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BIOFUELS
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Bio-heat production for buildings and industrial uses grew slowly in 2015, with modern
uses of bio-heat rising by approximately 3% from 2014 levels.
The use of bio-power has increased more quickly – averaging some 8% annually – with
rapid growth in generation notable in China, Japan, Germany and the United Kingdom.
Ethanol production increased by 4% globally, with record production levels in the United
States and Brazil.
Global production of biodiesel fell slightly due to constrained production in some Asian
markets, although growth continued in the major producing countries (the United States
and Brazil).
Solid biomass represents the largest share of biomass used for heat and electricity
generation, whereas liquid biofuel represents the largest source in the transport sector.
Generation capacity based on fossil fuel accounts for 72% of the total, and geothermal
and hydropower account for most of the remainder, as illustrated in Figure 7. This shows the
insignificance of variable renewable energy sources such as wind and solar power and
biomass in the power system at the moment.
The Philippines produces a large amount of agricultural residues annually from farm
land amounting to 14 million hectares, accounting for nearly half its total area. Rice husk and
straw make up the lion’s share of the residue, while the rest includes coconut shell and
sugarcane bagasse, for instance. Forest residue, municipal solid wastes and animal manure
from the husbandry industry are also part of the biomass feedstock. An investigation on
resource potential conducted by USAID’s Climate Change and Clean Energy (CEnergy) project
In Luzon, the biomass commodities quantified were rice residues, corn residues,
coconut husks, coconut shell, coconut coir and coconut fronds, pig and poultry manure, and
solid waste. Luzon leads on biomass resources with 2,094 MW due to its abundant coconut
(husk, shell and frond) resources followed by rice and livestock manure. Isabela province
alone (the second largest in the Philippines) has the potential to generate about 800 MW
electricity mainly from the by-products of its massive corn production.
Known as the “sugar bowl of the Philippines”, Visayas’ resource base comprises
sugarcane residues, rice residues, corn residues, coconut, poultry and hog animal wastes.
The major sugar mills in the region own and operate their own power-generating boilers.
In Mindanao, the biomass resources quantified include rice residues, corn residues,
sugarcane residues, coconut residues, plantation crops (cassava residues, banana wastes,
pineapple wastes, rubber wastes, empty palm fruit) and emerging energy crops (sweet
sorghum, bamboo, napier grass). Bukidnon has been identified as offering the most abundant
residual rice straw, cornstalk and bagasse that may be utilised for power production. Coconut
has the potential to be the major power generator, particularly in the province of Davao del
Sur, which has 200 MW equivalent (MWe), and Davao City (130 MWe), offering a combined
The largest biomass power plant is the 21 MW First Farmers Holding Corporation’s
cogeneration plant, which primarily uses bagasse from its sugar milling operation as
feedstock. Electricity produced is utilized by the sugar mill and refinery while surplus electricity
is sold to the Wholesale Electricity Spot Market.
Rice husks, the by-product of the rice milling process, are used by several rice mills to
fire rice grain dryers and other crops such as corn, coffee, legumes and cassava (Ragudo,
2011).
The Biofuels Act of 2006 (Republic Act No. 9367), which entered into force in 2007,
provides the legal mandate for blending bio-liquid fuels, i.e. bioethanol and biodiesel, into
liquid transport fuels. Blending requirements have increased progressively to current levels of
10% for bioethanol and 2% for biodiesel, up from an initial 5% and 1% respectively. This
reflects the enlargement of production and feedstock capacity. Meanwhile, the promotion of
biofuel use in the transport sector has driven growth in the domestic sugar industry and
cultivation of coconut and other oil-rich plants.
ADVANTAGES
Biofuel advocates frequently point out the advantages of these plant- and animal-based fuels,
such as:
1. Source material
Whereas oil is a limited resource that
comes from specific materials, biofuels
can be manufactured from a wide range
of materials including crop waste,
manure, and other byproducts. This
makes it an efficient step in recycling.
2. Renewability
It takes a very long time for fossil fuels
to be produced, but biofuels are much
more easily renewable as new crops are
grown and waste material is collected.
3. Security
Biofuels can be produced locally, which decreases the nation's dependence upon
foreign energy. By reducing dependence on foreign fuel sources, countries can protect the
integrity of their energy resources and make them safe from outside influences.
DISADVANTAGES
Despite the many positive characteristics of biofuels, there are also many
disadvantages to these energy sources.
1. Energy output
Biofuels have a lower energy output than traditional fuels and therefore require greater
quantities to be consumed in order to produce the same energy level. This has led some
noted energy analysts to believe that biofuels are not worth the work to convert them to
ethanol rather than electricity.
The first-generation biofuels refer to the fuels that have been derived from sources like
starch, sugar, animal fats and vegetable oil. They are obtained using the conventional
techniques of production such as transesterification and fermentation. Some of the most
popular types of first generation biofuels are:
A. Biodiesel
This is the most common type of biofuel commonly used in the European
countries. This type of biofuel is mainly produced using a process called
transesterification. This oil is produced after mixing the biomass with methanol and
sodium hydroxide. The chemical reaction thereof produces biodiesel. Biodiesel is very
commonly used for the various diesel engines after mixing up with mineral diesel.
