Professional Documents
Culture Documents
Inhoudsopgave
Foreword 8
1 Description 1
1.1 Operation 1
1.2 Components 4
1.3.1 Accumulator 6
2 Remote control 20
2.1 Function keys 22
2.7.1 Synchronization 38
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3.9 Calibrating 54
3.12.1 Wireless 58
3.12.2 Programs 59
3.12.3 Sensors 60
4 Messages 65
4.1 Information messages 65
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Foreword
This service manual is intended for service workshop technicians and contains the inform-
ation required to perform service work on the EF-S system.
The service manual is available via the website: www.tridec.com.
Effective use:
The EF-S system is not designed to be used independently. It has been designed to be mounted
on a trailer/semi-trailer as an external steering system. Modifications of any kind may compromise
the safety of the system. The TRIDEC product warranty and the type approval certificate are
rendered invalid if these products are modified without first obtaining written consent from
TRIDEC. All warranty claims against TRIDEC or suppliers of the EF-S system are invalidated if the
EF-S system has not been installed according to the instructions issued by TRIDEC.
Prior to putting the system into service, compliance of the trailer on which the system is installed
with the applicable national road traffic regulations must be established. The system may only be
used in accordance with the instructions for the tractor unit and any other trailer instructions.
The diagrams in this manual are only included as examples and do not serve any other purpose.
The diagrams may differ slightly from the supplied system.
Contact details:
TRIDEC Transport Industry Development Centre BV
5692 GA Son, The Netherlands
Tel: +31(0) 499 491050
www.tridec.com
info@tridec.com
No part of this document may be reproduced and/or published by print, photocopy, microfilm or any
other means without written consent from TRIDEC. Although the diagrams and specifications have been
compiled with the utmost care, we cannot be held responsible for any inaccuracies. TRIDEC reserves
the right to modify technical aspects of any components without prior notification. Please contact
TRIDEC for if you would like more information about this subject.
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1 Description
This section contains information about the EF-S system’s components and about how the EF-S
system is operated.
1.1 Operation
The EF-S system is a total system developed by TRIDEC. Its purpose it to steer trailers/semi-trail-
ers with one or more steered axles.
It allows the driverto alter the steering angle of the wheels on the steered axles when manoeuvring
a trailer/semi-trailer, which makes manoeuvring easier. Once the manoeuvring has been com-
pleted, the wheels can be turned back to the driving direction, either manually or automatically.
The EF-S system allows the driver to steer the trailer/semi-trailer either manually or automatically.
When the “Automatic” function is active, the EF-S system only steers according to the Ackermann
principle (see Figure 1-1).
Figure 1-1
With the Ackermann principle, each steered wheel draws a circle. The middle points of these
circles are all in the same place.
The wheels of the trailer turn depending on the angle (0WS) (see "System info" on
page 58)between the tractor unit and the trailer/semi-trailer. These angular rotations are determ-
ined in advance and are set per axle in the EF-S system’s program. The EF-S system has a cent-
ring circuit and a number of steering circuits (dependent on the order).
During automatic steering, the angular rotation of the wheels of the trailer/semi-trailer is 100% up
to a vehicle speed of 30 km/h (see Figure 1-2). That means that the steering angles of the trailer’s
wheels are exactly the same as the pre-set angular rotations. The angular rotations reduce at a
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speed of 30-50 km/h. They are, therefore, smaller than the pre-set angles. At speeds above 50
km/h, the wheels of the trailer/semi-trailer are no longer steered when the tractor unit changes dir-
ection. The centring function automatically becomes active at a speed of more than 55 km/h.
%
120
100
80
Angular rotation
60
40
20
0 5 10 15 20 25 30 35 40 45 50 55 60 65 70 75 80 km/h
Speed 2300_100_22
Figure 1-2
To determine the speed of thearticulated vehicle,the EF-S system uses the speed signal. The
on/off signal is used to start the battery-charging main control unit when EBS becomes active.
For the EF-S system to work correctly, the wheels of the trail-
er/semi-trailer must be aligned according to the specifications.
Manually, the wheels can be steered according to both the Ackermann principle and the crab steer-
ing principle (see Figure 1-3).
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Figure 1-3
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1.2 Components
The EF-S system consists of the following main components:
Figure 1-4
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Figure 1-5
The intelligent charger measures the temperature of the batteries. This makes it possible to adjust
both the charging current’s amperage and charging voltage to the temperature. At a low battery
temperature, a higher amperage and voltage are required to keep the battery at the desired
voltage. At a higher temperature, the amperage and the voltage can be lower. The charger can
provide a maximum current of 45 A. The charger is protected by two fuses. The input has an auto-
matic fuse, while the output has a 60 A replaceable fuse. The charger is sealed. The fuse may only
be replaced after permission has been granted by TRIDEC.
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1.3.1 Accumulator
The hydraulic circuit for the wheel centring system has a cylindrical accumulator. In this context,
centring means that the wheels of the trailer/semi-trailer are placed in the straight-ahead position.
The system uses this accumulator to centre the wheels. The accumulator operates all the steered
axles and has sufficient oil pressure and oil capacity. Once centred, the axles act as rigid axles.
Figure 1-6
n If the hydraulic pump cuts out or if there is an oil leak. If there is an electronic fault.
The wheels are then automatically moved to thestraight-ahead position.
n When “To straight ahead” is selected in the remote control’s “Steering” menu (see "To the
straight-ahead position (centring)" on page 44).
n When thevehicle speed exceeds 55 km/h.
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Figure 1-7
The Bluetooth module must be fitted againstthe headboard(zie Figure 1-8)of the trailer/semi-
trailer.
Figure 1-8
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Figure 1-9
Themain switch switches the current to the EF-S system and is normally switched on. The current
may only be turned off when work is carried out on the EF-S system. This can be done by dis-
connecting the battery’s negative terminal clamp.
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Figure 1-10
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Figure 1-11
The hydraulic control unit controls the flow of fluid from and to the relevant part of the double cyl-
inder on the steering box(see Figure 1-12)and (see Figure 1-13).
The accumulator (2) has two functions:
In practice, this results in maximization of the steering system’s reaction speed. Volume and pres-
sure fluctuations in the hydraulic circuit are absorbed by the accumulator.
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Figure 1-12
Figure 1-13
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Figure 1-14
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Figure 1-15
The main control unit compares the signal it receives to the desired value for that moment. If neces-
sary, the hydraulic system is activated to adjust the angular rotation of the wheel concerned. The
angle sensor is mounted on thesteering knuckle and informs the main control unit of the current
angular rotation of the wheels. The control unit stops activating the hydraulic system once the
desired angle is achieved.
The current values of the steering angles (see Figure 1-16)can be read via the “SYSTEMINFO”
menu on the remote control (see "System info" on page 58).
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Figure 1-16
n 0WS is the angle the tractor unit (kingpin) makes with the trailer/semi-trailer.
n 1WS is the angle that the wheels of the first steered axle make.
n 2WS is the angle that the wheels of the second steered axle make.
n 3WS is the angle that the wheels of the third steered axle make.
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Figure 1-17
The left-hand side of the double hydraulic cylinder ensures that the steering angles of the wheels
on the axle are changed as required during normal use. The right-hand side of the cylinder acts as
a centring cylinder. When this part of the cylinder is activated, the wheels are placed in the straight-
ahead position. The axle then acts as a rigid axle. At speeds between 0-30 km/h, the steering
angle of the wheels on the trailer’s steered axle is 100%. In other words, the steering angle is equal
to the calculated steering angle at a certain speed.
At speeds of more than 30 km/h,the steering angle is proportionally reduced. The steering angle of
the wheels on the steered axle is then smaller than the calculated value.
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n Red
n Orange
n White
Each colour area has a separate function and can light up.
Figure 1-18
The white warning light indicates that the EF-S system does not have any faults and is ready for
use. The orange light indicates a system error or that the system is not yet ready for use. It is still
permitted to drive the trailer/semi-trailer. If the red warning light is lit, it is NOT permitted to drive the
trailer/semi-trailer. Contact the service workshop for further instructions. The warning light must
be located in a position where it can easily be seen from the tractor unit’s cabin.
