↓
↓
Step 69: Reverse solenoid (DRSOL) ON
Step 55: Reverse motor (DRM) OFF (The flapper moves up.)
(Reverse roller, paper exit roller stop)
↓
Step 70: Transport motor (DTM) forward rotation
(Transport belt rotation)
Reverse motor (DRM) forward rotation
↓ (Reverse roller, paper exit roller rotation)
Step 56: Transport motor (DTM) OFF
(Transport belt stop)
Document stop
↓
↓
Step 57: Reverse solenoid (DRSOL) OFF Step 71: Reverse sensor (RDD) senses the lead edge
(The flapper moves down) of the document.
↓ (RDD) output HIGH)
↓
Step 58: Copier mirror base scanning start
↓ Step 72: The lead edge of the document is moved
Step 59: Copier mirror base scanning stop counterclockwise by the flapper.
* E ↓ ↓
First-out NONE → After completion of mirror base Step 73: Transport motor (DTM) OFF
document scanning, go to step 82. (Transport belt stop)
↓
YES
Step 74: Reverse motor (DRM) OFF
↓ ↓
(Reverse roller, paper exit roller stop)
(Paper exit
↓
paper feed
reverse) Step 75: Transport motor (DTM) reverse rotation
(Transport belt rotation)
↓ ↓
Step 60: Transport motor (DTM) forward rotation Step 76: Reverse motor (DRM) forward rotation
(Transport belt rotation) (Reverse roller, paper exit roller stop)
The document is sent to the paper feed
Reverse motor (DRM) forward rotation
Reverse roller, paper exit roller rotation) ↓ section.
The document is discharged.
↓
Step 77: Reverse sensor (RDD) senses the rear edge
Step 61: Paper feed motor (DFM) reverse rotation of the reverse document. (RDD output LOW)
(Resist roller rotation) ↓
The document is sent to the transport section.
Step 78: Reverse motor (RDD) senses the rear edge
↓
of the reversed document. (RDD output
LOW)
Step 62: Document feed sensor (DFD) senses the rear ↓
edge of the document.
(DFD output LOW)
Step 79: Transport motor (DTM) off
↓
(Transport belt stop)
* C Step 63: Paper feed solenoid (DFSOL) OFF Document stop
↓
(The weight plate and the stopper moves up.)
* C: When there is no document on the Step 80: Reverse solenoid (DRSOL) OFF
tray, move up the stopper and the (The flapper moves down.)
weight plate. ↓
↓ Step 81: Copier mirror base scanning start
Step 64: Document width sensor (DWS) output LOW
↓ * D ↓
Step 65: Document timing sensor (DTD) senses the LOW (No document on the tray) → After
DSS output
rear edge of the document. (DTD output completion of mirror base scanning, go to
↓ LOW)
step 46 (reverse).
HIGH (There is an document on the tray.) → Go
to step 38 (Preliminary paper feed).
↓ ↓
(Paper exit)
7–3
↓ 2. Document size detection
Step 82: Transport motor (DTM) forward rotation
(Transport belt rotation) The document size is detected in three ways of different purposes.
Reverse motor (DRM) forward rotation
(Reverse roller, paper exit roller rotation) 1) Document size detection by the document set
The document is discharged.
tray
↓
The document size detection by the document set tray is used in
Step 83: Reverse sensor (RDD) senses the lead edge
automatic paper size and automatic magnification selection mode, in
of the discharged document.
(RDD output HIGH)
order to recognize the document size when the document is set on
the document tray, allowing the automatic selection of paper size and
↓
magnification ratio of copy.
Step 84: Reverse sensor (RDD) senses the rear edge
When documents composed of sheets of different sizes are set, this
of the discharged document.
(RDD output LOW)
detection method recognizes the largest sheet as the document size,
which is determined by the width measured by the document width
Transport motor (DTM) OFF
volume (DWVR) and the length measured by the document length
(Transport belt stop)
Reverse motor (DRM) rpm down
sensors (DLS1, DLS2).
↓ The document size is determined in the timing of document sensing
by the document set sensor (DSS).
Step 85: Document discharge
↓
Step 86: Reverse motor (DRM) OFF
(Reverse roller, paper exit roller stop)
↓
END
F: ON or L output (sensed)
Document size,
●: OFF or H output
setting orientation
DWVR DLS1 DLS2
A4 3 ● —
B5 4 ● —
A5 5 ● —
AB series A5R 7 ● —
B5R 6 | —
A4R 5 | —
B4 4 | —
A3 3 | —
11" × 8.5" 0 ● ●
8.5" × 5.5" 1 ● ●
Inch series 8.5" × 5.5"R 2 ● ●
11" × 8.5R" 1 | ●
14" × 8.5" 1 | |
11" × 17" 0 | |
7–4
2) Document size detection by the document width 3) Document size detection by the paper feed
sensor (DWS) in the paper feed section motor rotation sensor (DFMRS)
The document size detection by the document width sensor (DWS) in This function compensates for the inaccuracy of the document size
the paper feed section is used in automatic paper size and automatic recognition in the document tray when documents of different sizes
magnification ratio selection mode to determine whether the docu- are stacked in the document tray. That is, results of this function has
ment is A4 or A5 (11" x 8.5" or 8.5" x 5.5"). priority over the document size detection in the document tray. The
pulses of the slit disc rotation of the feed motor (DFM) are counted in
When documents composed of stacked sheets of different sizes are
the period before the rear edge of document is sensed (DFD output
set in the document tray, the document size cannot be detected by
the sensors in the document tray. Therefore, this function is provided LOW) by the document feed sensor after the feed motor (DFM) has
started reverse rotation, that is, after the resist roller has started
to sense the document size behind the resist roller after the paper
rotating and feeding of document from the fed section to the transport
feed section has fed the document, as far as documents of A4 or A5
size (11" x 8.5" or 8.5" x 5.5") (portrait) is concerned. Consequently, if section has been started, to determine the document length.
A4- and A5-size (11" x 8.5" or 8.5" x 5.5") documents (portrait) are To improve detection accuracy, the document width is sensed also by
stacked and set in the document tray, the document size detection by the paper feed section document width sensor (DWS).
the paper feed section document width sensor (DWS) has the priority
Resist roller rotation start (The document is fed from the paper feed
over the document size detection by the document set tray.
section.)
When A4- and A5-size (11" x 8.5" and 8.5" x 5.5") documents
(portrait) are stacked and set in the document tray, the document
length sensors (DSL1, DSL2) are not actuated. Therefore, the docu- Original feed sensor (DFS)
ment width is sensed by the paper feed section document width
sensor (DWS) to judge A4 or A5 (11" x 8.5" or 8.5" x 5.5").
A4/11"x8.5"
B
The paper feed motor rotation sensor (DFMRS) counts the number of
rotations of the paper feed motor (DFM) between A and B to judge
the document length.
7–5
[8] DESK UNIT MECHANISM
SECTION
Preliminary
NO
paper feed → To STEP 08
command
YES
↓
STEP 06: • Timer C temporal stop
• Transport select clutch OFF
↓ • Resist transport clutch OFF
Paper
feed command
signal wait
RECEPTION
→ To STEP 20
↓
8–1
B. Paper tray 3
Paper feed start <Copier print switch ON>
↓
↓
STEP 01: JOB command start command reception Preliminary NO
• Transport motor ON paper feed end → To STEP 09
↓ command
STEP 02: Paper feed request reception (Preliminary
paper feed command or paper feed YES
↓
command)
• Separation clutch ON Paper
↓ feed command
STEP 03: Resist sensor 2 (lower) ON reception
wait
• Resist loop pulse set
↓ RECEPTION
STEP 04: Resist loop pulse up ↓
• Resist transport clutch ON STEP 09: • Resist transport clutch ON
• Pulse set for the separation clutch OFF ↓
• The next paper is prepared in the desk. STEP 10: Resist sensor 1 (upper) OFF
(Shift from collect section 2 → collect
• Paper feed command sending timer start
section 1) ↓
↓
STEP 11: Paper feed command sending, timer up
STEP 05: Separation clutch OFF, pulse up • Paper feed end command sending
• Separation clutch OFF • Resist transport clutch OFF
↓
• Transport clutch: Acceleration start
STEP 06: Resist sensor 1 (upper) ON (295mm/s → 380mm/s)
• Pulse set for the preliminary paper feed
position stop ↓
↓
STEP 07: Preliminary paper feed position stop, pulse up JOB end NO
command → To STEP 02
• Resist transport clutch OFF reception
• Transport speed: Speed reduction start
YES
(380mm/s → 295mm/s)
↓
• Preliminary paper feed end command
sending timer start STEP 12: Paper feed operation end
↓ • Paper feed motor OFF
STEP 08: Preliminary paper feed end command
sending, timer up
• Preliminary paper feed end command
sending
8–2
Document size
sensor PWB
RADF control
RADF LED PWB
Motors
RADF unit
1. Block diagram
Document size sensor PWB Document size sensor PWB Copy Lamp
(Recieve) (Emit)
Toner
Motors motor
Heater Lamp
LCD unit Inverter PWB
IR
[9] ELECTRICAL SECTION
Optical unit
Operation
Operation control PWB
LCD volume PWB CCD PWB
PWB Mirror
Operation panel motor
unit
Laser drive PWB
Polygon
Process control unit
motor
(PCU) Process control volum Image control unit
Sotor (ICU)
9–1
PWB
(Option) Polygon motor PWB
Cassette size
LIft-up motor PWB sensor PWB
Motors Interface
motor PWB size sensor PWB PWB Printer cable
Personal computer
Option unit
Interface
Desk main PWB
PWB
2 Process of the analog signal from the lens unit CCD drive PWB, These data are taken out sequentially to output the image data of one
and the A/D converting section. array to the image process section.
5150 pixel CCD linear sensor (Monochrome)
3 Shading correction/signal control process
(Outline)
Clamp Peak D A/D The ILX510 is two-output system reduction type CCD linear sensor,
A circuit B hold conversion which scans an A3 Document in 400 dpi.
C E F
CCD
Lens Clamp Hold Shading D/A
CCD data (Features)
drive pulse reset FIFO image process
Shading D/A
PWB
unit section • Number of effective pixels: 5150 pixels
Clamp Peak A/D • Pixel size: 7 µm × 7 µm (7 µm pitch)
circuit hold conversion
• Max. data rate: 40MHz
• Power voltage: 12V U1 battery
Operational description • All input clocks: CMOS 5V drive
The CCD image signal output pins of two system (ODD, EVEN) for (Absolute max. rating)
one line to allow high-speed process.
• Power voltage: VDD 15V
The output signals from the output pins are separately processed in
defferent circuits as described below before being sent to the PCU. Pin arrangement (Top view)
The analog signal D which was clamped is sent to the FIFO memory VOUT-ODD 3 20 VOUT-EVEN
after AD conversion. The peak hold is reset by the VRST signal E for
GND 4 19 VDD
every pixel.
∅RS-ODD 5 18 ∅RS-EVEN
A
∅LH-ODD 6 17 ∅LH-EVEN
NC 7 16 NC
GND 8 15 NC
0V ∅2-ODD 9 14 ∅2-EVEN
∅1-ODD 10 13 ∅1-EVEN
5150
B VDD 11 12 ∅ROG
2.7V
0V
F
1line 1line
9–2
Block diagram [CCD GA and peripheral circuit]
GND VDD ∅RS-EVEN ∅LH-EVEN ∅2-EVEN ∅1-EVEN The CCD control GA and the peripheral circuit are connected as
21 19 18 17 14 13 shown in the figure on the next page.
