SYLLABUS FOR THE TRADE

OF

MECHANIC (TRACTOR)
[Semester Pattern]

UNDER
CRAFTSMAN TRAINING SCHEME (CTS)

Designed in– 2013

By
Government of India
CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE
Directorate General of Employment & Training
Ministry of Labour & Employment
EN-81, Sector-V, Salt Lake City
Kolkata-700 091
LIST OF TRADE COMMITTEE MEMBERS APPROVED THE SYLLABUS OF SEMESTER
SYSTEM FOR THE TRADE OF “MECHANIC (TRACTOR)” HELD AT ATI, CHENNAI

Sl. Name & Designation Representing Remarks

No. Organisation
1 Shri R. Senthil Kumar, Director ATI, Chennai Chairman
2 Shri S.Harinath Babu, Joint Director of Training ATI, Chennai Member
3 Shri E.Balakrishna, Ex_Joint Director of Training NIMI, Chennai Member
4 Shri A.Suganthan, Assistant Training officer Govt, ITI, Arakkonam Member
5 Shri N. Ramesh Kumar, Training Officer CTI, Chennai Member
6 Shri T Nandagopal, Anna University, Chennai Member
7 Shri K. Thaniyarasau, Assistant Training officer Govt . ITI, Trichy Member
8 Shri P.K. Ramakrishnan Nair Ram international Member
Industrial Academy (p) Ltd,
Chennai
9 Shri S.Arul Selvan , Assistant professor Dept Auto Engg, M.I.T, Member
Anna University, Chennai.
10 Shri S. Jayaraj, Associate Professor Dept Auto Engg, M.I.T, Member
Anna University, Chennai.
11 Shri R. Lakshmanan Bosch Ltd, Bangalore Member
12 Shri V.ChandraMohan NATRIP, Global Member
Automotive Research
centre, Chennai
13 Shri V.Vadivelan NATRIP, Global Member
Automotive Research
centre, Chennai
14 Shri A.D.Shewale Training Officer CTI, chennai Member
15 Shri B. Gridharan Visa Diesel Service, Member
Chennai
16 Shri K.k.Valasarajan , Vice president Two Wheeler workshop Member
owners Association,
Chennai
17 Shri Jayapal, Two Wheeler workshop Member
owners Association,
Chennai
18 Shri V. Vadivelan Two Wheeler workshop Member
owners Association,
Chennai
19 Shri Syedshwath Two Wheeler workshop Member
owners Association,
Chennai
20 P. Marveldass, Assistant Director of Training ATI, Chennai Member
(Electronics)
21 K. ArulSelvi, Training Officer (Electronics) ATI, Chennai Member
22 Shri Gurcharan Singh, Assistant Director of ATI, Ludhiana Member
Training
23 Shri O.R. Arjun Mohan, Assistant Executive Agricultural Engg. Dept, Member
Engineer Chennai
24 Shri R.Murugesan, Assistant Executive Engineer Agricultural Engg. Dept, Member
Chennai
25 Shri Ramakrishne Gowda, Assistant Director of FTI, Bangalore Member
Training
26 C.Yuvaraj, Assistant Director of Training ATI, Chennai Member
 List of members attended the Workshop to finalize the syllabi of existing CTS into Semester Pattern held
from 6th to 10th May’2013 at CSTARI, Kolkata.

Sl. No. Name & Designation Organisation Remarks

1. R.N. Bandyopadhyaya, Director CSTARI, Kolkata-91 Chairman

2. K. L. Kuli, Joint Director of Training CSTARI, Kolkata-91 Member

3. K. Srinivasa Rao, CSTARI, Kolkata-91 Member

Joint Director of Training

4. L.K. Muhkerjee, CSTARI, Kolkata-91 Member

Deputy Director of Training

5. Ashoke Rarhi, ATI-EPI, Dehradun Member

Deputy Director of Training

6. N. Nath, CSTARI, Kolkata-91 Member

Assistant Director of Training

7. S. Srinivasu, ATI-EPI, Hyderabad-13 Member

Assistant Director of Training

8. Sharanappa, ATI-EPI, Hyderabad-13 Member

Assistant Director of Training

9. Ramakrishne Gowda, FTI, Bangalore Member

Assistant Director of Training

10. Goutam Das Modak, RVTI, Kolkata-91 Member

Assistant Director of Trg./Principal

11. Venketesh. Ch. , Principal Govt. ITI, Dollygunj, Andaman & Member
Nicobar Island

12. A.K. Ghate, Training Officer ATI, Mumbai Member

13. V.B. Zumbre, Training Officer ATI, Mumbai Member

14. P.M. Radhakrishna pillai, CTI, Chennai-32 Member

Training Officer

15. A.Jayaraman, Training officer CTI Chennai-32, Member

16. S. Bandyopadhyay, Training Officer ATI, Kanpur Member

17. Suriya Kumari .K , Training Officer RVTI, Kolkata-91 Member

18. R.K. Bhattacharyya, Training Officer RVTI, Trivandrum Member

19. Vijay Kumar, Training Officer ATI, Ludhiana Member

20. Anil Kumar, Training Officer ATI, Ludhiana Member

21. Sunil M.K. Training Officer ATI, Kolkata Member

22. Devender, Training Officer ATI, Kolkata Member

23. R. N. Manna, Training Officer CSTARI, Kolkata-91 Member

24. Mrs. S. Das, Training Officer CSTARI, Kolkata-91 Member

25. Jyoti Balwani, Training Officer RVTI, Kolkata-91 Member

26. Pragna H. Ravat, Training Officer RVTI, Kolkata-91 Member

27. Sarbojit Neogi, Vocational Instructor RVTI, Kolkata-91 Member

28. Nilotpal Saha, Vocational Instructor I.T.I., Berhampore, Murshidabad, Member

(W.B.)

