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SELECTION GUIDE
GUIDE TO CHOOSE THE ELECTRIC VIBRATOR
The systems that use the vibration technique can be divided into the following categories:
• freely oscillating systems,which will be described in this guide
• oscillating systems bound to resonance,which require specific in-depth research.Please contact the Technical Sales Service of Italvibras
if these systems are required.
The free oscillation system includes two different methods:
• rotational:the vibrating force is directed in all directions through 360 ° in a rotational way,either clockwise or anticlockwise.
• unidirectional:the vibrating force is directed in one single direction in fade-free sinoidal reciprocating mode.
The “rotational ” method is obtained by using a single electric vibrator.
The “unidirectional ” method is obtained by using two electric vibrators with the same electro--mechanical characteristics,each turning in the
opposite direction to the other.
Vibrating force directed in all directions through 360°, in rotational mode Vibrating force in a single direction, in sinusoidal reciprocating mode
2
EXAMPLES OF HOW ELECTRIC VIBRATORS ARE USED IN DIFFERENT PROCESSES
1
123 123
123
123 123
123
A B C
3
1234 1234
1234 1234 1234 1234
1234
1234 1234
1234 1234
1234 1234
1234
A B
3
CHOICE OF THE VIBRATION METHOD AND ROTATION SPEED (AND, THUS, THE VIBRATION FREQUENCY) OF THE
ELECTRIC VIBRATOR APPLIED TO THE ELASTICALLY INSULATED MACHINE, DEPENDING ON THE PROCESS
The choice of the vibration method and vibration frequency able to achieve the utmost efficiency for each type of process,depends on the specific weight
and granulometry (or piece size)of the material used in the process itself (see table. Regardless of the selected vibration method,the electric vibrators
can be mounted on the machine,elastically insulated with its axis in a horizontal or vertical position or,if necessary,in an intermediate position between
the two directrices. The angle of incidence “ i ” (measured in degrees)of the line of force in relation to the horizontal plane should be taken into due
consideration when electric vibrators are applied with the “unidirectional” method. Important the line of force for any angle of incidence must pass
through center of gravity “G” of the elastically insulated machine (see figure next pages).
1234567890123456789012345678901212345678901234567890123
123
1234567890123456789012345678901212345678901234567890123
123
123
App
e
i = angle of incidence of the line of force
in relation to the horizontal plane “G„
e = eccentricity (mm)
App = peak-to-peak amplitude (mm) = 2 x e i
ROTATIONAL METHOD Thrust
Corrected theoretic speed of the product V teo + Vi
VTEOc in m/h or cm/s V TEOc = 1234567890123456789012345678901212345678
F= 1234567890123456789012345678901212345678
1234567890123456789012345678901212345678
VTEOc = Theoretic speed corrected to take the slant 1234567890123456789012345678901212345678
L
1234567890123456789012345678901212345678
TERIA
OF MA
of the machine into account. 1234567890123456789012345678901212345678
FLOW
1234567890123456789012345678901212345678
Vteo = Theoretic speed of the product
1234567890123456789012345678901212345678
1234567890123456789012345678901212345678
1234567890123456789012345678901212345678
Establi- Values calculated
= shed value according to =
= i F= Vi
= 10° 80° 0,81 80
}
= angle of inclination of machine in relation to horizontal plane
i = angle of incidence = 90 - = 15° 75° 0,71 75
Calculated according to = 20° 70° 0,60 70
Vi = speed of incidence (cm/s or m/h)
(see table on right)
F= = corrective factor to calculate corrected theoretic speed VTEOc 25° 65° 0,48 65
e = eccentricity (mm) 35° 55° 0,25 55
4
CHOICE OF THE VIBRATION METHOD AND ROTATION SPEED (AND, THUS, THE VIBRATION FREQUENCY) OF THE
ELECTRIC VIBRATOR APPLIED TO THE BRUTE FORCE MACHINE, DEPENDING ON THE PROCESS
Determination of the angle of incidence i of the line of force depends on the type of process and must be within the indicated range.
