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Modelling of packed bed adsorption columns for


the separation of green tea catechins

Miguel Monsanto, Adithya Thota Radhakrishnan & Edwin Zondervan

To cite this article: Miguel Monsanto, Adithya Thota Radhakrishnan & Edwin Zondervan
(2016) Modelling of packed bed adsorption columns for the separation of green tea catechins,
Separation Science and Technology, 51:14, 2339-2347, DOI: 10.1080/01496395.2016.1211146

To link to this article: http://dx.doi.org/10.1080/01496395.2016.1211146

Accepted author version posted online: 22


Jul 2016.
Published online: 22 Jul 2016.

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Download by: [Eindhoven University of Technology] Date: 19 September 2016, At: 23:36
SEPARATION SCIENCE AND TECHNOLOGY
2016, VOL. 51, NO. 14, 2339–2347
http://dx.doi.org/10.1080/01496395.2016.1211146

Modelling of packed bed adsorption columns for the separation of green tea
catechins
Miguel Monsantoa, Adithya Thota Radhakrishnana, and Edwin Zondervanb
a
Department of Chemical Engineering and Chemistry, Eindhoven University of Technology, Eindhoven, The Netherlands; bDepartment of
Production Engineering, Bremen University, Bremen, Germany

ABSTRACT ARTICLE HISTORY


Green tea is a rich source of catechins, which when purified have a high economic value as they can be Received 16 December 2015
used as a supplement in several products, to increase their health benefits. Catechins are regarded as Accepted 6 July 2016
desired components with several applications in a variety of areas such as foods, cosmetics and KEYWORDS
pharmaceuticals. A multicomponent sorption model has been developed for the separation of Adsorption model;
catechins from liquid tea streams, with macroporous resins in a packed bed column. Two commer- breakthrough curves;
cially available food grade resins were considered: Amberlite XADHP and Diaion HP20. For the macroporous resin; process
desorption step, two food grade solvents are used: water and ethanol. The adsorption and desorption design; tea polyphenols
behaviour is subsequently mathematically described with one-dimensional axial dispersed plug flow
model that can accurately simulate the dynamics of the solvent swing sorption columns. The model
parameters were regressed from experimental data. Five components are modelled in the competi-
tive sorption: the main four catechins present in green tea and caffeine. The model was used for the
process design and optimization for the recovery of catechins from green tea.

Introduction
to have a process that separates catechins with high
The growing market of functional foods is related to yield and low amounts of caffeine.
the increasing consumer demand for more natural and For this purpose, the present study employs a sol-
healthier food additives, like catechins, which are the vent swing adsorption technique where two different
main polyphenols present in green tea. Catechins have commercially available macroporous resins (Amberlite
been studied widely for their potential health aspects, XAD7HP and Diaion HP20) are used. The resin selec-
and upon isolation and purification from green tea tion is based on the work from Sevillano et al.,[7] where
could be used to meet these consumer demands.[1–3] the resin XAD7HP is found to be preferred for the
The structure of the four main catechins from green tea adsorption of catechins, and the HP20 is the best
(epicatechin (EC), epigallocatechin (EGC), epicatechin gal- resin for caffeine adsorption.
late (ECg) and epigallocatechin gallate (EGCg)) is presented By using a solvent swing operation there is a change
in Fig. 1. in the sorption equilibrium of the components, due to
At an analytical and preparative level, chromatogra- the change in the composition of solvent during the
phy has been commonly used for the separation of sorption process.[8]
green tea catechins,[4] while adsorption is commonly In a packed bed adsorption column, nearly all
used for the separation of polyphenols from tea. The solutes can be adsorbed for a limited amount of time.
use of macroporous resins as an adsorbent has shown The adsorption process starts with an unsaturated bed
good potential for the separation and purification of of adsorbent and in an ideal fixed bed adsorption with
green tea catechins. Adsorption has the advantage of plug flow conditions (very small internal and external
allowing the use of food grade materials and solvents. mass-transfer resistances and negligible axial disper-
However, since the reported purities are not very high, sion), equilibrium is reached almost instantaneously.
additional purification steps are usually required,[5,6] The objective of this work is to develop a mathematical
because catechins and caffeine adsorb competitively model that can describe the sorption of green tea poly-
on the hydrophobic resin. It is, therefore, important phenols on a packed bed column with a macroporous

CONTACT Edwin Zondervan edwin.zondervan@uni-bremen.de Department of Production Engineering, Bremen University, Leobener strasse,
Bremen, Germany.
Color versions of one or more of the figures in the article can be found online at www.tandfonline.com/lsst.
© 2016 Taylor & Francis
2340 M. MONSANTO ET AL.

adsorption column(s) with a solvent swing adsorption,


where the feed is green tea extract and the eluent is a
water–ethanol solution.