29. Vijay Kumar, Data Entry Operator RVTI, Kolkata-91 Member

 GENERAL INFORMATION

1. Name of the Trade : Mechanic (Tractor)

2. N.C.O. Code No. :

3. Duration of Craftsmen : 1 Year(Two Semester)

Training

4. Power Norms : 4.4 KW

5. Space Norms : 60 Sq. mtr.+ Parking area 188 Sq. mtr. separate

6. Entry Qualification : Passed in 8th Class Examination.

7. Unit strength : 16

8. Instructors Qualification : a) Degree in Automobile/Mechanical Engineering from

recognized engg. college/university with one year experience in
the relevant field
OR
Diploma in Automobile / Mechanical Engg. from recognized
board of technical education with two years experience in the
relevant field
OR
10th Passed + NTC/NAC in the Trade of “Mechanic (Tractor)”
with 3 years post qualification experience in the relevant field

b) Preference will be given to a candidate with Crafts Instructor

Certificate (CIC)

* Note: At least one Instructor must have Degree/Diploma in Mechanical/Automobile Engg. when applied for 02
units.
 TRADE: “MECHANIC TRACTOR”
FIRST SEMESTER
Semester Code: MET;SEM-I
Week Trade Practical Trade Theory Engineering Workshop
No. Drawing Calculation &
Science
1 Introduction Training: Importance of safety
Familiarisation with the and general precautions
Institute – importance of observed in the section.
trade training. Introduction
Fire precautions for
to machinery based in the different types of fires
trade-type of work…. The – importance of the
trainees in the institute –trade in the
type of jobs done by the development of
trainees in the trade, Industrial Economy of
introduction to the Country – What is
safety
equipments and their use related instructions on
etc. the subject to be taught
achievement to be
made. Elementary First
Aid. Recreational,
Medical facilities and
extra-curricular
activities at the
Institutes (All
necessary guidance to
be provided to the
newcomers to become
familiar with the
Industrial Training
Institutes System
including stores,
procedures etc.)
2 Use of Fitter’s hand Tools Safety precautions, Applied workshop Free hand
care and maintenance of description of Fitter’s problems involving sketching of
tools, filing practice. hand tools, chisels, multiplication and straight lines,
hammers, hacksaw, division, common, rectangles, squares
files, drill, taps dies and fractions, addition, circles, polygons
surface plate etc. care subtraction, etc.
and maintenance of multiplication and
tools. division
application of
fractions to shop
problems.
3 Filling – Filling to line Marking out, chipping Properties & use of Free hand
making off – use of centre and sawing hacksaw case iron, wrought sketching with
punch, dividers, calipers, blades and its selection, iron, plain carbon dimension and
steel, rule etc. Filling true causes of breakage of steel, high speed proportionate
and square. blades. Filling steel & alloy steel. sketching.
classification of files,
different filling
operations. Use of
measuring instruments,
vernier caliper etc.
4 Chipping, grinding of Marking out for Applied workshop Reading of simple
chisels hacksawing. drilling, Ratchet brace problems as in blue print.
– its manipulation and week No. 2
use. Hand drill brief
description, operation
and use. Flat and twist
drills cutting angles and
chisels.
5. Simple drilling, use of taps Type of reamers – the Properties & uses Reading of simple
and dies. Use of hand manipulation and uses. of copper, zinc, blue print.
reamers Tapes and dies – their lead, tin,
use. aluminum, brass,
bronze, solder,
bearing metals,
timber and rubber.
6. Introduction to centre lathe, Safety precautions in Decimal – Free hand
setting up work between the use of lathe – addition, sketching with
centers. Use of side cutting essential parts, their subtraction, dimension of
tools. Parallel turning and description and multiplication, simple
stipped curning. functions. conversion of
decimals to
common fractions
– shop problems.
7. Jointing of metals by soft Sheet metal worker’s Brief description of
Sketching of views
soldering. Simple marking common hand tools, manufacturing of simple solid
out of sheet metal. Joining their names and process of pig ironbodies as in week
of metals by gas and electric description. Safety and cast iron. No. 6 above when
welding. precautions, simple viewed
forging process, simple perpendicular to
heat treatment to their surfaces and
cutting tools, axis.
Description of simple
soldering and brazing
fluxes used on common
joints.
8 Simple sheet metal work Sheet and wire-gauges. Reduction of Sketching of views
cutting, bending & simple The blow lamp --- its common fraction of simple solid
fold joints. uses and pipe fittings. to decimal bodies as
fractions – shop mentioned when
problems. viewed
perpendicular to
their surface and
axis.
9. Pipe bending and annealing, Description giving Brief description of Sketching of views
fitting of nipples & unions composition manufacturing of simple solid
by soldering, brazing by manufacture of various process of steel, bodies as
using blow lamp. common engineering copper and mentioned when
materials like cast iron, aluminum. viewed
mild steel. Brass, perpendicular to
bronze, copper and their surface and
aluminum. axis.
10 Measuring diameter of Description, proper Units, Drive and Views of simple
piston, main journals, handling of scale, fundamental, type hollow and solid
crankpins. Big & main feeler gauge. Calipers of system FPS, bodies with
bearing, cylinder bore with and precision CGS, MKS and dimensions of use
 ordinary caliper and measuring instruments, their conversion. of different types
micrometer and vernier micrometer (inside of lines and
caliper, telescopic gauge. /outside) vernier symbols for
caliper, telescopic drawing.
gauge,
11 General cleaning, checking Study types and uses of Meaning of Free hand
and tightening of nut & temporary and tenacity elasticity sketching of rivets
bolts, study of different permanent fasteners malleability, and washers with
types of nuts & bolts, used in Tractor brittleness, dimensions from
locking devices of tractor, Agriculture hardness, samples.
Such as lock nuts, cotter, Machineries. compressibility &
split pins, keys, circlips lock Description of types of ductility and their
rings lock washers and threads, head and screw examples.
locating where they are used points of screws, Nuts,
removal of broken stud/bold Bolts & Studs and
from blind hole. materials used types of
nuts, locking devices
key and splines,
Description of
chemical used as
carbon remover
antirusting & derusting
solution.
12 Study and operation of General introduction Shop’s problem on Free hand
General shop power tools & and uses working metric system of sketching of key
equipment such as safety of shop hand weight and and screw threads
pneumatic nut runner, tools – type of screw measurement. with dimensions
riveting tools, Arbor press drivers, spanners set., from samples.
& hydraulic press. types of wrenches, plier
punches and hammers,
shop power tools &
equipment function and
maintenance, air
compressor, Hoist
Hydraulic/ mechanical
jack, Jack stand,
support, lift (cranes)
Hydraulic press arbor
press; cleaning
equipment Car washer,
cleaning tank, steam
cleaner and Radiator
flushing tank
pneumatic tools for
tightening and opening
nuts & bolts.
13 General servicing of Development of Effects of alloying Free hand
Tractor, washing cleaning, mechanical framing, elements on sketching of key
oil greasing and lubricating use of Bulldozer and properties of cast and screw threads
all moving parts of tractor tractor and various iron & steel. with dimensions
and Inspection of all the tractor assemblies and from samples.
major components. Use of their function.
mechanical hydraulic jack
car hoist, support wheel
choke.
14 Checking engine auxiliaries, Description of various Effects of alloying Free hand
fuel, oil & cooling system. types of tractors in elements on sketching of key