[CCD GA functions]
The CCD GA functions are classified as follows:
VOUT-EVEN 20 Output amplifier
A. CCD reading
CCD analog shift register
B. Shading correction data writing
GND 20 Read out gate
The CCD reading is further classified as follows:
Read out gate a. Supply of clocks and timing signals to the CCD PWB (which in-
VGG 2 CCD analog shift register cludes the CCD)
VOUT-ODD 3 Output amplifier b. Supply of timing signals to the analog circuit which processes the
output signal from the CCD PWB
c. Supply of timing signals to the A/D convertor, the D/A convertor,
4 5 6 8 9 10 11 12 and the digital circuits.
VDD ∅RS-ODD ∅LH-ODD GND ∅2-ODD ∅1-ODD VDD ∅ROG
There are following kinds of digital circuit.
CCD GA pin index • FIFO for shading (for white correction)
ΦROG
Φ1-ODD
Φ1-EVEN
ΦLH-EVEN
ΦLH-ODD
Φ2-ODD
Φ2-EVEN
ΦRS-ODD
ΦRS-EVEN
VOUT-ODD
D1 D3 D5 D23 D25 D27 D69 D71 D73 D77 D79 D81 D93
S1 S3 S5145 S5149 D75 D83
S5147
VOUT-EVEN
D2 D4 D6 D24 D26 D28 D70 D72 D76 D78 D80 D84 D94
D74 S2 S4 S5146 S5150 D82
S5148
Dummy signal (74 pixels) Dummy signal (20 pixels)
[Image data reading] The dark area is divided into the odd number pixels and the even
The ILX510 has 5150 effective pixels. number pixels to change the voltage at REF- pin of the A/D convertor.
In the CCD control section, the FIFO of 5048 pixels is provided for Two 8-bit latches (74AC273) are provided for the odd numbers and
image data output and shading correction data, and 102 pixels out of the even numbers. The value is D/A converted to set the voltage at
it must be discarded. REF- pin.
Therefore, S49 ∼ S5095 out of S1 ∼ S5150 are enabled to output. The output of the D/A convertor is a current output, which is con-
verted into a voltage by the resistor and the transistor to input to the
[Shading correction] REF pin of the A/D convertor. The voltage supplied to the REF pin is
Corrections of light/dark areas are performed by changing the upper slightly off-set by the ON voltage of the transistor even though the
side and the lower side of the A/D reference voltage. read value of the A/D convertor is directly set to the D/A convertor.
Setting of the reference voltage is performed by the D/C convertor Therefore correction must be performed from the read value in the
shading correction.
built in 2Ch.
Since the light area correction is made for each pixel, the 8-bit correc- IN the case of data reading for shading correction, the SHINH signal
is driven LOW in order to maximize the light area and minimize the
tion data written into the FIFO are D/A converted to change the
dark area.
voltage at REF+ pin of the A/D convertor.
By driving the SINH signal LOW, the dark area FIFO output is HIGH-
Two A/D convertors and two D/A convertors are provided for odd
Z, and the dark area latch is cleared.
number pixels and even number pixels respectively, and they are
operated at 8MHz. Since the FIFO output is pulled up, FFh and 00h are provided to the
D/A convertor.
Since there is only one FIFO, reading is made at 16MHz.
/HSC,/COPY,/BLCK,SWCK
BDB,SMODE,WB,WRCK
CCD GA
SHINH
8MCK
ADRST
CS51
SHD[0..7]
9–4
(2) Image process section Operational description
The image process section is composed of gate array A and gate Image signals processed in the image process section are stored in
array B, the SRAM for peripheral table, and the FIFO. the FIFO as the line image signals and inputted to the LCU G/A. The
first print position signal (BD signal) from the LSU and the CKX4 are
The image signal flow is shown as follows. synchronized to align the image line positions. The line data are read
from the FIFO and converted into the PWM width corresponding to
Printer the data by the IC and delivered to the LSU unit at the ECL level.
I/F
The LCU G/A takes the following four states with the PLAY, the
LDON, and the image data signal to control the timing of laser con-
Visible sensitivity
Electronic zoom
Area separation
Line alignment
AE (Histogram)
Filter process
trol.
control PWB
CCD control
conversion
correction
Shading
Density
correction
section
Laser
Laser state LDONB PLAYB Image data
Stop 1 1 ✕
Forcibly ON 0 ✕ ✕
The image signals which was A/D converted according to the shading
data from the image process section are converted into data which Image write 1 0 Image data
were subjected to the visible sensitivity (inverse function) correction Void formation 1 0 White data
and the auto exposure process. If the zooming mode is selected,
The LDONB signal forcibly turns on laser. It is driven LOW when the
electronic zooming is performed. Zooming in the sub scanning direc-
rotation ready signal of the polygon motor is sensed. Since the laser
tion in this machine is performed by changing the moving speed of
power is automatically performed by the LDONB, the LDONB re-
the optical system. In the main scanning direction, image data are
quires LOW signal of 10ms or more. When the LDONB is LOW, the
electronically interpolated for zooming. Then the data are divided into
PLAYB signal is driven LOW to allow the LSU to operate.
the photo area, the hatched area, the character area, and the other
area by the characteristics amount of the converted data and the [LSU GA and peripheral circuit]
peripheral pixels. The LSU GA functions are classified as follows.
After that, the density conversion is performed to obtain the suitable • Control to write image data from the ICU to two FIFO’s alternative-
density for each mode. ly for every line.
If the density conversion mode is the photo mode, lines are aligned to Input: GCK
provide higher gradation before sending to the laser control section.
Output: F1WB, F2WB, FWCK, RSTWB
(3) Laser control section (Image data themselves from the ICU are supplied to the FIFO
directly.)
• Control to read image data from the FIFO to which data are not
TTL/ VIDEO written.
PWM
G/A FIFO EC L
IC
conversion VIDEO\ Output: F1RB, F2RB, FRCK, RSTRB, DIM [0..7]
• Generates the sync signal (BDB) for image clock and the ICU in
synchronization with the sync signal (/SYNC) from the LSU.
FIFO
-5.2V Input: CKX4, HSB
Output: CLK, BDB
Basic function
• According to instructions from the ICU, etc., control of the effective
area in the main scanning direction and forcibly turning on the
1 Image digital signal → Laser drive PWM signal exchange laser are performed.
2 PWM calibration control on starting printing Input: SLAT, LSCK, LSIN, LDCNB, PALYB, CAL0
3 TTL → ECL conversion Output: D0 [0..7]
4 Lim FIFO R/W control • PWM ICU calibration is performed at the start of turning on the
laser.
