Flow over and Heat Transfer to Power-Law
Fluids Across a Square Cylinder in Steady
Regime: A Numerical Study
A Thesis Submitted
in Partial Fulfilment of the Requirements
for the Degree of
DOCTOR. OF PHILOSOPHY
by
AMIT KUMAR DHIMAN
to the
DEPARTMENT OF CHEMICAL ENGINEERING
INDIAN INSTITUTE OF TECHNOLOGY KANPUR
September, 2006Certificate
It is certified that the work contained in the thesis entitled, “Flow over and Heat
‘Transfer to Power-Law Fluids Across a Square Cylinder in Steady Regime:
A Numerical Study”, by “Amit Kumar Dhiman’, has been carried out under our
supervision and that this work has not been submitted elsewhere for a degree.
PO Blt
Dr. RP. Chhabra
Professor
Department of Chemical Bigineering
Indian Institute of Technology, Kanpur
‘Kanpur - 208016, India
Date: September 4, 2006
Dr. V. Bewaran
Professor
Department of Mechanical Engineering
Indian Institute of Technology, Kanpur
Kanpur - 208016, IndiaSYNOPSIS
Name of Student: Amit Kumar Dhiman Roll No.: ¥210261
Degree for which submitted: Ph.D, — Department: Chemical Engineering
‘Thesis Title: Flow over and Heat ‘Transfer to Power-Law Fluids
Across a Square Oylinder in Steady Regime: A Nu-
merical Study
Names of thesis supervisors:
1. Dr. R. P. Chhabra, Chemical Pngineering Department
2. Dr. V. Eswaran, Mechanical Engincering Department
Month and year of thesis submission: —~ September, 2006
‘The flow past bluff bodies, especially cylinders has been a subject of research for more
than hundred years due to its theoretical and pragmatic importance. There are many
industrial applications for which this flow serves as a model configuration, e.g., cooling
towers, chimneys, compact heat exchangers, cooling components and equipments, flow
metering devices, flow dividers in polymer processing applications, and so on. In contrast
to the extensive literature for a circular cylinder, only a very few studies are currently
available for the flow around square cylinders even for Newtonian liquids, let alone for
power-law fluids. The main difference between the flow over a square cylinder and that
over a circular eylinder is that the separation points are fixed at the sharp corners of
the square cylinder. Furthermore, virtually no corresponding results are available even,
for the simplest type of non-Newtonian behavior, namely shear-thinning and shear-
thickening modelled by the usual two parameter power-law fluid model or the Ostwald-
de-Waele model. Many materials such as polymers, foams, suspensions, etc. encountered
iiin chemical, polymer and process engineering applications display shear-thinning and
sh
“thickening characteristics. Despite such wide occurrence, very Timited information
is available on the flow and heat transfer over a cylinder of square cross-section, The
aim of this work is to address this gap in the existing literature,
‘The governing equations, namely, continuity, momentum and thermal energy equations
have been solved numerically for a confined and a unconfined square cylinder in the
steady flow regime over wide range of parameters. ‘The semi-exp
t finite volume
method has been used to solve the momentum and energy equations on a non-staggered
grid arrangement. ‘The energy equation is solved for the two commonly used types of
thermal boundary conditions, i.c., constant temperature and constant heat flux. ‘The
computational grid structure is non-uniform having a clustering of fine grid points in
the regions of larger gradients close to the obstacle and confining walls and coarser grid.
in the regions of low gradients. A third order QUICK (Quadratic Upstream Interpo-
lation for Convective Kinematies) scheme as”been used to discretize convective terms
while the non-Newtonian and the diffusive torths are discretized using central difference
scheme. The numerical parameters such as grid size, Upstream
istance of the cylinder
from the inlet, downstreanr distanc
‘of the éylindér fom the outlet and height of the
‘computational domain have been chosen after “a thorough study exploring the effect of
cach of these parameters on\{he, accurdity Jf'the festilts. The present numerical solu-
tion procedure has been validated foF numberof problems, namely, the laminar flow
in a driven square cavity, Iaminar developing power-law flow through a channel and
for the Newtonian fluid flow across a square cylinder in both confined and unconfined
configurations.
