Manual SCB STD GB Vec665r0

SCB String Connection Box
Operating Instructions
TABLE OF CONTENTS
1 GENERAL INFORMATION........................................................................ 3
1.1 General information about this document.................................................................. 3
1.2 Features of the device................................................................................................. 3

1.2.1 Basic variant ............................................................................................................... 3
1.2.2 Optional equipment variants ........................................................................................ 3
1.2.3 Type identification - Design code of device.................................................................... 4
1.3 Scope of Supply........................................................................................................... 6
1.4 Operator's responsibilities .......................................................................................... 7
1.5 Pictograms and symbols used .................................................................................... 7
2 SAFETY ................................................................................................... 8
2.1 Qualification of personnel ........................................................................................... 9
2.2 Purpose of the SCB ..................................................................................................... 9
2.3 Warning information on product ................................................................................ 9
2.4 Modifications............................................................................................................. 10
2.5 Safety provisions ...................................................................................................... 10
3 DESCRIPTION OF PRODUCT ................................................................. 11
3.1 Arrangement of housings of SCB series.................................................................... 11

3.1.1 Series SCB A 08 ........................................................................................................ 11
3.1.2 Series SCB A 16 ........................................................................................................ 12
3.1.3 Series SCB A 24 ........................................................................................................ 12
3.2 The individual housings of SCBs ............................................................................... 13

3.2.1 Housing +E0 ............................................................................................................ 13
3.2.2 Housings +E1, +E2, +E3 ........................................................................................... 14
3.2.3 Housing +S1 ............................................................................................................ 15
3.3 Overview of overall PV plant (example) ................................................................... 16
3.4 Technical data (800 Volt variant) ............................................................................. 17
3.5 Technical data (1000 Volt variant) ........................................................................... 19
3.6 Transport .................................................................................................................. 21
4 INSTALLATION ..................................................................................... 22
4.1 Mechanical Installation............................................................................................. 22
4.2 Electrical Installation ................................................................................................ 26

4.2.1 EMC Information ....................................................................................................... 26
4.2.2 Metric cable glands ................................................................................................... 26
4.2.3 Connection of protective earth conductor .................................................................... 29
4.2.4 Connection of TCP/IP data cable (option) .................................................................... 31
4.2.5 Connection of auxiliary voltage................................................................................... 35
01/10 Operating instructions SCB 1

4.2.6 Connection of DC strings ........................................................................................... 38
4.2.7 Connection of DC main cables .................................................................................... 39
5 COMMISSIONING ................................................................................. 41
5.1 Fuses ......................................................................................................................... 41

5.1.1 Determination of fuses .............................................................................................. 41
5.1.2 Installation of fuses................................................................................................... 42
5.2 Switching SCB on ...................................................................................................... 43
6 TROUBLESHOOTING ............................................................................. 44
6.1 For all device configurations ..................................................................................... 44
6.2 Additionally, for devices with "Monitoring" option .................................................. 45
6.3 Additionally, for devices with "contact monitoring" option ..................................... 45
6.4 Visual inspection of individual elements .................................................................. 46

6.4.1 Housing +S1 ............................................................................................................ 46
6.4.2 Housing +E1 ............................................................................................................ 47
7 CLEANING............................................................................................. 48
8 MAINTENANCE AND SERVICE............................................................... 49
9 STORAGE .............................................................................................. 50
10 DISPOSAL ............................................................................................. 51
2 Operating instructions SCB 01/10

1 General information
This documentation describes the device String Connection Box (SCB).
The SCB is a "photovoltaic generator connection box" for connecting several strings (solar module
strings) to an inverter.
Depending on the design, the SCB additionally offers features ports for monitoring the measured val-
ues of the individual strings (Monitoring option).
In this document, the product SCB is hereinafter referred to the "device".
1.1 General information about this document

The present documentation was prepared with great care and it was subjected to extensive and re-
peated reviews. For reasons of clarity, it is not possible to include all details of all types of the product
in the documentation. Neither was it possible to consider all conceivable installation, operation or
maintenance situations. If you require further information or if you meet with specific problems which
are not dealt with in sufficient detail in the documentation, contact your local BONFIGLIOLI agent.
We would also like to point out that the contents of this documentation do not form part of any pre-
vious or existing agreement, assurance or legal relationship. Neither are they intended to supplement
or replace such agreements, assurances or legal relationships. The manufacturer's obligations are
exclusively specified in the relevant purchase contract. This contract also contains all and any warran-
ty regulations which may apply to the relevant scope of supply. These contractual warranty provisions
are neither extended nor limited by the specifications contained in this documentation.
The manufacturer reserves the right to correct or amend the specifications, product information and
omissions in these operating instructions without notice. The manufacturer shall not be liable for any
damage, injuries or costs which may be caused by the aforementioned reasons.
1.2 Features of the device

Each device consists of a basic variant and optional equipment variants. The design of the device is
indicated on the delivery note. Alternatively, refer to the type designation on the rating plate.
1.2.1 Basic variant

All devices feature:
− String connection terminals
− Fuse holders in negative and positive pole
− DC load circuit breaker
− Overvoltage protection
1.2.2 Optional equipment variants

In addition to the features of the basic variant, the following options can be selected:
− Blocking diodes to prevent reverse currents in modules and string lines
− Current measurement plus Ethernet/analog gateway
− Current measurement plus Ethernet/analog gateway and monitoring of signal contacts (circuit
breakers and protection systems)

1.2.3 Type identification - Design code of device
The type identification is indicated on the rating plate.
The rating plate is indicated both on the right outside on the housing of the device and inside the
housing +E0 (housing of DC circuit breaker) at the bottom of the housing.
1.2.3.1 Layout of rating plate
For specifications of the different SCB types, refer to chapter "Technical data".
4 4 Operating instructions
Operating instructionsSCB
SCB 01/10 01/10
The type identification is made up of 7 elements.
SCB A 08 2F D S8S M C
Contact survey
C = With contact monitoring
- = Without contact monitoring
Monitoring
M = With monitoring
- = Without monitoring
Design
S8S = 800 Volt DC load circuit breaker
S1S = 1000 Volt DC load circuit breaker
Blocking diodes
D = With blocking diodes to prevent reverse currents in
modules
- = Without blocking diodes to prevent reverse currents in
Fuse protection
2F = Two-pole fuse protection
Number of strings
08 = 8 strings
16 = 16 strings
24 = 24 strings
String Connection Box

SCB A = String Connection Box Series A
Examples:
Rating plate identification Meaning

String Connection Box A, 24 strings, two-pole fuse protection, with
blocking diodes to prevent reverse currents in modules and string
SCB A 24 2F D S1S M -
lines, 1000 Volt DC load disconnector, with monitoring, without con-
tact monitoring.
String Connection Box A, 8 strings, two-pole fuse protection, without
blocking diodes to prevent reverse currents in modules and string
SCB A 08 2F - S8S M C
lines, 800 Volt DC load disconnector, with monitoring, with contact
monitoring.

