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DOI 10.

1515/dx-2014-0007      Diagnosis 2014; 1(2): 173–181

Original Article Open Access

Emilie S. Powell*, Lanty M. O’Connor, Anna P. Nannicelli, Lisa T. Barker, Rahul K. Khare,
Nicholas P. Seivert, Jane L. Holl and John A. Vozenilek

Failure mode effects and criticality analysis:


innovative risk assessment to identify critical
areas for improvement in emergency department
sepsis resuscitation
Abstract *Corresponding author: Emilie S. Powell, MD, MS, MBA,
Northwestern University, Department of Emergency Medicine,
Background: Sepsis is an increasing problem in the prac- Feinberg School of Medicine, 211 E Ontario St, Suite 200, Chicago,
tice of emergency medicine as the prevalence is increasing IL 60611, USA, Phone: +312-694-7000, Fax: +312-926-6274,
E-mail: emilie-powell@md.northwestern.edu
and optimal care to reduce mortality requires significant
Emilie S. Powell and Rahul K. Khare: Northwestern University,
resources and time. Evidence-based septic shock resuscita- Department of Emergency Medicine, Feinberg School of Medicine,
tion strategies exist, and rely on appropriate recognition and Chicago, IL, USA; and Northwestern University, Center for
diagnosis, but variation in adherence to the recommenda- Healthcare Studies, Institute for Public Health in Medicine, Feinberg
tions and therefore outcomes remains. Our objective was to School of Medicine, Chicago, IL, USA
perform a multi-institutional prospective risk-assessment, Lanty M. O’Connor: Northwestern University, Center for Education
in Health Sciences, Institute for Public Health in Medicine, Feinberg
using failure mode effects and criticality analysis (FMECA),
School of Medicine, Chicago, IL, USA
to identify high-risk failures in ED sepsis resuscitation. Anna P. Nannicelli, Nicholas P. Seivert and Jane L. Holl:
Methods: We conducted a FMECA, which prospectively Northwestern University, Center for Healthcare Studies, Institute for
identifies critical areas for improvement in systems and Public Health in Medicine, Feinberg School of Medicine, Chicago,
processes of care, across three diverse hospitals. A mul- IL, USA
Lisa T. Barker and John A. Vozenilek: University of Illinois College
tidisciplinary group of participants described the process
of Medicine at Peoria/OSF St. Francis Medical Center, Jump Trading
of emergency department (ED) sepsis resuscitation to then Simulation and Education Center, Peoria, IL, USA
create a comprehensive map and table listing all process
steps and identified process failures. High-risk failures
in sepsis resuscitation from each of the institutions were
compiled to identify common high-risk failures.
Results: Common high-risk failures included limited avail-
ability of equipment to place the central venous catheter Introduction
and conduct invasive monitoring, and cognitive overload
leading to errors in decision-making. Additionally, we iden- Sepsis, defined as an overwhelming body infection, is a
tified great variability in care processes across institutions. complex disease that includes a range of clinical condi-
Discussion: Several common high-risk failures in sepsis tions. Sepsis begins with an infection and the body’s sys-
care exist: a disparity in resources available across hospi- temic response to that infection (in the form of vital sign
tals, a lack of adherence to the invasive components of care, abnormalities, the systemic inflammatory response syn-
and cognitive barriers that affect expert clinicians’ deci- drome, SIRS) and may progress quickly to severe sepsis,
sion-making capabilities. Future work may concentrate on sepsis with evidence of organ dysfunction, and septic
dissemination of non-invasive alternatives and overcoming shock, severe sepsis with evidence of sepsis-induced hypo-
cognitive barriers in diagnosis and knowledge translation. tension [1]. Sepsis affects more than 750,000 people in the
United States (US) each year [1, 2], carrying a 50%–60%
Keywords: cognition; health services research; risk assess- mortality rate when progressing to septic shock. Optimal
ment; sepsis. care for severe sepsis requires significant resources from

©2014, Emilie S. Powell et al., published by De Gruyter.


