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O&M DAILY PLANNING MEETING

MTP/STP/001 DATE: 16 February 2018

Last Updated 9:30 AM

NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.
NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by
Innovation and Agility.
PLANT DATA
DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 16.2.18 48 06.11.16 - 2850 T


STATUS FOR HIGHEST ACHIEVED on
16-Feb-18 2220 TONS 09.01.18 : 4180 Tons
STAGE - I / II TRUCKS /
15/02/18 13.11.16 - 3050 T
TONNAGE

67/940 43/1280 110 2220 07.01.17 - 3110

PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

46/64,
62/64 76/80 79/80;
ESP FIELDS IN SERVICE 1A11, 2C11, D pass 23.04.17 - 3270
1A2, 1C22 short 1B2, 2B2 1A2 1D1Short 8A2, short
Short,

ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430
MAIN PLANT FH PR AT HIGHEST POINT (at
5.5 5.5 6.9 6.1 23.11.17 -3500
drum level) KG/CM2
TURBINE SEAL STEAM TEMP-Deg C (I/L) 265 280 280 278 03.12.17 -3590
3K - AUTO; Other Not in
MRHS in AUTO AUTO AUTO Not in AUTO 02.12.17 -3650
AUTO
HYDROGEN DEW POINT 30.01.19 -18 -18 -17 -18 17.12.17-4020

Condensor water box DP ( PassA / PassB) 3552/3435 7900/7960 5700/5500

INSTRUMENT AIR DEW POINT 09.01.18 -39 09.01.18 -4180


CHP FH PR AT FARTHEST/ HIGHEST POINT
T/H: 9 TP-6: 7.5 TP-21: 6.5
kg/cm2
MAIN PLANT FH PR AT FARTHEST POINT
AT RAW WTR PH : 8.5 H2 PLANT AREA 11
kg/cm2
AC SYSTEM STATUS HEALTHINESS
UCB - 3 & 4
UCB Chiller
Chiller water
1 ST-I water temp 12.5/7 DegC OFF LINE ST-II 14.5/9.9 DegC OFF LINE
Temp
IN / OUT IN / OUT
ESP
ESP Chiller Chiller water Not
2 ST-I water temp 16.5/13 DegC OFF LINE ST-II DegC OFF LINE
Temp Applicable
IN / OUT IN / OUT

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


ISSUE
SL DEPT DEFECT DESCRIPTION AREA TARG. DT REMARKS
RAISED
EQUIPMENT Not available > 15 days as on 14.02.18
pumps installed (2/unit)are working.
Additional Two portable pumps are in working
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17 condition. Identified for repair are 10 no. Out
which 1 or 2 may be repaired for trail basis for
ensuring their proper working.
seal replaced by Supplier; but still leak is there.
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 Supplier is expected to site with in a week

PO: 4000127827. Material being offered for


3 OFS St 1 CW pit dewatering pump 1 not available PDI. Expected delivery by 01.03.2018. Temp
pump made avaialble

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I CW -pump-2 power pack pump nottaking start in auto. 15.02.18


103184923
OPRN/
2 Bee hive at 11 floor lift entrance 15.02.18 safety / oprn
Safety

3 C&I CW pit level switches malfunctioning 15.02.18

HRH metal temeperatures are maintaning on higher side with Mill 1F in


4 service 13.02.18

B -Attended ; H- damper
5 C&I Mill- H - HAD and CAD hunting in auto. 12.02.18
freeness checking req; 103180242

6 TMD Cond pit dewatering pump-2 mechanically jammed. 12.02.18 under permit
103181066
suction vv of s/by pp
7 TMD Vacume pump -B abnormal sound/ice formation.; ejector vv not opening 12.02.18 16.02.18
passing; 103178681
UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS


1 C&I U2 Condenser DP transmitters not working 15.02.18 approach req- TMD 103184914
saw dust injection could not
2 TMD cond pass-B OLTC ball feeding view glass got crack 15.02.18 16.02.18 103126119
be done.

3 C&I 2CCA08 2.33 PR05/DATA FAULT COMING FREQUENTLY 09.02.18 15.02.18 under obseravtion
103170588
UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS
1 BMD Mill-3F short travel Hoist GB damaged 15.02.18 under permit 103183688

2 BMD Mill-C Shaft oil seal leakage increased 14.02.18 103183620


Mill running no leakage
Joint check to be done
3 TMD HPH-5A level is not maintaining with normal drip. 12.02.18 103179469
Oprn/TMD

4 TMD SCS-B Flushing Man v/v Flange leakage. 11.02.18 16.02.18 103177045

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

Rotor made ready; 24 hrs


1 BMD PA fan-4B fan side vibrations fan vibrations:- X-15 & Y-6 mm/s 27.01.18
work; 102744562

2 C&I CW p/p-3 motor DE vib-X point spikes observed. 15.02.18 under permit
103184886
3 C&I C&I cables are hanging in between Mill-H 15.02.18
103184383
permit not able to clean due to
4 TMD AHU-8 & 11 cooling coils choked 13.02.18 required; chiller water line passing. To
16.02.18 day night esp ac to stop 103136976
Approx- 15L for 12 hrs.; will
5 TMD CFT level dropping due to IPSV-2 test valve . 12.02.18 i/p
diverted to tank 103181090
Oprn to prov ide mill for tes t with tes t
conditions; Mill B attended; DPT to
6 OPRN Mill-B & F coal pipe velocity deviation high 05.02.18 be done ; F attended; DPT to be 103161008
done; ; 43136
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS


on Opportunity ; conductivity
1 OFS Sea water pump-3 discharge valve is not closing fully. 12.02.18 to reduce ; 103177465
on Opportunity ; conductivity
2 OFS Sea water s/by line ARV leakage; 12.02.18
to reduce ; 103180272

3 AHD Stg-1 Slurry drain water p/p-1 tripping on o/l 08.02.18 18.02.18 under permit; OH
10317611
CHP

CHP MM & Conv 6 A /B support structure foundation strengthening works - (three out
1 27.12.17
O&M -CIVIL of eight pedestals Completed

CHEMISTRY

PAINTING STATUS REVIEW ( TUESDAY)

MID LIFE R&M


Attended; to be checked by
1 BMD / EMD MILL-2F BUNKER O/L GATE PASSING 07.02.18
(NIT published on operation 103174030
14.10.17/
BOD -26.12.17)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. Under QR evaluation
PR : 300026983 dtd 27.06.17
(4 offers received)
Fresh PR Raised PR No: 400032491 dtd
2 C&I ASLD installation in units 1 & 2 : 24.10.17 ; PR vetted by F&A ,File with
Indenter
(NIT Published on
14.10.17)BOD- BOD:30.11.17 To be extended PR :
3 C&I Installation of cameras of CCTV in CHP area 05.01.18. BOD 400031050 dtd 14.06.17
extended to 17.01.18
NIT to be released (As 07.12.17) PR:
NITpublished
NIT Publishedon
4 EMD 33kv Sweet water Lines replacement on11.01.2018
14.10.17
400029999 dtd 20.03.17 ; Doc ID
0603383170121
BOD extended to Extd BOD:29.12.17 ; PR : 400029277 dtd
5 EMD 33kV stage-1 MST swgr breakers replacement 19.01.18 09.01.17; 0603383170004 ;
on M/s-Siemens
NITrequestt
Published PR 300025252 dtd 06.12.16;
6 AHD AWRC pu coated pipe line replacement on11.01.2018 0603367160155 ;

COMPLETED JOBS

8 TMD Condenser vacuum pump-2 ejector valve not opening. 12.02.18 16.02.18
103180998
5 C&I IP Rotor expansion hunting from 13.9 mmto 15.3 mm 14.02.18 Attended
103183527
2 C&I Con. Vacuum pp-1 ejector valve not opening at -0.960 Ksc 13.02.18 att 103182355

2 C&I CD-4 oil gun flame is OK but scanner is not sensing 14.02.18 att gun changed;
103183649
6 C&I Mill-H LOP-B EPB MCC disturbance not coming in MMI. 12.02.18 attended permit required 103179932

Present values:
1 AB-Elevation scanners intensity showing very less at part load 13.02.18 attended AB1:33,AB2:52,AB-3:58,
AB-4:42
2 BMD/ C&I CD-1 oil gun not proving 13.02.18 attended flame is OK, but intensity not 103181879
improving
oil top up done. Under
3 BMD FD Fan-A & PAPH-B lub oil mechanical impurities are more 13.02.18 FD 1a ok observation; chem to check
103182341
1 C&I PAF-B Fan NDE bearing temperature hunting from 48 deg C to 7 Deg C 14.02.18 att Protection kept bypassed
103183524

3 AHD CG-A oil seal leakage 14.02.18 OK very Minor;


103183119
4 CIVIL Rawwater p/p house Service Water tank over flowing. 10.02.18 Attedned FLOAT MISSING
103179145
1 C&I Sea water electrolyser 1 cell - 2 and 3 flow low. 12.02.18 ok
1031812018
O&M DAILY PLANNING MEETING

MTP/STP/001 DATE: 15 February 2018

Last Updated 9:30 AM

NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.

NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by
Innovation and Agility.
PLANT DATA
DATE DESCRIPTION HIGHEST ACHIEVED
DRY ASH EVACUATION
FILLED H2 CYLINDERS 15.2.18 48 06.11.16 - 2850 T
STATUS FOR HIGHEST ACHIEVED on
15-Feb-18 2870 TONS 09.01.18 : 4180 Tons STAGE - I / II TRUCKS /
14/02/18 13.11.16 - 3050 T
TONNAGE

96/1390 77/1480 173 2870 07.01.17 - 3110

PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

62/64, 62/64 76/80 79/80;


ESP FIELDS IN SERVICE 23.04.17 - 3270
1A11,2C11, Short, 1A2, 1C22 short 1B2, 2B2 1A2 1D1Short 8A2, short

ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430
MAIN PLANT FH PR AT HIGHEST POINT (at
6.9 7 9 6.1 23.11.17 -3500
drum level) KG/CM2
TURBINE SEAL STEAM TEMP-Deg C (I/L) 265 280 271 278 03.12.17 -3590
3K - AUTO; Other Not in
MRHS in AUTO AUTO AUTO Not in AUTO 02.12.17 -3650
AUTO
HYDROGEN DEW POINT 30.01.19 -18 -18 -17 -18 17.12.17-4020

Condensor water box DP ( PassA / PassB) 3513/3376 10000/-- 7900/7900 5700/5500

INSTRUMENT AIR DEW POINT 09.01.18 -39 09.01.18 -4180


CHP FH PR AT FARTHEST/ HIGHEST POINT
T/H: 9 TP-6: 7.5 TP-21: 6.5
kg/cm2
MAIN PLANT FH PR AT FARTHEST POINT
AT RAW WTR PH : 8.5 H2 PLANT AREA 11
kg/cm2

AC SYSTEM STATUS HEALTHINESS


UCB - 3 & 4
UCB Chiller
Chiller water
1 ST-I water temp 12.5/7 DegC OFF LINE ST-II 14.5/9.9 DegC OFF LINE
Temp
IN / OUT IN / OUT
ESP
ESP Chiller Chiller water Not
2 ST-I water temp 16.5/13 DegC OFF LINE ST-II DegC OFF LINE
Temp Applicable
IN / OUT
IN / OUT

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY

SL DEPT DEFECT DESCRIPTION AREA ISSUE TARG. DT REMARKS


RAISED
EQUIPMENT Not available > 15 days as on 14.02.18
pumps installed (2/unit)are working.
Additional Two portable pumps are in working
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17 condition. Identified for repair are 10 no. Out
which 1 or 2 may be repaired for trail basis for
ensuring their proper working.
seal replaced by Supplier; but still leak is there.
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 Supplier is expected to site with in a week

PO: 4000127827. Material being offered for


3 OFS St 1 CW pit dewatering pump 1 not available PDI. Expected delivery by 01.03.2018. Temp
pump made avaialble

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

2 C&I IP Rotor expansion hunting from 13.9 mmto 15.3 mm 14.02.18


103183527
HRH metal temeperatures are maintaning on higher side with Mill 1F in
4 13.02.18
service

damper freeness checking


5 C&I Mill-B & H - HAD and CAD hunting in auto. 12.02.18
req; B - BMD 103180242

6 TMD Cond pit dewatering pump-2 mechanically jammed. 12.02.18 under permit
103181066
suction vv of s/by pp
7 TMD Vacume pump -B abnormal sound/ice formation. 10.02.18 15.02.18
passing; 103178681
8 TMD Condenser vacuum pump-2 ejector valve not opening. 12.02.18 15.02.18 103180998
UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS
1 C&I Cond. Pass-B RHS DP showing bad 14.02.18 103182414
2 C&I Con. Vacuum pp-1 ejector valve not opening at -0.960 Ksc 13.02.18 14 103182355

3 C&I 2CCA08 2.33 PR05/DATA FAULT COMING FREQUENTLY 09.02.18 15.02.18 under obseravtion
103170588
UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mill-C Shaft seal leakage increased 14.02.18 under permit 103183620

Joint check to be done


2 TMD HPH-5A level is not maintaining with normal drip. 12.02.18 103179469
Oprn/TMD

3 TMD SCS-B Flushing Man v/v Flange leakage. 11.02.18 16.02.18 103177045

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

Rotor made ready; 24 hrs


1 BMD PA fan-4B fan side vibrations fan vibrations:- X-15 & Y-6 mm/s 27.01.18
work; 102744562
2 C&I CD-4 oil gun flame is OK but scanner is not sensing 14.02.18 gun changed;
103183649
permit not able to clean due to
4 TMD AHU-8 & 11 cooling coils choked 13.02.18 required; chiller water line passing. To
15.02.18 day night esp ac to stop 103136976
Approx- 15L for 12 hrs.; will
5 TMD CFT level dropping due to IPSV-2 test valve . 12.02.18 i/p diverted to tank 103181090
6 C&I Mill-H LOP-B EPB MCC disturbance not coming in MMI. 12.02.18 permit required 103179932
Mill B permit cancelled; -6.5,-5.9,
-13.19, -0.78 , Dirty Pittoute to be
7 OPRn Mill-B & F coal pipe velocity deviation high 05.02.18 done ; F attended; DPT to be done; ;
103161008
Oprn to provide mill for test 43136
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS


on Opportunity ; conductivity
2 OFS Sea water pump-3 discharge valve is not closing fully. 12.02.18 to reduce ; 103177465
on Opportunity ; conductivity
3 OFS Sea water s/by line ARV leakage; 12.02.18
to reduce ; 103180272

5 AHD Stg-1 Slurry drain water p/p-1 tripping on o/l 08.02.18 under permit 17 ; Slurry will be cleared
10317611
CHP

CHP MM & Conv 6 A /B support structure foundation strengthening works - (three out
1 27.12.17
O&M -CIVIL of eight pedestals Completed

CHEMISTRY

PAINTING STATUS REVIEW ( TUESDAY)

MID LIFE R&M


Attended; to be checked by
1 BMD / EMD MILL-2F BUNKER O/L GATE PASSING 07.02.18
(NIT published on operation 103174030
14.10.17/
BOD -26.12.17)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. Under QR evaluation
PR : 300026983 dtd 27.06.17
(4 offers received)
Fresh PR Raised PR No: 400032491 dtd
2 C&I ASLD installation in units 1 & 2 : 24.10.17 ; PR vetted by F&A ,File with
Indenter
(NIT Published on
14.10.17)BOD- BOD:30.11.17 To be extended PR :
3 C&I Installation of cameras of CCTV in CHP area 05.01.18. BOD 400031050 dtd 14.06.17
extended to 17.01.18
NIT to be released (As 07.12.17) PR:
NITpublished
NIT Publishedon
4 EMD 33kv Sweet water Lines replacement on11.01.2018
14.10.17
400029999 dtd 20.03.17 ; Doc ID
0603383170121

BOD extended to Extd BOD:29.12.17 ; PR : 400029277 dtd


5 EMD 33kV stage-1 MST swgr breakers replacement 19.01.18 09.01.17; 0603383170004 ;
on M/s-Siemens
NITrequestt
Published PR 300025252 dtd 06.12.16;
6 AHD AWRC pu coated pipe line replacement on11.01.2018 0603367160155 ;

COMPLETED JOBS
oil top up done. Under
3 BMD FD Fan-A & PAPH-B lub oil mechanical impurities are more 13.02.18 FD 1a ok
observation; chem to check 103182341
1 C&I PAF-B Fan NDE bearing temperature hunting from 48 deg C to 7 Deg C 14.02.18 att Protection kept bypassed
103183524

3 AHD CG-A oil seal leakage 14.02.18 OK very Minor;


103183119
4 CIVIL Rawwater p/p house Service Water tank over flowing. 10.02.18 Attedned FLOAT MISSING
103179145
1 C&I Sea water electrolyser 1 cell - 2 and 3 flow low. 12.02.18 ok
1031812018
Dozing system stopped and
1 OFS Hypo dosing pump common recirculation line joint heavy leakage 14.02.18 att informed to chemist 103183222
2 C&I MOT filter DP local indication not working. 12.02.18 att 103181095

3 TMD CF recircultaion pump-1 not developing pressure. 12.02.18 att 103118015

2 BMD CD-3 oil gun not proving , att


choked,not coming out
at low loads tx to be inter
3 C&I FG O2 TRx LHS Dev (T1-7.13, T2-4.18). 10.02.18 att
changed and to check 103179039
work will be taken up on
8 TMD PAC-2 Element Temprature Maintains High. 09.02.18 atteded
12.02.18 byService engr
14.02.2 (2B21,7B21 rectifier earth
AHM ESP Pass-B isolated att
018 handle defective) 103183148
2 AHD Eco Hopper-3 flushing chamber bottom leakage 13.02.18 attended Gate kept closed 103182329
2 AHD Fire water line to BAHP interconnection line flange heavy leakage 13.02.18 Attended
103182021
5 C&I Flue gas O2 RHS Tx-2 showing zero. 12.02.18 Attended 12 103180455
3 C&I ESP #1 compressor-1, 50% and 100% solenoids not working. 12.02.18 Attended 103179549
UCR AC Screw chiller compressor-A2 tripping on loss of connection at
4 EMD 13.02.18 Attended
board 103181668
O&M DAILY PLANNING MEETING

MTP/STP/001 DATE: 14 February 2018

Last Updated 9:30 AM

NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.

NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by
Innovation and Agility.
PLANT DATA
DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 14.2.18 48 06.11.16 - 2850 T


STATUS FOR HIGHEST ACHIEVED on
14-Feb-18 2580 TONS 09.01.18 : 4180 Tons STAGE - I / II TRUCKS /
13/02/18 13.11.16 - 3050 T
TONNAGE

63/73 1000/1580 136 2580 07.01.17 - 3110

PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

48/64,
62/64 76/80 79/80;
ESP FIELDS IN SERVICE 1A11,,b pass under 23.04.17 - 3270
1A2, 1C22 short 1B2, 2B2 1A2 1D1Short 8A2, short
permit, 2C11, Short,

ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430
MAIN PLANT FH PR AT HIGHEST POINT (at
5.8 6 8 5.5 23.11.17 -3500
drum level) KG/CM2
TURBINE SEAL STEAM TEMP-Deg C (I/L) 265 276 274 278 03.12.17 -3590
3K - AUTO; Other Not in
MRHS in AUTO AUTO AUTO Not in AUTO 02.12.17 -3650
AUTO
HYDROGEN DEW POINT 30.01.19 -18 -18 -17 -18 17.12.17-4020

Condensor water box DP ( PassA / PassB) 3655/3499 3572 6318/6454 3579 / 3424

INSTRUMENT AIR DEW POINT 09.01.18 -39 09.01.18 -4180


CHP FH PR AT FARTHEST/ HIGHEST POINT
T/H: 9 TP-6: 7.5 TP-21: 6.5
kg/cm2
MAIN PLANT FH PR AT FARTHEST POINT
AT RAW WTR PH : 8.5 H2 PLANT AREA 11
kg/cm2

AC SYSTEM STATUS HEALTHINESS


UCB - 3 & 4
UCB Chiller Chiller water
1 ST-I water temp 12.5/7 DegC OFF LINE ST-II 14.5/9.9 DegC OFF LINE
Temp
IN / OUT IN / OUT
ESP
ESP Chiller Chiller water Not
2 ST-I water temp 16.5/13 DegC OFF LINE ST-II DegC OFF LINE
Temp Applicable
IN / OUT
IN / OUT

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY

SL DEPT DEFECT DESCRIPTION AREA ISSUE TARG. DT REMARKS


RAISED
EQUIPMENT Not available > 15 days

pumps installed (2/unit)are


working. Additional Two
portable pumps are in
working condition. Identified
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17 for repair are 10 no. Out
which 1 or 2 may be
repaired for trail basis for
ensuring their proper
working.

seal replaced by Supplier;


but still leak is there.
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16
Supplier is expected to site
with in a week

PO: 4000127827. Material


being offered for PDI.
3 OFS St 1 CW pit dewatering pump 1 not available Expected delivery by
01.03.2018. Temp pump
made avaialble

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS
oil top up done. Under
1 BMD FD Fan-A & PAPH-B lub oil mechanical impurities are more 13.02.18 observation 103182341
2 AHD Eco Hopper-3 flushing chamber bottom leakage 13.02.18 attended Gate kept closed 103182329
HRH metal temeperatures are maintaning on higher side with Mill 1F in
3 13.02.18
service

damper freeness checking


4 C&I Mill-B & H - HAD and CAD hunting in auto. 12.02.18
req; 103180242

5 TMD Cond pit dewatering pump-2 mechanically jammed. 12.02.18 under permit
103181066
suction vv of s/by pp
6 TMD Vacume pump -B abnormal sound/ice formation. 10.02.18 14
passing; 103178681
7 TMD Condenser vacuum pump-2 ejector valve not opening. 12.02.18 14.02.18 103180998
work will be taken up on
8 TMD PAC-2 Element Temprature Maintains High. 09.02.18 under permit 12.02.18 byService engr

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS


1 C&I LOT level low switch not working 13.02.18 s/d job 103182408
2 C&I Con. Vacuum pp-1 ejector valve not opening at -0.960 Ksc 13.02.18 14 103182355
Under at low loads tx to be inter
3 C&I FG O2 TRx LHS Dev (T1-7.13, T2-4.18). 10.02.18
Observation changed and to check 103179039

4 C&I 2CCA08 2.33 PR05/DATA FAULT COMING FREQUENTLY 09.02.18 15.02.18 under obseravtion
103170588
UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD HPH-5A level is not maintaining with normal drip. 12.02.18 103179469
to be checked
2 C&I MOT filter DP local indication not working. 12.02.18 14 103181095

3 TMD CF recircultaion pump-1 not developing pressure. 12.02.18 under permit 103118015

4 TMD SCS-B Flushing Man v/v Flange leakage. 11.02.18 16.02.18 103177045

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

Rotor made ready; 24 hrs


1 BMD PA fan-4B fan side vibrations fan vibrations:- X-15 & Y-6 mm/s 27.01.18
work; 102744562
not able to clean due to
2 TMD AHU-8 & 11 cooling coils choked 13.02.18 chiller water line passing. To
day night esp ac to stop 103136976
Approx- 15L for 12 hrs.; will
3 TMD CFT level dropping due to IPSV-2 test valve . 12.02.18 i/p
diverted to tank 103181090
4 C&I Mill-H LOP-B EPB MCC disturbance not coming in MMI. 12.02.18 103179932

Mill B permit cancelled; -6.5,-5.9,


5 BMD Mill-B & F coal pipe velocity deviation high 05.02.18 12.02.18 -13.19, -0.78 , Dirty Pittoute to be 103161008
done ; F attended; DP to be done; ;
43136
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Sea water electrolyser 1 cell - 2 and 3 flow low. 12.02.18 Attended; oprn to check
1031812018
on Opportunity ; conductivity
3 OFS Sea water pump-3 discharge valve is not closing fully. 12.02.18
to reduce ; 103177465
on Opportunity ; conductivity
4 OFS Sea water s/by line ARV leakage; 12.02.18
to reduce ; 103180272
5 CIVIL Rawwater p/p house Service Water tank over flowing. 10.02.18 FLOAT MISSING
103179145
6 AHD Stg-1 Slurry drain water p/p-1 tripping on o/l 08.02.18 under permit Slurry will be cleared
10317611
CHP

CHP MM & Conv 6 A /B support structure foundation strengthening works - (Two out
1 O&M -CIVIL of eight pedestals Completed 27.12.17

CHEMISTRY

PAINTING STATUS REVIEW ( TUESDAY)

MID LIFE R&M


Attended; to be checked by
1 BMD / EMD MILL-2F BUNKER O/L GATE PASSING 07.02.18
(NIT published on
14.10.17/
operation 103174030
BOD -26.12.17)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. Under QR evaluation
PR : 300026983 dtd 27.06.17
(4 offers received)
Fresh PR Raised PR No: 400032491 dtd
2 C&I ASLD installation in units 1 & 2 : 24.10.17 ; PR vetted by F&A ,File with
Indenter
(NIT Published on
14.10.17)BOD- BOD:30.11.17 To be extended PR :
3 C&I Installation of cameras of CCTV in CHP area 05.01.18. BOD 400031050 dtd 14.06.17
extended to 17.01.18
NIT to be released (As 07.12.17) PR:
NITpublished
NIT Publishedon
4 EMD 33kv Sweet water Lines replacement on11.01.2018
14.10.17
400029999 dtd 20.03.17 ; Doc ID
0603383170121
BOD extended to Extd BOD:29.12.17 ; PR : 400029277 dtd
5 EMD 33kV stage-1 MST swgr breakers replacement 19.01.18 09.01.17; 0603383170004 ;
on M/s-Siemens
NITrequestt
Published PR 300025252 dtd 06.12.16;
6 AHD AWRC pu coated pipe line replacement on11.01.2018 0603367160155 ;

COMPLETED JOBS

2 AHD Fire water line to BAHP interconnection line flange heavy leakage 13.02.18 Attended
103182021
5 C&I Flue gas O2 RHS Tx-2 showing zero. 12.02.18 Attended 12 103180455
3 C&I ESP #1 compressor-1, 50% and 100% solenoids not working. 12.02.18 Attended 103179549
UCR AC Screw chiller compressor-A2 tripping on loss of connection at
4 EMD 13.02.18 Attended
board 103181668
6 EMD TDBFP-B gland steam supply bypass MOV not operating from remote 12.02.18 attended
103179571
5 EMD ESP field 1C22 DC voltage low. 12.02.18 short Manual rapping done
103179894
O&M DAILY PLANNING MEETING

MTP/STP/001 DATE: 13 February 2018

Last Updated 9:30 AM

NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.
NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by
Innovation and Agility.
PLANT DATA
DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION


FILLED H2 CYLINDERS 13.2.18 48 06.11.16 - 2850 T
STATUS FOR HIGHEST ACHIEVED on
13-Feb-18 2890 TONS 09.01.18 : 4180 Tons STAGE - I / II TRUCKS /
12/02/18 13.11.16 - 3050 T
TONNAGE

79/84 1090/1800 163 2890 07.01.17 - 3110

PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

60/64,
63/64 76/80 79/80;
ESP FIELDS IN SERVICE 1A11, B21, 5B21 23.04.17 - 3270
1A2, 1C22 short 1B2, 2B2 1A2 1D1Short 8A2, short
2C11, Short,
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430
MAIN PLANT FH PR AT HIGHEST POINT (at
drum level) KG/CM2 5.8 6.2 5.8 5.5 23.11.17 -3500

TURBINE SEAL STEAM TEMP-Deg C (I/L) 270 270 279 281 03.12.17 -3590
3K - AUTO; Other Not in
MRHS in AUTO AUTO AUTO Not in AUTO 02.12.17 -3650
AUTO
HYDROGEN DEW POINT 30.01.19 -18 -18 -17 -18 17.12.17-4020

Condensor water box DP ( PassA / PassB) 3435/3318 3530/- 6418/6437 3579 / 3424

INSTRUMENT AIR DEW POINT 09.01.18 -39 09.01.18 -4180


CHP FH PR AT FARTHEST/ HIGHEST POINT
T/H: 7.0 TP-6: 6.0 TP-21: 6.5
kg/cm2
MAIN PLANT FH PR AT FARTHEST POINT
AT RAW WTR PH : 6.5 H2 PLANT AREA 11
kg/cm2

AC SYSTEM STATUS HEALTHINESS


UCB - 3 & 4
UCB Chiller
Chiller water
1 ST-I water temp 12.5/7 DegC OFF LINE ST-II 14.5/9.9 DegC OFF LINE
Temp
IN / OUT IN / OUT
ESP
ESP Chiller
Chiller water Not
2 ST-I water temp 16.5/13 DegC OFF LINE ST-II DegC OFF LINE
Temp Applicable
IN / OUT IN / OUT

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


ISSUE
SL DEPT DEFECT DESCRIPTION AREA TARG. DT REMARKS
RAISED
EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
seal replaced by OEM; but
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16
still leak is there
3 OFS St 1 CW pit dewatering pump 1 not available

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS
1 BMD FD Fan-A & PAPH-B lub oil mechanical impurities are more 13.02.18 Under permt FDF-A:188 & PAPH-B :1260
103182341
2 AHD Eco Hopper-3 flushing chamber bottom leakage 13.02.18 Gate kept closed 103182329
HRH metal temeperatures are maintaning on higher side with Mill 1F in
3 13.02.18
service
damper freeness checking
4 C&I Mill-B & H - HAD and CAD hunting in auto. 12.02.18
req; 103180242

5 TMD Cond pit dewatering pump-2 mechanically jammed. 12.02.18 under permit
103181066
suction vv of s/by pp
6 TMD Vacume pump -B abnormal sound/ice formation. 10.02.18 103178681
passing;
7 TMD Condenser vacuum pump-2 ejector valve not opening. 12.02.18 13 103180998
work will be tken up on
8 TMD PAC-2 Element Temprature Maintains High. 09.02.18 under permit
12.02.18 byService engr

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS
1 C&I LOT level low switch not working 13.02.18 103182408
2 C&I Con. Vacuum pp-1 ejector valve not opening at -0.960 Ksc 13.02.18 103182355
Under
3 C&I FG O2 TRx LHS Dev (T1-7.13, T2-4.18). 10.02.18 Observation 103179039
4 C&I 2CCA08 2.33 PR05/DATA FAULT COMING FREQUENTLY 09.02.18 15.02.18 103170588
UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS
Present values:
AB1:33,AB2:52,AB-3:58,
1 AB-Elevation scanners intensity showing very less at part load 13.02.18
AB-4:42
2 BMD/ C&I CD-1 oil gun not proving 13.02.18 in progress flame is OK, but intensity not 103181879
improving
Normal drip CV DR-15
3 TMD HPH-5A level is not maintaining with normal drip. 12.02.18 103179469
opening full.
4 C&I MOT filter DP local indication not working. 12.02.18 103181095

5 TMD CF recircultaion pump-1 not developing pressure. 12.02.18 under permit 103118015

5 TMD SCS-B Flushing Man v/v Flange leakage. 11.02.18 16.02.18 103177045

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 Furnace disturbance occuring frequently 29.01.18


Rotor made ready; 24 hrs
2 BMD PA fan-4B fan side vibrations fan vibrations:- X-15 & Y-6 mm/s 27.01.18
work; 102744562
not able to clean due to
3 TMD AHU-8 & 11 cooling coils choked 13.02.18
chiller water line passing 103136976
Tx changed ; Under
4 C&I Flue gas O2 RHS Tx-1 is not responding. 12.02.18
obseravtion 103179088
Approx- 15L for 12 hrs.; will
5 TMD CFT level dropping due to IPSV-2 test valve . 12.02.18 i/p
diverted to tank 103181090
6 EMD Mill-H LOP-B EPB MCC disturbance not coming in MMI. 12.02.18 103179932

Mill B permit cancelled; -6.5,-5.9,


7 BMD Mill-B & F coal pipe velocity deviation high 05.02.18 12.02.18 -13.19, -0.78 , Dirty Pittoute to be 103161008
done ; F attended; DP to be done; ;
43136
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS / C&I Sea water electrolyser 1 cell - 2 and 3 flow low. 12.02.18 Attended; oprn to check
1031812018
on Opportunity ; conductivity
3 OFS Sea water pump-3 discharge valve is not closing fully. 12.02.18 to reduce ; 103177465
on Opportunity ; conductivity
4 OFS Sea water s/by line ARV leakage; 12.02.18
to reduce ; 103180272
5 CIVIL Rawwater p/p house Service Water tank over flowing. 10.02.18 FLOAT MISSING
103179145
6 AHD Stg-1 Slurry drain water p/p-1 tripping on o/l 08.02.18 under permit Slurry will be cleared
10317611
CHP

CHP MM & Conv 6 A /B support structure foundation strengthening works - (Two out
1 27.12.17
O&M -CIVIL of eight pedestals Completed

CHEMISTRY

PAINTING STATUS REVIEW ( TUESDAY)

MID LIFE R&M


Attended; to be checked by
1 BMD / EMD MILL-2F BUNKER O/L GATE PASSING 07.02.18
(NIT published on operation 103174030
14.10.17/
BOD -26.12.17)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. Under QR evaluation
PR : 300026983 dtd 27.06.17
(4 offers received)
Fresh PR Raised PR No: 400032491 dtd
2 C&I ASLD installation in units 1 & 2 : 24.10.17 ; PR vetted by F&A ,File with
Indenter
(NIT Published on
14.10.17)BOD- BOD:30.11.17 To be extended PR :
3 C&I Installation of cameras of CCTV in CHP area 05.01.18. BOD 400031050 dtd 14.06.17
extended to 17.01.18
NIT to be released (As 07.12.17) PR:
NITpublished
NIT Publishedon
4 EMD 33kv Sweet water Lines replacement on11.01.2018
14.10.17
400029999 dtd 20.03.17 ; Doc ID
0603383170121
BOD extended to Extd BOD:29.12.17 ; PR : 400029277 dtd
5 EMD 33kV stage-1 MST swgr breakers replacement 19.01.18 09.01.17; 0603383170004 ;
on M/s-Siemens
NITrequestt
Published PR 300025252 dtd 06.12.16;
6 AHD AWRC pu coated pipe line replacement on11.01.2018 0603367160155 ;

COMPLETED JOBS

2 AHD Fire water line to BAHP interconnection line flange heavy leakage 13.02.18 Attended 103182021
5 C&I Flue gas O2 RHS Tx-2 showing zero. 12.02.18 Attended 12 103180455
3 C&I ESP #1 compressor-1, 50% and 100% solenoids not working. 12.02.18 Attended 103179549
UCR AC Screw chiller compressor-A2 tripping on loss of connection at
4 EMD 13.02.18 Attended
board 103181668
6 EMD TDBFP-B gland steam supply bypass MOV not operating from remote 12.02.18 attended
103179571
5 EMD ESP field 1C22 DC voltage low. 12.02.18 short Manual rapping done
103179894

7 EMD H2 Purity dropping slowly 08.02.18 ok under obseravtion


103175794
Pass-B 2 fieldsshort, Pass-
3 AHD ESP Field-5B2 short 13.02.18
A:1, Pass-C:1; 14.02.18 103180973
4 TMD COPU room floor grills in open condition at some areas. 12.02.18 attended 103174958

1 C&I CW pit A pump-2 not taking start at high level. 12.02.18 attended Pump-1 is not available
103179848
8 AHM CG#4D Chamber Door leakage. 10.02.18 attended
103178696
5 BMD Mill-G Coal Pipe bend leakage. 09.02.18 attended 103177907
in progress
1 TMD Condener pass-B inlet duct having leakage. 12.02.18 attended PTW issued.
103180942

1 EMD ESP field 5B21 DC voltage zero. 12.02.18 short Manual rapping done.
103180973
R1 will be replaced on
7 C&I O2 Tx L 1, L2 and R2 Frequently varying. 10.02.18 i/p 12.02.18 103179088
2 OFS St-2 Raw water pump-1 having gland leakage. 12.02.18 attended
103180210
O&M DAILY PLANNING MEETING

MTP/STP/001 DATE: 13 February 2018

Last Updated 9:30 AM

NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.

NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by
Innovation and Agility.
PLANT DATA
DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 13.2.18 48 06.11.16 - 2850 T


STATUS FOR HIGHEST ACHIEVED on
13-Feb-18 3760 TONS 09.01.18 : 4180 Tons STAGE - I / II TRUCKS /
12/02/18 13.11.16 - 3050 T
TONNAGE

95/106 1280/2480 201 3760 07.01.17 - 3110

PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

60/64,
63/64 1A2 76/80 79/80;
ESP FIELDS IN SERVICE 1A11, B21, 5B21 23.04.17 - 3270
short 1B2, 2B2 1A2 1D1Short 8A2, short
2C11, Short,

ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR 2 3 choke 15.07.17 -3430
MAIN PLANT FH PR AT HIGHEST POINT (at
5.8 6.1 5.8 5.5 23.11.17 -3500
drum level) KG/CM2
TURBINE SEAL STEAM TEMP-Deg C (I/L) 270 289 279 281 03.12.17 -3590
3K - AUTO; Other Not in
MRHS in AUTO AUTO AUTO AUTO Not in AUTO 02.12.17 -3650

HYDROGEN DEW POINT 30.01.19 -18 -18 -17 -18 17.12.17-4020

Condensor water box DP ( PassA / PassB) 4840/4606 5841/ pass B isolated 6580 / 6547 3656 / 3542

INSTRUMENT AIR DEW POINT 09.01.18 -39 09.01.18 -4180


CHP FH PR AT FARTHEST/ HIGHEST POINT
kg/cm2 T/H: 7.0 TP-6: 6.0 TP-21: 6.5
MAIN PLANT FH PR AT FARTHEST POINT
AT RAW WTR PH : 6.5 H2 PLANT AREA 11
kg/cm2

AC SYSTEM STATUS HEALTHINESS


UCB - 3 & 4
UCB Chiller Chiller water
1 ST-I water temp 12.5/7 DegC OFF LINE ST-II 14.5/9.9 DegC OFF LINE
Temp
IN / OUT
IN / OUT
ESP
ESP Chiller Chiller water Not
2 ST-I water temp 16.5/13 DegC OFF LINE ST-II DegC OFF LINE
Temp Applicable
IN / OUT
IN / OUT

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY

SL DEPT DEFECT DESCRIPTION AREA ISSUE TARG. DT REMARKS


RAISED
EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
seal replaced by OEM; but
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16
still leak is there
3 OFS St 1 CW pit dewatering pump 1 not available

SAFETY PERMITS IN PROGRESS


FROM
Sl No DEPT DESCRIPTION TYPE TO DATE
DATE
DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I CW pit A pump-2 not taking start at high level. 12.02.18 under permit Pump-1 is not available
103179848

2 TMD Condenser vacuum pump-2 ejector valve not opening. 12.02.18


103180998

3 C&I Mill-B HAD and CAD hunting in auto. 12.02.18


103180242

4 TMD Cond pit dewatering pump-2 mechanically jammed. 12.02.18


103181066
suction vv of s/by pp
5 TMD Vacume pump -B abnormal sound/ice formation. 10.02.18
passing; 103178681
work will be tken up on
6 TMD PAC-2 Element Temprature Maintains High. 09.02.18 under permit
12.02.18 byService engr

7 EMD H2 Purity dropping slowly 08.02.18 under obseravtion


103175794
UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Flue gas O2 RHS Tx-2 showing zero. 12.02.18 12


103180455
2 C&I ESP #1 compressor-1, 50% and 100% solenoids not working. 12.02.18
103179549
3 BMD SAPH-A Main drive FC having abnormal sound. 12.02.18
103179748
4 EMD ESP field 1C22 DC voltage low. 12.02.18 Manual rapping done
103179894
Under
5 C&I FG O2 TRx LHS Dev (T1-7.13, T2-4.18). 10.02.18 at low loads; 12.02
Observation 103179039
6 TMD Dropwise oil leakage from low vacume trip device. 10.02.18
103178716
7 C&I 2CCA08 2.33 PR05/DATA FAULT COMING FREQUENTLY 07.02.18 15.02.18
103170588
UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS


Normal drip CV DR-15
1 TMD HPH-5A level is not maintaining with normal drip. 12.02.18 103179469
opening full.
2 TMD MOT filter DP local indication not working. 12.02.18 103181095

3 TMD CF recircultaion pump-1 not developing pressure. 12.02.18 103118015

4 TMD COPU room floor grills in open condition at some areas. 12.02.18 103174958

5 TMD SCS-B Flushing Man v/v Flange leakage. 09.02.18 12.02.18 103177045

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 Furnace disturbance occuring frequently 29.01.18


2 BMD PA fan-4B fan side vibrations fan vibrations:- X-15 & Y-6 mm/s 27.01.18 Rotor made ready;
102744562
2 EMD TDBFP-B gland steam supply bypass MOV not operating from remote 12.02.18
103179571
4 C&I Flue gas O2 RHS Tx-1 is not responding. 12.02.18 under permit
103179088
5 TMD CFT level dropping due to IPSV-2 test valve . 12.02.18 Approx- 15L for 12 hrs.
103181090
6 EMD Mill-H LOP-B EPB MCC disturbance not coming in MMI. 12.02.18
103179932
Mill B permit cancelled; -6.5-5.9,
7 BMD Mill-B & F coal pipe velocity deviation high 05.02.18 12.02.18 -13.19, -0.78 , F will be checked; 103161008
43136
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS / C&I Sea water electrolyser 1 cell - 2 and 3 flow low. 12.02.18 under permit
1031812018
3 OFS Sea water pump-3 discharge valve is not closing fully. 12.02.18
103177465
4 OFS Sea water WL-1 leakage re-developed near creek. 12.02.18
103180272
5 CIVIL Rawwater p/p house Service Water tank over flowing. 10.02.18 FLOAT MISSING
103179145
6 AHD Stg-1 Slurry drain water p/p-1 tripping on o/l 08.02.18 Slurry will be cleared
10317611

CHP
CHP MM & Conv 6 A /B support structure foundation strengthening works - (Two out
1 27.12.17
O&M -CIVIL of eight pedestals Completed

CHEMISTRY

PAINTING STATUS REVIEW ( TUESDAY)

MID LIFE R&M


Attended; to be checked by
1 BMD / EMD MILL-2F BUNKER O/L GATE PASSING 07.02.18
(NIT published on
14.10.17/
operation 103174030
BOD -26.12.17)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. Under QR evaluation
PR : 300026983 dtd 27.06.17
(4 offers received)
Fresh PR Raised PR No: 400032491 dtd
2 C&I ASLD installation in units 1 & 2 : 24.10.17 ; PR vetted by F&A ,File with
Indenter
(NIT Published on
14.10.17)BOD- BOD:30.11.17 To be extended PR :
3 C&I Installation of cameras of CCTV in CHP area 05.01.18. BOD 400031050 dtd 14.06.17
extended to 17.01.18
NIT to be released (As 07.12.17) PR:
NITpublished
NIT Publishedon
4 EMD 33kv Sweet water Lines replacement on11.01.2018
14.10.17
400029999 dtd 20.03.17 ; Doc ID
0603383170121

BOD extended to Extd BOD:29.12.17 ; PR : 400029277 dtd


5 EMD 33kV stage-1 MST swgr breakers replacement 19.01.18 09.01.17; 0603383170004 ;
on M/s-Siemens
NITrequestt
Published PR 300025252 dtd 06.12.16;
6 AHD AWRC pu coated pipe line replacement on11.01.2018 0603367160155 ;

COMPLETED JOBS

8 AHM CG#4D Chamber Door leakage. 10.02.18 attended


103178696
5 BMD Mill-G Coal Pipe bend leakage. 09.02.18 attended 103177907
in progress
1 TMD Condener pass-B inlet duct having leakage. 12.02.18 attended PTW issued.
103180942

1 EMD ESP field 5B21 DC voltage zero. 12.02.18 short Manual rapping done.
103180973
R1 will be replaced on
7 C&I O2 Tx L 1, L2 and R2 Frequently varying. 10.02.18 i/p
12.02.18 103179088
2 OFS St-2 Raw water pump-1 having gland leakage. 12.02.18 attended
103180210
greasing done ; Motor may
1 EMD CEP-B Motor DE & NDE temperature are maintaining high. 10.02.18
be kept i/s. 103178485
Chipping i/p; after chipping ,
4 OFS Electrolyser common outlet HDPE line leakage 06.02.18 Attended 2 days for line replacemet 103170680
5 EMD USS#4 SEC-A I/C - CB Close FB not coming. 10.02.18 attended
one supply i/s; Other supply 103178743
if ade ON CB tripping ;
2 C&I TSI all parameters became bad. 10.02.18 oK
voltage to be adjusted; SD 100437267
job
O&M DAILY PLANNING MEETING

MTP/STP/001 DATE: 12 February 2018

Last Updated 9:30 AM

NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.

NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by
Innovation and Agility.
PLANT DATA
DATE DESCRIPTION HIGHEST ACHIEVED
DRY ASH EVACUATION
FILLED H2 CYLINDERS 12.2.18 48 06.11.16 - 2850 T
STATUS FOR HIGHEST ACHIEVED on
12-Feb-18 3760 TONS 09.01.18 : 4180 Tons STAGE - I / II TRUCKS /
11/02/18 13.11.16 - 3050 T
TONNAGE

95/106 1280/2480 201 3760 07.01.17 - 3110

PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

61/64,
63/64 1A2 76/80 79/80;
ESP FIELDS IN SERVICE 1A11, B21, 2C11, 23.04.17 - 3270
short 1B2, 2B2 1A2 1D1Short 8A2, short
Short,

ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR 2 3 choke 15.07.17 -3430
MAIN PLANT FH PR AT HIGHEST POINT (at
5.8 6.1 5.8 5.5 23.11.17 -3500
drum level) KG/CM2
TURBINE SEAL STEAM TEMP-Deg C (I/L) 270 289 279 281 03.12.17 -3590
3K - AUTO; Other Not in
MRHS in AUTO AUTO AUTO Not in AUTO 02.12.17 -3650
AUTO
HYDROGEN DEW POINT 30.01.19 -18 -18 -17 -18 17.12.17-4020

Condensor water box DP ( PassA / PassB) 4840/4606 5841/ pass B isolated 6580 / 6547 3656 / 3542

INSTRUMENT AIR DEW POINT 09.01.18 -39 09.01.18 -4180


CHP FH PR AT FARTHEST/ HIGHEST POINT
T/H: 7.0 TP-6: 6.0 TP-21: 6.5
kg/cm2
MAIN PLANT FH PR AT FARTHEST POINT
AT RAW WTR PH : 6.5 H2 PLANT AREA 11
kg/cm2
AC SYSTEM STATUS HEALTHINESS
UCB - 3 & 4
UCB Chiller
Chiller water
1 ST-I water temp 12.5/7 DegC OFF LINE ST-II 14.5/9.9 DegC OFF LINE
Temp
IN / OUT IN / OUT
ESP
ESP Chiller Chiller water Not
2 ST-I water temp 16.5/13 DegC OFF LINE ST-II DegC OFF LINE
Temp Applicable
IN / OUT IN / OUT

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


ISSUE
SL DEPT DEFECT DESCRIPTION AREA TARG. DT REMARKS
RAISED
EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
seal replaced by OEM; but
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 still leak is there
SAFETY PERMITS IN PROGRESS
Sl No DEPT DESCRIPTION TYPE FROM TO DATE
DATE
DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD ESP field 5B21 DC voltage zero. 12.02.18 Manual rapping done.
103180973

2 C&I CW pit A pump-2 not taking start at high level. 12.02.18 Pump-1 is not available
103179848

3 TMD Condenser vacuum pump-2 ejector valve not opening. 12.02.18


103180998

4 C&I CJJ01 speed fault alarm persisting. 12.02.18 opp


103180086

5 C&I Mill-B HAD and CAD hunting in auto. 12.02.18


103180242

6 TMD Cond pit dewatering pump-2 mechanically jammed. 12.02.18


103181066
suction vv of s/by pp
7 TMD Vacume pump -B abnormal sound/ice formation. 10.02.18 passing; 103178681
work will be tken up on
8 TMD PAC-2 Element Temprature Maintains High. 09.02.18 13.02.18
12.02.18 byService engr

9 EMD H2 Purity dropping slowly 08.02.18 under obseravtion


103175794
UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS
1 TMD Condener pass-B inlet duct having leakage. 12.02.18 PTW issued.
103180942
2 C&I Flue gas O2 RHS Tx-2 showing zero. 12.02.18 12
103180455
3 C&I ESP #1 compressor-1, 50% and 100% solenoids not working. 12.02.18
103179549
4 BMD SAPH-A Main drive FC having abnormal sound. 12.02.18
103179748
5 EMD ESP field 1C22 DC voltage low. 12.02.18 Manual rapping done
103179894
Under
1 C&I FG O2 TRx LHS Dev (T1-7.13, T2-4.18). 10.02.18 Observation at low loads; 12.02 103179039
2 TMD Dropwise oil leakage from low vacume trip device. 10.02.18
103178716
3 C&I 2CCA08 2.33 PR05/DATA FAULT COMING FREQUENTLY 07.02.18 15.02.18
103170588
UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS


Normal drip CV DR-15
1 TMD HPH-5A level is not maintaining with normal drip. 12.02.18 103179469
opening full.
2 TMD MOT filter DP local indication not working. 12.02.18 103181095

3 TMD CF recircultaion pump-1 not developing pressure. 12.02.18 103118015

4 TMD COPU room floor grills in open condition at some areas. 12.02.18 103174958

5 BMD Mill-G Coal Pipe bend leakage. 09.02.18 attended 103177907


in progress
2 TMD SCS-B Flushing Man v/v Flange leakage. 09.02.18 12.02.18 103177045

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 Furnace disturbance occuring frequently 29.01.18

2 BMD PA fan-4B fan side vibrations fan vibrations:- X-15 & Y-6 mm/s 27.01.18 Rotor made ready;
102744562
Present vibrations: 15/7
1 BMD PA fan-B fan side having high vibration. 12.02.18
mm/s 103160941
2 EMD TDBFP-B gland steam supply bypass MOV not operating. 12.02.18
103179571
3 BMD Mill-B air flow velocity deviation high. 12.02.18 Corners:1/2/3: -6/-5/-13%
103178678
4 C&I Flue gas O2 RHS Tx-1 is not responding. 12.02.18
103179088
5 TMD CFT level dropping due to IPSV-2 test valve . 12.02.18 Approx- 15L for 12 hrs.
103181090
6 EMD Mill-H LOP-B EPB MCC disturbance not coming in MMI. 12.02.18
103179932
R1 will be replaced on
7 C&I O2 Tx L 1, L2 and R2 Frequently varying. 10.02.18 i/p
12.02.18 103179088
8 AHM CG#4D Chamber Door leakage. 10.02.18
103178696
Mill B permit cancelled; -6.5-5.9,
5 BMD Mill-B & F coal pipe velocity deviation high 05.02.18 12.02.18 -13.19, -0.78 , F will be checked;
103161008
43136
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD/C&I Sea water electrolyser-2 and 3 flow low. 12.02.18 C&I woc : 10318028
1031812018
2 OFS St-2 Raw water pump-1 having gland leakage. 12.02.18
103180210
3 OFS Sea water pump-3 discharge valve is not closing fully. 12.02.18
103177465
4 OFS Sea water WL-1 leakage re-developed near creek. 12.02.18
103180272
5 CIVIL Rawwater p/p house Service Water tank over flowing. 10.02.18 FLOAT MISSING
103179145
3 AHD Stg-1 Slurry drain water p/p-1 tripping on o/l 08.02.18 Slurry will be cleared
10317611
CHP

CHP MM & Conv 6 A /B support structure foundation strengthening works - (Two out
1 27.12.17
O&M -CIVIL of eight pedestals Completed

CHEMISTRY

PAINTING STATUS REVIEW ( TUESDAY)

MID LIFE R&M


Attended; to be checked by
1 BMD / EMD MILL-2F BUNKER O/L GATE PASSING 07.02.18
(NIT published on operation 103174030
14.10.17/
BOD -26.12.17)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. Under QR evaluation
PR : 300026983 dtd 27.06.17
(4 offers received)
Fresh PR Raised PR No: 400032491 dtd
2 C&I ASLD installation in units 1 & 2 : 24.10.17 ; PR vetted by F&A ,File with
Indenter
(NIT Published on
14.10.17)BOD- BOD:30.11.17 To be extended PR :
3 C&I Installation of cameras of CCTV in CHP area 05.01.18. BOD 400031050 dtd 14.06.17
extended to 17.01.18
NIT to be released (As 07.12.17) PR:
NITpublished
NIT Publishedon
4 EMD 33kv Sweet water Lines replacement on11.01.2018
14.10.17
400029999 dtd 20.03.17 ; Doc ID
0603383170121
BOD extended to Extd BOD:29.12.17 ; PR : 400029277 dtd
5 EMD 33kV stage-1 MST swgr breakers replacement 19.01.18 09.01.17; 0603383170004 ;
on M/s-Siemens
NITrequestt
Published PR 300025252 dtd 06.12.16;
6 AHD AWRC pu coated pipe line replacement on11.01.2018 0603367160155 ;

COMPLETED JOBS

greasing done ; Motor may


1 EMD CEP-B Motor DE & NDE temperature are maintaining high. 10.02.18
be kept i/s. 103178485
Chipping i/p; after chipping ,
4 OFS Electrolyser common outlet HDPE line leakage 06.02.18 Attended
2 days for line replacemet 103170680
5 EMD USS#4 SEC-A I/C - CB Close FB not coming. 10.02.18 attended
one supply i/s; Other supply 103178743
if ade ON CB tripping ;
2 C&I TSI all parameters became bad. 10.02.18 oK
voltage to be adjusted; SD 100437267
job
3 EMD Hydrogen leakage at fill rack in H2 Room. 10.02.18 ok
100437183
3 BMD Mill- 4H LOP - A P/P Mechanical Jam. 09.02.18 under permit attended 103177468

1 OFM Dosing Pump Common discharge line leakage. 09.02.18


103176490
7 CIVIL / OFS Drinking water not coming at St-1 AWRC pump house 06.02.18 ok
103170683
4 AHD BAOF -B FC p/p tripping on O/L and BAOF-A under permit 08.02.18 attended Pp B will be cleared by 09.02.18 103175432

C- cable problem; Bunker -E


3 C&I Bunkers-C levels are not showing correct value. 03.02.18 attended Attended, 103169428
O&M DAILY PLANNING MEETING

MTP/STP/001 DATE: 10 February 2018

Last Updated 9:30 AM

NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.
NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by
Innovation and Agility.
PLANT DATA
DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION


FILLED H2 CYLINDERS 10.2.18 48 06.11.16 - 2850 T
STATUS FOR HIGHEST ACHIEVED on
10-Feb-18 3070 TONS 09.01.18 : 4180 Tons
HIGHEST ACHIEVED on
10-Feb-18 3070 TONS 09.01.18 : 4180 Tons STAGE - I / II TRUCKS /
09/02/18 13.11.16 - 3050 T
TONNAGE

64/97 980/2090 161 3070 07.01.17 - 3110

PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

61/64, 79/80;
63/64 1A2 76/80
ESP FIELDS IN SERVICE 1A11, B21, 2C11, 8A2 1B2 2C1short 23.04.17 - 3270
short 1B2, 2B2 1A2 1D1Short
Short,

ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430
MAIN PLANT FH PR AT HIGHEST POINT (at
drum level) KG/CM2 6.95 7.03 6 6.4 23.11.17 -3500

TURBINE SEAL STEAM TEMP-Deg C (I/L) 268 288 290 260 03.12.17 -3590
3K - AUTO; Other Not in
MRHS in AUTO AUTO AUTO Not in AUTO 02.12.17 -3650
AUTO
HYDROGEN DEW POINT 30.01.19 -18 -18 -17 -18 17.12.17-4020
Condensor water box DP ( PassA / PassB) 3240 / 3123 3825/3894 6612 / - 3357 / 3279
INSTRUMENT AIR DEW POINT 09.01.18 -39 09.01.18 -4180
CHP FH PR AT FARTHEST/ HIGHEST POINT
T/H: 7.0 TP-6: 6.0 TP-21: 6.5
kg/cm2
MAIN PLANT FH PR AT FARTHEST POINT
AT RAW WTR PH : 6.5 H2 PLANT AREA 11
kg/cm2

AC SYSTEM STATUS HEALTHINESS


UCB - 3 & 4
UCB Chiller
Chiller water
1 ST-I water temp 12.5/7 DegC OFF LINE ST-II 14.5/9.9 DegC OFF LINE
Temp
IN / OUT IN / OUT
ESP
ESP Chiller Chiller water Not
2 ST-I water temp 16.5/13 DegC OFF LINE ST-II DegC OFF LINE
Temp Applicable
IN / OUT
IN / OUT

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


ISSUE
SL DEPT DEFECT DESCRIPTION AREA TARG. DT REMARKS
RAISED
EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
seal replaced by OEM; but
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 still leak is there
SAFETY PERMITS IN PROGRESS
FROM
Sl No DEPT DESCRIPTION TYPE TO DATE
DATE
1 CHP 13B seal plate replacement reqd. HWP 2/10/2018

2 AHD 4D Wetting Unit Platform Repair(contd) PFO 2/9/2018

3 BMD APH STAIRS / BEAM Strengthening works PFO 2/7/2018

4 CHP TP-5-9 &21 cladding sheet works WHP 2/6/2018

5 OFS PAINTING WORKS AT MAIN PLANT & OS AREA WHP 2/5/2018

6 BMD APH STAIRS / BEAM Strengthening works WHP 2/7/2018

7 BMD U2 ECO HOPPER INSULATION DAMAGED WHP 2/5/2018

8 TMD Ventilation Duct Insulation at U-3 ARCW WHP 2/5/2018

9 OFS PAINTNG WORKS U#3 BOILER TURBINE AREA WHP 2/5/2018

10 OFS PAINTNG WORKS U#4 BOILER TURBINE AREA WHP 2/5/2018

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS
greasing done ; Motor may
1 EMD CEP-B Motor DE & NDE temperature are maintaining high. 10.02.18 be kept i/s. 103178485
suction vv of s/by pp
2 TMD Vacume pump -B abnormal sound/ice formation. 10.02.18
passing; 103178681
work will be tken up on
3 TMD PAC-2 Element Temprature Maintains High. 09.02.18 13.02.18
12.02.18 byService engr

4 EMD H2 Purity dropping slowly 08.02.18 under obseravtion


103175794
UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS
Under
1 C&I FG O2 TRx LHS Dev (T1-7.13, T2-4.18). 10.02.18 Observation at low loads 103179039
2 TMD Dropwise oil leakage from low vacume trip device. 10.02.18
103178716
3 C&I 2CCA08 2.33 PR05/DATA FAULT COMING FREQUENTLY 07.02.18
103170588
UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mill-G Coal Pipe bend leakage. 09.02.18 10.02.18 103177907


in progress
2 TMD SCS-B Flushing Man v/v Flange leakage. 09.02.18 12.02.18 103177045

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

Air flow may be maintained


1 Furnace disturbance occuring frequently 29.01.18 above normal value; 100 T
extra ;

2 BMD PA fan-4B fan side vibrations fan vibrations:- X-15 & Y-6 mm/s 27.01.18 Rotor made ready;
102744562
3 C&I O2 Tx L 1, L2 and R2 Frequently varying. 10.02.18 i/p R1 will be replaced;
103179088
4 AHM CG#4D Chamber Door leakage. 10.02.18
103178696
Mill B permit cancelled; -6.5-
6 BMD Mill-B & F coal pipe velocity deviation high 05.02.18 12.02.18 5.9, -13.19, -0.78 , F will be 103161008
checked;
43136
7 BMD Bunker-K DPT to be done 29.01.18 15.02.18

OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 CIVIL Rawwater p/p house Service Water tank over flowing. 10.02.18 FLOAT MISSING
103179145
2 AHM Stage-1 AWRC Line leakage at Railway gate. 09.02.18 under permit
103177905
3 AHD Stg-1 Slurry drain water p/p-1 tripping on o/l 08.02.18 Slurry will be cleared
10317611
CHP

CHP MM & Conv 6 A /B support structure foundation strengthening works - (Two out
1 27.12.17
O&M -CIVIL of eight pedestals Completed

CHEMISTRY

PAINTING STATUS REVIEW ( TUESDAY)

MID LIFE R&M


Attended; to be checked by
1 BMD / EMD MILL-2F BUNKER O/L GATE PASSING 07.02.18
(NIT published on operation 103174030
14.10.17/
BOD -26.12.17)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. Under QR evaluation
PR : 300026983 dtd 27.06.17
(4 offers received)
Fresh PR Raised PR No: 400032491 dtd
2 C&I ASLD installation in units 1 & 2 : 24.10.17 ; PR vetted by F&A ,File with
Indenter
(NIT Published on
14.10.17)BOD- BOD:30.11.17 To be extended PR :
3 C&I Installation of cameras of CCTV in CHP area 05.01.18. BOD 400031050 dtd 14.06.17
extended to 17.01.18
NIT to be released (As 07.12.17) PR:
NITpublished
NIT Publishedon
4 EMD 33kv Sweet water Lines replacement on11.01.2018
14.10.17
400029999 dtd 20.03.17 ; Doc ID
0603383170121
BOD extended to Extd BOD:29.12.17 ; PR : 400029277 dtd
5 EMD 33kV stage-1 MST swgr breakers replacement 19.01.18 09.01.17; 0603383170004 ;
on M/s-Siemens
NITrequestt
Published PR 300025252 dtd 06.12.16;
6 AHD AWRC pu coated pipe line replacement on11.01.2018 0603367160155 ;

COMPLETED JOBS
Chipping i/p; after chipping ,
4 OFS Electrolyser common outlet HDPE line leakage 06.02.18 Attended
2 days for line replacemet 103170680
5 EMD USS#4 SEC-A I/C - CB Close FB not coming. 10.02.18 attended
one supply i/s; Other supply 103178743
if ade ON CB tripping ;
2 C&I TSI all parameters became bad. 10.02.18 oK
voltage to be adjusted; SD 100437267
job
3 EMD Hydrogen leakage at fill rack in H2 Room. 10.02.18 ok
100437183
3 BMD Mill- 4H LOP - A P/P Mechanical Jam. 09.02.18 under permit attended 103177468

1 OFM Dosing Pump Common discharge line leakage. 09.02.18


103176490
7 CIVIL / OFS Drinking water not coming at St-1 AWRC pump house 06.02.18 ok
103170683
4 AHD BAOF -B FC p/p tripping on O/L and BAOF-A under permit 08.02.18 attended Pp B will be cleared by 09.02.18 103175432

C- cable problem; Bunker -E


3 C&I Bunkers-C levels are not showing correct value. 03.02.18 attended Attended, 103169428

1 C&I Mill-E URB Element bad. 09.02.18 attended


103177414
3 OFM Seawater Pump-3 Reverse Rotation- discharge valve passing. 09.02.18 pp kept in service

1 C&I LPH-2 Alt Drip to condenser DR-37 Hunting. 09.02.18 attended

6 Civil / AHD Stage-1 Ash slurry series-2 pedestal strenghtening to be done 05.02.18 attended

1 TMD Vaccum pp-2 ice formation at suction line 08.02.18 attended


103175543

temp plugged; will be taken up


4 OS Sea water working line-2 developed leakage near stage-2 CW forebay 05.02.18 07.02.18 after one pump operation
103172600 43133
will be taken up after one
5 OFS working Line-1 ARV leakage near Creek 01.02.18 07.02.18
pump kept in service
Offline readings: pp/2 : MNDE H
7 OFS Sea water pump-2 &3 parellel operation; 31.01.18 - 2.2 ; pp 3 PP A -3.1

08.02.1
C&I FEEDER-2F GETTING TRIPPED AFTER START 08.02.18 attended
8 103176565
O&M DAILY PLANNING MEETING

MTP/STP/001 DATE: 09 February 2018

Last Updated 9:30 AM

NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.

NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by
Innovation and Agility.
PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 9.2.18 48 06.11.16 - 2850 T


STATUS FOR HIGHEST ACHIEVED on
9-Feb-18 4120 TONS 09.01.18 : 4180 Tons STAGE - I / II TRUCKS /
08/02/18 13.11.16 - 3050 T
TONNAGE

96/152 1560/2560 248 4120 07.01.17 - 3110

PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

61/64, 79/80;
63/64 1A2 76/80
ESP FIELDS IN SERVICE 1A11, B21, 2C11, 8A2 1B2 2C1short 23.04.17 - 3270
short 1B2, 2B2 1A2 1D1Short
Short,

ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430
MAIN PLANT FH PR AT HIGHEST POINT (at
6.4 6.5 6 6.4 23.11.17 -3500
drum level) KG/CM2
TURBINE SEAL STEAM TEMP-Deg C (I/L) 276 275 290 260 03.12.17 -3590
3K - AUTO; Other Not in
MRHS in AUTO AUTO AUTO Not in AUTO 02.12.17 -3650
AUTO
HYDROGEN DEW POINT 30.01.19 -18 -18 -17 -18 17.12.17-4020
Condensor water box DP ( PassA / PassB) 3400 / 3250 3962/3650 6612 / - 3357 / 3279
INSTRUMENT AIR DEW POINT 09.01.18 -39 09.01.18 -4180
CHP FH PR AT FARTHEST/ HIGHEST POINT
T/H: 7.0 TP-6: 6.0 TP-21: 6.5
kg/cm2
MAIN PLANT FH PR AT FARTHEST POINT
AT RAW WTR PH : 6.5 H2 PLANT AREA 11
kg/cm2

AC SYSTEM STATUS HEALTHINESS


UCB - 3 & 4
UCB Chiller
Chiller water 11.3/6.9
1 ST-I water temp 15.5/12.5 DegC OFF LINE ST-II DegC OFF LINE
Temp 10/7.4
IN / OUT IN / OUT
ESP
ESP Chiller
Chiller water Not
2 ST-I water temp 12.5/6.5 DegC OFF LINE ST-II DegC OFF LINE
Temp Applicable
IN / OUT IN / OUT

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


ISSUE
SL DEPT DEFECT DESCRIPTION AREA TARG. DT REMARKS
RAISED
EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
seal replaced by OEM; but
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16
still leak is there
SAFETY PERMITS IN PROGRESS
FROM
Sl No DEPT DESCRIPTION TYPE TO DATE
DATE
1 CHP Conveyor- 8A to 10B M.Plate Repl HWP 2/9/2018

2 CHP conv23a skirt board modification-tripper HWP 2/9/2018

3 CHP conv-30 skirt board modification HWP 2/8/2018

4 CHP TP-5-9 &21 cladding sheet works WHP 2/6/2018

5 OFS PAINTING WORKS AT MAIN PLANT & OS AREA WHP 2/6/2018

6 BMD APH STAIRS / BEAM Strengthening works WHP 2/5/2018

7 BMD APH STAIRS / BEAM Strengthening works PFO 2/7/2018

8 BMD FEEDER FLOOR A-E SIDE WELDING WORKS HWP 2/7/2018

9 BMD U2 ECO HOPPER INSULATION DAMAGED WHP 2/5/2018

10 TMD U-3 Cond. pass-A & B inlet leakage(BOX) HWP 2/5/2018

11 OFS PAINTNG WORKS U#3 BOILER TURBINE AREA WHP 2/8/2018

12 TMD Ventilation Duct Insulation at U-3 ARCW WHP 2/5/2018

13 BMD Platform extension works for SAPH 4A HWP 2/5/2018

14 OFS PAINTNG WORKS U#4 BOILER TURBINE AREA WHP 2/5/2018

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Mill-E URB Element bad. 09.02.18


103177414

2 TMD PAC-2 Element Temprature Maintains High. 09.02.18 210deg

3 EMD H2 Purity dropping slowly 08.02.18 under obseravtion


103175794
Purging of individual coal pipes has
been done. Velocity Readings to be
4 BMD Mill-G coal pipe cor-1 velocity deviation found high in DPT. 27.01.18 09.02.18 checked once again. Will be taken 103161563
up during PM again

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS
1 C&I LPH-2 Alt Drip to condenser DR-37 Hunting. 09.02.18

2 BMD /EMD MILL-2F BUNKER O/L GATE PASSING 07.02.18 to be checked by operation
103174030
3 C&I 2CCA08 2.33 PR05/DATA FAULT COMING FREQUENTLY 07.02.18
103170588
UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mill-G Coal Pipe bend leakage. 09.02.18 103177907

2 TMD SCS-B Flushing Man v/v Flange leakage. 09.02.18 103177045

hot air duct leak - SD -Mill


3 BMD Mill-C& D mixed PA duct leakage increased 05.02.18 103099694
D leak attended 43443
C- cabling problem; Bunker -E
4 C&I Bunkers-C levels are not showing correct value. 03.02.18 Attended, 103169428
UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

Air flow may be maintained


1 C&I Furnace disturbance occuring frequently 29.01.18 above normal value; 100 T
extra ;

2 BMD PA fan-4B fan side vibrations fan vibrations:- X-15 & Y-6 mm/s 27.01.18 Rotor made ready;
102744562
3 BMD Mill- 4H LOP - A P/P Mechanical Jam. 09.02.18 103177468

4 AHD BAOF -B FC p/p tripping on O/L and BAOF-A under permit 08.02.18 Pp B will be cleared by 09.02.18 103175432

Mill B permit cancelled i/s , F


5 BMD Mill-B & F coal pipe velocity deviation high 05.02.18 will be checked; 103161008
43136
6 BMD Bunker-K DPT to be done 29.01.18 15.02.18 4-5 days for scaffolding

OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFM Seawater working line-1 valve body leakage. 09.02.18


103177863
2 OFM Dosing Pump Common discharge line leakage. 09.02.18
103176490
3 AHM Stage-1 AWRC Line leakage at Railway gate. 09.02.18
103177905
4 OFM Seawater Pump-3 Reverse Rotation- discharge valve passing. 09.02.18

5 AHD Stg-1 Slurry drain water p/p-1 tripping on o/l 08.02.18


10317611
6 OFS Electrolyser common outlet HDPE line leakage 06.02.18 Chipping i/p;
103170680
suction choke cleared ; P&I
7 OPRN Stage-2 AWRC Pump-4 Not Available 21.08.17 checking & i/s competion by
09.02.18;

8 CIVIL / OFS Drinking water not coming at St-1 AWRC pump house 06.02.18
103170683
CHP

CHP MM & Conv 6 A /B support structure foundation strengthening works - (Two out
1 27.12.17
O&M -CIVIL of eight pedestals Completed

CHEMISTRY

PAINTING STATUS REVIEW ( TUESDAY)

MID LIFE R&M


(NIT published on
14.10.17/
BOD -26.12.17)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. Under QR evaluation
PR : 300026983 dtd 27.06.17
(4 offers received)
Fresh PR Raised PR No: 400032491 dtd
2 C&I ASLD installation in units 1 & 2 : 24.10.17 ; PR vetted by F&A ,File with
Indenter
(NIT Published on
14.10.17)BOD- BOD:30.11.17 To be extended PR :
3 C&I Installation of cameras of CCTV in CHP area 05.01.18. BOD 400031050 dtd 14.06.17
extended to 17.01.18
NIT to be released (As 07.12.17) PR:
NITpublished
NIT Publishedon
4 EMD 33kv Sweet water Lines replacement on11.01.2018
14.10.17
400029999 dtd 20.03.17 ; Doc ID
0603383170121
BOD extended to Extd BOD:29.12.17 ; PR : 400029277 dtd
5 EMD 33kV stage-1 MST swgr breakers replacement 19.01.18 09.01.17; 0603383170004 ;
on M/s-Siemens
NITrequestt
Published PR 300025252 dtd 06.12.16;
6 AHD AWRC pu coated pipe line replacement on11.01.2018 0603367160155 ;

COMPLETED JOBS

6 Civil / AHD Stage-1 Ash slurry series-2 pedestal strenghtening to be done 05.02.18 attended

1 TMD Vaccum pp-2 ice formation at suction line 08.02.18 attended


103175543
temp plugged; will be taken up
4 OS Sea water working line-2 developed leakage near stage-2 CW forebay 05.02.18 07.02.18 after one pump operation
103172600 43133
will be taken up after one
5 OFS working Line-1 ARV leakage near Creek 01.02.18 07.02.18
pump kept in service
Offline readings: pp/2 : MNDE H
7 OFS Sea water pump-2 &3 parellel operation; 31.01.18 - 2.2 ; pp 3 PP A -3.1

08.02.1
8 C&I FEEDER-2F GETTING TRIPPED AFTER START 08.02.18 attended
103176565

1 BMD Mill 3A abnormal sound even feed rate is 50TPH 07.02.18 ok 103174168

2 BMD LRSB-119 ROUND FLANGE LEAKAGE 07.02.18 attended


103170588

3 C&I IAC-1 filter DP reading not coming 06.02.18 attended


103173432
5 C&I ECO O2 O/L RHS trnsmitter deviation high 06.02.18 UO ok (RHS- 4.06/2.07,LHS 2.72/2.27) 103174115

5 BMD Mill D abnormal sound even at high feedrate(>50 TPH) 02.02.18 uo ok


103169402
ELEVATION B VOTING NO FLAME INTERMITTENTLY EVEN MILL A
1 C&I 07.02.18 ok UNDER OBSERVATION
AND B ARE IN SERVICE. 103173432

3 AHM ESP FIELD 1A22 SHORT 07.02.18


103174030
Card Replaced, Under
5 C&I CJJ-11 fault alarm coming 06.02.18 attended Observation
103174030
Temporarily attended by
6 BMD ./ cni Mill-F feeder outlet gate Instrument air line damaged. 03.02.18 attended applying M seal, Root V/v to
be replaced
103170588

1 Stage-1 fire water sprinkler system isolation in progress. 06.02.18

2 EMD PAPH-4B drawing more current (12A) 06.02.18 Current is normal 103172844

1 BMD Mill-G centre feed pipe leakage. 05.02.18 ok 103152204


43119
1 BMD Mill-C,E,G,H reject O/H line choked 05.02.18 ce p 103170698
05/02/2018
1 BMD/C&I Burner tilt corner-2 got stuck up at 72% 05.02.18 attended 103172714
attended 43136
O&M DAILY PLANNING MEETING

MTP/STP/001 DATE: 08 February 2018

Last Updated 9:30 AM

NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.

NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by
Innovation and Agility.
PLANT DATA
DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 8.2.18 48 06.11.16 - 2850 T


STATUS FOR HIGHEST ACHIEVED on
8-Feb-18 3650 TONS 09.01.18 : 4180 Tons STAGE - I / II TRUCKS /
07/02/18 13.11.16 - 3050 T
TONNAGE

101/119 1430/2220 220 3650 07.01.17 - 3110

PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

61/64,
76/80 79/80;
ESP FIELDS IN SERVICE 1A11, B21, 2C11, 63/64 1A2 short 23.04.17 - 3270
1B2, 2B2 1A2 1D1Short 8A2 short
Short,

ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430
MAIN PLANT FH PR AT HIGHEST POINT (at
6 7 9 6.4 23.11.17 -3500
drum level) KG/CM2
TURBINE SEAL STEAM TEMP-Deg C (I/L) 260 289 280 270 03.12.17 -3590
MRHS in AUTO AUTO AUTO 3Kin AUTO; 3K ok Not in AUTO 02.12.17 -3650
HYDROGEN DEW POINT 30.01.19 -18 -18 -17 -18 17.12.17-4020
INSTRUMENT AIR DEW POINT 09.01.18 -39 09.01.18 -4180
CHP FH PR AT FARTHEST/ HIGHEST POINT
T/H: 7.0 TP-6: 6.0 TP-21: 6.5
kg/cm2
MAIN PLANT FH PR AT FARTHEST POINT
AT RAW WTR PH : 6.5 H2 PLANT AREA 11
kg/cm2
AC SYSTEM STATUS HEALTHINESS
UCB - 3 & 4
UCB Chiller Chiller water 11.3/6.9
1 ST-I water temp 15.5/12.5 DegC OFF LINE ST-II DegC OFF LINE
Temp 10/7.4
IN / OUT IN / OUT
ESP
ESP Chiller Chiller water Not
2 ST-I water temp 12.5/6.5 DegC OFF LINE ST-II DegC OFF LINE
Temp Applicable
IN / OUT
IN / OUT

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


ISSUE
SL DEPT DEFECT DESCRIPTION AREA TARG. DT REMARKS
RAISED
EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
seal replaced by OEM; but
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 still leak is there
SAFETY PERMITS IN PROGRESS
FROM
Sl No DEPT DESCRIPTION TYPE TO DATE
DATE
1 TMD Ventilation Duct Insulation at U-3 ARCW WHP 05.02.18 10.02.18

2 BMD U2 ECO HOPPER INSULATION DAMAGED WHP 05.02.18 10.02.18

3 OFS PAINTNG WORKS U#4 BOILER TURBINE AREA WHP 05.02.18 11.02.18

4 OFS PAINTNG WORKS U#3 BOILER TURBINE AREA WHP 05.02.18 11.02.18

5 OFS PAINTING WORKS AT MAIN PLANT & OS AREA WHP 05.02.18 11.02.18

6 OFS DMwtr pipe flangelkg opposite to sankalp WHP 05.02.18 06.02.18


P RAM05.02. 0.667OFS OS-I Varana05.02. 0.66906.02. 0.669
DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS
ELEVATION B VOTING NO FLAME INTERMITTENTLY EVEN MILL A
1 C&I 07.02.18 UNDER OBSERVATION
AND B ARE IN SERVICE. 103173432

2 C&I IAC-1 filter DP reading not coming 06.02.18


103173432
Purging of individual coal
pipes has been done.
3 BMD Mill-G coal pipe cor-1 velocity deviation found high in DPT. 27.01.18 09.02.18 Velocity Readings to be 103161563
checked once again

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD/EMD MILL-2F BUNKER O/L GATE PASSING 07.02.18


103174030

2 PP LRSB-119 ROUND FLANGE LEAKAGE 07.02.18


103170588

3 AHM ESP FIELD 1A22 SHORT 07.02.18


103174030

4 C&I 2CCA08 2.33 PR05/DATA FAULT COMING FREQUENTLY 07.02.18


103170588
Card Replaced, Under
5 C&I CJJ-11 fault alarm coming 06.02.18
Observation 103174030
Temporarily attended by
6 BMD ./ cni Mill-F feeder outlet gate Instrument air line damaged. 03.02.18 i/p applying M seal, Root V/v to
be replaced
103170588
Oil coming; bellow to be
changed;Lub oil mixing
7 TMD CF system leakage oil level high alarm 30.01.18 31.01.18 103165124
tfound ; will be be diverted to
tank;

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mill 3A abnormal sound even feed rate is 50TPH 07.02.18 103174168

Positioner will be adusted


2 C&I Burner tilt cor-2 opening fully at 80% demand. 06.02.18 103174168
accordingly

3 BMD Mill-C& D mixed PA duct leakage increased 05.02.18 103099694


Mill D u/p 43443
4 C&I Bunkers-C and E levels are not showing correct value. 03.02.18 5.02.18 Bunker -E Attended,
103169428
5 BMD Mill D abnormal sound even at high feedrate(>50 TPH) 02.02.18 06.02.18 under permit
103169402
UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

Air flow may be maintained


1 C&I Furnace disturbance occuring frequently 29.01.18 above normal value; 100 T
extra ;

2 BMD PA fan-4B fan side vibrations fan vibrations:- X-15 & Y-6 mm/s 27.01.18 Rotor made ready;
102744562

JC : Oprn , TMD checked for


3 TMD Condenser air ingress more 220kg/hr,DO 45ppb at part load 05.02.18 any leakages; No leakages
found; HPH parting plane issue
43136
5 C&I ECO O2 O/L RHS trnsmitter deviation high 06.02.18 (RHS- 4.06/2.07,LHS 2.72/2.27) 103174115

B under permit, F will be


6 BMD Mill-B & F coal pipe velocity deviation high 05.02.18 checked; 103161008
43136
7 BMD Bunker-K DPT to be done 29.01.18 09.02.18 4-5 days for scaffolding

OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OS Electrolyser common outlet HDPE line leakage 06.02.18


103170680
2 CIVIL/ofs Drinking water not coming at St-1 AWRC pump house 06.02.18
103170683
temp plugged; will be taken up
3 OS Sea water working line-2 developed leakage near stage-2 CW forebay 05.02.18 07.02.18 after one pump operation
103172600 43133
4 Civil/ AHD Stage-1 Ash slurry series-2 pedestal strenghtening to be done 05.02.18 Chipping i/p;
will be taken up after one
6 OFS working Line-1 ARV leakage near Creek 01.02.18 07.02.18
pump kept in service
Offline readings: pp/2 : MNDE H
7 OFS Sea water pump-2 &3 parellel operation; 31.01.18 - 2.2 ; pp 3 PP A -3.1

; suction choke cleared ; P&I


11 AHM Stage-2 AWRC Pump-4 Not Available 21.08.17 05.02.18
checking will be done
CHP
CHP MM & Conv 6 A /B support structure foundation strengthening works - (Two out
1 27.12.17
O&M -CIVIL of eight pedestals Completed

CHEMISTRY

PAINTING STATUS REVIEW ( TUESDAY)

MID LIFE R&M


(NIT published on
14.10.17/
BOD -26.12.17)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. Under QR evaluation
PR : 300026983 dtd 27.06.17
(4 offers received)
Fresh PR Raised PR No: 400032491 dtd
2 C&I ASLD installation in units 1 & 2 : 24.10.17 ; PR vetted by F&A ,File with
Indenter
(NIT Published on
14.10.17)BOD- BOD:30.11.17 To be extended PR :
3 C&I Installation of cameras of CCTV in CHP area 05.01.18. BOD 400031050 dtd 14.06.17
extended to 17.01.18
NIT to be released (As 07.12.17) PR:
NITpublished
NIT Publishedon
4 EMD 33kv Sweet water Lines replacement on11.01.2018
14.10.17
400029999 dtd 20.03.17 ; Doc ID
0603383170121
BOD extended to Extd BOD:29.12.17 ; PR : 400029277 dtd
5 EMD 33kV stage-1 MST swgr breakers replacement 19.01.18 09.01.17; 0603383170004 ;
on M/s-Siemens
NITrequestt
Published PR 300025252 dtd 06.12.16;
6 AHD AWRC pu coated pipe line replacement on11.01.2018 0603367160155 ;

COMPLETED JOBS

1 Stage-1 fire water sprinkler system isolation in progress. 06.02.18

2 EMD PAPH-4B drawing more current (12A) 06.02.18 Current is normal 103172844

1 BMD Mill-G centre feed pipe leakage. 05.02.18 ok 103152204


43119
1 BMD Mill-C,E,G,H reject O/H line choked 05.02.18 ce p 103170698
05/02/2018
1 BMD/C&I Burner tilt corner-2 got stuck up at 72% 05.02.18 attended 103172714
attended 43136
2 C&I LPH-2 alternate drip control valve 0-40% hunting in manual continuously 05.02.18 attended line kept isolated
103172597 43135
3 TMD ESP# 2 CT fan- 1 fan touching guard. 03.02.18 attended Attended ;Oprn to check ;
103169869
3 EMD PAPH-A soot blowing is completing in 20 minutes. 05.02.18 attended 103172691
43136
TDBFP-B turbine RJB vibration v-42 increased to 65 from 42 with in a NO change in feed water
1 TMD 05.02.18 ok 103172734
span of 10 minutes flow & load at that moment. 05/02/2018
3 BMD Mill-J LOP-A having abnormal sound. 03.02.18 05.02.18 ok
103164275
permit wll be given after coal
6 BMD Mill-B coal pipe cor-1 and 3 velocity deviation found high in DPT. 27.01.18 05.02.18 quantity increase
103161008
2 EMD Stg-2 AWRC pump-2 motor cable JB smoke. 03.02.18 att
103170253
2 BMD ID FAN-4A MOTOR cooling water inlet line vent lekage. 02.02.18 ok
103168454
3 TMD Condenser Pass -A I/L LINE DRAIN LKG. 02.02.18 att i/p
103169433
5-10 mm; HP inside is OK;
4 C&I HP casing expansion point hunting 01.02.18 ok outside issue will be
103168238
checked
O&M DAILY PLANNING MEETING

MTP/STP/001 DATE: 07 February 2018

Last Updated 9:30 AM

NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.

NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by
Innovation and Agility.
PLANT DATA
DATE DESCRIPTION HIGHEST ACHIEVED
DRY ASH EVACUATION
FILLED H2 CYLINDERS 7.2.18 48 06.11.16 - 2850 T
STATUS FOR HIGHEST ACHIEVED on
7-Feb-18 3650 TONS 09.01.18 : 4180 Tons STAGE - I / II TRUCKS /
06/02/18 13.11.16 - 3050 T
TONNAGE

101/119 1430/2220 220 3650 07.01.17 - 3110

PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

61/64,
76/80 79/80;
ESP FIELDS IN SERVICE 1A11, B21, 2C11, 63/64 1A2 short 23.04.17 - 3270
1B2, 2B2 1A2 1D1Short 8A2 short
Short,

ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430
MAIN PLANT FH PR AT HIGHEST POINT (at
6 7 9 6.4 23.11.17 -3500
drum level) KG/CM2
TURBINE SEAL STEAM TEMP-Deg C (I/L) 260 289 280 270 03.12.17 -3590
MRHS in AUTO AUTO AUTO 3Kin AUTO; 3K ok Not in AUTO 02.12.17 -3650
HYDROGEN DEW POINT 30.01.19 -18 -18 -17 -18 17.12.17-4020
INSTRUMENT AIR DEW POINT 09.01.18 -39 09.01.18 -4180
CHP FH PR AT FARTHEST/ HIGHEST POINT
T/H: 7.0 TP-6: 6.0 TP-21: 6.5
kg/cm2
MAIN PLANT FH PR AT FARTHEST POINT
AT RAW WTR PH : 6.5 H2 PLANT AREA 11
kg/cm2
AC SYSTEM STATUS HEALTHINESS
UCB - 3 & 4
UCB Chiller Chiller water 11.3/6.9
1 ST-I water temp 15.5/12.5 DegC OFF LINE ST-II DegC OFF LINE
Temp 10/7.4
IN / OUT IN / OUT
ESP
ESP Chiller Chiller water Not
2 ST-I water temp 12.5/6.5 DegC OFF LINE ST-II DegC OFF LINE
Temp Applicable
IN / OUT
IN / OUT

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


ISSUE
SL DEPT DEFECT DESCRIPTION AREA TARG. DT REMARKS
RAISED
EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
seal replaced by OEM; but
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 still leak is there
SAFETY PERMITS IN PROGRESS
FROM
Sl No DEPT DESCRIPTION TYPE TO DATE
DATE
1 TMD Ventilation Duct Insulation at U-3 ARCW WHP 05.02.18 10.02.18

2 BMD U2 ECO HOPPER INSULATION DAMAGED WHP 05.02.18 10.02.18

3 OFS PAINTNG WORKS U#4 BOILER TURBINE AREA WHP 05.02.18 11.02.18

4 OFS PAINTNG WORKS U#3 BOILER TURBINE AREA WHP 05.02.18 11.02.18

5 OFS PAINTING WORKS AT MAIN PLANT & OS AREA WHP 05.02.18 11.02.18

6 OFS DMwtr pipe flangelkg opposite to sankalp WHP 05.02.18 06.02.18


P RAM05.02. 0.667OFS OS-I Varana05.02. 0.66906.02. 0.669
DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I IAC-1 filter DP reading not coming 06.02.18


103173432
Purging of individual coal
2 BMD Mill-G coal pipe cor-1 velocity deviation found high in DPT. 27.01.18 09.02.18 103161563
pipes has been done.

3 OFS Mulsifier line of UT-A & B under ground leakage near GT-1B 05.01.18 06.02.18 Attended ;Oprn to check ;
###
UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS
Card Replaced, Under
1 C&I CJJ-11 fault alarm coming 06.02.18
Observation 103174030
Temporarily attended by
2 BMD ./ cni Mill-F feeder outlet gate Instrument air line damaged. 03.02.18 i/p applying M seal, Root V/v to
be replaced
103170588
Oil coming; bellow to be
changed;Lub oil mixing
3 TMD CF system leakage oil level high alarm 30.01.18 31.01.18 103165124
tfound ; will be be diverted to
tank;

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS
Positioner will be adusted
1 C&I Burner tilt cor-2 opening fully at 80% demand. 06.02.18 103174168
accordingly

2 BMD Mill-C& D mixed PA duct leakage increased 05.02.18 103099694


Mill D u/p 43443
3 C&I Bunkers-C and E levels are not showing correct value. 03.02.18 5.02.18 Bunker -E Attended,
103169428
4 BMD Mill D abnormal sound even at high feedrate(>50 TPH) 02.02.18 06.02.18 under permit
103169402
6 C&I Mill 3D Bowl DP Txr Not Responding. 25.01.18 06.02.18 Attended
103159025
UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

Air flow may be maintained


1 C&I Furnace disturbance occuring frequently 29.01.18 above normal value; 100 T
extra ;

2 BMD PA fan-4B fan side vibrations fan vibrations:- X-15 & Y-6 mm/s 27.01.18 Rotor made ready;
102744562

JC : Oprn , TMD checked for


3 TMD Condenser air ingress more 220kg/hr,DO 45ppb at part load 05.02.18 any leakages; No leakages
found; HPH parting plane issue
43136

4 BMD Mill-C under permit for attending coal pipe coupling gasket leakage 06.02.18 ATTENDED

5 C&I ECO O2 O/L RHS trnsmitter deviation high 06.02.18 (RHS- 4.06/2.07,LHS 2.72/2.27) 103174115

B under permit, F will be


6 BMD Mill-B & F coal pipe velocity deviation high 05.02.18 checked; 103161008
43136
7 BMD Bunker-K DPT to be done 29.01.18 09.02.18 4-5 days for scaffolding

OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OS Electrolyser common outlet HDPE line leakage 06.02.18


103170680
2 CIVIL/ofs Drinking water not coming at St-1 AWRC pump house 06.02.18
103170683

temp plugged; will be taken up


3 OS Sea water working line-2 developed leakage near stage-2 CW forebay 05.02.18 07.02.18 after one pump operation
103172600 43133
4 Civil/ AHD Stage-1 Ash slurry series-2 pedestal strenghtening to be done 05.02.18 Chipping i/p;

5 OFS Stg-1 Raw water GRP Line leakage near NDCT 1 03.02.18 attended
103170093
will be taken up after one
6 OFS working Line-1 ARV leakage near Creek 01.02.18 07.02.18
pump kept in service
Offline readings: pp/2 : MNDE H
7 OFS Sea water pump-2 &3 parellel operation; 31.01.18 - 2.2 ; pp 3 PP A -3.1

; suction choke cleared ; P&I


11 AHM Stage-2 AWRC Pump-4 Not Available 21.08.17 05.02.18 checking will be done

CHP
CHP MM & Conv 6 A /B support structure foundation strengthening works - (Two out
1 27.12.17
O&M -CIVIL of eight pedestals Completed

CHEMISTRY

PAINTING STATUS REVIEW ( TUESDAY)

MID LIFE R&M


(NIT published on
14.10.17/
BOD -26.12.17)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. Under QR evaluation
PR : 300026983 dtd 27.06.17
(4 offers received)
Fresh PR Raised PR No: 400032491 dtd
2 C&I ASLD installation in units 1 & 2 : 24.10.17 ; PR vetted by F&A ,File with
Indenter
(NIT Published on
14.10.17)BOD- BOD:30.11.17 To be extended PR :
3 C&I Installation of cameras of CCTV in CHP area 05.01.18. BOD 400031050 dtd 14.06.17
extended to 17.01.18
NIT to be released (As 07.12.17) PR:
NITpublished
NIT Publishedon
4 EMD 33kv Sweet water Lines replacement on11.01.2018
14.10.17
400029999 dtd 20.03.17 ; Doc ID
0603383170121
BOD extended to Extd BOD:29.12.17 ; PR : 400029277 dtd
5 EMD 33kV stage-1 MST swgr breakers replacement 19.01.18 09.01.17; 0603383170004 ;
on M/s-Siemens
NITrequestt
Published PR 300025252 dtd 06.12.16;
6 AHD AWRC pu coated pipe line replacement on11.01.2018 0603367160155 ;

COMPLETED JOBS

1 Stage-1 fire water sprinkler system isolation in progress. 06.02.18

2 EMD PAPH-4B drawing more current (12A) 06.02.18 Current is normal 103172844

1 BMD Mill-G centre feed pipe leakage. 05.02.18 ok 103152204


43119
1 BMD Mill-C,E,G,H reject O/H line choked 05.02.18 ce p 103170698
05/02/2018
1 BMD/C&I Burner tilt corner-2 got stuck up at 72% 05.02.18 attended 103172714
attended 43136
2 C&I LPH-2 alternate drip control valve 0-40% hunting in manual continuously 05.02.18 attended line kept isolated
103172597 43135
3 TMD ESP# 2 CT fan- 1 fan touching guard. 03.02.18 attended Attended ;Oprn to check ;
103169869
3 EMD PAPH-A soot blowing is completing in 20 minutes. 05.02.18 attended 103172691
43136
TDBFP-B turbine RJB vibration v-42 increased to 65 from 42 with in a NO change in feed water
1 TMD 05.02.18 ok 103172734
span of 10 minutes flow & load at that moment. 05/02/2018
3 BMD Mill-J LOP-A having abnormal sound. 03.02.18 05.02.18 ok
103164275
permit wll be given after coal
6 BMD Mill-B coal pipe cor-1 and 3 velocity deviation found high in DPT. 27.01.18 05.02.18 quantity increase
103161008
2 EMD Stg-2 AWRC pump-2 motor cable JB smoke. 03.02.18 att
103170253
2 BMD ID FAN-4A MOTOR cooling water inlet line vent lekage. 02.02.18 ok
103168454
3 TMD Condenser Pass -A I/L LINE DRAIN LKG. 02.02.18 att i/p
103169433
5-10 mm; HP inside is OK;
4 C&I HP casing expansion point hunting 01.02.18 ok outside issue will be
103168238
checked
O&M DAILY PLANNING MEETING

MTP/STP/001 DATE: 06 February 2018

Last Updated 9:30 AM

NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.

NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by
Innovation and Agility.
PLANT DATA
DATE DESCRIPTION HIGHEST ACHIEVED
DRY ASH EVACUATION
FILLED H2 CYLINDERS 6.2.18 48 06.11.16 - 2850 T
STATUS FOR HIGHEST ACHIEVED on
6-Feb-18 3520 TONS 09.01.18 : 4180 Tons STAGE - I / II TRUCKS /
05/02/18 13.11.16 - 3050 T
TONNAGE

100/66 1600/1750 166 3520 07.01.17 - 3110

PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

61/64,
76/80 79/80;
ESP FIELDS IN SERVICE 1A11, B21, 2C11, 64/64 1A2 short 23.04.17 - 3270
1B2, 2B2 1A2 1D1Short 8A2 short
Short,

ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430
MAIN PLANT FH PR AT HIGHEST POINT (at
7.4 5 23.11.17 -3500
drum level) KG/CM2
TURBINE SEAL STEAM TEMP-Deg C (I/L) 272 284 275 285 03.12.17 -3590
MRHS in AUTO AUTO AUTO 3Kin AUTO; 3K ok Not in AUTO 02.12.17 -3650
HYDROGEN DEW POINT 30.01.19 -18 -18 -17 -18 17.12.17-4020
INSTRUMENT AIR DEW POINT 09.01.18 -39 09.01.18 -4180
CHP FH PR AT FARTHEST/ HIGHEST POINT
T/H: 7.0 TP-6: 6.0 TP-21: 6.5
kg/cm2
MAIN PLANT FH PR AT FARTHEST POINT
AT RAW WTR PH : 6.5 H2 PLANT AREA 11
kg/cm2
AC SYSTEM STATUS HEALTHINESS
UCB - 3 & 4
UCB Chiller
Chiller water 11.3/6.9
1 ST-I water temp 15.5/12.5 DegC OFF LINE ST-II DegC OFF LINE
Temp 10/7.4
IN / OUT IN / OUT
ESP
ESP Chiller
Chiller water Not
2 ST-I water temp 12.5/6.5 DegC OFF LINE ST-II DegC OFF LINE
Temp Applicable
IN / OUT IN / OUT

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


ISSUE
SL DEPT DEFECT DESCRIPTION AREA TARG. DT REMARKS
RAISED
EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
seal replaced by OEM; but
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16
still leak is there
SAFETY PERMITS IN PROGRESS
FROM
Sl No DEPT DESCRIPTION TYPE TO DATE
DATE
1 TMD Ventilation Duct Insulation at U-3 ARCW WHP 05.02.18 10.02.18

2 BMD U2 ECO HOPPER INSULATION DAMAGED WHP 05.02.18 10.02.18

3 OFS PAINTNG WORKS U#4 BOILER TURBINE AREA WHP 05.02.18 11.02.18

4 OFS PAINTNG WORKS U#3 BOILER TURBINE AREA WHP 05.02.18 11.02.18

5 OFS PAINTING WORKS AT MAIN PLANT & OS AREA WHP 05.02.18 11.02.18

6 OFS DMwtr pipe flangelkg opposite to sankalp WHP 05.02.18 06.02.18


P RAM05.02. 0.667OFS OS-I Varana05.02. 0.66906.02. 0.669
DEFECT STATUS SUMMARY - DAILY
UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

2 C&I Condenser vacuum pump-B ejector valve open feedback not coming 06.02.18 attended 6
103174052

3 C&I IAC-1 filter DP reading not coming 06.02.18


103173432
joint check will be done with
4 BMD Mill-F bunker outlet gate is passing. 03.02.18 attended
Operation

5 BMD Mill-G coal pipe cor-1 velocity deviation found high in DPT. 27.01.18 09.02.18 ;will be done in PM 103161563

Line laying done; machining


6 OFS Mulsifier line of UT-A & B under ground leakage near GT-1B 05.01.18 06.02.18 in progress ; Over ground to
be done; Acc OFS to plan ###
UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I CJJ-11 fault alarm coming 06.02.18 analog i/p card fault
103174030
2 BMD ./ cni Mill-F feeder outlet gate Instrument air line damaged. 03.02.18 i/p Root V/v to be replaced
103170588
Oil coming; bellow to be
changed;Lub oil mixing
3 TMD CF system leakage oil level high alarm 30.01.18 31.01.18 103165124
tfound ; will be be diverted to
tank;
UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Burner tilt cor-2 opening fully at 80% demand. 06.02.18 Positioner will be adusted acc 103174168

2 BMD Mill-C& D mixed PA duct leakage increased 05.02.18 103099694


43443
3 C&I Bunkers-C and E levels are not showing correct value. 03.02.18 5.02.18
103169428
4 BMD Mill D abnormal sound even at high feedrate(>50 TPH) 02.02.18 06.02.18 under permit
103169402
6 C&I Mill 3D Bowl DP Txr Not Responding. 25.01.18 06.02.18 poking to be done
103159025
UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS


Air flow may be maintained
Furnace disturbance occuring frequently 29.01.18 above noral value; 100 T extra ;

BMD PA fan-4B fan side vibrations fan vibrations:- X-15 & Y-6 mm/s 27.01.18 Rotor made ready;
102744562
JC : Oprn , TMD checked for
TMD Condenser air ingress more 220kg/hr ,DO 45ppb at part load 05.02.18 any leakages; No leakages
found; HPH parting plane issue 43136
Bunker-K DPT pending,Mill-B&F
1 BMD Mill-C under permit forattending coal pipe coupling gasket leakage 06.02.18 coal pipe deviation high.

