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  • SNB360-400 1978

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    manual strung snb 400

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    SNB360-400_1978

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    manual strung snb 400

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    1K views60 pages

    SNB360-400 1978

    Uploaded by

    Genes Cristinel
    manual strung snb 400

    Copyright:

    © All Rights Reserved
    Download as PDF or read online from Scribd
    Flag for inappropriate content
    of 60
    Instructions Manual FOR THE PARALLEL LATHES _ OF B GROUP BASIC TYPE: SNB 360 CONTENTS. Introduction Description and operating range Labte transport Foundation and lathe installation Lathe starting Controls specification Lathe kinematics Gears list Bearings list Lubrication Electric equipment Lathe maintenance and adjusting Feeds and threads adjusting on the lathe Chuck mounting and dismounting instruc tions ‘Taper turning device Footstock fast blocking mechanism use instructions ‘Accident prevention to lathe operating instructions Normal accessories ‘Special accessories Guarantees Instructions Manual drawing list Instructions Manual FOR THE PARALLEL LATHES OF 8 GROUP BASIC TYPE: SNB 360 INTREPRINDEREA DE STRUNGURI ARAD Machine manufacturing number: ‘The continuons improvement of the machine — tools required by the technical progress, to the apparition of certain contradictions between the delivered machine and the Instructions Manual, and that is wh; are asking our beneficiaires that when ordering spare parts to always indicate beside the lathe manufacturing number also the part number marked on the spare part and indicated in the Instructions Manual. INTRODUCTION ‘The INSTRUCTIONS MANUAL is intentede to explain the parallel lathe of the SNB +. type and by analogy the SNB 400 type installation, starting and servicing, Before starting the lathe is very important to know its component parts, and a parti- =is¢ care should be given to all its moving parts corresponding lubrication, Following exactly + instructions given in this manual you will succed in preventing damages and the pro ing resultst will be of a high quality. Before starting the machine, all the controlling elements should be carefully stu =24, WE MENTION THAT THIS MACHINE CAN BE MADE WITH THE GEARBOX IN 40 VERSIONS (with mechanical clutches and electromagnetic clutches). CONTROL ELE- ENTS AND THE BEST PART OF THE MAINTENANCE AND ADJUSTING PROCEDURES, RE FUNCTION OF THE GEARBOX VERSION AND THEREFORE WE RECOMMEND <5 DRAW NOT CONCLUSIONS FOLLOWING THE DRAWINGS IN THIS MANUAL INS- [CTIONS BUT TO READ FIRST CAREF ULLY THE MANUAL TEXT. The proccesing accuracy of each machine is checked to our works by a high precision -strumentation ‘This checking being made with the autmost care the required precision is guaran- in the acceptance conditions. To loose not this precision, the lathe should be transported i mounted with care. If you will observe all the things presented in this Manual you will be certainly satisfied by the capacity and precision of the delivered lathe. INTREPRINDEREA DE STRUNGURI ARAD DESCRIPTION AND OPERATING RANGE ‘The parallel lathes of SNB 360 and SNB 400 type are of medium size with a maximum cessing diameter over the slide ways of 360 mm and 400 mm respectively, and the main movement drive installed power is of 7,5/6,1 kW. They can be used with a particular effici- ency both in unique works and those of small and medium series, when proccesing in chuck between centres. These lathes are manufactured in many versions namely: — with stand with or without bridg. — with the span between centres of 750, 1000, 1500 and 2000 mm — wiht various ranges of