Professional Documents
Culture Documents
of
under
CRAFTSMAN TRAINING SCHEME(CTS)
By
Government of India
CENTRAL STAFF TRAINING AND RESEARCH INSTITUE
Directorate General of Employment & Training
Ministry of Labour & Employment
EN-81, SECTOR-V, SALT LAKE CITY
KOLKATA-700091
List of trade committee members approved the syllabus of semester system for the trade of
“Pump Operator Cum Mechanic ” held at ATI, Chennai
Sl. No. Name & Designation Representing Organisation Remarks
1 Shri R. Senthil Kumar, Director ATI, Chennai Chairman
2 Shri S.Harinath Babu, Joint Director of Training ATI, Chennai Member
3 Shri E.Balakrishna, Ex_Joint Director of NIMI, Chennai Member
Training
4 Shri A.Suganthan, Assistant Training officer Govt, ITI, Arakkonam Member
5 Shri N. Ramesh Kumar, Training Officer CTI, Chennai Member
6 Shri T Nandagopal, Anna University, Chennai Member
7 Shri K. Thaniyarasau, Assistant Training officer Govt . ITI, Trichy Member
8 Shri P.K. Ramakrishnan Nair Ram international Industrial Member
Academy (p) Ltd, Chennai
9 Shri S.Arul Selvan , Assistant professor Dept Auto Engg, M.I.T, Anna Member
University, Chennai.
10 Shri S. Jayaraj, Associate Professor Dept Auto Engg, M.I.T, Anna Member
University, Chennai.
11 Shri R. Lakshmanan Bosch Ltd, Bangalore Member
12 Shri V.ChandraMohan NATRIP, Global Automotive Member
Research centre, Chennai
13 Shri V.Vadivelan NATRIP, Global Automotive Member
Research centre, Chennai
14 Shri A.D.Shewale Training Officer CTI, chennai Member
15 Shri B. Gridharan Visa Diesel Service, Chennai Member
16 Shri K.k.Valasarajan , Vice president Two Wheeler workshop Member
owners Association, Chennai
17 Shri Jayapal, Two Wheeler workshop Member
owners Association, Chennai
18 Shri V. Vadivelan Two Wheeler workshop Member
owners Association, Chennai
19 Shri Syedshwath Two Wheeler workshop Member
owners Association, Chennai
20 P. Marveldass, Assistant Director of Training ATI, Chennai Member
(Electronics)
21 K. ArulSelvi, Training Officer (Electronics) ATI, Chennai Member
22 Shri Gurcharan Singh, Assistant Director of ATI, Ludhiana Member
Training
23 Shri O.R. Arjun Mohan, Assistant Executive Agricultural Engg. Dept, Member
Engineer Chennai
24 Shri R.Murugesan, Assistant Executive Engineer Agricultural Engg. Dept, Member
Chennai
25 Shri Ramakrishne Gowda, Assistant Director of FTI, Bangalore Member
Training
26 C.Yuvaraj, Assistant Director of Training ATI, Chennai Member
List of members attended the Workshop to finalize the syllabi of existing CTS into Semester
Pattern held from 6th to 10th May’2013 at CSTARI, Kolkata.
* Note: At least one Instructor must have Degree/Diploma in Automobile/ Mechanical Engg. when applied
for 02 units.
TRADE: “PUMP OPERATOR CUM MECHANIC”
FIRST SEMESTER
(Semester Code No. POM; SEM-01)
SECOND SEMESTER
(Semester Code No. POM; SEM-02)
Week No. Trade Practical Trade Theory Engg. Drawing Workshop Cal. &
Science
1. & 2. Servicing of pumps Difference types of valves- Free hand sketches Heat treatment-
& valves of general their description, of the tools required Hardening,
purpose and of advantages & use. Special for repairing a Tempering,
corrosive fluids. pumps & Glands used for pump set. Annealing,
Selection of gasket, corrosive fluids. Normalizing &
packing & gland Difference gasket, packing Case hardening.
materials, marking & & gland materials-method Pressure-
cutting off gasket as of replacement. definition,
per shape & profile. Difference gasket cement explanation and
Using gasket used to prevent leakage units.
comment to stop and advantages of each
leakage & for fixing over the other. Principle
of direct reading pressure
and temperature measuring
instruments. Method to
read and application of
pressure and temperature
measuring instruments.
3. Installation of seals Various seals-their use and Free hand sketches Liquids-
leather polythene; places of application with of the precision properties, units of
asbestos, rope rubber advantages. instruments related measurement and
and mechanical seals. Lubrication-types of to the trade related friction.
Maintenance of lubricants use & method of Measuring of
lubrication systems. lubrication. suction ahead &
delivery head and
effects of
atmospheric
pressure on them.
Related shop
problems
4. & 5. Installation of Method of install, align Drawing views of Calculation on the
stationary & coupled and testing of pumps for typical geometrical cost of installation
pumps, checking and their serviceability. solids, hollow and and repairing of
correcting of Concept of tightening machine parts stationary &
alignment of pump torque of different sizes of dimensioning as per coupled pumps.
with its prime movers bolts given drawings.
and its serviceability
test. Testing of
pumps for their
delivery flow &
pressure.