Input: LDBON, PLAYB, CAL0
Output: CALIN
9–5
3. PCU PWB
9–6
(2) Main CPU (IC107: H8/570) Major functions
3 Pin arrangement
P57/ADTRG
P54/IOR0
P62/PW2
P61/PW1
P60/PW0
P64/RXD
P65/SCK
P63/TXD
P77/AN7
P76/AN6
P75/AN5
P74/AN4
P73/AN3
P72/AN2
P71/AN1
P70/AN0
P56/E
AVSS
P117
P116
P115
P114
P113
P112
P111
P110
VSS
VSS
112 110 108 106 104 102 100 98 96 94 92 90 88 86 85
P90/PW3/IOF10 1 111 109 107 105 103 101 99 97 95 93 91 89 87 84 AVCC
P91/PW4/IOF11 2 83 STBY
P92/PW5/IOF12 3 82 MD2
P93/IOF13 4 81 MD1
P94/IOF14 5 80 MD0
P95/IOF15 6 79 P17/LWR
P96.IOF16 7 78 WR/HWR
P97/IOF17 8 77 RD
VCC 9 76 AS
P100/IOF20 10 75 VCC
HD6435708F
H8/570
P101/IOF21 11 74 XTAL
P102/IOF22 12 73 EXTAL
P103/IOF23 13 72 VSS
P104/IOF24 14 71 NMI
P105/IOF25 15 70 RES
JAPAN
P106/IOF26 16 69 P10/Φ
P107/IOF27 17 68 P11/BACK
P80/IOF00 18 67 P12/BREQ
P81/IOF01 19 66 P13/WAIT
P82/IOF02 20 65 P53/A19
P83/IOF03 21 64 P52/A18
P84/IOF04 22 63 P51/A17
P85/IOF05 23 62 P50/A16
P86/IOF06 24 61 A15
P87/IOF07 25 60 A14
VSS 26 59 A13
P120/D8 27 58 A12
P121/D9 28 57 A11
30 32 34 36 38 40 42 44 46 48 50 52 54
29 31 33 35 37 39 41 43 45 47 49 51 53 55 56
D0
D1
D2
D3
D4
D5
D6
D7
A0
A1
A2
A3
A4
A5
A6
A7
A8
A9
A10
VSS
VSS
VCC
P122/D10
P123/D11
P124/D12
P125/D13
P126/D14
P127/D15
9–7
4 Internal block diagram
P12/BREQ
P11/BACK
P13/WAIT
P17/LWR
WR/HWR
P10/Φ
RD
D0
D1
D2
D3
D4
D5
D6
D7
AS
Port 1 Bus control Data buffer A0
A1
A2
A3
A4
Address buffer
A5
A6
A7
EXTAL A8
Clock oscillator A9
Data bus
A12
A13
NMI A14
Interruption
A14
RES controller
STBY P50/A16
Data transfer
MD0 H8/500 P51/A17
controller
MD1 CPU P52/A18
Port 5
MD2 P53/A19
3 P54/IRQ0
Vcc P56/E
RAM timer
P57/ADTRG
6
Vss
Watch dog P60/PW0
P127/D15 timer P61/PW1
Serial
Port 6
P126/D14 P62/PW2
communication
P125/D13 interface P63/TXD
Port 12
P124/D12 P64/RXD
P123/D11 P65/SCK
P122/D10
AVcc
P121/D9 ISP 10bit
AVss
P120/D8 A/D
convertor P70/AN0
P117 P71/AN1
P116
P72/AN2
Port 7
P115 P73/AN3
Port 11
P114 P74/AN4
P113 P75/AN5
P112 P76/AN6
P111 P77/AN7
P110
P97/IOF17
P96/IOF16
P95/IOF15
P94/IOF14
P93/IOF13
P87/IOF07
P86/IOF06
P85/IOF05
P84/IOF04
P83/IOF03
P82/IOF02
P81/IOF01
P80/IOF00
P92/IOF12/PW5
P91/IOF11/PW4
P90/IOF10/PW3
9–8
5 CPU pin signals
Pin No. Port Signal name In/Out H/L Specification
1 P90 TXD SUB OUT L Serial data output to SUB CPU
2 P91 RXD SUB IN L Serial data input from SUB CPU
3 P92 TXD ICU OUT L Serial data input to ICU
4 P93 RXD ICU IN L Serial data output from ICU
5 P94 RES SUB OUT L Reset signal to SUB CPU
6 P95 RES OPE OUT L Reset signal to the operation panel
7 P96 RES ICU OUT L Reset signal to ICU
8 P97 RES PRT OUT L Reset signal to the printer
9 VCC VCC Power 5V
10 P100 TXD OPE OUT L Serial data output to the operation panel
11 P101 RXD OPE IN L Serial data input from the operation panel
12 P102 TXD PRT OUT L Serial data output to the printer
13 P103 RXD PRT IN L Serial data input from the printer
14 P104 — — — Not used.
15 P105 — — — Not used.
16 P106 TXD RIC OUT L Serial data output to RIC
17 P107 RXD RIC IN L Serial data input from RIC
18 P80 — — — Not used.
19 P81 — — — Not used.
20 P82 — — — Not used.
21 P83 — — — Not used.
22 P84 — — — Not used.
23 P85 PRTCHin IN L Printer PWB detection signal
24 P86 — — — Not used.
25 P87 — — — Not used.
26 VSS VSS Power GND
27 P120 DSR SUB IN H Request signal from SUB
28 P121 DSR ICU IN H Request signal from ICU
29 P122 DSR OPE IN H Operation panel request signal
30 P123 DSR PRT IN H Printer request signal
31 P124 — — — Not used.
32 P125 DSR RIC IN L DSR from RIC (Power confirmation signal)
33 P126 CTS RIC IN L CTS for RIC (Send request signal)
34 P127 READY IN H Polygon motor ready signal
35 VSS VSS Power GND
36 D0 D0 Data signal
37 D1 D1 Data signal
38 D2 D2 Data signal
39 D3 D3 Data signal
40 D4 D4 Data signal
41 D5 D5 Data signal
42 D6 D6 Data signal
43 D7 D7 Data signal
44 VCC VCC Data signal
45 A0 A0 Address signal
46 A1 A1 Address signal
47 A2 A2 Address signal
48 A3 A3 Address signal
49 A4 A4 Address signal
50 A5 A5 Address signal
51 A6 A6 Address signal
52 A7 A7 Address signal
53 VSS VSS Power GND
54 A8 A8 Address signal
55 A9 A9 Address signal
56 A10 A10 Address signal
9–9
Pin No. Port Signal name In/Out H/L Specification
57 A11 A11 Address signal
58 A12 A12 Address signal
59 A13 A13 Address signal
60 A14 A14 Address signal
61 A15 A15 Address signal
62 A16 A16 Address signal
63 A17 A17 Address signal
64 A18 A18 Address signal
65 A19 A19 Address signal
66 P13 — — — Not used.
67 P12 — — — Not used.
68 P11 — — — Not used.
69 P10 — — — Not used.
70 RES RES IN L Reset signal
71 NMI — — — Not used.
72 VSS VSS Power GND
73 EXTAL EXTAL IN Clock 19.6608MHz
74 XTAL XTAL IN Clock 19.6608MHz
75 VCC VCC Power 5V
76 AS ASM OUT Address strobe signal
77 RD ROM OUT ROM, RAM I/O data read signal
78 WR WRM OUT ROM, RAM I/O data write signal
79 P17 — — — Not used.
80 MD0 MD0 IN L Operation mode control signal
81 MD1 IN H Operation mode control signal
82 MD2 IN H Operation mode control signal
83 STBY IN H Hardware standby mode signal
84 AVCC AVCC IN A/D convertor reference power pin
85 P70 — — — Not used.
86 P71 AN1 (GND) GND2
87 P72 AN2 (GND) GND2
88 P73 AN3 (GND) GND2
89 P74 AN4 (GND) GND2
90 P75 AN5 (GND) GND2
91 P76 AN6 (GND) GND2
92 P77 AN7 (GND) GND2
93 AVSS AVSS GND2
94 VSS VSS GND2
95 P57 — — — Not used.
96 P56 — — — Not used.
97 P54 POFA IN Power OFF signal
98 P60 DCH OUT H
99 P61 MSWR OUT H Main switch relay signal
100 P62 DFM OUT H Power fan motor signal
101 P63 OPTS OUT L IR output signal
102 P64 OPTR IN L IR input signal
103 P65 — — — Not used.
104 VSS VSS POWER GND
105 P110 DTR SUB DTR for SUB
106 P111 DTR ICU DTR for ICU
107 P112 DTR OPE DTR for the panel
108 P113 DTR PRT DTR for the printer
109 P114 — — — Not used.
110 P115 DTR RIC OUT H DTR for RIC (Power confirmation signal)
111 P116 RTS RIC OUT H RTS for RIC (send enable)
112 P117 START Polygon motor rotation pin
9 – 10
(2) RAM (AT28C64) 3 Pin arrangement
1 Outline PLASTIC
The RAM stores various setting data required for operations of the CERDIP
AR-5132 system, causes of paper jams, and the counter data such FLAT PACK
as trouble codes. (Batteries are not required.) Data transmission is
performed between the RAM and the main PWB immediately after NC 1 28 VCC
turning ON or OFF the power. A13 2 27 WE
X
BUFFERS 65.536-BIT
LATCHES E²PROM
AND ARRAY
A0~A12 DECODER
ADDRESS
INPUTS
Y
BUFFERS
I/O BUFFERS
LATCHES
AND LATCHES
AND
DECODER
CE CONTROL
LOGIC
OE I/O0~I/O7
AND
WE DATA INPUTS/OUTPUTS
TIMING
VCC
VSS
9 – 11
(3) Start/stop control circuit 2 Operation
a. POFA generation circuit (Power voltage detection circuit)
1 Outline
The ON/OFF state of the power is detected to control start/stop of This circuit detects ON/OFF of the power and the power voltage.
each circuit. The Immediately after turning on the power, when the AC input
voltage is abnormally low, in case of an instantaneous service
The DC power PWB supplies the power voltages (VB = +24V, VC = interruption, in the transient period after turning off the power, the
+10V, VD1 = 5V, VD2 = 5V). DC power is low and unstable.
When the power voltage reaches the specified level, the operation of When the DC power voltage falls below the specified level, the
each circuit is started. Before the power voltage falls below the circuits will not operate normally. Especially immediately after
specified level, the operation is stopped, preventing malfunctions.
turning on/off the power, data transmission is performed between
the EEPROM (IC118) and the CPU (IC107). @IN1/ = If the power
voltage is +5V lower, data transmission is not performed.
To prevent against this state, ON/OFF of the power is detected in
an early stage and informed to the CPU; data transmission be-
tween the CPU and the RAM and the operations of the circuits are
started after the DC power voltage reaches the machine
operatable level; data transmission between the CPU and the
RAM is completed before the DC power voltage falls below the
machine operation impossible level; and the operations of the
circuits are stopped. (Data transmission between the CPU and the
EEPROM is allowed unless the +5V3 voltage does not fall.)
The POFA signal informs the CPU of ON/OFF of the power and
the DC power state in the circuit. The POFA is driven HIGH (+5V)
when the power is turned on and the DC power rises above the
specified level. When the power is turned off, it is driven LOW
(0V) before the DV power voltage falls below the specified level.
+24V1 +12V1
+12V2
+5V2
1
R276 R289 R286
D212 R287 R280
68KJ 910J 2.2KJ D213
DAN-217 91KJ 220KJ
3 1 DAP202K
Q210 5 R290 R285
+ 2 R278 2 7
DTC114YK 3 + 39KJ 10KJ
R277 4 1 3 9
- IC206A 300J 5 + 14 RES\
150J 12 LM339NS 3 - + 8 (1-5C)
10K IC2068 -
FW 2 + R288 C109
CN107-13 + LM339NS C308 IC206C C317
C111 36KJ 2 3.3U/
C110 LM339NS
47K 1U/ 102K 223Z
GND2 3.3U/ 50V
50V
50V
ZD103
1
HZ6A1 GND2 GND2 Q212 R292
DTC114EK 3 300J
+12V2 +5V2
DCH 2 10K
(1-5D)
R281 R284
+5V2 C309 10K
22KJ 10KJ
102K
11
- 13
R292 1
10
+ Q211 300J +5V2
IC2060
R282 R283 LM339NS DTC114YK
10KJ 10KJ R294
10K Q213
2.2KJ
DTC114YK 3 POFA\
IA
(1-5D)
47K
2 10K POFA
C310
47K 223Z
9 – 12
b. RESET generation circuit e. Operations at instantaneous service interruption
The RESET signal is formed by the power voltage detection signal Since the POFA signal is outputted from IC206, the POFA signal
(POFA) and the data transfer complete signal (DCH) from the may be erroneously delivered due to the difference in rising time
CPU. It is used to operate the circuits in the DC power voltage of 5V and 12V power. Therefore the power voltages of 5V and
stable area. 12V are monitored by IC206 to control the POFA signal.
The RESET signal is set (the operation enable state) when the • When the power is turned OFF, the POFA signal must be
POFA becomes HIGH (+5V). It is reset (the operation stop state) driven LOW (0V) in an early stage. If, however, it is driven low
when the DCH becomes LOW (0V). too early, the machine will stop at an instantaneous service
Besides, when the POFA becomes LOW, data are transmitted interruption (30msec or less) which does not affect the machine
operations. Therefore in this circuit, if the AC power is turned
from the CPU to the EEPROM. After completion of data transmis-
off continuously for more than 30msec, it is judged as power
sion, the DCH becomes LOW.
OFF and the POFA is driven LOW.
ON OFF
• In normal operation, the IC206 4pin voltage is LOW. In an
POWER instantaneous service interruption, the FW becomes LOW im-
VB 20ms mediately to open the collector and the emitter of Q210, charg-
VB
19V ing C111 through R276. It takes 30msec for the IC206 4pin
(38ms)
VC 30ms voltage to rise above the reference voltage (IC206 5pin 5.2 ∼
VD2
VD 5.5V). In an instantaneous service interruption below 30msec,
0V
the machine will not stop.
FW f. Operations when the power voltage falls
• When the AC power voltage falls below the specified level, the
POFA DC power voltage falls though the DC power circuit is the
<30ms
regulator circuit.
RESET Then the 24V voltage is detected, and when it falls below 19V,
207.03ms
the POFA is driven LOW (0V). (When it falls below 19V, the
DCH IC206 5pin voltage is divided by R287 and R288 to be lower
CPU,R OM,I/O and EEPR OM than the reference voltage of 9pin. Therefore the comparator
Operation start (IC206) output becomes LOW.)
Circuit
Data transfer between operation stop
CPU/EEPROM
c. Operation at power ON
• Immediately after power ON, the FW rises to turn on the collec-
tor and the emitter of Q210.
Since the IC206 4pin voltage becomes about 0.736V, which is
lower than the 5pin voltage (ZD103: 5.2 ∼ 5.5V), and 2pin is
open.
• The 24V rises after about 16msec from rising of the FW and
C110 is charged through R287 and D212. In about 95msec,
the IC206 7pin voltage becomes higher than the IC206 5pin
(ZD103: 5.2 ∼ 5.5V) and 1pin becomes HIGH.
• The IC206 1pin becomes HIGH to turn on the collector and the
emitter of Q211. The Q211 collector becomes LOW to turn off
Q213. The POFA is driven HIGH through R294.
d. Operations at power OFF
• Immediately after power OFF, the FW rises to open the collec-
tor and the emitter of Q210, and C111 is charged through
R276. In about 30msec, the IC206 4pin voltage becomes
higher than 5pin (ZD103: 5.2 ∼ 5.5V) to drive 2pin LOW.
• The 24V starts rising about 16msec behind from FW. IC110 is
charged through R287 and D212. The IC206 7pin voltage be-
comes higher than the reference voltage of the IC206 5pin
(ZD103: 5.2 ∼ 5.5V), and the 1pin voltage becomes HIGH.
• The IC206 1pin becomes LOW to turn off Q211. The High level
is inputted to Q213 through R291 to turn on and to drive the
POFA LOW.
9 – 13
(4) Heater lamp control circuit
1 Outline
The heater lamp control circuit detects the heat roller surface
temperature by the thermistor and converts it into the voltage level
(analog level) to output to the CPU analog input pin.
The CPU converts the analog voltage into a digital signal level and
compares it with the set value of the test command and turns on/off
the heater lamp to maintain the heat roller surface temperature at a
constant level.
When a paper jam occurs in the AR-5132, the control circuit operates
for max. 3 minutes to shorten the jam recovery time (8sec).