the main shaft rotative speeds ‘These variants allow their adoption to various production requirements, The kine- matics and construction of these lathes allows the following processings: — longitudinal turning with manual or mechanic lead — cross turning with manuel or mechanic lead — boring with manual or mechanic lead and tool chucking in the tool holder — metric threads, whitworth threads, module and Diametral Pitch threading ‘The parallel lathes of SNB 360 and SNB 400 type can be provided by a series of spe- cial accessories as: — taper turning device — four dies faceplate — threading indicator — feed measuring device — hydraulic duplicator — hydraulic turning fixture and their utilization considerably increases their performance, boardening at the same time their utilization range. TECHNICAL FEATURES OF SNB 360, AND SNB 400 LATHE THE| ELECTRIC AND MECHANICAL VERSION 1. MAIN FEATURES SNB 360 SNB 400 — maximum processing diameter over the stand, mm) 360 400 — main shaft height as against the stand flat guide, mm 175 190 — span between centres, mm 730 750 1000 1000 1500 1500 2000 2000 — maximum processing diameter over the slide, mm 185 210 — maximum rotating diameter in th: bridge strain, mm 580 510 — maximum diameter of bar processing through the main shaft, mm 30 50 — minimax. processing diameter with travelling rest with small aperture, mm 14/0100 — min’max. processing diameter with travelling rest with big aperture, mm 90/0180 — min/max. processing diameter with ceatre rest with small aperture, mm @ 6/0100 — min/max. processing diameter with centre rest with big aperture, mm 990/0180 SNB 360 ‘SNB 400 2. HEADSTOCK, — main shaft_end: short cone with STAS 7960 (DIN 55.022) bayonnet washers, size 6 — main shaft bore diameter, mm 52 — main shaft bore cone, mm Morse 6 — main shaft direct, speed steps number — electric and mechanic version 18 — geometrical progression ration 1,25 — direct speed range rpm, 25-2000 3, FEED BOX AND THREADS — longitudinal and cros feeds possible number 66 — longitudinal feeds range mmirot, 0,024—4.224 — cross feeds range mmrot. 0.008—1.40 — metric threads number 35 — metric threads range, mm 0.588 — Whitworth threads number 37 — Whitworth threads range 88-1 — module threads number 35 — module threads range 0.5—88 — Diametral Pitch threads number 37 — Diametral Pitch threads range ba—1 4, SLIDE AND CHUKS — tool maximum section mm? 25x25 2x2 — tool slide rotating angle — cross slide screw pitch, mm — tool holder screw pitch, —a division of the graduated ring corresponds to @ cross slide shifting of, mm — ditto of toolholder slide mm — longitudinal slide maximum travel, — mm. — transversal slide max. travel mm — longitudinal slide travel to a hand- wheel full rotation, mm ‘The repetition accuracy of uncoupling to the plug of the longitudinal slide: — idle running, mm — under load, to the finishing operations, mm — under load, roughing out operations, | mm = tool slide maximum travel mm 5. CARRIAGE — lead screw pitch, mm — rack modulus, mm, — longitudinal rapid feed amount, m/min — cross rapid feed amount mimin 6. FOOTSTOCK — spindle sleeve diameter, mm — centre cone of spindle sleeve bore Morse = footstock cross shift, mm — footstock travel, mn 7. DRIVE — Main motor: three-phase asynchronous motor with base 380 V, 50 cps, IP 44 — motor power, kW — Rapid feed motor: asynchronous rpm, 220/380 V. 50 cps, IP 44 225 0.025 0.05 975, 1475, 1975 225 233 7.5/6.1 3000/1500 SNB 360 SNB 400 — motor power, kw 0.55 — motor speed rpm. 1000 3. COOLING PUMP — water electric pump, 0,15 kW, 3000 pal 220/380 V, 90 eps, flow rate about 1m’ to 4,5 m water column 9. SIZE SNB 360 SNB 400 centres span 750 ~--1000»«-1500- 2000» 750«= 1000» 15002000 — length, (mm) 2250 2500-3000 «3500-2250 «25003000» 3500 — width (mm) 1120 1120 — height, (nm) 1400 1415 10. WEIGHT OF, MACHINE (kg) 1550 1900 2000-2100 «2150-2200» 23002400 ate LATHE TRANSPORT 1 ‘The free of package lathe transport should be carried out according to the diagram presented in Fig, 2 of the Manual Instructions. bar should be introduced, and over its ends the cable eyes should be passed, and the cable further hocked to ‘Through special hole provided in the big leg of the lathe. a metalli the crane hook. The same procedure should be applied for the lathe small leg It should be carefully prevented the paint or various parts deterioration during transport, and to this end, mild wood pieces should be ‘nserted under the cable in the contact places. When the lathe is packed (in case), its transportation should be carried out according to the instructions printed on the case, ‘Unpacking should be done with great care, avoiding the lathe impairment by the tools used to unpacking, To this end, it is recommended to take off firstly the case upper cover followed by the other parts dismantling. | | | | ey oP FOUNDATION |AND LATHE INSTALLATION A determining factor in obtaining a high processing accuracy is the lathe proper ins- tation on the foundation provided to this end, according to the drawing in the Instructions nual (Fig. 1) For its leveling the lathe legs are provided by adjusting screws wich, resting or var steel plates provides an easy and accurate adjustment. Lathe is fixed on foundation by screws M. 16 for these with centres spans of 750, 1000 1500 mm, or by 9 M. 16 screws for those with centres spans of 2000 mm, ‘These screws provided in the foundation drawing and are delivered along with the machine. Departures surpassing those accepted and indicated in the accuracy standards for es, STAS 1671-71, Al and A2 checking, are not accepted. Lathe should be installed with respect to the environment in such a ways as the stance of 1500 mm from is symmetry axis and the things placed in its back should victly observed. This is required to allow the opening of the door on which the main drive sotor is located, as well as to allow the access to the electric equipment cabinet for the va~ ‘ous kinds of inspection and trouble shooting. Machine shruld be located in a room free of temperature variations or other factors sshich could diminish itst accuracy. The improper grounds (sand, slag) and those unevenly compacted may affect in time the machine horizontal position. The Works are not respon- sable for the machine loosing their initial features because the Buyers had not observed the astalling instructions. Lathe handling and installation on the foundation should be carried gat under the supervision of a foreman or a gang boss trained in accident prevention tech- sique and operations to be fulfilled, Before starting these operations, it should be checked if the fastening of the easily movable external subassemblies (footstock, ancillaries, etc.) is well performed, After the ins- zallation on, the foundation, the lathe should not be commissioned but after the reception. e132 LATHE STARTING After the lathe installed on its foundation according to the indications given in drawings, all the anticorrosion grease protected surfaces should be degreased with gasoline or Kerosene soaked cloths. ‘The washed surfaces should be dried and further Tubricated with engine oil accor- ding to the lubricating diagram (Fig. 7, 8), to prevent rusting or eventual sizings. As concer ning the filling, the lubricating diagram instructions should be also observed. Lathe should be connected to the mains only after studying the electric drive chapter and observing, all the instructions provided in the schematic and connections diagram (Fig. 14, a, b, and 15 a, b). Care should be taken that the main motor