1.3 Scope of Supply
Note
Using the delivery note, check the received goods for completeness. Inform the supplier and/or the
forwarding agent immediately of any incomplete or damaged deliveries.
Warning!
Damaged devices must not be installed in any case.
The scope of supply depends on the design of the device. The design of the device is indicated on the
delivery note. Alternatively, refer to the type designation on the rating plate.
Included:
Design SCB A 08: 2 or 3 housings, connected to each other on installation brackets.
All necessary, metric cable glands.


Not included:
Fuses
(Rated fuse current depends on the plant and must be calculated specifically, see chapter Commis-
sioning)
Installation tools.
Auxiliary material for installation.

1.4 Operator's responsibilities
The operator of the device must ensure that all persons having access to the SCB have read and un-
derstood the following chapter on safety. The documentation must be available to these persons at
any time.
1.5 Pictograms and symbols used

The following pictograms and signal words are used in the documentation:
Danger!
Danger refers to an immediate threat. Non-compliance with the precaution described may
result in death, serious injury or material damage.
Warning!
Warning refers to a possible threat. Non-compliance with the warning may result in death,
serious injury or material damage.
Caution!
Caution refers to an indirect threat. Non-compliance may result in personal or material
damage.
Attention!
Attention refers to a possible operational behavior or an undesired condition that can occur in accor-
dance with the reference text.
Note
Note marks information that facilitates handling for you and supplements the corresponding part of
the documentation.
01/10 01/10 Operating instructions

instructionsSCB
SCB 7 7
2 Safety
The following information includes important safety instructions to be followed by anybody having
access to the SCB. Read this chapter and all safety instructions in the individual chapters completely.
Only carry out any work with or at the device once you are certain that you have understood all the
information correctly. If in doubt, consult your superior or the manufacturer.
Danger!
Danger of fatal electric shock!
Very high DC voltage of solar panel is present permanently.
The load circuit breaker only disconnects the connection to the inverter.
Never touch electric contacts.
Warning!
Light arcs may develop if the installation is performed incorrectly or improperly.
In any case, only use the specified components and follow the installation instructions ex-
actly.
Warning!
The device carries high voltage according to its degree of protection.
Any unauthorized removal of the necessary covers, improper use, wrong installation or
operation may result in serious injuries or material damage.
In order to avoid such injuries or damage, only qualified technical staff may carry out the
transport, installation, commissioning, setup or maintenance work required.
Warning!
The device may only be accessible to authorized staff. Unauthorized opening and improper
interventions can lead to personal injury or material damage. Repairs on the SCB may only
be carried out by the manufacturer or persons authorized by the manufacturer.
Check protective equipment regularly according to chapter Service and Maintenance.
Any repair work may only be carried out by qualified electricians.
Any repair work may only be carried out using original spare parts.
Original spare parts are available through the Bonfiglioli customer service.
Warning!
The technical data, connection specifications and information on ambient conditions are
indicated on the rating plate and in the documentation and must be complied with in any
case. Anyone involved in any kind of work at the device must have read the instructions
carefully and understood them before starting the work.
Warning!
Only use correctly dimensioned fuses.
The rated current of the fuses must be calculated for each plant separately.
For information on how to calculate the rated current, refer to chapter Installation.
The device must be used in accordance with the documentation as well as the applicable directives
and standards.
It must be handled carefully and protected against mechanical stress.
Do not bend any components or change the isolating distances.
Do not touch electronic components or contacts. The devices are equipped with components which
are sensitive to electrostatic energy and can be damaged if handled improperly. Any use of damaged
or destroyed components shall be considered as a non-compliance with the applicable standards.
SCB 01/10 01/10
Do not remove any warning signs from the device.
2.1 Qualification of personnel

The personnel must be familiar with the installation, assembly, commissioning and operation of the
device and the possible hazard sources, and must have the qualification required for the work.
In detail, these qualifications include:
Mechanical installation of device: Trained fitter with basic electrical skills

Electrical installation of device: Trained electricians
Commissioning of device: Trained electricians
2.2 Purpose of the SCB

The device may only be used for the purpose and in the way described in this documenta-
tion. In accordance with the CE labeling requirements, the device meets the requirements
of the Low Voltage Directive 2006/95/EC and the electromagnetic compatibility require-
ments of 2004/108/EC as per the following standards:
Applied standards Description

EN 50178 Electronic equipment for use in power installations
Electromagnetic compatibility
EN 61000-6-2
Generic standards - Immunity for industrial environments
Electromagnetic compatibility
EN 61000-6-4
Generic standards - Emission standard for industrial environments
The technical data, connection specifications and information on ambient conditions are
indicated on the rating plate and in the documentation and must be complied with in any
case. Anyone involved in any kind of work at the device must have read the instructions
carefully and understood them before starting the work.
Any use other than the use described above, will be considered as not in accordance with
the specified purpose and may result in the warranty becoming null and void.
2.3 Warning information on product
Don't open unless autho-

Warning of dangerous elec-
rized.
tric voltage
Additionally, in SCB with blocking diode:
Warning of hot surface

2.4 Modifications
Warning!
Any kind of modifications of the SCB are prohibited.
2.5 Safety provisions
Note
The device can be switched on and off under load via the load circuit breaker.
As a standard, the device features:

− Fuse holders in negative and positive pole
− DC load circuit breaker (according to system voltage)
− Overvoltage protection facility (up to 1000 V)
With the Monitoring option, the device additionally features:

− Overvoltage protection for Ethernet network
− Overvoltage protection for switching power supply
− Fuse provision for switching power supply (2 A fuse, semi time-lag)
With the Contact Monitoring option, the device additionally features:

− Auxiliary contact for DC load circuit breaker
− Auxiliary contact for 1000 V overvoltage protection
− Auxiliary contact for control voltage overvoltage protection
10 10 Operating instructionsSCB
Operating instructions SCB 01/10 01/10
3 Description of product
Each SCB comprises several housings each of which contains different assemblies.
Housings (+E0) and (+E1) are standard components of each device of series "SCB A".
Housings (+E2) and (+E2) increase the number of available strings.
Housing Main assemblies Remarks

DC load circuit breaker
+E0 Included in all SCBs.
DC output
+E1 8 DC inputs Included in all SCBs.
+E2 8 DC inputs Included in SCB-16 und SCB-24
+E3 8 DC inputs Included in SCB-24
+S1 Monitoring Optional
Device series Housing with DC inputs Number of DC inputs

SCB-8 +E1 8
SCB-16 +E1 and +E2 16
SCB-24 +E1 and +E2 and +E3 24
In the following the arrangement of the housings in the SCB series is shown, with all components
installed.
3.1 Arrangement of housings of SCB series
3.1.1 Series SCB A 08
+E0 +E1 +S1

Here: Shown with Monitoring option (Housing +S1).

+E2 +E0 +E1 +S1
+E3 +E2 +E0 +E1 +S1

3.2 The individual housings of SCBs
3.2.1 Housing +E0
A2 A1
A1 DC load circuit breaker A2 Auxiliary contact

instructionsSCB
SCB 13 13
3.2.2 Housings +E1, +E2, +E3
B2 B3 B4
+
B1 B5
String connection terminals on fuse
B1 holder B2 Current measuring transducer board
B3 DC busbar system
Only in housing +E1:
B4 DC overvoltage protection B5 Venting device

3.2.3 Housing +S1
C2 C3 C4
C1 C6 C5
Connection terminals for auxiliary Overvoltage protection for control

C1 voltage, including fuse C2 voltage
Ethernet gateway with extensions

Switching power supply for genera-
C3 tion of auxiliary voltage C4 (e.g. digital interfaces, analog inter-
faces)
C5 Connection terminals for network C6 Overvoltage protection for network

3.3 Overview of overall PV plant (example)

3.4 Technical data (800 Volt variant)
Type Unit
SCB A 08 2F-S8S-- SCB A 16 2F-S8S-- SCB A 24 2F-S8S--
DC input
Max. permissible DC input
800 V
voltage
IMPP per string (recom- 11
mended) for variants with- (in case of 20A fuse; otherwise depending on chosen A
out blocking diodes rated fuse current)
IMPP per string (recom- 8,8
mended) for variants with (in case of 16A fuse; otherwise depending on chosen A
blocking diodes rated fuse current)
Max. ISC per string for va- 14
riants without blocking (in case of 20A fuse; otherwise depending on chosen A
diodes rated fuse current)
11,2
Max. ISC per string for va-
(in case of 16A fuse; otherwise depending on chosen A
riants with blocking diodes
rated fuse current)
Number of DC inputs per
max. 8 max. 16 max. 24
pole
String fuses PV fuses gR
Calculation according to design, see chapter 5.1.1
Rated fuse current A
Determination of fuses
Rated string fuse current 2 … 20 A
Fuse dimensions 10x38 mm
Grounding terminal 16 mm²
String input terminal, cross-
1-10 mm²
section
Outer diameter of connect- min. 4.5 / max. 13.0
mm
ing cable see chapter 4.2.2.2
Torque of string connection 1,5 Nm
DC output
Max. UDC 800 V
Max. output current 88 176 264 A

Output terminal, copper link
9 9 11 mm
with hole diameter
Max. connectable tubular M8 x 16, not insu- M8 x 16, not insu- M8 x 16, not insu-
mm²
cable lug lated, 150 lated, 150 lated, 240
Outer diameter of connect-
min. 16.0 / max. 28.0 mm
ing cable
18 18 36
(M8 at DC circuit (M8 at DC circuit (M10 at DC circuit
Torque of DC output cable Nm
breaker up to 200 breaker up to 200 breaker up to
A) A) 315 A)

SCB 17 17
AC input auxiliary vol-
tage
Input voltage range 100 (-15%) … 240 (+10%) V
Frequency range 47 ... 63 Hz
max. input current <2 A
Size 5 x 20, AC 250 V
Device protection fuse
Rated fuse current 2A M (semi time-lag)
min. 9,0 / max. 17,0 mm
ing cable
Communication
Protocol type TCP/IP
CAT5,
Specification of network
Twisted-pair,
cable
shielded
Length of network cable
max. 100 m
(at 100 MBit/s)
min. 6,0 / max. 13,0 mm
ing cable
Dimensions
Width incl. installation
1120 1560 2120 mm
bracket
Height incl. installation
415 415 735 mm
bracket
Depth incl. installation
207 207 207 mm
bracket
Weight 18 24 39 kg
Ambient conditions
Permissible ambient tem-
-25 … +50 °C
peratures
General information
UV-resistant, weather-proof, glass fiber reinforced polycarbo-
Housing
nate, RAL 7035 (light grey)
Load circuit breaker Use category DC 21B
DC side: Class II C
Overvoltage protection Low voltage 230 V: Class II C
LAN interfaces according to Class D (Cat 5)
Degree of protection as per
IP 65
EN 60529
Protection class as per without blocking diodes: 2
EN 61140 with blocking diodes: 1
Cable entry Metric cable glands

3.5 Technical data (1000 Volt variant)
Type Unit
SCB A 08 2F-S1S-- SCB A 16 2F-S1S-- SCB A 24 2F-S1S--
DC input
Max. permissible DC input
1000 V
voltage
IMPP per string (recom- 11
mended) for variants with- (in case of 20A fuse; otherwise depending on chosen A
out blocking diodes rated fuse current)
IMPP per string (recom- 8,8
mended) for variants with (in case of 16A fuse; otherwise depending on chosen A
blocking diodes rated fuse current)
Max. ISC per string for va- 14
riants without blocking (in case of 20A fuse; otherwise depending on chosen A
diodes rated fuse current)
11,2
Max. ISC per string for va-
(in case of 16A fuse; otherwise depending on chosen A
riants with blocking diodes
rated fuse current)
Number of DC inputs per
max. 8 max. 16 max. 24
pole
String fuses PV fuses gR
Calculation according to design, see chapter 5.1.1
Rated fuse current A
Determination of fuses
Rated string fuse current 2 … 20 A
Fuse dimensions 10x38 mm
Grounding terminal 16 mm²
String input terminal, cross-
1-10 mm²
section
Outer diameter of connect- min. 4,5 / max. 13,0
mm
ing cable see chapter 4.2.2.2
Torque of string connection 1,5 Nm
DC output
Max. UDC 1000 V
Max. output current 88 176 264 A

