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Abstract— Proper implementation of high-resistance grounding • low arc or flash hazard to personnel who may be in close
of mine power systems can reduce arc flash and shock hazards by proximity to a ground fault,
limiting ground fault current while also permitting reliable
detection and clearing of the fault. IEEE Standard 142 defines a • control of transient overvoltages, and
high resistance grounded system as one with a purposely inserted
resistance that limits ground-fault current to levels such that the • low voltage dip during ground faults.
fault current (usually thought of as less than 10 A) can flow for Although there are no standards for defining resistance
an extended time without exacerbating damage. However, the grounding, it is generally divided into two classes: low-
per-phase zero-sequence resistance of the system should not resistance grounding and high-resistance grounding. Low-
exceed the distributed per-phase capacitive reactance of the resistance grounding permits ground fault currents of 100 A or
system; otherwise, the system will be prone to transient
more, with typical values of 200-1000 A. High-resistance
overvoltages and relay selectivity problems. Recent research has
grounding typically limits the ground fault current to 10 A or
shown that in practice, the zero-sequence resistance may be
considerably larger than the system capacitive reactance, thereby
less although there are systems in the 15 kV class that have
violating the definition of a high-resistance grounded system. higher ground fault currents. Both types of systems should be
This paper outlines procedures for proper sizing of the neutral designed to limit transient overvoltages to within 250% of
grounding resistor considering the distributed system normal [1].
capacitance. The paper begins with a discussion of the problems One of the design criteria for a properly designed high-
caused by distributed capacitance in high-resistance-grounded resistance grounded system is that R0 ≤ XC0, where R0 is the
mine power systems. Subsequently, procedures for determining
per-phase zero-sequence resistance of the system and XC0 is the
system capacitance, sizing the neutral grounding resistor, and
establishing relay pickup settings are given. These procedures
distributed per-phase system-to-ground capacitive reactance
are straightforward to apply and do not require computer [1]. In most practical power systems, the zero-sequence
modeling for implementation. Numerical examples of the resistance is dominated by the neutral grounding resistor so a
procedure applied to a high-voltage longwall system and also an high-resistance grounded system requires that RN ≤ ⅓XC0,
underground mine distribution system are provided. where RN is the ohmic value of the neutral grounding resistor
(NGR).
Keywords-Capacitance charging current
Systems that violate the definition of high-resistance
grounding suffer from problems that are generally
I. INTRODUCTION characteristic of ungrounded systems. First, although many
references refer to the neutral grounding resistor current as the
When properly installed, resistance grounded systems can ground fault current, it must be recognized that the two are
provide many benefits compared to other types of grounding different. Although the neutral grounding resistor does help to
systems. In general, they provide for [1]: control the ground fault current, the ground fault current will
• low mechanical stress in devices carrying ground fault exceed the neutral grounding resistor current because of the
current, distributed system capacitance. And, depending on the values
of RN and XC0, the ground-fault current can be many times
• low burning and melting effects in faulted electric greater than the neutral grounding resistor current. Second,
equipment, relay selectivity may be lost because the zero-sequence current
• low shock hazard to personnel caused by ground fault in unfaulted branches due to capacitance charging current can
exceed the pickup setting of ground fault relays protecting
current in the ground return,
those branches. Finally, these systems are prone to overvoltage
problems due to arcing ground faults or from a fault through an
The work for this paper was funded by the National Institute for
inductance whose reactance is close to that of the distributed
Occupational Safety and Health (NIOSH), Pittsburgh Research Laboratory,
under contract No. 200-2002-000589, Reduction of Mining Electrical Hazards system capacitance.
Through Improved Engineering Controls, with Dr. J. L. Kohler as the
Technical Project Officer.
