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Lime Stone Truck Trippler side extended structural platform get Welding Electrode,
1 100 TT1 1 1 1 1 Available -- -- -- 2.00 --
damaged, required reapiring work. E6013, 3.15 MM
Lime Stone Truck Trippler hydraulic line required proper Welding Electrode,
2 100 TR1 supporting along with entire inspection of foundation bolts 1 1 1 1 Available -- -- -- 4.00 --
E6013, 3.15 MM
tightness.
Lime Stone Apron Conveyor, pan bolt tightening and tag Countersunk
Welding Electrode, L/S Hopper (100HP1) shouold be
3 100 AC1 welding work. Necessary replacement of Hex-bolt by the new 1 1 1 1 Available Socket bolt, Not-Available -- 6.00
E6013, 3.15 MM empty to run 100AC1 freely.
counter shunk bolts. M16X75 = 04 pcs.
Apron Conveyor discharge chute (i.e. feed chute to Crusher), Welding Electrode,
5 100 AC1 required rectification work for the top plate with provision of 1 1 1 1 E6013, 3.15 MM Available -- -- 1 0.00
strengthening ribs; as it get damaged. and Cutting Set
MS-plate 16 mm
Lime Stone crusher get a severe damaged due to excavator Welding Electrode, No run of Crusher. Untill
& 10 mm and
6 100CR1 teeth feeded with L/S. The main impact on spindle rod & base 1 1 1 1 E6013, 3.15 MM Available Available 3 0.00 completion of mechnical job & civil
Spindle rods = 02
plate. Required rectification work to done. and Cutting Set grouting work required.
Nos.
Lime Stone Crusher discharge chute interior inspection work Welding Electrode, Bolts M12X65 =
7 100CR1 for hard plate & civil beam conditions. And inspection door 1 1 1 1 Available Available 0 6.00
E6013, 3.15 MM 06 nos.
area damaged part repairing work.
Fixing of scraper at head pulley side. Also fixing of extra scraper Welding Electrode,
8 100 BC1 1 1 1 1 Available -- -- 0 6.00
for belt cleaniness & safety. E6013, 3.15 MM
Welding Electrode,
Making provision for no excess feed to the belt 100BC4 for its MS-plate 6 mm & Structural material is to be taken
11 100 BC3 1 1 1 1 E6013, 3.15 MM Available Available 1 0.00
safety & chocking of stepped chute on RMH. Angle 50x50x6 from scrap yard.
and Cutting Set
As the belt joint is getting damage day by day; and the belt is
punctured in the center of belt for a length of 450 mm. So it is Belt jointing M24/3ply/650
12 100BC4 1 0 1 2 Available Available 1 0.00
required to joint another piece of belt of length 7 to 8 meter. solution & hardner mm belt = 8 Mtr.
(two position joint)
MS-plate 6 mm,
Welding Electrode,
Provision of inspection door & approach platform to belt ISA-25x25x3, TMT Structural material is to be taken
15 100 BC5 1 1 1 1 E6013, 3.15 MM Available Available 2 0.00
conveyor discharge stepped chute feeding to hopper no.1 &2. bars and M8x50 from scrap yard.
and Cutting Set bolt = 08 nos.
Discharge chute modification to avoid fall of material due to MS-plate 12 mm, This modifiction need shifting of
back pressure of the tertiary crusher. There is excess fall of Welding Electrode, ISA- drive pulley by 500 mm back side.
16 200 BC3 material at the discharge point of the belt; due to which there 1 1 1 1 E6013, 3.15 MM Available Available 4 0.00
50x50x6,M12x65 Also dismantling of RCC floor &
one person is always engaged during the running of the raw and Cutting Set bolts = 40 nos. civil work.
mill.