IC104
1 16 PR
IC115
PR 1 16
I1 O1
2 15
I2 O2
3 14
I3 O3
Vref 4 13
I4 O4
HL 5 12 HL
I5 O5
6 11 +12V
I6 O6
R268 R269 R265 7 10
I7 O7
56KJ 6.8KF 8 GND SK
9 +24V
1KF R104 HL
4 IC204A ULN2003 2.2K
3 Q207 470J
D211 + 1 FT H
2 - 10K
Q206
LM358PS
8 DTA123YK
R267 R264 +12V
10KF 3.3KF
C602
TH1 R603
TH
CR601
GATE
T1
T2 TD601 SSR601
Heat roller R604
+
HL AN1
I/O
PR CPU
Thermostat
170˚C
Heater
lump
+24V
AC
-PR
The thermistor resistance becomes greater when the heat roller surface temperature is lower, and becomes smaller when the surface temperature
is higher. Therefore the thermistor pin voltage also becomes higher when the heat roller surface temperature is lower, and it becomes lower when
the surface temperature is higher. The thermistor pin voltage in inputted to the CPU analog port. The CPU controls ON/OFF of the heater lamp by
the input voltage level.
[High temperature protect circuit in case of hung up of [When the heat roller surface temperature is lower than
the CPU] the set level]
The IC204 3pin (reference voltage) of +5V is divided by R265 and a. Since the thermistor pin voltage is higher than the set level, the
R264, and the thermistor pin voltage is inputted to the IC204 2pin. output signal (HL) form the CPU becomes HIGH.
When, therefore, the 2pin voltage becomes lower than the 3pin volt-
b. This HL signal becomes the HL signal through IC115 and TR
age (the heat roller surface temperature about 230°C), the output
Q206 and is inputted to the solid state relay (SSR).
1pin becomes HIGH to turn on Q207, pulling the HL signal to the When, therefore, the HL signal is HIGH, the internal triac is turned
GND level and the heater lamp lighting signal is not generated.
on.
VREF
c. When the internal triac is turned on, a pulse is applied to the gate
+12V1 of the external triac. A current flows from the power through the
R268 R269
R265 heater lamp to the triac to turn on the heater lamp.
D211 6.8KF 8
1KF 56KJ
MA704A 3
+ 1 FTH
1 3 2 (4-5A)
-
IC204A
R267 R264 LM358PS
10KF 3.3KF 4
TH1
R270 TH2
1KJ
9 – 14
[When the heat roller surface temperature becomes
higher than the set level] Stepping motor time chart
a. Since the thermistor pin voltage is lower than the set level, the
output signal HL from the CPU becomes LOW. A
b. The HL signal becomes LOW, SSR is OFF, the external triac is
B
OFF, and the heater lamp is OFF.
[Q206] A
This prevents the heater lamp from being always kept ON by the B
improper treatment of the harness for the heater lamp drive signal.
LOAD
Internal circuit
+5V +24V
2 8
(6) Stepping motor drive circuit 6 +24V
1 Outline
The driver circuit drives the auto duplex copy tray side plate motor REG
TMa
and the rear edge motor. 7
9 – 15
4. Operation section
(1) Outline
The operation circuit is composed of the key matrix circuit and the
display circuit.
Besides, communication with is made with the IR unit.
1 Block diagram
OP control PWB
VC (+12V)
KI0
KI1
KI2
KI3
KI4
KI5
KI6
LED KEY
OUT
S IN S OUT
Key matrix
STROBE
VD (+5V)
F1~F13
DATA
CLK
OP control
PWB
KI0~KI5
LATCH
VD (+5V) VC (+12V)
BEO DC power
circuit
2 Operations
32bit driver block diagram
1 8
Clock 5V
DATA
32 bit Shift Register Sout Data signal 5V
CLK
Latch signal
LATCH 32 bit Latch
BEO signal 5V
Output
LED or key
BIO Driver ON/OFF Control VD 1
LL level (0V)
2 LED lights up.
3
Driver GND
GND 4
01 032 31
32
The data signal (8 bit) sent from the OP control PWB are shifted at
the timing of rising of the clock and retained at the timing of rising of
the latch signal.
The retained data are outputted when the BE0 signal becomes HIGH
(5V) to light the LED or to select the key matrix (F1 ∼ F13). Key
reading is made by scanning K10 ∼ K15 for every F1 ∼ F13 selected.
9 – 16
5. LCD display section
+12V
DATA D0 ~ D7
+5V ROM
PCU GND2 Driver A0 ~ A15
+24V IC315 CS
PWB -20V IC304,329 A-RAM
GND1 V-RAM
Buffer Buffer
RXD-OP PRO-
DSR-OP
Driver
A0 ~ A12 IC301 IC306
TXD-OP GRAM
IC310 IC302 IC307
DTR-OP
IC329 ROM
RES-OP CS IC311 IC303 IC308
IC314
LATCH RD
CLK A0 ~ A19 LCD IC235
MCLK
BEO Driver D0 ~ D7 controller
DATA WR
KI1
IC325 CPU CS
KI2 Buffer
KI3 Q403 IC322
KI4 IC321 Decoder IC312
KI5 IC326 IC313
IC318
OP IC319 MCLK
PWB OPTS IC324
O P TR Q404
Latch G-ROM Latch
MD ~ MD15 CG IC401
PTH A/B
IC404 -ROM IC402
IC407 IC305 IC403
CCFT 5VREM
IC309
Invertor
VRA Q402 MCLK Timing
+12V DCLK
VRB IC328 -19VREM
A17 section
+5VLCD
-19VLCD Q302
-20V
CS
IC406
ASTB
IC323 LC-RES IC408
IC410
LCD unit S IC405
CP1
CP2
IC409
D0
Buffer IC320
D1
D2 IC327
D3
LCD,VR
PWB
The CPU sends and receives data to and from the main circuit and
the operation PWB through the serial data communication line, and
P37/TO3
P36/TO2
P35/TO1
P34/TO0
P70/AN0
P65/WR
/ASCK
VSS
P50/A8
ASTB
P47/AD7
P46/AD6
P45/AD5
P44/AD4
P43/AD3
P42/AD2
P41/AD1
P40/AD0
P20/NMI
P21/INTP0
P22/INTP1
P24/INTP3
P23/INTP2/CI
9 – 17
3 CPU (IC322) pin signals
Pin Signal Pin Signal
In/Out Function In/Out Function
No. name No. name
1 RD OUT Data read signal 33 KI5 IN Key input data
2 A19 Address signal 34 K16 IN Key input data
3 A18 Address signal 35 K10 IN Key input data
4 A17 Address signal 36 TXD-OP IN Main communication (serial data output)
5 A16 Address signal 37 RXD-OP OUT Main communication (serial data input)
Reset signal input from the main body 38 CLK OUT LED clock
6 RESET IN
main PWB 39 DATA OUT LED data
7 X2 — CPU clock 40 EA — Not used.
8 X1 — CPU clock 41 VDD 5V
9 VSS GND 42 AUSS For analog port (GND)
10 A15 Address signal 43 AVREF For analog port (5V)
11 A14 Address signal 44 P75 — Not used.
12 A13 Address signal 45 DTR-OP IN Main communication DTR (send enable)
13 A12 Address signal 46 P73 — Not used.
14 A11 Address signal Auditor counter presence/absence
47 AUD IN
15 A10 Address signal detection signal
16 A9 Address signal 48 PSEL IN Printer key page select signal
17 A8 Address signal 49 READY IN Auditor copy enable signal
18 AD7 Address data signal 50 P34 — Not used.
19 AD6 Address data signal 51 LATCH OUT LED latch
20 AD5 Address data signal 52 BZR OUT Buzzer signal
21 AD4 Address data signal 53 BEO OUT LED ON/OFF signal
22 AD3 Address data signal 54 PNC OUT Auditor, count-up signal
23 AD2 Address data signal 55 COPY OUT Auditor, copy state signal
24 VSS GND 56 CA OUT Auditor, clear all signal
25 AD1 Address data signal 57 DSR-OP OUT Main communication (Send request)
26 AD0 Address data signal 58 CCFT OUT Invertor ON/OFF
27 ASTB OUT Address latch signal 59 – 19VREM OUT LCD-19V ON/OFF
28 P20 — Not used. 60 5VREM OUT LCD 5V ON/OFF
29 KI1 IN Key input data 61 LC-RES OUT LCD reset signal
30 KI2 IN Key input data 62 P67 — LCD reset signal
31 KI3 IN Key input data 63 WAIT OUT WAIT signal
32 KI4 IN Key input data 64 WR OUT Write signal (writing)
9 – 18
(3) ROM (4) Outline of LCD display control operations
1 Outline 1 The CPU receives image data from the main body. (Besides, the
A. Program ROM (IC314) key LED data are received.)
B. Data ROM (IC315) 2 With the received image data (corresponding to the data ROM
address), the character data of the data ROM (corresponding to
C. GROM (IC309) for storing graphic data
CG-ROM address) and graphic data (corresponding to G-ROM
D. CGROM (IC305) for storing character data address) are read.
2 Pin arrangement (IC314) CG-ROM...... Character storing ROM
G-ROM ........ Graphic storing ROM
3 The upper address and the lower address of the CG-ROM and the
1 28 G-ROM corresponding to characters and graphic are written into
the image areas of two V-RAM’s.
2 27
Inversion and blink data corresponding to characters are written
3 26 into the A-RAM (attribute RAM).
4 The LCTC (LCD controller) the LCTC (LCD controller), by using
4 25 the G-ROM and the CG-ROM, allows to stock image dato of
several screens in the V-RAM.
5 24
5 The read image data are transferred to the LCD unit.
6 23
6 The LCD contrast is controlled by the thermistor.
7 22 7 Communication with the operation PWB
27C512
8 Interfaces the communication between Zaurus and the PCU PWB.
8 21
LCD display control section block diagram
9 20
10 19
11 18
12 17
13 16
14 15
9 – 19
LCD display control section block diagram
A B C D E F G H I
MC
Counter
PNC Driver
6 COPY 6
CA IC304
Auditor AUD
READY
IC329
8
DATA D0 ~ D7
+12V
PCU +5V ROM
1 A0 ~ A15
GND2
IC215 CS 3
PWB -20V
5 +24V
A-RAM 5
GND1 V-RAM
RXD-OP Buffer Buffer
PRO-
DSR-OP A0 ~ A12 IC301 IC306
TXD-OP
Driver GRAM
2 IC310 IC302 IC307
DTR-OP
RES-OP IC329 ROM CS IC311 IC303 IC308
IC314 LCD
LATCH RD IC235
CLK A0 ~ A19 controller MCLK
BEO D0 ~ D7
DATA
Driver
4 WR 4
KI0 CPU CS
KI1 Buffer
KI2
IC325 IC322
KI3 IC326 IC221 Decoder IC312
KI4 Q403 7 IC313 4
KI5 IC318
9 – 20
OP
IC319 MCLK
PWB
LCD VR
PWB
A B C D E F G H I
(5) LCD controller (IC322)
Pin Signal Pin Signal
In/Out H/L Function In/Out H/L Function
No. name No. name
Character generation character out Stroke signal for the CPU to read/write
1 MD0 IN
data 41 F (WR) IN L from/to the internal register of the LCD
Character generation character out controller.