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Figure 1-19
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Figure 1-20
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Error
10530
Add oil
2300_013_01
Figure 1-21
The tank may only be topped up with hydraulic oil that exactly
meets the TRIDEC specifications (zie "Technical information" on
page 161)
During normal use, the filter box’s cover must be closed and locked.
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2 Remote control
For safety reasons, moving parts must remain in view of the oper-
ator when the remote control is used.
Theremote control (see Figure 2-1) is part of the EF-S system. The EF-S system can be operated
with the remote control via a wireless connection (Bluetooth) or via the synchronisation cable.
Figure 2-1
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The remote control is automatically activated when it is connected (see Figure 2-2) to the tractor
unit’s cigarette lighter and when the ignition key is rotated to the accessory position or further.
Figure 2-2
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Figure 2-3
1 Screen
2 Page up Navigate to the top of the menu list.
3 Function key Activate selected functions.
4 “Set" Select "System info" or activate automatic functions.
5 Page down Navigate to the bottom of the menu list.
Order-specific menus are linked to the numeric keys.
6 Numeric keys
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1701_131_4
Figure 2-4
n The batteries may only be replaced with rechargeable NiMH (Nickel Metal Hydride) AA-size bat-
teries with a recommended capacity of 2000 mAh.
n The batteries must be removed if the remote control is not going to be used for an extended
period of time (longer than one month).
n Do not place fully discharged batteries in the remote control. The system does not have suf-
ficient capacity to charge them.
n Remove the batteries from the remote control when they are fully discharged and recharge
them in a charging station.
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Figure 2-5
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n Using thecharging cable It has a plug that can be connected to the 12 V or 24 V socket in the
cabin.
n Using the synchronization cable, which canbe connected to the distribution box(see Figure
2-6) in the generator box
Figure 2-6
The batteries are not overcharged if the remote control is left con-
nected to a 12 V or 24 V power source for an extended period of
time.
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The following information is displayed on the screen when the remote control is connected to a
power source (12 V or 24 V).
Figure 2-7
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Figure 2-8
2. Carry out the instructions given below to turn off the remote control.
Figure 2-9
The EF-S system starts the shutdown procedure when the ignition key is
turned to position “0”. This takes some time to complete. Various messages
are displayed on the screen. The remote control is turned off after the shut-
down procedure has been completed.
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Service manual EF-S
1. Carry out the instructions given below to turn on the remote control.
Figure 2-10
2. Carry out the instructions given below to turn off the remote control.
Figure 2-11
Note: The EF-S system is not turned off if the remote control is
turned off while it is not connected to the voltage source (12V or 24
V)! The orange warning light is lit to indicate that the remote control
is turned off(see Figure 2-12).
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615658_03
Figure 2-12
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Procedure
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Information
01330
English
selected
2300_200_16
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Procedure
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The “*” sign indicates whether thekey sounds are turned on or off.
Procedure
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The icon is displayed on the screen if there is a Bluetooth connection between the remote con-
trol and the main control unit.
The icon is displayed on the screen if the remote control is connected to the distribution box by
a cable.
A message is displayed on the screen if a wireless connection cannot be made.
Error
10010
Decrease distance
Remote
2300_017_01
Figure 2-13
The diagram (see Figure 2-14) shows in which situations a Bluetooth connection is possible
and/or when data transfer is taking place between the remote control and the main control unit.
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Figure 2-14
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2.7.1 Synchronization
It is only possible for the EF-S system’s main control unit to communicate with a Bluetooth device
(remote control) after the Bluetooth device has been registered in themain control unit. This pre-
vents just any Bluetooth device from being able to communicate with the main control unit.
Communication between the Bluetooth module and the remote control can be interrupted for the
following reasons:
n The distance between the Bluetooth module and the remote control is too great.
n There is a large object situated between the remote control and the Bluetooth module.
n The connection between the Bluetooth module and the remote control has been interrupted.
The Bluetooth module is faulty. The warning light is lit orange. The corresponding message
can only be viewed by the Service department.
615658_03
Figure 2-15
n The remote control has not been registered in the main control unit (e.g. after replacing the
remote control).
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After the button is pressed, the angular rotation of the wheels of the trailer/semi-trailer is
changed, if necessary, to match the angular rotation of the tractor unit with regard to the trail-
er/semi-trailer.
If you forget to press button , the EF-S system’s operating system is started automatically as
soon as the vehicle’s speed exceeds 2 km/h or if the tractor unit is at an angle to the trailer/semi-
trailer.
During the first phase, the wheels of the trailer/semi-trailer do not move. During the second phase,
the wheels can move.
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3.1 Coupling
There is a sticker on the trailer/semi-trailer(see Figure 3-1). This sticker contains information on
how to couple the trailer/semi-trailer to the tractor unit.
Figure 3-1
1. Always couple and uncouple the trailer/semi-trailer while it is in a straight line with the tractor
unit.
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n Steering
n Calibration
n System info
n Settings
The diagram (see Figure 3-2)shows themain menu of the EF-S system’s operating system.
Figure 3-2
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For this procedure, it is assumed that the remote control is connected to a 12-
24 V power source.
Procedure
Information
01210
Autom. steering
activated
2300_22_01
The trailer’s wheels are steered automatically after the button is pressed. It
is not necessary to keep the button pressed!
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Information
01200
Straight ahead
activated
2300_23_01
The wheels automatically move back to the straight-ahead position after the
button is pressed. It is not necessary to keep the button pressed!
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Procedure:
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Information
10020
Speed too high
Manual steer blocked
2300_24_01
Figure 3-3
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Procedure:
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Information
10020
Speed too high
Manual steer blocked
2300_24_01
Figure 3-4
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Procedure:
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Information
10020
Speed too high
Manual steer blocked
2300_24_01
Figure 3-5
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Procedure:
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Information
10020
Speed too high
Manual steer blocked
2300_24_01
Figure 3-6
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3.9 Calibrating
If the trailer/semi-trailer is not in a straight line with the tractor unit when driving, calibrate the trail-
er/semi-trailer using the“Calibrate” function. When the button is pressed, the wheels move to
the straight-ahead position and the sensor values are zeroed.
Procedure:
1. Make sure the trailer/semi-trailer and the tractor unit are in a straight line.
2. Follow the procedure given below.
Information
01230
Calibration
activated
2300_25_01
Information
01190
Calibration
succes
2300_26_01
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Calibration is not possible at speeds of more than 15 km/h. A message is displayed on the screen
if the button in the “Calibration” menu is pressed at a speed of more than 15 km/h.
Information
10021
Speed too high
2300_27_01
Figure 3-7
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Warning
10660
Do not drive
Shut down activated
2300_31_01
Figure 3-8
The EF-S system cannot be turned off using the remote control.
Procedure:
Figure 3-9
The remote control is turned off whether it is used wirelessly or with a cable.
It can take some time for the EF-S system to be turned off. Wait until
the warning light is no longer lit.
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The message history can only be read when an error message is displayed on
the remote control’s screen.
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3.12.1 Wireless
The “Wireless” menu contains information about the Bluetooth connection between the remote
control and the module on the trailer/semi-trailer. Only devices with the specified code can
exchange data with each other.
Procedure:
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3.12.2 Programs
The “Programs” menu gives information about the program versions of the various components.
The menu consists of a number of pages. The button and the button can be used to scroll
through the various pages.
Procedure:
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3.12.3 Sensors
This menu shows the various sensor values, such as:
The angle sensor (WS) transmits two signals: the WSA steering signal and the WSB control sig-
nal. The value of the WSA signal is a measure of the angular rotation of the wheel or the kingpin.
The numbers 0, 1, 2 and 3 before the abbreviation WS indicate where the angle sensor is located.
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Procedure:
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Pressure sensors
The pressures in the centring circuit(s) and the steering circuit(s) can be read on both the remote
control and in the service program.
Procedure:
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Temperature sensors
The EF-S system has a number of temperature sensors. The values can be read on both the
remote control and in the service program.
Procedure:
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The version number of the vehicle details may differ from the version number in
the serial number.
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4 Messages
An explanation of the messages that may be displayed on the remote control’s screen is given
below.
The connection diagram shows which cables must be used to connect the
EF-S system’s components to each other.