1342
erroneously before the relay in the power center would clear grounded system in order to achieve all of the benefits of
the fault. Therefore, in this case, trip flags would be displayed resistance grounding that were presented in the Introduction.
at three different locations. Furthermore, although it may not be possible to completely
eliminate relay selectivity problems because of the desire to
For a 4160-V longwall system, the problems with have pickup settings sufficiently low in order to detect
capacitance are more pronounced. To illustrate, consider a minimum arcing ground faults, the pickup settings should be
4160-V, 5-MVA outby longwall system, in which the power selected with consideration of selectivity as well.
center and motor starting unit are both located outby the face
(i.e., at least 150 ft outby). For this system, typical cables It is recommended that the neutral grounding resistor ohmic
might include, value, RN, be selected such that
• 2000 ft of #1 to the shearer, X C0
RN ≤ (1)
• 1200 ft of #4 to the stage loader, 3
• 1200 ft of #4 to the crusher, where XC0 is the distributed per-phase system-to-ground
capacitive reactance.
• 1200 ft of #1 to headgate motor 1,
Because all of the cables in the distribution system and
• 1200 ft of #1 to headgate motor 2, and high-voltage longwall system must be shielded, determination
of the distributed system capacitance is straightforward.
• 2000 ft of #1 to the tailgate motor. Values can either be obtained from the manufacturer, or they
Spice simulations of this system reported in [4] showed that can be determined from the following relationship:
the federal limit of 3.75 A of neutral grounding resistor current
results in a neutral grounding resistor current that is nearly C =
7.354ε
[ ]=
pF
ft
7.354ε
d
[ ]
pF
ft
(2)
equal to the capacitance charging current, which just satisfies 2t
log 10 1 + log10 OI
the definition of a high-resistance grounded system. However, d UI d UI
simulations investigating relay selectivity issues showed that a
fault at the output terminals of the power center produces zero- where,
sequence currents in excess of the 125 mA instantaneous ε = dielectric constant of the insulation or SIC,
setting in all of the individual outgoing circuits. Therefore, trip t = thickness of the conductor insulation,
flags would be indicated at all locations for this fault.
dUI = diameter under the insulation, and
Simulations of a large mine distribution system serving two dOI = diameter over the insulation.
continuous miner sections and one longwall face reported in [5]
showed that overvoltage and relay selectivity problems can
exist due to distributed system capacitance. The system Typical values for the SIC, thickness of the insulation, and
simulated consisted of 850 ft of 500 kcmil borehole cable plus diameter under the insulation can be obtained from cable
75,200 ft of 4/0 mine power feeder operating at 12.47 kV with manufacturers. In the absence of specific information, the
a neutral grounding resistor current limit of 25 A and a relay values listed in Tables I and II can be used for EPR insulation.
pickup setting of 10 A. Spice simulations of line-to-ground It is recommended that the pickup setting be set at 40% of
faults showed that the ground fault current for this mine the neutral grounding resistor current limit. This pickup level
distribution system can be nearly three times the neutral has been used in the mining industry successfully for decades,
grounding resistor current limit. In addition, for a resonant and there has been no compelling reason found for
fault condition in which the fault inductive reactance is equal to recommending a different level. Note that this pertains to high-
the system capacitive reactance, simulations showed that over voltage distribution systems as well as high-voltage longwall
voltages could be approximately three times the nominal line- systems.
to-ground voltage. There were also numerous situations in
which relay selectivity would be lost at the 10-A pickup setting.