This work is licensed under the Creative Commons Attribution-NonCommercial-NoDerivatives 3.0 License.
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174      Powell et al.: FMECA: identifying critical areas for improvement in ED sepsis resuscitation

the healthcare system as a whole, including prolonged the ED. The objective of this investigation was to perform
intensive care unit stays with complex treatments including a multi-institutional prospective risk-assessment, using
mechanical ventilation, hemodynamic management with failure mode effects and criticality analysis (FMECA), to
vasopressors and invasive monitoring, and possibly hemo- identify high-risk critical barriers to 100% Bundle com-
dialysis [3]. Costs for severe sepsis have increased faster pliance in ED severe sepsis and septic shock (sepsis)
than any other cause for hospitalization, with an annual resuscitation.
estimated cost of $54 billion [4]. The majority of patients
with sepsis are identified and initially resuscitated in the
emergency department (ED), making the ED the ideal place
for interventions to improve care and reduce patient mor-
Materials and methods
tality [2, 5–7].
Sepsis is one of the most challenging, complex, and Study design
time-sensitive disease states that clinicians will encoun-
We conducted a qualitative analysis, based on techniques of
ter. Similar to other critical diagnoses such as acute
grounded theory (i.e., there is no preconceived hypotheses, but
myocardial infarction and stroke, the speed and appro- rather a continual comparative analysis of the data leads to the gen-
priateness with which a clinical team is able to deliver eration of theories and results) [19], of severe sepsis and septic shock
care can influence outcomes. But sepsis presents unique resuscitation in the ED setting. Specifically, we employed a special-
challenges because it presents as a continuum of signs ized qualitative risk assessment approach: failure mode effects and
criticality analysis (FMECA), which prospectively identifies barriers
and symptoms and, therefore, is a healthcare quality and
and critical areas for improvement in systems and processes [20,
patient safety challenge to treating clinicians who must 21]. It is a tool initially described by the aviation and nuclear power
recognize sepsis at its multiple stages, share their impres- industries to determine the magnitude of adverse consequences and
sions, and decide to act. events as well as the likelihood of the occurrence of these events
Evidence-based septic shock resuscitation strat- [14, 15]. Traditionally, FMECA has been used in the investigation of
egies exist, predominantly in the form of the sepsis a binary operational event (i.e., widget works vs. widget does not
work), but has been increasingly applied to complex healthcare
resuscitation bundle (Bundle) initiated in 2004 by the
process such as intravenous drug administration, blood transfu-
Institute for Healthcare Improvement and the Surviv- sion, sterilization of surgical instruments, and acute ST-elevation
ing Sepsis Campaign, which has been shown to reduce myocardial infarction “door-to-balloon” time in the ED [22–33]. This
mortality by over 25% if applied within the first six approach provides benefits over traditional qualitative methodolo-
hours of presentation [3, 8–11]. The Bundle is based on gies, such as those employing focus groups and surveys, in that we
are able to prospectively: (1) identify all action steps in a process of
an “early-goal-directed care” strategy that was origi-
care; (2) investigate potential failures at each process action step; (3)
nally published in 2001, and was combined with other evaluate the frequency and potential severity of harm of each fail-
evidence-based strategies, including adequate fluids ure to assign a criticality value; and (4) assess how each failure may
resuscitation and early antibiotic delivery. The inten- affect overall system performance [34, 35]. However, this analysis
tion is that physicians perform all Bundle tasks 100% uses a novel extension of the FMECA approach to evaluate a process
of the time in patients with severe sepsis or septic shock that focuses more on cognitive processes as opposed to institutional
processes. For example, we sought to examine how clinicians decide
[9, 10]. Adherence to the Bundle requires appropriate
that a patient is in septic shock and the resultant treatment decisions
recognition and diagnosis as the disease progresses as opposed to examining how a medication is administered, instru-
from sepsis to severe sepsis to septic shock. The origi- ments are sterilized, or the process of critical laboratory value notifi-
nal Bundle was produced nearly 10 years ago. Although cation [23, 25, 32]. Institutional Review Board approval was obtained
the Bundle is evidence-based and widely disseminated, at each of the study institutions’ affiliated IRBs.
variation in adherence to the recommendations still
remain, and this parallels variation in clinical outcomes
for severely septic patients [12, 13]. While some improve- Study setting and population
ment in compliance has been shown with traditional FMECAs were conducted at three hospitals with diverse institutional
education, alerts, the formation of collaboratives, and characteristics. The first site is an urban academic teaching hospi-
sepsis response teams, compliance across the nation tal with 876 inpatient beds. The ED consists of 54 beds and has an
remains low. Documented rates of Bundle compliance annual census of over 85,000 ED visits with approximately 6000
intensive care unit admissions annually. Critically ill patients are
remain as low as 50%, despite intervention [13–18].
seen in the main ED, which is staffed by two to four emergency medi-
To date, we are unaware of a published report docu- cine (EM) attending physicians, four to six EM and rotating resident
menting the processes and systems of care that contrib- physicians per EM attending, and 14 to 27 nurses. The second site,
ute to the persistently low Bundle compliance rates in a tertiary care referral hospital, is a 616-bed academic tertiary care