Code: 000372
Message: No steering.
Description: The battery voltage is low.
Colour White
1. Make sure the NATO plug is connected.
If necessary, connect it.
Continue from point 2.
2. Charge the batteries.
Diagnosis/Action 3. Measure the voltage (> 26 V) on the batteries while the
engine is running.
Continue from point 7 if the voltage is correct.
Continue from point 4 if the voltage is not correct.
4. Check the plug connections (see the connection diagram).
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Code: 000372
5. Visually check the cable connection (see the connection dia-
gram).
6. Check the wiring for a short circuit (see the electrical circuit
diagram).
7. Test the batteries and, if necessary, replace them with fully
charged batteries.
8. Replace the charger.
Table-2 Information message
Code: 01190
Message: Calibrate.
Description: The calibration procedure has been successfully completed.
Colour White
Table-3 Information message
Code: 01200
Message: Centring activated
The centring function is active. The wheels of the trailer/semi-
Description:
trailer are rotated to the straight-ahead position.
Colour Green
Table-4 Information message
Code: 01210
Message: Steering activated
Description: The trailer/semi-trailer is steered automatically.
Colour Green
Table-5 Information message
Code: 01220
Message: Steering activated
Description: The trailer/semi-trailer is steered automatically.
Colour Green
Table-6 Information message
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Code: 01230
Message: Calibration activated
Description: The calibration function is active.
Colour Green
Table-7 Information message
Code: 01240
Message: EF-S turns off.
Description: The operating system shuts down after xxxx seconds.
Colour Green
Table-8 Information message
Code: 01250
Message: Do not drive.
Description: The required system pressure has not been achieved.
Colour Orange
Tabel-9 Information message
Code: 01260
Message: The EF-S system is pressurized.
Description: The required system pressure has been achieved.
Colour Green
Table-10 Information message
Code: 01270
Message: Light test started.
The operation of the warning light is tested. The three colours
Description: (red, orange and white) are tested to make sure they work cor-
rectly.
Colour Green
Table-11 Information message
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Code: 01280
Message: Light test completed.
Description: The operation of the warning light has been tested.
Colour Green
Table-12 Information message
Code: 01290
Message: Press GO to activate steering.
When the start-up procedure for the EF-S system has been com-
Description: pleted, the “GO” button on the remote control must be pressed to
activate the EF-S system.
Colour Green
Table-13 Information message
Code: 01300
Message: Wheels not aligned. Press GO.
The steering angles of the wheels on the trailer/semi-trailer with
Description: regard to the kingpin sensor do not agree with the programmed
values.
Colour Green
Table-14 Information message
Code: 01310
Message: Zero calibration successful.
Description: The calibration procedure has been successfully completed.
Colour Green
Table-15 Information message
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Code: 01320
Message: Zero calibration activated.
Description: The calibration procedure is being performed.
Colour Green
Table-16 Information message
Code: 01330
Message: English selected.
Description: English is the selected program language.
Colour Green
Table-17 Information message
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Code: 10010
Message: No data transfer
1. The distance between the Bluetooth module and the
remote control is too great.
Description: Range: 50 m when there are no obstacles between the
Bluetooth module and the remote control.
2. The EF-S system has not been started.
Colour Orange
1. Start the tractor unit.
2. Reduce the distance between the remote control and the
Bluetooth module.
3. Make sure there are no obstacles between the remote control
and the Bluetooth module.
Diagnosis/Action 4. Check the battery’s charge.
5. Check the Bluetooth module’s voltage. The blue LED must be
lit.
6. Check the plug connections (see the connection diagram).
7. Visually check the cable connection (see the connection dia-
gram).
Table-18 Warning message
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Code: 10020
Message: Speed too high.
It is not possible to manually steer the trailer/semi-trailer. Reduce
Description: the speed of the articulated vehicle to 15 km/h or less so that the
trailer/semi-trailer can be steered manually.
Colour Orange
1. Reduce the speed to less than 15 km/h.
2. Check the plug connection (see the connection diagram).
Diagnosis/Action 3. Check the wiring (see the connection diagram).
4. Check the EBS settings. See the instruction manual issued by
the supplier of the EBS system.
Table-19 Information message
Code: 10021
Message: Speed too high. Calibration is not possible.
You want to calibrate the EF-S system because the trailer/semi-
trailer does not follow the tractor unit in a straight line. However,
Description: the speed is too high or the system is experiencing a fault.
(This message is usually displayed when a different tractor unit is
used to pull the trailer/semi-trailer with the EF-S system.
Colour Orange
1. Drive in a straight line at a speed of less than 15 km/h (tractor
unit and trailer/semi-trailer in a straight line as much as pos-
sible) and try again(see “Calibration” on page 1).
Continue from point 2 if the message is not deleted.
2. Check the plug connections (see the connection diagram).
Diagnosis/Action
3. Visually check the cable connection (see the connection dia-
gram).
4. Check the EBS connections.
5. Check the EBS settings. See the instruction manual issued by
the supplier of the EBS system.
Table-20 Information message
Code: 10022
Message: Speed too high. It is not possible to reduce the system pressure.
Description: Bring the articulated vehicle to a standstill so that the EF-S system
71 S_EF-S_EN V1.0
Service manual EF-S
Code: 10022
can be depressurized(see “System pressure” on page 1). This is
only possible using theservice program.
1. Bring the articulated vehicle to a standstill.
2. Connect the PC and depressurize the system.
Continue from point 3 if the system cannot be depres-
surized.
3. Check the plug connections (see the connection diagram).
Diagnosis/Action 4. Visually check the cable connection (see the connection dia-
gram).
5. Check the EBS settings. See the instruction manual issued
by the supplier of the EBS system.
6. Check the EBS. See the instruction manual issued by the
supplier of the EBS system.
Table-21 Warning message
Code: 10040
Message: No data.
The Bluetooth module does not transmit a signal. Contact the ser-
Description:
vice workshop.
Colour Orange
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
Diagnosis/Action
gram).
3. Replace the Bluetooth module.
Table-22 Warning message
Code: 10370
Message: No steering.
The battery voltage has been less than 20 V for longer than 500
Description:
ms.
Colour Orange
1. Make sure the NATO plug is connected.
If it is not, connect the NATO plug and continue from point 2.
2. Charge the batteries.
Diagnosis/Action 3. Measure the voltage (> 26 V) on the batteries while the engine
is running. If the voltage is correct, continue from point 7. If
the voltage is not correct, continue from point 4.
4. Check the plug connections (see the connection diagram).
72 S_EF-S_EN V1.0
Service manual EF-S
Code: 10370
5. Visually check the cable connection (see the connection dia-
gram).
6. Check the wiring for a short circuit (see the electrical diagram).
7. Test the batteries and, if necessary, replace them with fully
charged batteries.
8. Replace the charger.
Table-23 Warning message
Code: 10380
Description: No steering.
Stop the articulated vehicle and turn the ignition switch to the “0”
Description: position.* Start the tractor unit and perform the start-up pro-
cedure.
Colour Orange
Table-24 Warning message
* The EF-S system can be programmed so that it is restarted immediately after the ignition switch has been turned to the
“0” position.
Code: 10400
Message: Do not drive. Restart the EF-S system.
Stop the articulated vehicle and turn the ignition switch to the “0”
Description: position.* Start the tractor unit and perform the start-up pro-
cedure.
Colour Orange
Table-25 Warning message
Code: 10510
Message: Call the Service department.
This message is displayed when the filter is contaminated and the
oil temperature is greater than 15 °C. Only fill the system with oil
Description:
that meets the TRIDEC specifications. Under normal operating
conditions, the problem is rectified by replacing the filter.
Colour Orange
1. Replace the suction filter in the filter box. (Continue from point
Diagnosis/Action
2 if the message is not deleted.)
73 S_EF-S_EN V1.0
Service manual EF-S
Code: 10510
2. Check the plug connections (see the connection diagram).
3. Visually check the cable connection (see the connection dia-
gram).
4. Check the wiring to the filter for interruptions.
5. Compare the ambient temperature with the oil specifications.
6. Check the operation of the pressure switch at the filter.
7. Replace the main control unit (TTC94) if no cause can be
determined.