Experimental
Adsorbents
Two non-functionalized food grade polymeric adsorbents
are used: Amberlite XAD7HP and Diaion HP-20,
obtained from Sigma-Aldrich (Zwijndrecht, The
Netherlands). The XAD7HP is a non-ionic aliphatic
acrylic polymer and the HP20 has a polystyrenic matrix
cross-linked with divinylbenzene. The adsorbents are pre-
treated in three steps to remove the salts: first washed with
water, then with ethanol and afterwards again with water.

Figure 1. Green tea catechins: (a) epicatechin (EC), (b) epigalloca-


techin (EGC), (c) epicatechin gallate (ECg) and (d) epigallocatechin Reagents and equipment
gallate (EGCg).
For the high-performance liquid chromatography
(HPLC): glacial acetic acid (from Merck KGaA,
resin. The input data for the model consist of kinetics, Darmstadt, Germany), analytical grade acetonitrile
adsorption equilibrium and adsorbent characteristics. As (from Sigma-Aldrich) and Milli-Q water were used.
an output, the model simulates breakthrough and elution Catechins standards and freeze-dried green tea powder
curves for catechins and caffeine (for the adsorption were supplied by Unilever R&D (Vlaardingen, The
cycles), which can be used for process optimization, thus Netherlands).
avoiding time consuming and costly experiments. The HPLC equipment is an Agilent 1220 Infinity LC
The adsorption kinetics for the mass transfer can be gradient system with a variable wavelength detector and
described by adsorption on local sites and mass transport the column is a phenyl-hexyl (Luna 5 µm Phenyl-Hexyl),
in series, with two types of models: either based on a local from Phenomenex, Inc (Utrecht, The Netherlands).
adsorption assumption between the solid and bulk phase The HPLC pump used in the column experiments was
or based on the mass-transfer resistance between adsor- from Knauer (Smartline Pump 1000) (Berlin, Germany),
bent particle and fluid phase.[9] and the glass column (1.5 cm diameter and variable bed
The first class of models (local adsorption) are used height) was from Omnifit (Distrilab BV, The Netherlands).
for high mass-transfer rates, where the effect of mass- The ultracentrifuge is a Optima L-90K from Beckman
transfer resistance to the particle can be neglected and Coulter (Utrecht, The Netherlands).
include local equilibrium or local kinetic theories.
The second class (mass-transfer resistance) may
include a rigorous or approximated approach. The rig- Sample preparation
orous approaches are time consuming as they account Green tea was prepared by extraction of freeze-dried tea
for the mass-transfer inside the particle along its radius,
powder with water at 85°C in an Erlenmeyer. The tea
while approximated models are less time consuming.
extract was afterwards centrifuged for 20 min at 20,000
The most widely used approximated method is the linear
rpm and the two resulting phases were separated by
driving force (LDF) concept.[10]
decanting.
To reduce the calculation time and describe the
adsorption kinetics, the LDF concept is used with a
lumped parameter for the overall mass-transfer resis- Dynamic sorption experiments
tance. The thermodynamic equilibrium is modelled
The glass column (Omnifit) was packed with the wet
with the multicomponent Langmuir isotherm.[9,11,12]
resin up to the target bed height (see Table 1). The
The resulting model can be used for process design and
column was initially flushed with water, after which the
optimization (column dimensions and operational para-
clear tea extract was pumped via the bottom of the
meters) to separate the catechins from green tea. The
column with an HPLC pump. Samples were then
dynamic column process model predicts the output of
SEPARATION SCIENCE AND TECHNOLOGY 2341