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Powell et al.: FMECA: identifying critical areas for improvement in ED sepsis resuscitation      175

referral center and serves a catchment area that covers 42 hospitals and decision points in a process (see Supplemental Data, Appen-
within a 100-mile radius. The ED consists of 56 beds that accommo- dix 1, which accompanies the article at http://www.degruyter.com/
date approximately 85,000 patient visits per year with 1800 annual view/j/dx.2014.1.issue-2/issue-files/dx.2014.1.issue-2.xml). Prior to
intensive care unit (ICU) admissions through the ED. The ED is staffed the second session, FMECA participants were asked to review their
with up to six EM attending physicians, one to two EM and rotating respective Process Map and offer any revisions. The final Process Map
resident physicians per EM attending and eight to 26 nurses. The for each site was then translated into a Risk Assessment Chart: an
third site is a rural hospital with an ED that has approximately 14,000 Excel document listing all steps and decision points in the ED Sepsis
patient visits per year, is staffed by one attending physician, and the Resuscitation process (Microsoft Excel 2011; Microsoft Corporation,
hospital has limited on-site critical care capabilities. The majority of Redmond, WA, USA).
patients presenting to the ED with severe sepsis or septic shock are During the second session, FMECA participants (1) systemati-
transferred to other facilities. Patients admitted to the on-site ICU cally reviewed each process step and identified potential failures and
are managed during off-hours through a telemedicine service that is their causes; (2) ranked the frequency of each identified potential
staffed remotely by an intensivist. failure (range: F1 [low] to F4 [high]); (3) outlined the consequences
Between November 2011 and May 2012, six FMECA sessions, of each potential failure [range: C0 (none) to C4 (certain)]; and (4)
consisting of two meetings per hospital, were conducted across the discussed institutional safeguards already in place. Following the
three study institutions. Eligible participants (i.e., providers involved two FMECA sessions, researchers met with individual participants
in ED sepsis resuscitation), were identified by site leadership and as needed to fill in any gaps in the Process Map or Risk Assessment
then contacted by the research team to participate in the FMECA Chart. Results were used to develop a finalized Risk Assessment
being held at their respective institution. In total, we assembled a Chart, which included all identified potential failure points (see
convenience sample of 32 clinicians and staff (Urban Academic Supplemental Data, Appendices 1 and 2 for Process Maps and Risk
Teaching Hospital: n = 13; Tertiary Care Referral Hospital: n = 10; Rural Assessment Chart).
Hospital: n = 9). Sessions were attended by a multidisciplinary group
of healthcare providers including EM physicians (i.e., attending
physicians and residents based on institutional staffing), ED nurses
and managers, patient safety officers, laboratory staff, and hospital
Key outcome measures
pharmacists, which helped ensure that a comprehensive description
The key outcome measures of this study were the identification of
of all process steps was elicited. Each session lasted approximately
common high-risk critical failures to 100% Bundle compliance across
90 min; all meetings were scheduled up to four weeks in advance
the three institutions. Secondary outcomes included the identifica-
to accommodate department schedules. Participants received mod-
tion of the causes of each of these high-risk critical failures across the
est remuneration in the form of a gift card for each session attended.
three institutions.
Verbal consent was obtained from all participants prior to the start of
the first FMECA session.

