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Vario casesOA
Core activity
(-) Installing both case carriers
Thread-locking compound
Loctite 243, Medium strength 83 19 2 210 339
Hold both case carriers (1) in position at the appropriate points on the
rear frame.
Install screws (2) and tighten until hand-tight.
Tighten screws (3) until hand-tight, taking care not to trap lugs (4) of the
rear wheel cover; if necessary press the lugs in when installing the
screws.
Installing cross-member
Thread-locking compound
Loctite 243, Medium strength 83 19 2 210 339
Tightening screws
Tighten screws (1) and (2), taking care not to trap lugs (3) of the rear
wheel cover.
Tightening torques
Case carrier to rear frame
M8 x 20 19 Nm
Thread-locking compound (Loctite
243, Medium strength)
Tightening torques
Cross-member to case carrier
M6 x 16 8 Nm
Thread-locking compound (Loctite
243, Medium strength)
Install mushroom head with locknut all the way in tapped bore (3) in the
frame and tighten until hand-tight.
WARNING
Case installation not in compliance with correct procedure.
Impairment of road safety.
Cases may not wobble and must be secured free from play. Re-adjust
the mushroom-head retainer if play develops over the course of time.
Check
Install case (1) (see Rider's Manual) and with the case installed, check
the position of mushroom head (2) relative to case carrier (3).
Result:
Slacken locknut (4) and slightly back off mushroom head (2), then
retighten locknut (4).
Tightening torques
Locknut to mushroom head
M8 15 Nm
Result:
Case is seated against the case carrier and the case latching
mechanism engages correctly.
Measure:
No measures necessary.
Result:
Installing wedges
Install wedges (1) on left and right as necessary between rear frame (2)
and case carrier (3).
Tighten screws (4) until hand-tight, taking care not to trap lugs (5) of the
rear wheel cover; if necessary press the lugs in when installing the
screws.
Tightening screws
Tighten screws (1) and (2), taking care not to trap lugs (3) of the rear
wheel cover.
Tightening torques
Case carrier to rear frame
M8 x 20 19 Nm
Thread-locking compound (Loctite
243, Medium strength)
Tightening torques
Cross-member to case carrier
M6 x 16 8 Nm
Thread-locking compound (Loctite
243, Medium strength)
Result:
Case is seated against the case carrier and the case latching
mechanism engages correctly.
Measure:
No action necessary.
Checking that mushroom heads are set to specification
NOTICE
If distance A measured at the mushroom head after adjustment is greater
than specified, contact an authorised BMW Motorrad dealer.
After adjustment, make sure that distance (A) at the mushroom head is
not greater than specified.
Technical data
Distance A ≤12 mm
Follow-up work
Final check of work performed