C. Bioalcohols
2. Food prices
As the majority of biofuels are produced directly from food crops the rise in
demand for biofuels has lead to an increase in the volumes of crops being diverted
away from the global food market. This has been blamed for the global increase in
food prices over the last couple of years.
D. Sewage
These algae are grown and harvested to extract oil within them. The oil can then be
converted into biodiesel through a similar process as 1st generation biofuels, or it can be
refined into other fuels as replacements to petroleum-based fuels.
There are two parts to the new generation of biofuels. One part revolves around biomass
crops that act like carbon-capturing machines. The second part revolves around the
revolutionary "solar to fuel" concept.
1. Crops that are genetically engineered to take in high amounts of carbon are grown and
harvested as biomass.
2. The crops are then converted into fuel using second generation techniques.
The result: carbon-negative fuel. Average biofuel is carbon-neutral, meaning that they do not
add any more carbon into the environment. This method, however, pulls carbon out of the
carbon cycle.
SOLAR TO FUEL METHOD
Although this is still a concept, it has great potential. Joule Unlimited's concept: diesel
made from nothing but microorganisms (cyanobacteria), sun, water, and CO2.
"Joule claims, that its cyanobacterium can produce 15,000 gallons of diesel full per
acre annually, over four times more than the most efficient algal process for making fuel. And
they say they can do it at $30 a barrel."
By using this method, the middle man is cut out (biomass farmers) and this would
result in a cheaper, more efficient biofuel.
Second, zymase, another enzyme also present in the yeast, converts the glucose and
the fructose into ethanol.
E10, sometimes called gasohol, is a fuel mixture of 10% ethanol and 90% gasoline that
can be used in the internal combustion engines (ICEs) of most modern automobiles.
Gasohol has higher octane, or antiknock, properties than gasoline and burns more slowly,
coolly, and completely, resulting in reduced emissions of some pollutants, but it also
vaporizes more readily, potentially aggravating ozone pollution in warm weather.
In a standard biodiesel production process, 1 ton of raw material, containing 2.5% fatty
acids and 135 kg of methanol produce 946 kg of methyl esters, 89 kg of glycerine, and 23 kg
of fatty acids. Byproducts, such as glycerine and animal feed, are exploitable and can add to
the system’s significant incomes.
As with fossil natural gas, the main component of biogas that determines the energy
content of the gas is flammable methane (CH4). Depending on the substrate digested in the
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Dionisio, Charles Amiel P. | Redublo, Anne Paulinne P.
biogas plant, the methane content of the biogas fluctuates between 50% and 75%. The
second main component of biogas is carbon dioxide (CO2) with a share between 25% and
50%. Other components of biogas are water (H2O), oxygen (O2) and traces of sulfur (S2) and
hydrogen sulfide (H2S). If biogas is upgraded to biomethane with approximately 98% methane
in a biogas treatment plant, the biomethane has the same properties as natural gas.
BIOGAS FEEDSTOCKS
Biomass is the general term used to describe all biologically produced matter and
therefore includes all kinds of materials and substances derived from living organisms.
Biomass is widely used for energy purposes and supplies today some 50 EJ globally, which
represents about 10% of the global annual primary energy consumption (World Energy
Council, 2010). According to the World Energy Council, there is still significant potential to
expand biomass for energy use, including for biogas production, by tapping the large volumes
of unused residues and wastes. Biomass originating from forestry and agriculture, along with
industrial and municipal residues and wastes, are the biomass types used as feedstock for
energy generation. Biomass resources suitable as biogas feedstocks, usually named
anaerobic digestion (AD) feedstock are represented by a large variety of organic materials
available on a renewable basis, ranging from simple compounds to complex high-solid
AGRICULTURAL FEEDSTOCKS
The feedstock substrates used for biogas are primarily derived from the agricultural
sector, which accounts for the largest potential for biogas feedstocks (Steffen et al., 1998).
These feedstocks consist mainly of various residues and by-products, of which the most
important are animal manures and slurries collected from farms (from cattle, pigs, poultry,
etc.). Along with manure and slurry, crop residues, by-products and wastes (e.g. straw,
grasses, leaves, fruits, whole plants) are also used. Over the last decade, new categories of
feedstocks have been tested and are now used in AD plants; this is the case of energy crops
(maize, grasses, beets, sunflowers, etc.), grown specially for biogas production.
Solid manure and slurries also have some limitations as a feedstock for AD. As
noted earlier, animal slurries have a low dry matter content (3–5% for pig slurries and
6–9% for cattle slurries), which gives a low methane yield per unit volume of digested
feedstock, ranging between 10 and 20 cu.m. methane per cubic meter of digested
slurry (Angelidaki, 2002), and biomass transport costs are high. Both slurries and
manures contain various amounts of straw and fiber particles that are high in ligno-
celluloses. The lingocellulosic fractions are known to be recalcitrant to anaerobic
decomposition and usually pass through a biogas reactor undigested, without any
contribution to methane production. As such, although manures have one of the
highest potentials as a feedstock for biogas, their relatively low methane yield does
not provide economic sustainability in the case of monodigestion, so they are
dependent on co-digestion with co-substrates with a high methane yield. A number of
emerging technologies based on chemical, mechanic, thermal or ultrasound
Crop Residues
Energy Crops
Many varieties of crops, both whole plants and parts of plants, have been tested
and proven to be suitable as biogas feedstock. These include maize, various grasses,
various cereals, beets, potatoes and sunflowers, as shown in Table 2.2.