Extensive results on wake length, individual and overall drag coefficients and Nusselt
numbers, ete. have been obtained for the range of conditions 1 < Re < 45,1 < Pr < 100
(the maximum Peelet number being 4,000) and 0.5 1) than that in
Newtonian fluids (n = 1). Isotherm patterns display a faster decay of tempera-
ture fields at high Prandi] numbers and/or for the low power-law index
e., in
shear-thinning fluids) for a fixed value of the Reynolds number. ‘The average Nus-
selt number increases monotonically with an increase in the Reynolds and/or the
Prandt! number for a fixed value of the po
for the case of isoflux boundary condition than that for the constant temperature
condition. ‘The present numerical results have been fit by correlating for the dif.
ferent, values of the Reynolds and Prandtl numbers and power-law index for both
thermal boundary conditions.
Flow of and Heat ‘Transfer to Newtonian Fluids Across
a Confined Square Cylinder
The effects of the Reynolds and Prandtl numbers and of blockage ratio (9 = 0.125,0.167 and 0.25) on the flow and heat transfer characteristics of a square eylinder
confined in a planar channel has been investigated in the steady regime. The size
of the
sulation increases with an increase in the Reynolds number for a fixed
value of blockage ratio. However, the wake size decreases with the increasing value
of the blockage ratio for a fixed value of the Reynolds number. As expected, the
values of the individual and total drag coefficients show inverse dependence on
the Reynolds number for a fixed blockage ratio. However, for a fixed Reynolds
number, the drag coefficient increases as the influence of blockage ratio inereases.
Broadly speaking, the use of the constant heat flux boundary condition yields,
slightly higher values of the Nusselt number than those for the constant temper-
ature case under otherwise identical conditions of 8, Re and Pr. Similar to the
unbounded configuration, the difference in the computed values of the average
Nusselt, number for the two types of thermal boundary conditions increases as the
Prandtl number or Reynolds niimber is inereased for fixed values of the Reynolds
number regardless of the'valic of the bloékaixe tatio. However, the average Nusselt,
number increases mondtonieally with an inerast in the Reynolds number and/or
Prandt] number. Finally, heal (rausfer torrelations have been obtained which al-
low the interpolation of thie resulls for the-intermecliate values of the parameters,
Non-Newtonian Flow Past a Confined Square Cylinder
The effect of blockage ratio (/7 = 0-125, 0.167 and 0.25) on the power-law fluid flow
across a square ¢
ider has also been examined. Here also, the length of the recir-
culation zone is seen to increase linearly with the Reynolds number and/or power-
law index and to decrease with the increasing blockage ratio (8) for # = 0.125
and 0.167. However, an opposite trend was observed for 6 = 0.25. For fixed
power-law index and blockage ratio, the values of the
\dividual and total drag
coefficients show the usual inverse dependence on the Reynolds number. Inter-
cestingly, the influence of the power-law index on the individual and total drag
to 45.
coefficients diminishes as the Reynolds number is increased from Re
ig blockage ratio for
fixed values of the Reynolds number and of the power-law index.
‘The drag coefficients are seen to increase with the ineres
Newtonian Flow Past a Square Cylinder: Mixed Con-
vection
‘The effect. of Richardson number (0 < Ri < 0.5) on the flow and heat trans-vi
fer across an unbounded horizontal square cylinder has been investigated in the
Reynolds number range 1 < Re < 30 and Prandtl number range 0.7 < Pr < 100
(Pe < 3,000) in the 2-D steady flow regime. Due to the complex flow patterns
setup in the rear of the cylinder, the total drag coefficient decreases with an in-
crease in the Reynolds number for fixed Prandt] and Richardson numbers. The
average Nusselt number for the front cylinder surface has the highest value, the
top and the bottom surfaces values are being intermediate, followed by the rear
surface value, The average Nusselt number for the top surface is found to be the
lowest as compared to the Nusselt numbers of the other surfaces. ‘The average
Nusselt number increases slightly monotonically with the inerease in the Reynolds
number and/or Prandtl number for the fixed Richardson number. However, the
dependence of the total drag coefficient and the Nusselt number on the Richardson
number is observed to be weak for the range of parameters considered here.
In order to delineate the fole"of blockage on mixed convection limited results
have been obtained for the’ eiiige-of Gdaditions\1 < Re <0, 0.7 < Pr < 100
(Pe < 3,000) and 0/ Ri1 for a fixed Blockage ratio of 0.125. The influence
of the Richardson nuiibebon tke total @raxcbelfidient and the Nusselt number is
observed to be qualitatively similar £6 the-ense"6f the unconfined configurationAcknowledgements
I would like to express my deep and sincere gratitude to Professor R. P. Chhabra and.