Table 1. Packed bed column parameters for the XAD7HP and Qm;i bi Ci
HP20 experiments. qi ¼ P (1)
1 þ nj¼1 bj Cj
Experiment 1 Experiment 2
Resin XAD7HP HP20 where qi is the amount of component i adsorbed andQm;i is
Column diameter (m) 0.015 0.015
Bed length (m) 0.030 0.028 the maximum adsorption capacity of component i. b is the
Adsorption flow rate (cm3/min) 0.89 1.0 Langmuir constant and C is the adsorbate concentration of
Desorption flow rate (cm3/min) 1.0 1.0
each components i,j, in a n-component solution.

taken at defined intervals at the outlet of the column


and analysed via HPLC (Fig. 1). In the next step, the Column adsorption model
column was again washed with water to remove non-
To model the dynamic behaviour of an adsorbent particle
adsorbed components. In the last step, a 70% (m/m)
on the column, a mass balance is set up across a slice of
ethanol–water eluent was used for the desorption. All
the packed bed column. The flow is represented by using
the experiments were performed at room temperature
Ruthven’s axially dispersed plug flow,[15] which includes
(20°C).
both the convection and axial dispersion effects. The
differential fluid phase mass balance is given by Eq. (2).
HPLC analysis for the quantification of catechins The following assumptions are taken into consid-
and caffeine eration for this model: (i) instantaneous and isother-
mic adsorption, (ii) negligible bed pressure drop, (iii)
The four main green tea catechins (EC, EGC, ECg and spherical adsorbent particles and (iv) perfect radial
EGCg) and caffeine (Caff) concentrations were deter- mixing.
mined by gradient elution on a C18 column (Luna 5 The LDF approximation (see Eq. (3)) was used for
μm Phenyl-Hexyl, from Phenomenex, Inc.). the adsorption kinetics.[16] The LDF parameters can be
Two mobile phases are used for the gradient elution easily regressed to fit the experimental data.
with a flow rate of 1 cm3/min: mobile phase A is acetic
acid in water (2% v/v) and mobile phase B is acetic acid @Ci @Ci @ 2 Ci ð1  εb Þ @qi
¼ v þ Daz;i 2  ρp (2)
in acetonitrile (2% v/v). The following gradient cycle @t @z @z εb @t
was used: 5% of B for 40 min, 18% of B for 10 min, @qi  
¼ kov;i qs;i  qi (3)
18%–50% of B over 0.1 min, 50% of B for 5 min, 50%– @t
5% of B over 0.1 min and 5% of B for 20 min. where εb is the bed porosity, Ci is the concentration of
The catechins concentration is calculated by adding the component i, Daz;i is the axial dispersion coefficient,
the concentration of the four individual catechins. ρp is the density of the adsorbent, qi is the concentra-
tion of component i on the adsorbent surface and kov;i
Model development is the overall mass-transfer resistance.
For the model calculations, Eqs. (2) and (3) are set
The use of mathematical models which describe the up for the individual components (four catechins and
column dynamics of adsorption process allows the pre- caffeine) and solved simultaneously. The coupled par-
diction of breakthrough and elution curves.[13] For the tial differential equations (PDEs) are discretized using
process design it is possible to simulate the adsorption/ upwind finite differences and solved in MATLAB.
desorption cycles, which can be used for operational To calculate the overall mass-transfer coefficient kov;i
process design optimization. a lumped parameter is used, representing the intrapar-
ticle diffusion and the external mass-transfer resistances
(see Eq. (4)).
Multi-component Langmuir isotherm
1 1 1
Due to the multicomponent nature of the tea solution, the ¼ þ (4)
kov;i kint;i kext;i
multicomponent Langmuir adsorption isotherm was used
to characterize the amount of adsorbate adsorbed on the wherekext;i is the external mass-transfer resistance and
adsorbent. The multicomponent Langmuir equation (Eq. kint;i is the internal mass-transfer resistance.
(1)) is applied for modelling the adsorption behaviour of The initial condition for starting the column opera-
the studied species based in a monolayer adsorption and tion (first step) is a packed column filled with water. A
considering no interactions with the adsorbates.[14] step response at the inlet of the column is then applied,
2342 M. MONSANTO ET AL.