Practice in starting, running general use their properties of cast and screw threads
and stopping engine. advantages and iron steel. with dimensions
disadvantages, chassis from samples.
frame of a tractor –
constructional details
of a tractor.
Reinforcement of
engine mountings on
chassis. Precautions
observed while starting,
running and stopping
the tractor.
15 Study of different major Study of different Metric system
Free hand
components of tractor and major components & weight and
sketching of nuts
their function & placement assemblies of tractor, measurement units& bolts with
study of different make and different make conversion factors.
dimensions from
tractor in Institute with (indigenous). Tractor – samples. Free hand
different dealers or Name place – sketching of
organizations. constructional different major
differences and their assemblies of
merits. tractors.
16 Removal of wheels from Description of different Shop’s problems Free hand
tractor, dismantling tyre & types of tractor wheel on metric system sketching of nuts
tubes – checking puncture assemblies. Function & of weight and & bolts with
in tube and repairing types wheel tyres solid measurements. dimensions from
puncture by hot/ cold pneumatic & tubeless samples. Free hand
patches and vulcanizing tyres, constructional sketching of
method, assembly – details, size description different major
according to field & road ply rating, trade design assemblies of
and their uses, types of tractors.
rim.
17 Dismantling tyre to Wheel tyres and tubes Ratio and Views of simple
checking different rims, – solid and pneumatic proportion shop hollow and solid
repairing, derusting, tyre – various types and problems. bodies with
painting, re-assembling after sizes description and Percentage & its dimensions. Use of
changing direction of tyre, use. Fitting of tyres and application. different type of
for tyre rotation practice. tubes. Importance of lines and symbols
inflating tyres to for drawing. Free
correct pressure. Repair hand sketching of
& maintenance of tyre tyres showing
& tubes. Balancing of under over the
tractor wheels. Storage proper inflation of
of tyres. tyres.
18 Fitting wheels on tractors – Importance of wheel Fits, limits, Explanation of
tightening wheel holding track, wheel base, tolerance and simple
nuts in correct sequence. ground height, allowances. Square orthographic
Measuring & setting description of steering root, perfect projection – 1st.
different wheel track of geometry, chamber, square. The square Sketch showing
front & rare wheel. Wheel castor, toe-in-toe-out of a whole number direction of tyre
base & ground height of on turning and effects and a decimal. rotation of tractor.
different tractors. of these angles.
19 Overhauling steering Steering – description Mass – unit of Explanation of
assembly including construction & function mass, force simple
inspection, repair / of steering gear unit absolute unit of orthographic
replacement of parts from including wheel, rod, force. The weight projection 3rd
axles. Steering assembly worm quadrant arm of a body – unit of engine. Free hand
and testing for correct link, tie rod, ball and weight shop sketching showing
function socket joints etc. their problem. steering system in
movement and Tractor.
adjustment. Description
and mechanism of foot
steerage pedals as
incorporated in tractors.
20 Study the working of power Description & working C.G>S> & Views of simple
tiller in field starting principle of the steering F>P>S> system of hollow and solid
operating clutch and system. In power tiller units of force, bodies with
steering system. (two wheel tractor) weight etc. their dimensions. Use of
Overhauling steering system steering by brake. conversion lines and symbols
& brakes of power tiller Steering clutch & its problems. for drawing.
including dismantling, description.
cleaning, checking &
refitting, testing for correct
functioning.
21 Overhauling breaks Brakes types used or Work unit of work Views of simple
including cleaning and tractors, mechanical energy power units hollow & solid
inspection of all hand brake for sparking of power applied bodies with
components, relining shoes, its fitting and problems. dimensions. Use of
setting and actuating shoe adjustment. Description different types of
clearance angle inspecting working principle and lines and symbols
spring of both shoe & lever function of hydraulic of drawing, Free
Inspecting and setting brakes function of hand sketching of
hydraulic main brake master & auxiliary braking system of
including replacement of cylinder. Bleeding & tractors
washer & Oil Seal. adjustment of brake, (Mechanical
Overhauling serve shoes & drums their brakes system).
mechanism (as applicable) fitting knowledge of
inspecting piston & valves, disc type brakes.
bleeding and adjustment of
brakes. Fault tracing &
remedy.
22 Overhauling brakes Brakes – type used on Simple Problems Simple isometric
including cleaning and tractor mechanical on work, energy & drawing, isometric
inspection of all hand brake for parking, power. views of simple
components, Relining its fitting & adjustment. objects such as
shoes, setting and actuating Description. Working square, rectangles,
shoe and lever, Inspecting & principals & function cubes, rectangular
setting hydraulic main brake of hydraulic brakes, block etc. Free
including replacement of function of master hand sketch of
washer and oil seals. &auxiliary cylinder, working Hydraulic
Overhauling serve bleeding and brakes system
mechanism (as applicable) adjustment of brake showing detail
inspecting piston and serve system, lay-out description Master
valves, bleeding and and work principle – cylinder and wheel
adjustment of brakes, Fault brake, shoes and cylinders.
tracing and remedy. drums, their fitting,
Skimming of brake drum knowledge, of disc type
 and disc plate. brakes.
23 Dismantling of Description of internal Meaning of friction Simple isometric
unserviceable engine & external combustion of examples, drawing isometric
cleaning studying the parts engines different types meaning of centre views of simple
of the engine and of I.C. engines. of gravity – objects such as
reassembling the engine, Important working examples specific square, rectangles,
practice in use of correct parts in the engine, the gravity examples. cubes, rectangular
tools & right procedure. 4 stoke cycle of block etc. Free
operation, single hand sketching of
cylinder & multi 4 stoke cycles & 2
cylinder engines. Types stoke cycles of
of engines fitted on engine.
tractors, various
methods of starting of
engine.
24 Cylinder head overhaul Description and Simple problems Use of drawing
pressure testing, phasing function of engine straight and bell- instruments, T-
decarbonising engines, assemblies such as cranked levers. square & drawing
facing valves & valves of cylinder block, crank board, Free hand
seats and grinding valves on case, crank shaft – sketching of crank
seat, fitting valves guides, connecting rod, pistons, shaft showing all
fitting springs, caps, Cotters camshaft tappet and parts.
& fitting of valve seats, valves.
inserts. Use of torques
wrench, correct sequence of
tightening cylinder head
bolts.
25 i) Project Work
ii) Industrial visit (optional)
26 Examination
Competence :
1. To use measuring tools and instruments – calipers, compass, try square, feeler gauge – dial test
indicator, vernier micrometer, pressure gauges, vacuum gauge Techometer.
2. To Handling machines and their accessories, such as simple drilling machine pedestal grinding
power press, Lathe air compress Car Hoist and Car Washer, Pneumatic Nut runner & reveting
machine.
3. To perform operation or tractor, clutch assembly, gear box, differential steering brakes etc.
4. To understand and solving calculations, problems related to the trade.
5. To know read, and understand : Simple blue print, read and making of free hand sketching.
TRADE: “MECHANIC TRACTOR”
SECOND SEMESTER
Semester Code: MET;SEM-II

