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Training at its best

MAN Diesel & Turbo Courses


Offered Worldwide

We are committed to ensuring our customers gain the best


qualifications possible, so that the operation and maintenance
of equipment and installations we supply can be performed in the
most efficient and safest way. Our training portfolio covers quali­
fications over the entire range of MAN products and applications
and is delivered through our MAN PrimeServ Academies worldwide.

In this booklet you will find detailed information about the courses
we offer. If this program does not cover all your specific needs, then
please contact us directly. We can certainly develop a tailor-made
solution for you.

Further information can be found on the Internet at:

www.primeserv.man.eu/academies/about-academies

Your MAN PrimeServ Academy team

2 Courses 2018 Courses 2018 3


Searching for Course Dates and
Registering

How to find a course?


If guidance is needed to search for a course, please refer to
“How to find a course?” documentation by following the link
below:
www.primeserv.man.eu/academies/downloads

Where to find the course dates?


All scheduled course dates with location and price informa-
tion are available on the MAN PrimeServ Academy Internet
page. Should our planning not suit your itinerary, or in case
you need courses with tailor-made content, please do not
hesitate to contact us.
Please visit our Internet page for more information:
http://primeserv.man.eu/academies/training

How to register on a course?


To book courses, simply download the registration form
located in the download section:
www.primeserv.man.eu/academies/downloads
and return it to the appropriate academy.

4 Courses 2018 Courses 2018 5


Legend

This legend provides an overview of the curriculum frame- Level


work and naming convention. Our courses follow a naming describes the standard of proficiency of participants on
convention that makes it clear which category, level, and completion of the course.
activity is involved. For specialist training on your equipment, „„ Familiarization

please refer to the product training competencies overview „„ Standard

at the back of this publication. „„ Fundamental

Below you will find an example of the structure of the naming „„ Advanced

convention for our courses: „„ Expert

“Four-stroke engine standard operation” Activity


describes the focus of the course based on specific subject
Category Level Activity matter.
„„ Introduction

Category „„ Operation

describes the MAN product group the course applies to. „„ Commissioning

„„ Low speed two-stroke engines & equipment „„ Maintenance

„„ Medium speed four-stroke engines & technologies „„ Optimization

„„ High speed four-stroke engines „„ Troubleshooting

„„ Propeller and AftShip

„„ Turbocharger To find courses and how to register for a course, refer to


„„ Compressors & Turbines page 4 “Searching for Course Dates and Registering” in this
„„ Power Generation booklet.

6 Courses 2018 Courses 2018 7


Our Training

„„ Marine Engines & Systems

- Low speed two-stroke engines & equipment 10

- Medium speed four-stroke engines & technologies 42

- High speed four-stroke engines 148

- Propeller and AftShip 154

- Turbocharger 160
„„ Compressors & Turbines 168
„„ Power Generation 186
„„ Academies Worldwide 204

In our MAN PrimeServ Academies both customers and our


own staff receive up-to-date training. A know-how transfer
that only an Original Equipment Manufacturer (OEM) can
provide. This ensures that during operation and mainte-
nance everything is carried out correctly and efficiently.

8 Courses 2018 Courses 2018 9


Marine Engines & Systems
Low speed two-stroke
engines & equipment
Marine Engines & Systems
Low speed two-stroke

We offer a wide range of courses for our low speed


two-stroke engines. Our courses cover different target
groups and competency levels.

Feel free to choose from our course portfolio listed below:


„„ Two-stroke engine standard introduction 16
„„ Standard Alpha lubricator maintenance eLearning 18
„„ Two-stroke advanced Alpha lubricator troubleshooting 20

„„ Two-stroke RotComp standard operation 22


„„ Maneuvering system operation advanced 24
„„ ME-B control system standard operation 26
„„ ME-C advanced troubleshooting 28
„„ ME-C control system standard operation 30
„„ ME-C electrician standard maintenance 32
„„ ME-C and MC engine practical maintenance 34
„„ ME-C and MC engine standard optimization 36
„„ ME-GI control system standard operation 38
„„ ME-LGI control system standard operation 40

If you have specialist training needs with regard to your equipment, please
feel free to contact the academies qualified to provide training in the use of
your equipment (as shown on the product training competencies overview
at the back of this publication).

12 Courses 2018 Courses 2018 13


Product Training Overview
Low speed two-stroke

Low speed two-stroke

MC MC-C ME-B ME-C ME-GI ME-LGI

Two-stroke engine standard introduction X X X X


Standard Alpha lubricator maintenance eLearning X X
Two-stroke advanced Alpha lubricator troubleshooting X X
Two-stroke RotComp standard operation X X X X X X
Maneuvering system operation advanced X X
ME-B control system standard operation X
Courses

ME-C advanced troubleshooting X X X


ME-C control system standard operation X
ME-C electrician standard maintenance X X X
ME-C and MC engine practical maintenance X X X X X
ME-C and MC engine standard optimization X X X X X
ME-GI control system standard operation X
ME-LGI control system standard operation X X X

14 Courses 2018 Courses 2018 15


Marine Engines & Systems
Low speed two-stroke

Two-stroke engine standard introduction

Learning goals Applies to equipment


Upon completion of this course the participants will be able MC, MC-C, ME-B, ME-C
to name and explain the four cycles in a four-stroke engine Course content
and the two cycles of the two-stroke engine. „„ Principle difference between two-stroke and four-stroke

They will also be able to distinguish and state differences engines


between the MC and the ME-C Engine regarding injection „„ Brief description of the MC / MC-C engine

control system. „„ Explanation of auxiliary systems

Target group „„ Introduction to ME-B and ME-C

This training is aimed at participants with a basic knowledge „„ Practical identification of two-stroke engine components

of two-stroke diesel engines. „„ Practical fuel oil pump maintenance

Prerequisites Special notes


None The engine basic course applies to people with no or minor
Duration technical knowledge of MAN B&W two-stroke engines.
3 days
Course level
Standard
Activity level
Introduction

16 Courses 2018 Courses 2018 17


Marine Engines & Systems
Low speed two-stroke

Standard Alpha lubricator maintenance eLearning

Learning goals Applies to equipment


Upon completion of this course the participant will be able MC, MC-C
to check the lubricator for correct function and carry out an Course content
overhaul according to the maintenance service procedures. „„ Safety precautions and equipment

Target group „„ Check oil injection and function

The training is aimed at ship engineers and technical super- „„ Check accumulators

intendents. „„ Dismantling of lubricators

Prerequisites „„ Lubricator overhaul

The participants should have a basic knowledge in two- „„ Mounting lubricator

stroke diesel engines and the Alpha Lubricator system. „„ eAssessment

Duration
About 1 hour
Course level
Advanced
Activity level
Overhaul

18 Courses 2018 Courses 2018 19


Marine Engines & Systems
Low speed two-stroke

Two-stroke advanced Alpha lubricator troubleshooting

Learning goals Course level


Upon completion of this course the participants will be able Advanced
to understand cylinder lubrication theory and apply a cylin- Activity level
der oil feed rate based on the MAN service letter for various Troubleshooting
running conditions. Applies to equipment
They will be able to understand the functional principles of MC, MC-C
the Alpha lubricator system hardware and software. Course content
They will also be able to analyze the cause and effect of „„ Introduction to the Alpha lubricator

certain alarms and then decide the action to do to resolve „„ Working principles and general lube theory

the alarm. „„ Drain-oil analysis and scavenge port inspection

Additionally, the participants will undergo various practical „„ Running-in and cylinder oil feed rate adjustment

exercises for further use on board the vessel. „„ Special running conditions and maintenance

Target group „„ Troubleshooting on the Alpha lubricator control unit

The training is aimed at ship engineers, technical super- „„ Overhaul exercise on the pump station and lubricator

intendents and electricians. „„ Inspection of the angle encoder and index transmitter

Prerequisites „„ Alpha lubricator retrofit

The participants should have a basic knowledge of the Special notes


two-stroke diesel engine and basic electric equipment. Specially tailor-made customer courses can be organized.
Duration
4 days

20 Courses 2018 Courses 2018 21


Marine Engines & Systems
Low speed two-stroke

Two-stroke RotComp standard operation

Learning goals Applies to equipment


Upon completion of this course the participants will have a MC, MC-C, ME-B, ME-C, ME-GI, ME-LGI, RotComp
deep understanding of how to debug the RotComp and how Course content
to commission it according to vibration measurements. „„ RotComp performance analysis

They will also know where to find the vibration commissioning „„ Adjustment of RotComp parameters

manual, software installation manual and the service manual. „„ Control of vibration

Target group „„ Retrofitting with the RotComp

This training is aimed at ship engineers and technical „„ 2nd order vibration report analysis

superintendents.
Prerequisites
The participants should have experience with two-stroke
diesel engines.
Duration
4 days
Course level
Standard
Activity level
Operation

22 Courses 2018 Courses 2018 23


Marine Engines & Systems
Low speed two-stroke

Maneuvering system operation advanced

Learning goals Applies to equipment


Upon completion of this course the participants will MC, MC-C
be able to go through the maneuvering system on a Course content
two-stroke MC / MC-C engine from A to Z giving them „„ Operation of the maneuvering system

an in-depth understanding of the entire system. „„ Operation of the “Maneuvering System Simulator”

They will also have the skills to detect and remedy a „„ Individual components

wide range of possible errors on the “Maneuvering „„ Conducting correct maintenance procedures

System Simulator”. „„ Identifying correct running conditions

Target group „„ Detecting and solving possible errors on the simulator

This training is aimed at operators, engineers, and


superintendents.
Prerequisites
None
Duration
4 days
Course level
Advanced
Activity level
Operation

24 Courses 2018 Courses 2018 25


Marine Engines & Systems
Low speed two-stroke

ME-B control system standard operation

Learning goals Activity level


Upon completion of this course the participants will be able Operation
to understand and operate the ME-B Engine. Applies to equipment
They will also gain knowledge covering the Hydraulic Power ME-B
Supply and Hydraulic Cylinder Unit. Course content
Additionally, they will gain knowledge covering fuel and „„ Introduction to the ME-B

exhaust and the performance system. „„ Engine control system

Target group „„ Engine operation and exercises using a simulator

This training is aimed at ship engineers, technical superin- „„ Hydraulic power supply

tendents, and electricians. „„ Hydraulic cylinder unit

Prerequisites „„ Replacement of the MPC

The participants should have a basic knowledge of the two- „„ Troubleshooting

stroke diesel engine. „„ Performance measurement and monitoring system

Furthermore, they should have completed the course “Two- Special notes
stroke engine standard introduction” in advance. This course is designed specifically for engineers attending a
Duration vessel equipped with a ME-B engine.
4 days
Course level
Standard

26 Courses 2018 Courses 2018 27


Marine Engines & Systems
Low speed two-stroke

ME-C advanced troubleshooting

Learning goals Applies to equipment


Upon completion of this course the participants will be able ME-B, ME-C, ME-GI,
to troubleshoot faults on Hydraulic Control Units (HCU), Course content
the Hydraulic Power Supply (HPS), and tacho systems using „„ Safety guidelines

the correct tools and service procedures. In addition, they „„ Refresh concept of ME-C engine

will gain advanced knowledge on the ME-C engine and „„ Introduction to the ME-C troubleshooting course

components. „„ Troubleshooting for the Hydraulic Power Supply

Target group „„ Troubleshooting for the Hydraulic Cylinder Unit

This training is aimed at superintendents, ship engineers, „„ Troubleshooting for Tacho system

and electricians who operate and maintain ME-C engines. „„ Replacement of angle encoder

Prerequisites
The participants should have completed the “ME-C control
system standard operation” course and have gained some
practical experience by operating ME-C engines.
Duration
5 days
Course level
Advanced
Activity level
Maintenance

28 Courses 2018 Courses 2018 29


Marine Engines & Systems
Low speed two-stroke

ME-C control system standard operation

Learning goals Applies to equipment


Upon completion of this course the participants will be able ME-C
to safely and efficiently operate the ME-C engine. Course content
They will also understand how to troubleshoot and perform „„ Introduction to the ME-C engine

adjustments to the control system. „„ ME-C concept

Target group „„ Engine control system

This training is aimed at ship engineers, technical super- „„ Operation

intendents and electricians. „„ Replacement of MPC modules

Prerequisites „„ Troubleshooting

The participants should have a basic knowledge of the two- „„ Hydraulic Cylinder Unit (HCU)

stroke diesel engine. „„ Hydraulic power supply (HPS)

Duration „„ PMI and CoCoS EDS systems

5 days Special notes


Course level This course is designed specifically for engineers attending
Standard a vessel equipped with an ME-C engine.
Activity level
Operation

30 Courses 2018 Courses 2018 31


Marine Engines & Systems
Low speed two-stroke

ME-C electrician standard maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will be able ME-B, ME-C, ME-GI
to perform correct maintenance and repair procedures on Course content
the engine control system and relevant engine components. „„ General ME-C engine knowledge

The ECS system and applying correct troubleshooting pro- „„ General troubleshooting

cedures via the main operating panel will also be included. „„ Cabling and signals

Target group „„ Power supply

This training is aimed at ship engineers, technical super- „„ Electrical Signals

intendents and electricians. „„ Electrical noise awareness

Prerequisites „„ Engine Control System

The participants should have a basic knowledge of electrical „„ Production specification

troubleshooting and understand basic two-stroke engine „„ Practical exercises

operating principles.
Duration
4 days
Course level
Standard
Activity level
Maintenance

32 Courses 2018 Courses 2018 33


Marine Engines & Systems
Low speed two-stroke

ME-C and MC engine practical maintenance

Learning goals Applies to equipment


Upon completion of this course the participants are able to MC, MC-C, ME-C, ME-B, ME-GI
explain the major engine overhaul procedures. Course content
They will also understand how to inspect and troubleshoot „„ Engine assembly

different engine mechanical components to include analyz- „„ Chain drive inspection

ing bearing conditions. „„ Special tools and overhaul procedures

Additionally, safety measures when using hydraulic tools will „„ Safety measures regarding hydraulic tools

be emphasized. „„ Fuel injector testing

Target group „„ Piston and liner overhaul

This training is aimed at ship engineers, technical superin- „„ Control and starter air system troubleshooting (MC-C)

tendents, and crews from yards or workshops. „„ Exhaust valve and fuel pump overhaul, chain drive

Prerequisites inspection
The participants should have experience with two-stroke „„ Main bearing overhaul

diesel engines. „„ Thrust bearing condition check

Duration Special notes


4 days All practical exercises are conducted on our MC engine and
Course level will be applicable for MC as well as ME-C engines. This
Standard course can be offered in combination with “ME-C and MC
Activity level engine standard optimization” in the week before or after.
Maintenance These courses have a high cost reduction potential.