“i” Processes / Uses
from 6° to 12° for special separators (e.g.: the milling industry);
from 25° to 30° for conveying, unloading, feeding, positioning and sorting;
from 31° to 45° for sifting, grading and separating;
from 45° to 80° for fluidized beds.
HOW TO CHOOSE THE RIGHT TYPE OF ELECTRIC VIBRATOR FOR USE IN TYPICAL PROCESSES
(e.g.: conveying material)
Use the Table on next page to select the vibration method and the required number of vibrations per minute depending on the process and the
granulometry of the material.
Now move to the diagram corresponding to the obtained number of vibrations per minute: 3000, 3600, ecc.
Choose the corresponding curve on the diagram, for a previously calculated angle of incidence « i » of the line of force.
Using that diagram and that curve: eccentricity value «e» or peak-to-peak amplitude «App», measured in mm and required to obtain the previously
mentioned theoretic product advancement speed value «Vteo» or «VTEOc» can be identified for a required theoretic product advancement speed
«Vteo» (m/h or cm/s) or «VTEO c» (m/h or cm/s) for tilted machines.
«Vteo» is determined by the flow of material, taking a reduction coefficient into account (see conveyor channel example below). Given eccentricity
value «e», it is possible to determine the value of the total static moment «Mt» (Kg.mm) of the electric vibrator or vibrators. This value is calculated
by means of the following formula:
Mt = e x Pv
where: Pv = Pc + Po
with
Pv = total weight of the vibrating equipment (Kg);
Pc = weight of the elastically isolated trougth (Kg);
Po = weight of the installed electric vibrator (or vibrators) (Kg); hypothetic weight to be subsequently compared to that of the determined
vibrator.
Important: calculated moment Mt is the total moment of the electric vibrators. For example, if the vibrating machine has two electric vibrators, the
calculated moment must be divided by two to obtain the static moment of each vibrator.
Once the static moment of the vibrator has been calculated, consult the catalogue to determine the type of electric vibrator required. 5
CHECKING THE VALIDITY OF THE CHOSEN ELECTRIC VIBRATOR
Having chosen the type of electric vibrator, centrifugal force value «Fc» (in Kg) of the vibrator itself can now be found in the catalogue.
Fc
Use formula a= (measured n times g)
Pv
to establish acceleration value «a» along the line of force. This value must be within the range indicated in the Table (on page 8) for the required
type of process.
Attention: if the chosen vibration method is “unidirectional”, value «Fc» to use in the above mentioned formula will obviously be twice the value
indicated in the catalogue as two electric vibrators are installed.
S
Q = flow rate (m3/h) L = channel width (m)
Vp = speed of product (m/h) S = layer of material (m)
L
CONVEYOR CHANNEL
Vteo= theoretic speed of the product (m/h) (if the channel is slanting, indicate VTEOc )
Kr = reduction factor depending on the type of product conveyed
A few values pertaining to this factor are indicated below
Leaf vegetables .................................... 0.70 Wooden shavings or PVC granules ........ 0.75 to 0.85
Gravel................................................... 0.95 Sand ........................................................ 0.70
Small pieces of coal ............................. 0.80 Sugar ....................................................... 0.85
Large pieces of coal ............................. 0.85 Salt .......................................................... 0.95 6
MECHANICAL INSULATION OF THE VIBRATING EQUIPMENT FROM THE MOUNTING STRUCTURE
SIZING THE ELASTIC SYSTEMS
If free oscillation systems are used, it is advisable to fit anti-vibration mounts (such as helical steel springs, rubber supports or pneumatic
actuators) to allow the vibrating machine to freely move in all directions.
Do not use connecting rods, leaf springs or flat springs, etc., for free oscillation systems.