3 C&I ECO O2 O/L RHS trnsmitter deviation high 06.02.18 (RHS- 4.06/2.07,LHS 2.72/2.27) 103174115

B planned for 07.02.18F will be


4 BMD Mill-B & F coal pipe velocity deviation high 05.02.18 checked; 103161008
43136
5 BMD Bunker-K DPT to be done 29.01.18 09.02.18 4-5 days for scaffolding

OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OS Electrolyser common outlet HDPE line leakage 06.02.18


103170680
2 CIVIL/ofs Drinking water not coming at St-1 AWRC pump house 06.02.18
103170683

temp plugged; will be taken up


3 OS Sea water working line-2 developed leakage near stage-2 CW forebay 05.02.18 07.02.18 after one pump operation
103172600 43133
4 Civil/ AHD Stage-1 Ash slurry series-2 pedestal strenghtening to be done 05.02.18 Chipping i/p;
MS valve passng ; 2 hrs
5 OFS Stg-1 Raw water GRP Line leakage near NDCT 1 03.02.18 line shutdown req for
103170093
dummying
will be taken up after one
6 OFS working Line-1 ARV leakage near Creek 01.02.18 07.02.18
pump kept in service
Offline readings: pp/2 : MNDE H
7 OFS Sea water pump-2 &3 parellel operation; 31.01.18 - 2.2 ; pp 3 PP A -3.1

; suction choke cleared ; P&I


11 AHM Stage-2 AWRC Pump-4 Not Available 21.08.17 05.02.18
checking will be done

CHP
CHP MM & Conv 6 A /B support structure foundation strengthening works - (Two out
1 27.12.17
O&M -CIVIL of eight pedestals Completed

CHEMISTRY

PAINTING STATUS REVIEW ( TUESDAY)

MID LIFE R&M


(NIT published on
14.10.17/
BOD -26.12.17)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. Under QR evaluation
PR : 300026983 dtd 27.06.17
(4 offers received)
Fresh PR Raised PR No: 400032491 dtd
2 C&I ASLD installation in units 1 & 2 : 24.10.17 ; PR vetted by F&A ,File with
Indenter
(NIT Published on
14.10.17)BOD- BOD:30.11.17 To be extended PR :
3 C&I Installation of cameras of CCTV in CHP area 05.01.18. BOD 400031050 dtd 14.06.17
extended to 17.01.18
NIT to be released (As 07.12.17) PR:
NITpublished
NIT Publishedon
4 EMD 33kv Sweet water Lines replacement on11.01.2018
14.10.17
400029999 dtd 20.03.17 ; Doc ID
0603383170121
BOD extended to Extd BOD:29.12.17 ; PR : 400029277 dtd
5 EMD 33kV stage-1 MST swgr breakers replacement 19.01.18 09.01.17; 0603383170004 ;
on M/s-Siemens
NITrequestt
Published PR 300025252 dtd 06.12.16;
6 AHD AWRC pu coated pipe line replacement on11.01.2018 0603367160155 ;

COMPLETED JOBS

1 Stage-1 fire water sprinkler system isolation in progress. 06.02.18

2 EMD PAPH-4B drawing more current (12A) 06.02.18 Current is normal 103172844

1 BMD Mill-G centre feed pipe leakage. 05.02.18 ok 103152204


43119
1 BMD Mill-C,E,G,H reject O/H line choked 05.02.18 ce p 103170698
05/02/2018
1 BMD/C&I Burner tilt corner-2 got stuck up at 72% 05.02.18 attended 103172714
attended 43136
2 C&I LPH-2 alternate drip control valve 0-40% hunting in manual continuously 05.02.18 attended line kept isolated
103172597 43135
3 TMD ESP# 2 CT fan- 1 fan touching guard. 03.02.18 attended Attended ;Oprn to check ;
103169869
3 EMD PAPH-A soot blowing is completing in 20 minutes. 05.02.18 attended 103172691
43136
TDBFP-B turbine RJB vibration v-42 increased to 65 from 42 with in a NO change in feed water
1 TMD span of 10 minutes 05.02.18 ok flow & load at that moment. 103172734
05/02/2018
3 BMD Mill-J LOP-A having abnormal sound. 03.02.18 05.02.18 ok
103164275
permit wll be given after coal
6 BMD Mill-B coal pipe cor-1 and 3 velocity deviation found high in DPT. 27.01.18 05.02.18 quantity increase 103161008
2 EMD Stg-2 AWRC pump-2 motor cable JB smoke. 03.02.18 att
103170253
2 BMD ID FAN-4A MOTOR cooling water inlet line vent lekage. 02.02.18 ok
103168454
3 TMD Condenser Pass -A I/L LINE DRAIN LKG. 02.02.18 att i/p
103169433
5-10 mm; HP inside is OK;
4 C&I HP casing expansion point hunting 01.02.18 ok outside issue will be
checked 103168238
O&M DAILY PLANNING MEETING

MTP/STP/001 DATE: 05 February 2018

Last Updated 9:30 AM

NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.
NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by
Innovation and Agility.
PLANT DATA
DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 5.2.18 48 06.11.16 - 2850 T


STATUS FOR HIGHEST ACHIEVED on
5-Feb-18 3150 TONS 09.01.18 : 4180 Tons STAGE - I / II TRUCKS /
04/02/18 13.11.16 - 3050 T
TONNAGE

100/66 1580/1570 166 3150 07.01.17 - 3110

PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

61/64,
76/80 79/80; 8A2 short
ESP FIELDS IN SERVICE 1A11, B21, 2C11, 64/64 23.04.17 - 3270
1B2, 2B2 1A2 1D1Short
Short,

ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430
MAIN PLANT FH PR AT HIGHEST POINT (at
drum level) KG/CM2 6.3 5.8 10 7 23.11.17 -3500

TURBINE SEAL STEAM TEMP-Deg C (I/L) 290 284 273 280 03.12.17 -3590
MRHS in AUTO AUTO AUTO Not in AUTO Not in AUTO 02.12.17 -3650
HYDROGEN DEW POINT 30.01.19 -18 -18 -17 -18 17.12.17-4020
INSTRUMENT AIR DEW POINT 09.01.18 -39 09.01.18 -4180
CHP FH PR AT FARTHEST/ HIGHEST POINT
T/H: 7.0 TP-6: 6.0 TP-21: 6.5
kg/cm2
MAIN PLANT FH PR AT FARTHEST POINT
AT RAW WTR PH : 6.5 H2 PLANT AREA 11
kg/cm2

AC SYSTEM STATUS HEALTHINESS


UCB - 3 & 4
UCB Chiller Chiller water 11.3/6.9
1 ST-I water temp 15.5/12.5 DegC OFF LINE ST-II DegC OFF LINE
Temp 10/7.4
IN / OUT
IN / OUT
ESP
ESP Chiller Chiller water Not
2 ST-I water temp 12.5/6.5 DegC OFF LINE ST-II DegC OFF LINE
Temp Applicable
IN / OUT IN / OUT

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


ISSUE
SL DEPT DEFECT DESCRIPTION AREA TARG. DT REMARKS
RAISED
EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
seal replaced by OEM; but
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16
still leak is there
SAFETY PERMITS IN PROGRESS
FROM
Sl No DEPT DESCRIPTION TYPE TO DATE
DATE
DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS
TDBFP-B turbine RJB vibration v-42 increased to 65 from 42 with in a NO change in feed water
1 TMD 05.02.18 ok 103172734
span of 10 minutes flow & load at that moment. 05/02/2018
2 BMD Mill-C,E,G,H reject O/H line choked 05.02.18 103170698
05/02/2018
3 EMD PAPH-A soot blowing is completing in 20 minutes. 05.02.18 attended 103172691
43136
joint check will be done with
4 BMD Mill-F bunker outlet gate is passing. 03.02.18
Operation

5 BMD Mill-G coal pipe cor-1 velocity deviation found high in DPT. 27.01.18 06.02.18 ; Purging Done; to take trial 103161563

Line laying done; machining


6 OFS Mulsifier line of UT-A & B under ground leakage near GT-1B 05.01.18 06.02.18 in progress ; Over ground to
be done; Acc OFS to plan ###
UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS
suspected valve seat detached during
1 BMD Drum hydra step (LHS) showing only water level. 05.02.18 normalisation and steam side root valve
gland leakage. will be checked
103172795 43135
2 C&I LPH-2 alternate drip control valve 0-40% hunting in manual continuously 05.02.18 attended line kept isolated
103172597 43135
3 TMD ESP# 2 CT fan- 1 fan touching guard. 03.02.18 attended Attended ;Oprn to check ;
103169869
4 BMD Mill-F feeder outlet gate Instrument air line damaged. 03.02.18 i/p Root V/v to be replaced
103170588
Oil coming; bellow to be
5 TMD CF system leakage oil level high alarm 30.01.18 31.01.18 changed; oil mixing to be 103165124
checked; oil sample taken
UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD/C&I Burner tilt corner-2 got stuck up at 72% 05.02.18 attended 103172714
attended 43136
2 BMD Mill-G centre feed pipe leakage. 05.02.18 07.02.18 103152204
43119
3 BMD Mill-C&D mixed PA duct leakage increased 05.02.18 103099694
43443
4 C&I Bunkers-C and E levels are not showing correct value. 03.02.18 5.02.18
103169428
in service ; will be taken up after
5 BMD Mill D abnormal sound even at high feedrate(>50 TPH) 02.02.18 06.02.18 Mill 4B 103169402
6 BMD ESP Pass-B Pass inlet gate not operating 27.01.18 05.02.18

7 C&I Mill 3D Bowl DP Txr Not Responding. 25.01.18 06.02.18 internal poking to be done
103159025
UNIT 4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS
Air flow may be maintained
Furnace disturbance occuring frequently 29.01.18 above noral value; 100 T extra ;

BMD PA fan-4B fan side vibrations fan vibrations:- X-15 & Y-6 mm/s 27.01.18 Rotor made ready;
102744562
F will be checked; B- checked
1 Mill-B & F coal pipe velocity deviation high 05.02.18 found OK 103161008
43136
JC : Oprn , TMD checked for
2 TMD Condenser air ingress more 220kg/hr ,DO 45ppb at part load 05.02.18 any leakages; No leakages
found 43136
4 BMD Bunker-K DPT to be done 29.01.18 09.02.18 4-5 days for scaffolding

OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

temp plugged; will be taken up


OS Sea water working line-2 developed leakage near stage-2 CW forebay 05.02.18 after one pump kept in service
103172600 43133
Civil/ mm Stage-1 Ash slurry series-2 pedestal strenghtening to be done 05.02.18 Chipping i/p;
MS valve passng ; 2 hrs
1 OFS Stg-1 Raw water GRP Line leakage near NDCT 1 03.02.18 line shutdown req for
dummying 103170093
will be taken up after one
3 OFS working Line-1 ARV leakage near Creek 01.02.18 pump kept in service
Offline readings: pp/2 : MNDE H
4 OFS Sea water pump-2 &3 parellel operation; 31.01.18 - 2.2 ; pp 3 PP A -3.1

Supply air fans approach not


5 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 10.02.18
availbale

abnormal sound from


6 AHM Stage-2 AWRC Pump-4 Not Available 21.08.17 05.02.18 pump; suction choke cleared
; trial to be taken

CHP
CHP MM & Conv 6 A /B support structure foundation strengthening works - (Two out
1 27.12.17
O&M -CIVIL of eight pedestals Completed

CHEMISTRY

PAINTING STATUS REVIEW ( TUESDAY)

MID LIFE R&M


(NIT published on
14.10.17/
BOD -26.12.17)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. Under QR evaluation
PR : 300026983 dtd 27.06.17
(4 offers received)
Fresh PR Raised PR No: 400032491 dtd
2 C&I ASLD installation in units 1 & 2 : 24.10.17 ; PR vetted by F&A ,File with
Indenter
(NIT Published on
14.10.17)BOD- BOD:30.11.17 To be extended PR :
3 C&I Installation of cameras of CCTV in CHP area 05.01.18. BOD 400031050 dtd 14.06.17
extended to 17.01.18
NIT to be released (As 07.12.17) PR:
NITpublished
NIT Publishedon
4 EMD 33kv Sweet water Lines replacement on11.01.2018
14.10.17
400029999 dtd 20.03.17 ; Doc ID
0603383170121
BOD extended to Extd BOD:29.12.17 ; PR : 400029277 dtd
5 EMD 33kV stage-1 MST swgr breakers replacement 19.01.18 09.01.17; 0603383170004 ;
on M/s-Siemens
NITrequestt
Published PR 300025252 dtd 06.12.16;
6 AHD AWRC pu coated pipe line replacement on11.01.2018 0603367160155 ;

COMPLETED JOBS

3 BMD Mill-J LOP-A having abnormal sound. 03.02.18 05.02.18 ok


103164275
permit wll be given after coal
6 BMD Mill-B coal pipe cor-1 and 3 velocity deviation found high in DPT. 27.01.18 05.02.18 quantity increase 103161008
2 EMD Stg-2 AWRC pump-2 motor cable JB smoke. 03.02.18 att
103170253
2 BMD ID FAN-4A MOTOR cooling water inlet line vent lekage. 02.02.18 ok
103168454
3 TMD Condenser Pass -A I/L LINE DRAIN LKG. 02.02.18 att i/p
103169433
5-10 mm; HP inside is OK;
4 C&I HP casing expansion point hunting 01.02.18 ok outside issue will be
checked 103168238
O&M DAILY PLANNING MEETING

MTP/STP/001 DATE: 06 February 2018

Last Updated 9:30 AM

NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.

NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by
Innovation and Agility.
PLANT DATA
DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 6.2.18 48 06.11.16 - 2850 T


STATUS FOR HIGHEST ACHIEVED on
6-Feb-18 3150 TONS 09.01.18 : 4180 Tons STAGE - I / II TRUCKS /
05/02/18 13.11.16 - 3050 T
TONNAGE

100/66 1580/1570 166 3150 07.01.17 - 3110

PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

61/64,
76/80 79/80;
ESP FIELDS IN SERVICE 1A11, B21, 2C11, 64/64 23.04.17 - 3270
1B2, 2B2 1A2 1D1Short 8A2 short
Short,

ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430
MAIN PLANT FH PR AT HIGHEST POINT (at
6.3 5.8 10 7 23.11.17 -3500
drum level) KG/CM2
TURBINE SEAL STEAM TEMP-Deg C (I/L) 290 284 273 280 03.12.17 -3590
MRHS in AUTO AUTO AUTO Not in AUTO Not in AUTO 02.12.17 -3650
HYDROGEN DEW POINT 30.01.19 -18 -18 -17 -18 17.12.17-4020
INSTRUMENT AIR DEW POINT 09.01.18 -39 09.01.18 -4180
CHP FH PR AT FARTHEST/ HIGHEST POINT
kg/cm2 T/H: 7.0 TP-6: 6.0 TP-21: 6.5
MAIN PLANT FH PR AT FARTHEST POINT
AT RAW WTR PH : 6.5 H2 PLANT AREA 11
kg/cm2

AC SYSTEM STATUS HEALTHINESS


UCB - 3 & 4
UCB Chiller Chiller water 11.3/6.9
1 ST-I water temp 15.5/12.5 DegC OFF LINE ST-II DegC OFF LINE
Temp 10/7.4
IN / OUT
IN / OUT
ESP
ESP Chiller Chiller water Not
2 ST-I water temp 12.5/6.5 DegC OFF LINE ST-II DegC OFF LINE
Temp Applicable
IN / OUT
IN / OUT

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


ISSUE
SL DEPT DEFECT DESCRIPTION AREA TARG. DT REMARKS
RAISED
EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
seal replaced by OEM; but
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16
still leak is there
SAFETY PERMITS IN PROGRESS
FROM
Sl No DEPT DESCRIPTION TYPE TO DATE
DATE
DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mill-C,E,G,H reject O/H line choked 05.02.18 103170698


05/02/2018
joint check will be done with
2 BMD Mill-F bunker outlet gate is passing. 03.02.18
Operation

3 BMD Mill-G coal pipe cor-1 velocity deviation found high in DPT. 27.01.18 06.02.18 ; Purging Done; to take trial 103161563

Line laying done; machining


4 OFS Mulsifier line of UT-A & B under ground leakage near GT-1B 05.01.18 06.02.18 in progress ; Over ground to
be done; Acc OFS to plan ###
UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS
suspected valve seat detached during
1 BMD Drum hydra step (LHS) showing only water level. 05.02.18 normalisation and steam side root valve
gland leakage. will be checked
103172795 43135
2 BMD Mill-F feeder outlet gate Instrument air line damaged. 03.02.18 i/p Root V/v to be replaced
103170588
Oil coming; bellow to be
3 TMD CF system leakage oil level high alarm 30.01.18 31.01.18 changed; oil mixing to be 103165124
checked; oil sample taken
UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mill-G centre feed pipe leakage. 05.02.18 07.02.18 103152204


43119
2 BMD Mill-C&D mixed PA duct leakage increased 05.02.18 103099694
43443
3 C&I Bunkers-C and E levels are not showing correct value. 03.02.18 5.02.18
103169428
in service ; will be taken up after
4 BMD Mill D abnormal sound even at high feedrate(>50 TPH) 02.02.18 06.02.18 Mill 4B 103169402
5 BMD ESP Pass-B Pass inlet gate not operating 27.01.18 05.02.18

6 C&I Mill 3D Bowl DP Txr Not Responding. 25.01.18 06.02.18 poking to be done
103159025
UNIT 4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS
Air flow may be maintained
Furnace disturbance occuring frequently 29.01.18 above noral value; 100 T extra ;

BMD PA fan-4B fan side vibrations fan vibrations:- X-15 & Y-6 mm/s 27.01.18 Rotor made ready;
102744562
1 BMD Mill-B & F coal pipe velocity deviation high 05.02.18 F will be checked; 103161008
43136
JC : Oprn , TMD checked for
2 TMD Condenser air ingress more 220kg/hr ,DO 45ppb at part load 05.02.18 any leakages; No leakages
found 43136
4 BMD Bunker-K DPT to be done 29.01.18 09.02.18 4-5 days for scaffolding

OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

temp plugged; will be taken up


1 OS Sea water working line-2 developed leakage near stage-2 CW forebay 05.02.18 after one pump operation
103172600 43133
2 Civil/ mm Stage-1 Ash slurry series-2 pedestal strenghtening to be done 05.02.18 Chipping i/p;
MS valve passng ; 2 hrs
3 OFS Stg-1 Raw water GRP Line leakage near NDCT 1 03.02.18 line shutdown req for
103170093
dummying
will be taken up after one
4 OFS working Line-1 ARV leakage near Creek 01.02.18
pump kept in service
Offline readings: pp/2 : MNDE H
5 OFS Sea water pump-2 &3 parellel operation; 31.01.18 - 2.2 ; pp 3 PP A -3.1

abnormal sound from


6 AHM Stage-2 AWRC Pump-4 Not Available 21.08.17 05.02.18 pump; suction choke cleared
; trial to be taken

CHP

CHP MM & Conv 6 A /B support structure foundation strengthening works - (Two out
1 27.12.17
O&M -CIVIL of eight pedestals Completed

CHEMISTRY

PAINTING STATUS REVIEW ( TUESDAY)

MID LIFE R&M (NIT published on


14.10.17/
BOD -26.12.17)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. Under QR evaluation
PR : 300026983 dtd 27.06.17
(4 offers received)
Fresh PR Raised PR No: 400032491 dtd
2 C&I ASLD installation in units 1 & 2 : 24.10.17 ; PR vetted by F&A ,File with
Indenter
(NIT Published on
14.10.17)BOD- BOD:30.11.17 To be extended PR :
3 C&I Installation of cameras of CCTV in CHP area 05.01.18. BOD 400031050 dtd 14.06.17
extended to 17.01.18
NIT to be released (As 07.12.17) PR:
NITpublished
NIT Publishedon
4 EMD 33kv Sweet water Lines replacement on11.01.2018
14.10.17
400029999 dtd 20.03.17 ; Doc ID
0603383170121

BOD extended to Extd BOD:29.12.17 ; PR : 400029277 dtd


5 EMD 33kV stage-1 MST swgr breakers replacement 19.01.18 09.01.17; 0603383170004 ;
on M/s-Siemens
NITrequestt
Published PR 300025252 dtd 06.12.16;
6 AHD AWRC pu coated pipe line replacement on11.01.2018 0603367160155 ;

COMPLETED JOBS

1 BMD/C&I Burner tilt corner-2 got stuck up at 72% 05.02.18 attended 103172714
attended 43136
2 C&I LPH-2 alternate drip control valve 0-40% hunting in manual continuously 05.02.18 attended line kept isolated
103172597 43135
3 TMD ESP# 2 CT fan- 1 fan touching guard. 03.02.18 attended Attended ;Oprn to check ;
103169869
3 EMD PAPH-A soot blowing is completing in 20 minutes. 05.02.18 attended 103172691
43136
TDBFP-B turbine RJB vibration v-42 increased to 65 from 42 with in a NO change in feed water
1 TMD span of 10 minutes 05.02.18 ok flow & load at that moment. 103172734
05/02/2018
3 BMD Mill-J LOP-A having abnormal sound. 03.02.18 05.02.18 ok
103164275
permit wll be given after coal
6 BMD Mill-B coal pipe cor-1 and 3 velocity deviation found high in DPT. 27.01.18 05.02.18 quantity increase 103161008
2 EMD Stg-2 AWRC pump-2 motor cable JB smoke. 03.02.18 att
103170253
2 BMD ID FAN-4A MOTOR cooling water inlet line vent lekage. 02.02.18 ok
103168454
3 TMD Condenser Pass -A I/L LINE DRAIN LKG. 02.02.18 att i/p
103169433
5-10 mm; HP inside is OK;
4 C&I HP casing expansion point hunting 01.02.18 ok outside issue will be
checked 103168238
O&M DAILY PLANNING MEETING

MTP/STP/001 DATE: 05 February 2018

Last Updated 9:30 AM

NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.

NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by
Innovation and Agility.
PLANT DATA
DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 5.2.18 48 06.11.16 - 2850 T


STATUS FOR HIGHEST ACHIEVED on
5-Feb-18 3150 TONS 09.01.18 : 4180 Tons STAGE - I / II TRUCKS /
04/02/18 13.11.16 - 3050 T
TONNAGE

100/66 1580/1570 166 3150 07.01.17 - 3110

PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

61/64,
76/80 79/80; 8A2 short
ESP FIELDS IN SERVICE 1A11, B21, 2C11, 64/64 23.04.17 - 3270
1B2, 2B2 1A2 1D1Short
Short,

ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430
MAIN PLANT FH PR AT HIGHEST POINT (at
drum level) KG/CM2 6.3 5.8 10 7 23.11.17 -3500

TURBINE SEAL STEAM TEMP-Deg C (I/L) 290 284 273 280 03.12.17 -3590
MRHS in AUTO AUTO AUTO Not in AUTO Not in AUTO 02.12.17 -3650
HYDROGEN DEW POINT 30.01.19 -18 -18 -17 -18 17.12.17-4020
INSTRUMENT AIR DEW POINT 09.01.18 -39 09.01.18 -4180
CHP FH PR AT FARTHEST/ HIGHEST POINT
T/H: 7.0 TP-6: 6.0 TP-21: 6.5
kg/cm2
MAIN PLANT FH PR AT FARTHEST POINT
AT RAW WTR PH : 6.5 H2 PLANT AREA 11
kg/cm2

AC SYSTEM STATUS HEALTHINESS


UCB - 3 & 4
UCB Chiller Chiller water 11.3/6.9
1 ST-I water temp 15.5/12.5 DegC OFF LINE ST-II DegC OFF LINE
Temp 10/7.4
IN / OUT
IN / OUT
ESP
ESP Chiller Chiller water Not
2 ST-I water temp 12.5/6.5 DegC OFF LINE ST-II DegC OFF LINE
Temp Applicable
IN / OUT IN / OUT
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY

SL DEPT DEFECT DESCRIPTION AREA ISSUE TARG. DT REMARKS


RAISED
EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
seal replaced by OEM; but
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16
still leak is there
SAFETY PERMITS IN PROGRESS
FROM
Sl No DEPT DESCRIPTION TYPE TO DATE
DATE
DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS
TDBFP-B turbine RJB vibration v-42 increased to 65 from 42 with in a NO change in feed water
1 TMD 05.02.18 ok 103172734
span of 10 minutes flow & load at that moment. 05/02/2018
2 BMD Mill-C,E,G,H reject O/H line choked 05.02.18 103170698
05/02/2018
3 EMD PAPH-A soot blowing is completing in 20 minutes. 05.02.18 attended 103172691
43136
joint check will be done with
4 BMD Mill-F bunker outlet gate is passing. 03.02.18
Operation

5 BMD Mill-G coal pipe cor-1 velocity deviation found high in DPT. 27.01.18 06.02.18 ; Purging Done; to take trial 103161563

Line laying done; machining


6 OFS Mulsifier line of UT-A & B under ground leakage near GT-1B 05.01.18 06.02.18 in progress ; Over ground to
be done; Acc OFS to plan ###
UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS
suspected valve seat detached during
1 BMD Drum hydra step (LHS) showing only water level. 05.02.18 normalisation and steam side root valve
gland leakage. will be checked
103172795 43135
2 C&I LPH-2 alternate drip control valve 0-40% hunting in manual continuously 05.02.18 attended line kept isolated
103172597 43135
3 TMD ESP# 2 CT fan- 1 fan touching guard. 03.02.18 attended Attended ;Oprn to check ;
103169869
4 BMD Mill-F feeder outlet gate Instrument air line damaged. 03.02.18 i/p Root V/v to be replaced
103170588
Oil coming; bellow to be
5 TMD CF system leakage oil level high alarm 30.01.18 31.01.18 changed; oil mixing to be 103165124
checked; oil sample taken
UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD/C&I Burner tilt corner-2 got stuck up at 72% 05.02.18 attended 103172714
attended 43136
2 BMD Mill-G centre feed pipe leakage. 05.02.18 07.02.18 103152204
43119
3 BMD Mill-C&D mixed PA duct leakage increased 05.02.18 103099694
43443
4 C&I Bunkers-C and E levels are not showing correct value. 03.02.18 5.02.18
103169428
in service ; will be taken up after
5 BMD Mill D abnormal sound even at high feedrate(>50 TPH) 02.02.18 06.02.18 Mill 4B 103169402
6 BMD ESP Pass-B Pass inlet gate not operating 27.01.18 05.02.18

7 C&I Mill 3D Bowl DP Txr Not Responding. 25.01.18 06.02.18 internal poking to be done
103159025
UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS


Air flow may be maintained
Furnace disturbance occuring frequently 29.01.18 above noral value; 100 T extra ;

BMD PA fan-4B fan side vibrations fan vibrations:- X-15 & Y-6 mm/s 27.01.18 Rotor made ready;
102744562
F will be checked; B- checked
1 Mill-B & F coal pipe velocity deviation high 05.02.18 found OK 103161008
43136
JC : Oprn , TMD checked for
2 TMD Condenser air ingress more 220kg/hr ,DO 45ppb at part load 05.02.18 any leakages; No leakages
found 43136
4 BMD Bunker-K DPT to be done 29.01.18 09.02.18 4-5 days for scaffolding

OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

temp plugged; will be taken up


OS Sea water working line-2 developed leakage near stage-2 CW forebay 05.02.18 after one pump kept in service
103172600 43133
Civil/ mm Stage-1 Ash slurry series-2 pedestal strenghtening to be done 05.02.18 Chipping i/p;
MS valve passng ; 2 hrs
1 OFS Stg-1 Raw water GRP Line leakage near NDCT 1 03.02.18 line shutdown req for
103170093
dummying
will be taken up after one
3 OFS working Line-1 ARV leakage near Creek 01.02.18
pump kept in service
Offline readings: pp/2 : MNDE H
4 OFS Sea water pump-2 &3 parellel operation; 31.01.18 - 2.2 ; pp 3 PP A -3.1

Supply air fans approach not


5 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 10.02.18
availbale

abnormal sound from


6 AHM Stage-2 AWRC Pump-4 Not Available 21.08.17 05.02.18 pump; suction choke cleared
; trial to be taken

CHP
CHP MM & Conv 6 A /B support structure foundation strengthening works - (Two out
1 O&M -CIVIL of eight pedestals Completed 27.12.17

CHEMISTRY

PAINTING STATUS REVIEW ( TUESDAY)

MID LIFE R&M


(NIT published on
14.10.17/
BOD -26.12.17)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. Under QR evaluation
PR : 300026983 dtd 27.06.17
(4 offers received)
Fresh PR Raised PR No: 400032491 dtd
2 C&I ASLD installation in units 1 & 2 : 24.10.17 ; PR vetted by F&A ,File with
Indenter
(NIT Published on
14.10.17)BOD- BOD:30.11.17 To be extended PR :
3 C&I Installation of cameras of CCTV in CHP area 05.01.18. BOD 400031050 dtd 14.06.17
extended to 17.01.18
NIT to be released (As 07.12.17) PR:
NITpublished
NIT Publishedon
4 EMD 33kv Sweet water Lines replacement on11.01.2018
14.10.17
400029999 dtd 20.03.17 ; Doc ID
0603383170121
BOD extended to Extd BOD:29.12.17 ; PR : 400029277 dtd
5 EMD 33kV stage-1 MST swgr breakers replacement 19.01.18 09.01.17; 0603383170004 ;
on M/s-Siemens
NITrequestt
Published PR 300025252 dtd 06.12.16;
6 AHD AWRC pu coated pipe line replacement on11.01.2018 0603367160155 ;

COMPLETED JOBS

3 BMD Mill-J LOP-A having abnormal sound. 03.02.18 05.02.18 ok


103164275
permit wll be given after coal
6 BMD Mill-B coal pipe cor-1 and 3 velocity deviation found high in DPT. 27.01.18 05.02.18 quantity increase
103161008
2 EMD Stg-2 AWRC pump-2 motor cable JB smoke. 03.02.18 att
103170253
2 BMD ID FAN-4A MOTOR cooling water inlet line vent lekage. 02.02.18 ok
103168454
3 TMD Condenser Pass -A I/L LINE DRAIN LKG. 02.02.18 att i/p
103169433
5-10 mm; HP inside is OK;
4 C&I HP casing expansion point hunting 01.02.18 ok outside issue will be
103168238
checked
2 BMD CBD sample valve heavy pasing at 5 th floor. 02.02.18 03.02.18 att
103169104
5 OFS ST-2 FIRE WATER PH dewatering pump 2 Not Available 30.01.18 02.02.18 PP 1 made ready 103164665
2 OFS Fire Hydrant line leakage near Stg-2 Silo-B trestle. 03.02.18 attended
103170376
1 OFS MOT mulsifier inlet valve became free. 03.02.18 att
103170375
with block v/v opening SD
3 BMD SD24 opening 100% with 0% demand in auto 30.01.18 Att
24 driftng 103163202
5 C&I Generator Primary water treated water flow meter not working 03.02.18 ok
103169177
1 BMD Boiler side S-13 SH Vent valve having gland leakage. 03.02.18 att
103170586
Root valve also having
2 BMD Hydrastep LHS steam side valve 2nd valve having gland leakage 03.02.18 att gland leakage 103167397
2 BMD PA fan A moisture/MI high 02.02.18 lw c taken MOIST-68; MI-88 PPM
103169182
line replacement i/p; B D
3 BMD Mill- G reject over head line choke 29.01.18 2.02.18
attended 103161878
Logic checked n found
3 C&I AOP-1 didnt trip on AUTO at TG >2850rpm 31.01.18 OK;events being analysed in
power replay
O&M DAILY PLANNING MEETING

MTP/STP/001 DATE: 03 February 2018

Last Updated 9:30 AM

NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.
NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by
Innovation and Agility.
PLANT DATA
DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 3.2.18 48 06.11.16 - 2850 T


STATUS FOR HIGHEST ACHIEVED on
3-Feb-18 3360 TONS 09.01.18 : 4180 Tons STAGE - I / II TRUCKS /
02/02/18 13.11.16 - 3050 T
TONNAGE

85/104 1500/1860 189 3360 07.01.17 - 3110

PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

56/80
61/64,
1C1, 2C2, 1B2, 2B2 1A2 79/80; 8A2 short
ESP FIELDS IN SERVICE 1A11, B21, 2C11, 64/64 23.04.17 - 3270
1D1Short Cpass
Short,
isolated

ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430
MAIN PLANT FH PR AT HIGHEST POINT (at
drum level) KG/CM2 5.9 5.8 7.4 5 23.11.17 -3500

TURBINE SEAL STEAM TEMP-Deg C (I/L) 287 284 274 276 03.12.17 -3590
MRHS in AUTO AUTO AUTO Not in AUTO Not in AUTO 02.12.17 -3650
HYDROGEN DEW POINT 30.01.19 -18 -18 -17 -18 17.12.17-4020
INSTRUMENT AIR DEW POINT 09.01.18 -39 09.01.18 -4180
CHP FH PR AT FARTHEST/ HIGHEST POINT
T/H: 8.0 TP-6: 7.0 TP-21: 6.0
kg/cm2
MAIN PLANT FH PR AT FARTHEST POINT
AT RAW WTR PH : 6.5 H2 PLANT AREA 11
kg/cm2
AC SYSTEM STATUS HEALTHINESS
UCB - 3 & 4
UCB Chiller Chiller water 11.3/6.9
1 ST-I water temp 15.5/12.5 DegC OFF LINE ST-II DegC OFF LINE
Temp 10/7.4
IN / OUT
IN / OUT
ESP
ESP Chiller
Chiller water Not
2 ST-I water temp 12.5/6.5 DegC OFF LINE ST-II DegC OFF LINE
Temp Applicable
IN / OUT IN / OUT

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


ISSUE
SL DEPT DEFECT DESCRIPTION AREA RAISED TARG. DT REMARKS

EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
seal replaced by OEM; but
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16
still leak is there

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


DM Plant, CPU Resin replacement to reduce chlorides in DM
2 CHEM Water 01.11.17
3 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
4 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17
5 AHD Mil reject hoppers in st 2 two ejector silos to be provided 08.12.17
6 AHD Interconnection of AWRC lines of st 1 & st2 to be done 06.12.17

7 OFS Make up Water connection of sweet water for st 2 CW forebay 08.12.17


DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mill-F bunker outlet gate is passing. 03.02.18

2 BMD CBD sample valve heavy pasing at 5 th floor. 02.02.18 03.02.18


103169104
3 BMD Mill-G coal pipe cor-1 velocity deviation found high in DPT. 27.01.18 06.02.18 ; Purging Done; to take trial
103161563
Line laying done; machining
5 OFS Mulsifier line of UT-A & B under ground leakage near GT-1B 05.01.18 05.02.18 in progress ; Over ground to
be done; Acc OFS to plan ###
UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS


3 TMD ESP# 2 CT fan- 1 fan touching guard. 03.02.18
103169869
4 BMD Mill-F feeder outlet gate Instrument air line damaged. 03.02.18 i/p
103170588
6 TMD Condenser Pass -A I/L LINE DRAIN LKG. 02.02.18 03.02.18 i/p
103169433
5-10 mm; HP inside is OK;
Attended
7 C&I HP casing expansion point hunting 01.02.18 outside issue will be
UO 103168238
checked
Oil coming; bellow to be
8 TMD CF system leakage oil level high alarm 30.01.18 31.01.18 103165124
changed
UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS MOT mulsifier inlet valve became free. 03.02.18 att


103170375
2 C&I Bunkers-C and E levels are not showing correct value. 03.02.18
103169428
in service ; will be taken up after
3 BMD Mill D abnormal sound even at high feedrate(>50 TPH) 02.02.18 Mill 4B 103169402
4 TMD BFP 3B Jacket cooling water line flange leakage 01.02.18 3.02.18
103167231
5 AHM ESP Pass-B Pass inlet gate not operating 27.01.18

7 C&I Mill 3D Bowl DP Txr Not Responding. 25.01.18 permit required


103159025
EMD Checked ; Transducer is is
8 C&I TG ECW 3C Current Showing Bad MMI. 25.01.18 cni to check; OK 103158466
UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS


(28/01/2018 03:02 , 29/01/2018
Furnace disturbance occuring frequently 29.01.18 00:38 , 29/01/18 02:46)

BMD PA fan-4B fan side vibrations fan vibrations:- X-15 & Y-6 mm/s 27.01.18 Rotor made ready;
102744562
1 BMD Mill-J LOP-A having abnormal sound. 03.02.18
103164275
2 BMD ID FAN-4A MOTOR cooling water inlet line vent lekage. 02.02.18
103168454
4 BMD Bunker-K DPT to be done 29.01.18 03.02.18 4-5 days for scaffolding

perit wll be given after coal


5 BMD Mill-B coal pipe cor-1 and 3 velocity deviation found high in DPT. 27.01.18 05.02.18 quantity increase 103161008
HT Aux PRDS header drain line pin hole leakage developed near AS10 May be c hecked by isolating; to be
6 OPRN/ TMD 19.01.18
valve. seen that teperature is not dropping;
103143455
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS Stg-1 Raw water GRP Line leakage near NDCT 1 03.02.18 Under PTW
103170093
2 OFS Fire Hydrant line leakage near Stg-2 Silo-B trestle. 03.02.18
103170376
3 EMD Stg-2 AWRC pump-2 motor cable JB smoke. 03.02.18 i/p
103170253
6 OFS working Line-1 ARV leakage near Creek 01.02.18

Offline readings: pp/2 : MNDE H


7 OFS Sea water pump-2 &3 parellel operation; 31.01.18 - 2.2 ; pp 3 PP A -3.1

8 OFS ST-2 FIRE WATER PH dewatering pump 2 Not Available 30.01.18 02.02.18 PP 1 made ready 103164665
Supply air fans approach not
9 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 31.01.18
availbale

10 EMD Cables are hanging in CT Area 19.12.17 10.02.18 in progress; grass to cut
Cable Laying Completed,
11 EMD Welding supply not available in CT Area 19.12.17 15.02.18
Dressing in progress
abnormal sound from
12 AHM\ Stage-2 AWRC Pump-4 Not Available 21.08.17 03.02.18 pump; suction choke
suspected
CHP
CHP MM & Conv 6 A /B support structure foundation strengthening works - (Two out
1 O&M -CIVIL of eight pedestals Completed 27.12.17

CHEMISTRY

PAINTING STATUS REVIEW ( TUESDAY)

MID LIFE R&M


(NIT published on
14.10.17/
BOD -26.12.17)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. Under QR evaluation
PR : 300026983 dtd 27.06.17
(4 offers received)
Fresh PR Raised PR No: 400032491 dtd
2 C&I ASLD installation in units 1 & 2 : 24.10.17 ; PR vetted by F&A ,File with
Indenter
(NIT Published on
14.10.17)BOD- BOD:30.11.17 To be extended PR :
3 C&I Installation of cameras of CCTV in CHP area 05.01.18. BOD 400031050 dtd 14.06.17
extended to 17.01.18
NIT to be released (As 07.12.17) PR:
NITpublished
NIT Publishedon
4 EMD 33kv Sweet water Lines replacement on11.01.2018
14.10.17
400029999 dtd 20.03.17 ; Doc ID
0603383170121
BOD extended to Extd BOD:29.12.17 ; PR : 400029277 dtd
5 EMD 33kV stage-1 MST swgr breakers replacement 19.01.18 09.01.17; 0603383170004 ;
on M/s-Siemens
NITrequestt
Published PR 300025252 dtd 06.12.16;
6 AHD AWRC pu coated pipe line replacement on11.01.2018 0603367160155 ;

COMPLETED JOBS
with block v/v opening SD
3 BMD SD24 opening 100% with 0% demand in auto 30.01.18 Att
24 driftng 103163202
5 C&I Generator Primary water treated water flow meter not working 03.02.18 ok
103169177
1 BMD Boiler side S-13 SH Vent valve having gland leakage. 03.02.18 att
103170586
Root valve also having
2 BMD Hydrastep LHS steam side valve 2nd valve having gland leakage 03.02.18 att
gland leakage 103167397
2 BMD PA fan A moisture/MI high 02.02.18 lw c taken MOIST-68; MI-88 PPM
103169182
line replacement i/p; B D
3 BMD Mill- G reject over head line choke 29.01.18 2.02.18
attended 103161878
Logic checked n found
3 C&I AOP-1 didnt trip on AUTO at TG >2850rpm 31.01.18 OK;events being analysed in
power replay
Under
5 C&I PW cooling control v/v going to manual 30.01.18 Observation Torque Switchobserved;
replaced; no strucking
103165115
; ok

2 C&I SOX,NOX,CO2 values bad intermitantly 01.02.18 i/p


103167420
Shifted to long pending points;
one pump may be checked;
3 TMD TGECW- B NRV is passing 31.01.18 C - ok OEM changed the design for
frequent failing;

Identified air leakages attended;


4 BMD/ C&I MILL 3K MRHS Readness 24.01.18 29.01.18 trial taken ;

4 TMD Lub oil lekage from speeder gear device 02.02.18 att
103168802
Chippng done; casting & curing
9 CIVIL Stage-2 CW Pump-2 discharge duct foundation damaged 05.01.18 attended copleted ; perit wll be closed
02.02.18 ###
1 BMD Feeder-4F O/L chute leakage 01.02.18 temp attended
103168093
pass-B-2;pass-C-2,pass-D-
1 EMD ESP field 10C23 was not developing voltage 01.02.18 1;pass-A-1 103168159
Operating but air flow not
3 BMD/ C&I Mill-4F CAD not opening till 32% demand 30.01.18 ok
coming - BMD to check 103162773
scaffolfing in progress; planned
8 BMD MILL 3B MIX PA DUCT HOLE DEVELOPED 24.01.18 att for 31.01.18
drop wise leakage ; will be
7 TMD GSC drain line to LPFT leakage at GSC. 08.01.18 under permit diverted; Insulation
removed. 103136946
O&M DAILY PLANNING MEETING

MTP/STP/001 DATE: 02 February 2018

Last Updated 9:30 AM

NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.

NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by
Innovation and Agility.
PLANT DATA
DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 2.2.18 48 06.11.16 - 2850 T


STATUS FOR HIGHEST ACHIEVED on
2-Feb-18 3490 TONS 09.01.18 : 4180 Tons STAGE - I / II TRUCKS /
01/02/18 13.11.16 - 3050 T
TONNAGE

89/110 1280/2210 199 3490 07.01.17 - 3110

PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

56/80
61/64,
1C1, 2C2, 1B2, 2B2 1A2 79/80; 8A2 short
ESP FIELDS IN SERVICE 1A11, B21, 2C11, 64/64 23.04.17 - 3270
1D1Short Cpass
Short,
isolated

ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430
MAIN PLANT FH PR AT HIGHEST POINT (at
drum level) KG/CM2 5.9 5.8 7.4 5 23.11.17 -3500

TURBINE SEAL STEAM TEMP-Deg C (I/L) 270 284 273 276 03.12.17 -3590
MRHS in AUTO AUTO AUTO Not in AUTO Not in AUTO 02.12.17 -3650
HYDROGEN DEW POINT 30.01.19 -18 -18 -17 -18 17.12.17-4020
INSTRUMENT AIR DEW POINT 09.01.18 -39 09.01.18 -4180
CHP FH PR AT FARTHEST/ HIGHEST POINT
T/H: 8.0 TP-6: 7.0 TP-21: 6.0
kg/cm2
MAIN PLANT FH PR AT FARTHEST POINT
AT RAW WTR PH : 6.5 H2 PLANT AREA 11
kg/cm2

AC SYSTEM STATUS HEALTHINESS


UCB - 3 & 4
UCB Chiller Chiller water 11.3/6.9
1 ST-I water temp 15.5/12.5 DegC OFF LINE ST-II DegC OFF LINE
Temp 10/7.4
IN / OUT
IN / OUT
ESP
ESP Chiller Chiller water Not
2 ST-I water temp 12.5/6.5 DegC OFF LINE ST-II DegC OFF LINE
Temp Applicable
IN / OUT IN / OUT

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


ISSUE
SL DEPT DEFECT DESCRIPTION AREA TARG. DT REMARKS
RAISED
EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
seal replaced by OEM; but
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16
still leak is there

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


DM Plant, CPU Resin replacement to reduce chlorides in DM
2 CHEM Water 01.11.17
3 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
4 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17
5 AHD Mil reject hoppers in st 2 two ejector silos to be provided 08.12.17

6 AHD Interconnection of AWRC lines of st 1 & st2 to be done 06.12.17


7 OFS Make up Water connection of sweet water for st 2 CW forebay 08.12.17
DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS
1 BMD CBD sample valve heavy pasing at 5 th floor. 02.02.18 03.02.18
103169104
2 BMD PA fan A moisture/MI high 02.02.18 lw c taken MOIST-168; MI-221 PPM
103169182
line replacement i/p; B D
3 BMD Mill- G reject over head line choke 29.01.18 2.02.18
attended 103161878
4 BMD Mill-G coal pipe cor-1 velocity deviation found high in DPT. 27.01.18 06.02.18 Wlll be done during PM ;
103161563
Line laying done; machining
5 OFS Mulsifier line of UT-A & B under ground leakage near GT-1B 05.01.18 03.02.18 in progress ; Over ground to
be done; Acc OFS to plan ###
UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD Condenser Pass -A I/L LINE DRAIN LKG. 02.02.18 03.02.18


103169433
5-10 mm; HP inside is OK;
Attended
5 C&I HP casing expansion point hunting 01.02.18 outside issue will be
UO 103168238
checkedn found
Logic checked
7 C&I AOP-1 didnt trip on AUTO at TG >2850rpm 31.01.18 OK;events being analysed in
power replay
Oil coming; bellow to be
8 TMD/ C&I CF system leakage oil level high alarm 30.01.18 31.01.18 103165124
changed
Under
9 C&I PW cooling control v/v going to manual 30.01.18 Observation Torque Switchobserved;
replaced; no strucking
103165115
; ok
UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mill D abnormal sound even at high feedrate(>50 TPH) 02.02.18


103169402
2 TMD BFP 3B Jacket cooling water line flange leakage 01.02.18 3.02.18
103167231
one pump may be checked;
3 TMD TGECW- B NRV is passing 31.01.18 C - ok OEM changed the design for
frequent failing;

C Pass isolated; B Pass i/l gate


4 AHM ESP Pass-B fields:- 1B2, 2B2 & Pass-C fields:- 1C1, 2C2 short. 27.01.18 not closing ;B Pass

one flush tank not working ; will


5 Civil 8.5m Operators room toilet water is not coming. 27.01.18 03.02.18
be replaced with new one
103160901
6 C&I Mill 3D Bowl DP Txr Not Responding. 25.01.18 permit required
103159025
7 C&I TG ECW 3C Current Showing Bad MMI. 25.01.18 cni to check; Checked ; but showing bad ;
103158466

Identified air leakages attended;


8 BMD/ C&I MILL 3K MRHS PV-1,3,4 cycle not operating in AUTO 24.01.18 29.01.18 trial to be taken in AUTO

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS


(28/01/2018 03:02 , 29/01/2018
Furnace disturbance occuring frequently 29.01.18 00:38 , 29/01/18 02:46)
Present fan vibrations:- X-
BMD PA fan-4B fan side vibrations spikes going upto 20mm/s. 27.01.18
15 & Y-6 mm/s 102744562
1 BMD ID FAN-4A MOTOR cooling water inlet line vent lekage. 02.02.18
103168454
2 C&I SOX,NOX,CO2 values bad intermitantly 01.02.18 i/p
103167420
with block v/v opening SD
3 BMD / C&I SD24 opening 100% with 0% demand in auto 30.01.18 bmd 24 driftng 103163202
4 BMD Bunker-K DPT to be done 29.01.18 03.02.18 4-5 days for scaffolding

5 BMD Mill-B coal pipe cor-1 and 3 velocity deviation found high in DPT. 27.01.18 03.02.18 6.2%@ Cor-1 and 12.1%@ Cor-3
103161008
HT Aux PRDS header drain line pin hole leakage developed near AS10 May be c hecked by isolating; to be
7 TMD 19.01.18 seen that teperature is not dropping;
valve. 103143455
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS working Line-1 ARV leakage near Creek 01.02.18

Offline readings: pp/2 : MNDE H


2 OFS Sea water pump-2 &3 parellel operation; 31.01.18 - 2.2 ; pp 3 PP A -3.1

3 OFS ST-2 FIRE WATER PH dewatering pump 2 Not Available 30.01.18 02.02.18 PP 1 made ready 103164665
4 AHM / EMD Stage-2 AWRC Pump-4 Not Available 21.08.17 03.02.18 Alignent i/p

CHP
CHP MM & Conv 6 A /B support structure foundation strengthening works - (Two out
1 O&M -CIVIL of eight pedestals Completed 27.12.17

CHEMISTRY

PAINTING STATUS REVIEW ( TUESDAY)

MID LIFE R&M


(NIT published on
14.10.17/
BOD -26.12.17)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. Under QR evaluation
PR : 300026983 dtd 27.06.17
(4 offers received)
Fresh PR Raised PR No: 400032491 dtd
2 C&I ASLD installation in units 1 & 2 : 24.10.17 ; PR vetted by F&A ,File with
Indenter
(NIT Published on
14.10.17)BOD- BOD:30.11.17 To be extended PR :
3 C&I Installation of cameras of CCTV in CHP area 05.01.18. BOD 400031050 dtd 14.06.17
extended to 17.01.18
NIT to be released (As 07.12.17) PR:
NITpublished
NIT Publishedon
4 EMD 33kv Sweet water Lines replacement on11.01.2018
14.10.17
400029999 dtd 20.03.17 ; Doc ID
0603383170121
BOD extended to Extd BOD:29.12.17 ; PR : 400029277 dtd
5 EMD 33kV stage-1 MST swgr breakers replacement 19.01.18 09.01.17; 0603383170004 ;
on M/s-Siemens
NITrequestt
Published PR 300025252 dtd 06.12.16;
6 AHD AWRC pu coated pipe line replacement on11.01.2018 0603367160155 ;

COMPLETED JOBS

4 TMD Lub oil lekage from speeder gear device 02.02.18 att
103168802
Chippng done; casting & curing
9 CIVIL Stage-2 CW Pump-2 discharge duct foundation damaged 05.01.18 attended copleted ; perit wll be closed
02.02.18 ###
1 BMD Feeder-4F O/L chute leakage 01.02.18 temp attended
103168093
pass-B-2;pass-C-2,pass-D-
1 EMD ESP field 10C23 was not developing voltage 01.02.18 1;pass-A-1 103168159
Operating but air flow not
3 BMD/ C&I Mill-4F CAD not opening till 32% demand 30.01.18 ok
coming - BMD to check 103162773
scaffolfing in progress; planned
8 BMD MILL 3B MIX PA DUCT HOLE DEVELOPED 24.01.18 att for 31.01.18
drop wise leakage ; will be
7 TMD GSC drain line to LPFT leakage at GSC. 08.01.18 under permit diverted; Insulation
removed. 103136946
grass cutting required -
5 BMD Auxillary steam line drain leakage near Aux boiler area. 27.01.18 att
CIVIL by 31.01.18
103160088

1 BMD WB-57 cam setting to be done 01.02.18 att

2 C&I CW PIT LEVEL switch malfinctioning 01.02.18 ok

3 C&I Hotwell spec cond left /right showing high 01.02.18 ok


103165782
1 BMD ESP-pass-B inlet gate-2 not operating. 01.02.18 opended
103166725

4 C&I DRUM RHS HYDRASTEP (EWLI)FAULT COMING FREQUENTLY 30.01.18 att


103162755
1 C&I/BMD Mill-B reject mouth gate PV-1 not operating 01.02.18 att
103168155
NEAR U-3 ESP VFD ROOM, 1
OUT OF 4 IS NOT
14 EMD ESP Package 1 OUT OF 4 not working 13.01.18 Attended FUNCTIONING. New motor 103144062
Ordered.
O&M DAILY PLANNING MEETING

MTP/STP/001 DATE: 02 February 2018

Last Updated 9:30 AM

NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.

NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by
Innovation and Agility.
PLANT DATA
DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 2.2.18 48 06.11.16 - 2850 T


STATUS FOR HIGHEST ACHIEVED on
2-Feb-18 3490 TONS 09.01.18 : 4180 Tons STAGE - I / II TRUCKS /
01/02/18 13.11.16 - 3050 T
TONNAGE

89/110 1280/2210 199 3490 07.01.17 - 3110

PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

56/80
61/64,
1C1, 2C2, 1B2, 2B2 1A2 79/80; 8A2 short
ESP FIELDS IN SERVICE 1A11, B21, 2C11, 64/64 23.04.17 - 3270
1D1Short Cpass
Short,
isolated

ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430
MAIN PLANT FH PR AT HIGHEST POINT (at
5.9 5.8 7.4 5 23.11.17 -3500
drum level) KG/CM2
TURBINE SEAL STEAM TEMP-Deg C (I/L) 270 284 273 276 03.12.17 -3590
MRHS in AUTO AUTO AUTO Not in AUTO Not in AUTO 02.12.17 -3650
HYDROGEN DEW POINT 30.01.19 -18 -18 -17 -18 17.12.17-4020
INSTRUMENT AIR DEW POINT 09.01.18 -39 09.01.18 -4180
CHP FH PR AT FARTHEST/ HIGHEST POINT
kg/cm2 T/H: 8.0 TP-6: 7.0 TP-21: 6.0
MAIN PLANT FH PR AT FARTHEST POINT
AT RAW WTR PH : 6.5 H2 PLANT AREA 11
kg/cm2

AC SYSTEM STATUS HEALTHINESS


UCB - 3 & 4
UCB Chiller Chiller water 11.3/6.9
1 ST-I water temp 15.5/12.5 DegC OFF LINE ST-II DegC OFF LINE
Temp 10/7.4
IN / OUT
IN / OUT
ESP
ESP Chiller Chiller water Not
2 ST-I water temp 12.5/6.5 DegC OFF LINE ST-II DegC OFF LINE
Temp Applicable
IN / OUT
IN / OUT

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


ISSUE
SL DEPT DEFECT DESCRIPTION AREA TARG. DT REMARKS
RAISED
EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
seal replaced by OEM; but
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16
still leak is there

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD WB-57 cam setting to be done 01.02.18

2 C&I CW PIT LEVEL switch malfinctioning 01.02.18

3 C&I Hotwell spec cond left /right showing high 01.02.18


103165782
line replacement i/p; B
4 BMD Mill- D,G reject over head line choke 29.01.18 2.02.18
attended 103161878
grass cutting required -
5 BMD Auxillary steam line drain leakage near Aux boiler area. 27.01.18 i/p CIVIL by 31.01.18
103160088
6 BMD Mill-G coal pipe cor-1 velocity deviation found high in DPT. 27.01.18 06.02.18 Wlll be done during PM
103161563
drop wise leakage ;
7 TMD GSC drain line to LPFT leakage at GSC. 08.01.18 under permit
Insulation to be removed. 103136946
Line laying done; machining
8 OFS Mulsifier line of UT-A & B under ground leakage near GT-1B 05.01.18 01.02.18 in progress ; Over ground to
be done; Acc OFS to plan ###
UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I HP casing expansion point hunting 01.02.18 5-10 mm


103168238
IP value is OK; IP-16.1 mm;
2 C&I LP ROTOR expansion value showing incorrect value 01.02.18
LP-16.7 103167121
3 C&I AOP-1 didnt trip on AUTO at TG >2850rpm 31.01.18

4 TMD/ C&I CF system leakage oil level high alarm 30.01.18 31.01.18 pot to be checked 103165124
block v/v Command above less
5 C&I PW cooling control v/v going to manual 30.01.18 v alue, 10% ; at 5% v/v strucking 103165115

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD BFP 3B booster pump NDE casing lkg from 01.02.18


103167231
one pump may be checked;
2 TMD TGECW- B NRV is passing 31.01.18 C - ok OEM changed the design for
C Pass frequent
isolated;failing;
B Pass i/l gate
3 AHM ESP Pass-B fields:- 1B2, 2B2 & Pass-C fields:- 1C1, 2C2 short. 27.01.18 not closing ; will be taken one
after the other
one flush tank not working ; will
4 Civil 8.5m Operators room toilet water is not coming. 27.01.18 02.02.18 be replaced with new one
103160901
5 C&I Mill 3D Bowl DP Txr Not Responding. 25.01.18 permit required
103159025
6 EMD TG ECW 3C Current Showing Bad MMI. 25.01.18 Checked ; but showing bad ;
103158466

Identified air leakages attending


in progress; air pressure
7 BMD/ C&I MILL 3K MRHS PV-1,3,4 cycle not operating in AUTO 24.01.18 29.01.18 dropping less than setpoint;
combined check done;

scaffolfing in progress; planned


8 BMD MILL 3B MIX PA DUCT HOLE DEVELOPED 24.01.18 i/p
for 31.01.18
Chippng done; casting & curing
9 CIVIL Stage-2 CW Pump-2 discharge duct foundation damaged 05.01.18 31.01.18
i/p ###
UNIT 4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS
(28/01/2018 03:02 , 29/01/2018
Furnace disturbance occuring frequently 29.01.18 00:38 , 29/01/18 02:46)
Present fan vibrations:- X-
BMD PA fan-4B fan side vibrations spikes going upto 20mm/s. 27.01.18
15 & Y-6 mm/s 102744562
1 BMD Feeder-4F O/L chute leakage 01.02.18
103168093
2 C&I SOX,NOX,CO2 values bad intermitantly 01.02.18
103167420
Operating but air flow not
3 BMD/ C&I Mill-4F CAD not opening till 32% demand 30.01.18
coming - BMD to check 103162773
with block v/v opening SD
4 C&I SD24 opening 100% with 0% demand in auto 30.01.18
24 driftng 103163202
5 BMD Bunker-K DPT to be done 29.01.18 03.02.18 4-5 days for scaffolding

Permit for
6 BMD Mill-B coal pipe cor-1 and 3 velocity deviation found high in DPT. 27.01.18 6.2%@ Cor-1 and 12.1%@ Cor-3
scaffolding 103161008
HT Aux PRDS header drain line pin hole leakage developed near AS10 May be c hecked by isolating; to be
7 TMD valve. 19.01.18 seen that teperature is not dropping;
103143455
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS working Line-1 ARV leakage near Creek 01.02.18

Offline readings: pp/2 : MNDE H


2 OFS Sea water pump-2 &3 parellel operation; 31.01.18 - 2.2 ; pp 3 PP A -3.1

3 OFS ST-2 FIRE WATER PH dewatering pump 2 Not Available 30.01.18 01.02.18 PP 1 made ready 103164665
4 AHM / EMD Stage-2 AWRC Pump-4 Not Available 21.08.17 31.01.18 Pump-Spares received

CHP

CHP MM & Conv 6 A /B support structure foundation strengthening works - (Two out
1 27.12.17
O&M -CIVIL of eight pedestals Completed

CHEMISTRY

PAINTING STATUS REVIEW ( TUESDAY)

MID LIFE R&M


(NIT published on
14.10.17/
BOD -26.12.17)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. Under QR evaluation
PR : 300026983 dtd 27.06.17
(4 offers received)
Fresh PR Raised PR No: 400032491 dtd
2 C&I ASLD installation in units 1 & 2 : 24.10.17 ; PR vetted by F&A ,File with
Indenter
(NIT Published on
14.10.17)BOD- BOD:30.11.17 To be extended PR :
3 C&I Installation of cameras of CCTV in CHP area 05.01.18. BOD 400031050 dtd 14.06.17
extended to 17.01.18
NIT to be released (As 07.12.17) PR:
NITpublished
NIT Publishedon
4 EMD 33kv Sweet water Lines replacement on11.01.2018
14.10.17
400029999 dtd 20.03.17 ; Doc ID
0603383170121
BOD extended to Extd BOD:29.12.17 ; PR : 400029277 dtd
5 EMD 33kV stage-1 MST swgr breakers replacement 19.01.18 09.01.17; 0603383170004 ;
on M/s-Siemens
NITrequestt
Published PR 300025252 dtd 06.12.16;
6 AHD AWRC pu coated pipe line replacement on11.01.2018 0603367160155 ;

COMPLETED JOBS

1 BMD ESP-pass-B inlet gate-2 not operating. 01.02.18 opended


103166725

4 C&I DRUM RHS HYDRASTEP (EWLI)FAULT COMING FREQUENTLY 30.01.18 att


103162755
1 C&I/BMD Mill-B reject mouth gate PV-1 not operating 01.02.18 att
NEAR U-3 ESP VFD ROOM, 1 103168155
OUT OF 4 IS NOT
14 EMD ESP Package 1 OUT OF 4 not working 13.01.18 Attended FUNCTIONING. New motor 103144062
Ordered.
3 C&I Working line 2 flow meter not working 31.01.18 attended cable cut
103165808
5 TMD HPH-5A DRIP TO D/A DRV-15 LINE HOLE DEVeloped 30.01.18 att in progress
103162949
under permit for pv1; after this
6 BMD Mill-G labyrinth seal leakage. 30.01.18 att seal leak will be checked 103164667
7 Mill-E bunker permit for inspection works 29.01.18 att under permit

7 C&I ARCW Self cleaning strainer-B drain valve closing in auto 05.01.18 attended PLC problem;
###
2 AHM St-2 AWR p/p-3 heavy gland leakage. 31.01.18 attended
103166537
2 TMD IAC-1 FILTER DP MAINTAINING HIGH 30.01.18 att
103164456
C&I checked; running ; lamp
1 EMD condenserpit dwp-1 not taking start. 31.01.18
problem 103166177
No leakage found; Checked
10 CIVIL Boiler 4th floor corner-1 service water line having leakage. 27.01.18 30.01.18 with operation; 103160862
seal water pr switch
7 C&I Condenser pit Dewatering pump1 not taking start 09.01.18 attended
checked. Found OK. ###
6 C&I CW dewatering pit-A level switch malfunctioning intermittently 29.01.18 attended Under observation

O&M DAILY PLANNING MEETING

MTP/STP/001 DATE: 01 February 2018

Last Updated 9:30 AM

NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.

NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by
Innovation and Agility.
PLANT DATA
DATE DESCRIPTION HIGHEST ACHIEVED
DRY ASH EVACUATION
FILLED H2 CYLINDERS 1.2.18 48 06.11.16 - 2850 T
STATUS FOR HIGHEST ACHIEVED on
1-Feb-18 3220 TONS 09.01.18 : 4180 Tons STAGE - I / II TRUCKS /
31/01/18 13.11.16 - 3050 T
TONNAGE

80/107 1300/1920 187 3220 07.01.17 - 3110

PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

61/64, 74 /80
79/80; 8A2 short
ESP FIELDS IN SERVICE 1A11, B21, 2C11, 64/64 1C1, 2C2, 1B2, 2B2 1A2 23.04.17 - 3270
Short, 1D1Short
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430
MAIN PLANT FH PR AT HIGHEST POINT (at
5.8 6.6 7.3 5.38 23.11.17 -3500
drum level) KG/CM2
TURBINE SEAL STEAM TEMP-Deg C (I/L) 255 253 278 285 03.12.17 -3590
MRHS in AUTO AUTO AUTO Not in AUTO Not in AUTO 02.12.17 -3650
HYDROGEN DEW POINT 30.01.19 -18 -18 -17 -18 17.12.17-4020
INSTRUMENT AIR DEW POINT 09.01.18 -39 09.01.18 -4180
CHP FH PR AT FARTHEST/ HIGHEST POINT
kg/cm2 T/H: 8.0 TP-6: 7.0 TP-21: 6.0
MAIN PLANT FH PR AT FARTHEST POINT
AT RAW WTR PH : 6.5 H2 PLANT AREA 11
kg/cm2

AC SYSTEM STATUS HEALTHINESS


UCB - 3 & 4
UCB Chiller Chiller water 11.3/6.9
1 ST-I water temp 15.5/12.5 DegC OFF LINE ST-II DegC OFF LINE
Temp 10/7.4
IN / OUT
IN / OUT
ESP
ESP Chiller Chiller water Not
2 ST-I water temp 12.5/6.5 DegC OFF LINE ST-II DegC OFF LINE
Temp Applicable
IN / OUT
IN / OUT

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY

SL DEPT DEFECT DESCRIPTION AREA ISSUE TARG. DT REMARKS


RAISED
EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
seal replaced by OEM; but
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16
still leak is there
DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS


under
1 C&I DRUM RHS HYDRASTEP (EWLI)FAULT COMING FREQUENTLY 30.01.18
observation 103162755
line replacement i/p; B
2 BMD Mill- D,G reject over head line choke 29.01.18 2.02.18
attended 103161878
grass cutting required -
3 BMD Auxillary steam line drain leakage near Aux boiler area. 27.01.18 i/p 31.01.18
CIVIL by 31.01.18
103160088
4 BMD Mill-G coal pipe cor-1 velocity deviation found high in DPT. 27.01.18 06.02.18 Wlll be done during PM
103161563
drop wise leakage ;
5 TMD GSC drain line to LPFT leakage at GSC. 08.01.18 under permit
Insulation to be removed. 103136946
Line laying done; machining
6 OFS Mulsifier line of UT-A & B under ground leakage near GT-1B 05.01.18 01.02.18 in progress ; Over ground to
be done; Acc OFS to plan ###
UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

2 C&I AOP-1 didnt trip on AUTO at TG >2850rpm 31.01.18

3 TMD/ C&I CF system leakage oil level high alarm 30.01.18 31.01.18 pot to be checked 103165124
block v/v Command above less
4 C&I PW cooling control v/v going to manual 30.01.18 v alue, 10% ; at 5% v/v strucking 103165115

5 C&I ARCW Self cleaning strainer-B drain valve closing in auto 05.01.18 31.01.18 PLC problem;
###
UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD ESP pass-B inlet gate -2 not closing fully 31.01.18


o ne pump may be checked; OEM
2 TMD TGECW- B NRV is passing 31.01.18 C - ok changed the design for frequent failing;

under permit for pv1; after this


3 BMD Mill-G labyrinth seal leakage. 30.01.18 02.02.18 seal leak will be checked 103164667
4 Mill-E bunker permit for inspection works 29.01.18 31.01.18 under permit
B Pas s agaisolated; i/l gate not
6 AHM ESP Pass-B fields:- 1B2, 2B2 & Pass-C fields:- 1C1, 2C2 short. 27.01.18 c losing ; will be taken one after the
other

one flush tank not working ; will be


7 Civil 8.5m Operators room toilet water is not coming. 27.01.18 02.02.18 replaced with new one
103160901
8 C&I Mill 3D Bowl DP Txr Not Responding. 25.01.18 permit required
103159025
9 EMD TG ECW 3C Current Showing Bad MMI. 25.01.18 permit required; pump running
103158466
air press ure dropping less than
10 BMD/ C&I MILL 3K MRHS PV-1,3,4 cycle not operating in AUTO 24.01.18 29.01.18 setpoint; combined check to be
done;
scaffolfing in progress; planned
11 BMD MILL 3B MIX PA DUCT HOLE DEVELOPED 24.01.18 01.02.18 for 31.01.18
NEAR U-3 ESP VFD R OOM, 1 OU T OF 4
12 EMD ESP Package 1 OUT OF 4 not working 13.01.18 02.02.18 IS N OT F UNCT ION ING. N ew motor
Ordered. 103144062
Chippng done; casting & curing
13 CIVIL Stage-2 CW Pump-2 discharge duct foundation damaged 05.01.18 31.01.18 i/p ###
UNIT 4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS
(28/01/2018 03:02 , 29/01/2018
1 Furnace disturbance occuring frequently 29.01.18 00:38 , 29/01/18 02:46)
Present fan vibrations:- X-
2 BMD PA fan-4B fan side vibrations spikes going upto 20mm/s. 27.01.18
15 & Y-6 mm/s 102744562
3 TMD HPH-5A DRIP TO D/A DRV-15 LINE HOLE DEVeloped 30.01.18 31.01.18 in progress
103162949
Operating but air flow not
4 BMD/ C&I Mill-4F CAD not opening till 32% demand 30.01.18
coming - BMD to check 103162773
with block v/v opening SD
5 C&I SD24 opening 100% with 0% demand in auto 30.01.18 24 driftng 103163202
6 BMD Bunker-K DPT to be done 29.01.18 03.02.18 4-5 days for scaffolding

Permit for
7 BMD Mill-B coal pipe cor-1 and 3 velocity deviation found high in DPT. 27.01.18 6.2%@ Cor-1 and 12.1%@ Cor-3
scaffolding 103161008
HT Aux PRDS header drain line pin hole leakage developed near AS10 May be c hecked by isolating; to be
9 TMD valve. 19.01.18 seen that teperature is not dropping;
103143455
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

Offline readings: pp/2 : MNDE H


1 OFS Sea water pump-2 &3 combined operation; 31.01.18 - 2.2 ; pp 3 PP A -3.1

2 C&I Working line 2 flow meter not working 31.01.18 i/p cable cut
103165808
3 OFS / EMD ST-2 FIRE WATER PH dewatering pump 30.01.18 01.02.18 both pps not available 103164665
Supply air fans approach not
4 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 31.01.18
availbale
5 EMD Cables are hanging in CT Area 19.12.17 10.02.18 in progress; grass to cut
Cable Laying Completed,
6 EMD Welding supply not available in CT Area 19.12.17 15.02.18
Dressing in progress
7 AHM / EMD Stage-2 AWRC Pump-4 Not Available 21.08.17 31.01.18 Pump-Spares received

CHP
CHP MM & Conv 6 A /B support structure foundation strengthening works - (Two out
1 27.12.17
O&M -CIVIL of eight pedestals Completed

CHEMISTRY

PAINTING STATUS REVIEW ( TUESDAY)

MID LIFE R&M


(NIT published on
14.10.17/
BOD -26.12.17)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. Under QR evaluation
PR : 300026983 dtd 27.06.17
(4 offers received)
Fresh PR Raised PR No: 400032491 dtd
2 C&I ASLD installation in units 1 & 2 : 24.10.17 ; PR vetted by F&A ,File with
Indenter
(NIT Published on
14.10.17)BOD- BOD:30.11.17 To be extended PR :
3 C&I Installation of cameras of CCTV in CHP area 05.01.18. BOD 400031050 dtd 14.06.17
extended to 17.01.18
NIT to be released (As 07.12.17) PR:
NITpublished
NIT Publishedon
4 EMD 33kv Sweet water Lines replacement on11.01.2018
14.10.17
400029999 dtd 20.03.17 ; Doc ID
0603383170121
BOD extended to Extd BOD:29.12.17 ; PR : 400029277 dtd
5 EMD 33kV stage-1 MST swgr breakers replacement 19.01.18 09.01.17; 0603383170004 ;
on M/s-Siemens
NITrequestt
Published PR 300025252 dtd 06.12.16;
6 AHD AWRC pu coated pipe line replacement on11.01.2018 0603367160155 ;

COMPLETED JOBS

2 AHM St-2 AWR p/p-3 heavy gland leakage. 31.01.18 attended


103166537
2 TMD IAC-1 FILTER DP MAINTAINING HIGH 30.01.18 att
103164456
C&I checked; running ; lamp
1 EMD condenserpit dwp-1 not taking start. 31.01.18
problem 103166177
No leakage found; Checked
10 CIVIL Boiler 4th floor corner-1 service water line having leakage. 27.01.18 30.01.18
with operation; 103160862
seal water pr switch
7 C&I Condenser pit Dewatering pump1 not taking start 09.01.18 attended
checked. Found OK. ###
6 C&I CW dewatering pit-A level switch malfunctioning intermittently 29.01.18 attended Under observation

FSSS-24V panel supply got failed. Alarm did not come in facie & alarm Alarm attended; not come in
5 C&I 27.01.18 att
display. facie willl be checked 103160489
will be checked ; for display
7 EMD ID -4B CH-1 &2 SPEED DEV HIGH 30.01.18 opp
only; 394 & 445 rpm
103162963
3 TMD ARCW INLET HEADER FLANGE LEAKAGE 30.01.18 att
103165177
O&M DAILY PLANNING MEETING

MTP/STP/001 DATE: 31 January 2018

Last Updated 9:30 AM

NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.
NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by
Innovation and Agility.
PLANT DATA
DATE DESCRIPTION HIGHEST ACHIEVED
DRY ASH EVACUATION
FILLED H2 CYLINDERS 31.1.18 347 06.11.16 - 2850 T
STATUS FOR HIGHEST ACHIEVED on
31-Jan-18 3580 TONS
09.01.18 : 4180 Tons STAGE - I / II TRUCKS /
30/01/18 13.11.16 - 3050 T
TONNAGE

120/79 1800/1780 199 3580 07.01.17 - 3110

PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

61/64, 57 /80
79/80; 8A2 short
ESP FIELDS IN SERVICE 1A11, B21, 2C11, 64/64 1C1, 2C2, b pass1A2 23.04.17 - 3270
Short, Short
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430
MAIN PLANT FH PR AT HIGHEST POINT (at
5.9 6.6 5.6 4 23.11.17 -3500
drum level) KG/CM2
TURBINE SEAL STEAM TEMP-Deg C (I/L) 250 276 276 278 03.12.17 -3590
MRHS in AUTO AUTO AUTO Not in AUTO Not in AUTO 02.12.17 -3650
HYDROGEN DEW POINT 30.01.19 -18 -18 -17 -18 17.12.17-4020
INSTRUMENT AIR DEW POINT 09.01.18 -39 09.01.18 -4180
CHP FH PR AT FARTHEST/ HIGHEST POINT
T/H: 8.0 TP-6: 7.0 TP-21: 6.0
kg/cm2
MAIN PLANT FH PR AT FARTHEST POINT
AT RAW WTR PH : 6.5 H2 PLANT AREA 11
kg/cm2

AC SYSTEM STATUS HEALTHINESS


UCB - 3 & 4
UCB Chiller Chiller water 11.3/6.9
1 ST-I water temp 15.5/12.5 DegC OFF LINE ST-II DegC OFF LINE
Temp 10/7.4
IN / OUT
IN / OUT
ESP
ESP Chiller Chiller water Not
2 ST-I water temp 12.5/6.5 DegC OFF LINE ST-II DegC OFF LINE
Temp Applicable
IN / OUT
IN / OUT

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


ISSUE
SL DEPT DEFECT DESCRIPTION AREA TARG. DT REMARKS
RAISED
EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
seal replaced by OEM; but
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16
still leak is there

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

2 TMD IAC-1 FILTER DP MAINTAINING HIGH 30.01.18 31.01.18


103164456
3 C&I DRUM RHS HYDRASTEP (EWLI)FAULT COMING FREQUENTLY 30.01.18 ip
103162755
line replacement i/p; B
7 BMD Mill- D,G reject over head line choke 29.01.18 2.02.18
attended 103161878
grass cutting required -
8 BMD Auxillary steam line drain leakage near Aux boiler area. 27.01.18 31.01.18 CIVIL by 31.01.18
103160088
9 BMD Mill-G coal pipe cor-1 velocity deviation found high in DPT. 27.01.18 06.02.18 Wlll be done during PM
103161563
drop wise leakage ;
10 TMD GSC drain line to LPFT leakage at GSC. 08.01.18 Insulation to be removed. 103136946
Line laying done; machining
11 OFS Mulsifier line of UT-A & B under ground leakage near GT-1B 05.01.18 01.02.18 in progress ; Over ground to
###
be done; Acc OFS to plan
UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I/TMD Turbine Vib 1X going up to 195mic during load ramp up 31.01.18

2 C&I AOP-1 didnt trip on AUTO at TG >2850rpm 31.01.18

3 TMD/C&I CF system leakage oil level high alarm 30.01.18 31.01.18 pot to be checked 103165124
block v/v Command above less
4 C&I PW cooling control v/v going to manual 30.01.18 v alue, 10% ; at 5% v/v strucking 103165115

5 C&I ARCW Self cleaning strainer-B drain valve closing in auto 05.01.18 31.01.18 PLC problem;
###
UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS
1 BMD ESP pass-B inlet gate -2 not closing fully 31.01.18
one pu mp be checked; OEM changed the
2 TMD TGECW-C & B NRV is passing 31.01.18 de sign for frequent failing;

under permit for pv1; after this


3 BMD Mill-G labyrinth seal leakage. 30.01.18 02.02.18 seal leak will be checked 103164667
4 Mill-E bunker permit for inspection works 29.01.18 31.01.18 under permit
B Pass isolated; i/l gate not
6 AHM ESP Pass-B fields:- 1B2, 2B2 & Pass-C fields:- 1C1, 2C2 short. 27.01.18 closing ; will be taken one after
the other
one flush tank not working ; will be
7 Civil 8.5m Operators room toilet water is not coming. 27.01.18 02.02.18 replaced with new one
103160901
8 C&I Mill 3D Bowl DP Txr Not Responding. 25.01.18 permit required
103159025
9 EMD TG ECW 3C Current Showing Bad MMI. 25.01.18 permit required; pump running
103158466
air press ure dropping less than
10 BMD/ C&I MILL 3K MRHS PV-1,3,4 cycle not operating in AUTO 24.01.18 29.01.18 setpoint; combined check to be
done;
scaffolfing in progress; planned
11 BMD MILL 3B MIX PA DUCT HOLE DEVELOPED 24.01.18 31.01.18 for 31.01.18
NEAR U-3 ESP VFD R OOM, 1 OU T OF 4
12 EMD ESP Package 1 OUT OF 4 not working 13.01.18 02.02.18 IS N OT F UNCT ION ING. N ew motor
Ordered. 103144062
Chippng done; casting & curing
13 CIVIL Stage-2 CW Pump-2 discharge duct foundation damaged 05.01.18 31.01.18 i/p ###
UNIT 4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS
(28/01/2018 03:02 , 29/01/2018
1 Furnace disturbance occuring frequently 29.01.18 00:38 , 29/01/18 02:46)
Present fan vibrations:- X-
2 BMD PA fan-4B fan side vibrations spikes going upto 20mm/s. 27.01.18
15 & Y-6 mm/s 102744562
3 TMD HPH-5A DRIP TO D/A DRV-15 LINE HOLE DEVeloped 30.01.18 31.01.18
103162949
Operating but air flow not
4 BMD/ C&I Mill-4F CAD not opening till 32% demand 30.01.18 coming - BMD to check 103162773
5 C&I SD24 opening 100% with 0% demand in auto 30.01.18 Attended to be checked
103163202
8 BMD Bunker-K DPT to be done 29.01.18 03.02.18 4-5 days for scaffolding
Permit for
9 BMD Mill-B coal pipe cor-1 and 3 velocity deviation found high in DPT. 27.01.18 6.2%@ Cor-1 and 12.1%@ Cor-3
scaffolding 103161008
Mechanical Seal Spares
11 TMD ARCW-C NDE gland leakage 20.01.18
issue. 103143455
HT Aux PRDS header drain line pin hole leakage developed near AS10 May be c hecked by isolating; to be
12 TMD 19.01.18 seen that teperature is not dropping;
valve. 103143455
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS Sea water pump-2 &3 combined operation; 31.01.18

2 AHM St-2 AWR p/p-3 heavy gland leakage. 31.01.18


103166537
3 C&I Working line 2 flow meter not working 31.01.18 cable cut
103165808
4 OFS / EMD ST-2 FIRE WATER PH dewatering pump 30.01.18 both pps not available 103164665
Supply air fans approach not
5 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 31.01.18
availbale
6 EMD Cables are hanging in CT Area 19.12.17 10.02.18 in progress; grass to cut
Cable Laying Completed,
7 EMD Welding supply not available in CT Area 19.12.17 15.02.18 Dressing in progress
8 AHM / EMD Stage-2 AWRC Pump-4 Not Available 21.08.17 30.01.18 Pump-Spares received

CHP

CHP MM & Conv 6 A /B support structure foundation strengthening works - (Two out
1 27.12.17
O&M -CIVIL of eight pedestals Completed

CHEMISTRY

PAINTING STATUS REVIEW ( TUESDAY)

MID LIFE R&M


(NIT published on
14.10.17/
BOD -26.12.17)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. Under QR evaluation
PR : 300026983 dtd 27.06.17
(4 offers received)
Fresh PR Raised PR No: 400032491 dtd
2 C&I ASLD installation in units 1 & 2 : 24.10.17 ; PR vetted by F&A ,File with
Indenter
(NIT Published on
14.10.17)BOD- BOD:30.11.17 To be extended PR :
3 C&I Installation of cameras of CCTV in CHP area 05.01.18. BOD 400031050 dtd 14.06.17
extended to 17.01.18
NIT to be released (As 07.12.17) PR:
NITpublished
NIT Publishedon
4 EMD 33kv Sweet water Lines replacement on11.01.2018
14.10.17
400029999 dtd 20.03.17 ; Doc ID
0603383170121
BOD extended to Extd BOD:29.12.17 ; PR : 400029277 dtd
5 EMD 33kV stage-1 MST swgr breakers replacement 19.01.18 09.01.17; 0603383170004 ;
on M/s-Siemens
NITrequestt
Published PR 300025252 dtd 06.12.16;
6 AHD AWRC pu coated pipe line replacement on11.01.2018 0603367160155 ;

COMPLETED JOBS
C&I checked; running ; lamp
1 EMD condenserpit dwp-1 not taking start. 31.01.18
problem 103166177
No leakage found; Checked
10 CIVIL Boiler 4th floor corner-1 service water line having leakage. 27.01.18 30.01.18
with operation; 103160862
seal water pr switch
7 C&I Condenser pit Dewatering pump1 not taking start 09.01.18 attended
checked. Found OK. ###
6 C&I CW dewatering pit-A level switch malfunctioning intermittently 29.01.18 attended Under observation
FSSS-24V panel supply got failed. Alarm did not come in facie & alarm Alarm attended; not come in
5 C&I display. 27.01.18 att facie willl be checked 103160489
will be checked ; for display
7 EMD ID -4B CH-1 &2 SPEED DEV HIGH 30.01.18 opp only; 394 & 445 rpm
103162963
3 TMD ARCW INLET HEADER FLANGE LEAKAGE 30.01.18 att
103165177
6 TMD Ammonia Dozing P/p-B Stroke not varying 30.01.18 att in progress
103161549
5 C&I BC3 AND FG3 SHOWING NO FLAME 30.01.18 att approach problem - BMD
103164620
TDBFP-B booster pump DE side mechanical seal DP guage impulse line
6 C&I 27.01.18 30.01.18 attended
union joint leak. 103161560
submersible pp; MOTOR
2 AHD Stg-1 AWR/c pump house dewatering pump not taking start. 03.01.18 attended
BURNT 103130662
1 OFS Fire water leakage 10.5m blr lift 30.01.18 att
103165120
2 C&I TDBFP-2B vibration point V-51 hunting. 30.01.18 att

6 C&I Mill C CAD not opening 30.01.18 att


103165110
1 C&I Opacity , Nox ,Sox readings not coming 29.01.18 att

O&M DAILY PLANNING MEETING

MTP/STP/001 DATE: 30 January 2018

Last Updated 9:30 AM

NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.
NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by
Innovation and Agility.
PLANT DATA
DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 30.1.18 347 06.11.16 - 2850 T


STATUS FOR HIGHEST ACHIEVED on
30-Jan-18 3060 TONS 09.01.18 : 4180 Tons STAGE - I / II TRUCKS /
29/01/18 13.11.16 - 3050 T
TONNAGE

100/101 1280/ 1780 201 3060 07.01.17 - 3110

PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

61/64, 75 /80
79/80; 8A2 short
ESP FIELDS IN SERVICE 1A11, B21, 2C11, 64/64 1C1, 2C2, 2B2,1b2 1A2 23.04.17 - 3270
Short, Short
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430
MAIN PLANT FH PR AT HIGHEST POINT (at
5.9 6.6 8 5.5 23.11.17 -3500
drum level) KG/CM2
TURBINE SEAL STEAM TEMP-Deg C (I/L) 270 265 279 290 03.12.17 -3590
MRHS AUTO AUTO 02.12.17 -3650
HYDROGEN DEW POINT 09.01.19 -17 -19 -18 -17 17.12.17-4020
INSTRUMENT AIR DEW POINT 09.01.18 -39 09.01.18 -4180
CHP FH PR AT FARTHEST/ HIGHEST POINT
T/H: 8.0 TP-6: 7.0 TP-21: 6.0
kg/cm2
MAIN PLANT FH PR AT FARTHEST POINT
AT RAW WTR PH : 6.5 H2 PLANT AREA 11
kg/cm2
AC SYSTEM STATUS HEALTHINESS
UCB - 3 & 4
UCB Chiller
Chiller water 11.3/6.9
1 ST-I water temp 15.5/12.5 DegC OFF LINE ST-II DegC OFF LINE
Temp 10/7.4
IN / OUT IN / OUT
ESP
ESP Chiller
Chiller water Not
2 ST-I water temp 12.5/6.5 DegC OFF LINE ST-II DegC OFF LINE
Temp Applicable
IN / OUT IN / OUT

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


ISSUE
SL DEPT DEFECT DESCRIPTION AREA TARG. DT REMARKS
RAISED
EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
seal replaced by OEM; but
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16
still leak is there

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD ARCW INLET HEADER FLANGE LEAKAGE 30.01.18


103165177
2 TMD IAC-1 FILTER DP MAINTAINING HIGH 30.01.18
103164456
3 C&I DRUM RHS HYDRASTEP (EWLI)FAULT COMING FREQUENTLY 30.01.18
103162755
4 C&I CW dewatering pit-A level switch malfunctioning intermittently 29.01.18 Under observation
line replacement i/p; B
5 BMD Mill- D,G reject over head line choke 29.01.18
attended 103161878
grass cutting required -
6 BMD Auxillary steam line drain leakage near Aux boiler area. 27.01.18 31.01.18 CIVIL by 31.01.18
103160088
7 BMD Mill-G coal pipe cor-1 velocity deviation found high in DPT. 27.01.18 30.01.18 6.4% at Cor-1
103161563
17.01.18/ drop wise leakage ;
8 TMD GSC drain line to LPFT leakage at GSC. 08.01.18 18.01.18 Insulation to be removed. 103136946
Line Over ground to be
9 OFS Mulsifier line of UT-A & B under ground leakage near GT-1B 05.01.18 31.01.18
done; Acc OFS to plan ###
UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD/C&I CF system leakage oil level high alarm 30.01.18 pot to be checked
103165124
2 C&I BC3 AND FG3 SHOWING NO FLAME 30.01.18 approach problem - BMD
103164620
block v/v Command above
3 C&I PW cooling control v/v going to manual 30.01.18 less value, 5% ; at 5% v/v
strucking 103165115

seal water pr switch


4 C&I Condenser pit Dewatering pump1 not taking start 06.01.18
checked. Found OK.
###
5 C&I ARCW Self cleaning strainer-B drain valve closing in auto 05.01.18
###
UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mill-G labyrinth seal leakage. 30.01.18


103164667
2 Mill-E bunker permit for inspection works 29.01.18 under permit

FSSS-24V panel supply got failed. Alarm did not come in facie & alarm Alarm attended; not come in
3 C&I 27.01.18
display. facie willl be checked 103160489
4 AHM ESP Pass-B fields:- 1B2, 2B2 & Pass-C fields:- 1C1, 2C2 short. 27.01.18 will be taken one after the other

one flush tank not working ; will be


5 Civil 8.5m Operators room toilet water is not coming. 27.01.18 01.02.18 replaced with new one
103160901
TDBFP-B booster pump DE side mechanical seal DP guage impulse line
6 C&I union joint leak. 27.01.18 30.01.18
103161560
7 C&I Mill 3D Bowl DP Txr Not Responding. 25.01.18 permit required
103159025
permit reqired; pump
8 EMD TG ECW 3C Current Showing Bad MMI. 25.01.18 running 103158466
air press ure dropping less than
8 BMD/ C&I MILL 3K MRHS PV-1,3,4 cycle not operating in AUTO 24.01.18 29.01.18 setpoint; combined check to be
done;
scaffolfing in progress; planned
9 BMD MILL 3B MIX PA DUCT HOLE DEVELOPED 24.01.18 31.01.18 for 31.01.18
NEAR U-3 ESP VFD R OOM, 1 OU T OF 4
10 EMD ESP Package 1 OUT OF 4 not working 13.01.18 02.02.18 IS N OT F UNCT ION ING. N ew motor
Ordered. 103144062
Chippng done; casting & curing
11 CIVIL Stage-2 CW Pump-2 discharge duct foundation damaged 05.01.18 31.01.18 i/p ###
UNIT 4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS
(28/01/2018 03:02 , 29/01/2018
1 Furnace disturbance occuring frequently 29.01.18 00:38 , 29/01/18 02:46)
Present fan vibrations:- X-
2 BMD PA fan-4B fan side vibrations spikes going upto 20mm/s. 27.01.18
15 & Y-6 mm/s 102744562
3 TMD HPH-5A DRIP TO D/A DRV-15 LINE HOLE DEVeloped 30.01.18
103162949
4 C&I Mill-4F CAD not opening till 32% demand 30.01.18
103162773
5 C&I SD24 opening 100% with 0% demand in auto 30.01.18 Attended to be checked
103163202
6 TMD Ammonia Dozing P/p-B Stroke not varying 30.01.18 in progress
103161549
will be checked ; for display
7 EMD ID -4B CH-1 &2 SPEED DEV HIGH 30.01.18
only; 394 & 445 rpm
103162963
8 BMD Bunker-K DPT to be done 29.01.18 03.02.18 4-5 days for scaffolding

9 BMD Mill-B coal pipe cor-1 and 3 velocity deviation found high in DPT. 27.01.18 under permit 6.2%@ Cor-1 and 12.1%@ Cor-3
103161008
No leakage found; Checked
10 CIVIL Boiler 4th floor corner-1 service water line having leakage. 27.01.18 30.01.18
with operation; 103160862
Mechanical Seal Spares
11 TMD ARCW-C NDE gland leakage 20.01.18
issue. 103143455
May be checked by
HT Aux PRDS header drain line pin hole leakage developed near AS10
12 TMD 19.01.18 isolating; to be seen that
valve. 103143455
teperature is not dropping;
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS ST-2 FIRE WATER PH dewatering pump-not taking start. 30.01.18 both pps not available
103164665
Supply air fans approach not
2 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 31.01.18
availbale
3 EMD Cables are hanging in CT Area 19.12.17 10.02.18 in progress; grass to cut
Cable Laying Completed,
4 EMD Welding supply not available in CT Area 19.12.17 15.02.18 Dressing in progress
5 AHM / EMD Stage-2 AWRC Pump-4 Not Available 21.08.17 30.01.18 Pump-Spares received

CHP

CHP MM & Conv 6 A /B support structure foundation strengthening works - (Two out
1 27.12.17
O&M -CIVIL of eight pedestals Completed

CHEMISTRY

PAINTING STATUS REVIEW ( TUESDAY)

MID LIFE R&M


(NIT published on
14.10.17/
BOD -26.12.17)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. Under QR evaluation
PR : 300026983 dtd 27.06.17
(4 offers received)
Fresh PR Raised PR No: 400032491 dtd
2 C&I ASLD installation in units 1 & 2 : 24.10.17 ; PR vetted by F&A ,File with
Indenter
(NIT Published on
14.10.17)BOD- BOD:30.11.17 To be extended PR :
3 C&I Installation of cameras of CCTV in CHP area 05.01.18. BOD 400031050 dtd 14.06.17
extended to 17.01.18
NIT to be released (As 07.12.17) PR:
NITpublished
NIT Publishedon
4 EMD 33kv Sweet water Lines replacement on11.01.2018
14.10.17
400029999 dtd 20.03.17 ; Doc ID
0603383170121
BOD extended to Extd BOD:29.12.17 ; PR : 400029277 dtd
5 EMD 33kV stage-1 MST swgr breakers replacement 19.01.18 09.01.17; 0603383170004 ;
on M/s-Siemens
NITrequestt
Published PR 300025252 dtd 06.12.16;
6 AHD AWRC pu coated pipe line replacement on11.01.2018 0603367160155 ;

COMPLETED JOBS

submersible pp; MOTOR


2 AHD Stg-1 AWR/c pump house dewatering pump not taking start. 03.01.18 attended
BURNT 103130662
1 OFS Fire water leakage 10.5m blr lift 30.01.18 att
103165120
2 C&I TDBFP-2B vibration point V-51 hunting. 30.01.18 att

6 C&I Mill C CAD not opening 30.01.18 att


103165110
1 C&I Opacity , Nox ,Sox readings not coming 29.01.18 att
EMD checked. Mechanical
1 AHM Stg-1 Ash handling Vacuum pump 1A1 current hunting. 27.01.18 ok decoupling reqd. 103161595
2 AHM Stg-1 Ash slurry drain sump pump-1 having high vibrations. 27.01.18
103149650
3 OFS WORKING LINE -1 LEAKAGE AT SEA WATER PUMP HOUSE END 24.01.18 attended draining of line may be tried

Water is not coming in


2 Civil / OFS Stg-2 FOPH service water tank inlet line got punctured and heavy leakage. 27.01.18 attended
FOPH control room. 103159045
1 AHM Stg-1 Ash handling IAC drier both towers bottom side leakage. 27.01.18
103158786
Stage-1 ash slurry series-4 is not available due it's ADL leakage ,series-5 Series-1& 3 are connected
1 AHD 29.01.18 att
is not available due to duke end rerouting to Lagoon-2
6 AHM Stg-2 BAHP-B DE side bearing temperature high. 27.01.18 attended
103160966
7 AHM Stg-2 LP seal water pump-B motor coupling spider damaged. 27.01.18 attended
103160061
2 C&I Electrolyser-1 cell-3 flow is low. 27.01.18 att
103160922
3 EMD Sea water TWS screen-2 running in reverse direction. 27.01.18 att
103160925
10 OFS CW sump level local measurement scale damaged below 6.3 m. 24.01.18 att
103158157
2 C&I CG-B&D feedgate not operating from panel 29.01.18 att
103163570
3 C&I SAPH-A Flue gas O/L damper-2 not operating. 27.01.18 att will be checked
103160754
5 BMD Boiler Drum Safety valve (SV-4) passing. 24.01.18 attended may be checked at less
loads 103157475
Unsafe for sawdusting; Not
2 TMD OLTC Balls vessel glass broken 05.01.18 temp to done till glass
attended replacement ###
1 C&I Mill-K motor DE and NDE side bearing temperature became bad. 27.01.18 ok will be c hecked
103160386
1 C&I IPT diff exp and IPT rotor expansion point hunting. 27.01.18 OK
103160802
2 C&I CW pump house pit- A level switch malfunctioning intermittently. 27.01.18 27.01.18 Ok
103160156
saph 4bNRV passing;
3 BMD PAPH-B Guide bearing LOP-B not developing pressure. 27.01.18 ok both LOP stop required
for 30 min 103160490
6 EMD Mill-K Bunker O/L Gate not operating. 27.01.18 att Bunker made empty
103160789
Sea water pumps sump between TCM gate-2 one turtle got
1 OFS 27.01.18 Attended
entangled. 103160853
O&M DAILY PLANNING MEETING

MTP/STP/001 DATE: 29 January 2018


Last Updated 9:30 AM

NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.
NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by
Innovation and Agility.
PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 29.1.18 347 06.11.16 - 2850 T


STATUS FOR HIGHEST ACHIEVED on
29-Jan-18 3510 TONS 09.01.18 : 4180 Tons STAGE - I / II TRUCKS /
28/01/18 13.11.16 - 3050 T
TONNAGE

109/101 1330/2180 210 3510 07.01.17 - 3110

PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220


61/64, 75 /80
79/80; 8A2 short
ESP FIELDS IN SERVICE 1A11, B21, 2C11, 1C1, 2C2, 2B2,1b2 1A2 23.04.17 - 3270
Short, Short
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430
MAIN PLANT FH PR AT HIGHEST POINT (at
6.3 6.5 4.3 23.11.17 -3500
drum level) KG/CM2
TURBINE SEAL STEAM TEMP-Deg C (I/L) 290 270 282 03.12.17 -3590
HYDROGEN DEW POINT 09.01.19 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 09.01.18 -39 17.12.17-4020
CHP FH PR AT FARTHEST/ HIGHEST POINT
T/H: 8.0 TP-6: 7.0 TP-21: 6.0 09.01.18 -4180
kg/cm2
MAIN PLANT FH PR AT FARTHEST POINT
AT RAW WTR PH : 6.5 H2 PLANT AREA 11
kg/cm2
AC SYSTEM STATUS HEALTHINESS
UCB - 3 & 4
UCB Chiller
Chiller water 11.3/6.9
1 ST-I water temp 15.5/12.5 DegC OFF LINE ST-II DegC OFF LINE
Temp 10/7.4
IN / OUT IN / OUT
ESP
ESP Chiller Chiller water Not
2 ST-I water temp 12.5/6.5 DegC OFF LINE ST-II DegC OFF LINE
Temp Applicable
IN / OUT IN / OUT

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


ISSUE
SL DEPT DEFECT DESCRIPTION AREA TARG. DT REMARKS
RAISED
EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
seal replaced by OEM;
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16
but still leak is there
DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I CW dewatering pit-A level switch malfunctioning intermittently 29.01.18

2 BMD Mill--B,D,G reject over head line choke 29.01.18


103161878
grass cutting required -
1 BMD Auxillary steam line drain leakage near Aux boiler area. 27.01.18
CIVIL 103160088
2 BMD Mill-G coal pipe cor-1 velocity deviation found high in DPT. 27.01.18 30.01.18 6.4% at Cor-1
103161563
may be checked at less
3 BMD Boiler Drum Safety valve (SV-4) passing. 24.01.18 attended
loads 103157475
17.01.18/
3 TMD GSC drain line to LPFT leakage at GSC. 08.01.18 Insulation to be removed.
18.01.18 103136946
Line Over ground to be
4 OFS Mulsifier line of UT-A & B under ground leakage near GT-1B 05.01.18 29.01.18
done; Acc OFS to plan ###
UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS


seal water pr switch to be
1 C&I Condenser pit Dewatering pump1 not taking start 06.01.18 checked. wil be checked
###
onfor
Unsafe 08.01.18
sawdusting;
2 TMD OLTC Balls vessel glass broken 05.01.18 9.01.18 Not to done till glass
###
replacement
the problem persisting
3 C&I ARCW Self cleaning strainer-B drain valve closing in auto 05.01.18
since 15 days ###
1 C&I Opacity , Nox ,Sox readings not coming

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 Mill-E bunker emptying in progress for inspection works 29.01.18

2 C&I CG-B&D feedgate not operating from panel 29.01.18


103163570
3 C&I SAPH-A Flue gas O/L damper-2 not operating. 27.01.18 will be checked
103160754
Alarm attended; not
FSSS-24V panel supply got failed. Alarm did not come in facie &
4 C&I 27.01.18 come in facie willl be
alarm display. 103160489
checked
will be taken one after the
5 AHM ESP Pass-B fields:- 1B2, 2B2 & Pass-C fields:- 1C1, 2C2 short. 27.01.18
other 103123483
6 Civil 8.5m Operators room toilet water is not coming. 27.01.18
103160901
TDBFP-B booster pump DE side mechanical seal DP guage
7 C&I 27.01.18
impulse line union joint leak. 103161560
8 C&I Mill 3D Bowl DP Txr Not Responding. 25.01.18
103159025
9 EMD TG ECW 3C Current Showing Bad MMI. 25.01.18
103158466
10 OFS CW sump level local measurement scale damaged below 6.3 m. 24.01.18 28.01.18
air pressure dropping 103158157
less than setpoint;
11 BMD/ C&I MILL 3K MRHS PV-1,3,4 not operating in AUTO 24.01.18 29.01.18
combined check to be
done;
10 BMD MILL 3B MIX PA DUCT HOLE DEVELOPED 24.01.18 30.01.18
NEAR U-3 ESP VFD
ROOM, 1 OUT OF 4 IS
11 EMD ESP Package 1 OUT OF 4 not working 13.01.18 02.02.18
NOT FUNCTIONING. 103144062
New motor
Chippng done;Ordered.
casting &
12 CIVIL Stage-2 CW Pump-2 discharge duct foundation damaged 05.01.18 30.01.18
curing /p ###
UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS


(28/01/2018 03:02 ,
Furnace disturbance occuring frequently 29.01.18 29/01/2018 00:38 ,
29/01/18 02:46)
43127 BMD Mill-B coal pipe velocity deviation 29.01.18 PM ptw isued

43128 BMD Bunker-K DPT to be done 29.01.18 4-5 days for scaffolding

1 C&I Mill-K motor DE and NDE side bearing temperature became bad. 27.01.18 ip will be c hecked
103160386
2 BMD Mill-B coal pipe cor-1 and 3 velocity deviation found high in DPT. 27.01.18 29.01.18 6.2%@ Cor-1 and 12.1%@ Cor-3
103161008
3 Civil Boiler 4th floor corner-1 service water line having leakage. 27.01.18
103160862
Mechanical Seal Spares
4 TMD ARCW-C NDE gland leakage 20.01.18
issue. 103143455
HT Aux PRDS header drain line pin hole leakage developed near
5 TMD 19.01.18
AS10 valve. 103143455
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

Stage-1 ash slurry series-4 is not available due it's ADL leakage Series-1& 3 are
43129 AHD 29.01.18
,series-5 is not available due to duke end rerouting connected to Lagoon-2
1 C&I Electrolyser-1 cell-3 flow is low. 27.01.18
103160922
2 EMD Sea water TWS screen-2 running in reverse direction. 27.01.18
103160925
3 AHM Stg-1 Ash handling IAC drier both towers bottom side leakage. 27.01.18
103158786
Stg-2 FOPH service water tank inlet line got punctured and heavy Water is not coming in
4 Civil/ ofs 27.01.18
leakage. FOPH control room. 103159045
EMD checked.
5 AHM Stg-1 Ash handling Vacuum pump 1A1 current hunting. 27.01.18 Mechanical decoupling
103161595
reqd.
6 AHM Stg-1 Ash slurry drain sump pump-1 having high vibrations. 27.01.18
103149650
7 AHM Stg-2 BAHP-B DE side bearing temperature high. 27.01.18
103160966
8 AHM Stg-2 LP seal water pump-B motor coupling spider damaged. 27.01.18
103160061
WORKING LINE -1 LEAKAGE AT SEA WATER PUMP HOUSE draining of line may be
9 OFS 24.01.18 27.01.18
END tried ;
submersible pp; MOTOR
10 AHD Stg-1 AWR/c pump house dewatering pump not taking start. 03.01.18 27.01.18
BURNT 103130662
Supply air fans approach
11 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 31.01.18
not availbale
12 EMD Cables are hanging in CT Area 19.12.17 27.01.18 in progress; grass to cut
Cable Laying Completed,
13 EMD Welding supply not available in CT Area 19.12.17 27.01.18
Dressing in progress
Pump-Spares expected
14 AHM/ EMD Stage-2 AWRC Pump-4 Not Available 21.08.17 29.01.18
by 22.01.18
CHP
CHP MM
Conv 6 A /B support structure foundation strengthening works -
1 & O&M 27.12.17
(one out of eight pedestals Completed
-CIVIL
CHEMISTRY (NIT
published on
MID LIFE R&M 14.10.17/
BOD-
26.12.17) PR : 300026983 dtd
1 TMD ARCW/ECW NRV replacement with duel plate check valves.
Under QR Fresh PR 27.06.17
Raised PR No:
(NIT
evaluation 400032491 dtd 24.10.17
2 C&I ASLD installation in units 1 & 2 : Published
(4 offerson ; PR vetted by F&A ,File
14.10.17)BO
received)
NIT BOD:30.11.17 To be
with Indenter
3 C&I Installation of cameras of CCTV in CHP area D-05.01.18. extended PR :
published
NIT on NIT to be released (As
BOD
14.10.17 400031050 dtd 14.06.17
4 EMD 33kv Sweet water Lines replacement Published
extended to 07.12.17) PR:
on11.01.201
17.01.18 400029999 dtd 20.03.17
Extd BOD:29.12.17 ; ;
BOD
8 Doc
5 EMD 33kV stage-1 MST swgr breakers replacement extended to PRID 0603383170121
: 400029277 dtd
NIT 09.01.17;
19.01.18 PR 300025252 dtd
0603383170004 ;
Published
on M/s-
6 AHD AWRC pu coated pipe line replacement 06.12.16;
on11.01.201
Siemens 0603367160155 ;
8
requestt
COMPLETED JOBS

1 C&I IPT diff exp and IPT rotor expansion point hunting. 27.01.18 OK
103160802
2 C&I CW pump house pit- A level switch malfunctioning intermittently. 27.01.18 27.01.18 Ok
103160156
saph 4bNRV passing;
3 BMD PAPH-B Guide bearing LOP-B not developing pressure. 27.01.18 ok both LOP stop required
103160490
for 30 min
6 EMD Mill-K Bunker O/L Gate not operating. 27.01.18 att Bunker made empty
103160789
Sea water pumps sump between TCM gate-2 one turtle got Kept Under Observation (
1 OFS 27.01.18 Attended
entangled. Vibrations are monitored 103160853
on regular basis,
7 BMD PAPH-4B main motor vibration high. 18.01.18
maintaining in the range 103143455
of 11 to 15 mm/s at Motor
O&M DAILY PLANNING MEETING NDE.
MTP/STP/001 DATE: 43127
Last Updated 0.3958333333
NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.

NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43127 347 06.11.16 - 2850 T

43127 43126 3280 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
90/91 1200/2080 181 3280 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 61/64, SD 75 /80 79/80; 8A2 short 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR SD ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 3.8 SD 5.1 4.6 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 297 SD 280 274 03.12.17 -3590
HYDROGEN DEW POINT 09.01.19 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 09.01.18 -39 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0 09.01.18 -4180

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller15.5/12.5 DegC OFF LINE ST-II IN / OUT 11.3/6.9 1 DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller12.5/6.5 DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS

EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17

2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Auxillary steam line drain leakage near Aux boiler area. 27.01.18 grass cutting required - CI 103160088

2 BMD Mill-G coal pipe cor-1 velocity deviation found high in DPT. 27.01.18 30.01.18 6.4% at Cor-1 103161563

3 BMD Boiler Drum Safety valve (SV-4) passing. 24.01.18 attended may be checked at less lo 103157475

4 TMD GSC drain line to LPFT leakage at GSC. 08.01.18 17.01.18/ Insulation to be removed. 103136946

6 OFS Mulsifier line of UT-A & B under ground leakage near GT-1B 05.01.18 29.01.18 Line Over ground to be d ###

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I SAPH-A Flue gas O/L damper-2 not operating. 27.01.18 will be checked 103160754

2 C&I FSSS-24V panel supply got failed. Alarm did not come in facie & al27.01.18 Alarm attended; not come 103160489

3 AHM ESP Pass-B fields:- 1B2, 2B2 & Pass-C fields:- 1C1, 2C2 short. 27.01.18 will be taken one after the 103123483

4 Civil 8.5m Operators room toilet water is not coming. 27.01.18 103160901

5 C&I TDBFP-B booster pump DE side mechanical seal DP guage impulse


27.01.18 103161560

6C & I Mill 3D Bowl DP Txr Not Responding. 25.01.18 103159025

7 EMD TG ECW 3C Current Showing Bad MMI. 25.01.18 103158466

8 OFS CW sump level local measurement scale damaged below 6.3 m. 24.01.18 28.01.18 103158157

9 BMD/ C&I MILL 3K MRHS PV-1,3,4 not operating in AUTO 24.01.18 29.01.18 air pressure dropping les

10 BMD MILL 3B MIX PA DUCT HOLE DEVELOPED 24.01.18 30.01.18

11 EMD ESP Package 1 OUT OF 4 not working 13.01.18 02.02.18 NEAR U-3 ESP VFD ROOM, 103144062

12 CIVIL Stage-2 CW Pump-2 discharge duct foundation damaged 05.01.18 30.01.18 Chippng done; casting & c ###
UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Mill-K motor DE and NDE side bearing temperature became bad. 27.01.18 ip will be c hecked 103160386

2 BMD Mill-B coal pipe cor-1 and 3 velocity deviation found high in DPT. 27.01.18 29.01.18 6.2%@ Cor-1 and 12.1%@ Cor-3 103161008

3 Civil Boiler 4th floor corner-1 service water line having leakage. 27.01.18 103160862

4 TMD ARCW-C NDE gland leakage 20.01.18 Mechanical Seal Spares is 103143455

5 TMD HT Aux PRDS header drain line pin hole leakage developed near 19.01.18 103143455

OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

2 C&I Electrolyser-1 cell-3 flow is low. 27.01.18 103160922

3 EMD Sea water TWS screen-2 running in reverse direction. 27.01.18 103160925

4 AHM Stg-1 Ash handling IAC drier both towers bottom side leakage. 27.01.18 103158786

5 Civil/ ofs Stg-2 FOPH service water tank inlet line got punctured and heavy 27.01.18 Water is not coming in FO 103159045

6 AHM Stg-1 Ash handling Vacuum pump 1A1 current hunting. 27.01.18 EMD checked. Mechanical 103161595

7 AHM Stg-1 Ash slurry drain sump pump-1 having high vibrations. 27.01.18 103149650

8 AHM Stg-2 BAHP-B DE side bearing temperature high. 27.01.18 103160966

9 AHM Stg-2 LP seal water pump-B motor coupling spider damaged. 27.01.18 103160061

11 OFS WORKING LINE -1 LEAKAGE AT SEA WATER PUMP HOUSE END 24.01.18 27.01.18 draining of line may be trie

4 AHD Stg-1 AWR/c pump house dewatering pump not taking start. 03.01.18 27.01.18 submersible pp; MOTOR 103130662

5 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 31.01.18 Supply air fans approach n

6 EMD Cables are hanging in CT Area 19.12.17 27.01.18 in progress; grass to cut

7 EMD Welding supply not available in CT Area 19.12.17 27.01.18 Cable Laying Completed,

8 AHM/ EMD Stage-2 AWRC Pump-4 Not Available 21.08.17 29.01.18 Pump-Spares expected by

CHP

1 CHP MM &Conv 6 A /B support structure foundation strengthening works - (o 27.12.17

CHEMISTRY
(NIT published on 14.10.17/
MID LIFE R&M
BOD-26.12.17)
Under QR evaluation
(4 offers received)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. PR : 300026983 dtd 27.0

2 C&I ASLD installation in units 1 & 2 : Fresh PR Raised PR No: 40

3 C&I Installation of cameras of CCTV in CHP area (NIT Published on 14.10. BOD:30.11.17 To be extend
NIT published on 14.10.17
4 EMD 33kv Sweet water Lines replacement NIT Published on11.01.2 NIT to be released (As 07
BOD extended to 19.01.18
on M/s-Siemens requestt
5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR

6 AHD AWRC pu coated pipe line replacement NIT Published on11.01.2 PR 300025252 dtd 06.12.1

COMPLETED JOBS

1 C&I IPT diff exp and IPT rotor expansion point hunting. 27.01.18 OK 103160802

2 C&I CW pump house pit- A level switch malfunctioning intermittently. 27.01.18 27.01.18 Ok 103160156

3 BMD PAPH-B Guide bearing LOP-B not developing pressure. 27.01.18 ok saph 4bNRV passing; both 103160490

6 EMD Mill-K Bunker O/L Gate not operating. 27.01.18 att Bunker made empty 103160789

1 OFS Sea water pumps sump between TCM gate-2 one turtle got entang27.01.18 Attended 103160853

7 BMD PAPH-4B main motor vibration high. 18.01.18 Kept Under Observation ( V 103143455

7 BMD SAPH-B LOP-B NRV passing ( reverse rotation observed). LOP C/o24.01.18 att saph 4bNRV passing; both 103158137

4 BMD PAPH-A main drive fluid coupling oil leakage. 27.01.18 att not from fluid coupling; 103157478

2C & I Seawater working line - 2 flow meter hunting . 25.01.18 Attended 103158785

1C & I Mill : 1C Upper Radial Bearing Temprature bad. 25.01.18 attended ok

1 TMD Condensor CW I/L line at U # 4 side puncture. 25.01.18 att 103159462

5 TMD Condenser pass - A inlet line leakage observed after I/L valve. 24.01.18 27.01.18 attended 103158156

8 C&I Mill-F HAG open feedback not coming. 19.01.18 attended PTW REQD 103144062

1 AHM CG - 4C NDE gland leakage. 25.01.18 att 103159466

2 TMD PHE- 4C ARCW line wooden plug got disturbed . 25.01.18 att
3 BMD Mill - K feeder inlet chute red hot and smoke. 24.01.18 att in progress; Mill kept i/s 103158277
6 TMD ESP AC AHU-11 cooling coils choked 20.01.18 Attended 103143455

1 BMD Mill - C High Coal in Reject. 24.01.18 att under permit 103156000

2 TMD Condenser Vacuum p/p-2 Ejector Valve Jam. 24.01.18 attended 103158122

3 EMD 220V DC earth fault alarm appearing while starting/stopping of BA 24.01.18 ok

4 EMD DMCW-B Motor DE Brg Temp Maintaining 70. 24.01.18 ok greasing done; Under obs 103158123

9 EMD/ C&I Debris filter pass-B discharge valve close feedback failing intermitt18.01.18 Attended EMD checked. Voltage dipp 103144062

4 C&I LP EXHAUST HOOD STEAM TEMP POINT-1 HUNTING 24.01.18 24.01.18 attended

7 C&I Stage-2 CWPH UPS-2 inverter got bypassed 20.01.18 att OEM will visit site on 24.0 103144062
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43125
Last Updated 0.3958333333
NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.

NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43125 347 06.11.16 - 2850 T

43125 43124 1980 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
80/42 1020/960 122 1980 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 61/64, SD 76 /80 80/80 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR SD ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 3.8 SD 5 2.9 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 265 SD 278 288 03.12.17 -3590
HYDROGEN DEW POINT 09.01.19 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 09.01.18 -39 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0 09.01.18 -4180

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller15.5/12.5 DegC OFF LINE ST-II IN / OUT 11.3/6.9 1 DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller12.5/6.5 DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS

EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17

2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Boiler Drum Safety valve (SV-4) passing. 24.01.18 24.01.18 103157475

2 TMD Condenser Vacuum p/p-2 Ejector Valve Jam. 24.01.18 attended 103158122

3 EMD 220V DC earth fault alarm appearing while starting/stopping of BA 24.01.18 ok

4 EMD DMCW-B Motor DE Brg Temp Maintaining 70. 24.01.18 ok greasing done; Under obs 103158123

5 TMD GSC drain line to LPFT leakage at GSC. 08.01.18 17.01.18/ Insulation to be removed. 103136946

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS CW sump level local measurement scale damaged below 6.3 m. 24.01.18 28.01.18 103158157

2 TMD Condenser pass - A inlet line leakage observed after I/L valve. 24.01.18 27.01.18 103158156

3 BMD/ C&I MILL 3K MRHS PV-1,3,4 not opearting in AUTO 24.01.18 24.01.18 air pressure dropping; BM

5 BMD MILL 3B MIX PA DUCT HOLE DEVELOPED 24.01.18 25.01.18

6 C&I DM MAKE UP P/P TRIP ALARM NOT COMING 24.01.18 to provide in Main CR; Av

7 C&I Mill-F HAG open feedback not coming. 19.01.18 PTW REQD 103144062

8 EMD ESP Package 1 OUT OF 4 not working 13.01.18 02.02.18 NEAR U-3 ESP VFD ROOM, 103144062

9 CIVIL Stage-2 CW Pump-2 discharge duct foundation damaged 05.01.18 24.01.18 Work in progress. ###

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS


1 BMD Mill - C High Coal in Reject. 24.01.18 att under permit 103156000
2 BMD Mill - K feeder inlet chute red hot and smoke. 24.01.18 in progress; i/s 103158277

3 BMD SAPH-B LOP-B NRV passing ( reverse rotation observed). LOP C/o24.01.18 103158137

4 TMD ESP AC AHU-11 cooling coils choked 20.01.18 103143455

5 TMD HT Aux PRDS header drain line pin hole leakage developed near 19.01.18 103143455

OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS WORKING LINE -2 LEAKAGE AT SEA WATER PUMP HOUSE END 24.01.18 24 plugging will be done ;in

2 AHD Stg-1 AWR/c pump house dewatering pump not taking start. 03.01.18 27.01.18 submersible pp; MOTOR 103130662

3 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 31.01.18

CHP

1 CHP MM &Conv 6 A /B support structure foundation strengthening works - (o 27.12.17 Conv 6 A will not be avl for

CHEMISTRY
(NIT published on 14.10.17/
MID LIFE R&M BOD-26.12.17)
Under QR evaluation
(4 offers received)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. PR : 300026983 dtd 27.0

2 C&I ASLD installation in units 1 & 2 : Fresh PR Raised PR No: 40

3 C&I Installation of cameras of CCTV in CHP area (NIT Published on 14.10. BOD:30.11.17 To be extend
NIT published on 14.10.17
4 EMD 33kv Sweet water Lines replacement NIT Published
BOD extendedon11.01.2 NIT to be released (As 07
to 19.01.18
on M/s-Siemens requestt
5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR

6 AHD AWRC pu coated pipe line replacement NIT Published on11.01.2 PR 300025252 dtd 06.12.1

COMPLETED JOBS

9 EMD/ C&I Debris filter pass-B discharge valve close feedback failing intermitt18.01.18 Attended EMD checked. Voltage dipp 103144062

4 C&I LP EXHAUST HOOD STEAM TEMP POINT-1 HUNTING 24.01.18 24.01.18 attended

7 C&I Stage-2 CWPH UPS-2 inverter got bypassed 20.01.18 att OEM will visit site on 24.0 103144062

4 C&I FEEDER-H FEEDRATE INTEGRATOR READING GOT STUCK 24.01.18 att

1 OFS SEA WATER PUMP-3 DE SIDE OIL GAUGE IS NOT ACCESIBLE 24.01.18 att guage will be replaced in

1 BMD Bunker A, & F bunker outlet gate passing. 18.01.18 att ###

O&M DAILY PLANNING MEETING


MTP/STP/001 DATE: 43124
Last Updated 0.3958333333
NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.

NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.
PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43124 347 06.11.16 - 2850 T

43124 43123 3320 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
92/108 1150/2170 200 3320 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 61/64, SD 76 /80 80/80; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR SD ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 4 SD 4.6 3.4 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 270 SD 277 277 03.12.17 -3590
HYDROGEN DEW POINT 09.01.19 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 09.01.18 -39 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0 09.01.18 -4180

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller15.5/12.5 DegC OFF LINE ST-II IN / OUT 11.3/6.9 1 DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller12.5/6.5 DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS

EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17

2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Boiler Drum Safety valve (SV-4) passing. 24.01.18 24.01.18 103157475

2 TMD Condenser Vacuum p/p-2 Ejector Valve Jam. 24.01.18 103158122

3 EMD 220V DC earth fault alarm appearing while starting/stopping of BA 24.01.18

4 EMD DMCW-B Motor DE Brg Temp Maintaining 70. 24.01.18 greasing done ; UO 103158123

5 TMD GSC drain line to LPFT leakage at GSC. 08.01.18 17.01.18/ Insulation to be removed. 103136946

6 OFS Mulsifier line of UT-A & B under ground leakage near GT-1B 05.01.18 25.01.18 Line Over ground to be d ###

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS CW sump level local measurement scale damaged below 6.3 m. 24.01.18 28.01.18 103158157

2 TMD Condenser pass - A inlet line leakage observed after I/L valve. 24.01.18 103158156

3 BMD/ C&I MILL 3K MRHS PV-1,3,4 NOT OPERATING 24.01.18 24.01.18 air pressure dropping; BM

5 BMD MILL 3B MIX PA DUCT HOLE DEVELOPED 24.01.18 25.01.18

6 C&I DM MAKE UP P/P TRIP ALARM NOT COMING 24.01.18 to provide in Main CR; Av

8 C&I Mill-F HAG open feedback not coming. 19.01.18 PTW REQD 103144062

9 EMD/ C&I Debris filter pass-B discharge valve close feedback failing intermitt18.01.18 24.01.18 EMD checked. Voltage dippi 103144062

10 EMD ESP Package 1 OUT OF 4 not working 13.01.18 02.02.18 NEAR U-3 ESP VFD ROOM, 103144062

11 CIVIL Stage-2 CW Pump-2 discharge duct foundation damaged 05.01.18 24.01.18 Work in progress.23 ###

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mill - C High Coal in Reject. 24.01.18 24.01.18 up 103156000


2 BMD Mill - K feeder inlet chute red hot and smoke. 24.01.18 up in progress 103158277

3 BMD SAPH-B LOP-B NRV passing ( reverse rotation observed). LOP C/o24.01.18 103158137
4 TMD ESP AC AHU-11 cooling coils choked 20.01.18 103143455

5 TMD HT Aux PRDS header drain line pin hole leakage developed near 19.01.18 103143455

OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS WORKING LINE -2 LEAKAGE AT SEA WATER PUMP HOUSE END 24.01.18 plugging will be done ;in

3 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 05.01.18

CHP

1 CHP MM &Conv 6 A /B support structure foundation strengthening works - (o 27.12.17 Conv 6 A will not be avl for

CHEMISTRY
(NIT published on 14.10.17/
MID LIFE R&M
BOD-26.12.17)
Under QR evaluation
(4 offers received)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : Fresh PR Raised PR No: 40

3 C&I Installation of cameras of CCTV in CHP area (NIT Published on 14.10. BOD:30.11.17 To be extend
NIT published on 14.10.17
4 EMD 33kv Sweet water Lines replacement Published in Press on 11 NIT to be released (As 07
BOD extended to 19.01.18
on M/s-Siemens requestt
5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR
QR approved Under Document Readiness & NIT Publication in next lot by15.01.18
6 AHD AWRC pu coated pipe line replacement PR 300025252 dtd 06.12.1

COMPLETED JOBS

4 C&I LP EXHAUST HOOD STEAM TEMP POINT-1 HUNTING 24.01.18 24.01.18 attended

7 C&I Stage-2 CWPH UPS-2 inverter got bypassed 20.01.18 att OEM will visit site on 24.0 103144062

4 C&I FEEDER-H FEEDRATE INTEGRATOR READING GOT STUCK 24.01.18 att

1 OFS SEA WATER PUMP-3 DE SIDE OIL GAUGE IS NOT ACCESIBLE 24.01.18 att guage will be replaced in

1 BMD Bunker A, & F bunker outlet gate passing. 18.01.18 att ###

1 BMD FEEDER-C OUTLET CHUTE LEAKAGE 24.01.18 attended

2 BMD/ EMD WB-57 OVERLOAD ACTING IN HOME POSITION 24.01.18 Attended

1 EMD HPH-5A extraction V/v EXV20 not operating 24.01.18 att

4 OFS WL1/SB line indication & v/vs open/close marking to be given @ st-11.01.18 18.01.18 attended 103140497

8C & I TGECW common discharge pressure transmitter-2 impulse line le 01.01.18 att Work in progress.

6 C&I TDBFP-A balance leak off pressure gauge impulse line heavy leak13.01.18 att Isolated; Main Permit wil 103143695

5 AHP U-1 ESP hopper 814 to be emptied (SUSPECTED CLINKERING) 29.12.17 Attedned Pass-D was isolated ,Atte 103123873

O&M DAILY PLANNING MEETING


MTP/STP/001 DATE: 43123
Last Updated 0.3958333333
NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.

NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43123 347 06.11.16 - 2850 T

43123 43122 3310 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
62/104 780/2530 166 3310 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 61/64, 61/64 1 76 /80 80/80; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 4.3 5.1 5.7 4 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 270 284 277 280 03.12.17 -3590
HYDROGEN DEW POINT 09.01.19 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 09.01.18 -39 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0 09.01.18 -4180

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller14.5/8.5 DegC OFF LINE ST-II IN / OUT 11.3/6.9 1 DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller15.5/12.5 DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS

EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17

2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD FEEDER-C OUTLET CHUTE LEAKAGE 24.01.18 under permi

2 BMD Bunker A, & F bunker outlet gate passing. 18.01.18 ###

3 TMD GSC drain line to LPFT leakage at GSC. 08.01.18 17.01.18/ Insulation to be removed. 103136946

4 OFS Mulsifier line of UT-A & B under ground leakage near GT-1B 05.01.18 15.01.18/ 2 Line Over ground to be d ###

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I LP EXHAUST HOOD STEAM TEMP POINT-1 HUNTING 24.01.18

2 BMD MILL 3B MIX PA DUCT HOLE DEVELOPED 24.01.18

3 C&I DM MAKE UP P/P TRIP ALARM NOT COMING 24.01.18

4 C&I FEEDER-H FEEDRATE INTEGRATOR READING GOT STUCK 24.01.18

5 C&I Stage-2 CWPH UPS-2 inverter got bypassed 20.01.18 24 OEM will visit site on 23.0 103144062

6 C&I Mill-F HAG open feedback not coming. 19.01.18 PTW REQD 103144062

7 EMD Debris filter pass-B discharge valve close feedback failing intermitt18.01.18 EMD checked. Voltage dippi 103144062

8 EMD ESP Package 1 OUT OF 4 not working 13.01.18 02.02.18 NEAR U-3 ESP VFD ROOM, 103144062

9 CIVIL Stage-2 CW Pump-2 discharge duct foundation damaged 05.01.18 24.01.18 Work in progress.23 ###

10 BMD PAPH-A main motor current spikes coming and gearbox having ab 26.12.17 under observation; No ch 103119076

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

2 BMD/ C&I MILL 3K MRHS PV-1,3,4 NOT OPERATING 24.01.18 air pressure dropping; BM

3 TMD ARCW-C NDE gland leakage 20.01.18 Mechanical Seal Spares is 103143455

4 TMD ESP AC AHU-11 cooling coils choked 20.01.18 103143455

5 TMD HT Aux PRDS header drain line pin hole leakage developed near 19.01.18 103143455

6 BMD PAPH-4B main motor vibration high. 18.01.18 Kept Under Observation ( V 103143455

OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS SEA WATER PUMP-3 DE SIDE OIL GAUGE IS NOT ACCESIBLE 24.01.18 guage will be replaced in
2 OFS WORKING LINE -2 LEAKAGE AT SEA WATER PUMP HOUSE END 24.01.18 plugging will be done
15.01.18/
5 EMD Stg-2 Fire hydrant diesel pump charger permanent supply is not ava
10.01.18 22.01.18 Supply is taken from lighti 103139955

6 AHD Stg-1 AWR/c pump house dewatering pump not taking start. 03.01.18 25 submersible pp; MOTOR 103130662

7 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 05.01.18

8 EMD Cables are hanging in CT Area 19.12.17 05.01.18 / 2in progress; grass to cut

9 EMD Welding supply not available in CT Area 19.12.17 5.01.18 / 27Cable Laying Completed,

10 AHM/ EMD Stage-2 AWRC Pump-4 Not Available 21.08.17 29.01.18 Pump-Spares expected by

CHEMISTRY
(NIT published on 14.10.17/
MID LIFE R&M
BOD-26.12.17)
Under QR evaluation
(4 offers received)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : Fresh PR Raised PR No: 40

3 C&I Installation of cameras of CCTV in CHP area (NIT Published on 14.10. BOD:30.11.17 To be extend
NIT published on 14.10.17
4 EMD 33kv Sweet water Lines replacement Published in Press on 11 NIT to be released (As 07
BOD extended to 19.01.18
on M/s-Siemens requestt
5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR
QR approved Under Document Readiness & NIT Publication in next lot by15.01.18
6 AHD AWRC pu coated pipe line replacement PR 300025252 dtd 06.12.1

COMPLETED JOBS

2 BMD/ EMD WB-57 OVERLOAD ACTING IN HOME POSITION 24.01.18 Attended

1 EMD HPH-5A extraction V/v EXV20 not operating 24.01.18 att

4 OFS WL1/SB line indication & v/vs open/close marking to be given @ st-11.01.18 18.01.18 attended 103140497

8C & I TGECW common discharge pressure transmitter-2 impulse line le 01.01.18 att Work in progress.

6 C&I TDBFP-A balance leak off pressure gauge impulse line heavy leak13.01.18 att Isolated; Main Permit wil 103143695

5 AHP U-1 ESP hopper 814 to be emptied (SUSPECTED CLINKERING) 29.12.17 Attedned Pass-D was isolated ,Atte 103123873

1 C&I Mill-E lub oil pressure very low acting spuriously 19.01.18 ok Attended, under observati ###

2 BMD Mill-B under permit 20.01.18 attended 103144062

2 BMD Mill-D roller abnormal sound even at coal flow of 52 TPH 11.01.18 under obser 103140443

9 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 attended permit req for 6 hrs . pro 103034882

5 AHM Smoke observed from Stg-1 ASP-21 FC DE side bearing pedestal.10.01.18 attended ASS-3 not available due t 103138887

1 EMD 33KV colony feeder-2 tripped on over current &earth fault. 12.01.18 att 103142609

2 EMD 400KV Simhadri-Kalpaka line-4 isolation in progress for annual m 12.01.18 att
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43122
Last Updated 0.3958333333
NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.

NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43122 347 06.11.16 - 2850 T

43122 43121 2980 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
47/570 108/2410 155 2980 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 61/64, 61/64 1 76 /80 80/80; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 4 5.1 5.3 3.7 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 270 284 275 286 03.12.17 -3590
HYDROGEN DEW POINT 09.01.19 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 09.01.19 -39 5.6 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0 09.01.18 -4180

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS

EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17

2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Mill-E lub oil pressure very low acting spuriously 19.01.18 Attended, under observati ###

2 BMD Bunker A, & F bunker outlet gate passing. 18.01.18 ###

3 TMD GSC drain line to LPFT leakage at GSC. 08.01.18 17.01.18/ Insulation to be removed. 103136946

4 OFS Mulsifier line of UT-A & B under ground leakage near GT-1B 05.01.18 15.01.18/ 2 Line Over ground to be d ###

5 AHP U-1 ESP hopper 814 to be emptied (SUSPECTED CLINKERING) 29.12.17 Pass-D was isolated ,Atte 103123873

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Stage-2 CWPH UPS-2 inverter got bypassed 20.01.18 OEM will visit site on 23.0 103144062

2 BMD Mill-B under permit 20.01.18 attended 103144062

3 C&I Mill-F HAG open feedback not coming. 19.01.18 PTW REQD 103144062

4 EMD Debris filter pass-B discharge valve close feedback failing intermitt18.01.18 C&I side check and found 103144062

5 EMD ESP Package not working 13.01.18 19.01.18 /2 NEAR U-3 ESP VFD ROOM 103144062

6 C&I TDBFP-A balance leak off pressure gauge impulse line heavy leak13.01.18 Isolated; Main Permit wil 103143695

7 CIVIL Stage-2 CW Pump-2 discharge duct foundation damaged 05.01.18 24.01.18 Work in progress. ###

8C & I TGECW common discharge pressure transmitter-2 impulse line le 01.01.18 13.01.18/ 2Work in progress.

9 BMD PAPH-A main motor current spikes coming and gearbox having ab 26.12.17 under observation; No ch 103119076

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD ARCW-C NDE gland leakage 20.01.18 Mechanical Seal Spares is 103143455

2 TMD ESP AC AHU-11 cooling coils choked 20.01.18 103143455

3 TMD HT Aux PRDS header drain line pin hole leakage developed near 19.01.18 103143455

4 BMD PAPH-4B main motor vibration high. 18.01.18 Kept Under Observation ( V 103143455

OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 CMP Wild grass growth near stage-1 desilting basin 11.01.18 25.01.18 Contract award pending 103141281

2 OFS WL1/SB line indication & v/vs open/close marking to be given @ st-11.01.18 18.01.18 103140497
15.01.18/
3 EMD Stg-2 Fire hydrant diesel pump charger permanent supply is not ava
10.01.18 22.01.18 Supply is taken from light 103139955

4 AHD Stg-1 AWR/c pump house dewatering pump not taking start. 03.01.18 submersible pp; MOTOR 103130662

5 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 05.01.18

6 EMD Cables are hanging in CT Area 19.12.17 05.01.18 / 2ip

7 EMD Welding supply not available in CT Area 19.12.17 5.01.18 / 27Cable Laying Completed,

8 AHM/ EMD Stage-2 AWRC Pump-4 Not Available 21.08.17 29.01.18 Pump-Spares expected by

CHP

1 CHP MM &Conv 6 A /B support structure foundation strengthening works - (o 27.12.17 Conv 6 A will not be avl for
CHEMISTRY

MID LIFE R&M


(NIT published on 14.10.17/
BOD-26.12.17)
Under QR evaluation
(4 offers received)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : Fresh PR Raised PR No: 40

3 C&I Installation of cameras of CCTV in CHP area (NIT Published on 14.10. BOD:30.11.17 To be extend
NIT published on 14.10.17
4 EMD 33kv Sweet water Lines replacement Published in Press on 11 NIT to be released (As 07
BOD extended to 19.01.18
on M/s-Siemens requestt
5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR
QR approved Under Document Readiness & NIT Publication in next lot by15.01.18
6 AHD AWRC pu coated pipe line replacement PR 300025252 dtd 06.12.1

COMPLETED JOBS

2 BMD Mill-D roller abnormal sound even at coal flow of 52 TPH 11.01.18 under obser 103140443

9 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 attended permit req for 6 hrs . pro 103034882

5 AHM Smoke observed from Stg-1 ASP-21 FC DE side bearing pedestal.10.01.18 attended ASS-3 not available due t 103138887

1 EMD 33KV colony feeder-2 tripped on over current &earth fault. 12.01.18 att 103142609

2 EMD 400KV Simhadri-Kalpaka line-4 isolation in progress for annual m 12.01.18 att

1 C&I SOST level low alarm persisting 12.01.18 att 103142494

2 EMD Wall blower-57 over load 11.01.18 att 103140824

5 TMD UCR AC COMP-3 ABNORMAL SOUND 29.12.17 permit canccompressor OH;MP Air Comp: 103124162

16 BMD Bunker 3K welding works 14.12.17 Attended Bunker A Attedned; afterwa


O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43120
Last Updated 0.3958333333
NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.

NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43120 347 06.11.16 - 2850 T

43120 43119 3300 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
83/1090 92/2210 175 3300 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220
ESP FIELDS IN SERVICE 59/64, 61/64 1 76 /80 80/80; 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 6 5.1 6.3 4 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 295 284 276 268 03.12.17 -3590
HYDROGEN DEW POINT 09.01.19 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 09.01.19 -39 5.6 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0 09.01.18 -4180

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS

EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17

2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Flue gas O2 at Eco outlet (RHS) Txrs devn hi (8%,5.1%) 19.01.18 Deviation is more at Partia 103136946

2 C&I EHTC hunting at partial load. 12 MW hunting observed. 18.01.18 Observed at Partial Load 103136946

3 C&I Stage-1 CCTV PC not working. 18.01.18 COMPLETED ###

4 BMD Bunker A,F,J,H bunker outlet gate passing. 18.01.18 J AND H COMPLETED ###

5 TMD GSC drain line to LPFT leakage at GSC. 08.01.18 17.01.18/ Insulation to be removed. 103136946

6 OFS Mulsifier line of UT-A & B under ground leakage near GT-1B 05.01.18 15.01.18/ 2 Line Over ground to be d ###

7 AHP U-1 ESP hopper 814 to be emptied (SUSPECTED CLINKERING) 29.12.17 Permit required.cake formin 103123873

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Mill-F HAG open feedback not coming. 19.01.18 PTW REQD 103144062

2 C&I Debris filter pass-B discharge valve close feedback failing intermitt18.01.18 EMD TO CHECK 103144062

3 C&I Mill-K MRHS seal fail persisting. 18.01.18 ATTENDED, OPERATION 103143695

5 EMD ESP Package not working 13.01.18 19.01.18 /2 NEAR U-3 ESP VFD ROOM 103144062

6 C&I TDBFP-A balance leak off pressure gauge impulse line heavy leak13.01.18 Isolated; TMD to do weldi 103143695

7 OFS Fire water sprinkler system leakage near 0 mtr cable gallery deluge09.01.18 19.01.18 ATTENDED 103138503

8 CIVIL Stage-2 CW Pump-2 discharge duct foundation damaged 05.01.18 24.01.18 Work in progress. ###

9C & I TGECW common discharge pressure transmitter-2 impulse line le 01.01.18 13.01.18/ 2Work in progress.

10 BMD PAPH-A main motor current spikes coming and gearbox having ab 26.12.17 under observation; No ch 103119076

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD HT Aux PRDS header drain line pin hole leakage developed near 19.01.18 103143455

2 BMD PAPH-4B main motor vibration high. 18.01.18 Temporary Stiffeners prov 103143455

3 C&I SAPH-B air motor lubricator leakage 12.01.18 17.01.18 ATTENDED 103135386

4 OFS TDBFP mulsifier line lkg before deluge v/v @0mtrs 11.01.18 19.01.18 ATTENDED 103141206
10.01.18 /
5 OFS 24 Metre Cable gallery fire sprinkler line having leakage. 03.01.18 19.01.18 ATTENDED 103130620

OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 CMP Wild grass growth near stage-1 desilting basin 11.01.18 25.01.18 Contract award pending 103141281

2 OFS WL1/SB line indication & v/vs open/close marking to be given @ st-11.01.18 18.01.18 103140497
15.01.18/
3 EMD Stg-2 Fire hydrant diesel pump charger permanent supply is not ava
10.01.18 22.01.18 Supply is taken from light 103139955

4 AHD Stg-1 AWR/c pump house dewatering pump not taking start. 03.01.18 submersible pp; MOTOR 103130662

5 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 05.01.18

6 EMD Cables are hanging in CT Area 19.12.17 05.01.18 / 2ip

7 EMD Welding supply not available in CT Area 19.12.17 5.01.18 / 27Cable Laying Completed,

8 AHM/ EMD Stage-2 AWRC Pump-4 Not Available 21.08.17 29.01.18 Pump-Spares expected by

CHP

1 CHP MM &Conv 6 A /B support structure foundation strengthening works - (o 27.12.17 Conv 6 A will not be avl for
CHEMISTRY

MID LIFE R&M (NIT published on 14.10.17/


BOD-26.12.17)
Under QR evaluation
(4 offers received)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : Fresh PR Raised PR No: 40

3 C&I Installation of cameras of CCTV in CHP area (NIT Published on 14.10. BOD:30.11.17 To be extend
NIT published on 14.10.17
4 EMD 33kv Sweet water Lines replacement Published in Press on 11 NIT to be released (As 07
BOD extended to 19.01.18
on M/s-Siemens requestt
5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR
QR approved Under Document Readiness & NIT Publication in next lot by15.01.18
6 AHD AWRC pu coated pipe line replacement PR 300025252 dtd 06.12.1

COMPLETED JOBS

2 BMD Mill-D roller abnormal sound even at coal flow of 52 TPH 11.01.18 under obser 103140443

9 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 attended permit req for 6 hrs . pro 103034882

5 AHM Smoke observed from Stg-1 ASP-21 FC DE side bearing pedestal.10.01.18 attended ASS-3 not available due t 103138887

1 EMD 33KV colony feeder-2 tripped on over current &earth fault. 12.01.18 att 103142609

2 EMD 400KV Simhadri-Kalpaka line-4 isolation in progress for annual m 12.01.18 att

1 C&I SOST level low alarm persisting 12.01.18 att 103142494

2 EMD Wall blower-57 over load 11.01.18 att 103140824

5 TMD UCR AC COMP-3 ABNORMAL SOUND 29.12.17 permit canccompressor OH;MP Air Comp: 103124162

16 BMD Bunker 3K welding works 14.12.17 Attended Bunker A Attedned; afterwa


O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43119
Last Updated 0.3958333333
NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.

NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43119 347 06.11.16 - 2850 T

43119 43118 2820 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
112/1320 61/1500 273 2820 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 59/64, 61/64 1 76 /80 80/80; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 6 5.1 6.3 4 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 295 284 276 268 03.12.17 -3590
HYDROGEN DEW POINT 09.01.19 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 09.01.19 -39 5.6 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0 09.01.18 -4180

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS

EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17

2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I EHTC hunting at partial load. 12 MW hunting observed. 18.01.18 Observed at Partial Load 103136946

2 C&I Stage-1 CCTV PC not working. 18.01.18 ###

3 BMD Bunker A,F,J,H bunker outlet gate passing. 18.01.18 ###

4 TMD GSC drain line to LPFT leakage at GSC. 08.01.18 17.01.18/ Insulation to be removed. 103136946

5 C&I H2 drier inlet dew point temperature showing wrong value in mmi 06.01.18 12.01.18 sensor replaced still prob ###

6 OFS Mulsifier line of UT-A & B under ground leakage near GT-1B 05.01.18 15.01.18/ 2 Line Over ground to be d ###

7 C&I CFT level in MMI/local having mismatch. 03.01.18 04.01.18/ 1 TMD local guage & Dipstic 103130538

8 AHP U-1 ESP hopper 814 to be emptied (SUSPECTED CLINKERING) 29.12.17 Permit required.cake formin 103123873

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Debris filter pass-B discharge valve close feedback failing intermitt18.01.18 103144062

2 C&I Mill-K MRHS seal fail persisting. 18.01.18 103143695

3 BMD Mill-K MRHS dome area approach not available. 18.01.18 103138503

4 EMD ESP Package not working 13.01.18 19.01.18 /2 NEAR U-3 ESP VFD ROOM 103144062

5 C&I TDBFP-A balance leak off pressure gauge impulse line heavy leak13.01.18 Isolated; TMD to do weldi 103143695

6 OFS Fire water sprinkler system leakage near 0 mtr cable gallery deluge09.01.18 19.01.18 103138503

7 CIVIL Stage-2 CW Pump-2 discharge duct foundation damaged 05.01.18 24.01.18 Work in progress. ###
8C & I TGECW common discharge pressure transmitter-2 impulse line le 01.01.18 13.01.18/ 2Work in progress.

9 BMD PAPH-A main motor current spikes coming and gearbox having ab 26.12.17 under observation; No ch 103119076

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD PAPH-4B main motor vibration high. 18.01.18 Temporary Stiffeners prov 103143455
17.01.18 /
2 TMD VAM-1 purge tank vacuum deteriorating very fast 13.01.18 18.01.18 Work in progress. 103143455

3 C&I SAPH-B air motor lubricator leakage 12.01.18 17.01.18 103135386

4 OFS TDBFP mulsifier line lkg before deluge v/v @0mtrs 11.01.18 19.01.18 103141206
10.01.18 /
5 OFS 24 Metre Cable gallery fire sprinkler line having leakage. 03.01.18 19.01.18 FW hdr iso req; 3 hrs job; 103130620

OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 CMP Wild grass growth near stage-1 desilting basin 11.01.18 25.01.18 Contract award pending 103141281

2 OFS WL1/SB line indication & v/vs open/close marking to be given @ st-11.01.18 18.01.18 103140497
15.01.18/
3 EMD Stg-2 Fire hydrant diesel pump charger permanent supply is not ava
10.01.18 22.01.18 Supply is taken from light 103139955

4 AHD Stg-1 AWR/c pump house dewatering pump not taking start. 03.01.18 submersible pp; MOTOR 103130662

5 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 05.01.18

6 EMD Cables are hanging in CT Area 19.12.17 05.01.18 / 2ip

7 EMD Welding supply not available in CT Area 19.12.17 5.01.18 / 27Cable Laying Completed,

8 AHM/ EMD Stage-2 AWRC Pump-4 Not Available 21.08.17 29.01.18 Pump-Spares expected by

CHP

1 CHP MM &Conv 6 A /B support structure foundation strengthening works - (o 27.12.17 Conv 6 A will not be avl for
CHEMISTRY

MID LIFE R&M (NIT published on 14.10.17/


BOD-26.12.17)
Under QR evaluation
(4 offers received)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : Fresh PR Raised PR No: 40

3 C&I Installation of cameras of CCTV in CHP area (NIT Published on 14.10. BOD:30.11.17 To be extend
NIT published on 14.10.17
4 EMD 33kv Sweet water Lines replacement Published in Press on 11 NIT to be released (As 07
BOD extended to 19.01.18
on M/s-Siemens requestt
5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR
QR approved Under Document Readiness & NIT Publication in next lot by15.01.18
6 AHD AWRC pu coated pipe line replacement PR 300025252 dtd 06.12.1

COMPLETED JOBS

2 BMD Mill-D roller abnormal sound even at coal flow of 52 TPH 11.01.18 under obser 103140443

9 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 attended permit req for 6 hrs . pro 103034882

5 AHM Smoke observed from Stg-1 ASP-21 FC DE side bearing pedestal.10.01.18 attended ASS-3 not available due t 103138887

1 EMD 33KV colony feeder-2 tripped on over current &earth fault. 12.01.18 att 103142609

2 EMD 400KV Simhadri-Kalpaka line-4 isolation in progress for annual m 12.01.18 att

1 C&I SOST level low alarm persisting 12.01.18 att 103142494

2 EMD Wall blower-57 over load 11.01.18 att 103140824

5 TMD UCR AC COMP-3 ABNORMAL SOUND 29.12.17 permit canccompressor OH;MP Air Comp: 103124162

16 BMD Bunker 3K welding works 14.12.17 Attended Bunker A Attedned; afterwa


O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43118
Last Updated 0.3958333333
NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.

NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43118 347 06.11.16 - 2850 T

43118 43117 2010 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
20/220 101/1790 121 2010 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 59/64, 61/64 1 76 /80 80/80; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 6 5.1 6.3 4 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 295 284 276 268 03.12.17 -3590
HYDROGEN DEW POINT 09.01.19 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 09.01.19 -39 5.6 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0 09.01.18 -4180

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS

EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17

2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD IAC-1 drier drain line punctured 10.01.18 17.01.18 / ATTENDED 103139956

2 TMD GSC drain line to LPFT leakage at GSC. 08.01.18 17.01.18/ Insulation to be removed. 103136946

3 C&I H2 drier inlet dew point temperature showing wrong value in mmi 06.01.18 12.01.18 sensor replaced still prob ###

4 OFS Mulsifier line of UT-A & B under ground leakage near GT-1B 05.01.18 15.01.18/ 2 Line Over ground to be d ###

5 C&I CFT level in MMI/local having mismatch. 03.01.18 04.01.18/ 1 TMD local guage & Dipstic 103130538

6 AHP U-1 ESP hopper 814 to be emptied (SUSPECTED CLINKERING) 29.12.17 Permit required.cake formin 103123873

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD ESP Package not working 13.01.18 19.01.18 NEAR U-3 ESP VFD ROOM 103144062

2 C&I TDBFP-A balance leak off pressure gauge impulse line heavy leak13.01.18 Isolated; TMD to do weldi 103143695

3 OFS Fire water sprinkler system leakage near 0 mtr cable gallery deluge09.01.18 19.01.18 103138503

4 CIVIL Stage-2 CW Pump-2 discharge duct foundation damaged 05.01.18 24.01.18 Work in progress. ###

5C & I TGECW common discharge pressure transmitter-2 impulse line le 01.01.18 13.01.18/ 2Work in progress.

6 BMD PAPH-A main motor current spikes coming and gearbox having ab 26.12.17 under observation; No ch 103119076

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD SH Spray CV LHS (SD 9) body leakage. 16.01.18 Planned today, attended 103143455

2 BMD SH Spray CV RHS (SD 10) body leakage. 16.01.18 Planned today, attended 103135386
17.01.18 /
3 TMD VAM-1 purge tank vacuum deteriorating very fast 13.01.18 18.01.18 Work in progress. 103143455

4 C&I SAPH-B air motor lubricator leakage 12.01.18 17.01.18 103135386

5 OFS TDBFP mulsifier line lkg before deluge v/v @0mtrs 11.01.18 19.01.18 103141206
10.01.18 /
6 OFS 24 Metre Cable gallery fire sprinkler line having leakage. 03.01.18 19.01.18 FW hdr iso req; 3 hrs job; 103130620

OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 CMP Wild grass growth near stage-1 desilting basin 11.01.18 25.01.18 Contract award pending 103141281

2 OFS WL1/SB line indication & v/vs open/close marking to be given @ st-11.01.18 18.01.18 103140497
15.01.18/
3 EMD Stg-2 Fire hydrant diesel pump charger permanent supply is not ava
10.01.18 22.01.18 Supply is taken from light 103139955

4 AHD Stg-1 AWR/c pump house dewatering pump not taking start. 03.01.18 submersible pp; MOTOR 103130662

5 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 05.01.18

6 EMD Cables are hanging in CT Area 19.12.17 05.01.18 / 2ip

7 EMD Welding supply not available in CT Area 19.12.17 5.01.18 / 27Cable Laying Completed,

8 AHM/ EMD Stage-2 AWRC Pump-4 Not Available 21.08.17 29.01.18 Pump-Spares expected by

CHP

1 CHP MM &Conv 6 A /B support structure foundation strengthening works - (o 27.12.17 Conv 6 A will not be avl for
CHEMISTRY

MID LIFE R&M (NIT published on 14.10.17/


BOD-26.12.17)
Under QR evaluation
(4 offers received)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : Fresh PR Raised PR No: 40

3 C&I Installation of cameras of CCTV in CHP area (NIT Published on 14.10. BOD:30.11.17 To be extend
NIT published on 14.10.17
4 EMD 33kv Sweet water Lines replacement Published in Press on 11 NIT to be released (As 07
BOD extended to 19.01.18
on M/s-Siemens requestt
5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR
QR approved Under Document Readiness & NIT Publication in next lot by15.01.18
6 AHD AWRC pu coated pipe line replacement PR 300025252 dtd 06.12.1

COMPLETED JOBS

2 BMD Mill-D roller abnormal sound even at coal flow of 52 TPH 11.01.18 under obser 103140443

9 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 attended permit req for 6 hrs . pro 103034882

5 AHM Smoke observed from Stg-1 ASP-21 FC DE side bearing pedestal.10.01.18 attended ASS-3 not available due t 103138887

1 EMD 33KV colony feeder-2 tripped on over current &earth fault. 12.01.18 att 103142609

2 EMD 400KV Simhadri-Kalpaka line-4 isolation in progress for annual m 12.01.18 att

1 C&I SOST level low alarm persisting 12.01.18 att 103142494

2 EMD Wall blower-57 over load 11.01.18 att 103140824

5 TMD UCR AC COMP-3 ABNORMAL SOUND 29.12.17 permit canccompressor OH;MP Air Comp: 103124162

16 BMD Bunker 3K welding works 14.12.17 Attended Bunker A Attedned; afterwa


O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43117
Last Updated 0.3958333333
NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.

NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43117 347 06.11.16 - 2850 T

43117 43116 207 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
0/0 2/207 2 207 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 60/64, 61/64 1 76 /80 80/80; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 7.4 5.1 7 4.5 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 250 284 278 275 03.12.17 -3590
HYDROGEN DEW POINT 09.01.19 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 09.01.19 -39 5.6 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0 09.01.18 -4180

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS

EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17

2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD Condensor pit dewatering p/p-2 seal water pressure is not adequat10.01.18 17.01.18 ATTENDED 103130916

2 TMD IAC-1 drier drain line punctured 10.01.18 17.01.18 / Leakage observed from C& 103139956

3 TMD GSC drain line to LPFT leakage at GSC. 08.01.18 17.01.18/ Insulation to be removed. 103136946

4 C&I H2 drier inlet dew point temperature showing wrong value in mmi 06.01.18 12.01.18 sensor replaced still prob ###

5 OFS Mulsifier line of UT-A & B under ground leakage near GT-1B 05.01.18 15.01.18/ 2 Line Over ground to be d ###

6 C&I CFT level in MMI/local having mismatch. 03.01.18 04.01.18/ 1 TMD local guage & Dipstic 103130538

7 AHP U-1 ESP hopper 814 to be emptied (SUSPECTED CLINKERING) 29.12.17 Permit required.cake formin 103123873

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD ESP Package not working 13.01.18 19.01.18 NEAR U-3 ESP VFD ROOM 103144062

2 C&I TDBFP-A balance leak off pressure gauge impulse line heavy leak13.01.18 Isolated; TMD to do weldi 103143695

3 C&I MILL 3F PV1 inoperative. 11.01.18 17.01.18 ATTENDED 103141188

4 BMD Service water isolated for MRHS service water line choking clearing
11.01.18 17.01.18 ATTENDED 103117173

5 EMD Bunker-F O/L gate not closing fully. 10.01.18 11.01.18 ATTENDED 103139848

6 OFS Fire water sprinkler system leakage near 0 mtr cable gallery deluge09.01.18 19.01.18 103138503

7 CIVIL Stage-2 CW Pump-2 discharge duct foundation damaged 05.01.18 24.01.18 Work in progress. ###

8C & I TGECW common discharge pressure transmitter-2 impulse line le 01.01.18 13.01.18/ 2Work in progress.

9 BMD PAPH-A main motor current spikes coming and gearbox having ab 26.12.17 under observation; No ch 103119076

10 Civil Seal air fans A foundation repair works 26.12.17 13.1.18 Completed 103118376

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS


17.01.18 /
1 TMD VAM-1 purge tank vacuum deteriorating very fast 13.01.18 18.01.18 Work in progress. 103143455

2 TMD CEP-C rec valve gland leakage & Ammonia dosing pump-B dischar13.01.18 17.01.18 ATTENDED 103140355

3 C&I SAPH-B air motor lubricator leakage 12.01.18 17.01.18 103135386

4 OFS TDBFP mulsifier line lkg before deluge v/v @0mtrs 11.01.18 19.01.18 103141206
10.01.18 /
5 OFS 24 Metre Cable gallery fire sprinkler line having leakage. 03.01.18 19.01.18 FW hdr iso req; 3 hrs job; 103130620

OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OS Stage-2 sweet water lub water pumps recirculation flow is falling on13.01.18 attended 103144156

2 CMP Wild grass growth near stage-1 desilting basin 11.01.18 25.01.18 Contract award pending 103141281

3 OFS WL1/SB line indication & v/vs open/close marking to be given @ st-11.01.18 18.01.18 103140497
15.01.18/
4 EMD Stg-2 Fire hydrant diesel pump charger permanent supply is not ava
10.01.18 22.01.18 Supply is taken from light 103139955

5 OFS Stg-2 Fire water pump house dewatering pump starter panel is lying
10.01.18 attended 103133123

6 AHD Stg-1 AWR/c pump house dewatering pump not taking start. 03.01.18 submersible pp; MOTOR 103130662

7 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 05.01.18

8 EMD Cables are hanging in CT Area 19.12.17 05.01.18 / 2ip

9 EMD Welding supply not available in CT Area 19.12.17 5.01.18 / 27Cable Laying Completed,

10 AHM/ EMD Stage-2 AWRC Pump-4 Not Available 21.08.17 29.01.18 Pump-Spares expected by

CHP

1 CHP MM &Conv 6 A /B support structure foundation strengthening works - (o 27.12.17 Conv 6 A will not be avl for
CHEMISTRY

MID LIFE R&M (NIT published on 14.10.17/


BOD-26.12.17)
Under QR evaluation
(4 offers received)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : Fresh PR Raised PR No: 40

3 C&I Installation of cameras of CCTV in CHP area (NIT Published on 14.10. BOD:30.11.17 To be extend
NIT published on 14.10.17
4 EMD 33kv Sweet water Lines replacement Published in Press on 11 NIT to be released (As 07
BOD extended to 19.01.18
on M/s-Siemens requestt
5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR
QR approved Under Document Readiness & NIT Publication in next lot by15.01.18
6 AHD AWRC pu coated pipe line replacement PR 300025252 dtd 06.12.1

COMPLETED JOBS

2 BMD Mill-D roller abnormal sound even at coal flow of 52 TPH 11.01.18 under obser 103140443

9 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 attended permit req for 6 hrs . pro 103034882

5 AHM Smoke observed from Stg-1 ASP-21 FC DE side bearing pedestal.10.01.18 attended ASS-3 not available due t 103138887

1 EMD 33KV colony feeder-2 tripped on over current &earth fault. 12.01.18 att 103142609

2 EMD 400KV Simhadri-Kalpaka line-4 isolation in progress for annual m 12.01.18 att

1 C&I SOST level low alarm persisting 12.01.18 att 103142494

2 EMD Wall blower-57 over load 11.01.18 att 103140824

5 TMD UCR AC COMP-3 ABNORMAL SOUND 29.12.17 permit canccompressor OH;MP Air Comp: 103124162

16 BMD Bunker 3K welding works 14.12.17 Attended Bunker A Attedned; afterwa


O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43116
Last Updated 0.3958333333
NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.

NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43116 347 06.11.16 - 2850 T

43116 43115 420 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
7/160 12/260 19 420 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 60/64, 61/64 1 76 /80 80/80; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 7.4 5.1 7 4.5 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 250 284 278 275 03.12.17 -3590
HYDROGEN DEW POINT 09.01.19 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 09.01.19 -39 5.6 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0 09.01.18 -4180

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS

EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17

2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I CW dewatering pit-A level switch malfunctioning 13.01.18 pit cleaning to be done by 103144040

2 TMD Condensor pit dewatering p/p-2 seal water pressure is not adequat10.01.18 p wil be checked, attende 103130916

3 BMD Seal air duct punctured near Mill-1J. 10.01.18 will be attended temporari 103136945

4 TMD IAC-1 drier drain line punctured 10.01.18 p.wil be checked C&I 103139956

5 TMD GSC drain line to LPFT leakage at GSC. 08.01.18 p. insulation to be remove 103136946

6 C&I H2 drier inlet dew point temperature showing wrong value in mmi 06.01.18 12.01.18 p.sensor replaced still pr ###

7 BMD MS left erv SV11 passing 06.01.18 p.simmering; Saturday no ###

8 OFS Mulsifier line of UT-A & B under ground leakage near GT-1B 05.01.18 15.01.18 p. Line Over ground to be ###

9 TMD/ C&I CFT level in MMI/local having mismatch. 03.01.18 04.01.18 p.TMD local guage & Dipst 103130538

10 AHP U-1 ESP hopper 814 to be emptied (SUSPECTED CLINKERING) 29.12.17 p.cake forming ;suspecting 103123873

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I/TMD Main turbine shaft vibration-1X,2X maintaining high 12.01.18

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I CW pumps inverters getting bypassed frequently 13.01.18 Perimt may be given p 103144062

2 C&I/ TMD TDBFP-A balance leak off pressure gauge impulse line heavy leak13.01.18 Islated; TMD to do weldin 103143695

3 C&I CW pump-5 sump level tx-1 showing wrong 12.01.18 attended 103142607

4 C&I MILL 3F PV1 inoperative. 11.01.18 103141188

5 BMD Service water isolated for MRHS service water line choking clearing
11.01.18 ip under observation, 103117173

6 EMD Bunker-F O/L gate not closing fully. 10.01.18 11.01.18 wil be checked P 103139848

7 BMD BCW pump-B LP coolant flow maintaining low. 10.01.18 maintaining 22 LPM. Filte 103139566

8 OFS Fire water sprinkler system leakage near 0 mtr cable gallery deluge09.01.18 p 103138503

9 CIVIL Stage-2 CW Pump-2 discharge duct foundation damaged 05.01.18 Checked; start of work fr ###

10 C & I TGECW common discharge pressure transmitter-2 impulse line le 01.01.18 13.01.18 scaffolding i/p to attend;

11 BMD PAPH-A main motor current spikes coming and gearbox having ab 26.12.17 under observation; No cha 103119076

12 Civil Seal air fans A foundation repair works 26.12.17 13.1.18 start of work from 06.01.18 103118376

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD VAM-1 purge tank vacuum deteriorating very fast 13.01.18 103143455

2 TMD CEP-C rec valve gland leakage & Ammonia dosing pump-B dischar13.01.18 103140355

3 C&I SAPH-B air motor lubricator leakage 12.01.18 103135386

4 OFS TDBFP mulsifier line lkg before deluge v/v @0mtrs 11.01.18 103141206

5 OFS 24 Metre Cable gallery fire sprinkler line having leakage. 03.01.18 10.01.18 FW hdr iso req; 3 hrs job; 103130620

OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OS Stage-2 sweet water lub water pumps recirculation flow is falling on13.01.18 103144156

2 CMP Wild grass growth near stage-1 desilting basin 11.01.18 Contract award pending 103141281

3 OFS WL1/SB line indication & v/vs open/close marking to be given @ st-11.01.18 103140497

4 EMD Stg-2 Fire hydrant diesel pump charger permanent supply is not ava
10.01.18 15.01.18 Supply is taken from light 103139955

5 OFS Stg-2 Fire water pump house dewatering pump starter panel is lying
10.01.18 103133123

6 AHD Stg-1 AWR/c pump house dewatering pump not taking start. 03.01.18 submersible pp; MOTOR 103130662

7 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 05.01.18
8 EMD Cables are hanging in CT Area 19.12.17 05.01.18 ip

9 EMD Welding supply not available in CT Area 19.12.17 5.01.18 cable to be layed;

10 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 AWRC PP 1 &PP 2, 3 AVL; 4

CHP

1 CHP MM &Conv 6 A /B support structure foundation strengthening works - (o 27.12.17 Conv 6 A will not be avl for
CHEMISTRY

MID LIFE R&M (NIT published on 14.10.17/


BOD-26.12.17)
Under QR evaluation
(4 offers received)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : Fresh PR Raised PR No: 40

3 C&I Installation of cameras of CCTV in CHP area (NIT Published on 14.10. BOD:30.11.17 To be extend
NIT published on 14.10.17
4 EMD 33kv Sweet water Lines replacement Published in Press on 11 NIT to be released (As 07
BOD extended to 19.01.18
on M/s-Siemens requestt
5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR
QR approved Under Document Readiness & NIT Publication in next lot by15.01.18
6 AHD AWRC pu coated pipe line replacement PR 300025252 dtd 06.12.1

COMPLETED JOBS

2 BMD Mill-D roller abnormal sound even at coal flow of 52 TPH 11.01.18 under obser 103140443

9 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 attended permit req for 6 hrs . pro 103034882

5 AHM Smoke observed from Stg-1 ASP-21 FC DE side bearing pedestal.10.01.18 attended ASS-3 not available due t 103138887

1 EMD 33KV colony feeder-2 tripped on over current &earth fault. 12.01.18 att 103142609

2 EMD 400KV Simhadri-Kalpaka line-4 isolation in progress for annual m 12.01.18 att

1 C&I SOST level low alarm persisting 12.01.18 att 103142494

2 EMD Wall blower-57 over load 11.01.18 att 103140824

5 TMD UCR AC COMP-3 ABNORMAL SOUND 29.12.17 permit canccompressor OH;MP Air Comp: 103124162

16 BMD Bunker 3K welding works 14.12.17 Attended Bunker A Attedned; afterwa


O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43113
Last Updated 0.3958333333
NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.

NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43113 348 06.11.16 - 2850 T

43113 43112 2910 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
71 1670 146 2910 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 60/64, 61/64 1 77 /80 80/80; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 7.4 5.1 9 8 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 305 284 277 270 03.12.17 -3590
HYDROGEN DEW POINT 09.01.19 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 09.01.19 -39 5.6 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0 09.01.18 -4180

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS

EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17

2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I CW dewatering pit-A level switch malfunctioning 13.01.18 pit cleaning to be done by 103144040

2 TMD Condensor pit dewatering p/p-2 seal water pressure is not adequat10.01.18 wil be checked 103130916

3 BMD Seal air duct punctured near Mill-1J. 10.01.18 will be attended temporari 103136945

4 TMD IAC-1 drier drain line punctured 10.01.18 wil be checked C&I 103139956

5 TMD GSC drain line to LPFT leakage at GSC. 08.01.18 insulation to be removed. 103136946

6 C&I H2 drier inlet dew point temperature showing wrong value in mmi 06.01.18 12.01.18 sensor replaced still prob ###

7 BMD MS left erv SV11 passing 06.01.18 simmering; Saturday no s ###

8 OFS Mulsifier line of UT-A & B under ground leakage near GT-1B 05.01.18 15.01.18 Line Over ground to be do ###

9 TMD/ C&I CFT level in MMI/local having mismatch. 03.01.18 04.01.18 TMD local guage & Dipstic 103130538

10 AHP U-1 ESP hopper 814 to be emptied (SUSPECTED CLINKERING) 29.12.17 cake forming ;suspecting 103123873

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I/TMD Main turbine shaft vibration-1X,2X maintaining high 12.01.18

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I CW pumps inverters getting bypassed frequently 13.01.18 Perimt may be given 103144062

2 C&I/ TMD TDBFP-A balance leak off pressure gauge impulse line heavy leak13.01.18 Islated; TMD to do welding 103143695

3 C&I CW pump-5 sump level tx-1 showing wrong 12.01.18 Protection from TX-2 kept 103142607

4 C&I MILL 3F PV1 inoperative. 11.01.18 103141188

5 BMD Service water isolated for MRHS service water line choking clearing
11.01.18 ip 103117173

6 EMD Bunker-F O/L gate not closing fully. 10.01.18 11.01.18 wil be checked 103139848

7 BMD BCW pump-B LP coolant flow maintaining low. 10.01.18 maintaining 22 LPM. Filte 103139566

8 OFS Fire water sprinkler system leakage near 0 mtr cable gallery deluge09.01.18 103138503

9 CIVIL Stage-2 CW Pump-2 discharge duct foundation damaged 05.01.18 Checked; start of work fr ###

10 C & I TGECW common discharge pressure transmitter-2 impulse line le 01.01.18 13.01.18 scaffolding i/p to attend;

11 BMD PAPH-A main motor current spikes coming and gearbox having ab 26.12.17 under observation; No cha 103119076

12 Civil Seal air fans A foundation repair works 26.12.17 13.1.18 start of work from 06.01.18 103118376

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD VAM-1 purge tank vacuum deteriorating very fast 13.01.18 103143455

2 TMD CEP-C rec valve gland leakage & Ammonia dosing pump-B dischar13.01.18 103140355

3 C&I SAPH-B air motor lubricator leakage 12.01.18 103135386

4 OFS TDBFP mulsifier line lkg before deluge v/v @0mtrs 11.01.18 103141206

5 OFS 24 Metre Cable gallery fire sprinkler line having leakage. 03.01.18 10.01.18 FW hdr iso req; 3 hrs job; 103130620

OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OS Stage-2 sweet water lub water pumps recirculation flow is falling on13.01.18 103144156

2 CMP Wild grass growth near stage-1 desilting basin 11.01.18 Contract award pending 103141281

3 OFS WL1/SB line indication & v/vs open/close marking to be given @ st-11.01.18 103140497

4 EMD Stg-2 Fire hydrant diesel pump charger permanent supply is not ava
10.01.18 15.01.18 Supply is taken from light 103139955

5 OFS Stg-2 Fire water pump house dewatering pump starter panel is lying
10.01.18 103133123

6 AHD Stg-1 AWR/c pump house dewatering pump not taking start. 03.01.18 submersible pp; MOTOR 103130662

7 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 05.01.18
8 EMD Cables are hanging in CT Area 19.12.17 05.01.18 ip

9 EMD Welding supply not available in CT Area 19.12.17 5.01.18 cable to be layed;

10 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 AWRC PP 1 &PP 2, 3 AVL; 4

CHP
1 CHP MM &Conv 6 A /B support structure foundation strengthening works - (o 27.12.17 Conv 6 A will not be avl for
CHEMISTRY

MID LIFE R&M (NIT published on 14.10.17/


BOD-26.12.17)
Under QR evaluation
(4 offers received)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : Fresh PR Raised PR No: 40

3 C&I Installation of cameras of CCTV in CHP area (NIT Published on 14.10. BOD:30.11.17 To be extend
NIT published on 14.10.17
4 EMD 33kv Sweet water Lines replacement Published in Press on 11 NIT to be released (As 07
BOD extended to 19.01.18
on M/s-Siemens requestt
5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR
QR approved Under Document Readiness & NIT Publication in next lot by15.01.18
6 AHD AWRC pu coated pipe line replacement PR 300025252 dtd 06.12.1

COMPLETED JOBS

2 BMD Mill-D roller abnormal sound even at coal flow of 52 TPH 11.01.18 under obser 103140443

9 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 attended permit req for 6 hrs . pro 103034882

5 AHM Smoke observed from Stg-1 ASP-21 FC DE side bearing pedestal.10.01.18 attended ASS-3 not available due t 103138887

1 EMD 33KV colony feeder-2 tripped on over current &earth fault. 12.01.18 att 103142609

2 EMD 400KV Simhadri-Kalpaka line-4 isolation in progress for annual m 12.01.18 att

1 C&I SOST level low alarm persisting 12.01.18 att 103142494

2 EMD Wall blower-57 over load 11.01.18 att 103140824

5 TMD UCR AC COMP-3 ABNORMAL SOUND 29.12.17 permit canccompressor OH;MP Air Comp: 103124162

16 BMD Bunker 3K welding works 14.12.17 Attended Bunker A Attedned; afterwa


O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43111
Last Updated 0.3958333333
NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.
NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43111 348 06.11.16 - 2850 T

43111 43110 2910 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
63 /83 820/1970 146 2910 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 60/64, 61/64 1 77 /80 80/80; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 6 5.1 6.7 6.2 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 293 284 286 273 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 5.6 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0 09.01.18 -4180

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS

EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17

2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s

SAFETY PERMITS IN PROGRESS

Sl No DEPT DESCRIPTION TYPE FROM DATETO DATE REMARKS

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

3 TMD Condensor pit dewatering p/p-2 seal water pressure is not adequat10.01.18 wil be checked 103130916

4 BMD Seal air duct punctured near Mill-1J. 10.01.18 will be attended temporari 103136945

5 TMD IAC-1 drier drain line punctured 10.01.18 wil be checked C&I 103139956

6 TMD GSC drain line to LPFT leakage at GSC. 08.01.18 insulation to be removed. 103136946

7 C&I H2 drier inlet dew point temperature showing wrong value in mmi 06.01.18 12.01.18 sensor replaced still prob ###

8 BMD MS left erv SV11 passing 06.01.18 simmering; Saturday no s ###

9 OFS Mulsifier line of UT-A & B under ground leakage near GT-1B 05.01.18 15.01.18 Line Over ground to be do ###

10 TMD/ C&I CFT level in MMI/local having mismatch. 03.01.18 04.01.18 TMD local guage & Dipstic 103130538

11 AHP U-1 ESP hopper 814 to be emptied (SUSPECTED CLINKERING) 29.12.17 cake forming ;suspecting 103123873

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I/TMD Main turbine shaft vibration-1X,2X maintaining high 12.01.18

2 C&I Condenser pit Dewatering pump1 not taking start 06.01.18 seal water pr switch to be ###

3 TMD OLTC Balls vessel glass broken 05.01.18 9.01.18 Unsafe for sawdusting; Not ###

4 C&I ARCW Self cleaning strainer-B drain valve closing in auto 05.01.18 the problem persisting si ###

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 CW pump-5 sump level tx-1 showing wrong 12.01.18 Protection from TX-2 kept 103142607

2 BMD Mill-D roller abnormal sound even at coal flow of 52 TPH 11.01.18 uo 103140443

3 C&I MILL 3F PV1 inoperative. 11.01.18 103141188

4 BMD Service water isolated for MRHS service water line choking clearing
11.01.18 ip 103117173

6 EMD Bunker-F O/L gate not closing fully. 10.01.18 11.01.18 wil be checked 103139848

7 BMD BCW pump-B LP coolant flow maintaining low. 10.01.18 maintaining 22 LPM. Filte 103139566

10 OFS Fire water sprinkler system leakage near 0 mtr cable gallery deluge09.01.18 103138503

11 CIVIL Stage-2 CW Pump-2 discharge duct foundation damaged 05.01.18 Checked; start of work fr ###

13 C & I TGECW common discharge pressure transmitter-2 impulse line le 01.01.18 13.01.18 scaffolding i/p to attend;

14 BMD PAPH-A main motor current spikes coming and gearbox having ab 26.12.17 under observation; No cha 103119076

15 Civil Seal air fans A foundation repair works 26.12.17 13.1.18 start of work from 06.01.18 103118376

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

43106 C&I SAPH-B air motor lubricator leakage 12.01.18 103135386

1 OFS TDBFP mulsifier line lkg before deluge v/v @0mtrs 11.01.18 103141206

4 OFS 24 Metre Cable gallery fire sprinkler line having leakage. 03.01.18 10.01.18 FW hdr iso req; 3 hrs job; 103130620

OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

43112 EMD 33KV colony feeder-2 tripped on over current &earth fault. 12.01.18 103142609

EMD 400KV Simhadri-Kalpaka line-4 isolation in progress for annual m 12.01.18

1 CMP Wild grass growth near stage-1 desilting basin 11.01.18 103141281

2 OFS WL1/SB line indication & v/vs open/close marking to be given @ st-11.01.18 103140497

3 AHM Smoke observed from Stg-1 ASP-21 FC DE side bearing pedestal.10.01.18 ASS-3 not available due t 103138887

5 EMD Stg-2 Fire hydrant diesel pump charger permanent supply is not ava
10.01.18 15.01.18 Supply is taken from light 103139955

6 OFS Stg-2 Fire water pump house dewatering pump starter panel is lying
10.01.18 103133123

7 AHD Stg-1 AWR/c pump house dewatering pump not taking start. 03.01.18 submersible pp; MOTOR 103130662

8 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 05.01.18
9 EMD Cables are hanging in CT Area 19.12.17 05.01.18 ip

10 EMD Welding supply not available in CT Area 19.12.17 5.01.18 cable to be layed;

11 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 attended permit req for 6 hrs . pro 103034882

12 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 AWRC PP 1 &PP 2, 3 AVL; 4

CHP

1 CHP MM &Conv 6 A /B support structure foundation strengthening works - (o 27.12.17 Conv 6 A will not be avl for
CHEMISTRY

MID LIFE R&M (NIT published on 14.10.17/


BOD-26.12.17)
Under QR evaluation
(4 offers received)
1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : Fresh PR Raised PR No: 40

3 C&I Installation of cameras of CCTV in CHP area (NIT Published on 14.10. BOD:30.11.17 To be extend
NIT published on 14.10.17
4 EMD 33kv Sweet water Lines replacement Published
BOD in Press
extended on 11 NIT to be released (As 07
to 19.01.18
on M/s-Siemens requestt
5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR
QR approved Under Document Readiness & NIT Publication in next lot by15.01.18
6 AHD AWRC pu coated pipe line replacement PR 300025252 dtd 06.12.1

COMPLETED JOBS

1 C&I SOST level low alarm persisting 12.01.18 att 103142494

2 EMD Wall blower-57 over load 11.01.18 att 103140824

5 TMD UCR AC COMP-3 ABNORMAL SOUND 29.12.17 permit canccompressor OH;MP Air Comp: 103124162

16 BMD Bunker 3K welding works 14.12.17 Attended Bunker A Attedned; afterwa

4 EMD Stg-2 RW pump house package AC not working. 10.01.18 12.01.18 103139758

2 C&I Burner tilt-2 feedback not increasing beyond 77%. 11.01.18 ok 103140454

2 BMD Boiler 55mtrs Elephant Door LHS became red hot 11.01.18 att 103140851

3 EMD Wall blower 50 overload acting 11.01.18 att 103139516

12 OFS Stage-2 CW Pump-2 discharge ARV leakage & Pump heavy gland 05.01.18 att to be planned by OFS; ARV ###

8 C&I LPH-3 emergency drip control valve open at local feed back show09.01.18 ok 11 103134504

5 BMD Mill-K under PTW for Bunker inspection 11.01.18 ok

4 C&I Mill-C bowl DP not working. 10.01.18 ok 103138500

1 TMD ARCW inlet header line puncture at trestle 11.01.18 ok plugged leak, increased 103140910

2 C&I Mill-D BIG corner-1 open feedback not coming/ simulated 11.01.18 ok 103141181

3 BMD Mill-B having MDV leakage. 10.01.18 ok wil be checked 103139561

4 EMD Turbine enclosure lighting poor 09.01.18 ok temp 103138444

2 C&I ESP AHU-12 , 3-way v/v not operating. 10.01.18 att 103139525

4 BMD Mill - 4D and 4H coal coming in rejects 09.01.18 att 4d taken up ; 103137707

5 AHD BH-4A,bag filters choked , not available. 04.01.18 Attended


13 EMD SGECW-B EPB pressed alarm appeared in MMI 22.12.17 att cables will be layed first, 103116156

9 BMD Mill-D hot air duct developed leakage after hot air gate 08.01.18 att Minor; will be checked on 103135754

3 OFS CW pump-4 having gland leakage. 10.01.18 att gland will be tghtened 103139501

4 OFS Standby DG speed is not varying. 10.01.18 att EMD checked-ok. Party wil 103139939

1 BMD PAPH-A Soot blower puupet valve having round flange leakage. 10.01.18 att wil be checked 103138852

5 BMD SH LHS spray block valve (S-117) having body leakage. 09.12.17 08.01.18 spare recived ; will be ta

1 stage-2 series-A suction and discharge line chocked 08.01.18 Attended will be checked the length

3 BMD Mill-E thurst bearing temp maintains high 08.01.18 att 80deg will be checked on

5 OFS Stage-2 CW Pump-5 high vibration 05.01.18 Attended Divers checked pump; tria

1 C&I Condenser vacuum breaker manual valve kept closed 08.01.18 OK defective card replaced u

2 C&I Fire protection for VB alarm coming 06.01.18 Ok C&I on job ###
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43110
Last Updated 0.3958333333
NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.
NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43110 348 06.11.16 - 2850 T

43110 43109 2790 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
63 /83 820/1970 146 2790 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 60/64, 61/64 1 77 /80 80/80; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 6 5.1 6.7 6.2 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 293 284 286 273 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 5.6 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0 09.01.18 -4180

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS

EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17

2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s

SAFETY PERMITS IN PROGRESS

Sl No DEPT DESCRIPTION TYPE FROM DATETO DATE REMARKS

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD PAPH-A Soot blower puupet valve having round flange leakage. 10.01.18 wil be checked 103138852

2 civil Unit-1 All LVS brightness is inadequate. 10.01.18 20.01.18 tint film 103139539

3 OFS CW pump-4 having gland leakage. 10.01.18 under permigland will be tghtened 103139501

5 TMD Condensor pit dewatering p/p-2 seal water pressure is not adequat10.01.18 under permi wil be checked 103130916

6 BMD Seal air duct punctured near Mill-J. 10.01.18 wil be checked 103136945

7 TMD IAC-1 drier drain line punctured 10.01.18 wil be checked 103139956

8 TMD GSC drain line to LPFT leakage at GSC. 08.01.18 insulation to be removed. 103136946

9 BMD Mill-D hot air duct developed leakage after hot air gate 08.01.18 under permiMinor; will be checked on 103135754

10 C&I H2 drier inlet and outlet dew point temperature showing wrong val 06.01.18 sensor replaced still prob ###

11 BMD MS left erv SV11 passing 06.01.18 simmering; Saturday no s ###

13 TMD/ C&I CFT level in MMI/local having mismatch. 03.01.18 04.01.18 TMD local guage to be ch 103130538

14 AHP U-1 ESP hopper 814 to be emptied (SUSPECTED CLINKERING) 29.12.17 02.01.18 cake forming ;suspecting 103123873

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Condenser pit Dewatering pump1 not taking start 06.01.18 seal water pr switch to be ###

2 TMD OLTC Balls vessel glass broken 05.01.18 9.01.18 Unsafe for sawdusting; Not ###

3 C&I ARCW Self cleaning strainer-B drain valve closing in auto 05.01.18 the problem persisting si ###

4 TMD UCR AC COMP-3 ABNORMAL SOUND 29.12.17 permit canccompressor OH;MP Air Comp: 103124162

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD Bunker-F O/L gate not closing fully. 10.01.18 11.01.18 wil be checked 103139848

2 BMD BCW pump-B LP coolant flow maintaining low. 10.01.18 maintaining 22 LPM. Filte 103139566

3 BMD Mill-B having MDV leakage. 10.01.18 wil be checked 103139561

4 EMD Turbine enclosure lighting poor 09.01.18 103138444

5 C&I LPH-3 emergency drip control valve open at local feed back show09.01.18 up 103134504

6 C&I/OFS CW-3 discharge BFV not opening fully-92% 09.01.18 103137510

7 OFS Fire water sprinkler system leakage near 0 mtr cable gallery deluge09.01.18 103138503

8 CIVIL Stage-2 CW Pump-2 discharge duct foundation damaged 05.01.18 Checked; start of work fr ###

10 C & I TGECW common discharge pressure transmitter-2 impulse line le 01.01.18 09.01.18 scaffolding i/p to attend;

11 BMD PAPH-A main motor current spikes coming and gearbox having ab 26.12.17 under observation; No cha 103119076

12 Civil Seal air fans A foundation repair works 26.12.17 13.1.18 start of work from 06.01.18 103118376

13 EMD SGECW-B EPB pressed alarm appeared in MMI 22.12.17 05.01.18 cables will be layed first, 103116156

14 BMD Bunker 3K welding works 14.12.17 05.01.18 Bunker A Attedned; afterwa

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Mill-C bowl DP not working. 10.01.18 103138500

2 BMD Mill-H abn sound and hi vib at all loads, PF leakage from roller-3 08.01.18 Spring problem ; llr to Mil 103136665

3 OFS 24 Metre Cable gallery fire sprinkler line having leakage. 03.01.18 10.01.18 FW hdr iso req; 3 hrs job; 103130620

OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 AHM Smoke observed from Stg-1 ASP-21 FC DE side bearing pedestal.10.01.18 ASS-3 not available due t 103138887

2 EMD Stg-2 RW pump house package AC not working. 10.01.18 12.01.18 103139758

3 EMD Stg-2 Fire hydrant diesel pump charger permanent supply is not ava
10.01.18 15.01.18 Supply is taken from light 103139955

4 OFS Stg-2 Fire water pump house dewatering pump starter panel is lying
10.01.18 103133123

6 AHD Stg-1 AWR/c pump house dewatering pump not taking start. 03.01.18 submersible pp; MOTOR 103130662

7 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 05.01.18
8 EMD Cables are hanging in CT Area 19.12.17 05.01.18 ip

9 EMD Welding supply not available in CT Area 19.12.17 5.01.18 cable to be layed;

CHP

1 CHP MM &Conv 6 A /B support structure foundation strengthening works - (o 27.12.17 start from 0 Conv 6 A will not be avl for
CHEMISTRY

MID LIFE R&M

1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : PR u/vetting with F&A; PR

3 C&I Installation of cameras of CCTV in CHP area BOD:30.11.17 To be extend

4 EMD 33kv Sweet water Lines replacement NIT to be released (As 07

5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR

6 AHD AWRC pu coated pipe line replacement BOD:14.12.17 ;PR 3000252

COMPLETED JOBS

5 BMD SH LHS spray block valve (S-117) having body leakage. 09.12.17 08.01.18 spare recived ; will be ta 103098730

1 stage-2 series-A suction and discharge line chocked 08.01.18 Attended will be checked the length

3 BMD Mill-E thurst bearing temp maintains high 08.01.18 att 80deg will be checked on 103136494

5 OFS Stage-2 CW Pump-5 high vibration 05.01.18 Attended Divers checked pump; tria

1 C&I Condenser vacuum breaker manual valve kept closed 08.01.18 OK defective card replaced u

2 C&I Fire protection for VB alarm coming 06.01.18 Ok C&I on job ###

2 TMD Condenser dewatering pump 1 & 2 seal water pressure low suspected line chocking; 1 103135000
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43108
Last Updated 0.3958333333
NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.
NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43108 348 06.11.16 - 2850 T

43108 43107 4290 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
96/138 1640/2650 234 4290 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 61/64, 61/64 1 77 /80 80/80; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 4.8 5.1 8 6.5 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 260 284 275 282 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 5.6 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS

EQUIPMENT Not available > 15 days


1 TMD Dewatering Pumps which are under repair to be made available 27.06.17

2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s

SAFETY PERMITS IN PROGRESS

Sl No DEPT DESCRIPTION TYPE FROM DATETO DATE REMARKS

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD GSC drain line to LPFT leakage at GSC. 08.01.18 insulation to be removed. 103136946

2 BMD Mill-D hot air duct developed leakage after hot air gate 08.01.18 Minor; will be checked on 103135754

3 C&I H2 drier inlet and outlet dew point temperature showing wrong val 06.01.18 sensor replaced still prob ###

4 BMD MS left erv SV11 passing 06.01.18 simmering; Saturday no s ###

5 OS Mulsifier line of UT-A & B under ground leakage near GT-1B 05.01.18 15.01.18 Line Over ground to be do ###

6 TMD/ C&I CFT level in MMI/local having mismatch. 03.01.18 4.01.18 TMD local guage to be ch 103130538

7 AHP U-1 ESP hopper 814 to be emptied (SUSPECTED CLINKERING) 29.12.17 02.01.18 cake forming ;suspecting 103123873

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Condenser pit Dewatering pump1 not taking start 06.01.18 seal water pr switch to be ###

2 TMD OLTC Balls vessel glass broken 05.01.18 9.01.18 Unsafe for sawdusting; Not ###

3 C&I ARCW Self cleaning strainer-B drain valve closing in auto 05.01.18 the problem persisting si ###

4 TMD UCR AC COMP-3 ABNORMAL SOUND 29.12.17 09.01.18 compressor OH;MP Air Comp: 103124162

5 BMD SH LHS spray block valve (S-117) having body leakage. 09.12.17 08.01.18 spare recived ; will be ta 103098730

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD Turbine enclosure lighting poor 09.01.18 103138444

2 C&I LPH-3 emergency drip control valve open at local feed back show09.01.18 103134504

3 C&I/OFS CW-3 discharge BFV not opening fully-92% 09.01.18 103137510

4 OFS Fire water sprinkler system leakage near 0 mtr cable gallery deluge09.01.18 103138503

6 CIVIL Stage-2 CW Pump-2 discharge duct foundation damaged 05.01.18 to be seen on priority; will ###

7 OFS Stage-2 CW Pump-2 discharge ARV leakage & Pump heavy gland 05.01.18 9.01.18 to be planned by OFS; ARV ###

8C & I TGECW common discharge pressure transmitter-2 impulse line le 01.01.18 09.01.18 scaffolding i/p to attend;

9 BMD PAPH-A main motor current spikes coming and gearbox having ab 26.12.17 under observation; No cha 103119076

6 Civil Seal air fans A foundation repair works 26.12.17 13.1.18 start of work from 06.01.18 103118376

7 EMD SGECW-B EPB pressed alarm appeared in MMI 22.12.17 05.01.18 cables will be layed first, 103116156

8 BMD Bunker 3K welding works 14.12.17 05.01.18 Bunker A Attedned; afterwa

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mill - 4D and 4H coal coming in rejects 09.01.18 up 103137707

2 BMD Mill-H abn sound and hi vib at all loads, PF leakage from roller-3 08.01.18 Spring problem ; llr to Mil 103136665

3 BMD Mill-E thurst bearing temp maintains high 08.01.18 att 80deg will be checked on 103136494

4 CIVIL 400 KV /11 KV Station transformer-2 side wall cracks developed 05.01.18 Checked; Minor problem ; ###

5 OFS 24 Metre Cable gallery fire sprinkler line having leakage. 03.01.18 10.01.18 FW hdr iso req; 3 hrs job; 103130620

OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 stage-2 series-A suction and discharge line chocked 08.01.18 will be checked the length

2 AHD BH-4A,bag filters choked , not available. 04.01.18 08.01.18 under Permit; 3a att; 4a- 0

3 AHD Stg-1 AWR/c pump house dewatering pump not taking start. 03.01.18 emd submersible pp; 103130662

4 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 05.01.18
5 EMD Cables are hanging in CT Area 19.12.17 05.01.18 ip

6 EMD Welding supply not available in CT Area 19.12.17 5.01.18 cable to be layed;

7 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 permit req for 6 hrs . pro 103034882

8 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 AWRC PP 1 &PP 2, 3 AVL; 4

CHP

1 CHP MM &Conv 6 A /B support structure foundation strengthening works - (o 27.12.17 start from 0 Conv 6 A will not be avl for
CHEMISTRY

MID LIFE R&M

1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : PR u/vetting with F&A; PR

3 C&I Installation of cameras of CCTV in CHP area BOD:30.11.17 To be extend

4 EMD 33kv Sweet water Lines replacement NIT to be released (As 07

5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR

6 AHD AWRC pu coated pipe line replacement BOD:14.12.17 ;PR 3000252

COMPLETED JOBS

5 OFS Stage-2 CW Pump-5 high vibration 05.01.18 Attended Divers checked pump; tria

1 C&I Condenser vacuum breaker manual valve kept closed 08.01.18 OK defective card replaced u

2 C&I Fire protection for VB alarm coming 06.01.18 Ok C&I on job ###

2 TMD Condenser dewatering pump 1 & 2 seal water pressure low suspected line chocking; 1 103135000

1 C&I Feeder-D tripping frequently 05.01.18 UO; protection is may be ###

4 ESP AHU-11 module contacts burnt 05.01.18 att Two split Acs; AHUs may be

1 BMD Mill J high vibration & oil leakage from input shaft, High coal in reje06.01.18 att Mill tripped on PLOS due to ###

2 BMD Mill E high vibration 06.01.18 ok seal leak;Tripped on LO pressure V ###

3 OFS FH RISER LINE TO TG GOT PUNCTURED AT MILL-1A 29.12.17 att chipping done ; under per 103123856

4 EMD Stage 2 AWRC PP-1 discharge MOV not operating. 27.12.17 att VV in open condn; up

5 C&I st 1 Restoration of Ash slurry series fluid coupling oil temperature p27.12.17 att problem found in (Capilla

4 C&I ARCW discharge pressutre transmitter-1 becoming bad intermittenly. 04.01.18 att CABLE DAMAGED 07.01. ###

3 EMD ID Fan-A CH1 braker fault alarm appeared and got reset 05.01.18 ok ###

4 C&I Mill-H oulet temperature not maintaining in auto 05.01.18 OK Air flow tx dev; ###

5 TMD Heavy Water leakage from MDBFP Seal water cooler ( U4 side) unio
05.01.18 att cooler isolated; permit re ###

8 C&I Mill-F lub oil temp transmitter-2 hunting from 35 to 68◦C 04.01.18 att Protection from that point ###

6 OFS Fire hydrant valve at cor-4 (10th floor) heavy passing 04.01.18 att Root valve kept closed ;up

7 TMD Water is falling from MS horizontal line-1 05.01.18 att Before strainer; Oprn to c ###

10 TMD BFP-B horizontal strainer leakage 30.12.17 att permit planned on 03.01.1 103125578

4 EMD ID fan B VFD source breaker fault alarm coming. 03.01.18 att relay OK; o/c relay flag pr 103130535
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43106
Last Updated 0.3958333333
NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.
NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43106 465 06.11.16 - 2850 T

43106 43105 3470 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
115/101 1690/1780 216 3470 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 61/64, 61/64 1 77 /80 80/80; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 8.9 6 8 5.6 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 244 270 272 270 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 5.6 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS

EQUIPMENT Not available > 15 days

1 TMD Dewatering Pumps which are under repair to be made available 27.06.17

2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s

SAFETY PERMITS IN PROGRESS

Sl No DEPT DESCRIPTION TYPE FROM DATETO DATE REMARKS

1 OFS CWP-5 Vibration high CSP 43105 43107

2 CHP TP-28 FIRE PROTCETION WORKS HWP 43106 43112

3 CHP Conv-1A and CH1 Chute punctures HWP 43106 43107

4 BMD APH reciever tank approach platform work WHP 43103 43106

5 CHP TP 22 TO 24 CLADDING SHEETS REPLACEMENT WHP 43102 43106

6 CHP TP-7 & 9 Cladding & Structure Repair HWP 43103 43106

7 OFS PAINTNG WORKS U#4 BOILER TURBINE AREA WHP 43102 43106

8 OFS PAINTNG WORKS U#3 BOILER TURBINE AREA WHP 43102 43106

9 OFS PAINTING WORKS AT MAIN PLANT & OS AREA WHP 43102 43106

10 TMD DUCT INSULATION AT ARCW PH#4 WHP 43101 43106

11 TMD DUCT INSULATION WORKS at ESP-4 WHP 43101 43106

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I H2 drier inlet and outlet dew point temperature showing wrong val 06.01.18 sensor replaced still prob ###

2 BMD MS left erv SV11 passing 06.01.18 simmering ###

3 EMD ID Fan-A CH1 braker fault alarm appeared and got reset 05.01.18 ###

4 C&I Mill-H oulet temperature not maintaining in auto 05.01.18 ok ###

5 OS Mulsifier line of UT-A & B under ground leakage near GT-1B 05.01.18 Line Over ground to be do ###

6 C&I CFT level in MMI/local having mismatch. 03.01.18 4.01.18 103130538


7 AHP U-1 ESP hopper 814 to be emptied (SUSPECTED CLINKERING) 29.12.17 02.01.18 cake forming ;suspecting 103123873

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Fire protection for VB alarm coming 06.01.18 C&I on job ###

2 TMD Condenser pit Dewatering pump2 tripping on overload 06.01.18 ###

3 C&I Condenser pit Dewatering pump1 not taking start 06.01.18 up seal water pr switch to be ###

4 TMD OLTC Balls vessel glass broken 05.01.18 Unsafe for sawdusting; Not ###

5 C&I ARCW Self cleaning strainer-B drain valve closing in auto 05.01.18 the problem persisting si ###

6 OFS Fire hydrant valve at cor-4 (10th floor) heavy passing 04.01.18 att Root valve kept closed ;up

7 AHM ECO hopper duct crack observed between hoppers-2 and 3. 02.01.18 03.01.18 Ash coming out. 103128751

8 TMD UCR AC COMP-3 ABNORMAL SOUND 29.12.17 04.01.18 compressor OH will be do 103124162

6 BMD SH LHS spray block valve (S-117) having body leakage. 09.12.17 05.01.18 spare NA ; 103098730

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS Stage-2 CW Pump-5 high vibration 05.01.18 att Divers may be called to c

2 CIVIL Stage-2 CW Pump-2 discharge duct foundation damaged 05.01.18 to be seen on priority ###

3 OFS Stage-2 CW Pump-2 discharge ARV leakage & Pump heavy gland 05.01.18 to be planned by OFS; ARV ###

5 TMD Heavy Water leakage from MDBFP Seal water cooler ( U4 side) unio
05.01.18 att cooler isolated; permit re ###

6 C&I ARCW discharge pressutre transmitter-1 becoming bad intermittenly. 04.01.18 att CABLE DAMAGED 07.01. ###

9C & I TGECW common discharge pressure transmitter-2 impulse line le 01.01.18 05.01.18 scaffolding i/p to attend;

12 BMD PAPH-A main motor current spikes coming and gearbox having ab 26.12.17 under observation; 103119076

13 Civil Seal air fans A foundation repair works 26.12.17 07.1.18 start of work from 05.01.18 103118376

14 EMD SGECW-B EPB pressed alarm appeared in MMI 22.12.17 05.01.18 cables will be layed first, 103116156

15 BMD Bunker 3K welding works 14.12.17 05.01.18 Bunker A Attedned; afterwa

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mill J high vibration & oil leakage from input shaft, High coal in reje06.01.18 Mill tripped on PLOS due to ###

2 BMD Mill E high vibration 06.01.18 Tripped on LO pressure V ###

4 C&I Feeder-D tripping frequently 05.01.18 UO; protection may be by ###

5 ESP AHU-11 module contacts burnt 05.01.18 Two split Acs; AHUs may be

6 CIVIL 400 KV /11 KV Station transformer-2 side wall cracks developed 05.01.18 to be seen on priority ###

8 C&I Mill-F lub oil temp transmitter-2 hunting from 35 to 68◦C 04.01.18 att Protection from that point ###

9 OFS 24 Metre Cable gallery fire sprinkler line having leakage. 03.01.18 FW hdr iso req; 3 hrs job; 103130620

10 CIVIL ESP- 3 & 4 AHU rooms back doors damaged. 01.01.18 13.01.18

OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 AHD BH-3B,3D,4A,4B bag filters choked , not available. 04.01.18 under Permit; 3a 4a- 04.01

2 AHD Stg-1 AWR/c pump house dewatering pump not taking start. 03.01.18 submersible pp 103130662

3 OFS FH RISER LINE TO TG GOT PUNCTURED AT MILL-1A 29.12.17 4.01.18 chipping done ; under per 103123856

4 EMD Stage 2 AWRC PP-1 discharge MOV not operating. 27.12.17 4.01.18 VV in open condn; up

5 C&I st 1 Restoration of Ash slurry series fluid coupling oil temperature p27.12.17 4.01.18 problem found in (Capilla

6 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 05.01.18

7 EMD Cables are hanging in CT Area 19.12.17 05.01.18 ip

8 EMD Welding supply not available in CT Area 19.12.17 5.01.18

9 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 permit req for 6 hrs . pro 103034882

10 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 AWRC PP 1 &PP 2, 3 AVL; 4

CHP

1 CHP MM &Conv 6 A /B support structure foundation strengthening works - (o 27.12.17 start from 0 Conv 6 A will not be avl for
CHEMISTRY

MID LIFE R&M

1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : PR u/vetting with F&A; PR

3 C&I Installation of cameras of CCTV in CHP area BOD:30.11.17 To be extend

4 EMD 33kv Sweet water Lines replacement NIT to be released (As 07

5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR

6 AHD AWRC pu coated pipe line replacement BOD:14.12.17 ;PR 3000252

COMPLETED JOBS

7 TMD Water is falling from MS horizontal line-1 05.01.18 att Before strainer; Oprn to c ###

10 TMD BFP-B horizontal strainer leakage 30.12.17 att permit planned on 03.01.1 103125578

4 EMD ID fan B VFD source breaker fault alarm coming. 03.01.18 att relay OK; o/c relay flag pr 103130535

2 AHM/ C&I CG-B1 feed gate opening and closing very slowly. 03.01.18 attended 103126140

4 BMD LRSB-117 lance tube touching SH coil. 03.01.18 att 103129752

2 AHD Stage-2 IAC-2 belts snapped 05.01.18 ok ###

7 C&I Mill-K CAD not operating 04.01.18 Att to be ch Chem dew point to be ch ###

8 C&I 24 No SADC defects observed 04.01.18 ok ###

11 C&I TGECW-C Dis.Pr. showing bad 29.12.17 attended i/p cable problem ; 6 p 103121544
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43105
Last Updated 0.3958333333
NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.
NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43105 465 06.11.16 - 2850 T

43105 43104 3260 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
75/108 1170/2090 183 3260 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 62/64, 61/64 1 77 /80 80/80; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 6.4 5.9 8.2 5 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 270 272 270 275 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS

EQUIPMENT Not available > 15 days


1 TMD Dewatering Pumps which are under repair to be made available 27.06.17

2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s

SAFETY PERMITS IN PROGRESS

Sl No DEPT DESCRIPTION TYPE FROM DATETO DATE REMARKS

1 BMD APH reciever tank approach platform work WHP 43103 43106

2 OFS Sludge Pumps' Discharge Line Leakage WHP 43102 43106

3 CHP 5A seal plate ,;27 28 Fire protection ; 8A to conv 30 plate welding HWP 43103 43106

4 CHP TP-7 & 9 Cladding & Structure Repair WHP 43102 43106

5 CHP Con-6A Trestle 16 pedestal 1 to be stren WHP 43102 43106

6 CHP TP 22 TO 24 CLADDING SHEETS REPLACEMENT WHP 43102 43106

7 TMD DUCT INSULATION WORKS at ESP-4 WHP 43101 43106

8 TMD DUCT INSULATION AT ARCW PH#4 WHP 43101 43106

9 OFS PAINTING WORKS AT MAIN PLANT & OS AREA WHP 43101 43107

10 OFS PAINTNG WORKS U#3 BOILER TURBINE AREA WHP 43101 43107

11 OFS PAINTNG WORKS U#4 BOILER TURBINE AREA WHP 43101 43107

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD ID Fan-A CH1 braker fault alarm appeared and got reset 05.01.18 ###

2 C&I Mill-H oulet temperature not maintaining in auto 05.01.18 ###

3 OS Mulsifier line of UT-A & B under ground leakage near GT-1B 05.01.18 Line Over ground to be do ###

4 C&I CFT level in MMI/local having mismatch. 03.01.18 4.01.18 103130538

5 AHP U-1 ESP hopper 814 to be emptied (SUSPECTED CLINKERING) 29.12.17 02.01.18 cake forming ;suspecting 103123873

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD OLTC Balls vessel glass broken 05.01.18 Unsafe for sawdusting; Not ###

2 C&I ARCW Self cleaning strainer-B drain valve closing in auto 05.01.18 the problem persisting si ###

3 OFS Fire hydrant valve at cor-4 (10th floor) heavy passing 04.01.18 Root valve kept closed ;up

4 AHM ECO hopper duct crack observed between hoppers-2 and 3. 02.01.18 03.01.18 Ash coming out. 103128751

5 TMD UCR AC COMP-3 ABNORMAL SOUND 29.12.17 04.01.18 compressor OH will be do 103124162

6 BMD SH LHS spray block valve (S-117) having body leakage. 09.12.17 05.01.18 spare NA ; 5 103098730

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS Stage-2 CW Pump-5 high vibration 05.01.18 Divers may be called to c

2 CIVIL Stage-2 CW Pump-2 discharge duct foundation damaged 05.01.18 to be seen on priority ###

3 OFS Stage-2 CW Pump-2 discharge ARV leakage & Pump heavy gland 05.01.18 to be planned by OFS; ARV ###

5 TMD Heavy Water leakage from MDBFP Seal water cooler ( U4 side) unio
05.01.18 cooler isolated; permit re ###

6 C&I ARCW discharge pressutre transmitter-1 becoming bad intermittenly. 04.01.18 07.01.18 CABLE DAMAGED 07.01. ###

9C & I TGECW common discharge pressure transmitter-2 impulse line le 01.01.18 05.1.18 scaffolding i/p to attend;

10 TMD BFP-B horizontal strainer leakage 30.12.17 05.1.18 permit planned on 03.01.1 103125578

12 BMD PAPH-A main motor current spikes coming and gearbox having ab 26.12.17 under observation; 103119076

13 Civil Seal air fans A foundation repair works 26.12.17 07.1.18 start of work from 05.01.18 103118376
14 EMD SGECW-B EPB pressed alarm appeared in MMI 22.12.17 05.01.18 cables will be layed first, 103116156

15 BMD Bunker 3K welding works 14.12.17 05.01.18 Bunker A Attedned; afterwar

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mill-J high coal reject 05.01.18 ###

2 C&I Feeder-D tripping frequently 05.01.18 UO; protection may be by ###

3 ESP AHU-11 module contacts burnt 05.01.18 Two split Acs; AHUs may be

4 CIVIL 400 KV /11 KV Station transformer-2 side wall cracks developed 05.01.18 to be seen on priority ###

5 TMD Water is falling from MS horizontal line-1 05.01.18 Before strainer; Oprn to c ###

6 C&I Mill-F lub oil temp transmitter-2 hunting from 35 to 68◦C 04.01.18 Protection from that point ###

7 OFS 24 Metre Cable gallery fire sprinkler line having leakage. 03.01.18 FW hdr iso req; 3 hrs job; 103130620

8 CIVIL ESP- 3 & 4 AHU rooms back doors damaged. 01.01.18 13.01.18

OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 AHD BH-3B,3D,4A,4B bag filters choked , not available. 04.01.18 under Permit; 3a 4a- 04.01

2 AHD Stg-1 AWR/c pump house dewatering pump not taking start. 03.01.18 submersible pp 103130662

3 OFS FH RISER LINE TO TG GOT PUNCTURED AT MILL-1A 29.12.17 4.01.18 chipping done ; under per 103123856

4 EMD Stage 2 AWRC PP-1 discharge MOV not operating. 27.12.17 4.01.18 VV in open condn; up

5 C&I st 1 Restoration of Ash slurry series fluid coupling oil temperature p27.12.17 4.01.18 problem found in (Capilla

6 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 05.01.18
7 EMD Cables are hanging in CT Area 19.12.17 05.01.18 ip

8 EMD Welding supply not available in CT Area 19.12.17 5.01.18

9 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 permit req for 6 hrs . pro 103034882

10 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 AWRC PP 1 &PP 2, 3 AVL; 4

CHP

1 CHP MM &Conv 6 A /B support structure foundation strengthening works - (o 27.12.17 start from 0 Conv 6 A will not be avl for
CHEMISTRY

MID LIFE R&M

1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : PR u/vetting with F&A; PR

3 C&I Installation of cameras of CCTV in CHP area BOD:30.11.17 To be extend

4 EMD 33kv Sweet water Lines replacement NIT to be released (As 07

5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR

6 AHD AWRC pu coated pipe line replacement BOD:14.12.17 ;PR 3000252

COMPLETED JOBS

4 EMD ID fan B VFD source breaker fault alarm coming. 03.01.18 att relay OK; o/c relay flag pr 103130535

2 AHM/ C&I CG-B1 feed gate opening and closing very slowly. 03.01.18 attended 103126140

4 BMD LRSB-117 lance tube touching SH coil. 03.01.18 att 103129752

2 AHD Stage-2 IAC-2 belts snapped 05.01.18 ok ###

7 C&I Mill-K CAD not operating 04.01.18 Att to be ch Chem dew point to be ch ###

8 C&I 24 No SADC defects observed 04.01.18 ok ###

11 C&I TGECW-C Dis.Pr. showing bad 29.12.17 attended i/p cable problem ; 6 p 103121544

1 BMD Mill-H under permit for PM+High coal reject 05.01.18 ok

11 BMD Mill-E high coal in reject and current hunting. 19.12.17 Ok KEPT UNDER OBSERVATI

2 EMD logic modification for stg 1 conv for start pre warning during post p 20.12.17 04.01.18 att

3 EMD ID Fan-B VFD Ch-1&2 RPM mismatch (280/330). 02.01.18 03.01.18 30rpm; ok; speed adjustme 103128717

4 EMD U1,U2 ESP hoppers dual indication. 03.01.18 attended U#1: 101, 313, 403, 416 ; 103130487

1 AHD/C&I Stg-1 TAC-1 tripping immediately on element-2 temp high. 03.01.18 attended TAC-2 drier compr ANS/ ge 103130502

2 03.01.18 TAC-3 receier tank relief 103130500

4 BMD Secondary air duct supports got corroded near ECO hoppers 27.12.17 attended Strengthening & painting
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43104
Last Updated 0.3958333333
NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.
NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43104 465 06.11.16 - 2850 T

43104 43103 2590 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
71 1630 155 2590 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 62/64, 61/64 1 77 /80 80/80; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 7.8 8 10 6.8 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 280 278 273 280 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS

EQUIPMENT Not available > 15 days


1 TMD Dewatering Pumps which are under repair to be made available 27.06.17

2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s

SAFETY PERMITS IN PROGRESS

Sl No DEPT DESCRIPTION TYPE FROM DATETO DATE REMARKS

1 BMD APH reciever tank approach platform work WHP 43103 43106

2 OFS Sludge Pumps' Discharge Line Leakage WHP 43102 43106

3 CHP TP 27/28 Fire protection works HWP 43103 43106

4 CHP TP-7 & 9 Cladding & Structure Repair WHP 43102 43106

5 CHP Con-6A Trestle 16 pedestal 1 to be stren WHP 43102 43106

6 CHP TP 22 TO 24 CLADDING SHEETS REPLACEMENT WHP 43102 43106

7 TMD DUCT INSULATION WORKS at ESP-4 WHP 43101 43106

8 TMD DUCT INSULATION AT ARCW PH#4 WHP 43101 43106

9 OFS PAINTING WORKS AT MAIN PLANT & OS AREA WHP 43101 43107

10 OFS PAINTNG WORKS U#3 BOILER TURBINE AREA WHP 43101 43107

11 OFS PAINTNG WORKS U#4 BOILER TURBINE AREA WHP 43101 43107

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD ID fan VFD source breaker fault alarm coming. 03.01.18 relay rep wll be done; o/c 103130535

2 C&I CFT level in MMI/local having mismatch. 03.01.18 4.01.18 103130538

3 AHP U-1 ESP hopper 814 to be emptied (SUSPECTED CLINKERING) 29.12.17 02.01.18 cake forming ;suspecting 103123873

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS Fire hydrant valve at cor-4 (10th floor) heavy passing 04.01.18 Root valve kept closed ;up

2 AHM/ C&I CG-B1 feed gate opening and closing very slowly. 03.01.18 4.01.18 103126140

3 BMD LRSB-117 lance tube touching SH coil. 03.01.18 103129752

4 AHM ECO hopper duct crack observed between hoppers-2 and 3. 02.01.18 03.01.18 Ash coming out. 103128751

5 TMD UCR AC COMP-3 ABNORMAL SOUND 29.12.17 04.01.18 compressor OH will be do 103124162

6 BMD SH LHS spray block valve (S-117) having body leakage. 09.12.17 05.01.18 spare NA ; 5 103098730

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I ARCW discharge pressutre transmitter-1 becoming bad intermittenly. 04.01.18 CABLE DAMAGED 07.01. ###