34 Courses 2018 Courses 2018 35


Marine Engines & Systems
Low speed two-stroke

ME-C and MC engine standard optimization

Learning goals Applies to equipment


Upon completion of this course the participants will under- MC, MC-C, ME-C, ME-B, ME-GI
stand the principles of the engine fuel and oil system. Course content
In addition, the participants will be able to evaluate the per- „„ Fuel treatment and injection system

formance of a two-stroke engine and understand the effect „„ Cylinder lubrication

of different injector positions. „„ Cylinder condition

Target group „„ Engine performance analysis

The training is aimed at ship engineers and technical super- „„ System lubrication

intendents. „„ Low load operation

Prerequisites Special notes


The participants should have experience with two-stroke This course can be offered in combination with a practical
diesel engines. course named “ME-C and MC engine practical maintenance”
Duration with a duration of 10 days. These courses have a high cost
5 days reduction potential.
Course level
Standard
Activity level
Optimization

36 Courses 2018 Courses 2018 37


Marine Engines & Systems
Low speed two-stroke

ME-GI control system standard operation

Learning goals Course level


Upon completion of this course the participants will feel Standard
comfortable with the ME-GI engine by understanding the Activity level
principles of the ME-GI systems (e.g. PI diagram, State Operation
diagram, GVT, Inert gas system, venting system, sealing oil Applies to equipment
system and control oil system, and gas injection system). ME-GI
In addition, they will also be able to operate ME-GI engine in Course content
a safe manner. „„ Introduction to the ME-GI engine

Furthermore, the participants will be able to conduct stan- „„ ME-GI concept

dard maintenance and troubleshooting procedures. „„ ME-GI components

Target group „„ Gas valve train

This training is aimed at ship engineers and technical super- „„ Gas safety system

intendents. „„ Running on Gas fuel

Prerequisites „„ Gas detection

The participants should have completed the “ME-C control „„ Maintenance

system standard operation” course in advance, as basic „„ Troubleshooting

knowledge on the working principles of electrically con- Special notes


trolled two-stroke engines is needed. This course is designed specifically for engineers attending a
Duration vessel equipped with an ME-GI engine.
5 days

38 Courses 2018 Courses 2018 39


Marine Engines & Systems
Low speed two-stroke

ME-LGI control system standard operation

Learning goals Applies to equipment


Upon completion of this course the participants will be able ME-C, ME-B, ME-LGI
to identify the name and function of components on the Course content
ME-LGI engine. „„ Introduction to the ME-LGI engine

They will also understand the working principles of the „„ ME-LGI concept

ME-LGI engine. „„ ME-LGI components

Additionally, the application of correct operating and trou- „„ Engine control system

bleshooting procedures will be included. „„ LGI engine operation

Target group „„ Gas safety system

This training is aimed at ship engineers and technical super- „„ Gas valve train

intendents. „„ Running on methanol fuel

Prerequisites „„ Methanol detection

The participants should have ME-C engine experience and „„ Maintenance

completed our “ME-C control system standard operation” „„ Troubleshooting

course. Special notes


Duration This course is designed specifically for engineers attending a
5 days vessel equipped with an ME-LGI engine.
Course level
Standard
Activity level
Introduction

40 Courses 2018 Courses 2018 41


Marine Engines & Systems
Medium speed four-stroke
engines & technology

42 Courses 2018 Courses 2018 43


Marine Engines & Systems „„

„„
RKC/G engine standard maintenance
28/33D engine standard maintenance
96
98
Medium speed four-stroke „„28/33D engine advanced maintenance 100
„„Valenta engine standard maintenance 102
„„Ventura engine standard maintenance 104
„„VP185 engine standard maintenance 106
We offer a wide range of courses for our medium speed „„VP185 engine standard & advanced overhaul 108
four-stroke engines. Our courses cover different target „„Four-stroke alignment standard maintenance 110
groups and competency levels. „„Four-stroke Pielstick engine standard operation 112
„„Four-stroke Pielstick engine advanced operation 114
Feel free to choose from our course portfolio listed below: „„Four-stroke Pielstick engine standard maintenance 116
„„Introduction to MAN Diesel engine technology 50 „„Four-stroke Pielstick engine advanced maintenance 118
„„32/40 engine standard maintenance 52 „„Four-stroke engine standard simulator 120
„„32/40 engine advanced maintenance 54 „„Four-stroke engine advanced simulator 122
„„32/44CR engine standard maintenance 56 „„Four-stroke engine automation: Pielstick control system 124
„„32/44CR engine advanced maintenance 58 „„Four-stroke engine automation: SaCoSone 126
„„35/44G engine standard maintenance 60 „„Four-stroke engine Common Rail including SaCoSone 128
„„48/60 engine standard maintenance 62 „„Four-stroke engine fluids and emissions 130
„„48/60 & 51/60DF engine advanced maintenance 64 „„Four-stroke Pielstick engine speed governors 132
„„51/60DF engine standard maintenance 66 „„Four-stroke engine speed governor Heinzmann 134
„„51/60DF Dual Fuel technology including SaCoSone 68 „„Four-stroke engine speed governor Woodward 136
„„58/64 engine standard maintenance 70 „„Four-stroke engine SCR standard operation 138
„„ESL Mk1 engine standard maintenance 72 „„Four-stroke Holeby fundamental optimization 140
„„ESL Mk2 engine standard maintenance 74 „„Four-stroke Holeby classic engine standard operation 142
„„K-Major engine standard & advanced maintenance 76 „„Four-stroke Holeby new engine standard operation 144
„„MB275 & MB190 engine standard maintenance 78 „„Four-stroke L23/30DF & L28/32DF GenSet
„„MB430 engine standard maintenance 80 standard operation 146
„„MB430 engine advanced maintenance 82
„„Valenta/RP 200 engine advanced maintenance 84
„„PC2.5 & PC2.6B engine standard maintenance 86
„„PC2.5 & PC2.6B engine advanced maintenance 88 If you have specialist training needs with regard to your equipment, please
„„RK215 engine standard maintenance 90 feel free to contact the academies qualified to provide training in the use of
„„RK270 engine standard maintenance 92 your equipment (as shown on the product training competencies overview
„„RK270 engine advanced maintenance 94 at the back of this publication).

44 Courses 2018 Courses 2018 45


Medium speed four-stroke

L23/30H & predecessors

V28/33D & 28/33D STC


L28/32 & predecessors

SaCoSone Propulsion
SaCoSone LargeBore

Engine emissions

MB190 & MB275


Speed governors

Valenta/RP200
ESL Mk 1 & 2
Common rail

Engine fluids
SaCoSS99

Ventura/YJ
Dual Fuel
32/40CD

58/64CD
32/40CR

32/44CR

48/60CR
V28/32S

28/32DF

32/40DF

35/44DF

51/60DF

PA4-200

PC2.6B

PC4.2B
K Major
32/40G

35/44G

51/60G
28/33D

48/60B

MB430
L16/24

L21/31

L27/38

RKC/G
RK270

RK215
VP185

PC2.5
32/40

48/60

58/64

PA6B
Introduction to MAN Diesel engine technology X X X X X X X X X X X X X
32/40 engine standard maintenance X X X X X
32/40 engine advanced maintenance X X X X X
32/44CR engine standard maintenance X
32/44CR engine advanced maintenance X X X
35/44G engine standard maintenance X X
48/60 engine standard maintenance X X X X
48/60 & 51/60DF engine advanced maintenance X X X X X
51/60DF engine standard maintenance X X X
51/60DF Dual Fuel technology including SaCoSone X X X X X
58/64 engine standard maintenance X X
ESL Mk1 engine standard maintenance X
Courses

ESL Mk2 engine standard maintenance X


K-Major engine standard & advanced maintenance X
MB275 & MB190 engine standard maintenance X
MB430 engine standard maintenance X
MB430 engine advanced maintenance X
Valenta/RP 200 engine advanced maintenance X
PC2.5 & PC2.6B engine standard maintenance X
PC2.5 & PC2.6B engine advanced maintenance X
RK215 engine standard maintenance X
RK270 engine standard maintenance X
RK270 engine advanced maintenance X
RKC/G engine standard maintenance X
28/33D engine standard maintenance X X

46 Courses 2018 Courses 2018 47


Medium speed four-stroke

L23/30H & predecessors

V28/33D & 28/33D STC


L28/32 & predecessors

SaCoSone Propulsion
SaCoSone LargeBore

Engine emissions

MB190 & MB275


Speed governors

Valenta/RP200
ESL Mk 1 & 2
Common rail

Engine fluids
SaCoSS99

Ventura/YJ
Dual Fuel
32/40CD

58/64CD
32/40CR

32/44CR

48/60CR
V28/32S

28/32DF

32/40DF

35/44DF

51/60DF

PA4-200

PC2.6B

PC4.2B
K Major
32/40G

35/44G

51/60G
28/33D

48/60B

MB430
L16/24

L21/31

L27/38

RKC/G
RK270

RK215
VP185

PC2.5
32/40

48/60

58/64

PA6B
28/33D engine advanced maintenance X X
Valenta engine standard maintenance X X
Ventura engine standard maintenance X X
VP185 engine standard maintenance X
VP185 engine standard & advanced overhaul X
Four-stroke alignment standard maintenance X X
Four-stroke Pielstick engine standard operation X X X X X
Four-stroke Pielstick engine advanced operation X X X X X
Four-stroke Pielstick engine standard maintenance X X X X X
Four-stroke Pielstick engine advanced maintenance X X X X X
Four-stroke engine standard simulator X X X X X X X X X
Courses

Four-stroke engine advanced simulator X X X X X X X X X


Four-stroke engine automation: Pielstick control system X X X X
Four-stroke engine automation: SaCoSone X X X X X X X X X X
Four-stroke engine Common Rail including SaCoSone X X X X X
Four-stroke engine fluids and emissions X X X X X X X X X X X X X
Four-stroke Pielstick engine speed governors X X X X X X
Four-stroke engine speed governor Heinzmann X X X X X
Four-stroke engine speed governor Woodward X X X X
Four-stroke engine SCR standard operation X X X X X X X
Four-stroke Holeby fundamental optimization X X X X X
Four-stroke Holeby classic engine standard operation X X X
Four-stroke Holeby new engine standard operation X X X
Four-stroke L23/30DF & L28/32DF GenSet standard operation X X

48 Courses 2018 Courses 2018 49


Marine Engines & Systems
Medium speed four-stroke

Introduction to MAN Diesel engine technology

Learning goals Applies to equipment


Upon completion of this course the participants will under- 28/33D & 28/33D (STC), 32/40, 32/40CD, 32/40CR,
stand basic MAN engine characteristics, applications and 32/40G, 32/44CR, 35/44G, 48/60, 48/60B, 48/60CR,
design features. 51/60DF, 58/64, 58/64CD
Additionally, they will understand Common Rail and Dual Course content
Fuel engine technologies and will be familiar with emission „„ MAN Diesel & Turbo product portfolio

reduction technologies. „„ Functional principles and design of MDT medium speed

Target group engines


This training is aimed at non-technicians, plant managers, „„ Practical exercise on engine components

and operators. „„ Turbocharger basics

Prerequisites „„ Common Rail technology

None „„ Introduction to Gas and Dual Fuel engines

Duration
2 days
Course level
Familiarization
Activity level
Introduction

50 Courses 2018 Courses 2018 51


Marine Engines & Systems
Medium speed four-stroke

32/40 engine standard maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will be able 32/40, 32/40CD, 32/40CR, 32/40DF, 32/40G
to conduct typical maintenance tasks of a 6,000 hours over- Course content
haul, according to the MAN instructions. „„ Engine design and data

Additionally, the engine’s layout, the MAN documentation „„ Handling manuals

system, the safe use of hydraulic tensioning tools, and the „„ Supply systems on the engine

turbocharging system will be explained. „„ Engine and turbocharger operation

Aspects of engine and turbocharger operation will be „„ Hydraulic tensioning tools

discussed, as well as requirements for operating fluids. „„ Basic requirements of operating fluids

Target group „„ Sensors on the engine

This training is aimed at ship or power plant managers, „„ Cylinder head maintenance

engineers, and superintendents. „„ Piston maintenance

Prerequisites „„ Fuel pump maintenance

The participants should have basic knowledge of diesel „„ Injection valve maintenance

engines. „„ Crankcase monitoring devices

Duration Special notes


5 days This training covers the above mentioned aspects of the
Course level L/V 32/40 engine with conventional (liquid) fuel injection
Standard systems. Please refer to the respective training for engines
Activity level with Dual Fuel or Common Rail injection systems, as well as
Maintenance for the engine control system. Customer specific training
can be offered upon request.

52 Courses 2018 Courses 2018 53


Marine Engines & Systems
Medium speed four-stroke

32/40 engine advanced maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will be able 32/40, 32/40CD, 32/40CR, 32/40DF, 32/40G
to conduct typical maintenance tasks of a 15,000 hours Course content
service, according to the MAN instructions. „„ Engine design and supply systems (repetition)

Additionally, requirements for operating fluids and service „„ Main bearing maintenance

information will be discussed. „„ Cylinder head advanced maintenance

Target group „„ Replacement of valve guides and valve seat rings

This training is aimed at ship or power plant managers, „„ Re-machining valve seat rings

engineers, and superintendents. „„ Grinding valve cones

Prerequisites „„ Connecting rod bearing maintenance

The participants should have completed the “32/40 standard „„ Piston advanced maintenance

maintenance” course or have sufficient experience in operat- „„ Start air system maintenance

ing / maintaining the 32/40 engine. „„ Cylinder liner honing

Duration „„ Vibration damper maintenance

5 days Special notes


Course level This training covers the above mentioned aspects of the L/V
Advanced engine with conventional (liquid) fuel injection system.
Activity level Please refer to the respective training for engines with Dual
Maintenance Fuel or Common Rail injection systems, as well as for the
engine.

54 Courses 2018 Courses 2018 55


Marine Engines & Systems
Medium speed four-stroke

32/44CR engine standard maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will be able 32/44CR
to conduct typical mechanical maintenance tasks of a 6,000 Course content
hours overhaul, according to the MAN instructions. „„ Engine design and data

In addition, the engine’s layout, the MAN documentation „„ Handling manuals

system, and the safe use of hydraulic tensioning tools will „„ Supply systems on the engine

be explained. „„ Engine and turbocharger operation

Furthermore, aspects of engine and turbocharger operation „„ Hydraulic tensioning tools

will be discussed, as well as requirements for operating „„ Basic requirements of operating fluids

fluids. „„ Cylinder head maintenance

Target group „„ Piston maintenance

This training is aimed at ship or power plant managers, „„ High pressure pump maintenance

engineers, and superintendents. „„ Injection valve maintenance

Prerequisites „„ Variable valve timing device

The participants should have a basic knowledge of diesel „„ Crankcase monitoring devices

engines. Special notes


Duration This training covers the above mentioned mechanical as-
5 days pects of the L/V 32/44CR engine with a Common Rail (CR)
Course level fuel injection system. The Common Rail specific topics, as
Standard well as an introduction to the engine control system
Activity level SaCoS one are covered by the course “Four-stroke engine
Maintenance Common Rail including SaCoSone”. Customer specific train-
ing can be offered upon request.