1 Removing pistons and Description & function Calculation of Construction of

connecting rods from of different types of volume and weight simple figures and
engine, dismantling, pistons, pistons pins – of simple solid solids as
cleaning, inspecting, common troubles and bodies such as mentioned above
checking clearances, remedy. cubes, square and with dimensions &
installing rings and piston hexagonal prism – titles. Use of
pins. shop problem. different types of
scales in inches
and millimeters.
2 Removing connecting rod Description & function Heat and Construction of
assembly connecting rod of connecting rod. temperature simple figure and
alignment cleaning checking Materials used for thermometric scale solids as
bearing clearances, connecting rods big end Fahrenheit and mentioned in week
replacing bearing shells, & main bearing. Shells centigrade scales & No. 26 with
setting correct clearances. piston pins and locking their conversion. dimensions &
Measuring Wear in crank methods of piston pins. Name & use of titles. Use of
pins and main journals in Crank shaft description, temperature different types of
crank shaft. functions & type measuring scales in inches
common troubles & instruments and millimeters.
remedy. normally used in
Workshop.
3 Assembling crank shaft, Firing order of the Head and Construction of
main bearing, connecting engine & crank-shaft temperature simple figure &
rods and piston assembly in balancing description thermometric scale solid as mentioned
the engine, fitting cylinder of the fly wheel & its Fahrenheit in week No. 24
head. Setting valve timing. function. Crank case & & Centigrade with dimensions &
Reassembling and starting oil pump. Valve timing scales & their titles. Use of
the engine. Tuning up diagram gears timing conversion. Name different types of
engine for smooth slow mark, chain sprockets and use of scales in inches &
speed running. chain tensioner etc. temperature millimeters.
measuring Sketching valve
instruments timing diagram.
normally used in
workshop
4 Checking cooling system Engine cooling Heat & Lettering number
for overheating, cleaning, methods air & water temperature and alphabet. Free
radiators, dismantling, cooling radiators, thermometric hand sketching of
cleaning, assembling & pump, thermostats and scale, Fahrenheit different cooling
testing water pumps, reverse fan their description, and Centigrade system showing all
flushing the system & function care & scales & their necessary parts.
adjusting the fan belt maintenance. Reasons conversion name &
tension. for engine overhauling. use of temperature
measuring
instruments
normally used in
workshop.