The use of energy crops as a feedstock for biogas implies some specific
technologic steps prior to digestion: harvesting, pre-processing and storage/ensiling.
Herbaceous energy crops like grass, sunflowers, maize and sugar beet are normally
used fresh or as silage. Maize is the most frequently used energy crop in the majority
of existing biogas plants (Murphy et al., 2011); it can be harvested with ordinary
combine harvesters that simultaneously harvest and chop the whole plant for
subsequent ensiling. Crops for biogas can be immediately fed to the digester or stored
as silage for year-round availability. Grass crops can be harvested 3–5 times per
season (Fig. 2.1). Murphy et al. (2011) have indicated that the composition of crops
and thus their suitability as AD feedstock varies with the stage of maturity. In general,
cellulosic content increases with maturity, negatively affecting the digestibility and the
methane yield of the crop. Less mature crops, however, have a higher moisture
content, making storage difficult.
Biofuel production facilities – and, in the future, the biorefineries that are under
development today – are likely to accumulate very large amounts of organic by-
products, almost all suitable for AD. In grain-processing bio- ethanol plants, all silage
fractions are typically anaerobically degradable. In sugar cane bio-ethanol plants, the
cane juice silage is also a suitable substrate for AD, whereas the bagasse is mainly
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incinerated for energy recovery. In biodiesel production, the glycerol as well as the
wastewaters are suitable substrates for AD, while the residual cake after oil extraction
is often used as animal feed. As the biofuels and biorefinery industries become more
prominent, there will be a greater need for integrating industrial AD processes.
Sewage Sludge
The limiting factor for the use of sewage sludge as biogas feedstock is the high
content of pollutants and the risks related to their subsequent presence in digestate
used as fertilizer. Because of its origin, sewage sludge contains significant amounts of
biologic and chemical pollutants.
Anaerobic processes are quite complex microbial processes that take place in the
absence of oxygen. Bacteria are mainly involved in the process but higher trophic groups such
as protoza and anaerobic fungi may be involved. The microbial population contains many
diverse genera (types) of obligate anaerobic bacteria (strictly anaerobic) and facultative
anaerobic bacteria (i.e. with the ability to function as aerobes in the presence of oxygen).
Hydrolysis
Acidogenesis
Acetogenesis
Methanogenesis
While CO2 can be converted into methane and water through the reaction, the
main mechanism to create methane in methanogenesis is the path involving acetic
acid. This path creates methane and CO2, the two main products of anaerobic
digestion.
Anaerobic digester systems for the production of biogas have been used for decades
at municipal wastewater facilities, and more recently, have been used to process industrial
and agricultural wastes (Burke, 2001). These systems are designed to optimize the growth of
the methane-forming (methanogenic) bacteria that generate CH4.
Feedstock (Manure) Collection and Handling. Key considerations in the system design
include the amount of water and inorganic solids that mix with manure during
collection and handling.
Biogas Recovery. Biogas formed in the anaerobic digester bubbles to the surface and
may accumulate beneath a fixed rigid top, a flexible inflatable top, or a floating cover,
depending on the type of digester. (Digesters can also include integral low-pressure
gas storage capability, as described in Chapter 4.) The collection system, typically
plastic piping, then directs the biogas to gas handling subsystems.
ENVIRONMENTAL IMPACTS
The environmental impacts of on-farm anaerobic digestion depend on the manure
management system that the digester amends or replaces as well as the actual use of the
biogas produced. Typically, the anaerobic digestion of dairy manure followed by flaring of
biogas, combustion of biogas for electricity, or production and use of biomethane as fuel can
provide a number of direct environmental benefits. These include:
Most of the odor problem comes from H2S, VOC, and ammonia (NH3-N)
emissions from dairy manure. While hard to measure objectively, these odors are
Digesters that are heated to mesophilic and thermophilic levels are very
effective in denaturing weed seeds and reducing pathogens. Pathogen reduction is
greater than 99% in a 20-day hydraulic retention time, mesophilic digester.
Thermophilic temperatures essentially result in the complete elimination of pathogens.
Covered-lagoon digesters, which operate at ambient temperatures, have a more
modest effect on weed seeds and pathogens.
The anaerobic digestion process is an effective way to reduce high BOD in the
effluent. Biological oxygen demand is a measure of the amount of oxygen used by
microorganisms in the biochemical oxidation of organic matter; BOD concentrations in
dairy wastewater are often 25 to 40 times greater than those in domestic wastewater.
Anaerobic processes can remove 70% to 90% of the BOD in high-strength wastewater
at a lower cost, in terms of both land and energy inputs, than aerated systems.