Table-26 Warning message
74 S_EF-S_EN V1.0
Service manual EF-S
Code: 10520
Message: Call the Service department.
This message is displayed when the return filter is contaminated
and the oil temperature is greater than 15 °C. Only fill the system
Description:
with oil that meets the TRIDEC specifications. Under normal oper-
ating conditions, the problem is rectified by replacing the filter.
Colour Orange
1. Replace the suction filter in the filter box. (Continue from point
2 if the message is not deleted.)
2. Check the plug connections (see the connection diagram).
3. Visually check the cable connection (see the connection dia-
gram).
Diagnosis/Action
4. Check the wiring to the filter for interruptions.
5. Compare the ambient temperature with the oil specifications.
6. Check the operation of the pressure switch at the filter.
7. Replace the main control unit (TTC94) if no cause can be
determined.
Table-27 Warning message
75 S_EF-S_EN V1.0
Service manual EF-S
Code: 10530
Message: Call the Service department.
Only fill the system with oil that meets the TRIDEC specifications.
Description: Under normal operating conditions, the problem is rectified by top-
ping up the oil.
Colour Orange
1. Check for external leaks.
2. Top up the oil in the tank box/filter box.
3. Check the plug connections (see the connection diagram).
4. Visually check the cable connection (see the connection dia-
Diagnosis/Action
gram).
5. Check the operation of the level switch.
6. Replace the main control unit (TTC94) if no cause can be
determined.
Table-28 Warning
Code: 10540
Message: Do not drive. Restart the EF-S.
Description: Operating error
Colour Orange
1. Turn the ignition switch to the “0” position and restart the sys-
Diagnosis/Action
tem.
Table-29 Warning message
76 S_EF-S_EN V1.0
Service manual EF-S
Code: 10550
Message: Do not drive.
The EF-S system is turned off. Follow the instructions given on
the remote control. Under normal operating conditions, this mes-
Description:
sage is displayed when the ignition switch is turned to the “0” pos-
ition.
Colour Orange
Carry out the inspections given below if the EF-S system’s oper-
ating program shuts down unexpectedly.
77 S_EF-S_EN V1.0
Service manual EF-S
Code: 10560
Message: The angle is too large.
The angle to the left between the tractor unit and the trailer/semi-
trailer (0WSA) is greater than 100°. Manoeuvre the tractor unit
Description:
until the white warning light is lit. Carry out the inspections given
below if the message is not deleted.
Colour Orange
1. Reduce the towing angle.
2. Calibrate the sensors(see “Calibration” on page 1).
Diagnosis/Action 3. Replace the kingpin module.
4. Replace the main control unit (TTC94) if no cause can be
determined.
Table-31 Warning message
Code: 10561
Message: The angle is too small.
The angle to the right between the tractor unit and the trail-
er/semi-trailer (0WSA) is greater than 100°. Manoeuvre the tractor
Description:
unit until the white warning light is lit. Carry out the inspections
given below if the message is not deleted.
Colour Orange
1. Reduce the towing angle.
2. Calibrate the sensors(see “Calibration” on page 1).
Diagnosis/Action 3. Replace the kingpin module.
4. Replace the main control unit (TTC94) if no cause can be
determined.
Table-32 Warning message
78 S_EF-S_EN V1.0
Service manual EF-S
Code: 10570
Message: Oil temperature too low.
This message is displayed if the oil temperature has been less
Description:
than -20 °C for at least 10 seconds.
Colour Orange
1. Check the operation of the temperature sensor (ambient tem-
perature higher than -20 °C).
2. Increase the oil temperature by steering the articulated vehicle
to the left and right.
Note! Do this in a suitable location. Do not swerve on a public
Diagnosis/Action
road.
3. Check the plug connections (see the connection diagram).
4. Visually check the cable connection (see the connection dia-
gram).
5. Replace the main control unit (TTC94).
Table-33 Warning message
Code: 10580
Message: Oil temperature too high.
Allow the oil to cool. This message is displayed if the oil tem-
Description:
perature has been higher than 60 °C for at least 10 seconds.
Colour Orange
1. Allow the EF-S system to cool down if a large number of steer-
Diagnosis/Action
ing movements are made one after the other.
Table-34 Warning message
Code: 10620
Message: No steering. Call the Service department.
The absolute zero points of the axles have not yet been calibrated
and/or the 1WSA angle sensor on axle 1 has rotated, come loose
Description:
or does not have a magnet.
Measurement value < 1,500 mV.
Colour Orange
1. If necessary, adjust the angle sensor and tighten it.
Diagnosis/Action 2. Next, perform the calibration procedure(zie "Calibrating" on
page 54)
Table-35 Warning
79 S_EF-S_EN V1.0
Service manual EF-S
Code: 10621
Message: No steering. Call the Service department.
The 1WSA angle sensor on axle 1 has rotated, come loose or
Description: does not have a magnet.
Measurement value > 3,500 mV.
Colour Orange
1. Use the service program to check the position of the sensor.
Diagnosis/Action 2. Next, perform the calibration procedure(see “Calibration” on
page 1).
Table-36 Warning message
80 S_EF-S_EN V1.0
Service manual EF-S
Code: 10622
Message: No steering.
The 2WSA angle sensor on axle 2 has rotated, come loose or
Description: does not have a magnet.
Measurement value < 1,500 mV.
Warning light colour Orange
1. Use the service program to check the position of the sensor.
Diagnosis/Action 2. Next, perform the calibration procedure(see “Calibration” on
page 1).
Table-37 Warning message
Code: 10623
Description: No steering.
The 2WSA angle sensor on axle 2 has rotated, come loose or
Description: does not have a magnet.
Measurement value > 3,500 mV.
Warning light colour Orange
1. Use the service program to check the position of the sensor.
Diagnosis/Action 2. Next, perform the calibration procedure(see “Calibration” on
page 1).
Table-38 Warning message
81 S_EF-S_EN V1.0
Service manual EF-S
Code: 10624
Message: No steering.
The 3WSA angle sensor on axle 3 has rotated, come loose or
Description: does not have a magnet.
Measurement value < 1,500 mV.
Warning light colour Orange
1. Use the service program to check the position of the sensor.
Diagnosis/Action 2. Next, perform the calibration procedure(see “Calibration” on
page 1).
Table-39 Warning message
82 S_EF-S_EN V1.0
Service manual EF-S
Code: 10625
Message: No steering.
The angle sensor (WSA) on axle 3 has rotated, come loose or
Description:
does not have a magnet. Measurement value > 3,500 mV.
Colour Orange
1. Use the service program to check the position of the sensor.
Diagnosis/Action 2. Next, perform the calibration procedure (see "Calibrating" on
page 54).
Table-40 Warning message
Code: 10660
Message: Do not drive.
Description: The operating system is turned off.
Colour Orange
1. The ignition switch is rotated to the “0” position.
Diagnosis/Action 2. Check the wiring for interruptions from terminal 15 of the igni-
tion switch to the EBS.
Table-41 Warning message
83 S_EF-S_EN V1.0
Service manual EF-S
Code: 10860
Message: Call the Service department.
The pre-pressure in the accumulator on the hydraulic centring
Description:
block is less than 40 bar.
Colour Orange
1. Make sure the ambient temperature is 0-30 °C.
2. In the service program, check the set value for “Shutdown
cycle parameters (DA2 Min warning (default 40 bar))”. This
value can only be changed by TRIDEC.
3. Make sure the pressure sensor (DA2) works correctly. If neces-
Diagnosis/Action
sary, replace it.
4. Pressurize the accumulator (DA2 Min warning (default 40 bar))
when the ambient temperature is 0-30 °C.
5. If necessary, replace the accumulator.
6. Replace the hydraulic block if no cause can be determined.
Table-43 Warning message
Code: 10910
Message: Do not drive.
Description: Start the EF-S system.
Colour Orange
The warning message is deleted the next time the system is star-
Diagnosis/Action
ted.
Table-44 Warning message
84 S_EF-S_EN V1.0
Service manual EF-S
Code: 10930
Message: Do not drive. Wait until completion.
This message is displayed when the “Pressure relief” button in the
Description: service program is pressed while the system is being depres-
surized.
