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PT.

JASUMA AUSTINDO
Alamat : Jln. Agung Timur 9, Blok N3 No. 1B RT.10/RW. 11, Sunter Jaya, Tanjung Priok, Jakarta Utara, DKI Jakarta 14350
Fax : +62 21 6583 0301 : +62 21 651 2018Telephone
: marketing@jasuma.co.id/marketing.jasuma@gmail.com Email
: http://jasuma-austindo.comWebsite

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preliminary WELDING PROCEDURE SPECIFICATION (pWPS)
(Section IX, ASME Boiler and Pressure Vessel Code)
Company Name PT. Jasuma Austindo By : Welding Engineer
preliminary Welding Procedure Specification No. 03-pWPS-ASME-JA-17 Date Feb 27, 2017 Supporting PQR No. (s) - Date -
Revision No. 0

Welding Process (es) GTAW & SMAW Type(s) Manual


(Automatic, Manual, Machine, or Semi-Auto)

JOINTS (QW-402) Details


Joint Design As Per Details
Root Spacing As Per Details
Backing (Yes) ( No)
Backing Material (Type) Yes
(Refer to both backing and retainers)

Metal Nonfusing Metal


Nonmetallic Other (Weld Metal)
Sketches, Production Drawings, Weld Symbols or Written Description
shoul show the general arrangement of the parts to be welded. Where
applicable, the root spacing and details of weld groove may be specified.

(At the option of the Mfgr., sketches may be attached to illustrate joint design,
weld layers and bead sequence, e.g., for notch toughness procedures, for (Weld details shown are reference only, engineering design drawing
multiple process procedures, etc.) shall take precedence for production welding)

* BASE METALS (QW-403)


P-No. 1 Group No. All to P-No. 1 Group No. All
OR
Specification and type / grade or UNS Number SA 516 Gr. 70 (K02700)
to Specification and type / grade or UNS Number to SA 516 Gr.70 (K02700)
OR
Chem. Analysis and Mech. Prop. C–Mn–Si (70 ksi (485 MPa))
to Chem. Analysis and Mech. Prop. to C–Mn–Si (70 ksi (485 MPa))
Thickness Range :
Base Metal : Groove 1.5 mm up to 20 mm Fillet All Sizes & Diameters
Used Thickness 10 mm
Maximum Pass Thickness ≤ 1/2 in. (13mm) (Yes) (No)
Other None

* FILLER METALS (QW-404) GTAW SMAW


Spec. No. (SFA) 5.18 5.1
AWS No. (Class) ER 70S-6 E 7018
F-No. 6 4
A-No. 1 1
Size or Filler Metals 2.0 mm to 3.2 mm including 2.6 mm to 4.0 mm including
Filler Metal Product Form Solid N.A
Supplemental Filler Metal N.A N.A
Weld Metal
Thickness Range :
Groove Max. 10 mm Max. 10 mm
Fillet All Sizes & All Diameters All Sizes & All Diameters
Electrode-Flux (Class) N.A N.A
Flux Type N.A N.A
Flux Trade Name N.A N.A
Consumable Insert None N.A
Other / Trade name As Requirement As Requirement

* Each base metal-filler metal combination should be recorded individually.


PT. JASUMA AUSTINDO
Alamat : Jln. Agung Timur 9, Blok N3 No. 1B RT.10/RW. 11, Sunter Jaya, Tanjung Priok, Jakarta Utara, DKI Jakarta 14350
Fax : +62 21 6583 0301: +62 21 651 2018Telephone
: marketing@jasuma.co.id/marketing.jasuma@gmail.com Email
: http://jasuma-austindo.comWebsite

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pWPS No.: 03-pWPS-ASME-JA-17 Rev.: 0


POSITION (QW-405) POSTWELD HEAT TREATMENT (QW-407)
Position(s) of Groove All Positions Temperature Range None
Welding Progression : Up √ Down √ Time Range None
Position(s) of Fillet All Positions Other None
Other None
GAS (QW-408)
PREHEAT (QW-406) Percent Composition
Preheat Temperature, Minimum 20 ⁰C Gas (es) (Mixture) Flow Rate
Interpass Temperature, Maximum 260 ⁰C Shielding Argon 99.997% 10 - 15 LPM
Preheat Maintenance None For SMAW Trailing None None None
Other None Backing None None None
(Continuous or special heating where applicable should be recorded) Other None None None

ELECTRICAL CHARACTERISTICS (QW-409)

Other
Filler Metal
Wire Feed Travel Speed (e.g., Remarks,
Weld Pass Current Type Amps Energy or Power
Process Speed Volts (Range), V (Range), Comments, Hot Wire
(s) Diameter and Polarity (Range),A (Range)
Classificatio (Range) mm/min Addition, Technique,
n Torch Angle, Etc.)
(mm)

As Req. GTAW ER 70S-6 2,0 DCEN 60-100 N.A N.A 10-20 50-150 None
As Req. GTAW ER 70S-6 2.6 DCEN 70-125 N.A N.A 10-20 50-150 None
As Req. GTAW ER 70S-6 3.2 DCEN 70-150 N.A N.A 5-25 50-150 None
As Req. SMAW E 7018 2.4 DCEP 70-150 N.A N.A 12-25 50-150 None
As Req. SMAW E 7018 3.2 DCEP 70-175 N.A N.A 15-30 50-150 None
As Req. SMAW E 7018 4.0 DCEP 80-225 N.A N.A 10-30 50-150 None
Amps and volts, or power or energy range, should be recorded for each electrode size, position, and thickness, etc

Pulsing Current None for GTAW Heat Input (max) 8100 J/mm

Tungsten Electrode Size and Type OD 2.4 mm 2 % Thoriated (WT20), AWS Class EWTH-2
Pure Tungsten, 2% Thoriated, etc

Mode of Metal Transfer for GMAW N.A


Spray arc, short circuiting arc, etc

Other Welding Parameters Maybe Used Recommended From Consumable Manufacturer

TECHNIQUE (QW -410) GTAW SMAW


String or Weave Bead String or Weave String or Weave
Orifice, Nozzle, or Gas Cup Size 1.6 mm to 10 mm N.A
Initial and Interpass Cleaning (Brushing, Grinding, etc.) Brushing, Grinding Brushing, Grinding
Method of Back Gouging Grinding or Air Arc Gouging Grinding or Air Arc Gouging
Oscillation None N.A
Contact Tube to Work Distance N.A N.A
Multiple or Single Pass (Per Side) Multiple Pass Multiple Pass
Multiple or Single Electrodes Single Electrode N.A
Electrode Spacing None N.A
Peening None None
Other None None

Prepared by, Acknowledge by,

Welding Engineer QA/QC Manager

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