The non-vibrating element must be of adequate capacity, able to bear a weight equal to total weight «Pt» (i.e. the sum of the weights of the
elastically insulated machine, or the electric vibrator or vibrators «Pv» and the material bearing on the machine itself «Ps») multiplied by the factor
of safety , the value of which is between 2 and 2.5. Capacity «Q» of the elastic element will therefore be:
100
r = 5
r = 3
Flexion (mm) of the elastic system
10
0
500
600
700
800
900
1000
1100
1200
1300
1400
1500
1600
1700
1800
3000
3600
Electric Vibrator (rpm) 7
Now determine the camber «f.»of the elastic system by means of diagram A,
Pv
depending on the vibration frequency (rpm of the electric vibrator) and considering KKg .mm = where f = camber of the elastic system (mm)
a resonance ratio «r.» (between the vibration frequency of the vibrating complex fxN
and the frequency of the elastic system itself) between 3 and 5. The elastic constant
of the anti-vibrating mount thus equals:
DIAGRAM B
The capacity «Q kg.» and the elastic
constant «Kkg.m m» are the two entities
required to choose the anti-vibration
mounts on the market.
It is absolutely essential to distribute the
load of the vibrating complex evenly over
the elastic system.
8
Use thise Table to select the
vibration method and the
required number of vibrations
per minute depending on the
process and the granulometry
of the material.
9
2 poles - 3000 rpm - 50Hz
10
2 poles - 3600 rpm - 60Hz
11
4 poles - 1500 rpm - 50Hz
12
4 poles - 1800 rpm - 60Hz
13
6 poles - 1000 rpm - 50Hz
14
6 poles - 1200 rpm - 60Hz
15
8 poles - 750 rpm - 50Hz
16
8 poles - 900 rpm - 60Hz
17
10 poles - 600 rpm - 50Hz
18
1 300
1 000
900
800
700
3/900 0
600
500
400 3 /65 10
3 /50 00
300
3/400 0
3 /3 200
200
3/231 0
3/201 0
3/181 0
100 3/151 0
i=25° i=30° i=35° i=40° i=45° i=50° i=55°
20 0
15 0
10 0
TYPE
PESO CARPENTERIA (kg)
TROUGH WEIGHT (kg)
DI MOTOVIBRATORE
3/1310
3/1100
MOTOVIBRATOR
3/80 0
50
3/50 0
3/30 0
3/20 0
TIPO
0 3/10 0
i=25° i=3 0° i=35° i=40° i=45° i=50° i=55°
A ngolo di incidenza della linea di forza Calcoli eseguiti con v elocità teorica d i
ANGLE OF INCIDENCE
traspo rt o pa ri a 70 0m/ h 19
1 000
950
2 poles - 3600 rpm - 60Hz
900
850
Refered to V teo = 700m/h
800
750
700
650
600
550
500
450
400
350 3 /9 000
300
250
3/651 0
200 3/500 0
150
3/4 000
3/32 00
100
3/23 10
3/20 10
50 3/18 10
i= 25° i=30° i=35° i=40° i= 45° i=50° i=55° i= 60° 3/15 10
1 50
1 40
1 30
1 20
1 10
1 00
90
80
TYPE
(kg)
DI MOTOVIBRATORE
WEIGHT (kg)
70
60