Data analysis
Study protocol To then identify the most critical systematic and process vulnerabili-
ties (high-risk critical failures), the research team used an established
We adapted the FMECA process from that described previously by method from the US Department of Energy, adapted for healthcare,
Khare et  al. in the process of evaluating an institution’s door-to- which categorizes each failure’s frequency and consequence scores
balloon process of care for patients presenting to the ED with ST- into different “Risk Bins” [36, 37]. Identified failure points were given
elevation myocardial infarction [28]. For each participating site, the a criticality score of high, medium, or low based on the frequency
boundaries of the FMECA were set to the sepsis resuscitation bundle and consequence of the failure. Process steps were identified as high
[9] and the discussion was limited to the care of patients with sepsis risk if the step was either missed frequently or the consequence was
who proceed to be diagnosed with severe sepsis and septic shock in severe if missed. High-risk steps in Bundle compliance from each of
the ED from arrival in patient room to disposition from the ED. Triage the three institutions were then compiled to identify common high-
processes were excluded from the discussion. The FMECA sessions risk steps and causes of compliance failures across the three institu-
were facilitated by study investigators and the process documented tions.
by at least two members of the study team using sticky notes. To
ensure accurate representation of the process as described by the
participants, all sessions were audio-recorded and two members of
the research team took field notes at each session.
In the first session at each site, the facilitator began the dis-
Results
cussion with a hypothetical patient presenting to the ED with vital
signs indicative of severe sepsis which progresses to septic shock The results of this multi-institutional FMECA study of
and concluded with completion of the Bundle or transfer out of the ED sepsis resuscitation revealed several common high-
ED. The surviving sepsis bundle was reviewed and provided to the risk failure steps across all the three participating sites
participants [9]. Participants were then asked to further describe the
(Figure 1). Six out of the eight identified high-risk failure
process by which they care for patients with severe sepsis or septic
shock. The study team then translated the described processes into
steps are central to clinician recognition, reassessment,
formal Process Maps (Microsoft Visio 2010; Microsoft Corporation, and the decision to proceed with the Bundle. Across all
Redmond, WA, USA). Process Maps lay out, step-by-step all steps participating sites, many of the identified failure causes

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176      Powell et al.: FMECA: identifying critical areas for improvement in ED sepsis resuscitation

were related to cognitive barriers or errors in decision- compliance across the three institutions. Barriers to clini-
making (Table 1). As shown in Table 1, clinicians’ cited cal guideline adherence, such as the Bundle, have been
reasons for not pursuing treatment of severe sepsis and previously described through a framework of knowledge
septic shock were the same as for the decision not to (familiarity, awareness, cognitive biases/dilemmas), atti-
place a central venous catheter. In particular, physicians tudes (disagreements about outcomes, efficacy, or lack
discussed that they often do not choose to implement of motivation/inertia of prior practice), and behaviors
the Bundle because they overanalyze the patient’s vital (external barriers, environmental factors) [38]. Our find-
signs, become convinced that they are not in septic shock ings indicate barriers to successful Bundle compliance fall
(e.g., “The patient does not have persistent hypotension into each of these categories: including limited availabil-
to indicate septic shock, their blood pressure always runs ity of equipment to place the central venous catheter and
low”) and therefore do not initiate aggressive care. Across conduct invasive monitoring, and cognitive overload and
all sites, physicians cited a lack of consistent, immediate biases leading to errors in decision-making by clinicians.
availability of equipment necessary to place the central Additionally, we identified great variability in process of
venous catheter. The rural center reported that they did care across the hospitals. It is important to note that the
not have access to invasive monitoring techniques, central goal of this work was not to quantify Bundle compliance
venous pressure (CVP) monitoring, or central venous at various institutions, but rather to identify common
oxygen saturation (ScVO2) lab testing and therefore were risks for sub-optimal Bundle compliance.
unable to complete the Bundle. Physicians also men- A number of previous studies have examined imple-
tioned distractors including other critical patients and mentation of sepsis protocols and several have exam-
high patient volumes as barriers to reassessing the septic ined factors related to compliance with these protocols.
patient, leading to delays in their identification and inter- These studies all document low compliance rates with
vention. There were multiple other high-risk failure steps the Bundle across institutions [13, 14, 16, 39–41]. Similar
at each individual institution, and many present at two to previous studies, we demonstrate failures associated
of the three institutions, that are not shown in Figure 1 or with placing the central venous catheter, and obtaining
Table 1. These steps include physician orders (laboratories and meeting goals of care through CVP and ScVO2 through
and IV fluids), additional reassessment steps early in the issues in the demands of nursing care and availability of
sepsis process (i.e., during initial IV fluid administration), equipment, highlighting behavioral barriers [13, 39, 42].
the pharmacy process (including physician ordering and Our results also highlight the decision to pursue severe
pharmacy verification and delivery of antibiotics), and sepsis and septic shock treatment as a high-risk step,
nurse administration of vasopressors (data not shown). highlighting knowledge and attitude barriers, as other
studies have. In addition, other studies report failure to
consider sepsis and initiate the Bundle at all, but this was
not considered in our study given that the process was
Discussion bound to patients with sepsis who proceed to have severe
sepsis or septic shock and clinicians were told to consider
The results of this multidisciplinary, multi-institutional sepsis at the start of the process [14, 39].
prospective risk assessment identified several common The FMECA results highlight institutional variations
high-risk failures and causes of sub-optimal Bundle in care processes and resource availability across the three
sites. For example, clinicians at the rural site endorse that
they only rarely place a central venous catheter in the ED,
a step in the Bundle that is necessary to deliver life-saving
Common high-risk steps across participating sites:
1. ED RN gives 2 L of IV fluid vasopressor medication [3]. In this instance, a patient
2. ED team decision to pursue severe sepsis/septic shock with severe sepsis and septic shock is usually transferred
treatment
3. ED MD decision to place a central venous catheter to an outside hospital for critical management and there is
4. ED MD reassessment of patient and decision to give more
fluids or initiate vasopressors to treat shock
a common belief that the patient will receive the necessary
5. ED MD orders vasopressors aggressive management at the receiving institution (i.e.,
6. ED MD decision to order CVP monitoring
7. ED MD and RN reassessment of patient with CVP, BP, repeat central venous catheter placement and vasopressor medi-
lactate cations) and therefore does not immediately require the
8. ED MD decision to order ScVO2 and treats the patient based
on the result placement of a central venous catheter at the rural site.
But, the transfer process often takes several hours and
Figure 1 Common high-risk steps across participating sites. places the patient out of the Bundle-prescribed six-hour