Professor V. Eswaran, my thesis supervisors, for their invaluable support, suggestions.
and guidance throughout this research work.
T thank GOD for HIS blessings showored on me-during my doctoral program,
T wish to thank Dr. Atul Sharia for many séfal discussions and for helpi
ig me in
getting started with the work néporiéd in, this hess.
T wish to thank my lab-mates Anjai,) Aphre: Rajitha, Shashank, Uday, Siva, Rabul,
Nandu and Akhilesh for providing friendly working éhvironment in the lab. I would never
at, Niti
forget. the company of Sunil, “Tanal, Ram, Chem: Shrikant and Prakash. 1
feel fortunate to have the support of them withamé afd making my stay at LIT. Kanpur
a memorable one.
T wish to thank the Department of Chemical Engineering at I.1/T. Kanpur for giving me
the opportunity to carry out my research work and to use the departmental facilities. 1
thank all iy course instructors who exposed me to many new frontiers of knowledge.
My sincere thanks are due to MHRD for providing me the institute fellowship to com-
plete this program. T also wish to thank the computer center of the institute by providing
the computer facilities for this research work.
Last but not the least, T thank My Family: Mummy, Papa, Brothers and a sweet sis. T
can never forget the sweet talking’s and discussions with Khushi (niece), Khushaal and
Nishu (nephews).
September 4, 2006 Amit Kumar Dhiman
LL. KanpurList of publications based on the work presented in thesis
1, Dhiman, A. K., Chhabra, R. P. and Eswaran, V., 2005, Flow and heat trans-
fer across a confined square cylinder in the steady flow regime: Effect of Peclet
numbers, Int, J. Heat Mass Transfer, 48 : 4598 - 4614.
2. Dhiman, A. K., Chhabra, R. P. and Eswaran, V., 2006, Steady flow of power-law
fluids across a square cylinder, Chem. Eng. Res. Des., 84(A) : 300 - 310.
3. Dhiman, A. K., Chhabra, R. P., Sharma, A. and Eswaran, V., 2006, Effects of
Reynolds and Prandtl numbers on the heat transfer across a square cylinder in
the steady flow regime, Num, Heat Transfer Part A, 49: 717 - 731.
4, Dhiman, A. K., Anjaiah, N., Chhabra, R. P., and Eswaran, V., 2006, Mixed con-
vection from a heated square cylinder to Newtonian and power-law fluids, ‘Trans.
ASME, J. Fluids Eng., revised paper submitted.
5. Dhiman, A. K., Chhabfa; RePy and Eswaran, V.) 2006, Heat transfer to power-law
fluids across a square éylinder, Nunt, Heel, ‘Lyarisfer Part A, Communicated
6. Dhiman, A. K., Chhabra, R. P.-and Bsyaram, V., 2006, Steady flow across a
confined square cylinder: Filoets- of power-law index and of blockage ratio, J. Non-
Newtonian Fluid Mech.}-Camiminicated
7. Dhiman, A. K., Chhabra, R. P, and Eswaran, V., 2006, Effect of Peclet number
on the heat transfer across a square cylinder in the steady confined channel flow
regime, Proc. 18th National and 7th ISHMT-ASME Heat and Mass ‘Transfer
Conference, Indian Institute of Technology Guwahati, India.
8. Dhiman, A. K., Chhabra, R. P. and Eswaran, V., 2005, Heat ‘Transfer to Newtonian
and non-Newtonian fluids across a confined square cylinder in two-dimensional
steady flow regime, 58th Annual Session of the Indian Institute of the Chemical
Engineers, CHEMCON, New Dethi, India.