CARPENTERIA
3/131 0
MOTOVIBRATOR
50
40 3/110 0
30 3/800
TROUGH
20
3 /5 00
PESO
10
3 /3 00
TIPO
0 3/200
3/100
i=25° i=3 0° i=35° i=40 ° i=45° i=50° i=55° i=60°
A ngolo di incidenza della linea di forza Calco li e segu it i con v e lo cità te orica di
ANGLE OF INCIDENECE 20
t ra sporto pari a 7 00 m/h
4 000
3 800
4 poles - 1500 rpm - 50Hz
3 600
3 200
3 000
2 800
2 600
2 400
2 200
2 000
15 /1 45 00
1 800
1 600
15 /1 15 00
1 400
1 200 15 /9 00 0
15 /9 50 0
1 000
15/70 00
800
15/50 10
600 15/43 00
15/38 10
15/30 00
400 15/24 10
15/20 00
200 15/17 10
15/14 10
15/11 00
1 000
15/70 0
15/55 0
15/40 0
15 /2 00
10
1 5/80
MOTOVIBRATOR TYPE
PESO CARPENTERIA (kg)
TIPO DI MOTOVIBRATORE
TROUGH WEIGHT (kg)
0 15 /3 5
i=25 ° i=30° i=35° i=40 ° i=45° i =5 0° i=55° i=60°
Calcoli e segu iti con v elo cit à te orica d i
ANGLE OF INCIDENCE
A ngolo di incidenza della linea di forza
trasp orto pa ri a 70 0m /h
21
3 600
3 400
4 poles - 1800 rpm - 60Hz
3 200
2 800
2 600
2 400
2 200
2 000
1 800
15/14 500
1 600
1 400
1 200
15 /1 150 0
1 000 1 5/900 0
15 /9 500
800 1 5/700 0
15/50 10
15/43 00
600
15/38 10
15/30 00
400 15/24 10
15/20 00
15/17 10
200
15/14 10
15/11 00
1 00,00 15/70 0
15/55 0
15/40 0
15 /20 0
10,0
15/80
1,0
PESO CARPENTERIA (kg)
MOTOVIBRATOR TYPE
TIPO DI MOTOVIBRATORE
TROUGH WEIGHT (kg)
0,1
0,0
0,0
1 5/35
i=25° i=30° i=35° i=40 ° i=45 ° i=5 0° i=5 5° i=6 0°
90 00
6 poles - 1000 rpm - 50Hz
85 00
75 00
70 00
65 00
60 00
55 00
50 00
45 00
40 00 10 /2 2000
35 00
10/175 00
30 00
25 00 10 /1 5000
10 /1 2000
20 00 1 0/1000 0
1 0/9000
15 00 1 0/8000
1 0/6600
1 0/6500
10 00 1 0/5200
1 0/4700
5 00 1 0/3810
1 0/3000
0 1 0/2610
1 0/2100
i=25° i=30° i=35° i=40° i=45° i=50° i=55° i=60° i= 65°
1 0/1610
45 0 1 0/1400
40 0
35 0
30 0
25 0
TYPE
TROUGH WEIGHT (kg)
DI MOTOVIBRATORE
PESO CARPENTERIA (kg)
20 0
MOTOVIBRATOR
15 0 10/111 0
10 0 10/810
10 /5 50
50 10 /3 10
10 /2 00
TIPO
0 10 /1 00
10 /4 0
i=25° i=3 0° i=35° i=40° i=45 ° i=50° i=55° i=60° i=65°
A ngolo di incidenza della linea di forza Calcoli eseguiti con ve lo cit à te orica di
ANGLE OF INCIDENCE
trasp ort o pa ri a 700 m/h 23
70 00
60 00
Refered to V = 700m/h
teo
50 00
40 00
10/22 000
30 00 10/17 500
10 /1 500 0
10 /1 300 0
10 /1 200 0
20 00
10 /1 000 0
10 /9 000
10 /8 000
10 /6 500
10 /6 600
10 00 10 /5 200
10 /4 700
1 0/381 0
1 0/300 0
1 0/261 0
10/16 10
10/14 00
0
i=25° i=30° i=35° i= 40° i=45° i=50° i=55° i=60°
500
450
400
350
300
MOTOVIBRATOR TYPE
TROUGH WEIGHT (kg)
TIPO DI MOTOVIBRATORE
250
PESO CARPENTERIA (kg)
10 /1 610