Output terminal, copper link
9 9 11 mm
with hole diameter
Max. connectable tubular M8 x 16, not insu- M8 x 16, not insu- M8 x 16, not insu-
mm²
cable lug lated, 150 lated, 150 lated, 240
min. 16.0 / max. 28.0 mm
ing cable
18 18 36
(M8 at DC circuit (M8 at DC circuit (M10 at DC circuit
Torque of DC output cable Nm
breaker up to 200 breaker up to 200 breaker up to 315
A) A) A)

SCB 19 19
AC input auxiliary vol-
tage
Input voltage range 100 (-15%) … 240 (+10%) V
Frequency range 47 ... 63 Hz
max. input current <2 A
Size 5 x 20, AC 250 V
Device protection fuse
Rated fuse current 2A M (semi time-lag)
min. 9,0 / max. 17,0 mm
ing cable
Communication
Protocol type TCP/IP
CAT5,
Specification of network
Twisted-pair,
cable
shielded
Length of network cable
max. 100 m
(at 100 MBit/s)
min. 6,0 / max. 13,0 mm
ing cable
Dimensions
Width incl. installation
1120 1560 2120 mm
bracket
Height incl. installation
415 415 735 mm
bracket
Depth incl. installation
207 207 207 mm
bracket
Weight 18 24 39 kg
Ambient conditions
Permissible ambient tem-
-25 … +50 °C
peratures
General information
UV-resistant, weather-proof, glass fiber reinforced polycarbo-
Housing
nate, RAL 7035 (light grey)
Load circuit breaker Use category DC 21B
DC side: Class II C
Overvoltage protection Low voltage 230 V: Class II C
LAN interfaces according to Class D (Cat 5)
Degree of protection as per
IP 65
EN 60529
Protection class as per without blocking diodes: 2
EN 61140 with blocking diodes: 1
Cable entry Metric cable glands

3.6 Transport
Attention!
Don't turn device upside down.
The device may only be transported in horizontal position and in an appropriate way. During transport
and storage the device must remain in its original packaging.
Warning!
If the device shows visible signs of transport damage, it must not be installed nor commis-
sioned. Please check the received goods for correct quality, material and type immediately.
Obvious defects such as exterior damage of the packing and/or the unit must be notified to
the sender within seven days for insurance reasons.
Caution!
The device is heavy. At least two persons are required for transport. If the device is to be
transported over longer distances, use appropriate lifting tools and transport equipment.

instructionsSCB
SCB 21 21
4 Installation
The device is installed in two work steps:
First, the mechanical installation, then the electrical installation.
Warning!
To avoid serious physical injury or considerable material damage, only qualified people may
install the devices.
Warning!
During assembly, make sure that no foreign particles (e.g. chips, dust, wires, screws,
tools) can get inside the device. Otherwise there is the risk of short circuits and fire. The
device complies with the specified degree of protection only if the covers, components and
terminals are mounted properly.
4.1 Mechanical Installation

The device is exclusively designed for permanent vertical installation on a bearing wall or a special
installation panel.
Attention!
During installation, both the installation and the safety instructions as well as the device specifications
must be complied with, refer to chapter 3.4 Technical data (800 Volt variant) and chapter 3.5
Technical data (1000 Volt variant).
Warning!
The device must not be installed in residential and office rooms. Existing escape routes
must not be blocked, and there must be escape routes to enable withdrawing from the
device quickly.
Warning!
The device must not be installed near combustible materials.
Caution!
The device is heavy. At least two persons are required for transport and installation.
Caution!
Mount the devices with sufficient clearance to other components so that the cooling air can
circulate freely. Avoid soiling by grease and air pollution by dust, aggressive gases, etc.
Caution!
Devices equipped with blocking diodes have a heat sink mounted on the outside. Ensure
that no mechanical loads act on the heat sink. The device may only be mounted on a hard-
ly inflammable base.
Warning!
Overhead installation is not permissible.
Install the device such that all cables and lines are at the bottom.

Warning!
Ensure sufficient protection against wind, moisture, snow load and direct sun impact. If
necessary, build a roof over the device.
Note
In case the device is installed in closed rooms, we recommend installing smoke detectors.
The mechanical installation must always be completed before the electrical installation, taking the
following steps:
1. Identify place of installation, considering
the following points:
- Device must be installed at working
height.
- Ensure good accessibility and safe
foothold near the device.
- Ensure sufficient protection against
wind, moisture, snow load and di-
rect sun impact.
SCB
SCB SCB SCB
2. Transport device to place of installation.

3. Screw installation bracket (A) of the de-
vice on rails with 9 mm holes as shown A
in the drawing. Fix the device exclusive-
ly using all fixing points provided. For
the dimensions of the SCBs and the
holes, refer to the following illustra-
tions.
Recommendations for bolts:
M8 x 25.
A

SCB 23 23
SCB A 08
SCB A 16

SCB A 24
4. Mount external strain relief / cable

clamp rail.
Note
Cable clamp rail not included in scope
of supply.