where the initial conditions of one step match the final The sensitivity analysis of the axial dispersion coeffi-
conditions of the previous step. cient Daz;i shows that an increase of 200% has no influ-
The Danckwerts boundary conditions are used at the ence on the model output (Fig. 2). This result shows that
inlet (z = 0) and at the outlet (z = L) of the column (Eq. the mass transfer and not the axial dispersion is the main
(5)) and the initial conditions are given by Eq. (6).[17] responsible factor for the apparent dispersion.
The results in Fig. 2 show that when the overall
@Ci v   @cCi
jz¼0 ¼ Ci  Cifeed ; j ¼0 (5) mass-transfer coefficient (kov;i ) is reduced by 10%, the
@z Daz;i @z z¼L
model results are strongly influenced. This result was
Ci ðz; t Þ ¼ 0 (6)
already expected since the mass transfer is the limiting
where v is the superficial fluid velocity. factor for the resin saturation rate.
To model the breakthrough curves, the coupled For the isotherm parameters ðQm;i and bi Þ, an
PDEs with initial and boundary conditions are discre- increase of, respectively, 10% and 100% show a signifi-
tized into ordinary differential equation (ODEs), using cant influence on the shape of the breakthrough curves
upwind finite differences (Eqs. (7) and (8)), to repre- and on the calculated results (see Fig. 2).
sent the flow of an adsorbate through a column. The The sensitivity analysis shows that three ðkov;i , Qm;i
system of ODEs was solved in MATLAB using an and bi Þ of the four tested parameters strongly influence
implicit solver (ode15s) for stiff differential equations, the column model and should be regressed from the
based on numerical differentiation formulas (NDFs). experimental data.
dCi Ci ðzn Þ  Ci ðzn1 Þ
¼ (7)
dz Δz Parameter regression

d2 Ci Ci ðzn1 Þ  2Ci ðzn Þ þ Ci ðznþ1 Þ The inbuilt MATLAB function fsolve was used as an
¼ (8) optimization routine to regress the parameters kov;i ,
dz2 Δz2
Qm;i and bi . This function uses the Levenberg–
Marquardt (LM) algorithm to minimize the residual
between the numerical and experimental data.[18] The
Results and discussion LM algorithm is an iterative technique for solving non-
Sensitivity analysis linear least-square problems. It finds the minimum in a
multivariate function that can be expressed as the sum
A sensitivity analysis was performed to evaluate which of squares of nonlinear functions.
parameters influence the calculated results, when using Two packed bed column experiments were performed
the column adsorption model. Four parameters ðDaz;i , at similar conditions using two resins: XAD7HP and
kov;i , Qm;i and bi Þ from the model were tested (Fig. 2). HP20 (Table 1).
The breakthrough and elution curves comparing the
model and experimental results are shown in Figs. 3
and 4 for Experiments 1 and 2, respectively.
The results in Fig. 3 clearly demonstrate that the
model based on the regressed parameters for the
XAD7HP resin has a good fitting. The EGC is the
fastest component to reach saturated bonding, while
the ECg still did not reach saturation at 150 min.
Upon elution the different adsorption capacities of the
catechins can be observed. The ratio of the compounds
in the eluent is different from the ratio of the com-
pounds in the feed. While EGC and caffeine have
similar amounts in the feed, in the eluent only half
the amount of caffeine to EGC is found. In the specific
case of the elution curves for ECg and caffeine, the
model over predicts the maximum concentration
Figure 2. Experimental setup for the dynamic sorption
value. Nevertheless, the model follows the trend for all
experiments. the components.
SEPARATION SCIENCE AND TECHNOLOGY 2343

Figure 3. Sensitivity analysis results for the adsorbed components: EC, EGC, ECg, EGCg and Caff. (black line, original; red line,
modified) for the selected parameters: Daz,i, kQV,I, Qm,i and bi.