56 Courses 2018 Courses 2018 57


Marine Engines & Systems
Medium speed four-stroke

32/44CR engine advanced maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will be able to 32/44CR, 35/44DF, 35/44G
conduct typical mechanical maintenance tasks of a 15,000 Course content
hours service on an engine 32/44CR, according to the MAN „„ Engine design and supply systems (repetition)

instructions. „„ Main bearing maintenance

Additionally, requirements for operating fluids and service „„ Cylinder head advanced maintenance

information will be discussed. „„ Replacement of valve guides and valve seat rings

Target group „„ Re-machining valve seat rings

This training is aimed at ship or power plant managers, „„ Grinding valve cones

engineers, and superintendents. „„ Connecting rod bearing maintenance

Prerequisites „„ Piston advanced maintenance

The participants should have completed the “32/44CR engine „„ Cylinder liner honing

standard maintenance” course or have sufficient experience „„ Cylinder liner measurements

in operating / maintaining the 32/44CR engine. „„ Vibration damper maintenance

Duration Special notes


5 days This training covers the above mentioned mechanical as-
Course level pects of the L/V 32/44CR engine with a Common Rail (CR)
Advanced fuel injection system.
Activity level The Common Rail specific topics, as well as an introduction
Maintenance to the engine control system SaCoSone are covered by the
course.

58 Courses 2018 Courses 2018 59


Marine Engines & Systems
Medium speed four-stroke

35/44G engine standard maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will be able to 35/44DF, 35/44G
describe the main functions of the 35/44G. Course content
They will be able to adjust and operate a 35/44G. „„ Engine design and data

Additionally, they will understand how to analyze and solve „„ Handling manuals

issues regarding the engine. „„ Engine supply systems

Target group „„ Engine and turbocharger operation

This training is aimed at ship or power plant managers, „„ Hydraulic tensioning tools

engineers, and superintendents. „„ Basic requirements of operating fluids

Prerequisites „„ Cylinder head maintenance

The participants should have a basic knowledge of diesel „„ Piston maintenance

engines. „„ Crankcase monitoring devices

Duration Special notes


5 days If you have a Common Rail, Gas or Dual Fuel engine it
Course level is strongly recommended to combine this course with a
Standard technology specific course, as these topics are not offered.
Activity level
Maintenance

60 Courses 2018 Courses 2018 61


Marine Engines & Systems
Medium speed four-stroke

48/60 engine standard maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will under- 48/60, 48/60B, 48/60CR
stand how to safely operate the engine. Course content
They will understand how to conduct maintenance tasks „„ Engine design and data

following correct procedures. „„ Handling manuals

The participants will also be able to pull a piston on their „„ Systems on the engine

own. „„ Engine and turbocharger operation

Additionally, the use of hydraulic tensioning tools and an „„ Maintenance tasks up to 6,000 hours service

introduction to the engine control system will be included. „„ Hydraulic tensioning equipment

Target group „„ Introduction to the engine control system

This training is aimed at ship or power plant managers, Special notes


engineers, and superintendents. If you have a Common Rail engine it is strongly recom-
Prerequisites mended to combine this course with the course “Four-
The participants should have a basic knowledge of diesel stroke engine Common Rail including SaCoSone”.
engines.
Duration
5 days
Course level
Standard
Activity level
Maintenance

62 Courses 2018 Courses 2018 63


Marine Engines & Systems
Medium speed four-stroke

48/60 & 51/60DF engine advanced maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will under- 48/60, 48/60B, 48/60CR, 51/60DF, 51/60G
stand how to safely maintain the engine. Course content
They will understand how to conduct major engine overhaul „„ Engine design and supply systems (repetition)

procedures required after several years of operation follow- „„ Main bearing maintenance

ing correct maintenance procedures. „„ Cylinder head advanced maintenance

Additionally, an overview of turbocharger maintenance, „„ Replacement of valve guides and valve seat rings

requirements for operating fluids, and the latest service „„ Re-machining valve seat rings

information will be included. „„ Grinding valve cones

Target group „„ Connecting rod bearing maintenance

This training is aimed at ship or power plant managers, „„ Piston advanced maintenance

engineers, and superintendents. „„ Start air system maintenance

Prerequisites „„ Cylinder liner honing

The participants should have attended a 48/60 or 51/60DF „„ Vibration damper maintenance

standard maintenance course, or have sufficient experience


in operating / maintaining the 48/60 or 51/60DF engine.
Duration
5 days
Course level
Advanced
Activity level
Maintenance

64 Courses 2018 Courses 2018 65


Marine Engines & Systems
Medium speed four-stroke

51/60DF engine standard maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will under- 51/60DF, Dual Fuel
stand how to safely operate the Dual Fuel engine. Course content
They will also understand how to conduct maintenance „„ Engine design and data

tasks up to 6,000 running hours. „„ Handling manuals

Additionally, the use of hydraulic tensioning tools and an in- „„ Systems on the engine

troduction to the engine control system will be included. „„ Engine and turbocharger operation

Target group „„ Maintenance tasks up to 6,000 hours service

This training is aimed at service engineers, plant managers, „„ Hydraulic tensioning equipment

chief engineers, and superintendents. „„ Introduction to engine control system

Prerequisites „„ Introduction to safe work on gas fuelled engines

The participants should have a basic knowledge of diesel Special notes


engines. It is strongly recommended to combine this course with the
Duration course “Dual Fuel technology including SaCoSone”.
5 days
Course level
Standard
Activity level
Maintenance

66 Courses 2018 Courses 2018 67


Marine Engines & Systems
Medium speed four-stroke

51/60DF Dual Fuel technology including SaCoSone

Learning goals Applies to equipment


Upon completion of this course the participants will under- 32/40DF, 35/44DF, 51/60DF, Dual Fuel, SaCoSone LargeBore
stand the gas related technologies of MAN Diesel & Turbo Course content
Gas and Dual Fuel engines, including the plant related gas „„ Gas specific engine components

safety concept. „„ Plant related safety concept

Additionally, they will understand the SaCoS one engine „„ Safe work procedures on Gas / Dual Fuel engines

safety and control system, and how to change modules on „„ Specific operation modes

the system.  „„ Gas valve unit

Target group „„ Combustion and knock control

This training is aimed at service engineers, plant managers, „„ SaCoSone basics

chief engineers, and superintendents. „„ Device manager

Prerequisites „„ Expert tool

The participants should have a basic knowledge of diesel Special notes


engines. This course should be combined with a standard mainte-
Theoretical knowledge of internal combustion engines is nance course of the particular engine type.
preferred.
Duration
5 days
Course level
Standard
Activity level
Maintenance

68 Courses 2018 Courses 2018 69


Marine Engines & Systems
Medium speed four-stroke

58/64 engine standard maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will be able 58/64, 58/64CD
to perform 6,000 hours maintenance on the 58/64 applying Course content
correct service procedures. „„ Engine design and data

Target group „„ Handling manuals

This training is aimed at ship or power plant engineers, „„ Systems on the engine

managers, and superintendents conducting service and „„ Engine and turbocharger operation

maintenance procedures. „„ Maintenance tasks up to 6,000 hours service

Prerequisites „„ Hydraulic tensioning equipment

The participants should have a basic theoretical knowledge „„ Sensors on the engine

of four-stroke internal combustion engines.


Duration
5 days
Course level
Standard
Activity level
Maintenance

70 Courses 2018 Courses 2018 71


Marine Engines & Systems
Medium speed four-stroke

ESL Mk1 engine standard maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will under- ESL Mk 1 & 2
stand how to safely operate the engine. Course content
In addition, they will also understand how to conduct main- „„ Introduction to the Mirrlees Blackstone E Type Mk1

tenance tasks following correct procedures. engine


Target group „„ Engine design and data

This training is aimed at superintendents and crew. „„ Handling manuals

Prerequisites „„ Systems on the engine and the quality of operating fluids

The participants should have a basic theoretical knowledge „„ Engine and turbocharger operation

of four-stroke internal combustion engines. „„ Overhaul and replacement of sub-assemblies

Duration „„ Maintenance tasks up to and including 6,000 hours

5 days service
Course level „„ Turbocharger maintenance overview

Standard „„ Introduction the engine control system and governor

Activity level Special notes


Maintenance If you have a Common Rail, Gas or Dual Fuel engine it is
strongly recommended to combine this course with a tech-
nology specific course, as these topics are not covered by
this course.

72 Courses 2018 Courses 2018 73


Marine Engines & Systems
Medium speed four-stroke

ESL Mk2 engine standard maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will under- ESL Mk 1 & 2
stand how to safely operate the engine. Course content
They will also understand how to conduct maintenance „„ Introduction to the Mirrlees Blackstone ESL Mk2

tasks following correct procedures. inline engine


Additionally, the use of hydraulic tensioning tools and an „„ Engine design and data

introduction to the engine control system will be included. „„ Handling manuals

Target group „„ Systems on the engine and the quality requirements

This training is aimed at superintendents and crew. of operating fluids


Prerequisites „„ Engine and turbocharger operation

The participants should have a basic knowledge of diesel „„ Overhaul and replacement of sub-assemblies

engines. „„ Maintenance tasks up to and including 6,000 hours

Theoretical knowledge of internal combustion engines is service


preferred. „„ Turbocharger maintenance overview

Duration „„ Introduction to engine control system and governor

5 days Special notes


Course level The course duration may be extended on some courses
Standard due to the practical tasks included within the course.
Activity level
Maintenance

74 Courses 2018 Courses 2018 75


Marine Engines & Systems
Medium speed four-stroke

K-Major engine standard & advanced maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will under- K Major
stand how to safely operate the engine. Course content
They will also understand how to conduct major engine „„ Introduction to the Mirrlees Blackstone K & KV Major

overhaul procedures following correct maintenance proce- engines


dures. „„ Engine design and data

Additionally, an overview of turbocharger maintenance will „„ Handling manuals

be included. „„ Systems on the engine and the quality requirements of

Target group operating fluids


This training is aimed at superintendents and crew. „„ Engine and turbocharger operation

Prerequisites „„ Hydraulic tensioning equipment

The participants should have a basic engine knowledge and „„ Overhaul and replacement of sub-assemblies

engineering skills. „„ Maintenance tasks up to and including 32,000 hours

Duration service
10 days „„ Turbocharger maintenance overview

Course level „„ Introduction to the engine control system and governor

Advanced Special notes


Activity level The course duration may be extended on some courses
Maintenance due to the practical tasks included within the course.

76 Courses 2018 Courses 2018 77


Marine Engines & Systems
Medium speed four-stroke

MB275 & MB190 engine standard maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will under- MB190 & MB275
stand how to safely operate the engine. Course content
In addition, they will also understand how to conduct main- „„ Introduction to the Mirrlees Blackstone MB275 engine

tenance tasks following correct procedures. „„ Engine design and data

Furthermore, the use of hydraulic tensioning tools and an „„ Handling manuals

introduction to the engine control system will be included. „„ Systems on the engine and the quality of operating fluids

Target group „„ Engine and turbocharger operation

This training is aimed at superintendents and crew. „„ Hydraulic tensioning equipment

Prerequisites „„ Overhaul and replacement of sub-assemblies

The participants should have a basic knowledge of diesel „„ Maintenance tasks up to and including 12,000 hours

engines. service
Theoretical knowledge of internal combustion engines is „„ Turbocharger maintenance overview

preferred. „„ Introduction to the engine control system and governor

Duration Special notes


5 days The course duration may be extended on some courses
Course level due to the practical tasks included within the course.
Standard
Activity level
Maintenance

78 Courses 2018 Courses 2018 79


Marine Engines & Systems
Medium speed four-stroke

MB430 engine standard maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will under- MB430
stand how to safely operate the engine. Course content
In addition, they will also understand how to conduct main- „„ Introduction to the Mirrlees Blackstone MB430 engine

tenance tasks following correct procedures. „„ Engine design and data

Furthermore, the use of hydraulic tensioning tools and an „„ Handling manuals

introduction to the engine control system will be included. „„ Systems on the engine and the quality of operating fluids

Target group „„ Engine and turbocharger operation

This training is aimed at superintendents and crew. „„ Hydraulic tensioning equipment

Prerequisites „„ Overhaul and replacement of major and sub-assemblies

The participants should have a basic knowledge of diesel „„ Maintenance tasks up to and including 12,000 hours

engines. service
Theoretical knowledge of internal combustion engines is „„ Turbocharger maintenance overview

preferred. „„ Introduction to engine control system and governor

Duration Special notes


5 days The course duration may be extended on some courses
Course level due to the practical tasks included within the course.
Standard
Activity level
Maintenance

80 Courses 2018 Courses 2018 81


Marine Engines & Systems
Medium speed four-stroke

MB430 engine advanced maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will under- MB430
stand how to safely maintain the engine. Course content
They will understand how to conduct major engine overhaul „„ Introduction to the Mirrlees Blackstone MB430 engine

procedures required after several years of operation follow- „„ Engine design and engine data

ing correct maintenance procedures. „„ Handling manuals

Additionally, an overview of turbocharger maintenance, „„ Systems on the engine and the quality of operating fluids

requirements for operating fluids, and the latest service in- „„ Engine and turbocharger operation

formation will be included. „„ Hydraulic tensioning equipment

Target group „„ Overhaul and replacement of sub-assemblies

This training is aimed at superintendents and crew. „„ Maintenance tasks up to and including 32,000 hours

Prerequisites service
The participants should have attended one of our standard „„ Turbocharger maintenance overview

engine maintenance courses or have experience with initial „„ Introduction to engine control system and governor

engine maintenance. Special notes


Duration The course duration may be extended based on the cus­
10 days tomer’s wishes to include additional practical tasks within
Course level the course.
Advanced
Activity level
Maintenance

82 Courses 2018 Courses 2018 83


Marine Engines & Systems
Medium speed four-stroke

Valenta/RP200 engine advanced maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will be able Valenta/RP200
to safely and efficiently disassemble, inspect and reassemble Course content
the engine following correct maintenance procedures. „„ Introduction to the Paxman Valenta / RP200 engine