5 Studying the lubrication oil Need for lubrication of Shop problems on Lettering number
 flow in engine overhauling engine parts friction, determination of & alphabets. Free
oil filters, oil pump and lubrication oil & its volume and weight hand sketching of
setting the pressure release properties lubrication of simple bodies. lubrication system,
valve for correct oil pressure system types – full filters and different
maintenance & repairs in flow and bypass flow types of oil pump,
the lubrication system in system oil filters and pressure release
engine. pumps types their valve.
special features and
uses
6 Tracing of different parts of Fuel system – types & Geometry Free hand
fuel system. Bleeding fuel grades of fuel used – properties of lines, isometric sketching
lines for Air locks repairing properties of fuel. Fuel angles, triangles & of simple objects
fuel leaks in pipe line and used in diesel engines circles. with dimensions.
unions cleaning of oil and specification of diesel Free hand
air filters in diesel engines. fuels importance of sketching of fuel
cleaning fuel generally feed system in
– out of the fuel feed diesel engines and
system in the stationary fuel feed system in
and tractor diesel diesel engines and
engine. Combustion fuel filters.
chambers types
advantages &
disadvantages heater
plugs type uses.
7 Simple repairs in fuel feed Fuel feed system used Factor of safety Free hand
system. Servicing of fuel in Tractor’s description examples, different sketching isometric
filter & air cleaners. and lay out of the types of stresses of simple
systems. Description, examples. dimensions. Free
operation, maintenance hand sketching of
of fuel pump, feed different types of
pumps, fuel filters and injectors.
air cleaners.
8 Cleaning and servicing of Type of fuel injection Effect of forces on Free hand
primary fuel filter and pump systems – air material in such sketching of plain
pressure stage filters injection & airless application as and elevation of
removing feed pumps injection fuel feed extending, bending simple objects like
dismantling, cleaning, pumps description, & shearing. hexagonal bar,
reassembling, refitting and operations, common square bar, circular
testing the feed pump. troubles and remedy. bar, tapered bar,
hollow bar etc.
Free hand
sketching of single
element plunger of
fuel injection.
Pump.
9 Removing F.I. Pumps from Fuel injection pumps Technical Free hand
running engine. Changing description & operation advantage, velocity sketching of plain
oil, fitting back to engine, types, adjustment in the ratio and applied elevation of simple
testing the governer & pumps phasing and problems. objects like
setting injection taming. calibration of pump hexagonal bar,
checking and fixing square bar,
injection timing circular, tapered
governers – types their bar, hollow bar etc.
description & Free hand
operation, starting and sketching of air
 adjustment of slow cleaner used in
speed. Reason for tractors.
black, white & blue
smoke in exhaust.
10 Testing injectors for missing Injector nozzles types, Useful work of Views of simple
on the Tractor removing, description, operation, machine – solid and hollow
dismantling, cleaning, testing of injectors, mechanical bodies cut by
inspecting, replacing special features of efficiency of section plane.
defective parts reassembling pintle nozzles. Timing machine problems.
the injectors and testing of injection in single
them & setting injection cylinder engine flange
timing in engines (both type pumps and their
stationary and Tractor special features, care &
engine) maintenance of single
cylinder pumps.
11 Practice adjusting clutch Layout of transmission Machines – basic Reading of simple
pedal play, removing gear system, description of principles, blue print. Free
box and clutch assembly frictional clutches, determination of hand sketching of
from tractor, Dismantling single and multi plates velocity ration, clutch assembly.
cleaning, inspecting clutches, clutch linings mechanical
repairing clutch plates and Material, fluid coupling advantage and
pressure plate description and efficiency.
different adjustments
troubles and remedies
12 Overhauling gear Box, Purpose of gear box in Machines basic Exercise on blue
Transfer case, auxiliary gear tractor types of gear principle, print reading. Free
box. boxes. Constant sliding determination of hand sketching
Mech. Principle of velocity ratio, showing different
eplicyclic gear box. mechanical gear arrangement
Auxiliary transmission. advantage and in gear box.
Low & lugs gear ration, efficiency.
universal joint and
propeller shaft.
13 Overhauling differential Differential carries Logarithm – use of Exercises on blue
reduction gear, rear axle double reduction logarithmic tables print reading. Free
wheel hub & differential gearing, differential for multiplication hand sketching of
lock. lock, Front wheel drive, and division. differential and
crown wheel and reduction gearing
pinion adjustments, system in rear axle.
adjustments, power
take off mechanism.
Types front & rear
axles common trouble
and their remedies care
and maintenance.
14 Study the layout & Use of hydraulic Determination of Exercises on blue
operation of hydraulic system in tractor, types efficiency of print reading.
system in tractor of pumps, control simple machines Layout of
overhauling hydraulic valves, safety valves, like winch, pulley hydraulic system in
system, pumps, control strainer & remote locks, wheel and tractor for lift
valves and remote cylinders. cylinders. Three point compound axles. system.
linkages, operating
levers, study of
different circuits.
Description of depth /
 draft position.
Operation of remote
control in Hydraulic
system, self sealing
material used in
system, description of
pressure hose pipe