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Table 1 Causes of common high-risk process step failures present at all three institutions.

High-risk process step failures  High-risk process step failure causes   Cognitive barriers

Urban Academic Hospital   Tertiary Care Referral Hospital   Rural Hospital

ED RN does not give patient   – RN not aware of Bundle.   – RN not aware of Bundle.   – RN not aware of Bundle.  
2L of IVF – RN has competing interests. – RN has competing interests. – RN has competing interests.
– Poor communication. – Poor communication. – Poor communication.

ED team does not decide   – Patient does not appear that ill.   – Patient does not appear that ill.   – Patient does not appear that ill.   0
to pursue severe sepsis   – The MD is hesitant to “pull the trigger”   – MD prefers more conservative treatment.   – MD has competing interests   0
treatment and increase resource consumption. – The MD is hesitant to “pull the trigger” given that it is a single coverage
– MD hesitant to go “overboard”. and increase resource consumption. department.
ED MDs do not decide to place – MDs are focused elsewhere in the ED – MD hesitant to go “overboard.” – MD is hesitant to place central
central venous catheter and wants patient to be managed in – MDs attention focused elsewhere, wants venous catheter.
ICU. patient to be managed in ICU. – Most patients do not receive central
venous catheter in the ED.

ED MD does not order CVP   – MD does not believe in CVP monitoring   Process Step Usually Omitted: CVP   – CVP monitoring equipment not  
monitoring and it is not prioritized Monitoring performed in ICU available.
– Lack of communication.
– CVP not charted or communicated.

ED MDs do not decide to   – Lack of reassessment.   – Lack of reassessment.   – Central venous catheter not placed.   0
initiate vasopressors for – ED MD hesitant to order: patient’s – ED MD hesitant to order: patient’s blood – Lack of reassessment.
septic shock (and therefore blood pressure “runs low.” pressure “runs low.” – ED MD hesitant to order: patient’s
does not order them) – Difficulty interpreting CVP. – Does not want to pursue aggressive blood pressure “runs low.”
– ED MD busy with other patient care. treatment. – RN and MD distracted by other tasks.
– Believe that vasopressors will be – RN unclear on how to administer
initiated in the ICU. vasopressors.

ED MD and RN do not reassess   – Difficulty interpreting CVP. False sense   – CVP Frequently Omitted.   – CVP monitoring not available.   0
and record patient CVP/BP, or of security for patient’s stability. – False sense of security for patient’s – False sense of security for patient’s
order repeat lactate (non- – Busy with other patients. Lack of stability. stability.
invasive management) communication. – Busy with other patients. – RN busy with other tasks.
– Competing patient priorities.  Lack of communication. – Lack of communication.
– Patient away from ED for testing. – Competing patient priorities. – Lack of RN experience.
– Patient away from ED for testing. – Patient away from ED unmonitored.