10 /1 400
200
1 0/111 0
150
10 /8 10
100 10 /5 50
50 10 /3 10
10 /2 00
0 10 /1 00
10 /4 0
i=25° i=30° i=35° i=4 0° i=45° i=50° i =55 ° i=60°
A ngolo di incidenza della linea di forza ANGLE OF INCIDENCE Ca lco li eseguiti con ve locità t eorica d i
traspo rto pa ri a 700 m/ h 24
9 500
9 000
8 poles - 750 rpm - 50Hz
8 500
7 000
6 500
6 000
5 500
07 5/220 00
5 000
4 500
4 000 07 5/170 00
3 500
07 5/140 00
3 000
2 500 07 5/120 00
07 5/100 00
2 000
1 500
0 75/65 00
1 000
07 5/530 0
0 75/42 00
500 0 75/38 00
075 /3 110
0 75/21 10
0
i=25° i=30° i=35° i=40° i=45° i=50° i=55° i=60°
40 0
35 0
30 0
25 0
MOTOVIBRATOR TYPE
TROUGH WEIGHT (kg)
20 0
PESO CARPENTERIA (kg)
TIPO DI MOTOVIBRATORE
075 /1 310
15 0
075 /9 10
10 0
075 /6 60
50
0 75/40 0
075 /2 50
0 075 /1 50
i=25° i=30° i=35 ° i=40° i=45° i=50° i=55° i=6 0°
A ngolo di incidenza della linea di forza Calcoli e se guiti co n v elocità teo rica d i
ANGLE OF INCIDENCE
tra sporto pari a 7 00m /h 25
1 0000
9500
8 poles - 900 rpm - 60Hz
9000
8500
Refered to V teo = 700m/h
8000
7500
7000
6500
6000
0 75/220 00
5500
5000
0 75/170 00
4500
4000
3000
0 75/120 00
0 75/100 00
2500
2000
0 75/650 0
1500
0 75/530 0
1000 0 75/420 0
0 75/311 0
500 0 75/211 0
0 75/131 0
0 0 75/910
i=25° i=30° i=35° i=40° i=45° i=50° i=55° i=60°
25 0
20 0
15 0
MOTOVIBRATOR TYPE
TROUGH WEIGHT (kg)
TIPO DI MOTOVIBRATORE
0 75/660
10 0
0 75/400
50
07 5/2 50
0 75/150
0
i=25° i=30° i=3 5° i=40° i=45° i=50° i=5 5° i =60°
A ngolo di incidenza della linea di forza Ca lco li e segu it i co n v elo cità teo rica di
ANGLE OF INCIDENCE
traspo rto pari a 7 00m /h 26
INDICATIVE OUTLINE FOR INSTALLATION OF A VIBRATOR ON SILOS
Ø “ U ” beam
Motovibrator
fixing
plate
1
/3 L
B
A
Ø (mm) MOTOVIBRATOR
L
L
L
1/3
1/ L
3
L L
1/ L
1/ L 3
3
28
DIAGRAM FOR THE CHOICE OF THE MOTOVIBRATOR TO INSTALL ON HOPPER
Centrifugal Force (kg)
S = Thickness (mm)
29
TUBULAR FEEDER CAPACITY m3/h
L D
30
31
L B
(kg)
P late
L
L eng th
(m m)
thic kness B W idth (mm )
(mm) 300 400 500 600 700 800 900 1 00 0 1200 1 40 0 1800
4 95 1 05 132 145 155 168 180 198
1200 5 10 1 25 156 170 183 202 212 231
6 197 212 227 243 26 5
4 135 1 54 167 183 196 241 228 25 0
1600 5 165 1 86 202 219 236 289 272 29 7
6 232 254 274 325 214 34 2 385
4 154 1 69 191 208 226 241 260 28 2
2000 5 186 204 229 251 270 289 310 33 6 376
6 268 292 314 325 361 39 0 4 38 492 548
4 2 19 240 266 289 310 344 352 38 0
2500 5 2 67 292 324 350 375 402 428 459 514
6 382 412 443 472 503 53 9 602 6 72 741
4 2 54 275 307 335 359 384 509 441