This will include camshaft and crankshaft removal, as well „„ Engine design and engine data

as replacement procedures. „„ Handling manuals

Target group „„ Systems on the engine and the quality requirements of

This training is aimed at superintendents and crew. operating fluids


Prerequisites „„ Engine and turbocharger operation

The participants should have basic knowledge of diesel „„ Overhaul and replacement of major and sub-assemblies

engine repair procedures. „„ Maintenance tasks up to and including 24,000 hours

Furthermore, theoretical knowledge of four-stroke internal service


combustion engines is required. „„ Introduction to the engine control system and governor

Duration Special notes


15 days The course is only available at Stockport using their own
Course level high-speed engine types: VP185 and Valenta / RP200.
Advanced However the skills and experience gained can easily be
Activity level utilized on other larger engine types.
Overhaul

84 Courses 2018 Courses 2018 85


Marine Engines & Systems
Medium speed four-stroke

PC2.5 & PC2.6B engine standard maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will under- PC2.5, PC2.6B
stand how to safely operate the engine. Course content
In addition, they will also understand how to conduct main- „„ Introduction to the Pielstick PC2.5 & PC2.6B engine

tenance tasks following correct procedures. „„ Engine design and data

Furthermore, the use of hydraulic tensioning tools and an „„ Handling manuals

introduction to the engine control system will be included. „„ Systems on the engine and the quality of operating fluids

Target group „„ Engine and turbocharger operation

This training is aimed at superintendents and crew. „„ Hydraulic tensioning equipment

Prerequisites „„ Overhaul and replacement of sub-assemblies

The participants should have a basic knowledge of diesel „„ Maintenance tasks up to and including 12,000 hours

engines. service
Theoretical knowledge of internal combustion engines is „„ Turbocharger maintenance overview

preferred. „„ Introduction the engine control system and governor

Duration Special notes


5 days The course duration may be extended on some courses due
Course level to the practical tasks included within the course.
Standard
Activity level
Maintenance

86 Courses 2018 Courses 2018 87


Marine Engines & Systems
Medium speed four-stroke

PC2.5 & PC2.6B engine advanced maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will under- PC2.5, PC2.6B
stand how to safely operate the engine. Course content
In addition, they will also understand how to conduct major „„ Introduction to the Pielstick PC2.5 & PC2.6B engine

engine overhaul procedures following correct maintenance „„ Engine design and data

procedures. „„ Handling manuals

Furthermore, an overview of turbocharger maintenance will „„ Systems on the engine and the quality of operating fluids

be included. „„ Engine and turbocharger operation

Target group „„ Hydraulic tensioning equipment

This training is aimed at superintendents and crew. „„ Overhaul and replacement of sub-assemblies

Prerequisites „„ Maintenance tasks up to and including 32,000 hours

The participants should have attended one of our basic service


engine courses or have experience with initial engine main- „„ Turbocharger maintenance overview

tenance. „„ Introduction to engine control system and governor

Duration Special notes


5 days The course duration may be extended on some courses due
Course level to the practical tasks included within the course.
Advanced
Activity level
Maintenance

88 Courses 2018 Courses 2018 89


Marine Engines & Systems
Medium speed four-stroke

RK215 engine standard maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will under- RK215
stand how to safely operate the engine. Course content
In addition, they will also understand how to conduct main- „„ Introduction to the Ruston RK215 engine

tenance tasks following correct procedures. „„ Engine design and data

Target group „„ Handling manuals

This training is aimed at superintendents and crew. „„ Systems on the engine and the quality of operating fluids

Prerequisites „„ Engine and turbocharger operation

The participants should have a basic knowledge of diesel „„ Overhaul and replacement of sub-assemblies

engines. „„ Maintenance tasks up to and including 15,000 hours

Theoretical knowledge of internal combustion engines is service


preferred. „„ Turbocharger maintenance overview

Duration „„ Introduction the engine control system and governor

5 days Special notes


Course level The course duration may be extended on some courses due
Standard to the practical tasks included within the course.
Activity level
Maintenance

90 Courses 2018 Courses 2018 91


Marine Engines & Systems
Medium speed four-stroke

RK270 engine standard maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will under- RK270
stand how to safely operate the engine. Course content
In addition, they will also understand how to conduct main- „„ Introduction to the Ruston RK270 engine

tenance tasks following correct procedures. „„ Engine design and data

Furthermore, the use of hydraulic tensioning tools and an „„ Handling manuals

introduction to the engine control system will be included. „„ Systems on the engine and the quality of operating fluids

Target group „„ Engine and turbocharger operation

This training is aimed at superintendents and crew. „„ Hydraulic tensioning equipment

Prerequisites „„ Overhaul and replacement of sub-assemblies

The participants should have a basic knowledge of diesel „„ Maintenance tasks up to and including 15,000 hours

engines. service
Theoretical knowledge of internal combustion engines is „„ Turbocharger maintenance overview

preferred. „„ Introduction to engine control system and governor

Duration Special notes


5 days The course duration may be extended on some courses due
Course level to the practical tasks included within the course.
Standard
Activity level
Maintenance

92 Courses 2018 Courses 2018 93


Marine Engines & Systems
Medium speed four-stroke

RK270 engine advanced maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will under- RK270
stand how to safely operate the engine. Course content
In addition, they will also understand how to conduct major „„ Introduction to the Ruston RK270 engine

engine overhaul procedures following correct maintenance „„ Engine design and data

procedures. „„ Handling manuals

Furthermore, an overview of turbocharger maintenance will „„ Systems on the engine and the quality of operating fluids

be included. „„ Engine and turbocharger operation

Target group „„ Hydraulic tensioning equipment

This training is aimed at superintendents and crew. „„ Overhaul and replacement of sub-assemblies

Prerequisites „„ Maintenance tasks up to and including 30,000 hours

The participants should have attended one of our standard service


engine courses or have experience with initial engine main- „„ Turbocharger maintenance overview

tenance. „„ Introduction to engine control system and governor

Duration Special notes


5 days The course duration may be extended on some courses due
Course level to the practical tasks included within the course.
Advanced
Activity level
Maintenance

94 Courses 2018 Courses 2018 95


Marine Engines & Systems
Medium speed four-stroke

RKC/G engine standard maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will under- RKC/G
stand how to safely operate the engine. Course content
In addition, they will also understand how to conduct main- „„ Introduction to the Ruston RKC/G engine

tenance tasks following correct procedures. „„ Engine design and data

Furthermore, an introduction to the engine control system „„ Handling manuals

will be included. „„ Systems on the engine and the quality of operating fluids

Target group „„ Engine and turbocharger operation

This training is aimed at superintendents and crew. „„ Overhaul and replacement of sub-assemblies

Prerequisites „„ Maintenance tasks up to and including 15,000 hours

The participants should have a basic knowledge of diesel service


engines. „„ Turbocharger maintenance overview

Theoretical knowledge of internal combustion engines is „„ Introduction to the engine control system and governor

preferred. Special notes


Duration The course duration may be extended on some courses due
5 days to the practical tasks included within the course.
Course level
Standard
Activity level
Maintenance

96 Courses 2018 Courses 2018 97


Marine Engines & Systems
Medium speed four-stroke

28/33D engine standard maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will under- 28/33D & 28/33D (STC)
stand how to safely maintain the engine. Course content
In addition, they will understand how to conduct mainte- „„ Introduction to MAN V28/33D STC engines

nance tasks required in the first two years of operation „„ Specific components of V28/33D STC engines

following correct procedures. „„ Supply systems on the engine

Furthermore, the use of hydraulic tensioning tools will be „„ Turbocharger system

included. „„ Sensors on the engine

Target group „„ Handling manuals

This training is aimed at service engineers, plant managers, „„ Quality requirements of operating media

chief engineers, and superintendents. „„ Engine operation

Prerequisites „„ Hydraulic tensioning tools

The participants should have a basic knowledge of diesel „„ Maintenance on power unit components

engines. „„ Adjustment of the valve clearance

Duration „„ Crank web deflection

5 days
Course level
Standard
Activity level
Maintenance

98 Courses 2018 Courses 2018 99


Marine Engines & Systems
Medium speed four-stroke

28/33D engine advanced maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will under- 28/33D & 28/33D (STC)
stand how to safely maintain the engine. Course content
In addition, they will understand how to conduct major „„ Engine supply systems (repetition)

engine overhaul procedures required after several years of „„ Power unit inspection

operation following correct maintenance procedures. „„ Cylinder head advanced maintenance

Furthermore, an overview of turbocharger maintenance, „„ Replacement of valve guides and valve seat rings

requirements for operating fluids, and the latest service „„ Re-machining valve seat rings

information will be included. „„ Grinding valve cones

Target group „„ Cylinder liner honing

This training is aimed at service engineers, plant managers, „„ Piston advanced maintenance

chief engineers, and superintendents. „„ Connecting rod bearing inspection

Prerequisites „„ Overhaul and replacement of sub-assemblies

The participants should have attended the standard mainte- „„ Main bearing maintenance

nance V28/33D course, or have experience with initial main- „„ TCA 33 turbocharger maintenance

tenance of the V28/33D engine.


Duration
5 days
Course level
Advanced
Activity level
Maintenance

100 Courses 2018 Courses 2018 101


Marine Engines & Systems
Medium speed four-stroke

Valenta engine standard maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will under- Valenta / RP200, Ventura/YJ
stand how to safely operate the engine. Course content
In addition, they will also understand how to conduct main- „„ Introduction to the Paxman Valenta / RP200 engine

tenance tasks following correct procedures. „„ Engine design and data

Target group „„ Handling manuals

This training is aimed at superintendents and crew. „„ Systems on the engine and the quality requirements of

Prerequisites operating fluids


The participants should have a basic knowledge of diesel „„ Engine and turbocharger operation

engines. „„ Overhaul and replacement of sub-assemblies

Theoretical knowledge of internal combustion engines is „„ Maintenance tasks up to and including 6,000 hours

preferred. service
Duration „„ Turbocharger maintenance overview

5 days „„ Introduction to the engine control system and governor

Course level Special notes


Standard The course duration may be extended on some courses due
Activity level to the practical tasks included within the course.
Maintenance

102 Courses 2018 Courses 2018 103


Marine Engines & Systems
Medium speed four-stroke

Ventura engine standard maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will under- Valenta / RP200, Ventura/YJ
stand how to safely operate the engine. Course content
In addition, they will also understand how to conduct main- „„ Introduction to the Paxman Ventura / YJ engine

tenance tasks following correct procedures. „„ Engine design and data

Target group „„ Handling manuals

This training is aimed at superintendents and crew. „„ Systems on the engine and the quality of operating fluids

Prerequisites „„ Engine and turbocharger operation

The participants should have a basic knowledge of diesel „„ Overhaul and replacement of sub-assemblies

engines. „„ Maintenance tasks up to and including 6,000 hours

Theoretical knowledge of internal combustion engines is service


preferred. „„ Turbocharger maintenance overview

Duration „„ Introduction to the engine control system and governor

5 days Special notes


Course level The course duration may be extended on some courses due
Standard to the practical tasks included within the course.
Activity level
Maintenance

104 Courses 2018 Courses 2018 105


Marine Engines & Systems
Medium speed four-stroke

VP185 engine standard maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will under- VP185
stand how to safely operate the engine. Course content
In addition, they will also understand how to conduct main- „„ Introduction to the Paxman VP185 engine

tenance tasks following correct procedures. „„ Engine design and data

Target group „„ Handling manuals

This training is aimed at superintendents and crew. „„ Systems on the engine and the quality of operating fluids

Prerequisites „„ Engine and turbocharger operation

The participants should have a basic knowledge of diesel „„ Overhaul and replacement of sub-assemblies

engines. „„ Maintenance tasks up to and including 6,000 hours

Theoretical knowledge of internal combustion engines is service


preferred. „„ Turbocharger maintenance overview

Duration „„ Introduction to the engine control system and governor

5 days Special notes


Course level If you have a Common Rail, Gas or Dual Fuel engine it
Standard is strongly recommended to combine this course with a
Activity level technology specific course, as these topics are not covered
Maintenance by this course.

106 Courses 2018 Courses 2018 107


Marine Engines & Systems
Medium speed four-stroke

VP185 engine standard & advanced overhaul

Learning goals Applies to equipment


Upon completion of this course the participants will be able VP185
to safely and efficiently disassemble, inspect and reassemble Course content
the engine following correct maintenance procedures. „„ Introduction to the Paxman VP185 engine

This will include camshaft and crankshaft removal and „„ Engine design and data

replacement procedures. „„ Handling manuals

Target group „„ Systems on the engine and the quality requirements of

This training is aimed at superintendents and crew. operating fluids


Prerequisites „„ Engine and turbocharger operation

The participants should have a basic knowledge of diesel „„ Hydraulic tensioning equipment

engine repair procedures. „„ Overhaul and replacement of major and sub-assemblies

Theoretical knowledge of four-stroke internal combustion „„ Maintenance tasks up to and including 24,000 hours

engines is required. service


Duration „„ Turbocharger maintenance overview

15 days „„ Introduction to the engine control system and governor

Course level Special notes


Advanced The course is only available at Stockport on their high speed
Activity level engine types: VP185 and Valenta / RP200. However, the
Overhaul skills and experience gained can easily be utilized on other
larger engine types.