ED MD does not order ScVO2   – ScVO2 not prioritized. Limited time   Process Step Usually Omitted:   – ScVO2 testing not available.  
(patient being transferred to ICU). Ordering ScVO2
– Hesitancy to engage additional
resources.

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178      Powell et al.: FMECA: identifying critical areas for improvement in ED sepsis resuscitation

window [3]. Additionally, if the patient is admitted to the mechanisms to prioritize and filter information [51]. For
rural hospital ICU, there is often not an intensivist on-site example, FMECA participants cited that despite vital signs
to place the central venous catheter to adhere to Bundle and laboratory values indicative of septic shock, they may
compliance, making central venous catheter placement not diagnose the patient with septic shock if the patient
in the ED even more important. In further exploring the initially appeared well (Table 1). As a result, the sepsis
issue of invasive treatment and monitoring as a part of Bundle is not initiated. This is an example of the cognitive
the Bundle, the FMECA not only identified limited avail- error of “anchoring”: the tendency to lock onto features in
ability of invasive monitoring equipment at rural hospi- a patient’s initial presentation and not alter this percep-
tals but also minimal trust in CVP monitoring, hesitancy tion despite evidence to the contrary [49]. This example
to engage additional resources, and hesitancy to order the demonstrates issues with expert cognition: expert clini-
ScVO2 across all institutions. These findings touch upon cians are required to work quickly and balance many dif-
knowledge, attitudinal, and behavioral barriers [38]. ferent inputs and demands and therefore do not always
Given that all hospitals do not have the ability to meet have the time to fully and logically consider all options.
100% Bundle compliance, especially regarding the inva- They rely on experiential knowledge or the representative
sive CVP and ScVO2 monitoring components, and that the heuristic (i.e., ‘the patient doesn’t look sick, therefore he/
literature has questioned the value of CVP monitoring [43, she must not be in shock’) [49]. In the case of sepsis, oper-
44], research in implementing non-invasive alternatives ating under this experiential knowledge may result in the
for diagnosis in early goal directed therapy is certainly clinician’s failure to initiate the Bundle, despite evidential
warranted, and three multi-national trials are on-going vital signs, because they do not appear ‘that ill’.
[45]. Non-invasive alternatives to measure CVP and ScVO2 While this study focused on the diagnosis and care
were introduced in the latest 2012 Surviving Sepsis Cam- of patients with sepsis who proceed to be diagnosed with
paign Guidelines [3] (e.g., the use of ultrasound assess- severe sepsis and septic shock in the ED from arrival in
ment of inferior vena cava collapse correlates with CVP patient room to disposition from the ED, and excluded
[46] and clearance of serum lactate by 10% over two hours) initial diagnostic steps made through the triage process,
[47], however, the basic tenants of the Bundle remain the we anticipate that similar high-risk failures would
same: early antibiotics and hemodynamic optimization be found, specifically focusing on cognitive barriers,
(still with an invasive central venous catheter if neces- biases, and barriers to reassessment. Upon arrival to the
sary) [48]. Given these new advances in the management ED, triage nurses must act with limited knowledge and
of severe sepsis and septic shock resuscitation, it can only have access to chief complaint, initial vital signs,
be argued that the same outcomes of the Bundle could and the physical appearance of the patient to make the
be achieved without achieving CVP and ScVO2 goals in initial diagnosis of “too sick to wait” or “well enough
particular, if non-invasive goals are used and the other to wait”. The triage nurse is likely to rely more heavily
Bundle elements are still met. on past experience and be more vulnerable to cognitive
The majority of identified high-risk failure causes biases. Furthermore, as EDs become more crowded, and
were related to knowledge and attitudes or cognitive bar- patients are required to wait longer for transfer back to
riers that clinicians experience in caring for patients with an ED care space, reassessment for change in clinical
sepsis, severe sepsis, and septic shock that impede them condition becomes more important, and more difficult,
from pursuing aggressive, invasive care. These cognitive leading clinicians in the waiting room to anchor on
barriers have been described as failed heuristics, biases, initial presentation more.
or cognitive dispositions to respond, that clinicians use to Future interventions to improve sepsis care across
form judgments and make decisions and can often lead to the country should be performed both on the individual
medical errors [49]. The clinical environment, especially hospital level to improve equipment availability and on
the ED, is primed for cognitive impairment as there are the national level to increase research on non-invasive
many barriers to effectively translating the knowledge of alternatives to invasive Bundle monitoring and dissemi-
the Bundle into practice: time pressure and constraints, nate this knowledge. Future educational and operational
scattered information across multiple providers, shift interventions might also incorporate an understanding
changes, a chaotic working environment, and clinician of expert clinician cognition – its capabilities and its
bias (e.g., anchor bias, reliance on past experiential knowl- limitations – in an effort to guide clinicians’ decision
edge) [50–53]. Furthermore, since humans do not always making. Cognitive debiasing strategies can be useful to
accurately perceive and interpret information from their improve knowledge retention and sustain Bundle com-
environment, we must rely on biases and other cognitive pliance [49], but are often very complex to employ [54].