2 MD1 IN
data Controls data transmission direction
Character generation character out 42 R/W (RD) IN L between the CPU and the LCD
3 MD2 IN controller.
data
Character generation character out Data communication line between the
4 MD3 IN 43 DB0
data LCD controller and the CPU
Character generation character out Data communication line between the
5 MD4 IN 44 DB1
data LCD controller and the CPU
Character generation character out Data communication line between the
6 MD5 IN 45 DB2
data LCD controller and the CPU
Character generation character out Data communication line between the
7 MD6 IN 46 DB3
data LCD controller and the CPU
Character generation character out Data communication line between the
8 MD7 IN 47 DB4
data LCD controller and the CPU
9 MD8 IN ARAM attribute code data Data communication line between the
48 DB5
LCD controller and the CPU
10 MD9 IN ARAM attribute code data
Data communication line between the
11 MD10 IN ARAM attribute code data 49 DB6
LCD controller and the CPU
12 MD11 IN ARAM attribute code data
Data communication line between the
13 MD12 IN ARAM attribute code data 50 DB7
LCD controller and the CPU
14 MD13 IN ARAM attribute code data Determines whether the character
15 MD14 IN ARAM attribute code data 51 BLE IN blank is effective or not in the
16 MD15 IN ARAM attribute code data character unit attribute.
17 VCC1 Power (5V) 52 MODE IN Used to specify the image mode.
18 — 53 ON/OFF IN Used to turn on/off the LCD display.
19 — Signal to select the normal display and
54 WIDE IN
the double width display.
20 —
55 D/S IN Used to select screens.
21 —
56 LS IN Used to specify the large screen.
22 LU3 OUT Image data on LCD
57 AT IN —
23 LU2 OUT Image data on LCD
Signal to select the graphic display
24 LU1 OUT Image data on LCD 58 G/C IN
and the character display.
25 LU0 OUT Image data on LCD
59 GND1
26 M OUT H LCD drive output AC conversion signal
60 RA4 OUT Raster address output
Timing signal showing start of one
27 FLM OUT H 61 RA3 OUT Raster address output
frame
62 RA2 OUT Raster address output
28 CL1 OUT H Display data latch signal
63 RA1 OUT Raster address output
29 CL2 OUT H Display data shift signal
64 RA0 OUT Raster address output
Signal to use the IC low speed
30 SK0 IN H ROM/RAM when displaying a large 65 MA15 OUT Memory address output
screen. 66 MA14 OUT Memory address output
Signal to use the IC low speed 67 MA13 OUT Memory address output
31 SK1 IN H ROM/RAM when displaying a large 68 MA12 OUT Memory address output
screen.
69 MA11 OUT Memory address output
32 VCC2 Power source (5V)
70 MA10 OUT Memory address output
Reference clock of internal operation
33 DCLK IN 71 MA9 OUT Memory address output
of the LCD controller
72 MA8 OUT Memory address output
34 MCLK OUT Clock showing the memory cycle
73 MA7 OUT Memory address output
35 —
74 MA6 OUT Memory address output
36 —
75 MA5 OUT Memory address output
37 GND2
76 MA4 OUT Memory address output
38 RES IN L Reset signal for the LCD controller
77 MA3 OUT Memory address output
Signal to make access to the internal
39 CS IN L 78 MA2 OUT Memory address output
register of the LCD controller.
Selection of the address register and 79 MA1 OUT Memory address output
40 RS IN
the data register of the LCD controller. 80 MA0 OUT Memory address output
9 – 21
6. DC power circuit
Invertor circuit
Noise filter Rectifying/ Rush current Convertor Rectifying/
ACin (Forward 38V
circuit smoothing limit circuit transformer smoothing
convertor)
(T701)
Overcurrent Rectifying/
protection 24V
smoothing
circuit
Control Chopper
5V
circuit (PC701) circuit
Overcurrent
Chopper
protection 12V
(PC702) circuit
circuit
Rectifying/ Regulator
-5.2V
smoothing circuit
Rectifying/ Regulator
-20V
smoothing circuit
Full-wave
rectifying FW circuit FW
circuit (PC703)
9 – 22
Power
Rush current Rectifying/ Chopper Rectifying/
ACin relay Noise filter
limit circuit smoothing circuit smoothing
(S701)
Main
sectoin Overcurrent
Regulator Control
protection
24V circuit circuit
(PC707) circuit
ON/OFF CL monitor
CLPR CLMON
control circuit
(PC708)
24V(SW)
PMW
CLCON
signal circuit
0.1/400V(QXJ)
The normal mode noises are noises which are overlapped in the AC BO1A
line or the output line, and are attenuated by L701. R709 C710
27K(2W)
470P/1KV(HR)
L701
SC-07-300J
(L) D701
CN 701-1 S15WB40
R710
27K(2W)
9 – 23
c. Rectifying/smoothing circuit
In this circuit, he AC voltage (50/60Hz) is rectified by the rectifier
Q701(Q702)
diode (D701) and smoothed by the smoothing capacitors (C707,
0V Gate < > Source voltage (VGS)
C708). The solid line and the dotted line in the figure below show the
flowing path of the charging current.
TR701
BCR16PMBLAA Q701(Q702)
R703
1K Drain < > Source voltage (VDS)
L701 FA701
0V
SC-07-300J R702
(L)
CN701-1 3.3 3.3/135K
7W
D701
Fig. 7 Invertor operation waveform
S15WB40
e. Secondary side rectifying/smoothing circuit (24V, 38V series)
(N)
The voltage of the high frequency pulses generated by the invertor
CN701-2 circuit is dropped by the convertor transformer (T701), rectified by the
diode, and smoothed by the choke coil (L715) and the electrolytic
capacitors (C725 in 38V series, C731 and C732 in 24V series).
B01A
Fig. 5 Rectifying/smoothing circuit D717
ESAD92M03 C725
d. Invertor circuit (Forward convertor)
R733
22(3W) 2200(PF)
L713 L714
B01A B01A
L711 R732 C721 C722
D722
27K(2W)
470P/1KV(HR)
C727
FIG.18 L716 R734 R735
Q701 B01A 33(2W) 33
2SK1940 Q702 C728 (3W)
2SK1940 L717
(1/4W)
(1/4W)
R710 B01A
10K
10K
R707 R735
33
0.1/5W
(3W)
R708
10 K
f. Control circuit
This circuit employs the power MOS FET as the switching element
and the PWM control (Pulse Width Modulation) system by the primary
Fig. 6 Invertor circuit side control. Therefore, the output in the secondary side (24V series)
is detected by the output voltage detecting circuit, and the detected
In the forward convertor system, the FET (Q701, Q702) connected in signal is fed back to the control IC (IC701) through the photo coupler
series to the convertor transformer (T701) performs the ON/OFF (PC701) to change the pulse width of the switching FET in the
switching operation. When in ON, energy is supplied to the secondary primary side invertor circuit, stabilizing the output voltage.
side through the convertor transformer. The DC current of the
smoothing circuit is converted into the switching pulses by switching
operation of the FET controlled by the single from the control circuit,
and a high frequency power is supplied to the secondary side.
The solid line in the figure shows the current when the FET is turned
on, and the dotted line shows the closed loop of the snubber circuit
which absorbs a counter electromotive force generated in the conver-
tor transformer.
9 – 24
g. Overcurrent protection circuit
The d line of the primary side is connected to the detecting resistor TOP VIEW
of the primary side current. When an overcurrent is generated, the
+IN1 1 + + 16 +IN2
current in the switching FET (Q701, Q702) is detected and a signal is
A1 A2
sent to the control IC (IC701) to reduce the ON pulse width of the -IN1 2 - - 15 -IN2
switching FET to reduce the output voltage. In this circuit, the switch-
ing FET is intermittently operated. F.B. 3 14 VR
REF.REG
D.T 4 13 O.C
BO1A
L704
R707 CT 5 12 VCC
OSC
0.1/5W RT 6 TR2 11 C2
i (From Q701, Q702)
R708 GND 7 10 E2
TR1
0.1/5W
R717 C1 8 9 E1
100(H) R718
To IC701 100(H)
L720 C738
C736 -8.2VDC
B01A
470P/1KV(HA)
330/35V(PF) 22/35V(PF)
TR1, TR2 (8)(11) < > (9)(10)
D729
-5.2V voltage
(L) (B) ERB9102 CN703-16
0V
D730 1SS178
Switching FET Q706(Q708)
IP702 IC704 Drain voltage
RE T
ICPN25 NJM70M20FA 0V
0.1/50V(PPE)
C741
4.7K(1/2W)
R752
C742
C743
L721 -25.2VDC
C740
B01A
470P/1KV(HA)
330/35V(PF) 22/35V(PF) Fig. 13 Switching waveform of each section
D731
-20V
(A) (L) ERB9102 CN703-18
Output control
13
RT 6 Q 8 C1
OSC T TR1
CT 5 Q 9 E1
DEAD 0.2 11 C2
Pulse steering F/F TR2
time 4 10 E2
control
Error amp1
12 VCC
+IN 1 +
A1 PWM comparator
-IN 2 - Reference
14 VREF
regurator
+IN 16 +
A2 7 GND
-IN 15 -
Feed Error amp2
3
back
9 – 25
j. FW signal
R719
27K(1W)
R720
27K(1W)
1 2 3 4
L710
TSL1110
D712 -332KR17 F704
24V2
ERA 9102 R744 250V/3A CN702-15,16,17
F705
C717 10(H) 24V1
D709 0.01 250V/3A CN702-11,12,13,14
RD6.2ESA82 C718 C719 R745 F706
R722 R723 33K 24V4
12K 2.2K 250V/5A CN702-20,22
100(PF) 47(PF) F707
R724 24V3
1K 250V/3A CN702-18,19
FW
CN703-17
C720
R728
2.7K R729 Fig.21
0.01
Q703 10K(1/4W) C735
2SC1815 PC703 R731 RET
R730
R746 0.1/50V(PPE) CN702-1~10
TLP621 10K(1/4W) 10(H) 2.7K
FW signal output
waveform
0V
9 – 26
k. Overvoltage protection circuit
When each output (excluding –5.2V and –20V series) becomes an
overvoltage, the over voltage protection circuit of each output trans-
mits a signal through the photo coupler (PC702) to the primary side
control circuit, and the invertor operation is stopped by stopping the
switching operation of IC701, preventing each output voltage from
rising.
The operation is of latch system. After removing an overvoltage,
apply the AC power to reset.
C722
F702
1000P/1KV(HA) 2
38V1
125V/5A CN702-21
C-L00-284 F703
38V2
250V/3A CN702-24
D718
C725 RD47EB
C726
R721
R733
0.1/50V(PPE)
10K 22(3W) 2200(PF)
PC702 D719
R725 L714 1SS178
4.7K B01A
TLP621 RE T
Fig.24
8 7 6 5 F704
24V2
IC701 R744 250V/3A CN702-15,16,17
23.3VDC R742 F705
FA5314P 22K 10(H) 24V1
1 2 3 4 250V/3A CN702-11,12,13,14
R745 F706
D722
33K 24V4
D712 250V/5A CN702-18,19
F707
24V3
ERA 9102 250V/3A
C733 100P/50V CN702-20,21
C717
0.01 C734 FW
C718 C719 R741 CN703-17
R722 R723
12K 2.2K 10K
100(PF) 47(PF) 0.47(HR) Fig.21
R724 IC702 C735
1K UPC1093J
RE T
R746 0.1/50V(PPE) CN702-1~10
D724 1SS178 D725 RD5.6ESAB2 2.7K
C
D726 1SS178 D727 RD5.6ESAB2
D
R742
22K
D722
C733 100P/50V
C734
R741
10K
0.47(HR)
IC702
UPC1093J
9 – 27
[Waveform of each section]
Condition: Input 100V, 50Hz rated load
3.1V
260V
0V
T1
0V T1 22µs
T1
T2
T1 3.0µs
T2 8.4µs
Fig. 23 IC7065 Pin PSC waveform
3.2V
24V
0V
0V
T1
T2
T1 5.0µs
T2 22µs
Fig. 24 IC701 Pin OSC waveform
2 Copy lamp (CL) section
Fig. 19 Q706 drain-source voltage waveform
a. Noise filter circuit
Similarly to the main section, the noise filter circuit is composed of L
39V and C as shown in the figure below. It reduces the normal mode
noises and the common mode noises which come from the AC line.