III. RECOMMENDED BEST PRACTICES TABLE I. TYPICAL CAPACITANCE VALUES FOR MP-GC CABLES [6]
(SIC = 3.2)
A. Ground Resistor Sizing and Pickup Settings Conductor Voltage DUI DOI Capacitance
The recommendations presented here have been developed Size [kV] [pF/ft]
[in] [in]
based on results of detailed Spice simulations of ground faults
in high-voltage distribution and longwall power systems. 2/0 8 0.450 0.695 124.7
However, the recommendations themselves have been made 4/0 8 0.555 0.800 148.2
such that no specialized software or detailed analysis is 350 kcmil 8 0.701 0.946 180.8
required. In addition, possible problems, such as loss of relay 500 kcmil 8 0.828 1.073 209.1
selectivity can be easily examined. 2/0 15 0.450 0.810 92.2
4/0 15 0.555 0.915 109.4
Based on research results, it is believed that ground resistor 350 kcmil 15 0.701 1.060 131.0
sizing should conform to the definition of a high-resistance 500 kcmil 15 0.828 1.189 149.7
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TABLE II. TYPICAL CAPACITANCE VALUES FOR SHD-GC CABLES [6] borehole cable plus 75,200 ft of 4/0 MP-GC cable in the
(SIC = 3.2)
remainder of the distribution system. Using the capacitance
Conductor Voltage DUI DOI Capacitance estimates listed in Table I, the total per-phase distributed
Size [kV] [pF/ft] capacitance and reactance of the system are,
[in] [in]
C = 150 × 10 −12 × 850 + 109.4 × 10 −12 × 75,200 = 8.36 µF , (5)
4 5 0.305 0.530 98.1
2 5 0.321 0.610 84.4
1 5 0.396 0.640 112.9 −1 −1
1/0 5 0.455 0.680 134.9 X C0 = = = −317.3Ω. (6)
ωC 2π (60) × 8.36 × 10 −6
2/0 5 0.510 0.735 148.3
4/0 5 0.625 0.850 176.2
250 kcmil 5 0.651 0.900 167.3
350 kcmil 5 0.784 1.050 185.5 The resistance of the neutral grounding resistor should not
500 kcmil 5 0.902 1.165 211.8 exceed,
1/0 8 0.455 0.770 103.0 317.3
2/0 8 0.510 0.830 111.3 RN = ≈ 105Ω. (7)
3
4/0 8 0.625 0.935 134.5
250 kcmil 8 0.651 0.985 130.8 The pickup value should be
350 kcmil 8 0.805 1.125 161.9 I Pickup = 0.40 × 68 .6 ≈ 27 A. (8)
500 kcmil 8 0.950 1.270 186.6
1/0 15 0.455 0.900 79.4 With this neutral grounding resistor resistance, there should
2/0 15 0.500 0.930 87.3 be good control of overvoltages due to arcing ground faults or
4/0 15 0.625 1.075 99.9 faults through an inductive reactance at or near the system
250 kcmil 15 0.680 1.112 110.2 capacitive reactance. The pickup setting of 27 A will provide
350 kcmil 15 0.800 1.230 126.0 relay selectivity for all situations in which the charging current
500 kcmil 15 0.950 1.360 151.0 of any unfaulted branch is less than 27 A.
For this design, the maximum ground fault current is
Relay selectivity problems can be easily determined for estimated to be,
these recommendations. Equation (3) can be used to estimate
the level of capacitance charging current that will flow in an 12,470
IF = −1
= 96.6 A. (9 )
unfaulted branch during a single line-to-ground fault, 1 1
3× + − j 317.3
105 3
−1
X C 0 ( branch13−16 ) = = −1908Ω, (12)
B. Mine Distribution Example 2π (60) × 1.39 × 10 − 6
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12.47 kV Feed
1
Borehole Cable
500 kcmil, 15 kV
MP-GC PF Correction
850 ft 3000 kVAR
13
4/0
4/0
500 ft
700 ft
14
13,000 ft 12.47 kV/
1040-600 V 16
1000 kVA
15 12.47 kV/ 4/0
22 4160-600 V 6000 ft 18
1500 kVA
12.47 kV/ 17 12.47 kV/ 4/0
4160-600 V Motor Pit 4160-600 V 6000 ft
1500 kVA 23
400 hp 1500 kVA 20
19
Belt Drive 12.47 kV/
5800 ft 1400 hp 4160-600 V
1500 kVA
Belt Drive Belt Drive 21
24 1000 hp 1000 hp
31 CM Section
12.47 kV/
4/0 (Total: 1350 hp)
1040-600 V
4/0 1800 ft Belt Drive 1000 kVA
42
200 ft 725 hp
32 4/0
5000 ft
12.47 kV/ 4/0 Belt Drive
1040-600 V 7250 ft 725 hp
1000 kVA 34
33 43
12.47 kV/
12.47 kV/ 4/0 2400-1040 V
1040-600 V 7250 ft 3 Winding
Belt Drive 1000 kVA 36 5000 kVA
44 45
725 hp 12.47 kV/
1040-600 V Hydraulic Pumps
1500 kVA (Total: 900 hp)
37
46
CM Section
(Total: 1350 hp) Longwall Equipment
(Total: 4200 hp)
Figure 3. One Line Diagram of Example Underground High-Voltage Mine Distribution System.