Fault finding &
remedies in Hydraulic
systems.
15 Overhauling power tiller Description, working Further practice in Exercise on blue
transmission system principle & use of the use of print reading.
including main clutches, power tiller (two wheel logarithm tables.
steering clutch / brakes tractor) power unit.
mechanism – gear box and Method of power
wheel & hub testing for transmission to wheel
field operation without from engine. Main
implements and with clutch assembling
implements. Driving working procedure
practice with trolley / steering. Clutch /
trailor. brakes mechanism
method of power
transmission to
implement (Rotation),
irrigation pump,
thresher. Hitching of
M.B. Plough, trailer
disc harrow.
16 Servicing storage batteries Electrical equipments Electricity and its Free hand
electrical and starter system. lighting arrangement in use. Electric sketching of simple
tractors (as applicable) current, positive objects related to
including storage terminals. Use of the trade &
battery, dynamo, switches and fuse - preparation of
regulator switch & spot -- conductors & simple working
lights both front & rear, insulators. drawing &
Maintenance of battery. sketches. Free
hand sketches of
lighting system in
tractor.
17 Servicing storage batteries Electrical equipments Ohm’s Law. Free hand
electrical and starter lighting arrangement in Measuring current sketching of simple
systems. tractors (as applicable) voltages – objects related to
including storage resistance in the trade &
battery, dynamo, circuit. preparation of
regulator switch & spot simple working
lights both front & rear, drawing and
Maintenance of battery sketches.
18 Tracing lighting circuit and Description of lighting
Different from of Further practice in
fault rectification. circuit, setting of
energy, neat blue print. Reading
regulator for correctmechanical and & exercises related
charging rate, fault electrical to the trade.
finding, in electrical
examples,
system. conversion from
one to another.
19 Checking tractor Tractor equipment – Generation of Further practice in
 implements such as disc
harrow, grass cutter, lawn
mower, ploughs, cultivators,
P.T.O. Units etc. for
serviceability before use and
lubricating them as
required. Fitting them to
tractors and adjusting them
for correct functioning.
20 Checking tractors
implements such as disc
harrow, grass cutter, lawn
mower ploughs, cultivators,
PTO Units etc. for
serviceability before use and
lubricating them as
required. Fitting them to
tractors and adjusting them
for correct functioning.
21 Visit to tractor Service
Stations & observing use of
servicing equipments. Study
of Job cards. Process sheets.
Studying Work shop system
and layout. Importance of
log books.
22 Exercise in driving a Tractor
with different implements.
Use of various types of
meters dash boards
instruments etc.
23 Visit to Nearest Quality
control Centre / Institution
and factories to see their
Quality control Systems and
consult commercial
Technical specifications.
Services of experts from the
related university / Commercial Technical
institution / Test agencies
involved in Teaching /
description & function electricity AC & Blue Print Reading
of offset and tandem DC generators & & exercises related
disc harrow seed drill motors charging to the trade.
ploughs of different circuit in a vehicle.
types etc. Fitting and
fixing of equipment.
Danger in overloading
& incorrect hitching of
ploughs, Average life
of plough, shares and
disc.
Tractor equipment – Plotting & reading Further practice in
description & function of simple graphs. blue print. Reading
of off-set and tandem and exercises
disc harrow seed drill related to the trade.
ploughs of different
types etc. Fitting &
fixing of equipment.
Danger in overloading
and incorrect hitching
of ploughs. Average
life of plough, shares &
disc.
Short description of Meaning of Horse Free hand
various equipments Power and Brake sketching of simple
used by service station. Horse Power. objects related to
Simple problem on the trade &
work energy & preparation of
power rating. simple objection
working drawing
from sketches.
Description & function Calculation of Further practice in
of tractor implements volume and weight Blue Print Reading
& accessories, drawbar of simple solid & Exercises related
to correct height use of bodies by using to the trade.
hydraulic lift & belt logarithm.
pulley mounted on
tractors. Maintenance
of tractors.
Maintenance of tractor
accessories, Driving,
Servicing &
maintenance of tractor.
Motor Vehicle Act.
Driving Rules.
All the standard
available with Bureau
of Indian Standard
Institution and Quality
Control Institution
related to Quality
Control and
Specifications to
manufacture, fabricate
 Testing of farm Machinery
should be invited to cover
the syllabus and Quality
Control and commercial
Technical specifications.
24 Trouble shooting in Tractor
Driving & testing of the
performance of the tractor &
tractor driving with
implement.
25
26
and safety, Visual,
mechanical Inspection
of product during and
after final assembly,
functional Test of Sub
assemblies and finished
product Test operations
Maintenance /
Calibration of
Inspection of Test
Equipments.
Revision
Examination
 TRADE – MECHANIC (TRACTOR)
List of Tools & Equipments
A. TRAINEES TOOL KIT FOR 16 TRAINEES +1 INSTRUCTOR
SL. Items Qty.
NO.
1. Hammer ball peen 0.75 kg. 17 nos.
2. Chisel cold flat 20 mm x 150 mm 17 nos.
3. Centre Punch 100 mm 17 nos.
4. Caliper outside spring 150 mm 17 nos.
5. Caliper inside spring 150 mm 17 nos.
6. Steel rule 15 cm English & Metric 17 nos.
7. Screw Driver 750 mm x 6 mm 17 nos.
8. Screw Driver 100 mm x 8 mm 17 nos.
9. Spanner D. E. set of 6.7 mm to 15x16 mm 17 nos.
10. Plier combination 150 mm 17 nos.
11. Hand file second cut 250mm 17 nos.