2 C&I Mill-K CAD not operating 04.01.18 Chem dew point to be ch ###

3 C&I 24 No SADC defects observed 04.01.18 ###

4C & I TGECW common discharge pressure transmitter-2 impulse line le 01.01.18 05.1.18 scaffolding i/p to attend;

5 TMD BFP-B horizontal strainer leakage 30.12.17 05.1.18 permit planned on 03.01.1 103125578

6 C&I DMCW-C Dis.Pr. showing bad 29.12.17 06.01.18 i/p cable problem ; 6 p 103121544

7 BMD PAPH-A main motor current spikes coming and gearbox having ab 26.12.17 under observation; 103119076

8 Civil Seal air fans A foundation repair works 26.12.17 07.1.18 start of work fro 05.01.18 103118376

9 EMD SGECW-B EPB pressed alarm appeared in MMI 22.12.17 05.01.18 cables will be layed first, 103116156

6 BMD Bunker 3K welding works 14.12.17 05.01.18 Bunker A Attedned; afterwa

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Mill-F lub oil temp transmitter-2 hunting from 35 to 68◦C 04.01.18 Protection from that point ###

2 C&I Feeder-D tripping on " Feeder not in remote". 03.01.18 UO Problem Persisting. 103130660

3 OFS 24 Metre Cable gallery fire sprinkler line having leakage. 03.01.18 FW hdr iso req; 3 hrs job; 103130620

4 CIVIL ESP- 3 & 4 AHU rooms back doors damaged. 01.01.18

OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 AHD BH-3A,3D,4A,4B bag filters choked , not available. 04.01.18 under Permit; 3a 4a- 04.01

2 AHD Stg-1 AWR/c pump house dewatering pump not taking start. 03.01.18 submersible pp 103130662

7 OFS/ FH RISER LINE TO TG GOT PUNCTURED AT MILL-1A 29.12.17 4.01.18 chipping don ; 103123856

8 EMD Stage 2 AWRC PP-1 discharge MOV not operating. 27.12.17 4.01.18 VV in open condn;

9 C&I st 1 Restoration of Ash slurry series fluid coupling oil temperature p27.12.17 4.01.18 problem found in (Capilla

10 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 05.01.18

11 EMD Cables are hanging in CT Area 19.12.17 05.01.18 ip

12 EMD Welding supply not available in CT Area 19.12.17 5.01.18

CHP

1 CHP MM &Conv 6 A /B support structure foundation strengthening works - (o 27.12.17 start from 0 Conv 6 A will not be avl for
CHEMISTRY
LMI POINTS for Inspection & testing of lifting tools and tackles

1 Crane or forklift operators eyesight and colour vision examination r

2 All the safety devices and actuating triggers (To be checked at least

3 Wire rope of crane/hoist reduction in dia check records not availabl

4 Copy of test certificates of lifting tools are not available with MTP/sa

5 Check list needs to be prepared by corresponding maintenance and

6 Experience/training of lifting machines like Hydra/Hoist/EOT Crane

7 Record of checks for EOT Cranes before conducting load test not av

MID LIFE R&M

1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : PR u/vetting with F&A; PR

3 C&I Installation of cameras of CCTV in CHP area BOD:30.11.17 To be extend

4 EMD 33kv Sweet water Lines replacement NIT to be released (As 07

5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR

6 AHD AWRC pu coated pipe line replacement BOD:14.12.17 ;PR 3000252

COMPLETED JOBS

2 EMD logic modification for stg 1 conv for start pre warning during post p 20.12.17 04.01.18 att

3 EMD ID Fan-B VFD Ch-1&2 RPM mismatch (280/330). 02.01.18 03.01.18 30rpm; ok; speed adjustme 103128717

4 EMD U1,U2 ESP hoppers dual indication. 03.01.18 attended U#1: 101, 313, 403, 416 ; 103130487

1 AHD/C&I Stg-1 TAC-1 tripping immediately on element-2 temp high. 03.01.18 attended TAC-2 drier compr ANS/ ge 103130502

2 03.01.18 TAC-3 receier tank relief 103130500

4 BMD Secondary air duct supports got corroded near ECO hoppers 27.12.17 attended Strengthening & painting

3 BMD Steam leakage from T joint near LRSB 117 . 03.01.18 attended 103129756

4 BMD FG elevation Corner-3 tracing steam line having leakage. 03.01.18 attended 103129189

5 C&I PHE outlet DMCW temp showing wrong. 03.01.18 attended showing 15 deg. 103130271

3 BMD Mills- B & C reject lines hole above trussel 02.01.18 attended Reject lines are in open c 103128826 Con-6A Trestle 16 pedestal 1 to be stren

1 C&I SH spray RHS isolation valve SD-7 not operating. 03.01.18 attended SD-3, SD-5 are also inope 103129843

2 C&I PAPH -A APH air side DP showing more( 285 mmwc). 03.01.18 ok 103130576

3 OFS Oil canal mulsifier line hole developed. 02.01.18 ok 103125645 PAINTNG WORKS U#4 BOILER TURBINE AREA

3 Civil/OFS Service water tank overflowing. 03.01.18 ok Flooding at SGECW pumps 103127914

5 OFS Sprinkler line filter-1 body leak near pump house 02.01.18 attended i/p 103129308

5 TMD Phosphate dosing pump-A stroke not varying. 02.01.18 attended 103126531

6 BMD Mill-D having MDV leakage 02.01.18 attended pm planned 03.01.18 103129170

1 EMD TG ECW tank makeup v/v not closing fully 02.01.18 attended Tank is overflowing. 103129281 PAINTNG WORKS U#3 BOILER TURBINE AREA

6 AHM Stg-2 AW R/c pump-2 DE side vibrations high - maintaining 14.6mm26.12.17 Attended P&i to be done before takin 103118302

2 TMD CFT oil level . To be topped up. 02.01.18 Attended Present Tank level = -30m 103127910

3 C&I ACW Discharge header Pressure Tx-1 hunting 02.01.18 Attended cable problem 103125642

4 EMD BCW pump - C motor ON feedback lost. 01.01.18 Attended permit to be taken ; pump
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43103
Last Updated 0.3958333333
NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.
NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43103 465 06.11.16 - 2850 T

43103 43102 2770 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
103 1010 155 2770 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 62/64, 61/64 1 77 /80 80/80; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 7 5.1 9.6 6.9 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 290 280 277 266 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS

EQUIPMENT Not available > 15 days


1 TMD Dewatering Pumps which are under repair to be made available 27.06.17

2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s

SAFETY PERMITS IN PROGRESS

Sl No DEPT DESCRIPTION TYPE FROM DATETO DATE REMARKS

1 CHP TP-7 & 9 Cladding & Structure Repair WHP 43102 43106

2 CHP Con-6A Trestle 16 pedestal 1 to be stren WHP & HWP 43102 43106

3 CHP TP 22 TO 24 CLADDING SHEETS REPLACEMENT WHP 43102 43106

4 TMD DUCT INSULATION WORKS at ESP-4 WHP 43101 43106

5 TMD DUCT INSULATION AT ARCW PH#4 WHP 43101 43106

6 OFS PAINTING WORKS AT MAIN PLANT & OS AREA WHP 43101 43107

7 OFS PAINTNG WORKS U#3 BOILER TURBINE AREA WHP 43101 43107

8 OFS PAINTNG WORKS U#4 BOILER TURBINE AREA WHP 43101 43107

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS TP-7 & 9 Cladding & Structure Repair

1 EMD ID fan VFD source breaker fault alarm coming. 03.01.18 relay rep 103130535

2 C&I CFT level in MMI/local having mismatch. 03.01.18 103130538

3 BMD Mills- B & C reject lines hole above trussel 02.01.18 attended Reject lines are in open c 103128826 Con-6A Trestle 16 pedestal 1 to be stren

4 AHP U-1 ESP hopper 814 to be emptied (SUSPECTED CLINKERING) 29.12.17 02.01.18 cake forming ; will be cl 103123873 CR-3 Body mother plate rep

5 C&I FD fans B blade pitch is varying continously by 3% . 26.12.17 under obserChecked ; FD B hunting re 103117019 TP 22 TO 24 CLADDING SHEETS REPLACEMENT

UNIT -2 CONV 18A SEAL PLATE DAMAGED

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS CNV 15B DISC CHUTE M-PLATE DAMAGED

1 AHM/ C&I CG-B1 feed gate opening and closing very slowly. 03.01.18 103126140

2 BMD LRSB-117 lance tube touching SH coil. 03.01.18 103129752

3 Steam leakage from T joint near LRSB 117 . 03.01.18 3 103129756

4 BMD FG elevation Corner-3 tracing steam line having leakage. 03.01.18 3 103129189

5 C&I PHE outlet DMCW temp showing wrong. 03.01.18 showing 15 deg. 103130271

6 Civil TG 17 m toilet no:10 wash basin damaged. 03.01.18 103129774

8 AHM ECO hopper duct crack observed between hoppers-2 and 3. 02.01.18 3 Ash coming out. 103128751 CON-3A TO 3A AT TP-1 MOTHER PLATE DAMAGE

9 TMD UCR AC COMP-3 ABNORMAL SOUND 29.12.17 04.01.18 compressor OH will be do 103124162 DUCT INSULATION WORKS at ESP-4

10 BMD SH LHS spray block valve (S-117) having body leakage. 09.12.17 05.01.18 spare NA ; 5 103098730 CONV-6B SNUB PULLY INSPECTION/DECK SHEET

UNIT-3 19b to 20b mother plate damaged

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS PAINTING WORKS AT MAIN PLANT & OS AREA

1 C&I SH spray RHS isolation valve SD-7 not operating. 03.01.18 SD-3, SD-5 are also inope 103129843

2 C&I PAPH -A APH air side DP showing more( 285 mmwc). 03.01.18 103130576

3 OFS Oil canal mulsifier line hole developed. 02.01.18 3 103125645 PAINTNG WORKS U#4 BOILER TURBINE AREA

4C & I TGECW common discharge pressure transmitter-2 impulse line le 01.01.18 3 scaffolding i/p to attend;

5 TMD BFP-B horizontal strainer leakage 30.12.17 04.1.18 permit planned on 03.01. 103125578

6 C&I DMCW-C Dis.Pr. and Current showing bad 29.12.17 3 i/p 103121544

7 BMD Secondary air duct supports got corroded near ECO hoppers 27.12.17 05.01.18 Strengthening & painting

8 BMD PAPH-A main motor current spikes coming and gearbox having ab 26.12.17 under observation; 103119076

9 Civil Seal air fans A & B foundation repair works 26.12.17 07.1.18 fan B foundation works c 103118376

10 EMD SGECW-B EPB pressed alarm appeared in MMI 22.12.17 05.01.18 cables will be layed first, 103116156

11 BMD Bunker 3K welding works 14.12.17 05.01.18 Bunker A Attedned; afterwa

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Feeder-D tripping on " Feeder not in remote". 03.01.18 Problem Persisting. 103130660

2 OFS 24 Metre Cable gallery fire sprinkler line having leakage. 03.01.18 103130620

3 Civil/OFS Service water tank overflowing. 03.01.18 Flooding at SGECW pumps 103127914

4 EMD ID Fan-B VFD Ch-1&2 RPM mismatch (280/330). 02.01.18 3 103128717

5 TMD Phosphate dosing pump-A stroke not varying. 02.01.18 3 103126531

6 BMD Mill-D having MDV leakage 02.01.18 pm planned 03.01.18 103129170

7 CIVIL ESP- 3 & 4 AHU rooms back doors damaged. 01.01.18 mm


OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 AHD/C&I Stg-1 TAC-1 tripping immediately on element-2 temp high. 03.01.18 TAC-2 drier compr ANS/ ge 103130502

2 03.01.18 TAC-3 receier tank relief 103130500

3 EMD Stg-1 AWR/c pump house dewatering pump not taking start. 03.01.18 103130662

4 EMD U1,U2 ESP hoppers dual indication. 03.01.18 U#1: 101, 313, 403, 416 ; 103130487

5 OFS Sprinkler line filter-1 body leak near pump house 02.01.18 attended i/p 103129308

6 EMD Sweet water pump one lighting pole got uprooted and bent on one02.01.18 Civil to made approach ; T 103129339

7 OFS FH RISER LINE TO TG GOT PUNCTURED AT MILL-1A 29.12.17 i/p chip civil 103123856

8 EMD Stage 2 AWRC PP-1 discharge MOV not operating. 27.12.17 3 VV in open condn; pump i/

9 C&I st 1 Restoration of Ash slurry series fluid coupling oil temperature p27.12.17 3 problem found in (Capilla

10 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 05.01.18 103114810

11 EMD Cables are hanging in CT Area 19.12.17 05.01.18 ip

12 EMD Welding supply not available in CT Area 19.12.17 5.01.18

13 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 permit req for 6 hrs . pro 103034882

14 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 AWRC PP 1 &PP 2, 3 AVL; 4t
CHP

1 CHP MM &Conv 6 A /B support structure foundation strengthening works - (o 27.12.17 start from 0 Conv 6 A will not be avl for

2 EMD logic modification for stg 1 conv for start pre warning during post p 20.12.17 04.01.18
CHEMISTRY

LMI POINTS for Inspection & testing of lifting tools and tackles
1 Crane or forklift operators eyesight and colour vision examination r

2 All the safety devices and actuating triggers (To be checked at least

3 Wire rope of crane/hoist reduction in dia check records not availabl

4 Copy of test certificates of lifting tools are not available with MTP/sa

5 Check list needs to be prepared by corresponding maintenance and

6 Experience/training of lifting machines like Hydra/Hoist/EOT Crane

7 Record of checks for EOT Cranes before conducting load test not av

MID LIFE R&M

1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : PR u/vetting with F&A; PR

3 C&I Installation of cameras of CCTV in CHP area BOD:30.11.17 To be extend

4 EMD 33kv Sweet water Lines replacement NIT to be released (As 07

5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR

6 AHD AWRC pu coated pipe line replacement BOD:14.12.17 ;PR 3000252

COMPLETED JOBS

1 EMD TG ECW tank makeup v/v not closing fully 02.01.18 attended Tank is overflowing. 103129281 PAINTNG WORKS U#3 BOILER TURBINE AREA

6 AHM Stg-2 AW R/c pump-2 DE side vibrations high - maintaining 14.6mm26.12.17 Attended P&i to be done before takin 103118302

2 TMD CFT oil level . To be topped up. 02.01.18 Attended Present Tank level = -30m 103127910

3 C&I ACW Discharge header Pressure Tx-1 hunting 02.01.18 Attended cable problem 103125642

4 EMD BCW pump - C motor ON feedback lost. 01.01.18 Attended permit to be taken ; pump

5 TMD ESP-2 CT-2 abnormal sound 29.12.17 Attended under permt 103124163 DUCT INSULATION AT ARCW PH#4
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43102
Last Updated 0.3958333333
NTPC Vision: To be the World's Leading Power Company, Energizing India's Growth.
NTPC Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43102 465 06.11.16 - 2850 T

43102 43101 2450 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
2450 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 62/64, 61/64 1 77 /80 80/80; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 7 5.1 9.6 6.9 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 290 280 277 266 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS

EQUIPMENT Not available > 15 days


1 TMD Dewatering Pumps which are under repair to be made available 27.06.17

2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s

SAFETY PERMITS IN PROGRESS

Sl No DEPT DESCRIPTION TYPE FROM DATETO DATE REMARKS

1 CHP TP-7 & 9 Cladding & Structure Repair WHP 43102 43106

2 CHP Con-6A Trestle 16 pedestal 1 to be stren WHP & HWP 43102 43106

3 CHP TP 22 TO 24 CLADDING SHEETS REPLACEMENT WHP 43102 43106

4 TMD DUCT INSULATION WORKS at ESP-4 WHP 43101 43106

5 TMD DUCT INSULATION AT ARCW PH#4 WHP 43101 43106

6 OFS PAINTING WORKS AT MAIN PLANT & OS AREA WHP 43101 43107

7 OFS PAINTNG WORKS U#3 BOILER TURBINE AREA WHP 43101 43107

8 OFS PAINTNG WORKS U#4 BOILER TURBINE AREA WHP 43101 43107

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS TP-7 & 9 Cladding & Structure Repair

1 BMD Mills- B & C reject lines hole above trussel 02.01.18 Reject lines are in open c 103128826 Con-6A Trestle 16 pedestal 1 to be stren

2 AHP U-1 ESP hopper 814 to be emptied (SUSPECTED CLINKERING) 29.12.17 02.01.18 cake forming ; will be cl 103123873 CR-3 Body mother plate rep

3 C&I FD fans B blade pitch is varying continously by 3% . 26.12.17 under obserChecked ; FD B hunting re 103117019 TP 22 TO 24 CLADDING SHEETS REPLACEMENT

UNIT -2 CONV 18A SEAL PLATE DAMAGED

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS CNV 15B DISC CHUTE M-PLATE DAMAGED

1 BMD HOT PA duct NMEJ on RHS side puncture. 02.01.18 103129186

2 AHM ECO hopper duct crack observed between hoppers-2 and 3. 02.01.18 Ash coming out. 103128751 CON-3A TO 3A AT TP-1 MOTHER PLATE DAMAGE

4 TMD UCR AC COMP-3 ABNORMAL SOUND 29.12.17 04.01.18 compressor OH will be do 103124162 DUCT INSULATION WORKS at ESP-4

6 BMD SH LHS spray block valve (S-117) having body leakage. 09.12.17 05.01.18 spare NA ; 5 103098730 CONV-6B SNUB PULLY INSPECTION/DECK SHEET

UNIT-3 19b to 20b mother plate damaged

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS PAINTING WORKS AT MAIN PLANT & OS AREA

2 OFS Oil canal mulsifier line hole developed. 02.01.18 103125645 PAINTNG WORKS U#4 BOILER TURBINE AREA

3C & I TGECW common discharge pressure transmitter-2 impulse line le 01.01.18 scaffolding i/p to attend;

4 TMD BFP-B horizontal strainer leakage 30.12.17 03.1.18 permit planned on 03.01. 103125578

5 C&I DMCW-C Dis.Pr. and Current showing bad 29.12.17 i/p 103121544

6 BMD Secondary air duct supports got corroded near ECO hoppers 27.12.17 05.01.18 Strengthening & painting

7 BMD PAPH-A main motor current spikes coming and gearbox having ab 26.12.17 under observation; 103119076

8 Civil Seal air fans A & B foundation repair works 26.12.17 07.1.18 fan B foundation works c 103118376

9 EMD SGECW-B EPB pressed alarm appeared in MMI 22.12.17 31.12.17 cables will be layed first, 103116156

10 BMD Bunker 3K welding works 14.12.17 05.01.18 Bunker A Attedned; afterwa

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD ID Fan-B VFD Ch-1&2 RPM mismatch (280/330). 02.01.18 103128717

2 TMD Phosphate dosing pump-A stroke not varying. 02.01.18 103126531

3 BMD Mill-D having MDV leakage 02.01.18 pm planned 03.01.18 103129170

4 CIVIL ESP- 3 & 4 AHU rooms back doors damaged. 01.01.18


OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS Sprinkler line filter-1 body leak near pump house 02.01.18 i/p 103129308

2 EMD Sweet water pump one lighting pole got uprooted and bent on one02.01.18 Civil to made approach ; T 103129339

3 OFS FH RISER LINE TO TG GOT PUNCTURED AT MILL-1A 29.12.17 i/p 103123856

4 EMD Stage 2 AWRC PP-1 discharge MOV not operating. 27.12.17 VV in open condn; pump i/

5 C&I st 1 Restoration of Ash slurry series fluid coupling oil temperature p27.12.17 30.12.17 OPRN to show entry of byp

7 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 05.01.18 103114810
8 EMD Cables are hanging in CT Area 19.12.17 05.01.18 ip

9 EMD Welding supply not available in CT Area 19.12.17 5.01.18

10 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 permit req for 6 hrs . pro 103034882

11 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 AWRC PP 1 &PP 2, 3 AVL; 4t
CHP

1 CHP MM &Conv 6 A /B support structure foundation strengthening works - (o 27.12.17 start from 0 Conv 6 A will not be avl for

2 EMD logic modification for stg 1 conv for start pre warning during post p 20.12.17 04.01.18
CHEMISTRY

LMI POINTS for Inspection & testing of lifting tools and tackles

1 Crane or forklift operators eyesight and colour vision examination r

2 All the safety devices and actuating triggers (To be checked at least

3 Wire rope of crane/hoist reduction in dia check records not availabl

4 Copy of test certificates of lifting tools are not available with MTP/sa

5 Check list needs to be prepared by corresponding maintenance and

6 Experience/training of lifting machines like Hydra/Hoist/EOT Crane

7 Record of checks for EOT Cranes before conducting load test not av

MID LIFE R&M

1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : PR u/vetting with F&A; PR

3 C&I Installation of cameras of CCTV in CHP area BOD:30.11.17 To be extend

4 EMD 33kv Sweet water Lines replacement NIT to be released (As 07

5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR

6 AHD AWRC pu coated pipe line replacement BOD:14.12.17 ;PR 3000252

COMPLETED JOBS

1 EMD TG ECW tank makeup v/v not closing fully 02.01.18 attended Tank is overflowing. 103129281 PAINTNG WORKS U#3 BOILER TURBINE AREA

6 AHM Stg-2 AW R/c pump-2 DE side vibrations high - maintaining 14.6mm26.12.17 Attended P&i to be done before takin 103118302

2 TMD CFT oil level . To be topped up. 02.01.18 Attended Present Tank level = -30m 103127910

3 C&I ACW Discharge header Pressure Tx-1 hunting 02.01.18 Attended cable problem 103125642

4 EMD BCW pump - C motor ON feedback lost. 01.01.18 Attended permit to be taken ; pump

5 TMD ESP-2 CT-2 abnormal sound 29.12.17 Attended under permt 103124163 DUCT INSULATION AT ARCW PH#4

3 C&I CEP- A MOT NDE BRG TEMP HUNTING 30.12.17 Attended 103125644 Cr-4 to 2B deflector plate rep

4 OFS TG side fire hydrant lines leakage at C row 02.01.18 Attended Valve isolated at 0 mtr. 103123856 CONV 5A SEAL PLATE DAMAGED

5 EMD Main turbine DC JOP showing 66A at MMI in pump off condition 01.01.18 Attended tx will be replace TP28: FIRE PROTECTION WORKS

1 BMD Mill-B LOP-A having oil leakage. 02.01.18 Attended 103128028 TP-7 & 9 Cladding & Structure Repair

2 C&I TDBFP-A Suction flow tx-1 & 2 having deviation 02.01.18 Attended Tx-1 vent line having leak 103128798 TP-27 FIRE PROTECTION WORKS

10 C&I SCF-B flushing dis vlv malfng 23.12.17 Attended 103116906

7 C&I COND VAC. PUMP-2 EJECTOR VALVE NOT OPENING 29.12.17 Attended switch changed; mech jam 103122944

8 EMD ID FAN-B CURRENT HUNTING 29.12.17 ok

4 C&I HPBP flow Xmtrs hunting 30.12.17 Attended

5 EMD PHE PIT DEWATERING PUMP- NOT TAKING START 29.12.17 Attended 103122578

1 C&I MS pressure Xmtr-2 hunting 30.12.17 ok 103125167


6 C&I Vacuum pump suction valve instrument air in common line leakage28.12.17 pok 103122141

11 EMD NO LIGHTNING AT U#3 TG ENCLOSER 17 M 22.12.17 Attended 3 lights will be given; LED 103115359

3 C&I FLUE GAS O2 Xmts-2 (BOTH LHS&RHS) VARYING 29.12.17 OK lhs ok 103121243

1 AHM CG:B1 TAKING MORE CURRENT IN FORWARD DIR 30.12.17 Attended 103124820

2 TMD SCS:B discharge valve mechanical jamming 30.12.17 Attended 103124767

4 C&I O2 Xmtr-2 not responding 30.12.17 ok 103118830

5 C&I Generator cold gas temperature control valve operation sluggish. 26.12.17 ok SP changed 45 to 42 103117647

1 BMD Mill-4B & 4D coal coming in reject 30.12.17 ok 103123046

2 Condensate DO in online showing high value (49 ppb) 30.12.17 ok 103125542

2 TMD TAC-3B DRIER TRIPPING ON LP PRESS LOW 29.12.17 Attended

3 AHD BH-4C ALV UDG and LDG not opening, 28.12.17 Attended

4 TMD/EMD TAC-1 got tripped on Overcurrent & EF 27.12.17 Attended TAC 3 ok

5 AHD Stage-2 AHP vacuum pump-4D2 tripping on over load, 27.12.17 ok VP pump higher cap ; rep;

6 AHD BH-4D ash intake valve not operting ,corresponding platform repai27.12.17 Attended BH-4D under permit from 26/12/17.

2 TMD condenser Vacuum pump - B ejector valve not opening eventhoug ok

28.12.1C&I CEP-C R/C VALVE FEEDBACK DISTURBANCE 29.12.17 Attended Problem repeating 103124198

28.12.1C&I TDBFP-B exhaust pr tx-3 hunting 29.12.17 Attended 103123500

5 EMD CW pump-4 , CW pump-3 Lub water pumps-A & B EPB covers dam26.12.17 Attended 103114446

2 TMD U4 MOT Centrifuge abnormal sound from GB 29.12.17 Attended 103123891


O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43101
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43101 465 06.11.16 - 2850 T

43101 43100 3660 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
47/89 136 3660 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 62/64, 61/64 1 78 /80 80/80; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 6.3 6.7 8.6 6.1 23.11.17 -3500
TURBINE SEAL STEAM TEMP-Deg C (I/L) 300 270 275 278 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS

EQUIPMENT Not available > 15 days


1 TMD Dewatering Pumps which are under repair to be made available 27.06.17

2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
4 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17
5 AHD Mil reject hoppers in st 2 two ejector silos to be provided 08.12.17
6 AHD Interconnection of AWRC lines of st 1 & st2 to be done 06.12.17

7 OFS Make up Water connection of sweet water for st 2 CW forebay 08.12.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mills B,C rej line choked above trestle 30.12.17 103124308

2 C&I O2 Xmtr-2 not responding 30.12.17 103118830

3 AHP U-1 ESP hopper 814 to be emptied (SUSPECTED CLINKERING) 29.12.17 103123873

4 C&I FD fans B blade pitch is varying continously by 3% . 26.12.17 under obserChecked ; FD B hunting 2 103117019

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 AHM CG:B1 TAKING MORE CURRENT IN FORWARD DIR 30.12.17 103124820

2 TMD SCS:B discharge valve mechanical jamming 30.12.17 103124767

3 C&I CEP- A MOT NDE BRG TEMP HUNTING 30.12.17 103125644

4 C&I HPBP flow Xmtrs hunting 30.12.17

5 EMD PHE PIT DEWATERING PUMP- NOT TAKING START 29.12.17 103122578

6 TMD UCR AC COMP-3 ABNORMAL SOUND 29.12.17 Up C&I 103124162

7 C&I COND VAC. PUMP-2 EJECTOR VALVE NOT OPENING 29.12.17 switch changed; 103122944

8 EMD ID FAN-B CURRENT HUNTING 29.12.17

9 TMD ESP-2 CT-2 abnormal sound 29.12.17 up 103124163

10 C&I SCF-B flushing dis vlv malfng 23.12.17 28 103116906

11 BMD SH LHS spray block valve (S-117) having body leakage. 09.12.17 30.12.17 spare NA ; 103098730

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I MS pressure Xmtr-2 hunting 30.12.17 103125167

2 TMD BFP-B horizontal strainer leakage 30.12.17 103125578

3 TMD HRH strainer-2 slight steam leakage 30.12.17 103125523

4 C&I FD FAN-B FAN NDE-X VIB POINT BEACAME BAD 29.12.17 sensor bad; SD 103122061

5 C&I DMCW-C Dis.Pr. and Current showing bad 29.12.17 103121544

6 C&I Vacuum pump suction valve instrument air in common line leakage28.12.17 103122141

7 BMD Secondary air duct supports got corroded near ECO hoppers 27.12.17 05.01.18 Strengthening & painting

8 BMD PAPH-A main motor current spikes coming and gearbox having ab 26.12.17 uo; 103119076

9 Civil Seal air fans A & B foundation repair works 26.12.17 07.1.18 completion of fan B found 103118376

10 EMD SGECW-B EPB pressed alarm appeared in MMI 22.12.17 31.12.17 cables will be layed first, 103116156

11 EMD NO LIGHTNING AT U#3 TG ENCLOSER 17 M 22.12.17 28 2 lights will be given; LED 103115359

12 BMD Bunker 3K welding works 14.12.17 05.01.18 Bunker A Attedned; afterwa

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mill-4B & 4D coal coming in reject 30.12.17 103123046

2 Condensate DO in online showing high value (49 ppb) 30.12.17 103125542

3 BMD PAPH-4A Main Motor man handle shaft oil lkg 29.12.17 103123058

4 C&I FLUE GAS O2 Xmts-2 (BOTH LHS&RHS) VARYING 29.12.17 103121243

5 C&I Generator cold gas temperature control valve operation sluggish. 26.12.17 uo SP changed 45 to 42 103117647

6 BMD Mill-E high coal in reject and current hunting. 19.12.17 uo ATTENDED, KEPT UNDER 103112034
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS FH RISER LINE TO TG GOT PUNCTURED AT MILL-1A 29.12.17 103123856

2 TMD TAC-3B DRIER TRIPPING ON LP PRESS LOW 29.12.17

3 AHD BH-4C ALV UDG and LDG not opening, 28.12.17

4 TMD/EMD TAC-1 got tripped on Overcurrent & EF 27.12.17 TAC 3 ok

5 AHD Stage-2 AHP vacuum pump-4D2 tripping on over load, 27.12.17 29.12.17 VP 3d1 ok

6 AHD BH-4D ash intake valve not operting ,corresponding platform repai27.12.17 BH-4D under permit from 26/12/17.

7 EMD Stage 2 AWRC PP-1 discharge MOV not operating. 27.12.17 up

8 C&I st 1 Restoration of Ash slurry series fluid coupling oil temperature p27.12.17 30.12.17

9 AHM Stg-2 AW R/c pump-2 DE side vibrations high - maintaining 14.6mm26.12.17 UP 103118302
10 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 05.01.18 103114810

11 EMD Cables are hanging in CT Area 19.12.17 05.01.18 ip

12 EMD Welding supply not available in CT Area 19.12.17 30.12.17

13 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 permit req for 6 hrs . pro 103034882

14 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 AWRC PP 1 &PP 2, 3 AVL; 4t
CHP

1 CHP MM &Conv 6 A /B support structure foundation strengthening works - (o 27.12.17 start from 0 Conv 6 A will not be avl for

2 EMD logic modification for stg 1 conv for start pre warning during post p 20.12.17 02.01.18
CHEMISTRY

LMI POINTS for Inspection & testing of lifting tools and tackles

1 Crane or forklift operators eyesight and colour vision examination r

2 All the safety devices and actuating triggers (To be checked at least

3 Wire rope of crane/hoist reduction in dia check records not availabl

4 Copy of test certificates of lifting tools are not available with MTP/sa

5 Check list needs to be prepared by corresponding maintenance and

6 Experience/training of lifting machines like Hydra/Hoist/EOT Crane

7 Record of checks for EOT Cranes before conducting load test not av

MID LIFE R&M

1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : PR u/vetting with F&A; PR

3 C&I Installation of cameras of CCTV in CHP area BOD:30.11.17 To be extend

4 EMD 33kv Sweet water Lines replacement NIT to be released (As 07

5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR

6 AHD AWRC pu coated pipe line replacement BOD:14.12.17 ;PR 3000252

COMPLETED JOBS

28.12.1C&I CEP-C R/C VALVE FEEDBACK DISTURBANCE 29.12.17 Attended Problem repeating 103124198

28.12.1C&I TDBFP-B exhaust pr tx-3 hunting 29.12.17 Attended 103123500

5 EMD CW pump-4 , CW pump-3 Lub water pumps-A & B EPB covers dam26.12.17 Attended 103114446

2 TMD U4 MOT Centrifuge abnormal sound from GB 29.12.17 Attended 103123891

O&M DAILY PLANNING MEETING


MTP/STP/001 DATE: 43099
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43099 465 06.11.16 - 2850 T

43099 43097 2580 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
47/89 800/1780 136 2580 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 62/64, 61/64 1 78 /80 80/80; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 6.3 6.7 8.6 6.1 23.11.17 -3500
TURBINE SEAL STEAM TEMP-Deg C (I/L) 300 270 275 278 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS

EQUIPMENT Not available > 15 days


1 TMD Dewatering Pumps which are under repair to be made available 27.06.17

2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17

4 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17
5 AHD Mil reject hoppers in st 2 two ejector silos to be provided 08.12.17
6 AHD Interconnection of AWRC lines of st 1 & st2 to be done 06.12.17
7 OFS Make up Water connection of sweet water for st 2 CW forebay 08.12.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mills B,C rej line choked above trestle 30.12.17 103124308

2 C&I O2 Xmtr-2 not responding 30.12.17 103118830

3 AHP U-1 ESP hopper 814 to be emptied (SUSPECTED CLINKERING) 29.12.17 103123873

4 C&I FD fans B blade pitch is varying continously by 3% . 26.12.17 under obserChecked ; FD B hunting 2 103117019

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 AHM CG:B1 TAKING MORE CURRENT IN FORWARD DIR 30.12.17 103124820

2 TMD SCS:B discharge valve mechanical jamming 30.12.17 103124767

3 C&I CEP- A MOT NDE BRG TEMP HUNTING 30.12.17 103125644

4 C&I HPBP flow Xmtrs hunting 30.12.17

5 EMD PHE PIT DEWATERING PUMP- NOT TAKING START 29.12.17 103122578

6 TMD UCR AC COMP-3 ABNORMAL SOUND 29.12.17 Up C&I 103124162

7 C&I COND VAC. PUMP-2 EJECTOR VALVE NOT OPENING 29.12.17 switch changed; 103122944

8 EMD ID FAN-B CURRENT HUNTING 29.12.17

9 TMD ESP-2 CT-2 abnormal sound 29.12.17 up 103124163

10 C&I SCF-B flushing dis vlv malfng 23.12.17 28 103116906

11 BMD SH LHS spray block valve (S-117) having body leakage. 09.12.17 30.12.17 spare NA ; 103098730

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I MS pressure Xmtr-2 hunting 30.12.17 103125167

2 TMD BFP-B horizontal strainer leakage 30.12.17 103125578

3 TMD HRH strainer-2 slight steam leakage 30.12.17 103125523

4 C&I FD FAN-B FAN NDE-X VIB POINT BEACAME BAD 29.12.17 sensor bad; SD 103122061

5 C&I DMCW-C Dis.Pr. and Current showing bad 29.12.17 103121544

6 C&I Vacuum pump suction valve instrument air in common line leakage28.12.17 103122141

7 BMD Secondary air duct supports got corroded near ECO hoppers 27.12.17 05.01.18 Strengthening & painting

8 BMD PAPH-A main motor current spikes coming and gearbox having ab 26.12.17 uo; 103119076

9 Civil Seal air fans A & B foundation repair works 26.12.17 07.1.18 completion of fan B found 103118376

10 EMD SGECW-B EPB pressed alarm appeared in MMI 22.12.17 31.12.17 cables will be layed first, 103116156

11 EMD NO LIGHTNING AT U#3 TG ENCLOSER 17 M 22.12.17 28 2 lights will be given; LED 103115359

12 BMD Bunker 3K welding works 14.12.17 05.01.18 Bunker A Attedned; afterwa

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mill-4B & 4D coal coming in reject 30.12.17 103123046

2 Condensate DO in online showing high value (49 ppb) 30.12.17 103125542

3 BMD PAPH-4A Main Motor man handle shaft oil lkg 29.12.17 103123058

4 C&I FLUE GAS O2 Xmts-2 (BOTH LHS&RHS) VARYING 29.12.17 103121243

5 C&I Generator cold gas temperature control valve operation sluggish. 26.12.17 uo SP changed 45 to 42 103117647

6 BMD Mill-E high coal in reject and current hunting. 19.12.17 uo ATTENDED, KEPT UNDER 103112034
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS FH RISER LINE TO TG GOT PUNCTURED AT MILL-1A 29.12.17 103123856

2 TMD TAC-3B DRIER TRIPPING ON LP PRESS LOW 29.12.17

3 AHD BH-4C ALV UDG and LDG not opening, 28.12.17

4 TMD/EMD TAC-1 got tripped on Overcurrent & EF 27.12.17 TAC 3 ok

5 AHD Stage-2 AHP vacuum pump-4D2 tripping on over load, 27.12.17 29.12.17 VP 3d1 ok

6 AHD BH-4D ash intake valve not operting ,corresponding platform repai27.12.17 BH-4D under permit from 26/12/17.

7 EMD Stage 2 AWRC PP-1 discharge MOV not operating. 27.12.17 up

8 C&I st 1 Restoration of Ash slurry series fluid coupling oil temperature p27.12.17 30.12.17

9 AHM Stg-2 AW R/c pump-2 DE side vibrations high - maintaining 14.6mm26.12.17 UP 103118302
10 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 05.01.18 103114810
11 EMD Cables are hanging in CT Area 19.12.17 05.01.18 ip

12 EMD Welding supply not available in CT Area 19.12.17 30.12.17

13 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 permit req for 6 hrs . pro 103034882

14 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 AWRC PP 1 &PP 2, 3 AVL; 4t
CHP

1 CHP MM &Conv 6 A /B support structure foundation strengthening works - (o 27.12.17 start from 0 Conv 6 A will not be avl for

2 EMD logic modification for stg 1 conv for start pre warning during post p 20.12.17 02.01.18
CHEMISTRY

LMI POINTS for Inspection & testing of lifting tools and tackles

1 Crane or forklift operators eyesight and colour vision examination r

2 All the safety devices and actuating triggers (To be checked at least

3 Wire rope of crane/hoist reduction in dia check records not availabl

4 Copy of test certificates of lifting tools are not available with MTP/sa

5 Check list needs to be prepared by corresponding maintenance and

6 Experience/training of lifting machines like Hydra/Hoist/EOT Crane

7 Record of checks for EOT Cranes before conducting load test not av

MID LIFE R&M

1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : PR u/vetting with F&A; PR

3 C&I Installation of cameras of CCTV in CHP area BOD:30.11.17 To be extend

4 EMD 33kv Sweet water Lines replacement NIT to be released (As 07

5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR

6 AHD AWRC pu coated pipe line replacement BOD:14.12.17 ;PR 3000252

COMPLETED JOBS

28.12.1C&I CEP-C R/C VALVE FEEDBACK DISTURBANCE 29.12.17 Attended Problem repeating 103124198

28.12.1C&I TDBFP-B exhaust pr tx-3 hunting 29.12.17 Attended 103123500

5 EMD CW pump-4 , CW pump-3 Lub water pumps-A & B EPB covers dam26.12.17 Attended 103114446

2 TMD U4 MOT Centrifuge abnormal sound from GB 29.12.17 Attended 103123891

1 BMD PA fan-B control oil pressure is hunting from 11ksc to 14 ksc. 26.12.17 ok uo ; cooler c/o done 103116588

12 EMD RAWPH ST2 BATTERY ROOM EXHAUST FAN NOT WORKING 15.12.17 up 30.12.1 att

11 CIVIL Concrete chipping a required for supports of Ash Dispossal Line 19.12.17 Attended ip

28.12.1C&I LPBP CV-1 FEEDBACK SHOWING>2% 29.12.17 Attended PROTECTION ACTING 103124253

1 C&I/OS CW Pump-4 hydraulic power pack oil pump taking start frequently 27.12.17 Attended

28.12.1C&I Mill-E CAD not opening beyond 64 %@ 99% 29.12.17 Attended 103123925

28.12.1BMD MILL-C HIGH REJECTS 29.12.17 Attended 103123748

1 C&I Vacuum pump-2 ejector valve operating erratically. 28.12.17 ok 103122945

1 BMD High coal rejects from Mill-B,D,E. 28.12.17 ok 103123046

2 C&I Feeder-D tripping frequently on "feeder not in remote" 28.12.17 ok Bunker-C emptied for insp 103114115

3 TMD MOT centrifuge suction flow not establishing. 27.12.17 ok

1 C&I MDBFP scoop not operating 28.12.17 ok under permit, MDBFP not a
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43098
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43098 465 06.11.16 - 2850 T

43098 43096 3000 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
83/124 1160/1980 244 3000 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220
ESP FIELDS IN SERVICE 62/64, 59/64 1 79 /80 80/80; 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 6.3 6 6.1 5.8 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 270 290 270 271 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS

EQUIPMENT Not available > 15 days


1 TMD Dewatering Pumps which are under repair to be made available 27.06.17

2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
4 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17
5 AHD Mil reject hoppers in st 2 two ejector silos to be provided 08.12.17

6 AHD Interconnection of AWRC lines of st 1 & st2 to be done 06.12.17


7 OFS Make up Water connection of sweet water for st 2 CW forebay 08.12.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

28.12.1C&I Mill-E CAD not opening beyond 64 %@ 99% 29.12.17 103123925

28.12.1BMD MILL-C HIGH REJECTS 29.12.17 103123748

28.12.1AHP U-1 ESP hopper 814 to be emptied (SUSPECTED CLINKERING) 29.12.17 103123873

1 C&I/OS CW Pump-4 hydraulic power pack oil pump taking start frequently 27.12.17 under obser

2 C&I FD fans B blade pitch is varying continously by 3% . 26.12.17 under obserChecked ; FD B hunting 2 103117019

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

28.12.1C&I LPBP CV-1 FEEDBACK SHOWING>2% 29.12.17 PROTECTION ACTING 103124253

28.12.1EMD PHE PIT DEWATERING PUMP- NOT TAKING START 29.12.17 103122578

28.12.1TMD UCR AC COMP-3 ABNORMAL SOUND 29.12.17 C&I 103124162

28.12.1C&I COND VAC. PUMP-2 EJECTOR VALVE NOT OPENING 29.12.17 switch changed; 103122944

28.12.1EMD ID FAB-B CURRENT HUNTING 29.12.17

28.12.1C&I CEP-C R/C VALVE FEEDBACK DISTURBANCE 29.12.17 repeat 103124198

28.12.1TMD ESP-2 CT-2 abnormal sound 29.12.17 103124163

1 C&I SCF-B flushing dis vlv malfng 23.12.17 28 103116906


2 BMD SH LHS spray block valve (S-117) having body leakage. 09.12.17 30.12.17 spare NA ; 103098730

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

28.12.1C&I TDBFP-B exhaust pr tx-3 hunting 29.12.17 103123500

28.12.1C&I FD FAN-B FAN NDE-X VIB POINT BEACAME BAD 29.12.17 sensor bad; SD 103122061

27.12.1C&I DMCW-C Dis.Pr. and Current showing bad 29.12.17 103121544

1 C&I Vacuum pump suction valve instrument air in common line leakage28.12.17 103122141

2 BMD Secondary air duct supports got corroded near ECO hoppers 27.12.17 05.01.18 Strengthening & painting

3 BMD PAPH-A main motor current spikes coming and gearbox having ab 26.12.17 uo; 103119076

4 Civil Seal air fans A & B foundation repair works 26.12.17 07.1.18 completion of fan B found 103118376

5 EMD CW pump-4 , CW pump-3 Lub water pumps-A & B EPB covers dam26.12.17 103114446

6 EMD SGECW-B EPB pressed alarm appeared in MMI 22.12.17 31.12.17 cables will be layed first, 103116156

7 EMD NO LIGHTNING AT U#3 TG ENCLOSER 17 M 22.12.17 28 2 lights will be given; LED 103115359

8 BMD Bunker 3K welding works 14.12.17 05.01.18 Bunker A Attedned; afterwa

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

28.12.1BMD PAPH-4A Main Motor man handle shaft oil lkg 29.12.17 103123058

28.12.1TMD U4 MOT Centrifuge abnormal sound from GB 29.12.17 103123891

26.12.1C&I FLUE GAS O2 Xmts-2 (BOTH LHS&RHS) VARYING 29.12.17 103121243

1 BMD PA fan-B control oil pressure is hunting from 11ksc to 14 ksc. 26.12.17 UO uo ; cooler c/o done 103116588

2 C&I Generator cold gas temperature control valve operation sluggish. 26.12.17 SP changed 45 to 42 103117647

3 BMD Mill-E high coal in reject and current hunting. 19.12.17 uo ATTENDED, KEPT UNDER 103112034
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

28.12.1OFS FH RISER LINE TO TG GOT PUNCTURED AT MILL-1A 29.12.17 103123856

27.12.1TMD TAC-3B DRIER TRIPPING ON LP PRESS LOW 29.12.17

1 AHD BH-4C ALV UDG and LDG not opening, 28.12.17

2 TMD/EMD TAC-1 got tripped on Overcurrent & EF 27.12.17 TAC 3 ok

3 AHD Stage-2 AHP vacuum pump-4D2 tripping on over load, 27.12.17 29.12.17 VP 3d1 ok

4 AHD/BMD BH-3D bag filter cleaning under permit, 27.12.17 3d att BH-4D under permit from 26/12/17.

5 EMD Stage 2 AWRC PP-1 discharge MOV not operating. 27.12.17 up

6 C&I st 1 Restoration of Ash slurry series fluid coupling oil temperature p27.12.17 30.12.17

7 AHM Stg-2 AW R/c pump-2 DE side vibrations high - maintaining 14.6mm26.12.17 UP 103118302

10 EMD Welding supply not available in CT Area 19.12.17 30.12.17

11 CIVIL Concrete chipping a required for supports of Ash Dispossal Line 19.12.17 Attended ip

12 EMD RAWPH ST2 BATTERY ROOM EXHAUST FAN NOT WORKING 15.12.17 up 30.12.1 att

13 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 permit req for 6 hrs . pro 103034882

14 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 AWRC PP 1 &PP 2, 3 AVL; 4t
CHP

1 CHP MM &Conv 6 A /B support structure foundation strengthening works - (o 27.12.17 start from 0 Conv 6 A will not be avl for

2 EMD logic modification for stg 1 conv for start pre warning during post p 20.12.17
CHEMISTRY

MID LIFE R&M

1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : PR u/vetting with F&A; PR

3 C&I Installation of cameras of CCTV in CHP area BOD:30.11.17 To be extend

4 EMD 33kv Sweet water Lines replacement NIT to be released (As 07

5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR

6 AHD AWRC pu coated pipe line replacement BOD:14.12.17 ;PR 3000252

COMPLETED JOBS

1 C&I Vacuum pump-2 ejector valve operating erratically. 28.12.17 ok 103122945

1 BMD High coal rejects from Mill-B,D,E. 28.12.17 ok 103123046

2 C&I Feeder-D tripping frequently on "feeder not in remote" 28.12.17 ok Bunker-C emptied for insp 103114115

3 TMD MOT centrifuge suction flow not establishing. 27.12.17 ok

1 C&I MDBFP scoop not operating 28.12.17 ok under permit, MDBFP not a

2 AHD CG-B2 chamber view glass broken. 28.12.17 ok 103122927


10 EMD HIGH MAST TOWER LIGHT@RAW PH NOT WORKING 15.12.17 22.12.17 temp supply given;ok
7 AHM Stg-2 ASS-A flushing valve passing heavily. 26.12.17 att 103116755
8 OFS CSSP-1 discharge line having leakage. 26.12.17 att 103117980

3 TMD TG PHE-C ACW inlet line leakage developed. 26.12.17 Temp wooden plugged 103119116

1 AHM ESP pass-D fields 1D12 & 4D22 short. 26.12.17 UP 103120360
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43097
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43097 465 06.11.16 - 2850 T

43097 43095 2500 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
120/124 1560/1980 244 2500 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 62/64, 45/64 79 /80 80/80; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 6.3 6 6.1 5.8 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 270 284 270 268 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS

EQUIPMENT Not available > 15 days


1 TMD Dewatering Pumps which are under repair to be made available 27.06.17

2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
4 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

5 AHD Mil reject hoppers in st 2 two ejector silos to be provided 08.12.17


6 AHD Interconnection of AWRC lines of st 1 & st2 to be done 06.12.17
7 OFS Make up Water connection of sweet water for st 2 CW forebay 08.12.17

DEFECT STATUS SUMMARY - DAILY


UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I MDBFP scoop not operating 28.12.17 under permit, MDBFP not a

2 AHD CG-B2 chamber view glass broken. 28.12.17 103122927

3 C&I/OS CW Pump-4 hydraulic power pack oil pump taking start frequently 27.12.17 under obser

4 C&I FD fans B blade pitch is varying continously by 3% . 26.12.17 under obserChecked ; FD B hunting 2 103117019

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Vacuum pump-2 ejector valve operating erratically. 28.12.17 103122945

2 C&I SCF-B flushing dis vlv malfng 23.12.17 28 103116906

3 BMD SH LHS spray block valve (S-117) having body leakage. 09.12.17 30.12.17 spare NA ; 103098730

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Vacuum pump suction valve instrument air line leakage 28.12.17 103122141

2 BMD Secondary air duct supports got corroded near ECO hoppers 27.12.17 05.01.18 Strengthening & painting

3 BMD PAPH-A main motor current spikes coming and gearbox having ab 26.12.17 uo; 103119076

4 Civil Seal air fans A & B foundation repair works 26.12.17 07.1.18 completion of fan B found 103118376

5 EMD CW pump-4 , CW pump-3 Lub water pumps-A & B EPB covers dam26.12.17 103114446

6 EMD SGECW-B EPB pressed alarm appeared in MMI 22.12.17 31.12.17 cables will be layed first, 103116156

7 EMD NO LIGHTNING AT U#3 TG ENCLOSER 17 M 22.12.17 28 2 lights will be given; LED 103115359

8 BMD Bunker 3K welding works 14.12.17 05.01.18 Bunker A Attedned; afterwa

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD High coal rejects from Mill-B,D,E. 28.12.17 103123046

2 C&I Feeder-D tripping frequently on "feeder not in remote" 28.12.17 UO Bunker-C emptied for insp 103114115

3 TMD MOT centrifuge suction flow not establishing. 27.12.17 up

4 BMD PA fan-B control oil pressure is hunting from 11ksc to 14 ksc. 26.12.17 UO uo ; cooler c/o done 103116588

5 C&I Generator cold gas temperature control valve operation sluggish. 26.12.17 at less loads; SP may be 103117647

6 BMD Mill-E high coal in reject and current hunting. 19.12.17 uo ATTENDED, KEPT UNDER 103112034
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 AHD BH-4C ALV UDG and LDG not opening, 28.12.17

2 TMD/EMD TAC-1 got tripped on Overcurrent & EF 27.12.17 TAC 3 ok

3 AHD Stage-2 AHP vacuum pump-4D2 tripping on over load, 27.12.17 29.12.17 VP 3d1 ok

4 AHD/BMD BH-3D bag filter cleaning under permit, 27.12.17 3d i/p BH-4D under permit from 26/12/17.

5 EMD Stage 2 AWRC PP-1 discharge MOV not operating. 27.12.17 up

6 C&I st 1 Restoration of Ash slurry series fluid coupling oil temperature p27.12.17 30.12.17

7 AHM Stg-2 AW R/c pump-2 DE side vibrations high - maintaining 14.6mm26.12.17 UP 103118302
8 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 05.01.18 103114810
9 EMD Cables are hanging in CT Area 19.12.17 05.01.18 ip

10 EMD Welding supply not available in CT Area 19.12.17 30.12.17

11 CIVIL Concrete chipping a required for supports of Ash Dispossal Line 19.12.17 28.12.17 ip

12 EMD RAWPH ST2 BATTERY ROOM EXHAUST FAN NOT WORKING 15.12.17 up 30.12.1 30

13 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 permit req for 6 hrs . pro 103034882

14 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 AWRC PP 1 &PP 2, 3 AVL; 4t
CHP

1 CHP MM &Conv 6 A /B support structure foundation strengthening works - (o 27.12.17 start from 0 Conv 6 A will not be avl for

2 EMD logic modification for stg 1 conv for start pre warning during post p 20.12.17

4 CIVIL dept not attending the CHP meeting


CHEMISTRY

MID LIFE R&M

1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : PR u/vetting with F&A; PR

3 C&I Installation of cameras of CCTV in CHP area BOD:30.11.17 To be extend

4 EMD 33kv Sweet water Lines replacement NIT to be released (As 07

5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR

6 AHD AWRC pu coated pipe line replacement BOD:14.12.17 ;PR 3000252

COMPLETED JOBS
10 EMD HIGH MAST TOWER LIGHT@RAW PH NOT WORKING 15.12.17 22.12.17 temp supply given;ok
7 AHM Stg-2 ASS-A flushing valve passing heavily. 26.12.17 att 103116755
8 OFS CSSP-1 discharge line having leakage. 26.12.17 att 103117980

3 TMD TG PHE-C ACW inlet line leakage developed. 26.12.17 Temp wooden plugged 103119116

1 AHM ESP pass-D fields 1D12 & 4D22 short. 26.12.17 UP 103120360

8 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 att in progress;

ESP Pass-D under isolation to attend short fields 27.12.17 att

4 C&I HP Bypass RHS Flow Tx-1 hunting. 26.12.17 under obser 103118382

2 When ever Mill-F is in service ,MS & RH metal temperature maintai27.12.17 Dirty pittoute test done ;

10 CIVIL CW PUMP-5 BFV FOUNDATION STRUCTURE DAMAGED 06.12.17 Completed work in progress; 21 com 103095979

6 TMD TDBFP B seal stm suply ctrl V/V gland LKG 23.12.17 atyt 103117171

5 EMD Station Transformer-1 oil seepage from radiator bank. 26.12.17 attended Very minor ; 103117919

3 TMD Control fluid recirulation pump-A not developing pressure. 26.12.17 ok 103118015

5 TMD GSC min R/C line body leakage-CD41 valve 14.12.17 att online injection will be do 103105313

3 EMD Generator Seal oil H2/Air side interconnection valve having gland 26.12.17 attended 103120218

1 ID Fan-B current hunting in both the channels by 250 A & Speed h 27.12.17 ok

3 AHM Clinker grinder-D discharge poor. 26.12.17 under permiattended 103119947

4 OFS Standby DG radiator having coolant leakage. 26.12.17 att 1031120369

6 EMD Feeder-A-E lights are not working. 21.12.17 att

1 EMD Stg-1 Ash water sump MU(blowdown) valve is not operating . 26.12.17 att 103120282

7 TMD TDBFP-3B RH spray vent line V/Vgland LKG 23.12.17 attended online injection will be do 103117168

9 TMD TDBFP-4A RH SPRAY LINE FIRST VENT V/V G/L 21.12.17 att 103114804

5 AHM Clinker grinder-D discharge gate not closing 26.12.17 att 103119437

6 C&I Soot blower control valve SD-24 position feedback hunting. 26.12.17 att 103118388
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43095
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43095 465 06.11.16 - 2850 T

43095 43093 2890 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
120/124 1560/1980 244 2890 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 62/64, 59/64 79 /80 80/80; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 6.3 6 6.1 5.8 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 260 284 270 268 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS

EQUIPMENT Not available > 15 days


1 TMD Dewatering Pumps which are under repair to be made available 27.06.17

2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
4 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17
5 AHD Mil reject hoppers in st 2 two ejector silos to be provided 08.12.17
6 AHD Interconnection of AWRC lines of st 1 & st2 to be done 06.12.17

7 OFS Make up Water connection of sweet water for st 2 CW forebay 08.12.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I FD fans A & B blade pitch is varying continously by 3% . 26.12.17 under obserChecked ; FD B hunting 2 103117019

2 C&I HP Bypass RHS Flow Tx-1 hunting. 26.12.17 UO 103118382

3 AHM Clinker grinder-D discharge poor. 26.12.17 under permiattended 103119947

4 OFS Standby DG radiator having coolant leakage. 26.12.17 27 1031120369

6 EMD Feeder-A-E lights are not working. 21.12.17 att

7 OFS Potable water leak at unloading area and FOPH entrance. 18.12.17 up 21.12.17cables beneath area; with 103110757

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 AHM ESP pass-D fields 1D12 & 4D22 short. 26.12.17 UP 103120360

2 C&I CEP-A tripping on flow low on starting. 26.12.17 uo C&I side OK; 103119591

3 EMD Generator Seal oil H2/Air side interconnection valve having gland 26.12.17 attended 103120218

4 C&I SCF-B flushing dis vlv malfng 23.12.17 28 w 103116906

5 TMD GSC min R/C line body leakage-CD41 valve 14.12.17 att online injection will be do 103105313

6 TMD MDBFP BP nde side cooling water lkg 13.12.17 27.12.17 PERMIT REQUIRED; 2 hrs; 103101658

7 BMD SH LHS spray block valve (S-117) having body leakage. 09.12.17 29.12.17 spare NA ; 103098730

8 TMD TDBFP-B ACV by pass vv CRH-13 gland leakage 07.12.17 26.12.17 online injection will be d

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD PAPH-A main motor current spikes coming and gearbox having ab 26.12.17 uo; 103119076

2 Civil Seal air fans A & B foundation repair works 26.12.17 completion of one founda 103118376
3 TMD Control fluid recirulation pump-A not developing pressure. 26.12.17 up 103118015

4 EMD CW pump-4 , CW pump-3 Lub water pumps-A & B EPB covers dam26.12.17 103114446

5 EMD Station Transformer-1 oil seepage from radiator bank. 26.12.17 attended Very minor ; 103117919

6 TMD TDBFP B seal stm suply ctrl V/V gland LKG 23.12.17 atyt 103117171

8 EMD SGECW-B EPB pressed alarm appeared in MMI 22.12.17 27.12.17 103116156

9 EMD NO LIGHTNING AT U#3 TG ENCLOSER 17 M 22.12.17 103115359

10 CIVIL CW PUMP-5 BFV FOUNDATION STRUCTURE DAMAGED 06.12.17 Completed work in progress; 21 com 103095979

11 BMD Bunker 3K welding works 14.12.17 Bunker A Attedned; afterwa

12 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 28.12.17 in progress;

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD PA fan-B control oil pressure is hunting from 11ksc to 14 ksc. 26.12.17 103116588

2 BMD PAPH-B abnormal sound and vibrations from fluid coupling. 26.12.17 opp 103116160

3 TMD TG PHE-C ACW inlet line leakage developed. 26.12.17 pl 103119116

4 C&I Generator cold gas temperature control valve operation sluggish. 26.12.17 103117647

5 BMD PAPH- A flue gas side NMEJs got punctured 22.12.17 Near GB; divertion kopp

6 BMD Mill-E high coal in reject and current hunting. 19.12.17 uo ATTENDED, KEPT UNDER 103112034
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

Restoration of Ash slurry series fluid coupling temperature protecti

1 EMD Stg-1 Ash water sump MU(blowdown) valve is not operating . 26.12.17 att 103120282

2 AHM Stg-2 AW R/c pump-2 DE side vibrations high - maintaining 14.6mm26.12.17 103118302
3 AHM Stg-2 ASS-A flushing valve passing heavily. 26.12.17 27 103116755
4 OFS CSSP-1 discharge line having leakage. 26.12.17 27 103117980
6 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 05.01.18 103114810

7 EMD Cables are hanging in CT Area 19.12.17 ip

8 EMD Welding supply not available in CT Area 19.12.17 27.12.17

9 CIVIL Concrete chipping a required for supports of Ash Dispossal Line 19.12.17 28.12.17 ip

11 EMD RAWPH ST2 BATTERY ROOM EXHAUST FAN NOT WORKING 15.12.17 up 20.12.1 30
CHEMISTRY
CHP
EMD Incorporation of siren, during every start of conveyor to be done 20.12.17
CIVIL dept not attending the CHP meeting

MID LIFE R&M

1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : PR u/vetting with F&A; PR

3 C&I Installation of cameras of CCTV in CHP area BOD:30.11.17 To be extend

4 EMD 33kv Sweet water Lines replacement NIT to be released (As 07

5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR

6 AHD AWRC pu coated pipe line replacement BOD:14.12.17 ;PR 3000252

COMPLETED JOBS

7 TMD TDBFP-3B RH spray vent line V/Vgland LKG 23.12.17 attended online injection will be do 103117168

9 TMD TDBFP-4A RH SPRAY LINE FIRST VENT V/V G/L 21.12.17 att 103114804

5 AHM Clinker grinder-D discharge gate not closing 26.12.17 att 103119437

6 C&I Soot blower control valve SD-24 position feedback hunting. 26.12.17 att 103118388

3 C&I Oil guns-CD1 and CD3 not proving. 26.12.17 att 103119665

9 TMD Stage-2 TAC-4A drier tripping on LP pressure low 20.12.17 ok 4A - i/p;


6 AHD ST-2 AHS TAC-3B drier tripping on LP press low. 26.12.17 ok TMD SIDE ATTENDED, C 103116142

1 EMD Stg-2 ASP-C2 breaker is not getting racked in/ out. 26.12.17 att 103119090

5 BMD Mill 2C rej LINE HOLE OVER TRUSSEL 16.12.17 Attended work in progress; 103105313

1 C&I Flue gas O2 RHS Tx-2 value is not responding. 26.12.17 Attended 103118830

4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 Attended and put in servi

201712EMD U-2 24V DC CH-1 FAN FAILED att 103117447

2 C&I CC Pump-A DP transmitter-2 hunting 20.12.17 ok 10 to 40 psi, Attended, ke 103112712

201712BMD Mill reject cooling wtr line choke ok 103117173

201712OFS PAPH-A water washing drain line leakage ok 103117469

201712EMD ASH SILO TF -1 11KV BREAKER NOT OPENING ok 103116768

201712EMD GT R ph gas in oil alarm persisting pok 103116250

6 AHD ALV-3D UDG passing & BH-3D bag filters choke 20.12.17 21 attended
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43095
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43095 465 06.11.16 - 2850 T

43095 43093 3540 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
120/124 1560/1980 244 3540 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 62/64, 59/64 79 /80 78/80; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 7 4.7 6.1 4.3 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 295 271 270 270 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS

EQUIPMENT Not available > 15 days


1 TMD Dewatering Pumps which are under repair to be made available 27.06.17

2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
4 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17
5 AHD Mil reject hoppers in st 2 two ejector silos to be provided 08.12.17
6 AHD Interconnection of AWRC lines of st 1 & st2 to be done 06.12.17
7 OFS Make up Water connection of sweet water for st 2 CW forebay 08.12.17

SAFETY PERMITS IN PROGRESS

Sl No DEPT DESCRIPTION TYPE FROM DATETO DATE REMARKS

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Flue gas O2 RHS Tx-2 value is not responding. 26.12.17 Attended 103118830

2 C&I FD fans A & B blade pitch is varying continously by 3% . 26.12.17 under obserChecked 103117019

3 C&I HP Bypass RHS Flow Tx-1 hunting. 26.12.17 103118382

4 AHM Clinker grinder-D discharge poor. 26.12.17 under permi 103119947

5 OFS Standby DG radiator having coolant leakage. 26.12.17 1031120369

6 EMD ESP field 2D21 not developing voltage 26.12.17 short declared 103120219

7 EMD Feeder-A-E lights are not working. 21.12.17

8 OFS Potable water leak at unloading area and FOPH entrance. 18.12.17 up 21.12.17cables beneath area 103110757

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 AHM ESP pass-D fields 1D12 & 4D22 short. 26.12.17 103120360

2 C&I CEP-A tripping on flow low on starting. 26.12.17 103119591

3 EMD Generator Seal oil H2/Air side interconnection valve having gland 26.12.17 103120218

4 C&I SCF-B flushing dis vlv malfng 23.12.17 103116906

5 BMD Mill 2C rej LINE HOLE OVER TRUSSEL 16.12.17 Attended work in progress; 103105313

6 TMD GSC min R/C line body leakage-CD41 valve 14.12.17 26.12.17 online injection will be do 103105313

7 TMD MDBFP BP nde side cooling water lkg 13.12.17 27.12.17 PERMIT REQUIRED; 2 hrs; 103101658

8 BMD SH LHS spray block valve (S-117) having body leakage. 09.12.17 29.12.17 spare NA ; 103098730

9 TMD TDBFP-B ACV by pass vv CRH-13 gland leakage 07.12.17 26.12.17 online injection will be do

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD PAPH-A main motor current spikes coming and gearbox having ab 26.12.17 103119076

2 Civil Seal air fans A & B foundation damaged. 26.12.17 103118376

3 TMD Control fluid recirulation pump-A not developing pressure. 26.12.17 103118015

4 EMD CW pump-4 , CW pump-3 Lub water pumps-A & B EPB covers dam26.12.17 103114446

5 EMD Station Transformer-1 oil seepage from radiator bank. 26.12.17 under permiVery minor ; 103117919

6 TMD TDBFP B seal stm suply ctrl V/V gland LKG 23.12.17 26 103117171

7 TMD TDBFP-3B RH spray vent line V/Vgland LKG 23.12.17 attended online injection will be do 103117168

9 EMD SGECW-B EPB pressed alarm appeared in MMI 22.12.17 27.12.17 103116156

5 EMD NO LIGHTNING AT U#3 TG ENCLOSER 17 M 22.12.17 103115359

6 CIVIL CW PUMP-5 BFV FOUNDATION STRUCTURE DAMAGED 06.12.17 24.12.17 work in progress; 21 com 103095979

7 BMD Bunker K welding works 14.12.17 Bunker A Attedned; afterwa

8 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 24.12.17 in progress;

9 TMD ACW-C NRV passing. 16.11.17 19.12.17 Matl not avl : PO to be plac 103052907

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD PA fan-B control oil pressure is hunting from 11ksc to 14 ksc. 26.12.17 103116588

2 BMD PAPH-B abnormal sound and vibrations from fluid coupling. 26.12.17 103116160

3 C&I Oil guns-CD1 and CD3 not proving. 26.12.17 att 103119665

4 TMD TG PHE-C ACW inlet line leakage developed. 26.12.17 103119116

5 AHM Clinker grinder-D discharge gate not closing 26.12.17 att 103119437

6 C&I Soot blower control valve SD-24 position feedback hunting. 26.12.17 att 103118388

7 C&I Generator cold gas temperature control valve operation sluggish. 26.12.17 103117647
8 BMD PAPH- A flue gas side NMEJs got punctured 22.12.17 gb a

9 TMD TDBFP-4A RH SPRAY LINE FIRST VENT V/V G/L 21.12.17 att 103114804

3 BMD Mill-E high coal in reject and current hunting. 19.12.17 ATTENDED, KEPT UNDER 103112034
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD Stg-2 ASP-C2 breaker is not getting racked in/ out. 26.12.17 att 103119090

2 EMD Stg-1 Ash water sump MU(blowdown) valve is not operating . 26.12.17 103120282

3 AHM Stg-2 AW R/c pump-2 DE side vibrations high - maintaining 14.6mm26.12.17 103118302
4 AHM Stg-2 ASS-A flushing valve passing heavily. 26.12.17 103116755
5 OFS CSSP-1 discharge line having leakage. 26.12.17 103117980
6 AHD ST-2 AHS TAC-3B drier tripping on LP press low. 22.12.17 ok TMD SIDE ATTENDED, C 103116142
7 CIVIL Repair of concrete pedestals inside St 1 Ash slurry pump house 21.12.17
8 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 05.01.18 103114810

9 TMD Stage-2 TAC-4A drier tripping on LP pressure low 20.12.17 ok 4A - i/p;

5 EMD Cables are hanging in CT Area 19.12.17 ip

6 EMD Welding supply not available in CT Area 19.12.17 27.12.17

7 CIVIL Concrete chipping a required for supports of Ash Dispossal Line 19.12.17 ip
8 EMD HIGH MAST TOWER LIGHT@RAW PH NOT WORKING 15.12.17 22.12.17 temp supply given;

9 EMD RAWPH ST2 BATTERY ROOM EXHAUST FAN NOT WORKING 15.12.17 up 20.12.1

10 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 permit req for 6 hrs . pro 103034882

11 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 AWRC PP 1 &PP 2, 3 AVL; 4t
CHEMISTRY
CHP

CIVIL dept not attending the CHP meeting


MID LIFE R&M

1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : PR u/vetting with F&A; PR

3 C&I Installation of cameras of CCTV in CHP area BOD:30.11.17 To be extend

4 EMD 33kv Sweet water Lines replacement NIT to be released (As 07

5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR

6 AHD AWRC pu coated pipe line replacement BOD:14.12.17 ;PR 3000252

COMPLETED JOBS

4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 Attended and put in servi

201712EMD U-2 24V DC CH-1 FAN FAILED att 103117447

2 C&I CC Pump-A DP transmitter-2 hunting 20.12.17 ok 10 to 40 psi, Attended, ke 103112712

201712BMD Mill reject cooling wtr line choke ok 103117173

201712OFS PAPH-A water washing drain line leakage ok 103117469

201712EMD ASH SILO TF -1 11KV BREAKER NOT OPENING ok 103116768

201712EMD GT R ph gas in oil alarm persisting pok 103116250

6 AHD ALV-3D UDG passing & BH-3D bag filters choke 20.12.17 21 attended
4 OFS St2 fire hyd pumps common r/c line gasket leakage 21.12.17 attended 103114813

3 BMD Mill-E coal pipe PF leakage from 1st bend 19.12.17 ok Mill-A bunker emptying in 103111245

4 BMD Mill-E &C mixed PA duct insulation cladding sheets hanging 11.12.17 23.12.17 attended ###

4 BMD Mill-4H Mixed PA duct insulation hanging 21.12.17 attended 103111611

201712OFS sea wtr lub wtr filter i/l line lkg ok 103116221

201712OFS seawater Lub water p/p-3 abnormal sound ok 103117079

2 AHM CG-D discharge is very poor 22.12.17 ok 103116159

201712BMD Mill-E MDV leakage ok 103116162

201712BMD PAPH-4B LOP A SB SUCTION FLANGE LEAK ok 103116736

201712BMD SAPH-A LOP-A SB disc v/v lkg ok 103116731

6 BMD Mill-4F L.O p/p both A &B seal leakage 21.12.17 attended 103111605

4 EMD/BMD ESP Pass-4D I/L gate not operating 22.12.17 ok attended 103116106

1 BMD SAPH 3B current hunting 22.12.17 ok attended 103116289


O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43092
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43092 465 06.11.16 - 2850 T

43092 43091 2460 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
47/95 630/1830 142 2460 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 63/64, 59/64 79 /80 78/80; D Pass isolated 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 7 7 7.7 5.5 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 250 270 270 270 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 Attended and put in servi

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
4 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

5 AHD Mil reject hoppers in st 2 two ejector silos to be provided 08.12.17


6 AHD Interconnection of AWRC lines of st 1 & st2 to be done 06.12.17
7 OFS Make up Water connection of sweet water for st 2 CW forebay 08.12.17

SAFETY PERMITS IN PROGRESS

Sl No DEPT DESCRIPTION TYPE FROM DATETO DATE REMARKS

1 AHD Stg-1,ADL ON TRESTLE NEED EXTRA SUPPORT WHP 43088 43092

2 CHP TP-7 & 8 Cladding & Structure Repair WHP 43089 43092

3 CHP TP-3 Head end hoist relocation WHP 43088 43089

4 CHP TP-22 TO 24 CLADDING SHEETS FIXING WHP 43087 43093

5 BMD LDO TANK-2 STAIR CASE DAMAGED HWP 43089 43097

6 BMD Unit 1 ESP I/L duct APPROACH FABRICATION WORKS HWP 43087 43452

7 BMD U#3 MILL-3A BUNKER EXTERNAL INSPECTION W WHP 43089 43093

8 OFS PAINTING OF FIRE WATER LINES AT ESP AREA U 3 WHP 43088 43092

9 AHD u3 bah platform repair works.(contd) PFO 43087 43094

10 OFS PAINTNG WORKS U#3 BOILER TURBINE AREA WHP 43087 43093

11 AHD 4D BH Valve Platform Repair PFO 43090 43091

12 AHD 4D BH Valve Platform Repair WHP 43090 43091

13 OFS PAINTNG WORKS U#4 BOILER TURBINE AREA WHP 43087 43093

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD Feeder-A-E lights are not working. 21.12.17

2 C&I CC Pump-A DP transmitter-2 hunting 20.12.17 10 to 40 psi, Attended, ke 103112712

3 OFS Potable water leak at unloading area and FOPH entrance. 18.12.17 21.12.17 103110757

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mill 2C rej LINE HOLE OVER TRUSSEL 16.12.17 22.12.17 work in progress; 103105313

2 TMD GSC min R/C line body leakage-CD41 valve 14.12.17 23.12.17 online injection will be do 103105313

3 TMD MDBFP BP nde side cooling water lkg 13.12.17 22.12.17 PERMIT REQUIRED; 2 hrs; 103101658

4 BMD SH LHS spray block valve (S-117) having body leakage. 09.12.17 22.12.17 103098730

5 TMD TDBFP-B ACV by pass vv CRH-13 gland leakage 07.12.17 23.12.17 online injection will be do

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD SGECW-B EPB pressed alarm appeared in MM 22.12.17 27.12.17 103116156

2 EMD NO LIGHTNING AT U#3 TG ENCLOSER 17 M 22.12.17 103115359

3 BMD Mill-E coal pipe PF leakage from 1st bend 19.12.17 24.12.17 Mill-A bunker emptying in 103111245

4 BMD Mill-E &C mixed PA duct insulation cladding sheets hanging 11.12.17 23.12.17 attended ###

5 CIVIL CW PUMP-5 BFV FOUNDATION STRUCTURE DAMAGED 06.12.17 24.12.17 work in progress; 21 com 103095979

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD All APHs flue gas side NMEJs got punctured 22.12.17

2 AHM CG-D discharge is very poor 22.12.17 ok 103116159

3 TMD TDBFP-4A RH SPRAY LINE FIRST VENT V/V G/L 21.12.17 103114804

4 BMD Mill-4H Mixed PA duct insulation hanging 21.12.17 attended 103111611

5 BMD Mill-E high coal in reject and current hunting. 19.12.17 ATTENDED, KEPT UNDER 103112034
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 AHD ST-2 AHS TAC-3B drier tripping on LP press low. 22.12.17 TMD SIDE ATTENDED, C 103116142
2 CIVIL Repair of concrete pedestals inside St 1 Ash slurry pump house 21.12.17
3 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 05.01.18 103114810
4 OFS St2 fire hyd pumps common r/c line gasket leakage 21.12.17 attended 103114813

5 TMD Stage-2 TAC-4A drier tripping on LP pressure low 20.12.17 21 4A - i/p;


6 AHD ALV-3D UDG passing & BH-3D bag filters choke 20.12.17 21 attended

7 EMD Cables are hanging in CT Area 19.12.17 ip

8 EMD Welding supply not available in CT Area 19.12.17 27.12.17

9 CIVIL Concrete chipping a required for supports of Ash Dispossal Line 19.12.17 ip
10 EMD HIGH MAST TOWER LIGHT@RAW PH NOT WORKING 15.12.17 22.12.17 temp supply given;
11 EMD RAWPH ST2 BATTERY ROOM EXHAUST FAN NOT WORKING 15.12.17 up 20.12.1

12 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 permit req for 6 hrs . pro 103034882
13 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 AWRC PP 1 &PP 2, 3 AVL; 4t
CHEMISTRY
CHP

CIVIL dept not attending the CHP meeting


MID LIFE R&M

1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : PR u/vetting with F&A; PR

3 C&I Installation of cameras of CCTV in CHP area BOD:30.11.17 To be extend

4 EMD 33kv Sweet water Lines replacement NIT to be released (As 07

5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR

6 AHD AWRC pu coated pipe line replacement BOD:14.12.17 ;PR 3000252

COMPLETED JOBS

6 BMD Mill-4F L.O p/p both A &B seal leakage 21.12.17 attended 103111605

4 EMD/BMD ESP Pass-4D I/L gate not operating 22.12.17 ok attended 103116106

1 BMD SAPH 3B current hunting 22.12.17 ok attended 103116289


3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17 attended and found ok

6 TMD COND DO HIGH WHILE CEP-C IN STANDBY 05.12.17 attended 103094415

1 TMD U2 : Condensate cationconductivity maintaining high. 22.12.17 0.25-0.3

2 C&I Condensate cation conductivity maintaining more ,Drum chlorides 19.12.17 cond condctvity ok 2nd tx

3 TMD MOT VEF-1 oil leakage from gland. 18.12.17 21.12.17 ATTENDED, KEPT UNDER 103109449

3 BMD Mill E LOP A Pump Seal LKG 21.12.17 attended 103113770

1 EMD DC SOP taking auto start after trail run 22.12.17 uo Attended 103116247

1 C&I FG O2 RHS Tx-1 showing more at low load 21.12.17 ok attended 103112016

1 C&I Dearator level control valve CD 22 malfunctioning 22.12.17 ok attended 103116259

2 C&I Dearator level conrol valve CD 25 position not going above 75% 22.12.17 ok attended 103116262

3 C&I CEP-C Discharge pr low switch acting. 22.12.17 ok attended 103116143

1 CHP Conv 1 A/B Beam strenghtening works 21.12.17 Completed

1 BMD Mill-G labyrinth seal leakage 19.12.17 att 20 103111483

11 OFS Stg-1 EDP pump-2 gland leakage. 09.12.17 att 4 hrs pumps stop required 103098170

7 C&I Stg-1 ASS-3 scoop not increasing 18.12.17 att 103108596

8 Civil Stg-2 FOPH MCC room windows are damaged and false ceiling op
18.12.17 att false Celing attended 103109980

3 C&I/ AHD 1) Stage-1 ASS-31 scoop not increasing from remote 20.12.17 att

1 C&I/BMD Feeder-D tripping on Feeder not in remote protection 20.12.17 21 D - attended ; E - Under pe

5 EMD TG ECW-3C suction v/v open feed back not coming 16.12.17 ok emd to check 103103210

1 TMD TGECW pump-C pump NDE abnormal sound. 19.12.17 under permiattended 103110767

1 EMD Stage-1 FOPH MCC section-1 415 V LT breaker not closing 20.12.17 att 103113085

4 EMD Stg-1 ASP-21 motor having abnormal sound. 18.12.17 Attended under permit 103107328

4 C&I/ BMD Mill-E drop wise oil leakage from bottom bearing. 18.12.17 under permit
from RTD ; cni to check 103110080

9 EMD Poor Lighting; 1) Boiler corner-3 from AB to EF elevation 2) Contro 12.12.17 20.12.17 attended 103103210
5 C&I Upper OFA dampers not operating Cor2&4 16.12.17 attended ready ; i/p 103104529

2 C&I LPH-2 and LPH-3 getting isolated frequently. 18.12.17 ok CL302 level switch malfun 103110178

1 C&I CW Pump-4 hydraulic Power pack oil pump not taking start in auto 19.12.17 att Manually starting at press

2 C&I Generator LLD main lead bottom level high > Max alarm coming inte
18.12.17 att for alarm only 103110745

9 EMD Poor Lighting; 1) Stage2 Sea water SWGR room; U#4 ESP buildin12.12.17 16.12.17 4 att 103103190
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43091
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43091 465 06.11.16 - 2850 T

43091 43090 2980 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
80/115 1070/1910 195 2980 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 63/64, 59/64 79 /80 78/80; D Pass isolated 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 7 6 7.7 5.5 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 250 260 270 270 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 Matl recvd; Under permit

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17
6 AHD Mil reject hoppers in st 2 two ejector silos to be provided 08.12.17

7 AHD Interconnection of AWRC lines of st 1 & st2 to be done 06.12.17


8 OFS Make up Water connection of sweet water for st 2 CW forebay 08.12.17

SAFETY PERMITS IN PROGRESS

Sl No DEPT DESCRIPTION TYPE FROM DATETO DATE REMARKS

1 AHD Stg-1,ADL ON TRESTLE NEED EXTRA SUPPORT WHP 43088 43092

2 CHP TP-7 & 8 Cladding & Structure Repair WHP 43089 43092

3 CHP TP-3 Head end hoist relocation WHP 43088 43089

4 CHP TP-22 TO 24 CLADDING SHEETS FIXING WHP 43087 43093

5 BMD LDO TANK-2 STAIR CASE DAMAGED HWP 43089 43097

6 BMD Unit 1 ESP I/L duct APPROACH FABRICATION WORKS HWP 43087 43452

7 BMD U#3 MILL-3A BUNKER EXTERNAL INSPECTION W WHP 43089 43093

8 OFS PAINTING OF FIRE WATER LINES AT ESP AREA U 3 WHP 43088 43092

9 AHD u3 bah platform repair works.(contd) PFO 43087 43094

10 OFS PAINTNG WORKS U#3 BOILER TURBINE AREA WHP 43087 43093

11 AHD 4D BH Valve Platform Repair PFO 43090 43091

12 AHD 4D BH Valve Platform Repair WHP 43090 43091

13 OFS PAINTNG WORKS U#4 BOILER TURBINE AREA WHP 43087 43093

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Dearator level control valve CD 22 malfunctioning 22.12.17 ok Position hunting from 40 t 103116259

2 C&I Dearator level conrol valve CD 25 position not going above 75% 22.12.17 ok 103116262

3 C&I CEP-C Discharge pr low switch acting. 22.12.17 ok 103116143

1 C&I FG O2 RHS Tx-1 showing more at low load 21.12.17 ok 103112016

2 EMD Feeder-A-E lights are not working. 21.12.17

3 C&I CC Pump-A DP transmitter-2 hunting 20.12.17 up 10 to 40 psi 103112712

4 TMD MOT VEF-1 oil leakage from gland. 18.12.17 21.12.17 ATTENDED, KEPT UNDER 103109449

5 OFS Potable water leak at unloading area and FOPH entrance. 18.12.17 21.12.17 103110757

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD U2 : Condensate cationconductivity maintaining high. 22.12.17 0.25-0.3

1 C&I Condensate cation conductivity maintaining more ,Drum chlorides 19.12.17 cond condctvity ok 2nd tx

2 BMD Mill 2C rej LINE HOLE OVER TRUSSEL 16.12.17 22.12.17 work in progress; 103105313

3 TMD GSC min R/C line body leakage-CD41 valve 14.12.17 23.12.17 online injection will be do 103105313

4 TMD MDBFP BP nde side cooling water lkg 13.12.17 22.12.17 PERMIT REQUIRED; 2 hrs; 103101658

5 BMD SH LHS spray block valve (S-117) having body leakage. 09.12.17 22.12.17 103098730

6 TMD TDBFP-B ACV by pass vv CRH-13 gland leakage 07.12.17 23.12.17 online injection will be do

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD DC SOP taking auto start after trail run 22.12.17 uo 103116247

2 EMD SGECW-B EPB pressed alarm appeared in MM 22.12.17 103116156

3 EMD NO LIGHTNING AT U#3 TG ENCLOSER 17 M 22.12.17 103115359

4 BMD Mill E LOP A Pump Seal LKG 21.12.17 attended 103113770

2 BMD Mill-E coal pipe PF leakage from 1st bend 19.12.17 24.12.17 Mill-A bunker emptying in 103111245

3 BMD Mill-E &C mixed PA duct insulation cladding sheets hanging 11.12.17 23.12.17 ###

4 CIVIL CW PUMP-5 BFV FOUNDATION STRUCTURE DAMAGED 06.12.17 24.12.17 work in progress; 21 com 103095979

5 TMD COND DO HIGH WHILE CEP-C IN STANDBY 05.12.17 under observation; 103094415

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD SAPH 3B current hunting 22.12.17 ok 103116289

2 BMD All APHs flue gas side NMEJs got punctured 22.12.17

3 AHM CG-D discharge is very poor 22.12.17 ok 103116159

4 EMD/BMD ESP Pass-4D I/L gate not operating 22.12.17 ok 103116106

1 TMD TDBFP-4A RH SPRAY LINE FIRST VENT V/V G/L 21.12.17 103114804

2 BMD Mill-4F L.O p/p both A &B seal leakage 21.12.17 103111605

3 BMD Mill-4H Mixed PA duct insulation hanging 21.12.17 103111611

4 BMD Mill-E high coal in reject and current hunting. 19.12.17 UO 103112034
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 AHD ST-2 AHS TAC-3B drier tripping on LP press low. 22.12.17 TAC-4A already under per 103116142
1 CIVIL Repair of concrete pedestals inside St 1 Ash slurry pump house 21.12.17
2 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 103114810
3 OFS St2 fire hyd pumps common r/c line gasket leakage 21.12.17 103114813

3 TMD Stage-2 TAC-4A drier tripping on LP pressure low 20.12.17 21 4A - i/p;

4 AHD ALV-3D UDG passing & BH-3D bag filters choke 20.12.17 21 Passing attended;
5 EMD Cables are hanging in CT Area 19.12.17 ip

6 EMD Welding supply not available in CT Area 19.12.17

7 CIVIL Concrete chipping a required for supports of Ash Dispossal Line 19.12.17 ip
8 EMD HIGH MAST TOWER LIGHT@RAW PH NOT WORKING 15.12.17 22.12.17 temp supply given;
9 EMD RAWPH ST2 BATTERY ROOM EXHAUST FAN NOT WORKING 15.12.17 up 20.12.1

10 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 permit req for 6 hrs . pro 103034882

13 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 AWRC PP 1 &PP 2, 3 AVL; 4t
CHEMISTRY
CHP

CIVIL dept not attending the CHP meeting


MID LIFE R&M

1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : PR u/vetting with F&A; PR

3 C&I Installation of cameras of CCTV in CHP area BOD:30.11.17 To be extend

4 EMD 33kv Sweet water Lines replacement NIT to be released (As 07

5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR

6 AHD AWRC pu coated pipe line replacement BOD:14.12.17 ;PR 3000252

COMPLETED JOBS

1 CHP Conv 1 A/B Beam strenghtening works 21.12.17 Completed

1 BMD Mill-G labyrinth seal leakage 19.12.17 att 20 103111483

11 OFS Stg-1 EDP pump-2 gland leakage. 09.12.17 att 4 hrs pumps stop required 103098170

7 C&I Stg-1 ASS-3 scoop not increasing 18.12.17 att 103108596

8 Civil Stg-2 FOPH MCC room windows are damaged and false ceiling op
18.12.17 att false Celing attended 103109980

3 C&I/ AHD 1) Stage-1 ASS-31 scoop not increasing from remote 20.12.17 att

1 C&I/BMD Feeder-D tripping on Feeder not in remote protection 20.12.17 21 D - attended ; E - Under pe

5 EMD TG ECW-3C suction v/v open feed back not coming 16.12.17 ok emd to check 103103210

1 TMD TGECW pump-C pump NDE abnormal sound. 19.12.17 under permiattended 103110767

1 EMD Stage-1 FOPH MCC section-1 415 V LT breaker not closing 20.12.17 att 103113085

4 EMD Stg-1 ASP-21 motor having abnormal sound. 18.12.17 Attended under permit 103107328

4 C&I/ BMD Mill-E drop wise oil leakage from bottom bearing. 18.12.17 under permit
from RTD ; cni to check 103110080

9 EMD Poor Lighting; 1) Boiler corner-3 from AB to EF elevation 2) Contro 12.12.17 20.12.17 attended 103103210
5 C&I Upper OFA dampers not operating Cor2&4 16.12.17 attended ready ; i/p 103104529

2 C&I LPH-2 and LPH-3 getting isolated frequently. 18.12.17 ok CL302 level switch malfun 103110178

1 C&I CW Pump-4 hydraulic Power pack oil pump not taking start in auto 19.12.17 att Manually starting at press

2 C&I Generator LLD main lead bottom level high > Max alarm coming inte
18.12.17 att for alarm only 103110745

9 EMD Poor Lighting; 1) Stage2 Sea water SWGR room; U#4 ESP buildin12.12.17 16.12.17 4 att 103103190
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43090
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43090 465 06.11.16 - 2850 T

43090 43089 3400 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
66/140 960/2440 206 3400 07.01.17 - 3110
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 63/64, 59/64 79 /80 60/60 ; D Pass isolated 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 4.1 7.6 9.5 6 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 244 280 273 265 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 Matl recvd; Under permit

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17
6 AHD Mil reject hoppers in st 2 two ejector silos to be provided 08.12.17

7 AHD Interconnection of AWRC lines of st 1 & st2 to be done 06.12.17


8 OFS Make up Water connection of sweet water for st 2 CW forebay 08.12.17

SAFETY PERMITS IN PROGRESS

Sl No DEPT DESCRIPTION TYPE FROM DATETO DATE REMARKS

1 AHD Stg-1,ADL ON TRESTLE NEED EXTRA SUPPORT WHP 43088 43092

2 CHP Conv-1A/B Takeup area Beam strengthening HWP 43090 43091

3 CHP CONV 14A FIRE PROTECTION WORKS HWP 43090 43092

4 CHP con-3b rec chute mother plate changing. HWP 43090 43091

5 CHP SR-3 SLEW GB OIL SEAL LKG NOTICED HWP 43090 43092

6 CHP CONV-23A TRIPPER MOTHER PL.DAMAGED HWP 43090 43092

7 CHP CONV-22A INSP.DOOR REPAIR WORKS HWP 43090 43092

8 CHP TP-7 & 8 Cladding & Structure Repair WHP 43089 43092

9 CHP conv21b to 23b mother pl.damaged HWP 43089 43092

10 CHP TP-3 Head end hoist relocation WHP 43088 43089

11 CHP TP-27 FIRE PROTECTION WORKS HWP 43087 43093

12 CHP Cr-3,4 chute punctures & CH1 Windows rep HWP 43087 43088

13 CHP TP-22 TO 24 CLADDING SHEETS FIXING WHP 43087 43093

14 BMD LDO TANK-2 STAIR CASE DAMAGED HWP 43089 43097

15 BMD Unit 1 ESP I/L duct APPROACH FABRICATION WORKS HWP 43087 43452

16 BMD U#3 MILL-3A BUNKER EXTERNAL INSPECTION W WHP 43089 43093

17 OFS PAINTING OF FIRE WATER LINES AT ESP AREA U 3 WHP 43088 43092

18 AHD u3 bah platform repair works.(contd) PFO 43087 43094

19 OFS PAINTNG WORKS U#3 BOILER TURBINE AREA WHP 43087 43093

20 AHD 4D BH Valve Platform Repair PFO 43090 43091

21 AHD 4D BH Valve Platform Repair WHP 43090 43091

22 OFS PAINTNG WORKS U#4 BOILER TURBINE AREA WHP 43087 43093

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I LLD LEVEL AT MAIN LEADS ALARAM PERSISTING 21.12.17 ATTENDED 103113787

2 C&I FG O2 RHS Tx-1 showing more at low load 21.12.17 103112016

3 EMD Feeder-A-E lights are not working. 21.12.17

1 C&I CC Pump-A DP transmitter-2 hunting 20.12.17 up 10 to 40 psi 103112712

2 TMD MOT VEF-1 oil leakage from gland. 18.12.17 21 ATTENDED, KEPT UNDER 103109449

3 OFS Potable water leak at unloading area and FOPH entrance. 18.12.17 21 103110757

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Condensate cation conductivity maintaining more ,Drum chlorides 19.12.17 cond condctvity ok 2nd tx

2 BMD Mill 2C rej LINE HOLE OVER TRUSSEL 16.12.17 22.12.17 ip 103105313

3 TMD GSC min R/C line body leakage-CD41 valve 14.12.17 23.12.17 online injection will be do 103105313

4 TMD MDBFP BP nde side cooling water lkg 13.12.17 22.12.17 PERMIT REQUIRED; 2 hrs; 103101658

5 BMD SH LHS spray block valve (S-117) having body leakage. 09.12.17 22.12.17 103098730

6 TMD TDBFP-B ACV by pass vv CRH-13 gland leakage 07.12.17 23.12.17 online injection will be do

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD TGECW-3C cable joint getting hot 21.12.17 ATTENDED 103114900

2 TMD TGECW-3C suction valve gland leakage 21.12.17 ATTENDED 103114899

3 BMD Mill E LOP A Pump Seal LKG 21.12.17 103113770

3 BMD Mill-E coal pipe PF leakage from 1st bend 19.12.17 24 Mill-A bunker emptying in 103111245

4 C&I Mill-C air flow transmitters deviation high 19.12.17 ATTENDED 103111954

5 BMD Mill-E &C mixed PA duct insulation cladding sheets hanging 11.12.17 23.12.17 ###

6 CIVIL CW PUMP-5 BFV FOUNDATION STRUCTURE DAMAGED 06.12.17 24.12.17 work in progress; 21 com 103095979

7 TMD COND DO HIGH WHILE CEP-C IN STANDBY 05.12.17 under observation; 103094415

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD TDBFP-4A RH SPRAY LINE FIRST VENT V/V G/L 21.12.17 103114804

2 BMD Mill-4F L.O p/p both A &B seal leakage 21.12.17 103111605

3 BMD Mill-4H Mixed PA duct insulation hanging 21.12.17 103111611

2 BMD Mill-E high coal in reject and current hunting. 19.12.17 under permi76 to 126A 103112034

3 BMD ESP pass-D isolated for attending short fields. 19.12.17 21 103112037

5 TMD VAM-2 tripping on anti-freeze protection 12.12.17 20.12.17 attended;to check by op 103097939
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS


1 CIVIL Repair of concrete pedestals inside St 1 Ash slurry pump house 21.12.17
2 EMD St2 cwph Supply air fans 9-12 not taking start 21.12.17 103114810
3 OFS St2 fire hyd pumps common r/c line gasket leakage 21.12.17 103114813

3 TMD Stage-2 TAC-4A drier tripping on LP pressure low 20.12.17 21 4A - i/p;

4 AHD ALV-3D UDG passing & BH-3D bag filters choke 20.12.17 21

5 EMD Cables are hanging in CT Area 19.12.17 ip

6 EMD Welding supply not available in CT Area 19.12.17

7 CIVIL Concrete chipping a required for supports of Ash Dispossal Line 19.12.17 ip
8 EMD HIGH MAST TOWER LIGHT@RAW PH NOT WORKING 15.12.17 22.12.17 temp supply given;
9 EMD RAWPH ST2 BATTERY ROOM EXHAUST FAN NOT WORKING 15.12.17 up 20.12.1
10 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 permit req for 6 hrs . pro 103034882

13 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 AWRC PP 1 &PP 2, 3 AVL; 4t
CHEMISTRY
CHP

1 CHP Sturctural distress observed in crusher house 1 21.12.17 Temp works in progress a

MID LIFE R&M

1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : PR u/vetting with F&A; PR

3 C&I Installation of cameras of CCTV in CHP area BOD:30.11.17 To be extend

4 EMD 33kv Sweet water Lines replacement NIT to be released (As 07

5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR

6 AHD AWRC pu coated pipe line replacement BOD:14.12.17 ;PR 3000252

COMPLETED JOBS

1 BMD Mill-G labyrinth seal leakage 19.12.17 att 20 103111483

11 OFS Stg-1 EDP pump-2 gland leakage. 09.12.17 att 4 hrs pumps stop required 103098170

7 C&I Stg-1 ASS-3 scoop not increasing 18.12.17 att 103108596

8 Civil Stg-2 FOPH MCC room windows are damaged and false ceiling op
18.12.17 att false Celing attended 103109980

3 C&I/ AHD 1) Stage-1 ASS-31 scoop not increasing from remote 20.12.17 att

1 C&I/BMD Feeder-D tripping on Feeder not in remote protection 20.12.17 21 D - attended ; E - Under pe

5 EMD TG ECW-3C suction v/v open feed back not coming 16.12.17 ok emd to check 103103210

1 TMD TGECW pump-C pump NDE abnormal sound. 19.12.17 under permiattended 103110767

1 EMD Stage-1 FOPH MCC section-1 415 V LT breaker not closing 20.12.17 att 103113085

4 EMD Stg-1 ASP-21 motor having abnormal sound. 18.12.17 Attended under permit 103107328

4 C&I/ BMD Mill-E drop wise oil leakage from bottom bearing. 18.12.17 under permit
from RTD ; cni to check 103110080

9 EMD Poor Lighting; 1) Boiler corner-3 from AB to EF elevation 2) Contro 12.12.17 20.12.17 attended 103103210
5 C&I Upper OFA dampers not operating Cor2&4 16.12.17 attended ready ; i/p 103104529
2 C&I LPH-2 and LPH-3 getting isolated frequently. 18.12.17 ok CL302 level switch malfun 103110178

1 C&I CW Pump-4 hydraulic Power pack oil pump not taking start in auto 19.12.17 att Manually starting at press

2 C&I Generator LLD main lead bottom level high > Max alarm coming inte
18.12.17 att for alarm only 103110745

9 EMD Poor Lighting; 1) Stage2 Sea water SWGR room; U#4 ESP buildin12.12.17 16.12.17 4 att 103103190

O&M DAILY PLANNING MEETING


MTP/STP/001 DATE: 43089
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43089 465 06.11.16 - 2850 T

43089 43088 2590 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
48/138 800/2170 186 2590 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 63/64, 60/64 79 /80 60/60 ; D Pass isolated 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 4.1 4.2 9.5 6 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 308 270 280 265 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

6 AHD Mil reject hoppers in st 2 two ejector silos to be provided 08.12.17


7 AHD Interconnection of AWRC lines of st 1 & st2 to be done 06.12.17
8 OFS Make up Water connection of sweet water for st 2 CW forebay 08.12.17

SAFETY PERMITS IN PROGRESS

Sl No DEPT DESCRIPTION TYPE FROM DATETO DATE REMARKS

1 CHP TP-22 TO 24 CLADDING SHEETS FIXING WHP 43087 43093

2 OFS PAINTNG WORKS U#4 BOILER TURBINE AREA WHP 43087 43093

3 OFS PAINTNG WORKS U#3 BOILER TURBINE AREA WHP 43087 43093

4 AHD u3 bah platform repair works.(contd) PFO 43087 43094

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD Stage-1 FOPH MCC section-1 415 V LT breaker not closing 20.12.17 att 103113085

2 C&I CC Pump-A DP transmitter-2 hunting 20.12.17 10 to 40 psi 103112712

3 TMD MOT VEF-1 oil leakage from gland. 18.12.17 20 103109449

4 OFS Potable water leak at unloading area and FOPH entrance. 18.12.17 20 103110757

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 Chem / C&ICondensate cation conductivity maintaining more ,Drum chlorides 19.12.17

3 BMD Mill 2C rej LINE HOLE OVER TRUSSEL 16.12.17 18.12.17 19 ip 103105313

4 TMD GSC min R/C line body leakage 14.12.17 23.12.17 online injection will be do 103105313

5 TMD MDBFP BP nde side cooling water lkg 13.12.17 19.12.17 PERMIT REQUIRED; 2 hrs; 103101658

6 BMD SH LHS spray block valve (S-117) having body leakage. 09.12.17 22.12.17 22 103098730

7 TMD TDBFP-B CRH-13 gland leakage 07.12.17 23.12.17 online injection will be do

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mill-G labyrinth seal leakage 19.12.17 under permi 20 103111483

2 TMD oil leakage from boiler side MOT filter 19.12.17 seepage; on opportnity aft 103111602

3 BMD Mill-E coal pipe PF leakage from 1st bend 19.12.17 21 Mill-A bunker emptying in 103111245

4 C&I Mill-C air flow transmitters deviation high 19.12.17 35/70 TPH; permit req 103111954

5 EMD TG ECW-3C suction v/v open feed back not coming 16.12.17 ok emd to check 103103210

10 BMD Mill-E &C mixed PA duct insulation cladding sheets hanging 11.12.17 20.12.17 ###

12 CIVIL CW PUMP-5 BFV FOUNDATION STRUCTURE DAMAGED 06.12.17 22.12.17 work in progress; up 103095979

13 TMD COND DO HIGH WHILE CEP-C IN STANDBY 05.12.17 under observation; 103094415

6 BMD Bunker A&K welding works 14.12.17 Bunker A planned on 20.

14 C&I SH Spray block valve (SD-3) got closed on its own due to diaphra 25.11.17 02.12.17 permit required; alarm al 103083399

11 C & I LHS SH SPRAY ISO V/V-SD-5 NOT OPERATING 07.12.17 permit required 103095979

15 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 22.12.17 in progress;

16 TMD ACW-C NRV passing. 16.11.17 19.12.17 Matl not avl : PO to be pla 103052907

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I/BMD Feeder-D tripping on Feeder not in remote protection 20.12.17 D - attended ; E - Under pe

1 TMD TGECW pump-C pump NDE abnormal sound. 19.12.17 under permiattended 103110767

2 BMD Mill-E high coal in reject and current hunting. 19.12.17 under permi76 to 126A 103112034

3 BMD ESP pass-D isolated for attending short fields. 19.12.17 under permi outlet gate-2 not closing 103112037

5 C&I VAM-2 tripping on anti-freeze protection 12.12.17 20.12.17 permit required; 103097939
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD/AHD 1)Stage-2 TAC-4A drier tripping on LP pressure low 20.12.17 4A - i/p;

2 AHD ALV-3D UDG passing & BH-3D bag filters choke 20.12.17

3 C&I/ AHD 1) Stage-1 ASS-31 scoop not increasing from remote 20.12.17

4 EMD Cables are hanging in CT Area 19.12.17

5 EMD Welding supply not available in CT Area 19.12.17

6 CIVIL Concrete chipping a required for supports of Ash Dispossal Line 19.12.17 Notfcation not AVL

7 C&I Stg-1 ASS-3 scoop not increasing 18.12.17 103108596

8 Civil Stg-2 FOPH MCC room windows are damaged and false ceiling op
18.12.17 21 false Celing attended 103109980

9 EMD HIGH MAST TOWER LIGHT@RAWPH NOT WORKING 15.12.17 22.12.17

10 EMD RAWPH ST2 BATTERY ROOM EXHAUST FAN NOT WORKING 15.12.17 up 20.12.1 CAN BE ERECTION PEND

11 OFS Stg-1 EDP pump-2 gland leakage. 09.12.17 20.12.17 4 hrs pumps stop required 103098170

10 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 permit req for 6 hrs . pro 103034882

11 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 AWRC PP 1 &PP 2, 3 AVL; 4t
CHEMISTRY
CHP

MID LIFE R&M

1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : PR u/vetting with F&A; PR

3 C&I Installation of cameras of CCTV in CHP area BOD:30.11.17 To be extend

4 EMD 33kv Sweet water Lines replacement NIT to be released (As 07

5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR

6 AHD AWRC pu coated pipe line replacement BOD:14.12.17 ;PR 3000252

COMPLETED JOBS

4 EMD Stg-1 ASP-21 motor having abnormal sound. 18.12.17 Attended under permit 103107328

4 C&I/ BMD Mill-E drop wise oil leakage from bottom bearing. 18.12.17 under permit
from RTD ; cni to check 103110080
9 EMD Poor Lighting; 1) Boiler corner-3 from AB to EF elevation 2) Contro 12.12.17 20.12.17 attended 103103210
5 C&I Upper OFA dampers not operating Cor2&4 16.12.17 attended ready ; i/p 103104529