This belt containing belt fasteners, which required to replaced This will be done along with drive
by joining a piece of belt of 650 mm width followed by two Belt jointing M24/3ply/650 shifting & modification of discharge
17 200 BC3 1 0 1 2 Available Available 1 0.00
position joining work. Also fixing of head & tail pulley side solution & hardner mm belt = 10 Mtr. chute by employing a separate
scrapers; as it was removed during fixing the belt fastners. group..
MS-pipe = 300
Welding Electrode, This work can be done
Fixing of a fabricated pipe chute bypassing the Tertiary Crusher NB, Plate-8 mm
18 200 BC3 1 1 1 1 E6013, 3.15 MM Available Available 1 0.00 simultaneously along with above
as & when required for the maintenance of the crusher. M12x65 bolts =
and Cutting Set job.
16 nos.
Inspection of tertiary crusher hammers and wear condition of Countersunk bolt, Bolts are indented as on 21-12-
19 200 CR1 the plates. As the hard facing of replaced hammers are done. 1 0 1 2 -- -- M16X140 = 05 Not-Available 1 0.00 2016 (approx.)
The existing hammers are required to be replaced. pcs.
Belt conveyor feeding to raw mill, joint getting open day by day; Belt jointing As the belt is gravity take-up type,
20 200BC4 1 0 1 1 Available -- -- 1 0.00
which required to cut the joint piece and make another joint. solution & hardner so no need of belt spares.
300 RM1 Raw Mill inlet mounting flange inspection followed by bolt
21 1 0 1 1 -- -- -- -- 0 3.00
tightening work.
300 RM1 Inspection of all bolts of Raw mill diaphragm, shell liner bolts & This task may be carried out by
22 1 0 2 2 -- Torque Spanner Not-Available 1 4.00
girth gear followed by tightening work. available spanners
Raw mill outlet duct containing inspection door, required to re- Welding Electrode,
300 RM1 aligned at proper position ; as some times it creates unpleasant Chain Block (Cap.
25 1 1 2 1 E6013, 3.15 MM, Available Available 1 0.00
sound when nibs come between inner face of trunion & outlet 1 MT) = 01 No.
Cutting Set
piece.
300 RM1 Inspection of tooth contact & wear out pattern of raw mill
26 1 0 0 1 -- -- -- -- 0 2.00
girth gear and pinion assembly.
Welding Electrode,
300 RM1 Raw Mill separator top & bottom bearing grease replenishment
27 1 1 1 1 E6013, 3.15 MM, Available MS-pipe = 65 NB Available 1 0.00
and providing arrangement for aeration of both the bearings. Cutting Set
300 RM1 Making free and smooth to auxillary coupling and checking its
28 1 0 1 1 -- -- -- -- 0 5.00
operation by hand.
AS per running hours maintanied
Inspection and cleaning of raw mill girth gear grease system by CCR and consumption of grease;
29 300 RM1 (GGGSS) complete air line. Followed by purging of grease spey 1 0 1 1 -- -- -- -- 0 3.00 it is found that grease consumed
system for grease quantity measurment. qty. = 6 to 7 gram/min.
300 LQ1, 2 Arresting all leakage from pipe lines along with cleaning of
30 1 0 1 1 -- -- -- -- 1 0.00
&3 filters and strainers.
Welding Electrode,
300 LQ1, 2 Inspection, cleaning & required modification of all these pumps
31 1 0 1 1 E6013, 3.15 MM, Available -- -- 1 0.00
&3 heat exchanger cooling water line set-up. Cutting Set
Bag House puppet valve pneumatic cylinders for hopper nos. 8, Welding Electrode, This activity will be done in co-
32 Bag House 11 & 13; there is no limit. Fixing of limit with inspection of 1 1 1 1 E6013, 3.15 MM, Available -- -- 0 4.00 operation with E&I Dept.
smooth operation. Cutting Set
Welding Electrode,
Bag House Fabrication & fixing of water extraction arrangement in
33 1 1 1 1 E6013, 3.15 MM, Available -- -- 1 0.00
compressed air at bag house building. Cutting Set
Bag House discharge air slide, required to connect to CA fan Welding Electrode, Although the existing vent line is
35 Bag House suction line for venting the air slide & screw conveyors 300SC1 1 1 1 1 E6013, 3.15 MM, Available -- -- 2 0.00 connected to bag house incoming
&2. Cutting Set duct which doesn't work efficiently.