B. GENERAL MACHINERY SHOP OUT FIT

Sl. Items Qty.

No.
1. 2 3
1. Rule steel 300 mm to read inches & mm 4 nos.
2. Dividers spring 150 mm 4 nos.
3. Prick punch 150 mm 4 nos.
4. Chisel cross cut 9x3 mm 4 nos.
5. Chisel diamond point 9 mm 4 nos.
6. Chisel half round 9mm 4 nos.
7. Hammer ball peen 0.5 kg. 4 nos.
8. Hammer ball peen 0.25 kg. 4 nos.
9. Hammer copper 1 kg. with handle 4 nos.
10. Hammer plastic 0.25 kg. with handle 4 nos.
11. Surface plate 60x60 mm 1 no.
12. Hacksaw frame adjustable for 20 x30 mm blades 4 nos.
13. ‘V’ block pair with clamps 7.5 x 3.75 cm 2 nos.
14. Punch hollow 6.7 x 9 mm set 2 sets
15. Punch letters set 3 mm 1 set
16. Punch number set 3 mm 1 set
17. Hand Vice up to 375 mm 2 nos.
18. Screw drivers of different sizes : (8x250 mm / 10x300 mm / 10x300 mm) 4 sets one
each size
19. Phillips Screw Driver kit blades 5 mm dia 2 kits
20. File flat 350 mm bastard 4 nos.
21. File flat 250 mm second cut 4 nos.
22. File flat sage edge 250 mm smooth 4 nos.
23. File triangular 150 mm second cut 4 nos.
24. File half round 400 mm second cut 4 nos.
25. File flat 200 mm smooth 4 nos.
26. File square 300 mm rough 4 nos.
27. File square 200 mm second cut 4 nos.
28. Drill twist S.S. 1/8” to ½” x 1/64” set 2 sets
29. Drill twist metric 3 mm to 12 mm x 1 mm 2 sets
30. Taps and dies complete set in box B. A., B.S.W., B.S.F. American and metric 1 set each
31. Rasp Cut file – 250 mm 1 no.
32. H. S. S. Hand reamers, parallel 8 to 12 by 1.5 mm 2 sets
33. H.S.S. hand reamer adjustable 111 to 12, 12 to 13, 13 to 15, 15 to 16 mm 1 set each
34. H.S.S. hand reamer 3.5 to 12.5 mm in steps of 1.5 mm set of 12 1 set
35. Scrapper, bearing 4 nos.
36. Chaser hard W/V 9 to 40 T.P.I. set of 11 external 1 set
37. Chaser hard W/V 9 to 40 T.P.I. set of 11 internal 1 set
38. Set of morse socket 0 – 1, 1 – 2, 2 & 3 2 sets
39. Dial indicator to read 0.2 mm 2 nos.
40. Screw pitch gauge with 22 pitches from 9 to 40 TPL 2 nos.
41. Micro-meter, outside 0” – 1” 2 nos.
42. Micrometer outside 0 to 25, 25 mm to 50 mm 2 nos.
43. Micrometer outside 50 mm to 75 mm, 75 mm to 100 mm, 100 mm to 125 mm, 125 1 each
mm to 150 mm
44. Micrometer inside 25 to 50 mm with extension rod. 50 to 75 mm with extension rod. 2 each
45. Vernier caliper set 150 or 200 mm inside and outside, depth to read inches and mm 1 no.
46. Safety goggles (Cear Glass) 2 Pairs
47. Hammer, Planishing 2 nos.
48. Setting hammer 2 nos.
49. Mallet (wooden) 2 nos.
50. Trammel 300 mm 1 no.
51. Blow lamp 2 nos.
52. Soldering iron 120 watt. 2 nos.
53. Soldering iron copper 280 gms. (Fire heated) 2 nos.
54. Snipt Straight, 250 mm 2 nos.
55. Stake, hatchet type 2 nos.
56. Stake grooving 2 nos.
57. Grover – 3,4,6 mm 1 each
58. Round long nose plier 150 mm 2 nos.
59. Round flat nose plier 150 mm 2 nos.
60. Pot Melting 2 nos.
61. Shovel 1 no.
62. Rake 1 no.
63. Poker 1 no.
64. Spanner double open ended set of 12 pcs. 4 sets
Sizes 6 x 7 to 27 x 32 metric set
65. Spanner double open ended set 12 pcs. 2 sets
SAE ¼ x 5/16” to 11/8” x 11/4”
66. Spanner double open ended set of 12 pcs. 2 sets
Size WW English 1/16’ x 3/32’ to ¾’ x 7/8’
67. Spanner double open ended jaw long pattern 2 sets
Spanner 6 x 7 to 27 x 32 mm
68. Water pump plier 2 nos.
69. Pipe Wrenches 250 mm, 350 mm, 450 mm 2 each
70. Spanner adjustable 150 mm, 200 mm 2 each
71. Spanner bi-hexagon Impact socket set 20 pcs. 2 sets
Size 12.5 mm (1/2”) 11 mm to 32 mm with
Speed handle, offset handle (siding bar)
Angle handle, extension and universal
Joints & rachet handle.
72. Spanner bihexagon Impact socket set 20 pcs. 2 sets
Size 12.5 mm (1/2”) SAE 3/8” to 11/4” with speed handle, offset handle (siding bar
 handle) angle handle, extension and universal joint and rachet handles
73. Double open ended tappet spanner from 11 x 13 mm to 16 x 17 mm 1 set
74. Drift copper 150 mm of different dia 2 each
75. Gun paraffin set 1 no.
76. Gun, grease pressure 1 no.
77. Chain & Block 3000 kg. (3 ton) 1 no.
78. Tray cleaning assorted sizes 8 Nos.
79. Valve seat lapping tool suction type 6 nos.
80. Valve seat lapping tools screwing type 1 no.
81. Valve seat cutting, tools complete with 1 no.
Guides and pilot bar (all angel( and sizes
82. Valve refacing Machine 1 no.
83. Stud extractor (suitable to drive all sizes of studs) 1 no.
84. Stud remover (soutable to remove all sizes of broken studs or bolts) 1 set
85. Compression gauge to read 0 to 250 kg/sq. cm 1 no.
86. Vacuum gauge 0 to 75 cm 1 no.
87. Fuller set for steering wheel universal 1 set
88. Fuller set universal for bearing and bushes 1 set
89. Connecting rod alignment fixture 1 set
90. Pneumatic Tools for tightening and opening Nut & Bolts
91. Pneumatic reveting tools.
92. Stone Carborandum 15x5x4 cm 1 each
Smooth and rough
93. Injector Testing machine (Hand tester) 1 no.
94. Cylinder Gauge capacity 6 to 15 cm 1 no.
95. Ring expander and remover 1 no.
96. Torque Wrench (0 to 150 Lbs. – ft.) 1 no.
97. Ring groove cleaner. 1 no.
98. Ring Compressor 2
99. Torque Wrench (0to 10 kg. meter) 1 no.
100. Work bench 255 x 120 x 60 cm with 4 vices 12.5 cm jaw. 1 no.
101. Lockers with 8 drawers (standard size) 4 nos.
102. Starter motor. 2 nos.
103. Hydraulic Pump, control valves (two types) 2 nos.
104. Injectors (four types) 2 each
105. Water pump & Oil Pump of different types 3 each
106. Feeler gauge for checking tappet clearance 2 Nos.
107. Feeler gauge for checking piston clearance 2 Nos.
108. Injector cleaning kit 2 nos.
109. Filing jig for adjusting the piston ring gap 1 no.
110. Steel Almirah 4 nos.
111. Instructor table 1 no.
112. Chair arm and with arm 3 Nos.
113. Fire extinguisher 2 nos.
114. Fire buckets with stand 4 nos.
115. Class furniture Dual desk with stool or benches 20 Nos. 20 Nos.
116. Techometer (counting type) 1 no.
117. Brake drum spring balance belt etc. for performance testing of engine 1 set
118. Lifting jack screw type 3000 kgs. 4 nos.
119. Equipment puncture, in box 1 no.
120. Spray Gun with accessories 1 no.
 C. GENERAL EQUIPMENT