0V
T1
T2
T1 8.0µs
T2 22µs F709
L729
125V/4A S701
CL300-300FB
(L)
CN709-1 AJW4512
Fig. 20 Q708 Drain-source voltage waveform
C791
24V 0.047(PA)
(N)
T1
CN709-2
T2
T1 0.85µs
T2 10µs
3.1V
0V
T1
T1 22µs
9 – 28
b. Rush current limit circuit
Similarly to the main section, the circuit shown below limits the rush
current which flows into the smoothing capacitor (C792) when the
power is supplied.
D768
ERA9102 R7053 R7054
PC706
Similarly to the main section, the AC voltage of 50Hz (60Hz) is rec- +IN1 1 + + 16 +IN2
tified by the rectifier diode (D760) and smoothed by the smoothing A1 A2
capacitor (C792). The solid line and the dotted line show the path of -IN1 2 - - 15 -IN2
the charging current to C792.
F.B. 3 14 VR
FA702 GND 7 10 E2
TR1
6.0/115 R7109 C1 8 9 E1
1000/180V
10K(1W)
R7042
(GO)
R7038 10K(1W)
C791 470K
0.22(PA)
(1/4W) D760 R7043 After rectifying and smoothing the AC power, the copy lamp voltage is
10K(1W)
DSS860 stabilized by the voltage-fall type chopper circuit (same as the chop-
per in the main section).
The switching frequency generates triangle waveforms of about
50KHz by CR connected to IC712 5pin and 6pin.
PC706
RT 6 Q 8 C1
OSC T TR1
CT 5 Q 9 E1
Switching FET (Q714)
DEAD 0.2 11 C2 0V
Pulse steering F/F TR2 drain < > source voltage waveform
time 4 10 E2
control
Error amp1
12 VCC
+IN 1 +
A1 PWM comparator
-IN 2 - Reference
14 VREF Switching FET (Q714)
regurator
0V drain current
+IN 16 +
A2 7 GND
-IN 15 -
Feed Error amp2
3 Fig. 36 Switching waveform in each section
back
9 – 29
e. Overvoltage protection circuit
When an overvoltage is generated in the copy lamp section, it is
detected by the overvoltage detection circuit to turn off the power
relay (S701) to stop the operation of the copy lamp.
The operation is of the latch system. After removing the overvoltage,
supply the AC power to reset.
R7087
2.7K R7106
407K
C7012
R7090 R7100
T704 D774 5.6K(E) 2.2K
N-T01-014 0.1/50V
(RPE) RD5.6ESAB2
D702
R7049 D766
0.47/400V (CXJ)
R7050 D767
1K(1/2W) RD30ED3
24VDC
PC707
R7051
D765 470 Q718 R7092 R7101
2SA1020 4.7K 2.2K
RD16ESAB2 PS2561
R7052
10K
PC708 PC707 R7086
4.7K
33/35V
(PF)
VR705
10KB R7094
1.5K(E)
L732
PJDT101K
Fig.44 Fig.43
D777
1SS178
f. CLCON signal
The CL voltage is varied by the CLCON signal (PWM). The relation-
ship between the CLCON signal and the CL voltage is as shown in
the figure below.
CL(V)
51V
29.5V
100 50 20 0
duty(%)
T1 = Lighting time
0V T2 = OFF time
T1
T2
T2 = 819.9µs (1.22KHz)
duty = T1/T2 x 100 (%)
9 – 30
g. CLMON signal
This signal monitors the CL output voltage. ON (lighted) at HIGH, and
OFF at LOW.
PC707
R7092 R7101 R7103
4.7K 2.2K 4.7K
PS2561
T704
N-T01-014 CLMON CN710-1
R7049 Lighting H
0.47/400V (CXJ)
1K(1/2W) Lighting LO
R7050
1K(1/2W)
D765
RD16ESAB2
PC708
RET (MAIN PWB)
CN707-2
h. CLPR signal
This signal controls the power relay (S701) in the AC input section.
ON at HIGH, and OFF at LOW. When the CL voltage becomes an
overvoltage, the power relay is turned off even through the CLPR is
LOW.
PC707
R7082
Q718 R7092 R7101 R7103
8.2K
2SA1020 4.7K 2.2K 4.7K
PS2561
R7081
R7040 10K
F701 TR702 CLMON CN710-1
1K
PWB A R7086
125V/15A Lighting H
(CN701) BCR8PM8 4.7K Lighting LO
F709 VR704
L729
125V/4A S701 FA702 5KB
CL300-300FD
(L)
CN709-1 AJW4512 6.0/115
R7083
3.9K
R7038
C791 R7084
470K
0.047(PA) (1/4W) 3.9K
L732
CLCON
PJDT101K CN710-2
Fig.44 Fig.43
124V(SW)
D777 CN710-4
1SS178
CLPR
CN710-5
3.1V 0V
Condition: Input 100VAC
Fig. 44 C7016 voltage (duty 20%)
0V 130V
8.5V
Fig. 42 IC712 5 pin voltage
0V
T1
T2 T1 9µs
0V T2 19µs
Fig. 43 C7016 voltage (duty 100%) Fig. 45 Q714 drain-source voltage waveform
9 – 31
[10] RADF ELECTRICAL SECTION
1. General
This circuit controls feeding, stopping, and reversing of the document. It is composed of sensors, switches, the circuit which processes signals from
the copier PPC, the circuit which drives motors, solenoids, and clutches, the CPU, the G/A and its peripheral circuits.
2. Block diagram
TXD
RXD CPU Display LED ADF FEED lamp
DTR Communication (IC11) lighting circuit REMOTE DOCUMENT lamp
DSR I/O circuit
RES
Transport
SGND
motor drive A
circuit
Original feed Paper feed
G/A
DFD sensor input motor drive DFM
(IC7)
circuit circuit
Paper exit
reverse motor B
Timing sensor drive circuit
DTD Current
input circuit
control circuit
Oscillation
DIP switch EEPROM
circuit
push switch (IC3)
5.0MHz Paper feed
solenoid drive DFSOL
circuit
Paper feed motor
DFMRS rotation sensor
Reset circuit
input circuit
Original end A
DED sensor input
circuit DTM
B
DRM
Oscillation
Reverse circuit
RDD sensor input 9.83MHz
circuit
Original set
DSS sensor input DC+24V
Power input
circuit
+5V
circuit DC+24V
Cover Rush current
AUOD SGND +5V
open/close prevention
FGOD circuit
TGOD switch input PGND
circuit
10 – 1
3. Operations
+5V
173979-3 CPU
+5V CN20-3 CN3-1 +5v TP7 (IC11)
AN+24V 100
R45 +5V
R78 1000PF
100K R53 TP8
22K
5 IC9-1 4.7K
2 72
R10 4 P21/INTP0
CN3-2 DTD TP11
10K C19 µ PC339G2
R95 R80
2.0K 2.0K 57
0.10µ F P71/ANI1
AGND
AGND
10 – 2
[b] Document feed sensor (DFD)
The document feed sensor is a reflection type sensor, and the LED and the photo transistor form a pair. Infrared light emitted from the LED is
reflected by the mirror on the opposite side, and the reflected light enters the photo transistor to increase the photo current in the photo transistor,
detecting "No document."
On the other hand, if there is an document between the LED and the mirror, there is no reflection from the mirror. Therefore the photo current does
not increase and the document is detected.
This circuit is also provided with the automatic adjustment function.
The LED cathode is connected to the voltage-current conversion circuit composed of the operation amp (IC13), Q3, and R94. The current value is
controlled with the D-A output (analog voltage output) from the CPU. That is, the operation is made so that the CPU D-A output value (IC11-68 pin)
is equal to IC13 5 pin input voltage (the voltage drop of LED current by R93).
When, therefore, the D-A output value is changed, the current value is also changed.
On the other hand, the photo current of the photo transistor is converted into a voltage value by emitter resistor R66, and is inputted to IC9 6 pin and
the CPU 56 pin through the noise filter composed of R101and C14.
R79, R81, R46, and IC9 form a voltage comparator, which compares the input voltage from the sensor with the threshold voltage (about 2V)
generated by dividing +24V with R79 and R81.
When the sensor input voltage exceeds the threshold voltage, the output of IC9 1pin turns LOW, being inputted to the CPU 73 pin as "No
document" signal.
The CPU 56 pin is an A-D input pin, which converts an analog voltage into a digital value inside the CPU. Since the sensitivity of a sensor generally
varies, it is automatically adjusted with the sensitivity at "No document" as the reference voltage. That is, the sensor voltage at "No document" is
A-D inputted to change the D-A output voltage, varying the LED current (LED light intensity) and controlling by the CPU so that the sensor voltage is
the specified constant level.
The D-A output value at that time is unique to every machine, and is stored in the EEPROM (IC3).
+5V
173979-3 CPU
+5V CN21-1 CN3-4 +5v TP12 (IC11)
PH110M DFD CN21-2 CN3-6 DFDLED IC13-2
Q4 5 68
Original feed DFDLED CN21-3
2SC2712
R87 1 ANO1
C6
sensor DFD 10K
6
TLN119B µ PC358G2 R93 1000PF
AN+24V 100
R46 +5V
R79
100K R54 TP12
22K
7 IC9-2 4.7K
1 73
R11 6 P22/INTP1
CN3-5 DFD TP10
10K C14 µ PC339G2
R66 R81
4.7K 2.0K 56
0.10µ F P70/ANI0
AGND
AGND
10 – 3
[c] Reverse sensor (RDD)
The reverse sensor is a reflection type sensor, and the LED and the photo transistor are integrated into one. Infrared light emitted from the LED is
reflected by the mirror on the opposite side, and the reflected light enters the photo transistor to increase the photo current in the photo transistor,
detecting "No document."
On the other hand, if there is an document between the LED and the mirror, there is no reflection from the mirror. Therefore the photo current does
not increase and the document is detected.
This circuit is also provided with the automatic adjustment function.
The LED cathode is connected to the circuit composed of R107, R108, and Q17. A high level or a low level input is passed to the base of Q17 to
vary the LED light quantity.
The base of Q17 is connected to the CPU 49 pin. When the CPU outputs a low level signal, Q17 is turned off and all forward current in the LED
flows through R108.
On the contrary, when the CPU outputs a high level signal, Q17 is turned on and the forward current in the LED flows through R108 and R107 in
parallel. That is, the forward current in the LED is doubled, increasing the light quantity.
On the other hand, the output voltage of the photo transistor is inputted through the noise filter composed of R32 and C20 to IC9 10 pin.
IC9 and R48 form a voltage comparator, which compares the sensor output voltage inputted to 10 pin and the threshold voltage inputted to 11 pin.
When the sensor output voltage is lower than the threshold voltage, the output at IC9 13 pin turns HIGH and the "document present" signal is
inputted to the CPU (IC11) 75 pin.
Since the sensitivity of a sensor generally varies, it is automatically adjusted with the sensitivity at "No document" as the reference voltage. That is,
the sensor voltage at "No document" is reduced into 1/3 by R74 and R63 and inputted to the CPU 58 pin.
At that time, the base of Q17 is at LOW level and the light quantity of the LED is kept low. The CPU 58 pin is an A-D input pin, which allows
conversion of an analog voltage into a digital voltage in the CPU. When the sensor output voltage inputted to the CPU is in the range of 1V ∼ 4.5V,
the gate array outputs from 18 pin the PWM signal of the duty corresponding to the voltage inputted to the CPU 58 pin.
