Fixed Belt Conveyor PDF

289 YELLOW RIVER ROAD,
XINXIANG CITY, HENAN PROVINCE

Tel: +86-373-5799198
Conveyor Belt Fax: +86-373-5071699
www.pkmachinery.com
Fixed Belt Conveyor
info@pkmachinery.com
Tel: +86-373-5799198
www.pkmachinery.com
Fixed Belt Conveyor
Tel: +86-373-5799198
www.pkmachinery.com
Fixed Belt Conveyor
Comment
1. Introduction...................................................................................................................................1
2. Advantages.................................................................................................................................... 1
3. Working Principle.......................................................................................................................... 2
4. Technical Parameters.....................................................................................................................3
5. Sketch Map.................................................................................................................................... 4
6. Components of Belt Conveyor.......................................................................................................4
1) Belt..........................................................................................................................................5
2) Pulley...................................................................................................................................... 5
3) Idlers or Rollers.......................................................................................................................6
4) Driving Unit.............................................................................................................................8
5) Conveyor Frame......................................................................................................................9
6) Belt Cleaner.......................................................................................................................... 10
7) Tension Unit..........................................................................................................................11
7. Application...................................................................................................................................12
8. Belt Conveyor Troubleshooting................................................................................................... 13
9. Export Performance Sheet of Fixed Belt Conveyor..................................................................... 15
10. Certificates............................................................................................................................... 17
11. Company Profile.......................................................................................................................18
12. Contact us................................................................................................................................ 19
13. Customer Questionnaire..........................................................................................................20
Tel: +86-373-5799198
www.pkmachinery.com
Fixed Belt Conveyor
1. Introduction
Fixed belt conveyor is transmission
equipment with large transportation
capacity. It is a durable and reliable
component used in automated distribution
and warehousing. It is low cost and widely
used in industries of chemical, coal,
construction, hydropower, light, metallurgy,
mining, port, petroleum and etc. Besides,
those in general material handling such as
moving boxes along inside a factory and
bulk material handling such as those used
to transport large volume of resources and
agricultural materials such as grain, salt,
coal, ore, sand, overburden and more.
2. Advantages
 Easy maintenance
 Large conveying capacity
 Long conveying distance
 No product degradation
 Stable performance and reliable operation
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Fixed Belt Conveyor
3. Working Principle
Belt conveyor is composed by two endpoint pulleys and a closed conveyor belt. The pulley that
drives conveyor belt rotating is called drive pulley or transmission drum; the other one–only used
to change conveyor belt movement direction–is called bend pulley. Drive pulley is driven by the
motor through reducer, and conveyor belt dragging relies on the friction drag between the drive
pulley and the conveyor belt. The drive pulleys are generally installed at the discharge end in order
to increase traction and be easy to drag. Material is fed on the feed-side and landed on the
rotating conveyor belt, then rely on the conveyor belt friction to be delivered to discharge end.
Schematic Diagram of Belt Conveyor
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Fixed Belt Conveyor
4. Technical Parameters
Belt Width(mm)
Belt Speed
Roller Form 500 650 800 1000 1200 1400
(m/s)
Capacity(m3/h)
0.8 78 130 -- -- -- --
1.0 97 164 278 435 655 891
1.25 122 206 348 544 821 1115
1.6 156 264 445 696 1048 1427
Trough Idler
2.0 191 323 546 853 1284 1748
2.5 232 391 664 1033 1556 2118
3.15 -- -- 824 1233 1858 2528
4.0 -- -- -- -- 2202 2996
0.8 41 67 118 -- -- --
1.0 52 88 147 230 345 469
1.25 66 110 184 288 432 588
Flat Idler
1.6 84 142 236 368 558 753
2.0 103 174 289 451 677 922
2.5 125 211 350 546 821 1117
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Fixed Belt Conveyor
5. Sketch Map
6. Components of Belt Conveyor

