Professional Documents
Culture Documents
Introduction
Crash test modes
Requirements to crash test facilities
Crash test facility Autoliv Elmshorn
Examples of crash test facilities
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 -2- Crash Test Facility Design
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Harald Zellmer, Crash Test Facilities, New Delhi, December 2010
Introduction
Crash test modes
Requirements to crash test facilities
Crash test facility Autoliv Elmshorn
Examples of crash test facilities
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 -3- Crash Test Facility Design
Crash-Methods
Accident Reconstruction
Costs
Standard Full-Scale-Crash
Legal and customer requirements
Body-In-White
Real life
Sled Test
Component Test
[ANG-TT/HZ] [´28.08.00] [AKAD03]
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 -4- Crash Test Facility Design
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Harald Zellmer, Crash Test Facilities, New Delhi, December 2010
Introduction
Crash test modes
Requirements to crash test facilities
Crash test facility Autoliv Elmshorn
Examples of crash test facilities
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 -5- Crash Test Facility Design
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 -6- Crash Test Facility Design
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Harald Zellmer, Crash Test Facilities, New Delhi, December 2010
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 -7- Crash Test Facility Design
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 -8- Crash Test Facility Design
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Harald Zellmer, Crash Test Facilities, New Delhi, December 2010
Euro
NCAP
http://www.euroncap.com/
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 -9- Crash Test Facility Design
Euro
NCAP
http://www.euroncap.com/
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 10 - Crash Test Facility Design
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Harald Zellmer, Crash Test Facilities, New Delhi, December 2010
Euro
NCAP
http://www.euroncap.com/
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 11 - Crash Test Facility Design
Japan-NCAP
Side 55 km/h
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 12 - Crash Test Facility Design
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Harald Zellmer, Crash Test Facilities, New Delhi, December 2010
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Harald Zellmer, Crash Test Facilities, New Delhi, December 2010
Body-in-White Test
Body-in-White Test
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Harald Zellmer, Crash Test Facilities, New Delhi, December 2010
Stopping distance: 40 cm ± 5 cm
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Harald Zellmer, Crash Test Facilities, New Delhi, December 2010
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Harald Zellmer, Crash Test Facilities, New Delhi, December 2010
Introduction
Crash test modes
Requirements to crash test facilities
Crash test facility Autoliv Elmshorn
Examples of crash test facilities
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 21 - Crash Test Facility Design
Acceleration - Deceleration
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Harald Zellmer, Crash Test Facilities, New Delhi, December 2010
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 23 - Crash Test Facility Design
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 24 - Crash Test Facility Design
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Harald Zellmer, Crash Test Facilities, New Delhi, December 2010
PU-Tube Brake
Source: Messring.de
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 25 - Crash Test Facility Design
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 26 - Crash Test Facility Design
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Harald Zellmer, Crash Test Facilities, New Delhi, December 2010
Hydro-Brake
Source: Messring.de
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 27 - Crash Test Facility Design
Hydro-Brake
Source: Messring.de
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 28 - Crash Test Facility Design
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Harald Zellmer, Crash Test Facilities, New Delhi, December 2010
Hydro-Brake
Source: Messring.de
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 29 - Crash Test Facility Design
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Harald Zellmer, Crash Test Facilities, New Delhi, December 2010
Introduction
Crash test modes
Requirements to crash test facilities
Crash test facility Autoliv Elmshorn
Examples of crash test facilities
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 31 - Crash Test Facility Design
Test Area I
Full Size Crash tests
Body In White
Test Area II
Body In White
Sled Tests
Test Area III
Sled Tests
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Harald Zellmer, Crash Test Facilities, New Delhi, December 2010
Length 70 m, Width 17 m
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Harald Zellmer, Crash Test Facilities, New Delhi, December 2010
BIW Tests
Quick-out Platforms
Maximum Mass Of BIW 1000 kg
Sled Tests
- 2 ECE-R-16 Seats
- universal fixture system for
B-Pillar and seat mounting
simulation
Velocity up to 70 km/h
Lighting System up to 90 kW
Servo-Hydraulic Brake System
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 35 - Crash Test Facility Design
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 36 - Crash Test Facility Design
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Harald Zellmer, Crash Test Facilities, New Delhi, December 2010
Dummies
Dummys permanent at Facility
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 37 - Crash Test Facility Design
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 38 - Crash Test Facility Design
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Harald Zellmer, Crash Test Facilities, New Delhi, December 2010
Data Acquisition
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 39 - Crash Test Facility Design
Visualisation
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 40 - Crash Test Facility Design
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Harald Zellmer, Crash Test Facilities, New Delhi, December 2010
Introduction
Crash test modes
Requirements to crash test facilities
Crash test facility Autoliv Elmshorn
Examples of crash test facilities
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 41 - Crash Test Facility Design
Autoliv IFB
Salient Features:
- PU brake for modified half sine wave
deceleration profile
- Bending bar technique for vehicle
crash pulse
- Programmable squib for
pyrotechnique device firing
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 42 - Crash Test Facility Design
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Harald Zellmer, Crash Test Facilities, New Delhi, December 2010
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 43 - Crash Test Facility Design
Introduction
Test Modes
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 44 - Crash Test Facility Design
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Harald Zellmer, Crash Test Facilities, New Delhi, December 2010
SAFETY CENTER
Autoliv France
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 45 - Crash Test Facility Design
PLATEFORME
PLATEFORME
CATAPULTE 2 ROLLOVER
DITCH
ZONE A ZONE B EXTERIEURE
P ZONE DE
ATELIER P
C RECEPTION
A MANNEQUINS PREPARATION C
B ROLLOVER ATELIER
PREPARATION 2
MES CATAPULTE 4
URE BOX 1
BUREAUX
CATAPULTE 1
BOX 2 BOX 3 Locaux
CATAPULTE 3 Tech.
HALL
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 46 - Crash Test Facility Design
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Harald Zellmer, Crash Test Facilities, New Delhi, December 2010
TEST POTENTIAL
• SIMULATION SLED TESTING Autoliv France
FRONTAL IMPACT SLED TEST
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 47 - Crash Test Facility Design
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Harald Zellmer, Crash Test Facilities, New Delhi, December 2010
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 50 - Crash Test Facility Design
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Harald Zellmer, Crash Test Facilities, New Delhi, December 2010
Introduction
Crash test modes
Requirements to crash test facilities
Crash test facility Autoliv Elmshorn
Examples of crash test facilities
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 51 - Crash Test Facility Design
Useful Links
Further Links:
www.sledtest.de/html/crash_links2.html
http://www.esi-group.com/products/crash-impact-safety/virtual-performance-
solution-1/video_a8
AUTOLIV / Dr. H. Zellmer / New Delhi 2010 - 52 - Crash Test Facility Design
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