The PWM signal is inputted to the integral circuit composed of R31 and C46 and converted into an analog voltage to be inputted to IC14 3 pin.
The converted analog output is the same as the sensor output voltage inputted to the CPU.
C22, R7, R6, and IC14 form a non-reverse amplifier, which amplifies the analog voltage inputted to IC14 3 pin to be double and outputs from 1 pin.
The output voltage is inputted to IC9 11pin as the threshold voltage, and compared with the sensor output voltage. That is, the threshold value is set
to 2/3 of the HIGH level of each sensor output. When the sensor output voltage inputted to the CPU 58 pin is lower than 1V, the gate array 18 pin
outputs a HIGH level signal to increase light quantity of the LED. If the output voltage is increased to the range of 1V ∼ 4.5V by this, the threshold
value setting similar to the above is performed.
If the sensor output voltage remains lower than 1V even though the light quantity of the LED is increased, it is judged as a sensor error.
If the sensor output voltage inputted to the CPU 58 pin is greater than 4.5V, the threshold value cannot be set and it is judged as a sensor error.
The set threshold voltage and the logic of CPU 49 pin when setting are unique to each machine and stored in the EEPROM (IC3).
+5V
+5V D4 CPU
173979-3 TP50 SB02-03Q TP16
(IC11)
AN+24V CN36-3 CN8-1 +5v R74 R70 R64 58
PH110M RDD CN36-2 CN8-2 RDD P72/ANI2
Reverse RDDLED CN36-1 3.0K 10K C15 10K
CN8-3 RDDLED R63
sensor R108 1.5K 0.10µ F
RDD TLN119B 2.2K R107
2.2K R32
10K AGND AGND
AGND Q17
49
P12
FA1L3M
AGND
C22 C20
0.010µ F 0.10µ F +5V
R7
R23 TP14
10K TP47 AGND 4.7K
10 IC9-4
2 IC14-1 13 75
1 R72 11 P24/INTP3
3 µ PC339G2
4.7K
µ PC358G2 R48
R6
10K 100K G-A
(IC7)
R31 18
AGND PWM5
4.7K
C46
0.10µ F
AGND
10 – 4
[d] Paper feed motor rotation sensor (DFMRS)
This sensor senses rotation of the paper feed motor, and is composed of the photo interrupter built in the amplifier and the slit disc attached to the
motor shaft. The pulse signals corresponding to the motor speed are obtained. the motor rotation speed is sensed from the frequency of the pulse
signals, and the motor rotation amount is sensed by counting the pulse numbers.
The input section of signals is a noise filter composed of R55, C24, and Schmidt trigger invertor, which processes signals.
+5V
TLP1225(C5) CPU
+5V TP13 (IC11)
173981-9 R56
Constant-voltage 4.7K IC4-5
power source VCC CN2-6 +5v
Paper feed motor R55 11 10 74 P23/INTP2/CI
VOUT CN2-5 DFMRS
rotation sensor GND CN2-4 GND
4.7K
TC74HC14AF
C24
DFMRS 3300PF
TP13 CPU
1-173981-2 +5V (IC11)
CN1-1 +5V R60
Original width CN1-2 DWR
59
P73/ANI3
volume DWVR CN1-3 GND C13 4.7K
0.010µ F
+5V
GP1A25LC
1-173981-2 R71
VCC 4.7K
CN1-4 +5V R35
R21 62
Original length VOUT CN1-6 DLS1 P76/ANI6
sensor 1 DLS1 GND CN1-5 GND 10K C17 10K
0.010µ F
+5V
GP1A25LC
1-173981-2 R65
Constant-voltage 4.7K
power source VCC CN1-7 +5V R22 R36
Original length VOUT 63
CN1-9 DLS2 P77/ANI7
+5V 10K 10K
sensor 2 DLS2 GND CN1-8 GND C18
0.010µ F
+5V
GP1A22HR
1-173981-2 R76
Constant-voltage 1.0M
power source VCC CN1-10 +5V R43 R38
78
Original end VOUT CN1-12 DED P27/SI
10K 10K
sensor DED GND CN1-11 GND C23
0.010µ F
10 – 5
[f] Document set sensor (DSS)
The DSS uses a photo interrupter which is integrated with a light emitting diode and a photo transistor. The signal is passed through the noise filter
composed of R23, C16, and Schmidt trigger invertor (IC4) to the gate array (IC7 53 pin), then passed through the data bus to the CPU.
R101 +5V
G/A
TLP1240(C5) 180 (IC7)
173981-9 R115
VCC CN2-1 +5V 15K IC4-4
R23 9 8 53
Original set VOUT CN2-3 DSS P0
10K
sensor (DSS) GND CN2-2 GND C16 TC74HC14AF
0.010µ F
TLP1240(C5) 180
173981-9 Q12 G/A
FN1L3M (IC7)
VCC CN3-7 +5V
TP24
Original width VOUT CN3-9 DMS R29
sensor DWS GND CN3-8 GND 15K R33 R34 54
P1
10K C21 10K
R47
150K 0.010µ F
PGND
10 – 6
B. Solenoid drive circuit
[a] Paper feed solenoid (DFSOL), reverse solenoid (DRSOL) drive circuit
This circuit drives the weight plate which presses the bundle of documents on the tray, the paper feed solenoid which drives the paper feed section
shutter, and the reverse solenoid which drives the reverse guide to lead an document to the reverse path when reversing. The basic composition is
the same. The drive signal (ON at HIGH) from the gate array is inputted to the gate of FET (Q14, Q15).
The ON duty of the drive signal can be varied from 0 to 100% (255 steps). The frequency, however, is 20kHz.
+24V
173981-7
D8
SS14
+24V CN8-4
DRSOL
Reverse
DRSOL CN8-5 solenoid
G/A
(IC7)
TP28
Q14
R88 2SK1726
15
PWM2
1.0K
PGND
FD+24V
DF1B-9P-2^5DSA
D7
SS14
+24V CN5-4
DFSOL
Paper feed
DFSOL CN5-3 solenoid
TP36
Q15
R82 2SK1282-Z
14
PWM1
1.0K
PGND
C. Other circuit
[a] EEPROM (IC3) circuit
This circuit serves as a memory to save the sensitivity data of the reflection type sensors, the adjustment values such as the document set position
on the document table, and the counter values such as the number of documents passed. Data communication with the CPU (IC11) is performed
with the 3-wire serial interface.
The saved data are maintained even when the power is turned off.
IC3 1 pin is the chip select pin, which is driven to HIGH when data communication is performed.
2 pin is the serial lock pin, and the serial data are transmitted in synchronization with the clock inputted to this pin.
3 pin is the input pin of serial data from the CPU. 4 pin is the output pin of serial data from IC3.
D1, R50, and C1 form a circuit which keeps the power of IC3 at a constant level even when a sudden power drop occurs during data writing.
+5V
D1
E2ROM+5V
R50 R49 +5V
10 CPU
100K
D3 (IC11)
IC3
R4 22K R24
C1 4 60
DO P74/ANI4
1 R3 22K 10K 51 P14
100µ F *CS
6 2 R2 22K 52
ORG CLK P15
7 NU 3 R1 22K 50
DI P13
R8 R42 R41
93LC46TSN 10K 10K 10K
EEPROM circuit
10 – 7
[b] Reset circuit
This circuit generates reset signals for the CPU and the external G/A, and is composed of IC6 and its peripheral circuits.
IC6 is provided with the reset function activated when the power is turned on and when the power falls below +5V.
The reset state is maintained until a certain time passes from when the power voltage reaches about 4.3V after supplying the power. The reset
maintaining time depends on the capacity of C9.
This circuit is also provided with the watch-dog timer function.
The watch-dog timer is built in the G/A (IC7) and is operated when RES2 turns HIGH. It monitors hung-up or other abnormalities of the CPU. RES2
is reset for the watch-dog timer in the G/A, and is separated from the CPU and RES1 of the G/A by D2. Therefore, the CPU reset and the G/A RES1
do not turn HIGH prior to RES2.
For monitoring, data (initial values) are written from the CPU to the G/A once for every 5ms. (Resetting to the initial values every 5ms.) The data are
counted down inside the G/A. Since the values are reset to the initial values every 5ms, the count normally does not fall to zero. If, however, a
hung-up of the CPU occurs, the data are not reset to the initial values, and the counter becomes zero. At that time, resetting is performed from the
G/A to the CPU and the G/A (RES1), and retry is performed until the CPU is resumed.
+5V
+5V R58 TP18 CPU
4.7K (IC11)
R61 7 *RESET
4.7K
DF3-6P-2DSA D6 C44
To main body via R52 Q5
CN9-6 RESET 0.1µ F
2SC2712
interface cable 4.7K
C43 DSA010 G/A
0.1µ F R30
(IC7)
10K
37
RES1
+5V +5V C42
+5V 0.1µ F
TP23
7 R9 R9
IC6 IC5.3
10K D2 10K
5 VCC 6 6 5 38
C4 C OUT WDT
GND SB02-030
1000PF 4 M51953BFP HD74LS06FP 39
C9 RES2
0.33µ F
Reset circuit
— 65 66 67 68
Before start 0 0 0 0
CCW 0 PWM 1 0
CW PWM 0 0 1
Brake 0 0 1 1
In the brake mode, the both terminals of the motor are shorted, generating a great braking torque to stop the motor.
G/A
(IC7) IC10
67 4 10
MIH1 INA OUT1-1 L2 72µ H DF1B-9P-2^5DSA
65 2 11
MIL1 INB OUT1-2 DFW1 CN5-1
MIH2
68 6
INC OUT2-1
6 SK-BMS-5H
DFM
Paper feed
L1 72µ H
MIL2
66 3
IND OUT2-2
7
DFW2 CN5-2 motor
72 1 SK-BMS-5H
CHGCLK CLK
+5V
13 2 FD+24V
VCC2 VZ
9 C34
VCC1-1
16 8 1µ F
C72 SG VCC1-2
0.1µ F
PG1
PG2
C68
4
STK681-050 0.1µ F
PGND
10 – 8
[d] Transport motor (DTM) drive circuit
This circuit controls the transport motor rotation/stop, the rotating direction, and the motor current. It is composed of the CPU (IC11), the constant
current chopper system driver IC (IC8), and the G/A (IC7).
The motor rotating speed and the rotating direction are controlled with the stepping motor drive excitement pattern signals from the CPU (12 ∼ 15
pins).
The PWM (20KHz) signal from the G/A (17 pin) is divided and integrated by R113, bR116, and C39 to be converted into a constant voltage, which is
inputted to IC8 (9 pin, 11 pin) to set the motor current value.
By varying the PWM signal duty, a desired motor current value can be obtained.
+5V C11
CPU
(IC11) TP45 IC12
10µ F
16 13 2
P04
15
A1 A10 A CN7-8
P05 17 A2
O06
18 14
B1 A20
3
*A CN7-7
Reverse
19 16 motor
P07 B2
TP42 TP43 6
B10 B CN7-6
9 DTM
VREF 7
R112 11
VREF B20 *B CN7-5
68K +24V
8 +24V CN7-4
TD1
C37 10 +24V CN7-3
0.1µ F TD2
R11
5
9.1K SG C51
C33 4 12 100µ F
PG
NC
100PF
STK6712BMK4
PGND PGND
+5V C10
TP44 IC8
10µ F
12 13 2
P00
15
A1 A10 A CN4-4
13
P01 A2
P02
14 14
B1 A20
3
*A CN4-3
Paper feed
15 16
P03 B2
6
motor
TP33 TP22 B10 B CN4-2
9 DRM
VREF 7
R113 11
VREF B20 *B CN4-1
68K +24V
G/A
8 +24V CN4-5
(IC7) TD1
C39 10 +24V CN4-6
16 0.1µ F TD2
PWM3 R116
5
20K SG C53
17 C32 4 12 100µ F
PWM4 PG
NC
100PF
STK6713BMK4
PGND PGND
10 – 9
[f] Paper feed motor (DFM) current limiting circuit
This circuit limits the motor start current to a constant level, and is composed of the resistor for detection of the current value and the voltage
comparator.