rotating direction is coinci- ding'to’ the indicating arrow, and that of the rapid approach to be clockwise (looking to the footstock). ‘All the controlling elements should be identified an their functions should be stated according to the diagram in Fig. 3 a, b. Controllings elements should be manually checked. ‘Now the cabinet may be connected to the mains, and by the main switch 21 (Fig 3 a, b) the lathe is ready for the first start. ‘The first start should be made to the minimum speed of the main shaft, Meanwhile all mechanisms and individual lubricating pumps operation should be checked, and the lathe is further prepared for entering in operation, It is forbidden that to the first starting, to remove he guards felts to the guides ex- tremities without lubricating firstly the machine guides. ‘The two broad belts and the driving belts tensioning should be checked. It should be striotly inspected the correspondence between the machine working vol- tage and the power supply voltage. The rotating direction of the motor, indicated on the co- ver should be also inspected. For accidents prevention in lathe starl ing the Buyer is obliged to use to this end only trained personnel who studied the Instructions Manual and was accident preventing trained. IMPORTANT CAUTION! we are stronglly recommending the careful lecture of this, ‘Manual before starting the lathe. It is necessary for the starting operations to identify the function of the lathe version (with mechanic or electromagnetic couplings) concerning the gearbox, CAUTION: Taking into account the lathe SNB 360 high speeds, please change to: the reverse speed only to speeds up to 1600 rpm. of the direct speed, CONTROLS : SPECIFICATION Eleotromagnetic clutch variant Control elements name and operation (Fig. 3) 2 Lathe speeds selecting handle Handle for shifting from the normal pitch to an increased pitch Left thread to right threads shifting handle 3. 7, BHandles for feed and pitch values selection to processing threads Longitudinal feed driving hand-wheel Cross feed manual driving handle Lead screw half-nut coupling handle ‘Tool slide manual driving handle Cross slide or carriage sfhifting coupling handle Cooling fluid tap Rapid feed motor rotating direction control button, Rosette for tool poste locking into the tool slide Footstock spindle sleeve locking handle Footstock rapid locking on the guides Spindle sleeve shifting hand-wheel Footstock rigid locking nut Main switch Cooling plant motor on-off button Light switch Speeds ranges selecting button — main motor Impulse button (maintains the main shaft rotation during the button actuating) ‘Main driving motor stopping button Fouling device bar rotation rosette Handling knob with retentions for the main shaft control Be Handle for reversing carriage travel sense To identify the operating role of the controlling elements included into the electric pment, please consult the ,Electric Drive" chapter as Figures 14 a 1/2; 14 a 2/2; 15 a, 23°. 30 a, and 30 b. CONTROLS SPECIFICATION ‘Mechanical clutch variant No. mu Control clements name and operation (Fg 3) i Lathe speed selecting handle 3 Normal pitch to increased pitch shift selection to processing threads 4 Right-hand thread to left — hand thread shifting handle 5, 6, 7, 8Handles for feed and pitch values selection to processing threads 9 Longitudinal feed drive handle-wheel 10 Cross feed manual drive han i Feed spindle half nut coupling handle 2 Tool slide manual driving handle 13 Carriage or cross slide driving coupling handl> 4 Cooling fluid tap 15 Rapid feed motor rotating direction control knob 16 Rosette for tool posts locking into the tcol slide 7 Footstock spindle sleeve locking handle 18 Footstock rapid sleve on the guidese 19 Spindle sleeve shifting hand-wheel 