Professional Documents
Culture Documents
Tech Mechanical
Subject : Elements of Mechanical Engineering
Unit-5
1
Contents:
Introduction
Methods of drive,
Power transmission elements
shaft Spindle and axle
Belt-drive
Pulleys
Power transmitted by a belt, Chain
drive, Friction drive, Gear drive
Introduction
Need:
1
Belt and Belt Drive…
Flat Belt:
◦ It has narrow rectangular cross-section
◦ Used for their simplicity due to minimum
bending stress on pulleys
◦ Load capacity depends on its width
◦ Only one belt is used in whole drive.
◦ Materials used for Belts are Leather,
Rubber, Textile, Balata, steel.
Belt and Belt Drive…
V Belt:
◦ It has trapezoidal section running on
pulleys with grooves cut to match belt.
◦ Normal angle between the sides of the
groove is 40 deg.
◦ Used when distance between two shafts
are too small for flat belt drive.
◦ More efficient than flat belt due to wedge
action in groove.
◦ Made up of fabric coated with rubber.
Belt and Belt Drive…
Round Belt:
◦ It has round section.
◦ Diameter range is 3 to12 mm but usually
from 4 to 8 mm.
◦ Used to transmit low power, mainly in
instruments, table-type machine tools, in
clothing industry and household
appliances.
◦ Made up of leather. Canvas and rubber.
Belt and Belt Drive…
Belt Drive:
◦ It consist of of driver and driven pulleys
and the belt which is mounted on pulleys
with certain amount of tension and
transmits peripheral force by friction.
2
Open belt drive Vs. Close belt drive
Both driver and the driven rotates in Driver and driven rotates in opposite
the same direction direction
When the shafts are horizontal, Even if the shafts are vertical it is
inclined it is effective to transmit the effective to transmit the power
power
As there is no rubbing point, the life of Due to the rubbing point, the life of
the belt is more the belt reduces.
Require less length of the belt Require more length of belt compared
compared to crossed belt drive for to open belt drive for the same centre
same centre distance, pulley distance, pulley diameters.
diameters.
Belt and Belt Drive…
◦ Application of belt drives:
Transmit power from low or medium capacity
electric motors to operative machines
To transmit power from small prime movers
Belt and Belt Drive…
◦ Transmission of power in belt drive:
Driving pulley L and driven pulley M is
connected my belt. The driving pulley pulls the
belt from one side and delivers the same to the
other.
Hence tension is in tight side will be more than
slack side.
T1 = tension in the tight side, N
T2 = tension in the slack side, N
v = velocity of the belt, m/s
Now effective turning force = T1 - T2
Hence, work = Force x Distance = (T1 - T2 ) v
Nm/s
Thus. Power = (T1 - T2 ) v
Pulleys and Pulley Drive…
Types of Pulley Drive:
◦ Idler pulley
◦ Stepped pulley
◦ Fast-Loose pulley
Chains and Chain Drive
◦ What is chain?
A chain consists of links connected by
joints which provide for flexibility for chain.
Chains and Chain Drive…
◦ Chain drive:
A chain drive consists of two sprockets
and chain
Most often, the power is conveyed by a
roller chain, known as the drive chain,
passing over a sprocket gear, with the
teeth of the gear meshing with the holes
in the links of the chain.
The gear is turned, and this pulls the
chain putting mechanical force into the
system
Chains and Chain Drive…
Advantages of Chain Drives
◦ Do not slip
◦ Maintain constant and precise speed.
◦ Good service life
◦ Easy to install and repair
Disadvantages of Chain Drives
◦ Noisy
◦ Need lubrication
◦ Weight of the chain
Chains and Chain Drive…
Roller Chain Drive:
◦ The hollow rollers are held inside two flat link plates
which are joined together by sleeves or bushing
passing inside the rollers.
Chains and Chain Drive…
Roller Chain Drive:
◦ Consecutive sets of such assemblies are connected
together with another pair of plates called pin link
plates, which in turn are held by central pins passing
through the sleeves. Rivets are used to join the link
plates. Sometimes the roller link plates are joined
together by rollers themselves and no sleeves are
used.
Chains and Chain Drive…
Silent Chain Drive:
It consist of a number of
flat links, tooth shaped at
ends and joined together
by long cross pins. The
sprockets are usually
wider than those of the
roller chain and have a
central groove which
holds retained plates
provided in the central
links for keeping the
chain on the sprocket
securely.
Chains and Chain Drive…
Use of chain drive:
◦ Motorcycles
◦ Bicycles
◦ Automobiles
◦ Conveyers
◦ Agricultural machinery
◦ Oil-well drilling machines
◦ Machine tools
Gears and Gear Drive…
What is Gear?
◦ A gear is wheel provided with teeth which mesh
with the teethe on another wheel, or on to a
rack, so as to give a positive transmission of
motion from one component to another.
Gears and Gear Drive…
What is Gear?
◦ A gear is wheel provided with teeth which mesh
with the teethe on another wheel, or on to a
rack, so as to give a positive transmission of
motion from one component to another.