4.2 Electrical Installation
Danger!
Danger of electric shock
Before starting any installation work:
Use personal protective equipment. Some components may be hot during operation.
Switch off load circuit breaker and then open all fuse holders additionally.
Warning!
Before any assembly or installation work, disconnect the device from power supply. Verify
safe isolation from power supply.
Warning!
In any case, ensure that no moisture (rain, snow) may enter into the device; take appropri-
ate protective measures, if necessary.
The electrical installation must be performed in the following order:

1. Connection of protective earth conductor, refer to chapter4.2.3 Connection of protective earth
conductor.
2. Connection of TCP/IP data cable (option),
refer to chapter 4.2.4 Connection of TCP/IP data cable (option).
3. Connection of auxiliary voltage, refer to chapter 4.2.5 Connection of auxiliary voltage.
4. Connection of DC strings, refer to chapter4.2.6 Connection of DC strings.
5. Connection of DC main cables, refer to chapter 4.2.7 Connection of DC main cables.
Warning!
The electrical installation must be carried out by qualified electricians according to the
general and regional safety and installation directives.
The documentation and device specification must be complied with during installation.
Before any assembly or connection work, disconnect the device from power supply. Verify
Do not touch live terminals.
Only connect suitable voltage sources. The nominal voltage of the device must correspond
to the supply voltage.
The device must be connected to ground potential.
Housing +E0 (load circuit breaker) may only be opened when all other housings are fully
closed.
4.2.1 EMC Information

The devices are designed according to the requirements of generic standard EN 61000-6-2 with an
interference immunity factor for operation in industrial applications. Electromagnetic interference is to
be avoided by expert installation and observation of the specific product information.
Measures
• Keep the cables as short as possible, make sure that cables are installed properly using appropri-
ate cable clamps, etc.
4.2.2 Metric cable glands
4.2.2.1 General information

In order to ensure the protection class and tightness of the device all cables entering the device hous-
ings must be sealed at the cable entry point using metric cable glands.
instructionsSCB
SCB 01/10 01/10
Attention!
Only use the supplied cable glands.
Use of other cable glands may result in the cable entry points not being sealed properly and loss of
protection class.
Attention!
Each cable must be provided with its own cable gland. Never direct more than one cable through a
cable gland. This may result in the cable entry points not being sealed properly and loss of protection
class.
Attention!
Never open more cable entry points than required for feeding the necessary cables into the device.
Never leave openings at the flange plate open. This may result in the cable entry points not being
sealed properly and loss of protection class. Any cable entry points which are not needed must be
sealed tightly using filler plugs (not included in scope of supply).
4.2.2.2 Specifications of metric cable glands

Purpose Type Tightness Hex. wrench width mm Length of
range/ thread mm
strain relief
mm
String cable (variant 1) M16 x 1.5 4,5 - 10 20 8
String cable (variant 2) M20 x 1.5 6,0 - 13 24 9
Data cable M20 x 1.5 6,0 - 13 24 9
Aux. voltage M25 x 1.5 9,0 - 17 29 10
DC circuit breaker M40 x 1.5 16 - 28 28 11

4.2.2.3 Installation of metric cable glands
1. Open the perforation on
the flange plate provided
for the relevant cable.
2. Insert gland body (B) in
the housing.
3. Screw gland body (B) and
inner nut (C) together.
4. Slip cap nut (A) over cable
end.
A
5. Thread cable through
B
gland body and fix it at re-
levant contact. Note the
relevant torques, see
chapter "Technical data".
6. Tighten cap nut (A).

4.2.3 Connection of protective earth conductor
Warning!
Before any assembly or installation work, disconnect the device from power supply. Verify
For devices with monitoring option
1. Open Housing +S1.
2. Verify safe isolation of de-

vice from power supply.
3. Fix metric gland, see

chapter 4.2.2.3
Installation of metric cable
glands. While doing this,
connect protective earth
cable to PE terminal.
4. Check correct fit of protec-

tive earth cable by pulling
the cable gently.
5. Using a continuity tester,

verify correct cable con-
nection.
6. Fix cable at cable clamp

rail.
7. Continue with chapter

PE PE
"Connection of TCP/IP da-
ta cable" or "Connection PE
of auxiliary voltage".

SCB 29 29
Devices without monitoring option
1. Open Housing +E1.


chapter 4.2.2.3
connect protective earth
cable to PE terminal.
4. Check correct fit of protec-

tive earth cable by pulling
the cable gently.
5. Using a continuity tester,

verify correct cable con-
nection.
6. Fix cable at cable clamp PE

rail.

"Connection of TCP/IP da-
ta cable" or "Connection
of auxiliary voltage".

4.2.4 Connection of TCP/IP data cable (option)
Connection of TCP/IP data cable is only relevant to devices with monitoring function.
Warning!
Attention!
Note permissible maximum length of network cable, refer to technical data.

SCB 31 31
4.2.4.1 Connection to a network
For connection to a network, the SCB is connected to a data logger via a switch. For direct connec-
tion, you can use the data loggers of series Bonfiglioli RPSlog (except for RPSlog 500).

chapter 4.2.2.3
connect data cable as
shown in the illustration.
-X2
1 2 3 6
Terminal - Color Function

x2
1 orange
TX+
white
2 orange TX-
3 green white RX+
6 green RX-
2. Connect shield (A). Ensure

proper shield contact and
tighten shield clamps ma-
nually.
3. Check correct fit of TCP/IP

cable by pulling the data
cable gently.

rail.
5. If other devices are to be

connected, continue with
"Looping the TCP/IP signal
between string connection
A
boxes".

"Connection of auxiliary
voltage".

4.2.4.2 Looping the TCP/IP signal between string connection boxes
If more than one SCB are used, the network cables of the SCBs must be connected in series.
Warning!

chapter 4.2.2.3
connect data cable as
shown in the illustration.
-X2
9 14
10
11
Terminal - Color Function
x2
9 orange
TX+
white
10 orange TX-
11 green white RX+
14 green RX-
2. Connect shield (A). Ensure

proper shield contact and
tighten shield clamps ma-
nually.
3. Check correct fit of TCP/IP

cable by pulling the data
cables gently.

rail.
5. If other devices are to be

connected, continue with
"Looping the TCP/IP signal
between string connection
boxes".