2 C&I LPH-2 and LPH-3 getting isolated frequently. 18.12.17 ok CL302 level switch malfun 103110178

1 C&I CW Pump-4 hydraulic Power pack oil pump not taking start in auto 19.12.17 att Manually starting at press

2 C&I Generator LLD main lead bottom level high > Max alarm coming inte
18.12.17 att for alarm only 103110745

9 EMD Poor Lighting; 1) Stage2 Sea water SWGR room; U#4 ESP buildin12.12.17 16.12.17 4 att 103103190
7 C&I Mill D Th padtemp 1 & 4 became bad. 14.12.17 18.12.17 Attended 103104529
8 BMD SCAPH drain lines from the common header leakages 12.12.17 20.12.17 Attended 103102358
4 BMD U#3 Feeder 3E I/L gate hard to operate 16.12.17 ok 103102358

1 C&I ACW common discharge pressure Tx-1 hunting 18.12.17 attended Alarm is continuously com 103098274

2 BMD Soot blower isolation valve SB-6 having gland leakage. 18.12.17 attended 103109970

5 C&I LPHeater-2 lvl trx 1& 2 dev high. 16.12.17 under obser20mm deviation; ok

4 C&I drum water cloride lab / mmi value misma 16.12.17 18.12.17 ip; ok 103101658
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43088
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43088 465 06.11.16 - 2850 T

43088 43087 2590 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
48/138 800/2170 186 2590 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 63/64, 60/64 79 /80 60/60 ; D Pass isolated 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 4.1 4.2 9.5 6 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 308 270 280 265 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17
6 AHD Mil reject hoppers in st 2 two ejector silos to be provided 08.12.17
7 AHD Interconnection of AWRC lines of st 1 & st2 to be done 06.12.17
8 OFS Make up Water connection of sweet water for st 2 CW forebay 08.12.17

SAFETY PERMITS IN PROGRESS

Sl No DEPT DESCRIPTION TYPE FROM DATETO DATE REMARKS

1 CHP TP-22 TO 24 CLADDING SHEETS FIXING WHP 43087 43093

2 OFS PAINTNG WORKS U#4 BOILER TURBINE AREA WHP 43087 43093

3 OFS PAINTNG WORKS U#3 BOILER TURBINE AREA WHP 43087 43093

4 AHD u3 bah platform repair works.(contd) PFO 43087 43094

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

3 TMD MOT VEF-1 oil leakage from gland. 18.12.17 20 103109449

4 OFS Potable water leak at unloading area and FOPH entrance. 18.12.17 20 103110757

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 Chem / C&ICondensate cation conductivity maintaining more ,Drum chlorides 19.12.17

3 BMD Mill 2C rej LINE HOLE OVER TRUSSEL 16.12.17 18.12.17 19 ip 103105313

4 TMD GSC min R/C line body leakage 14.12.17 23.12.17 online injection will be do 103105313

5 TMD MDBFP BP nde side cooling water lkg 13.12.17 19.12.17 PERMIT REQUIRED; 2 hrs; 103101658

6 BMD SH LHS spray block valve (S-117) having body leakage. 09.12.17 22.12.17 22 103098730

7 TMD TDBFP-B CRH-13 gland leakage 07.12.17 23.12.17 online injection will be do

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mill-G labyrinth seal leakage 19.12.17 under permi 20 103111483

2 TMD oil leakage from boiler side MOT filter 19.12.17 seepage on opp 103111602

3 BMD Mill-E coal pipe PF leakage from 1st bend 19.12.17 21 Mill-A bunker emptying in 103111245

4 C&I Mill-C air flow transmitters deviation high 19.12.17 35/70 TPH; permit req 103111954
5 C&I Upper OFA dampers not operating Cor2&4 16.12.17 attended ready ; i/p 103104529

6 EMD TG ECW-3C suction v/v open feed back not coming 16.12.17 18.12.17 emd to check 103103210

9 EMD Poor Lighting; 1) Boiler corner-3 from AB to EF elevation 2) Contro 12.12.17 20.12.17 attended 103103210
10 BMD Mill-E &C mixed PA duct insulation cladding sheets hanging 11.12.17 20.12.17 ###

12 CIVIL CW PUMP-5 BFV FOUNDATION STRUCTURE DAMAGED 06.12.17 22.12.17 work in progress; up 103095979

13 TMD COND DO HIGH WHILE CEP-C IN STANDBY 05.12.17 i/s; under observation; CEP 103094415

6 BMD Bunker A&K welding works 14.12.17 A- Mill Maintenance-requires

14 C&I SH Spray block valve (SD-3) got closed on its own due to diaphra 25.11.17 02.12.17 permit required; alarm al 103083399

11 C & I LHS SH SPRAY ISO V/V-SD-5 NOT OPERATING 07.12.17 permit required 103095979

15 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 22.12.17 in progress;

16 TMD ACW-C NRV passing. 16.11.17 19.12.17 Matl not avl : PO to be pla 103052907

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD TGECW pump-C pump NDE abnormal sound. 19.12.17 under permi 103110767

2 BMD Mill-E high coal in reject and current hunting. 19.12.17 under permi76 to 126A 103112034

3 BMD ESP pass-D isolated for attending short fields. 19.12.17 under permi outlet gate-2 not closing 103112037

4 C&I/ BMD Mill-E drop wise oil leakage from bottom bearing. 18.12.17 under permit
from RTD ; cni to check 103110080

5 C&I VAM-2 tripping on anti-freeze protection 12.12.17 20.12.17 permit required; 103097939
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD Cables are hanging in CT Area 19.12.17

2 EMD Welding supply not available in CT Area 19.12.17

3 CIVIL Concrete chipping a required for supports of Ash Dispossal Line 19.12.17

4 EMD Stg-1 ASP-21 motor having abnormal sound. 18.12.17 Attended under permit 103107328

5 C&I Stg-1 ASS-3 scoop not increasing 18.12.17 103108596

6 Civil Stg-2 FOPH MCC room windows are damaged and false ceiling op
18.12.17 21 false Celing attended 103109980

7 EMD HIGH MAST TOWER LIGHT@RAWPH NOT WORKING 15.12.17 22.12.17

8 EMD RAWPH ST2 BATTERY ROOM EXHAUST FAN NOT WORKING 15.12.17 up20.12.17 CAN BE ERECTION PEND

9 OFS Stg-1 EDP pump-2 gland leakage. 09.12.17 20.12.17 4 hrs pumps stop required 103098170

10 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 permit req for 6 hrs . pro 103034882

11 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 AWRC PP 1 &PP 2, 3 AVL; 4t
CHEMISTRY
CHP

MID LIFE R&M

1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : PR u/vetting with F&A; PR

3 C&I Installation of cameras of CCTV in CHP area BOD:30.11.17 To be extend

4 EMD 33kv Sweet water Lines replacement NIT to be released (As 07

5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR

6 AHD AWRC pu coated pipe line replacement BOD:14.12.17 ;PR 3000252

COMPLETED JOBS

9 EMD Poor Lighting; 1) Stage2 Sea water SWGR room; U#4 ESP buildin12.12.17 16.12.17 4 att 103103190
7 C&I Mill D Th padtemp 1 & 4 became bad. 14.12.17 18.12.17 Attended 103104529
8 BMD SCAPH drain lines from the common header leakages 12.12.17 20.12.17 Attended 103102358
4 BMD U#3 Feeder 3E I/L gate hard to operate 16.12.17 ok 103102358

1 C&I ACW common discharge pressure Tx-1 hunting 18.12.17 attended Alarm is continuously com 103098274

2 BMD Soot blower isolation valve SB-6 having gland leakage. 18.12.17 attended 103109970

5 C&I LPHeater-2 lvl trx 1& 2 dev high. 16.12.17 under obser20mm deviation; ok

4 C&I drum water cloride lab / mmi value misma 16.12.17 18.12.17 ip; ok 103101658

2 EMD ESP Field-4D22 DC volatge-0KV- Manual rapping done twice in las18.12.17 short ESP filed-1D12 already sh 103109939

8 OFS CW SWP-7 ABNORMAL SOUND 13.12.17 18.12.17 OK 103102762

6 Civil Stg-1 CW pump house toilet entrance door damaged 18.12.17 attended 103110820

7 OFS CW seal water pumps-2&4 having gland leak. 18.12.17 attended 103108997

2 AHM Stg-1 ASS-1 discharge valve having gland leakage. 18.12.17 attended 103110207

5 AHM Stg-2 FAHP-C NRV passing and gland leakage 18.12.17 attended 103109960

6 AHD St 2 Ash water pump house make up CW blowdown heavy lkg 16.12.17 attended

2 BMD Mill-E dome valve seal damaged. 18.12.17 attended 103110753

3 OFS CW seal water pumps - 5 & 6 oil draining from oil catcher. 18.12.17 attended 103110749

2 C&I DROP8 (DOO81B5L4) Alarm persisting. 18.12.17 ok 103110639

9 C&I sb cv sd25 drifting when mov is opened 16.12.17 attended 103102762

1 EMD Main tutrbine seal steam drain valve AS-152 overload acting while18.12.17 attended open & mod off; Repeatin 103109946

4 EMD SAPH-A sootblower motor running feed back not coming. 18.12.17 ok 103109943

5 BMD Flue gas ammonia dosing filling station manifold 2nd valve is passi18.12.17 ok Always two cylinders are 103107648

6 EMD Condenser pit dewatering pump-B not taking start. 18.12.17 ok Repeating. 103110569

2 EMD Diesel fire water booster pump not starting with battery-2 18.12.17 ok 103109904

3 BMD SH spray cv SD-10 G/L 16.12.17 ok

11 AHM ASS-3 Ash Disposal line choke 09.12.17 attended


10 C&I lph-2 alt drip cv dr37 , demand/ position mismatch 16.12.17 ok ATTEMPTED BUT STILL M 103098730

11 AHD ESP Vacuum pump-3D2 not available 04.12.17 10.12.17 ATTENDED

7 EMD Stg-2 Ash water recirculation module doors not closing. 09.12.17 ATTENDED 103099786

2 C&I/ TMD Swyd AC compressor 1 tripped on LP PRESS low 13.12.17 ATTENDED

2 OFS st-2 raw water pump-1&2 heavy gland leakage 13.12.17 ATTENDED

O&M DAILY PLANNING MEETING


MTP/STP/001 DATE: 43087
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43087 465 06.11.16 - 2850 T

43087 43086 4020 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
89/144 1250/2690 233 3940 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 63/64, 1B21 Short 60/64 80 /80 76/80 ; 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 4.1 4.2 5.6 3.8 23.11.17 -3500
TURBINE SEAL STEAM TEMP-Deg C (I/L) 308 270 280 267 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample 17.12.17-4020

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17
6 AHD Mil reject hoppers in st 2 two ejector silos to be provided 08.12.17
7 AHD Interconnection of AWRC lines of st 1 & st2 to be done 06.12.17
8 OFS Make up Water connection of sweet water for st 2 CW forebay 08.12.17

SAFETY PERMITS IN PROGRESS

Sl No DEPT DESCRIPTION TYPE FROM DATETO DATE REMARKS

1 CHP TP-22 TO 24 CLADDING SHEETS FIXING WHP 43087 43093

2 OFS PAINTNG WORKS U#4 BOILER TURBINE AREA WHP 43087 43093

3 OFS PAINTNG WORKS U#3 BOILER TURBINE AREA WHP 43087 43093

4 CHP CONV 23B CHUTE INSP DOOR ANGLES TO B PRO HWP 43087 43088

5 CHP Cr-3,4 chute punctures & CH1 Windows rep HWP 43087 43088

6 BMD ESP I/L duct APPROACH FABRICATION WORKS HWP 43087 43452

7 CHP CRUSHER-7 KICKOFF PLATE DAMAGED HWP 43087 43088

8 CHP TP-27 FIRE PROTECTION WORKS HWP 43087 43093

9 AHD u3 bah platform repair works.(contd) PFO 43087 43094

10 CHP conv#28 chute punctures@tp-18 HWP 43085 43086

11 CHP CR-6 HAMMER SET REPLACEMENT HWP 43085 43086

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Generator LLD main lead bottom level high > Max alarm coming inte
18.12.17 103110745

2 EMD Diesel fire water booster pump not starting with battery-2 18.12.17 103109904

3 BMD Mill-E dome valve seal damaged. 18.12.17 103110753

4 OFS CW seal water pumps - 5 & 6 oil draining from oil catcher. 18.12.17 103110749

5 TMD MOT VEF-1 oil leakage from gland. 18.12.17 103109449

6 OFS Potable water leak at unloading area and FOPH entrance. 18.12.17 103110757

7 Civil Stg-1 CW pump house toilet entrance door damaged 18.12.17 103110820

8 OFS CW seal water pumps-2&4 having gland leak. 18.12.17 103108997

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD Main tutrbine seal steam drain valve AS-152 overload acting while18.12.17 open & mod off; Repeatin 103109946

2 C&I LPH-2 and LPH-3 getting isolated frequently. 18.12.17 CL302 level switch malfun 103110178

3 EMD ESP Field-4D22 DC volatge-0KV- Manual rapping done twice in las18.12.17 ESP filed-1D12 already sh 103109939

4 EMD SAPH-A sootblower motor running feed back not coming. 18.12.17 103109943

5 BMD Flue gas ammonia dosing filling station manifold 2nd valve is passi18.12.17 Always two cylinders are 103107648

6 EMD Condenser pit dewatering pump-B not taking start. 18.12.17 Repeating. 103110569

7 BMD Mill 2C rej LINE HOLE OVER TRUSSEL 16.12.17 18 103105313

8 C&I drum water cloride lab / mmi value misma 16.12.17 18 103101658

9 C&I sb cv sd25 drifting when mov is opened 16.12.17 18 103102762

5 C&I LPHeater-2 lvl trx 1& 2 dev high. 16.12.17 uo 20mm

6 TMD GSC min R/C line body leakage 14.12.17 20.12.17 online injection will be do 103105313

7 TMD MDBFP BP nde side cooling water lkg 13.12.17 19.12.17 PERMIT REQUIRED 103101658

8 OFS CW SWP-7 ABNORMAL SOUND 13.12.17 15.12.17 18 103102762

9 BMD SH LHS spray block valve (S-117) having body leakage. 09.12.17 18.12.17 22 103098730

10 TMD TDBFP-B CRH-13 gland leakage 07.12.17 18.12.17 online injection will be d

11 BMD FEEDERS INLET GATE NOT OPERATING WITH CHAIN 06.12.17 31.01.18 long

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I ACW common discharge pressure Tx-1 hunting 18.12.17 Alarm is continuously com 103098274
2 BMD Soot blower isolation valve SB-6 having gland leakage. 18.12.17 103109970
3 C&I Upper OFA dampers not operating Cor2&4 16.12.17 18 ready ; 103104529
4 BMD U#3 Feeder 3E I/L gate hard to operate 16.12.17 103102358

5 C&I TG ECW-3C suction v/v open feed back not 16.12.17 18 103103210

6 BMD Bunker A&K crack observed 14.12.17 Mill Maintenance-requires


7 C&I Mill D Th padtemp 1 & 4 became bad. 14.12.17 18 permit required 103104529
8 BMD SCAPH drain lines from the common header leakages 12.12.17 20.12.17 103102358

9 EMD Poor Lighting; 1) Boiler corner-3 from AB to EF elevation 2) Contro 12.12.17 18.12.17 103103210

9 C&I Drum hydrastep (LHS) fault persisting 11.12.17 long locally no leakage ###
10 BMD Mill-E &C mixed PA duct insulation cladding sheets hanging 11.12.17 20.12.17 ###

11 C & I LHS SH SPRAY ISO V/V-SD-5 NOT OPERATING 07.12.17 08.12.17 permit required 103095979

12 CIVIL CW PUMP-5 BFV FOUNDATION STRUCTURE DAMAGED 06.12.17 19+3.12.17 work in progress; up 103095979

13 TMD COND DO HIGH WHILE CEP-C IN STANDBY 05.12.17 08.12.17 i/s; uo; 103094415

14 C&I SH Spray block valve (SD-3) got closed on its own due to diaphra 25.11.17 02.12.17 permit required; alarm al 103083399

15 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 18.12.17 in progress;

16 TMD ACW-C NRV passing. 16.11.17 19.12.17 Matl not avl : PO to be pla 103052907

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mill-E drop wise oil leakage from bottom bearing. 18.12.17 103110080

2 C&I DROP8 (DOO81B5L4)Alarm persisting. 18.12.17 103110639

3 C&I VAM-2 tripping on anti-freez protection 12.12.17 15.12.17 103097939


OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD Stg-1 ASP-21 motor having abnormal sound. 18.12.17 103107328

2 AHM Stg-1 ASS-1 discharge valve having gland leakage. 18.12.17 103110207

3 AHM Stg-1 ASS-3 scoop not increasing and line leakage outside pump 18.12.17 103108596

4 Civil Stg-2 FOPH MCC room windows are damaged and false ceiling op
18.12.17 103109980

5 AHM Stg-2 FAHP-C NRV passing and gland leakage 18.12.17 103109960

6 AHD St 2 Ash water pump house make up CW blowdown heavy lkg 16.12.17 18.12.17

7 EMD HIGH MAST TOWER LIGHT@RAWPH NOT WORKING 15.12.17

8 EMD RAWPH ST2 BATTERY ROOM EXHAUST FAN NOT WORKING 15.12.17 CAN BE ERECTION PEND

9 EMD Poor Lighting; 1) Stage2 Sea water SWGR room 12.12.17 16.12.17 103103190

10 OFS Stg-1 EDP pump-2 gland leakage. 09.12.17 4 hrs pumps stop required 103098170

12 EMD Poor Lighting : U#3&4 ESP building 18.11.17 16.12.17 u 3 COMPL BUT 4 pend

13 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

14 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 AWRC PP 1 &PP 2, 3 AVL; 4t
CHEMISTRY
CHP

MID LIFE R&M

1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : PR u/vetting with F&A; PR

3 C&I Installation of cameras of CCTV in CHP area BOD:30.11.17 To be extend

4 EMD 33kv Sweet water Lines replacement NIT to be released (As 07

5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR

6 AHD AWRC pu coated pipe line replacement BOD:14.12.17 ;PR 3000252

COMPLETED JOBS

3 BMD SH spray cv SD-10 G/L 16.12.17 ok

11 AHM ASS-3 Ash Disposal line choke 09.12.17 attended

10 C&I lph-2 alt drip cv dr37 , demand/ position mismatch 16.12.17 ok ATTEMPTED BUT STILL M 103098730

11 AHD ESP Vacuum pump-3D2 not available 04.12.17 10.12.17 ATTENDED

7 EMD Stg-2 Ash water recirculation module doors not closing. 09.12.17 ATTENDED 103099786

2 C&I/ TMD Swyd AC compressor 1 tripped on LP PRESS low 13.12.17 ATTENDED

2 OFS st-2 raw water pump-1&2 heavy gland leakage 13.12.17 ATTENDED

12 BMD Mill- B, seal damaged, 04.12.17 att D attendedn A att 103093361


1 BMD HFO line to u#4 having tracing steam leakage. 13.12.17 att 103103654

10 C & I Vac p/p A ejec v/v open/close frequently 07.12.17 att 103093361
7 TMD Safety handrails around PHE pit area missing. 09.12.17 att 103099676
3 BMD Feeder-3E tripping on no coal on belt . 13.12.17 att
11 AHM Clinker grinder jet valve area platform grills loose. 09.12.17 att up 103098598

1 BMD SH spray isolation v/v SD06 gland lkg 13.12.17 attended 103103939

7 BMD Mill-H abnormal sound at all coal flows 11.12.17 Ok No ab sound persists ; ###

8 C&I Mill-J having high coal reject, suspecting more coal feeding 11.12.17 attended For the same coal flow: ###

12 EMD Stg-2 Ash water R/C pump house AC not working. 01.12.17 19.12.17 Attended 103090183

9 OFS Live Reservoir inlet valve became free 09.12.17 attendeed Valve is closing on its own 103094885

3 EMD Condenser DWP-2 tripped on overload . 13.12.17 att 103104040

1 BMD Mill-D abnormal sound and current hunting 11.12.17 attended current hunting increases ###

2 TMD IAC-2 water is mixing in lub oil system 11.12.17 attended second time
8 OFS Fire water booster pump NRV passing 07.12.17 attended 103095879

11 C&I CWP 2 top brg vibration x not responding 06.12.17 attended Will be done after CW PUM 103095269
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43085
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43085 465 06.11.16 - 2850 T

43085 43084 2500 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
28/116 350/2150 144 2500 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 63/64, 1B21 Short 60/64 80 /80 76/80 ; 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 6 6 5.3 5.7 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 269 287 280 266 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 7.0 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

6 AHD Mil reject hoppers in st 2 two ejector silos to be provided 08.12.17


7 AHD Interconnection of AWRC lines of st 1 & st2 to be done 06.12.17
8 OFS Make up Water connection of sweet water for st 2 CW forebay 08.12.17

SAFETY PERMITS IN PROGRESS

Sl No DEPT DESCRIPTION TYPE FROM DATETO DATE REMARKS

1 CHP conv-21a to 23b rec.chute m. plate damag HWP 43083 43085

2 CHP conv-27b to 18a m.plate damaged HWP 43083 43085

3 OFS U2 fire hydr line lhs lkg near blr lift WHP 43082 43083

4 AHD Stage-I Augmentation Silo-2 ErectionWork WHP 43082 43096

5 CHP CONV 25B FIRE PROTECTION WORKS HWP 43082 43085

6 CHP CONVEYOR 14 B TAKE UP ADJUSTMENT REQ HWP 43082 43085

7 BMD ESP I/L duct APPROACH FABRICATION WORKS HWP 43081 43085

8 BMD ESP I/L duct APPROACH FABRICATION WORKS WHP 43081 43085

9 AHD u3 bah platform repair works.(contd) PFO 43080 43083

10 CHP crusher 7,8 & VGf-7,8 punctures HWP 43080 43083

11 CHP TP-22 TO 24 CLADDING SHEETS FIXING WHP 43080 43086

12 CHP PM WORKS CONVEYOR-1A&VGF-1 step repair HWP 43080 43081

13 OFS PAINTING WORKS AT MAIN PLANT & OS AREA WHP 43080 43086

14 OFS PAINTNG WORKS U#3 BOILER TURBINE AREA WHP 43080 43086

15 OFS PAINTNG WORKS U#4 BOILER TURBINE AREA WHP 43080 43086

16 CHP TP-26 fire protec.works HWP 43078 43085

17 CHP CONV25B: FIRE PROTECTION WORKS HWP 43076 43078

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD GSC min R/C line body leakage 14.12.17 18.12.17 online injection will be do 103105313

2 OFS U2 fire hydr line lhs lkg near blr lift 13.12.17 compl 103104354

3 TMD MDBFP BP nde side cooling water lkg 13.12.17 PERMIT REQUIRED 103101658

4 OFS CW SWP-7 ABNORMAL SOUND 13.12.17 15.12.17 103102762

5 EMD PHE pit de watering pump is running with temporaray calbe arra 11.12.17 23.12.17 Pump to be avl permanentl ###

6 BMD SH LHS spray block valve (S-117) having body leakage. 09.12.17 18.12.17 103098730

7 TMD TDBFP-B CRH-13 gland leakage 07.12.17 18.12.17 online injection will be do

8 BMD FEEDERS INLET GATE NOT OPERATING WITH CHAIN 06.12.17 31.01.18

9 OPRN/ EMDBUNKER-2C & 2H O/L GATE PASSING 02.12.17 OPERATION TO ARRANGE 103072750

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Bunker E emptying in progress. Bunker A&K crack observed in DP te


14.12.17 E COMPL.
2 C&I Mill D Th padtemp 1 & 4 became bad. 14.12.17 permit required 103104529
5 BMD SCAPH drain lines from the common header leakages 12.12.17 20.12.17 103102358

6 EMD Poor Lighting; 1) Boiler corner-3 from AB to EF elevation 2) Contro 12.12.17 18.12.17 103103210

7 C&I Drum hydrastep (LHS) fault persisting 11.12.17 locally no leakage ###
8 BMD Mill-E &C mixed PA duct insulation cladding sheets hanging 11.12.17 20.12.17 ###

9 OFS U-3Cable gallery mulsifire suction hdr lkg 07.12.17 13.12.17 attended 103095269

10 C & I LHS SH SPRAY ISO V/V-SD-5 NOT OPERATING 07.12.17 08.12.17 permit required 103095979

11 CIVIL CW PUMP-5 BFV FOUNDATION STRUCTURE DAMAGED 06.12.17 12.12.17 work in progress 103095979

12 TMD COND DO HIGH WHILE CEP-C IN STANDBY 05.12.17 08.12.17 i/s 103094415

13 C&I SH Spray block valve (SD-3) got closed on its own due to diaphra 25.11.17 02.12.17 permit required; alarm al 103083399

14 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 18.12.17 in progress;

15 TMD ACW-C NRV passing. 16.11.17 13.01.17 Matl not avl : PO to be pla 103052907

16 EMD/ C&I SCS pass-B flushing pump not taking start from control room 01.11.17 under permiattended, 103052914

17 EMD/ C&I Debris filter-B Gear motor not taking start 02.12.17 attended 103090090

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1C & I DROP 5,11,62,51,53 alarm persisting 15.12.17

2 BMD Mill 4E abnormal sound and high rejects 14.12.17 15.12.17 COMPL. 103104089

5 EMD Phosphate dozing P/p-A not taking start 13.12.17 15.12.17 attended

6 C&I VAM-2 tripping on anti-freez protection 12.12.17 15.12.17 103097939

7 AHM BAOF Pump-A abnormal sound from fluid coupling. 09.12.17 attended 103098599
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD HIGH MAST TOWER LIGHT@RAWPH NOT WORKING 15.12.17

2 EMD RAWPH ST2 BATTERY ROOM EXHAUST FAN NOT WORKING 15.12.17 CAN BE ERECTION PEND

3 OFS ST-2 RWPH NO lighting in battery room 13.12.17 16.12.17 attended

4 EMD Poor Lighting; 1) Stage2 Sea water SWGR room 12.12.17 16.12.17 103103190

5 EMD Poor lighting at 11.12.17 16.12.17 EDP-ATTENDED ###

6 OFS HFO tank-2 sprinkler detectetion line leakage above tank 09.12.17 ATTENDED 103099188

7 OFS Stg-1 EDP pump-2 gland leakage. 09.12.17 103098170

8 AHM ASS-3 Ash Disposal line choke 09.12.17

9 EMD Stg-1 Ash water make up from CW blowdown valve not operating. 09.12.17 ATTENDED 103099341

10 EMD Poor Lighting : U#3&4 ESP building 18.11.17 16.12.17 u 3 4 pend

11 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

12 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 AWRC PP 1 &PP 2, 3 AVL;
CHEMISTRY
CHP

MID LIFE R&M

1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : PR u/vetting with F&A; PR

3 C&I Installation of cameras of CCTV in CHP area BOD:30.11.17 To be extend

4 EMD 33kv Sweet water Lines replacement NIT to be released (As 07

5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR

6 AHD AWRC pu coated pipe line replacement BOD:14.12.17 ;PR 3000252

COMPLETED JOBS

11 AHD ESP Vacuum pump-3D2 not available 04.12.17 10.12.17 ATTENDED

7 EMD Stg-2 Ash water recirculation module doors not closing. 09.12.17 ATTENDED 103099786
2 C&I/ TMD Swyd AC compressor 1 tripped on LP PRESS low 13.12.17 ATTENDED

2 OFS st-2 raw water pump-1&2 heavy gland leakage 13.12.17 ATTENDED

12 BMD Mill- B, seal damaged, 04.12.17 att D attendedn A att 103093361


1 BMD HFO line to u#4 having tracing steam leakage. 13.12.17 att 103103654

10 C & I Vac p/p A ejec v/v open/close frequently 07.12.17 att 103093361

7 TMD Safety handrails around PHE pit area missing. 09.12.17 att 103099676
3 BMD Feeder-3E tripping on no coal on belt . 13.12.17 att
11 AHM Clinker grinder jet valve area platform grills loose. 09.12.17 att up 103098598

1 BMD SH spray isolation v/v SD06 gland lkg 13.12.17 attended 103103939

7 BMD Mill-H abnormal sound at all coal flows 11.12.17 Ok No ab sound persists ; ###

8 C&I Mill-J having high coal reject, suspecting more coal feeding 11.12.17 attended For the same coal flow: ###

12 EMD Stg-2 Ash water R/C pump house AC not working. 01.12.17 19.12.17 Attended 103090183

9 OFS Live Reservoir inlet valve became free 09.12.17 attendeed Valve is closing on its own 103094885

3 EMD Condenser DWP-2 tripped on overload . 13.12.17 att 103104040

1 BMD Mill-D abnormal sound and current hunting 11.12.17 attended current hunting increases ###

2 TMD IAC-2 water is mixing in lub oil system 11.12.17 attended second time
8 OFS Fire water booster pump NRV passing 07.12.17 attended 103095879

11 C&I CWP 2 top brg vibration x not responding 06.12.17 attended Will be done after CW PUM 103095269
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43084
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43084 492 06.11.16 - 2850 T

43084 43083 2300 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
80/111 310/1990 191 2300 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 63/64, 1B21 Short 60/64 80 /80 76/80 ; 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 4.5 4.9 5.3 3.7 23.11.17 -3500
TURBINE SEAL STEAM TEMP-Deg C (I/L) 300 270 280 275 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.7 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

6 AHD Mil reject hoppers in st 2 two ejector silos to be provided 08.12.17


7 AHD Interconnection of AWRC lines of st 1 & st2 to be done 06.12.17
8 OFS Make up Water connection of sweet water for st 2 CW forebay 08.12.17

SAFETY PERMITS IN PROGRESS

Sl No DEPT DESCRIPTION TYPE FROM DATETO DATE REMARKS

1 CHP conv-21a to 23b rec.chute m. plate damag HWP 43083 43085

2 CHP conv-27b to 18a m.plate damaged HWP 43083 43085

3 OFS U2 fire hydr line lhs lkg near blr lift WHP 43082 43083

4 AHD Stage-I Augmentation Silo-2 ErectionWork WHP 43082 43096

5 CHP CONV 25B FIRE PROTECTION WORKS HWP 43082 43085

6 CHP CONVEYOR 14 B TAKE UP ADJUSTMENT REQ HWP 43082 43085

7 BMD ESP I/L duct APPROACH FABRICATION WORKS HWP 43081 43085

8 BMD ESP I/L duct APPROACH FABRICATION WORKS WHP 43081 43085

9 AHD u3 bah platform repair works.(contd) PFO 43080 43083

10 CHP crusher 7,8 & VGf-7,8 punctures HWP 43080 43083

11 CHP TP-22 TO 24 CLADDING SHEETS FIXING WHP 43080 43086

12 CHP PM WORKS CONVEYOR-1A&VGF-1 step repair HWP 43080 43081

13 OFS PAINTING WORKS AT MAIN PLANT & OS AREA WHP 43080 43086

14 OFS PAINTNG WORKS U#3 BOILER TURBINE AREA WHP 43080 43086

15 OFS PAINTNG WORKS U#4 BOILER TURBINE AREA WHP 43080 43086

16 CHP TP-26 fire protec.works HWP 43078 43085

17 CHP CONV25B: FIRE PROTECTION WORKS HWP 43076 43078

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD GSC min R/C line body leakage 14.12.17 18.12.17 online injection will be do 103105313

2 OFS U2 fire hydr line lhs lkg near blr lift 13.12.17 work in progress 103104354

3 TMD MDBFP BP nde side cooling water lkg 13.12.17 PERMIT REQUIRED 103101658

4 OFS CW SWP-7 ABNORMAL SOUND 13.12.17 15.12.17 103102762

5 EMD PHE pit de watering pump is running with temporaray calbe arra 11.12.17 23.12.17 Pump to be avl permanentl ###

6 BMD SH LHS spray block valve (S-117) having body leakage. 09.12.17 18.12.17 103098730

7 TMD TDBFP-B CRH-13 gland leakage 07.12.17 18.12.17 online injection will be do

8 BMD FEEDERS INLET GATE NOT OPERATING WITH CHAIN 06.12.17 31.01.18

9 OPRN/ EMDBUNKER-2C & 2H O/L GATE PASSING 02.12.17 OPERATION TO ARRANGE 103072750

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Bunker E emptying in progress. Bunker A&K crack observed in DP te


14.12.17 Welding completed in E, DP
2 C&I Mill D Th padtemp 1 & 4 became bad. 14.12.17 permit required 103104529
3 TMD compressors cooling water hdr trench got submerged 13.12.17 long on opportunity basis
4 BMD BUNKER-E end flange crack developed & bolts also got sheared. 13.12.17 18.12.17
5 BMD SCAPH drain lines from the common header leakages 12.12.17 20.12.17 103102358

6 EMD Poor Lighting; 1) Boiler corner-3 from AB to EF elevation 2) Contro 12.12.17 18.12.17 103103210

7 C&I Drum hydrastep (LHS) fault persisting 11.12.17 locally no leakage ###
8 BMD Mill-E &C mixed PA duct insulation cladding sheets hanging 11.12.17 20.12.17 ###

9 OFS U-3Cable gallery mulsifir suction hdr lkg 07.12.17 13.12.17 103095269

10 C & I LHS SH SPRAY ISO V/V-SD-5 NOT OPERATING 07.12.17 08.12.17 permit required 103095979

11 CIVIL CW PUMP-5 BFV FOUNDATION STRUCTURE DAMAGED 06.12.17 12.12.17 work in progress 103095979

12 TMD COND DO HIGH WHILE CEP-C IN STANDBY 05.12.17 08.12.17 i/s 103094415

13 C&I SH Spray block valve (SD-3) got closed on its own due to diaphra 25.11.17 02.12.17 permit required; alarm al 103083399

14 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 18.12.17 in progress;

15 TMD ACW-C NRV passing. 16.11.17 13.01.17 Matl not avl : PO to be pla 103052907

Spares required for power supply; remote operation is pending; 24 V DC is not getting extended.
16 EMD/ C&I SCS pass-B flushing pump not taking start from control room 01.11.17 under permiLocal ON/OFF made available. 103052914

17 EMD/ C&I Debris filter-B Gear motor not taking start 02.12.17 local ok; 24 V supply not 103090090

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1C & I DROP 5,11,62,51,53 alarm persisting 15.12.17

2 BMD Mill 4E abnormal sound and high rejects 14.12.17 15.12.17 work in progress 103104089

3 C&I TDBFP-A seal steam controller tripping to manual frequently. 14.12.17 attended 103105754

4 TMD condenser vac P/p-4B abn sound from pump DE side 13.12.17 15.12.17 no abnormal sound found 103103946

5 EMD Phosphate dozing P/p-A not taking start 13.12.17 15.12.17

6 C&I VAM-2 tripping on anti-freez protection 12.12.17 15.12.17 103097939

7 AHM BAOF Pump-A abnormal sound from fluid coupling. 09.12.17 work in progress 103098599
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD HIGH MAST TOWER LIGHT@RAWPH NOT WORKING 15.12.17

2 EMD RAWPH ST2 BATTERY ROOM EXHAUST FAN NOT WORKING 15.12.17 CAN BE ERECTION PEND

3 OFS ST-2 RWPH NO lighting in battery room 13.12.17 16.12.17

4 EMD Poor Lighting; 1) Stage2 Sea water SWGR room 12.12.17 16.12.17 103103190

5 EMD Poor lighting at 11.12.17 16.12.17 ###

6 OFS HFO tank-2 sprinkler detectetion line leakage above tank 09.12.17 103099188

7 OFS Stg-1 EDP pump-2 gland leakage. 09.12.17 103098170

8 AHM ASS-3 Ash Disposal line choke 09.12.17

9 EMD Stg-1 Ash water make up from CW blowdown valve not operating. 09.12.17 103099341

10 EMD Poor Lighting : U#3&4 ESP building 18.11.17 16.12.17 u 3 4 pend

11 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

12 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 AWRC PP 1 &PP 2, 3 AVL;
CHEMISTRY
CHP

MID LIFE R&M

1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : PR u/vetting with F&A; PR

3 C&I Installation of cameras of CCTV in CHP area BOD:30.11.17 To be extend


4 EMD 33kv Sweet water Lines replacement NIT to be released (As 07

5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR

6 AHD AWRC pu coated pipe line replacement BOD:14.12.17 ;PR 3000252

COMPLETED JOBS

11 AHD ESP Vacuum pump-3D2 not available 04.12.17 10.12.17 ATTENDED

7 EMD Stg-2 Ash water recirculation module doors not closing. 09.12.17 ATTENDED 103099786

2 C&I/ TMD Swyd AC compressor 1 tripped on LP PRESS low 13.12.17 ATTENDED

2 OFS st-2 raw water pump-1&2 heavy gland leakage 13.12.17 ATTENDED

12 BMD Mill- B, seal damaged, 04.12.17 att D attendedn A att 103093361


1 BMD HFO line to u#4 having tracing steam leakage. 13.12.17 att 103103654

10 C & I Vac p/p A ejec v/v open/close frequently 07.12.17 att 103093361

7 TMD Safety handrails around PHE pit area missing. 09.12.17 att 103099676
3 BMD Feeder-3E tripping on no coal on belt . 13.12.17 att
11 AHM Clinker grinder jet valve area platform grills loose. 09.12.17 att up 103098598

1 BMD SH spray isolation v/v SD06 gland lkg 13.12.17 attended 103103939

7 BMD Mill-H abnormal sound at all coal flows 11.12.17 Ok No ab sound persists ; ###

8 C&I Mill-J having high coal reject, suspecting more coal feeding 11.12.17 attended For the same coal flow: ###

12 EMD Stg-2 Ash water R/C pump house AC not working. 01.12.17 19.12.17 Attended 103090183

9 OFS Live Reservoir inlet valve became free 09.12.17 attendeed Valve is closing on its own 103094885

3 EMD Condenser DWP-2 tripped on overload . 13.12.17 att 103104040

1 BMD Mill-D abnormal sound and current hunting 11.12.17 attended current hunting increases ###

2 TMD IAC-2 water is mixing in lub oil system 11.12.17 attended second time
8 OFS Fire water booster pump NRV passing 07.12.17 attended 103095879

11 C&I CWP 2 top brg vibration x not responding 06.12.17 attended Will be done after CW PUM 103095269
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43083
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43083 492 06.11.16 - 2850 T

43083 43082 3120 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
72/110 1050/2070 182 3120 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 63/64, 1B21 Short 60/64 80 /80 76/80 ; 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 4.5 4.9 5.3 3.7 23.11.17 -3500
TURBINE SEAL STEAM TEMP-Deg C (I/L) 300 270 280 275 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.7 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17
6 AHD Mil reject hoppers in st 2 two ejector silos to be provided 08.12.17
7 AHD Interconnection of AWRC lines of st 1 & st2 to be done 06.12.17
8 OFS Make up Water connection of sweet water for st 2 CW forebay 08.12.17

SAFETY PERMITS IN PROGRESS

Sl No DEPT DESCRIPTION TYPE FROM DATETO DATE REMARKS

1 CHP conv-21a to 23b rec.chute m. plate damag HWP 43083 43085

2 CHP conv-27b to 18a m.plate damaged HWP 43083 43085

3 OFS U2 fire hydr line lhs lkg near blr lift WHP 43082 43083

4 AHD Stage-I Augmentation Silo-2 ErectionWork WHP 43082 43096

5 CHP CONV 25B FIRE PROTECTION WORKS HWP 43082 43085

6 CHP CONVEYOR 14 B TAKE UP ADJUSTMENT REQ HWP 43082 43085

7 BMD ESP I/L duct APPROACH FABRICATION WORKS HWP 43081 43085

8 BMD ESP I/L duct APPROACH FABRICATION WORKS WHP 43081 43085

9 AHD u3 bah platform repair works.(contd) PFO 43080 43083

10 CHP crusher 7,8 & VGf-7,8 punctures HWP 43080 43083

11 CHP TP-22 TO 24 CLADDING SHEETS FIXING WHP 43080 43086

12 CHP PM WORKS CONVEYOR-1A&VGF-1 step repair HWP 43080 43081

13 OFS PAINTING WORKS AT MAIN PLANT & OS AREA WHP 43080 43086

14 OFS PAINTNG WORKS U#3 BOILER TURBINE AREA WHP 43080 43086

15 OFS PAINTNG WORKS U#4 BOILER TURBINE AREA WHP 43080 43086

16 CHP TP-26 fire protec.works HWP 43078 43085

17 CHP CONV25B: FIRE PROTECTION WORKS HWP 43076 43078

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD Gen Field Quadrature axis measurement coil current hunting. 14.12.17 for easurement oly; not us 103105769

2 C&I BCW PUMP-A DP TRANSMITTER CP102 HUNTING(32-25) 13.12.17 attended

2 EMD MILL-J -50A RELAY FLAG NOT RESETTING 13.12.17 attended

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD GSC min R/C line body leakage 14.12.17 18.12.17 online injection will be do 103105313

2 OFS U2 fire hydr line lhs lkg near blr lift 13.12.17 work in progress 103104354

2 C&I sadc transmitter deviation high9(29/50) 13.12.17 attended 103103153

4 TMD MDBFP BP nde side cooling water lkg 13.12.17 PERMIT REQUIRED 103101658

5 OFS CW SWP-7 ABNORMAL SOUND 13.12.17 15.12.17 103102762

6 EMD PHE pit de watering pump is running with temporaray calbe arra 11.12.17 23.12.17 Pump to be avl permanentl ###

8 BMD SH LHS spray block valve (S-117) having body leakage. 09.12.17 18.12.17 103098730

9 TMD TDBFP-B CRH-13 gland leakage 07.12.17 18.12.17 online injection will be do

11 BMD FEEDERS INLET GATE NOT OPERATING WITH CHAIN 06.12.17 31.01.18

8 TMD HP turbine shaft-1X & 1Y vibrations increasing with load reduction 04.12.17 NO Mech problem in m/c o 103093075

9 OPRN/ EMDBUNKER-2C & 2H O/L GATE PASSING 02.12.17 OPERATION TO ARRANGE 103072750

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Bunker E emptying in progress. Bunker A&K crack observed in DP te


14.12.17 bunker E by 16.12.17
2 C&I Mill D Th padtemp 1 & 4 became bad. 14.12.17 permit required 103104529
2 C&I/ TMD NH3 dozing p/p-B STROKE NOT INCREASING 13.12.17 ATTENDED 103101226
4 TMD compressors cooling water hdr trench got submerged 13.12.17 long on opportunity basis
5 BMD BUNKER-E end flange crack developed & bolts also got sheared. 13.12.17 18.12.17
6 BMD SCAPH drain lines from the common header leakages 12.12.17 20.12.17 103102358

7 EMD Poor Lighting; 1) Boiler corner-3 from AB to EF elevation 2) Contro 12.12.17 18.12.17 103103210

8 BMD ID Fan-B Fan NDE bearing oil leakage 11.12.17 attended R/C vv adj; oprn to see pr ###

9 C&I Drum hydrastep (LHS) fault persisting 11.12.17 locally no leakage ###
10 BMD Mill-E &C mixed PA duct insulation cladding sheets hanging 11.12.17 20.12.17 ###

13 OFS U-3Cable gallery mulsifir suction hdr lkg 07.12.17 13.12.17 103095269

14 C & I LHS SH SPRAY ISO V/V-SD-5 NOT OPERATING 07.12.17 08.12.17 permit required 103095979

15 CIVIL CW PUMP-5 BFV FOUNDATION STRUCTURE DAMAGED 06.12.17 12.12.17 work in progress 103095979

16 TMD COND DO HIGH WHILE CEP-C IN STANDBY 05.12.17 08.12.17 i/s 103094415

17 TMD U#3 Ammonia p/p-A low discharge flow 05.12.17 attended TMD replaced pump but sti 103094309

18 C&I SH Spray block valve (SD-3) got closed on its own due to diaphra 25.11.17 02.12.17 permit required; alarm al 103083399

19 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 18.12.17 in progress;

20 TMD ACW-C NRV passing. 16.11.17 13.01.17 Matl not avl : PO to be pla 103052907

Spares required for power supply; remote operation is pending; 24 V DC is not getting extended.
21 EMD/ C&I SCS pass-B flushing pump not taking start from control room 01.11.17 under permiLocal ON/OFF made available. 103052914

22 EMD/ C&I Debris filter-B Gear motor not taking start 02.12.17 local ok; 24 V supply not 103090090

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mill 4E abnormal sound and high rejects 14.12.17 15.12.17 103104089 103104089

2 C&I TDBFP-A seal steam controller tripping to manual frequently. 14.12.17 103105754 103105754

3 TMD condenser vac P/p-4B abn sound from pump DE side 13.12.17 15.12.17 no abnormal sound found 103103946

4 C&I AB-1&2 NOT proving 13.12.17 attended

5 EMD Phosphate dozing P/p-A not taking start 13.12.17 15.12.17

6 C&I VAM-2 tripping on anti-freez protection 12.12.17 15.12.17 103097939

9 BMD FD-fan-A&B common discharge duct insulation damaged. 09.12.17 18.12.17 103099700

10 BMD SAPH-A& B secondary air duct insulation hanging. 09.12.17 18.12.17 103099091

11 AHM BAOF Pump-A abnormal sound from fluid coupling. 09.12.17 103098599

13 BMD Mill-4F LOP-A seal oil leakage 07.12.17 08.12.17 no leakage found 103095854
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS Stage 2 raw water pump 1 leakage from discharge valve 14.12.17 Header drain required 103105865

2 C&I/ TMD Swyd AC compressor 1 tripped on LP PRESS low 13.12.17

2 OFS st-2 raw water pump-1&2 heavy gland leakage 13.12.17

3 OFS ST-2 RWPH NO lighting in battery room 13.12.17 16.12.17


4 EMD Poor Lighting; 1) Stage2 Sea water SWGR room 12.12.17 16.12.17 103103190

5 EMD Poor lighting at 11.12.17 16.12.17 ###

6 OFS HFO tank-2 sprinkler detectetion line leakage above tank 09.12.17 103099188

7 EMD Stg-2 Ash water recirculation module doors not closing. 09.12.17 103099786

8 OFS Stg-1 EDP pump-2 gland leakage. 09.12.17 103098170

6 AHM ASS-3 Ash Disposal line choke 09.12.17

7 AHM ASP- 21 leakage at discharge flange 09.12.17 ASS-3 is not available, c 103099669

8 ASP-22 suction bolt got detached and having leakage. 09.12.17 Temporarily tied with rope 103099670

10 EMD Stg-1 Ash water make up from CW blowdown valve not operating. 09.12.17 103099341

11 AHD ESP Vacuum pump-3D2 not available 04.12.17 10.12.17 Under permit

13 EMD Poor Lighting : U#3&4 ESP building 18.11.17 16.12.17 u 3 4 pend

14 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

15 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 AWRC PP 1 &PP 2, 3 AVL;
CHEMISTRY
CHP

MID LIFE R&M

1 TMD ARCW/ECW NRV replacement with duel plate check valves. BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : PR u/vetting with F&A; PR

3 C&I Installation of cameras of CCTV in CHP area BOD:30.11.17 To be extend

4 EMD 33kv Sweet water Lines replacement NIT to be released (As 07

5 EMD 33kV stage-1 MST swgr breakers replacement Extd BOD:29.12.17 ; PR

6 AHD AWRC pu coated pipe line replacement BOD:14.12.17 ;PR 3000252

COMPLETED JOBS

12 BMD Mill- B, seal damaged, 04.12.17 att D attendedn A att 103093361


1 BMD HFO line to u#4 having tracing steam leakage. 13.12.17 att 103103654

10 C & I Vac p/p A ejec v/v open/close frequently 07.12.17 att 103093361

7 TMD Safety handrails around PHE pit area missing. 09.12.17 att 103099676
3 BMD Feeder-3E tripping on no coal on belt . 13.12.17 att
11 AHM Clinker grinder jet valve area platform grills loose. 09.12.17 att up 103098598

1 BMD SH spray isolation v/v SD06 gland lkg 13.12.17 attended 103103939

7 BMD Mill-H abnormal sound at all coal flows 11.12.17 Ok No ab sound persists ; ###

8 C&I Mill-J having high coal reject, suspecting more coal feeding 11.12.17 attended For the same coal flow: ###

12 EMD Stg-2 Ash water R/C pump house AC not working. 01.12.17 19.12.17 Attended 103090183

9 OFS Live Reservoir inlet valve became free 09.12.17 attendeed Valve is closing on its own 103094885

3 EMD Condenser DWP-2 tripped on overload . 13.12.17 att 103104040

1 BMD Mill-D abnormal sound and current hunting 11.12.17 attended current hunting increases ###

2 TMD IAC-2 water is mixing in lub oil system 11.12.17 attended second time
8 OFS Fire water booster pump NRV passing 07.12.17 attended 103095879

11 C&I CWP 2 top brg vibration x not responding 06.12.17 attended Will be done after CW PUM 103095269
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43082
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43082 492 06.11.16 - 2850 T

43082 43081 2910 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
40/147 600/2310 187 2910 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 63/64, 1B21 Short 60/64 80 /80 76/80 ; 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 4.5 4.9 5.3 3.7 23.11.17 -3500
TURBINE SEAL STEAM TEMP-Deg C (I/L) 300 256 280 275 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.7 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE

MAJOR EQUIPMENT OUTAGE STATUS SUMMARY


SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17

5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17
6 AHD Mil reject hoppers in st 2 two ejector silos to be provided 08.12.17
7 AHD Interconnection of AWRC lines of st 1 & st2 to be done 06.12.17
8 OFS Make up Water connection of sweet water for st 2 CW forebay 08.12.17

SAFETY PERMITS IN PROGRESS

Sl No DEPT DESCRIPTION TYPE FROM DATETO DATE REMARKS

1 BMD ESP I/L duct APPROACH FABRICATION WORKS WHP 43081 43085

2 BMD ESP I/L duct APPROACH FABRICATION WORKS HWP 43081 43085

3 CHP VGF-1 bypass to 2A mother plate worn out HWP 43081 43082

4 CHP tp-22 to 25 misc.puncture works HWP 43081 43085

5 CHP conv-21b to 22b mother plate damaged HWP 43081 43084

7 CHP VGF-2 ABNORMAL SOUND NOTICED HWP 43081 43082

8 AHD u3 bah platform repair works.(contd) PFO 43080 43083

9 CHP crusher 7,8 & VGf-7,8 punctures HWP 43080 43083

10 CHP TP-22 TO 24 CLADDING SHEETS FIXING WHP 43080 43086

11 CHP PM WORKS CONVEYOR-1A&VGF-1 step repair HWP 43080 43081

12 OFS PAINTING WORKS AT MAIN PLANT & OS AREA WHP 43080 43086

13 OFS PAINTNG WORKS U#3 BOILER TURBINE AREA WHP 43080 43086

14 CHP conv 2A rec chute m.plate damaged HWP 43080 43081

15 OFS PAINTNG WORKS U#4 BOILER TURBINE AREA WHP 43080 43086

16 CHP TP-26 fire protec.works HWP 43078 43085

17 CHP CONV25B: FIRE PROTECTION WORKS HWP 43076 43078

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I BCW PUMP-A DP TRANSMITTER CP102 HUNTING(32-25) 13.12.17

2 EMD MILL-J -50A RELAY FLAG NOT RESETTING 13.12.17

3 TMD BFP-B heavy steam leakage after ACV. 09.12.17 Passing; opportunity SD

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS U2 fire hydr line lhs lkg near blr lift 13.12.17 ip 103104354

2 C&I sadc transmitter deviation high9(29/50) 13.12.17 103103153

3 EMD Condenser DWP-2 tripped on overload . 13.12.17 att 103104040

4 TMD MDBFP BP nde side cooling water lkg 13.12.17 permit required oprn 103101658

5 OFS CW SWP-7 ABNORMAL SOUND 13.12.17 103102762

6 EMD PHE pit de watering pump is running with temporaray calbe arra 11.12.17 23.12.17 Pump to be avl permanentl ###

8 BMD SH LHS spray block valve (S-117) having body leakage. 09.12.17 18.12.17 103098730

9 TMD TDBFP-B CRH-13 gland leakage 07.12.17 .12.17 online injection will be do

10 C & I Vac p/p A ejec v/v open/close frequently 07.12.17 att 103093361

11 BMD FEEDERS INLET GATE NOT OPERATING WITH CHAIN 06.12.17 31.01.18

12 BMD Mill- B, seal damaged, 04.12.17 att D attendedn A att 103093361

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS


1 BMD HFO line to u#4 having tracing steam leakage. 13.12.17 att 103103654
2 TMD NH3 dozing p/p-B STROKE NOT INCREASING 13.12.17 C&I; JC 103101226
3 BMD Feeder-3E tripping on no coal on belt . 13.12.17 att
4 TMD compressors cooling water hdr trench got submerged 13.12.17 long on opportunity basis
5 BMD BUNKER-E end flange crack developed & bolts also got sheared. 13.12.17 18.12.17
6 BMD SCAPH drain lines from the common header leakages 12.12.17 20.12.17 103102358
7 EMD Poor Lighting; 1) Boiler corner-3 from AB to EF elevation 2) Contro 12.12.17 103103210

8 BMD ID Fan-B Fan NDE bearing oil leakage 11.12.17 R/C vv adj; oprn to see pr ###

9 C&I Drum hydrastep (LHS) fault persisting 11.12.17 locally no leakage ###
10 BMD Mill-E &C mixed PA duct insulation cladding sheets hanging 11.12.17 20.12.17 ###
11 AHM Clinker grinder jet valve area platform grills loose. 09.12.17 att up 103098598

13 OFS U-3Cable gallery mulsifir suction hdr lkg 07.12.17 13.12.17 103095269

14 C & I LHS SH SPRAY ISO V/V-SD-5 NOT OPERATING 07.12.17 08.12.17 permit required 103095979

15 CIVIL CW PUMP-5 BFV FOUNDATION STRUCTURE DAMAGED 06.12.17 12.12.17 work in progress 103095979

16 TMD COND DO HIGH WHILE CEP-C IN STANDBY 05.12.17 08.12.17 i/s 103094415

17 TMD U#3 Ammonia p/p-A low discharge flow 05.12.17 08.12.17 TMD replaced pump but sti 103094309

18 C&I SH Spray block valve (SD-3) got closed on its own due to diaphra 25.11.17 02.12.17 permit required; alarm al 103083399

19 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 09.12.17 in progress;

20 TMD ACW-C NRV passing. 16.11.17 13.01.17 PO to be placed 103052907

Spares required for power supply; remote operation is pending; 24 V DC is not getting extended.
21 C&I SCS pass-B flushing pump not taking start from control room 01.11.17 under permiLocal ON/OFF made available. 103052914

22 C&I Debris filter-B Gear motor not taking start 02.12.17 local ok; 24 V supply not 103090090

UNIT 4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD SH spray isolation v/v SD06 gland lkg 13.12.17 attended 103103939

2 BMD Mill-4E High Coal in Reject 13.12.17 permit required 103104089

3 TMD condenser vac P/p-4B abn sound from pump DE side 13.12.17 no abnormal sound found 103103946

4 C&I AB-1&2 NOT proving 13.12.17

5 EMD Phosphate dozing P/p-A not taking start 13.12.17

6 C&I VAM-2 tripping on anti-freez protection 12.12.17 103097939

7 BMD Mill-H abnormal sound at all coal flows 11.12.17 permit required ###

8 C&I Mill-J having high coal reject, suspecting more coal feeding 11.12.17 attended For the same coal flow: ###

9 BMD FD-fan-A&B common discharge duct insulation damaged. 09.12.17 18.12.17 103099700

10 BMD SAPH-A& B secondary air duct insulation hanging. 09.12.17 18.12.17 103099091

11 AHM BAOF Pump-A abnormal sound from fluid coupling. 09.12.17 103098599

12 TMD TDBFP-A ACV Steam line hole developed. 09.12.17 SV gasket leak SD 103099062

13 BMD Mill-4F LOP-A seal oil leakage 07.12.17 08.12.17 no leakage found 103095854

14 TMD Cond Vac P/P-4B suction mamual valve gland seal wtr lkg 07.12.17 seal water SD 103092826
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD Swyd AC compressor 1 tripped on LP PRESS low 13.12.17 C&I

2 OFS st-2 raw water pump-1&2 heavy gland leakage 13.12.17

3 OFS ST-2 RWPH NO lighting in bateery room 13.12.17

4 EMD Poor Lighting; 1) Stage2 Sea water SWGR room 12.12.17 103103190

5 EMD Poor lighting at 11.12.17 ###

6 OFS HFO tank-2 sprinkler detectetion line leakage above tank 09.12.17 103099188

7 EMD Stg-2 Ash water recirculation module doors not closing. 09.12.17 103099786

8 OFS Stg-1 EDP pump-2 gland leakage. 09.12.17 103098170

6 AHM ASS-3 Ash Disposal line choke 09.12.17

7 AHM ASP- 21 leakage at discharge flange 09.12.17 ASS-3 is not available, c 103099669

8 ASP-22 suction bolt got detached and having leakage. 09.12.17 Temporarily tied with rope 103099670

10 EMD Stg-1 Ash water make up from CW blowdown valve not operating. 09.12.17 103099341

11 AHD ESP Vacuum pump-3D2 not available 04.12.17 10.12.17 Under permit

13 EMD Poor Lighting : U#3&4 ESP building 18.11.17 13.12.17 u 3 4 pend

14 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

15 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2, 3 AVL;
CHEMISTRY
CHP

MID LIFE R&M

1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 BOD:14.12.17 ; PR : 300

2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR u/vetting with F&A; PR

3 C&I Installation of cameras of CCTV in CHP area 19.09.17 BOD:30.11.17 To be extend

4 EMD 33kv Sweet water Lines replacement 19.09.17 NIT to be released (As 07

5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 Extd BOD:29.12.17 ; PR

6 AHD AWRC pu coated pipe line replacement 19.09.17 BOD:14.12.17 ;PR 3000252

COMPLETED JOBS

1 BMD Mill-D abnormal sound and current hunting 11.12.17 attended current hunting increases ###

2 TMD IAC-2 water is mixing in lub oil system 11.12.17 attended second time
8 OFS Fire water booster pump NRV passing 07.12.17 attended 103095879

11 C&I CWP 2 top brg vibration x not responding 06.12.17 attended Will be done after CW PUM 103095269

13 OFS ARV lkg observed in CW p/p-2 before BFV 05.12.17 attended Will be done after CW PUM 103094681
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43081
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43081 492 06.11.16 - 2850 T

43081 43080 2300 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
56/101 680/1620 157 2300 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 63/64, 1B21 Short 60/64 80 /80 ; 76/80 ; 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 6.3 6 7.5 5.3 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 291 285 270 265 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.7 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17
6 AHD Mil reject hoppers in st 2 two ejector silos to be provided 08.12.17
7 AHD Interconnection of AWRC lines of st 1 & st2 to be done 06.12.17
8 OFS Make up Water connection of sweet water for st 2 CW forebay 08.12.17

SAFETY PERMITS IN PROGRESS

Sl No DEPT DESCRIPTION TYPE FROM DATETO DATE REMARKS

1 AHD u3 bah platform repair works.(contd) PFO 43080 43083

2 CHP crusher 7,8 & VGf-7,8 punctures HWP 43080 43083

3 CHP TP-22 TO 24 CLADDING SHEETS FIXING WHP 43080 43086

4 CHP PM WORKS CONVEYOR-1A&VGF-1 step repair HWP 43080 43081

5 OFS PAINTING WORKS AT MAIN PLANT & OS AREA WHP 43080 43086

7 OFS PAINTNG WORKS U#3 BOILER TURBINE AREA WHP 43080 43086

8 CHP conv 2A rec chute m.plate damaged HWP 43080 43081

9 OFS PAINTNG WORKS U#4 BOILER TURBINE AREA WHP 43080 43086

10 CHP TP-26 fire protec.works HWP 43078 43085

11 CHP tp-19 hand rail fixing HWP 43077 43084

12 CHP tp-5 hand rails fixing HWP 43077 43080

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD BFP-B heavy steam leakage after ACV. 09.12.17 Passing; 103099415

2 CMP air compresser house doors not locking and window glass broken,07.12.17 CIVIL to Inspect and give t

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD PHE pit de watering pump is running with temporaray calbe arra 11.12.17 ###

2 TMD Safety handrails around PHE pit area missing. 09.12.17 103099676

3 BMD SH LHS spray block valve (S-117) having body leakage. 09.12.17 103098730

4 TMD TDBFP-B CRH-13 gland leakage 07.12.17 08.12.17

5C & I Vac p/p A ejec v/v open/close frequently 07.12.17 08.12.17 103093361

6 BMD FEEDERS INLET GATE NOT OPERATING WITH CHAIN 06.12.17 31.01.18

7 BMD Mill- B, seal damaged, 04.12.17 10.12.17 D attendedn A att 103093361

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS


1 BMD ID Fan-B Fan NDE bearing oil leakage 11.12.17 ###
2 C&I Drum hydrastep (LHS) fault persisting 11.12.17 locally no leakage ###
3 BMD Mill-E &C mixed PA duct insulation cladding sheets hanging 11.12.17 ###
4 AHM Clinker grinder jet valve area platform grills loose. 09.12.17 09.12.17 up 103098598
5 C&I UPS Local panel display not working. 09.12.17 spare req; PO i/p 103099124

6 OFS U-3Cable gallery mulsifir suction hdr lkg 07.12.17 13.12.17 103095269

7C & I LHS SH SPRAY ISO V/V-SD-5 NOT OPERATING 07.12.17 08.12.17 permit required 103095979

8 CIVIL CW PUMP-5 BFV FOUNDATION STRUCTURE DAMAGED 06.12.17 12.12.17 work in progress 103095979

9 TMD COND DO HIGH WHILE CEP-C IN STANDBY 05.12.17 08.12.17 103094415

10 TMD U#3 Ammonia p/p-A low discharge flow 05.12.17 08.12.17 TMD replaced pump but sti 103094309

11 C&I SH Spray block valve (SD-3) got closed on its own due to diaphra 25.11.17 02.12.17 permit required; alarm al 103083399

12 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 09.12.17 in progress;

13 TMD ACW-C NRV passing. 16.11.17 103052907

Spares required for power supply; remote operation is pending; 24 V DC is not getting extended.
14 C&I SCS pass-B flushing pump not taking start from control room 01.11.17 under permiLocal ON/OFF made available. 103052914

15 C&I Debris filter-B Gear motor not taking start 02.12.17 local ok; 24 V supply not 103090090

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mill-H abnormal sound at all coal flows 11.12.17 ###

2 C&I Mill-J having high coal reject, suspecting more coal feeding 11.12.17 For the same coal flow: ###
3 BMD FD-fan-A&B common discharge duct insulation damaged. 09.12.17 103099700

4 BMD SAPH-A& B secondary air duct insulation hanging. 09.12.17 103099091

5 AHM BAOF Pump-A abnormal sound from fluid coupling. 09.12.17 103098599

6 TMD TDBFP-A ACV Steam line hole developed. 09.12.17 SV gasket leak SD 103099062

7 BMD Mill-4F LOP-A seal oil leakage 07.12.17 08.12.17 103095854

8 TMD Cond Vac P/P-4B suction mamual valve gland seal wtr lkg 07.12.17 seal water 103092826
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD Poor lighting at 11.12.17 ###

2 OFS HFO tank-2 sprinkler detectetion line leakage above tank 09.12.17 103099188

3 EMD Stg-2 Ash water recirculation module doors not closing. 09.12.17 103099786

4 OFS Stg-1 EDP pump-2 gland leakage. 09.12.17 103098170

5 AHM ASS-3 Ash Disposal line choke 09.12.17

6 AHM ASP- 21 leakage at discharge flange 09.12.17 ASS-3 is not available, c 103099669

7 ASP-22 suction bolt got detached and having leakage. 09.12.17 Temporarily tied with rope 103099670

8 OFS Live Reservoir inlet valve became free 09.12.17 Valve is closing on its own 103094885

9 EMD Stg-1 Ash water make up from CW blowdown valve not operating. 09.12.17 103099341

10 AHD ESP Vacuum pump-3D2 not available 04.12.17 10.12.17 Under permit

11 EMD Stg-2 Ash water R/C pump house AC not working. 01.12.17 19.12.17 Attended 103090183

12 EMD Poor Lighting : U#3&4 ESP building 18.11.17 13.12.17 u 3 4 pend

13 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

14 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2, 3 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;

4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

1 BMD Mill-D abnormal sound and current hunting 11.12.17 attended current hunting increases ###

2 TMD IAC-2 water is mixing in lub oil system 11.12.17 attended second time
8 OFS Fire water booster pump NRV passing 07.12.17 attended 103095879

11 C&I CWP 2 top brg vibration x not responding 06.12.17 attended Will be done after CW PUM 103095269

13 OFS ARV lkg observed in CW p/p-2 before BFV 05.12.17 attended Will be done after CW PUM 103094681

16 OFS CW p/p-2 ladder damaged 29.11.17 attended after PP 5 WILL BE DO 103087330

11 BMD Mill-E abnormal sound below 43 Tons 08.12.17 ok 103095854

10 BMD RH SPRAY VALVE SD-14 NO FLOW 27.11.17 attended permit required, operatio 103084821

1 BMD Mills reject kept opened to atmosphere due to 11.12.17 attended

3 BMD Mill-E reject dome valve seal damaged. 09.12.17 attended 103099404

4 OFS CW seal water pump-8 body getting hot. 09.12.17 attended 103099710

5 BMD LDO pump-B vibrations high 08.12.17 attended 103095977

2 TMD ESP AHU-3 blower having abnormal sound. 09.12.17 attended 103098532
4 C&I CW-2 top bearing vibration : X not responding 08.12.17 attended 103095269
2 TMD TDBFP-B Main pump horizontal strainer having leakage. 09.12.17 attended 103099476

8 EMD FD-A LOP-A MOTOR ABNORMAL SOUND 06.12.17 attended motor decouple trial taken 103095879

3 BMD FD Fan-B LOP-A Pump side abnormal sound. 09.12.17 attended 103099655

4 TMD HPH-5A normal drip CV DR-15 having gland leakage. 09.12.17 attended 103099692

7 BMD Mill-E MDV and corner-1 coal pipe having PF leakage. 09.12.17 attended Repeating. 103099082

8 BMD AB-4,GH-4 corner atomising steam leakge. 09.12.17 attended 103099086

9 TMD TDBFP-A centrifuge area platform grills damaged. 09.12.17 attended 103098555

1 AHM Clinker grinder-B chamber back door having heavy leakage. 09.12.17 attended 103099672

14 TMD TDBFP-B horizontal strainer drain having leakage. 01.12.17 ok uo online inj will be done 103090090

15 BMD Mill-A gear box oil leakage in stand still condition. 01.12.17 ok uo > 36 deg ; declared ok b 103088971

5 BMD ST#2 MRHS conveying air line leakages. 07.12.17 att, to be checked 103094681
08.12.2BMD Drum sampling line 1st root valve from left having gland leakage. 09.12.17 att 103098710
TMD BFP-B main pump NDE seal water return line leak 08.12.17 ok uo 103098333
TMD BFP-B horizontal strainer drain valve leak 08.12.17 ok uo 103090090

7 C&I HPH-6B emergency drip valves ( DR-11) passing 18.11.17 08.12.17 attended 103072750

10 EMD PA system defects at various locations. 07.11.17 Attended spares not Available, 103055603

2 C&I TDBFP-B turbine RJB AP00907 Ppoint hunting 08.12.17 ok uo 103098337

3 AHD CG-A2 tripping on overload 08.12.17 ok uo 103098090


3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17 Attendd

5 TMD UCR AC Chilled Water Pump-2 NRV passing. 08.11.17 Attended will take up after After VA 103060714

1 AHM/C&I Stage-2 SILO-1 &2 LOS Rotary feeder intake valves & Vent valves 04.12.17 OK

3 C&I/EMD FOPH SEPERATING PIT PUMPS NTS 06.12.17 Attended

7 EMD Unit-2 lighting defects 29.11.17 Attended i/p, Operation needs fee 103086555
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43078
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43078 492 06.11.16 - 2850 T

43078 43077 3570 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
65/141 1010/2560 206 3570 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 63/64, 1B21 Short 60/64 80 /80 ; 76/80 ; 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 6.3 6 7.5 5.3 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 291 285 270 265 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.7 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17
6 AHD Mil reject hoppers in st 2 two ejector silos to be provided 08.12.17
7 AHD Interconnection of AWRC lines of st 1 & st2 to be done 06.12.17
8 OFS Make up Water connection of sweet water for st 2 CW forebay 08.12.17

SAFETY PERMITS IN PROGRESS

Sl No DEPT DESCRIPTION TYPE FROM DATETO DATE REMARKS

1 Coal Handliu#3 bunker flr#a-e purlins fixing HWP 43077 43078

2 Coal Handlitp-19 hand rail fixing HWP 43077 43084

3 Coal Handlitp-5 hand rails fixing HWP 43077 43080

4 Coal Handliu#3 bunker flr#a-e purlins fixing WHP 43077 43078

5 Coal HandliCONV25B: FIRE PROTECTION WORKS HWP 43076 43078

7 Coal Handlitp-23 :cladding sheet works WHP 43076 43079

8 Coal HandliCONV25B: FIRE PROTECTION WORKS HWP 43076 43078

9 Unit 01 unit 1 esp inlet plat form required WHP 43075 43078

10 Ash HandlinADL TRUSSEL STRENGTHNING WORK WHP 43074 43078

11 Coal Handlitp-22 to 23: channel fixing for roof sheet HWP 43074 43081

12 Coal HandliTP-8 Painting & Structure Repair WHP 43073 43078

13 Coal HandliCH-1 Handrails & Cladding sheet works WHP 43073 43076

14 Unit 03 U#3 MILL-3K BUNKER EXTERNAL INSPECTION W WHP 43073 43078

15 Unit 03 U#3 MILL-3A BUNKER EXTERNAL INSPECTION W WHP 43073 43078

16 Unit 03 mill 3F-K reject bunker plateform WHP 43073 43078

17 Unit 03 u3 bah platform repair works.(contd) PFO 43073 43080

18 Offsite Stag PAINTING WORKS AT MAIN PLANT & OS AREA WHP 43073 43079

19 Unit 03 PAINTNG WORKS U#3 BOILER TURBINE AREA WHP 43073 43079

20 Unit 04 PAINTNG WORKS U#4 BOILER TURBINE AREA WHP 43073 43079

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD BFP-B heavy steam leakage after ACV. 09.12.17 Passing; 103099415

2 BMD Mill-E reject dome valve seal damaged. 09.12.17 103099404

3 OFS CW seal water pump-8 body getting hot. 09.12.17 up 103099710

4 BMD LDO pump-B vibrations high 08.12.17 09.12.17 103095977

5 CMP air compresser house doors not locking and window glass broken,07.12.17 CIVIL to Inspect and give t

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD Safety handrails around PHE pit area missing. 09.12.17 103099676

2 TMD ESP AHU-3 blower having abnormal sound. 09.12.17 attended 103098532
3 BMD SH LHS spray block valve (S-117) having body leakage. 09.12.17 103098730

4 TMD TDBFP-B CRH-13 gland leakage 07.12.17 08.12.17

5C & I Vac p/p A ejec v/v open/close frequently 07.12.17 08.12.17 103093361

6 BMD FEEDERS INLET GATE NOT OPERATING WITH CHAIN 06.12.17 31.01.18

7 BMD Mill- B, seal damaged, 04.12.17 10.12.17 D attendedn A att 103093361

8 TMD HP turbine shaft-1X & 1Y vibrations increasing with load reduction 04.12.17 NO Mech problem in m/c o 103093075

9 OPRN/ EMDBUNKER-2C & 2H O/L GATE PASSING 02.12.17 OPERATION TO ARRANGE 103072750

10 BMD RH SPRAY VALVE SD-14 NO FLOW 27.11.17 attended permit required, operatio 103084821

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS


1 AHM Clinker grinder jet valve area platform grills loose. 09.12.17 09.12.17 103098598
2 TMD TDBFP-B Main pump horizontal strainer having leakage. 09.12.17 attended 103099476
3 C&I UPS Local panel display not working. 09.12.17 spare req; PO i/p 103099124
4 C&I CW-2 top bearing vibration : X not responding 08.12.17 attended 103095269
5 OFS Fire water booster pump NRV passing 07.12.17 12.12.17 103095879

6 OFS U-3Cable gallery mulsifir suction hdr lkg 07.12.17 13.12.17 103095269

7C & I LHS SH SPRAY ISO V/V-SD-5 NOT OPERATING 07.12.17 08.12.17 permit required 103095979

8 EMD FD-A LOP-A MOTOR ABNORMAL SOUND 06.12.17 attended motor decouple trial taken 103095879

9 C&I CWP 2 top brg vibration x not responding 06.12.17 Will be done after CW PUM 103095269

10 CIVIL CW PUMP-5 BFV FOUNDATION STRUCTURE DAMAGED 06.12.17 12.12.17 work in progress 103095979

11 OFS ARV lkg observed in CW p/p-2 before BFV 05.12.17 Will be done after CW PUM 103094681

12 TMD COND DO HIGH WHILE CEP-C IN STANDBY 05.12.17 08.12.17 103094415

13 TMD U#3 Ammonia p/p-A low discharge flow 05.12.17 08.12.17 TMD replaced pump but sti 103094309

14 OFS CW p/p-2 ladder damaged 29.11.17 15.12.17 after PP 5 WILL BE DO 103087330

15 C&I SH Spray block valve (SD-3) got closed on its own due to diaphra 25.11.17 02.12.17 permit required; alarm al 103083399

16 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 09.12.17 in progress;

17 TMD ACW-C NRV passing. 16.11.17 103052907

Spares required for power supply; remote operation is pending; 24 V DC is not getting extended.
18 C&I SCS pass-B flushing pump not taking start from control room 01.11.17 under permiLocal ON/OFF made available. 103052914

19 C&I Debris filter-B Gear motor not taking start 02.12.17 local ok; 24 V supply not 103090090

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 AHM Clinker grinder-B chamber back door having heavy leakage. 09.12.17 attended 103099672

2 BMD FD-fan-A&B common discharge duct insulation damaged. 09.12.17 103099700

3 BMD FD Fan-B LOP-A Pump side abnormal sound. 09.12.17 attended 103099655

4 TMD HPH-5A normal drip CV DR-15 having gland leakage. 09.12.17 attended 103099692

5 BMD SAPH-A& B secondary air duct insulation hanging. 09.12.17 103099091

6 AHM BAOF Pump-A abnormal sound from fluid coupling. 09.12.17 103098599

7 BMD Mill-E MDV and corner-1 coal pipe having PF leakage. 09.12.17 attended Repeating. 103099082

8 BMD AB-4,GH-4 corner atomising steam leakge. 09.12.17 attended 103099086

9 TMD TDBFP-A centrifuge area platform grills damaged. 09.12.17 attended 103098555

10 TMD TDBFP-A ACV Steam line hole developed. 09.12.17 SV gasket leak SD 103099062

11 BMD Mill-E abnormal sound below 43 Tons 08.12.17 i/s uo 103095854

12 BMD Mill-4F LOP-A seal oil leakage 07.12.17 08.12.17 103095854

13 TMD Cond Vac P/P-4B suction mamual valve gland seal wtr lkg 07.12.17 seal water 103092826
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS HFO tank-2 sprinkler detectetion line leakage above tank 09.12.17 103099188

2 EMD Stg-2 Ash water recirculation module doors not closing. 09.12.17 103099786

3 OFS Stg-1 EDP pump-2 gland leakage. 09.12.17 103098170

4 AHM ASS-3 Ash Disposal line choke 09.12.17

5 AHM ASP- 21 leakage at discharge flange 09.12.17 ASS-3 is not available, c 103099669

6 ASP-22 suction bolt got detached and having leakage. 09.12.17 Temporarily tied with rope 103099670

7 OFS Live Reservoir inlet valve became free 09.12.17 Valve is closing on its own 103094885

8 EMD Stg-1 Ash water make up from CW blowdown valve not operating. 09.12.17 103099341

9 AHD ESP Vacuum pump-3D2 not available 04.12.17 10.12.17 Under permit

10 EMD Stg-2 Ash water R/C pump house AC not working. 01.12.17 19.12.17 1 i/s; 103090183

11 EMD Poor Lighting : U#3&4 ESP building 18.11.17 13.12.17 u 3 4 pend

12 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

13 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2, 3 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;

4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

14 TMD TDBFP-B horizontal strainer drain having leakage. 01.12.17 ok uo online inj will be done 103090090

15 BMD Mill-A gear box oil leakage in stand still condition. 01.12.17 ok uo > 36 deg ; declared ok b 103088971

5 BMD ST#2 MRHS conveying air line leakages. 07.12.17 att, to be checked 103094681
08.12.2BMD Drum sampling line 1st root valve from left having gland leakage. 09.12.17 att 103098710
TMD BFP-B main pump NDE seal water return line leak 08.12.17 ok uo 103098333
TMD BFP-B horizontal strainer drain valve leak 08.12.17 ok uo 103090090

7 C&I HPH-6B emergency drip valves ( DR-11) passing 18.11.17 08.12.17 attended 103072750

10 EMD PA system defects at various locations. 07.11.17 Attended spares not Available, 103055603

2 C&I TDBFP-B turbine RJB AP00907 Ppoint hunting 08.12.17 ok uo 103098337

3 AHD CG-A2 tripping on overload 08.12.17 ok uo 103098090


3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17 Attendd

5 TMD UCR AC Chilled Water Pump-2 NRV passing. 08.11.17 Attended will take up after After VA 103060714

1 AHM/C&I Stage-2 SILO-1 &2 LOS Rotary feeder intake valves & Vent valves 04.12.17 OK

3 C&I/EMD FOPH SEPERATING PIT PUMPS NTS 06.12.17 Attended

7 EMD Unit-2 lighting defects 29.11.17 Attended i/p, Operation needs fee 103086555
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43077
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43077 492 06.11.16 - 2850 T

43077 43076 3180 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
32/126 880/2300 158 3180 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 63/64, 1B21 Short 60/64 80 /80 ; 76/80 ; 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 5.3 6 7.8 5.3 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 304 285 272 265 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.7 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17

5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17
6 AHD Mil reject hoppers in st 2 two ejector silos to be provided 08.12.17

7 AHD Interconnection of AWRC lines of st 1 & st2 to be done 06.12.17


8 OFS Make up Water connection of sweet water for st 2 CW forebay 08.12.17

SAFETY PERMITS IN PROGRESS

Sl No DEPT DESCRIPTION TYPE FROM DATETO DATE REMARKS

1 Coal Handlitp-23 :cladding sheet works WHP 43076 43079

2 Coal HandliCONV25B: FIRE PROTECTION WORKS HWP 43076 43078

3 Unit 01 unit 1 esp inlet plat form required WHP 43075 43078

4 Ash HandlinADL TRUSSEL STRENGTHNING WORK WHP 43074 43078

5 Coal Handlitp-22 to 23: channel fixing for roof sheet HWP 43074 43081

6 Coal HandliTP-8 Painting & Structure Repair WHP 43073 43078

7 Coal HandliCH-1 Handrails & Cladding sheet works WHP 43073 43076

8 Unit 03 U#3 MILL-3K BUNKER EXTERNAL INSPECTION W WHP 43073 43078

9 Unit 03 U#3 MILL-3A BUNKER EXTERNAL INSPECTION W WHP 43073 43078

10 Unit 03 mill 3F-K reject bunker plateform WHP 43073 43078

11 Unit 03 u3 bah platform repair works.(contd) PFO 43073 43080

12 Offsite Stag PAINTING WORKS AT MAIN PLANT & OS AREA WHP 43073 43079

13 Unit 03 PAINTNG WORKS U#3 BOILER TURBINE AREA WHP 43073 43079

14 Unit 04 PAINTNG WORKS U#4 BOILER TURBINE AREA WHP 43073 43079

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD LDO pump-B vibrations high 08.12.17 103095977

2 C&I TDBFP-B turbine RJB AP00907 Ppoint hunting 08.12.17 ok uo 103098337

3 AHD CG-A2 tripping on overload 08.12.17 ok uo 103098090

4 CMP air compresser house doors not locking and window glass broken,07.12.17 CIVIL to Inspect and give t

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD TDBFP-B CRH-13 gland leakage 07.12.17 08.12.17

2C & I Vac p/p A ejec v/v open/close frequently 07.12.17 08.12.17 103093361

3 BMD FEEDERS INLET GATE NOT OPERATING WITH CHAIN 06.12.17 31.01.18

4 BMD Mill-A, B, seal damaged, 04.12.17 9.12.17 D attended 103093361

5 TMD HP turbine shaft-1X & 1Y vibrations increasing with load reduction 04.12.17 NO Mech problem in m/c o 103093075

8 BMD RH SPRAY VALVE SD-14 NO FLOW 27.11.17 08.12.17 permit required, operatio 103084821

9 C&I HPH-6B emergency drip valves ( DR-11) passing 18.11.17 08.12.17 attended 103072750

10 EMD PA system defects at various locations. 07.11.17 Attended spares not Available, 103055603

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS


TMD BFP-B main pump NDE seal water return line leak 08.12.17 ok uo 103098333
TMD BFP-B horizontal strainer drain valve leak 08.12.17 ok uo 103090090
C&I CW-2 top bearing vibration : X not responding 08.12.17 103095269
1 OFS Fire water booster pump NRV passing 07.12.17 103095879

2 OFS U-3Cable gallery mulsifir suction hdr lkg 07.12.17 103095269

3C & I LHS SH SPRAY ISO V/V-SD-5 NOT OPERATING 07.12.17 08.12.17 permit required 103095979

4 BMD ST#2 MRHS conveying air line leakages. 07.12.17 att, to be checked 103094681

5 EMD FD-A LOP-A MOTOR ABNORMAL SOUND 06.12.17 up motor decouple trial taken 103095879

7 CIVIL CW PUMP-5 BFV FOUNDATION STRUCTURE DAMAGED 06.12.17 12.12.17 work in progress 103095979

9 TMD COND DO HIGH WHILE CEP-C IN STANDBY 05.12.17 08.12.17 103094415

10 TMD U#3 Ammonia p/p-A low discharge flow 05.12.17 08.12.17 TMD replaced pump but sti 103094309

11 TMD TDBFP-B horizontal strainer drain having leakage. 01.12.17 ok uo online inj will be done 103090090

12 BMD Mill-A gear box oil leakage in stand still condition. 01.12.17 ok uo > 36 deg ; declared ok b 103088971

13 OFS CW p/p-2 ladder damaged 29.11.17 WILL BE DONE WHEN PU 103087330

14 C&I SH Spray block valve (SD-3) got closed on its own due to diaphra 25.11.17 02.12.17 permit required; alarm al 103083399

15 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 09.12.17 in progress;

16 TMD ACW-C NRV passing. 16.11.17 103052907

Spares required for power supply; remote operation is pending; 24 V DC is not getting extended.
17 C&I SCS pass-B flushing pump not taking start from control room 01.11.17 under permiLocal ON/OFF made available. 103052914

18 C&I Debris filter-B Gear motor not taking start 02.12.17 local ok; 24 V supply not 103090090

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

BMD Mill-E abnormal sound below 43 Tons 08.12.17 103095854

1 BMD Mill-4F LOP-A seal oil leakage 07.12.17 08.12.17 103095854

2 TMD Cond Vac P/P-4B suction mamual valve gland seal wtr lkg 07.12.17 seal water 103092826

3 BMD MILL-E VIBRATION IS PERSISTING 06.12.17 103095854


OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

4 AHD ESP Vacuum pump-3D2 not available 04.12.17 10.12.17 Under permit

5 EMD Stg-2 Ash water R/C pump house AC not working. 01.12.17 19.12.17 1 i/s; 103090183

6 EMD Poor Lighting : U#3&4 ESP building 18.11.17 13.12.17 u 3 4 pend

7 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

8 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2, 3 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;

4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17 Attendd

5 TMD UCR AC Chilled Water Pump-2 NRV passing. 08.11.17 Attended will take up after After VA 103060714

1 AHM/C&I Stage-2 SILO-1 &2 LOS Rotary feeder intake valves & Vent valves 04.12.17 OK

3 C&I/EMD FOPH SEPERATING PIT PUMPS NTS 06.12.17 Attended

7 EMD Unit-2 lighting defects 29.11.17 Attended i/p, Operation needs fee 103086555

2 TMD ARCW-A pump NDE vibration high 21.11.17 Attended Pump bearings replaced. V conv27b to 18b mother plate damaged

7 TMD VAM-2 is not effective 02.11.17 ATTENDEd Li Br Not Available 103054680

5 C&I Mill-E motor NDE brg/shaft temp. bad 02.12.17 Attended 103089922

O&M DAILY PLANNING MEETING


MTP/STP/001 DATE: 43077
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43077 492 06.11.16 - 2850 T

43077 43076 3180 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
32/126 880/2300 158 3180 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 63/64, 1B21 Short 60/64 80 /80 ; 76/80 ; 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 5.3 6 7.8 5.3 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 304 285 272 265 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.7 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17 Attendd
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17

5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17
6 AHD Mil reject hoppers in st 2 two ejector silos to be provided 08.12.17
7 AHD Interconnection of AWRC lines of st 1 & st2 to be done 06.12.17
8 OFS Make up Water connection of sweet water for st 2 CW forebay 08.12.17

SAFETY PERMITS IN PROGRESS

Sl No DEPT DESCRIPTION TYPE FROM DATETO DATE REMARKS

1 Coal HandliVGF2: TOP STOP SCREEN rep & VGF1 scrn ck HWP 43076 43077 Attended

2 Coal Handlitp-23 :cladding sheet works WHP 43076 43079

3 Coal HandliCONV 8B BELT SHORT & DEFLECTOR REPAIR HWP 43076 43077 Attended

4 Coal HandliCONV25B: FIRE PROTECTION WORKS HWP 43076 43078

5 Coal Handliconv-22b to 24a m.plate damaged HWP 43076 43079 Attended

6 Coal HandliCNV3B: R/CHUTE DEFLECTOR RAPAIR HWP 43075 43075 Attended

7 Unit 01 unit 1 esp inlet plat form required WHP 43075 43078

8 Coal Handli18B TO 19B M.PLATED DAMAGED HWP 43075 43077 Attended

9 Coal HandliConv-4A M.Plate Repl & Deflector Insp. HWP 43074 43075 Attended

10 Ash HandlinADL TRUSSEL STRENGTHNING WORK WHP 43074 43078

11 Coal Handlitp-22 to 23: channel fixing for roof sheet HWP 43074 43081

12 Coal Handliconv-17a to 18a m.plate damaged HWP 43074 43077 Attended

13 Coal HandliRBF-2 TAIL PULLEY BRNG TEMPERATURE HI HWP 43073 43074 Attended

14 Coal HandliTP-8 Painting & Structure Repair WHP 43073 43078

15 Coal HandliCH-1 Handrails & Cladding sheet works WHP 43073 43076

16 Unit 03 U#3 MILL-3K BUNKER EXTERNAL INSPECTION W WHP 43073 43078

17 Unit 03 U#3 MILL-3A BUNKER EXTERNAL INSPECTION W WHP 43073 43078

18 Unit 03 mill 3F-K reject bunker plateform WHP 43073 43078

19 Unit 03 u3 bah platform repair works.(contd) PFO 43073 43080

20 Offsite Stag PAINTING WORKS AT MAIN PLANT & OS AREA WHP 43073 43079

21 Unit 03 PAINTNG WORKS U#3 BOILER TURBINE AREA WHP 43073 43079

22 Unit 04 PAINTNG WORKS U#4 BOILER TURBINE AREA WHP 43073 43079

23 Coal Handli17B TO 18B M.PLATE DAMAGED HWP 43073 43074 Attended

24 Coal HandliCONV4B: BELT GOT DAMAGED HWP 43073 43074 Attended

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD LDO pump-B vibrations high 08.12.17 103095977

2 C&I TDBFP-B turbine RJB AP00907 Ppoint hunting 08.12.17 103098337

3 AHD CG-A2 tripping on oerload 08.12.17 103098090


4 CMP air compresser house doors not locking and window glass broken,07.12.17 CIVIL to Inspect and give t

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD TDBFP-B CRH-13 gland leakage 07.12.17 08.12.17

2C & I Vac p/p A ejec v/v open/close frequently 07.12.17 08.12.17 103093361

3 BMD FEEDERS INLET GATE NOT OPERATING WITH CHAIN 06.12.17 31.01.18

4 BMD Mill-A, B, seal damaged, 04.12.17 9.12.17 D attended 103093361

5 TMD HP turbine shaft-1X & 1Y vibrations increasing with load reduction 04.12.17 NO Mech problem in m/c o 103093075

8 BMD RH SPRAY VALVE SD-14 NO FLOW 27.11.17 08.12.17 permit required, operatio 103084821

9 C&I HPH-6B emergency drip valves ( DR-11) passing 18.11.17 08.12.17 103072750

10 EMD PA system defects at various locations. 07.11.17 Attended spares not Available, 103055603

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS


TMD BFP-B main pump NDE seal water return line leak 08.12.17 103098333
TMD BFP-B horizontal strainer drain valve leak 08.12.17 103090090
C&I CW-2 top bearing vibration : X not responding 08.12.17 103095269
1 OFS Fire water booster pump NRV passing 07.12.17 103095879

2 OFS U-3Cable gallery mulsifir suction hdr lkg 07.12.17 103095269

3C & I LHS SH SPRAY ISO V/V-SD-5 NOT OPERATING 07.12.17 08.12.17 permit required 103095979

4 BMD ST#2 MRHS conveying air line leakages. 07.12.17 att, to be checked 103094681

5 EMD FD-A LOP-A MOTOR ABNORMAL SOUND 06.12.17 08 checkedmotor decouple trial taken 103095879

7 CIVIL CW PUMP-5 BFV FOUNDATION STRUCTURE DAMAGED 06.12.17 12.12.17 work in progress 103095979

9 TMD COND DO HIGH WHILE CEP-C IN STANDBY 05.12.17 08.12.17 103094415

10 TMD U#3 Ammonia p/p-A low discharge flow 05.12.17 08.12.17 TMD replaced pump but sti 103094309

11 TMD TDBFP-B horizontal strainer drain having leakage. 01.12.17 07.12.17 online inj will be done 103090090

12 BMD Mill-A gear box oil leakage in stand still condition. 01.12.17 > 36 deg ; declared ok b 103088971

13 OFS CW p/p-2 ladder damaged 29.11.17 WILL BE DONE WHEN PU 103087330

14 C&I SH Spray block valve (SD-3) got closed on its own due to diaphra 25.11.17 02.12.17 permit required; alarm al 103083399

15 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 09.12.17 in progress;

16 TMD ACW-C NRV passing. 16.11.17 103052907

Spares required for power supply; remote operation is pending; 24 V DC is not getting extended.
17 C&I SCS pass-B flushing pump not taking start from control room 01.11.17 under permiLocal ON/OFF made available. 103052914

18 C&I Debris filter-B Gear motor not taking start 02.12.17 local ok; 24 V supply not 103090090

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

BMD Mill-E abnormal sound below 43 Tons 08.12.17 103095854

1 BMD Mill-4F LOP-A seal oil leakage 07.12.17 08.12.17 103095854

2 TMD Cond Vac P/P-4B suction mamual valve gland seal wtr lkg 07.12.17 seal water 103092826

3 BMD MILL-E VIBRATION IS PERSISTING 06.12.17 103095854


OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

2 BMD LDO PUMP-B HIGH VIBRATION -7.5 MM/S 06.12.17 08.12.17 BMD WILL ATTEND ON 08

4 AHD ESP Vacuum pump-3D2 not available 04.12.17 10.12.17 Under permit

5 EMD Stg-2 Ash water R/C pump house AC not working. 01.12.17 19.12.17 1 i/s; 103090183

6 EMD Poor Lighting : U#3&4 ESP building 18.11.17 13.12.17 u 3 4 pend

7 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

8 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2, 3 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;

4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

5 TMD UCR AC Chilled Water Pump-2 NRV passing. 08.11.17 Attended will take up after After VA 103060714

1 AHM/C&I Stage-2 SILO-1 &2 LOS Rotary feeder intake valves & Vent valves 04.12.17 OK

3 C&I/EMD FOPH SEPERATING PIT PUMPS NTS 06.12.17 Attended

7 EMD Unit-2 lighting defects 29.11.17 Attended i/p, Operation needs fee 103086555

2 TMD ARCW-A pump NDE vibration high 21.11.17 Attended Pump bearings replaced. V conv27b to 18b mother plate damaged

7 TMD VAM-2 is not effective 02.11.17 ATTENDEd Li Br Not Available 103054680

5 C&I Mill-E motor NDE brg/shaft temp. bad 02.12.17 Attended 103089922

6 C&I Mill -E C2 coal pipe tempature became bad. 01.12.17 Attended 103089922

7 C&I MILL-4A SEAL AIR VV CLOSED WHILE RUNNING 29.11.17 Attended 103086621

5 OFS Sweet water line leakage near logoon-1,Stage-1 sweet water pump-
04.12.17 Atended 103090644

3 EMD GT-1 & ST-1 tie breaker lockout relay operated alarm appeared twic04.12.17 Attdn 103093433

1 OFS HFO tank 2 sprinkler line leak near tank 05.12.17 Attenmde 103094685

7 OFS Stg-1 Sweet water pump-4 suction vent line damaged. 01.12.17 Attended 103090178

10 AHM Stg-1 TAC-2 tripping on element-2 temperature high. 24.11.17 Attended c&i trip on before loading 103081659

11 EMD Stg-2 ASP A2 pump having abnormal sound. 24.11.17 Attended 103082230

6 AHM Stg-1 Ash slurry series,3 under PTW. 23.11.17 28.11.17 Attended

8 Civil Stg-2 FOPH toilet flush tank fallen down. 01.12.17 05.12.17 Attended 103089785

2 EMD ESP field 5B12 not developing voltage . 05.12.17 ok 103094313

3 C&I CRB08 pr05 fault coming intermittently 02.12.17 attended under observation 103086555

4 C&I CG-1B2 CURRENT TRANSDUCER SHOWING WRONG VALUE ( 605.12.17 ok 103094171

1 EMD Generator H2 pressure drop is more. 01.12.17 ok LEAKAGE IDENTIFIED, H

1 BMD Mill-E heavy PF leakage from MDVs & coal pipe coupling. 04.12.17 up Attendd 103092721

1 C&I TDBFP B GB I/P TB TEMP AP00910 HUNTING ( 0-48) 05.12.17 uo checked 103093543

2 C&I U-1 CONDENSATE DO SHOWING WRONG (ONLINE-50 PPB: OFFL


05.12.17 ok 103094284

9 TMD Ammonia Pump-B stroke not changing even from local also, suspe25.11.17 02.12.17 ATTENDED 103082986

2 C&I All LHS Flue gas temperature points of SH/RH zone became bad 04.12.17 attended 103093284
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43076
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43076 492 06.11.16 - 2850 T

43076 43075 2730 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
32/126 430/2300 158 2730 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 63/64, 1B21 Short 60/64 60 /80 ; A PASS ISOLATED
76/80 ; 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 5.3 6 7.8 5.3 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 304 285 272 265 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.7 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17 Attendd
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17

5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

SAFETY PERMITS IN PROGRESS

1 AH St 1 ADL TRUSSEL STRENGTHNING WORK WHP 05.12.17 09.12.17

2 CHP CNV3B: R/CHUTE DEFLECTOR RAPAIR HWP 06.12.17 06.12.17

3 CHP 17B TO 18B DEFL.PLATE DAMAGED HWP 06.12.17 08.12.17

4 CHP 18B TO 19B M.PLATED DAMAGED HWP 06.12.17 08.12.17

5 CHP Conv-4A M.Plate Repl & Deflector Insp. HWP 05.12.17 06.12.17

6 CHP tp-22 to 23: channel fixing for roof sht HWP 05.12.17 12.12.17

7 CHP conv-17a to 18a m.plate damaged HWP 05.12.17 08.12.17

8 CHP RBF-2 TAIL PULLEY BRNG TEMPERATURE HI HWP 04.12.17 05.12.17

9 CHP TP-8 Painting & Structure Repair WHP 04.12.17 43078

10 CHP CH-1 Handrails & Cladding sheet works WHP 04.12.17 43076

11 CHP 17B TO 18B M.PLATE DAMAGED HWP 04.12.17 43074

12 CHP CONV4B: BELT GOT DAMAGED HWP 04.12.17 43074

13 Unit 01 unit 1 esp inlet plat form required WHP 06.12.17 43078

14 Unit 03 1A13 & 3A13 Field Short CSP 06.12.17 43076

15 Unit 03 U#3 MILL-3K BUNKER EXTERNAL INSPECTION W WHP 04.12.17 43078

16 Unit 03 U#3 MILL-3A BUNKER EXTERNAL INSPECTION W WHP 04.12.17 43078

17 Unit 03 mill 3F-K reject bunker plateform WHP 04.12.17 43078


18 Unit 03 u3 bah platform repair works.(contd) PFO 04.12.17 43080

19 Unit 03 PAINTNG WORKS U#3 BOILER TURBINE AREA WHP 04.12.17 43079

20 Unit 04 PAINTNG WORKS U#4 BOILER TURBINE AREA WHP 04.12.17 43079

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I EHC posn fb Tx1,2 dev 4% intermittently(DURING PART LOAD) 05.12.17 attended 103091460

2 C&I FG O2 RHS deviation high(2.08/3.41) 29.11.17 5.12.17 Attended 103087068

3 EMD No lighting near clinker grinder-B1 and BAOF tank area. 24.11.17 Attended 103082311

4 TMD ARCW-A pump NDE vibration high 21.11.17 07.12.17 Pump bearings replaced. V

5 TMD Condensate DO maintaining more (49PPB) & air ingress in the cond
18.11.17 05.12.17 attended

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I/ TMD TDBFP-B ACV POSITION SHOWING 7% AT NO DEMAND 06.12.17 Local also 7%; TMD, AC 103095154

2 BMD FEEDERS INLET GATE NOT OPERATING WITH CHAIN 06.12.17 31.01.18

3 OFS CW SWP-9 HEAVY ABNORMAL SOUND 05.12.17 103094128

4 BMD Mill-A, B, D seal damaged, 04.12.17 D work i/p 103093361

5 TMD HP turbine shaft-1X & 1Y vibrations increasing with load reduction 04.12.17 NO Mech problem in m/c o 103093075

6 OPRN/ EMDBUNKER-2C & 2H O/L GATE PASSING 02.12.17 OPERATION TO ARRANGE 103072750

7 EMD Unit-2 lighting defects 29.11.17 i/p 103086555

8 BMD RH SPRAY VALVE SD-14 NO FLOW 27.11.17 01.12.17 permit required, operatio 103084821

9 C&I HPH-6B emergency drip valves ( DR-11) passing 18.11.17 103072750

10 EMD PA system defects at various locations. 07.11.17 19.12.17 spares not Available 103055603

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD FD-A LOP-A MOTOR ABNORMAL SOUND 06.12.17 motor decouple trial taken 103095879

2 C&I CWP 2 top brg vibration x not responding 06.12.17 pump s/d reqd 103095269

3 C&I CWP-3 MOTOR TOP BRG VIBRATION SPIKES 06.12.17 compl 103095877

4 CIVIL CW PUMP-5 BFV FOUNDATION STRUCTURE DAMAGED 06.12.17 12.12.17 work started 103095979

5 BMD RH Spray line SD-15 drain v/v gland lkg 06.12.17 attended 103095656

6 OFS ARV lkg observed in CW p/p-2 before BFV 05.12.17 103094681

7 TMD COND DO HIGH WHILE CEP-C IN STANDBY 05.12.17 07.12.17 103094415

8 C&I CW PUMP-3 TOP BRG VIB BECAME BAD 05.12.17 compl 103076081

9 C&I Hotwell Sp.Conductivity (LHS) hunting (3-25) 05.12.17 attended, u/b 103093955

10 TMD U#3 Ammonia p/p-A low discharge flow 05.12.17 TMD replaced pump but sti 103094309

11 TMD TDBFP-B horizontal strainer drain having leakage. 01.12.17 07.12.17 online inj will be done 103090090

12 BMD Mill-A gear box oil leakage in stand still condition. 01.12.17 > 36 deg ; declared ok b 103088971

13 OFS CW p/p-2 ladder damaged 29.11.17 WILL BE DONE WHEN PU 103087330

14 C&I SH Spray block valve (SD-3) got closed on its own due to diaphra 25.11.17 02.12.17 permit required; alarm al 103083399

15 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 09.12.17 in progress;

16 TMD TG ECW pump- B NRV passing. 08.11.17 Pump i/s long pending job, Design o 103061601

17 TMD ACW-C NRV passing. 16.11.17 103052907

Spares required for power supply; remote operation is pending; 24 V DC is not getting extended.
18 C&I SCS pass-B flushing pump not taking start from control room 01.11.17 under permiLocal ON/OFF made available. 103052914

19 C&I Debris filter-B Gear motor not taking start 02.12.17 local ok; 24 V supply not 103090090

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD MILL-E VIBRATION IS PERSISTING 06.12.17 103095854

2 BMD PAPH-4A Gear box shaft oil leakage 06.12.17 very minor, declared 103095379

3 BMD Mill-4H ABNORMAL SOUND UP TO 50 TPH 05.12.17 103094768

4 AHM 3 no field are short in ESP pass-D 05.12.17 gates jam

5 C&I HP Turbine rear bearing temperature ponit-7(1) hunting 04.12.17 Protection is from 2 points 103092826

6 BMD SAPH-B flue gas duct developed a hole near FG outlet damper. 04.12.17 compl 103079210

7 CHE Water Lkg from Sampling rack @ U#4 CPU 29.11.17 103087380

8 TMD Air ingress in the condenser is more (120 kg/hr) at full load & it is 18.11.17 07.12.17 vacuum pp gasket repl. W

9 TMD UCR AC Chilled Water Pump-2 NRV passing. 08.11.17 After VAM 2 103060714
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