Colour Orange
Table-45 Warning
Code: 10940
Message: Do not drive.
The EF-S system is starting up.
Description: The message is displayed if the vehicle pulls away while the EF-S
system is starting up.
Colour Red
Diagnosis/Action Wait until the EF-S system has started up before driving.
Table-46 Warning message
Code: 10980
Message: Wheels in the straight-ahead position. Shut down the program.
Description: Warning that the shutdown procedure must be performed.
Colour Orange
1. Rotate the wheels to the straight-ahead position.
Diagnosis/Action
2. Turn the ignition switch to the “0” position to start the EF-S
85 S_EF-S_EN V1.0
Service manual EF-S
Code: 10980
system’s shutdown procedure.
3. The warning message is deleted the next time the system is
started.
Table-47 Warning message
Code: 20370
Message: Do not steer. Charge the batteries.
The batteries do not provide a sufficient voltage. Test the bat-
Description:
teries. If necessary, replace them.
Colour Red
1. Make sure the NATO plug is connected.
If it is not, connect the NATO plug and check the charging
voltage (> 26 V).
Continue from point 2 if the battery voltage remains too low.
2. Charge the batteries.
3. Measure the voltage (> 26 V) on the batteries while the
engine is running.
Continue from point 7 if the battery’s charging voltage is
greater than 26 V.
Diagnosis/Action Continue from point 4 if the charging voltage is less than 26
V.
4. Check the plug connections (see the connection diagram).
5. Visually check the cable connection (see the connection dia-
gram).
6. Check the wiring for a short circuit (see the electrical dia-
gram).
7. Test the batteries and, if necessary, replace them with fully
charged batteries.
8. Replace the charger.
Table-48 Error message
86 S_EF-S_EN V1.0
Service manual EF-S
After repair, the EF-S system must be restarted. This can be done
via the service program or by pressing the button on the remote
control for 10 seconds.
Code: 20370
Message: No steering. Charge the batteries.
The battery voltage has been less than 20 V for longer than 500
Description:
ms.
Colour Red
1. Make sure the NATO plug is connected. If it is not, insert the
NATO plug and continue from point 2.
2. Charge the batteries.
3. Measure the voltage (> 26 V) on the batteries while the engine
is running.
Continue from point 7 if the voltage is correct.
Continue from point 4 if the voltage is not correct.
Diagnosis/Action
4. Check the plug connections (see the connection diagram).
5. Visually check the cable connection (see the connection dia-
gram).
6. Check the wiring for a short circuit (see the electrical diagram).
7. Test the batteries and, if necessary, replace them with fully
charged batteries.
8. Replace the charger.
Table-49 Error message
87 S_EF-S_EN V1.0
Service manual EF-S
Code: 10630-10640-10650
Message: No steering.
When the centring function is activated, the wheels move to the
Description: straight-ahead position. The WSA angle sensors (wheels) on axle
1 (2 and 3) measure an angular rotation of more than 2° to the left.
Colour Red
1. This message can become active after the loaded trailer/semi-
trailer has come to a standstill while steered and the “To
straight ahead” function is then activated. Due to friction, the
wheels do not turn to the straight-ahead position.
2. Check the plug connection.
3. Check the wiring to the sensor for interruptions.
Diagnosis/Action
4. Check whether the kingpin has rotated with regard to the
steering knuckle.
5. Check the attachment of the angle sensor.
6. Check whether the axle indicated in the diagram (see Figure
4-1) is fixed.
7. Replace the hydraulic control unit.
Table-50 Error message
Figure 4-1
Code: 10631-10641-10651
Message: No steering.
1. This message can become active after the loaded trailer/semi-
trailer has come to a standstill while steered and the “To
Description:
straight ahead” function is then activated. Due to friction, the
wheels do not turn to the straight-ahead position.
88 S_EF-S_EN V1.0
Service manual EF-S
Code: 10631-10641-10651
2. Check the plug connection.
3. Check the wiring to the sensor for interruptions.
4. Check whether the kingpin has rotated with regard to the
steering knuckle.
5. Check the attachment of the angle sensor.
6. Check whether the axle indicated in the diagram(zie 4.3)is
fixed.
7. Replace the hydraulic control unit.
Colour Red
Diagnosis/Action Restart.
Table-51 Error message
Code: 20590
Message: No steering.
Description: Oil temperature too high.
Colour Red
1. Allow the EF-S system to cool down if a large number of
steering movements are made one after the other.
2. Check the plug connections.
Diagnosis/Action
3. Check the operation of the temperature sensor.
4. Replace the main control unit (TTC94) if no cause can be
determined.
Table-52 Error message
Code: 30030
Message: Do not drive. Calibrate.
The EF-S system must be calibrated before it is used. This mes-
Description: sage can be displayed after the operating system has been
deleted and reinstalled or if the system has not been calibrated.
Colour Red
Diagnosis/Action 1. Calibrate via the “Service program”.
Table-53 Error message
89 S_EF-S_EN V1.0
Service manual EF-S
Figure 4-2
Code: 30050
Message: Do not drive. Call the Service department.
There is no CAN communication with the hydraulic pump’s con-
trol unit.
The main control unit (TTC94) sends CAN messages to the
Description:
pump’s control unit and does not receive a CAN message back for
longer than 2,500 ms.
Colour Red
1. Check the plug connections (see the electrical diagram).
2. Visually check the cable connection (see the electrical dia-
gram).
3. Check the voltage (24 V) (see the electrical diagram).
Diagnosis/Action
4. Check the CAN bus communication between the main con-
trol unit and the pump control unit.
5. Replace the pump control unit.
6. Replace the main control unit.
Table-54 Error message
90 S_EF-S_EN V1.0
Service manual EF-S
91 S_EF-S_EN V1.0
Service manual EF-S
Code: 30120
Message: No steering. Call the Service department.
Description: The kingpin sensor (0WSA) value is too low.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
gram).
Diagnosis/Action 3. Check the wiring for a short circuit (see the electrical diagram).
4. Use the service program to check the sensor.
5. Replace the main control unit (TTC94) if a different cause can-
not be determined.
Table-57 Error message
92 S_EF-S_EN V1.0
Service manual EF-S
Code: 30121
Message: No steering. Call the Service department.
The kingpin sensor (0WSA) value is outside the measurement
Description:
range.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
gram).
Diagnosis/Action 3. Check the wiring for a short circuit (see the electrical diagram).
4. Use the service program to check the sensor.
5. Replace the main control unit (TTC94) if a different cause can-
not be determined.
Table-58 Error message
Code: 30130
Message: No steering. Call the Service department.
The kingpin sensor (0WSB) value is outside the measurement
Description:
range.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
gram).
Diagnosis/Action 3. Check the wiring for a short circuit (see the electrical diagram).
4. Use the service program to check the sensor.
5. Replace the main control unit (TTC94) if a different cause can-
not be determined.
Table-59 Error message
93 S_EF-S_EN V1.0
Service manual EF-S
Code: 30140
Message: No steering. Call the Service department.
Description: The kingpin sensor (0WSA/0WSB) value is too low.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
gram).
3. Check the wiring for a short circuit (see the electrical diagram).
Diagnosis/Action 4. Use the service program to check the sensor.
5. Replace the main control unit (TTC94) if a different cause can-
not be determined.
94 S_EF-S_EN V1.0
Service manual EF-S
Code: 30141
Message: No steering. Call the Service department.
Description: The kingpin sensor (0WSA/0WSB) value is too high.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
gram).
3. Check the wiring for a short circuit (see the electrical diagram).
Diagnosis/Action 4. Use the service program to check the sensor.
5. Replace the main control unit (TTC94) if a different cause can-
not be determined.
Code: 30142
Message: No steering. Call the Service department.
Description: The supply voltage of the kingpin (WSA) angle sensor is too low.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
gram).
Diagnosis/Action 3. Check the wiring for a short circuit (see the electrical diagram).
4. Use the service program to check the sensor.
5. Replace the main control unit (TTC94) if a different cause can-
not be determined.
Table-63 Error message
Code: 30143
Message: No steering. Call the Service department.
Description: The supply voltage of the kingpin (0WSA) angle sensor is too high.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
Diagnosis/Action gram).