Bag House Inspection of both screw conveyors 300SC1 & 2 , all the bearing
36 1 1 1 1 -- -- -- -- 1 0.00
& its greasing point.
Proper sealing arrangement of boot casing; and provision of Welding Electrode, Bucket elevator will be stopped
37 400 BE-1 bucket safety plate during the failure of BDS, avoiding any A 1 1 1 1 E6013, 3.15 MM Available MS-Plate 8 mm Available 1 0.00 during the work.
contact to boot casing. and Cutting Set
400 BE-1 Inspection of condition for belt, belt joint, buckets and bucket Bucket elevator will be stopped
38 A 1 0 1 2 -- -- -- -- 1 0.00
bolts. Also discharge chute tounge plate gap inspection. during the work.
As the compressure 300CP2 has reached up to 3065 Hrs. Air & oil flters and To be follow as per instruction of
41 300 CP1-2 running period and total loading period = 1639 Hrs.; and the 1 -- -- 1 -- -- Available -- --
lubricating oil Service Enginner of Atlas Copco.
indication showing 'Service time'.
301 CP1-2 Sorting out the problems of dryer during the visit of Service To be follow as per instruction of
42 1 -- -- 1 -- -- -- -- -- --
Engineer. Service Enginner of Atlas Copco.
Provision of valves at the bending points of compressed air line Welding Electrode, Ball Valve (3/4'') = This activity needs clearance from
44 300 CP1-2 at Raw mill 1st floor and bag house 2nd floor level, to drain 1 1 1 1 E6013, 3.15 MM Available Available 0 4.00
02 nos. HOD-Mech.
moistures as and when desired. and Cutting Set
Modification to the compressed air line coming to tertiary Welding Electrode, After job completion; intimate to
crusher building running over the floor; it is required to
46 200 DC2 1 1 1 1 E6013, 3.15 MM Available -- -- 0 3.00 E&I to route their cable
arranged it over head for ease of cleaning the floor, as required and Cutting Set accordingly.
during material spillage.
Lime Stone Apron Conveyor, pan bolt tightening and tag L/S Hopper (100HP1) shouold be
3 100 AC1 welding work. Necessary replacement of Hex-bolt by the new 1 1 1 1 empty to run 100AC1 freely.
counter shunk bolts.
Lime Stone crusher get a severe damaged due to excavator No run of Crusher. Untill
6 100CR1 teeth feeded with L/S. The main impact on spindle rod & base 1 1 1 1 1 completion of mechnical job & civil
plate. Required rectification work to done. grouting work required.
Provision of extra supporting post to hold the rail of trippler Structural material is to be taken
9 100 BC2 1 1 1 1 2
conveyor trolley and necessary alignment of rail. from scrap yard.
Telescopic Chute drive coupling re-alignment work with
10 100 BC2 replacement of spider coupling L-225. And repairing of 1 1 1 1 1
telescopic chute.
Making provision for no excess feed to the belt 100BC4 for its Structural material is to be taken
11 100 BC3 1 1 1 1 1
safety & chocking of stepped chute on RMH. from scrap yard.
As the belt joint is getting damage day by day; and the belt is
punctured in the center of belt for a length of 450 mm. So it is
12 100BC4 1 1 0 1 2
required to joint another piece of belt of length 7 to 8 meter.
(two position joint)
Provision of inspection door & approach platform to belt Structural material is to be taken
15 100 BC5 1 1 1 1 1
conveyor discharge stepped chute feeding to hopper no.1 &2. from scrap yard.
Discharge chute modification to avoid fall of material due to This modifiction need shifting of
back pressure of the tertiary crusher. There is excess fall of drive pulley by 500 mm back side.