4 Stage-2 SILO-1 &2 LOS Rotary feeder intake valves & Vent valves 04.12.17

1 OFS LIVE RESERVOIR INLET VALVE BECAME FREE 06.12.17 attended 103094885

2 BMD LDO PUMP-B HIGH VIBRATION -7.5 MM/S 06.12.17

3 C&I/EMD FOPH SEPERATING PIT PUMPS NTS 06.12.17

1 AHD ESP Vacuum pump-3D2 not available 04.12.17 10.12.17 Under permit

2 OFS Stg-1 EDP pump-2 having gland leakage. 01.12.17 07.12.17 attended 103090175

9 EMD Stg-2 Ash water R/C pump house AC not working. 01.12.17 08.12.17 1 i/s; 103090183

7 EMD Poor Lighting : St 2 Ash Slurry Pump house, St 1TAC Area , U#3&4 18.11.17 28.11.17

8 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

9 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2, 3 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;

4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

7 TMD VAM-2 is not effective 02.11.17 ATTENDEd Li Br Not Available 103054680

5 C&I Mill-E motor NDE brg/shaft temp. bad 02.12.17 Attended 103089922

6 C&I Mill -E C2 coal pipe tempature became bad. 01.12.17 Attended 103089922

7 C&I MILL-4A SEAL AIR VV CLOSED WHILE RUNNING 29.11.17 Attended 103086621

5 OFS Sweet water line leakage near logoon-1,Stage-1 sweet water pump-
04.12.17 Atended 103090644

3 EMD GT-1 & ST-1 tie breaker lockout relay operated alarm appeared twic04.12.17 Attdn 103093433

1 OFS HFO tank 2 sprinkler line leak near tank 05.12.17 Attenmde 103094685

7 OFS Stg-1 Sweet water pump-4 suction vent line damaged. 01.12.17 Attended 103090178

10 AHM Stg-1 TAC-2 tripping on element-2 temperature high. 24.11.17 Attended c&i trip on before loading 103081659

11 EMD Stg-2 ASP A2 pump having abnormal sound. 24.11.17 Attended 103082230

6 AHM Stg-1 Ash slurry series,3 under PTW. 23.11.17 28.11.17 Attended

8 Civil Stg-2 FOPH toilet flush tank fallen down. 01.12.17 05.12.17 Attended 103089785

2 EMD ESP field 5B12 not developing voltage . 05.12.17 ok 103094313

3 C&I CRB08 pr05 fault coming intermittently 02.12.17 attended under observation 103086555

4 C&I CG-1B2 CURRENT TRANSDUCER SHOWING WRONG VALUE ( 605.12.17 ok 103094171

1 EMD Generator H2 pressure drop is more. 01.12.17 ok LEAKAGE IDENTIFIED, H

1 BMD Mill-E heavy PF leakage from MDVs & coal pipe coupling. 04.12.17 up Attendd 103092721

1 C&I TDBFP B GB I/P TB TEMP AP00910 HUNTING ( 0-48) 05.12.17 uo checked 103093543

2 C&I U-1 CONDENSATE DO SHOWING WRONG (ONLINE-50 PPB: OFFL


05.12.17 ok 103094284

9 TMD Ammonia Pump-B stroke not changing even from local also, suspe25.11.17 02.12.17 ATTENDED 103082986

2 C&I All LHS Flue gas temperature points of SH/RH zone became bad 04.12.17 attended 103093284
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43075
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43075 520 06.11.16 - 2850 T

43075 43074 3770 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
80/146 1210/2620 226 3770 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 63/64, 1B21 Short 60/64 60 /80 ; A PASS ISOLATED
76/80 ; 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 5.3 6 7.8 4.3 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 276 274 272 270 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.7 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17 Attendd
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17

5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

SAFETY PERMITS IN PROGRESS

1 AH St 1 ADL TRUSSEL STRENGTHNING WORK WHP 05.12.17 09.12.17

2 CHP CNV3B: R/CHUTE DEFLECTOR RAPAIR HWP 06.12.17 06.12.17


3 CHP 17B TO 18B DEFL.PLATE DAMAGED HWP 06.12.17 08.12.17

4 CHP 18B TO 19B M.PLATED DAMAGED HWP 06.12.17 08.12.17

5 CHP Conv-4A M.Plate Repl & Deflector Insp. HWP 05.12.17 06.12.17

6 CHP tp-22 to 23: channel fixing for roof sht HWP 05.12.17 12.12.17

7 CHP conv-17a to 18a m.plate damaged HWP 05.12.17 08.12.17

8 CHP RBF-2 TAIL PULLEY BRNG TEMPERATURE HI HWP 04.12.17 05.12.17

9 CHP TP-8 Painting & Structure Repair WHP 04.12.17 43078

10 CHP CH-1 Handrails & Cladding sheet works WHP 04.12.17 43076

11 CHP 17B TO 18B M.PLATE DAMAGED HWP 04.12.17 43074

12 CHP CONV4B: BELT GOT DAMAGED HWP 04.12.17 43074

13 Unit 01 unit 1 esp inlet plat form required WHP 06.12.17 43078

14 Unit 03 1A13 & 3A13 Field Short CSP 06.12.17 43076

15 Unit 03 U#3 MILL-3K BUNKER EXTERNAL INSPECTION W WHP 04.12.17 43078

16 Unit 03 U#3 MILL-3A BUNKER EXTERNAL INSPECTION W WHP 04.12.17 43078

17 Unit 03 mill 3F-K reject bunker plateform WHP 04.12.17 43078

18 Unit 03 u3 bah platform repair works.(contd) PFO 04.12.17 43080

19 Unit 03 PAINTNG WORKS U#3 BOILER TURBINE AREA WHP 04.12.17 43079

20 Unit 04 PAINTNG WORKS U#4 BOILER TURBINE AREA WHP 04.12.17 43079

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I EHC posn fb Tx1,2 dev 4% intermittently(DURING PART LOAD) 05.12.17 103091460

2 C&I FG O2 RHS deviation high(2.08/3.41) 29.11.17 5.12.17 103087068

3 EMD No lighting near clinker grinder-B1 and BAOF tank area. 24.11.17 103082311

4 TMD ARCW-A pump NDE vibration high 21.11.17 07.12.17 103077335

5 TMD Condensate DO maintaining more (49PPB) & air ingress in the cond
18.11.17 05.12.17 permit req; vacuum pp gas

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I/ TMD TDBFP-B ACV POSITION SHOWING 7% AT NO DEMAND 06.12.17 Local also 7%; TMD 103095154

2 BMD FEEDERS INLET GATE NOT OPERATING WITH CHAIN 06.12.17

3 OFS CW SWP-9 HEAVY ABNORMAL SOUND 05.12.17 103094128

4 BMD Mill-A, B, D seal damaged, 04.12.17 103093361

5 TMD HP turbine shaft-1X & 1Y vibrations increasing with load reduction 04.12.17 NO Mech problem in m/c o 103093075

6 OPRN/ EMDBUNKER-2C & 2H O/L GATE PASSING 02.12.17 OPERATION TO ARRANGE 103072750

7 EMD Unit-2 lighting defects 29.11.17 i/p 103086555

8 BMD RH SPRAY VALVE SD-14 NO FLOW 27.11.17 01.12.17 permit required 103084821

9 C&I HPH-6B emergency drip valves ( DR-11) passing 18.11.17 Checked but; downstream 103072750

10 EMD PA system defects at various locations. 07.11.17 19.12.17 spares not Available 103055603

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD FD-A LOP-A MOTOR ABNORMAL SOUND 06.12.17 103095879

2 C&I CWP 2 top brg vibration x not responding 06.12.17 103095269

3 C&I CWP-3 MOTOR TOP BRG VIBRATION SPIKES 06.12.17 103095877

4 CIVIL CW PUMP-5 BFV FOUNDATION STRUCTURE DAMAGED 06.12.17 103095979

5 BMD RH Spray line SD-15 drain v/v gland lkg 06.12.17 103095656

6 OFS ARV lkg observed in CW p/p-2 before BFV 05.12.17 103094681

7 TMD COND DO HIGH WHILE CEP-C IN STANDBY 05.12.17 07.12.17 103094415

8 C&I CW PUMP-3 TOP BRG VIB BECAME BAD 05.12.17 hunting 103076081

9 C&I Hotwell Sp.Conductivity (LHS) hunting (3-25) 05.12.17 103093955

10 TMD U#3 Ammonia p/p-A low discharge flow 05.12.17 C&I prob 103094309

11 TMD TDBFP-B horizontal strainer drain having leakage. 01.12.17 07.12.17 online inj will be done 103090090

12 BMD Mill-A gear box oil leakage in stand still condition. 01.12.17 > 36 deg ; 103088971

13 OFS CW p/p-2 ladder damaged 29.11.17 under permi 103087330

14 C&I SH Spray block valve (SD-3) got closed on its own due to diaphra 25.11.17 02.12.17 permit required; alarm al 103083399

15 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 09.12.17 in progress;

16 TMD TG ECW pump- B NRV passing. 08.11.17 Pump i/s oem to check due to frequ 103061601

17 TMD ACW-C NRV passing. 16.11.17 oem to check due to frequ 103052907

Spares required for power supply; remote operation is pending; 24 V DC is not getting extended.
18 EMD/C&I SCS pass-B flushing pump not taking start from control room 01.11.17 under permiLocal ON/OFF made available. 103052914

19 C&I Debris filter-B Gear motor not taking start 02.12.17 local ok; 24 V supply not 103090090

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD MILL-E VIBRATION IS PERSISTING 06.12.17 103095854

2 BMD PAPH-4A Gear box shaft oil leakage 06.12.17 103095379

3 BMD Mill-4H ABNORMAL SOUND UP TO 50 TPH 05.12.17 103094768

4 AHM 3 no field are short in ESP pass-D 05.12.17 gates jam

5 C&I HP Turbine rear bearing temperature ponit-7(1) hunting 04.12.17 Protection is from 2 points 103092826

6 BMD SAPH-B flue gas duct developed a hole near FG outlet damper. 04.12.17 103079210

7 CHE Water Lkg from Sampling rack @ U#4 CPU 29.11.17 103087380

8 TMD Air ingress in the condenser is more (120 kg/hr) at full load & it is 18.11.17 07.12.17 vacuum pp gasket repl. W

9 TMD UCR AC Chilled Water Pump-2 NRV passing. 08.11.17 After VAM 2 103060714
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

4 Stage-2 SILO-1 &2 LOS Rotary feeder intake valves & Vent valves 04.12.17

1 OFS LIVE RESERVOIR INLET VALVE BECAME FREE 06.12.17 103094885

2 BMD LDO PUMP-B HIGH VIBRATION -7.5 MM/S 06.12.17

3 C&I/EMD FOPH SEPERATING PIT PUMPS NTS 06.12.17

1 AHD ESP Vacuum pump-3D2 not available 04.12.17 10.12.17 Under permit

2 OFS Stg-1 EDP pump-2 having gland leakage. 01.12.17 07.12.17 103090175

9 EMD Stg-2 Ash water R/C pump house AC not working. 01.12.17 08.12.17 1 i/s; 103090183

7 EMD Poor Lighting : St 2 Ash Slurry Pump house, St 1TAC Area , U#3&4 18.11.17 28.11.17

8 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

9 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2, 3 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;

4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

7 TMD VAM-2 is not effective 02.11.17 ATTENDEd Li Br Not Available 103054680

5 C&I Mill-E motor NDE brg/shaft temp. bad 02.12.17 Attended 103089922

6 C&I Mill -E C2 coal pipe tempature became bad. 01.12.17 Attended 103089922

7 C&I MILL-4A SEAL AIR VV CLOSED WHILE RUNNING 29.11.17 Attended 103086621

5 OFS Sweet water line leakage near logoon-1,Stage-1 sweet water pump-
04.12.17 Atended 103090644

3 EMD GT-1 & ST-1 tie breaker lockout relay operated alarm appeared twic04.12.17 Attdn 103093433

1 OFS HFO tank 2 sprinkler line leak near tank 05.12.17 Attenmde 103094685

7 OFS Stg-1 Sweet water pump-4 suction vent line damaged. 01.12.17 Attended 103090178

10 AHM Stg-1 TAC-2 tripping on element-2 temperature high. 24.11.17 Attended c&i trip on before loading 103081659

11 EMD Stg-2 ASP A2 pump having abnormal sound. 24.11.17 Attended 103082230

6 AHM Stg-1 Ash slurry series,3 under PTW. 23.11.17 28.11.17 Attended

8 Civil Stg-2 FOPH toilet flush tank fallen down. 01.12.17 05.12.17 Attended 103089785

2 EMD ESP field 5B12 not developing voltage . 05.12.17 ok 103094313

3 C&I CRB08 pr05 fault coming intermittently 02.12.17 attended under observation 103086555

4 C&I CG-1B2 CURRENT TRANSDUCER SHOWING WRONG VALUE ( 605.12.17 ok 103094171

1 EMD Generator H2 pressure drop is more. 01.12.17 ok LEAKAGE IDENTIFIED, H

1 BMD Mill-E heavy PF leakage from MDVs & coal pipe coupling. 04.12.17 up Attendd 103092721

1 C&I TDBFP B GB I/P TB TEMP AP00910 HUNTING ( 0-48) 05.12.17 uo checked 103093543

2 C&I U-1 CONDENSATE DO SHOWING WRONG (ONLINE-50 PPB: OFFL


05.12.17 ok 103094284

9 TMD Ammonia Pump-B stroke not changing even from local also, suspe25.11.17 02.12.17 ATTENDED 103082986

2 C&I All LHS Flue gas temperature points of SH/RH zone became bad 04.12.17 attended 103093284
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43074
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43074 520 06.11.16 - 2850 T

43074 43073 2850 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
56/115 850/2000 171 2850 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 63/64, 1B21 Short 60/64 78/80 ; 1A76/80 ; 23.04.17 - 3270
ECO HOPPER STATUS 4th hopper choke ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 5.3 5 6.1 4.3 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 276 270 272 270 03.12.17 -3590
HYDROGEN DEW POINT 17.11.17 -17 -19 -18 -17 02.12.17 -3650
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.7 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17 Attendd
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS
1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P
2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

SAFETY PERMITS IN PROGRESS

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I TDBFP B GB I/P TB TEMP AP00910 HUNTING ( 0-48) 05.12.17 103093543

2 C&I U-1 CONDENSATE DO SHOWING WRONG (ONLINE-50 PPB: OFFL


05.12.17 103094284

3 C&I EHC posn fb Tx1,2 dev 4% intermittently(DURING PART LOAD) 05.12.17 103091460

4 C&I CG-1B2 CURRENT TRANSDUCER SHOWING WRONG VALUE ( 605.12.17 103094171

1 EMD Generator H2 pressure drop is more. 01.12.17 uo LEAKAGE IDENTIFIED, H

2 C&I FG O2 RHS deviation high(2.08/3.41) 29.11.17 5.12.17 103087068

3 EMD No lighting near clinker grinder-B1 and BAOF tank area. 24.11.17 103082311

4 TMD ARCW-A pump NDE vibration high 21.11.17 05.12.17 103077335

5 TMD Condensate DO maintaining more (49PPB) & air ingress in the cond
18.11.17 05.12.17 vacuum pp gasket repl. W

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD/C&I LPBYPASS EHC NOT OPERATIVE 05.12.17 103093912

2 EMD ESP field 5B12 not developing voltage . 05.12.17 103094313

3 OFS CW SWP-9 HEAVY ABNORMAL SOUND 05.12.17 103094128

4 BMD Mill-A, B, 04.12.17 Mills-A, B,C,D,F & G reje 103093361

2 TMD HP turbine shaft-1X & 1Y vibrations increasing with load reduction 04.12.17 Normal :1X/1Y: 160 /55 , 103093075

3 C&I CRB08 pr05 fault coming intermittently 02.12.17 attended under observation 103086555

4 EMD BUNKER-2C & 2H O/L GATE PASSING 02.12.17 OPERATION TO ARRANGE 103072750

5 EMD Unit-2 lighting defects 29.11.17 i/p 103086555

6 BMD RH SPRAY VALVE SD-14 NO FLOW 27.11.17 01.12.17 permit required 103084821

7 C&I /TMD HPH-6B emergency drip valves ( DR-11) passing 18.11.17 02.12.17 Checked but; downstream 103072750

8 EMD PA system defects at various locations. 07.11.17 19.12.17 spares not Available 103055603

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS ARV lkg observed in CW p/p-2 before BFV 05.12.17 103094681

2 TMD COND DO HIGH WHILE CEP-C IN STANDBY 05.12.17 103094415

3 C&I CW PUMP-3 TOP BRG VIB BECAME BAD 05.12.17 103076081

4 C&I Hotwell Sp.Conductivity (LHS) hunting (3-25) 05.12.17 103093955

5 TMD U#3 Ammonia p/p-A low discharge flow 05.12.17 103094309

1 BMD Mill-E heavy PF leakage from MDVs & coal pipe coupling. 04.12.17 up Attendd 103092721

2 TMD TDBFP-B horizontal strainer drain having leakage. 01.12.17 online inj will be done 103090090

3 BMD Mill-A gear box oil leakage in stand still condition. 01.12.17 > 36 deg 103088971

4 Civil Stg-2 FOPH toilet flush tank fallen down. 01.12.17 5 103089785

5 C&I BCW cooling water emergency drain v/v not working 29.11.17 09.12.17 SPARES REQD; permit iso 103087302

6 OFS CW p/p-2 ladder damaged 29.11.17 under permi 103087330

7 C&I ASLD 1,6,9,22 not responding to test. 27.11.17 long 9,22 COMPLETED 103084148

8 C&I SH Spray block valve (SD-3) got closed on its own due to diaphra 25.11.17 02.12.17 permit required; alarm al 103083399

9 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 09.12.17 in progress;

Spares required for power supply; remote operation is pending; 24 V DC is not getting extended.
10 EMD/C&I SCS pass-B flushing pump not taking start from control room 01.11.17 under permiLocal ON/OFF made available. 103052914

11 C&I Debris filter-B Gear motor not taking start 02.12.17 local ok; 24 V supply not 103090090

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mill-4H ABNORMAL SOUND UP TO 50 TPH 05.12.17 103094768

2 AHM 3 no field are short in ESP pass-D 05.12.17

3 C&I HP Turbine rear bearing temperature ponit-7(1) hunting 04.12.17 Protection is from 2 points 103092826

4 BMD SAPH-B flue gas duct developed a hole near FG outlet damper. 04.12.17 103079210

5 C&I Mill-E motor NDE brg/shaft temp. bad 02.12.17 Attended 103089922

6 C&I Mill -E C2 coal pipe tempature became bad. 01.12.17 Attended 103089922

7 C&I MILL-4A SEAL AIR VV CLOSED WHILE RUNNING 29.11.17 Attended 103086621

8 CHE Water Lkg from Sampling rack @ U#4 CPU 29.11.17 103087380

8 TMD Air ingress in the condenser is more (120 kg/hr) at full load & it is 18.11.17 vacuum pp gasket repl. W

9 TMD VAM-2 is not effective 02.11.17 27.11.17 Li Br Not Available 103054680


OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS HFO tank 2 sprinkler line leak near tank 05.12.17 103094685

2 OFS sea water working line leakage at SWPH end 05.12.17 103091565

1 EMD GT-1 & ST-1 tie breaker lockout relay operated alarm appeared twic04.12.17 103093433

2 Stage-2 SILO-1 &2 LOS Rotary feeder intake valves & Vent valves 04.12.17

3 OS Sweet water line leakage near logoon-1,Stage-1 sweet water pump-


04.12.17 103090644

4 AHD ESP Vacuum pump-3D2 not available 04.12.17 Under permit

1 OFS Stg-1 Sweet water pump-4 suction vent line damaged. 01.12.17 103090178

2 OFS Stg-1 EDP pump-2 having gland leakage. 01.12.17 103090175

3 EMD Stg-2 Ash water R/C pump house AC not working. 01.12.17 08.12.17 1 i/s; 103090183

4 AHM Stg-1 TAC-2 tripping on element-2 temperature high. 24.11.17 c&i trip on before loading 103081659

5 EMD Stg-2 ASP A2 pump having abnormal sound. 24.11.17 MNDE sound 103082230

6 AHM Stg-1 Ash slurry series,3 under PTW. 23.11.17 28.11.17 ASS-3 line leak,

7 EMD Poor Lighting : St 2 Ash Slurry Pump house, St 1TAC Area , U#3&4 18.11.17 28.11.17

8 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

9 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2, 3 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;

4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

9 TMD Ammonia Pump-B stroke not changing even from local also, suspe25.11.17 02.12.17 ATTENDED 103082986

2 C&I All LHS Flue gas temperature points of SH/RH zone became bad 04.12.17 attended 103093284

2 BMD MILL-2D MDV PF LEAKAGE 02.12.17 att ATTENDED BUT LKG STIL 103084821

03.12.2EMD ID Fan-B speed and demand mismatch 04.12.17 att Demand: 346 RPM, CH1 S 103092604

1 AHM Stg-2 AWRC pump-2 having gland leakage. 01.12.17 att 103090132

9 OFS Sea water lub water pump-3 NRV passing. 23.11.17 25.11.17 artt 103080284

5 EMD Sea water line-3 incomer breaker is not closing. 01.12.17 att 103089815

6 CIVIL for VIP visit the vegetation growth along the road from canteen upto28.11.17 29.11.17 att

3 C&I BFP-B ACV FEED BACK ERRATIC 27.11.17 02.12.17 ok 103082325

1 EMD /TMD ARCW PP-B motor terminal got burnt & ARCW PP-A running with pu Attended ARCW PP-B under permit

5 EMD U#4 WB-55 O/L acting 29.11.17 ok 103087430

1 C&I U4 ECO O2 LHS & RHS DEVIATION HIGH 29.11.17 ok LHS: 3.7/3.65, RHS: 2.4/3 103086602

5 C&I main turbine first stage pr. tx deviatio 29.11.17 ok 103087192


O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43073
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43073 520 06.11.16 - 2850 T

43073 43072 3590 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
66/154 1030/2560 220 3590 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 63/64, 1B21 Short 60/64 78/80 ; 1A77/80 ; 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 6.2 5.9 7 4.9 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 280 283 270 258
HYDROGEN DEW POINT 17.11.17 -17 -17 -17 -16
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.7 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17

4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD Generator H2 pressure drop is more. 01.12.17 LEAKAGE IDENTIFIED, H

2 C&I FG O2 RHS deviation high(2.08/3.41) 29.11.17 103087068

3 C&I BFP-B ACV FEED BACK ERRATIC 27.11.17 02.12.17 ok 103082325

5 EMD No lighting near clinker grinder-B1 and BAOF tank area. 24.11.17 103082311

6 TMD ARCW-A pump NDE vibration high 21.11.17 05.12.17 103077335

7 TMD Condensate DO maintaining more (49PPB) & air ingress in the cond
18.11.17 05.12.17 vacuum pp gasket repl. W

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I CRB08 pr05 fault coming intermittently 02.12.17 uo 103086555

2 BMD MILL-2D MDV PF LEAKAGE 02.12.17 att ATTENDED BUT LKG STIL 103084821

3 EMD BUNKER-2C & 2H O/L GATE PASSING 02.12.17 OPERATION TO ARRANGE 103072750

4 EMD Unit-2 lighting defects 29.11.17 i/p 103086555

5 BMD RH SPRAY VALVE SD-14 NO FLOW 27.11.17 01.12.17 permit required 103084821

6 C&I /TMD HPH-6A & HPH-6B emergency drip valves (DR-5, DR-11) passing 18.11.17 02.12.17 Checked but; downstream 103072750

7 EMD PA system defects at various locations. 07.11.17 19.12.17 spares not Available 103055603

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Debris filter-B Gear motor not taking start 02.12.17 local ok; 24 V supply 103090090

2 TMD TDBFP-B horizontal strainer drain having leakage. 01.12.17 online inj 103090090

3 BMD Mill-A gear box oil leakage in stand still condition. 01.12.17 103088971

4 Civil Stg-2 FOPH toilet flush tank fallen down. 01.12.17 103089785

5 C&I BCW cooling water emergency drain v/v not working 29.11.17 09.12.17 SPARES REQD 103087302

6 OFS CW p/p-2 ladder damaged 29.11.17 under permi 103087330

7 C&I ASLD 1,6,9,22 not responding to test. 27.11.17 9,22 COMPL, 103084148

8 C&I SH Spray block valve (SD-3) got closed on its own due to diaphra 25.11.17 02.12.17 permit required; alarm al 103083399

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Mill-E motor NDE brg/shaft temp. bad 02.12.17 103089922

2 C&I Mill -E C2 coal pipe tempature became bad. 01.12.17 103089922

3 C&I MILL-4A SEAL AIR VV CLOSED WHILE RUNNING 29.11.17 103086621

4 CHE Water Lkg from Sampling rack @ U#4 CPU 29.11.17 103087380

5 BMD Hot air leakage between Mill-G & H NMEJ 25.11.17 02.12.17 shut down job 103079642

6 TMD Air ingress in the condenser is more (120 kg/hr) at full load & it is 18.11.17 vacuum pp gasket repl. W

7 TMD VAM-2 is not effective 02.11.17 27.11.17 Li Br Not Available 103054680


OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS Stg-1 Sweet water pump-4 suction vent line damaged. 01.12.17 103090178

2 OFS Stg-1 EDP pump-2 having gland leakage. 01.12.17 103090175

3 EMD Stg-2 Ash water R/C pump house AC not working. 01.12.17 103090183

4 AHM Stg-1 TAC-2 tripping on element-2 temperature high. 24.11.17 c&i trip on before loading 103081659

5 EMD Stg-2 ASP A2 pump having abnormal sound. 24.11.17 MNDE sound 103082230

0.6 AHM /EMD Stg-1 Ash slurry series-41,3 under PTW. 23.11.17 28.11.17 ASS-3 line leak, ASP-41 m

7 EMD Poor Lighting : St 2 Ash Slurry Pump house, St 1TAC Area , U#3&4 18.11.17 28.11.17

8 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

9 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2, 3 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;

4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

5 EMD U#4 WB-55 O/L acting 29.11.17 ok 103087430

1 C&I U4 ECO O2 LHS & RHS DEVIATION HIGH 29.11.17 ok LHS: 3.7/3.65, RHS: 2.4/3 103086602

5 C&I main turbine first stage pr. tx deviatio 29.11.17 ok 103087192

O&M DAILY PLANNING MEETING


MTP/STP/001 DATE: 43071
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43071 520 06.11.16 - 2850 T

43071 43070 2790 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
65/98 990/1800 163 2790 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 63/64, 1B21 Short 60/64 78/80 ; 1A76/80 ; 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 5.9 5.8 7.3 4.9 23.11.17 -3500
TURBINE SEAL STEAM TEMP-Deg C (I/L) 284 282 272 258
HYDROGEN DEW POINT 17.11.17 -17 -17 -17 -16
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.7 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17

4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD Generator H2 pressure drop is more. 01.12.17 LEAKAGE IDENTIFIED, H

2 OFS CW seal water pump-6 having heavy gland leakage. 01.12.17 up ATTENDED

3 C&I FG O2 RHS deviation high(2.08/3.41) 29.11.17 103087068

4 C&I BFP-B ACV FEED BACK ERRATIC 27.11.17 02.12.17 103082325

5 EMD No lighting near clinker grinder-B1 and BAOF tank area. 24.11.17 103082311

6 TMD ARCW-A pump NDE vibration high 21.11.17 05.12.17 103077335

7 TMD Condensate DO maintaining more (49PPB) & air ingress in the cond
18.11.17 05.12.17 vacuum pp gasket repl. W

8 BMD HFO line tracing steam insulation to be provided 17.11.17 02.12.17/10ATTENDED 103071182

9 EMD SWP-9 MOTOR NDE SIDE ABNORMAL SOUND 27.11.17 up ATTENDED 103084778

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

2 BMD Mill-C LOP-B Pump DE side having oil leakage. 01.12.17 ATTENDED 103089891

3 C&I TDBFP-B gland steam Tx's having deviation. 01.12.17 ATTENDED 103089794

5 EMD Unit-2 lighting defects 29.11.17 i/p 103086555

7 C&I HPBP FAST OPEN NOT WORK WHEN TUR TRIP 29.11.17 TO BE REMOVED 103087209

8 BMD RH SPRAY VALVE SD-14 NO FLOW 27.11.17 01.12.17 permit required 103084821

9 C&I CEP C REC VALVE CD 14 dem /pos mismatch 27.11.17 02.12.17 ATTENDED 103084612

11 BMD/ C&I Sootblowing control valves SD-25 passing. 23.11.17 02.12.17 ATTENDED 103080547

12 C&I /TMD HPH-6A & HPH-6B emergency drip valves (DR-5, DR-11) passing 18.11.17 02.12.17 Checked but; downstream 103072750

13 EMD PA system defects at various locations. 07.11.17 19.12.17 spares not Available 103055603

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD TDBFP-B horizontal strainer drain having leakage. 103090090

2 BMD Mill-A gear box oil leakage in stand still condition. 103088971

3 Civil Stg-2 FOPH toilet flush tank fallen down. 103089785

4 C&I HPH-5A level Tx hunting ip 84mm to 136mm. 103082760

5 C&I BCW cooling water emergency drain v/v not working 29.11.17 09.12.17 SPARES REQD 103087302

6 OFS CW p/p-2 ladder damaged 29.11.17 up 103087330

7 C&I ASLD 1,6,9,22 not responding to test. 27.11.17 ok 9,22 COMPL, 103084148

8 C&I SH Spray block valve (SD-3) got closed on its own due to diaphra 25.11.17 02.12.17 permit required; alarm al 103083399

9 TMD Ammonia Pump-B stroke not changing even from local also, suspe25.11.17 02.12.17 103082986

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

30.11.2 C&I Mill -E C2 coal pipe tempature became bad. 103089922

27.11.2 C&I CEP-A discharge pressure Tx-2 bad. ok ATTENDED 103085765

30.11.2 BMD Mill-G MDV having PF Leakage. ok ATTENDED 103089919

30.11.2 C&I Mill-G C4 coal pipe tempature erratic. ok ATTENDED 103089921

04.11.2 AHM ESP Pass-D fields:- 1D1, 3D2 & 4D2 are short. 103057246

1 C&I MILL-4A SEAL AIR VV CLOSED WHILE RUNNING 29.11.17 103086621

3 BMD Mill-4J Thrust Pad temp maintaining high 29.11.17 up ATTENDED 103087483

4 CHE Water Lkg from Sampling rack @ U#4 CPU 29.11.17 103087380

6 BMD Hot air leakage between Mill-G & H NMEJ 25.11.17 02.12.17 shut down job 103079642

7 TMD Air ingress in the condenser is more (120 kg/hr) at full load & it is 18.11.17 vacuum pp gasket repl. W

8 TMD VAM-2 is not effective 02.11.17 27.11.17 Li Br Not Available 103054680


OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS


01.12.2AHM Stg-2 AWRC pump-2 having gland leakage. 103090132 103090132
01.12.2OFS Stg-1 Sweet water pump-4 suction vent line damaged. 103090178 103090178
01.12.2OFS Stg-1 EDP pump-2 having gland leakage. 103090175 103090175
01.12.2EMD Stg-2 Ash water R/C pump house AC not working. 103090183 103090183
30.11.2 EMD Sea water line-3 incomer breaker is not closing. 103089815 103089815

1 CIVIL for VIP visit the vegetation growth along the road from canteen upto28.11.17 29.11.17

2 AHM Stg-1 TAC-2 tripping on element-2 temperature high. 24.11.17 c&i trip on before loading 103081659

3 EMD Stg-2 ASP A2 pump having abnormal sound. 24.11.17 MNDE sound 103082230

4 OFS Sea water lub water pump-3 NRV passing. 23.11.17 25.11.17 103080284

5 AHM /EMD Stg-1 Ash slurry series-41,3 under PTW. 23.11.17 28.11.17 ASS-3 line leak, ASP-41 m

6 EMD Poor Lighting : St 2 Ash Slurry Pump house, St 1TAC Area , U#3&4 18.11.17 28.11.17

7 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

8 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2, 3 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

5 EMD U#4 WB-55 O/L acting 29.11.17 ok 103087430

1 C&I U4 ECO O2 LHS & RHS DEVIATION HIGH 29.11.17 ok LHS: 3.7/3.65, RHS: 2.4/3 103086602

5 C&I main turbine first stage pr. tx deviatio 29.11.17 ok 103087192


O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43070
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43070 540 06.11.16 - 2850 T

43070 43069 810 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
15/22 360/450 37 810 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 63/64, 1B21 Short 60/64 78/80 ; 1A77/80 ; 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 6 6 7.3 5.6 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 292 296 272 270
HYDROGEN DEW POINT 17.11.17 -17 -17 -17 -16
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.7 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ DegC OFF LINE ST-II IN / OUT 10.6/6.5 9DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12.5 13. DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17

4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I FG O2 RHS deviation high(2.08/3.41) 29.11.17 103087068

2 C&I BCW P/P-A DP TX-2 (HAG01CP102) HUNTING 29.11.17 103086547

3 C&I MILL-G HAD demand position mismatch 27.11.17 02.12.17 103083134

4 C&I BFP-B ACV FEED BACK ERRATIC 27.11.17 02.12.17 103082325

5 EMD No lighting near clinker grinder-B1 and BAOF tank area. 24.11.17 103082311

6 TMD ARCW-A pump NDE vibration high 21.11.17 05.12.17 103077335

7 TMD Condensate DO maintaining more (49PPB) & air ingress in the cond
18.11.17 05.12.17 vacuum pp gasket repl. W

8 BMD HFO line tracing steam insulation to be provided 17.11.17 02.12.17 103071182

9 EMD SWP-9 MOTOR NDE SIDE ABNORMAL SOUND 27.11.17 02.12.17 103084778

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Mill E pv1 power cylinder passing 29.11.17 103087795

2 EMD Unit-2 lighting defects 29.11.17 103086555

3 C&I hphs getting bypassed spuriously 29.11.17 Checked; Under Observat 103086595

4 C&I HPBP FAST OPEN NOT WORK WHEN TUR TRIP 29.11.17 103087209

7 BMD RH SPRAY VALVE SD-14 NO FLOW 27.11.17 01.12.17 permit required 103084821

8 C&I CEP C REC VALVE CD 14 dem /pos mismatch 27.11.17 02.12.17 103084612

9 OPRN ACC MAINTINING 0.3 AT LOW LOAD 27.11.17 02.12.17

10 BMD/ C&I Sootblowing control valves SD-25 passing. 23.11.17 02.12.17 joint check done; permit 103080547

11 C&I /TMD HPH-6A & HPH-6B emergency drip valves (DR-5, DR-11) passing 18.11.17 02.12.17 Checked but; downstream 103072750

12 EMD PA system defects at various locations. 07.11.17 19.12.17 spares not Available 103055603

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I BCW cooling water emergency drain v/v not working 29.11.17 103087302

2 OFS CW p/p-2 ladder damaged 29.11.17 103087330

3 EMD 220 V DC CHARGER1 O/P VOLTAGE 264V IN MMI 29.11.17 103087044

4 C&I Deaerator Ext. steam temp bad. 29.11.17 103086556

5 EMD HPH 5B EXV: 21 FEED BACK NOT COMING 29.11.17 103087040

6 C&I ASLD 1,6,9,22 not responding to test. 27.11.17 ip 103084148

7 C&I SH Spray block valve (SD-3) got closed on its own due to diaphra 25.11.17 02.12.17 permit required; alarm al 103083399

8 TMD Ammonia Pump-B stroke not changing even from local also, suspe25.11.17 02.12.17 103082986

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I MILL-4A SEAL AIR VV CLOSED WHILE RUNNING 29.11.17 103086621

2 EMD MILL-E LOP-A MOTOR ABNORMAL SOUND 29.11.17 103087718

3 BMD Mill-4J Thrust Pad temp maintaining high 29.11.17 75 deg when mill was in s 103087483

4 CHE Water Lkg from Sampling rack @ U#4 CPU 29.11.17 103087380

5 C&I CW-5 BFV power pack pr maintaining high.(220 KSC) 27.11.17 103084901

6 BMD Hot air leakage between Mill-G & H NMEJ 25.11.17 02.12.17 103079642

7 TMD Air ingress in the condenser is more (120 kg/hr) at full load & it is 18.11.17 vacuum pp gasket repl. W

8 TMD VAM-2 is not effective 02.11.17 27.11.17 Li Br Not Available 103054680


OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 CIVIL for VIP visit the vegetation growth along the road from canteen upto28.11.17 29.11.17

2 AHM Stg-1 TAC-2 tripping on element-2 temperature high. 24.11.17 c&i trip on before loading 103081659

3 EMD Stg-2 ASP A2 pump having abnormal sound. 24.11.17 MNDE sound 103082230

4 OFS Sea water lub water pump-3 NRV passing. 23.11.17 25.11.17 103080284

5 AHM /EMD Stg-1 Ash slurry series-41,3 under PTW. 23.11.17 28.11.17 ASS-3 line leak, ASP-41 m

6 EMD Poor Lighting : St 2 Ash Slurry Pump house, St 1TAC Area , U#3&4 18.11.17 28.11.17

7 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

8 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2, 3 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

4 C&I HPH-5A level Tx hunting ip attended 103082760

11 C&I CW-5 BFV power pack pr maintaining high.(220 KSC) 27.11.17 attended 103084901

12 EMD 220 V DC CHARGER1 O/P VOLTAGE 264V IN MMI 29.11.17 attended 103087044

13 C&I Deaerator Ext. steam temp bad. 29.11.17 ok attended 103086556

14 EMD HPH 5B EXV: 21 FEED BACK NOT COMING 29.11.17 att attended 103087040

2 TMD TDBFP-B ACV warm up valve having gland leakage. ok attended 103090092

3 TMD TDBFP-B main pump NDE seal water cooler union joint leakage. ok attended 103087856

4 C&I LPBP control fluid pump-2 dicharge hose having leakage. ok attended 103090094

5 BMD ID fan-B LOP-A having abnormal sound. ok attended 103088841

10 OPRN ACC MAINTINING 0.3 AT LOW LOAD 27.11.17 02.12.17 attended

6 C&I hphs getting bypassed spuriously 29.11.17 attended 103086595

4 C&I Mill E pv1 power cylinder passing 29.11.17 attended 103087795

1 C&I HPH-5A alternate drip demand/position having mismatch. 01.12.17 attended 103089504

5 C&I BCW P/P-A DP TX-2 (HAG01CP102) HUNTING 29.11.17 up attended 103086547

6 C&I MILL-G HAD demand position mismatch 27.11.17 att attended 103083134

3 TMD LPBP line drain near SDFT gland leakage. 01.12.17 attended

5 EMD U#4 WB-55 O/L acting 29.11.17 ok 103087430

1 C&I U4 ECO O2 LHS & RHS DEVIATION HIGH 29.11.17 ok LHS: 3.7/3.65, RHS: 2.4/3 103086602

5 C&I main turbine first stage pr. tx deviatio 29.11.17 ok 103087192

6 C&I CRH NRV OPEN FEEDBACK NOT COMING 29.11.17 ok 103087501

9 EMD Stage-2 FOPH both the ACs not working 13.11.17 28.11.17 1st completed; 2nd 24.11

9 C&I HPH-5B LVL XMTR-1 BECAME BAD 27.11.17 02.12.17 Attended

11 C&I LPH-2 getting isolated due to level switch malfunctioning & level t 25.11.17 ip Attended 103083361

12 TMD HPH-5A NDCV DR15 manual valve having gland leakage. 24.11.17 under permiAttended 103081892

5 BMD ID Fan-A LOP-A&B motor coupling guard missing. 24.11.17 29.11.17 Attended 103081442
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43069
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43069 540 06.11.16 - 2850 T

43069 43068 1280 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
40/29 740/540 69 1280 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 63/64, 1B21 Short 60/64 78/80 ; 1A77/80 ; 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 6 5.5 7.3 5.2 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 300 268 270 270
HYDROGEN DEW POINT 17.11.17 -7 -37 -17 -16
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.7 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ 6.5 DegC OFF LINE ST-II IN / OUT 11.4/7.3 9 DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12. 14.5/ DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17

4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I FG O2 RHS deviation high(2.08/3.41) 29.11.17 103087068

2 C&I BCW P/P-A DP TX-2 (HAG01CP102) HUNTING 29.11.17 103086547

3 C&I MILL-G HAD demand position mismatch 27.11.17 02.12.17 103083134

4 C&I BFP-B ACV FEED BACK ERRATIC 27.11.17 02.12.17 103082325

5 EMD No lighting near clinker grinder-B1 and BAOF tank area. 24.11.17 103082311

6 TMD ARCW-A pump NDE vibration high 21.11.17 05.12.17 103077335

7 TMD Condensate DO maintaining more (49PPB) & air ingress in the cond
18.11.17 05.12.17 vacuum pp gasket repl. W

8 BMD HFO line tracing steam insulation to be provided 17.11.17 02.12.17 103071182

9 EMD SWP-9 MOTOR NDE SIDE ABNORMAL SOUND 27.11.17 02.12.17 103084778

UNIT -2

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Mill E pv1 power cylinder passing 29.11.17 103087795

2 EMD Unit-2 lighting defects 29.11.17 103086555

3 C&I hphs getting bypassed spuriously 29.11.17 i./p 103086595

4 C&I HPBP FAST OPEN NOT WORK WHEN TUR TRIP 29.11.17 103087209

5 C&I main turbine first stage pr. tx deviatio 29.11.17 103087192

6 C&I CRH NRV OPEN FEEDBACK NOT COMING 29.11.17 103087501

7 BMD RH SPRAY VALVE SD-14 NO FLOW 27.11.17 01.12.17 permit required 103084821

8 C&I CEP C REC VALVE CD 14 dem /pos mismatch 27.11.17 02.12.17 103084612

9 OPRN ACC MAINTINING 0.3 AT LOW LOAD 27.11.17 02.12.17

10 BMD/ C&I Sootblowing control valves SD-25 passing. 23.11.17 02.12.17 joint check done; permit 103080547

11 C&I /TMD HPH-6A & HPH-6B emergency drip valves (DR-5, DR-11) passing 18.11.17 02.12.17 Checked but; downstream 103072750

12 EMD PA system defects at various locations. 07.11.17 19.12.17 spares not Available 103055603

UNIT-3

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I BCW cooling water emergency drain v/v not working 29.11.17 103087302

2 OFS CW p/p-2 ladder damaged 29.11.17 103087330

3 EMD 220 V DC CHARGER1 O/P VOLTAGE 264V IN MMI 29.11.17 103087044

4 C&I Deaerator Ext. steam temp bad. 29.11.17 103086556

5 EMD HPH 5B EXV: 21 FEED BACK NOT COMING 29.11.17 103087040

6 C&I ASLD 1,6,9,22 not responding to test. 27.11.17 ip 103084148

7 C&I SH Spray block valve (SD-3) got closed on its own due to diaphra 25.11.17 02.12.17 permit required; alarm al 103083399

8 TMD Ammonia Pump-B stroke not changing even from local also, suspe25.11.17 02.12.17 103082986

UNIT 4

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I U4 ECO O2 LHS & RHS DEVIATION HIGH 29.11.17 LHS: 3.7/3.65, RHS: 2.4/3 103086602

2 C&I MILL-4A SEAL AIR VV CLOSED WHILE RUNNING 29.11.17 103086621

3 EMD MILL-E LOP-A MOTOR ABNORMAL SOUND 29.11.17 103087718

4 BMD Mill-4J Thrust Pad temp maintaining high 29.11.17 75 deg when mill was in s 103087483

5 EMD U#4 WB-55 O/L acting 29.11.17 103087430

6 CHE Water Lkg from Sampling rack @ U#4 CPU 29.11.17 103087380

7 C&I CW-5 BFV power pack pr maintaining high.(220 KSC) 27.11.17 103084901

8 BMD Hot air leakage between Mill-G & H NMEJ 25.11.17 02.12.17 103079642

9 TMD Air ingress in the condenser is more (120 kg/hr) at full load & it is 18.11.17 vacuum pp gasket repl. W

10 TMD VAM-2 is not effective 02.11.17 27.11.17 Li Br Not Available 103054680


OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 CIVIL MS /GRP LINE NEAR OAC HAVING BUSHES 27.11.17 contract award pending

2 CIVIL for VIP visit the vegetation growth along the road from canteen upto28.11.17 29.11.17

3 AHM Stg-1 TAC-2 tripping on element-2 temperature high. 24.11.17 c&i trip on before loading 103081659

4 Civil Sweet water yard area grass cutting required. 24.11.17 contract award pending 103082278

5 EMD Stg-2 ASP A2 pump having abnormal sound. 24.11.17 MNDE sound 103082230

6 OFS Sea water lub water pump-3 NRV passing. 23.11.17 25.11.17 103080284

7 AHM /EMD Stg-1 Ash slurry series-41,3 under PTW. 23.11.17 28.11.17 ASS-3 line leak, ASP-41 m

8 EMD Poor Lighting : St 2 Ash Slurry Pump house, St 1TAC Area , U#3&4 18.11.17 28.11.17

9 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

10 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2, 3 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

9 EMD Stage-2 FOPH both the ACs not working 13.11.17 28.11.17 1st completed; 2nd 24.11

9 C&I HPH-5B LVL XMTR-1 BECAME BAD 27.11.17 02.12.17 Attended

11 C&I LPH-2 getting isolated due to level switch malfunctioning & level t 25.11.17 ip Attended 103083361

12 TMD HPH-5A NDCV DR15 manual valve having gland leakage. 24.11.17 under permiAttended 103081892

5 BMD ID Fan-A LOP-A&B motor coupling guard missing. 24.11.17 29.11.17 Attended 103081442

6 BMD PA Fan-A LOP-A motor coupling guard missing. 24.11.17 29.11.17 Attended 103022370

BMD MILL-C & F REJECT LINE AT TRESTLE CHOKED Attended 103087754

BMD mill 2d reject box choke Attended 103087794

6 BMD mill-B dome valve choke 24.11.17 Attended 103077790

2 EMD/ OPRNESP FIELD-1B21CERM TRIPPED NOT RESETTING 27.11.17 29.11.17 short 103084533

1 C&I HPCV-1/2 FEEDBACK ERRATIC, SHOWING 0% & 99 % respect. 27.11.17 Attended HPCV2 POS FEEDBACK 103084907

1 BMD MILL:H HEAVY VIBRATIONS OBSERVED & COAL LEAKAGE 27.11.17 ip attended 103084997

10 EMD ID Fan-A exciter winding temperatures maintaining more 17.11.17 ok 93.2/82.3/93.4 Deg C; CNI 103071566

7 EMD Stg-2 Sweet water pump house ACs not working. 23.11.17 25.11.17 attended 103080998

3 CIVIL U#4 TG 8.5m Toilet water line Leakage 27.11.17 Attended 103084795

O&M DAILY PLANNING MEETING


MTP/STP/001 DATE: 43068
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43068 540 06.11.16 - 2850 T

43068 43067 3010 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
44/112 770/2240 156 3010 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 63/64, 1B21 -0KV 60/64 78/80 ; 1A77/80 ; 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 6 5.5 7.3 5.2 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 300 268 270 270
HYDROGEN DEW POINT 17.11.17 -7 -37 -17 -16
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.7 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ 6.5 DegC OFF LINE ST-II IN / OUT 11.4/7.3 9 DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12. 14.5/ DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I HPCV-1/2 FEEDBACK ERRATIC, SHOWING 0% & 99 % respect. 27.11.17 Attended HPCV2 POS FEEDBACK 103084907

2 EMD/ OPRNESP FIELD-1B21CERM TRIPPED NOT RESETTING 27.11.17 29.11.17 short 103084533

3 C&I MILL-G HAD demand position mismatch 27.11.17 02.12.17 103083134

4 C&I BFP-B ACV FEED BACK ERRATIC 27.11.17 02.12.17 103082325

5 EMD No lighting near clinker grinder-B1 and BAOF tank area. 24.11.17 103082311

6 BMD mill-B dome valve choke 24.11.17 Attended 103077790

7 TMD ARCW-A pump NDE vibration high 21.11.17 05.12.17 103077335

8 TMD Condensate DO maintaining more (49PPB) & air ingress in the cond
18.11.17 05.12.17 vacuum pp gasket repl. W

6 BMD HFO line tracing steam insulation to be provided 17.11.17 02.12.17 103071182

5 EMD SWP-9 MOTOR NDE SIDE ABNORMAL SOUND 27.11.17 02.12.17 103084778

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD RH SPRAY VALVE SD-14 NO FLOW 27.11.17 01.12.17 103084821

2 C&I CEP C REC VALVE CD 14 dem /pos mismatch 27.11.17 02.12.17 103084612

3 C&I HPH-5B LVL XMTR-1 BECAME BAD 27.11.17 02.12.17

4 OPRN ACC MAINTINING 0.3 AT LOW LOAD 27.11.17 02.12.17

6 C&I LPH-2 getting isolated due to level switch malfunctioning & level t 25.11.17 ip 103083361

8 TMD HPH-5A NDCV DR15 manual valve having gland leakage. 24.11.17 under permi 103081892

9 BMD/ C&I Sootblowing control valves SD-24 and SD-25 passing. 23.11.17 28.11.17 24 done; joint check to be 103080547

10 C&I /TMD HPH-6A & HPH-6B emergency drip valves (DR-5, DR-11) passing 18.11.17 02.12.17 Checked but; downstream 103072750

11 TMD Steam leakage near CRH NRV limit switch. 16.11.17 01.12.17 103071038

12 EMD PA system defects at various locations. 07.11.17 19.12.17 spares not Available 103055603

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I ASLD 1,6,9,22 not responding to test. 27.11.17 ip 103084148

2 C&I SH Spray block valve (SD-3) got closed on its own due to diaphra 25.11.17 02.12.17 permit required; alarm al 103083399

3 TMD Ammonia Pump-B stroke not changing even from local also, suspe25.11.17 02.12.17 103082986

7 EMD Stage-2 FOPH both the ACs not working 13.11.17 28.11.17 1st completed; 2nd 24.11

UNIT 4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

2 C&I CW-5 BFV power pack pr maintaining high.(220 KSC) 27.11.17 103084901

3 BMD Hot air leakage between Mill-G & H NMEJ 25.11.17 02.12.17 103079642

5 BMD ID Fan-A LOP-A&B motor coupling guard missing. 24.11.17 29.11.17 103081442

6 BMD PA Fan-A LOP-A motor coupling guard missing. 24.11.17 29.11.17 103022370

9 TMD Air ingress in the condenser is more (120 kg/hr) at full load & it is 18.11.17 vacuum pp gasket repl. W

11 TMD VAM-2 is not effective 02.11.17 27.11.17 Li Br Not Available 103054680


OFFSITES
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 CIVIL MS /GRP LINE NEAR OAC HAVING BUSHES 27.11.17 contract award pending

2 CIVIL for VIP visit the vegetation growth along the road from canteen upto28.11.17 29.11.17

4 AHM Stg-1 TAC-2 tripping on element-2 temperature high. 24.11.17 c&i trip on before loading 103081659

5 Civil Sweet water yard area grass cutting required. 24.11.17 contract award pending 103082278

6 EMD Stg-2 ASP A2 pump having abnormal sound. 24.11.17 MNDE sound 103082230

8 OFS Sea water lub water pump-3 NRV passing. 23.11.17 25.11.17 103080284

9 AHM /EMD Stg-1 Ash slurry series-41,3 under PTW. 23.11.17 28.11.17 ASS-3 line leak, ASP-41 m

10 EMD Poor Lighting : St 2 Ash Slurry Pump house, St 1TAC Area , U#3&4 18.11.17 28.11.17

11 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

12 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2, 3 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

1 BMD MILL:H HEAVY VIBRATIONS OBSERVED & COAL LEAKAGE 27.11.17 ip attended 103084997

10 EMD ID Fan-A exciter winding temperatures maintaining more 17.11.17 ok 93.2/82.3/93.4 Deg C; CNI 103071566

7 EMD Stg-2 Sweet water pump house ACs not working. 23.11.17 25.11.17 attended 103080998

3 CIVIL U#4 TG 8.5m Toilet water line Leakage 27.11.17 Attended 103084795

1 EMD FOPH OIL SEPERATOR PIT PUMPS NOT TAKING START 27.11.17 Attended Local avl ;

4 EMD Turbine zero metres and 8.5 metres lighting poor at some locations23.11.17 attended CFT, SOT area etc. 103079700

5 EMD ID A current hunting and vibration going high 21.11.17 ok motor nde, fan de-X

6 TMD MDBFP hydraulic Bearing no:11 temperature maintaining more 17.11.17 ok uo; 82 deg; cni tx check; 103052907

11 BMD HFO unloading pump-1 having high vibration. 16.11.17 attended 103071330

7 BMD SAPH-A soot blowing puppet valve passing. 24.11.17 temp attendPressure-25ksc after pupp 103081833

1 EMD U4 Debris-A O/L V/V motor cable faulty 27.11.17 attended 103085246
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43067
Last Updated 0.3958333333
SAFETY
SL DEPT DEFECT DESCRIPTION REMARKS
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43067 540 06.11.16 - 2850 T

43067 43066 3010 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
44/112 770/2240 156 3010 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 63/64, 1B21 -0KV 60/64 78/80 ; 1A77/80 ; 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 6 5.5 7.3 5.2 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 300 268 270 270
HYDROGEN DEW POINT 17.11.17 -7 -37 -17 -16
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.7 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ 6.5 DegC OFF LINE ST-II IN / OUT 11.4/7.3 9 DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12. 14.5/ DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17

4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I HPCV-1/2 FEEDBACK ERRATIC, SHOWING 0% & 99 % respect. 27.11.17 HPCV2 POS FEEDBACK 103084907

2 EMD/ OPRNESP FIELD-1B21CERM TRIPPED NOT RESETTING 27.11.17 29.11.17 after ash evac , will be ch 103084533

3 C&I MILL-G HAD demand position mismatch 27.11.17 103083134

4 C&I BFP-B ACV FEED BACK ERRATIC 27.11.17 103082325

5 EMD No lighting near clinker grinder-B1 and BAOF tank area. 24.11.17 103082311

6 BMD HFO line tracing steam insulation to be provided 17.11.17 02.12.17 103071182

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD RH SPRAY VALVE SD-14 NO FLOW 27.11.17 01.12.17 103084821

2 C&I CEP C REC VALVE CD 14 dem /pos mismatch 27.11.17 103084612

3 C&I HPH-5B LVL XMTR-1 BECAME BAD 27.11.17

4 OPRN ACC MAINTINING 0.3 AT LOW LOAD 27.11.17

5 EMD SWP-9 MOTOR NDE SIDE ABNORMAL SOUND 27.11.17 103084778

6 C&I LPH-2 getting isolated due to level switch malfunctioning & level t 25.11.17 ip 103083361

8 TMD HPH-5A NDCV DR15 manual valve having gland leakage. 24.11.17 under permi 103081892

9 BMD/ C&I Sootblowing control valves SD-24 and SD-25 passing. 23.11.17 28.11.17 24 done; joint check to be 103080547

10 C&I /TMD HPH-6A & HPH-6B emergency drip valves (DR-5, DR-11) passing 18.11.17 Checked but; downstream 103072750

11 TMD Steam leakage near CRH NRV limit switch. 16.11.17 01.12.17 103071038

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I ASLD 1,6,9,22 not responding to test. 27.11.17 ip 103084148

2 C&I SH Spray block valve (SD-3) got closed on its own due to diaphra 25.11.17 permit required; alarm al 103083399

3 TMD Ammonia Pump-B stroke not changing even from local also, suspe25.11.17 103082986

4 EMD Turbine zero metres and 8.5 metres lighting poor at some locations23.11.17 attended CFT, SOT area etc. 103079700

5 EMD ID A current hunting and vibration going high 21.11.17 ok motor nde, fan de-X

6 TMD MDBFP hydraulic Bearing no:11 temperature maintaining more 17.11.17 ok uo; 82 deg; cni tx check; 103052907

7 EMD Stage-2 FOPH both the ACs not working 13.11.17 28.11.17 1st completed; 2nd 24.11

UNIT 4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD MILL:H HEAVY VIBRATIONS OBSERVED & COAL LEAKAGE 27.11.17 ip attended 103084997

2 C&I CW-5 BFV power pack pr maintaining high.(220 KSC) 27.11.17 103084901

3 BMD Hot air leakage between Mill-G & H NMEJ 25.11.17 02.12.17 103079642
4 BMD Abnormal sound coming from Mill-A roller chamber. 24.11.17 ok oprn: trial to be taken 103082206

5 BMD ID Fan-A LOP-A&B motor coupling guard missing. 24.11.17 29.11.17 103081442

6 BMD PA Fan-A LOP-A motor coupling guard missing. 24.11.17 29.11.17 103022370

7 BMD SAPH-B flue gas outlet hole developed near support bearing area.23.11.17 sd 103079644

8 BMD PAPH air outlet common duct having leakage. 23.11.17 sd 103079644

9 TMD Air ingress in the condenser is more (120 kg/hr) at full load & it is 18.11.17 vacuum pp gasket repl. W

10 EMD ID Fan-A exciter winding temperatures maintaining more 17.11.17 ok 93.2/82.3/93.4 Deg C; CNI 103071566

11 TMD VAM-2 is not effective 02.11.17 27.11.17 Li Br Not Available 103054680


OFFSITES
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD FOPH OIL SEPERATOR PIT PUMPS NOT TAKING START 27.11.17 Attended Local avl ;

2 CIVIL MS /GRP LINE NEAR OAC HAVING BUSHES 27.11.17

CIVIL for VIP visit the vegetation growth along the road from canteen upto28.11.17 29.11.17

3 CIVIL U#4 TG 8.5m Toilet water line Leakage 27.11.17 Attended 103084795

4 AHM Stg-1 TAC-2 tripping on element-2 temperature high. 24.11.17 c&i trip on before loading 103081659

5 Civil Sweet water yard area grass cutting required. 24.11.17 contract award pending 103082278

6 AHM Stg-2 ASP A2 pump having abnormal sound. 24.11.17 MNDE sound 103082230

7 EMD Stg-2 Sweet water pump house ACs not working. 23.11.17 25.11.17 1 attended 103080998

8 OFS Sea water lub water pump-3 NRV passing. 23.11.17 25.11.17 103080284

9 AHM /EMD Stg-1 Ash slurry series-41,3 under PTW. 23.11.17 28.11.17 ASS-3 line leak, ASP-41 m

10 EMD Poor Lighting : St 2 Ash Slurry Pump house, St 1TAC Area , U#3&4 18.11.17 28.11.17

11 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

12 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2, 3 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

11 BMD HFO unloading pump-1 having high vibration. 16.11.17 attended 103071330

7 BMD SAPH-A soot blowing puppet valve passing. 24.11.17 temp attendPressure-25ksc after pupp 103081833

1 EMD U4 Debris-A O/L V/V motor cable faulty 27.11.17 attended 103085246

4 TMD BFP-4B ACV ABNRML SOUND/PASSING SUSPECT 27.11.17 ok ok 103083372

3 C&I HPH-6B alternate drip control valve positioner damaged and valve25.11.17
g ok its kept closed manually f 103083401

4 EMD UST-A Winding temperature local display not working. 24.11.17 ok 103081684

5 TMD Ammonia dosing pump-A not discharging. 24.11.17 ok 103081470

6 BMD Mill-D roller abnormal sound below 50 T/H. 24.11.17 Attended Under observation 103081474

9 TMD MS line impulse line leakage at TG 8.5M 18.11.17 ok MS pr bef HP byp; 103074903
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43066
Last Updated 0.3958333333
SAFETY
SL DEPT DEFECT DESCRIPTION REMARKS
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43066 540 06.11.16 - 2850 T

43066 43065 2920 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
68/118 900/2020 186 2920 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 63/64, 1B2 -0KV 60/64 78/80 ; 1A77/80 ; 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 5 5.1 6.6 4 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 265 268 270 270
HYDROGEN DEW POINT 17.11.17 -7 -37 -17 -16
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.7 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
Chiller water Temp
1 ST-I UCB Chiller8.5/ 6.5 DegC OFF LINE ST-II IN / OUT 11.4/7.3 9 DegC OFF LINE

ESP
Chiller water Temp
2 ST-I ESP Chiller16/12. 14.5/ DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17

4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I HPCV-1/2 FEEDBACK ERRATIC, SHOWING 0% & 99 % respect. 27.11.17 HPCV2 POS FEEDBACK 103084907

2 EMD ESP FIELD-1B21CERM TRIPPED NOT RESETTING 27.11.17 103084533

3 C&I MILL-G HAD demand position mismatch 27.11.17 103083134

4 C&I BFP-B ACV FEED BACK ERRATIC 27.11.17 103082325

5 EMD No lighting near clinker grinder-B1 and BAOF tank area. 24.11.17 103082311

6 BMD mill-B dome valve choke 24.11.17 under permi 103077790

7 TMD ARCW-A pump NDE vibration high 21.11.17 05.12.17 103077335

8 TMD Condensate DO maintaining more (49PPB) & air ingress in the cond
18.11.17 05.12.17 vacuum pp gasket repl. W

9 BMD HFO line tracing steam insulation to be provided 17.11.17 28.11.17 103071182

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD RH SPRAY VALVE SD-14 NO FLOW 27.11.17 103084821

2 C&I CEP C REC VALVE CD 14 dem /pos mismatch 27.11.17 103084612

3 C&I HPH-5B LVL XMTR-1 BECAME BAD 27.11.17

4 OPRN ACC MAINTINING 0.3 AT LOW LOAD 27.11.17

5 EMD SWP-9 MOTOR NDE SIDE ABNORMAL SOUND 27.11.17 103084778

6 C&I LPH-2 getting isolated due to level switch malfunctioning & level t 25.11.17 ip 103083361

7 BMD SAPH-A soot blowing puppet valve passing. 24.11.17 Pressure-25ksc after pupp 103081833

8 TMD HPH-5A NDCV DR15 manual valve having gland leakage. 24.11.17 under permi 103081892

9 BMD/ C&I Sootblowing control valves SD-24 and SD-25 passing. 23.11.17 24 done; 103080547

10 C&I /TMD HPH-6A & HPH-6B emergency drip valves (DR-5, DR-11) passing 18.11.17 Checked but; downstream 103072750

11 TMD Steam leakage near CRH NRV limit switch. 16.11.17 NRV FB problem attende 103071038

12 EMD PA system defects at various locations. 07.11.17 19.12.17 spares not Available 103055603

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I ASLD 1,6,9,22 not responding to test. 27.11.17 103084148

2 C&I SH Spray block valve (SD-3) got closed on its own due to diaphra 25.11.17 pert required; alarm also 103083399

3 TMD Ammonia Pump-B stroke not changing even from local also, suspe25.11.17 103082986

4 EMD Turbine zero metres and 8.5 metres lighting poor at some locations23.11.17 CFT, SOT area etc. 103079700

5 EMD ID A current hunting and vibration going high 21.11.17 motor nde, fan de-X

6 TMD MDBFP hydraulic Bearing no:11 temperature maintaining more 17.11.17 uo; 82 deg; cni tx check; 103052907

7 EMD Stage-2 FOPH both the ACs not working 13.11.17 28.11.17 1st completed; 2nd 24.11

8 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 30.11.17 in progress;

9 TMD TG ECW pump- B NRV passing. 08.11.17 Pump i/s oem to check due to frequ 103061601

10 TMD ACW-C NRV passing. 16.11.17 oem to check due to frequ 103052907

Spares required for power supply; remote operation is pending; 24 V DC is not getting extended.
11 EMD/C&I SCS pass-B flushing pump not taking start from control room 01.11.17 under permiLocal ON/OFF made available. 103052914

UNIT 4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

27.11.1 EMD U4 Debris-A O/L V/V motor cable faulty 27.11.17 103085246

26.11.1 BMD MILL:H HEAVY VIBRATIONS OBSERVED & COAL LEAKAGE 27.11.17 103084997

26.11.1 C&I CW-5 BFV power pack pr maintaining high.(220 KSC) 27.11.17 103084901

26.11.1 TMD BFP-4B ACV ABNRML SOUND/PASSING SUSPECT 27.11.17 103083372

1 BMD Hot air leakage between Mill-G & H NMEJ 25.11.17 103079642

2 BMD Abnormal sound coming from Mill-A roller chamber. 24.11.17 Abnormal sound :-Mill-H 103082206

3 BMD ID Fan-A LOP-A&B motor coupling guard missing. 24.11.17 103081442

4 BMD PA Fan-A LOP-A motor coupling guard missing. 24.11.17 103022370

5 BMD SAPH-B flue gas outlet hole developed near support bearing area.23.11.17 103079644

6 BMD PAPH air outlet common duct having leakage. 23.11.17 103079644

7 TMD Air ingress in the condenser is more (120 kg/hr) at full load & it is 18.11.17 vacuum pp gasket repl. W

8 EMD ID Fan-A exciter winding temperatures maintaining more 17.11.17 93.2/82.3/93.4 Deg C; CNI 103071566

9 TMD VAM-2 is not effective 02.11.17 27.11.17 Li Br Not Available 103054680

10 TMD UCR AC Chilled Water Pump-2 NRV passing. 08.11.17 After VAM 2 103060714
OFFSITES
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD FOPH OIL SEPERATOR PIT PUMPS NOT TAKING START 27.11.17

2 CIVIL MS /GRP LINE NEAR OAC HAVING BUSHES 27.11.17

3 CIVIL U#4 TG 8.5m Toilet water line Leakage 27.11.17 103084795

4 AHM Stg-1 TAC-2 tripping on element-2 temperature high. 24.11.17 103081659

5 Civil Sweet water yard area grass cutting required. 24.11.17 contract award pending 103082278

6 AHM Stg-2 ASP A2 pump having abnormal sound. 24.11.17 103082230

7 EMD Stg-2 Sweet water pump house ACs not working. 23.11.17 25.11.17 1 attended 103080998

8 OFS Sea water lub water pump-3 NRV passing. 23.11.17 25.11.17 103080284

9 AHM /EMD Stg-1 Ash slurry series-41,3 under PTW. 23.11.17 25.11.17 ASS-3 line leak, ASP-41 m
10 EMD Poor Lighting : St 2 Ash Slurry Pup house, St 1TAC Area , U#3&4 E18.11.17 22.11.17

11 BMD HFO unloading pump-1 having high vibration. 16.11.17 25.11.17 103071330

12 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

13 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2, 3 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

3 C&I HPH-6B alternate drip control valve positioner damaged and valve25.11.17
g ok its kept closed manually f 103083401

4 EMD UST-A Winding temperature local display not working. 24.11.17 ok 103081684

5 TMD Ammonia dosing pump-A not discharging. 24.11.17 ok 103081470

6 BMD Mill-D roller abnormal sound below 50 T/H. 24.11.17 Attended Under observation 103081474

9 TMD MS line impulse line leakage at TG 8.5M 18.11.17 ok MS pr bef HP byp; 103074903

11 AHD / EMDStage-1 ASS-41 high vibration. 18.11.17 25.11.17

5 BMD Feeder-E inlet gate wheel lock not damaged. 24.11.17 ok 103081446

2 C&I/ BMD Mill-B CAD operation is sluggish. 24.11.17 ok Air flow coming only afte 103081688

11 C&I Mill-E Mixed PA flow Tx-1&2 deviation high. 23.11.17 ok permit requiired; Tx-1/2- 103080871

14 OFS Sea water lub filter 2 leakage from bottom 15.11.17 25.11.17 Attended 103065390

9 OFS Sea water lub water pump-1 not developing pressure. 23.11.17 25.11.17 Attended 103080283

4 BMD PA fan B fan vib going high 20.11.17 24.11.17 MTP vib taken , found high 103076776

6 TMD TDBFP-B Turbine RJB vibrations maintaing high after brg replacem18.11.17 higher speed to run

10 TMD Feed water line drain valve after FDV-9 (HPH-5B I/L valve) passing09.11.17 ok online injection will be do

O&M DAILY PLANNING MEETING


MTP/STP/001 DATE: 43064
Last Updated 0.3958333333
SAFETY
SL DEPT DEFECT DESCRIPTION REMARKS
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43064 550 06.11.16 - 2850 T

43064 43063 2850 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
50/108 600/2160 158 2850 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 64/64 60/64 78/80 ; 1A77/80 ; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 5.5 4.9 5.8 4 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 250 300 272 265
HYDROGEN DEW POINT 17.11.17 -17 -18 -17 -16
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.7 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS Chiller water Temp
1 ST-I UCB Chiller8.5/ 6.5 DegC OFF LINE ST-II IN / OUT
Chiller 11.4/7.3 9 DegC
water Temp OFF LINE
2 ST-I ESP Chiller16/12. 14.5/ DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17

4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17

5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD No lighting near clinker grinder-B1 and BAOF tank area. 24.11.17 103082311

2 BMD mill-B dome valve choke 24.11.17 under permi 103077790

3 TMD ARCW-A pump NDE vibration high 21.11.17 05.12.17 103077335

5 TMD Condensate DO maintaining more (49PPB) & air ingress in the cond
18.11.17 05.12.17 vacuum pp gasket repl. W

7 BMD HFO line tracing steam insulation to be provided 17.11.17 28.11.17 103071182

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I LPH-2 getting isolated due to level switch malfunctioning & level t 25.11.17 ip 103083361

2 BMD SAPH-A soot blowing puppet valve passing. 24.11.17 Pressure-25ksc after pupp 103081833

3 TMD HPH-5A NDCV DR15 manual valve having gland leakage. 24.11.17 under permi 103081892

4 BMD/ C&I Sootblowing control valves SD-24 and SD-25 passing. 23.11.17 24 done; 103080547

5 C&I /TMD HPH-6A & HPH-6B emergency drip valves (DR-5, DR-11) passing 18.11.17 Checked but; downstream 103072750

6 TMD Steam leakage near CRH NRV limit switch. 16.11.17 NRV FB problem attende 103071038

7 EMD PA system defects at various locations. 07.11.17 19.12.17 spares not Available 103055603

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I SH Spray block valve (SD-3) got closed on its own due to diaphra 25.11.17 pert required; alarm also 103083399

2 TMD Ammonia Pump-B stroke not changing even from local also, suspe25.11.17 103082986

3 C&I HPH-6B alternate drip control valve positioner damaged and valve25.11.17
g ok its kept closed manually f 103083401

4 EMD UST-A Winding temperature local display not working. 24.11.17 ok 103081684

5 TMD Ammonia dosing pump-A not discharging. 24.11.17 ok 103081470

6 BMD Mill-D roller abnormal sound below 50 T/H. 24.11.17 Attended Under observation 103081474

7 EMD Turbine zero metres and 8.5 metres lighting poor at some locations23.11.17 CFT, SOT area etc. 103079700

8 EMD ID A current hunting and vibration going high 21.11.17 motor nde, fan de-X

9 TMD MS line impulse line leakage at TG 8.5M 18.11.17 ok MS pr bef HP byp; 103074903

10 TMD MDBFP hydraulic Bearing no:11 temperature maintaining more 17.11.17 uo; 82 deg; cni tx check; 103052907

11 EMD Stage-2 FOPH both the ACs not working 13.11.17 24.11.17 1st completed; 2nd 24.11

12 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 25.11.17 in progress; 1 wk

13 TMD TG ECW pump- B NRV passing. 08.11.17 Pump i/s oem to check due to frequ 103061601

14 TMD ACW-C NRV passing. 16.11.17 oem to check due to frequ 103052907

Spares required for power supply; remote operation is pending; 24 V DC is not getting extended.
15 EMD/C&I SCS pass-B flushing pump not taking start from control room 01.11.17 under permiLocal ON/OFF made available. 103052914

UNIT 4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Hot air leakage between Mill-G & H NMEJ 25.11.17 103079642

2 C&I/ BMD Mill-B CAD operation is sluggish. 24.11.17 ok Air flow coming only afte 103081688

3 BMD Abnormal sound coming from Mill-A roller chamber. 24.11.17 Abnormal sound :-Mill-H 103082206

5 BMD Feeder-E inlet gate wheel lock not damaged. 24.11.17 ok 103081446

6 BMD ID Fan-A LOP-A&B motor coupling guard missing. 24.11.17 103081442

7 BMD PA Fan-A LOP-A motor coupling guard missing. 24.11.17 103022370

9 BMD SAPH-B flue gas outlet hole developed near support bearing area.23.11.17 103079644

10 BMD PAPH air outlet common duct having leakage. 23.11.17 103079644

11 C&I Mill-E Mixed PA flow Tx-1&2 deviation high. 23.11.17 ok permit requiired; Tx-1/2- 103080871

12 TMD Air ingress in the condenser is more (120 kg/hr) at full load & it is 18.11.17 vacuum pp gasket repl. W

13 EMD ID Fan-A exciter winding temperatures maintaining more 17.11.17 93.2/82.3/93.4 Deg C; CNI 103071566

14 TMD VAM-2 is not effective 02.11.17 27.11.17 Li Br Not Available 103054680

15 TMD UCR AC Chilled Water Pump-2 NRV passing. 08.11.17 After VAM 2 103060714
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 AHM Stg-1 TAC-2 tripping on element-2 temperature high. 24.11.17 103081659

2 Civil Sweet water yard area grass cutting required. 24.11.17 contract award pending 103082278

3 AHM Stg-2 ASP A2 pump having abnormal sound. 24.11.17 103082230

4 EMD Stg-2 Sweet water pump house ACs not working. 23.11.17 25.11.17 1 attended 103080998

5 OFS Sea water lub water pump-3 NRV passing. 23.11.17 25.11.17 103080284

7 AHM /EMD Stg-1 Ash slurry series-41,3 under PTW. 23.11.17 25.11.17 ASS-3 line leak, ASP-41 m

8 AHD / EMDStage-1 ASS-41 high vibration. 18.11.17 25.11.17

9 EMD Poor Lighting : St 2 Ash Slurry Pup house, St 1TAC Area , U#3&4 E18.11.17 22.11.17

10 BMD HFO unloading pump-1 having high vibration. 16.11.17 25.11.17 103071330

12 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

13 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2, 3 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

4 BMD PA fan B fan vib going high 20.11.17 24.11.17 MTP vib taken , found high 103076776

6 TMD TDBFP-B Turbine RJB vibrations maintaing high after brg replacem18.11.17 higher speed to run

10 TMD Feed water line drain valve after FDV-9 (HPH-5B I/L valve) passing09.11.17 ok online injection will be do

4 EMD Mill-E bunker outlet gate not closing fully. 24.11.17 ok 103082202

2 AHM BAOF pump-A abnormal sound from fluid coupling. 24.11.17 ok 103081629

6 EMD ID fan-A motor NDE bearing oil leakage 20.11.17 ok under observation 103074510

1 C&I/ BMD Mill-E HAD passing by 60tph. ok Joint check to be done 103081827

3 EMD Ammonia dosing pump-1 not taking start. 24.11.17 24.11.17 att 103081381

4 BMD FD fan-A LOP-A after discharge line coupling leakage 20.11.17 temp attended 103074507

5 BMD /EMD Soot blowing control station MOVs (SB-63&64) passing by 13kg/c 18.11.17 ok SB 63 attended 103074896/ 103068490

21.11.2 BMD mill-E CAD passing by 30 t/h. ok 103077492

2 C&I Furnace pressure transmitters deviation 20.11.17 ok (-11/+9/-18); planned 103074780


3 C&I FG Cor-3 flame intensity showing zero 18.11.17 ok locally flame is good 103074782

6 BMD/C&I RH Spray Controlvalves SD-13, 14 & 16 passing 18.11.17 ok 19/12/8 tonns passing ; 1 103074884
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43063
Last Updated 0.3958333333
SAFETY
SL DEPT DEFECT DESCRIPTION REMARKS
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43063 550 06.11.16 - 2850 T

43063 43062 3500 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
65/140 880/2620 183 3500 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 64/64 60/64 78/80 ; 1A77/80 ; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 5.5 4.9 5.8 4 23.11.17 -3500


TURBINE SEAL STEAM TEMP-Deg C (I/L) 250 300 272 265
HYDROGEN DEW POINT 17.11.17 -17 -18 -17 -16
INSTRUMENT AIR DEW POINT 17.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.7 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS Chiller water Temp
1 ST-I UCB Chiller8.5/ 6.5 DegC OFF LINE ST-II IN / OUT
Chiller 11.4/7.3 9 DegC
water Temp OFF LINE
2 ST-I ESP Chiller16/12. 14.5/ DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17

4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

2 EMD No lighting near clinker grinder-B1 and BAOF tank area. 24.11.17 103082311

4 BMD mill-B dome valve choke 24.11.17 103077790

5 TMD ARCW-A pump NDE vibration high 21.11.17 103077335

6 BMD PA fan B fan vib going high 20.11.17 24.11.17 MTP vib taken , found high 103076776

7 TMD Condensate DO maintaining more (49PPB) & air ingress in the cond
18.11.17 vacuum pp gasket repl. W

8 TMD TDBFP-B Turbine RJB vibrations maintaing high after brg replacem18.11.17 higher speed to run

9 BMD HFO line tracing steam insulation to be provided 17.11.17 28.11.17 103071182

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I/ BMD Mill-E HAD passing by 60tph. ok Joint check to be done 103081827

2 BMD SAPH-A soot blowing puppet valve passing. Pressure-25ksc after pupp 103081833

3 TMD HPH-5A NDCV DR15 manual valve having gland leakage. under permi 103081892

4 BMD/ C&I Sootblowing control valves SD-24 and SD-25 passing. 23.11.17 24 done; 103080547

5 C&I /TMD HPH-6A & HPH-6B emergency drip valves (DR-5, DR-11) passing 18.11.17 Checked but; downstream 103072750

6 TMD Steam leakage near CRH NRV limit switch. 16.11.17 NRV FB problem attende 103071038

7 EMD PA system defects at various locations. 07.11.17 19.12.17 spares not Available 103055603

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD UST-A Winding temperature local display not working. 24.11.17 up 103081684

2 TMD Ammonia dosing pump-A not discharging. 24.11.17 up 103081470

3 BMD Mill-D roller abnormal sound below 50 T/H. 24.11.17 ok uo 103081474

4 EMD Turbine zero metres and 8.5 metres lighting poor at some locations23.11.17 CFT, SOT area etc. 103079700

5 EMD ID A current hunting and vibration going high 21.11.17 motor nde, fan de-X

6 EMD ID fan-A motor NDE bearing oil leakage 20.11.17 ok under observation 103074510

7 TMD MS line impulse line leakage at TG 8.5M 18.11.17 MS pr bef HP byp; 103074903

8 TMD MDBFP hydraulic Bearing no:11 temperature maintaining more 17.11.17 uo; 82 deg; cni tx check; 103052907

9 EMD Stage-2 FOPH both the ACs not working 13.11.17 24.11.17 1st completed; 2nd 24.11

10 TMD Feed water line drain valve after FDV-9 (HPH-5B I/L valve) passing09.11.17 ok online injection will be do

11 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 25.11.17 in progress; 1 wk

12 TMD TG ECW pump- B NRV passing. 08.11.17 Pump i/s oem to check due to frequ 103061601

13 TMD ACW-C NRV passing. 16.11.17 oem to check due to frequ 103052907

Spares required for power supply; remote operation is pending; 24 V DC is not getting extended.
14 EMD/C&I SCS pass-B flushing pump not taking start from control room 01.11.17 under permiLocal ON/OFF made available. 103052914

UNIT 4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I/ BMD Mill-B CAD operation is sluggish. 24.11.17 Air flow coming only afte 103081688

2 AHM BAOF pump-A abnormal sound from fluid coupling. 24.11.17 ok 103081629

3 BMD Abnormal sound coming from Mill-A roller chamber. 24.11.17 Abnormal sound :-Mill-H 103082206

4 EMD Mill-E bunker outlet gate not closing fully. 24.11.17 ok 103082202

5 BMD Feeder-E inlet gate wheel lock not damaged. 24.11.17 103081446

6 BMD ID Fan-A LOP-A&B motor coupling guard missing. 24.11.17 103081442

7 BMD PA Fan-A LOP-A motor coupling guard missing. 24.11.17 103022370

9 BMD SAPH-B flue gas outlet hole developed near support bearing area.23.11.17 103079644

10 BMD PAPH air outlet common duct having leakage. 23.11.17 103079644

11 C&I Mill-E Mixed PA flow Tx-1&2 deviation high. 23.11.17 permit requiired; Tx-1/2- 103080871

12 TMD Air ingress in the condenser is more (120 kg/hr) at full load & it is 18.11.17 vacuum pp gasket repl. W

13 EMD ID Fan-A exciter winding temperatures maintaining more 17.11.17 93.2/82.3/93.4 Deg C; CNI 103071566

14 TMD VAM-2 is not effective 02.11.17 27.11.17 Li Br Not Available 103054680

15 TMD UCR AC Chilled Water Pump-2 NRV passing. 08.11.17 After VAM 2 103060714
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 AHM Stg-1 TAC-2 tripping on element-2 temperature high. 24.11.17 103081659

2 Civil Sweet water yard area grass cutting required. 24.11.17 103082278

3 AHM Stg-2 ASP A2 pump having abnormal sound. 24.11.17 103082230

4 EMD Stg-2 Sweet water pump house ACs not working. 23.11.17 25.11.17 1 attended 103080998

5 OFS Sea water lub water pump-3 NRV passing. 23.11.17 25.11.17 103080284

6 OFS Sea water lub water pump-1 not developing pressure. 23.11.17 25.11.17 103080283

7 AHM /EMD Stg-1 Ash slurry series-41,3 under PTW. 23.11.17 25.11.17 ASS-3 line leak, ASP-41 m

8 AHD / EMDStage-1 ASS-41 high vibration. 18.11.17 25.11.17

9 EMD Poor Lighting : St 2 Ash Slurry Pup house, St 1TAC Area , U#3&4 E18.11.17 22.11.17

10 BMD HFO unloading pump-1 having high vibration. 16.11.17 25.11.17 103071330

11 OFS Sea water lub filter 2 leakage from bottom 15.11.17 25.11.17 103065390

12 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

13 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

3 EMD Ammonia dosing pump-1 not taking start. 24.11.17 24.11.17 att 103081381

4 BMD FD fan-A LOP-A after discharge line coupling leakage 20.11.17 temp attended 103074507

5 BMD /EMD Soot blowing control station MOVs (SB-63&64) passing by 13kg/c 18.11.17 ok SB 63 attended 103074896/ 103068490

21.11.2 BMD mill-E CAD passing by 30 t/h. ok 103077492

2 C&I Furnace pressure transmitters deviation 20.11.17 ok (-11/+9/-18); planned 103074780

3 C&I FG Cor-3 flame intensity showing zero 18.11.17 ok locally flame is good 103074782

6 BMD/C&I RH Spray Controlvalves SD-13, 14 & 16 passing 18.11.17 ok 19/12/8 tonns passing ; 1 103074884

7 C&I Turbine first stage pressure deviation more, P 17.11.17 ok 169/169/165 103071038
Attended but still deviation is high.
8 C&I LPH-2 level TX deviation high-P 17.11.17 ok Tx -60/-144 103055603

3 BMD/ C&I Feeder -F coal flow hunting. 21.11.17 ok permit planned

4 BMD Mill-h high vibrations and CAD operation sluggish. 21.11.17 under permiok

19.11.2 EMD/ C&I Leak steam bypass valve opening when kept in remote 20.11.17 ok 103076724

21.11.2 BMD ID-B fan NDE bearing oil leakage. ok

1 C&I RH spray control valves SD-17 and SD-20 not operating. ok 103080903

6 EMD CW Pump-2 top bearing oil level increasing ok under permit

9 TMD TG ECW pump-C pump DE side vibration maintaining 8.0mm/sec 18.11.17 ok 103074506

12 C&I Seal air fan-B bearing temperature RTDs in removed condition 17.11.17 att 103067629

13 EMD STG#2 CWPH Switchgear dewatering pump not available 15.11.17 ok priming to be done ; fw ph 103067629

6 TMD VAM-2 is not effective 02.11.17 21.11.17 Permit not yet cancelled. 103054680

5 EMD pa system defects unit1 04.11.17 19.11.17 attended 103056901

18 C&I Mill G BIG-3 open FB not coming 06.11.17 attended bmd scafflding to be done 103058180

1 AHM Bottom ash over flow pump-B Fluid coupling decoupled. 23.11.17 Attended 103080584

21.112 C&I fdr-d tripping on fdr not in remote ok suspected clutch problem.

21.11.2 C&I clinker grider-A and D discharge gate solenoid not operating ok 103077142

8 C&I Feeder-D tripping on Feeder not in Remote protection, attended, tria


17.11.17 uo ok 103069253

9 TMD MOT oil level to be topped up. 16.11.17 ok Level:- -46mm., COPU ce 103071566

10 C&I BAOF pump-A discharge valve closing on its own. 16.11.17 Attended 103071115

11 EMD CG-A EPB assembly hanging with cable 15.11.17 temp attended 103069253

9 EMD Stg-2 ASP- A1 scoop not operating 16.11.17 Scoop Motor Problem. EMD 103067624

6 EMD Stage-2 ASS-A1 scoop motor not operating 18.11.17 As per AHD, no jamming
1 MM-OS Seawater WL-1 v/v body hole devolped 20.11.17 21.11.17 Valve flange lkg, standby l 103054693

12 BMD Mill-4H abnormal sound below 50 TPH 11.11.17 ok Under observation 103065051

13 TMD VAM-2 is not effective 02.11.17 ok Permit not yet cancelled. 103054680

OSM Sea water working line-1 body leakage ok planned; reg at CT end

EMD sea wtr tranformer-1 radiator oil leakage ok under permit

2 EMD Stg-2 AWRC outside DWP electrical connections to be restored ok pp ok; 103076697

11 AHM St-2 AWRC p/p -3 high vibratins pump DE 11.11.17 ok Work In Progress. 103065278

12 EMD EXHAUST FANS ARE NOT WORKING AT ST2 CW PP HOUSE 11.11.17 ok 13/18 ok 103063925

3 C&I Main turbine AOP-1 did not stop in auto after turbine rolling. 16.11.17 ok ; card changed; lo pr 103071182

6 BMD Mill-C ICP replacement. Under PTW 15.11.17 Attended

18.11.2 C&I Mill 1B CAG not opening 20.11.17 ok 103074770

2 EMD ESP field 1A21 DC volt low 20.11.17 ok rapping done no improvem 103076777

19.11.2 C&I Feeder 1F feedrate calibration reqrd 20.11.17 ok belt replaced; 103076780

21.11.2 BMD mill-D pv-3 choke ok 103077797

1 BMD Gravimetric Feeder-F COC mechanical jam-p 17.11.17 ok 103071799

1 BMD PA Fan 1 A Vibrations on higher side 01.11.17 ok Dialy vibn is monitored;

5 TMD TDBFP-B high vibration. Under PTW 15.11.17 ok

O&M DAILY PLANNING MEETING


MTP/STP/001 DATE: 43061
Last Updated 0.3958333333
SAFETY
SL DEPT DEFECT DESCRIPTION REMARKS
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43061 550 06.11.16 - 2850 T

43061 43060 3110 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
45/138 540/2570 183 3110 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 64/64 60/64 78/80 ; 1A77/80 ; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 6.2 6 7 5


TURBINE SEAL STEAM TEMP-Deg C (I/L) 281 270 272 270
HYDROGEN DEW POINT 07.11.17 -20 -17 -17 -17
INSTRUMENT AIR DEW POINT 07.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.7 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS Chiller water Temp
1 ST-I UCB Chiller8.5/ 6.5 DegC OFF LINE ST-II IN / OUT
Chiller 11.4/7.3 9 DegC
water Temp OFF LINE
2 ST-I ESP Chiller16/12. 14.5/ DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17

5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD ARCW-A pump NDE vibration high 21.11.17 103077335

2 BMD PA fan B fan vib going high 20.11.17 under permiMTP vib taken , found high 103076776

3 TMD Condensate DO maintaining more (49PPB) & air ingress in the cond
18.11.17

4 BMD HFO line tracing steam insulation to be provided 17.11.17 28.11.17 103071182

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Furnace pressure transmitters deviation 20.11.17 22.11.17 (-11/+9/-18); planned 103074780

2 C&I /TMD HPH-6A & HPH-6B emergency drip valves (DR-5, DR-11) passing 18.11.17 downstream temp.196 & 20 103072750

3 BMD /EMD Soot blowing control station MOVs (SB-63&64) passing by 13kg/c 18.11.17 SB 63 attended 103074896/ 103068490

4 TMD Steam leakage near CRH NRV limit switch. 16.11.17 NRV FB problem attende 103071038

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD/ C&I Feeder -F coal flow hunting. 21.11.17 permit planned

2 BMD Mill-h high vibrations and CAD operation sluggish. 21.11.17 under permi

3 EMD ID A current hunting and vibration going high 21.11.17 motor nde, fan de-X

4 EMD ID fan-A motor NDE bearing oil leakage 20.11.17 under observation 103074510

5 TMD TG ECW pump-C pump DE side vibration maintaining 8.0mm/sec 18.11.17 under permi 103074506

6 TMD MS line impulse line leakage at TG 8.5M 18.11.17 MS pr bef HP byp; 103074903

7 TMD Feed water line drain valve after FDV-9 (HPH-5B I/L valve) passing09.11.17 21.11.17 online injection will be do

remote operation is pending; 24 V DC is not getting extended.


8 EMD/C&I SCS pass-B flushing pump not taking start from control room 01.11.17 under permiLocal ON/OFF made available. 103052914

UNIT 4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD Air ingress in the condenser is more (120 kg/hr) at full load & it is 18.11.17

2 C&I ID Fan-A exciter winding temperatures maintaining more 17.11.17 93.2/82.3/93.4 Deg C; CNI 103071566

3 TMD Cond. Vacuumpump-1 suction valve platform railing not available 17.11.17 25.11.17 103071115

4 C&I BAOF pump-A discharge valve closing on its own. 16.11.17 103071115

5 TMD UCR AC Chilled Water Pump-2 NRV passing. 08.11.17 103060714


OFFSITES
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 AHD / EMDStage-1 ASS-41 high vibration. 18.11.17

2 EMD Poor Lighting : St 2 Ash Slurry Pup house, St 1TAC Area , U#3&4 E18.11.17 22.11.17

3 BMD HFO unloading pump-1 having high vibration. 16.11.17 25.11.17 103071330

4 EMD Stg-2 ASP- A1 scoop not operating 16.11.17 Scoop Motor Problem. EMD 103067624

5 OFS Sea water lub filter 2 leakage from bottom 15.11.17 103065390

6 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

7 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

1 BMD Gravimetric Feeder-F COC mechanical jam-p 17.11.17 ok 103071799

1 BMD PA Fan 1 A Vibrations on higher side 01.11.17 ok Dialy vibn is monitored;

5 TMD TDBFP-B high vibration. Under PTW 15.11.17 ok


O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43060
Last Updated 0.3958333333
SAFETY
SL DEPT DEFECT DESCRIPTION REMARKS
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43060 583 06.11.16 - 2850 T

43060 43059 2720 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
53/118 760/1960 171 2720 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 64/64 60/64 78/80 ; 1A77/80 ; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 6.38 6 7 5


TURBINE SEAL STEAM TEMP-Deg C (I/L) 260 270 272 270
HYDROGEN DEW POINT 07.11.17 -18 -17 -17 -17
INSTRUMENT AIR DEW POINT 07.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.7 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS Chiller water Temp
1 ST-I UCB Chiller8.5/ 6.5 DegC OFF LINE ST-II IN / OUT
Chiller 11.4/7.3 9 DegC
water Temp OFF LINE
2 ST-I ESP Chiller16/12. 14.5/ DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD ARCW-A pump NDE vibration high 21.11.17 103077335

2 BMD PA fan B fan vib going high 20.11.17 under permiMTP vib taken , found high 103076776

3 TMD Condensate DO maintaining more (49PPB) & air ingress in the cond
18.11.17

4 BMD HFO line tracing steam insulation to be provided 17.11.17 28.11.17 103071182

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Furnace pressure transmitters deviation 20.11.17 22.11.17 (-11/+9/-18); planned 103074780

2 C&I /TMD HPH-6A & HPH-6B emergency drip valves (DR-5, DR-11) passing 18.11.17 downstream temp.196 & 20 103072750

3 BMD /EMD Soot blowing control station MOVs (SB-63&64) passing by 13kg/c 18.11.17 SB 63 attended 103074896/ 103068490

4 TMD Steam leakage near CRH NRV limit switch. 16.11.17 NRV FB problem attende 103071038
UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD/ C&I Feeder -F coal flow hunting. 21.11.17 permit planned

2 BMD Mill-h high vibrations and CAD operation sluggish. 21.11.17 under permi

3 EMD ID A current hunting and vibration going high 21.11.17 motor nde, fan de-X

4 EMD ID fan-A motor NDE bearing oil leakage 20.11.17 under observation 103074510

5 TMD TG ECW pump-C pump DE side vibration maintaining 8.0mm/sec 18.11.17 under permi 103074506

6 TMD MS line impulse line leakage at TG 8.5M 18.11.17 MS pr bef HP byp; 103074903

7 TMD Feed water line drain valve after FDV-9 (HPH-5B I/L valve) passing09.11.17 21.11.17 online injection will be do

remote operation is pending; 24 V DC is not getting extended.


8 EMD/C&I SCS pass-B flushing pump not taking start from control room 01.11.17 under permiLocal ON/OFF made available. 103052914

UNIT 4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD Air ingress in the condenser is more (120 kg/hr) at full load & it is 18.11.17

2 C&I ID Fan-A exciter winding temperatures maintaining more 17.11.17 93.2/82.3/93.4 Deg C; CNI 103071566

3 TMD Cond. Vacuumpump-1 suction valve platform railing not available 17.11.17 25.11.17 103071115

4 C&I BAOF pump-A discharge valve closing on its own. 16.11.17 103071115

5 TMD UCR AC Chilled Water Pump-2 NRV passing. 08.11.17 103060714


OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 AHD / EMDStage-1 ASS-41 high vibration. 18.11.17

2 EMD Poor Lighting : St 2 Ash Slurry Pup house, St 1TAC Area , U#3&4 E18.11.17 22.11.17

3 BMD HFO unloading pump-1 having high vibration. 16.11.17 25.11.17 103071330

4 EMD Stg-2 ASP- A1 scoop not operating 16.11.17 Scoop Motor Problem. EMD 103067624

5 OFS Sea water lub filter 2 leakage from bottom 15.11.17 103065390

6 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

7 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

1 BMD Gravimetric Feeder-F COC mechanical jam-p 17.11.17 ok 103071799

1 BMD PA Fan 1 A Vibrations on higher side 01.11.17 ok Dialy vibn is monitored;

5 TMD TDBFP-B high vibration. Under PTW 15.11.17 ok


O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43059
Last Updated 0.3958333333
SAFETY
SL DEPT DEFECT DESCRIPTION REMARKS
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43059 583 06.11.16 - 2850 T

43059 43058 2660 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
21/128 250/2100 149 2660 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 60/64low


63/64 ; 1a21 DC voltage 78/80 ; 1A77/80 ; 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 5.44 5 6.2 4.5


TURBINE SEAL STEAM TEMP-Deg C (I/L) 260 270 272 270
HYDROGEN DEW POINT 07.11.17 -18 -17 -17 -17
INSTRUMENT AIR DEW POINT 07.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.7 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS Chiller water Temp
1 ST-I UCB Chiller8.5/ 6.5 DegC OFF LINE ST-II IN / OUT
Chiller 11.4/7.3 9 DegC
water Temp OFF LINE
2 ST-I ESP Chiller16/12. 14.5/ DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD PA fan B fan vib going high 20.11.17 under permiMTP vib taken , found high 103076776

2 EMD ESP field 1A21 DC volt low 20.11.17 rapping done no improvem 103076777

3 TMD Condensate DO maintaining more (49PPB) & air ingress in the cond
18.11.17

4 TMD TDBFP-B Turbine RJB vibrations maintaing high after brg replacem18.11.17

5 BMD HFO line tracing steam insulation to be provided 17.11.17 28.11.17 103071182

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD GENERATOR EXCITATION BALANCE VOLTAGE GOT BAD 20.11.17 indication only ; 103076799

2 C&I Furnace pressure transmitters deviation 18.11.17 (-11/+9/-18) 103074780

3 C&I /TMD HPH-6A & HPH-6B emergency drip valves (DR-5, DR-11) passing 18.11.17 downstream temp.196 & 20 103072750

4 BMD /EMD Soot blowing control station MOVs (SB-63&64) passing by 13kg/c 18.11.17 SB 63 attended 103074896/ 103068490
Attended but still deviation is high.
5 C&I LPH-2 level TX deviation high-P 17.11.17 under obserTx -60/-144 103055603

6 TMD Steam leakage near CRH NRV limit switch. 16.11.17 NRV FB problem attende 103071038

7 EMD PA system defects at various locations. 07.11.17 19.12.17 spares not Available 103055603

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD ID fan-A motor NDE bearing oil leakage 20.11.17 under observation 103074510

2 TMD TG ECW pump-C pump DE side vibration maintaining 8.0mm/sec 18.11.17 103074506

3 TMD MS line impulse line leakage at TG 8.5M 18.11.17 MS pr bef HP byp; 103074903

4 EMD STG#2 CWPH Switchgear dewatering pump not available 15.11.17 priming to be done ; fw ph 103067629

5 EMD Stage-2 FOPH both the ACs not working 13.11.17 20.11.17 1st completed; 2nd 20.11

5 TMD Feed water line drain valve after FDV-9 (HPH-5B I/L valve) passing09.11.17 21.11.17 online injection will be do

6 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 25.11.17 in progress; 1 wk

7 TMD TG ECW pump- B NRV passing. 08.11.17 Pump i/s oem to check 103061601

8 TMD ACW-C NRV passing. 16.11.17 oem to check 103052907

remote operation is pending; 24 V DC is not getting extended.


9 EMD/C&I SCS pass-B flushing pump not taking start from control room 01.11.17 under permiLocal ON/OFF made available. 103052914

UNIT 4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD Air ingress in the condenser is more (120 kg/hr) at full load & it is 18.11.17

2 C&I ID Fan-A exciter winding temperatures maintaining more 17.11.17 93.2/82.3/93.4 Deg C; CNI 103071566

3 TMD Cond. Vacuumpump-1 suction valve platform railing not available 17.11.17 25.11.17 103071115

4 TMD MOT oil level to be topped up. 16.11.17 18.11.17 Level:- -46mm., COPU ce 103071566

5 C&I BAOF pump-A discharge valve closing on its own. 16.11.17 103071115

7 TMD UCR AC Chilled Water Pump-2 NRV passing. 08.11.17 Will be taken up after pro 103060714
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 MM-OS Seawater WL-1 v/v body hole devolped 20.11.17 21.11.17 Valve flange lkg, standby l 103054693

2 EMD Stg-2 AWRC outside DWP electrical connections to be restored pp ok; 103076697

3 AHD Stage-1 ASS-41 high vibration & ANS from fluid coupling. 18.11.17

4 EMD Stage-2 ASS-A1 scoop motor not operating 18.11.17 As per AHD, no jamming

5 EMD Poor Lighting : St 2 Ash Slurry Pup house, St 1TAC Area , U#3&4 E18.11.17 22.11.17

6 BMD HFO unloading pump-1 having high vibration. 16.11.17 25.11.17 103071330

7 AHM Stg-2 ASP- A1 scoop not operating 16.11.17 Scoop Motor Problem. EMD 103067624

8 OFS Sea water lub filter 2 leakage from bottom 15.11.17 103065390

9 AHM St-2 AWRC p/p -3 high vibratins pump DE 11.11.17 18.11.17 Work In Progress. 103065278

11 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

12 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

1 BMD Gravimetric Feeder-F COC mechanical jam-p 17.11.17 ok 103071799

1 BMD PA Fan 1 A Vibrations on higher side 01.11.17 ok Dialy vibn is monitored;

5 TMD TDBFP-B high vibration. Under PTW 15.11.17 ok

6 AHD PAPH-B,SAPH-B HOPPER FLUSHING LINE LKG 11.11.17 ok 103063776

5 BMD soot blowing motorised and control valves passing. 14.11.17 attended 103068490

O&M DAILY PLANNING MEETING


MTP/STP/001 DATE: 43059
Last Updated 0.3958333333
SAFETY
SL DEPT DEFECT DESCRIPTION REMARKS
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43059 583 06.11.16 - 2850 T

43059 2350 TONS HIGHEST ACHIEVED on


43059 43058 2350 TONS HIGHEST ACHIEVED on
STAGE - I / II TRU 13.11.16 - 3050 T
21/128 250/2100 149 2350 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 60/64low


63/64 ; 1a21 DC voltage 78/80 ; 1A77/80 ; 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 5.44 5 6.2 4.5


TURBINE SEAL STEAM TEMP-Deg C (I/L) 260 270 272 274
HYDROGEN DEW POINT 07.11.17 -18 -17 -17 -17
INSTRUMENT AIR DEW POINT 07.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.7 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS Chiller water Temp
1 ST-I UCB Chiller8.5/ 6.5 DegC OFF LINE ST-II IN / OUT
Chiller 11.4/7.3 9 DegC
water Temp OFF LINE
2 ST-I ESP Chiller16/12. 14.5/ DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17

5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD PA fan B fan vib going high 20.11.17 MTP vib taken , found high 103076776

2 EMD ESP field 1A21 DC volt low 20.11.17 rapping done no improveme 103076777

3 TMD Condensate DO maintaining more (49PPB) & air ingress in the cond
18.11.17

4 TMD TDBFP-B Turbine RJB vibrations maintaing high after brg replacem18.11.17

5 BMD HFO line tracing steam insulation to be provided-p 17.11.17 28.11.17 103071182

6 BMD Mill-C ICP replacement. Under PTW 15.11.17 18

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD GENERATOR EXCITATION BALANCE VOLTAGE GOT BAD 20.11.17 indication only ; 103076799

2 C&I Furnace pressure transmitters deviation 18.11.17 (-11/+9/-18) 103074780

2 C&I FG Cor-3 flame intensity showing zero 18.11.17 ok locally flame is good 103074782

2 C&I /TMD HPH-6A & HPH-6B emergency drip valves (DR-5, DR-11) passing 18.11.17 downstream temp.196 & 20 103072750

3 BMD /EMD Soot blowing control station MOVs (SB-63&64) passing by 13kg/c 18.11.17 SB 63 attended 103074896/ 103068490

4 BMD/C&I RH Spray Controlvalves SD-13, 14 & 16 passing 18.11.17 ok 19/12/8 tonns passing ; 1 103074884

1 C&I Turbine first stage pressure deviation more, P 17.11.17 ok 169/169/165 103071038
Attended but still deviation is high.
5 C&I LPH-2 level TX deviation high-P 17.11.17 uo Tx -60/-144 103055603

6 TMD Steam leakage near CRH NRV limit switch. 16.11.17 NRV FB problem attende 103071038

7 EMD PA system defects at various locations. 07.11.17 19.12.17 spares not Available 103055603

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

19.11.2 EMD/ C&I Leak steam bypass valve opening when kept in remote 20.11.17 ok 103076724

17.11.2 EMD ID fan-A motor NDE bearing oil leakage 20.11.17 uo 103074510

17.11.2 BMD-RF FD fan-A LOP-A after discharge line coupling leakage 20.11.17 temp attended 103074507

1 TMD TG ECW pump-C pump DE side vibration maintaining 8.0mm/sec 18.11.17 103074506

2 TMD MS line impulse line leakage at TG 8.5M 18.11.17 MS pr bef HP byp; 103074903

1 TMD MDBFP hydraulic Bearing no:11 temperature maintaining more 17.11.17 uo; 82 deg; cni tx check; 103052907

2 C&I Seal air fan-B bearing temperature RTDs in removed condition 17.11.17 att 103067629

3 TMD ACW-C NRV passing. 16.11.17 oem to check 103052907

4 EMD STG#2 CWPH and FWPH Switchgear dewatering pump not availab15.11.17 priming to be done ; fw ph 103067629

5 EMD Stage-2 FOPH both the ACs not working 13.11.17 1st completed; 2nd 20.11

5 TMD Feed water line drain valve after FDV-9 (HPH-5B I/L valve) passing09.11.17 21.11.17 online injection will be do

6 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 25.11.17 in progress; 1 wk

7 TMD TG ECW pump- B NRV passing. 08.11.17 Pump i/s oem to check 103061601

10 C&I Mill G BIG-3 open FB not coming 06.11.17 attended bmd scafflding to be done 103058180

remote operation is pending; 24 V DC is not getting extended.