3000 5 3 11 339 374 407 436 467 498 53 4 598
6 444 481 516 551 587 62 7 705 7 84 865
4 301 326 360 386 414 443 490 50 4
3500 5 371 402 443 476 506 541 574 61 2 782
6 522 562 550 640 680 72 2 804 891 979
4 406 436 468 501 518 56 7
4000 5 496 510 575 612 651 68 5 755
6 590 635 682 726 772 82 2 916 1015 1116 32
PRODUCT FLOWABILITY FACTOR
H (T/M3) factor kg
p a r t icle s i z
PRODU CT A (m m )
Fo u n d ry san d 1 .4 40° < 0 .5
A sh es 0 .6 ÷ 0 .9 30°÷ 40 ° 0÷ 0.5
B a u x it e 1 .3 30°÷ 40 ° < 0 .4
B reaksto n e 1 .3 ÷ 1 . 5 30°÷ 40 ° v a r ie s
D o lo m it e 1 .6 30°÷ 40 ° 0÷ 5
C e m e n t c l in k e r 1 .4 35÷ 40 0÷ 6
Ore 1 .6 ÷ 3 . 2 30°÷ 60 ° < 25
F e ld s p a r 0 .6 5 ÷ 1 .1 40° < 0 .4
F u r n a c e s la g 0 .8 30°÷ 45 ° 0÷ 0.8
W o o d s h a vin g s 0 .1 5 ÷ 0 .2 5 30°÷ 45 ° 3÷ 60
Saw d us t 0 .3 35 0÷ 3
PV C p o wd e r 0 .3 ÷ 0 .7 30°÷ 45 ° 0 .4
P V C g r a n u le s 0 .5 ÷ 0 .6 30°÷ 45 ° 4
G r a ve l 1 .6 30°÷ 40 ° 3÷ 7
C o a l ( f in e ) 0 .8 30°÷ 40 ° 0÷ 6
C o al 0 .7 ÷ 0 .8 30°-45° 1 5÷ 40
P it - c o a l 0 .8 40° 0÷ 10
C o k e ( f in e ) 0 .5 45° 0÷ 6
33
F e rt i liz e r 1 < 1
F e rt i liz e r g ra n u l e s 1 30°÷ 40 ° 0÷ 3
CABLE SECTION CHOICE
curves depending of voltage and frequency
34
TYPICAL SETTING - UNBALANCE WEIGHT FOR ROUND SIEVES (CIRCULAR SCREEN)
35
ATEX PRODUCTS
CDX
Gas: T4 (135°C)
EE x d IIB DEMKO 01 ATE X
IMX II 2 G, D
IP66
Dust: 120°C
0135585
NO YES NO YES
Tambient = 40°C
VMX
CASING
BEARING COVER
SPACER
ROLLER
ROTOR
SHAFT
STOP-RING
LUBRICATION GROOVE
37
TYPICAL ASSEMBLY DRAWING FOR MOTOVIBRATOR WITH BALL BEARINGS
38
TYPICAL ASSEMBLY DRAWING FOR MOTOVIBRATOR WITH ROLLER BEARINGS
39
CRUSHER FEEDER (GRIZZLY)
(QUARRY AND MINES)
FEEDER (EXTRACTOR)
40
CIRCULAR SIEVES - SCREEN
(CHEMICAL - FOODS)
41
DRYERS SCREENS (DEWATERING MACHINES)
(QUARRY AND MINES)
42
CONVEYORS
43
MACHINE WASHING
(FOODS)
44
INCINATED SCREENS
(HOLLOW AND MINES)
45
INCLINATED SCREENS FOR
DUSTY BULKS
46
FORMWORKS FOR CONCRETE-BEAM
47
CONVEYORS FOR ENOLOGY
48
PURYFIER
(MILL INDUSTRY)
SEPARATOR
(MILL INDUSTRY)
49
HORIZONTAL-SCREEN FOR
WASHING
(GRAVEL, SAND AND COKE)
50
CONCRETE-PUMPS
51
VIBRATING TABLE FOR CONCRETE-ELEMENT PRODUCTION
52
SPIRAL-ELEVATOR FOR COOLING
53
CONVEYORS FOR THE TREATEMENT OF
BEANS AND DRY FRUIT (ALMONDS, NUTS,
ECC)
54
VIBRATING BIN-DISCHARGER,
EXTRACTORS
(CHEMICAL, PHARMACEUTICAL AND FOOD)
55
CONVEYORS FOR FRESH
VEGETABLE TREATMENT
56
FLUID-BED
TUBOLAR-CONVEYOR
57
TYPICAL APPLICATION ON HOPPER
FOR BULK
(BATCHING PLANT)
58
BIG HORIZONTAL SCREEN
59