3. Check the wiring for a short circuit (see the electrical diagram).
4. Use the service program to check the sensor.
95 S_EF-S_EN V1.0
Service manual EF-S
Code: 30143
5. Replace the main control unit (TTC94) if a different cause can-
not be determined.
Table-64 Error message
Code: 30144
Message: No steering. Call the Service department.
Description: The supply voltage of the kingpin (0WSB) angle sensor is too low.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
gram).
Diagnosis/Action 3. Check the wiring for a short circuit (see the electrical diagram).
4. Use the service program to check the sensor.
5. Replace the main control unit (TTC94) if a different cause can-
not be determined.
Table-65 Error message
Code: 30145
Message: No steering. Call the Service department.
The supply voltage of the kingpin (0WSB) angle sensor is too
Description:
high.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
gram).
3. Check the wiring for a short circuit (see the electrical diagram).
Diagnosis/Action 4. Use the service program to check the sensor.
5. Replace the main control unit (TTC94) if a different cause can-
not be determined.
Code: 30150
Message: No steering. Call the Service department.
96 S_EF-S_EN V1.0
Service manual EF-S
Code: 30150
The sensor value of the angle sensor (1WSA) is too low (< 250
Description: mV).
The sensor value can be read in the service program.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
gram).
3. Check the wiring for a short circuit (see the electrical diagram).
Diagnosis/Action
4. Use the service program to check the sensor. If necessary,
replace the sensor.
5. Replace the CAN I/O module if a different cause cannot be
determined.
Table-67 Error message
Code: 30151
Message: No steering. Call the Service department.
The sensor value of the angle sensor (1WSA) is too high (> 4,750
Description: mV).
The sensor value can be read in the service program.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
gram).
3. Check the wiring for a short circuit (see the electrical diagram).
Diagnosis/Action
4. Use the service program to check the sensor. If necessary,
replace the sensor.
5. Replace the CAN I/O module if a different cause cannot be
determined.
Table-68 Error message
97 S_EF-S_EN V1.0
Service manual EF-S
Code: 30160
Message: No steering. Call the Service department.
The sensor value of the angle sensor (1WSB) is too low (< 250
Description: mV).
The sensor value can be read in the service program.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
gram).
3. Check the wiring for a short circuit (see the electrical diagram).
Diagnosis/Action
4. Use the service program to check the sensor. If necessary,
replace the sensor.
5. Replace the CAN I/O module if a different cause cannot be
determined.
Table-69 Error message
Code: 30161
Message: No steering. Call the Service department.
The sensor value of the angle sensor (1WSB) is too high (> 4,750
Description: mV).
The sensor value can be read in the service program.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
gram).
3. Check the wiring for a short circuit (see the electrical diagram).
Diagnosis/Action
4. Use the service program to check the sensor. If necessary,
replace the sensor.
5. Replace the CAN I/O module if a different cause cannot be
determined.
Table-70 Error message
98 S_EF-S_EN V1.0
Service manual EF-S
Code: 30170
Message: No steering. Call the Service department.
The sensor value of the angle sensor (1WSA+1WSB) is too low (<
4,750 mV).
Description:
The sensor value can be read in the service program.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
gram).
3. Check the wiring for a short circuit (see the electrical diagram).
Diagnosis/Action
4. Use the service program to check the sensor. If necessary,
replace the sensor.
5. Replace the CAN I/O module if a different cause cannot be
determined.
Table-71 Error message
Code: 30171
Message: No steering. Call the Service department.
The sensor value (1WSA+1WSB) is too high (> 5,250 mV).
Description:
The sensor value can be read in the service program.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
gram).
3. Check the wiring for a short circuit (see the electrical diagram).
Diagnosis/Action
4. Use the service program to check the sensor. If necessary,
replace the sensor.
5. Replace the CAN I/O module if a different cause cannot be
determined.
Table-72 Error message
99 S_EF-S_EN V1.0
Service manual EF-S
Code: 30180
Message: No steering. Call the Service department.
The sensor value of the angle sensor (2WSA) is too low (250 mV).
Description:
The sensor value can be read in the service program.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
gram).
3. Check the wiring for a short circuit (see the electrical diagram).
Diagnosis/Action
4. Use the service program to check the sensor. If necessary,
replace the sensor.
5. Replace the CAN I/O module if a different cause cannot be
determined.
Table-73 Error message
Code: 30181
Message: No steering. Call the Service department.
The sensor value of the angle sensor (2WSA) is too high (> 4,750
Description: mV).
The sensor value can be read in the service program.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
gram).
3. Check the wiring for a short circuit (see the electrical diagram).
Diagnosis/Action
4. Use the service program to check the sensor. If necessary,
replace the sensor.
5. Replace the CAN I/O module if a different cause cannot be
determined.
Table-74 Error message
Code: 30190
Message: No steering. Call the Service department.
The sensor value of the angle sensor (2WSB) is too low (< 250
mV).
Description:
The sensor value can be read in the service program.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
gram).
3. Check the wiring for a short circuit (see the electrical diagram).
Diagnosis/Action
4. Use the service program to check the sensor. If necessary,
replace the sensor.
5. Replace the CAN I/O module if a different cause cannot be
determined.
Table-75 Error message
Code: 30191
Message: No steering. Call the Service department.
The sensor value of the angle sensor (2WSB) is too high (> 4,750
Description: mV).
The sensor value can be read in the service program.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
gram).
3. Check the wiring for a short circuit (see the electrical diagram).
Diagnosis/Action
4. Use the service program to check the sensor. If necessary,
replace the sensor.
5. Replace the CAN I/O module if a different cause cannot be
determined.
Table-76 Error message
Code: 30200
Message: No steering. Call the Service department.
The sensor value of the angle sensor (2WSA+2WSB) is too low (<
Description: 4,750 mV).
The sensor value can be read in the service program.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
gram).
3. Check the wiring for a short circuit (see the electrical diagram).
Diagnosis/Action
4. Use the service program to check the sensor. If necessary,
replace the sensor.
5. Replace the CAN I/O module if a different cause cannot be
determined.
Table-77 Error message
Code: 30201
Message: No steering. Call the Service department.
The sensor value of the angle sensor (2WSA+2WSB) is too high
Description: (5,250 mV).
The sensor value can be read in the service program.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
gram).
3. Check the wiring for a short circuit (see the electrical diagram).
Diagnosis/Action
4. Use the service program to check the sensor. If necessary,
replace the sensor.
5. Replace the CAN I/O module if a different cause cannot be
determined.
Table-78 Error message
Code: 30210
Message: No steering. Call the Service department.
The sensor value of the angle sensor (3WSA) is too low (< 250
Description: mV).
The sensor value can be read in the service program.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
gram).
3. Check the wiring for a short circuit (see the electrical diagram).
Diagnosis/Action
4. Use the service program to check the sensor. If necessary,
replace the sensor.
5. Replace the CAN I/O module if a different cause cannot be
determined.
Table-79 Error message
Code: 30211
Message: No steering. Call the Service department.
The sensor value of the angle sensor (3WSA) is too high (4,750
Description: mV).
The sensor value can be read in theservice program.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
gram).
3. Check the wiring for a short circuit (see the electrical diagram).
Diagnosis/Action
4. Use the service program to check the sensor. If necessary,
replace the sensor.
5. Replace the CAN I/O module if a different cause cannot be
determined.
Table-80 Error message
Code: 30220
Message: No steering. Call the Service department.
The sensor value of the angle sensor (3 WS (B)) is too low (< 250
Description:
mV).
Code: 30220
The sensor value can be read in the service program.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
gram).
3. Check the wiring for a short circuit (see the electrical diagram).
Diagnosis/Action
4. Use the service program to check the sensor. If necessary,
replace the sensor.
5. Replace the CAN I/O module if a different cause cannot be
determined.
Tabel-81 Error message
Code: 30221
Message: No steering. Call the Service department.
The sensor value of the angle sensor (3WS(B)) is too high (> 4,750
Description: mV).
The sensor value can be read in the service program.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
gram).
3. Check the wiring for a short circuit (see the electrical diagram).
Diagnosis/Action
4. Use the service program to check the sensor. If necessary,
replace the sensor.
5. Replace the CAN I/O module if a different cause cannot be
determined.