Gears and Gear Drive…
Types of Gears:
According to the position of axes of the shafts.
a. Parallel
1.Spur Gear
2.Helical Gear
3.Rack and Pinion
b. Intersecting
Bevel Gear
c. Non-intersecting and Non-parallel
worm and worm gears
Gears and Gear Drive…
TYPES OF
GEARS
4
Gears and Gear Drive…
Spur gears
Teeth is parallel to axis of
rotation
Transmit power from one shaft
to another parallel shaft
USES
Generally it is used in Electric
screwdriver, oscillating
sprinkler, windup alarm clock,
washing machine and clothes
Gears and Gear Drive…
Spur gear types:
◦ External type
◦ Internal type
Gears and Gear Drive…
Helical gears
The teeth of the gear are helix around
the gear. The helical gear run more
smoothly and more quietly at high
speed and curvilinear contact of gear
teeth giving gradual engagement.
USES
Generally it is used in automobile
power transmission.
Gears and Gear Drive…
Bevel gears
Bevel gear teeth are varying in
cross section along the tooth
width. The axis of two moving
gears are inclined in the bevel
gear.
USES
When the axis of the two shafts
are inclined and intersect each
other
Gears and Gear Drive…
Worm and worm wheel
A worm has one or more number of helical
threads of trapezoidal shape cut on it.
USES
To transmit power
between two shafts
having their axis at
right angles and non-
coplaner. Like in
drilling machine.
Gears and Gear Drive…
Rack and pinion
Rack is a spur gear of infinite diameter. The
rack is mesh with another small gear known as
pinion
USES
It is used to convert
rotary motion into
linear motion.
Such as lathe , drilling ,
planning machines.
NOMENCLATURE OF SPUR GEARS
5
Pitch circle. It is an imaginary circle which by pure rolling
action would give the same motion as the actual gear.
Pitch circle diameter. It is the diameter of the pitch circle.
The size of the gear is usually specified by the pitch circle
diameter. It is also known as pitch diameter.
Pitch point. It is a common point of contact between two
pitch circles.
Pitch surface. It is the surface of the rolling discs which the
meshing gears have replaced at the pitch circle.
Pressure angle or angle of obliquity. It is the angle
between the common normal to two gear teeth at the point of
contact and the common tangent at the pitch point. It is
usually denoted by φ. The standard pressure angles are 14
1/2 ° and 20°.
Addendum. It is the radial distance of a tooth from the pitch
circle to the top of the tooth.
Dedendum. It is the radial distance of a tooth from the pitch
circle to the bottom of the tooth.
Addendum circle. It is the circle drawn through the top of the
teeth and is concentric with the pitch circle.
Dedendum circle. It is the circle drawn through the bottom of
the teeth. It is also called root circle.
A little consideration will show that the two gears will mesh
together correctly, if the two wheels have the same circular
pitch.
Note : If D1 and D2 are the diameters of the two meshing gears
having the teeth T1 and T2 respectively, then for them to mesh
correctly,
Diametral pitch. It is the ratio of number of teeth to the pitch
circle diameter in millimetres. It is denoted by pd.
Mathematically,
Clearance. It is the radial distance from the top of the tooth to the
bottom of the tooth, in a meshing gear. A circle passing through
the top of the meshing gear is known as clearance circle.
Total depth. It is the radial distance between the addendum and
the dedendum circles of a gear. It is equal to the sum of the
addendum and dedendum.
Working depth. It is the radial distance from the addendum circle to
the clearance circle. It is equal to the sum of the addendum of the
two meshing gears.
Tooth thickness. It is the width of the tooth measured along the pitch
circle.
Tooth space . It is the width of space between the two adjacent teeth
measured along the pitch circle.
Backlash. It is the difference between the tooth space and the tooth
thickness, as measured along the pitch circle. Theoretically, the
backlash should be zero, but in actual practice some backlash must
be allowed to prevent jamming of the teeth due to tooth errors and
thermal expansion.
Face of tooth. It is the surface of the gear tooth above the pitch
surface.
Flank of tooth. It is the surface of the gear tooth below the pitch
surface.
Top land. It is the surface of the top of the tooth.
Face width. It is the width of the gear tooth measured parallel to its
axis.
Profile. It is the curve formed by the face and flank of the tooth.
Fillet radius. It is the radius that connects the root circle to the profile
of the tooth.
Path of contact. It is the path traced by the
point of contact of two teeth from the
beginning to the end of engagement.
Length of the path of contact. It is the
length of the common normal cut-off by the
addendum circles of the wheel and pinion.
Arc of contact. It is the path traced by a
point on the pitch circle from the beginning
to the end of engagement of a given pair of
teeth. The arc of contact consists of two
parts, i.e.
(a) Arc of approach. It is the portion of the
path of contact from the beginning of the
engagement to the pitch point.
(b) Arc of recess. It is the portion of the
path of contact from the pitch point to the
end of the engagement of a pair of teeth.
Gear Trains
When two or more gears are made to mesh
with each other to transmit power from one
shaft to other. Such an arrangement is called
gear train.
Types:
Simple gear train
Compound gear train
Epicyclic gear train
Simple gear train
When there is only one gear on each
shaft, then it is known as simple gear
train.
6
Simple gear train…
When the distance between the two gears is large
and we need Constant velocity ratio:
The motion from one gear to another, in such a
case, may be transmitted by either of the following
two methods