"Connection of auxiliary
voltage".
SCB 01/10 01/10
4.2.5 Connection of auxiliary voltage
If the housing +S1 forms part of the SCB, an external power supply must be connected for operation
of the SCB.
Warning!
Before any assembly or connection work, disconnect the device and the external power
supply from power supply. Verify safe isolation from power supply.

chapter 4.2.2.3
glands.
2. Connect PE conductor
(PE) to X1.PE.
3. Connect neutral conductor

(N) to X1.1.
4. Connect phase (L) to X1.3.
5. Check correct fit of aux-

iliary power supply cables
by pulling the cable gent-
ly.

rail.
7. Close housing +S1.
8. Continue with chapter N

"Configuration of gate-
way". L PE

4.2.5.1 Configuration of gateway
4.2.5.1.1 Network address of gateway
The network addresses of the SCBs are pre-configured and do not have to be changed in most cases.
Note
The preset IP address is indicated on the gateway.
For example, the gateway may have the following default settings:
IP address
192.168.1.238
(see designation on gate-
way)
Subnet mask
255.255.255.000
Default gateway
192.168.1.001
4.2.5.1.2 Changing the IP address via DIP switches 20 through 27

You can choose addresses from a range from 1 through 254. Addresses 0 and 255 are used for
broadcast messages in the subnet. MODE switch must be in "OFF" position.
When the gateway is switched on, the "MS" LED will light up (red) briefly. Once the station has been
initialized correctly, the LED will be flashing (green) and the station is ready for communication in the
network.
If several string connection boxes are used, the first IP address of the string Connection box starts
with 192.168.1.130, 192.168.1.131, 192.168.1.132 … up to max. 192.168.1.254.
Example – Table for 11 SCBs

Number of SCBs Bus address DIP switch position IP address
27 26 25 24 23 22 21 20
1 130 1 0 0 0 0 0 1 0 192.168.1.130
2 131 1 0 0 0 0 0 1 1 192.168.1.131
3 132 1 0 0 0 0 1 0 0 192.168.1.132
4 133 1 0 0 0 0 1 0 1 192.168.1.133
5 134 1 0 0 0 0 1 1 0 192.168.1.134
6 135 1 0 0 0 0 1 1 1 192.168.1.135
7 136 1 0 0 0 1 0 0 0 192.168.1.136
8 137 1 0 0 0 1 0 0 1 192.168.1.137
9 138 1 0 0 0 1 0 1 0 192.168.1.138
10 139 1 0 0 0 1 0 1 1 192.168.1.139
11 140 1 0 0 0 1 1 0 0 192.168.1.140
36 Operating instructions SCB

36 Operating instructions SCB 01/10 01/10
4.2.5.1.3 Saving the configuration of the station
The DIP switch "CFG" on the gateway is used for saving the I/Os on the gateway in the non-volatile
memory.
Procedure:
Turn DIP switch "CFG" from OFF to ON
a) Start of saving procedure.
b) LED IOs flashes green (1 Hz).
c) LED IOs lights up briefly (orange).
d) Saving procedure is active.
e) Reset DIP switch from ON to OFF.
f) Saving procedure completed successfully if LEDs IOs and GW light up continuously (green).
4.2.5.1.4 Changing the gateway address and subnet mask

The gateway address and subnet mask address can only be changed using a PC connected via a LAN
cable.
Note
Changing the gateway address and subnet mask is required only if the SCBs are to be integrated into
an existing network.
1. Establish LAN connection between PC

and gateway.
2. Enter preconfigured IP address in the
address field of your browser and con-
firm. The page shown on the right will
open.
3. Select menu item "Setup". The following
page will open.
4. Enter the gateway address and netmask

(subnet mask).
5. Enter your password.
6. To save your changes, press the button
"Apply changes".
Note
If the values are not to be accepted directly, the
auxiliary power supply must be interrupted once
for a short time.

4.2.6 Connection of DC strings
Danger!
Perform connection only while the device is isolated from power supply.
Switch off power supply before connecting or disconnecting the control inputs and outputs.
Otherwise, components may be damaged.
The DC input of the device is intended for connection of solar module strings as per chapters
3.4 Technical data (800 Volt variant) and chapter 3.5 Technical data (1000 Volt variant).
1. Open housings +E1 and, if

applicable, +E2 and +E3.
2. Open all DC fuse holders

(F1 … F16).

chapter 4.2.2.3
glands.
4. Connect PE overvoltage
protection, if applicable
(depending on configura-
tion).
5. Connect strings as per ta-

ble. Start by connecting
string 1 and continue in
consecutive order. If less
than 8 strings are to be + + + + + + + +
F1 F8 F9 F16
connected, leave highest
string connection pairs F1 … F8: Fuses for positive string (+)
open. F9 … F16: Fuses for negative string (-)
6. Using a DC meter (setting String connec- + -
VCC +1000V) verify cor- tion
rect polarity at each fuse 1 F1 F9
pair.
2 F2 F10
3 F3 F11
rail. 4 F4 F12
5 F5 F13
8. Close housings +E1, +E2 6 F6 F14
and +E3. 7 F7 F15
8 F8 F16
"Connection of DC main Fuse pairs
cables". (F1/F9)
(F2/F10)
(F3/F11)
(F4/F12)
(F5/F13)
(F6/F14)
(F7/F15)
(F8/F16)

4.2.7 Connection of DC main cables
4.2.7.1 Connection of DC main cable
Danger!
Before starting any installation work: Switch off load circuit breaker.
Warning!
Before any assembly or connection work, disconnect the device and the external power
supply from power supply. Verify safe isolation from power supply.
Attention!
Comply with the torque specification required for fixing the cable lugs at DC circuit breaker terminals.
Torque specifications: Refer to technical data.
1. Open Lid of housing +E0.
2. Switch off load circuit

breaker.
3. Pull of load circuit breaker

handle (A).
4. Remove screws of cover A

(B).
5. Take off cover.
6. Mount cable lugs to con-

nection cables.

8. Fix cable lugs at DC out-

put terminals. Comply
with correct torque, see
chapters 3.4 Technical
data (800 Volt variant)
and 3.5 Technical data
(1000 Volt variant).

rail.
10. Connect inverter. Check

all SCB connections at in-
verter(s) for correct po-
larity.
11. Replace and fix cover.
12. Fix load circuit breaker

handle.
13. Check polarity of each

- +
SCB individually.

4.2.7.2 "Checking the DC
main cable connections".
Note
If the device is not com-
missioned immediately:
Close lid of housing +E0
to load circuit breaker.
4.2.7.2 Checking the DC main cable connections

After connection of DC main cables:
1. Switch on the load circuit breaker of one SCB. All other SCBs must remain off.
2. Using an appropriate meter, verify correct polarity at the output of the SCB load circuit break-
er.
3. Using an appropriate meter, verify correct polarity at the input of the inverter.
4. Release inverter (see inverter instructions).
5. Once the inverter and SCB work properly, perform all steps with each of the remaining SCBs.