9. Dhiman, A. K., Sharma, A., Chhabra, R. P. and Eswaran, V., 2004, Bifect of Peclet
number on the heat transfer characteristics of a square cylinder in the steady flow
regime, 57th Annual Session of the Indian Institute of the Chemical Engineers
and First Joint Meeting of Indian Institute of Chemical Engineers and American
Institute of Chemical Engineers, CHEMCON, Mumbai, India.Contents
Certificate
Synopsis
Acknowledgements
List of Figures
List of Tables
Nomenclature
1 INTRODUCTION
1.1 Newtonian Fluids
1.2. Non-Newtonian Fluids
1.2.1 Classification of Non-Newtonian Fluids
1.3. Outline and Organization of Thesis
2 LITERATURE REVIEW
2.1. Unconfined Flow Configuration.
2.1.1 Flow and Forced Convection Heat ‘Transfer
2.1.2. Mixed Convection Flow and Heat ‘Transfer
2.2 Confined Flow Configuration
2.2.1 Poreed Convection Flow and Heat Transfer
2.2.2 Mixed Convection Flow and Heat ‘Transfer
2.3 Objectives of the Present Work
3 MATHEMATICAL FORMULATION
3.1 Physical Model oo... 2...
9
ai
2
i
53
5332
33
BLL
BLD
B13
Unconfined Case... .
Confined Case
Assump!
Non-dimensionalization of Equations .
Governing Equations .
324
B22
32.3
B24
325,
Flow Equations . .
Rheological Equation of State
Boussinesq Approximation
‘Thermal Energy Equation
Boundary Conditions
Calculation of Flow and Heat ‘Transfer Parameters. .
33.1
33.2
33.3
334
33.5,
33.6
Recirculation Length...
Drag Coefficient
Nusselt Number
Colburn Heat *ransfer Ractor],»
Stream Funétion: i :
Vorticity (3 .\S.\. (QQ%
4 NUMERICAL METHODOLOGY
4a
12
43
44
46
47
Governing Equations
Control Volume Faces. . or
Approximations in Finite Volume Method
431
AB2
Integration
Interpolation/Extrapolation and Differentiation
Finite Volume Discretization Procedure.
4d
4A
Solution Methodology
451
452
Boundary Conditions . . .
Continuity Equation... .
General Equation
Predictor Step
Corrector Step
Implementation
ATA
AT
Implementation of Boundary Conditions
Implementation Issues of QUICK Scheme
53.
54
55
56
56
56
a7.
87.
59.
6
61
61
61
62
62
63
63
64
66
66
or
68
68
68
72
73.
74
8
8
8
81xi
i ree eee eae OO cee eee ee ee ee ees 82
4.8. Solution Algorithm 82
CHOICE OF NUMERICAL PARAMETERS AND VALIDATION OF
SOLUTION PROCEDURE 85
5.1 General Validation of Numerical Solution Procedure... 22.2... 85
5.11 Lid-Driven Cavity Flow oo. eee 86
5.1.2 Developing Flow Field in a Channel 86
5.2 Choice of Computational Grid Structure 6.0.00 e cee ee 92
5.2.1 Unconfined Flow Configuration <0... 0.0.0.2. eee 92
5.2.2 Confined Flow Configuration... 0.0... eee eee
5.3 Choice of Numerical Parameters: Unconfined Configuration... ... 96
5.3.1 Newtonian Fluids... - ee oo 96
5.3.2 Non-Newtonian Plaids cab. s ose eee ee eee eee 102
5.3.3 Newtonian Finids: Mixed) Gonveétion U3
54 Choice of Numerical Parancters: Confined Gonfiguration ... 22... 118
5.4.1 Newtonian Find. $2)(4)(2 Vlas eee cess eee. 1B
54.2 Non-Newtoniart Fluids MOE le). ID
5.4.3 Newtonian Fluids Mixed Convection /. 0... 0... e eee. 185
5.5 Validation of Res 131
5.5.1 Square Cylinder in ait Untonlined Flow .... 0.0.00... BL
5.5.2 Square Cylinder in a, Confined Channel 132
RESULTS AND DISCUSSION 137
6.1 Heat Transfer to Newtonian Fluids... 00.00 e eee eee eee 139
6.1.1 Isotherm Patterns 0.0 eee eee oo. 139
6.1.2 Local Nusselt Number 00.0. eee ee eee 189
6.1.3 Average Nusselt Number... 00 eee eee MAD
6.2. Non-Newtonian Flow and Heat ‘Transfer Across an Unconfined Square
Cylinder a7
6.2.1 Plow Patterns. . . uy
6.2.2 Recirculation Length . 150
6.2.3 Drag Coefficient 152
6.24 Isotherm Patterns... 2.2 eee ees 187