The results in Fig. 4 show that the model is able to The XAD7HP resin has a higher affinity for all the
predict the behaviour of all the components, in both the components, as reflected in their Langmuir constant bi,
breakthrough curves and the elution curves, with a high when compared with the HP20 resin. This can be
accuracy, for the HP20 resin. explained by the fact that the HP20 resin has a much
The breakthrough curves in Figs. 3 and 4 also show higher affinity for the caffeine than for the catechins,
some overshoot for the smaller components (EGC and indicating that it is a good option to use HP20 first to
caffeine), which is related to the components’ different separate caffeine from the other components.
rates of diffusion and affinities for the resin. In this
case, the smaller components are more adsorbed in an
initial stage and afterwards partially desorbed, when the Process design
bulkier components with more affinity arrive to the
same adsorption sites. The model that represents the column dynamics can be
The regressed parameter values are presented in used to estimate operational parameters of a packed bed
Tables 2 and 3 for Experiment 1 and 2, respectively. column(s) process, for the recovery of catechins from
There is a clear difference between the values of the green tea. Two operating designs are tested: in Design 1
Langmuir equilibrium constants ðQm;i , bi Þ for the two a two-column process is used with the objective of max-
resins. The XAD7HP resin has a somewhat higher Qm imizing the amount of catechins and minimize the con-
for the gallated catechins (ECg and EGCg), while the tamination of the catechins with the caffeine; in Design 2
HP20 resin has a much higher Qm for the gallated a single column is used with the purpose of maximizing
catechins (ECg and EGCg) and caffeine. the amount of catechins recovered. All the columns have
2344 M. MONSANTO ET AL.

sold as a dried powder, a drying step is necessary. This


can be done with a Spry drying process (you can refer to
the paper with the modelling of the SpryDry), where the
ethanol is completely removed and the final product is a
green tea catechins concentrated powder. The final objec-
tive is to achieve an efficient process design for the
separation of green tea catechins with high yield and
purity. In a preliminary process design, the regressed
parameters are optimized for the operational time of the
columns, in an adsorption and desorption cycle.

Design 1
Design 1 (Fig. 5) consists of two adsorption columns in
series connected by a buffer tank and operated in a batch
mode, where the green tea feed is set for a flow rate of 14 L/
min. Tea extract is fed to the first column via the bottom
and the output stream at the top of the column is after-
wards collected in the buffer tank. The output of the buffer
tank is the input of the second column. The output of the
second column is the final stream of the process.
Figure 4. Model (–) and experimental (×) breakthrough and Based on the resin screening results from Sevillano
elution curves for Experiment 1 (XAD7HP resin); for experimen- et al., the first column will be packed with HP20 resin
tal conditions, see Table 1. (favourable for caffeine adsorption) and the second will
be packed with the resin XAD7HP (preferred for the
adsorption of catechins).
In total four operating modes are considered, based on
the same dimensions: length of 2.2 m and a diameter of the possibility of using the output from the adsorption or
0.2 m. For the desorption, a 70% (m/m) ethanol–water from the desorption in each column (Fig. 5). The feed for
mixture was used. Food grade ethanol is used not only to the buffer tank, can be taken from the output of either the
pre-treat the resins but also for the desorption of the adsorption or desorption of the HP20 column. The out-
target components. The target components will be present put of the whole process can either be the adsorption or
in a water–ethanol solution. Since green tea catechins are the desorption of the second column (XAD7 column).

Table 2. Regressed parameters values for Experiment 1.


Experiment 1 (XAD7HP resin)
Adsorption Desorption
Qm;i (g/g) bi ðdm3 =gÞ kov;i (10−3 s−1) Qm;i (g/g) bi ðdm3 =gÞ kov;i (10−3 s −1
)
EC 0.25 2.59 0.87 0.25 0.063 43.86
EGC 0.25 1.63 1.05 0.25 0.057 33.05
ECg 0.30 16.95 0.12 0.30 0.041 37.37
EGCg 0.31 3.12 0.67 0.31 0.058 37.64
Caffeine 0.22 4.13 0.59 0.22 0.049 07.79

Table 3. Regressed parameters values for Experiment 2.


