Professional Documents
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2012
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MRP LIVE
Process Documentation
MRP LIVE
Contents
1 PURPOSE.......................................................................................................................................... 4
Using MRP Live, you can benefit from improved performance and execute the planning run in
much shorter cycles. This means that you can execute several planning runs daily providing
the MRP controller with the following benefits, for example:
More up-to-date supply and demand information on which to base decisions.
Faster reaction to demand changes reduces the risk of stock-outs and means that you can
reduce safety stocks.
Match demand and supply more efficiently than was previously possible.
Identify and react to issues faster than was previously possible.
The report MRP Live (with the technical name PPH_MRP_DISPATCHER) is a copy of the
report RMMRP000 and provides the following options for carrying out the planning run:
MRP Live (transaction MD01N) calls MRP on HANA
MRP Live (transaction MD01N) calls classic MRP
1.1Prerequisites
Procedure
SAP menu
4. Save.
Result
1.2 Use
Before activating the business function, you have to make sure that you have no total
requirements in your system. Proceed as described below to deal with your total customer
requirements and your total dependent requirements.
1.3 Procedure
o If the system does not find any materials, your VBBS records are meaningless. In
this case, proceed with step 7.
o If the system finds materials for which the ATP checking group is “01”, proceed
with step 5.
11. For every material found by the report in step 4, open the MRP 3 View of the Material
Master in change mode and select an ATP checking group that creates individual
requirements.
Use
No range objects are need to be maintain to run MRP live. Which define unique planned receipt
generated with MRP live.
The number range objects are: BANF (purchase requisitions), PLAF (planned orders), and RESB (material
reservations/dependent requirements).
Procedure
1. Access the transaction choosing one of the following navigation options:
8. Create no with no range PP which is especially reserved for MRP live on HANA.
9. Save no range.
10. Repeat above procedure for object PLAF & RESB
Result
Only planning file entry in table DBVM is supported for MRP LIVE.
Prerequisite:
Execute transaction code OM0F to convert planning file entry from table MDVM into DBVM
Procedure
1. Access the transaction choosing one of the following navigation options:
3. Execute
4. Save
Result
The following tables are converted: MDVM/MDVL into DBVM/DBVL & KDVM/KDVL into KBVM/KBVL.
BAdIs no Longer Supported MRP Live (transaction For such materials, you have to
MD01N) does not process force the MRP Live run to call
BAdIs for materials that are classic MRP by setting the Plan
completely planned in SAP in Classic MRP indicator in
HANA. transaction
MD_MRP_FORCE_CLASSIC.
Total Requirements not Total requirements were used Before activating the business
Supported for performance reasons function, make sure you have
which is now no longer no total requirements in your
Total customer and total necessary. system
dependent requirements are
not supported.
Planning Horizon This planning run type was a After the upgrade, a new report
performance measure only is available to carry out MRP
MRP Live does not support which is now no longer Live. The new report does not
net change planning in the necessary. offer this planning run type.
planning horizon. The
planning horizon is ignored.
Planning Sequence of Plants Table T439C only allows you The MRP logic determines the
to define the planning planning sequence of plants
Table T439C has been sequence of locations not automatically. There is no need
decommissioned. location materials. With the to define a planning sequence
sequence defined in table in a table. No special activities
T439C you cannot support are necessary.
the stock transfer of different
materials in different
directions between the same
two locations.
Creation Indicator for Simplification of the After the upgrade, a new report
Purchase Requisitions procurement process. The is available to carry out MRP
reason for using planned Live. The new report does not
The creation indicator for orders in the external support the creation of planned
purchase requisitions is not procurement process was to orders for external
available in MRP Live. MRP separate responsibilities. The procurement.
Live always creates purchase purchaser was responsible for
requisitions for external purchase requisitions and the If you require planned orders for
procurement. It does not production planner for external procurement, you have
support the process where planned orders. The to use classic MRP.
planned orders are created conversion of planned orders
first that have to be converted into purchase requisitions
into purchase requisitions transferred responsibility
later. from the production planner
to the purchaser. This process
is no longer required.
Deletion of Planned Orders For performance reasons. This Nothing to be considered during
and Purchase Requisitions means that planners should the upgrade.
be aware of the fact that
MRP Live deletes planned planned order numbers or
orders or purchase purchase requisition numbers
requisitions created by an could change more
earlier planning run and frequently than in the past.
creates new ones – if they
Reorder Point Planning with For performance reasons. Depending on your current
External Requirements selections in Customizing, note
the following:
In Customizing for MRP, you
can define that external If both indicators are
requirements are to be selected, no change.
included in the planning run
for reorder point planning. In If only order reservations
classic MRP, you can are selected, no change
differentiate between the for classic MRP, but in
external requirements for MRP Live on HANA, the
order reservations and for system will behave as if
plant maintenance orders or both indicators are
networks. In MRP Live, this selected and include the
differentiation is no longer external requirements for
valid and the system only both order reservations
takes the order reservation and plant maintenance
indicator into account. orders or networks in the
planning run.
If only plant maintenance
or networks is selected,
no change for classic
MRP. However, these
external requirements will
no longer be included in
the MRP Live on HANA
run. To include these
external requirements,
select the order
reservations indicator.
MRP Live
Multi-Level, Make-to-Order Multi-level, make-to-order Use MRP Live for the top-level
Planning planning was a performance material and include the BOM
measure only which is no components in planning.
Multi-level, make-to-order longer necessary.
planning (transaction MD50)
is not optimized for MRP
Live.
Individual Project Planning Individual project planning Use MRP Live for the top-level
was a performance measure material and include the BOM
Individual project planning only which is no longer components in planning.
(transaction MD51) is not necessary.
optimized for MRP Live.
Use
Procedure:
o Material
o Product Group
o MRP Controller
o Regenerative Plng.
o Stock Transfer
(Note: If you leave this checkbox blank, the system only plans the locations of
the plants that you selected in the Planning Scope section. If you want to plan the
selected plants plus their supplying plants, you must select this checkbox.)
3. The section Control Parameters contains the following options:
o Planning Mode
(Note: If Regenartive checkbocx is selected, the system plans all plant materials irrespective of
whether they have been changed in some way relevant to planning since the last planning run. If you
leave this checkbox empty, the system executes a net change planning meaning that only the
materials that have been changed in some way relevant to MRP since the last planning run are
included in planning.
MRP Live does not support net change planning in the planning horizon. The reason for this is that
this type of planning was originally provided as a performance measure only. Instead of planning the
complete horizon, the system only carries out MRP for a shorter period of time. This performance
measure is no longer necessary with MRP Live.)
3. Execute.
Result
(Note
Authorization Information
MRP Live only plans the component materials or supplying plants if you are authorized to plan
the component material or the material in the supplying plant. If you are not authorized, the
system only creates dependent requirements or stock transfer requirements and planning file
entries. )
Procedure
1. Access the transaction choosing one of the following navigation options:
3. Execute
5. Execute.
Result
(Note : To access more detailed performance information for each low-level code planned, double-click
the appropriate row. Or select the appropriate row and choose the Details button. The system displays
the screen entitled MRP Live Performance Log per Low-Level Code. Here, the system lists the results
of the planning run for each low-level code and displays a large number of detailed key performance
indicators.)