5 Commissioning
Warning!
The device may only be commissioned by qualified commissioning staff.
Warning!
Damaged or destroyed components must not be put into operation because they may be a
health hazard.
Attention!
Before switching the device on, the internal fuses of the device must be dimensioned and installed.
Attention!
Defective fuses must always be replaced in pairs (both positive and negative pole).
5.1 Fuses
The fuse to be used depends on the technical design of the overall plant.
5.1.1 Determination of fuses
Attention!
Only use gR fuses approved for use in PV applications.
Attention!
The switching voltage of the fuse must correspond to the maximum DC voltage of the plant.
Comply with any additional design rules of the manufacturers of the fuses used.
Conditions to be met by the selected fuses

The fuses of defective strings must be triggered in order to disconnect the defective strings from the
DC system. The fuses of the intact strings must not be affected by this.
Instructions on implementing the above conditions

The fuses must withstand the maximum short circuit currents of their own strings without triggering.
In the module data sheets, the short-circuit currents are referred to STC* (1000 W/m2 and 25 °C).
However, it is recommended selecting the fuses, assuming the worst conditions, e.g. for 1200W/m2
and 70 °C. This will increase the short-circuit current by approx. 23%.
Attention!
With the blocking diode option, the rated fuse current must not exceed 16 A.
For easy selection, refer to the identification parameters listed in the following table:
Impp, sens. ISC, max (>ISC STC*) Rated fuse current

<=1.1 A <=1.4 A 2A
<=2.2 A <=2.8 A 4A
<=3.3 A <=4.2 A 6A
<=4.4 A <=5.6 A 8A
<=5.5 A <=7 A 10 A
<=6.6 A <=8.4 A 12 A
<=8.8 A <=11.2 A 16 A
<=11 A <=14 A 20 A
*= Standard Testing Conditions

5.1.2 Installation of fuses
Warning!
The lower fuse terminals are live even if the fuse holder is open.
Warning!
Before installing the string fuses, check the inputs for correct polarity and verify that no
earth fault is present.
Warning!
Install/remove fuses only after the load has been disconnected and using your personal
protective equipment.
1. Open housings +E1 and,

if applicable, +E2 and
+E3.
2. Open fuse closures (A).
3. Install fuses.
4. Close fuse closures. A

5. Close housings +E1 and,
if applicable, +E2 and
+E3.
6. Tighten housing screws.

Comply with correct tor-
que, see chapters 3.4
Technical data (800 Volt
variant) and 3.5 Technical
data (1000 Volt variant).

5.2 Switching SCB on
Warning!
Until complete commissioning, the SCBs may only be switched on individually for checking
them. All other SCBs must remain off.
1. Open housing +E0.
2. Turn load circuit breaker (A) of one

SCB to "1". All other SCBs must re-
main off. Now, the device is on.
3. Using an appropriate meter, verify

correct polarity at the output of the
SCB load circuit breaker.
4. Close housing.
5. Tighten housing screws. Comply

with correct torque, see chapters
3.4 Technical data (800 Volt vari-
ant) and 3.5 Technical data (1000
Volt variant).
6. Using an appropriate meter, verify

correct polarity at the input of the
A
inverter.
7. Release inverter (see inverter in-

structions).
8. Once the inverter and SCB work

properly, perform all steps with
each of the remaining SCBs.
9. Switch on all SCBs consecutively.
10. Release inverter. The plant is in op-

eration.

6 Troubleshooting
This chapter describes general faults and provides information on how to repair them.
If the relevant fault is not included in the tables, please contact the manufacturer.
Warning!
Faults of the device may only be repaired by qualified staff.
6.1 For all device configurations

Fault Possible cause Repair
Wrong installation Check installation steps.
Find out why the fuse was trig-
No voltage at DC Fuse(s) triggered.
gered and replace fuse.
output
Fuse(s) defective Install correct and intact fuses.
Solar module(s) defective Replace solar module(s)
Check and, if necessary, correct
the mechanical installation; in par-
ticular, ensure sufficient shadowing
Temperature too high and sufficient distances to provide
Temporary fail-
for proper air circulation.
ures
Comply with permissible ambient
conditions.
Check and, if necessary, re-tighten
Loose contact
all contacts. Note required torques.
Carry out measurement with suffi-
Sun impact too low
cient sun impact.
Clean solar modules and position
Solar modules dirty or covered
DC output power them correctly.
too low At least one of the solar modules defective Replace solar module(s).
At least one of the solar modules connected Check and, if necessary, correct
incorrectly installation.
String fuse triggered Check fuses.
Strings not connected correctly in field Check plug connections.
SCB 01/10 01/10
6.2 Additionally, for devices with "Monitoring" option
No auxiliary voltage electrical installation of auxiliary
voltage.
No data trans- Find out why the fuse was trig-
Fuse of auxiliary voltage defective
mission to data gered and replace fuse.
logger or web Power supply unit for auxiliary voltage de-
Replace power supply unit.
server fective
Fuse F34 defective Replace fuse.
See 4.2.5.1 Configuration of gate-
Analog input module configured incorrectly
way.
Error messages See data logger or web server
Various
of individual DC monitoring instructions.
strings See 6.4 Visual inspection of indi-
Current metering module(s) defective
vidual elements.
Additionally, for devices with "blocking diodes" option

No voltage at DC Have device checked by specia-
Blocking diodes defective
output lized workshop.
6.3 Additionally, for devices with "contact monitoring" option

No auxiliary voltage electrical installation of auxiliary
No data trans-
voltage.
mission to data
Find out why the fuse was trig-
logger or web Fuse of auxiliary voltage X.F33 defective
gered and replace fuse.
server
Power supply unit for auxiliary voltage de-
Replace power supply unit.
fective
Only switch load circuit breaker on
again if you know who turned the
load circuit breaker off and why it
Auxiliary contact
DC load circuit breaker switched off was switched off. Before switching
for DC load cir-
the load circuit breaker on, ensure
cuit breaker sig-
that nobody is in the hazard zone
nals an error
of the plant.
Auxiliary contact for DC load circuit breaker Replace auxiliary contact for DC
defective load circuit breaker
Auxiliary contact Replace 1000 V overvoltage pro-
1000 V overvoltage protection was triggered
for 1000 V over- tection.
voltage protec-
Auxiliary contact for 1000 V overvoltage Replace auxiliary contact for
tion signals an
protection defective 1000 V overvoltage protection.
error
Auxiliary contact Control voltage overvoltage protection was Replace control voltage overvol-
for control vol- triggered tage protection.
tage overvoltage
Auxiliary contact for control voltage overvol- Replace auxiliary contact for con-
protection signals
tage protection defective trol voltage overvoltage protection.
an error