The negative voltage side of the paper feed motor is connected to the;pickup resistor composed of R97, R98, and R99, which converts the current
flowing in the driver circuit into a voltage value.
The converted voltage value is compared with the reference voltage by IC9 comparator.
The reference voltage is obtained by dividing the zenor voltage generated from R84 and ZD2 with R39 and R67. It is about 0.3V. When the
converted voltage value exceeds the reference voltage (about 2.8A in the current value), IC9 14 pin turns LOW and the signal is inputted to the G/A
62 pin, interrupting +24V supply to the motor. As a result, the current value is limited.
When the converted value falls below the reference value, +24V is supplied again to resume conduction to the motor.
Since the operating current of this circuit is considerably great,
it operates only when starting the motor and does not operate in the normal state.
G/A
From paper feed motor
+5V TP28
(IC7) drive circuit
TP27 R109
4.7K IC15-3 R70
8
62 14
MICUR 9 10K
C7 R99 R98 R97
µ PC339G2
1000PF 0.39 0.39 0.39
FD+24V
R84 PGND
2.2K R37
10K
R39
24K
ZD2
12V
R67
510
PGND
R92
4.7
Q13 +24V
DC+24V
Power supply
from main body 2SJ265 R25
4.7K
+5V R83 R106
10 – 10
[11] DESK UNIT ELECTRICAL SECTION
1. Outline
This circuit controls paper feed to the copier body, and is composed of sensors, switches, the circuit to interface with the copier, the circuit to drive
motors, clutches, and solenoids, the CPU, and its peripheral circuits.
2. Block diagram
LUM1
CPFC1
CPU LUD1
Reset circuit
Paper tray 2 PED2
clutch solenoid
drive circuit UCSS1
Lift motor
E1MOT drive
UCSS2
circuit
E1CLK Input port
Paper tray 2 UCSS3
expansion
Lift motor cassette
IC
rotation sensor/switch UCSS4
E2MOT sensor input input circuit
circuit PFNUD
E2CLK
Parallel line
F/LSW
Open/close
Transport motor Transport motor switch input
speed control SIDE
drive circuit circuit
signal I/O circuit
HMOT PPS0
Transport motor
speed control
Oscillation PPS1
pulse generation Paper pass sensor
circuit
circuit input circuit
12MHz PPS2
EMP
Latch Paper pass sensor
clock output circuit LS1
ROM
LS2
Level sensor/
Limit sensor LMS1
RSEN1 input circuit
Resist sensor
input circuit LMS2
RSEN2
Remaining
RESTR
amount
BLC
sensor input
RESTF circuit
RCL
11 – 1
3. Operational descriptions
+5V
1
2
DC5V CN-3 CN7-1 DC5V CN1-7 DC5V CN1-7 DC5V R15
47K
9 11 10 74
PPS0-SIG CN-2 CN7-2 PPS0-SIG CN1-9 PPS0-SIG CN1-9 PPS0-SIG P23
R9 1
LED-A CN-1 CN7-3 LED-A CN2-1 LED-A CN2-1 LED-A R18 IC10-5
100K
Control PWB
+5V +5V
R1 10 R1
CN-3 LSI-A CN3-1 LSI-A CN1-7 DC5V CN1-10 DC5V R5
15K
100
7 1 2 60
CN-2 LSI-SIG CN3-2 SG CN2-7 LSI-SIG CN2-7 LSI-SIG P74
1 IC8-1
CN-1 SG CN3-3 LSI-SIG CN1-8 SG CN1-1 SG
Control PWB
11 – 2
C. Lift motor rotation sensor (E1CLK, E2CLK), remaining amount sensor (RESTR,F), side sensor input circuit
The lift motor rotation sensor senses rotation of the lift motor, and it is composed of the slit disc attached to the rotating shaft of the lift motor and the
photo interrupter. When the motor rotates, pulse signals are provided by the sensor. The remaining amount sensor senses the remaining amount of
paper in the paper tray 3, and is composed of the photo interrupter and the shield plate provided with the mechanism which operates with the height
of the lifter plate of the paper tray 3. The table below shows the truth table of the remaining amount sensor. The side sensor senses open/close of
the cover which removes paper jams in the paper transport path.
The circuit compositions of the rotation sensor, the remaining amount sensor, and the side sensor are the same as that of the limit sensor as shown
in (b).
Remaining amount sensor
Paper remaining amount: 0 ∼ 750 sheets Paper remaining amount: 750 ∼ 1500 sheets
Shield plate ON Shield plate OFF
REST1, 2
Signal level LO (0V) Signal level HIGH (5V)
+5V +5V
R25
R69 390
15K
4
R70 DC5V CN8-4 LED-A CN-3
77 8 9 1.0K 6
P26 REG_SEN1 CN8-6 REG_SEN1 CN-2
IC8-4 5
SG CN8-5 SG CN-1
C15
1000pF
RSEN1
GROUND GROUND
Control PWB
+5V
R22
47K
4 1
+5V CN9-1 3pin
20 6
P67 IC6-2 R23 2
5 B5 CN9-2 1pin
47K 3
A4 CN9-3 2pin
9 4
R24 LETTER CN9-4 4pin
21 8
P66 IC6-3 47K
10 7pin
5pin
R16 R17 R21
10K 10K 10K 6pin
8pin
11 – 3
F. Open/close switch (F/LSW) input circuit
This circuit is composed of the microswitch which detects open/close of the paper tray 3 and the mechanism to press the switch. When the tray is
closed, the switch is turned on. When the tray is opened, the switch is turned off. When the switch is turned on, +24V is applied to the cathode of
ZD2 to supply current to the base of Q9, turning on Q9 and driving F/LSW signal LOW (0V).
+5V
IC11
R47
DC2 4V 10K
14
1 ZD2 PI
CN-1 CN6-5 DC24V DC24V CN1-1 CN1-1 DC24V
12V Q9
4
CN-2 CN6-4 F/L_I/L F/L_I/L CN2-4 CN2-4 F/L_I/L
F/LSW
Q10
RB100A 2SC2712
c d R23
10K
11 – 4
a. Coil select sensor
H1, 2, 3 are the magnetism sensitive elements (Hall element) used to determine the polarity of the main flux generated when the rotor rotates,
producing the coil conduction select signal.
b. Coil select control circuit
The coil select signal (weak analog value around 2.5V)produced by H1, 2, 3 is converted into the HIGH/LOW level judgement signal in the IC1. The
table below shows the logic diagram of IC1.
+5V
R61
10K
+5V DC2 4V
47 13 12 1 2
P10
1
IC8-6 IC13-1 DC24V CN5-1
+5V 2
PG CN5-2
3
HMOT_SIG CN5-3
R63
10K 4
R62 DC5V CN5-4
72 1.0K 5
P21 HMOT_CLK CN5-5
C8 C9 C10
1000pF 1µF 10µF
GROUND
GROUND
Control PWB
11 – 5
B. Lift motor drive circuit (E1MOT, E2MOT)
The lift up motor is rotated to lift the paper in the paper tray 3 to the transport level. The lift motor drive circuit drives the lift motor. There are two sets
of the lift up mechanism, each one is provided with the motors (E1MOT, E2MOT) and the drive circuit. These two are of the same composition. In
the following description, the E1MOT is described.
The lift motor is turned on/off by the CPU. When the level sensor 1 (LS1) described in the sensor section is turned off during paper transport, the
CPU turns on the lift motor (E1MOT) to turn on the sensor. The ON signal is outputted from the IC1-15 pin. The logical sum of this signal and the
limit sensor 1 (LMS1, HIGH when limited) is taken. Only when the limit sensor 1 is OFF (LOW), it is outputted from the IC6-3 pin. When the IC6-3
pin becomes LOW, a current is not supplied to the Q4 base, and Q4 is turned off. As a result, a current is supplied to the Q5 base from R79 to turn
on Q5 and to drive CN6.1 pin to about 0V. A voltage difference is generated between the both poles of the motor to supply a current to the motor.
When the level sensor detects the paper surface, the IC1-15 pin becomes HIGH to turn off Q5. At that moment, a voltage difference is generated
between the base and the emitter of Q11 to turn on Q11 and apply brake. D1 is the flywheel diode which operates at OFF.
DC 24 V
+5V R19
4.7K 2
Q11 DC24V CN6-2 CN6-2
R79 1
D1 E2MOT CN6-1 CN6-1
1.0K
+5V
D4
R81 Q5
10K E1MOT
15 2
P03 Q4
3
IC6-1 Control PWB
1
LHS1
GROUND
C. Pickup clutch (P1CL, P2CL), separation clutch (BCL), resist clutch (RCL) drive circuit
The clutch transmits the paper transport motor (HMOT) drive power to the rollers, and it is of the same composition as the pickup clutches (P1CL,
P2CL), the separation clutch (BCL), and the resist clutch (RCL). In the following description, the pickup clutch 1 ((P1CL) is described.
Q13 (TD62003) is the Darlington driver with seven circuits, one of which is used to drive. When the IC1-19pin becomes HIGH, the transistor at the
output stage of Q13.4 is turned on to drive IC13-13 pin to about 0V, supplying the power to the clutch and transmitting the power.
DC2 4V
2
DC24V CN1-2 DC24V CN1-2 DC24V CN1-2 DC24V
19 4 13 6 P1CL
P07 P1CL CN1-6 P1CL CN1-6 P1CL CN1-6 P1CL
Q13-4
Interface PWB
Control PWB
11 – 6
D. Other circuits
(a) Reset circuit
The reset signal generates the CPU reset signal, and is composed of the IC5 and the peripheral circuits. The IC5 has the integrated reset functions
of the power ON reset, the CPU reset in case of abnormally low voltage of +5V, and the watch-dog timer function.
When the power is supplied and the power line (+5V) reaches about 0.8V, the IC5 start operation. The IC5-8 pin becomes LOW to rest the CPU.
When the power line reaches about 4.3V, the reset state is retained for the time (about 100ms) determined by the capacity of C13. After passing the
retaining time, the IC5-8 pin becomes HIGH to cancel the reset, and the CPU start operation.
When the power line falls to about 4.2V, the IC5-8 pin becomes LOW similarly to reset the CPU. This state is canceled after 100ms from the
moment when the power line reaches 4.3V.
The IC5-3 pin is the watch-dog timer clock input pin, and receives the regular pulse signals of 10ms frequency outputted when the CPU is normally
operating. If this signal is stopped because of hung up of the CPU, etc., the IC5-8 pin is driven LOW in a certain time to reset the CPU. The clock
monitoring time is also determined by the C13 capacity (about 100ms).
Hard reset is also available from the PPC body through the communication cable. In this case, CN3.6 pin is driven HIGH or opened to reset. The
IC9.1, 2 are for logical sum. The IC13.3 is the open collector element to compose the IC5 reset output and the hard reset.
RESET P62
7 25
+5V +5V
D3
R73 R71 2
10K 10K +5V
RES
3 5
CK VCC
8 IC5 C28
*RES
MB3773 0.1µF
1 4
+5V CT GND
6
R35 VREF
10K VS
7
6 1 2 3 4 5 6
I/F cable CN3-6 D-RES C12
C13
C3 C14 1µF 1000pF
IC9-1 IC9-2 IC13-3
0.022µF 1000pF
Reset circuit
11 – 7