16 200 BC3 material at the discharge point of the belt; due to which there 1 1 1 1 1 Also dismantling of RCC floor &
one person is always engaged during the running of the raw civil work.
mill.
This belt containing belt fasteners, which required to replaced This will be done along with drive
by joining a piece of belt of 650 mm width followed by two shifting & modification of discharge
17 200 BC3 1 1 0 1 2
position joining work. Also fixing of head & tail pulley side chute by employing a separate
scrapers; as it was removed during fixing the belt fastners. group..
This work can be done
Fixing of a fabricated pipe chute bypassing the Tertiary Crusher 1
18 200 BC3 1 1 1 1 simultaneously along with above
as & when required for the maintenance of the crusher. job.
Inspection of tertiary crusher hammers and wear condition of Bolts are indented as on 21-12-
19 200 CR1 the plates. As the hard facing of replaced hammers are done. 1 1 0 1 2 2016 (approx.)
The existing hammers are required to be replaced.
Belt conveyor feeding to raw mill, joint getting open day by day; 1 As the belt is gravity take-up type,
20 200BC4 1 0 1 1
which required to cut the joint piece and make another joint. so no need of belt spares.
300 RM1 Raw Mill inlet mounting flange inspection followed by bolt
21 1 1 0 1 1
tightening work.
300 RM1 Inspection of all bolts of Raw mill diaphragm, shell liner bolts & 1 This task may be carried out by
22 1 0 2 2
girth gear followed by tightening work. available spanners
300 RM1 Removal of collected grease from Raw Mill girth gear guard by
43 taping it from the point. Fixing of sealing
300 RM1 Removal of unwanted collected used grease from Raw Mill
44 girth gear guard by taping it from the point. Also shifting this
300 RM1 Inspection of all the ducting line, proper sealing at the ponit of
45 dampers and proper opening & closing of the dampers.
300 RM1 Inspection of tooth contact & wear out pattern of raw mill
46 girth gear and pinion.
300 RM1 Making free and smooth to auxillary coupling and checking its
47 operation by hand operated device.
300 RM1 Inspection and cleaning of raw mill girth gear grease system
48 (GGGSS) complete air line.
300 RM1 Inspection of purging sequence and purging interval for grease
49 sprey system.
Inspection and cleaning of both the oil filter and strainer of the
52 300 LQ1 pump.
Inspection and cleaning of both the oil filter and strainer of the
54 300 LQ2 pump.
58 300 LQ3 Raw Mill Gear box, complete area proper cleaning work.
Gear box cooling pump both the filters and strainer cleaning
59 300 LO3 work.
Bag House Inspection of all the hoppers by opening the main door
60 ensuring the emptyness of hopper.
Bag House Inspection and cleaning with oiling of all the chain fixed to the
63 RVF and ensuring their proper lengths.
300 SC-1&2 Inspection of both screw conveyors all the bearing, its greasing
64 point and unwanted fouling of screw to the casing if found.
Ckecking and ensuring the tightening of all the bucket bolts and
67 400 BE-1 inspection of belt joints.
Proper sealing arrangement of boot casing; and provision of Bucket elevator will be stopped
68 400 BE-1 bucket safety plate during the failure of BDS, avoiding any 1 1 1 1 1
contact to boot casing. during the work.
Inspection of condition for belt, belt joint, buckets and bucket Bucket elevator will be stopped
400 BE-1 1 1 0 1 2
bolts. Also discharge chute tounge plate gap inspection. during the work.
400 BE-1
300 CP1-2 Inspection of compressed air dryer and cleaning work of its
74 parts.
300 CP1-2 Fixing of air extraction points at different building for the
77 cleaning and maintenance activities.
Lime Stone Truck Trippler side extended structural platform get Welding Electrode,
1 100 TT1 1 1 1 1 Available --
damaged, required reapiring work. E6013, 3.15 MM
Lime Stone Truck Trippler hydraulic line required proper Welding Electrode,
2 100 TR1 supporting along with entire inspection of foundation bolts 1 1 1 1 Available --
E6013, 3.15 MM
tightness.