108 Courses 2018 Courses 2018 109


Marine Engines & Systems
Medium speed four-stroke

Four-stroke alignment standard maintenance

Learning goals Activity level


Upon completion of this course the participants will be able Maintenance
to identify and name the components involved. Applies to equipment
In addition, they will also be able to identify and apply the L28/32H and predecessors, L23/30H and predecessors
tools needed to carry out the rotating shaft alignment and Course content
the autolog. „„ Calculation of alignment and field marking

Furthermore, the participants will be able to identify and „„ Installation of an alternator

apply the work processes needed to carry out the generator „„ Fretting, pitting, sagging, and hogging

alignment and the auto-log. „„ Alignment and measurement of deflection

Target group „„ Hands-on alignment of shafts

This training is aimed at mechanical engineers, shipyard


fitters, and marine engineers.
Prerequisites
The participant should have a basic mechanical knowledge
of four-stroke engines.
Duration
1 day
Course level
Standard

110 Courses 2018 Courses 2018 111


Marine Engines & Systems
Medium speed four-stroke

Four-stroke Pielstick engine standard operation

Learning goals Applies to equipment


Upon completion of this course the participants will be able PA4-200, PA6B, PC2.5, PC2.6B, PC4.2B
to perform engine starting, stopping, and operating proce- Course content
dures under normal conditions. „„ Engine design and data

In addition, they will also be able to identify and analyze the „„ Handling manuals

engine’s normal and abnormal operating parameters. „„ Systems on the engine

Furthermore, they will understand the maintenance intervals „„ Engine and turbocharger operation

and correct maintenance procedures „„ Introduction to the engine control and governor system

Target group „„ Monitoring parameters and alarms

This training is aimed at operators, chief engineers, and „„ Troubleshooting

superintendents.
Prerequisites
The participants should have a basic theoretical knowledge of
four-stroke internal combustion engines.
Duration
5 days
Course level
Standard
Activity level
Operation

112 Courses 2018 Courses 2018 113


Marine Engines & Systems
Medium speed four-stroke

Four-stroke Pielstick engine advanced operation

Learning goals Applies to equipment


Upon completion of this course the participants will under- PA4-200, PA6B, PC2.5, PC2.6B, PC4.2B
stand how to safely operate the engine and identify the Course content
correct parameters under normal conditions. „„ Starting, stopping, operation

In addition, they will also understand the engine’s safety and „„ Data parameters

monitoring components, as well as how to react to alarms. „„ Particular operating conditions

Furthermore, they will understand how to analyze the engine „„ Safety components and thresholds

parameters and tune to optimal performance. „„ Checking and optimization of engine performance

Target group „„ Lube oil analysis

This training is aimed at operators, navigators, watch chiefs, „„ Troubleshooting

chief engineers, and superintendents. Special notes


Prerequisites This advanced course provides in-depth knowledge of
The participants should have a basic theoretical knowledge of operating and tuning the engine for optimal performance.
four-stroke internal combustion engines.
Duration
5 days
Course level
Advanced
Activity level
Operation

114 Courses 2018 Courses 2018 115


Marine Engines & Systems
Medium speed four-stroke

Four-stroke Pielstick engine standard maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will under- PA4-200, PA6B, PC2.5, PC2.6B, PC4.2B
stand how to safely maintain the engine. Course content
In addition, they will understand how to conduct mainte- „„ Engine design and data

nance tasks required in the first year of operation following „„ Handling manuals

correct procedures. „„ Systems on the engine

Furthermore, the use of hydraulic tensioning tools will be „„ Engine and turbocharger operation

included. „„ Maintenance tasks up to 6,000 hours service

Target group „„ Hydraulic tensioning equipment

This training is aimed at ship or power plant engineers, „„ Sensors on the engine

managers, and superintendents. Special notes


Prerequisites If you have a Common Rail, Gas or Dual Fuel engine it is
The participants should have a basic theoretical knowledge of strongly recommended to combine this course with a tech-
four-stroke internal combustion engines. nology specific course, as these topics are not covered by
Duration this course.
5 days
Course level
Standard
Activity level
Maintenance

116 Courses 2018 Courses 2018 117


Marine Engines & Systems
Medium speed four-stroke

Four-stroke Pielstick engine advanced maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will under- PA4-200, PA6B, PC2.5, PC2.6B, PC4.2B
stand how to safely maintain the engine. Course content
In addition, they will understand how to conduct major „„ Revision of the engine design and data

engine overhaul procedures required after several years of „„ Quality requirements of operating fluids

operation following correct maintenance procedures. „„ Overhaul and replacement of sub-assemblies

Furthermore, an overview of turbocharger maintenance, „„ Engine systems detailed overview

requirements for operating fluids, and the latest service in- „„ Turbocharger maintenance overview

formation will be included. „„ Maintenance tasks up to 32,000 hours service

Target group Special notes


This training is aimed at ship or power plant engineers, The course duration may be extended based on customer’s
managers, and superintendents. wishes to include additional practical tasks within the course.
Prerequisites
The participants should have attended one of our standard
engine maintenance courses or have experience with initial
engine maintenance.
Duration
5 days
Course level
Advanced
Activity level
Maintenance

118 Courses 2018 Courses 2018 119


Marine Engines & Systems
Medium speed four-stroke

Four-stroke engine standard simulator

Learning goals Applies to equipment


Upon completion of this course the participants will be 32/40, 32/40CD, 32/40CR, 32/44CR, 48/60, 48/60B,
familiar with the operation of an engine and the evaluation of 48/60CR, 58/64, 58/64CD, Simulator
engine operating data. Course content
The course includes all the required knowledge for daily „„ Preparation of the system and engine for starting

maintenance tasks. „„ Familiarization with the use of instrumentation

Target group „„ Familiarization with engine auxiliary equipment

This training is aimed at ship or power plant managers, en- „„ Operation of the engine

gineers, and superintendents. „„ Evaluation of engine operating values

Prerequisites Special notes


The participants should have a basic theoretical knowledge Each participant operates his own individual desktop simu-
of four-stroke internal combustion engines. lator in student mode. Two different engine models are
Duration implemented: the 32/40 with CPP and the 48/60 diesel
5 days electric.
Course level
Standard
Activity level
Operation

120 Courses 2018 Courses 2018 121


Marine Engines & Systems
Medium speed four-stroke

Four-stroke engine advanced simulator

Learning goals Applies to equipment


Upon completion of this course the participants will be able 32/40, 32/40CD, 32/40CR, 32/44CR, 48/60, 48/60B,
to react correctly under different operating conditions. 48/60CR, 58/64, 58/64CD, Simulator
In addition, they will be able to find faults by working on Course content
realistic failure scenarios on their own desktop simulator. „„ Engine operation in different operating conditions

Target group „„ Evaluation and interpretation of engine operating values

This training is aimed at engine operators, ship or power „„ Troubleshooting exercises

plant managers, engineers, and superintendents. „„ Fault finding in various failure scenarios

Prerequisites Special notes


The participants should have a basic theoretical knowledge Each participant operates his own individual desktop simu-
of four-stroke internal combustion engines. lator in student mode. Two different engine models are im-
Preferably, they should have already operated a diesel plemented: 32/40 with CPP and 48/60 diesel electric.
engine.
Duration
5 days
Course level
Advanced
Activity level
Operation

122 Courses 2018 Courses 2018 123


Marine Engines & Systems
Medium speed four-stroke

Four-stroke engine automation: Pielstick control system

Learning goals Applies to equipment


Upon completion of this course the participants will be able PA4-200, PA6B, PC2.5, PC2.6B
to identify and locate all the S.E.M.T. Pielstick control Course content
system components on the engine. „„ Engine Controller™

In addition, they will understand how each control device „„ SVEM AFSEM

operates. „„ PCOT

Furthermore, they will also understand how to navigate „„ Pielstick Modular System (PMS)

inside the system and perform troubleshooting. „„ LEEC software

Target group „„ Operation and troubleshooting

This training is aimed at electrical engineers, automation


engineers, marine engineers, and power plants operators.
Prerequisites
The participant should have a basic electrical knowledge in­-
cluding knowledge of automation systems.
Duration
2 – 5 days
Course level
Standard
Activity level
Maintenance

124 Courses 2018 Courses 2018 125


Marine Engines & Systems
Medium speed four-stroke

Four-stroke engine automation: SaCoSone

Learning goals Applies to equipment


Upon completion of this course the participants will under- 28/33D, 32/44CR, 35/44DF, 35/44G, 48/60B, 48/60CR,
stand the safety and control system of the engine (SaCoSone). 51/60DF, 51/60G, SaCoSone
In addition, they will be able to identify and locate the sys- Course content
tem components on and off the engine. „„ Identification of hardware on a simulator or engine

They will also understand how to navigate the menu struc- „„ Navigation on LOP’s Human Machine Interface (HMI)

tures of the operating panel. „„ Tests on SaCoSone

Furthermore, basic troubleshooting, as well as hardware „„ Scenarios on simulator or engine

exchanges using the SaCoSone Toolbox are included. „„ SaCoSone basics

Target group „„ SaCoSone Device manager

This training is aimed at ship or power plant managers, en- „„ SaCoSone Expert tool

gineers, and superintendents.


Prerequisites
The participants should have a basic electrical knowledge.
Duration
3 days
Course level
Standard
Activity level
Introduction

126 Courses 2018 Courses 2018 127


Marine Engines & Systems
Medium speed four-stroke

Four-stroke engine Common Rail including SaCoSone

Learning goals Course level


Upon completion of this course the participants will be able Standard
to understand the injection principle of Augsburg medium Activity level
speed Common Rail engines as well as the philosophy of Maintenance
the SaCoSone engine safety and control system. Applies to equipment
In addition, they will be able to identify the main compo- 32/40CR, 32/44CR, 35/44DF, 48/60CR, Common Rail
nents of the Common Rail and the SaCoSone system and be Course content
able to explain their functions. „„ Injection principles of the Common Rail engines

Furthermore, the participants will learn troubleshooting and „„ Identification of Common Rail components

maintenance procedures. „„ Maintenance procedures and troubleshooting on

Target group Common Rail engines


This training is aimed at ship or power plant managers, „„ SaCoSone basics

engineers, and superintendents. „„ Device manager

Prerequisites „„ Expert tool

The participants should have basic knowledge of four-stroke Special notes


diesel engines. Theoretical knowledge of internal combus- This course is an introductory course to Common Rail in-
tion engines is preferred. cluding basics of SaCoSone.
Duration
5 days

128 Courses 2018 Courses 2018 129


Marine Engines & Systems
Medium speed four-stroke

Four-stroke engine fluids and emissions

Learning goals Activity level


Upon completion of this course the participants will know how Introduction
to identify all different fluids included in the engine environ- Applies to equipment
ment and what their quality requirements are. 32/40, 32/40CD, 32/40CR, 32/44CR, 35/44DF, 48/60,
They will understand how to interpret engine fluid analyses 48/60B, 48/60CR, 51/60DF, 58/64, 58/64CD
and how to draw conclusions. Course content
In addition, they will also know the principles to lower ex- „„ Fuels: heavy fuel oil, diesel fuel, gas, biofuel

haust gas emissions. „„ Fuel specifications, fuel characteristics

Furthermore, they will know the specific technical solutions „„ Fuel analyses (with exercises)

for NO x, SO x, particle matter, CO and CO2 as well as HC „„ Formulation of lube oil: base oil and additives

reduction. „„ Oil degradation, oil analyses (with exercises)

Additionally, they will know the functional principles of the „„ Selection of lubricants

MAN Diesel SCR system. „„ Lubrication of dual fuel engines

Target group „„ Cooling water: fresh water requirements

This training is aimed at ship or power plant managers, „„ Cooling water treatment

engineers, and superintendents. „„ Techniques to lower NOx, SOx, CO, CO2, particulate

Prerequisites matter and HC emissions


The participants should have a basic knowledge of four- „„ Functional description of MAN SCR-system

stroke diesel engines. „„ Overview to current global emission legislation

Duration
2 days
Course level
Advanced

130 Courses 2018 Courses 2018 131


Marine Engines & Systems
Medium speed four-stroke

Four-stroke Pielstick engine speed governors

Learning goals Applies to equipment


Upon completion of this course the participants will under- PA4-200, PA6B, PC2.5, PC2.6B, PC4.2B
stand the working principles of the speed governor  em- Course content
bedded in the automation system on four-stroke diesel „„ Sensors on the engine

engines.  „„ Introduction to engine control and safety system

In addition, they will also understand how to handle manuals „„ Speed governing basics

to research service information. „„ Introduction to mechanical governor and actuator

Furthermore, the participants will understand the different „„ Introduction to electronic speed governing system

system components including hardware and software.    „„ Basic troubleshooting

Target group „„ Handling manuals

This training is aimed at ship or power plant engineers and


superintendents.
Prerequisites
The participants should have a basic theoretical knowledge
of four-stroke internal combustion engines and the use of
electronic measuring devices.
Duration
2 days
Course level
Standard
Activity level
Introduction

132 Courses 2018 Courses 2018 133


Marine Engines & Systems
Medium speed four-stroke

Four-stroke engine speed governor Heinzmann

Learning goals Applies to equipment


Upon completion of this course the participants will be able 32/40, 32/40CD, 32/40CR, 32/40DF, 32/40G
to handle the automation documentation of their engine. Course content
In addition, they will learn how to operate and troubleshoot „„ Sensors on the engine

the electronic speed governor. „„ Introduction to engine control and safety system

Target group (SaCoS99)


This training is aimed at ship or power plant managers, „„ Speed governing basics

engineers, and superintendents. „„ Knowledge of governors and actuators

Prerequisites „„ Governor systems covered are Heinzmann, PRIAMOS II,

The participants should have a basic knowledge of four- and PRIAMOS III
stroke diesel engine principles and the use of electronic „„ Introduction to engine related electronic speed governing

measuring devices. system


Duration „„ Troubleshooting

2 days
Course level
Standard
Activity level
Introduction

134 Courses 2018 Courses 2018 135


Marine Engines & Systems
Medium speed four-stroke

Four-stroke engine speed governor Woodward

Learning goals Applies to equipment


Upon completion of this course the participants will be able 48/60, 48/60B
to handle the automation documentation of their engine. Course content
In addition, they will learn how to operate and troubleshoot „„ Sensors on the engine

the electronic speed governor. „„ Introduction to engine control and safety system

Target group (SaCoS99)


This training is aimed at ship or power plant managers, „„ Speed governing basics

engineers, and superintendents. „„ Knowledge of governor and actuator

Prerequisites „„ Governor systems covered are Woodward 723 Plus

The participants should have a basic knowledge of four- „„ Governor systems covered are Woodward PGG-EG

stroke diesel engine principles and the use of electronic 58 & 200
measuring devices. „„ Governor systems covered are Woodward EM-80 &

Duration EM-300
2 days „„ Introduction to engine related electronic speed governing

Course level system


Standard „„ Troubleshooting

Activity level
Introduction

136 Courses 2018 Courses 2018 137


Marine Engines & Systems
Medium speed four-stroke

Four-stroke engine SCR standard operation

Learning goals Applies to equipment


Upon completion of this course the participants will under- 28/32D & 28/33D (STC), 32/44CR, 35/44DF, 48/60B,
stand the functional principles of the main SCR components 48/60CR, 51/60DF, Engine emissions
and required maintenance tasks. Course content
Target group „„ Reactor

This training is aimed at customers who operate an MAN- „„ Dosing unit

SCR system. „„ Air module

Prerequisites „„ Soot blowers

The participants should have a basic theoretical knowledge „„ Urea pump and injection

of four-stroke internal combustion engines. „„ SCR control system

Duration „„ Exhaust gas treatment

2 days
Course level
Standard
Activity level
Operation

138 Courses 2018 Courses 2018 139


Marine Engines & Systems
Medium speed four-stroke

Four-stroke Holeby fundamental optimization

Learning goals Applies to equipment


Upon completion the participants will be able to identify L16/24, L21/31, L23/30H and predecessors, L27/38,
common faults found when conducting routine maintenance. L28/32H and predecessors, 32/40CD, GenSet, Propulsion
In addition, they will understand the importance of inspect- Course content
ing and exchanging engine fluids. „„ Maintaining and operating separators