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Powell et al.: FMECA: identifying critical areas for improvement in ED sepsis resuscitation      179

One alternative is to use simulation, perhaps counter occurred; or being over-pessimistic, wherein although
intuitively, to distort reality in order to better guide the the participants have never experienced the failure, they
cognitive system through educational interventions. cannot exclude that the failure will ever occur [20, 28,
Another alternative is to deploy robust decision support 56]. Furthermore, the frequency and consequence scores
systems to guide clinicians by indicating the critical could be perceived differently by various participants
nature of multiple data points that exist with a patient’s and when one participant might rate a failure as low fre-
record [55]. quency, another could rate it as common. We attempted
to mitigate this failure by coming to a group consensus
regarding the majority of discussed failures.
Limitations

There are limitations inherent to the FMECA approach.


Although we selected institutions that may be repre- Conclusions
sentative of the spectrum of hospitals across the US, the
identified high-risk barriers and causes may be institu- This multidisciplinary, multi-institutional prospective risk
tion-specific and others may experience alternate barriers assessment revealed several common high-risk failures
and causes. Further, the methodology relies on conveni- to successful implementation of the sepsis resuscitation
ence sampling and cannot involve all clinicians involved bundle: a disparity in resources available across hospitals, a
in each institution’s ED sepsis resuscitation process. It is lack of adherence to the invasive components of the Bundle,
possible that if additional clinicians participated in the and cognitive barriers that affect expert clinicians’ decision-
FMECA sessions that other process steps, barriers, and making capabilities as they proceed through the steps of the
causes would have been revealed. It is also possible that Bundle. Future work may concentrate on dissemination of
participants may have inaccurately gauged the frequency non-invasive alternatives to the invasive Bundle protocol
and consequences of the identified potential failures. and overcoming cognitive barriers in diagnosis and knowl-
Additionally, this study begins with the assumption that edge translation of the evidence-based Bundle.
clinicians recognize the possibility of sepsis in this case
and then have knowledge of and use the Bundle (as we
Conflict of interest statement
presented participants with the surviving sepsis bundle
prior to the FMECA). Clinicians were also told that the Authors’ conflict of interest disclosure: The authors
patient would proceed to develop severe sepsis and then stated that there are no conflicts of interest regarding the
septic shock. It is possible that additional failures exist publication of this article. Research funding played no
surrounding recognition of sepsis at all in clinical prac- role in the study design; in the collection, analysis, and
tice and in basic knowledge of the Bundle. To mitigate this interpretation of data; in the writing of the report; or in the
limitation, we did ask clinicians to consider all process decision to submit the report for publication.
steps and possible failures in the diagnosis and treatment Research funding: Dr. Powell was supported by grant
of severe sepsis and then septic shock, including knowl- F-32 HS 020766-01 from AHRQ and the Emergency Medi-
edge of the Bundle components. An additional limitation cine Foundation. Dr. Khare was supported by grant
relates to the methodology’s development of individual K08HS019005–01 from AHRQ.
consequence scores and subsequent criticality rating (i.e., Employment or leadership: None declared.
risk binning). Common issues include participants being Honorarium: None declared
over-optimistic and tending to underestimate the potential
consequences since the failure is perceived as consider- Received February 7, 2014; accepted March 24, 2014; previously
ably frequent and no severe consequences have actually published online April 12, 2014

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