6. to 8. Reconditioning of Principle of centrifugal Drawing sectional Calculation on the
centrifugal pumps pump. Construction and views of cost of repairing
operation of centrifugal geometrical solids, and installation of
pump in series and hollows with centrifugal pumps,
parallel. Finding out dimensions as per types of fluid.
defects and method of IS: 696
recondition centrifugal
pump.
9. & 10. Dismantling Submersible pump- Free hand Calculation on the
identifying of parts, Construction, operation proportionate cost of repairing
finding out defects, and selection of sketches on the and installation of
repairing, appropriate type. parts of submersible submersible
replacement of Procedure to recondition, pump. pumps
components, install and test of
cleaning, assembling, submersible pumps.
installing and testing Causes of failures and
of submersible remedial measure.
pumps. Finding out
& rectifying faults
developed during
operation
11. to 13. Identifying and Defect in pump Sets- Reading, Work, power,
rectifying defects of procedure of detection of interpreting and energy-definition,
pumps sets. Practice causes & rectification. practicing for unit & related
on preventive & Purpose and procedure for identification of shop problems.
scheduled balancing of rotor. mission units and Horse power
maintenance of pump Procedure to be followed dimensions. (HP), watt, joule,
sets. for preventive & scheduled explanation, unit
maintenance, planning for and related shop
spaces and other stores. problems. Simple
machine,
mechanical
advantage,
velocity ratio and
efficiency-
definition,
explanation and
shop problems
related to pump.
14. Familiarization with Safety-Safety rules to be Drawing of Definition and
the safety precautions followed in connection electrical symbols explanation of
to be followed for with electrical work. First as per IS:1248 matter molecule,
electrical work. aid when effected by atom, electron and
Treatment for electric electric shock. Purpose, flow of electric
shock. Use of hand types, description and current.
tools connected with method to use common Definition and
electrical work and electrical hand tools. explanation of
maintenance of conductors,
electrical machines insulators and
semiconductors.
15. Verification of Ohm's Description and method to Electrical; series, Definition,
law. Building up of use current, voltage and parallel and application &
electrical series, resistance measuring combination calculation on
parallel and instruments and Precaution circuits with BIS Ohm's law, series,
combination of series to be taken. Insulation symbols. parallel and
& parallel circuits. Tester-description, method combination
Measurement of to use and precautions to Electrical circuits circuits
current, voltage be taken. connecting
resistance and Alternating current- wattmeter& Energy
insulation resistance. Definition explanation and meter Definition, and
Exercises on fixing advantages over Direct explanation of
and connecting current and vice-versa work, power &
switches, holders, Concept and application of energy. Simple
fuses, plugs sockets, phase, star and delta calculation to
push buttons etc. connection. Procedure to determine
Use of test lamp and identify live, neutral, electrical power of
neon tester. single phase and 3-Phase electrical
Identification of live, power supply. appliances and
neutral and earthing Method to measure power energy consumed
wires. and energy consumed by by an electrical
Measurement of electrical appliances using circuit for a
electrical power and wattmeter and Energy definite period of
energy consumed for meter. time and
a definite period of difference loading
time.
16. & 17. Starting a single -do- Reading of the -do-
phase A.C. Motor circuit diagram of
with D.O.L. starter. electrical circuits
Starting a 3 phase
motor with star-Delta
starter.
Checking for proper
running of motor,
overheating, etc.
maintenance of
motors use and
connection of single
phase preventer
trouble shooting in
circuits etc.
18. to 20. Familiarization with I.C. Engines-petrol and Reading, Heat and
Diesel engines, tools diesel engine, comparison interpreting and temperature -
and equipment between petrol and diesel practicing for definitions,
required for engine. identification of difference effects
maintenance, engine Diesel engine- missing views. of heat,
parts and their Characteristic, temperature scales
handling technique. classification, working and related
Starting and stopping principles, construction calculations
of engines. Running and operation of 4 stroke Transmission of
of engines and & 2 stroke engine. Heat-methods &
checking examples. Co-
temperature, fuel, oil efficient of linear
pressure and expansion of
consumption on load solids-Definition
adjusting engine & calculation.
speed.
21. & 22. Cleaning of fuel tank, Procedure to clean fuel Reading, Pascal's law &
checking leaks in the tank & check leak in the interpreting & fluid pressure
fuel lines. Cutting, fuel line. practicing Definition,
Flaring of tubes to Lubrication system-Types engineering explanation and
make T & Elbow description and advantages drawing for application.
using unions. of each over others. Filters identification of
Fitting of lubricating and oil coolers-their surfaces & edges,
pump oil filters, air description functions and surface finish
filters, checking and method to overhaul for tolerance &
adjusting of oil efficient functioning. allowance, study of
pressure. Preventive assembly drawing
maintenance & of pumps
repairing.
23. & 24. Trouble tracking for Common troubles in diesel Drawing sectional Abscissa,
diesel engines & Its engines and their remedies. views of machine ordinates, graphs
components and their Methods to be followed to parts with of straight line
repairing. assure quality servicing. dimension as per related of two set
Ecological considerations IS: 696 of varying
& pollution control. qualities
25. Revision
26. Examination
TRADE : PUMP OPERATOR CUM MECHANIC
LIST OF TOOLS & EQUIPMENTS
C. GENERAL MACHINERY
D. WORKSHOP FURNITURE