Furthermore, they will also be able to apply the correct „„ Maintaining and analyzing fuel oil system, lube oil

maintenance procedures and therefore avoid common mis- system, and cooling water
takes when conducting these operations. „„ Overhauling of fuel valves

Additionally, the participants will be able to read and analyze „„ Overhauling of fuel pumps

engine data parameters on a live engine, and know how to „„ Adjusting valve clearances correctly

optimize the engine’s running conditions. „„ Using hydraulic tools including elongation measurement

Target group of hydraulic bolts


This training is aimed at operators, fitters, service and I & C „„ Taking and analyzing performance measurements

engineers, superintendents, power plant managers, and „„ Cleaning and maintaining turbochargers

watch engineers. „„ Troubleshooting via performance test cases

Prerequisites Special notes


The participant should have a basic mechanical knowledge The participants must have participated in the “Four-stroke
of four-stroke engines. Holeby classic engine standard operation” course prior to
Duration attending this course.
3 days
Course level
Fundamental
Activity level
Optimization

140 Courses 2018 Courses 2018 141


Marine Engines & Systems
Medium speed four-stroke

Four-stroke Holeby classic engine standard operation

Learning goals Applies to equipment


Upon completion of this course the participants will have L23/30H and predecessors, L28/32H and predecessors,
basic knowledge of the engine types. V28/32S
In addition, they will also have a basic understanding of Course content
operating the engine according to the instruction manual. „„ Cylinder unit, overhaul and maintenance

Furthermore, the participants will have a clear understand- „„ Fuel oil maintenance and treatment

ing of adjusting the engine and maintenance of the engine „„ Fuel oil equipment

parts. „„ Lubricating oil maintenance and treatment

Target group „„ Performance optimization

This training is aimed at operators, chief engineers, and Special notes


superintendents. This course is a combined theoretical and practical training
Prerequisites course, with 40 – 70 % practical training. This training
The participants should have a basic theoretical knowledge course is also offered as an advanced training course with a
of four-stroke internal combustion engines. duration of 10 days. These courses have a high cost reduc-
Duration tion potential.
5 days
Course level
Standard
Activity level
Operation

142 Courses 2018 Courses 2018 143


Marine Engines & Systems
Medium speed four-stroke

Four-stroke Holeby new engine standard operation

Learning goals Applies to equipment


Upon completion of this course the participants will be able L16/24, L21/31, L27/38
to perform engine starting, stopping, and operating proce- Course content
dures under normal conditions. „„ Engine design and data

In addition, they will also be able to identify and analyze the „„ Handling manuals

engine’s normal and abnormal operating parameters. „„ Systems on the engine

Furthermore they will understand the maintenance intervals „„ Engine and turbocharger operation

and correct maintenance procedures. „„ Introduction to engine control and governor system

Target group „„ Monitoring parameters and alarms

This training is aimed at operators, chief engineers, and „„ Troubleshooting

superintendents. Special notes


Prerequisites This course is a combined theoretical and practical training
The participants should have a basic theoretical knowledge course, with 40 – 70 % practical training. This training
of four-stroke internal combustion engines. course is also offered as an advanced training course with a
Duration duration of 10 days.
5 days These courses have a high cost reduction potential.
Course level
Standard
Activity level
Operation

144 Courses 2018 Courses 2018 145


Marine Engines & Systems
Medium speed four-stroke

Four-stroke L23/30DF & L28/32DF GenSet standard operation

Learning goals Applies to equipment


Upon completion of this course the participants will be able L23/30H and predecessors, L28/32H and predecessors
to perform engine starting, stopping, and operating proce- Course content
dures under normal conditions. „„ Dual Fuel Engine design and data

In addition, they will also be able to identify and analyze „„ Handling Dual Fuel related manuals

the Dual Fuel engine’s normal and abnormal operating „„ Systems on Dual Fuel engines

parameters. „„ Introduction to the Dual Fuel engine control and

Furthermore, the participants will understand the mainte- governor system


nance intervals and correct maintenance procedures specif- „„ Monitoring parameters and alarms

ically for the Dual Fuel engines. „„ Trouble shooting on Dual Fuel control system

Target group Special notes


This training is aimed at personnel working with Dual Fuel This course is a combined theoretical and practical training
engines. course, with almost 70 % practical training and high focus
Prerequisites on troubleshooting tasks.
The participants should have a basic knowledge of four- This training course is also offered as an advanced training
stroke diesel engines. course with a duration of 10 days. These courses have a
Duration high cost reduction potential.
5 days
Course level
Standard
Activity level
Operation

146 Courses 2018 Courses 2018 147


Marine Engines & Systems
High speed four-stroke
engines
Marine Engines & Systems
High speed four-stroke

The MAN 175D is our new high speed four-stroke engine


with unmatched power, superior efficiency, and first-class
support. We are currently developing further courses for this
engine which will be published on our website.

„„ MAN 175D standard maintenance 152

High speed four-stroke engines

Courses MAN 175D

MAN 175D standard maintenance X

If you have specialist training needs with regard to your equipment, please
feel free to contact the academies qualified to provide training in the use of
your equipment (as shown on the product training competencies overview
at the back of this publication).

150 Courses 2018 Courses 2018 151


Marine Engines & Systems
High speed four-stroke

MAN 175D standard maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will be able MAN 175D
to identify and apply the tools and processes needed in Course content
order to carry out the routine maintenance jobs. „„ Engine design and data

They will be able to analyze the condition of the component „„ Handling manuals

and decide the overhaul needed. „„ Systems on the engines

They will also be able to identify and name the different „„ Engine operation

components and processes in the system as taught. „„ Introduction to engine control and governor system

Additionally, the participants will be able to explain the „„ Monitoring parameters and alarms

work process of the system and identify the maintenance „„ Troubleshooting

schedule of the system. Special notes


Target group This course is a combined theoretical and practical training
This training is aimed at technical personnel handling the course, with almost 70 % practical training.
day-to-day operation and maintenance of the engine. These courses have a high cost reduction potential.
Prerequisites
The participant should have completed the eLearning course
covering the basic day-to-day maintenance of the engine.
Duration
5 days
Course level
Standard
Activity level
Maintenance

152 Courses 2018 Courses 2018 153


Marine Engines & Systems
Propeller & AftShip
Marine Engines & Systems
Propeller and AftShip

Our mission is to offer tailor-made training solutions, to en- Feel free to choose from our course portfolio listed below:
able you to maximize your propulsion system’s efficiency. „„ New engine type L21/31, L27/38 propulsion and
This training focuses on the specific needs of your target standard maintenance 158
group, whether engineers, superintendents or others. MAN
PrimeServ is your knowledge partner that will help lead your
team to success.

Propeller & AftShip

Courses L21/31 L27/38 SaCoSone VBS-Mk5 AT3000 Propulsion

New engine type L21/31, L27/38 propulsion


X X X X X X
and standard maintenance

If you have specialist training needs with regard to your equipment, please
feel free to contact the academies qualified to provide training in the use of
your equipment (as shown on the product training competencies overview
at the back of this publication).

156 Courses 2018 Courses 2018 157


Marine Engines & Systems
Propeller and AftShip

New engine type L21/31, L27/38 propulsion and standard maintenance

Learning goals Activity level


Upon completion of this course the participants will be Operation
familiar with the standard operation and maintenance of Applies to equipment
L21/31 and L27/38 propulsion systems. AT3000, Propulsion, SaCoSone, L21/31, Mk6
In addition, they will also be able to perform basic mainte- Course content
nance, operation and control the propeller pitch. „„ Engine design and data

Furthermore, they will understand the functionality and navi- „„ Handling manuals

gation through the SaCoS LOP menu, and be familiar with „„ Systems on the engine

the AT3000 system. „„ Engine and turbocharger operation

Target group „„ Introduction to engine control and governor system

This training is aimed at marine engineers. „„ Monitoring parameters and alarms

Prerequisites „„ Troubleshooting

The participants should have a basic theoretical knowledge „„ Alphatronic 3000

of four-stroke internal combustion engines. „„ SaCoSone

Duration
5 days
Course level
Standard

158 Courses 2018 Courses 2018 159


Marine Engines & Systems
Turbocharger
Marine Engines & Systems
Turbocharger

The turbocharger is one of MAN Diesel & Turbo’s core


competencies. MAN Diesel & Turbo turbochargers are used
extensively on both MAN Diesel & Turbo two- and four-
stroke engines. The focus of these service-related courses
is to provide in-depth product knowledge and practical
exercises. This will enable you to implement the knowledge
you have gained and to ensure that you are optimally
prepared to meet the challenges of everyday service and
maintenance work.

Feel free to choose from our course portfolio listed below:


„„ TCA & NA turbocharger standard maintenance 164
„„ TCR & NR turbocharger standard maintenance 166
Turbocharger

Courses NA NR TCA TCR

TCA & NA turbocharger standard maintenance X X


TCR & NR turbocharger standard maintenance X X

If you have specialist training needs with regard to your equipment, please
feel free to contact the academies qualified to provide training in the use of
your equipment (as shown on the product training competencies overview
at the back of this publication).

162 Courses 2018 Courses 2018 163


Marine Engines & Systems
Turbocharger

TCA & NA turbocharger standard maintenance

Learning goals Activity level


Upon completion of this course the participants will be Maintenance
able to name and identify parts from TCA and NA/S turbo- Applies to equipment
chargers. NA, TCA
In addition, they will receive the latest material regarding Course content
customer information and service information letters. „„ Turbocharger basics

Furthermore, they are able to evaluate all related wear parts. „„ Turbocharger TCA theory

Additionally, the participants will be able to perform mainte- „„ TCA turbocharger practice

nance according to the operating manual. „„ TCA and NA/S PrimeServ Customer Information

Target group „„ Turbocharger NA/S theory

This training is aimed at ship or power plant managers, „„ NA/S turbocharger practice

engineers and superintendents.


Prerequisites
The participants should have a basic knowledge of engines
and mechanics.
Duration
4 days
Course level
Standard

164 Courses 2018 Courses 2018 165


Marine Engines & Systems
Turbocharger

TCR & NR turbocharger standard maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will be able to NR, TCR
name and identify parts from NR/S and TCR turbochargers. Course content
In addition, they will receive the latest material regarding „„ Turbocharger basics

customer information letters. „„ TCR turbocharger theory

Furthermore, they will also be able to evaluate all related „„ TCR 18 turbocharger practice

wear parts. „„ TCR 22 cartridge maintenance

Additionally, the participants will be able to perform mainte- „„ TCR and NR/S PrimeServ customer information

nance according to the operating manual. „„ Turbocharger NR/S theory

Target group „„ NR 29/S turbocharger practice

This training is aimed at ship or power plant managers, „„ NR 12/S turbocharger practice

engineers, and superintendents. „„ Hydraulic tensioning tools

Prerequisites
The participants should have a basic knowledge of engines
and mechanics.
Duration
4 days
Course level
Standard
Activity level
Maintenance

166 Courses 2018 Courses 2018 167


Compressors & Turbines

168 Courses 2018 Courses 2018 169


Compressors & Turbines

Our competence centers offer training for all different MAN Customized courses are offered in- and on-site on request.
turbomachinery equipment (e.g. turbines, compressors). Our Feel free to choose from our course portfolio:
mission is to provide professional training as a means „„ All disciplines training 174
of supporting you in working competently with your MAN „„ Control system training 176
equipment. Here you can choose from several options for „„ Instrumentation and control training 178
your training. „„ Operation training 180
„„ Maintenance training 182
We can offer customized training focused precisely and only „„ Rotating equipment special training 184
on your machine and system configuration with all specific
details, or you can choose from one of our currently sched- Scheduled courses are offered in our PrimeServ Academies.
uled high quality training courses. Available seats can be requested on our PrimeServ web-
page.
At our academies we focus on hands-on training that will give
you the opportunity to work on real machines, I & C equip-
ment, and auxiliaries. On-site your specific machines and your
auxiliary and control systems will be given particular attention.

If you have specialist training needs with regard to your equipment, please
feel free to contact the academies qualified to provide training in the use of
your equipment (as shown on the product training competencies overview
at the back of this publication).

170 Courses 2018 Courses 2018 171


Product Training Overview
Compressors & Turbines

Compressors & Turbines

Radial compressor (horizontally split)

HOFIM™ / MOPICO™ compressor


Radial compressor (barrel design)

Isotherm compressor
Screw compressor

Gear compressor
Axial compressor

Vacuum blower
Steam turbine

Gas turbine

Expander
All disciplines training X X X X X X X X X X X
Control system training X X X X X X X X X X X
Courses

Instrumentation and control training X X X X X X X X X X X


Operation training X X X X X X X X X X X
Maintenance training X X X X X X X X X X X
Rotating equipment special training X X X X X X X X X X X

172 Courses 2018 Courses 2018 173


Compressors & Turbines

All disciplines training

Learning goals Course content


Upon completion of this course the participants are familiar „„ General machine arrangement
with the design and function of the supplied MDT require- „„ Design & function of machine components

ments. „„ Auxiliary systems

In addition, they will also have an overview of the applied „„ Technical documentation

operation modes, the control system, and maintenance re- „„ Operational modes

quirements. „„ Control system architecture

Target group „„ Aspects of maintenance

This training is aimed at all disciplines. Special notes


Prerequisites Project specific and customer tailored courses are orga-
The participants should have experience in the process nized on demand. Courses are available in Oberhausen,
industry or plant engineering. Zurich, Rio De Janeiro, Shanghai and on-site.
Duration
3 – 5 days
Course level
Standard
Activity level
Operation
Applies to equipment
Compressors (axial, radial, barrel, gear, isotherm, screw,
MOPICO®, HOFIM™ types), expanders (axial & radial types),
gas turbines (FT 8, THM, MGT 6100 & MGT 6200), steam
turbines (condensing & backpressure type), vacuum blowers

174 Courses 2018 Courses 2018 175


Compressors & Turbines

Control system training

Learning goals Applies to equipment


Upon completion of this course the participants will be Compressors (axial, radial, barrel, gear, isotherm, screw,
familiar with the control system hardware and software. MOPICO®, HOFIM™ types), expanders (axial & radial types),
In addition, they will be able to apply signal tracing and gas turbines (FT 8, THM, MGT 6100 & MGT 6200), steam
control system troubleshooting procedures. turbines (condensing & backpressure type), vacuum blowers
Target group Course content
This training is aimed at I & C engineers and technicians. „„ Control system architecture

Prerequisites „„ Control system hardware

The participants should have experience in the field of „„ Control system software

instrumentation and control. „„ Process visualization

Duration „„ Alarm management

3 – 5 days „„ Signal exchange & communication

Course level „„ Signal tracing

Expert „„ Control system troubleshooting

Activity level Special notes


Operation Project specific and customer tailored courses are organized
on demand. Courses are available in Oberhausen, Zurich, Rio
De Janeiro, Shanghai and on site.