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Fixed Belt Conveyor
1) Belt
Belt is used for moving and supporting surface on which the conveyed material rides. It is the
traction element. Which type of belt will be used depend on the nature of materials to be
transported.
Flat Belt
Herringbone Belt
ST Belt CC Belt
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Fixed Belt Conveyor
2) Pulley
A conveyor belt system uses different types of pulleys like end pulley, snub pulley, bend
pulley etc. Just as the following photos shows:
Pulleys for Belt Conveyor
Measurement Needed for Pulley Design
Pulleys of Belt Conveyor Onsite
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Fixed Belt Conveyor
3) Idlers or Rollers
Idlers/Rollers are the supports for the carrying and return stands of the belt.
Flat Rollers
Impact Rollers Impact Roller Set
Aligning Roller Sets
Comb Rollers Roller Sets Onsite
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Fixed Belt Conveyor
4) Driving Unit
Driving unit imparts power to one or more pulleys to move the belt and its loads. Belt drive is
provided normally at the discharge ends, however, it may be provided through the head end
or through intermediate pulley by coupling the pulley shaft to the reducing gear’s output
shaft. The coupling is selected based on the load characteristics and applications. Flexible
coupling or fluid couplings are often used.
Motorized Pulley
Motor + Coupling + Reducer
Motorized Pulley Motor + Coupling + Reducer
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Fixed Belt Conveyor
5) Conveyor Frame
Frame is the support and maintains the alignments of the idlers and pulleys. Besides, it also
supports the driving machinery.
The support of conveyor is normally a structural frame. Depending on the situation the
structure can be mounted on floor or on skid. The main job of the support is to let the belt
run without getting skewed. Depending on situations the support can be made moving type.
In such cases idler a wheel mounted or crawler mounted platform keeps the necessary
provision to support the idlers on which the conveyor runs.
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Fixed Belt Conveyor
6) Belt Cleaner
Belt cleaner keeps the belt free from materials sticking to the belt.
A belt conveyor consists of a pre-cleaner and a T-cleaner (Secondary Cleaners).
The pre-cleaner or known as primary cleaners has excellent abrasion resistance and uses
polyurethane blades which are friendly to conveyor belt. It always keeps optimum surface
pressure by spring-tensioned structures and there is no troublesome tension adjustment.
The T-cleaner uses super hard chip for blade materials, it always keeps optimum surface
pressure by spring tensioned structure just like pre-cleaner.
Pre-cleaner
T-cleaner
Belt Cleaner
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Fixed Belt Conveyor
7) Tension Unit
Tension unit is used to maintain the proper tension of the belt for effective power
transmission.
The purposes of take-up are:
a. To allow for stretch and shrinkage of the belt.
b. To ensure that the minimum tension in the belt is sufficient to prevent undue sag
between idlers.
c. To ensure that the tension in the belt in the rear of the drive pulley is sufficient to permit
such pulley to transmit the load.
Screw Tension Unit
Horizontal Automatic Gravity Tension Unit
Vertical Automatic Gravity Tension Unit
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Fixed Belt Conveyor
7. Application
It can transport bulk materials or bagged goods, such as stone, sand, coal, concrete, cement,
gravel, fertilizer, mineral ore, limestone, coke, sawdust, wood chip, bulk material, grain, corn
flakes, carbon black, component/part, etc.
Ore Coal
Grain Bags
Fertilizer Port
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Fixed Belt Conveyor
8. Belt Conveyor Troubleshooting

Problems Solutions
Avoid telescoping belt rolls or storing them in damp locations. A new
Belt bowed
belt should straighten out when “broken in” or it must be replaced.
Use correct fasteners. Retighten after running for a short while. If
Belt improperly spliced or
improperly spliced, remove belt splice and make new splice. Set up
wrong fasteners
regular inspection schedule.
Belt speed too fast Reduce belt speed
Allow time for new belt to “break in”. If belt does not break in
Belt strained on one side properly or is not new, remove strained section and splice in a new
piece.
Breaker strip missing or
When service is lost, install belt with proper breaker strip
inadequate
Recalculate weight and adjust counterweight accordingly. (If using
Counterweight too heavy screw takeups, reduce takeup tension to point of slip, then tighten
slightly)
Recalculate weight required and adjust counterweight accordingly. (If
Counterweight too light
using screw takeups, increase tension)
Use belt designed for specific condition. For abrasive materials
Damage by abrasives, working into cuts and between piles, make spot repairs with cold
acid, chemicals, heat, patch or with permanent repair patch. Seal metal fasteners or replace
mildew, oil with vulcanized step splice. Enclose conveyor for protection against
rain, snow and sun. Don’t over-lubricate idlers.
Differential speed wrong
Make necessary adjustment.
on dual pulleys
Recalculate maximum belt tensions and select correct belt. If
conveyor is over-extended, consider using two-flight system with
Drive under belted
transfer point. If carcass is not rigid enough for load, install belt with
proper flexibility when service is lost.
Repair belt edge. Remove badly worn or out of square section and
Edge worn or broken
splice in a new piece.
Excessive impact of Use correctly designed chutes and baffles. Make vulcanized splices.
material on belt or Install impact idlers. Where possible, load fines first. Where material
fasteners is trapped under skits, adjust skirtboards to minimum clearance.
Correct or replace stalled rolls. Lubricate. Improve maintenance.
Idler rolls not turning
(Don’t over lubricate)
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Fixed Belt Conveyor
Problems Solutions
Idlers or pulleys out of
square with center line of Realign. Install limit switches for greater safety.
conveyor
Idlers improperly placed Relocate idlers or insert additional idlers spaced to support belt.
Feed should be in direction of belt travel and at belt speed, centered
Improper loading, spillage
on the belt. Control flow with feeders, chutes and skirtboards.
Improper storage or
Refer to your belt supplier for storage and handling tips.
handling
Increase wrap with snub pulleys. Lag drive pulley. In wet conditions,
Insufficient traction
use grooved lagging. Install and correct cleaning devices on belt.
between belt and pulley
Install centrifugal switch for safety.
Material between belt Use skirtboards properly. Remove accumulation. Improve
and pulley maintenance.
Remove accumulation. Install cleaning devices, scrapers and inverted
Material build-up
“V” decking. Improve housekeeping.
Pulley lagging worn Replace worn pulley lagging. Use grooved lagging for wet conditions
Pulleys too small Use larger diameter pulleys.
Radius of convex vertical Increase radius by vertical alignment of idlers to prevent excessive
curve too small edge tension.
Relative loading velocity
Adjust chutes or correct belt speed. Consider use impact idlers.
too high or too low
Side loading Load in direction of belt travel, in center of conveyor.
Skirts improperly placed Installed skirtboards so that they do not rub against belt.
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Fixed Belt Conveyor
9. Export Performance Sheet of Fixed Belt Conveyor

