UNITED CEMENTS PVT. LTD.

NAUBISE-4, DHADING, NEPAL

SHUT-DOWN MAINTENANCE AND PENDING JOB LIST

(FOR LIME STONE CRUSHER AND RAW MIL SECTION-MONTH: FEBRUARY-2017)
SR.
TAG. MAN POWER CONSUMABLE MATERIAL MATERIAL / SPARES USED EXPECTED TIME
JOB
DESCRIPTION OF ACTIVITY REMARKS
PRIORITY F W R KH DETAIL AVAILABILITY DETAIL AVAILABILITY DAYS HOURS
NO.
NO.
TRUCK TIPPLER TO L/S STOCK PILE AREA

Lime Stone Truck Trippler hydraulic pump's heat exchanger Welding Electrode, ISA-65X65X6 = 02
1 100 TT1 repairing work. A 1 1 1 1 E6013, 3.15 MM Available Mtr. at scrap yard 1 0.00

Lime stone hopper's all side walls and discharge mouth has Welding Electrode, MS plate 12 mm The work will be jointly done by
2 100HP1 been damaged. Welding of TMT bars & stiffner plates followed A 1 1 1 1 E6013, 3.15 MM Available thk at scrap yard 2 0.00 Mech. & Civil depts.
by shuttering and concreting work by Civil Dept.

Apron Conveyor, pan bolt tightening and tag welding work. Countersunk
Welding Electrode,
3 100 AC1 Necessary replacement of Hex-bolt by the new counter shunk A 1 1 1 1 E6013, 3.15 MM Available Socket bolt, Not-Available -- 6.00
bolts. Since hex-bolts are provided temporarily. M16X75 = 04 pcs.

Apron Conveyor guide roller new fabricated brackets fixing Welding Electrode, Hardox plate 12
4 100 AC1 work. And apron conveyor discharge chute repairing work with A 1 1 1 1 E6013, 3.15 MM Available mm thk Not-Available 1 0.00
fixing liner plates.

Apron Conveyor grease line & grease point cleaning and

5 100 AC1 physical check for operation. B 1 0 0 2 -- -- -- -- -- 4.00

L/S Crusher primary wear block ( or primary impact block)

6 100CR1 reversal work as the existing face has been wear out B 1 1 2 2 -- -- -- -- 1 0.00
sufficiently.

Lime Stone Crusher discharge chute inside all liner plate Welding Electrode, Hardox plate 12
7 100CR1 repairing work. And repairing of rear side inspection door. A 1 1 1 1 E6013, 3.15 MM Available mm thk Not-Available 2 0.00

L/S crusher discharge belt conveyor having belt fasteners. Belt jointing
8 100BC8 Replacement of this belt with a new spare belt and splicing A 1 1 1 1 solution & hardner Available -- -- -- 8.00
work.

Belt conveyor discharge chute and side skirts modification work Welding Electrode, MS plate and
9 100BC1 to prevent spillage of material. A 1 1 1 1 E6013, 3.15 MM Available angle at scrap yard 1 0.00

Inspection and required tightening of all pulley bearing check

10 100 BC1 nuts. A 1 1 1 1 -- -- -- -- 1 0.00

Inspection and required tightening of all pulley bearing check

11 100 BC2 nuts. A 1 1 1 1 -- -- -- -- 1 0.00
 L/S STOCK PILE TO RAW MILL FEED AREA

Tunnel belt conveyor all feeding chutes (total 06 nos out of 08 Welding Electrode, MS plate and
12 100 BC3 nos) size reduction, skirt modification and proper connection to B 1 1 1 2 E6013, 3.15 MM Available angle at scrap yard 3 0.00
venting line.