176 Courses 2018 Courses 2018 177


Compressors & Turbines

Instrumentation and control training

Learning goals Activity level


Upon completion of this course the participants will under- Operation
stand the function of field devices, such as instruments, Applies to equipment
valves or pumps, and can identify the main components of Compressors (axial, radial, barrel, gear, isotherm, screw,
the unit control panel. MOPICO®, HOFIM™ types), expanders (axial & radial types),
In addition, the participants will also know how to use MDT’s gas turbines (FT 8, THM, MGT 6100 & MGT 6200), steam
technical documentation to get information fast and effi- turbines (condensing & backpressure type), vacuum blowers
ciently. Course content
Furthermore, they will be familiar with the machine monitor- „„ Control system architecture

ing and protection systems. „„ Measuring methods for process values

Target group „„ Machine monitoring system

This training is aimed at I & C engineers and technicians. „„ Machine protection

Prerequisites „„ Machine specific control features

The participants should have experience in the field of Special notes


instrumentation and control. Project specific and customer tailored courses are organized
Duration on demand. Courses are available in Oberhausen, Zurich,
3 – 5 days Rio De Janeiro, Shanghai and on-site.
Course level
Advanced

178 Courses 2018 Courses 2018 179


Compressors & Turbines

Operation training

Learning goals Applies to equipment


Upon completion of this course the participants will be able Compressors (axial, radial, barrel, gear, isotherm, screw,
to understand the design and function of the supplied MDT MOPICO®, HOFIM™ types), expanders (axial & radial types),
equipment. gas turbines (FT 8, THM, MGT 6100 & MGT 6200), steam
In addition, they will also be familiar with operational philos- turbines (condensing & backpressure type), vacuum blowers
ophy and the resulting process parameters, in order to qual- Course content
ify them to operate the machine train effectively and in a „„ General arrangement

safe manner. „„ Design & function of machine components

Furthermore, the participants will understand the compo- „„ Auxiliary systems

nents of the machine monitoring and protection systems. „„ Technical documentation

Target group „„ Control and operational philosophy

This training is aimed at plant operators. „„ Process parameters & factors of influence

Prerequisites „„ Control system overview

The participants should have experience in the field of plant „„ Operational aspects of maintenance

operation. Special notes


Duration Project specific and customer tailored courses are orga-
3 – 5 days nized on demand. Courses are available in Oberhausen,
Course level Zurich, Rio De Janeiro, Shanghai and on-site.
Advanced
Activity level
Operation

180 Courses 2018 Courses 2018 181


Compressors & Turbines

Maintenance training

Learning goals Course level


Upon completion of this course the participants will be able Advanced
to identify machine skid components and auxiliary systems Activity level
as well as their individual parts. Maintenance
In addition, the participants will know how their particular Applies to equipment
turbomachine and its auxiliary systems work. Compressors (axial, radial, barrel, gear, isotherm, screw,
Furthermore, participants will be able to list spare parts MOPICO®, HOFIM™ types), expanders (axial & radial types),
needed for different repair or maintenance activities. gas turbines (FT 8, THM, MGT 6100 & MGT 6200), steam
Additionally, the participants will be aware of common and turbines (condensing & backpressure type), vacuum blowers
special tools needed for servicing turbomachines. Course content
Besides the technical documentation they will be familiar „„ Train arrangement

with routine maintenance procedures and schedules. „„ Main components of the turbomachine unit

Furthermore, the participants will be able to schedule, „„ Design of main parts and auxiliary systems

prepare and support complex repair activities in order to „„ Routine maintenance procedures

optimize service jobs on MDT equipment. „„ Aspects of maintenance & troubleshooting

Target group „„ Technical documentation

This training is aimed at mechanical engineers and techni- „„ Introduction to condition checks (e.g. alignment)

cians. Special notes


Prerequisites Project specific and customer tailored courses are organized
The participants should have experience in the field of on demand. Courses are available in Oberhausen, Zurich,
mechanical maintenance. Rio De Janeiro, Shanghai and on-site.
Duration
3 – 5 days

182 Courses 2018 Courses 2018 183


Compressors & Turbines

Rotating equipment special training

Learning goals Applies to equipment


Upon completion of this course the participants will be spe- Compressors (axial, radial, barrel, gear, isotherm, screw,
cialized in one particular turbomachinery subject. There are MOPICO®, HOFIM™ types), expanders (axial & radial types),
currently two special subject courses available which focus gas turbines (FT 8, THM, MGT 6100 & MGT 6200), steam
on “turbomachinery alignment” and “vibration analysis”. The turbines (condensing & backpressure type), vacuum blowers
extensive attention given to one activity over a few days will Course content
provide a considerable amount of expert knowledge and en- „„ Basics for alignment measurement and adjustment

able participants to gather experience in the subject matter. „„ Alignment methods and calculations

Target group „„ Alignment influences and sources of error

This training is aimed at employees working with turbo- „„ Laser and dial gauge alignment exercises

machines in different professions. „„ Basics of vibration monitoring

Prerequisites „„ Vibration signals, trends and visualizations

The participant should have a good general knowledge of „„ Causes of vibration

turbomachines. „„ Basics of rotor balancing

Duration Special notes


2 – 5 days Project specific and customer tailored courses are organized
Course level on demand. Courses are available in Oberhausen, Zurich,
Expert Rio De Janeiro, Shanghai and on-site.
Activity level
Maintenance

184 Courses 2018 Courses 2018 185


Power Generation
Power Generation

The training we offer to our power plant customers has a These courses can be offered as customized or as scheduled
long tradition and an impressive reputation. Since entering standard courses. Feel free to choose from our course portfolio
into turnkey projects we have significantly extended our listed below:
course program relating to “best practices” experience „„ Power plant introduction 192
within our field service organization. „„ Power plant standard operation 194
These training courses are generally on-site, job oriented „„ Power plant advanced operation 196
and provide holistic knowledge necessary to operate the „„ Power plant standard maintenance 198
power plant safely, efficiently and reliably. „„ Power plant advanced maintenance 200
Prior to attending these courses we highly recommend that „„ Power plant GenSet safety 202
the delegates possess sound technical knowledge of their
specific machines. This should be equivalent to the com- Please note, that customized courses on the 32/40, 48/60,
petency the participants would gain if they attended the or 51/60DF engines can be offered upon request.
appropriate training courses offered by our academies.

If you have specialist training needs with regard to your equipment, please
feel free to contact the academies qualified to provide training in the use of
your equipment (as shown on the product training competencies overview
at the back of this publication).

188 Courses 2018 Courses 2018 189


Product Training Overview
Power Generation

Power Generation

PC2.5,
PA4-200 PA6B PC2.6B PC4.2B

Power plant introduction X X X X


Power plant standard operation X X X X
Courses

Power plant advanced operation X X X X


Power plant standard maintenance X X X X
Power plant advanced maintenance X X X X
Power plant GenSet safety X X X X

190 Courses 2018 Courses 2018 191


Power Generation

Power plant introduction



Learning goals Applies to equipment
Upon completion of this course the participants will under- PA4-200, PA6B, PC2.5, PC2.6B, PC4.2B
stand how a power plant is designed and the function of the Course content
main systems. „„ Systems description of a diesel engine power plant

Target group „„ Function of the systems

This training is aimed at anyone who needs to know the „„ Common systems of the power plant

basics or have an overview of power plants. Special notes


Prerequisites This course can be conducted at the customer’s location
None where a presentation at the plant will be provided.
Duration
3 days
Course level
Standard
Activity level
Introduction

192 Courses 2018 Courses 2018 193


Power Generation

Power plant standard operation

Learning goals Activity level


Upon completion of this course the participants will under- Operation
stand how to apply starting, stopping, and operating proce- Applies to equipment
dures on the engine and associated auxiliaries under normal PA4-200, PA6B, PC2.5, PC2.6B, PC4.2B
conditions. Course content
In addition, they will also understand how to  determine „„ Engine and turbocharger operation

whether the engine’s parameters are normal. „„ Engine’s auxiliaries operation

Furthermore, they will understand the engine safety and Special notes
monitoring components. This course can be delivered in English, German or French.
Target group
This training is aimed at operators, watch chiefs, and
contract representatives.
Prerequisites
The participants should have a basic knowledge of engine
operation.
Duration
5 days
Course level
Standard

194 Courses 2018 Courses 2018 195


Power Generation

Power plant advanced operation

Learning goals Activity level


Upon completion of this course the participants will under- Operation
stand the requirements to operate the power plant systems Applies to equipment
under normal conditions. PA4-200, PA6B, PC2.5, PC2.6B, PC4.2B
In addition, they will also understand the systems’ safety Course content
and monitoring components and how to react based on Common circuits operation:
different alarms. „„ Oil circuits

Target group „„ Fuel circuits

This training is aimed at operators, watch chiefs, and „„ Water circuits

contract representatives. Special notes


Prerequisites This course can be delivered in English, German or French.
The participants should have attended the power plant
standard operation course.
Duration
5 days
Course level
Advanced

196 Courses 2018 Courses 2018 197


Power Generation

Power plant standard maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will under- PA4-200, PA6B, PC2.5, PC2.6B, PC4.2B
stand how to apply correct engine maintenance procedures. Course content
Target group „„ Engine maintenance

This training is aimed at maintainers, foremen, maintenance „„ Engine oil auxiliaries maintenance

planners and contract representatives. „„ Engine fuel oil auxiliaries maintenance

Prerequisites „„ Engine HT & LT water auxiliaries maintenance

The participants should have a basic knowledge of the en- „„ Turbocharger maintenance

gine and associated systems. „„ Boiler maintenance

Duration Special notes


5 days This course can be combined with the power plant advance
Course level maintenance course.
Standard
Activity level
Maintenance

198 Courses 2018 Courses 2018 199


Power Generation

Power plant advanced maintenance

Learning goals Applies to equipment


Upon completion of this course the participants will under- PA4-200, PA6B, PC2.5, PC2.6B, PC4.2B
stand how to apply correct maintenance procedures to the Course content
oil, fuel, water, compressed air, intake and exhaust circuits Common circuits maintenance:
of the power plants. „„ Oil circuits

Target group „„ Fuel circuits

This training is aimed at maintainers, foremen, maintenance „„ Water circuits

planners and contract representatives. „„ Compressed air circuits

Prerequisites „„ Intake and exhaust circuits

The participants should have attended the “Power plant Special notes
standard maintenance” course. This course can be delivered in English and French.
Duration
5 days
Course level
Advanced
Activity level
Maintenance

200 Courses 2018 Courses 2018 201


Power Generation

Power plant GenSet safety

Learning goals Applies to equipment


Upon completion of this course the participants will under- PA4-200, PA6B, PC2.5, PC2.6B, PC4.2B
stand the speed regulation principle of power plant GenSet. Course content
They will also understand how to troubleshoot and adjust „„ Mechanical aspect of loading

the system. „„ Speed setting and overspeed safety

In addition, the participants will understand the backup „„ Hydraulic actuator with backup

hydraulic governor system principles and correct adjust- „„ SVEM – AFSEM

ment procedures. „„ Electronic governor

Target group „„ Practical exercises on a simulator

This training is aimed at electricians, foremen, workshop „„ Droop and isochronous operation

managers and superintendents. Special notes


Prerequisites This course covers S.E.M.T. Pielstick control systems, or
The participants should have basic electrical knowledge. MAN V48-60B and MAN V51-60DF control system depend-
Duration ing on the selected dates.
3 days
Course level
Standard
Activity level
Optimization

202 Courses 2018 Courses 2018 203


Wherever you are in the world

204 Courses 2017 Courses 2017 205


Service with Passion

MAN PrimeServ is MAN Diesel & Turbo’s service brand, with Solution Orientation
100 international service centers. We’re open 365 days a For more than 100 years, MAN PrimeServ has been a
year, 24 hours a day. reliable partner for service solutions. We offer tailor-made
MAN PrimeServ provides OEM spare parts, engine repairs, service and first class technical support for every customer.
comprehensive custom service agreements, as well as ex- Your requirements are the benchmark for our activities.
tensive support and individual consulting and maintenance Furthermore, we are committed to training our customers in
services. Using cutting edge digital technology, we help you the best way possible, so that the equipment and installa-
optimize your equipment’s performance and maximize its tions we supply can be operated and maintained in the
availability – remotely or on-site, quickly and reliably. most efficient and safest way.
We call it: Service with passion. Technical Competence
Everything we do is guided by our three brand values: Our global network consists of highly skilled experts using
Customer Proximity, Solution Orientation and Technical state-of-the-art technology. Our performance using the
Com­­petence. You can call us anytime to discuss how highest safety and quality standards has made us techno-
you can improve the reliability, safety, and efficiency of logical leaders as OEM. Our unique efficiency in service and
your machines. technical competence shows that we know how to keep our
products reliable and productive.
Customer Proximity Environment
MAN PrimeServ provides excellent global support through a We take environmental protection seriously – as do all our
worldwide network of service facilities. Our local presence customers. Our engineers develop technologies to reduce
ensures the best possible customer proximity. Our aim is to emissions and are working on new ways to increase the
consistently meet and exceed your expectations. Whenever efficiency of your installations. MAN PrimeServ provides
you require spares, technical expertise or qualified repair integral solutions to encounter and embrace complex regu-
assistance, feel free to contact your nearest MAN PrimeServ lations. We focus sharply on fulfilling all emission standards.
partner. Integration comes into play when existing engines need to be
retrofitted to modern and clean Dual Fuel engines.

206 Courses 2018 Courses 2018 207


Academies Worldwide

Professional qualifications for our customers, embedded in and


promoted by the MAN PrimeServ Academies, is a strategic target for
our company. We have decentralized our training facilities in order to
minimize the travel costs and be as close as possible to our partici­
pants. We offer a variety of courses at thirteen certified academies to
build on the lasting confidence of our customers.

As learning is most efficient and long lasting when theoretical and


practical teaching is combined, we focus strongly on combining both.
In our academies the participants are guided through hands-on
operational and maintenance exercises using full-scale machines
and simulators. We strive to create a “real life” atmosphere that the
participants can relate to in their daily working environment.

The MAN PrimeServ training centers follow specified MAN guide­


lines and use the same proven routines. In our global setup we offer
courses in English and in other local languages.

You can find more information about the product training competencies
of the academies at the back of this publication.