No. Company Specification Set Remark
1 Vietnam Manley Iron And Steel Co., Ltd B=650mm L=43m 2 Coal
2 Vietnam Manley Iron And Steel Co., Ltd B=1000mm L=67.8m 2 Coal
9 Fatima Fertilizer Company Limited B=650mm L=3.03m 12 Urea
24 Hsing Sheng Engineering Co., Ltd. B=1000mm L=97.6m 1 Soda ash
33 Hsing Sheng Engineering Co., Ltd. B=1400mm L=88.6m 2 Coal
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Fixed Belt Conveyor
No. Company Specification Set Remark

38 Erdemir Group B=1000mm L=135.5m 2 Pellet
43 Vietnam Hefa Iron And Steel Co., Ltd B=1000mm L=120m 3 Steel
44 Vietnam Hefa Iron And Steel Co., Ltd B=800mm L=55.7m 1 Steel
51 Vietnam Hefa Iron And Steel Co., Ltd B800mm L=15.45m 1 Steel
62 Bangladesh Salt Co., Ltd B=650mm L=122.3m 2 Salt
63 Saudi Arabia ABU Dole Moses Turkey Souter B=800mm L=10m 2 Mud
62 Co., LTD B=800mm L=10m 1 Mud
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Fixed Belt Conveyor
10.Certificates
BV CE ISO
TUV SGS Latter Patent
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Fixed Belt Conveyor
11.Company Profile
Henan Pingyuan Mining Machinery Co., LTD. is a professional manufacturer for Vibrating
Screen & Feeder, Bucket Elevator, Belt Conveyor, Screw Conveyor, Scraper Conveyor and all
kinds of spare parts such as Roller, Motor, Rain Cover, etc.
Our Company Foreign Trade Department
Our Workshop
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Fixed Belt Conveyor
12.Contact us
Add: No.289 Yellow River Road, Xinxiang City, Henan Province, China
Tel: +86 373 579 9198 Fax: +86 373 5071699
Website: www.pkmachinery.com
E-mail: info@pkmachinery.com
Our Company YouTube
Facebook LinkedIn
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Fixed Belt Conveyor
13.Customer Questionnaire
COMPANY INFORMATION
Company
Address
Project Name
Equip. Name
Equip. No.
Contact E-mail
Tel Fax
MATERIAL CHARACTERISTICS
Material
Bulk Density t/m3 Moisture Content %
Sticky Flowability
Abrasive Corrosive
Temperature Grain Size
-Design ℃ Minimum Diameter mm
-Operating ℃ Maximum Diameter mm
Particle Size Distribution %
MACHINE LAYOUT
Capacity t/h
Conveying Distance m
Slope Angle °
Lifting Height m
Layout Horizontal or Inclined
Placement Indoor or Outdoor
Feed by
Discharges to
Construction Material Q235, SUS304, 316L or Others
Duty Continuous (24/7)/ Medium (16/5)/ Intermittent (8 hr/day)/or?
Voltage V Frequency Hz
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Fixed Belt Conveyor
NOTES:
1.
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Fixed Belt Conveyor
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289 YELLOW RIVER ROAD,

XINXIANG CITY, HENAN PROVINCE

Schematic Diagram of Belt Conveyor

6. Components of Belt Conveyor

Pulleys for Belt Conveyor

Measurement Needed for Pulley Design

Pulleys of Belt Conveyor Onsite

Impact Rollers Impact Roller Set

Aligning Roller Sets

Comb Rollers Roller Sets Onsite

Motor + Coupling + Reducer

Motorized Pulley Motor + Coupling + Reducer

Screw Tension Unit

Horizontal Automatic Gravity Tension Unit

Vertical Automatic Gravity Tension Unit

8. Belt Conveyor Troubleshooting

9. Export Performance Sheet of Fixed Belt Conveyor

No. Company Specification Set Remark

TUV SGS Latter Patent

Our Company Foreign Trade Department

Our Company YouTube

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