Lime Stone Apron Conveyor, pan bolt tightening and tag Countersunk
Welding Electrode,
3 100 AC1 welding work. Necessary replacement of Hex-bolt by the new 1 1 1 1 Available Socket bolt,
E6013, 3.15 MM
counter shunk bolts. M16X75 = 04 pcs.
Apron Conveyor discharge chute (i.e. feed chute to Crusher), Welding Electrode,
5 100 AC1 required rectification work for the top plate with provision of 1 1 1 1 E6013, 3.15 MM Available --
strengthening ribs; as it get damaged. and Cutting Set
MS-plate 16 mm
Lime Stone crusher get a severe damaged due to excavator Welding Electrode, & 10 mm and
6 100CR1 teeth feeded with L/S. The main impact on spindle rod & base 1 1 1 1 E6013, 3.15 MM Available Spindle rods = 02
plate. Required rectification work to done. and Cutting Set Nos.
Lime Stone Crusher discharge chute interior inspection work Welding Electrode, Bolts M12X65 =
7 100CR1 for hard plate & civil beam conditions. And inspection door 1 1 1 1 Available
E6013, 3.15 MM 06 nos.
area damaged part repairing work.
Fixing of scraper at head pulley side. Also fixing of extra scraper Welding Electrode,
8 100 BC1 1 1 1 1 Available --
for belt cleaniness & safety. E6013, 3.15 MM
Telescopic Chute drive coupling re-alignment work with Welding Electrode, Spider Coupling L-
10 100 BC2 replacement of spider coupling L-225. And repairing of 1 1 1 1 E6013, 3.15 MM Available 225
telescopic chute. and Cutting Set
Welding Electrode,
Making provision for no excess feed to the belt 100BC4 for its MS-plate 6 mm &
11 100 BC3 1 1 1 1 E6013, 3.15 MM Available
safety & chocking of stepped chute on RMH. and Cutting Set Angle 50x50x6
As the belt joint is getting damage day by day; and the belt is
punctured in the center of belt for a length of 450 mm. So it is Belt jointing M24/3ply/650
12 100BC4 1 0 1 2 Available
required to joint another piece of belt of length 7 to 8 meter. solution & hardner mm belt = 8 Mtr.
(two position joint)
13 100 BC5 Belt Conveyor tail end side structural shed sheeting work. -- -- -- -- -- -- --
MS-pipe = 300
Welding Electrode,
Fixing of a fabricated pipe chute bypassing the Tertiary Crusher NB, Plate-8 mm
18 200 BC3 1 1 1 1 E6013, 3.15 MM Available
as & when required for the maintenance of the crusher. M12x65 bolts =
and Cutting Set 16 nos.
Belt conveyor feeding to raw mill, joint getting open day by day; Belt jointing
20 200BC4 1 0 1 1 Available --
which required to cut the joint piece and make another joint. solution & hardner
300 RM1 Raw Mill inlet mounting flange inspection followed by bolt
21 1 0 1 1 -- -- --
tightening work.
300 RM1 Inspection of all bolts of Raw mill diaphragm, shell liner bolts &
22 1 0 2 2 -- Torque Spanner
girth gear followed by tightening work.
Raw mill outlet duct containing inspection door, required to re- Welding Electrode,
300 RM1 aligned at proper position ; as some times it creates unpleasant Chain Block (Cap.
25 1 1 2 1 E6013, 3.15 MM, Available
sound when nibs come between inner face of trunion & outlet 1 MT) = 01 No.
Cutting Set
piece.
300 RM1 Inspection of tooth contact & wear out pattern of raw mill
26 1 0 0 1 -- -- --
girth gear and pinion assembly.