208 Courses 2018 Courses 2018 209


Augsburg Busan

The Augsburg academy is a product academy for four- Located in Busan, the center of marine and shipbuilding
stroke engines, turbochargers, and the relevant control industry in Northeast Asia, MAN PrimeServ Academy Busan
systems. The academy offers theoretical and hands-on is one of the best academies in the world for providing
training in a historical building with modern architecture. a comprehensive training program. Our professional
Theoretical training is carried out in rooms equipped with instructors and dedicated staff deliver the well-organized
state-of-the-art training equipment. For hands-on training, and extensive curriculum right from the start. Academy
the academy provides real size medium speed four-stroke Busan is first in hands-on training quality with two-stroke
Diesel, Gas, and Dual Fuel engines, turbochargers and simu­ and four-stroke engines and the cutting edge electronically
lators for the various control systems. Participants are controlled engine simulators take you into a real engine
offered a visit to the production facilities and the MAN operating environment for troubleshooting and maintenance
museum, giving a brief historical review of MAN’s technical work. Enjoy your training experience in a reliable and
developments, including the world’s first diesel engine. ex­citing ways with us!

Training language Training language


„„ German „„ Korean
„„ English „„ English

Contact Contact
MAN Diesel & Turbo SE MAN Diesel & Turbo Korea Ltd.
PrimeServ Academy Augsburg PrimeServ Academy Busan
D-86224 Augsburg, Germany 54, Noksansandan 261-ro, 74beon-gil
Phone +49 821 322-1397 Gangseo-gu, Busan, Korea 46754
Fax +49 821 322-1170 Phone +82 51 440-0243
PrimeServ.Academy-AUG@mandieselturbo.com Fax +82 51 468-4004
PrimeServ.Academy-BUS@mandieselturbo.com

210 Courses 2018 Courses 2018 211


Copenhagen Fort Lauderdale

Our newly built academy is located in the center of Located in Fort Lauderdale, Florida, the MAN PrimeServ
Copenhagen, next to our head office. Our professionally Academy offers a wide spectrum of engine and turbo-
trained instructors, who have extensive knowledge and charger courses available for all MAN product users. With all
experience of all two-stroke products, do their utmost to major types of radial & axial turbochargers, full-size engines
increase the participants’ competences and understanding and simulators, the range of hands-on training is extensive.
of the latest engine technology. The academy is equipped General courses from one to two weeks, specially tailored
with a full-size 6S35MC engine where we conduct full-scale programs or on-site training in English and Spanish will
training. The engine is equipped with used parts with differ- satisfy our customers’ requests. The best conditions are
ent wear patterns in order to give the most realistic training provided to expand and deepen technical know-how using
sessions possible. Additionally, the academy is equipped experienced instructors and comprehensive equipment.
with advanced technology training simulators for our elec-
tronically controlled engines, TCA 66 turbocharger, Training language
advanced Alpha lubricator simulator and ME-GI simulator in „„ Spanish
combination with ME-GI hardware for practical exercises. „„ English

Training language Contact


„„ Danish MAN Diesel & Turbo North America Inc.
„„ English PrimeServ Academy Fort Lauderdale
1491 SW 5th Court Building 1501
Contact Pompano Beach, FL 33069
MAN Diesel & Turbo SE Phone +1 954 960-6700
PrimeServ Academy Copenhagen Fax +1 954 782-5426
Teglholmsgade 35 PrimeServ.Academy-FLL@mandieselturbo.com
DK-2450 Copenhagen SV, Denmark
Phone +45 33 85-2227
Fax +45 33 85-1049
PrimeServ.Academy-CPH@mandieselturbo.com

212 Courses 2018 Courses 2018 213


Frederikshavn Holeby

Training is the key to success. In our Academy, customers MAN PrimeServ Academy Holeby is the first academy which
and our own staff receive up-to-date training and a transfer offers training on operational MAN GenSet. The training is
of know-how that only an OEM can provide. MAN PrimeServ divided into a theoretical session in the morning and practical
Academy Frederikshavn is the competence center for train- work in the afternoon. Our courses are conducted either
ing in complete propulsion systems ranging from engine, at our MAN PrimeServ Academies, or at our customers’ loca-
gearbox and propeller, to remote control systems. The tions worldwide. The academy is located next to the
academy is located next to the workshops and close to the Operation and Design department and is therefore always
Design and Operation department. This enables easy updated with the latest technology. We look forward to seeing
access to view appropriate machinery and leads to up-to- you at our ultra-modern facilities. The MAN PrimeServ
date training materials and documentation. The courses are Academy in Holeby is the competence center for small-bore
held at customer sites worldwide or at our MAN PrimeServ medium speed Holeby GenSet engines and provides the
Academy. opportunity for live training on our engines combined with
theory. Here you will experience live training on our test
Training language engines combined with theory.
„„ Danish
„„ English Training language
„„ Danish
Contact „„ English

MAN Diesel & Turbo


PrimeServ Academy Frederikshavn Contact
Langerak 74 MAN Diesel & Turbo
DK-9900 Frederikshavn PrimeServ Academy Holeby
Phone +45 96 20-4100 H. Christoffersensvej 6
Fax +45 96 20-4040 4960 Holeby
PrimeServ.Academy-4strokeDK@mandieselturbo.com Phone +45 54 69-3100
Fax +45 54 69-3031
PrimeServ.Academy-4strokeDK@mandieselturbo.com

214 Courses 2018 Courses 2018 215


Oberhausen Piraeus

A warm welcome at the MAN PrimeServ Academy in The MAN PrimeServ Academy in Piraeus offers courses on
Oberhausen, your training center for various turbomachines, both ME-C, ME-B engines as well as specific courses such
control systems and more! The academy building is located as the “ME electrician standard maintenance” course.
in our headquarters in Oberhausen. Since great training is Courses on turbochargers, both NA/TCA and NR/TCR, and
based on a healthy mix of theory and practice, various on the “Two-stroke advanced alpha lubricator troubleshoot-
pieces of turbomachinery are available for hands-on training ing” and the “Four-stroke engine advanced maintenance”
in an area of over 1,000m2 with eight modern training rooms are also offered. At the same time we have the capacity to
with the latest equipment. We are also proud to have an I & meet customer demands and prepare specific short tailor-
C simulation system ready for you in our Virtual Control made courses according to particular requirements. Contact
Training Operation and Safety Room (VICTOR). us to get more detailed information and for assistance in
booking your intended course.
Training language
„„ German Training language
„„ English „„ English

Contact Contact
MAN Diesel & Turbo SE MAN Diesel & Turbo Hellas Ltd.
PrimeServ Academy Oberhausen PrimeServ Academy Piraeus
Steinbrinkstrasse 1 89, Akti Miaouli
46145 Oberhausen, Germany 185 38 Piraeus
Phone +49 208 692 3332 Phone +30 210 458-7900
PrimeServ.Academy-OBH@mandieselturbo.com Fax +30 210 458-7928-29
PrimeServ.Academy-PIR@mandieselturbo.com

216 Courses 2018 Courses 2018 217


Rio de Janeiro Saint-Nazaire

Located close to the international airport of Rio de Janeiro, The Saint-Nazaire academy is the product academy for all
in the imperial town of Petrópolis and integrated in our S.E.M.T. Pielstick engines. It offers theoretical, hands-on
high-tech repair center, the MAN PrimeServ Academy Rio and onsite training on S.E.M.T. Pielstick engines. Our
offers a wide range of turbomachinery and diesel engine instructors conduct courses according to our catalog or
courses. The portfolio of practical equipment for hands-on respond to specific customer requests. Our academy, with
training is comprised of a turbomachinery skid composed of 30 years of experience, is located in a new building with up-
a gas turbine, a steam turbine, and a barrel compressor. to-date multimedia equipment, as well as a spacious shop
Further-more there is a ME-C diesel engine simulator, a four- floor with real size engines and turbochargers. Participants
stroke 32/40 engine, a generator simulator, and in addition are offered a visit to the production and assembly facilities.
tools for alignment, borescoping, and vibration analysis. On-site training courses can also be implemented at cus-
To optimize customer benefits we offer generic, specially tomers’ locations all over the world.
tailored and on-site training courses in several languages.
Training language
Training language „„ French
„„ Portuguese „„ English

„„ Spanish

„„ English Contact
MAN Diesel & Turbo SAS
Contact PrimeServ Academy Saint-Nazaire
MAN Diesel & Turbo Brasil Ltda. Avenue de Chatonay BP 427
PrimeServ Academy Rio F-44615 St.-Nazaire Cedex
Estrada Presidente Sodré 364 Phone +33 2 40 90-6515
CEP 25645-026 Petrópolis Fax +33 2 40 90-6550
Phone +55 24 2291-9690 PrimeServ.Academy-STN@mandieselturbo.com
Fax +55 21 3506-2130
PrimeServ.Academy-RIO@mandieselturbo.com

218 Courses 2018 Courses 2018 219


Shanghai Stockport

Shanghai: your doorway to China. The MAN PrimeServ The Stockport academy is the product academy for all the
Academy Shanghai provides you with professional training United Kingdom (UK) heritage range of four-stroke engines.
given by experienced and dedicated instructors in a state- The academy is a key feature of the new warehouse and
of-the-art environment with all amenities. All the courses office facility, recently built on the original Mirrlees site. The
involve the use of real size engine components, turbocharg- engine hall is fully equipped with examples of all the main
ers, turbomachinery, and control system simulators. Two engine types along with all the necessary specialist tooling.
sets of running MAN B&W Two-stroke 6S35ME-B9 engines The academy offers a comprehensive range of training
in our associated laboratories can offer you a real-life engine programs on its extensive range of engine types. All courses
operation training experience, which is only available at combine lectures on theory and practical exercises in
Shanghai. The participants receive real world experience workshops. Different engine courses are programmed
and can improve their troubleshooting skills during the throughout the year, though tailored training is our specialty.
course.
Training language
Training language „„ English
„„ Mandarin

„„ English Contact
MAN Diesel & Turbo UK Ltd.
Contact PrimeServ Academy Stockport
MAN Diesel & Turbo Shanghai Co. Ltd. 1 Mirrlees Drive, Hazel Grove, Stockport
PrimeServ Academy Shanghai Cheshire, SK7 5BP, England
No. 279, RenQing Road, Phone +44 161 426-4520
Pudong Shanghai 201201, China Fax +44 161 426-4604
Phone +86 21 38919600 PrimeServ.Academy-STO@mandieselturbo.com
Fax +86 21 5897-6552
PrimeServ.Academy-SHA@mandieselturbo.com

220 Courses 2018 Courses 2018 221


Zurich Additional Information

The MAN Diesel & Turbo facilities in Switzerland are located Additional training venues
in the heart of Zurich close to the River Limmat, hotels, and Courses can also can be held on-site, and at a variety of
tourist attractions. The product-training center with its regional training locations all over the world. As always,
classrooms and workshop area is embedded in these facili- we strive to offer our portfolio as close to our customers’
ties and can be reached easily via Zurich airport. Customers premises as possible. A list of our additional training loca-
can expect high-quality training from experienced instruc- tions can be viewed on our website:
tors and technical experts including practical and theoretical www.primeserv.man.eu/academies/locations/additional-
lectures. For practical sessions different compressor types, training-venues
special assembly tools, and further training models are
available. In addition, simulators, instrumentation & control Applicable terms and conditions
equipment can be used in various lectures. MAN PrimeServe will carry out training and tuition solely accord-
ing to the “MAN Diesel & Turbo General Terms and Conditions
Training language on the Provision of Training Services” which form the contractual
„„ German basis for the provision of training and tuition by MAN PrimeServ.
„„ French

„„ English The terms and conditions are available by mail from MAN
PrimeServ or can be downloaded from the webpage:
Contact www.primeserv.man.eu/academies/about-academies
MAN Diesel & Turbo Schweiz AG
Product Training Zurich
Hardstrasse 319
CH-8005 Zurich
Phone +41 44 278-2211
Fax +41 44 278-2261
PrimeServ.Academy-ZRH@mandieselturbo.com

222 Courses 2018 Courses 2018 223


Product Training Competencies
Overview
Low speed two-stroke Medium speed four-stroke High speed Propeller & AftShip Turbocharger Compressors & Turbines Power
four-stroke Generation

L23/30H and predecessors

Medium speed four-stroke


L28/32 and predecessors

V28/33D & 28/33D STC

Low speed two-stroke


Isotherm compressor
HOFIM™/MOPICO™
SaCoSone Propulsion
SaCoSone LargeBore

Screw compressor
Radial compressor

Radial compressor

Gear compressor
Engine emissions

MB190 & MB275

Axial compressor
Speed governors

(horizontally split)

Vaccum Blower
Valenta/RP200

(Barrel design)
Steam turbine
AT2000LSMS
ESL Mk 1 & 2
Common rail

Engine fluids

AT2000PCS
AT3000PCS

‘VBS - MK5

compressor
Gas turbine
VBS - MK3
MAN 175D
SaCoSS99

Ventura/YJ
32/44 CR

48/60 CR
RotComp

Expander
32/40 DF

Dual Fuel
32/40CD

58/64CD
32/40CR
V28/32S

28/32DF

35/44DF

51/60DF

PA4-200

AMG-EV
PC2.6B
PC4.2B
K Major
32/40G

35/44G

51/60G
ME-LGI

28/33D

48/60B

MB430
L16/24
L21/31
L27/38

RKC/G
RK215
RK270
VP185
ME-GI

PC2.5
MC-C

32/40

48/60

58/64
ME-C
ME-B

PA6B

AT2A

TCR
TCA
MC

NR
NA
Augsburg X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
Busan X X X X X X X X X
Copenhagen X X X X X X X X
Fort Lauderdale X X X X X X X X X X X X
Frederikshavn X X X X X X X X X X X X
Holeby X X X X X X X X X
Oberhausen X X X X X X X X X X X
Piraeus X X X X X X
Rio de Janeiro X X X X X X
Shanghai X X X X X X X X X X X X X X X X
Saint-Nazaire X X X X X
Stockport X X X X X X X X X X X X
Zurich X X X X X X X X

This is an overview of courses offered by the academies on a regular basis. Additionally, customized courses can be offered on request (also in other venues).
For additional information please refer to the “Overview Product Training Competences 2018” in our downloads section: www.primeserv.man.eu/academies/downloads

224 Courses 2018 Courses 2018 225


All data provided in this document is non-binding. This data serves informational
purposes only and is especially not guaranteed in any way. Depending on the subse-
quent specific individual projects, the relevant data may be subject to changes and will
be assessed and determined individually for each project. This will depend on the
particular characteristics of each individual project, especially on specific site and
operational conditions. Copyright© MAN Diesel & Turbo · D2366380EN-N10
Printed in Germany adtention-091717

MAN Diesel & Turbo


86224 Augsburg, Germany
PrimeServ.Academy-Info@mandieselturbo.com
www.mandieselturbo.com

www.primeserv.man.eu/academies/about-academies

MAN PrimeServ – the service brand of MAN Diesel & Turbo

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