Tabel-82 Error message
Code: 30230
Message: No steering. Call the Service department.
The sensor value of the angle sensor (3WSA+3WSB) is too low (<
Description: 4,750 mV).
The sensor value can be read in the service program.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
Diagnosis/Action
gram).
3. Check the wiring for a short circuit (see the electrical diagram).
Code: 30230
4. Use the service program to check the sensor. If necessary,
replace the sensor.
5. Replace the CAN I/O module if a different cause cannot be
determined.
Tabel-83 Error message
Code: 30231
Message: No steering. Call the Service department.
The sensor value of the angle sensor (3WSA+3WSB ) is too high
Description: (> 5,250 mV).
The sensor value can be read in the service program.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
gram).
3. Check the wiring for a short circuit (see the electrical diagram).
Diagnosis/Action
4. Use the service program to check the sensor. If necessary,
replace the sensor.
5. Replace the CAN I/O module if a different cause cannot be
determined.
Tabel-84 Error message
Code: 30240
Message: No steering. Call the Service department.
Description: Internal fault in the hydraulic pump.
Colour Red
1. Check the pump’s plug connections.
2. Check the pump’s cable connection.
Diagnosis/Action
3. Use the service program to check the pump’s error code.
4. See the pump’s documentation.
Tabel-85 Error message
Code: 30320
Message: No steering.
The hydraulic pump receives a too low voltage or does not receive
Description:
a voltage.
Colour Red
Diagnosis/Action 1. Check the plug connections (see the connection diagram).
Code: 30320
2. Visually check the cable connection (see the connection dia-
gram).
3. Check the wiring for a short circuit (see the electrical diagram).
4. Replace the CAN I/O module.
5. Replace the distribution box.
6. Replace the main control unit.
Table-89 Error message
Code: 30330
Message: No steering.
Description: There is no communication with the EBS via the CAN bus.
Colour Red
1. Check the EBS settings (see the installation instructions).
2. Make sure that the EBS receives a voltage and that the EBS
cable is connected.
3. Check the plug connections (see the connection diagram).
Diagnosis/Action 4. Visually check the cable connection (see the connection dia-
gram).
5. Check the wiring for a short circuit (see the electrical diagram).
6. Replace the EBS.
7. Replace the main control unit.
Table-90 Error message
Code: 30340
Message: No steering.
Description: The main control unit was not correctly installed during start-up.
Colour Red
1. Restart the EF-S system and check whether the message has
been deleted.
Diagnosis/Action 2. Replace the main control unit.
3. Install the required firmware and operating system with the aid
of the “TTC downloader”.
Table-91 Error message
Figure 4-3
4.3.44 30350
Code: 30350
Message: No steering. Call the Service department.
The main control unit’s firmware check was not completed within
Description:
10 ms.
Colour Red
1. Turn off the voltage supply to the generator box and then turn
Diagnosis/Action it back on again using the main switch.
2. Contact TRIDEC if the message is not deleted.
Tabel-92 Error message
4.3.45 30360
Code: 30360
Message: No steering. Call the Service department.
Description: “Watchdog" is active. This is caused by a different error.
Colour Red
1. Check the message history to see which warning messages
Diagnosis/Action or error messages have been active(see "Message history" on
page 57).
Table-93 Error message
Code: 30680
Description: No steering.
The ZVA valve on the centring function’s control unit leaks or the
Description:
oil is contaminated.
Colour Red
1. Place the ignition switch in the “0” position.
Diagnosis/Action
2. Restart the EF-S system.
1. Check for external leaks.
2. Check the oil for contamination. If necessary, change the oil.
The code is not
3. Replace the ZVA valve if the message has not been deleted
deleted.
after restarting.
4. Check the oil for contamination. If necessary, change the oil.
Tabel-94 Error message
Code: 30371
Description: No steering.
The batteries do not provide a sufficient voltage (< 19.5 V).
Description:
The voltage can be read in theservice program.
Warning light colour Red
1. Make sure the NATO plug is connected.
If necessary, connect it.
Continue from point 2.
2. Charge the batteries.
3. Measure the voltage (> 26 V) on the batteries while the
engine is running.
Continue from point 7 if the voltage is correct.
Continue from point 4 if the voltage is not correct.
Diagnosis/Action
4. Check the plug connections (see the connection diagram).
5. Visually check the cable connection (see the connection dia-
gram).
6. Check the wiring for a short circuit (see the electrical dia-
gram).
7. Test the batteries and, if necessary, replace them with fully
charged batteries.
8. Replace the charger.
Table-95 Error message
4.3.48 30390
Code: 30390
Message: No steering. Call the Service department.
Description: The details of the trailer/semi-trailer have not yet been entered.
Colour Red
1. Use the service program to enter the details of the trailer/semi-
Diagnosis/Action
trailer.
Table-96 Error message
4.3.49 30430-30431-30432
Code: 30450
Message: No steering. Call the Service department.
Description:
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
Diagnosis/Action
gram).
3. Check the distribution box.
Table-99 Error message
Code: 30590
Message: No steering. Oil temperature too high.
The temperature of the oil is higher than 80 °C. The trailer/semi-
Description:
trailer cannot be steered.
Colour Red
1. Check whether the ambient temperature is high.
If it is, allow the system to cool down. (Allow the EF-S system
to cool down if a large number of steering movements are
made one after the other.)
Diagnosis/Action 2. Continue from point 3 if the message is not deleted after the
system has cooled down.
3. Check the plug connections.
4. Check the operation of the temperature sensor.
5. Replace the main control unit (TTC94).
Table-101 Error message
Code: 30600
Message: No steering. Call the Service department.
The main control unit continues to receive messages from the
Description:
EBS after the contact switch has been turned to the “0” position.
Colour Red
1. Check the plug connections (see the connection diagram).
2. Visually check the cable connection (see the connection dia-
gram).
Diagnosis/Action
3. Check the operation of the EBS unit.
4. Replace the main control unit (TTC94) if a different cause can-
not be determined.
Table-102 Error message
4.3.55 30610
Code: 30610
Message: No steering. Call the Service department.
Description: The EBS does not transmit a speed signal.
Colour Red
Diagnosis/Action 1. The EBS is faulty (see the EBS documentation).
Table-103 Error message
Code: 30840
Message: No steering. Call the Service department.
The pre-pressure in the accumulator for centring is higher than 90
Description: bar. The pressure is measured by the pressure sensor (DA2) in the
centring circuit.
Colour Red
1. Make sure the ambient temperature is not too high. If it is,
allow the EF-S system to cool down.
2. Use the service program to check the set value for “Shut
Diagnosis/Action down cycle parameters (DA2 Max error (default 90 bar))”. This
value can only be changed by TRIDEC.
3. Reduce the pressure in the accumulator to the required pres-
sure (DA2 Max error (default 90 bar)).
Table-109 Error message
Code: 30850
Message: No steering.
The pre-pressure in the accumulator for centring is lower than 30
Description:
bar. The pressure is measured by the pressure sensor (DA2).
Colour Red
1. Make sure the ambient temperature is higher than -20 °C.
2. Use the service program to check the set value for “Shut
down cycle parameters (DA2 Min error (default 30 bar))”. This
value can only be changed by TRIDEC.
3. Make sure the sensor (DA2) works correctly. If necessary,
Diagnosis/Action
replace it.
4. Pressurize the accumulator to the required pressure (DA2 Min
error (default 30 bar)) when the ambient temperature is 0-30
°C.
5. If necessary, replace the accumulator.
Table-110 Error message
Code: 30900
Message: No steering. Call the Service department.
The pressure in the circuit of the hydraulic control unit for the cent-
ring cylinder must be reduced to 10 bar or less within 60 seconds
Description:
after the shutdown procedure has been started. If the pressure is
higher, the flow in the circuit concerned is impeded.
Warning light colour Red
1. Check the plug connections on the control valve (LVA).
2. Check the cables for interruptions.
3. Check the coil of the control valve (LVA) for a short circuit and
interruptions.
Diagnosis/Action 4. Make sure the pressure sensor (DA2) works correctly.
5. Use the hydraulic diagram to check the operation of the con-
trol valve (ZVA and ZVB). If necessary, replace it.