6.4 Visual inspection of individual elements
Danger!
Switch off load circuit breaker.
6.4.1 Housing +S1
6.4.1.1 Current metering modules
1. Visual inspection of LED indicators G2 G3 G4

of analog input modules. During
correct operation, all 8 LEDs of the
current metering modules G2, G3
and G4 will light up green.
46 46 Operating instructionsSCB
Operating instructions SCB 01/10 01/10
6.4.1.2 Indicators of overvoltage protection system and switching power
supply
1. Visual inspection of over-

voltage protection sys-
tem (A). During correct
operation, the inspection
field will be green.
2. Visual inspection of func-
tional display of switching -F35
power supply (B). During
correct operation, the
function indicator will light
green.
A B
6.4.2 Housing +E1
6.4.2.1 Lightning protection fuse indicators
1. Visual inspection of lightning pro-

tection fuses (A). During correct
operation, the inspection fields will
be clear.

7 Cleaning
Warning!
Do not clean the device from the inside.
In the case of the option with blocking diodes: Clean heat sink using a brush. Remove dust from heat
sink gaps.
SCB 01/10 01/10
8 Maintenance and Service
The device is maintenance-free.
Once every year, a visual inspection is required for maintenance.
Inspection Inspection Measure

object
Defect Repair housing / have housing
Housing repaired. Check if housing is free
from moisture.
Metric cable Fit and tightness Check and, if necessary, tighten
glands gland manually.
Fit of screws If necessary, tighten screws at the
Cover screws of
specified torque, replace screws if
housing
necessary.
Fixture If necessary, re-tighten screws at
specified torque.
Connection cable Corrosion Remove corrosion and replace
connection cable and cable gland
of connection cable.
Insulation Replace connection cable.
Warning signs Presence, fit and visibility Replace if necessary; order
(labels) through manufacturer.
Venting device Dirty Replace Venting device
Rating plate Presence, fit and visibility Contact manufacturer.

9 Storage
The devices must be stored in an appropriate way. During storage the devices must remain in their
original packaging.
The devices may only be stored in dry rooms which are protected against dust and moisture and are
exposed to little temperature deviations only. Observe the climatic conditions according to EN 50178
and the marking on the packaging.
SCB 01/10 01/10
10 Disposal
The device must be disposed of properly in accordance with the applicable, national laws and envi-
ronmental regulations. The device contains raw materials which can be recycled and reused.

Bonfiglioli has been designing and developing innovative
and reliable power transmission and control solutions
for industry, mobile machinery and renewable energy
applications since 1956.
www.bonfiglioli.com
Bonfiglioli Riduttori S.p.A. tel: +39 051 647 3111 VEC 665 R0
Via Giovanni XXIII, 7/A fax: +39 051 647 3126
40012 Lippo di Calderara di Reno bonfiglioli@bonfiglioli.com
Bologna, Italy www.bonfiglioli.com

Manual SCB STD GB Vec665r0

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SCB String Connection Box

1.1 General information about this document.................................................................. 3

1.2 Features of the device................................................................................................. 3

1.3 Scope of Supply........................................................................................................... 6

1.4 Operator's responsibilities .......................................................................................... 7

1.5 Pictograms and symbols used .................................................................................... 7

2.1 Qualification of personnel ........................................................................................... 9

2.2 Purpose of the SCB ..................................................................................................... 9

2.3 Warning information on product ................................................................................ 9

2.5 Safety provisions ...................................................................................................... 10

3 DESCRIPTION OF PRODUCT ................................................................. 11

3.1 Arrangement of housings of SCB series.................................................................... 11

3.2 The individual housings of SCBs ............................................................................... 13

3.3 Overview of overall PV plant (example) ................................................................... 16

3.4 Technical data (800 Volt variant) ............................................................................. 17

3.5 Technical data (1000 Volt variant) ........................................................................... 19

3.6 Transport .................................................................................................................. 21

4.1 Mechanical Installation............................................................................................. 22

4.2 Electrical Installation ................................................................................................ 26

01/10 Operating instructions SCB 1

5.1 Fuses ......................................................................................................................... 41

5.2 Switching SCB on ...................................................................................................... 43

6.1 For all device configurations ..................................................................................... 44

6.2 Additionally, for devices with "Monitoring" option .................................................. 45

6.3 Additionally, for devices with "contact monitoring" option ..................................... 45

6.4 Visual inspection of individual elements .................................................................. 46

8 MAINTENANCE AND SERVICE............................................................... 49

2 Operating instructions SCB 01/10

In this document, the product SCB is hereinafter referred to the "device".

1.1 General information about this document

1.2 Features of the device

1.2.1 Basic variant

1.2.2 Optional equipment variants

01/10 Operating instructions SCB 3

1.2.3.1 Layout of rating plate

String Connection Box

Rating plate identification Meaning

01/10 Operating instructions SCB 5

01/10 Operating instructions SCB 5

Design SCB A 16: 3 or 4 housings, connected to each other on installation brackets.

Design SCB A 24: 4 or 5 housings, connected to each other on installation brackets.

6 Operating instructions SCB 01/10

1.5 Pictograms and symbols used

01/10 01/10 Operating instructions

2.1 Qualification of personnel

Mechanical installation of device: Trained fitter with basic electrical skills

2.2 Purpose of the SCB

Applied standards Description

2.3 Warning information on product

Don't open unless autho-

Additionally, in SCB with blocking diode:

Warning of hot surface

01/10 Operating instructions SCB 9

01/10 Operating instructions SCB 9

2.5 Safety provisions

As a standard, the device features:

With the Monitoring option, the device additionally features:

With the Contact Monitoring option, the device additionally features:

Housing Main assemblies Remarks

Device series Housing with DC inputs Number of DC inputs

3.1 Arrangement of housings of SCB series

3.1.1 Series SCB A 08

+E0 +E1 +S1