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Performing the same calculation for branch 13-22 yields an
12.47 kV input
estimate of,
3I A0 (13− 22 ) ≅ 55.2 A. (14)
480 V
Data
detailed Spice simulations of the mine distribution system. A 4160-V Motor Starting Unit
summary of the simulation model is provided below
(additional details can be found in [5]):
Monorail
#1 (2000 ft)
#4 (1200 ft)
#4 (1200 ft)
#1 (1200 ft)
#1 (1200 ft)
#1 (2000 ft)
• the utility supply is modeled as a three-phase, wye-
connected voltage source in series with resistance and
inductance values determined from the nominal system
voltage, short circuit capacity, and X/R ratio,
• loads were modeled as three-phase resistance and
Permissible
I N = 67.4 A, (16) The resistance of the neutral grounding resistor should not
exceed,
3I A0 (13−16 ) = 11.1A, (17)
2760
RN = = 920Ω. (21)
3I A0 (13− 22 ) = 54.6 A. (18) 3
These results compare very well with the estimates of (9), The maximum ground fault current is estimated to be
(10), (13), and (14). 4160
IF = −1
= 3.69 A. ( 22)
1
1
C. High-Voltage Longwall Example 3× + − j 2760
920 3
A longwall system can also be used to illustrate the
application of the recommendations. Consider the 4160-V The design neutral grounding resistor current will be
longwall system shown in Figure 4. This is a typical outby 4160
system commonly used for 4160-V longwall in which the IN = = 2.60 A. ( 23)
motor starting unit is maintained at least 150 ft outby. 3 × 920
For this system, the total per-phase capacitance can be The pickup value should be
determined as, I Pickup = 0.40 × 2.60 = 1.04 A. ( 24 )
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This value is below the pickup setting of 1.04 A; therefore, and has made recommendations that the authors believe would
there should be no selectivity problem with the recommended improve mine electrical system operation and safety.
NGR resistance and pickup setting. Other branches can be
investigated in a similar fashion. With respect to high-voltage mine distribution systems, it is
recommended that the grounding system conform to the
In order to verify these results, a Spice simulation of the definition of high-resistance grounding rather than arbitrarily
longwall system was performed with the results presented in selecting a 25 A neutral grounding resistor current limit. With
Fig. 5. The simulation results agree very well with the the procedures presented in this paper, the maximum ground
estimates. For example, the Spice simulation predicts a fault fault current can be determined and relay selectivity issues can
current of 3.60 A compared with 3.69 A computed in (22); the be investigated.
Spice simulation predicts a neutral grounding resistor current of
2.55 A compared with 2.60 A computed in (23); and the Spice With respect to high-voltage longwall systems, regulations
simulation predicts a zero-sequence current of 0.60 A compared require that the neutral grounding resistor current be limited to
with the estimate of 0.61 A computed in (25). Inspection of 6.50 A for 2400-V systems and 3.75 A for 4160-V systems.
Fig. 5 also shows that there should be no selectivity problem in Although these limits may presently provide for systems that
the system with the pickup setting of 1.04 A. do not violate the definition of high-resistance grounding, it is
anticipated that systems in the future (or even some larger
systems at present) may have charging currents in excess of
these neutral grounding resistor current limits, thus violating
4.00
3.60 the definition of high-resistance grounding. Therefore, it is
3.50 recommended that the Mine Safety and Health Administration
3.00 (MSHA) consider altering the regulations such that the NGR
2.55
2.50
resistance is determined on the basis of the distributed system
capacitance as outlined in this paper. It is also recommended
2.00
that MSHA consider raising the instantaneous setting of the
1.50
Pickup shearer and outgoing motor circuits to 40% of the neutral
1.00
0.60 0.60
grounding resistor current limit to avoid relay selectivity, and
0.50
0.36 0.36 0.31 0.31 possibly, motor startup problems associated with the 125 mA
setting.
0.00
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