20 Footstock rigid locking nut 21 ‘Main switch 22 Cooling plant motor on-off button 23 Light switch 24 Main motor speeds steps selecting button 25 Emergency stop buttonn 26 Fouling device bar rotation rosette 27 Main shaft control handles 28 Handle for reversing carriage travel sense ‘equipment, please consult the Electric Dri To identify the operating role of the controlling elements included into the electric chapter as well as figures 14 a 1/2, 14 a 2/2, 14 b, 15 a, 15 b, 30 a, and 30 b. = 104 LATHE KINEMATICS MAIN SHAFT SPEED Xo. of Number of revolutions rpm. revolutions Ratio 18 or (1.26)1.58) 25315 50 63 80 100 125 160 200 250 400 500630 00 = 1000 1250 1600 Normal pitch Increased pitch 0.024 0,106 0,212 0,46 o 3,56 0.029 0.118 0250 0.50 0.94 a 0.048 0,125 0,264 0153 1 4224 0.053 0,132 0,292 0,584 1,056 0.059 01146 0302 0,75 47 0.075 0,151 01334 0,832 121 0,083 01155 0,353 0916 1,334 0.088 0177 0375 15 Tal 0,096 208 0,416 1,83 1,664 25—2000 'r.p.m, 25—200 rpm. Change gears Cross feed 2. 2 ie 60 1/3 longitudinal feed with 65 intermediary THREADS (P = 12 mm) ‘Metric (mm) Whitworth (piteh/inch) Normal pitch Increased pitch Normal pitch Increased pitch 0S ee 7S emia 9 0 ced 28 ei ee ome) 6 3 075 2 45 6 16 36 — 44 2009) 18 Bt, re — 25 5 7 18 40 387s eae 6 em 5 2 i 25 56 8 20 44 80 3614 101) 4Y/p 1% [25 aie, 75 me Oe 10 Jee 72 i7ay eee 2(18) ea) 4 Lp i503 ni 8 56 8B a 342 1 25—2000 rpm, 25—200 rpm 25—2000 rpm 25—200 rpm, CHANGE GEARS 3. 38. with intermediary 65 25. 23_ with intermediary 65 46 60 46 60 25. 24 with intermediary 61 46 «© 69 for 111/z pitch inch 25 . 23. with intermediary 48 65. 60 for 13 pitch inch 23_ with intermediary 57 65 for 19 piteh inch ‘Modul Diametral Pitch Normal pitch Increased pitch Normal pitch Increased pitch 17535 4 14 2B ee 2 6 3 2 45 6 16 36 — 44 2009) 18 3t/, Ble 225) mm 7 18 40 8 40 «16 5 2 iy eye 80 36 «14 10011) t/y 1 7 9 10 22 72 72 32 (1203) 9 4 We 3 lta 240 88) 56 BB 7 3 1 2000 rpm. %—315 rpm. 25—2000 rpm. 25—315 rpm. ‘CHANGE GEARS 46_. 46 with intermediary 69 _46_. 46 with intermediary 60 3361 5361 cto LATHE KINEMATICS MAIN SHAFT SPEED (Version in inches) No of Ratio ‘Number of revolutions rpm. | revolution 18 1.26(1.58) 25 315 50 63 80 199 125 160 2 250 400 500630 00 1000» 1250 1699 2000 | FEEDS, inch/rot (P=12,7 mm) Normal pitch Increased pitch 0,00094 0,042,084 ——«0,0180 0,0334 0,087 0.445 000115 0.0086 == 0,0098 0.0198, 0,0370 0,080 0,158 010015 000490104 =——0.0208 00934 0,083 0137 00021 (0.005205 0.0280 00415 0,092 00023 © 0,057 «0.0120 0,095 0.0460 0,095 00030 = 0,0060 «0013000327 0,0880 0.105 0,033 «= 0.0086.» 0,0140 00350 0,064 0.112 | 00350070148 0.0590 0.0276 0.0580 0.2 0.0038 0008100104 00720 0.0302 —_—0,0850 0.130 i 25—200 rpm. 25—200 r-p.m Z } Change gears 21. 41_ with 69 intermediary | at Cross feed — 1/3 longitudinal feed 0 ‘THREADS (P = 12,7 mm) ‘Metric (mm) Whitworth (pitch/inch) Normal pitch Increased pitch Normal pitch Increased pitch We te a mi ep — 4 2 6 3 2 45 6 16 36 — 44 20119) 1803) 51 2s 225 8 5 7 1B 40 a 40 16 5 2 eye 80 3619) 14 10 4th a 2,70) a9 210! p22 9 £73) 72 32 12/2) 9 4 Lip 3 Ligey $12) p 424g 188: 55288 7 3, 1 25—2000 rpm. 25—200 rpm 25—2000 rpm. 25—200 rpm. CHANGE GEARS 41_with 69 intermediary 21. 41_ with 69 intermediary 5a sl oBd 28. 41_ with 76 intermediary for 81 69 111/2 piteh/inch 28. 41_ with 69 intermediary for 81 5213 piteh/inch 41. 28 with 69 intermediary for 57 8419 pitch/inch Module Diametral Pitch Normal pitch Increased pitch Normal pitch Increased pitch 1,75 4 14 2B — 48 24 ae 6 3 2 6 16 36 — 44 20(19) 1803) Bt 2p = 235 7 18 40 a 4016 ct 5 2 25 8 20 44 80 -36(19) 14 10 Bp Dy 275 10 2372 72 32 11) 9 4 Me 3 B24 88 come 7 3 1 25—2000 rpm. 25—200 rpm, 25—2000 rpm. 25—200 rpm. 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