Experiment 2 (HP20 resin)
Adsorption Desorption
Qm;i (g/g) bi ðdm3 =gÞ kov;i (10−3 s−1) Qm;i (g/g) bi ðdm3 =gÞ kov;i (10−3 s−1)
EC 0.10 0.047 17.3 0.10 0.011 11.5
EGC 0.02 0.026 169.1 0.02 0.011 41.6
ECg 0.96 0.069 1.2 0.96 0.012 19.6
EGCg 0.52 0.041 3.4 0.52 0.011 17.8
Caffeine 0.33 0.119 2.3 0.33 0.021 10.9
SEPARATION SCIENCE AND TECHNOLOGY 2345

desorption (elution) output of column 2 (XAD7HP


resin). In this mode, column 1 is used to preferably adsorb
the caffeine, while column 2 mostly adsorbs the catechins.
In Fig. 6, the concentration profiles for a complete
operational cycle are presented. For the two-column
cycle, the model optimized operating time is 40 min
for the adsorption step and 45 min for the desorption
step. A washing step of 2 bed volumes (BV) is per-
formed between the adsorption and desorption steps.
One complete operational cycle achieves a 52% yield of
catechins, while reducing the yield of caffeine to 19%.
To better evaluate the relative amounts of catechins
and caffeine after the process a relative purity of cate-
chins (Pcat,caff) is defined (Eq. (9)):
concentration of catechins ðg=LÞ
Pcat;caff ð%Þ ¼  100
concentration of catechins þ caffeine ðg=LÞ
(9)
In the green tea feed (input for the first column) the
relative purity of catechins was 78%. After one cycle,
the catechins’ relative purity increased to 91%.
Figure 5. Model (–) and experimental (×) breakthrough and
elution curves for Experiment 2 (HP20 resin); for experimental
conditions, see Table 1. Design 2
In Design 2, a single column packed with XAD7HP
resin was used and the operational time is optimized
The objective of Design 1 is to maximize the yield of with the single objective of maximizing the yield of
catechins (Ycat) and minimize the yield of caffeine catechins (Ycat).
(Ycaff), see Eqs. (7) and (8). The process flow rate is set at 9.3 L/min and a
mass of catechins in output ðgÞ washing step of 2 bed volumes (BV) is performed
Ycat ð%Þ ¼  100 (7) between the adsorption and desorption steps. The con-
mass of catechins in feed ðgÞ
centration profiles of the components (four catechins
mass of caffeine in output ðgÞ
Ycaff ð%Þ ¼  100 (8) and caffeine) in one operational cycle are presented in
mass of caffeine in feed ðgÞ
Fig. 7. For this design, the optimal operational time is
The operational mode which achieves the best result is the 20 min for the adsorption step and 65 min for the
one that uses the adsorption output of column 1 (HP20 desorption step (Fig. 7), achieving a yield of catechins
resin), as the input for the buffer, followed by the of 89% and a yield of caffeine of 88%.

Figure 6. Two-column process design diagram (left) and the four possibe operational modes (right).
2346 M. MONSANTO ET AL.

a higher affinity for all the components, when compared


with the HP20 resin. On the other hand, the HP20 resin has
a much higher affinity for the caffeine than for the cate-
chins, resulting in a good option to preferentially adsorb
caffeine.
For the process design, two operating designs are
simulated and optimized for the operational time of
the packed bed columns.
Design 1 uses a two-column process with the multi-
objective of maximizing the amount of catechins and
minimizing the amount of caffeine. After one opera-
tional cycle, the yield of catechins was 52% and the
yield of caffeine was 19%, for an operation time per
column of 95 min. The relative purity of catechins to
caffeine increased from 78% to 91%, when compared
with the feed green tea solution.
If instead of the multi-objective optimization, the
only objective is to maximize the amount of catechins,
a single column with an operation time of 100 min can
Figure 7. Column operation cycle (adsorption + washing ± be used (Design 2), achieving a yield for the catechins
description) for Design 1.
of 89%.
Overall, Design 1 proves to be effective for separat-
ing the caffeine and still allows the recovery of more
than half of the catechins, while Design 2 is very effi-
cient for the recovery of catechins.
The current model can also be extended to include
cleaning and regeneration steps, as well as to determine
the optimum number of cycles until regeneration is
needed.

Acknowledgements
Figure 8. Column operation cycle (adsorption + washing ±
description) for Design 2. Special thanks to David Méndez Sevillano for his contribution.

Conclusions
Funding
The dynamics of multicomponent solvent swing This work was supported by the Institute for Sustainable
adsorption packed bed columns have been simulated Process Technology (ISPT), The Netherlands.
with an axial dispersed column model. Three sensitive
model parameters, overall mass-transfer coefficient
 
kov;i ; maximum adsorption capacity ðQm;i Þ and the References
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