Welding Electrode,
300 RM1 Raw Mill separator top & bottom bearing grease replenishment
27 1 1 1 1 E6013, 3.15 MM, Available MS-pipe = 65 NB
and providing arrangement for aeration of both the bearings. Cutting Set
300 RM1 Making free and smooth to auxillary coupling and checking its
28 1 0 1 1 -- -- --
operation by hand.
Inspection and cleaning of raw mill girth gear grease system
29 300 RM1 (GGGSS) complete air line. Followed by purging of grease spey 1 0 1 1 -- -- --
system for grease quantity measurment.
300 LQ1, 2 Arresting all leakage from pipe lines along with cleaning of
30 1 0 1 1 -- -- --
&3 filters and strainers.
Welding Electrode,
300 LQ1, 2 Inspection, cleaning & required modification of all these pumps
31 1 0 1 1 E6013, 3.15 MM, Available --
&3 heat exchanger cooling water line set-up. Cutting Set
Bag House puppet valve pneumatic cylinders for hopper nos. 8, Welding Electrode,
32 Bag House 11 & 13; there is no limit. Fixing of limit with inspection of 1 1 1 1 E6013, 3.15 MM, Available --
smooth operation. Cutting Set
Welding Electrode,
Bag House Fabrication & fixing of water extraction arrangement in
33 1 1 1 1 E6013, 3.15 MM, Available --
compressed air at bag house building. Cutting Set
Welding Electrode,
Bag House Fixing of an FRL-Unit in bag house compressed air line for the
34 1 1 1 1 E6013, 3.15 MM, Available FRL-Unit
pneumatic cylinders operation the puppet valve. Cutting Set
Bag House discharge air slide, required to connect to CA fan Welding Electrode,
35 Bag House suction line for venting the air slide & screw conveyors 300SC1 1 1 1 1 E6013, 3.15 MM, Available --
&2. Cutting Set
Bag House Inspection of both screw conveyors 300SC1 & 2 , all the bearing
36 1 1 1 1 -- -- --
& its greasing point.
400 BE-1 Inspection of condition for belt, belt joint, buckets and bucket
38 A 1 0 1 2 -- -- --
bolts. Also discharge chute tounge plate gap inspection.
Welding Electrode,
400 BE-1 Blending Silo bucket elevator staircase top portion handrail MS pipe 40 NB &
40 1 1 1 1 E6013, 3.15 MM Available
fixing work. TMT Bars
and Cutting Set
As the compressure 300CP2 has reached up to 3065 Hrs. Air & oil flters and
41 300 CP1-2 running period and total loading period = 1639 Hrs.; and the 1 -- -- 1 -- -- lubricating oil
indication showing 'Service time'.
301 CP1-2 Sorting out the problems of dryer during the visit of Service
42 1 -- -- 1 -- -- --
Engineer.
Provision of valves at the bending points of compressed air line Welding Electrode, Ball Valve (3/4'') =
44 300 CP1-2 at Raw mill 1st floor and bag house 2nd floor level, to drain 1 1 1 1 E6013, 3.15 MM Available 02 nos.
moistures as and when desired. and Cutting Set
Modification of suction line fitted to Tertiary Crusher dischrage Welding Electrode,
45 200 DC2 chute, as it will be used as a bypass line required to fit at feed 1 1 1 1 E6013, 3.15 MM Available --
chute to Tertiary Crusher. and Cutting Set
-- -- 2.00 --
-- -- 4.00 --
-- 1 0.00
-- 1 0.00
Available 0 6.00
-- 0 6.00
Available 1 0.00
Available 1 0.00
-- 0 3.00
-- 0 3.00
-- 0 3.00
Available 1 0.00
-- 0 2.00
Available 1 0.00
-- 0 5.00
AS per running hours maintanied
by CCR and consumption of grease;
-- 0 3.00 it is found that grease consumed
qty. = 6 to 7 gram/min.
-- 1 0.00
-- 1 0.00
-- 1 0.00
-- 1 0.00
Available 2 0.00
Available 1 0.00
38 64