8 EMD/C&I SCS pass-B flushing pump not taking start from control room 01.11.17 up Local ON/OFF made available. 103052914

UNIT -4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD Air ingress in the condenser is more (120 kg/hr) at full load & it is 18.11.17

2 C&I ID Fan-A exciter winding temperatures maintaining more 17.11.17 93.2/82.3/93.4 Deg C; CNI 103071566

3 TMD Cond. Vacuumpump-1 suction valve platform railing not available- 17.11.17 25.11.17 103071115

4 TMD MOT oil level to be topped up. 16.11.17 18 Level:- -46mm., COPU ce 103071566

5 C&I BAOF pump-A discharge valve closing on its own. 16.11.17 103071115

6 TMD VAM-2 is not effective 02.11.17 21.11.17 Permit not yet cancelled. 103054680

7 TMD UCR AC Chilled Water Pump-2 NRV passing. 08.11.17 Will be taken up after pro 103060714
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

02.11.2 MM-OS Seawater WL-1 v/v body hole devolped Valve flange lkg, standby l 103054693

20.11.2 EMD Stg-2 AWRC outside DWP electrical connections to be restored pp ok; 103076697

1 AHD Stage-1 ASS-41 high vibration & ANS from fluid coupling. 18.11.17

2 EMD Stage-2 ASS-A1 scoop motor not operating 18.11.17 As per AHD, no jamming

3 EMD Poor Lighting : St 2 Ash Slurry Pup house, St 1TAC Area , U#3&4 E18.11.17 22.11.17

4 BMD HFO unloading pump-1 having high vibration. 16.11.17 25.11.17 103071330

5 AHM Stg-2 ASP- A1 scoop not operating 16.11.17 Scoop Motor Problem. EMD 103067624

6 OFS Sea water lub filter 2 leakage from bottom 15.11.17 103065390

7 AHM St-2 AWRC p/p -3 high vibratins pump DE 11.11.17 18.11.17 Work In Progress. 103065278

9 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

10 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

1 BMD Gravimetric Feeder-F COC mechanical jam-p 17.11.17 ok 103071799

1 BMD PA Fan 1 A Vibrations on higher side 01.11.17 ok Dialy vibn is monitored;

5 TMD TDBFP-B high vibration. Under PTW 15.11.17 ok

6 AHD PAPH-B,SAPH-B HOPPER FLUSHING LINE LKG 11.11.17 ok 103063776

5 BMD soot blowing motorised and control valves passing. 14.11.17 attended 103068490

8 EMD 220V DC CHARGER-1 current bad & voltage showing less at MMI 02.11.17 attended planned on 16.11.17 103054698
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43058
Last Updated 0.3958333333
SAFETY
SL DEPT DEFECT DESCRIPTION REMARKS
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43058 583 06.11.16 - 2850 T

43058 43057 3130 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
40/136 440/2640 176 3130 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 64/64 60/64 78/80 ; 1A77/80 ; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR all choke ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 6 5.6 6.2 4.3


TURBINE SEAL STEAM TEMP-Deg C (I/L) 280 270 272 270
HYDROGEN DEW POINT 07.11.17 -18 -17 -17 -17
INSTRUMENT AIR DEW POINT 07.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.7 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS Chiller water Temp
1 ST-I UCB Chiller8.5/ 6.5 DegC OFF LINE ST-II IN / OUT
Chiller 11.4/7.3 9 DegC
water Temp OFF LINE
2 ST-I ESP Chiller16/12. 14.5/ DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


2 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
3 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
4 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
5 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

17.11.2 TMD Condensate DO maintaining more (49PPB) & air ingress in the cond
18.11.17

17.11.2 TMD TDBFP-B Turbine RJB vibrations maintaing high after brg replacem18.11.17

1 BMD Gravimetric Feeder-F COC mechanical jam-p 17.11.17 ok 103071799

2 BMD HFO line tracing steam insulation to be provided-p 17.11.17 28.11.17 103071182

3 C&I Main turbine AOP-1 did not stop in auto after turbine rolling. 16.11.17 ok ; card changed; lo pr 103071182

4 BMD Mill-C ICP replacement. Under PTW 15.11.17 18

5 EMD pa system defects unit1 04.11.17 19.11.17 attended 103056901

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

17.11.2 C&I Furnace pressure transmitters deviation 18.11.17 (-11/+9/-18) 103074780


17.11.2 C&I FG Cor-3 flame intensity showing zero 18.11.17 ok locally flame is good 103074782

17.11.2 C&I /TMD HPH-6A & HPH-6B emergency drip valves (DR-5, DR-11) passing 18.11.17 downstream temp.196 & 20 103072750

17.11.2 BMD /EMD Soot blowing control station MOVs (SB-63&64) passing by 13kg/c 18.11.17 SB 63 attended 103074896/ 103068490

17.11.2 BMD/C&I RH Spray Controlvalves SD-13, 14 & 16 passing 18.11.17 i/p 19/12/8 tonns passing ; 1 103074884

1 C&I Turbine first stage pressure deviation more, P 17.11.17 ok 169/169/165 103071038
Attended but still deviation is high.
2 C&I LPH-2 level TX deviation high-P 17.11.17 uo Tx -60/-144 103055603

3 TMD Steam leakage near CRH NRV limit switch. 16.11.17 attended NRV FB problem 103071038

4 EMD PA system defects at various locations. 07.11.17 19.11.17 work in progress; spares n 103055603

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

17.11.2 TMD TG ECW pump-C pump DE side vibration maintaining 8.0mm/sec 18.11.17 103074506

17.11.2 TMD MS line impulse line leakage at TG 8.5M 18.11.17 MS pr bef HP byp; 103074903

1 TMD MDBFP hydraulic Bearing no:11 temperature maintaining more 17.11.17 uo; 82 deg; cni tx check; 103052907

2 C&I Seal air fan-B bearing temperature RTDs in removed condition 17.11.17 att 103067629

3 TMD ACW-C NRV passing. 16.11.17 oem 103052907

4 EMD STG#2 CWPH and FWPH Switchgear dewatering pump not availab15.11.17 priming to be done 103067629

6 TMD Feed water line drain valve after FDV-9 (HPH-5B I/L valve) passing09.11.17 21.11.17 online injection will be do

7 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 25.11.17 in progress; 1 wk

8 TMD TG ECW pump- B NRV passing. 08.11.17 Pump i/s Reverse Rotation is there 103061601

9 BMD D bunker outlet gate passing. 07.11.17 Mill i/ s opp 103059215

remote operation is pending; 24 V DC is not getting extended.


11 EMD/C&I SCS pass-B flushing pump not taking start from control room 01.11.17 16.11.17 Local ON/OFF made available. 103052914

UNIT -4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

17.12.2TMD Air ingress in the condenser is more (120 kg/hr) at full load & it is 18.11.17

1 C&I ID Fan-A exciter winding temperatures maintaining more 17.11.17 93.2/82.3/93.4 Deg C; CNI 103071566

2 TMD Cond. Vacuumpump-1 suction valve platform railing not available- 17.11.17 25 103071115

3 C&I Feeder-D tripping on Feeder not in Remote protection, attended, tria


17.11.17 uo ok 103069253

4 TMD MOT oil level to be topped up. 16.11.17 18 Level:- -46mm., COPU ce 103071566

5 C&I BAOF pump-A discharge valve closing on its own. 16.11.17 ahd : pu 103071115

6 EMD CG-A EPB assembly hanging with cable 15.11.17 temp attended 103069253

7 BMD Mill-4H abnormal sound below 50 TPH 11.11.17 ok Under observation 103065051

8 TMD VAM-2 is not effective 02.11.17 21 Permit not yet cancelled. 103054680

9 TMD UCR AC Chilled Water Pump-2 NRV passing. 08.11.17 Will be taken up after pro 103060714
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 AHD Stage-1 ASS-41 high vibration & ANS from fluid coupling. 18.11.17

2 EMD Stage-2 ASS-A1 scoop motor not operating 18.11.17 As per AHD, no jamming

1 EMD Poor Lighting : St 2 Ash Slurry Pup house, St 1TAC Area , U#3&4 E18.11.17 22

2 BMD HFO unloading pump-1 having high vibration. 16.11.17 25 103071330

3 AHM Stg-2 ASP- A1 scoop not operating 16.11.17 Scoop Motor Problem. EMD 103067624

4 OFS Sea water lub filter 2 leakage from bottom 15.11.17 103065390

5 AHM St-2 AWRC p/p -3 high vibratins pump DE 11.11.17 18.11.17 Work In Progress. 103065278

6 EMD EXHAUST FANS ARE NOT WORKING AT ST2 CW PP HOUSE 11.11.17 ok 13/18 ok 103063925

7 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

8 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

1 BMD PA Fan 1 A Vibrations on higher side 01.11.17 ok Dialy vibn is monitored;

5 TMD TDBFP-B high vibration. Under PTW 15.11.17 ok

6 AHD PAPH-B,SAPH-B HOPPER FLUSHING LINE LKG 11.11.17 ok 103063776

5 BMD soot blowing motorised and control valves passing. 14.11.17 attended 103068490

8 EMD 220V DC CHARGER-1 current bad & voltage showing less at MMI 02.11.17 attended planned on 16.11.17 103054698

2 C&I AUX PRDS Control valve AS26 not going to auto 15.11.17 attended 103069831

2 OFS Sea water lub water filter inlet valves not operating 15.11.17 attended 103069233

9 EMD ID fan-3B VFD-2 current dipping below 90A 03.11.17 ok during load variation; pres 103055623
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43057
Last Updated 0.3958333333
SAFETY
SL DEPT DEFECT DESCRIPTION REMARKS
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43057 583 06.11.16 - 2850 T

43057 43056 3130 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
44/147 420/2710 191 3130 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 64/64 60/64 78/80 ; 1A77/80 ; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 6 4.9 5.6 3.7


TURBINE SEAL STEAM TEMP-Deg C (I/L) 265 278 272 275
HYDROGEN DEW POINT 07.11.17 -18 -17 -17 -17
INSTRUMENT AIR DEW POINT 07.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.7 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS Chiller water Temp
1 ST-I UCB Chiller8.5/ 6.5 DegC OFF LINE ST-II IN / OUT
Chiller 11.4/7.3 9 DegC
water Temp OFF LINE
2 ST-I ESP Chiller16/12. 14.5/ DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD PA Fan 1 A Vibrations on higher side 01.11.17 Dialy vibn is monitored;

2 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


3 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
4 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
5 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
6 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Gravimetric Feeder-F COC mechanical jam-p 17.11.17 103071799

2 BMD HFO line tracing steam insulation to be provided-p 17.11.17 103071182

3 C&I Main turbine AOP-1 did not stop in auto after turbine rolling. 16.11.17 PENDING. 103071182

4 BMD Mill-C ICP replacement. Under PTW 15.11.17

5 TMD TDBFP-B high vibration. Under PTW 15.11.17

6 EMD pa system defects unit1 04.11.17 19.11.17 103056901

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Turbine first stage pressure deviation more, P 17.11.17 169/169/165 103071038
Attended but still deviation is high.
2 C&I LPH-2 level TX deviation high-P 17.11.17 Tx -60/-144 103055603

3 TMD Steam leakage near CRH NRV limit switch. 16.11.17 Unable to attend NRV FB 103071038

4 EMD PA system defects at various locations. 07.11.17 19.11.17 work in progress 103055603

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD MDBFP hydraulic Bearing no:11 temperature maintaining more 17.11.17 103052907

2 C&I Seal air fan-B bearing temperature RTDs in removed condition 17.11.17 103067629

3 TMD ACW-C NRV passing. 16.11.17 103052907

4 EMD STG#2 CWPH and FWPH Switchgear dewatering pump not availab15.11.17 103067629

5 EMD Stage-2 FOPH both the ACs not working 13.11.17 1st completed; 2nd 20.11

6 AHD PAPH-B,SAPH-B HOPPER FLUSHING LINE LKG 11.11.17 103063776

7 TMD Feed water line drain valve after FDV-9 (HPH-5B I/L valve) passing09.11.17 14.11.17 online injection will be do

8 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 18.11.17 in progress

9 TMD TG ECW pump- B NRV passing. 08.11.17 Pump i/s Reverse Rotation is there 103061601

10 BMD D bunker outlet gate passing. 07.11.17 Mill i/ s 103059215

11 C&I Mill G BIG-3 open FB not coming 06.11.17 19.11.17 bmd scafflding to be done 103058180

remote operation is pending; 24 V DC is not getting extended.


12 EMD/C&I SCS pass-B flushing pump not taking start from control room 01.11.17 16.11.17 Local ON/OFF made available. 103052914

UNIT -4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I ID Fan-A exciter winding temperatures maintaining more 17.11.17 93.2/82.3/93.4 Deg C 103071566

2 TMD Cond. Vacuumpump-1 suction valve platform railing not available- 17.11.17 103071115

3 C&I Feeder-D tripping on Feeder not in Remote protection, attended, tria


17.11.17 103069253

4 TMD MOT oil level to be topped up. 16.11.17 Level:- -46mm., COPU ce 103071566

5 C&I BAOF pump-A discharge valve closing on its own. 16.11.17 103071115

6 EMD CG-A EPB assembly hanging with cable 15.11.17 temp attended 103069253

7 BMD Mill-4H abnormal sound below 50 TPH 11.11.17 Under observation 103065051

8 TMD VAM-2 is not effective 02.11.17 Permit not yet cancelled. 103054680

9 TMD UCR AC Chilled Water Pump-2 NRV passing. 08.11.17 Will be taken up after pro 103060714
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD HFO unloading pump-1 having high vibration. 16.11.17 103071330

2 AHM Stg-2 ASP- A1 scoop not operating 16.11.17 Scoop Motor Problem. EMD 103067624

3 OFS Sea water lub filter 2 leakage from bottom 15.11.17 103065390

4 AHM St-2 AWRC p/p -3 high vibratins pump DE 11.11.17 16.11.17 Work In Progress. 103065278

5 EMD EXHAUST FANS ARE NOT WORKING AT ST2 CW PP HOUSE 11.11.17 5/12 ok 103063925
6 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

7 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

5 BMD soot blowing motorised and control valves passing. 14.11.17 attended 103068490

8 EMD 220V DC CHARGER-1 current bad & voltage showing less at MMI 02.11.17 attended planned on 16.11.17 103054698

2 C&I AUX PRDS Control valve AS26 not going to auto 15.11.17 attended 103069831

2 OFS Sea water lub water filter inlet valves not operating 15.11.17 attended 103069233

9 EMD ID fan-3B VFD-2 current dipping below 90A 03.11.17 ok during load variation; pres 103055623

2 C&I Mill-F PV1 not operating 15.11.17 ok 103067800

3 BMD Mill-J high rejects even at 55 tons flow 13.11.17 ok 103063776

1 C&I AUX PRDS Control valve AS26 not opening beyond 66% 15.11.17 ok 103070551

5 TMD TG bearing-5 JOP line pin hole oil leakage. 14.11.17 ok 103069265

6 AHM clinker grinder-4B still poor discharge. 14.11.17 ok

3 EMD AHU-7 tripping on overload 15.11.17 ok 103069822

3 EMD SEA WATER CHLORINATION BOOSTER PUMP-2 MOTOR ABNOR11.11.17 ok 103065146

1 EMD EXV-21 HPH 5A Extraction valve not opening. 15.11.17 attended

6 C&I ACC maintaining >0.2 10.11.17 Now its ok. 103064453

7 C&I DG-4 &6 local/remote change over alarm not coming in facie. 08.11.17 att Alarm coming in alarm disp 103061215

3 C&I CONDENSOR PIT DW LOW LVL SWITCH NW 11.11.17 attended, to be checked 103065764

1 AHM CG-B poor discharge 13.11.17 ok 103065764

2 C&I Feeder-D tripping on " feeder not in remote" / "no coal on belt". 13.11.17 uo 103065051

1 EMD Kalapaka-1 main breaker 1752 trip circuit fault coming 13.11.17 ok 103065308
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43056
Last Updated 0.3958333333
SAFETY
SL DEPT DEFECT DESCRIPTION REMARKS
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43056 583 06.11.16 - 2850 T

43056 43055 3130 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
44/147 420/2710 191 3130 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 64/64 60/64 78/80 ; 1A77/80 ; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 6 4.9 5.6 3.7


TURBINE SEAL STEAM TEMP-Deg C (I/L) 265 278 272 275
HYDROGEN DEW POINT 07.11.17 -18 -17 -17 -17
INSTRUMENT AIR DEW POINT 07.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.7 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS Chiller water Temp
1 ST-I UCB Chiller8.5/ 6.5 DegC OFF LINE ST-II IN / OUT
Chiller 11.4/7.3 9 DegC
water Temp OFF LINE
2 ST-I ESP Chiller16/12. 14.5/ DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD PA Fan 1 A Vibrations on higher side 01.11.17 Dialy vibn is monitored;

2 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


3 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
4 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
5 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
6 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I HP Turbine bearing vibration-1X spikes coming intermittently. 16.11.17 ok C&I TIGHTENED THE PR 103071799

2 AHM Eco hopper- 4 mixing chamber heavy leakage. 16.11.17 ATTENDED 103071849

3 C&I Main turbine AOP-1 did not stop in auto after turbine rolling. 16.11.17 PENDING. 103071182

4 BMD Mill-C ICP replacement. Under PTW 15.11.17

5 TMD TDBFP-B high vibration. Under PTW 15.11.17

6 EMD pa system defects unit1 04.11.17 19.11.17 103056901

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD PAPH-A & SAPH-B Oil carry over probe is very hard to operate. 16.11.17 attended 103071806

2 Civil UPS room doors not closing. 16.11.17 attended 103071035

3 TMD Steam leakage near CRH NRV limit switch. 16.11.17 Unable to attend NRV FB 103071038

4 C&I CRH NRV open feedback not coming 15.11.17 ATTENDED 103070197

5 BMD Bunker -B developed crack in conical portion 13.11.17 ATTENDED 103065794

6 EMD PA system defects at various locations. 07.11.17 19.11.17 work in progress 103055603

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD TDBFP-B main pump suction impulse line having leakage. 16.11.17 attended 103068514

2 EMD Wall blowers 45 & 66 covers are interchanged 16.11.17 attended 103067638

3 C&I ID fan-A fan NDE side bearing vibration-X spikes are coming. 16.11.17 attended 103071952

4 TMD ACW-C NRV passing. 16.11.17 103052907

5 EMD STG#2 CWPH and FWPH Switchgear dewatering pump not availab15.11.17 103067629

6 EMD Stage-2 FOPH both the ACs not working 13.11.17 1st completed; 2nd 20.11

7 AHD PAPH-B,SAPH-B HOPPER FLUSHING LINE LKG 11.11.17 103063776

8 TMD Feed water line drain valve after FDV-9 (HPH-5B I/L valve) passing09.11.17 14.11.17 online injection will be do

9 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 18.11.17 in progress

10 TMD TG ECW pump- B NRV passing. 08.11.17 Pump i/s Reverse Rotation is there 103061601

11 BMD D bunker outlet gate passing. 07.11.17 Mill i/ s 103059215

12 C&I Mill G BIG-3 open FB not coming 06.11.17 19.11.17 bmd scafflding to be done 103058180

13 EMD SCS pass-B flushing pump not taking start from control room 01.11.17 16.11.17 remote thru, pending; Loc 103052914

UNIT -4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD MOT oil level to be topped up. 16.11.17 Level:- -46mm., COPU ce 103071566

2 C&I BAOF pump-A discharge valve closing on its own. 16.11.17 103071115

3 EMD CG-A EPB assembly hanging with cable 15.11.17 temp attended 103069253

4 BMD Mill-4H abnormal sound below 50 TPH 11.11.17 under observation 103065051

5 C&I NOX VALUES SHOWING WRONG 11.11.17 23.11.17 ATTENDED 103064462

6 TMD VAM-2 is not effective 02.11.17 in progress; lithium bromid 103054680

7 TMD UCR AC Chilled Water Pump-2 NRV passing. 08.11.17 after vam 2 103060714
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD HFO unloading pump-1 having high vibration. 16.11.17 103071330

2 BMD Stg-2 FOPH tracing steam leakages at multiple locations inside p 16.11.17 ATTENDED 103064264

3 AHM Stg-2 ASP- A1 scoop not operating, ASP-C1 FC foundation bolts ca16.11.17 ASP-C SERIES ATTENDE 103067624

4 OFS Sea water lub filter 2 leakage from bottom 15.11.17 ip 103065390

5 AHM St-2 AWRC p/p -3 high vibratins pump DE 11.11.17 16 Work In Progress. 103065278

6 EMD EXHAUST FANS ARE NOT WORKING AT ST2 CW PP HOUSE 11.11.17 5/12 ok 103063925

7 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

8 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

5 BMD soot blowing motorised and control valves passing. 14.11.17 attended 103068490

8 EMD 220V DC CHARGER-1 current bad & voltage showing less at MMI 02.11.17 attended planned on 16.11.17 103054698

2 C&I AUX PRDS Control valve AS26 not going to auto 15.11.17 attended 103069831

2 OFS Sea water lub water filter inlet valves not operating 15.11.17 attended 103069233

9 EMD ID fan-3B VFD-2 current dipping below 90A 03.11.17 ok during load variation; pres 103055623

2 C&I Mill-F PV1 not operating 15.11.17 ok 103067800

3 BMD Mill-J high rejects even at 55 tons flow 13.11.17 ok 103063776

1 C&I AUX PRDS Control valve AS26 not opening beyond 66% 15.11.17 ok 103070551

5 TMD TG bearing-5 JOP line pin hole oil leakage. 14.11.17 ok 103069265

6 AHM clinker grinder-4B still poor discharge. 14.11.17 ok

3 EMD AHU-7 tripping on overload 15.11.17 ok 103069822

3 EMD SEA WATER CHLORINATION BOOSTER PUMP-2 MOTOR ABNOR11.11.17 ok 103065146

1 EMD EXV-21 HPH 5A Extraction valve not opening. 15.11.17 attended

6 C&I ACC maintaining >0.2 10.11.17 Now its ok. 103064453

7 C&I DG-4 &6 local/remote change over alarm not coming in facie. 08.11.17 att Alarm coming in alarm disp 103061215

3 C&I CONDENSOR PIT DW LOW LVL SWITCH NW 11.11.17 attended, to be checked 103065764

1 AHM CG-B poor discharge 13.11.17 ok 103065764

2 C&I Feeder-D tripping on " feeder not in remote" / "no coal on belt". 13.11.17 uo 103065051

1 EMD Kalapaka-1 main breaker 1752 trip circuit fault coming 13.11.17 ok 103065308

O&M DAILY PLANNING MEETING


MTP/STP/001 DATE: 43055
Last Updated 0.3958333333
SAFETY
SL DEPT DEFECT DESCRIPTION REMARKS
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43055 583 06.11.16 - 2850 T

43055 43054 2290 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
18/132 190/2100 150 2290 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 64/64 60/64 78/80 ; 1A77/80 ; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 6 4.9 5.6 3.7


TURBINE SEAL STEAM TEMP-Deg C (I/L) 265 278 272 275
HYDROGEN DEW POINT 07.11.17 -18 -17 -17 -17
INSTRUMENT AIR DEW POINT 07.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.7 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 6.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS Chiller water Temp
1 ST-I UCB Chiller8.5/ 6.5 DegC OFF LINE ST-II IN / OUT
Chiller 11.4/7.3 9 DegC
water Temp OFF LINE
2 ST-I ESP Chiller16/12. 14.5/ DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD PA Fan 1 A Vibrations on higher side 01.11.17 Dialy vibn is monitored;

2 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


3 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
4 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
5 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
6 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I HP Turbine bearing vibration-1X spikes coming intermittently. 16.11.17 ok 103071799

2 AHM Eco hopper-4 mixing chamber heavy leakage. 16.11.17 103071849

3 C&I Main turbine AOP-1 did not stop in auto after turbine rolling. 16.11.17 103071182

4 BMD Mill-C ICP replacement. Under PTW 15.11.17

5 TMD TDBFP-B high vibration. Under PTW 15.11.17

6 EMD pa system defects unit1 04.11.17 19.11.17 103056901

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD PAPH-A & SAPH-B Oil carry over probe is very hard to operate. 16.11.17 up 103071806

2 Civil UPS room doors not closing. 16.11.17 103071035

3 TMD Steam leakage near CRH NRV limit switch. 16.11.17 Unable to attend NRV FB 103071038

4 C&I CRH NRV open feedback not coming 15.11.17 103070197

6 BMD Bunker -B developed crack in conical portion 13.11.17 103065794

7 EMD PA system defects at various locations. 07.11.17 19.11.17 work in progress 103055603

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD TDBFP-B main pump suction impulse line having leakage. 16.11.17 up 103068514

2 EMD Wall blowers 45 & 66 covers are interchanged 16.11.17 103067638

3 C&I ID fan-A fan NDE side bearing vibration-X spikes are coming. 16.11.17 103071952

4 TMD ACW-C NRV passing. 16.11.17 103052907

1 EMD STG#2 CWPH and FWPH Switchgear dewatering pump not availab15.11.17 103067629

2 EMD Stage-2 FOPH both the ACs not working 13.11.17 1st completed; 2nd 20.11

3 AHD PAPH-B,SAPH-B HOPPER FLUSHING LINE LKG 11.11.17 103063776

4 TMD Feed water line drain valve after FDV-9 (HPH-5B I/L valve) passing09.11.17 14.11.17 online injection will be do

5 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 18.11.17 in progress

6 TMD TG ECW pump- B NRV passing. 08.11.17 Pump i/s Reverse Rotation is there 103061601

7 BMD D bunker outlet gate passing. 07.11.17 Mill i/ s 103059215

8 C&I Mill G BIG-3 open FB not coming 06.11.17 19.11.17 bmd scafflding to be done 103058180

10 EMD SCS pass-B flushing pump not taking start from control room 01.11.17 16.11.17 remote thru pending; Loca 103052914

UNIT -4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD MOT oil level to be topped up. 16.11.17 Level:- -46mm. 103071566

2 C&I BAOF pump-A discharge valve closing on its own. 16.11.17 103071115

3 EMD CG-A EPB assembly hanging with cable 15.11.17 temp attended 103069253

4 BMD Mill-4H abnormal sound below 50 TPH 11.11.17 under observation 103065051

5 C&I NOX VALUES SHOWING WRONG 11.11.17 23.11.17 103064462

6 TMD VAM-2 is not effective 02.11.17 in progress; lithium bromid 103054680

7 TMD UCR AC Chilled Water Pump-2 NRV passing. 08.11.17 after vam 2 103060714
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD HFO unloading pump-1 having high vibration. 16.11.17 103071330

2 BMD Stg-2 FOPH tracing steam leakages at multiple locations inside p 16.11.17 103064264

3 AHM Stg-2 ASP- A1 scoop not operating, ASP-C1 FC foundation bolts ca16.11.17 ASS-B is Emergency stand 103067624

1 OFS Sea water lub filter 2 leakage from bottom 15.11.17 ip 103065390

3 AHM St-2 AWRC p/p -3 high vibratins pump DE 11.11.17 16 Work In Progress. 103065278

4 EMD EXHAUST FANS ARE NOT WORKING AT ST2 CW PP HOUSE 11.11.17 5/12 ok 103063925

5 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

6 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

5 BMD soot blowing motorised and control valves passing. 14.11.17 attended 103068490

8 EMD 220V DC CHARGER-1 current bad & voltage showing less at MMI 02.11.17 attended planned on 16.11.17 103054698

2 C&I AUX PRDS Control valve AS26 not going to auto 15.11.17 attended 103069831

2 OFS Sea water lub water filter inlet valves not operating 15.11.17 attended 103069233

9 EMD ID fan-3B VFD-2 current dipping below 90A 03.11.17 ok during load variation; pres 103055623

2 C&I Mill-F PV1 not operating 15.11.17 ok 103067800

3 BMD Mill-J high rejects even at 55 tons flow 13.11.17 ok 103063776

1 C&I AUX PRDS Control valve AS26 not opening beyond 66% 15.11.17 ok 103070551

5 TMD TG bearing-5 JOP line pin hole oil leakage. 14.11.17 ok 103069265

6 AHM clinker grinder-4B still poor discharge. 14.11.17 ok

3 EMD AHU-7 tripping on overload 15.11.17 ok 103069822

3 EMD SEA WATER CHLORINATION BOOSTER PUMP-2 MOTOR ABNOR11.11.17 ok 103065146

1 EMD EXV-21 HPH 5A Extraction valve not opening. 15.11.17 attended

6 C&I ACC maintaining >0.2 10.11.17 Now its ok. 103064453

7 C&I DG-4 &6 local/remote change over alarm not coming in facie. 08.11.17 att Alarm coming in alarm disp 103061215

3 C&I CONDENSOR PIT DW LOW LVL SWITCH NW 11.11.17 attended, to be checked 103065764

1 AHM CG-B poor discharge 13.11.17 ok 103065764

2 C&I Feeder-D tripping on " feeder not in remote" / "no coal on belt". 13.11.17 uo 103065051

1 EMD Kalapaka-1 main breaker 1752 trip circuit fault coming 13.11.17 ok 103065308
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43054
Last Updated 0.3958333333
SAFETY
SL DEPT DEFECT DESCRIPTION REMARKS
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43054 338 06.11.16 - 2850 T

43054 43053 2620 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
148 2620 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 61/64 60/64 78/80 ; 1A77/80 ; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 5.7 4..5 5.7 3.7


TURBINE SEAL STEAM TEMP-Deg C (I/L) 320 281 274 265
HYDROGEN DEW POINT 07.11.17 -18 -25 -17 -17
INSTRUMENT AIR DEW POINT 07.11.17 -12 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 6.8 TP-6: 8.0 TP-21: 5.5

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 8.2 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS Chiller water Temp
1 ST-I UCB Chiller8.5/ 6.5 DegC OFF LINE ST-II IN / OUT
Chiller 11.4/7.3 9 DegC
water Temp OFF LINE
2 ST-I ESP Chiller16/12. 14.5/ DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD PA Fan 1 A Vibrations on higher side 01.11.17 Dialy vibn is monitored;

2 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


3 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
4 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
5 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
6 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD EXV-21 HPH 5A Extraction valve not opening. 15.11.17 attended

2 BMD Mill-C ICP replacement. Under PTW 15.11.17

3 TMD TDBFP-B high vibration. Under PTW 15.11.17

4 EMD pa system defects unit1 04.11.17 19.11.17 103056901


UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I CRH NRV open feedback not coming 15.11.17 103070197

2 C&I Mill-F PV1 not operating 15.11.17 ok 103067800

3 BMD soot blowing motorised and control valves passing. 14.11.17 103068490

2 BMD Bunker -B developed crack in conical portion 13.11.17 103065794

5 EMD PA system defects at various locations. 07.11.17 19.11.17 work in progress 103055603

6 EMD 220V DC CHARGER-1 current bad & voltage showing less at MMI 02.11.17 planned 16.11.17 103054698

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I AUX PRDS Control valve AS26 not opening beyond 66% 15.11.17 ok 103070551

2 EMD STG#2 CWPH and FWPH Switchgear dewatering pump not availab15.11.17 103067629

3 BMD Mill-J high rejects even at 55 tons flow 13.11.17 ok 103063776

2 EMD Stage-2 FOPH both the ACs not working 13.11.17 1st completed; 2nd 20.11

3 AHD PAPH-B,SAPH-B HOPPER FLUSHING LINE LKG 11.11.17 103063776

4 TMD Feed water line drain valve after FDV-9 (HPH-5B I/L valve) passing09.11.17 14 online injection will be do

5 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 18.11.17 in progress

6 TMD TG ECW pump- B NRV passing. 08.11.17 Pump i/s Reverse Rotation is there 103061601

8 BMD D bunker outlet gate passing. 07.11.17 Mill i/ s 103059215

9 C&I Mill G BIG-3 open FB not coming 06.11.17 9.11.17 bmd scafflding to be done 103058180

10 EMD ID fan-B VFD-2 current dipping below 90A 03.11.17 Under Obser
during load variation; pres 103055623

11 EMD SCS pass-B flushing pump not taking start from control room 01.11.17 remote thru pending; Loca 103052914

UNIT -4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD CG-A EPB assembly hanging with cable 15.11.17 103069253

2 C&I AUX PRDS Control valve AS26 not going to auto 15.11.17 103069831

3 EMD AHU-7 tripping on overload 15.11.17 ok 103069822

4 BMD Mill-4H abnormal sound below 50 TPH 11.11.17 under observation 103065051

5 TMD TG bearing-5 JOP line pin hole oil leakage. 14.11.17 ok 103069265

6 AHM clinker grinder-4B still poor discharge. 14.11.17 ok

7 C&I NOX VALUES SHOWING WRONG 11.11.17 103064462

2 TMD VAM-2 is not effective 02.11.17 in progress; lithium bromi 103054680

3 TMD UCR AC Chilled Water Pump-2 NRV passing. 08.11.17 after vam 2 103060714

4 EMD ESP - 4 AHU-11 not taking start. 01.11.17 11.11.17 bus sd req; 103052863
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS Sea water lub filter 2 leakage from bottom 15.11.17 ip 103065390

2 OFS Sea water lub water filter inlet valves not operating 15.11.17 ip 103069233

2 AHM St-2 AWRC p/p -3 high vibratins pump DE 11.11.17 14 Work In Progress. 103065278

3 EMD SEA WATER CHLORINATION BOOSTER PUMP-2 MOTOR ABNOR11.11.17 ok 103065146

4 EMD EXHAUST FANS ARE NOT WORKING AT ST2 CW PP HOUSE 11.11.17 103063925

6 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

7 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

6 C&I ACC maintaining >0.2 10.11.17 Now its ok. 103064453

7 C&I DG-4 &6 local/remote change over alarm not coming in facie. 08.11.17 att Alarm coming in alarm disp 103061215

3 C&I CONDENSOR PIT DW LOW LVL SWITCH NW 11.11.17 attended, to be checked 103065764

1 AHM CG-B poor discharge 13.11.17 ok 103065764

2 C&I Feeder-D tripping on " feeder not in remote" / "no coal on belt". 13.11.17 uo 103065051

1 EMD Kalapaka-1 main breaker 1752 trip circuit fault coming 13.11.17 ok 103065308

2 C&I CEP-C R/C valve diaphragm damaged 13.11.17 att 103065240

3 BMD WB puppet valve heavy passing 13.11.17 att 103064453

4 C&I DM water consumption integrator wrong 11.11.17 att SHIFT-7 TONNES 103065794
7-8%(820-740 MMWC),
5 C&I/BMD PAF-2A BLADE PITCH HUNTING OBSERVED 11.11.17 ok 85-90 A, 103065240

1 TMD st-2 IAC-2 lub oil level increasing. 11.11.17 att 103065308

5 C&I/ AHD Stage 1 AHP IAC 1 tripping on discharge pr V.high 04.11.17 att under permit 103055836 103054716

1 C&I Mill 1F motor DE vib point :1 showing high 06.11.17 atte PT:1/2 :5/1 mm. MTP: 1.5 103057796

5 TMD Cond vacuum pump-1 NRV abnormal sound coming intermittently 09.11.17 attended

9 BMD Bunker-H outlet gate passing. 08.11.17 Mill i/ s Attended 103060575

2 C&I CD-1 oil gun command was not going 11.11.17 attended 103064267
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43053
Last Updated 0.3958333333
SAFETY
SL DEPT DEFECT DESCRIPTION REMARKS
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43053 338 06.11.16 - 2850 T

43053 43052 2450 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
7/80 80/2770 87 2450 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 61/64 60/64 78/80 ; 1A77/80 ; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 5.7 4..5 5.7 3.7


TURBINE SEAL STEAM TEMP-Deg C (I/L) 320 281 274 265
HYDROGEN DEW POINT 07.11.17 -18 -25 -17 -17
INSTRUMENT AIR DEW POINT 07.11.17 -12 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 6.8 TP-6: 8.0 TP-21: 5.5

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 8.2 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS Chiller water Temp
1 ST-I UCB Chiller8.5/ 6.5 DegC OFF LINE ST-II IN / OUT
Chiller 11.4/7.3 9 DegC
water Temp OFF LINE
2 ST-I ESP Chiller16/12. 14.5/ DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS

1 BMD PA Fan 1 A Vibrations on higher side 01.11.17 Dialy vibn is monitored;

2 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


3 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
4 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
5 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
6 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Mill 1F motor DE vib point :1 showing high 06.11.17 atte PT:1/2 :5/1 mm. MTP: 1.5 103057796

2 EMD pa system defects unit1 04.11.17 19.11.17 103056901

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

14/11/2 BMD soot blowing motorised and control valves passing. 103068490

1 BMD Bunker -B developed crack in conical portion 13.11.17 103065794

2 C&I CEP-C R/C valve diaphragm damaged 13.11.17 att 103065240

3 BMD WB puppet valve heavy passing 13.11.17 att 103064453

4 C&I DM water consumption integrator wrong 11.11.17 att SHIFT-7 TONNES 103065794

5 EMD PA system defects at various locations. 07.11.17 19.11.17 work in progress 103055603

6 EMD 220V DC CHARGER-1 current bad & voltage showing less at MMI 02.11.17 14.11.17 103054698

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mill-J high rejects even at 55 tons flow 13.11.17 103063776

2 EMD Stage-2 FOPH both the ACs not working 13.11.17 1st 14.11.17; 2nd 20.11.1

3 AHD PAPH-B,SAPH-B HOPPER FLUSHING LINE LKG 11.11.17 103063776

4 TMD Feed water line drain valve after FDV-9 (HPH-5B I/L valve) passing09.11.17 14 online injection will be do

5 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 18.11.17 in progress

6 TMD TG ECW pump- B NRV passing. 08.11.17 Pump i/s Reverse Rotation is there 103061601

8 BMD D bunker outlet gate passing. 07.11.17 Mill i/ s 103059215

9 C&I Mill G BIG-3 open FB not coming 06.11.17 9.11.17 bmd scafflding to be done 103058180

UNIT -4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

14/11/2 TMD TG bearing-5 JOP line pin hole oil leakage. 103069265

14/11/2 AHM clinker grinder-4B still poor discharge.

1 C&I NOX VALUES SHOWING WRONG 11.11.17 103064462

2 TMD VAM-2 is not effective 02.11.17 in progress; lithium bromi 103054680

3 TMD UCR AC Chilled Water Pump-2 NRV passing. 08.11.17 after vam 2 103060714

4 EMD ESP - 4 AHU-11 not taking start. 01.11.17 11.11.17 bus sd req; 103052863
OFFSITES
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD st-2 IAC-2 lub oil level increasing. 11.11.17 att 103065308

2 AHM St-2 AWRC p/p -3 high vibratins pump DE 11.11.17 14 Work In Progress. 103065278

3 EMD SEA WATER CHLORINATION BOOSTER PUMP-2 MOTOR ABNOR11.11.17 103065146

4 EMD EXHAUST FANS ARE NOT WORKING AT ST2 CW PP HOUSE 11.11.17 103063925

5 C&I/ AHD Stage 1 AHP IAC 1 tripping on discharge pr V.high 04.11.17 att under permit 103055836 103054716

6 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

7 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

5 TMD Cond vacuum pump-1 NRV abnormal sound coming intermittently 09.11.17 attended

9 BMD Bunker-H outlet gate passing. 08.11.17 Mill i/ s Attended 103060575

2 C&I CD-1 oil gun command was not going 11.11.17 attended 103064267
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43052
Last Updated 0.3958333333
SAFETY
SL DEPT DEFECT DESCRIPTION REMARKS
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43052 338 06.11.16 - 2850 T

43052 43051 2850 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
7/80 80/2770 87 2850 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 61/64 60/64 78/80 ; 1A77/80 ; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 5.7 5 6 4.1


TURBINE SEAL STEAM TEMP-Deg C (I/L) 320 276 274 271
HYDROGEN DEW POINT 07.11.17 -18 -25 -17 -17
INSTRUMENT AIR DEW POINT 07.11.17 -12 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 6.8 TP-6: 8.0 TP-21: 5.5

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 8.2 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS Chiller water Temp
1 ST-I UCB Chiller8.5/ 6.5 DegC OFF LINE ST-II IN / OUT
Chiller 11.4/7.3 9 DegC
water Temp OFF LINE
2 ST-I ESP Chiller16/12. 14.5/ DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS
1 BMD PA Fan 1 A Vibrations on higher side 01.11.17 Dialy vibn is monitored;
2 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P
3 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
4 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
5 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
6 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

4 C&I Mill 1F motor DE vib point :1 showing high 06.11.17 permit requiPT:1/2 :5/1 mm. MTP: 1.5 103057796

5 EMD pa system defects unit1 04.11.17 13.11.17 103056901

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Bunker -B developed crack in conical portion 13.11.17 103065794

2 C&I CEP-C R/C valve diaphragm damaged 13.11.17 103065240

3 BMD WB puppet valve heavy passing 13.11.17 103064453

4 C&I DM water consumption integrator wrong 11.11.17 SHIFT-7 TONNES 103065794


7-8%(820-740 MMWC),
5 C&I/BMD PAF-2A BLADE PITCH HUNTING OBSERVED 11.11.17 ok 85-90 A, 103065240

6 C&I ACC maintaining >0.2 10.11.17 Now its ok. 103064453

7 EMD PA system defects at various locations. 07.11.17 13.11.17 work in progress 103055603

8 EMD 220V DC CHARGER-1 current bad & voltage showing less at MMI 02.11.17 14.11.17 103054698

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mill-J high rejects even at 55 tons flow 13.11.17 103063776

2 EMD Stage-2 FOPH both the ACs not working 13.11.17

3 AHD PAPH-B,SAPH-B HOPPER FLUSHING LINE LKG 11.11.17 103063776

4 TMD Feed water line drain valve after FDV-9 (HPH-5B I/L valve) passing09.11.17 online injection will be do

5 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 18.11.17 in progress

6 TMD TG ECW pump- B NRV passing. 08.11.17 Pump i/s Reverse Rotation is there 103061601

7 C&I DG-4 &6 local/remote change over alarm not coming in facie. 08.11.17 14.11.17 Alarm coming in alarm disp 103061215

8 BMD D bunker outlet gate passing. 07.11.17 Mill i/ s 103059215

9 C&I Mill G BIG-3 open FB not coming 06.11.17 9.11.17 bmd scafflding to be done 103058180

10 EMD ID fan-B VFD-2 current dipping below 90A 03.11.17 Under Obser
during load variation; pres 103055623

11 EMD SCS pass-B flushing pump not taking start from control room 01.11.17 remote thru pending; Loca 103052914

UNIT -4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS
12.11.2 AHM CG-B poor discharge 103067935
12.11.2 C&I Feeder-D tripping on " feeder not in remote" Feeder
/ inspected. No abnormality found. 103067646

1 AHM CG-B poor discharge 13.11.17 103065764

2 C&I Feeder-D tripping on " feeder not in remote" / "no coal on belt". 13.11.17 103065051

3 C&I CONDENSOR PIT DW LOW LVL SWITCH NW 11.11.17 attended, to be checked 103065764

4 BMD Mill-4H abnormal sound below 50 TPH 11.11.17 under observation 103065051

5 C&I NOX VALUES SHOWING WRONG 11.11.17 103064462

6 TMD UCR AC AHU-2 3 way valve spindle damage. 10.11.17 Long Isolation problem; V/v to 103054204

7 TMD VAM-2 is not effective 02.11.17 in progress in progress 103054680

8 TMD UCR AC Chilled Water Pump-2 NRV passing. 08.11.17 after vam 2 103060714

9 EMD ESP-2 AHU-11 not taking start. 01.11.17 11.11.17 bus sd req; 103052863
OFFSITES
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD Kalapaka-1 main breaker 1752 trip circuit fault coming 13.11.17 103065308

2 TMD st-2 IAC-2 lub oil level increasing. 11.11.17 103065308

3 AHM St-2 AWRC p/p -3 high vibratins pump DE 11.11.17 Work In Progress. 103065278

4 AHM SEA WATER CHLORINATION BOOSTER PUMP-2 MOTOR ABNOR11.11.17 103065146

5 EMD EXHAUST FANS ARE NOT WORKING AT ST2 CW 11.11.17 103063925

6 C&I/ AHD Stage 1 AHP IAC 1 tripping on discharge pr V.high 04.11.17 11.10.17 under permit 103055836 103054716

7 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

8 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

5 TMD Cond vacuum pump-1 NRV abnormal sound coming intermittently 09.11.17 attended

9 BMD Bunker-H outlet gate passing. 08.11.17 Mill i/ s Attended 103060575

2 C&I CD-1 oil gun command was not going 11.11.17 attended 103064267

3 OFS CW pump-5 heavy gland leakage. 10.11.17 11.11.17 attended 103064614

4 C&I PAC-2 lub oil temperature showing "0" 10.11.17 13.11.17 attended 103064610
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43052
Last Updated 0.3958333333
SAFETY
SL DEPT DEFECT DESCRIPTION REMARKS
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43052 338 06.11.16 - 2850 T

43052 43051 2850 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
7/80 80/2770 87 2850 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 61/64 60/64 78/80 ; 1A77/80 ; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 5.7 5 6 4.1


TURBINE SEAL STEAM TEMP-Deg C (I/L) 320 276 274 271
HYDROGEN DEW POINT 07.11.17 -18 -25 -17 -17
INSTRUMENT AIR DEW POINT 07.11.17 -12 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 6.8 TP-6: 8.0 TP-21: 5.5

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 8.2 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS Chiller water Temp
1 ST-I UCB Chiller8.5/ 6.5 DegC OFF LINE ST-II IN / OUT
Chiller 11.4/7.3 9 DegC
water Temp OFF LINE
2 ST-I ESP Chiller16/12. 14.5/ DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS
1 BMD PA Fan 1 A Vibrations on higher side 01.11.17 Dialy vibn is monitored;
2 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P
3 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
4 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
5 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
6 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

4 C&I Mill 1F motor DE vib point :1 showing high 06.11.17 permit requiPT:1/2 :5/1 mm. MTP: 1.5 103057796

5 EMD pa system defects unit1 04.11.17 13.11.17 103056901

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Bunker -B developed crack in conical portion 13.11.17 103065794

2 C&I CEP-C R/C valve diaphragm damaged 13.11.17 103065240

3 BMD WB puppet valve heavy passing 13.11.17 103064453

4 C&I DM water consumption integrator wrong 11.11.17 SHIFT-7 TONNES 103065794


7-8%(820-740 MMWC),
5 C&I/BMD PAF-2A BLADE PITCH HUNTING OBSERVED 11.11.17 ok 85-90 A, 103065240

6 C&I ACC maintaining >0.2 10.11.17 Now its ok. 103064453

7 EMD PA system defects at various locations. 07.11.17 13.11.17 work in progress 103055603

8 EMD 220V DC CHARGER-1 current bad & voltage showing less at MMI 02.11.17 14.11.17 103054698

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mill-J high rejects even at 55 tons flow 13.11.17 103063776

2 EMD Stage-2 FOPH both the ACs not working 13.11.17

3 AHD PAPH-B,SAPH-B HOPPER FLUSHING LINE LKG 11.11.17 103063776

4 TMD Feed water line drain valve after FDV-9 (HPH-5B I/L valve) passing09.11.17 online injection will be do

5 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 18.11.17 in progress

6 TMD TG ECW pump- B NRV passing. 08.11.17 Pump i/s Reverse Rotation is there 103061601

7 C&I DG-4 &6 local/remote change over alarm not coming in facie. 08.11.17 14.11.17 Alarm coming in alarm disp 103061215

8 BMD D bunker outlet gate passing. 07.11.17 Mill i/ s 103059215

9 C&I Mill G BIG-3 open FB not coming 06.11.17 9.11.17 bmd scafflding to be done 103058180

10 EMD ID fan-B VFD-2 current dipping below 90A 03.11.17 Under Obser
during load variation; pres 103055623

11 EMD SCS pass-B flushing pump not taking start from control room 01.11.17 remote thru pending; Loca 103052914

UNIT -4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 AHM CG-B poor discharge 13.11.17 103065764

2 C&I Feeder-D tripping on " feeder not in remote" / "no coal on belt". 13.11.17 103065051

3 C&I CONDENSOR PIT DW LOW LVL SWITCH NW 11.11.17 attended, to be checked 103065764

4 BMD Mill-4H abnormal sound below 50 TPH 11.11.17 under observation 103065051

5 C&I NOX VALUES SHOWING WRONG 11.11.17 103064462

6 TMD UCR AC AHU-2 3 way valve spindle damage. 10.11.17 Long Isolation problem; V/v to 103054204

7 TMD VAM-2 is not effective 02.11.17 in progress in progress 103054680

8 TMD UCR AC Chilled Water Pump-2 NRV passing. 08.11.17 after vam 2 103060714

9 EMD ESP-2 AHU-11 not taking start. 01.11.17 11.11.17 bus sd req; 103052863
OFFSITES
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD Kalapaka-1 main breaker 1752 trip circuit fault coming 13.11.17 103065308

2 TMD st-2 IAC-2 lub oil level increasing. 11.11.17 103065308

3 AHM St-2 AWRC p/p -3 high vibratins pump DE 11.11.17 Work In Progress. 103065278

4 AHM SEA WATER CHLORINATION BOOSTER PUMP-2 MOTOR ABNOR11.11.17 103065146

5 EMD EXHAUST FANS ARE NOT WORKING AT ST2 CW 11.11.17 103063925

6 C&I/ AHD Stage 1 AHP IAC 1 tripping on discharge pr V.high 04.11.17 11.10.17 under permit 103055836 103054716

7 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

8 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

5 TMD Cond vacuum pump-1 NRV abnormal sound coming intermittently 09.11.17 attended

9 BMD Bunker-H outlet gate passing. 08.11.17 Mill i/ s Attended 103060575

2 C&I CD-1 oil gun command was not going 11.11.17 attended 103064267

3 OFS CW pump-5 heavy gland leakage. 10.11.17 11.11.17 attended 103064614

4 C&I PAC-2 lub oil temperature showing "0" 10.11.17 13.11.17 attended 103064610

3 TMD AMMONIA DOSING PUMP :A NO DISCHARGE 11.11.17 ok attended 103064753

1 EMD ESP acp-1 SEC-1 INCOMER BKR HARD TO RACK 11.11.17 compl 103064837

2 EMD ESP PASS-A EARHTING ROD INTERLOCKS N/W 11.11.17 ok compl 103064196

3 BMD PAPH-A GUIDE BRG LOP-B FLOW HUNTING 11.11.17 compl 103064199

11 EMD CW control room one package ac not working 04.11.17 14.11.17 Attended 103057202

11 EMD 06.11.17 paph saph attended 103057319

3 BMD HFO tracing steam leakage near St-2 AHP 10.11.17 atyt Under permit 103064264

2 BMD oil is leaking from Oil drums near ID Fan:2 A , to be removed. 09.11.17 10.11.17 ok

1 BMD Feeder-B feed rate error. 10.11.17 Atte Inspection in progress.

2 BMD Mill-E PV3 choke 09.11.17 10.11.17 up 103062362

2 C&I Hotwell conductivity- left showing wrong 20.05.17 sd attended 102867960

13.05.2C&I Flue gas O2 RHS Tx1/Tx2 mismatch at part load 23.05.17 ok ; 2 % mismatch 102861332

15 TMD GSC drain line strainer suspected choke 10.01.17 102728254; bigger size v/v attended

9 C&I PA fan A fan temp point showing wrong ;DE temp pts dev & NDEtemp 102747921 attended

4 C&I PA fan-B LOP SLC not getting ON Unit 1 31.05.17 sd auto c/o will not be succes Attended

5 OPRN /EMDESP filed 3B12 high spark rate and zero current. 08.11.17 ok rapping to be done;

3 TMD TDBFP:2 A being stopped for attending leakage from booster pum 09.11.17 attended under permit

2 OFS Fire hydrant booster line leakage near Mill-3F 10.11.17 ok 10.11.17 103064261

1 BMD Feeder-E I/L gate wheel missing 09.11.17 attended

2 BMD Mill-G cor-3 coal pipe leakage near Mill 09.11.17 ok

1 BMD Mill-B reject box mesh damaged 09.11.17 attended 103058981

2 AHD ECO hopper-3&4 ash accumulated & leakage from top side. 09.11.17 ok 103063181

1 TMD MDBFP lub oil filter equilising line suspected choke 10.11.17 ok 103064452

2 C&I Eco hoppers-1,2,3 temperature points RTD damaged. 07.11.17 attended insulation removed; ip 103058913

3 Civil 8.5 Operator room Washbasin tap is passing 07.11.17 09.11.17 Attended 103060731

13 AHM CG-3C MOTOR DE SIDE AXIAL VIB HIGH 03.11.17 Attended 10.6 mm/s 103055185

6 TMD 17m oil canal door is damaged and hinges rusted 07.11.17 09.11.17 barricading to be done; we 103058244

1 TMD LPH-3 normal drip manual valve got closed with line hammering a 09.11.17 ok 103063173

9 EMD Sea wtr swgr ACDB Sec-B supply not extending. 31.10.17 attended ip 103052056

8 TMD SEAL OILCLRS WTR SIDE COM DRN LKG 06.11.17 attended 103059160

O&M DAILY PLANNING MEETING


MTP/STP/001 DATE: 43051
Last Updated 0.3958333333
SAFETY
SL DEPT DEFECT DESCRIPTION REMARKS
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43051 338 06.11.16 - 2850 T

43051 43050 2850 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
7/80 80/2770 87 2850 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 61/64 60/64 78/80 ; 1A77/80 ; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 5.7 5 6 4.1


TURBINE SEAL STEAM TEMP-Deg C (I/L) 320 276 274 271
HYDROGEN DEW POINT 07.11.17 -18 -25 -17 -17
INSTRUMENT AIR DEW POINT 07.11.17 -12 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 6.8 TP-6: 8.0 TP-21: 5.5

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 8.2 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS Chiller water Temp
1 ST-I UCB Chiller8.5/ 6.5 DegC OFF LINE ST-II IN / OUT
Chiller 11.4/7.3 9 DegC
water Temp OFF LINE
2 ST-I ESP Chiller16/12. 14.5/ DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS
1 BMD PA Fan 1 A Vibrations on higher side 01.11.17 Dialy vibn is monitored;
2 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P
3 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
4 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
5 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
6 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD ESP acp-1 SEC-1 INCOMER BKR HARD TO RACK 11.11.17 compl 103064837

2 EMD ESP PASS-A EARHTING ROD INTERLOCKS N/W 11.11.17 ok compl 103064196

3 BMD PAPH-A GUIDE BRG LOP-B FLOW HUNTING 11.11.17 compl 103064199

4 C&I Mill 1F motor DE vib point :1 showing high 06.11.17 permit requiPT:1/2 :5/1 mm. MTP: 1.5 103057796

5 EMD pa system defects unit1 04.11.17 13.11.17 103056901

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I DM water consumption integrator wrong 11.11.17 SHIFT-7 TONNES 103065794


7-8%(820-740 MMWC),
2 C&I/BMD PAF-2A BLADE PITCH HUNTING OBSERVED 11.11.17 ok 85-90 A, 103065240

3 TMD AMMONIA DOSING PUMP :A NO DISCHARGE 11.11.17 ok attended 103064753

4 C&I ACC maintaining >0.2 10.11.17 Now its ok. 103064453

5 EMD PA system defects at various locations. 07.11.17 13.11.17 work in progress 103055603

6 EMD 220V DC CHARGER-1 current bad & voltage showing less at MMI 02.11.17 14.11.17 103054698

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 AHD PAPH-B,SAPH-B HOPPER FLUSHING LINE LKG 11.11.17 103063776

2 C&I CD-1 oil gun command was not going 11.11.17 attended 103064267

3 OFS CW pump-5 heavy gland leakage. 10.11.17 11.11.17 attended 103064614

4 C&I PAC-2 lub oil temperature showing "0" 10.11.17 13.11.17 attended 103064610

5 TMD Feed water line drain valve after FDV-9 (HPH-5B I/L valve) passing09.11.17 online injection will be do

6 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 18.11.17 in progress

7 TMD TG ECW pump- B NRV passing. 08.11.17 Pump i/s Reverse Rotation is there 103061601

8 C&I DG-4 &6 local/remote change over alarm not coming in facie. 08.11.17 14.11.17 Alarm coming in alarm disp 103061215

9 BMD Bunker-H outlet gate passing. 08.11.17 Mill i/ s Attended 103060575

10 BMD D bunker outlet gate passing. 07.11.17 Mill i/ s 103059215

11 C&I Mill G BIG-3 open FB not coming 06.11.17 9.11.17 bmd scafflding to be done 103058180

12 EMD ID fan-B VFD-2 current dipping below 90A 03.11.17 Under Obser
during load variation; pres 103055623

13 EMD SCS pass-B flushing pump not taking start from control room 01.11.17 remote thru pending; Loca 103052914

UNIT -4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I CONDENSOR PIT DW LOW LVL SWITCH NW 11.11.17 attended, to be checked 103065764
2 BMD Mill-4H abnormal sound below 50 TPH 11.11.17 under observation 103065051

3 C&I NOX VALUES SHOWING WRONG 11.11.17 103064462

4 TMD UCR AC AHU-2 3 way valve spindle damage. 10.11.17 Long Isolation problem; V/v to 103054204

5 TMD Cond vacuum pump-1 NRV abnormal sound coming intermittently 09.11.17 attended

6 TMD VAM-2 is not effective 02.11.17 in progress in progress 103054680

7 TMD UCR AC Chilled Water Pump-2 NRV passing. 08.11.17 after vam 2 103060714

8 EMD ESP-2 AHU-11 not taking start. 01.11.17 11.11.17 bus sd req; 103052863
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD st-2 IAC-2 lub oil level increasing. 11.11.17 103065308

2 AHM St-2 AWRC p/p -3 high vibratins pump DE 11.11.17 15MM/S(PUMP-DE), MM Wo 103065278

3 AHM SEA WATER CHLORINATION BOOSTER PUMP-2 MOTOR ABNOR11.11.17 103065146

4 EMD EXHAUST FANS ARE NOT WORKING AT ST2 CW 11.11.17 103063925

5 C&I/ AHD Stage 1 AHP IAC 1 tripping on discharge pr V.high 04.11.17 11.10.17 under permit 103055836 103054716

6 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

7 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

11 EMD CW control room one package ac not working 04.11.17 14.11.17 Attended 103057202

11 EMD 06.11.17 paph saph attended 103057319

3 BMD HFO tracing steam leakage near St-2 AHP 10.11.17 atyt Under permit 103064264

2 BMD oil is leaking from Oil drums near ID Fan:2 A , to be removed. 09.11.17 10.11.17 ok

1 BMD Feeder-B feed rate error. 10.11.17 Atte Inspection in progress.

2 BMD Mill-E PV3 choke 09.11.17 10.11.17 up 103062362

2 C&I Hotwell conductivity- left showing wrong 20.05.17 sd attended 102867960

13.05.2C&I Flue gas O2 RHS Tx1/Tx2 mismatch at part load 23.05.17 ok ; 2 % mismatch 102861332

15 TMD GSC drain line strainer suspected choke 10.01.17 102728254; bigger size v/v attended

9 C&I PA fan A fan temp point showing wrong ;DE temp pts dev & NDEtemp 102747921 attended

4 C&I PA fan-B LOP SLC not getting ON Unit 1 31.05.17 sd auto c/o will not be succes Attended

5 OPRN /EMDESP filed 3B12 high spark rate and zero current. 08.11.17 ok rapping to be done;

3 TMD TDBFP:2 A being stopped for attending leakage from booster pum 09.11.17 attended under permit

2 OFS Fire hydrant booster line leakage near Mill-3F 10.11.17 ok 10.11.17 103064261

1 BMD Feeder-E I/L gate wheel missing 09.11.17 attended

2 BMD Mill-G cor-3 coal pipe leakage near Mill 09.11.17 ok

1 BMD Mill-B reject box mesh damaged 09.11.17 attended 103058981

2 AHD ECO hopper-3&4 ash accumulated & leakage from top side. 09.11.17 ok 103063181

1 TMD MDBFP lub oil filter equilising line suspected choke 10.11.17 ok 103064452

2 C&I Eco hoppers-1,2,3 temperature points RTD damaged. 07.11.17 attended insulation removed; ip 103058913

3 Civil 8.5 Operator room Washbasin tap is passing 07.11.17 09.11.17 Attended 103060731

13 AHM CG-3C MOTOR DE SIDE AXIAL VIB HIGH 03.11.17 Attended 10.6 mm/s 103055185

6 TMD 17m oil canal door is damaged and hinges rusted 07.11.17 09.11.17 barricading to be done; we 103058244

1 TMD LPH-3 normal drip manual valve got closed with line hammering a 09.11.17 ok 103063173

9 EMD Sea wtr swgr ACDB Sec-B supply not extending. 31.10.17 attended ip 103052056

8 TMD SEAL OILCLRS WTR SIDE COM DRN LKG 06.11.17 attended 103059160
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43050
Last Updated 0.3958333333
SAFETY
SL DEPT DEFECT DESCRIPTION REMARKS
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43050 338 06.11.16 - 2850 T

43050 43049 2690 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
16/142 270/2420 158 2690 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 61/64 60/64 78/80 ; 1A77/80 ; 23.04.17 - 3270


ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 5.7 5 6.4 4.6


TURBINE SEAL STEAM TEMP-Deg C (I/L) 320 275 275 283
HYDROGEN DEW POINT 07.11.17 -18 -17 -17 -17
INSTRUMENT AIR DEW POINT 07.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 6.8 TP-6: 8.0 TP-21: 5.5

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 8.2 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS Chiller water Temp
1 ST-I UCB Chiller8.5/ 6.5 DegC OFF LINE ST-II IN / OUT
Chiller 11.4/7.3 9 DegC
water Temp OFF LINE
2 ST-I ESP Chiller16/12. 14.5/ DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

PRIORITY POINTS
1 BMD PA Fan 1 A Vibrations on higher side 01.11.17 Dialy vibn is monitored;
2 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P
3 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
4 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
5 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
6 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD ESP acp-1 SEC-1 INCOMER BKR HARD TO RACK 11.11.17 103064837

2 EMD ESP PASS-A EARHTING ROD INTERLOCKS N/W 11.11.17 ok 103064196

3 BMD PAPH-A GUIDE BRG LOP-B FLOW HUNTING 11.11.17 103064199

4 C&I Mill 1F motor DE vib point :1 showing high 06.11.17 permit requiPT:1/2 :5/1 mm. MTP: 1.5 103057796

5 EMD pa system defects unit1 04.11.17 13.11.17 103056901

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I DM water consumption integrator wrong 11.11.17 SHIFT-7 TONNES 103065794

2 C&I/BMD PAF-2A BLADE PITCH HUNTING OBSERVED 11.11.17 ok 7-8%(820-740 MMWC) 103065240

3 TMD AMMONIA DOSING PUMP :A NO DISCHARGE 11.11.17 ok 103064753

1 C&I ACC maintaining >0.2 10.11.17 103064453

3 EMD PA system defects at various locations. 07.11.17 13.11.17 103055603

4 EMD 220V DC CHARGER-1 current bad & voltage showing less at MMI 02.11.17 14.11.17 103054698

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD PAPH-B,SAPH-B HOPPER FLUSHING LINE LKG 11.11.17 103063776

2 C&I CD-1 oil gun command was not going 11.11.17 103064267

1 OFS CW pump-5 heavy gland leakage. 10.11.17 11 103064614

2 C&I PAC-2 lub oil temperature showing "0" 10.11.17 13 permit req; 103064610

4 TMD Feed water line drain valve after FDV-9 (HPH-5B I/L valve) passing09.11.17 online injection will be do

5 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 18.11.17 ip

6 TMD TG ECW pump- B NRV passing. 08.11.17 Pump i/s Reverse Rotation is there 103061601

7 C&I DG-4 &6 local/remote change over alarm not coming in facie. 08.11.17 14.11.17 Alarm coming in alarm disp 103061215

8 BMD Bunker-H outlet gate passing. 08.11.17 Mill i/ s EMD checked. Trorque act 103060575

9 BMD D bunker outlet gate passing. 07.11.17 Mill i/ s 103059215

10 C&I Mill G BIG-3 open FB not coming 06.11.17 9.11.17 bmd scafflding to be done 103058180

12 EMD ID fan-B VFD-2 current dipping below 90A 03.11.17 Under Obser
during load variation; 103055623

12 EMD SCS pass-B flushing pump not taking start from control room 01.11.17 remote thru pending; Loca 103052914

UNIT -4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I CONDENSOR PIT DW LOW LVL SWITCH NW 11.11.17 103065764

2 BMD Mill-4H abnormal sound below 50 TPH 11.11.17 103065051

3 C&I NOX VALUES SHOWING WRONG 11.11.17 103064462

1 TMD UCR AC AHU-2 3 way valve spindle damage. 10.11.17 Long Isolation problem; V/v to 103054204

2 TMD Cond vacuum pump-1 NRV abnormal sound coming intermittently 09.11.17 sound persisting

3 TMD VAM-2 is not effective 02.11.17 in progress Li Br chiller water DT-1.8 103054680

4 TMD UCR AC Chilled Water Pump-2 NRV passing. 08.11.17 after vam 2 103060714

5 EMD ESP-2 AHU-11 not taking start. 01.11.17 11.11.17 bus sd req; 103052863
OFFSITES

SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD st-2 IAC-2 lub oil level increasing. 11.11.17 103065308

2 AHM St-2 AWRC p/p -3 high vibratins pump DE 11.11.17 15MM/S(PUMP-DE) 103065278

3 AHM SEA WATER CHLORINATION BOOSTER PUMP-2 MOTOR ABNOR11.11.17 103065146

4 EMD EXHAUST FANS ARE NOT WORKING AT ST2 CW 11.11.17 103063925

2 C&I/ AHD Stage 1 AHP IAC 1 tripping on discharge pr V.high 04.11.17 11.10.17 under permit 103055836 103054716

3 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 11.11.17 permit req; 6 hrs for repl 103034882

4 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

11 EMD CW control room one package ac not working 04.11.17 14.11.17 Attended 103057202

11 EMD 06.11.17 paph saph attended 103057319

3 BMD HFO tracing steam leakage near St-2 AHP 10.11.17 atyt Under permit 103064264

2 BMD oil is leaking from Oil drums near ID Fan:2 A , to be removed. 09.11.17 10.11.17 ok

1 BMD Feeder-B feed rate error. 10.11.17 Atte Inspection in progress.

2 BMD Mill-E PV3 choke 09.11.17 10.11.17 up 103062362

2 C&I Hotwell conductivity- left showing wrong 20.05.17 sd attended 102867960

13.05.2C&I Flue gas O2 RHS Tx1/Tx2 mismatch at part load 23.05.17 ok ; 2 % mismatch 102861332

15 TMD GSC drain line strainer suspected choke 10.01.17 102728254; bigger size v/v attended
9 C&I PA fan A fan temp point showing wrong ;DE temp pts dev & NDEtemp 102747921 attended

4 C&I PA fan-B LOP SLC not getting ON Unit 1 31.05.17 sd auto c/o will not be succes Attended

5 OPRN /EMDESP filed 3B12 high spark rate and zero current. 08.11.17 ok rapping to be done;

3 TMD TDBFP:2 A being stopped for attending leakage from booster pum 09.11.17 attended under permit

2 OFS Fire hydrant booster line leakage near Mill-3F 10.11.17 ok 10.11.17 103064261

1 BMD Feeder-E I/L gate wheel missing 09.11.17 attended

2 BMD Mill-G cor-3 coal pipe leakage near Mill 09.11.17 ok

1 BMD Mill-B reject box mesh damaged 09.11.17 attended 103058981

2 AHD ECO hopper-3&4 ash accumulated & leakage from top side. 09.11.17 ok 103063181

1 TMD MDBFP lub oil filter equilising line suspected choke 10.11.17 ok 103064452

2 C&I Eco hoppers-1,2,3 temperature points RTD damaged. 07.11.17 attended insulation removed; ip 103058913

3 Civil 8.5 Operator room Washbasin tap is passing 07.11.17 09.11.17 Attended 103060731

13 AHM CG-3C MOTOR DE SIDE AXIAL VIB HIGH 03.11.17 Attended 10.6 mm/s 103055185

6 TMD 17m oil canal door is damaged and hinges rusted 07.11.17 09.11.17 barricading to be done; we 103058244

1 TMD LPH-3 normal drip manual valve got closed with line hammering a 09.11.17 ok 103063173

9 EMD Sea wtr swgr ACDB Sec-B supply not extending. 31.10.17 attended ip 103052056

8 TMD SEAL OILCLRS WTR SIDE COM DRN LKG 06.11.17 attended 103059160
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43049
Last Updated 0.3958333333
SAFETY
SL DEPT DEFECT DESCRIPTION REMARKS
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43049 363 06.11.16 - 2850 T

43049 43048 3140 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
50/131 590/2440 181 3140 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 10.10.17 - 3140
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 24.03.17 - 3220

ESP FIELDS IN SERVICE 45/64 60/64


A Pass permit 78/80 ; 2 77/80 ; 2D1,3D2, 4D2, 23.04.17 - 3270
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR 123 choke 15.07.17 -3430

MAIN PLANT FH PR AT HIGHEST POINT (a 6 5.7 6.5 5


TURBINE SEAL STEAM TEMP-Deg C (I/L) 325 280 276 281
HYDROGEN DEW POINT 01.11.17 -18 -17 -17 -17
INSTRUMENT AIR DEW POINT 01.11.17 -39 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 6.8 TP-6: 8.0 TP-21: 5.5

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 8.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS Chiller water Temp
1 ST-I UCB Chiller8.5/ 6.5 DegC OFF LINE ST-II IN / OUT
Chiller 11.4/7.3 9 DegC
water Temp OFF LINE
2 ST-I ESP Chiller16/12. 14.5/ DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l
PRIORITY POINTS
1 BMD PA Fan 1 A Vibrations on higher side 01.11.17 Dialy vibn is monitored;
2 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P
3 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
4 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
5 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
6 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Feeder-B feed rate error. 10.11.17 Inspection in progress.

1 BMD Mill-E PV3 choke 09.11.17 10 103062362

2 C&I Eco hoppers-1,2,3 temperature points RTD damaged. 07.11.17 attended insulation removed; ip 103058913

3 C&I Mill 1F motor DE vib point :1 showing high 06.11.17 permit requiPT:1/2 :5/1 mm. MTP: 1.5 103057796

4 EMD pa system defects unit1 04.11.17 13.11.17 103056901

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD MDBFP lub oil filter equilising line suspected choke 10.11.17 ok 103064452

2 C&I ACC maintaining >0.2 10.11.17 103064453

1 BMD Mill-B reject box mesh damaged 09.11.17 attended 103058981

2 AHD ECO hopper-3&4 ash accumulated & leakage from top side. 09.11.17 ok 103063181

3 TMD TDBFP:2 A being stopped for attending leakage from booster pum 09.11.17 attended under permit

4 BMD oil is leaking from Oil drums near ID Fan:2 A , to be removed. 09.11.17 10

5 OPRN /EMDESP filed 3B12 high spark rate and zero current. 08.11.17 ok rapping to be done;

6 EMD PA system defects at various locations. 07.11.17 13.11.17 103055603

8 EMD 220V DC CHARGER-1 current bad & voltage showing less at MMI 02.11.17 14.11.17 103054698

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS CW pump-5 heavy gland leakage. 10.11.17 permit required 103064614

2 OFS Fire hydrant booster line leakage near Mill-3F 10.11.17 ok 10.11.17 103064261

3 C&I PAC-2 lub oil temperature showing "0" 10.11.17 103064610

4 BMD HFO tracing steam leakage near St-2 AHP 10.11.17 up 103064264

1 BMD Feeder-E I/L gate wheel missing 09.11.17 attended

2 BMD Mill-G cor-3 coal pipe leakage near Mill 09.11.17 ok

3 TMD Feed water line drain valve after FDV-9 (HPH-5B I/L valve) passing09.11.17 online

4 AHD Bottom ash "W" portion view glass area platform got erroded. 09.11.17 10

5 TMD TG ECW pump- B NRV passing. 08.11.17 Pump i/s Reverse Rotation is there 103061601

6 C&I DG-4 &6 local/remote change over alarm not coming in facie. 08.11.17 14.11.17 Alarm coming in alarm disp 103061215

9 C&I Mill G BIG-3 open FB not coming 06.11.17 9.11.17 bmd scafflding to be done 103058180

10 EMD U3 PAPH,SAPH GB area poor lighting 06.11.17 10 paph attended 103057319

11 EMD CW control room one package ac not working 04.11.17 10.11.17 motor rewinding 103057202

12 EMD ID fan-B VFD-2 current dipping below 90A 03.11.17 Under Obser
during load variation; 103055623

14 EMD SCS pass-B flushing pump not taking start from control room 01.11.17 remote thru pending; Loca 103052914

UNIT -4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD UCR AC AHU-2 3 way valve spindle damage. 10.11.17 103054204

2 TMD Cond vacuum pump-1 NRV abnormal sound coming intermittently 09.11.17 under permit

3 TMD UCR AC Chilled Water Pump-2 NRV passing. 08.11.17 after vam 2 103060714

5 TMD VAM-2 is not effective 02.11.17 in progress OEM will check; chiller w 103054680

6 EMD ESP-2 AHU-11 not taking start. 01.11.17 11.11.17 103052863


OFFSITES
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 CIVIL Sweet water pump house area grass cutting to be done 10.11.17 103035842

2 C&I/ AHD Stage 1 AHP IAC 1 tripping on discharge pr V.high 04.11.17 11.10.17 under permit 103055836 103054716

3 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 30.10.17 permit req; 6 hrs for repl 103034882

4 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 30.10.17 AWRC PP 1 &PP 2 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

3 Civil 8.5 Operator room Washbasin tap is passing 07.11.17 09.11.17 Attended 103060731

13 AHM CG-3C MOTOR DE SIDE AXIAL VIB HIGH 03.11.17 Attended 10.6 mm/s 103055185

6 TMD 17m oil canal door is damaged and hinges rusted 07.11.17 09.11.17 barricading to be done; we 103058244

1 TMD LPH-3 normal drip manual valve got closed with line hammering a 09.11.17 ok 103063173

9 EMD Sea wtr swgr ACDB Sec-B supply not extending. 31.10.17 attended ip 103052056

8 TMD SEAL OILCLRS WTR SIDE COM DRN LKG 06.11.17 attended 103059160

9 C&I Mill-4H BIG Corner-2 Open Feedback not coming 06.11.17 attended 103059232

10 TMD CRH Line insulation damaged at 0m 06.11.17 attended cladding pending 103059206

11 C&I U4 ECO HOPPERS TEMP PTS TO BE MADE THRU 06.11.17 attended 103058925

13 C&I ECO HOPPER TEMP SHOWING WRONG 06.11.17 correct ; 56 deg 103058939

1 EMD/ TMD ESP-3 Air Washer Blower tripping on overload. 08.11.17 Attended 103061130

5 TMD No proper approach for MOT filter top cover and vent valve 07.11.17 attended stool will be provided 103060552

15 TMD LPH-3 vent line manual valve gland leak 06.11.17 attended 103058467

16 EMD CW p/p-3 lub wtr coupling lkg 04.11.17 attended disch flange leak 103057311

17 OFS CW p/p-4 lub p/p-A disch handle missing 04.11.17 attended 103057313

7 TMD BFP-B booster pump NDE side seal water impulse line having leak07.11.17 attended 103060609

8 EMD Primary SCAPH- A MOV ASS-27 supply is not extending. 07.11.17 attended 103060239

9 C&I Primary SCAPH- B control valves ASS-19/22 are not operating. 07.11.17 attended 103060241

10 BMD Primary SCAPH-B MOV ASS 22 manual valves handle missing. 07.11.17 attended 103060244

11 TMD ARCW SCS pass B, flush pump gland leakage 06.11.17 attended 103058470

2 C&I Online Drum Silica analyser showing erratic value. 08.11.17 attended 103061324

5 EMD poor lighting at st-2 fire water pumps area 06.11.17 attended 103059170

2 EMD / AHD Clinker- B2 not tripping on overload. 08.11.17 ok

5 C&I CO SHOWING ZERO IN MMI 06.11.17 k actual 103058537

3 EMD Stg-1/2 LDO interconnection valve area lighting not available 07.11.17 attended Lighing to be provided. 103054139

6 C&I ECO HOPPERS TEMPERA POINTS TO BE PROVIDED 06.11.17 ok 103058908

8 AHD /EMD Stage-1 ash water sump make up MOV not operating 01.11.17 Attended ip

2 C&I FG O2@ECO O/L LHS TXR/LAB VALUE MISMATCH 06.11.17 ok LHS: 5.7/6.5,RHS:3..3/3.7 103058840

6 EMD ESP fied 7B21 rectifrmr earthin lvr free 06.11.17 ok 103058911

4 OFS Fire water booster pump-1 DE side heavy gland leakage. 07.11.17 ok 103052442

10 OFS U#2 C row potable water line leakage. 31.10.17 ok No leakage found 103036592

1 BMD PAPH-A Sootblower puppet valve jammed and not opening. 08.11.17 ok

2 EMD DC earthfault appearing when ASP-31 is taken into service. 08.11.17 ok checked

1 C&I Drum chloride analyser is not working. 07.11.17 ok 103059315

07.11.2 EMD Wall blower-17 not retracting and homeposition appearing. 08.11.17 ok

O&M DAILY PLANNING MEETING


MTP/STP/001 DATE: 43047
Last Updated 0.3958333333
SAFETY
SL DEPT DEFECT DESCRIPTION REMARKS
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43047 363 06.11.16 - 2850 T

43047 2640 TONS HIGHEST ACHIEVED on


43047 43046 2640 TONS HIGHEST ACHIEVED on
STAGE - I / II TRU 13.11.16 - 3050 T
30/126 230/2390 156 2640 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 24.03.17 - 3220
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 23.04.17 - 3270

ESP FIELDS IN SERVICE 59/64 60/64


4A21,1A2 78/80 ; 2 modules off 77/80 ; 2D1,3D2, 4D2, 15.07.17 -3430
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR

MAIN PLANT FH PR AT HIGHEST POINT (a 4.3 4.7 5.9 4.1


TURBINE SEAL STEAM TEMP-Deg C (I/L) 272 304 274 279
HYDROGEN DEW POINT 01.11.17 -17 -16 -16 -16
INSTRUMENT AIR DEW POINT 01.11.17 -39.6 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.0 TP-6: 6.6 TP-21: 4.5

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 8.5 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS Chiller water Temp
1 ST-I UCB Chiller8/ 6 9/5DegC OFF LINE ST-II IN / OUT
Chiller 11.4/7.3 9 DegC
water Temp OFF LINE
2 ST-I ESP Chiller16/12. 15.5/ DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l
PRIORITY POINTS
1 BMD PA Fan 1 A Vibrations on higher side 01.11.17 Dialy vibn is monitored;
2 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P
3 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
4 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
5 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
6 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

2 C&I Eco hoppers-1,2,3 temperature points RTD damaged. 07.11.17 insulation 103058913

3 Civil 8.5 Operator room Washbasin tap is passing 07.11.17 103060731

5 EMD Stg-1/2 LDO interconnection valve area lighting not available 07.11.17 Lighing to be provided. 103054139

7 C&I Mill 1F motor DE vib point :1 showing high 06.11.17 PT:1/2 :5/1 MM. MTP: 1.5 103057796

8 C&I CO SHOWING ZERO IN MMI 06.11.17 103058537

9 EMD pa system defects unit1 04.11.17 6 103056901

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

2 EMD ESP filed 3B12 high spark rate and zero current. 08.11.17

3 EMD / AHD Clinker- B2 not tripping on overload. 08.11.17

1 EMD PA system defects at various locations. 07.11.17 103055603

2 TMD BFP-A BOOSTER PUMP CASING LEAKAGE INCREASED 06.11.17 103058816

3 EMD poor lighting at st-2 fire water pumps area 06.11.17 103059170

4 BMD SH SPRAY RHS MOV S-117 BONNET LEAKAGE 06.11.17 103058817

7 EMD 220V DC CHARGER-1 current bad & voltage showing less at MMI 02.11.17 10.11.17 103054698

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD TG ECW pump- B NRV passing. 08.11.17 Reverse Rotation 103061601

2 C&I Online Drum Silica analyser showing erratic value. 08.11.17 103061324

3 C&I DG-4 &6 local/remote change over alarm not coming in facie. 08.11.17 Alarm coming in alarm dis 103061215

4 BMD Bunker-H outlet gate passing. 08.11.17 EMD checked. Trorque act 103060575

1 EMD Feeder-H bunker outlet gate passing. 07.11.17 103060575

2 EMD Feeder-D bunker outlet gate passing. 07.11.17 103059215

3 TMD BFP-B booster pump NDE side seal water impulse line having leak07.11.17 103060609

4 EMD Primary SCAPH- A MOV ASS-27 supply is not extending. 07.11.17 103060239

5 C&I Primary SCAPH- B control valves ASS-19/22 are not operating. 07.11.17 103060241

6 BMD Primary SCAPH-B MOV ASS 22 manual valves handle missing. 07.11.17 103060244

7 TMD ARCW SCS pass B, flush pump gland leakage 06.11.17 103058470

8 C&I Mill G BIG-3 open FB not coming 06.11.17 bmd scafflding to be done 103058180

9 C&I ECO HOPPER TEMP SHOWING WRONG 06.11.17 103058939

10 EMD U3 PAPH,SAPH GB area poor lighting 06.11.17 103057319

11 TMD LPH-3 vent line manual valve gland leak 06.11.17 103058467

12 EMD CW p/p-3 lub wtr coupling lkg 04.11.17 ip disch flange leak 103057311

13 OFS CW p/p-4 lub p/p-A disch handle missing 04.11.17 103057313

14 EMD CW control room one package ac not working 04.11.17 08.11.17 motor rewinding 103057202

15 EMD ID fan-B VFD-2 current dipping below 90A 03.11.17 during load variation 103055623

16 AHM CG-3C MOTOR DE SIDE AXIAL VIB HIGH 03.11.17 10.6 mm/s 103055185

17 EMD SCS pass-B flushing pump not taking start 01.11.17 6.11.17 103052914

UNIT -4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

2 EMD ESP-3 Air Washer Blower tripping on overload. 08.11.17 TMD 103061130

5 TMD TDBFP-A ACV Pin hole steam leakage 08.11.17 103061122

6 TMD AHU-2 chilled water line 3 way valve spindle damaged 08.11.17 isolation prob ; manual ll b 103054204

8 TMD UCR AC Chilled Water Pump-2 NRV passing. 08.11.17 vam 103060714

1 TMD No proper approach for MOT filter top cover and vent valve 07.11.17 stool will be provided 103060552

2 TMD 17m oil canal door is damaged and hinges rusted 07.11.17 103058244

3 EMD All stg- 2 DG sets local/remote FB is not coming in MMI 07.11.17 ip 103060732

5 TMD SEAL OILCLRS WTR SIDE COM DRN LKG 06.11.17 103059160

6 C&I Mill-4H BIG Corner-2 Open Feedback not coming 06.11.17 103059232

7 TMD CRH Line insulation damaged at 0m 06.11.17 ip 103059206

8 C&I U4 ECO HOPPERS TEMP PTS TO BE MADE THRU 06.11.17 103058925

11 TMD VAM-2 is not effective 02.11.17 07.11.17 OEM will check; chiller w 103054680

12 EMD ESP-2 AHU-11 not taking start. 01.11.17 7.11.17 103052863

13 TMD Condenser air ingress is more (220KG) 27.10.17 Helium test to


OFFSITES
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS Sea water pump-3 ratchet mechanism damaged. 07.11.17 103054966

2 OFS Seawater standby line ARV leak near sea water jetty 07.11.17 103060227

3 Civil Grass cutting required Stg-1 FOPH area 07.11.17 103055556

4 All secs Area wise toilets , its numbering & responsiblities to be identified 07.11.17

5 CIVIL STAGE-2 AWRCPH APPROACH ROAD DAMAGED 06.11.17 103059306

6 C&I/ AHD Stage 1 AHP IAC 1 tripping on discharge pr V.high 04.11.17 103055836 103054716

7 Civil MST A&B 33KV SWGR area grass cutting to be done. 01.11.17 contract awarding pendin 103049829

8 AHD /EMD Stage-1 ash water sump make up MOV not operating 01.11.17 6 ip

9 EMD Sea wtr swgr ACDB Sec-B supply not extending. 31.10.17 08.11.17 cable fault ';from other t 103052056

10 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 30.10.17 permit req; 6 hrs for repl 103034882

11 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 20.10.17 AWRC PP 1 &PP 2 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

4 OFS Fire water booster pump-1 DE side heavy gland leakage. 07.11.17 ok 103052442

10 OFS U#2 C row potable water line leakage. 31.10.17 ok No leakage found 103036592

1 BMD PAPH-A Sootblower puppet valve jammed and not opening. 08.11.17 ok

2 EMD DC earthfault appearing when ASP-31 is taken into service. 08.11.17 ok checked

1 C&I Drum chloride analyser is not working. 07.11.17 ok 103059315

07.11.2 EMD Wall blower-17 not retracting and homeposition appearing. 08.11.17 ok

1 C&I Mill-C lub oil level adequate switch is malfunctioning. 08.11.17 ok

5 TMD ESP-2 COMPRESSOR-1&2 TRIPPING ON LP PRESS LOW 03.11.17 ok Joint Check 103055596

6 TMD TDBFP-B DC EOP pump DE (H) vibrations high 02.11.17 ok up 103053949

7 C&I UCR AC Chilled Water Pump-2 discharge valve not closing in auto08.11.17 ok 103060713

3 C&I/BMD Mill-G PV3 power cylinder passing & gate bend. 08.11.17 ok 103061199

1 EMD PAPH-A Soot blower running feedback is not coming in MMI. 08.11.17 ok 103061889

9 AHD Ash leakage from ecohopper-1 06.11.17 ok 103058490

10 C&I Feeder-4D tripped on Fdr not in Remote 06.11.17 ok bmd scafflding to be done 103058996

4 TMD Debris filter-A leakage from spool piece increased 07.11.17 temp att 103060680

3 C&I Eco hoppers-1,2,3,4 temperature points showing 43 deg. 07.11.17 ok 103058908

4 BMD 20m boiler drains to IBD line having pin hole leakage. 07.11.17 ok 103060692

1 C&I LP Bypass valves are not opening with demand even >50%. 07.11.17 ok 103059802

BMD U3 PA FAN-3A LOP-B SUC. STRAINER TO BE CLEAN 06.11.17 ok 103058903

C&I RH METAL TEMP ASS 71 SHOWING HIGH 06.11.17 actual 103058085

C&I flue gas temp points bad 06.11.17 ok BEFORE SAPH:A,B : 1 PO 103059194

BMD ESP Pass-B o/l gate -1 jammed 06.11.17 ok 103058907

C&I PAC 2 WINDING TEMP SHOWING 179DEG 06.11.17 uo 103058538

O&M DAILY PLANNING MEETING


MTP/STP/001 DATE: 43046
Last Updated 0.3958333333
SAFETY
SL DEPT DEFECT DESCRIPTION REMARKS
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43046 363 06.11.16 - 2850 T

43046 43045 2880 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
30/126 230/2390 156 2880 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 24.03.17 - 3220
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 23.04.17 - 3270

ESP FIELDS IN SERVICE 46/64 60/64


4A21,1A2 78/80 ; 2 modules off 77/80 ; 2D1,3D2, 4D2, 15.07.17 -3430
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR

MAIN PLANT FH PR AT HIGHEST POINT (a 4.3 4.3 5.7 4


TURBINE SEAL STEAM TEMP-Deg C (I/L) 255 282 276 275
HYDROGEN DEW POINT 01.11.17 -17 -16 -16 -16
INSTRUMENT AIR DEW POINT 01.11.17 -39.6 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.5 TP-6: 6.2 TP-21: 5.5

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 0 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS Chiller water Temp
1 ST-I UCB Chiller8/ 6 9/5DegC OFF LINE ST-II IN / OUT
Chiller 11.4/7.3 9 DegC
water Temp OFF LINE
2 ST-I ESP Chiller16/12. 15.5/ DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l
PRIORITY POINTS
1 BMD PA Fan 1 A Vibrations on higher side 01.11.17 Dialy vibn is monitored;
2 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P
3 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
4 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
5 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
6 BMD/ TMD Utilisation of Hot water of CBD & VAM drains 01.11.17

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Drum chloride analyser is not working. 07.11.17 103059315

2 C&I Eco hoppers-1,2,3 temperature points RTD damaged. 07.11.17 ins 103058913

3 Civil 8.5 Operator room Washbasin tap is passing 07.11.17 103060731

4 OFS Fire water booster pump-1 DE side heay gland leakage. 07.11.17 103052442

5 EMD Stg-1/2 LDO interconnection valve area lighting not available 07.11.17 Lighing to be provided. 103054139

6 EMD ESP fied 7B21 rectifrmr earthin lvr free 06.11.17 ok 103058911

2 C&I ECO hopper 1,2,3 temp points to be check 06.11.17 ip 103058913

3 C&I Mill 1F motor DE vib point :1 showing high 06.11.17 PT:1/2 :5/1 MM. MTP: 1.5 103057796

4 C&I CO SHOWING ZERO IN MMI 06.11.17 103058537

5 EMD pa system defects unit1 04.11.17 6 103056901

6 OFS U#2 C row potable water line leakage. 31.10.17 No leakage found 103036592

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I LP Bypass valves are not opening with demand even >50%. 07.11.17 ok 103059802

2 EMD PA system defects at various locations. 07.11.17 103055603

3 C&I Eco hoppers-1,2,3,4 temperature points showing 43 deg. 07.11.17 ok 103058908

4 BMD 20m boiler drains to IBD line having pin hole leakage. 07.11.17 ok 103060692

1 TMD BFP-A BOOSTER PUMP CASING LEAKAGE INCREASED 06.11.17 103058816

2 C&I FG O2@ECO O/L LHS TXR/LAB VALUE MISMATCH 06.11.17 ok LHS: 5.7/6.5,RHS:3..3/3.7 103058840

3 EMD poor lighting at st-2 fire water pumps area 06.11.17 103059170

4 C&I ECO HOPPERS TEMPERA POINTS TO BE PROVIDED 06.11.17 ok 103058908

5 BMD SH SPRAY RHS MOV S-117 BONNET LEAKAGE 06.11.17 103058817

6 TMD ESP-2 COMPRESSOR-1&2 TRIPPING ON LP PRESS LOW 03.11.17 Joint Check 103055596

7 TMD TDBFP-B DC EOP pump DE (H) vibrations high 02.11.17 06.11.17 up 103053949

8 EMD 220V DC CHARGER-1 current bad & voltage showing less at MMI 02.11.17 10.11.17 103054698

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

07.11.2 EMD Feeder-H bunker outlet gate passing. 07.11.17 103060575

06.11.2 EMD Feeder-D bunker outlet gate passing. 07.11.17 103059215

07.11.2 TMD BFP-B booster pump NDE side seal water impulse line having leak07.11.17 103060609

06.11.2 EMD Primary SCAPH- A MOV ASS-27 supply is not extending. 07.11.17 103060239

06.11.2 C&I Primary SCAPH- B control valves ASS-19/22 are not operating. 07.11.17 103060241

06.11.2 BMD Primary SCAPH-B MOV ASS 22 manual valves handle missing. 07.11.17 103060244

1 TMD ARCW SCS pass B, flush pump gland leakage 06.11.17 103058470

2 C&I Mill G BIG-3 open FB not coming 06.11.17 bmd scafflding to be done 103058180

3 C&I ECO HOPPER TEMP SHOWING WRONG 06.11.17 103058939

4 EMD U3 PAPH,SAPH GB area poor lighting 06.11.17 103057319

5 TMD LPH-3 vent line manual valve gland leak 06.11.17 103058467

6 EMD CW p/p-3 lub wtr coupling lkg 04.11.17 ip disch flange leak 103057311

7 OFS CW p/p-4 lub p/p-A disch handle missing 04.11.17 103057313

8 EMD CW control room one package ac not working 04.11.17 08.11.17 motor rewinding 103057202

9 EMD ID fan-B VFD-2 current dipping below 90A 03.11.17 during load variation 103055623

10 AHM CG-3C MOTOR DE SIDE AXIAL VIB HIGH 03.11.17 10.6 mm/s 103055185

11 EMD SCS pass-B flushing pump not taking start 01.11.17 6.11.17 103052914

UNIT -4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

07.11.2 TMD No proper approach for MOT filter top cover and vent valve 07.11.17 stool will be provided 103060552

04.11.2 TMD 17m oil canal door is damaged and hinges rusted 07.11.17 103058244

07.11.2 EMD All stg- 2 DG sets local/remote FB is not coming in MMI 07.11.17 103060732

07.11.2 TMD Debris filter-A leakage from spool piece increased 07.11.17 103060680

1 TMD SEAL OILCLRS WTR SIDE COM DRN LKG 06.11.17 103059160

2 C&I Mill-4H BIG Corner-2 Open Feedback not coming 06.11.17 103059232

3 TMD CRH Line insulation damaged at 0m 06.11.17 103059206

4 C&I U4 ECO HOPPERS TEMP PTS TO BE MADE THRU 06.11.17 103058925

5 AHD Ash leakage from ecohopper-1 06.11.17 103058490

6 C&I Feeder-4D tripped on Fdr not in Remote 06.11.17 bmd scafflding to be done 103058996

7 TMD VAM-2 is not effective 02.11.17 07.11.17 OEM will check; chiller w 103054680

8 EMD ESP-2 AHU-11 not taking start. 01.11.17 7.11.17 103052863

9 TMD Condenser air ingress is more (220KG) 27.10.17


OFFSITES
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

02.11.2 OFS Sea water pump-3 ratchet mechanism damaged. 07.11.17 103054966

06.11.2 OFS Seawater standby line ARV leak near sea water jetty 07.11.17 103060227

02.11.2 Civil Grass cutting required Stg-1 FOPH area 07.11.17 103055556

All secs Area wise toilets , its numbering & responsiblities to be identified 07.11.17

2 CIVIL STAGE-2 AWRCPH APPROACH ROAD DAMAGED 06.11.17 103059306

3 C&I/ AHD Stage 1 AHP IAC 1 tripping on discharge pr V.high 04.11.17 103055836 103054716

4 CMP MST A&B 33KV SWGR area grass cutting to be done. 01.11.17 contract awarding pendin 103049829

5 AHD /EMD Stage-1 ash water sump make up MOV not operating 01.11.17 6 ip

6 EMD Sea wtr swgr ACDB Sec-B supply not extending. 31.10.17 08.11.17 cable fault ';from other t 103052056

7 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 30.10.17 permit req; 6 hrs for repl 103034882

8 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 20.10.17 AWRC PP 1 &PP 2 AVL;
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

BMD U3 PA FAN-3A LOP-B SUC. STRAINER TO BE CLEAN 06.11.17 ok 103058903

C&I RH METAL TEMP ASS 71 SHOWING HIGH 06.11.17 actual 103058085

C&I flue gas temp points bad 06.11.17 ok BEFORE SAPH:A,B : 1 PO 103059194

BMD ESP Pass-B o/l gate -1 jammed 06.11.17 ok 103058907

C&I PAC 2 WINDING TEMP SHOWING 179DEG 06.11.17 uo 103058538

TMD TDBFP B RJB V42 vib crossing 65 micr 06.11.17 ok 103057315

TMD U1 ESP COMP-1 TRIPPING ON LP AT100% LOAD 06.11.17 ok 103058672

1 BMD Mill-4A LOP-A Reverse rotation 04.11.17 att 103056665

6 EMD Poor lighting: unit #3 & 4 buffer hopper area 30.10.17 Attended

4 TMD UCR AC COMP-4 COMP-4 COOLING NOT EFFECTIVE 30.10.17 ok trippng on Over Load; 103050942

2 OFS/ C&I Sea water pump # 3 tripped on lube water flow low 04.11.17 ok

O&M DAILY PLANNING MEETING


MTP/STP/001 DATE: 43045
Last Updated 0.3958333333
SAFETY
SL DEPT DEFECT DESCRIPTION REMARKS
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43045 363 06.11.16 - 2850 T

43045 43044 2920 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
30/126 230/2390 156 2920 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 24.03.17 - 3220
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 23.04.17 - 3270

ESP FIELDS IN SERVICE 46/64 60/64


4A21,1A2 78/80 ; 2 modules off 77/80 ; 2D1,3D2, 4D2, 15.07.17 -3430
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR

MAIN PLANT FH PR AT HIGHEST POINT (a 4.3 4.3 5.7 4


TURBINE SEAL STEAM TEMP-Deg C (I/L) 255 282 276 275
HYDROGEN DEW POINT 01.11.17 -17 -16 -16 -16
INSTRUMENT AIR DEW POINT 01.11.17 -39.6 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.5 TP-6: 6.2 TP-21: 5.5

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 0 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS Chiller water Temp
1 ST-I UCB Chiller8/ 6 9/5DegC OFF LINE ST-II IN / OUT
Chiller 11.4/7.3 9 DegC
water Temp OFF LINE
2 ST-I ESP Chiller16/12. 15.5/ DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

C&I PAC 2 WINDING TEMP SHOWING 179DEG 06.11.17 uo 103058538

TMD TDBFP B RJB V42 vib crossing 65 micr 06.11.17 ok 103057315

TMD U1 ESP COMP-1 TRIPPING ON LP AT100% LOAD 06.11.17 ok 103058672

EMD ESP fied 7B21 rectifrmr earthin lvr free 06.11.17 103058911

C&I ECO hopper 1,2,3 temp points to be check 06.11.17 ip 103058913

C&I flue gas temp points bad 06.11.17 ok BEFORE SAPH:A,B : 1 PO 103059194

BMD ESP Pass-B o/l gate -1 jammed 06.11.17 ok 103058907

C&I Mill 1F motor DE vib point :1 showing high 06.11.17 PT:1/2 :5/1 MM. MTP: 1.5 103057796

C&I CO SHOWING ZERO IN MMI 06.11.17 103058537

1 EMD pa system defects unit1 04.11.17 6 103056901

2 OFS U#2 C row potable water line leakage. 31.10.17 No leakage found 103036592

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

TMD BFP-A BOOSTER PUMP CASING LEAKAGE INCREASED 06.11.17 103058816

C&I FG O2@ECO O/L LHS TXR/LAB VALUE MISMATCH 06.11.17 LHS: 5.7/6.5,RHS:3..3/3.7 103058840

EMD poor lighting at st-2 fire water pumps area 06.11.17 103059170
C&I ECO HOPPERS TEMPERA POINTS TO BE PROVIDED 06.11.17 103058908

C&I RH METAL TEMP ASS 71 SHOWING HIGH 06.11.17 actual 103058085

BMD SH SPRAY RHS MOV S-117 BONNET LEAKAGE 06.11.17 103058817

1 TMD ESP-2 COMPRESSOR-1&2 TRIPPING ON LP PRESS LOW 03.11.17 Joint Check 103055596

2 TMD TDBFP-B DC EOP pump DE (H) vibrations high 02.11.17 06.11.17 103053949

3 EMD 220V DC CHARGER-1 current bad & voltage showing less at MMI 02.11.17 10.11.17 103054698

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

TMD ARCW SCS pass B, flush pump gland leakage 06.11.17 103058470

C&I Mill G BIG-3 open FB not coming 06.11.17 bmd scafflding to be done 103058180

C&I ECO HOPPER TEMP SHOWING WRONG 06.11.17 103058939

EMD IF FAN:B CH:1&2 CURRENT MISMATCH IS HIGH 06.11.17 ch 1 ok 324/276 A; opp 103058675

EMD U3 PAPH,SAPH GB area poor lighting 06.11.17 103057319

TMD LPH-3 vent line manual valve gland leak 06.11.17 103058467

BMD U3 PA FAN-3A LOP-B SUC. STRAINER TO BE CLEAN 06.11.17 ok 103058903

1 EMD CW p/p-3 lub wtr coupling lkg 04.11.17 ip disch flange leak 103057311

2 OFS CW p/p-4 lub p/p-A disch handle missing 04.11.17 103057313

3 EMD CW control room one package ac not working 04.11.17 08.11.17 motor rewinding 103057202

5 EMD ID fan-B VFD-2 current dipping below 90A 03.11.17 during load variation 103055623

6 AHM CG-3C MOTOR DE SIDE AXIAL VIB HIGH 03.11.17 10.6 mm/s 103055185

8 EMD SCS pass-B flushing pump not taking start 01.11.17 6.11.17 103052914

UNIT -4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

TMD SEAL OILCLRS WTR SIDE COM DRN LKG 06.11.17 103059160

C&I Mill-4H BIG Corner-2 Open Feedback not coming 06.11.17 103059232

TMD CRH Line insulation damaged at 0m 06.11.17 103059206

C&I U4 ECO HOPPERS TEMP PTS TO BE MADE THRU 06.11.17 103058925

AHD Ash leakage from ecohopper-1 06.11.17 103058490

C&I Feeder-4D tripped on Fdr not in Remote 06.11.17 bmd scafflding to be done 103058996