6. Replace the main control unit if a cause cannot be determ-
ined.
Tabel-112 Error message
Code: 30920
Message: Do not drive. Call the Service department.
The shutdown parameters are not saved after the shutdown pro-
Description:
cedure has been completed.
Colour Red
Diagnosis/Action 1. Reset via the service program.
Table-113 Error message
Figure 4-4
When the tractor unit travels at a speed of more than 5 km/h and makes an angle with regard to
the trailer/semi-trailer, the wheels of the steered axles must reach their set steering angle within a
set time. For this to happen, the LVA* valve (output AZ) or the LVB** valve (output BZ) on the
hydraulic control unit is activated by a control current. Each valve is activated by an increasing cur-
rent strength (maximum 250 mA). As a result, the valve is opened further in order to achieve the set
steering angle within the set time. This message is displayed when the control current is 250 mA.
* LVA is the valve for steering the wheels on the steered axle to the left (the trailer/semi-trailer turns to the right).
**LVB is the valve for steering the wheels on the steered axle to the right (the trailer/semi-trailer turns to the left).
Code: 30980
Message: Wheels in the straight-ahead position. Shut down the program.
To check the EF-S system, the wheels must be turned to the
Description:
straight-ahead position.
Colour Red
1. Turn the wheels to the straight-ahead position and then turn
Diagnosis/Action
the ignition switch to the “0” position.
Table-115 Error message
Code: 31010
Message: No steering. Call the Service department.
The pressure difference between the hydraulic control units for
steering the axles may be greater than 20 bar for no longer than
Description:
200 ms during the start-up procedure. The pressures are meas-
ured by the pressure sensors (DA1).
Colour Red
1. Make sure the ambient temperature is 0-30 °C. At extremely
low temperatures, the oil can become viscous.
2. Check for external oil leaks.
Diagnosis/Action
3. Check the wiring to the pump for interruptions.
4. Make sure the pump’s control unit works correctly.
5. Check the rotational speed of the pump in the generator box.
Table-116 Error message
Code: 31011
Message: No steering. Call the Service department.
The pressure in one of the steering circuits does not increase
Description:
quickly enough.
Colour Red
1. Check whether the pump in the generator box works cor-
rectly.
2. Check for external leaks.
3. Check the plug connections (see the connection diagram).
4. Visually check the cable connection (see the connection dia-
Diagnosis/Action gram).
5. Check the wiring for a short circuit (see the electrical diagram).
6. Check whether the pressure sensors (DA1) work correctly. If
necessary, replace them.
7. Check whether the oil that is used meets the TRIDEC spe-
cifications.
Table-117 Error message
Code: 31020
Message: Do not drive. Call the Service department.
The pressure difference between the steering circuits and the cent-
ring circuit may be more than 20 bar for no longer than 200 ms.
Description: The pressures are measured by the pressure sensors (DA1 and
DA2). The pressure differences are measured during the start-up
procedure.
Colour Red
1. Make sure the ambient temperature is 0-30 °C. At extremely
low temperatures, the oil can become viscous. Bring the EF-S
system to the normal operating temperature.
Diagnosis/Action
2. Make sure the DA1 sensors (in the steering circuits) and the
DA2 sensor (in the centring circuit) work correctly. If neces-
sary, replace them.
Table-118 Error message
Code: 31060
Message: Do not drive. Call the Service department.
The leak in the centring circuit is too great during the shutdown
Description:
procedure.
Colour Red
1. Check for external oil leaks in the centring circuit.
Diagnosis/Action 2. Make sure the ZVB valve works correctly. If necessary, replace
it.
Table-120 Error message
Code: 31340
Message: No steering. Call the Service department.
The operating system has not been configured.
Description:
- Load the operating system and its settings.
Colour Red
Diagnosis/Action Load the operating system with the settings.
Table-125 Error message
Code: 40070
Message: No steering. Call the Service department.
The pressure measured by the pressure sensor (DA2) is too low.
Description:
Colour Red
1. Check the plug connections (see the electrical diagram).
2. Visually check the cable connection (see the electrical dia-
gram).
Diagnosis/Action 3. Check the wiring for a short circuit (see the electrical diagram).
4. Use the service program to check the value of the sensor for
DA2 or(zie Figure 4-5).
5. Replace the main control unit (TTC94).
Table-126 Error message
Figure 4-5
Code: 40071
Message: No steering. Call the Service department.
Description: The sensor value (DA2) is too high.
Colour Red
1. Check the plug connections (see the electrical diagram).
2. Visually check the cable connection (see the electrical dia-
gram).
3. Check the wiring for a short circuit (see the electrical diagram).
Diagnosis/Action
4. Read the value on the remote control(see “Sensors” on page
1).
5. Use the service program to check the sensor.
6. Replace the main control unit.
Table-127 Error message
Figure 4-6
4.3.85 40460
Code: 40460
Message: No steering. Call the Service department.
During automatic steering, the pressure in the centring circuit
Description:
does not increase quickly enough.
Colour Red
1. Check the centring circuit for external leaks.
2. Check the operation of the pump.
Diagnosis/Action 3. Check the pressure sensor (DA2).
4. Use the hydraulic diagram to check the centring circuit for
internal leaks.
Table-133 Error message
4.3.86 40470
Code: 40470
Message: No steering. Call the Service department.
During centring, the pressure in the centring circuit does not
Description:
increase quickly enough.
Colour Red
1. Check the centring circuit for external leaks.
2. Check the operation of the pump.
Diagnosis/Action 3. Check the pressure sensor (DA2).
4. Use the hydraulic diagram to check the centring circuit for
internal leaks.
Table-134 Error message
4.3.87 40480
Code: 40480
Message: No steering. Call the Service department.
The pressure in the centring circuit is unexpectedly lower than
Description:
160 bar.
Code: 40480
Colour Red
1. Check the centring circuit for external leaks.
2. Check the operation of the pump.
Diagnosis/Action 3. Check the pressure sensor (DA2).
4. Use the hydraulic diagram to check the centring circuit for
internal leaks.
Table-135 Error message
4.3.88 40490
Code: 40490
Message: No steering. Call the Service department.
The pressure in the centring circuit is unexpectedly lower than 80
Description:
bar.
Colour Red
1. Check the centring circuit for external leaks.
2. Check the operation of the pump.
Diagnosis/Action 3. Check the pressure sensor (DA2).
4. Use the hydraulic diagram to check the centring circuit for
internal leaks.
Table-136 Error message
4.3.89 40500-40501-40502
Code: 40500-40501-40502
Message: No steering. Call the Service department.
The pressure in a steering circuit is unexpectedly lower than 45
Description:
bar.
Code: 40500-40501-40502
Colour Red
1. Check the steering circuit for external leaks.
2. Check the operation of the pump.
Diagnosis/Action 3. Check the pressure sensor (DA1) of the axle concerned.
4. Use the hydraulic diagram to check the centring circuit for
internal leaks.
Table-137 Error message
5 Ordering parts
All original spare and repair parts are available from TRIDEC. Always use the serial number on
your system’s type plate when ordering parts. The systems you have purchased have been spe-
cially put together for your order. The serial number on the type plate guarantees that you receive
the correct parts.
2300_100_49
Figure 5-1
The sticker provides essential information for ordering spare/replacement parts. All product-spe-
cific information can be obtained by referencing the serial number on the sticker.
The serial number is required for obtaining the correct service information and
for ordering parts.
The meaning of the type coding on the sticker is given in the table below.
S Steering system
Number of axles under the semi-trailer (E=1, T=2,
D, T or E
D=3)
Maximum tonnage on the fifth wheel coupling
00
provided (00 = no fifth wheel coupling provided)
Amphenol AT06-12SC-
313413
313413
SS01 614220
Connector dummy
313414
313414
Amphenol AT06-6S-SS01 614336
Amphenol AT06-12SD-
313454
313454
SS01 614220
Amphenol AT06-12SB-
313471
SS01 614220
6 Technical information
The following section contains technical information about the EF-S system and explains how
parts can be ordered.
ISO4406:1999
Purity class
Class 21/19/16
Use Up to -25 °C
Comments:
Table-140 Hydraulic specifications
Notes
Notes