Inspection and required tightening of all pulley bearing check

13 100 BC4 nuts. A 1 1 1 1 -- -- -- -- 1 0.00

Belt conveyor got punctured at 3 positions; required patching Belt jointing

14 100BC4 with belt jointing solution. A 0 0 0 2 solution & hardner Available -- -- 0 6.00

Welding Electrode,
Erection of a fabricated platform at bend pulleys ND side area Fabrication of maintenance
15 100 BC5 for maintenance & greasing work. C -- -- -- -- E6013, 3.15 MM Available -- -- -- 6.00 platform is already done.
and Cutting Set

Belt conveyor tail pulley set-up, shifting inside the transfer Welding Electrode, MS plate and
16 100 BC5 tower so as to increase width of the nearby road. A 1 1 1 2 E6013, 3.15 MM Available angle at scrap yard 2 0.00

Inspection and required tightening of all pulley bearing check

17 100 BC5 nuts. A 1 1 1 1 -- -- -- -- 1 0.00

As the belt conveyor containing a set of belt fasteners. Removal Belt jointing
18 100 BC5 of fastener joint by splicing the belt and jointing with solution. A 1 0 1 2 solution & hardner Available -- -- 0 8.00

Belt conveyor gravity take-up arrangement is jammed and Welding Electrode, MS plate and
19 100 BC5 there is no free movement of the gravity. B 1 1 1 2 E6013, 3.15 MM Available angle at scrap yard 1 0.00

Reversible belt conveyor 100BC5A both side discharge chute Welding Electrode, Hardox plate 12
20 100BC5A liner plate fixing work; as the existing discharge chute has been B 1 1 1 1 E6013, 3.15 MM Available mm thk Not-Available 1 0.00
wear out. and Cutting Set

Belt conveyor 200BC1 drive coupling misaligned; required

21 200BC1 alignment with proper gap setting work. A 1 0 1 2 -- -- -- -- 1 0.00

As the belt conveyor containing three sets of belt fasteners. Belt jointing
22 200BC3 Removal of entire belt by new spare belt and jointing with A 1 0 1 2 solution & hardner Available -- -- 1 0.00
solution.

Welding Electrode,
Modification of belt conveyor discharge chute to prevent
23 200BC3 excessive spillage of material. B 1 1 1 1 E6013, 3.15 MM Available -- -- 1 0.00
and Cutting Set
 Replacement of tertiary crusher existing hammers by hard
24 200 CR1 faced hammer sets. A 1 0 1 2 -- -- -- -- 1 0.00

Welding Electrode,
25 200 CR1 Fabrication & fixing of liner plates at both sides of the rotor. A 1 1 1 1 E6013, 3.15 MM Available -- -- 2 0.00
and Cutting Set

Belt conveyor feeding to raw mill, joint getting open day by day; Belt jointing
26 200BC4 which required to cut the joint piece and make another joint. A 1 0 1 1 solution & hardner Available -- -- 0 4.00

27 200BC4 Alignment of belt weigher as per the need of E&I. B 1 -- -- 2 -- -- -- -- -- 4.00

RAW MILL TO BLENDING SILO TOP AREA

300 RM1 Inspection of tooth contact & wear out pattern of raw mill
28 girth gear and pinion assembly. A 1 0 0 2 -- -- -- -- 0 4.00

29 300 RM1 Raw mill auxillary drive coupling maintenance for free rotation. B 1 0 1 2 -- -- -- -- 1 0.00 0

Removal of collected grease from Raw Mill girth gear guard by

30 300 RM1 taping it from the point. Fixing & tightening of sealing felt at A 1 0 1 2 -- -- -- -- 0 6.00
raw mill inlet & outlet.

Raw mill main gearbox auxillary drive side input shaft sealing
31 300GB1 checking and required greasing work. A 1 0 0 2 -- -- -- -- 0 6.00

Replacement of existing lubricating oils (servo-mesh-320) by

32 300GB1 new oil. This will be the first replacement of oil so requires oil A 1 0 1 2 ISO VG 320 Not-sufficient -- -- 0 6.00 Total qty of oil required = 235 ltrs.
flushing.