1. Grinder with two 18 cm wheels with twist drill grinding attachment. 1 no.
2. Compressor capacity 12 c. ft. piston type with pressure gauge (for inflating of tubes) 1 no.
spray gun etc.
3. Hydraulic Jack HI-LIFT type (Trolley type) 2 Nos.
4. Car (Tractor) washer reciprocating type double piston electric operated with water 1 no.
5. Wheel type tractor fitted with diesel engine with standard accessories and special 3 nos.
tools (25-35-45) draw bar HP of different make.
6. Rotavator 1 no.
7. 9 tine cultivator-spring loaded mounted type 1 no.
8. 3 furrow disc plough with scrapers 1 no.
9. Ridger 1 no.
10. P.T.O. operated rotary lawn mower 1 no.
11. Rare axle assembly gear box steering box assembly of Diesel engine tractor. 2 set each
12. Desktop computer latest configuration and related MS office software 1 no.
13. Laser printer 1 no.
Note: (1) No additional items are required to be provided for the batch / unit worming in second shift except
the its indicated under the trainees kit lockers for trainees.
(2) The specification of the items sin the above list have been given in metric units. The items which are
available in the market nearest to the specifications as mentioned above, if not available as prescribed
should be procured. Measuring instruments such as steel rule which are graduated both in English and
Metric units may be procured, if available.

D. WORKSHOP FURNITURE

Sl. Description Quantity

No.
1 Discussion Table 1 no.
2 Tool Cabinet 2 nos.
3 Trainees locker Required to accommodate 16 lockers
4 Book shelf (glass panel) 1 no.
5 Storage Rack 2 nos.
6 Storage shelf 2 nos.
7 Computer table 1 no.
8 Computer chair 2 nos.
9 Printer table 1 no.
10 Online UPS 2KVA 1 no.