2 TMD VAM-2 is not effective 02.11.17 07.11.17 OEM will check; chiller w 103054680

3 EMD ESP-2 AHU-11 not taking start. 01.11.17 7.11.17 103052863

4 TMD Condenser air ingress is more (220KG) 27.10.17


OFFSITES
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

CIVIL stage-1 AHP toilet damaged 06.11.17 103059242

CIVIL STAGE-2 AWRCPH APPROACH ROAD DAMAGED 06.11.17 103059306

1 C&I/ AHD Stage 1 AHP IAC 1 tripping on discharge pr V.high 04.11.17 103055836 103054716

2 CMP MST A&B 33KV SWGR area grass cutting to be done. 01.11.17 contract awarding pendin 103049829

3 AHD /EMD Stage-1 ash water sump make up MOV not operating 01.11.17 6 ip

4 EMD Sea wtr swgr ACDB Sec-B supply not extending. 31.10.17 08.11.17 cable fault ';from other t 103052056

5 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 30.10.17 permit req; 6 hrs for repl 103034882

7 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 20.10.17 AWRC PP 1 &PP 2 AVL;
CHEMISTRY
CHP
PRIORITY POINTS

1 BMD PA Fan 1 A Vibrations on higher side 01.11.17 Dialy vibn is monitored;

2 BMD St 1 LDO line replacement works 01.11.17 Corroded part replaced; P


3 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
4 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
5 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
6 BMD/ TMD Utilisation of Hot water of CBD/VAM drains 01.11.17

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

1 BMD Mill-4A LOP-A Reverse rotation 04.11.17 att 103056665

6 EMD Poor lighting: unit #3 & 4 buffer hopper area 30.10.17 Attended

4 TMD UCR AC COMP-4 COMP-4 COOLING NOT EFFECTIVE 30.10.17 ok trippng on Over Load; 103050942

2 OFS/ C&I Sea water pump # 3 tripped on lube water flow low 04.11.17 ok

6 CMP switchyard Drink Water over head tank overflowing. 31.10.17 3 Overflowing continuously 103052090

9 St 2 SILO A&B Loadinfg point area poor lighting 30.10.17

10 Poor lighting: unit #3 buffer hopper area ;St 1 AW pp house; Ash sl 30.10.17 p

11 Poor Lighti POOR Lighting: Unit 4 wetting unit of ABCD 30.10.17

UCR AC CT Fan area 16.10.17 20.10.17 Unit-2

All APH support Bearing area 16.10.17 20.10.17 Unit-1

Boiler 10.5 m Peep hole area 16.10.17 20.10.17 Unit-3

PAPH-A support bearing area 16.10.17 20.10.17 Unit-3

Mill-A to E reject system area 16.10.17 20.10.17 Unit-3

BMCC swgr area 16.10.17 20.10.17 Unit-4

12 Poor Lighti CW pumps seal water area 16.10.17 20.10.17 Stge-1

4 C&I Fire hydnt pr. Gauge at Raw water PH showing erratic value. 31.10.17 ok guage rep 103052058

5 EMD CW pump House split AC not working 30.10.17 04.11.17 103050979

1 EMD WB:30 NOT RETRACTING IN AUTO 04.11.17 ok 103056971

5 C&I FG O2 L & R DEAVIATION HIGH 30.10.17 ok full load matching; 103046635

4 OFS DMCW, and IA lines from FOPH to boiler got corroded. 27.10.17 No CORRODMCW, and IA lines check 103047106

1 EMD MILL A-J MRHS area no lighting 02.11.17 att 103053269

2 C&I TDBFP-A LO temperature control valve nominclature at local oppos02.11.17 att 103051889

04.11.2 C&I CC pump cavity cooling emergency supply and drain valves did n checked; vv made free; ope 103056543

3 BMD ESP pass-A I/L gate-2 not opening 02.11.17 ok Mechanical jam 103054577
O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43043
Last Updated 0.3958333333
SAFETY
SL DEPT DEFECT DESCRIPTION REMARKS
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43043 363 06.11.16 - 2850 T

43043 43042 2360 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
30/126 590/1770 156 2360 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 24.03.17 - 3220
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 23.04.17 - 3270

ESP FIELDS IN SERVICE 60/64 4A21,1A2


60/644b2 ,1B21, 78/80 ; 2 modules off 78/80 ; 2D13D2, 4D2 15.07.17 -3430
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR

MAIN PLANT FH PR AT HIGHEST POINT (a 7 4 9 6.5


TURBINE SEAL STEAM TEMP-Deg C (I/L) 270 272 285 285
HYDROGEN DEW POINT 01.11.17 -17 -16 -16 -16
INSTRUMENT AIR DEW POINT 01.11.17 -39.6 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 9.0 TP-6: 8.5 TP-21: 6.0

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 0 H2 PLANT AREA 11


AC SYSTEM STATUS HEALTHINESS Chiller water Temp
1 ST-I UCB Chiller8/ 6 9/5DegC OFF LINE ST-II IN / OUT
Chiller 11.4/7.3 9 DegC
water Temp OFF LINE
2 ST-I ESP Chiller16/12. 15.5/ DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD pa system defects unit1 04.11.17 103056901

3 OFS U#2 C row potable water line leakage. 31.10.17 103036592

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD WB:30 NOT RETRACTING IN AUTO 04.11.17 103056971

1 TMD ESP-2 COMPRESSOR-1&2 TRIPPING ON LP PRESS LOW 03.11.17 4 JC 103055596

2 TMD TDBFP-B DC EOP pump DE (H) vibrations high 02.11.17 6 103053949

3 EMD 220V DC CHARGER-1 current bad & voltage showing less at MMI 02.11.17 10 103054698

4 TMD UCR AC COMP-4 COMP-4 COOLING NOT EFFECTIVE 30.10.17 31 trippng on Over Load; 103050942

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS CW p/p-3 lub wtr coupling lkg 04.11.17 103057311

2 OFS CW p/p-4 lub p/p-A disch handle missing 04.11.17 103057313

3 EMD CW control room one package ac not working 04.11.17 103057202

4 EMD U3 PAPH,SAPH GB area poor lighting 04.11.17 103057319

5 EMD ID fan-B VFD-2 current dipping below 90A 03.11.17 during load variation 103055623

6 AHM CG-3C MOTOR DE SIDE AXIAL VIB HIGH 03.11.17 10.6 mm/s 103055185

3 TMD ARCW pump-C NRV passing 01.11.17 spare NA 103052907

4 EMD SCS pass-B flushing pump not taking start 01.11.17 6 103052914

5 EMD CW pump House split AC not working 30.10.17 04.11.17 103050979

UNIT -4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Mill-4A LOP-A Reverse rotation 04.11.17 103056665

1 TMD VAM-2 is not effective 02.11.17 07.11.17 OEM will check; chiller w 103054680

2 EMD ESP-2 AHU-11 not taking start. 01.11.17 7 103052863

3 TMD Condenser air ingress is more (220KG) 27.10.17


OFFSITES
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I/ AHD Stage 1 AHP IAC 1 tripping on discharge pr V.high 04.11.17 103055836 103054716

2 OFS/ C&I Sea water pump # 3 tripped on lube water flow low 04.11.17

1 OFS Sea water working line-1 valve body developed a hole 03.11.17 flange leak ; long ; vv re 103054693

2 CMP MST A&B 33KV SWGR area grass cutting to be done. 01.11.17 awrding pending 103049829

3 AHD /EMD Stage-1 ash water sump make up MOV not operating 01.11.17 ip

4 C&I Fire hydnt pr. Gauge at Raw water PH showing erratic value. 31.10.17 guage rep 103052058

5 EMD Sea wtr swgr ACDB Sec-B supply not extending. 31.10.17 05.11.17 cable fault 103052056

6 CMP switchyard Drink Water over head tank overflowing. 31.10.17 3 Overflowing continuously 103052090

7 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 30.10.17 permit req; 6 hrs for repl 103034882

9 St 2 SILO A&B Loadinfg point area poor lighting 30.10.17

Poor Lighti
10 Poor lighting: unit #3 buffer hopper area ;St 1 AW pp house; Ash sl 30.10.17 p

11 Poor Lighti POOR Lighting: Unit 4 wetting unit of ABCD 30.10.17

UCR AC CT Fan area 16.10.17 20.10.17 Unit-2

All APH support Bearing area 16.10.17 20.10.17 Unit-1

Boiler 10.5 m Peep hole area 16.10.17 20.10.17 Unit-3

PAPH-A support bearing area 16.10.17 20.10.17 Unit-3

Mill-A to E reject system area 16.10.17 20.10.17 Unit-3

BMCC swgr area 16.10.17 20.10.17 Unit-4

12 Poor Lighti CW pumps seal water area 16.10.17 20.10.17 Stge-1

13 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 20.10.17 AWRC PP 1 : vibn ; 11mm/s
CHEMISTRY
CHP
PRIORITY POINTS
1 BMD PA Fan 1 A Vibrations on higher side 01.11.17
2 BMD St 1 LDO line replacement works 01.11.17
3 CHEM DM Plant, CPU Resin replacement to reduce chlorides in DM Wate01.11.17
4 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
5 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
6 BMD/ TMD Utilisation of Hot water of CWBD/VAM drains 01.11.17

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

5 C&I FG O2 L & R DEAVIATION HIGH 30.10.17 ok full load matching; 103046635

4 OFS DMCW, and IA lines from FOPH to boiler got corroded. 27.10.17 No CORRODMCW, and IA lines check 103047106

1 EMD MILL A-J MRHS area no lighting 02.11.17 att 103053269

2 C&I TDBFP-A LO temperature control valve nominclature at local oppos02.11.17 att 103051889

04.11.2 C&I CC pump cavity cooling emergency supply and drain valves did n checked; vv made free; ope 103056543

3 BMD ESP pass-A I/L gate-2 not opening 02.11.17 ok Mechanical jam 103054577

4 C&I MILL-C O/L temp tx-1 bad 02.11.17 ok 103054063

5 BMD Tracing steam leakages near GH-2 & HFO station,impulse line leak02.11.17 ok 103053641

8 OPRN/ OFSST#2 EDP p/p-2 hole devloped after discharge v/v 11.10.17 Attended permit req 103030336

3 BMD MILL-D got decoupled 01.11.17 ok

8 C&I MOT Filter choke alarm not coming. 30.10.17 Attended No provision for isolation 103049156

3 EMD TDBFP-A DC EOP under PTW 02.11.17 ok

6 BMD LDO unloading header got corroded ,to be replaced 02.11.17 ok 103054147

7 C&I BFP-B lub oil temperature cooler :1, Control valve not operating 01.11.17 attended ip 103051890

1 CnI IAC-1 getting unloaded intermittently ok in hdr below 6 ksc, repea 103055586

2 TMD ARCW A abnormal sound As per TMD can run; vib r 103055024

3 C&I/ CHEMACC started increasing gradually from 15:20hrs on 01/01/2017 02.11.17 ok


O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43042
Last Updated 0.3958333333
SAFETY
SL DEPT DEFECT DESCRIPTION REMARKS
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43042 388 06.11.16 - 2850 T

43042 43041 2180 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
16/116 280/1900 132 2180 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 24.03.17 - 3220
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 23.04.17 - 3270

ESP FIELDS IN SERVICE 60/64 4A21,1a2


60/644b2 ,1B21, 78/80 ; 2 modules off 78/80 15.07.17 -3430
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR

MAIN PLANT FH PR AT HIGHEST POINT (a 7.5 4.4 9 4


TURBINE SEAL STEAM TEMP-Deg C (I/L) 280 265 270 285
HYDROGEN DEW POINT 01.11.17 -17 -16 -16 -16
INSTRUMENT AIR DEW POINT 01.11.17 -39.6 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 10 TP-6: 8.2 TP-21: 5.8

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 0 H2 PLANT AREA 12


AC SYSTEM STATUS HEALTHINESS Chiller water Temp
1 ST-I UCB Chiller10.5/ DegC OFF LINE ST-II IN / OUT
Chiller 12.4/8.3 1DegC
water Temp OFF LINE
2 ST-I ESP Chiller16.5/12.5 DegC OFF LINE ST-II IN / OUT Not Applica DegC OFF LINE
MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 seal replaced by OEM; but s
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD MILL A-J MRHS area no lighting 02.11.17 103053269

2 C&I TDBFP-A LO temperature control valve nominclature at local oppos02.11.17 ip 103051889

3 OFS U#2 C row potable water line leakage. 31.10.17 103036592

4 OFS DMCW, and IA lines from FOPH to boiler got corroded. 27.10.17 Attended DMCW, and IA lines check 103047106

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD ESP-2 COMPRESSOR-1&2 TRIPPING ON LP PRESS LOW 03.11.17 JC 103055596

2 TMD TDBFP-B DC EOP pump DE (H) vibrations high 02.11.17 103053949

3 EMD 220V DC CHARGER-1 current bad & voltage showing less at MMI 02.11.17 103054698

4 UCR AC COMP-4 COMP-4 COOLING NOT EFFECTIVE 30.10.17 31 trippng on Over Load; 103050942

5 C&I FG O2 L & R DEAVIATION HIGH 30.10.17 103046635

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 EMD ID fan-B VFD-2 current dipping below 90A 03.11.17 103055623

2 AHM CG-3C MOTOR DE SIDE AXIAL VIB HIGH 03.11.17 10.6 mm/s 103055185

3 BMD ESP pass-A I/L gate-2 not opening 02.11.17 Mechanical jam 103054577

4 C&I MILL-C O/L temp tx-1 bad 02.11.17 103054063

5 BMD Tracing steam leakages near GH-2 & HFO station,impulse line leak02.11.17 103053641

6 TMD ARCW pump-C NRV passing 01.11.17 103052907

7 EMD SCS pass-B flushing pump not taking start 01.11.17 103052914

9 EMD CW pump House split AC not working 30.10.17 04.11.17 103050979

8 OFS CW pump-5 gland leakage has increased. 23.10.17 pp running; on opportunit 103043120

10 BMD / C&I Feeder 3H High vibration and feed rate hunting 11.10.17 Under observation; GB rep 103028814

UNIT -4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD VAM-2 is not effective 02.11.17 07.11.17 OEM will check; chiller w 103054680

2 EMD ESP-2 AHU-11 not taking start. 01.11.17 103052863

3 BMD MILL-D got decoupled 01.11.17

4 TMD Condenser air ingress is more (220KG) 27.10.17

5 C&I LHS SH Spray block valve SD-4 diaphragm ruptutred 25.10.17 permit required; will be g 103044309
OFFSITES
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS Sea water working line-1 valve body developed a hole 03.11.17 flange leak ; long ; vv rep 103054693

2 CMP MST A&B 33KV SWGR area grass cutting to be done. 01.11.17 103049829

3 AHD /EMD Stage-1 ash water sump make up MOV not operating 01.11.17 ip

4 C&I Fire hydnt pr. Gauge at Raw water PH showing erratic value. 31.10.17 103052058

5 EMD Sea wtr swgr ACDB Sec-B supply not extending. 31.10.17 05.11.17 cable fault 103052056

6 CMP switchyard Drink Water over head tank overflowing. 31.10.17 3 Overflowing continuously 103052090

7 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 30.10.17 permit req; 6 hrs for repl 103034882

8 OPRN/ OFSST#2 EDP p/p-2 hole devloped after discharge v/v 11.10.17 Attended permit req 103030336

9 St 2 SILO A&B Loadinfg point area poor lighting 30.10.17

10 Poor lighting: unit #3 buffer hopper area ;St 1 AW pp house; Ash sl 30.10.17

11 Poor Lighti POOR Lighting: Unit 4 wetting unit of ABCD 30.10.17

UCR AC CT Fan area 16.10.17 20.10.17 Unit-2

All APH support Bearing area 16.10.17 20.10.17 Unit-1

Boiler 10.5 m Peep hole area 16.10.17 20.10.17 Unit-3

PAPH-A support bearing area 16.10.17 20.10.17 Unit-3

Mill-A to E reject system area 16.10.17 20.10.17 Unit-3

BMCC swgr area 16.10.17 20.10.17 Unit-4

12 Poor Lighti CW pumps seal water area 16.10.17 20.10.17 Stge-1

21 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 20.10.17 AWRC PP 1 : vibn ; 11mm/s
CHEMISTRY
CHP
PRIORITY POINTS
1 BMD PA Fan 1 A Vibrations on higher side 01.11.17
2 BMD St 1 LDO line replacement works 01.11.17
3 CHEM DM Plant, CPU Resin replacement to reduce chlorides 01.11.17
4 TMD Unit 4 Condensor Air ingress; Helium test to be done 01.11.17
5 AHD Re use of Overflow of BAOF tank into bottom hoppers 01.11.17
6 BMD/ TMD Utilisation of Hot water of CWBD/VAM drains 01.11.17

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

8 C&I MOT Filter choke alarm not coming. 30.10.17 Attended No provision for isolation 103049156

3 EMD TDBFP-A DC EOP under PTW 02.11.17 ok

6 BMD LDO unloading header got corroded ,to be replaced 02.11.17 ok 103054147

7 C&I BFP-B lub oil temperature cooler :1, Control valve not operating 01.11.17 attended ip 103051890

1 CnI IAC-1 getting unloaded intermittently ok in hdr below 6 ksc, repea 103055586

2 TMD ARCW A abnormal sound As per TMD can run; vib r 103055024

3 C&I/ CHEMACC started increasing gradually from 15:20hrs on 01/01/2017 02.11.17 ok

2 OFS Sea water pump-3 lub water line developed leakage 103054697 ok 103054697

5 EMD st-2 sweet water lub water p/p no-1 not taking start (MCC distrub 01.11.17 ok under permit 103051947

11 TMD IAC-1 tripped on element-1 o/l temp(220deg) 21.10.17 Ok cooler cleaning will be d 103040741 1035-S2COM-AIR-IA1

1 TMD IAC-1 PTW pending from 01/11/2017 02.11.17 ok

9 BMD HFO pressuring p/p C seal lkg 28.10.17 17.11.17 under permit 103048048
14 EMD ST-1 &2 EDP AC'S NOT WORKING 30.10.17 Attended 103050925

15 EMD SWEET WATER-2 AC'S NOT WORKING 30.10.17 Attended 103050927

16 EMD St-1&2 AWRC ACs not working. 28.10.17 Attended 103048801

15 C&I Stage 1 PAC 1 tripping on EPB 18.10.17 ok panel EPB bypassed;

13 OFS Stg-1 EDP pump-1 pin hole leakage developed after discharge val23.10.17 Attended 103041480

11 Civil Jungle cutting to be done at FOPH area on the way to LDO intercon27.10.17 attended 103048001

1 EMD Sea water pump-2 PTW pending from 01/11/2017 For painting work

10 EMD ST#2 Sweet water lube water control supply fail. 31.10.17 no problem 103051947

4 EMD SC A-2 COMPR TRIP ON "LOSS OF CONNECTION AT BOARD" 28.10.17 Attended 103048727

4 OFS CW-3 lube water pump-B gland lkg 28.10.17 Attended 103048987

5 C&I TDBFP-B suction flow Transmitters deviation high. 31.10.17 Attended Tx-1/2/3 flow 425/524/600 103052049

6 EMD CEP-C disch v/v CDV-6 not closing. 31.10.17 Attended permit req 103051406

7 C&I MILL 3F Hot Air Gate NOT OPENING 30.10.17 Attended scaff req 103050244

8 OFS Hydrant line pine hole lkg near Station Transformer/UAT-3A 30.10.17 Attended 103050311

6 EMD OLTC Pass-A , recirculation pump heavy abnormal sound, ball vess
07.09.17 ok motor clearance pending; 102992637

1 BMD Seal air fan-B discharge expansion bellow leakage. 31.10.17 Attended 103050943

2 C&I BAOF p/p-2 not taking start. 31.10.17 Attended 103050807

3 TMD U#2 ESP AC compressor2 ice formation 75% 30.10.17 Attended 103049146

02.11.2 BMD MILL-C&E reject line above trestle developed a hole 103054701 attended

1 AHD ESP pass-A under PTW 01.11.17 For attending fields-1A1,1

5 TMD SCS Pass 3A Flushing line valve body punctured. 31.10.17 Attended flange leak 103035074

O&M DAILY PLANNING MEETING


MTP/STP/001 DATE: 43041
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43041 388 06.11.16 - 2850 T

43041 43040 2660 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
28/149 810/1850 177 2660 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 24.03.17 - 3220
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 23.04.17 - 3270

ESP FIELDS IN SERVICE 59/64 4A21, 60/64


4 b2 ,1B21, 80/80 78/80 15.07.17 -3430
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR

MAIN PLANT FH PR AT HIGHEST POINT (a 5 4.4 6 4


TURBINE SEAL STEAM TEMP-Deg C (I/L) 270 265 275 285
HYDROGEN DEW POINT 01.11.17 -17 -16 -16 -16
INSTRUMENT AIR DEW POINT 01.11.17 -39.6 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 8.2 TP-6: 5.8 TP-21: 4.5

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 8.4 H2 PLANT AREA 12


MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 spare less sized received
3 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17
4 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

02.11.2 C&I/ CHEMACC started increasing gradually from 15:20hrs on 01/01/2017

01.11.2 EMD MILL A-J MRHS area no lighting 103053269

31.10.2C&I TDBFP-A LO temperature control valve nominclature at local oppos103051889

02.11.2 BMD LDO unloading header got corroded ,to be replaced 103054147

1 C&I BFP-B lub oil temperature cooler :1, Control valve not operating 01.11.17 ip 103051890

2 OFS U#2 C row potable water line leakage. 31.10.17 103036592

3 OFS DMCW, and IA lines from FOPH to boiler got corroded. 27.10.17 LDO attend 103047106

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

01.11.2 TMD TDBFP-B DC EOP pump DE (H) vibrations high 103053949

31.10.2EMD TDBFP-A DC EOP under PTW

02.11.2 BMD MILL-C&E reject line above trestle developed a hole 103054701 attended

02.11.2 EMD 220V DC CHARGER-1 current bad & voltage showing less at MMI 103054698

1 BMD Seal air fan-B discharge expansion bellow leakage. 31.10.17 Attended 103050943

2 C&I BAOF p/p-2 not taking start. 31.10.17 Attended 103050807

3 TMD U#2 ESP AC compressor2 ice formation 75% 30.10.17 Attended 103049146

4 TMD UCR AC COMP-4 COMP-4 COOLING NOT EFFECTIVE 30.10.17 31 trippng on Over Load 103050942

5 C&I FG O2 L & R DEAVIATION HIGH 30.10.17 103046635

6 EMD OLTC Pass-A , recirculation pump heavy abnormal sound, ball vess
07.09.17 ok motor clearance pending; 102992637

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

02.11.2 TMD IAC-1 PTW pending from 01/11/2017

02.11.2 BMD ESP pass-A I/L gate-2 not opening 103054577 Mechanical jam

01.11.2 C&I MILL-C O/L temp tx-1 bad 103054063

01.11.2 BMD Tracing steam leakages near GH-2 & HFO station,impulse line leak 103053641

2 TMD ARCW pump-C NRV passing 01.11.17 2.11 103052907

3 EMD SCS pass-B flushing pump not taking start 01.11.17 103052914

4 OFS CW-3 lube water pump-B gland lkg 28.10.17 Attended 103048987

5 C&I TDBFP-B suction flow Transmitters deviation high. 31.10.17 Attended Tx-1/2/3 flow 425/524/600 103052049

6 EMD CEP-C disch v/v CDV-6 not closing. 31.10.17 Attended permit req 103051406

7 C&I MILL 3F Hot Air Gate NOT OPENING 30.10.17 Attended scaff req 103050244

8 OFS Hydrant line pine hole lkg near Station Transformer/UAT-3A 30.10.17 Attended 103050311

9 C&I MOT Filter choke alarm not coming. 30.10.17 103049156

10 EMD CW pump House split AC not working 30.10.17 04.11.17 103050979

11 BMD HFO pressuring p/p C seal lkg 28.10.17 17.11.17 under permit 103048048

12 OFS CW pump-5 gland leakage has increased. 23.10.17 pp running; on opportunit 103043120

13 TMD IAC-1 tripped on element-1 o/l temp(220deg) 21.10.17 01.11.17 cooler cleaning will be d 103040741 1035-S2COM-AIR-IA1

UNIT -4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

02.11.2 TMD VAM-2 is not effective 103054680 chiller water DT-1.8 degr

02.11.2 TMD UCR AC AHU-2, 3 way valve not working 103054204

1 EMD ESP-2 AHU-11 not taking start. 01.11.17 103052863

2 BMD MILL-D got decoupled 01.11.17

3 TMD TDBFP 4B ain pump DE brg vibn on higher side 31.11.17 4040 rpm ;

4 EMD SC A-2 COMPR TRIP ON "LOSS OF CONNECTION AT BOARD" 28.10.17 Attended 103048727

5 TMD Condenser air ingress is more (220KG) 27.10.17 28.10.17

6 TMD / C&I Stg-II AC AHU-2: 3-Way V/V not working 21.10.17 31.10.17 under permit by C&I 103040834 1035-S2COM-ACV-MAN-AHU-002

7 C&I LHS SH Spray block valve SD-4 diaphragm ruptutred 25.10.17 permit required; will be g 103044309
OFFSITES
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

02.11.2 EMD Sea water pump-2 PTW pending from 01/11/2017 For painting work

02.11.2 OFS Sea water working line-1 valve body developed a hole 103054693

02.11.2 OFS Sea water pump-3 lub water line developed leakage 103054697

1 CMP MST A&B 33KV SWGR area grass cutting to be done. 01.11.17 103049829

2 AHD /EMD Stage-1 ash water sump make up MOV not operating 01.11.17 ip

3 EMD st-2 sweet water lub water p/p no-1 not taking start (MCC distrub 01.11.17 up 2 103051947

4 C&I Fire hydnt pr. Gauge at Raw water PH showing erratic value. 31.10.17 103052058

5 EMD Sea wtr swgr ACDB Sec-B supply not extending. 31.10.17 05.11.17 05.11.17 cable fault 103052056

6 CMP switchyard DW over head tank overflowing. 31.10.17 3 Overflowing continuously 103052090

7 EMD ST#2 Sweet water lube water control supply fail. 31.10.17 no problem 103051947

8 St 2 SILO A&B Loadinfg point area poor lighting 30.10.17

9 Poor lighting: unit #3 buffer hopper area ;St 1 AW pp house; Ash sl 30.10.17

10 Poor Lighti POOR Lighting: Unit 4 wetting unit of ABCD 30.10.17

11 Civil Jungle cutting to be done at FOPH area on the way to LDO intercon27.10.17 attended 103048001

12 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 30.10.17 permit req; 6 hrs for repl 103034882

13 OFS Stg-1 EDP pump-1 pin hole leakage developed after discharge val23.10.17 Attended 103041480

14 OPRN/ OFSST#2 EDP p/p-2 hole devloped after discharge v/v 11.10.17 2 permit req 103030336

15 C&I Stage 1 PAC 1 tripping on EPB 18.10.17 ok panel EPB bypassed;

16 Sea water pump house fresh air fans one number not available, 217.10.17 30.10.17 Total 4 103037170

17 Sea water pump house Roof exhaust fans three numbers not worki17.10.17 30.10.17 Total 3

18 Sea water pump house chlorination room fresh air 2 numbers not17.10.17 30.10.17 Total 2

19 EMD Sea water pump house LT SWGR Room roof exhaust fans 2 numb
17.10.17 30.10.17 Toatl 2

UCR AC CT Fan area 16.10.17 20.10.17 Unit-2

All APH support Bearing area 16.10.17 20.10.17 Unit-1

Boiler 10.5 m Peep hole area 16.10.17 20.10.17 Unit-3

PAPH-A support bearing area 16.10.17 20.10.17 Unit-3

Mill-A to E reject system area 16.10.17 20.10.17 Unit-3

BMCC swgr area 16.10.17 20.10.17 Unit-4

20 Poor Lighti CW pumps seal water area 16.10.17 20.10.17 Stge-1

21 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 20.10.17 AWRC PP 1 : vibn ; 11mm/s
CHEMISTRY
CHP
PRIORITY POINTS
BMD PA Fan 1 A Vibrations on higher side
BMD St 1 LDO line replacement works
CHEM DM Plant CPU Resin replacement to reduce chlorides
TMD Unit 4 Condensor Air ingress; Helium test to be done
AHD Re use of Overflow of BAOF tank into bottom hoppers
BMD/TMD Utilisation of Hot water of CWBD/VAM drains

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

1 AHD ESP pass-A under PTW 01.11.17 For attending fields-1A1,1

5 TMD SCS Pass 3A Flushing line valve body punctured. 31.10.17 Attended flange leak 103035074

6 TMD SCS Pass 3B Flushing pump gland lkg. 31.10.17 Attended 103037914

3 TMD HPCF R/C pump- B not developing pressure. 31.10.17 Attended PRV setting will be done 103051674

01.11.2 C&I Mill-G blow-off valves not operating properly ok

2 TMD HPH-5A normal drip line developed pin hole leakage near DRV-15 att 103052107
3 CMP St # 2 Series C disposal lines not available due to dyke end restrict16.10.17 Attended
3 TMD Debris Filter-A Debris Discharge line leakage before manual valve30.10.17 plugged 103050154

4 TMD Stg-2 Screw Chiller A1 Comp tripped on oil low Pres 30.10.17 att A2 N AVL 103050903

1 TMD MAL-26 Manual Valve gland leakage 30.10.17 attended 103050161


O&M DAILY PLANNING MEETING
MTP/STP/001 DATE: 43040
Last Updated 0.3958333333
Our Vision: To be the World's Leading Power Company, Energizing India's Growth.
Our Mission: Provide Reliable Power and Related Solutions in an Economical, Efficient and Environment friendly manner, driven by Innovation and Agility.

PLANT DATA

DATE DESCRIPTION HIGHEST ACHIEVED

DRY ASH EVACUATION FILLED H2 CYLINDERS 43040 388 06.11.16 - 2850 T

43040 43039 2900 TONS HIGHEST ACHIEVED on


STAGE - I / II TRU 13.11.16 - 3050 T
28/118 570/2000 158 2900 07.01.17 - 3110
SEWARAGE PUMPS AVAILABILITY (Booster pps) NO OF PUMPS 2 WORKING . 24.03.17 - 3220
PLANT DATA UNIT # 1 UNIT # 2 UNIT # 3 UNIT # 4 23.04.17 - 3270

ESP FIELDS IN SERVICE 59/64 4A21, 60/64


4 b2 ,1B21, 79/80 1 78/80 15.07.17 -3430
ECO HOPPER STATUS ALL CLEAR ALL CLEAR ALL CLEAR ALL CLEAR

MAIN PLANT FH PR AT HIGHEST POINT (a 4 4.2 8.2 4


TURBINE SEAL STEAM TEMP-Deg C (I/L) 270 286 281 282
HYDROGEN DEW POINT 25.10.17 -17 -16 -16 -16
INSTRUMENT AIR DEW POINT 25.10.17 -39.6 NO Provision for sample

CHP FH PR AT FARTHEST/ HIGHEST POINT/H: 9.0 TP-6: 8.2 TP-21: 5.6

MAIN PLANT FH PR AT FARTHEST POINTAT RAW WTR PH : 0 H2 PLANT AREA 12


MAJOR EQUIPMENT OUTAGE STATUS SUMMARY
SL DEPT DEFECT DESCRIPTION AREA ISSUE RAISETARG. DT REMARKS
EQUIPMENT Not available > 15 days
1 TMD Dewatering Pumps which are under repair to be made available 27.06.17
2 BMD St 2 HFO PP C DE side oil leakage 25.02.16 spare less sized received
4 CMP St # 1 Series 1 disposal lines not available due to dyke end restrict16.10.17 02.11.17
5 EMD Unit # 4 H2 drier B chiller tube leakage 26.10.17 no spares; 4000193464; l

DEFECT STATUS SUMMARY - DAILY

UNIT -1
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS U#2 C row potable water line leakage. 31.10.17 103036592

2 BMD / OFS LDO, DMCW, and IA lines from FOPH to boiler got corroded. 27.10.17 temp corroded part to be r 103047106

UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 BMD Seal air fan-B discharge expansion bellow leakage. 31.10.17 103050943

2 C&I BAOF p/p-2 not taking start. 31.10.17 103050807

3 TMD U#2 ESP AC compressor2 ice formation 75% 30.10.17 103049146

4 TMD / EMDUCR AC COMP-4 COMP-4 COOLING NOT EFFECTIVE 30.10.17 31 trippng on OL 103050942

5 C&I FG O2 L & R DEAVIATION HIGH 30.10.17 103046635

6 TMD / EMDOLTC Pass-A , recirculation pump heavy abnormal sound, ball vess
07.09.17 PP OH will be done ;moto 102992637

UNIT-3
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 OFS CW-3 lube water pump-B gland lkg 28.10.17 103048987

2 C&I TDBFP-B suction flow Transmitters deviation high. 31.10.17 Tx-1/2/3 flow 425/524/600 103052049

3 TMD HPCF R/C pump- B not developing pressure. 31.10.17 Attended PRV setting will be done 103051674

4 EMD CEP-C disch v/v CDV-6 not closing. 31.10.17 permit req 103051406

5 TMD SCS Pass 3A Flushing line valve body punctured. 31.10.17 Attended flange leak 103035074

6 TMD SCS Pass 3B Flushing pump gland lkg. 31.10.17 Attended 103037914

7 C&I MILL 3F Hot Air Gate NOT OPENING 30.10.17 scaff req 103050244

8 OFS Hydrant line pine hole lkg near Station Transformer/UAT-3A 30.10.17 31 103050311

9 C&I MOT Filter choke alarm not coming. 30.10.17 103049156

10 EMD CW pump House split AC not working 30.10.17 04.11.17 103050979

11 BMD HFO pressuring p/p C seal lkg 28.10.17 under permit 103048048

12 OFS CW pump-5 gland leakage has increased. 23.10.17 pp running; on opportunit 103043120

13 TMD IAC-1 tripped on element-1 o/l temp(220deg) 21.10.17 01.11.17 cooler cleaning will be d 103040741 1035-S2COM-AIR-IA1

UNIT -4
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 TMD TDBFP 4B ain pump DE brg vibn on higher side 31.11.17 4040 rpm ;

2 EMD SC A-2 COMPR TRIP ON "LOSS OF CONNECTION AT BOARD" 28.10.17 card problem; 103048727

3 TMD Condenser air ingress is more (220KG) 27.10.17 28.10.17

4 TMD / C&I Stg-II AC AHU-2: 3-Way V/V not working 21.10.17 31.10.17 under permit by C&I 103040834 1035-S2COM-ACV-MAN-AHU-002

5 C&I LHS SH Spray block valve SD-4 diaphragm ruptutred 25.10.17 permit required; will be g 103044309
OFFSITES
SL DEPT DEFECT DESCRIPTION DEFECT DT TARG. DT REMARKS

1 C&I Fire hydnt pr. Gauge at Raw water PH showing erratic value. 31.10.17 103052058

2 EMD Sea wtr swgr ACDB Sec-B supply not extending. 31.10.17 05.11.17 cable fault 103052056

3 CMP switchyard DW over head tank overflowing. 31.10.17 Overflowing continuously 103052090

4 EMD ST#2 Sweet water lube water control supply fail. 31.10.17 103051947

5 St 2 SILO A&B Loadinfg point area poor lighting 30.10.17

6 Poor lighting: unit #3 buffer hopper area 30.10.17

7 Poor Lighti POOR Lighting: Unit 4 wetting unit of ABCD 30.10.17

11 Civil Jungle cutting to be done at FOPH area on the way to LDO intercon27.10.17 30 103048001

12 AHM Stg-1 Ashwater sump CW blowdown line flange leakage after MOV.23.10.17 30.10.17 permit req; 6 hrs for repl 103034882

13 OFS Stg-1 EDP pump-1 pin hole leakage developed after discharge val23.10.17 30.10.17 103041480

14 OPRN/ OFSST#2 EDP p/p-2 hole devloped after discharge v/v 11.10.17 20.10.17 permit req 103030336

15 C&I Stage 1 PAC 1 tripping on EPB 18.10.17 panel EPB bypassed;

16 Sea water pump house fresh air fans one number not available, 217.10.17 30.10.17 Total 4 103037170

17 Sea water pump house Roof exhaust fans three numbers not worki17.10.17 30.10.17 Total 3

18 Sea water pump house chlorination room fresh air 2 numbers not17.10.17 30.10.17 Total 2

19 EMD Sea water pump house LT SWGR Room roof exhaust fans 2 numb
17.10.17 30.10.17 Toatl 2

UCR AC CT Fan area 16.10.17 20.10.17 Unit-2

All APH support Bearing area 16.10.17 20.10.17 Unit-1

Boiler 10.5 m Peep hole area 16.10.17 20.10.17 Unit-3

PAPH-A support bearing area 16.10.17 20.10.17 Unit-3

Mill-A to E reject system area 16.10.17 20.10.17 Unit-3

BMCC swgr area 16.10.17 20.10.17 Unit-4

20 Poor Lighti CW pumps seal water area 16.10.17 20.10.17 Stge-1

21 AHM/ EMD Stage-2 AWRC Pumps got submerged 21.08.17 20.10.17 AWRC PP 1 : vibn ; 11mm/s
CHEMISTRY
CHP

MID LIFE R&M


1 TMD ARCW/ECW NRV replacement with duel plate check valves. 19.09.17 Revised PR with C&M for f
2 C&I ASLD installation in units 1 & 2 : 19.09.17 PR Closed as single bidder
3 C&I Installation of cameras of CCTV in CHP area 19.09.17 Revised PR QR approved ;
4 EMD 33kv Sweet water Lines replacement 19.09.17 PR under F&A vetting ; (
5 EMD 33kV stage-1 MST swgr breakers replacement 19.09.17 PR with C&M for floatng T
6 AHD AWRC pu coated pipe line replacement 19.09.17 PR releases pending wit

COMPLETED JOBS

3 TMD Debris Filter-A Debris Discharge line leakage before manual valve30.10.17 plugged 103050154

4 TMD Stg-2 Screw Chiller A1 Comp tripped on oil low Pres 30.10.17 att A2 N AVL 103050903

1 TMD MAL-26 Manual Valve gland leakage 30.10.17 attended 103050161

9 TMD BFP-B RH SPRAY VALVE GLAND LEAK 20.10.17 attended bonnet leak ; online 103039863

3 C&I VACUUM P/P-1 & 2 EJECTOR V/V NOT OPENING 30.10.17 att 1 ok ; 103046629

4 C&I PW Conductivity showing wrong after winding. 31.10.17 att 103052089

1 TMD ESP-1 AC condenser pump-2 Y strainer damage. 31.10.17 att 103052075

3 CIVIL In Boiler MCC room at 24 mts, roof drain pipe is leaking water is gett
29.08.17 attended

1 OFS ESP-1 CNTRL ROOM AREA SW LINE LKG 30.10.17 Attended 103046265

1 OFS UAT-1 Mulsifier sensing line puncture. 31.10.17 att 103052088

2 OFS U#1 Seal oil system mulsifier detection line lkg. 31.10.17 att 103051888

1 OFS ST-1 RAW WTR P/P-3 abnrml p/p sound. 28.10.17 2.2 m/ s; OK 103048796

5 AHD Stage 2 AHP ESP hoppers header vacuum coming less 26.10.17 28 4 hdrs; k

3 EMD sea wtr Elctrolizer-2 rectifier y-ph n/w 28.10.17 Attedn 103048229

3 EMD SG charger-1A rectifier voltage zero in MMI 28.10.17 local AVL 103048421

2 C&I Stg-2 VAM-2 SCV dropping to 0% 28.10.17 attended; DT 2 deg 103047828

9 EMD BUNKER-F OUTLET GATE PASSING 20.10.17 attended 103039887

4 TMD Condesate line after GSC impulse line joint leakage 27.10.17 30.10.17 att 103047811
LONG DURA
SL DEPT DEFECT DESCRIPTION

3 4 TMD MDBFP BP casing insulation to be provided

1 OFM Seawater working line-1 valve body leakage.


1
2 3 TMD TGECW- B NRV is passing

1 6 TMD ARCW-C NDE gland leakage

8 Civil Stg-2 8.5m UPS room emergency exit door is not availab

Civil/
8 Stg-2 compressor room trench filled with water
TMD

6 C&I DM MAKE UP P/P TRIP ALARM NOT COMING

5 EMD Stg-2 Fire hydrant diesel pump charger permanent suppl

1 5 C&I H2 drier inlet dew point temperature showing wrong valu

7 C&I CFT level in MMI/local having mismatch.

1 5 BMD Mill-4 H abn sound and hi vib at all loads, PF leakage fro

1 10 EMD HIGH MAST TOWER LIGHT@RAW PH NOT WORKING


4 9 TMD ACW-C NRV passing.

2 C&I CEP-A tripping on flow low on starting.

6 5 OFS Potable water leak at unloading area and FOPH entrance

3 11 BMD FEEDERS INLET GATE NOT OPERATING WITH CHAI

1 C&I Drum hydrastep (LHS) fault persisting

2 OPRN/ EMD
BUNKER-2C & 2H O/L GATE PASSING

1 TMD compressors cooling water hdr trench got submerged

2 BMD FD-fan-A&B common discharge duct insulation damaged

3 BMD SAPH-A& B secondary air duct insulation hanging.

4 EMD Seal steam drain valve AS 152 overload acting while clos

5 C&I UPS Local panel display not working.

6 C&I ASLD 1,6,9,22 not responding to test.

7 OFS sea water working line leakage at SWPH end


8 BMD D bunker outlet gate passing.

9 EMD ESP - 4 AHU-11 not taking start.

10 TMD UCR AC AHU-2 3 way valve spindle damage.

11 EMD U-1 UT READINGS TO BE CONNECTED TO ABT

12 BMD SH SPRAY RHS MOV S-117 BONNET LEAKAGE

13 OFS seawater WL-1 v/v body hole devolped; flange leak

14 OFS Seawater standby line ARV leak near sea water jetty

15 OFS Sea water pump-3 ratchet mechanism damaged.

16 TMD AHU-2 chilled water line 3 way valve spindle damaged

17 OFS CW pump-5 gland leakage has increased.

18 BMD / C&IFeeder 3H High vibration and feed rate hunting

2 19 C&I LHS SH Spray block valve SD-4 diaphragm ruptutred

2 20 C&I DRUM METAL RHS -TOP/BOTTOM POINTS BAD


21 C&I HRH-STM-TEMP AT BOILER O/L BAD (AFTR -Y)

22 BMD SH ERV SV-12 SLIGHT PASSING

23 TMD ARCW pump-C NRV passing

24 OFS Sea water working line-1 valve body developed a hole

25 EMD Stg-1 Ash slurry pump ASP-42 EPB support structure da

26 TMD / C&IStg-II AC AHU-2: 3-Way V/V not working

27 EMD Sea water pump house fresh air fans one number not a

28 Sea water pump house Roof exhaust fans three numbers

29 Sea water pump house chlorination room fresh air 2 nu

30 Sea water pump house LT SWGR Room roof exhaust fa

31 TMD Unit 3 Control fluid recirculation pump-2 not developing p

32 C&I ASLD 8,16 ALARM COMING FREQUENTLY (LOCAL CH

33 EMD 33 Sea water line-3 at sea water SWGR earth switch not
34 BMD Platform to be provided to open and close feeder inlet ga

35 C&I Unit # 3 drum hydra step (LHS) fault

36 C&I TDBFP-B ACV position feedback is showing 100%( Actu

37 TMD TAC 3 dew point mainataining high

38 EMD All Units ESP parameters monitor to be brought to contro

39 C&I CW pump house pit-A level switch malfunctioning freque

40 TMD IAC-3 ADP GEAR BOX OIL LKG

41 TMD CEP:A R/C VALVE GLAND LEAKAGE

42 c&i sea water pump-3 current showing bad mmi

43 TMD All air washer nozzles in choked condition.

44 C&I Bunker-C showing zero and Bunker-F showing 100 % alw

45 C&I Mill-F got tripped spuriously on loss of PLOS system

46 TMD All air washer nozzles in choked condition.


47 BMD/ C&ISD 14 RH spray CV is passing.

48 TMD UNIT 1&2 AWU 1B,C,D 2A,B,C,D FILLS AND FILTER SD

49 TMD Unit 1&2 ALL AIR WASHERS NOZZLE CHOKE.

50OPRN/ CIVIL
St # 2 ESP IAC, TAC compressor house toilets not work

51 BMD PAPH-B SCAPH coils choked

52 C&I Sea water pumps-1&2 discharge pressure is showing les

53 EMD CBD inching valve B109/B112 position feedbacks not av

54 OFS service water tank overflowing (MOV to be provided)

55 BMD No approach to feeder A-E , feeder F-J inlet gate.

56 BMD Approach to be provided for Unit-1&2 feeders inlet gates

57 TMD MS LINE INSULATION FALLEN@TG 0M NEAR

58 BMD-PP BOILER HRH RHS LINE INSULATION FALLEN NEAR W

59 BMD-PP MS RHS LINE INSULATION FALLEN NEAR BOILER LIF


60 BMD Insulation damaged at 1) Mill-PA inlet duct 2) Mill-H inlet

61 OFS Sea water p/p-1 vib maintaining high.

62 C&I CW P/P-1 MOTOR GUIDE BEARING TEMP HUNTING

63 AHM Stg-2 All ASPs Fluid coupling water cooler lines got ruste

64 EMD 24VDC STN C&I Charger 1B cooling fan supply cable in

65 TMD Air Washer -1A, 1C 1D & 2B,2C,2D fills damaged / AWU

66 BMD SEAL TROUGH INSULATION DAMAGED

67 TMD Stage-1 TAC-3 drier not available

68 BMD FD F-B oil leakage from lub oil recirculation line flange

69 C&I AA-3,4 flame intensities showing less

70 TMD CFT levelincreased from +18mm to +42mm. MOT level is

71 EMD Stg-2 sweet water pp-1 ammeter n/w

72 C&I MS-1 V/V OPEN FEEDBACK NOT COMING


73 C&I CW Pumps- 1,2,4,5 speed indication is not coming in MM

74 C&I Stg-2 CCR Inertgas system got operated without fire

75 AHD Cladding sheets are hanging near ECO hoppers

76 TMD AC CHILL W P/P's I/L &O/L PIPES GOT RUSTED

77 OFS stg-1 CW drainage p/p- 5 poor discharge

78 EMD H2 plant cell bank purity is not maintaining ; Plant stoppe

79 C&I H2 plant O2/H2 analyzers-3no.s (2no.s of electrolysers a

80 OPRN Bee hive comb at 50m boiler corner-4 to be removed

81 BMD ID FAN 4B DE SIDE COOLING HOSE OIL SEEPAGE

82 C&I Stage-I UCR AC and ESP AC Systems most of the local

83 C&I Ammonia dosing p/p: A stroke not working

84 OFS SEA WATER PUMP-3; Thrust bearing Lube oil temp ma

85 BMD HFO tanks : 2 local level guages to be made ready


86 civil/ TMDMain plant AC AHU Rooms and ESP-3&4 AHU rooms do

87 C&I H2 plant O2/H2 analyzers-3no.s (2no.s of electrolysers a

88 OFS Stg-1 Fire water tank level local indicators are not workin

89 TMD Condenser de watering pit both de watering pumps not a

90 OFS DIESEL FOAM P/P NOT TAKING START

91 TMD DEBRIS FILTER PASS B GEAR MOTOR TRIPPING ON

92 CCD Condenser sub zerometer lot of scrap laying and no app

93 TMD Control fluid level has been increasing on it's own (31.12

94 C&I Service water and potable water tank level switches not w

95 CIVIL Clearing of jungle/bushes, laying of approach road with b

96 EMD providing supply & lighting fixtures including street lightin

97 CHP drinking water/ fire hydrant connection to the facility

98 AHD Economiser hopper gates to be kept full open (presently


99 C&I All CW pumps - lub water flow adequate permissive is no

100 OFS sea water p/p 3: lube water pump Not available

101 EMD & C&IBoiler LHS side cables dressing is required (the cables re

102 C&I Mills-C & D PV2 gates are not operating

103 MM Mills-B , F PV1 & PV2 gates are not operating.

104 OPRN MRHS Commissioning status: A to E done ; F to K pendin

105 OPRN MRHS Commissioning status: A,H,G,J Commissioning D

106 OFS STG-1 FIRE WATER TANK-1 LOCAL LEVEL GUAGE GO

107 OFS SEA WATER PUMP-3 THRUST BEARING TEMPERATU

108 BMD Div panel ponit 8 coil 4 temp maintaining HIGH

109 OFS CSSP-1 abnormal sound from Pump-DE, PP-2 gland coo

110 C&I "Sea water pump-3 trip" alarm not coming in C&I panel (V

111 C&I TDBFP-A&B lub oil filter DP high alarms to be provided &
112 OS CW DEWATERING PUMP-1 NOT AVAILABLE.

113 BMD LDO TANK-1 SEEPAGE

114 BMD Abnormal sound from PAPH-B support bearing

115 TMD Unit-3 ESP AHU Room door seal got damaged, rain wate

116 EMD SEA WATER LINES CATHODIC PROTECTION system:

117 BMD Platform to be provided to operate all feeders inlet gates

118 TMD H2 FILLING ROOM & ACW MCC ROOM DOORS HANG

119 TMD UCR AC Compressor Room Boiler side Iron door dislodg

120 oprn HFO PUMP-C VFD AUTO OPERATION NOT PROVED

121 BMD / C&IMRHS - RHS - TO make ready for continuous operation

122 EMD St 2 GT-R Phase DGA readings not available

123 BMD St # 1 : LDO PPS NOT DEVELOPING PRESSURE

124 BMD / MEHFO PRESSURISING AREA DRAIN OIL P/P JAMMED (


125 TMD Air washer system not available

126 TMD Stage-2 AC Plant AHU Room Doors Not Closing Fully

127 EMD ST II COND VACUUM PP MODULES TO BE REPLACED

128 C&I PROVISION OF CW REVERSE ROTATION PERMISSIV

129 C&I COMMUNICATION / OPERATING SYSTEM OF EDP ST

130 C&I ST -I SWAS PHOSPHATE ANALYSER TO BE REVIVED

131CIVIL / CCD
U#4 FEEDER FLOOR VIBRATION OBSERVED WHEN

132 EMD CW seal water-10 Module not approachable.To be reloca


LONG DURATION JOBS -SAT
DEFECT
DEFECT DESCRIPTION
DT
insulation to be provided unit 1 15.02.18

g line-1 valve body leakage. 09.02.18

passing Unit 3 31.01.18

nd leakage Unit 4 20.01.18

om emergency exit door is not available. 27.01.18

oom trench filled with water 27.01.18

TRIP ALARM NOT COMING Unit 3 24.01.18

diesel pump charger permanent supply is not availa 10.01.18

point temperature showing wrong value in mmi 06.01.18

cal having mismatch. 03.01.18

and hi vib at all loads, PF leakage from roller-3 08.01.18

ER LIGHT@RAW PH NOT WORKING 15.12.17


ng. Unit 3 16.11.17

low low on starting. Unit 2 26.12.17

at unloading area and FOPH entrance. 18.12.17

GATE NOT OPERATING WITH CHAIN Unit 2 06.12.17

HS) fault persisting UNIT-3 11.12.17

O/L GATE PASSING Unit 2 02.12.17

ng water hdr trench got submerged UNIT-3 13.12.17

on discharge duct insulation damaged. Unit-4 09.12.17

dary air duct insulation hanging. Unit-4 09.12.17

alve AS 152 overload acting while closing Unit-3 15.12.17

isplay not working. unit 3 09.12.17

responding to test. unit 3 27.11.17

ine leakage at SWPH end 05.12.17


e passing. unit 3 07.11.17

t taking start. st 2 01.11.17

way valve spindle damage. st 2 10.11.17

S TO BE CONNECTED TO ABT Unit 1

OV S-117 BONNET LEAKAGE Unit 2 06.11.17

body hole devolped; flange leak 09.11.17

ine ARV leak near sea water jetty 07.11.17

ratchet mechanism damaged. 07.11.17

r line 3 way valve spindle damaged Unit 4 08.11.17

eakage has increased. Unit 3 23.10.17

bration and feed rate hunting Unit 3 11.10.17

ck valve SD-4 diaphragm ruptutred Unit 4 25.10.17

S -TOP/BOTTOM POINTS BAD Unit 4 21.10.17


T BOILER O/L BAD (AFTR -Y) Unit 4 21.10.17

GHT PASSING Unit 4 11.10.17

RV passing Unit 3 01.11.17

line-1 valve body developed a hole 03.11.17

mp ASP-42 EPB support structure damaged. 23.10.17

-Way V/V not working Unit 4 21.10.17

ouse fresh air fans one number not available, 2 17.10.17

ouse Roof exhaust fans three numbers not working 17.10.17

ouse chlorination room fresh air 2 numbers not w 17.10.17

ouse LT SWGR Room roof exhaust fans 2 number 17.10.17

recirculation pump-2 not developing pressure. 23.10.17

COMING FREQUENTLY (LOCAL CHECKED FO Unit 4 11.10.17

3 at sea water SWGR earth switch not closing 14.09.17


ided to open and close feeder inlet gates in Unit-1

a step (LHS) fault 27.05.17

ition feedback is showing 100%( Actual position Zer unit 4 14.08.17

ainataining high 15.04.17

meters monitor to be brought to control desk for bet St1 05.08.17

t-A level switch malfunctioning frequently. St1

BOX OIL LKG Unit 1 14.07.17

GLAND LEAKAGE Unit 3 25.07.17

current showing bad mmi 22.07.17

les in choked condition. St1 14.07.2017

zero and Bunker-F showing 100 % always 20.07.17

puriously on loss of PLOS system Unit 1 20.07.17

les in choked condition. St 1 19.07.17


CV is passing. Unit 1 07.07.17

,C,D 2A,B,C,D FILLS AND FILTER SDAMAGED St 1 14.07.17

WASHERS NOZZLE CHOKE. St 1 14.07.17

AC compressor house toilets not working 03.07.17

oils choked Unit 3 24.06.17

1&2 discharge pressure is showing less than heade 16.05.17

B109/B112 position feedbacks not available in MM St 1 04.07.17

overflowing (MOV to be provided) St 1 12.06.17

der A-E , feeder F-J inlet gate. 102878912

vided for Unit-1&2 feeders inlet gates 102878912

ION FALLEN@TG 0M NEAR Unit 3 20.05.17

LINE INSULATION FALLEN NEAR WALL BLOWE Unit 3 20.05.17

ULATION FALLEN NEAR BOILER LIFT 12 FLOOR Unit 3 20.05.17


d at 1) Mill-PA inlet duct 2) Mill-H inlet duct 3 Unit 3 10.05.17

b maintaining high. 27.04.17

GUIDE BEARING TEMP HUNTING 12.05.17

d coupling water cooler lines got rusted 21.04.17

harger 1B cooling fan supply cable in disconnected 27.04.17

1D & 2B,2C,2D fills damaged / AWU-1A&2A disc 01.05.17

SULATION DAMAGED Unit 3 28.04.17

r not available 24.04.17

from lub oil recirculation line flange 24.04.17

sities showing less

d from +18mm to +42mm. MOT level is gradually dr 21.04.17

pp-1 ammeter n/w 19.04.17

EEDBACK NOT COMING Unit 3 17.04.17


5 speed indication is not coming in MMI/Local pane 30.03.17

s system got operated without fire 30.03.17

e hanging near ECO hoppers Unit 1 07.03.17

I/L &O/L PIPES GOT RUSTED st 1 24.03.17

p/p- 5 poor discharge 11.03.17

purity is not maintaining ; Plant stopped 24.03.17

alyzers-3no.s (2no.s of electrolysers and 1 no. of m 28.01.17

0m boiler corner-4 to be removed unit 2 08.02.17

E COOLING HOSE OIL SEEPAGE 11.03.17

nd ESP AC Systems most of the local gauges are not 15.03.17

p: A stroke not working unit3 11.03.17

P-3; Thrust bearing Lube oil temp maintaining High 04.10.16

l level guages to be made ready 19.12.16


Rooms and ESP-3&4 AHU rooms doors not closi 02.02.17

alyzers-3no.s (2no.s of electrolysers and 1 no. of m 28.01.17

nk level local indicators are not working 09.02.17

ering pit both de watering pumps not availble ( moto unit 4 02.02.17

NOT TAKING START st 1 20.01.17

ASS B GEAR MOTOR TRIPPING ON OVERLOAD unit 3 28.01.17

rometer lot of scrap laying and no approach to rem unit 3 09.01.17

as been increasing on it's own (31.12.16 -6mm, unit 3 25.01.17

potable water tank level switches not working ( valv st 1 17.01.17

bushes, laying of approach road with black topping 26.12.16

lighting fixtures including street lighting 26.12.16

hydrant connection to the facility 26.12.16

r gates to be kept full open (presently only 10 to Unit 3 10.01.17


water flow adequate permissive is not coming St 2 31.12.16

be water pump Not available 21.12.16

bles dressing is required (the cables replaced after Unit 3 16.12.16

ates are not operating UNIT 4 14.12.16

PV2 gates are not operating. UNIT 4 14.12.16

ning status: A to E done ; F to K pending Unit 3 26.11.16

ning status: A,H,G,J Commissioning Done UNIT 4 26.11.16

R TANK-1 LOCAL LEVEL GUAGE GOT STUCK U 29.11.16

P-3 THRUST BEARING TEMPERATURE MAINTAI 04.10.16

oil 4 temp maintaining HIGH UNIT 2 11.11.16

sound from Pump-DE, PP-2 gland cooling water lin 05.10.16

trip" alarm not coming in C&I panel (Vertical) & D 22.10.16

filter DP high alarms to be provided & Extraction UNIT 4 12.09.16


G PUMP-1 NOT AVAILABLE. UNIT 1 22.08.16

PAGE UNIT 1 30.06.16

om PAPH-B support bearing UNIT 2 11.08.16

oom door seal got damaged, rain water entering in UNIT 4 10.06.16

S CATHODIC PROTECTION system: One Anode bed 26.07.16

ided to operate all feeders inlet gates Unit 4 01.06.16

M & ACW MCC ROOM DOORS HANGING UNIT 2 22.06.16

sor Room Boiler side Iron door dislodged UNIT 1 06.05.16

D AUTO OPERATION NOT PROVED UNIT 1 20.05.16

make ready for continuous operation & to handover UNIT 3 02.04.16

GA readings not available Unit 4 19.04.16

NOT DEVELOPING PRESSURE UNIT 1 27.11.15

NG AREA DRAIN OIL P/P JAMMED (ANS) UNIT-3 28.04.15 /


not available St I 27.01.16

HU Room Doors Not Closing Fully 07.03.16

UM PP MODULES TO BE REPLACED WITH BR ST II

W REVERSE ROTATION PERMISSIVE UNIT 3 19.11.15

/ OPERATING SYSTEM OF EDP ST II IS TO BE EDP -STII 03.08.15

SPHATE ANALYSER TO BE REVIVED ST-I, SWAS 13.07.15

OR VIBRATION OBSERVED WHEN MILL-H IS KEP U#4 30.06.14

Module not approachable.To be relocated from 7FK UNIT 1 24.08.2016


TARG.
REMARKS
DT
will be taken when there is
103181000
less work
all PP s shut down
required 103177863
one pump may be checked;
C - ok OEM changed the design for
frequent failing;
Mechanical Seal Spares
103143455
issue.

103160900

Trench may be connectedc


103160900
to outside drain with a valve;
to provide in Main CR; Avl in
DM plant CR; modification
job;
15.01.18/ Supply is taken from lighting
103139955
22.01.18 supply; long cab; l

sensor replaced still problm


12.01.18
pending
TMD local guage & Dipstic
04.01.18/ 17.01.18
showing same; C&I side to 103130538
be checked.
Spring problem ; llr to Mill E
problem & has sorted out;
High loads OK 103136665
GM O&M sir instruction to
refer to BHEL/OS.
22.12.17 temp supply given;ok
Matl not avl : PO to be
19.12.17 placed; for seals; 103052907
modification app sent ..
C&I side OK; Under
uo 103119591
Observation

cables beneath area; with


long 103110757
safety will be taken up

31.01.18 long

long locally no leakage

OPERATION TO ARRANGE
103072750
FOR PERMIT.

103084148

103059215

Shut down job. 103052863

long spare req; PO i/p 103054204

long 9,22 COMPLETEDSpares not avl ; not shut down related

long 103058817
Mill i/ s opp

long bus sd req; 103060227

Isolation problem; V/v to be


Long 103054966
procured; Spare NA

102819520 103054204

permit required; wll be given


103043120
at high loads

SD required 103028814

Will be dummied 103044309

long pump sd req 103041054

isolation prob ; manual vv will


opp 103041044
b given

pp running; on opportunity; 103028754


Under observation; GB rep,
weighg span roller & its
103052907
bearing rep & good cond belt
replaced;
attended 103054693

commnication problem,S/D
103041519
req
commnication problem,S/D
103040834
req
At less load No Passing; will
Attended be checked at higherloads, 103037170
500 MW

spare NA

flange leak ; long ; vv


replacement on opportunity
bass

will be done during PM

31.10.17 under permit by C&I 103034479

30.11.17 Total 4 103027873

30.11.17 Total 3

30.11.17 Total 2

30.11.17 Toatl 2

long SS modification req; spares 102964566

long attended

proc i/p; temp earthing will be


long
done
102953399

Apperaing intermediately 102929284

16 spares NA ; 3 m 102942147
dewpoint after trial : 11 ;
OEM service engr will be
long
called; condensor cleaning ;
procure of condensor;
31.12.17

Tx will be placed 102936374

GB wil be rep; spare NAvl


24.07.17/ long 102936288
;OEM will be called;

102929728

cable prob; opp; oil temp 88


24.07.17
deg

long pr 102841092

long 102929728

LVL switch will be repalced


by Tx

PR Raised 102907553
SD 14 pending ,15 attended;
102863455
SD13 & SD 16 attended

Long pending

Long pending

Erection will provide water


supply; ; House keeping to
be done.
Budgetory offer rec; PR will
be raised

guages replaced; P/P 2 OK ;


opp job 102867614
root v/v to be attended ;
C&I to see ; potentio is av
Reqd in all
after oh 102867617
units.WOCs:102915915/102
917070
long v/v procurement to be done 102867621

1035-S1U02-BLR-RCF-00A

102859398

1 month 102797237

1 month
1 month 102856838
Pump Balancing Done on
29.04.17 and brought down
long
the vibrations. Pump spares
NA
pump shut down requiredsd

A, B series Completed, will


be planned as per Ash levels
& one by one

Material Problem. 102836689

PO placed. Material follow up


required.

Declared as Long pending


Job

Spares Not available, PR is


in Tendering
Leakage Stage.Joint,
is from Union
M seal Applied, Leakage
arrested. Under Observation.
Today's status is leakage is
still persisting.
atteded
DOT oil MI-2100ppb, Moist-
5300ppb; MOT topped up
Attended and kept Under Observation.
Matter is also referred to
Corporate OS.
long

long attended
07.05.17 Taken up with erec;
module prob system
yet to be handed over by
erection.CCR UPS room
zones isolatedfrom gas
extinguishing system;
Hanging
howeversheets removed;
fire detection is
long scaffolding In these
available for progress ; PR
zones.
for new sheets

painting will be done

Temp pump kept; spares NA

C&I - PR will be raised for


new cell bank analyzer
drier outlet analyzer
attended; cell analyzer bank
pending; PR will be raised for
new analyzer
letter sent to CISF

very minor ; will be planned


and put under observation;

102792907, PR TO BE
RAISED.

spares NA

pp i/s; 86 deg ; with Old coil

dipstick to be made avl


20.02.17 Iron door not in scope of civil

drier outlet analyzer


attended; cell analyzer bank
pending

tank Empty req;

standby pump provided;


03.03.17
contract to move for pumps

OEM to check;spares
04.03.17
required
inspection to be done; on
Attended opportunity; drawing high
current 3.5 Amps ;back
civil scrap pending; CCD has
to remove

Under Observation from


local guage , tx :difference
30.1.17

procurement to be done

DIESEL DISPENSING UNIT

drawing with FES


DIESEL DISPENSING UNIT

DIESEL DISPENSING UNIT

modification in U#4 i/p; if it is


success will be implemented
in U#3
Flow switch bypassed; flap
type removed
after pumps restoration,
Mech clearance motor will
be provided

long

attended

po 4000172939 spares REQ

As per committee plan


execution i/p

As per committee plan


execution i/p

Tank draining Required

Vendor has been asked to


rectify cooling system

Actual Value ; Modification


Attended
done

12.10.16

hooter required; On
opprtunity will be done

proposal to be made by oprn


Spares Not available

for Sludge disposal hydro


17.08.16
test : 24.02.17

WDA, TO BE CARRIED
OUT.

O&M- Civil

System i/s, One Anode bed


31.03.17
to be revived

29.06.16 O&M- Civil

O&M- Civil

attended; oprn has to set pr


1 month
set point

for civil bracing works; 50 %


O/H
done

PR: 100135135 ; bid under


process
PO 4000167716, placed on
15/9/2016; PDI pending ;
30.11.2016
Party is not accepting PDI du
e to delay in Inspection;
Alternate arrange ment done;
LONG TERM.
PO placed by BHEL ..
defect list ready; PR under
process: 200068634 ;
11.11.16

O&M- Civil

to be seen after PO of
faridabad

Incorporated in p/p 4,5

St II imp parmeters given in


st I EDP; P/p tripping will not
be known
MODEL OBSOLATE - TO
REPLACE WITH ANOTHER
MAKE; WORK.
STRENGTHENING
LETTER GIVEN TO
11.07.14.
ERECTION ; to be taken up
with era
###
###

down related
1035-S2U04-BLR-PRP-DRM

1035-S2U04-BLR-PRP-RHR
1035-S2COM-ACV-MAN-AHU-002
102942147
SL DEPT DEFECT DESC

raw water potable OH tank float not workin


OPRN /
Wash Basins and Urinals to be made func
CIVIL
4Civil Stg-2 AWRC pump house service water is

5Civil Stg-1 Ash handling toilet wash basin drain

6Civil 8.5m Operators room toilet water is not co

1Civil Con 9A, 10A toilet drains not connected to

1Civil Stg-2 8.5m UPS room emergency exit doo


Civil/
2 Stg-2 compressor room trench filled with w
TMD
3civil Unit-1 All LVS brightness is inadequate.

4CIVIL 400 KV /11 KV Station transformer-2 side

CIVIL/ Sweet water pump one lighting pole got u


5
EMD side.
6Civil Sweet water pump house civil defects
7CIVIL Repair of concrete pedestals inside St 1 A

8CIVIL STAGE-2 AWRCPH APPROACH ROAD D


Sweet water pump house road: Lot of mu
9Civil
on the road, road is slippery.
10Civil Water is falling in the Stage-2 Ash slurry p

11CIVIL Hazardous waste shed repair to be done

12Civil ESP Pass-D roof sheet damaged. To be c

UCR AC AHU room back door, Unit-3 ESP


13Cvil
& Unit-4 ESP AC AHU Room backdoor no
Stg 2 inside ash slurry pp house : Drain Sl
14Civil
avoid slurry entry to storm drain
15CIVIL STG-1 ASH SLURRY P/P HOUSE ROOF

16CIVIL UCB-3 SLIDING DOOR GLASS LHS GOT

17Civil CHP coal bhavan ground floor : Tiles to be

18CIVIL Unit #2 Turbine/boiler side many no of con


19Civil CW PUMP House Roof Ceiling Seepage n

20Civil st 1&2 AWR/C p/p house white washing

21Civil Cable yard , brick pavement in Switchyard


Unit-3 3.5 Mtr LT MCC Room : Partition to
22Civil
storage of essential spares

GM O&M - Priority points


S.NO DESCRIPTION OF WORK
5Esp 1& 2 drain to be provided
6Administratve building development works
9Plant Boundary repair works

Unit 3 & 4, 8.5 mtr PHE area flooring works to be


11 done as water falling in 0 tr steam lines
Sankalp opposite corroded pedestals structures rep
12 upto railway gate

14CHP St 1 building repair works / uplifting to be done


15CW pump house roof seepage to be checked

4civil CWPH control room flooring sheets got da


3CMP Wild grass growth near stage-1 desilting b
11CIVIL Grass cutting required near MST transform

10CIVIL rawph st1 wash basin damaged

11CIVIL Sweet water pump house area grass cuttin

12CIVIL MS /GRP LINE NEAR OAC HAVING BUS

14CIVIL drainage system provsion for St 2 cable ga

15CIVIL Road widening at identified locations for F


St 2 : 5.5 mtr, 13.5mtr, 24 mtr cable gallery
16CIVIL
completion
17CIVIL 17 mtr TG floor opening ( opened for pane
No Approach & wild grass growth for Con
18CIVIL
system
19Civil Grass cutting to be done in Sweet water P

20Civil MST A&B 33KV SWGR area grass cutting

21Civil Grass cutting required Stg-1 FOPH area

22Civil CW Pump house Control Room door clos

23 Boiler to Turbine door at 17m door handle

24 UPS Room at 8.5 m door closer


25Civil 24M Cable gallery floor drain to be provide

54CIVIL CW PUMP-5 BFV FOUNDATION STRUC

55CMP air compresser house doors not locking a

51Civil STG-1 CHIMNEY -REMOVAL OF LOOSE

7Civil TG 17 m toilet no:10 wash basin damaged

28 Civil Water stagnation at PHEs, slope to be pro

45CIVIL Sea water stagnation below BAOF tank; M

46CIVIL SWEET WATER PUMP HOUSE FENCING

30Civil Stg-1 Ash slurry pump house1 no sun sha

34 CIVIL U#4 ARCW PH:CLADDING SHEET HANG

35Civil Sweet water pump house main gate very

36Civil Sweet water p/h compound area lighting p


37Civil Water accumulation at TG zero metres ne

41Civil Stage:1 FOPH toilet jammed and Raw w


GM O&M - Priority points
S.NO DESCRIPTION OF WORK

1H Block readness for Unit 2 OH


2CHP : Elevation of Road at speed breaker to be do

3Chimney hand railing works to be done on priority


SYNTEX ready made Bath rooms readiness to be
4 done
Sea water pump house : EMD room construction to
7 completed
sea water pump house : Park uplifting/readiness wo
8 to be done
10Raw water road & plant roads to be repaired

13Sea water desilting basin beam to be removed


CIVIL POINTS

DEFECT DESCRIPTION

potable OH tank float not working

ns and Urinals to be made functional

C pump house service water is not available.

handling toilet wash basin drain choked.

ators room toilet water is not coming.

0A toilet drains not connected to sewerage system

UPS room emergency exit door is not available.

pressor room trench filled with water

VS brightness is inadequate.

KV Station transformer-2 side wall cracks developed

er pump one lighting pole got uprooted and bent on one

er pump house civil defects


oncrete pedestals inside St 1 Ash slurry pump house

AWRCPH APPROACH ROAD DAMAGED


er pump house road: Lot of mud & water accumulation
d, road is slippery.
ling in the Stage-2 Ash slurry pump house control Room

waste shed repair to be done

D roof sheet damaged. To be covered

HU room back door, Unit-3 ESP AC AHU Room back door


SP AC AHU Room backdoor not closing
e ash slurry pp house : Drain Slope to be modified to
y entry to storm drain
H SLURRY P/P HOUSE ROOF SEEPAGE

DING DOOR GLASS LHS GOT BROKEN

bhavan ground floor : Tiles to be provided

bine/boiler side many no of concrete slabs on drainage tr


House Roof Ceiling Seepage near Steps

R/C p/p house white washing

d , brick pavement in Switchyard.


Mtr LT MCC Room : Partition to be made for EMD for
essential spares

points
WORK TARGET DATE
e provided PR Raised
ng development works PR Raised
air works 95% completed

PHE area flooring works to be Unit 3 completed; Unit


g in 0 tr steam lines 4 will be taken up
orroded pedestals structures repair
30.08.2017
in progress;
epair works / uplifting to be done 30.08.2017
of seepage to be checked PR Raised;

COMPLETED JOBS

trol room flooring sheets got damaged


growth near stage-1 desilting basin
ng required near MST transformer

wash basin damaged

er pump house area grass cutting to be done

LINE NEAR OAC HAVING BUSHES

ystem provsion for St 2 cable galleries at 8.5 mtr

ning at identified locations for Fire tender movement


mtr, 13.5mtr, 24 mtr cable gallery wall & uncompleted floor

floor opening ( opened for panel erec) to be closed


ch & wild grass growth for Conveyor gallery mulsifer

ng to be done in Sweet water Pump house area

33KV SWGR area grass cutting to be done.

ng required Stg-1 FOPH area

house Control Room door closer to be provided

urbine door at 17m door handle to be provided

m at 8.5 m door closer


gallery floor drain to be provided

-5 BFV FOUNDATION STRUCTURE DAMAGED

sser house doors not locking and window glass broken,

MNEY -REMOVAL OF LOOSE HANGING HAND RAILS

oilet no:10 wash basin damaged.

nation at PHEs, slope to be provided

stagnation below BAOF tank; May lead to tank leakage

ATER PUMP HOUSE FENCING DAMAGED

slurry pump house1 no sun shade damaged.

W PH:CLADDING SHEET HANGING

er pump house main gate very hard to operate

er p/h compound area lighting poor; Approach required


umulation at TG zero metres near st # 2 VAM area due to t

OPH toilet jammed and Raw water pump house also


points
WORK TARGET DATE

or Unit 2 OH Completed
Road at speed breaker to be done Completed

g works to be done on priority Completed


de Bath rooms readiness to be
completed
use : EMD room construction to be
completed
use : Park uplifting/readiness work
Completed
plant roads to be repaired Completed

basin beam to be removed Completed


DEFECT TARG.
DT DT REMARKS

03.02.18

03.02.18

Unit 3 27.01.18 03.02.18


one flush tank not working ; will
be replaced with new one
02.02.18

27.01.18 Joint check to be done

27.01.18
Trench may be connectedc to
outside drain with a valve;
10.01.18 10.02.18 tint film
Checked; Minor problem ; Reinforcement
05.01.18 28.02.18 cover edge cutting observed; however job
will be taken up

ok 02.01.18 05.02.18
Civil to made approach ; Then job
will be taken up by EMD
28.12.17 10.02.18
26.12.17 28.02.18

06.11.17 01.03.18

15.09.17

29.07.17
proj scope : clarification will be
taken ;
PR 200066602 raised for fixing of
12.06.17
sheets; LOI issued; PO to be placed

23.05.17 30.06.17
PR raised for fixing of sheets;
Sheets will be provided AHM

13.05.17
Steel Doors, donot in CIVIL scope
mm

St 2 08.02.17 AHP , FES thru approved NS

29.11.2016 PR initiated ; PR closed

10.10.16 LOI issued; PO to be placed

03.09.16 LOI issued; PO to be placed

17.08.2016
PR 200065648 PO placed;
;covered in 5S works
UNIT 1 27.07.2016
Water proofing treatment is
required. PR inintiated. PR closed

Covered in Ash dyke AMC

swyd 20.01.16 15.06.2017Completed i/p

20.01.16 Approved NS required;


OBS

13.07.17 attended
11.01.18 25.01.18 Completed
swyd 16.12.17 Completed

RWPH-ST-15.12.17 16.01.18 Completed

10.11.17 17.12.17 Completed

27.11.17 Completed

20.10.17 Completed

20.10.17 Completed

20.10.17 Completed

St 2 20.10.17 Completed

20.10.17 Completed

16.10.17 17.12.17 Completed

01.11.17 Completed

07.11.17 Completed

Stage-1 15.10.2017 Completed

Unit-2 15.10.2017 Completed

Unit-2 15.10.2017 Completed


unit 4 29.08.17 22.09.17 Completed

St 2 06.12.17 12.12.17 Completed

St 1 07.12.17 Completed

STG-1 CH31.07.14 30.11.17 Completed

03.01.18 6.01.18 Completed

Unit # 3 02.06.17 30.07.17 slope provided; Completed

St 1 07.10.16 25.05.2017Completed

28.09.16 30.05.2017Completed

19.07.17 Completed
TMD to remove sheet; PR
30.05.17 Completed
200066602 raised for fixing of
sheets; Sheets will be provided
AHM
15.05.17 Completed102865783; Not in civil Scope

13.05.17 Attended
grass cutting done ; approach avl
now; ; 28 lights not glowing
15.05.17 Attended Oprn House Keeping
Raw wtr PH compl. FOPH i/p;
08.04.17 Completed
Septic tan construction
completed; Precst slbs laying roof
in progresss
REMARKS

103170683

103170709
tank not working ; will
103160901
ced with new one

ck to be done 103160900
may be connectedc to
103160900
rain with a valve;
103139539
Minor problem ; Reinforcement
cutting observed; however job
n up
made approach ; Then job
103129339
ken up by EMD
103128660
103059306

15.09.2017
e : clarification will be

6602 raised for fixing of


OI issued; PO to be placed

ed for fixing of sheets;


7011168
will be provided AHM

ors, donot in CIVIL scope

ES thru approved NS

ed ; PR closed

ed; PO to be placed

ed; PO to be placed
65648 PO placed;
in 5S works
oofing treatment is
PR inintiated. PR closed

in Ash dyke AMC

ed i/p

d NS required;
102928498
ed 103141281
ed 103082278

ed 103082278

ed 103035842

ed

ed

ed

ed

ed

ed

ed 103035842

ed 103049829

ed 103055556

ed

ed

ed
ed

ed ###

ed

ed

ed 103129774

ovided; Completed 102884005

ed

ed

ed 102873421
emove sheet; PR
02 raised for fixing of
70011263
Sheets will be provided

83; Not in civil Scope

ting done ; approach avl


102860180
lights not glowing
use Keeping
PH compl. FOPH i/p;
n construction
d; Precst slbs laying roof
sss
Main Plant Total Responsibility
TG Area Operation
ESP Unit 1
ESP Unit 2
ESP Unit 3
ESP Unit 4
St 1 AH Contro Room
St 2 AH Contro Room
DM Plant CHP
CHP
Sankalp 1 16 MTP
Sankalp 2 MTP

OFFSITES

SL DEPT DEFECT DESCRIPTION


DEFECT DT TARG. DT REMARKS
Coolers Cleaning Status

BOILER

UNIT EQUIPMENT LAST DONE AT

Unit 1 Fans & APHs NOV '16


Unit 2 Fans & APHs JUNE ' 17
Unit 3 Fans & APHs AUG '17
Unit 4 Fans & APHs JAN '17

Unt 1,2,3,4 Mills No Cleaning done

TURBINE

Unit 1 MOT, CF, BFPs, PW, SEAL OIL No Cleaning done


Unit 2 MOT, CF, BFPs, PW, SEAL OIL No Cleaning done
Unit 3 MOT, CF, BFPs, PW, SEAL OIL No Cleaning done
Unit 4 MOT, CF, BFPs, PW, SEAL OIL No Cleaning done

Unit 1 Vacuum pumps cooler NOV '16


Unit 2 Vacuum pumps cooler JUNE ' 17
Unit 3 Vacuum pumps cooler AUG '17
Unit 4 Vacuum pumps cooler JAN '17

Stg 1 IAC 1
IAC 2
IAC 3
PAC 1
PAC 2

Stg 2 IAC 1
IAC 2
IAC 3
PAC 1
PAC 2
REMARKS

During OH
During OH
During OH
During OH

Flushing done during OH


Flushing done during OH
Flushing done during OH
Flushing done during OH

During OH
During OH
During OH
During OH

Yearly Once ; during PM


Yearly Once ; during PM
Yearly Once ; during PM
Yearly Once ; during PM
Yearly Once ; during PM

Yearly Once ; during PM


Yearly Once ; during PM
Yearly Once ; during PM
Yearly Once ; during PM
Yearly Once ; during PM
UNIT # 1 SHUT DOWN JOBS

UNIT -1 DEFECTS LIST

SL DEPT DEFECT DESCRIPTION

7 BMD MS left erv SV11 passing

3 BMD Seal air duct punctured near Mill-1J.

1 C&I TDBFP-B gearbox input RJB temperature point T-8 hunting.

U#1 VERTICAL PANEL FALSE ALARAMS like SOOTH SYSTEM TROUBLE


2 C&I

3 BMD/ C&I RH Acromat point R-50 hunting

4 C&I unit-1 lvs OWS 7,9,10 poor visibility

5 C&I AA-4 flame instensity poor

6 BMD/ C&I sh div panel element temp maint high( panel8 elem-4/panel 1 elem 5)
7 EMD ID Fan A ch2 current mismatch Between MMI & Local

8 EMD Unit-1 main bus side isolator-989 close FB is not coming in MMI.

9 TMD CEP-A discharge line leakage near NRV

10 TMD MS line drain MS-119 suspected choke

11 TMD tdbfp b rjb vib(v42) high- 51.63

12 TMD BFP1B LUBE OIL TANK VIEW GLASS NOT VISIBLE

13 BMD SAPH-B main motor NDE side abnormal sound

14 C&I CJJ-01 SPEED FAULT ALARM COMING FREQUENTLY

15 TMD HPCV-2 MECHANICAL LINK PROBLEM

16 C&I saph1a both fgo/l gate auto to be check

17 TMD Oil seepage from EHC block

3 TMD BFP-B heavy steam leakage after ACV.


4 C&I FD fans B blade pitch is varying continously by 3% .

7 TMD GSC drain line to LPFT leakage at GSC.

4 C&I CJJ01 speed fault alarm persisting.

HRH metal temeperatures are maintaning on higher side with Mill 1F in


6
service
Synchronisation 15.12.16

DEFECT DT TNOTIFICATION No Status

06.01.18 p.simmering; Saturday n

10.01.18 will be attended tempora103136945

24.11.17 sprotection kept bypassed 103081830

102783030

24.06.17 102906492 actual values

08.07.17 checked no improvement

17.08.17 AB1 actual AA4 major OH

03.10.17 103019180 actual values


11.07.17 102924879

102800281

08.09.17 102992100

102741514

102741195

02.12.17 VIBRATION ARE IN THE RANGE OF 7 TO 9 mm at Motor NDE, Suspected M

103085856

103069583

102753866

09.12.17 Passing; opportunity SD


u
n
d
26.12.17 seChecked ; FD B hunting 103117019 TP 22 TO 24 CLADDING SHEE
r
drop wise leakage ;
08.01.18 will be diverted;
p 103136946
Insulation removed.
e
12.02.18 r opp
m 103180086
i
13.02.18 t
103133554
cted Mechanical Problem. Vibration Monitoring will be done daily to observe the trend. Can be attended in Unit shutdow
G SHEETS REPLACEMENT
hutdown oppurtunity.
UNIT # 2 SHUT DOWN JOBS
UNIT -2
SL DEPT DEFECT DESCRIPTION DEFECT DT REMARKS

1 C&I Generator exciter end winding vibration pickup -1 showing bad & T07.09.17 Not Taken up; Long Shutdown 102886393

2 TMD LPH-3 normal drip line hammering. 28.08.17 Not Taken up; Long Shutdown 102979367

3 TMD Oil seepage from Main Turbine Speeder Gear Bottom 21.08.17 Not Taken up; Long Shutdown

4 TMD Oil kg from vaccum protection device top 26.08.17 Not Taken up; Long Shutdown 102978920

5 TMD HPTF 1X shaft vibration maintaining high 03.12.2017 Not Taken up; Long Shutdown 103093075

6 TMD BP 101 & MS 105 MOVs HEAVY PASSING 26.09.2017 Not Taken up; Long Shutdown 103015597

7 TMD Turbine lub oil lkg dropwise from 3-way 12.09.2017 Not Taken up; Long Shutdown 102999253

8 TMD TDBFP-A ESV OIL LEAKAGE 18.08.2017 Not Taken up; Long Shutdown 102969555

9 C&I Turb seal stm supply bypass MOV inoperative EMD Checked; C&I to Check; continous coman
EMD Checked; C&I to Check; continous comand persisting

10 TMD MAIN TUR SPEEDER GEAR BOTTOM OIL LKG 20.08.2017 102971759
11 TMD Lube oil temp increased to 65 deg to avoid stopping of barring 12.01.18

1 C&I/TMTurbine Vib 1X going up to 195mic during load ramp up

2 TMD MOT filter changeover valve is passing SD

6 C&I LP ROTOR expansion value showing incorrect value


5-10 mm; HP
inside is OK;
2 C&I HP casing expansion point hunting Attended UO
outside issue will
Logic checked n
be checked
found OK;events
3 C&I AOP-1 didnt trip on AUTO at TG >2850rpm being analysed in
power
Torque replay
Switch
5 C&I PW cooling control v/v going to manual Under Observation ; ok replaced; no strucking
observed;
suspected valve seat detached
during normalisation and steam side
1 BMD Drum hydra step (LHS) showing only water level. root valve gland leakage. will be
103172795 43135
checked
4 TMD CF system leakage oil level high alarm

4 BMD SAPH-A Main drive FC having abnormal sound.

6 TMD Dropwise oil leakage from low vacume trip device.

1 C&I LOT level low switch not working

Hydro test not done in shut down on 25.01.18 due to boiler stop
valves passing
UNIT -3

UNIT # 3 SHUT DOWN JOBS

Notif.date Notification DEPT Functional Loc. Reported by

14.08.17 102959533 C&I/ TMD MDBFP-C main pump-NDE cooler outlet temp. maintainingC&I TO CHECK TX ; 118 degC
22.09.17 TMD Speeder gear drain pot level high alarm coming. SHUTDOWN JOB
07.10.17 103026180 TMD BFP-B Main pump seal water leakage. opportunity
14.10.17 103033688 TMD TG HPCV-1 not opening fully as per demand
27.10.17 103047105 BMD PAPH -B main drive shaft oil lkg(minor)

27.10.17 103047108 EMD PAPH -A current spikes coming intermittent transducer problem opp 7 to 12 A. Locally current checked found OK
30.10.17 103049839 TMD D/A Ext NRV Pilot Dropwise lkg @ 0mtr
EMD IF FAN:B CH:1&2 CURRENT MISMATCH IS HIGH 103058675
BMD FD fan-A LOP-A after discharge line coupling leakage 103074507
20171128 C&I BCW cooling water emergency drain v/v not working 103087302
2 2 TMD oil leakage from boiler side MOT filter 103111602 19.12.1seepage; on opportnity after filter change over
1 9 C&I SH Spray block valve (SD-3) got closed on its own due to 103083399 25.11.1permit required; alarm also not appeared
4 10 C & I LHS SH SPRAY ISO V/V-SD-5 NOT OPERATING 07.12.1permit require 103095979
2 4 TMD HRH strainer-2 slight steam leakage 30.12.1minor uo sd 103125523
2 4 C&I FD FAN-B FAN NDE-X VIB POINT BEACAME BAD sensor bad; SD 29.12.1sensor bad; S 103122061

3 9 C&I/OFS CW-3 discharge BFV not opening fully-92% 09.01.18 opp SD 103137510

12 BMD PAPH-A main motor current spikes coming and gearbox having abnormal sound. 26.12.17 under observa 103119076
1 1 BMD ESP-pass-B inlet gate-2 not operating. 01.02.18 opended 103166725
01.02.1 EMD
3 TMD BFP 3B Jacket cooling water line flange leakage 3.02.18 sd
2 8 Checked ; 103167231
05.02.18
25.01.1 Transducer is
6 C&I TG ECW 3C Current Showing Bad MMI. cni to
3 8 check;
is OK; SD 103158466
27.01.1 wire card with
5 BMD ESP Pass-B Pass inlet gate not operating 05.02.18 PASD
fan
8
Positioner
06.02.1 will be
2 C&I Burner tilt cor-2 opening fully at 80% demand. opp hot air duct 103174168
8 adusted
leak - SD
05.02.1 accordingly
-Mill D leak
3 BMD Mill-C& D mixed PA duct leakage increased 103099694
8 attended ###
UNIT # 4 SHUT DOWN JOBS 14.01.17

UNIT -4
SL DEPT DEFECT DESCRIPTION DEFECT DT REMARKS

1 AHM Clinker grinder-D feed gate passing. 04.08.17 planned 23.10.17 102953451

2 BMD ALL PA & FD FANS RETURN OIL VIEW GLASS NOT CLEAR 12.10.17 cleaned but not clear ; wll be r 103030328

3 C&I Generator stator slot no: 8 bar temperature high-138 deg 05.04.17 Checked but OH jb

4 EMD STATION T/F-2 OIL TEMP GAUGE ERRATIC OH job 102883548

5 TMD IPCV-2 is JAM 20.03.17 OH JOB 88% ;max-138 mm; Pilot v/v cleaning req

6 TMD U-4 APRDS header drains multiple leakages 11.09.17 Seal steam charged; ; isolation102995702

7 EMD ID Fan-B CH-1 & CH-2 speed deviation more 25.10.17 15 rpm 103045181

8 C&I TDBFP-4B MCV Demand Position mismatch 28.10.17 103047824

9 TMD IP-Governing Rack Test valve (SWYD) oil lkg 30.10.17 103050152

10 TMD TDBFP 4B Main pump DE brg vibn on higher side 31.11.17

11 BMD PA Fan-4B Lub Oil lkg from return line 06.11.17 103057256

12 TMD SGECW-4A pump NDE side gland leakage 06.11.17 103057242

13 TMD TDBFP-A ACV Pin hole steam leakage 08.11.17 103061122

14 TMD Cond. Vacuumpump-1 suction valve platform railing not available 17.11.17 25.11.17 103071115

15 BMD SAPH-B flue gas outlet hole developed near support bearing area. 23.11.17 sd 103079644

16 BMD PAPH air outlet common duct having leakage. 23.11.17 sd 103079644

17 BMD Hot air leakage between Mill-G & H NMEJ 25.11.17 02.12.17 103079642 103079642

18 C&I HP Turbine rear bearing temperature ponit-7(1) hunting 04.12.17 sd 103092826

14 TMD Cond Vac P/P-4B suction mamual valve gland seal wtr lkg 07.12.17 seal water SD 103092826

12 TMD TDBFP-A ACV Steam line hole developed. 09.12.17 SV gasket leak SD 103099062

4C & I DROP 5,11,62,51,53 alarm persisting 15.12.17 opp sd C&I checks are in progress

2 BMD PAPH-B abnormal sound and vibrations from fluid coupling. 26.12.17 opp 103116160

5 BMD PAPH- A flue gas side NMEJs got punctured 22.12.17 Near GB; divertion kopp

7 BMD PAPH-4A Main Motor man handle shaft oil lkg 29.12.17 sd 103123058

3 EMD ID Fan-B VFD Ch-1&2 RPM mismatch (280/330). 02.01.18 03.01.18 30rpm; speed adjustment will b103128717

BMD/ OPRNAll APH water water washing to be done in opp shut down 23.01.18

3 BMD PA fan-B fan side vibrations spikes going upto 20mm/s. 27.01.18 uo Present fan vibrations:- X-15 102744562

May be checked by isolating; to be


OPRN/ HT Aux PRDS header drain line pin hole leakage developed near
6 19.01.18 oh seen that temperature is not
TMD AS10 valve. dropping; 103143455
JC : Oprn , TMD checked for
any leakages; No leakages
3 TMD Condenser air ingress more 220kg/hr,DO 45ppb at part load 05.02.18 found; HPH parting plane
issue
43136
;JC : Oprn , TMD checked for
any leakages; No leakages
3 TMD Condenser air ingress more 220kg/hr,DO 45ppb at part load 05.02.18 SD found; HPH parting plane
issue; Vacuum pumps OH to
be done 43136
09.02.
TMD GSC Min R/C Valve CDV-41 body pin hole. 09.02.18 sd 103176212
2018
TDBFP-A extraction line steam leakage increased from the safety
5 TMD 13.02.18 SD
valve 103099062
IMPORTANT ISSUES DISCUSSED

SL DEPT DEFECT DESCRIPTION

1 OFS Proposal : Fire hydrant at raw water pump hou

2 C&I smoke detectors to be installed in sound proo

3 CIVIL Water Seepages below track hoppers to be ar

4 EMD No welding supply in st 2 AWRC p/p house

5 AHD St# 2 ESP /Silo equipment to be addded in P

6 C&I WT static weigh bridge to be made ready

7 OFS Sea water p/p #3 PG test: Brg temp are to be

8 AHD/TMD BA filling from ARCW in Unit 3 & 4: Option to b

9 OPRN Sea water p/p #3 Method of running pump to

10 BMD oil skimmer to be provided in FOPH drain oil p


11 C&I CW permissive for reverse rotation of p/ps to

12 Oprn/C&I CW P/p tripping with forebay lvl for each p/p to

13 EMD ST II JBs RECTIFICATION PR TO PROPOSE

14 C&I TO PROCURE FLOW METER FOR BOTTOM

15 OFS FIXING OF ORIFICE IN ST II SEA WATER LIN


PTION

drant at raw water pump house will be providing a tap from raw wa

o be installed in sound proof enclosures of Turbine;

elow track hoppers to be arrested

in st 2 AWRC p/p house

quipment to be addded in PM schedules

idge to be made ready

PG test: Brg temp are to be reduced before conducting

CW in Unit 3 & 4: Option to be explored

Method of running pump to be developed in case of PLC outage

provided in FOPH drain oil pump disch.


reverse rotation of p/ps to be incorporated

th forebay lvl for each p/p to be different

CATION PR TO PROPOSE

OW METER FOR BOTTOM ASH FILLING LINE

CE IN ST II SEA WATER LINE


AREA ISSUE RAITARG.REMARKS

15.03.17

12.12.16

02.12.16 PR under pr

26.11.16

24.10.16

21.10.16 05.11.matl to arrive

01.10.16

09.09.16 Separate pro

27.06.16

22.06.16 indenting i/p


St 2 06.05.16 p/ps 4,5 inco

st 2 15.04.16

ST II 19.11.15 31.03.PO under Awa

ALL UNITS27.11.15 PR 10012848

SEA WATE04.08.15 Matl deliver


MECHANICAL MAINTENANCE-OFFSITE-CORROSION PREVENTION CELL
CONTRACTS AND WORK STATUS Dtd. 05.02.2018

APPROX

BOQ Qty. EXECUTED BALANCE


S.NO PO No / PR No. WORK DESCRIPTION Sqm QTY.Sqm QTY. Sqm MAJOR AREAS EXECUTED ONGOING WORKS
1 PO. 4000190450 (M/s PAINTING CONTRACT FOR
SUDHA ENTERPRISES) CORROSION PREVENTION
98,000 97,500 500 (1).Stage 1 & 2 Pipe Rack Trestles 1) Seawater makeup pile lines
structure and pipes,
OF STEEL (2).Sea water makeup pipe inside plant at CHP area near
STRUCTURES/TANKS/PIPEL
INES/EQUIPMENTS ETC.,
lines inside the plant, TP 12,
AT NTPC-SIMHADRI (3).Firelines and Mulsifier (2) Unit#2 Cable galleery
({Generic systems,
AMC}) (4).Stg -1 & 2 DM supporting structure (GGM
plants, surprise check points),
(5). Unit # 2
Bolier silencers, PA & FD fans, Vaccum (3)
pump house,Turbine and Generator, Unit# 1 & 2 - 6 Fire doors on
Debris filters, Unit # 2&3 Cooling A-row side (GGM surprise
Tower inlet pipes,
check points),
(6).Stg-1 TG - working bay Blasting (4)
hood box and other 4 nos boxes,
Miscellanious works - various
(7). Various depts requirements,
department requirements,
Misc.works, VIP visit works etc.

2 PO. 4000190686 (M/s PAINTING WORKS OF


MAHALAKSHMI) From EQUIPMENTS, PIPING &
100,000 48,997 51,003 Unit # 3 Boiler & TG Area 1) Boiler 16th floor structure,
23.08.2017 to STRUCTURES IN BOILER (1). Boiler top (Pent house) 2)
22.08.2018 AND TURBINE AREA AT
NTPC-SIMHADRI(Unit 3 )
structure (up to 16th floor Bottom Ash hopper.
completed), 3) TG Area at "0"mtrs–
(2).Bottom ash
hopper's over flow tank main columns, bracings and
(3).TG Columns pipleines.
(0m to 8.5m)
(4).Turbine and generator
(5).Unit
# 3 TG Area – PHE Pipelines at ‘8.50’
mtrs
3 PO. 4000190688
(M/s SUDHA
PAINTING WORKS OF
EQUIPMENTS, PIPING &
100,000 40,045 59,955 Unit # 4 Boiler & TG Area 1) Boiler columns and
ENTERPRISES) From STRUCTURES IN BOILER (1). Boiler structure towards road structure at "0" mtrs to 8.5
23.08.2017 to
22.08.2018
AND TURBINE AREA AT
NTPC-SIMHADRI(Unit 4 )
(from 12th floor to ground mtrs,
(2).Bottom ash hopper's over
flow tank 2) TG Area at "0" mtrs and
(3).TG Columns (0m to 8.5m) "8.50"mtrs – main columns,
(4).Bottom ash hopper and columns bracings and pipleines.
4 PO. 4000181036 “SUPPLY AND 13,500 3,200 10,300 3200 sqm of painting done so far for
(M/s STANVAC APPLICATION OF PAINT Sea water make up pipelines on jetty
CHEMICALS) FOR SEA WATER and near Cooling Towers
From 21.02.2017 to MAKEUP PIPELINES
20.02.2018
OF JETTY AREA AND
COOLING TOWER
AREA AT NTPC –
SIMHADRI”

5 PR. 200074216 PAINTING CONTRACT FOR 200,000 200,000


CORROSION PREVENTION
OF STEEL
STRUCTURES/TANKS/
PIPELINES/EQUIPMENTS
ETC. AT NTPC SIMHADRI
FOR YEAR 2018-19
({Generic AMC})

6 PR. 200078942 PAINTING WORKS OF 220,000 220,000


EQUIPMENTS, PIPING AND
STRUCTURES IN BOILER
AND TURBINE AREA
For U#1 & U#2

OTHER ISSUES
TENANCE-OFFSITE-CORROSION PREVENTION CELL
TS AND WORK STATUS Dtd. 05.02.2018

REMARKS

This PO is valid
upto 10.02.2018.
PR No.
200074216 is in pipline.
Details at S.No. 5
1) Agency temporarily
stopped work at site due to
Financial crunch. GST Issue
is pending. Due to this
Agency could not raise their
bills.
(2) PO
is valid upto 20.02.2018.
Note sheet initiated for
provisional time extension
for 3 months.

Price Bids opened. Reverse


auction tentatively on Dt
08.02.2018.

PR initiated on Dt.
12.01.2018 and is in
process of approvals.
Works in this PR are for
U#1 & U#2 covering
painting of structures in
Boiler & Turbine area like
ongoing contracts for U#3
and U#4.

SAP MM ROLES
AUTHORIZATION
REQUIRED TO EMP. No.
032561
EQUIPMENTS WITH HIGH VIBRATION

Sl.No Date of observation Description Max Vibn Values

1 15.11.16 SEA WATER P/P # 1 5 -6 mm/s MNDE H


Acceptable Values Remarks

P/P shaft sleeves worn out , Max possible balancing done;


< 18 mm/s Declared as Emerg. S /by ; Due for OH
ERECTION O&M INTERFACE POINTS

SL DEPT DEFECT DESCRIPTION AREA

1 CCD Unit # 3 ARCW Hoist beam replaced ; trial to be done

2 CCD Unit # 4 ARCW Hoist beam not available

3 CCD Unit # 3 & 4 Cable gallery drain point to be provided; & doors to be checked

4 ME Stage 2 Drinking water line pending issues to be completed

5 OFS Cross country pipe line checks walk down to be done


DEFECT DT TARG. DT REMARKS

26.08.16

26.08.16

26.08.16

26.08.16

26.08.16
AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
UCB Chiller
Chiller water
1 ST-I water temp DegC ST-II DegC
Temp
IN / OUT
IN / OUT

ESP
ESP Chiller
Chiller water
2 ST-I water temp DegC ST-II DegC
Temp
IN / OUT
IN / OUT

AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
UCB Chiller
Chiller water
1 ST-I water temp DegC ST-II DegC
Temp
IN / OUT
IN / OUT

ESP
ESP Chiller
Chiller water
2 ST-I water temp DegC ST-II DegC
Temp
IN / OUT
IN / OUT

AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
UCB Chiller
Chiller water
1 ST-I water temp DegC ST-II DegC
Temp
IN / OUT
IN / OUT

ESP
ESP Chiller
Chiller water
2 ST-I water temp DegC ST-II DegC
Temp
IN / OUT
IN / OUT

AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
UCB Chiller
Chiller water
1 ST-I water temp DegC ST-II DegC
Temp
IN / OUT
IN / OUT

ESP
ESP Chiller
Chiller water
2 ST-I water temp DegC ST-II DegC
Temp
IN / OUT
IN / OUT

AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
UCB Chiller
Chiller water
1 ST-I water temp DegC ST-II DegC
Temp
IN / OUT
IN / OUT

ESP
ESP Chiller
Chiller water
2 ST-I water temp DegC ST-II DegC
Temp
IN / OUT
IN / OUT

AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
UCB Chiller
Chiller water
1 ST-I water temp DegC ST-II DegC
Temp
IN / OUT
IN / OUT
ESP
ESP Chiller
Chiller water
2 ST-I water temp DegC ST-II DegC
Temp
IN / OUT
IN / OUT

AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
UCB Chiller
Chiller water
1 ST-I water temp DegC ST-II DegC
Temp
IN / OUT
IN / OUT

ESP
ESP Chiller
Chiller water
2 ST-I water temp DegC ST-II DegC
Temp
IN / OUT
IN / OUT

AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
UCB Chiller
Chiller water
1 ST-I water temp DegC ST-II DegC
Temp
IN / OUT
IN / OUT

ESP
ESP Chiller
Chiller water
2 ST-I water temp DegC ST-II DegC
Temp
IN / OUT
IN / OUT

AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
UCB Chiller
Chiller water
1 ST-I water temp DegC ST-II DegC
Temp
IN / OUT
IN / OUT

ESP
ESP Chiller
Chiller water
2 ST-I water temp DegC ST-II DegC
Temp
IN / OUT
IN / OUT

AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
UCB Chiller
Chiller water
1 ST-I water temp DegC ST-II DegC
Temp
IN / OUT
IN / OUT

ESP
ESP Chiller
Chiller water
2 ST-I water temp DegC ST-II DegC
Temp
IN / OUT
IN / OUT

AC SYSTEM STATUS HEALTHINESS

UCB - 3 & 4
UCB Chiller
Chiller water
1 ST-I water temp DegC ST-II DegC
Temp
IN / OUT
IN / OUT

ESP
ESP Chiller
Chiller water
2 ST-I water temp DegC ST-II DegC
Temp
IN / OUT
IN / OUT

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