300HES1 High efficiency separator both the bearings grease replacement

33 by new grease. A 1 0 1 2 HT grease Available -- -- 0 4.00

Raw mill separator's coarse return pipe flap valve 300FV2 Welding Electrode, MS plate and
34 300FV2 position required to change near to reject belt to avoid spillage A 1 1 1 2 E6013, 3.15 MM, Available angle at scrap yard 2 0.00
of material and providing sealing to separator. Cutting Set

300 LQ1 &2 Arresting all leakage from pipe lines and heat exchanger along
35 with cleaning of filters and strainers. A 1 0 1 2 -- -- -- -- 1 0.00
 Raw mill girth gear grease spray all nozzles cleaning and
36 300LQ3 compressed air line all air filter cleaning work. A 1 0 0 2 -- -- -- -- 0 6.00

Welding Electrode,
Duct Raw mill cyclones out let duct existing expansion joint
37 (300EJ5) replacment by new fabricated metallic expansion joint. B 1 1 2 3 E6013, 3.15 MM, Available -- -- 2 0.00
Cutting Set

Bag House Internal inspection of all puppet valves and checking for
38 smooth operation. B 1 1 1 2 -- -- -- -- 1 0.00

Inspection of bag house all chamber's bags and hopper

39 Bag House material level. Required replacement of bags if any damage B 1 1 1 1 -- -- -- -- 2 0.00
found.

Bag House discharge air slide, required to connect to CA fan Welding Electrode, Although the existing vent line is
40 Bag House suction line for venting the air slide & screw conveyors 300SC1 C 1 1 1 1 E6013, 3.15 MM, Available -- -- 2 0.00 connected to bag house incoming
&2. Cutting Set duct which doesn't work efficiently.

Bag House Inspection for any misalignment of both screw conveyors

41 300SC1 & 2 , all the hanging bearing & its greasing point. A 1 0 1 2 -- -- -- -- 1 0.00

Inspection of condition for belt, belt joint, guide rollers buckets

42 400 BE-1 and bucket bolts. Also discharge chute tounge plate gap A 1 0 1 2 -- -- -- -- 1 0.00
inspection.

Welding Electrode, MS pipe 40 NB, 32

43 400 BE-1 Blending Silo top floor handrail fixing work. C 1 1 1 1 E6013, 3.15 MM Available NB and 25 NM Available 2 0.00
and Cutting Set

Welding Electrode,
44 400 BE-1 Blending Silo bucket elevator staircase top portion handrail
C 1 1 1 1 E6013, 3.15 MM Available MS pipe 40 NB, 32 Available 2 0.00
fixing work. NB and 25 NM
and Cutting Set

Blending silo top dust collector bags inspection for any damage
45 400DC1 and required replacement work. B 1 1 1 1 -- -- -- -- 1 0.00

RAW MILL COMPRESSORS AND DUST COLLECTORS

Replacement of oil filter, oil separator and air filter alongwith Oil filter, separator Not-Available
46 300CP1 timer setting for zero-zero for next services. A 1 -- -- 2 and air filter -- -- 0 4

Fixing a duct line from compressor heat exchanger to out side Welding Electrode,
300 CP1-2 of the building, in order to avoid overheating of the MS plate 2 mm
47 compressor room alongwith fixing a exhaust fan (Electrical C 1 1 1 2 E6013, 3.15 MM Available thk and angle Available 4 0
and Cutting Set
scope)

301 CP1-2 Replacement of existing lubricating oils (Rotoxend duty oil--

48 Atlas Copco) by new oil for both the compressors. A 1 -- -- 2 -- -- -- -- 0 4
 Provision of valves at the bending points of compressed air line Welding Electrode, Ball Valve (3/4'') =
49 300 CP1-2 at Raw mill 1st floor and bag house 2nd floor level, to drain C 1 1 1 1 E6013, 3.15 MM Available 02 nos. Available 0 6.00
moistures as and when desired. and Cutting Set